Hyster C60Z (A478) C80Z (A479) Parts Manual - PDF DOWNLOAD

C60Z (A478) C80Z (A479)

1524192 07/2013

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2013

UNIT CODE A478 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BACK PAD PREMIUM ...................................................................................................................................................

BATTERY COMPARTMENT GALVANIZED - A479 ..................................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY RETENTION ..................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

BATTERY SPACER ........................................................................................................................................

6-14 1-2 2-14 1-7 6-10 6-12

C CASTER ..........................................................................................................................................................

1-8 CONTROL PANEL ASSEMBLY ARCTIC .......................................................................................................................................................

2-2 CONVENIENCE TRAY WITHOUT LOAD BACKREST EXTENSION ............................................................................................... 6-16 1-6 COVERS AND FLOORMATS .........................................................................................................................

E ELECTRIC BRAKE A478 ............................................................................................................................................................ 3-12 A479 ............................................................................................................................................................ 3-13 ELECTRICAL ASSEMBLY ..............................................................................................................................

2-6 F FOOT SWITCH ............................................................................................................................................... 2-20 FORKS AND COMPRESSION RODS A478 ............................................................................................................................................................

4-6 A479 ............................................................................................................................................................

4-8 FOOD PROCESSING - GALVANIZED .......................................................................................................

4-4 H HAND BRAKE ASSEMBLY ............................................................................................................................. 3-10 HEAVY DUTY CASTER ASSEMBLY 4/2005 → ....................................................................................................................................................

6-6 HEAVY DUTY CASTER OPTION → 4/2005 ....................................................................................................................................................

6-4 HYDRAULIC ARRANGEMENT A478 ............................................................................................................................................................

5-2 A479 (→ S/N A479N01524C) ....................................................................................................................

5-4 A479 (S/N A479N01525C →) ....................................................................................................................

5-6 HYDRAULIC POWER UNIT A478 ............................................................................................................................................................

5-8 A479 (→ S/N A479N01524C) .................................................................................................................... 5-10 A479 (S/N A479N01525C →) .................................................................................................................... 5-12 J JUMPER WIRE ASSEMBLY PARKING BRAKE SWITCH ........................................................................................................................ 2-24

©2013 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE A478 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

L LABELS AND MANUAL ..................................................................................................................................

1-4 LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-14 LIFT CYLINDER ATTACHING PARTS ........................................................................................................... 4-12 LIFT LINKAGE FOOD PROCESSING - A479 .....................................................................................................................

4-2 LOAD BACKREST EXTENSION .....................................................................................................................

6-8 LOAD WHEEL DUAL ...........................................................................................................................................................

6-9 DUAL OPTION ............................................................................................................................................ 4-16 M MASTER DRIVE UNIT A478 ............................................................................................................................................................

A479 ............................................................................................................................................................

A479 (6/2008 →) ........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY A478 ............................................................................................................................................................

A479 (→ 3/2004) ........................................................................................................................................

A479 (3/2004 ↔ 6/2008) ............................................................................................................................

1-10 1-12 1-26 1-14 1-18 1-22

O OPERATOR TRAY .......................................................................................................................................... 6-17 S SINGLE LOAD WHEEL FOUR BEARING ......................................................................................................................................... 4-15 TWO BEARING ........................................................................................................................................... 4-14 STEER HANDLE ARM ASSEMBLY ................................................................................................................

3-2 STEER HANDLE HEAD ASSEMBLY ..............................................................................................................

3-4 STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

6-2 SWITCH ASSEMBLY DIRECTION .................................................................................................................................................

3-8 T TRACTION MOTOR A478 ............................................................................................................................................................ 2-16 A479 ............................................................................................................................................................ 2-18 W WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

PUSH BUTTON ...........................................................................................................................................

STEER HANDLE .........................................................................................................................................

STEER HANDLE CABLE ............................................................................................................................

ii

See Service Manual for service procedures.

2-23 2-21 3-15 2-22 3-14

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A478 NORTH AMERICA

07/2013

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A478 NORTH AMERICA

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1524191 Service Manual (Complete)......................................................................................................... 1524194 Parts Manual............................................................................................................................... 1524192

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A478 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

1

FRAME/DRIVE UNIT

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY COMPARTMENT GALVANIZED - A479 ..................................................................................................................................

BATTERY RETENTION ..................................................................................................................................

CASTER ..........................................................................................................................................................

COVERS AND FLOORMATS .........................................................................................................................

LABELS AND MANUAL ..................................................................................................................................

MASTER DRIVE UNIT A478 ............................................................................................................................................................

A479 ............................................................................................................................................................

A479 (6/2008 →) ........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY A478 ............................................................................................................................................................

A479 (→ 3/2004) ........................................................................................................................................

A479 (3/2004 ↔ 6/2008) ............................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-2 1-7 1-8 1-6 1-4 1-10 1-12 1-26 1-14 1-18 1-22

1-1

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY COMPARTMENT (FIGURE 1-1) GALVANIZED — A479

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

ITEM 1 2 3 4 5 5 6

PART NO.

DESCRIPTION

2080657 15178 15158 15058 18588 2090812 236866

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 1 2

1-3

UNIT CODE A478 NORTH AMERICA

07/2013

LABELS AND MANUAL (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

LABELS AND MANUAL ITEM 1 1 1 2 3 4 5 6 7 8 8 9 10 11 12

PART NO. .....

389688 2307400 a 325956 1524191 1529042 1534660 2063906 2307359 2053015 2106479 2053454 2305689 b 2044484 a 196927

DESCRIPTION

QTY

Nameplate (Contact Your Dealer) ......................................................................

Nameplate Cover ...........................................................................................

Rivet ...............................................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

Operator Manual .................................................................................................

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Power and Parking Brake) .......................................................................

Label (High Speed) .............................................................................................

Label (Warning) ..................................................................................................

Label (Warning) (Alternate Part) .........................................................................

Label (No Step) ...................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Battery Discharge Notice) ........................................................................

Label (UL Type EE) ............................................................................................

1 1 4 1 1 3 1 1 1 1 1 2 2 1 1

FOOTNOTES: a

"EE" Construction

©2013 HYSTER COMPANY

b

BDI Option

See Service Manual for service procedures.

1-5

UNIT CODE A478 NORTH AMERICA

07/2013

COVERS AND FLOORMATS (FIGURE 1-3)

ITEM 1 2 3 4 5 6 7 8 9

1-6

PART NO.

DESCRIPTION

QTY

1468389 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380

Cover ..................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 2 3 3

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY RETENTION (FIGURE 1-4)

ITEM 1 2 3 4

PART NO.

DESCRIPTION

2034556 15178 15158 221712

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2

1-7

UNIT CODE A478 NORTH AMERICA

07/2013

CASTER (FIGURE 1-5)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

CASTER ITEM 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33

PART NO. 2088888 2091425 2046759 2091426 2046760 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

2046761 b 2091428 a 2047714 2045989 2045990 2046762 2079952 .....

2045991 2045992 2045993 2034403 320160 2039377

DESCRIPTION

QTY

Caster Assembly (Spring Loaded) ......................................................................

Fork Assembly, Swivel ...................................................................................

Swivel Fork .....................................................................................................

Swivel Fork (Fork w/o Lower Wheel) .........................................................

Swivel Fork (Without Wheel Fork) ......................................................................

Plate (Top) .............................................................................................

Fork ........................................................................................................

Bearing ..................................................................................................

Ball .........................................................................................................

O-Ring ...................................................................................................

Cap ........................................................................................................

Wheel Fork (Lower) ....................................................................................

Capscrew ...................................................................................................

Axle Tube ...................................................................................................

Bushing ......................................................................................................

Locknut .......................................................................................................

Axle ............................................................................................................

Axle ............................................................................................................

C-Clip .........................................................................................................

Spring .........................................................................................................

Axle Tube ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Wheel Assembly .............................................................................................

Wheel .........................................................................................................

Wheel Assy ................................................................................................

Bearing .......................................................................................................

Tube ...........................................................................................................

Axle Shaft Assembly ......................................................................................

Tube ...........................................................................................................

Locknut .......................................................................................................

Tube ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Shim ....................................................................................................................

1 1 1 1 1 1 1 1 18 1 1 1 1 1 2 1 1 1 4 2 2 2 2 2 1 1 1 2 1 1 1 1 2 1 1 2 2 12

FOOTNOTES: a

→ 8/2006

©2013 HYSTER COMPANY

b

8/2006 →

See Service Manual for service procedures.

1-9

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT (FIGURE 1-6) A478

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A478 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 15 16 16 17 18 18 19 20 21 22 23 24 25

PART NO. 239503 292681 296424 320157 1343502 1475398 2039303 2039316 1511859 2045188 1479432 1497280 1479433 1497282 1534194 2046823 2055944 2045959 2040499 2040753 2038719 2037928 2306688 a 239906 a 18557 a 15129 a 15057 a 15157 2045942 1500169

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Dowel ..................................................................................................................

Master Drive Unit (FFigure 1-8).........................................................................

Seal ................................................................................................................

Plug ................................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Washer ...........................................................................................................

Motor (FFigure 2-5)...........................................................................................

Magnetic Brake (FFigure 3-5)............................................................................

Key (Woodruff) ....................................................................................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Drive Wheel ....................................................................................................

Tire (Poly) .......................................................................................................

Tire (Rubber) ..................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Band ...................................................................................................................

Cover Band .........................................................................................................

8 4 9 4 5 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

FOOTNOTES: a

Used with Polyurethane Wheel and Tire Assembly

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE A478 NORTH AMERICA

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MASTER DRIVE UNIT (FIGURE 1-7) A479

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A479 ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 15 15 16 16 17 18 18 19 20 21 22 23 24 25 25 25

PART NO. 239503 292681 296426 320157 2021593 293689 2039303 316828 1511859 c 2040592 d 2069768 1497285 1497284 1497280 1479433 1497282 1479434 2041763 2055945 2045960 2058399 2058400 2305649 2046757 2046891 239906 18557 15129 15057 15157 b 2045941 1500184 b 2054234 a 2046604

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Wheel Nut ...........................................................................................................

Capscrew ............................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Dowel ..................................................................................................................

Master Drive Unit (FFigure 1-9).........................................................................

Master Drive Unit (FFigure 1-10).......................................................................

Seal ................................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Plug ................................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Gasket ............................................................................................................

Traction Motor (FFigure 2-6).............................................................................

Magnetic Brake (FFigure 3-6)............................................................................

Key (Woodruff) ....................................................................................................

Wheel and Tire (Poly Smooth) (Poly) .................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Static Strap .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Band ...................................................................................................................

Cover Band .........................................................................................................

Kit-Motor Band ....................................................................................................

Kit-Motor Band ....................................................................................................

8 4 4 4 5 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

FOOTNOTES: a b

EE Construction Food Processing/Severe Freezer

©2013 HYSTER COMPANY

c d

→ 3/2004 3/2004 →

See Service Manual for service procedures.

1-13

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-8) A478

1-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A478 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-15

UNIT CODE A478 NORTH AMERICA

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MASTER DRIVE UNIT ASSEMBLY A478 ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282 a 1534222

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Bearing ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-17

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-9) A479 (→ 3/2004)

1-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A479 (→ 3/2004) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 28 28 28 29 30 30 30 30 30 30 30 30 30 30 30 31 32

PART NO.

DESCRIPTION

2040592 1534296 1497285 1534297 1534300 1534298 1534299 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 1534311 1534312 1534313 1534314 1479433 1479434 1534319 1534320 1534321 1534322 1534332 1534199 1534333 1534334 1534335 1534336 1534337 1534338 1534339 1534340 1534341 1534342 1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1554107

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt .................................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.006 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.04 in.) ................................................................................................

Spacer ............................................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 1 1 1 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-19

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A479 (→ 3/2004) ITEM 33 34 35 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 37 38 39 39 39 39 39 39 39 39 39 39 39 40 41

1-20

PART NO. 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-21

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-10) A479 (3/2004 ↔ 6/2008)

1-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A479 (3/2004 ↔ 6/2008) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 .....

1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1554108 1534333 1534334 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1534342 1534343 1534344 1534345 1534346 1534347 1534348

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-23

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A479 (3/2004 ↔ 6/2008) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43

1-24

PART NO. 1534349 1534350 1534351 1534352 1534353 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-25

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT (FIGURE 1-11) A479 (6/2008 →)

1-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A479 (6/2008 →) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534305 1534304 1534305 1497280 1497282 1534306 1534191 1641602 1534312 1566502 1554151 1479433 1479434 1533937 1534317 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641533 1641543 1641542 1641599 1641553 1641552 1641551 1641550 1641549 1641548

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Sealing Ring ...................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Wheel Stud .....................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Shim (0.119 in.) ..............................................................................................

Spacer (1.429 in.) ...........................................................................................

Spacer (1.406 in.) ...........................................................................................

Shim (0.094 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.088 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-27

UNIT CODE A478 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A479 (6/2008 →) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41

PART NO. 1641547 1641546 1641545 1641544 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534243 1534244 1534245 1534246 1534247 1534242 a 320159 a 1534186

DESCRIPTION

QTY

Shim (0.080 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.074 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

2

ELECTRICAL SYSTEM

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTROL PANEL ASSEMBLY ARCTIC .......................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

FOOT SWITCH ...............................................................................................................................................

JUMPER WIRE ASSEMBLY PARKING BRAKE SWITCH ........................................................................................................................

TRACTION MOTOR A478 ............................................................................................................................................................

A479 ............................................................................................................................................................

WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

STEER HANDLE .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-14 2-2 2-6 2-20 2-24 2-16 2-18 2-23 2-21 2-22

2-1

UNIT CODE A478 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY (FIGURE 2-1) ARCTIC

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ARCTIC ITEM

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PART NO. 2084614 2084613 2077346 b 2077347 c 2089934 302045 296379 16865 18419 197064 2048782 2083781 2083556 15054 2062260 15127 220735 2045236 2048783 18865 2048784 a 2083840 296186 2043393 302008 296355 1356217 302019 296357 2046825 2041014 2310698 2061613 292681 329069 292654 15154 133469 1331362 345802 2045325 2045497 2045496 2045495 2045498 2045499 133484 2040362 2088768

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel (Arctic) A478 ................................................................................

Control Panel (Arctic) A479 ............................................................................

Controller A478 ..............................................................................................

Controller A479 ..............................................................................................

Controller A479 ..............................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Thermostat .....................................................................................................

Wire Harness Heater (Controller) ...................................................................

Bracket Assembly (Heater) ............................................................................

Nut ..................................................................................................................

Enclosure .......................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Mounting Plate ...............................................................................................

Label (Fuse, 400 Amp) ...................................................................................

Capscrew .......................................................................................................

Label (Fuse, 5 Amp) .......................................................................................

Wire Harness (Arctic) .....................................................................................

Capscrew .......................................................................................................

Fuse (5 Amp) ..................................................................................................

Screw .........................................................................................................

Washer ...........................................................................................................

Fuse Block (2-Way) ........................................................................................

Screw .............................................................................................................

Washer .......................................................................................................

Bracket ...........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Contactor ........................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Fuse (400 Amp) ..............................................................................................

Insulator ..........................................................................................................

Cover ..............................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Buss Bar .........................................................................................................

Jumper ...........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 4 4 2 2 2 1 1 1 3 1 3 3 1 1 2 1 1 2 2 8 8 1 2 4 1 3 3 1 4 4 4 2 2 1 2 1 2 1 1 1 1 2 1 1 2-3

UNIT CODE A478 NORTH AMERICA

07/2013

FOOTNOTES: a b

2-4

Not illustrated → 11/2006

c

11/2006 →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE A478 NORTH AMERICA

07/2013

ELECTRICAL ASSEMBLY (FIGURE 2-2)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 19 19 19 20 21 22 23 24

PART NO. 2042675 18465 15127 15154 15054 2051870 166285 133484 264150 220359 2308914 15152 186493 254007 262798 18470 2049025 2033589 2044976 a 1479039 1479041 1690847 2311797 .....

2052824 1382664 .....

320155 c 2302672 c 137852 cde 2060282 c 2040488 c 2046207 c 2040489 c 2040490 c 2058469 c 2058470 c 2045102 c 2045103 c 2053043 cde 2040485 cfh 2063343 bcde 2060650 bcfh 2063343 cde 2053045 cgi 2053045 cfh 2070737 c 2064477

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Ignition Switch (Toggle) (Parking Brake Switch) .................................................

Clamp .................................................................................................................

Grommet .............................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Switch , Foot (FFigure 2-7)................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Capscrew ............................................................................................................

Varistor Assembly ...............................................................................................

Battery Connector Pull Handle ...........................................................................

Boot ....................................................................................................................

Dash Display .......................................................................................................

Dash Display (Cold Storage) ..............................................................................

Dash Display (Cold Storage w/Lexan) ................................................................

Plug .....................................................................................................................

Control Panel Assembly (FFigure 2-3)..............................................................

Module ................................................................................................................

Clamp .................................................................................................................

Battery Connector (with Cables) (FFigure 2-4)..................................................

Washer ...............................................................................................................

Strap ...................................................................................................................

Strap Clamp ........................................................................................................

Connector (Brake) ..............................................................................................

Cable Assy (A478-Pos) ......................................................................................

Cable Assy (A479-Pos) ......................................................................................

Cable Assy (A1) ..................................................................................................

Cable Assy (A2) ..................................................................................................

Cable Assy (F1) ..................................................................................................

Cable Assy (F2) ..................................................................................................

Cable Assy (Pos.) (A479) ...................................................................................

Cable Assy (Neg.) (A479) ...................................................................................

Wire Harness (Foot Switch) (FFigure 2-10).......................................................

Wire Harness (Main) (FFigure 2-8)....................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) (FFigure 2-8)....................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Steer Handle) (FFigure 2-9)......................................................

Wire Harness (Steer Handle) ..............................................................................

Wire Harness (Steer Handle) ..............................................................................

Jumper (Parking Brake Switch) (FFigure 2-11).................................................

See Service Manual for service procedures.

1 5 7 9 9 1 1 2 2 4 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2-7

UNIT CODE A478 NORTH AMERICA

07/2013

FOOTNOTES: a b c d e

2-8

BDI Option EE/FP Construction Not Illustrated → S/N A478N01510B → S/N A479N01507B

f g h i

S/N A478N01511B → S/N A478N01542C → S/N A479N01508B → S/N A479N01532D →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE A478 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY (FIGURE 2-3)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ITEM

1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 17 17 17 17 17 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36

PART NO. d 2071688 h. . . . . e 2071689 i. . . . . ae 2071697 ai 2077327 15127 15154 133469 231410 a 18865 296355 296357 296379 302008 302019 302045 1331362 2043393 2061991 a 2045326 2040362 1356217 2054558 d 2071705 h 2077346 e 2071706 i 2077347 g 2089934 ae 2071707 ai 2077348 2061613 292681 329069 292654 15154 15054 18465 2310698 2048783 2048784 ac 2062261 af 2062260 a 2045495 a 2045496 a 2045497 a 2045498 a 2045499 a 133484 a 296186 a 2045325

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel (A478) ..........................................................................................

Control Panel Assembly (A478) (Service w/Components) .................................

Control Panel (A479) ..........................................................................................

Control Panel Assembly (A479) (Service w/Components) .................................

Control Panel (A479) ..........................................................................................

Control Panel (A479) ..........................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer (Quantity 8 for EE/FP Construction) .................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Screw (Quantity 8 for EE/FP Construction) ....................................................

Screw .............................................................................................................

Screw .............................................................................................................

Fuse (400 Amp) ..............................................................................................

Fuse (5 Amp) ..................................................................................................

Mounting Plate ...............................................................................................

Mounting Plate ...............................................................................................

Buss Bar .........................................................................................................

Fuse Block (2-Way) ........................................................................................

Insulator ..........................................................................................................

Controller (A478) ............................................................................................

Controller (A478) ............................................................................................

Controller (A479) ............................................................................................

Controller (A479) ............................................................................................

Controller (A479) ............................................................................................

Controller (A479) ............................................................................................

Controller (A479) ............................................................................................

Contactor ........................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Label (Fuse, 400 Amp) ...................................................................................

Label (Fuse, 5 Amp) .......................................................................................

Enclosure .......................................................................................................

Enclosure .......................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 10 2 2 2 2 2 2 4 2 2 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 2 2 9 9 5 1 1 1 1 1 1 1 2 1 1 2 2 1 2-11

UNIT CODE A478 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ITEM 37

PART NO. a 2062205 ab 2046825

DESCRIPTION

QTY

Cap .................................................................................................................

Bracket ...........................................................................................................

1 1

FOOTNOTES: a b c d e

EE/FP Construction Not Illustrated → 10/2005 → S/N A478N01541C → S/N A479N01531D

2-12

f g h i

10/2005 → 11/2006 → S/N A478N01542C → S/N A479N01532D →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY CONNECTOR (FIGURE 2-4)

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY CONNECTOR ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5

PART NO. 2043356 288835 2052834 2302831 195489 2043355 1195971 2045980 1195971 2052834 2302831 195489 2045974 288835 2052834 2302831 195489 15054 15154 2033589 220359 a 2044976

DESCRIPTION

QTY

Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector and Cable (Gray) ..................................................................

1 Battery Connector (Gray) ...............................................................................

1 Battery Connector and Cable (Gray) ..................................................................

1 Battery Connector (Gray) ...............................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Nut ......................................................................................................................

4 Lockwasher .........................................................................................................

4 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

4 Boot ....................................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE A478 NORTH AMERICA

07/2013

TRACTION MOTOR (FIGURE 2-5) A478

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

TRACTION MOTOR A478 ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2046823 1507749 1500162 1500167 1500166 1500164 1500165 1500168 1500169

Motor ...................................................................................................................

Armature .........................................................................................................

Stator ..............................................................................................................

Brush Holder ..................................................................................................

Brush and Spring ............................................................................................

Plate ...............................................................................................................

Bearing ...........................................................................................................

Bracket ...........................................................................................................

Cover Band ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 1 1 1 1

2-17

UNIT CODE A478 NORTH AMERICA

07/2013

TRACTION MOTOR (FIGURE 2-6) A479

2-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

TRACTION MOTOR A479 ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2041763 1500186 1500176 1500177 1500181 1500180 1500178 1500185 1500182 1500183 1500184

Traction Motor .....................................................................................................

Fan .................................................................................................................

Armature .........................................................................................................

Stator ..............................................................................................................

Brush Holder ..................................................................................................

Kit-Brush (With Spring) ...................................................................................

Plate ...............................................................................................................

Cover ..............................................................................................................

Bearing ...........................................................................................................

End Head .......................................................................................................

Cover Band ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1

2-19

UNIT CODE A478 NORTH AMERICA

07/2013

FOOT SWITCH (FIGURE 2-7)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2-20

PART NO.

DESCRIPTION

QTY

2308914 1466586 1466550 1466551 1466549 1466585 1466559 1466560 1466561 1466562 1466576 1466556 1466580 1466573 2053043 186493 15152 320155

Switch , Foot .......................................................................................................

Cover (Black) ..................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Nameplate ......................................................................................................

Base ...............................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Insulation ........................................................................................................

Microswitch .....................................................................................................

Plate ...............................................................................................................

Actuator ..........................................................................................................

Spring .............................................................................................................

Screw .............................................................................................................

Wire Harness (Foot Switch) (FFigure 2-10).......................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 2 4

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-8) MAIN TRUCK

ITEM

1 2 3 4 5 6 7 8

PART NO. bc 2040485 de 2063343 abc 2060650 ade 2063343 2302852 2033695 2309579 2041766 2048593 1369409 2037544 2034890

DESCRIPTION

QTY

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

Connector (6 Way) .........................................................................................

Connector (8 Way) .........................................................................................

Receptacle .....................................................................................................

Connector .......................................................................................................

1 1 1 1 2 1 30 1 1 1 1 1

FOOTNOTES: a b c

EE/FP Construction → S/N A478N01510B → S/N A479N01507B

©2013 HYSTER COMPANY

d e

S/N A478N01511B → S/N A479N01508B →

See Service Manual for service procedures.

2-21

UNIT CODE A478 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-9) STEER HANDLE

ITEM 1 2 3 4

2-22

PART NO.

DESCRIPTION

QTY

2053045 2048593 2309579 2034482 1382671

Wire Harness (Steer Handle) ..............................................................................

1 Connector (6 Way) .........................................................................................

2 Socket ............................................................................................................ 10 Tube ............................................................................................................... AR Tube (Heat Shrinkable) .................................................................................. AR

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-10) FOOT SWITCH

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 5 1 2 4 1

2-23

UNIT CODE A478 NORTH AMERICA

07/2013

JUMPER WIRE ASSEMBLY (FIGURE 2-11) PARKING BRAKE SWITCH

ITEM 1 2 3 4

2-24

PART NO.

DESCRIPTION

QTY

2064477 2037544 2309579 2063814 2302852

Jumper (Parking Brake Switch) ..........................................................................

Receptacle .....................................................................................................

Socket ............................................................................................................

Plug ................................................................................................................

Pin ..................................................................................................................

See Service Manual for service procedures.

1 1 3 1 3

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

3

STEER HANDLE/BRAKE SYSTEM

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

ELECTRIC BRAKE A478 ............................................................................................................................................................

A479 ............................................................................................................................................................

HAND BRAKE ASSEMBLY .............................................................................................................................

STEER HANDLE ARM ASSEMBLY ................................................................................................................

STEER HANDLE HEAD ASSEMBLY ..............................................................................................................

SWITCH ASSEMBLY DIRECTION .................................................................................................................................................

WIRE HARNESS PUSH BUTTON ...........................................................................................................................................

STEER HANDLE CABLE ............................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-12 3-13 3-10 3-2 3-4 3-8 3-15 3-14

3-1

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HANDLE ARM ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HANDLE ARM ASSEMBLY ITEM 1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NO.

DESCRIPTION

2040844 2045230 136985 296032 293632 136692 388049 292682 136692 2042863 1318914 216877 292683 320162 292529 2053033 2043199 2046783 2053032 2053029 2046784 326306 326307 2046785 231410 2053030 2307321 2303042 2307654 2053031 2053836 2053835 1508031 2070448 2039895 2057847

Plate (A478) ........................................................................................................

Plate (A479) ........................................................................................................

Capscrew ............................................................................................................

Capscrew (A478) ................................................................................................

Capscrew (A479) ................................................................................................

Nut ......................................................................................................................

1 1 2 2 2 4

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Key (Squared) .....................................................................................................

4 4 1

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Instrument Panel .................................................................................................

Shaft (A478) ........................................................................................................

Shaft (A479) ........................................................................................................

Shaft (Stand Off) .................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Cover Plate .........................................................................................................

Sleeve .................................................................................................................

Locknut ...............................................................................................................

Lockwasher .........................................................................................................

Tiller Wldmt .........................................................................................................

Knob ...................................................................................................................

Nut (Reducing) ....................................................................................................

Pin .......................................................................................................................

Bushing ...............................................................................................................

Shaft ...................................................................................................................

Plunger ...............................................................................................................

4 4 8 4 1 2 1 1 1 1 2 2 2 3 1 2 1 1 1 1 1 1 2 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-3

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 26 26 26 26 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO. ..... .....

2304431 4607253 2302286 4607254 2308321 2303779 2307701 2305843 2307174 2307134 2304621 2054573 15918 220368 138573 2303979 2053035 15916 2306619 15915 16705 2309094 2308136 2057089 2058314 1316468 15134 2035534 b 2058423 2058421 a 2053027 a 2053026 a 2053025 a 2053024 2037176 2036898 a 2053028 18497 15932 2311213 15054 15154 18723 15156 2309131 2303099 1451166 2059896 2053046

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Steer Handle Head (Cold Storage Only) ............................................................

Steer Handle Head .............................................................................................

Base ...............................................................................................................

Handle Base Cover (Alternate Part) ...............................................................

Cover ..............................................................................................................

Handle Top Cover (Alternate Part) .................................................................

Support ...........................................................................................................

Label (Directional Arrow) ................................................................................

Actuator (Lower) .............................................................................................

Actuator (Horn) ...............................................................................................

Actuator (Lift) ..................................................................................................

Spring .............................................................................................................

Plate ...............................................................................................................

Switch .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Switch (Direction) (FFigure 3-3)....................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Switch .............................................................................................................

Bracket (17 in.) ...............................................................................................

Bracket (25 in.) ...............................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Handle (17 in.) ................................................................................................

Handle (25 in.) ................................................................................................

Handle (RH) (17 in.) .......................................................................................

Handle (LH) (17 in.) ........................................................................................

Handle (RH) (25 in.) .......................................................................................

Handle (LH) (25 in.) ........................................................................................

Shaft (17 in.) ...................................................................................................

Shaft (25 in.) ...................................................................................................

Knob (Pick Assist) ..........................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Plate ...............................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Sleeve ............................................................................................................

Link .................................................................................................................

Cotter Pin .......................................................................................................

Wire Harness (Steer Handle Cable) (FFigure 2-9)........................................

Wire Harness (Push Button) (FFigure 3-8)...................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 6 1 3 1 1 4 4 1 4 2 2 2 2 1 1 1 2 3 2 2 2 1 1 1 1 1 1 2 2 2 1 4 4 4 2 1 1 2 1 1 3-5

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY ITEM 41 42 43 44 45 46 47 48

PART NO.

DESCRIPTION

QTY

2059964 2059960 296167 292681 239503 309832 292679 2062718

Parking Brake (FFigure 3-4)..........................................................................

Cover ..............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

1 1 2 2 2 2 3 1

2309167 4607263

Kit-Control Handle ..........................................................................................

Kit-Handle (Alternate Part) .............................................................................

1 1

FOOTNOTES: a

3-6

Quick Pick

b

Service with component parts 2038013 and 2037175

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE A478 NORTH AMERICA

07/2013

SWITCH ASSEMBLY (FIGURE 3-3) DIRECTION

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

SWITCH ASSEMBLY DIRECTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Direction) ................................................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) ........................................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-9

UNIT CODE A478 NORTH AMERICA

07/2013

HAND BRAKE ASSEMBLY (FIGURE 3-4)

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HAND BRAKE ASSEMBLY ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 220277 2059956 320161 2059958 2059966 2059959 2042898 2059957 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake .....................................................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever (LH) ......................................................................................................

Bushing ......................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever (RH) ......................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-11

UNIT CODE A478 NORTH AMERICA

07/2013

ELECTRIC BRAKE (FIGURE 3-5) A478

ITEM

PART NO. 2055944 2046216 2046214 ..... ..... .....

2046215 ..... ..... ..... ..... ..... .....

303294 2045959 a 2045942

1 2 3 4 5 6 7 8 9 10 11 12 13 14

DESCRIPTION

QTY

Magnetic Brake ...................................................................................................

Disk ................................................................................................................

Brake Lining ...................................................................................................

Adjustment Tube ............................................................................................

Pressure Disk .................................................................................................

Spring (Inner) .................................................................................................

Hub .................................................................................................................

Magnet Body ..................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Spring (Outer) .................................................................................................

Tappet ............................................................................................................

Adjusting Nut ..................................................................................................

Rectifier ..........................................................................................................

Key (Woodruff) ...............................................................................................

Band ...............................................................................................................

1 1 1 3 1 4 1 1 3 3 3 4 1 1 1 1

FOOTNOTES: a

Not Illustrated

3-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

ELECTRIC BRAKE (FIGURE 3-6) A479

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2055945 2046220 2046218 ..... ..... .....

2046219 ..... ..... ..... ..... .....

303294 b 2069532 a 2045941

DESCRIPTION

QTY

Magnetic Brake ...................................................................................................

Disk ................................................................................................................

Brake Lining ...................................................................................................

Adjustment Tube ............................................................................................

Pressure Disk .................................................................................................

Spring (Inner) .................................................................................................

Hub .................................................................................................................

Magnet Body Sub-Assembly ..........................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Spring (Outer) .................................................................................................

Tappet ............................................................................................................

Rectifier ..........................................................................................................

Dust Cap ........................................................................................................

Band ...............................................................................................................

1 1 1 3 1 4 1 1 3 3 3 4 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

3/2004 →

See Service Manual for service procedures.

3-13

UNIT CODE A478 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 3-7) STEER HANDLE CABLE

ITEM

PART NO. 2059896 2037544 1369409 2303758 2309579 2034890 2063814 2302852 a 2057944 a 137852

1 2 3 4 5 6 7

DESCRIPTION

QTY

Wire Harness ......................................................................................................

Receptacle .....................................................................................................

Connector (8 Way) .........................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

Plug ................................................................................................................

Pin ..................................................................................................................

Sleeve ............................................................................................................

Strap Clamp ...................................................................................................

1 1 1 1 20 1 1 3 1 2

FOOTNOTES: a

Not Illustrated

3-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 3-8) PUSH BUTTON

ITEM 1 2 3

PART NO.

DESCRIPTION

2053046 2302852 2309812 373301

Wire Harness ......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Strap Clamp ...................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 1 5

3-15

UNIT CODE A478 NORTH AMERICA

07/2013

NOTES

3-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

4

LIFT LINKAGE AND FORKS

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

FORKS AND COMPRESSION RODS A478 ............................................................................................................................................................

A479 ............................................................................................................................................................

FOOD PROCESSING - GALVANIZED .......................................................................................................

LIFT CYLINDER ATTACHING PARTS ...........................................................................................................

LIFT LINKAGE FOOD PROCESSING - A479 .....................................................................................................................

LOAD WHEEL DUAL OPTION ............................................................................................................................................

SINGLE LOAD WHEEL FOUR BEARING .........................................................................................................................................

TWO BEARING ...........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-6 4-8 4-4 4-12 4-2 4-16 4-15 4-14

4-1

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT LINKAGE (FIGURE 4-1) FOOD PROCESSING — A479

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT LINKAGE FOOD PROCESSING – A479 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 32 33 34 35 36 37 38 39 40

PART NO. 2040196 2034090 2079958 2039224 2039118 13957 2039119 2039122 .....

2039227 16046 1458439 2039315 136408 2106662 221719 16041 2079956 2039226 2039255 2007882 2033691 2039905 2042864 2079957 2100235 2305246 2040200 2099626 2039114 ..... a 2045519 b 2097934 a 15058 b 15060 2041739 2079959 2039225 2039116 2039117 2039115 2040201 .....

DESCRIPTION

QTY

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Rocker Arm .........................................................................................................

Bushing ..........................................................................................................

Pin , Pivot ............................................................................................................

Grease Fitting .....................................................................................................

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Pull Rod Assembly (FFigure 4-2)......................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

Nut ......................................................................................................................

Rod , Threaded ...................................................................................................

Lockwasher .........................................................................................................

Washer , Belleville (Alternate Part) .....................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

Yoke ....................................................................................................................

Bushing ..........................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Roller ..................................................................................................................

Bushing ..........................................................................................................

Link .....................................................................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Fork and Battery Frame (FFigure 4-2)...............................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Clip ......................................................................................................................

Link .....................................................................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Bushing ...............................................................................................................

Lift Cylinder Assembly (FFigure 5-7).................................................................

2 14 2 4 2 10 2 10 2 2 6 6 2 4 4 4 2 2 2 2 4 2 2 2 2 4 2 2 2 1 1 2 2 2 2 6 2 2 2 2 1 2 1

FOOTNOTES: a

→ 2/2007

©2013 HYSTER COMPANY

b

2/2007 →

See Service Manual for service procedures.

4-3

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS (FIGURE 4-2) FOOD PROCESSING — GALVANIZED

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS FOOD PROCESSING – GALVANIZED ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4

PART NO. 2090971 2090972 2090973 2090974 2090975 2090981 2090982 2090983 2090987 e 2090976 e 2090977 e 2090978 e 2090979 e 2090980 e 2090984 e 2090985 e 2090986 e 2090988 2090940 2090933 2090941 2090934 2090942 2090935 2090943 2090936 2090944 2090937 d 2090945 d 2090938 c 2090946 c 2090939 a 2039315 a 1458439 ab 2039227 bd 15086 bd 1456283

DESCRIPTION

QTY

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 IN.) ....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame (144 in.) ...................................................................................................

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Tube Wldmt-Cylinder (144 in.) ............................................................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (36 in.) ..............................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (42 in.) ..............................................................................................

Pull Rod (48 in) ...................................................................................................

Pull Rod (48 in.) ..............................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (54 in.) ..............................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (60 in.) ..............................................................................................

Pull Rod ..............................................................................................................

Pull Rod ..........................................................................................................

Pull Rod ..............................................................................................................

Pull Rod ..........................................................................................................

Rod , Threaded ..............................................................................................

Nut ..................................................................................................................

Bushing ..........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2

FOOTNOTES: a b c

Included With All Pull Rod Assemblies Not Illustrated Use with 144 in. Fork and Battery Frame

©2013 HYSTER COMPANY

d e

Use With 84, 93 and 96 in. Fork and Battery Frames With Load Backrest

See Service Manual for service procedures.

4-5

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS (FIGURE 4-3) A478

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS A478 ITEM 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 4

PART NO. 2054535 2054536 2054537 2054538 2054539 c 2054540 c 2054541 c 2054542 c 2054543 c 2054544 2050806 2054545 2050807 2054546 2050808 2054547 2050809 2054548 2050810 2054549 a 2039315 a 1458439 ab 2039227

DESCRIPTION

QTY

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (36 in.) ..............................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (42 in.) ..............................................................................................

Pull Rod (48 in.) ..................................................................................................

Pull Rod (48 in.) ..............................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (54 in.) ..............................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (60 in.) ..............................................................................................

Rod , Threaded ..............................................................................................

Nut ..................................................................................................................

Bushing ..........................................................................................................

1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 4

FOOTNOTES: a b

Included With All Pull Rod Assemblies Not Illustrated

©2013 HYSTER COMPANY

c

With Load Backrest

See Service Manual for service procedures.

4-7

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS (FIGURE 4-4) A479

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

FORKS AND COMPRESSION RODS A479 ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4

PART NO. 2054535 2054536 2054537 2054538 2054539 2054550 2054551 2054552 2087898 e 2054540 e 2054541 e 2054542 e 2054543 e 2054544 e 2054553 e 2054554 e 2054555 e 2087899 2050806 2054545 2050807 2054546 2050808 2054547 2050809 2054548 2050810 2054549 d 2050811 d 2054556 c 2088385 c 2088384 a 2039315 a 1458439 ab 2039227 bd 15086 bd 1456283

DESCRIPTION

QTY

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame Wldmt (144 in.) ........................................................................................

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame Wldmt (144 in.) ........................................................................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (36 in.) ..............................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (42 in.) ..............................................................................................

Pull Rod (48 in.) ..................................................................................................

Pull Rod (48 in.) ..............................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (54 in.) ..............................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (60 in.) ..............................................................................................

Pull Rod ..............................................................................................................

Pull Rod ..........................................................................................................

Pull Rod (144 in.) ................................................................................................

Pull Rod (144 in.) ............................................................................................

Rod , Threaded ..............................................................................................

Nut ..................................................................................................................

Bushing ..........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2

FOOTNOTES: a b c

Included With All Pull Rod Assemblies Not Illustrated Use with 144 in. Fork and Battery Frame

©2013 HYSTER COMPANY

d e

Use With 84, 93 and 96 in. Fork and Battery Frames With Load Backrest

See Service Manual for service procedures.

4-9

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT LINKAGE (FIGURE 4-5)

4-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT LINKAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 32

PART NO. 2040196 2034090 2039238 2039224 2039118 13957 2039119 2039122 .....

2039227 16046 1458439 2039315 136408 2106662 221719 16041 2039236 2039226 2039255 2007882 2033691 2039905 2042864 2058037 2100235 2305246 2040200 2099626 2035534 ..... b 2045519 c 2097934 b 15058 c 15060 a 137852

DESCRIPTION

QTY

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Rocker Arm Assembly ........................................................................................

Bushing ..........................................................................................................

Pin , Pivot ............................................................................................................

Grease Fitting .....................................................................................................

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Pull Rod Assembly (FFigure 4-3, FFigure 4-4).................................................

Bushing ...............................................................................................................

Grease Fitting .................................................................................................

Nut ..................................................................................................................

Rod , Threaded ..............................................................................................

Lockwasher .........................................................................................................

Washer , Belleville (Alternate Part) .....................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

Yoke Assembly ...................................................................................................

Bushing ..........................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Roller ..................................................................................................................

Bushing ..........................................................................................................

Link (Rear) ..........................................................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Washer ...............................................................................................................

Fork (FFigure 4-3, FFigure 4-4)........................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Strap Clamp ........................................................................................................

2 10 2 8 2 10 2 10 2 4 6 4 2 2 2 4 2 2 4 2 4 2 2 4 2 4 2 2 2 4 1 2 2 2 2 2

FOOTNOTES: a b

Not Illustrated → 2/2007

©2013 HYSTER COMPANY

c

2/2007 →

See Service Manual for service procedures.

4-11

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT CYLINDER ATTACHING PARTS (FIGURE 4-6)

4-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT CYLINDER ATTACHING PARTS ITEM 1 2 3 4 5 6 7 8 9 9 10 11

PART NO.

DESCRIPTION

2039122 2039115 .....

2040201 2039114 2039117 2039903 2039225 16556 16481 2034090 2039116

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Lift Cylinder Assembly (FFigure 5-7).................................................................

Bushing ..........................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Link - Upper ........................................................................................................

Bushing ..........................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

8 1 1 2 1 2 2 4 4 4 4 2

4-13

UNIT CODE A478 NORTH AMERICA

07/2013

SINGLE LOAD WHEEL (FIGURE 4-7) TWO BEARING

ITEM 1 2 3 4 5 6 7

4-14

PART NO.

DESCRIPTION

QTY

4019717 2039298 124629 2042262 2037487 2039868 2305246 2007882

Load Wheel (Assembly) ......................................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

2 1 2 4 4 2 2 2

996641

Kit ........................................................................................................................

1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

SINGLE LOAD WHEEL (FIGURE 4-8) FOUR BEARING

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4019716 2039299 124629 2050730 43205 2042262 2037487 2305246 2039868 2007882

Load Wheel (Assembly) ......................................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Bearing ...........................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

2 1 2 2 2 4 4 2 2 2

996642

Kit ........................................................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-15

UNIT CODE A478 NORTH AMERICA

07/2013

LOAD WHEEL (FIGURE 4-9) DUAL OPTION

ITEM 1 2 3 4 5 6 7 8

4-16

PART NO.

DESCRIPTION

QTY

2039300 124629 2037487 2042262 2013150 2061914 2305246 2007882

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Shield ..................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

4 8 4 8 2 2 2 2

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

5

HYDRAULIC SYSTEM

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC ARRANGEMENT A478 ............................................................................................................................................................

5-2 A479 (→ S/N A479N01524C) ....................................................................................................................

5-4 A479 (S/N A479N01525C →) ....................................................................................................................

5-6 HYDRAULIC POWER UNIT A478 ............................................................................................................................................................

5-8 A479 (→ S/N A479N01524C) .................................................................................................................... 5-10 A479 (S/N A479N01525C →) .................................................................................................................... 5-12 LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-14

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT (FIGURE 5-1) A478

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT A478 ITEM 1 2 3 4 4 5 6 6 7 8 9 10 11 12 13 13

PART NO. .....

2039131 16556 2309185 4009397 2070336 2051167 2077161 2037744 2037745 2050869 296225 136681 292681 16987 4009398 a 4009399

DESCRIPTION

QTY

Lift Cylinder Assembly (FFigure 5-7).................................................................

1 Hydraulic Power Unit (FFigure 5-4)...................................................................

1 Fitting (Elbow) .....................................................................................................

1 Fitting (Elbow) (Elbow) ........................................................................................

2 Adapter (Straight) (Straight)(Alternate Part) .......................................................

1 Tube .................................................................................................................... AR Hose Assy ...........................................................................................................

1 Hose Assy Assy (Alternate Part) ........................................................................

1 Adapter (Straight) ...............................................................................................

1 Fitting (Adapter, With O-Ring) ............................................................................

1 Bracket ................................................................................................................

1 Screw ..................................................................................................................

2 Capscrew ............................................................................................................

3 Lockwasher .........................................................................................................

3 Fitting ..................................................................................................................

1 Fitting (Elbow) (Alternate Part) ...........................................................................

1 Adapter (Straight) ...............................................................................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT (FIGURE 5-2) A479 (→ S/N A479N01524C)

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT A479 (→ S/N A479N01524C) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

.....

2049502 2309185 2044152 2070336 16556 2051167 16987 2037744 2051105 293799 293779 176640 292681 136985 388049 292682

Lift Cylinder Assembly (FFigure 5-7).................................................................

1 Pump and Motor (FFigure 5-6)..........................................................................

1 Fitting (Elbow) .....................................................................................................

2 Adapter ...............................................................................................................

1 Tube .................................................................................................................... AR Fitting (Elbow) .....................................................................................................

1 Hose Assy ...........................................................................................................

1 Fitting ..................................................................................................................

1 Adapter (Straight) ...............................................................................................

1 Bracket ................................................................................................................

1 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

1 Bolt ......................................................................................................................

1 Lockwasher .........................................................................................................

1 Capscrew ............................................................................................................

2

©2013 HYSTER COMPANY

QTY

Lockwasher .........................................................................................................

See Service Manual for service procedures.

3

5-5

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT (FIGURE 5-3) A479 (S/N A479N01525C →)

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC ARRANGEMENT A479 (S/N A479N01525C →) ITEM 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

.....

2071868 2309185 2044152 2070336 16556 16481 2077161 2077870 2076000 296003 296379 176640 296380 136985 296381

Lift Cylinder Assembly (FFigure 5-7).................................................................

Pump and Motor (24V) (24 Volt) (FFigure 5-6)..................................................

Fitting (Elbow) .....................................................................................................

Adapter ...............................................................................................................

Tube (2.5 FT) ......................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Bracket , Pump Mounting ...................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2

5-7

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT (FIGURE 5-4) A478

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT A478 ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2039131 1479567 1479569 1466036 1479570 1474782

Hydraulic Power Unit ..........................................................................................

Motor ..............................................................................................................

Tank ...............................................................................................................

Poppet Valve ..................................................................................................

Hydraulic Pump ..............................................................................................

Coupling .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1

5-9

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT (FIGURE 5-5) A479 (→ S/N A479N01524C)

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT A479 (→ S/N A479N01524C) ITEM 1 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

2049502 1511892 .....

1499925 1499926 1499927 1474797 1499930 1474799 1500194 1512365 1512372 1512373 1474789 1474790 1512367 1512368 1499924 1554448 1512370 1512369 1504049

Pump and Motor .................................................................................................

Motor (24 Volt) ................................................................................................

Nut ..................................................................................................................

Check Valve ...................................................................................................

Relief Valve ....................................................................................................

Filler Neck ......................................................................................................

Strainer ...........................................................................................................

Valve (Poppet) (24 Volt) .................................................................................

Coil .................................................................................................................

Filter ...............................................................................................................

Kit-Brush .........................................................................................................

Kit-Brush .........................................................................................................

Kit-Brush (24 Volt) ..........................................................................................

Breather ..........................................................................................................

Elbow ..............................................................................................................

Clamp Assembly (120 mm) ............................................................................

Tube ...............................................................................................................

Pump (Includes Items 3, 4, 7, 8) ....................................................................

Hydraulic Control Valve (24 Volt) ...................................................................

Kit-Seal ...........................................................................................................

Power Pack (Without Motor) ..........................................................................

Power Pack (24 Volt) ..........................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 ..

1 1 1 1 1 1 1 1 1 1 1

5-11

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT (FIGURE 5-6) A479 (S/N A479N01525C →)

5-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HYDRAULIC POWER UNIT A479 (S/N A479N01525C →) ITEM 1 2 3 4 5 5 6 7 8 9 9 10 11 12 12 13 13 13 14 15

PART NO. 2071868 1584211 .....

1512373 1512372 1584218 ..... .....

388712 1584233 1584212 1584485 a 1584486 1529856 a 1512370 1584220 1584219 1673570 1584235 1474799 1506132 1584237 a 1506133 1584234 1474797 a 1584489

DESCRIPTION

QTY

Pump and Motor (24V) .......................................................................................

Motor ..............................................................................................................

Nut ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Tank ...............................................................................................................

Filler Neck ..................................................................................................

O-Ring ........................................................................................................

Breather (Filter Plug) ..................................................................................

Clamp Assembly (Includes Hardware) .......................................................

Pump (Support Flange) ..................................................................................

Power Pack (Without Motor) (Pump) ..............................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Disk (Flow Restrictor 0 = 1.5) .........................................................................

1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-13

UNIT CODE A478 NORTH AMERICA

07/2013

LIFT CYLINDER ASSEMBLY (FIGURE 5-7)

ITEM 1 2 3 4 5 6 7 8 9 9 10 11

5-14

PART NO.

DESCRIPTION

QTY

2038055 2040201 2038054 2302899 2044379 2307089 39374 1381094 2302674 1383061 2311937 2307123 1374530

Cylinder Assy (Lift) (A478, A479) (FFigure 5-1, FFigure 5-2, FFigure 5-3).....

Bushing ..........................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Locknut ...........................................................................................................

Piston Seal .....................................................................................................

Piston .............................................................................................................

O-Ring ............................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Rod Wiper (Ring) ............................................................................................

Wiper Ring (Alternate Part) ............................................................................

Cylinder Rod (Weldment) ...............................................................................

Bushing ..........................................................................................................

1 2 1 1 1 1 1 1 1 1 1 1 1

2310747

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

6

OPTIONS

07/2013

UNIT CODE A478 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

BACK PAD PREMIUM ...................................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

BATTERY SPACER ........................................................................................................................................

CONVENIENCE TRAY WITHOUT LOAD BACKREST EXTENSION ...............................................................................................

HEAVY DUTY CASTER ASSEMBLY 4/2005 → ....................................................................................................................................................

HEAVY DUTY CASTER OPTION → 4/2005 ....................................................................................................................................................

LOAD BACKREST EXTENSION .....................................................................................................................

LOAD WHEEL DUAL ...........................................................................................................................................................

OPERATOR TRAY ..........................................................................................................................................

STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-14 6-10 6-12 6-16 6-6 6-4 6-8 6-9 6-17 6-2

6-1

UNIT CODE A478 NORTH AMERICA

07/2013

STEER HEAD HEATER (FIGURE 6-1) COLD STORAGE ONLY

ITEM 1 2 3 4 5 6 7 8 9 10

6-2

PART NO.

DESCRIPTION

QTY

2042915 2042872 2305055 2303904 16865 221852 16667 18754 177946 138573

Spacer Block .......................................................................................................

Bracket ................................................................................................................

Resistor ...............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 2 2 1 1 2

©2013 HYSTER COMPANY

07/2013

UNIT CODE A478 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE A478 NORTH AMERICA

07/2013

HEAVY DUTY CASTER OPTION (FIGURE 6-2) (→ 4/2005)

6-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HEAVY DUTY CASTER OPTION (→ 4/2005) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

2068403 2069196 2053141 2069191 2053143 2079955 2079980 2053146 2053147 2069194 2069195 2045913 2045914 2047714 2045917 2045919 2047715 2045925 2045920 2045914 2045913 2045923

Caster (Heavy Duty) ...........................................................................................

Swivel Fork .....................................................................................................

Plate (Assembled) ......................................................................................

Plate (Top) .............................................................................................

Bearing ..................................................................................................

Fork ............................................................................................................

Bracket (Lower) ..........................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Spring .........................................................................................................

Axle ............................................................................................................

Screw .........................................................................................................

Lockwasher ................................................................................................

Wheel Assy ....................................................................................................

Wheel .........................................................................................................

Ball Bearing ................................................................................................

Axle Shaft Assembly ......................................................................................

Axle ............................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Screw .........................................................................................................

Fitting (Grease) ..........................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1

6-5

UNIT CODE A478 NORTH AMERICA

07/2013

HEAVY DUTY CASTER ASSEMBLY (FIGURE 6-3) (4/2005 →)

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

HEAVY DUTY CASTER ASSEMBLY (4/2005 →) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 14 15 16 17 18 19 20 21 22 23 24

PART NO. 2079240 a. . . . .

2053141 2079954 2053143 2079955 2079980 2053146 2053147 2069194 2069195 2045913 2045914 2047714 2045917 2045919 2047715 2045925 2045920 2045914 2045913 2045923 136985 388049 292682 2039377 2034403 320160 2079961

DESCRIPTION

QTY

Caster Assembly (Spring Loaded) ......................................................................

Swivel Fork .....................................................................................................

Plate (Assembled) ......................................................................................

Plate (Top) .............................................................................................

Bearing ..................................................................................................

Fork ............................................................................................................

Bracket (Lower) ..........................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Spring .........................................................................................................

Axle ............................................................................................................

Screw .........................................................................................................

Lockwasher ................................................................................................

Wheel Assy ....................................................................................................

Wheel .........................................................................................................

Ball Bearing ................................................................................................

Axle Shaft Assembly ......................................................................................

Axle ............................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Screw .........................................................................................................

Fitting (Grease) ..........................................................................................

Capscrew ............................................................................................................

2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 8

Lockwasher .........................................................................................................

Shim (Quantity 12 on Poly Drive Tire) ................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

10 8 2 2 2

FOOTNOTES: a

Not Serviced Separately

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE A478 NORTH AMERICA

07/2013

LOAD BACKREST EXTENSION (FIGURE 6-4)

ITEM 1 1 1 1 2

6-8

PART NO.

DESCRIPTION

QTY

2034649 2034650 2090925 2090926 18897

Load Backrest (60 in.) .........................................................................................

Load Backrest (72 in.) .........................................................................................

Load Backrest (60 in.) Food Processing (A479) .................................................

Load Backrest (72 in.) Food Processing (A479) .................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

LOAD WHEEL (FIGURE 6-5) DUAL

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2039300 124629 2037487 2042262 2013150 2061914 2305246 2007882

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Shield ..................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 8 4 8 2 2 2 2

6-9

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY ROLLERS (FIGURE 6-6)

6-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY ROLLERS ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2040462 264146 15135 16830 2303911 2040464 2102311 15920 376203 2102410

Battery Tray ........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Side Plate ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 4 2 2 4 4 2

6-11

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY SPACER (FIGURE 6-7)

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

BATTERY SPACER ITEM 1 2

PART NO.

DESCRIPTION

2050899 236866

Plate ....................................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2

6-13

UNIT CODE A478 NORTH AMERICA

07/2013

BACK PAD (FIGURE 6-8) PREMIUM

6-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

BACK PAD PREMIUM ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2034996 1455782 1455813 1455812 2034997 2305629 227173 2058611 194133 2035088 278756

Pad .....................................................................................................................

Switch (Lift) .........................................................................................................

Switch (Horn) ......................................................................................................

Switch (Lower) ....................................................................................................

Plate ....................................................................................................................

Terminal Block ....................................................................................................

Screw ..................................................................................................................

Wire Harness (Remote Switch) ..........................................................................

Capscrew ............................................................................................................

Label ...................................................................................................................

Jumper ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 2 1 6 1 2 1 2

6-15

UNIT CODE A478 NORTH AMERICA

07/2013

CONVENIENCE TRAY (FIGURE 6-9) WITHOUT LOAD BACKREST EXTENSION

ITEM 1 2

6-16

PART NO.

DESCRIPTION

QTY

2043148 2044923

Tray .....................................................................................................................

Strap (Convenience Tray) ...................................................................................

See Service Manual for service procedures.

1 1

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

OPERATOR TRAY (FIGURE 6-10)

ITEM 1 2

PART NO.

DESCRIPTION

2034665 187727

Tray .....................................................................................................................

Rivet ....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4

6-17

UNIT CODE A478 NORTH AMERICA

07/2013

NOTES

6-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

7

NUMERICAL INDEX

UNIT CODE A478 NORTH AMERICA

07/2013

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

13957

4-3 4-11 2-3 2-7 2-11 2-15 3-5 1-11 1-13 1-3 4-3 4-11 4-3 4-11 4-5 4-9 2-3 2-7 2-11 1-11 1-13 3-5 6-11 2-7 2-20 2-3 2-7 2-11 2-11 2-15 3-5 3-5 1-11 1-13 1-3 1-7 1-3 1-7 3-5 3-5 3-5 6-11 3-5 4-3 4-11 4-3 4-11 4-13 5-7

16556

4-13 5-3 5-5 5-7 6-2 3-5 6-11 2-3 6-2 5-3 5-5 2-3 2-7 2-11 2-7 3-5 1-11 1-13 1-3 3-5 6-2 2-3 2-11 6-8 5-14 4-15 4-14 4-15 4-16 6-9 2-3 2-11 2-3 2-7 2-11 4-3 4-11 5-3 3-3 3-3 3-3 5-5 5-7 6-7 2-7 3-14 4-11 3-5 6-2

166285 176640

2-7 5-5 5-7 6-2 2-7 2-20 6-17 6-15 2-15 2-15 2-15 1-5 2-3 3-3 3-11 2-7 2-15 3-5 3-9 3-9 2-3 1-7 4-3 4-11 6-2 3-9 3-9 6-15 2-11 3-3 1-3 6-13 1-11 1-13 3-6 1-11 1-13 2-7 2-7 6-11 2-7 6-15 2-15 2-15 3-3 2-3 2-11 3-6 3-11

292680 292681

3-11 1-11 1-13 2-3 2-11 3-6 5-3 5-5 3-3 5-5 6-7 3-3 3-3 1-13 5-5 5-5 5-7 3-3 3-11 3-11 3-6 2-3 2-11 5-3 2-3 2-11 2-3 2-11 2-3 2-11 5-7 5-7 5-7 1-11 1-13 2-3 2-11 2-3 2-11 3-11 2-3 2-11 3-12 3-13 3-6 1-13 3-11 2-7 2-20

15054

15057 15058 15060 15086 15127 15129 15134 15135 15152 15154

15156 15157 15158 15178 15915 15916 15918 15920 15932 16041 16046 16481

6 6 10 5 23 2 32 22 22 4 32 32 32 32 12 3 1 21 21 24 3 12 16 33 4 2 22 3 33 35 23 23 3 3 2 2 18 16 11 8 30 16 16 11 11 9 6

©2013 HYSTER COMPANY

16667 16705 16830 16865 16987 18419 18465 18470 18497 18557 18588 18723 18754 18865 18897 39374 43205 124629

133469 133484 136408 136681 136692 136985

137852 138573

9 3 6 6 7 19 4 4 5 13 8 5 2 24 15 29 20 20 5 34 8 16 4 2 6 4 2 2 2 2 34 3 43 8 34 14 14 11 4 6 2 15 14 19

177946 186493 187727 194133 195489 196927 197064 216877 220277 220359 220368 220418 220436 220735 221712 221719 221852 221937 221941 227173 231410 236866 239503 239906 254007 262798 264146 264150 278756 288835 292529 292654

13 10

292679

See Service Manual for service procedures.

7 13 12 9 13 15 2 9 1 1 1 12 6 8 2 10 5 12 3 12 13 4 15 15 6 9 8 7 4 20 6 2 1 1 45 19 19 14 14 2 9 11 1 1 11 32 21 47 10

292682 292683 293632 293689 293779 293799 296003 296032 296158 296162 296167 296186 296225 296355 296357 296379 296380 296381 296424 296426 302008 302019 302031 302045 303294 309832 316828 316837 320155

15 2 2 30 19 44 12 14 5 16 20 9 3 6 12 11 10 3 13 14 43 19 35 10 22 5 25 6 3 7 11 13 15 3 3 21 8 24 9 11 2 10 13 12 46 8 9 24 17 7-1

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

320157

1-11 1-13 1-28 1-9 6-7 3-11 3-3 1-5 3-3 3-3 2-3 2-11 1-6 1-6 2-3 3-15 3-9 6-11 5-13 1-5 4-14 4-15 2-15 2-15 3-5 2-3 2-11 1-11 2-3 2-11 2-21 3-14 5-14 5-14 2-7 2-22 5-14 2-23 3-5 6-15 6-15 6-15 4-5 4-9 4-3 4-5 4-7 4-9 4-11 5-9 3-9 2-20

1466550 1466551 1466556 1466559 1466560 1466561 1466562 1466573 1466576 1466580 1466585 1466586 1468389 1474782 1474789 1474790 1474797

2-20 2-20 2-20 2-20 2-20 2-20 2-20 2-20 2-20 2-20 2-20 2-20 1-6 5-9 5-11 5-11 5-11 5-13 5-11 5-13 1-11 2-7 2-7 1-11 1-15 1-11 1-13 1-15 1-19 1-23 1-27 1-13 1-19 1-23 1-27 5-9 5-9 5-9 1-11 1-13 1-16 1-19 1-23 1-27 1-11 1-13 1-16 1-19 1-23 1-27 1-13 1-15

320159 320160 320161 320162 325956 326306 326307 329069 335989 335991 345802 373301 374160 376203 388712 389688 996641 996642 1195971 1316468 1331362 1343502 1356217 1369409 1374530 1381094 1382664 1382671 1383061 1450957 1451166 1455782 1455812 1455813 1456283 1458439

1466036 1466406 1466549 7-2

4 4 32 23 4 10 2 17 18 31 20 3 4 36 3 14 9 7 1 1 1 23 35 11 5 23 15 6 2 11 7 22 4 9 3 38 2 4 3 12 4 4 4 12 3 2 4

1474799 1475398 1479039 1479041 1479432 1479433

1479434

1479567 1479569 1479570 1497280

1497282

1497284

2 3 11 6 7 8 9 13 10 12 5 1 1 5 11 12 6 15 7 13 6 19 19 11 2 12 12 15 18 18 18 13 19 19 19 1 2 4 12 12 35 10 10 10 13 13 36 11 11 11 11 28

PART NO.

1497285

1499924 1499925 1499926 1499927 1499930 1500162 1500164 1500165 1500166 1500167 1500168 1500169 1500176 1500177 1500178 1500180 1500181 1500182 1500183 1500184 1500185 1500186 1500194 1504049 1506133 1507749 1508031 1511859 1511892 1512365 1512367 1512368 1512369 1512370 1512372 1512373 1519014 1524191

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

1-20 1-24 1-28 1-13 1-19 1-23 1-27 5-11 5-11 5-11 5-11 5-11 2-17 2-17 2-17 2-17 2-17 2-17 1-11 2-17 2-19 2-19 2-19 2-19 2-19 2-19 2-19 1-13 2-19 2-19 2-19 5-11 5-11 5-13 2-17 3-3 1-11 1-13 5-11 5-11 5-11 5-11 5-11 5-11 5-13 5-11 5-13 5-11 5-13 1-16 1-20 1-5

1529042 1529856 1533937

1-5 5-13 1-20 1-24 1-27 1-15 1-15 1-15 1-15 1-15 1-15 1-28 1-15 1-15 1-15 1-15 1-19 1-23 1-27 1-15 1-11 1-15 1-15 1-15 1-19 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-16 1-20 1-24 1-28 1-15 1-20 1-24 1-28

34 36 36 11 2 2 2 15 3 4 5 7 2 5 6 4 3 7 25 8 2 3 6 5 4 8 9 25 10 7 1 8 1 28 9 9 1 9 13 14

9 4 10 3 31 37 3

1534179 1534181 1534182 1534183 1534184 1534186 1534188 1534189 1534190 1534191

1534193 1534194 1534198 1534199 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1534220 1534221 1534222

1534223

4 10 41 43 20 1 4 5 6 8 7 9 10 11 12 13 13 13 14 13 16 18 19 25 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 26 27 29 35 37 37 30 36 38 38

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1534224

1-15 1-20 1-24 1-28 1-15 1-20 1-24 1-28 1-15 1-20 1-24 1-28 1-15 1-20 1-24 1-28 1-15 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28

1534237

1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-16 1-20 1-24 1-28 1-15 1-15 1-15

1534287 1534290 1534291 1534296

1-15 1-15 1-15 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-19 1-23 1-27 1-19 1-23 1-27 1-27 1-19 1-23 1-27 1-19 1-19 1-23 1-27 1-19 1-19 1-20 1-24 1-28 1-20 1-24 1-20 1-24 1-27 1-19 1-23

1534225

1534226

1534227

1534228

1534229

1534230

1534231

1534232

1534233

1534234

1534235

1534236

30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38

©2013 HYSTER COMPANY

1534238

1534239

1534240

1534241

1534242

1534243

1534244

1534245

1534246

1534247

1534248 1534249

1534277 1534278 1534286

33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 34 32 38 40 40 17 20 3

1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305

1534306 1534311 1534312 1534313 1534314 1534315 1534316 1534317 1534319

See Service Manual for service procedures.

13 21 23 1 1 1 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 6 6 6 7 7 8 8 8 9 9 7 9 12 12 12 14 15 15 15 16 17 36 38 38 36 38 40 42 21 20 22

PART NO.

1534320 1534321 1534322 1534332 1534333 1534334 1534335 1534336 1534337 1534338 1534339 1534340 1534341 1534342 1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1534361 1534660

PAGE ITEM

1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-27 1-19 1-23 1-19 1-23 1-19 1-19 1-19 1-19 1-19 1-19 1-19 1-19 1-23 1-19 1-23 1-19 1-23 1-19 1-23 1-19 1-23 1-19 1-23 1-19 1-23 1-19 1-24 1-19 1-24 1-19 1-24 1-19 1-24 1-19 1-24 1-20 1-24 1-28 1-5

22 21 23 23 22 24 24 23 25 25 24 26 26 26 28 27 29 28 28 28 28 28 28 29 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 31 33 33 35 35 5 7-3

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1554107

1-23 1-23 1-23 1-23 1-23 1-23 1-23 1-23 1-23 1-23 1-23 1-19 1-24 1-28 1-23 1-23 1-24 1-28 1-27 5-11 1-23 1-27 1-23 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 1-15 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-28 1-28 1-28

1641547 1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641602 1673570 1690847 1699235 2007882

1-28 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-28 1-27 5-13 2-7 1-27 4-3 4-11 4-14 4-15 4-16 6-9 4-16 6-9 1-13 2-7 2-15 4-3 4-11 2-21 4-3 4-11 4-13 1-6 1-6 1-9 6-7 2-22 1-7 6-8 6-8 6-17 2-21 3-14 6-15 6-15 6-15 3-5 4-11 2-23 3-5 3-5 3-9 3-11 4-14

1554108 1554110 1554114 1554151 1554448 1566502 1566504 1584211 1584212 1584218 1584219 1584220 1584233 1584234 1584235 1584237 1584485 1584486 1584489 1617536 1641530 1641531 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 7-4

30 30 30 30 30 30 30 30 30 31 31 32 34 34 27 20 39 39 17 16 16 16 21 1 9 5 12 11 8 14 13 13 9 25 27 28 30 30 30 30 30 30 30 30 30 31 31 32 32 32

2013150 2021593 2033589 2033691 2033695 2034090 2034380 2034382 2034403 2034482 2034556 2034649 2034650 2034665 2034890 2034996 2034997 2035088 2035534 2035909 2036898 2037176 2037379 2037487

32 32 32 32 32 32 32 32 33 14 12 19 29 20 20 7 9 8 8 5 5 5 17 4 21 21 2 2 2 10 9 8 31 22 3 1 1 1 1 8 5 1 5 10 25 29 2 27 27 15 19 4

PART NO.

2037544 2037744 2037745 2037928 2038054 2038055 2038719 2039114 2039115 2039116 2039117 2039118 2039119 2039122 2039131 2039224 2039225 2039226 2039227

2039236 2039238 2039255 2039298 2039299 2039300 2039303 2039315

See Service Manual for service procedures.

PAGE ITEM

4-15 4-16 6-9 2-21 2-24 3-14 5-3 5-5 5-3 1-11 5-14 5-14 1-11 4-3 4-13 4-3 4-13 4-3 4-13 4-3 4-13 4-3 4-11 4-3 4-11 4-3 4-11 4-13 5-3 5-9 4-3 4-11 4-3 4-13 4-3 4-11 4-3 4-5 4-7 4-9 4-11 4-11 4-11 4-3 4-11 4-14 4-15 4-16 6-9 1-11 1-13 4-3

6 3 3 7 1 1 7 9 8 18 2 17 29 5 38 2 36 11 37 6 5 5 7 7 8 8 1 2 4 4 35 8 18 18 10

10 17 3 19 19 1 1 1 1 7 7 13

PART NO.

2039316 2039377 2039868 2039895 2039903 2039905 2040196 2040200 2040201 2040362 2040462 2040464 2040485 2040488 2040489 2040490 2040499 2040592 2040664 2040753 2040844 2041014 2041739 2041763 2041766 2042262

2042675 2042863 2042864 2042872 2042897 2042898 2042915

PAGE ITEM

4-5 4-7 4-9 4-11 1-11 1-9 6-7 4-14 4-15 3-3 4-13 4-3 4-11 4-3 4-11 4-3 4-11 4-3 4-13 5-14 2-3 2-11 6-11 6-11 2-7 2-21 2-7 2-7 2-7 1-11 1-13 1-19 1-6 1-11 3-3 2-3 4-3 1-13 2-19 2-21 4-14 4-15 4-16 6-9 2-7 3-3 4-3 4-11 6-2 3-11 3-11 6-2

3 3 3 13 8 33 21 5 8 30 7 22 22 1 1 27 27 39 4 1 44 14 1 6

16 10 5 16 1 27 33 14 4 3 5 4 4 1 7 23 23 2 12 7 1

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2043148 2043199 2043355 2043356 2043393

6-16 3-3 2-15 2-15 2-3 2-11 5-5 5-7 5-14 1-5 6-16 2-7 2-15 2-7 2-7 1-11 1-15 3-3 2-3 2-3 2-11 2-11 2-3 2-11 2-3 2-11 2-3 2-11 2-3 2-11 2-3 2-11 4-3 4-11 3-11 6-5 6-5 6-7 6-7 6-5 6-5 6-7 6-7 6-5 6-7 6-5 6-7 6-5 6-7 6-5 6-7 6-5

2044152 2044379 2044484 2044923 2044976 2045102 2045103 2045188 2045230 2045236 2045325 2045326 2045495 2045496 2045497 2045498 2045499 2045519 2045664 2045913

2045914

2045917 2045919 2045920 2045923 2045925

1 13 1 1 20 12 4 4 4 11 2 18

10 1 14 37 36 13 40 29 39 30 38 31 41 32 42 33 31 31 20 10 17 10 17 11 16 11 16 12 12 13 13 15 15 18 18 14

©2013 HYSTER COMPANY

PART NO.

2045941 2045942 2045959 2045960 2045974 2045980 2045989 2045990 2045991 2045992 2045993 2046207 2046214 2046215 2046216 2046218 2046219 2046220 2046604 2046757 2046759 2046760 2046761 2046762 2046783 2046784 2046785 2046823 2046825 2046891 2047714 2047715 2048593 2048782 2048783 2048784 2049025 2049502 2050730

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

6-7 1-13 3-13 1-11 3-12 1-11 3-12 1-13 2-15 2-15 1-9 1-9 1-9 1-9 1-9 2-7 3-12 3-12 3-12 3-13 3-13 3-13 1-13 1-13 1-9 1-9 1-9 1-9 3-3 3-3 3-3 1-11 2-17 2-3 2-12 1-13 1-9 6-5 6-7 6-5 6-7 2-21 2-22 2-3 2-3 2-11 2-3 2-11 2-7 5-5 5-11 4-15

2050806

4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-9 5-3 6-13 5-5 5-3 5-5 2-7 2-7 2-15 2-15 2-15 1-5 3-5 3-5 3-5 3-5 3-5 3-3 3-3 3-3 3-3 3-3 3-5 3-9 2-7 2-20 2-23 2-7 2-7 2-22 3-5 3-15 6-5 6-7 6-5 6-7 6-5 6-7 6-5 6-7 1-5 3-3

2053836 2054234 2054533 2054535

3-3 1-13 1-6 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-7 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 2-11 3-5 1-11 3-12 1-13 3-13 3-5 3-3 3-14 4-11 3-5 1-13

14 24

2050807 24 2050808 15 14 15 1 1 23 24 28 29 30 2 6 1 2 6 1 25 18 1 1 21 25 14 16 19 14

2050809 2050810 2050811 2050869 2050899 2051105 2051167 2051870 2052824 2052834 2053015 2053024 2053025 2053026 2053027 2053028 2053029 2053030 2053031 2053032 2053033 2053035

26 2053043 18 22 2053045 12 14 5 1 7 15 26 17 27 16 2 3

2053046 2053141 2053143 2053146 2053147 2053454 2053835

See Service Manual for service procedures.

2 2 2 2 2 2 2 2 2 2 2 9 1 10 6 7 6 21 1 1 1 8 26 26 26 26 28 15 21 25 15 12 15 14

40 1 1 3 3 6 6 7 7 9 27

2054536 2054537 2054538 2054539 2054540 2054541 2054542 2054543 2054544 2054545 2054546 2054547 2054548 2054549 2054550 2054551 2054552 2054553 2054554 2054555 2054556 2054558 2054573 2055944 2055945 2057089 2057847 2057944 2058037 2058314 2058399

26 25 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 16 10 15 15 22 31 24 22 16 7-5

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2058400 2058418 2058421 2058423 2058469 2058470 2058611 2059896

1-13 2-23 3-5 3-5 2-7 2-7 6-15 3-5 3-14 1-6 3-11 3-11 3-11 3-11 3-6 3-11 3-6 3-11 3-11 3-11 2-7 2-7 2-21 2-3 2-11 4-16 6-9 2-11 2-12 2-3 2-11 2-11 3-11 3-6 2-7 2-7 2-21 2-21 2-24 3-14 1-5 2-7 2-24 6-5 6-5 6-5 6-7 6-5 6-7 6-5 3-13 1-13

2059897 2059956 2059957 2059958 2059959 2059960 2059961 2059964 2059966 2060282 2060650 2061613 2061914 2061991 2062205 2062260 2062261 2062585 2062718 2063343

2063814 2063906 2064477 2068403 2069191 2069194 2069195 2069196 2069532 2069768 7-6

16 5 26 26 8 39 6 3 8 5 6 42 1 41 5 8

PART NO.

2070336 2070448 2070737 2071688 2071689 2071697 2071705 2071706 2071707 2071868 2076000 2077161 2077327 2077346 2077347

29 18 6 6 13 37 11 28 28 17 48

3 6 6

2 8 8 9 9 13 10

2077348 2077870 2079240 2079952 2079954 2079955 2079956 2079957 2079958 2079959 2079961 2079980 2080657 2083556 2083781 2083840 2084613 2084614 2087898 2087899 2088384 2088385 2088768 2088888 2089934 2090812

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-23 1-27 5-3 5-5 5-7 3-3 2-7 2-11 2-11 2-11 2-11 2-11 2-11 5-7 5-13 5-7 5-3 5-7 2-11 2-3 2-11 2-3 2-11 2-11 5-7 6-7 1-9 6-7 6-5 6-7 4-3 4-3 4-3 4-3 6-7 6-5 6-7 1-3 2-3 2-3 2-3 2-3 2-3 4-9 4-9 4-9 4-9 2-3 1-9 2-3 2-11 1-3

2090925 2090926 2090933 2090934 2090935 2090936 2090937 2090938 2090939 2090940 2090941 2090942 2090943 2090944 2090945 2090946 2090971 2090972 2090973 2090974 2090975 2090976 2090977 2090978 2090979 2090980 2090981 2090982 2090983 2090984 2090985 2090986 2090987 2090988 2091425 2091426 2091428 2097934

6-8 6-8 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 1-9 1-9 1-9 4-3 4-11 4-3 4-11 4-3 4-11 6-11 6-11 1-5 4-3 4-11 3-9 3-5 2-7 5-14

2302831

2-15 2-15 2-15 2-21 2-23 2-24 3-14 3-15 5-14 3-3 3-5 3-14 3-5 6-2 6-11 3-5 3-5 3-5 6-2 4-3 4-11 4-14 4-15 4-16 6-9 6-15 1-13 1-5 3-5 3-5 1-11 3-9 5-14 5-14 3-5 3-5 3-3 1-5 1-5 3-3 3-5 3-5 3-5 3-9 2-7 2-20 3-5 3-5 3-6 5-3 5-5 5-7

5 5 5 29

17 17 17 2 9 6 7 1 17 1 17 17 8 26 2 4 4 17 24 3 34 24 5 5 1 9 8

2099626 2100235

1 1 2 2 45 1 1 17 5

2102311 2102410 2106479 2106662 2302220 2302286 2302672 2302674

See Service Manual for service procedures.

1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 22 31 31 28 28 25 25 7 10 8 14 14 17 2 8

2302852

2302899 2303042 2303099 2303758 2303779 2303904 2303911 2303979 2304431 2304621 2305055 2305246

2305629 2305649 2305689 2305843 2306619 2306688 2306975 2307089 2307123 2307134 2307174 2307321 2307359 2307400 2307654 2307701 2308136 2308321 2308631 2308914 2309094 2309131 2309167 2309185

1 1 1 1 1 4 7 1 3 23 37 3 4 4 5 14 1 9 3 26 26 6 7 7 7 6 17 10 6 17 18 11 5 10 8 7 22 7 1 24 5 21 3 5 11 20 36 4 3 3

©2013 HYSTER COMPANY

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2309579

2-21 2-22 2-23 2-24 3-14 1-6 3-15

2310698

2-3 2-11 5-14 3-9 3-11 3-5 3-11

2311797 2311820 2311872 2311937 4009397 4009398

2-7 3-9 3-9 5-14 5-3 5-3

4009399 4019716 4019717 4607253 4607254 4607263

5-3 4-15 4-14 3-5 3-5 3-6

2309789 2309812

©2013 HYSTER COMPANY

3 2 4 2 4 7 2

2310747 2311041 2311213 2311384

28 25 13 18 31 16

See Service Manual for service procedures.

19 16 6 9 4 13

1 2

7-7

UNIT CODE A478 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) NOTES

7-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY