Hyster BE80ZHD BE100ZHD (A244) Parts Manual - PDF DOWNLOAD

BE80ZHD, BE100ZHD (A244)

4110890 06/2014

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE, LOAD WHEELS, AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

06/2014

UNIT CODE A244 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY CONNECTOR ................................................................................................................................ 2-25 BATTERY SPACERS AND ROLLERS ........................................................................................................... 1-12 BRAKE ASSEMBLY ........................................................................................................................................

3-8 C CASTER ASSEMBLY ......................................................................................................................................

4-2 CONTACTOR .................................................................................................................................................. 2-10 CONTACTOR ENCLOSURE ..........................................................................................................................

2-9 CONVENIENCE TRAY ....................................................................................................................................

6-3 D DASH DISPLAY .............................................................................................................................................. 2-12 DECALS AND MANUAL HOLDER .................................................................................................................. 1-16 DRIVE WHEEL AND TIRE .............................................................................................................................. 1-13 E ELECTRICAL SYSTEM 2-2 PAGE 1 OF 3 ..............................................................................................................................................

2-4 PAGE 2 OF 3 ..............................................................................................................................................

2-6 PAGE 3 OF 3 ..............................................................................................................................................

ENTRY ROLLER ............................................................................................................................................. 4-15 F FLOORPLATES AND COVERS ......................................................................................................................

1-2 FORK TIP SKID ............................................................................................................................................... 4-14 H HORN, ALARM, AND DC-DC CONVERTER ..................................................................................................

HYDRAULIC SUPPLY AND RETURN ............................................................................................................

L LIFT CYLINDER ASSEMBLY ..........................................................................................................................

LIFT LINKAGE .................................................................................................................................................

LOAD BACKREST BOLT-ON ....................................................................................................................................................

PIVOTED .....................................................................................................................................................

LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

DUAL WHEEL, 4 BEARINGS .....................................................................................................................

SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

TANDEM ASSEMBLY, LUBED BEARING ..................................................................................................

TANDEM ASSEMBLY, SEALED BEARING ...............................................................................................

M MASTER DRIVE UNIT DRIVE .........................................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-8 5-2 5-4 4-12 1-14 1-15 4-8 4-9 4-6 4-7 4-4 4-5 4-10 4-11

1-7

i

UNIT CODE A244 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

HOUSING ....................................................................................................................................................

OUTPUT ......................................................................................................................................................

STEERING PARTS .....................................................................................................................................

TURNTABLE BEARING ..............................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ....................................................................

MULTIFUNCTION CONTROL HANDLE .........................................................................................................

1-6 1-8 1-5 1-9 1-4 3-7

S STATIC STRAP ............................................................................................................................................... 2-26 STEER MOTOR ASSEMBLY AND ATTACHING PARTS ..............................................................................

3-4 STEER UNIT ACTUATOR ASSEMBLY ..........................................................................................................

3-5 STEERING ASSEMBLY ..................................................................................................................................

3-2 T TRACTION MOTOR ASSEMBLY ................................................................................................................... 1-11 TRACTION MOTOR INSTALLATION ............................................................................................................. 1-10 U ULTRASONIC SENSOR .................................................................................................................................

6-4

W WIRE HARNESS 24V DC/12V DC ..........................................................................................................................................

DASH ..........................................................................................................................................................

MAIN HARNESS - PAGE 1 OF 2 ................................................................................................................

MAIN HARNESS - PAGE 2 OF 2 ................................................................................................................

WORKLIGHT SENSOR ..............................................................................................................................

WORKLIGHTS ................................................................................................................................................

2-24 2-20 2-14 2-18 2-23 6-2

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A244 NORTH AMERICA

06/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A244 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A244 NORTH AMERICA

06/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A244 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4110889 Service Manual (Complete)......................................................................................................... 4110888 Parts Manual............................................................................................................................... 4110890

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A244 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

1

FRAME/DRIVE UNIT

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY SPACERS AND ROLLERS ...........................................................................................................

DECALS AND MANUAL HOLDER ..................................................................................................................

DRIVE WHEEL AND TIRE ..............................................................................................................................

FLOORPLATES AND COVERS ......................................................................................................................

LOAD BACKREST BOLT-ON ....................................................................................................................................................

PIVOTED .....................................................................................................................................................

MASTER DRIVE UNIT DRIVE .........................................................................................................................................................

HOUSING ....................................................................................................................................................

OUTPUT ......................................................................................................................................................

STEERING PARTS .....................................................................................................................................

TURNTABLE BEARING ..............................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ....................................................................

TRACTION MOTOR ASSEMBLY ...................................................................................................................

TRACTION MOTOR INSTALLATION .............................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-12 1-16 1-13 1-2 1-14 1-15 1-7 1-6 1-8 1-5 1-9 1-4 1-11 1-10

1-1

UNIT CODE A244 NORTH AMERICA

06/2014

FLOORPLATES AND COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

FLOORPLATES AND COVERS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO.

DESCRIPTION

4634772 2094092 375629 1393879 4102477 4102476 4102165 4086171 353144 1506738 2043231 1527876 1641595 1463910 4101651 4035852 4632471 4057869 4630958 4088129 4086505 4089168 4086506 1480540 1510113 2034040 2061357 1582464 15931 18706 4101916 1694847 370599 1531979

Tray .....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Cable ..................................................................................................................

Cable ..................................................................................................................

Plate ....................................................................................................................

Pad .....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Pad .....................................................................................................................

Capscrew ............................................................................................................

Pad .....................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Console ...............................................................................................................

Pad .....................................................................................................................

Floormat ..............................................................................................................

Switch .................................................................................................................

Floorplate ............................................................................................................

Floormat ..............................................................................................................

Floorplate ............................................................................................................

Isolator ................................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Fastener ..............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 1 1 1 1 2 6 1 4 1 4 7 11 1 1 1 1 1 1 1 4 8 2 2 2 4 4 2 8 2 2

1-3

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS (FIGURE 1-2)

ITEM 1 1 1 1 1 1 2 3 4 5 6 7 8

1-4

PART NO.

DESCRIPTION

QTY

4086733 ..... ..... ..... ..... .....

1581852 296013 293780 293647 4105328 4055190 1528482

Master Drive Unit ................................................................................................

Steering Parts (FFigure 1-3).........................................................................

Housing (FFigure 1-4)...................................................................................

Drive (FFigure 1-5)........................................................................................

Output (FFigure 1-6).....................................................................................

Turntable Bearing (FFigure 1-7)....................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Stop ....................................................................................................................

Plate Wldmt ........................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 6 6 6 6 1 1 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-3) STEERING PARTS

ITEM 1 2 3

PART NO.

DESCRIPTION

1507380 1507382 1507383

Gear ....................................................................................................................

Stop ....................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1

1-5

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-4) HOUSING

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1-6

PART NO.

DESCRIPTION

QTY

4096800 4072701 4072705 1568225 1507371 1507492 1507491 1568226 1568222 382796 318707 1507373 4072706 .....

Housing ...............................................................................................................

Cap .....................................................................................................................

Valve ...................................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Cover ..................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Sealing Ring .......................................................................................................

Plug .....................................................................................................................

Plug .....................................................................................................................

Plate ....................................................................................................................

Protector .............................................................................................................

See Service Manual for service procedures.

1 1 1 1 10 1 1 8 8 2 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-5) DRIVE

ITEM 1 2

PART NO.

DESCRIPTION

.....

368433

Helical Gear ........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

1-7

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-6) OUTPUT

ITEM 1 2 3 4 4 5 6 7 8 8 8 8 9 10 11 11 11 11 11 12 13 14

1-8

PART NO.

DESCRIPTION

QTY

1507340 1606026 1507500 1475883 4097123 1644339 4096864 1507384 4097115 4097116 4097117 4097118 4096863 .....

383015 4097120 383016 1390843 382689 .....

1507503 .....

Wheel Stud .........................................................................................................

Wheel Shaft ........................................................................................................

Seal .....................................................................................................................

Shim (0.004 in.) ..................................................................................................

Shim ....................................................................................................................

Drive Gear ..........................................................................................................

Bearing ...............................................................................................................

Steering Limiter ...................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Bearing ...............................................................................................................

Retaining Ring ....................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Bushing ...............................................................................................................

Bearing Set .........................................................................................................

Bevel Gear Shaft ................................................................................................

See Service Manual for service procedures.

7 1 1 AR AR 1 1 1 AR AR AR AR 1 1 AR AR AR AR AR 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-7) TURNTABLE BEARING

ITEM 1 2

PART NO.

DESCRIPTION

4096663 1507379

Bearing ...............................................................................................................

Screw ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 12

1-9

UNIT CODE A244 NORTH AMERICA

06/2014

TRACTION MOTOR INSTALLATION (FIGURE 1-8)

ITEM 1 2 3 4

1-10

PART NO.

DESCRIPTION

QTY

4630321 4061542 4052388 4052389

Traction Motor Assembly (FFigure 1-9).............................................................

O-Ring ................................................................................................................

Pinion ..................................................................................................................

Locknut (Elastic Stop Nut) ..................................................................................

See Service Manual for service procedures.

1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-9)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

4630321 4113147 4113148 4113149 4113150 4113151 4113152 4113153 4113154 4113155 4113156 4113157 4113158 4113230 4113231

Traction Motor Assembly ....................................................................................

Kit-Bearing ......................................................................................................

Oil Seal ...........................................................................................................

Woodruff Key ..................................................................................................

Woodruff Key ..................................................................................................

Kit-Bearing ......................................................................................................

Kit -Pulse Wheel .............................................................................................

Kit-Cover ........................................................................................................

Kit -Bolt ...........................................................................................................

Kit-Sensor , Speed .........................................................................................

Kit-Terminal Block (With Screws) ...................................................................

Kit -Mounting Clip ...........................................................................................

Bracket , Connector ........................................................................................

Kit-Plate , Cover (With Screws) ......................................................................

Kit-Sensor , Temperature ...............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1-11

UNIT CODE A244 NORTH AMERICA

06/2014

BATTERY SPACERS AND ROLLERS (FIGURE 1-10)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 16830 2034556 a 15178 a 15158 a 221712 b 15135 b 264146 2040464 2102311 2040461 15920 376203 2040462 2303911

DESCRIPTION

QTY

Capscrew ............................................................................................................

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Block ...................................................................................................................

Spacer ................................................................................................................

Plate ....................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Battery Tray ........................................................................................................

Roller ..................................................................................................................

2 2 2 2 2 2 2 2 2 2 4 4 1 4

FOOTNOTES: a

With Battery Spacers

1-12

b

Without Battery Spacers

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

DRIVE WHEEL AND TIRE (FIGURE 1-11)

ITEM 1 1 1 1 1 1 1 1 2

PART NO.

DESCRIPTION

2035615 1634914 1677865 2013819 2035618 1634913 1677864 1643642 2021593

Wheel Assy (Hi-Load Poly) .................................................................................

Wheel Assy (Poly Diamond X Groove Red) .......................................................

Wheel And Tire Assy (Poly EZ Grooved Red) ....................................................

Wheel .............................................................................................................

Cushion Tire (Hi-Load Contoured) .................................................................

Cushion Tire (Diamond X Groove) .................................................................

Cushion Tire (EZ Grooved) ............................................................................

Wheel and Tire (Vulkollan) .................................................................................

Wheel Nut ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 7

1-13

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-12) BOLT-ON

ITEM 1 1 1 2 3 4

1-14

PART NO.

DESCRIPTION

QTY

4608878 4608879 4608880 1510117 2091326 18745

Load Backrest , Painted (48 in.) .........................................................................

Load Backrest , Painted (60 in.) .........................................................................

Load Backrest , Painted (72 in.) .........................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-13) PIVOTED

ITEM 1 2 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

313805 4012720 4012721 2091326 18745 2045665 4012716 2041735 302262

Nut ......................................................................................................................

Load Backrest , Painted (48 in.) .........................................................................

Load Backrest , Painted (60 in.) .........................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Latch ...................................................................................................................

Handle ................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 1 2 2 2 1 2 4

1-15

UNIT CODE A244 NORTH AMERICA

06/2014

DECALS AND MANUAL HOLDER (FIGURE 1-14)

1-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

DECALS AND MANUAL HOLDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

1529042 1646818 1335129 2054269 4089876 389688 222024 2045293 1589942 4099284 4089877 1534660 335989 335991 2040664

Label (Hyster) .....................................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Pinch Point) .............................................................................................

Label (Battery Notice, Flooded Cell) ...................................................................

Label (Instrument Panel) ....................................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Label (Operator Warning, Pinch Point) ...............................................................

Label (Hyster Trademark) ...................................................................................

Label ...................................................................................................................

Label (Warning) ..................................................................................................

Label (Patents and Trademarks) ........................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 2 1 1 1 4 1 1 1 1 1 1 1 4

1-17

UNIT CODE A244 NORTH AMERICA

06/2014

NOTES

1-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

2

ELECTRICAL SYSTEM

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTACTOR ..................................................................................................................................................

CONTACTOR ENCLOSURE ..........................................................................................................................

DASH DISPLAY ..............................................................................................................................................

ELECTRICAL SYSTEM PAGE 1 OF 3 ..............................................................................................................................................

PAGE 2 OF 3 ..............................................................................................................................................

PAGE 3 OF 3 ..............................................................................................................................................

HORN, ALARM, AND DC-DC CONVERTER ..................................................................................................

STATIC STRAP ...............................................................................................................................................

WIRE HARNESS 24V DC/12V DC ..........................................................................................................................................

DASH ..........................................................................................................................................................

MAIN HARNESS - PAGE 1 OF 2 ................................................................................................................

MAIN HARNESS - PAGE 2 OF 2 ................................................................................................................

WORKLIGHT SENSOR ..............................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-25 2-10 2-9 2-12 2-2 2-4 2-6 2-8 2-26 2-24 2-20 2-14 2-18 2-23

2-1

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM (FIGURE 2-1) PAGE 1 OF 3

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM PAGE 1 OF 3 ITEM 1 2 2 2 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26

PART NO. 4630899 4625498 1547841 4007955 194368 320159 4625526 1651850 148613 4027932 4095042 1509890 4034685 4622185 2796465 1554902 4636092 1655185 1322393 1374210 2036876 1553417 4104505 2047727 2101731 1310142 1306271 2105928 1527880 313828 1527879 4097248 2022617 1699905 292665 a 4101522

DESCRIPTION

QTY

Wire Harness (Dash) (FFigure 2-10).................................................................

1 Power Cable (Positive 1) ....................................................................................

1 E-Ring ............................................................................................................

1 Boot ................................................................................................................

2 E-Ring ............................................................................................................

1 Washer ...............................................................................................................

2 Power Cable (Positive 2) ....................................................................................

1 E-Ring ............................................................................................................

1 E-Ring ............................................................................................................

1 Boot ................................................................................................................

1 Bracket Wldmt (Control Panel) ...........................................................................

1 Clip ...................................................................................................................... AR Clip ...................................................................................................................... AR Wire Harness (Main Harness) (FFigure 2-8, FFigure 2-9)...............................

1 Contactor (FFigure 2-6).....................................................................................

1 Screw ..................................................................................................................

2 Controller-Power Steering (EPS 24/36V, 70 Amp) .............................................

1 Fuse (10 Amp, Glass Tube) ................................................................................

3 Fuse (4 Amp) ......................................................................................................

1 Fuse Block ..........................................................................................................

1 Capscrew ............................................................................................................

2 Fuse Connector ..................................................................................................

1 Label ...................................................................................................................

1 Diode Assembly (3 Amp) ....................................................................................

1 Diode ..............................................................................................................

1 Terminal Housing (Blue) .................................................................................

2 Terminal .........................................................................................................

2 Horn ....................................................................................................................

1 Capscrew ............................................................................................................

3 Nut ......................................................................................................................

1 Capscrew ............................................................................................................

1 Mounting Weldment ............................................................................................

1 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

2 Nut ......................................................................................................................

2 Trim .....................................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM (FIGURE 2-2) PAGE 2 OF 3

2-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM PAGE 2 OF 3 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 18 18 18 19 20 21

PART NO.

DESCRIPTION

4055616 4635260 1331362 293798 4034685 4625369 239503 4622185 4095225 1608857 4065349 1527879 4625497 194368 4007955 4064151 4101167 1527881 296406 4625525 148615 148613 4027932 4007810 203230 2063099

Heatsink , Controller ...........................................................................................

1 Controller (Combi AC1 PW) ................................................................................

1 Fuse (400 Amp) ..................................................................................................

1 Capscrew ............................................................................................................

4 Clip ...................................................................................................................... AR Stud ....................................................................................................................

1 Nut ......................................................................................................................

5 Wire Harness (Main Harness) (FFigure 2-8, FFigure 2-9)...............................

1 Bracket , Retention .............................................................................................

1 Clip ...................................................................................................................... AR Retainer , Cable Tie ............................................................................................

2 Capscrew ............................................................................................................

3 Power Cable (Negative 1) ...................................................................................

1 E-Ring ............................................................................................................

2 Boot ................................................................................................................

1 Sensor , Proximity (Steer Centering) ..................................................................

1 Mounting Plate ....................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

1 Power Cable (Negative 2) ...................................................................................

1 E-Ring ............................................................................................................

1 E-Ring ............................................................................................................

1 Boot ................................................................................................................

1 Insulator ..............................................................................................................

1 Clamp .................................................................................................................

1 Stud ....................................................................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-5

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM (FIGURE 2-3) PAGE 3 OF 3

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM PAGE 3 OF 3 ITEM 1 2 3 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 13 13 13 14 14 14 15 16

PART NO.

DESCRIPTION

4636092 4635260 4625498 1547841 4007955 194368 4625497 194368 4007955 4625523 194368 4007955 4625522 194368 4007955 4625526 1651850 148613 4027932 4625525 148615 148613 4027932 4625529 4046574 148610 1675587 4625528 4046574 148610 1675587 4625527 4046574 148610 1675587 4625496 194368 4007955 4625524 194368 4007955 4625491 194368 4007955 339711 1527878

Controller-Power Steering (EPS 24/36V, 70 Amp) .............................................

Controller (Combi AC1 PW) ................................................................................

Power Cable (Positive 1) ....................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

E-Ring ............................................................................................................

Power Cable (Negative 1) ...................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (V) .................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (W) ................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (Positive 2) ....................................................................................

E-Ring ............................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (Negative 2) ...................................................................................

E-Ring ............................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (U) .................................................................................................

Ring Terminal .................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (V) .................................................................................................

Ring Terminal .................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (W) ................................................................................................

Ring Terminal .................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (101) ..............................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (U) .................................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Power Cable (202) ..............................................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Grommet .............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 2 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 2 2 1 4

2-7

UNIT CODE A244 NORTH AMERICA

06/2014

HORN, ALARM, AND DC-DC CONVERTER (FIGURE 2-4)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

2-8

PART NO.

DESCRIPTION

QTY

2105928 313828 1527879 1556332 4617404 4094402 1527877 1514429 1694847 1500912 2305629 4622186

Horn ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Back-Up Alarm (Option) ......................................................................................

DC-DC Converter 24V to 12V (Option) ...............................................................

Bracket (DC-DC Converter) ................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Terminal Block ....................................................................................................

Wire Harness (24V DC/12V DC) (FFigure 2-12)...............................................

See Service Manual for service procedures.

1 1 3 1 1 1 4 2 3 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

CONTACTOR ENCLOSURE (FIGURE 2-5)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

292501 320156 296215 2094189 2796465 1331362 2094188 227177 16378 15154 15127 2094190 2054558 18865 2094089 2094187 296379

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Contactor (FFigure 2-6).....................................................................................

Fuse (400 Amp) ..................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Enclosure Box .....................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1 1 1 3 2 2 2 1 2 2 2 1 2

2-9

UNIT CODE A244 NORTH AMERICA

06/2014

CONTACTOR (FIGURE 2-6)

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

CONTACTOR ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2796465 383977 2034483 2034484 1593841 383980 383981 1593844 1500360 2034488

Contactor ............................................................................................................

Screw and Washer Set ...................................................................................

Cover ..............................................................................................................

Contact Assembly (Fixed) ..............................................................................

Contact ...........................................................................................................

Spring .............................................................................................................

Base ...............................................................................................................

Plunger ...........................................................................................................

Coil and Frame ...............................................................................................

End Cap .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 1 1 1 1 1 1

2-11

UNIT CODE A244 NORTH AMERICA

06/2014

DASH DISPLAY (FIGURE 2-7)

ITEM 1 2 3 3 3 3 4 4 5 5 6 6 7 7 8

2-12

PART NO.

DESCRIPTION

QTY

2066709 4087838 1676576 1672963 4038917 4038918 1556322 1695158 1382302 1382313 4626700 4626072 2051870 4047541 4053097

Capscrew ............................................................................................................

Dash Panel .........................................................................................................

Switch (E-Stop) ...................................................................................................

Block ...............................................................................................................

Collar ..............................................................................................................

Switch (Red Push Button) ..............................................................................

Receptacle , 12V (Optional) (Shown) .................................................................

Plug (Without 12V Receptacle) (Not Shown) ......................................................

Switch (Optional Worklights) (Shown) ................................................................

Cover (Without Optional Worklights Switch) (Not Shown) ..................................

Dash Display (Standard) (24V) ...........................................................................

Dash Display (Cooler/Subzero) (24V) ................................................................

Ignition Switch (Toggle) (Optional) (Not Shown) ................................................

Ignition Switch (Key) (Shown) .............................................................................

Key Set ...........................................................................................................

See Service Manual for service procedures.

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A244 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-8) MAIN HARNESS — PAGE 1 OF 2

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS MAIN HARNESS – PAGE 1 OF 2 ITEM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 9 10 10 10 10 10 11 11 11 11 12 12 12 12 12 12 13 14 14 14 14 14 15 15 15 15 16 16 17 17 17 17 18 18

PART NO.

DESCRIPTION

4622185 .....

2007554 .....

2007554 .....

2007554 .....

2007554 .....

2007554 .....

2007554 .....

2007554 ..... ..... .....

4047908 1352603 1531312 1330437 .....

1541988 1541989 1463140 .....

1493428 1500913 1484377 1597773 1363886 ..... .....

1547629 1508232 1597839 2060555 .....

1484557 1484558 1463141 .....

4102275 .....

1484557 1484558 1463141 .....

1493462

Wire Harness (Main Harness) ............................................................................

Spade Terminal (TS020 FU4) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS012 FU3) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS025 FU2) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS030 FU3) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS026 FU2) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS011 FU1) ........................................................................

E-Spade .....................................................................................................

Spade Terminal (TS010 FU1) ........................................................................

E-Spade .....................................................................................................

Thermistor (PTC 1) .........................................................................................

Thermistor (PTC 2) .........................................................................................

Connector Assembly (CRP090 To Dash Harness) ........................................

Connector ...................................................................................................

Secondary Lock .........................................................................................

Terminal .....................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP020 Handle) .........................................................

Connector (8 Pin) .......................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS091 To Dash Harness) ........................................

Connector (12-Way) ...................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal .....................................................................................................

Terminal (Socket) .......................................................................................

Thermistor (PTC 3) .........................................................................................

Connector Assembly (CPS036 Horn) .............................................................

Connector (3 Way) .....................................................................................

Terminal (Pin) .............................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS130 Audible Alarm) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

End Cap and Resistor (CRP130R) .................................................................

Resistor ......................................................................................................

Connector Assembly (CPS081 Brake Switch) ...............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS082 Floormat) ......................................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 2 1 1 1 8 1 1 1 2 8 2 1 1 1 1 2 3 1 1 1 2 1 1 1 1 1 2 1 1 2-15

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS MAIN HARNESS – PAGE 1 OF 2 ITEM 18 18 18 19 19 19 20 20 20 21 21 22 22 23 23 24 24 25 25 25 25 25 26 26 26 26 26

2-16

PART NO. 1493464 1484377 1463141 ..... .....

2309579 .....

1369409 2309579 .....

1402608 .....

1306270 .....

1306270 .....

1402608 .....

1566116 1566117 1532664 1597773 .....

1489656 1489657 1330438 1363886

DESCRIPTION

QTY

Connector (Secondary Lock) .....................................................................

Plug ............................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRS130 Steer Motor Controller) .................................

Receptacle (4637261) ................................................................................

Socket ........................................................................................................

Connector Assembly (CRS110 Steer Motor Controller) .................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Ring Terminal (TS002 Main K +) ....................................................................

Ring Terminal .............................................................................................

Connector Assembly (TS031 Main K Coil +) ..................................................

Terminal .....................................................................................................

Connector Assembly (TS032 Main K Coil -) ...................................................

Terminal .....................................................................................................

Ring Terminal (TS003 Main K) .......................................................................

Ring Terminal .............................................................................................

Connector Assembly (CPS087 CAN Port) .....................................................

Connector ...................................................................................................

Dust Cap (For Diagnostic Cable) ...............................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS083 To DC Converter Harness) ...........................

Connector (4-Way) .....................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Terminal (Socket) .......................................................................................

See Service Manual for service procedures.

1 1 2 1 1 11 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2

©2014 HYSTER COMPANY

06/2014

UNIT CODE A244 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-9) MAIN HARNESS — PAGE 2 OF 2

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS MAIN HARNESS – PAGE 2 OF 2 ITEM 1 1 2 2 2 2 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 12 12 12 12

PART NO.

DESCRIPTION

4622185 .....

148606 .....

2056243 2035276 2068741 .....

148606 .....

1508206 1597839 2060555 .....

1484557 1484558 1463141 .....

1508211 1597839 1463141 .....

1532219 .....

1525595 1525596 1533810 .....

1463189 1463196 1463141 .....

1484557 1484558 1463141 .....

4102275 .....

1463189 1463196 1463141

Wire Harness (Main Harness) ............................................................................

Ring Terminal (TS001 To Static Ground) .......................................................

E-Ring ........................................................................................................

Connector Assembly (CPS100 Combi AC1 Traction Controller) ...................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS017 Negative Stud) ...........................................................

E-Ring ........................................................................................................

Connector Assembly (CPS080 Traction Temperature Sensor) .....................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS060 Brake Coil) ....................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS073 Traction Enc) ................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS132 Pressure Transducer) ...................................

Connector ...................................................................................................

Terminal .....................................................................................................

Seal ............................................................................................................

Connector Assembly (CPS010 Steering Proximity Sensor) ...........................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS140 To Visible Harness) ......................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

End Cap with Resistor (CRP140R) ................................................................

Resistor ......................................................................................................

Connector Assembly (CPS200 Steer Motor Enc) ..........................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 26 9 1 1 1 1 2 2 1 1 1 2 1 1 4 4 1 1 1 1 3 3 1 1 1 3 1 1 1 2 1 1 1 1 1 4

2-19

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-10) DASH

2-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS DASH ITEM 1 1 1 1 2 3 4 5 6 6 7 7 8 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 17 17 18 18 18 18 19 19 19 20 20 20 20 20 21 21

PART NO.

DESCRIPTION

4630899 .....

1490242 1490243 1597773 1509890 4034685 .....

2000667 .....

1310142 .....

1310142 .....

2048593 2309579 .....

1306270 .....

1462762 .....

1462762 .....

1306270 .....

1306270 .....

1499668 .....

1499668 .....

1310142 .....

1531973 1531974 1463141 .....

1490242 1490243 1597773 .....

2037548 2098025 .....

1493428 1500913 1597773 1330438 .....

4047908

Wire Harness (Dash) ..........................................................................................

Connector Assembly (CPS072 RH Worklight) ...............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Clip .................................................................................................................

Clip .................................................................................................................

Thermistor (PTC 4) .........................................................................................

Diode ..............................................................................................................

Connector Assembly (TS038 12V Acc Negative) ...........................................

Terminal Housing (Blue) ............................................................................

Connector Assembly (TS039 12V Acc Positive) ............................................

Terminal Housing (Blue) ............................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (TS033 Worklight Switch Pin 2) ...................................

Terminal .....................................................................................................

Spade Terminal (TS019 Key Switch Battery) .................................................

E-Ring ........................................................................................................

Spade Terminal (TS018 Key Switch Coil) ......................................................

E-Ring ........................................................................................................

Connector Assembly (TS034 Worklight Switch Pin 3) ...................................

Terminal .....................................................................................................

Connector Assembly (TS035 Worklight Switch Pin 6) ...................................

Terminal .....................................................................................................

Spade Terminal (TS055 E-Stop) ....................................................................

E-Ring ........................................................................................................

Spade Terminal (TS054 E-Stop) ....................................................................

E-Ring ........................................................................................................

Connector Assembly (TS040 Steer Ground) ..................................................

Terminal Housing (Blue) ............................................................................

Connector Assembly (CPS045 Steer Tiller) ...................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS071 LH Worklight) ................................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS049 Worklight Relay) ...........................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Assembly (CPS090 To Main Harness) .........................................

Connector (12-Way) ...................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP091 To Main Harness) .........................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 3 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 2 1 1 4 1 1 1 10 2 1 1 2-21

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS DASH ITEM 21 21 21 21

2-22

PART NO. 1352603 1531312 1363885 1484377

DESCRIPTION

QTY

Secondary Lock .........................................................................................

Terminal .....................................................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

See Service Manual for service procedures.

1 8 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-11) WORKLIGHT SENSOR

ITEM 1 1 1 1 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5

PART NO.

DESCRIPTION

4636720 .....

2309812 2302852 2048835 .....

1369409 2309579 2048835 .....

1531973 1531974 1463141 1484377 .....

1484557 1484558 1463139 1463141 .....

4108170 1561755 1463140

Wire Harness (Worklight) ....................................................................................

Connector Assembly (CPP110A To Main Harness) .......................................

Plug ............................................................................................................

Pin ..............................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS110A To Steer Controller) ...................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPS050 To Worklight Sensor) ....................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPS015 Resistor) .......................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Terminal (Socket) .......................................................................................

End Cap and Resistor ....................................................................................

Resistor ......................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 7 1 1 1 8 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1

2-23

UNIT CODE A244 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-12) 24V DC/12V DC

ITEM 1 1 1 2 2 2 2 2 3 3 4 4 5 5 6 6

2-24

PART NO.

DESCRIPTION

QTY

4622186 .....

1554879 1682736 .....

1489655 1330416 1330437 1363885 .....

1499668 .....

1499668 .....

1499668 .....

1499668

Wire Harness (24V DC/12V DC) ........................................................................

Connector Assembly (CPS301 24V DC-12V DC) ..........................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CRP083 To Main Harness) .........................................

Connector (4 Way) .....................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Terminal (Pin) .............................................................................................

Spade Terminal (TS021 Terminal Block Positive) ..........................................

E-Ring ........................................................................................................

Spade Terminal (TS023 Terminal Block Negative) ........................................

E-Ring ........................................................................................................

Spade Terminal (TS022 Terminal Block Positive) ..........................................

E-Ring ........................................................................................................

Spade Terminal (TS024 Terminal Block Negative) ........................................

E-Ring ........................................................................................................

See Service Manual for service procedures.

1 1 1 4 1 1 1 2 2 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

BATTERY CONNECTOR (FIGURE 2-13)

KEY: A: Gray, 350 AMP B: Gray, 175 AMP C: Red, 175 AMP D: Red, 350 AMP ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4

PART NO.

DESCRIPTION

4625530 195293 4606287 2308995 4634766 1195971 4021507 2310341 4634767 288835 4021507 2310341 4634768 266277 4606287 2308995 18470 15154 2308286

Battery Cable Assembly ...........................................................

Battery Connector (Gray) .....................................................

Terminal ................................................................................

Terminal ................................................................................

Battery Cable Assembly ...........................................................

Battery Connector (Gray) .....................................................

Terminal ................................................................................

Terminal ................................................................................

Battery Cable Assembly ...........................................................

Battery Connector (Red) .......................................................

Terminal ................................................................................

Terminal ................................................................................

Battery Cable Assembly ...........................................................

Battery Connector (Red) .......................................................

Terminal ................................................................................

Terminal ................................................................................

Capscrew ..................................................................................

Lockwasher ...............................................................................

Nut ............................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 .. .. .. .. .. .. .. .. .. .. .. ..

2 2 2

QTY B C .. .. .. ..

1 1 1 1 .. .. .. .. .. .. .. ..

2 2 2

.. .. .. .. .. .. .. ..

1 1 1 1 .. .. .. ..

2 2 2

D .. .. .. .. .. .. .. .. .. .. .. ..

1 1 1 1 2 2 2 2-25

UNIT CODE A244 NORTH AMERICA

06/2014

STATIC STRAP (FIGURE 2-14)

ITEM 1 2 3 4

2-26

PART NO.

DESCRIPTION

QTY

1527881 296406 239906 1502543

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Static Strap .........................................................................................................

Nut (Flange) ........................................................................................................

See Service Manual for service procedures.

1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

3

STEER HANDLE/BRAKE SYSTEM

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY ........................................................................................................................................

MULTIFUNCTION CONTROL HANDLE .........................................................................................................

STEER MOTOR ASSEMBLY AND ATTACHING PARTS ..............................................................................

STEER UNIT ACTUATOR ASSEMBLY ..........................................................................................................

STEERING ASSEMBLY ..................................................................................................................................

3-8 3-7 3-4 3-5 3-2

©2014 HYSTER COMPANY

3-1

See Service Manual for service procedures.

UNIT CODE A244 NORTH AMERICA

06/2014

STEERING ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

STEERING ASSEMBLY ITEM 1 1 1 1 2 3 4 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 22 23 24 25 26 27 28

PART NO.

DESCRIPTION

1586109 1675581 1675582 1675583 307253 1687702 1687447 1687312 1585465 1528417 316835 292680 4626337 4056801 148606 1310143 296168 1565965 1346752 1583175 1531479 292501 12955 1585477 1582656 54115 1582371 1582659 1585470 1585477 292502 320156 1582820 1565960 320158 4101651 1646913 4087961 316834

Knob Assembly ...................................................................................................

Knob , Spinner ................................................................................................

Cap .................................................................................................................

Insert ..............................................................................................................

Snap Ring ...........................................................................................................

Steering Tiller ......................................................................................................

Cover Plate .........................................................................................................

Label (Hyster) (Not Shown) ................................................................................

Pull Knob ............................................................................................................

Pad .....................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Sensor (Steer Control Unit) ................................................................................

Wire Harness (Steer Control Ground) ................................................................

E-Ring ............................................................................................................

Terminal .........................................................................................................

Capscrew ............................................................................................................

Inner Race ..........................................................................................................

Washer ...............................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Snap Ring ...........................................................................................................

Bushing ...............................................................................................................

Plunger Assembly (Locking) ...............................................................................

Snap Ring .......................................................................................................

Rod .................................................................................................................

Sleeve ............................................................................................................

Compression Spring .......................................................................................

Bushing ..........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Outer Race .........................................................................................................

Outer Race .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate (Tiller Latch) ...............................................................................................

Bracket Wldmt ....................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 16 1 1 1 1 4 1 6 2 2 5 2 1 1 1 1 1 1 1 4 4 1 1 3 3 1 1 4

3-3

UNIT CODE A244 NORTH AMERICA

06/2014

STEER MOTOR ASSEMBLY AND ATTACHING PARTS (FIGURE 3-2)

ITEM 1 2 3 4 5

3-4

PART NO.

DESCRIPTION

QTY

4610785 1507381 2305087 1527880 1527881

Steer Unit Actuator Assembly (FFigure 3-3)......................................................

Pinion ..................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 3

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

STEER UNIT ACTUATOR ASSEMBLY (FIGURE 3-3)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

4610785 4063790 4036016 4036015 4063792 4036011 4063789 4035999 4035994 1462083 4035995 12928 4036694 4035991 1572970 1591525 2787345 2787350 2060555 1561559 1561755 4063791 1541333 1572966 4035992 4035993 1540807

Steer Unit Actuator Assembly .............................................................................

Gearbox ..........................................................................................................

Screw .........................................................................................................

Flange ........................................................................................................

Screw .........................................................................................................

Gearbox .....................................................................................................

Motor ..............................................................................................................

Screw .........................................................................................................

Shield .........................................................................................................

Snap Ring ..................................................................................................

Ball Bearing ................................................................................................

Snap Ring ..................................................................................................

Rotor ..........................................................................................................

Stator ..........................................................................................................

Bearing .......................................................................................................

Sensor (Temperature) ................................................................................

Connector (2 Way) .................................................................................

Pin Terminal ...........................................................................................

Wire Seal ...............................................................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Pin ..............................................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Terminal .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 1 4 1 1 4 1 1 1 1 1 1 1 1 1 2 2 1 1 6 1 3 2 2 1 3-5

UNIT CODE A244 NORTH AMERICA

ITEM 24 25 26 27 27 27 27 28 29 30 31 32 33 34

3-6

PART NO. 4035996 1463184 1463193 4036066 1463184 1463193 1463140 4025788 4036001 4036002 4036003 4036004 4035997 4035998

06/2014

DESCRIPTION

QTY

Shield .........................................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Sensor ........................................................................................................

Connector ..............................................................................................

Connector ..............................................................................................

Terminal (Pin) ........................................................................................

Screw .........................................................................................................

Ring ............................................................................................................

Sensor ........................................................................................................

Clip .............................................................................................................

Screw .........................................................................................................

Cover ..........................................................................................................

Screw .........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 2 1 1 3

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

MULTIFUNCTION CONTROL HANDLE (FIGURE 3-4)

ITEM 1 1 2

PART NO.

DESCRIPTION

4086027 4089875 2066709

Control Handle Assembly ...................................................................................

Label ...............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4

3-7

UNIT CODE A244 NORTH AMERICA

06/2014

BRAKE ASSEMBLY (FIGURE 3-5)

ITEM 1 2 3 4 5 6

3-8

PART NO.

DESCRIPTION

QTY

2095258 1654574 1524726 58929 293795 296379 320156

Brake Assembly (Includes Dust Cover) ..............................................................

Brake Assembly .............................................................................................

Kit-Dust Cover ................................................................................................

Snap Ring ...........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 4 4

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

4

LIFT LINKAGE, LOAD WHEELS, AND FORKS

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 4 LIFT LINKAGE, LOAD WHEELS, AND FORKS DESCRIPTION

PAGE

CASTER ASSEMBLY ......................................................................................................................................

ENTRY ROLLER .............................................................................................................................................

FORK TIP SKID ...............................................................................................................................................

LIFT LINKAGE .................................................................................................................................................

LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

DUAL WHEEL, 4 BEARINGS .....................................................................................................................

SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

TANDEM ASSEMBLY, LUBED BEARING ..................................................................................................

TANDEM ASSEMBLY, SEALED BEARING ...............................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-2 4-15 4-14 4-12 4-8 4-9 4-6 4-7 4-4 4-5 4-10 4-11

4-1

UNIT CODE A244 NORTH AMERICA

06/2014

CASTER ASSEMBLY (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

CASTER ASSEMBLY ITEM 1 1 2 3 4 5 6 7 7 8 9 10 10 10 11 12 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

4086025 4105812 4105820 4105818 13957 4105821 4613482 4105819 4105810 4105851 4613463 4105853 4105813 13957 4105896 4105817 4105811 4105854 4105855 4105858 4613489 4105856 4105859 1527884

Caster Assembly .................................................................................................

Kit-Bearing ......................................................................................................

Ball Bearing ................................................................................................

Mounting Plate ...........................................................................................

Grease Fitting .............................................................................................

Setscrew ....................................................................................................

O-Ring ........................................................................................................

Hub .............................................................................................................

Kit-Housing .....................................................................................................

Casting .......................................................................................................

Capscrew ...................................................................................................

Boot ............................................................................................................

Kit -Wheel .......................................................................................................

Grease Fitting (Not Shown) ........................................................................

Wheel Assembly ........................................................................................

Bearing .......................................................................................................

Kit-Shaft ..........................................................................................................

Axle Shaft ...................................................................................................

Spring .........................................................................................................

Plate ...........................................................................................................

Nut ..............................................................................................................

Plate ...........................................................................................................

Bolt .............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 20 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 4 4

4-3

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-2) SINGLE WHEEL, TWO BEARINGS

ITEM 1 2 3 4 5 6

4-4

PART NO.

DESCRIPTION

QTY

2039298 124629 2042262 2037487 2039868 13957

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

2 4 4 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-3) SINGLE WHEEL, TWO BEARINGS — SEALED

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2039298 4065123 4018912 2103793 2075425

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 4 4 2

4-5

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-4) SINGLE WHEEL, FOUR BEARINGS

ITEM 1 2 3 4 5 6 7 8

4-6

PART NO.

DESCRIPTION

QTY

2039299 43205 2050730 124629 2042262 2037487 2039868 13957

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Spacer ................................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

2 4 4 4 4 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-5) SINGLE WHEEL, FOUR BEARINGS — SEALED

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2039299 4065123 2050730 2075425 4018912 2103793

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 8 4 2 4 4

4-7

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-6) DUAL WHEEL, 2 BEARINGS

ITEM 1 2 3 4 5 6 7

4-8

PART NO.

DESCRIPTION

QTY

2039300 2013150 2042262 124629 2037487 2061914 13957

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Shield ..................................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

4 2 8 8 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-7) DUAL WHEEL, 4 BEARINGS

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2039300 2103792 4018912 4065123 2103794 2075425

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Seal .....................................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 2 8 8 4 2

4-9

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-8) TANDEM ASSEMBLY, LUBED BEARING

ITEM 1 2 3 4 5 6 7 8 9

4-10

PART NO.

DESCRIPTION

QTY

4620701 4617865 124629 2042262 13957 4617866 2037487 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Shield .............................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Washer ...........................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LOAD WHEELS (FIGURE 4-9) TANDEM ASSEMBLY, SEALED BEARING

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4620702 4617865 4065123 4018912 13957 4617862 2103793 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Ball Bearing (Sealed For Life) ........................................................................

Seal ................................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Spacer ............................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

4-11

UNIT CODE A244 NORTH AMERICA

06/2014

LIFT LINKAGE (FIGURE 4-10)

4-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

LIFT LINKAGE ITEM 1 2 3 4 5 5 6 7 8 8 8 9 10 11 11 11 12 13 14 15 16 17 18 18 19 19 20 20 21 22 23 23 24 25 26 27 28 29 29 29 29 29 29 29 29 29 29

PART NO. 4609863 4608625 4608628 4612496 4616337 4613137 4613134 13957 4608589 .....

2037110 4608636 2305246 4604768 4603980 4607108 4019940 4608003 4608629 4604592 4015768 4613135 4604270 4607108 4604272 4607108 4087661 4087657 4621375 4613131 4085013 4637762 4613136 4613132 4603896 310341 221721 4076435 4076436 4076437 4076429 4079139 4076432 a 4078227 a 4079140 a 4076430 a 4103643

DESCRIPTION

QTY

Rod .....................................................................................................................

Seal (Felt) ...........................................................................................................

Tube (Spacer) .....................................................................................................

Retaining Ring ....................................................................................................

Shaft (Link Pivot Weldment) (9 in. Forks) ...........................................................

Shaft (Link Pivot Weldment) (10 in. Forks) .........................................................

Shaft , Yoke Pivot ...............................................................................................

Grease Fitting .....................................................................................................

Roller Assembly (Pallet Exit) ..............................................................................

Roller (Pallet Exit) ...........................................................................................

Bushing ..........................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Support ...............................................................................................................

Thrust Block ...................................................................................................

Bushing ..........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Trunnion ..............................................................................................................

Capscrew ............................................................................................................

Shaft (Upper Link Pivot) ......................................................................................

Link Assembly, Upper (Standard) .......................................................................

Bushing ..........................................................................................................

Link , Rear Assembly (Standard) ........................................................................

Bushing ..........................................................................................................

Link , Yoke Assy (Standard) ...............................................................................

Bushing ..........................................................................................................

Lift Cylinder Assembly (FFigure 5-2).................................................................

Shaft , Lower Pivot ..............................................................................................

Rocker Arm Assembly ........................................................................................

Bushing ..........................................................................................................

Shaft (Lower Cylinder Pivot) ...............................................................................

Shaft (Rocker Arm Pivot) ....................................................................................

Shaft (Pull Rod Pivot) .........................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Pull Rod (48 in.) ..................................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (96 in./2438 mm, Extended Tip) ...........................................................

Pull Rod (144 in.) (Short Wheel Base) ................................................................

Pull Rod (144 in.) (Long Wheel Base) ................................................................

Pull Rod (96 in.) ..................................................................................................

Pull Rod (144 in.) (Short Wheel Base) ................................................................

Pull Rod (144 in.) (Long Wheel Base) ................................................................

Pull Rod (160 in.) ................................................................................................

2 4 2 4 2 2 2 26 2 1 2 2 4 2 1 1 4 5 5 1 13 4 1 2 1 2 1 2 1 2 2 6 1 2 2 2 4 2 2 2 2 2 2 2 2 2 1

FOOTNOTES: a

Tandem Load Wheels

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-13

UNIT CODE A244 NORTH AMERICA

06/2014

FORK TIP SKID (FIGURE 4-11)

ITEM 1 2

4-14

PART NO.

DESCRIPTION

QTY

4626639 4043638

Fork Bar ..............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 4

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

ENTRY ROLLER (FIGURE 4-12)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4626638 4626699 4626637 1151079 230886 4043638

Bracket Assembly (Fork Tip Roller) ....................................................................

Bracket Wldmt ................................................................................................

Roller ..............................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 3 3 3 8

4-15

UNIT CODE A244 NORTH AMERICA

06/2014

NOTES

4-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

5

HYDRAULIC SYSTEM

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC SUPPLY AND RETURN ............................................................................................................

LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-2 5-4

©2014 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A244 NORTH AMERICA

06/2014

HYDRAULIC SUPPLY AND RETURN (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

HYDRAULIC SUPPLY AND RETURN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16

PART NO.

DESCRIPTION

296003 296379 2076000 2069458 370599 4055629 4092846 1707681 2044152 2309185 4634265 4634273 1487058 1527813 16481 4621375 392238 129563

Screw ..................................................................................................................

Washer ...............................................................................................................

Bracket , Pump Mounting ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Pump And Motor Assembly ................................................................................

T-Fitting ...............................................................................................................

Pressure Transducer ..........................................................................................

Adapter ...............................................................................................................

Fitting (Elbow) .....................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

Lift Cylinder Assembly (FFigure 5-2).................................................................

Grommet .............................................................................................................

Strap Clamp ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2

5-3

UNIT CODE A244 NORTH AMERICA

06/2014

LIFT CYLINDER ASSEMBLY (FIGURE 5-2)

ITEM 1 2 3 4 5 6 7 8 9 10

5-4

PART NO.

DESCRIPTION

QTY

4621375 4621376 4621378 1383062 1381082 4621379 4621377 2044370 2302899 2040201 39374

Lift Cylinder Assembly ........................................................................................

Tube Wldmt-Cylinder ......................................................................................

Piston Rod ......................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Piston .............................................................................................................

Piston Seal .....................................................................................................

Locknut ...........................................................................................................

Bushing ..........................................................................................................

O-Ring ............................................................................................................

1 1 1 1 1 1 1 1 1 2 1

1492644

Kit-Seal ...........................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

6

OPTIONS

06/2014

UNIT CODE A244 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

CONVENIENCE TRAY ....................................................................................................................................

ULTRASONIC SENSOR .................................................................................................................................

WORKLIGHTS ................................................................................................................................................

6-3 6-4 6-2

©2014 HYSTER COMPANY

6-1

See Service Manual for service procedures.

UNIT CODE A244 NORTH AMERICA

06/2014

WORKLIGHTS (FIGURE 6-1)

ITEM 1

PART NO. 4088130 a 1382302 a 2100367

DESCRIPTION

QTY

Work Light (LED, 12-48V) ...................................................................................

Switch (FFigure 2-7)..........................................................................................

Relay (Mini) .........................................................................................................

2 1 1

FOOTNOTES: a

6-2

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

CONVENIENCE TRAY (FIGURE 6-2)

ITEM 1 2

PART NO.

DESCRIPTION

2043148 2044923

Tray , Convenience .............................................................................................

Strap ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

6-3

UNIT CODE A244 NORTH AMERICA

06/2014

ULTRASONIC SENSOR (FIGURE 6-3)

ITEM 1 1 1 2 3 4 5 6 7 8

6-4

PART NO.

DESCRIPTION

QTY

4107719 4102716 1530960 1376727 4099910 4101651 4636720 1606544 1561759 1502066

Sensor Assembly, Ultrasonic ..............................................................................

Sensor , Ultrasonic .........................................................................................

Connector .......................................................................................................

Clamp .................................................................................................................

Bracket Wldmt ....................................................................................................

Capscrew ............................................................................................................

Wire Harness (Worklight) (FFigure 2-11)..........................................................

Clamp .................................................................................................................

Clamp (Swivel) ....................................................................................................

Clamp (Swivel) ....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 2 1 5 4 1

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

7

NUMERICAL INDEX

UNIT CODE A244 NORTH AMERICA

06/2014

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

12928 12955 13957

3-5 3-3 4-3 4-3 4-4 4-6 4-8 4-10 4-11 4-13 2-9 1-12 2-9 2-25 1-12 1-12 1-12 1-3 2-9 5-3 1-12 2-25 1-3 1-14 1-15 2-9 5-4 4-6 3-3 3-8 4-4 4-6 4-8 4-10 5-3 2-19 2-19 3-3 2-7 2-7 2-7 2-3 2-5 2-7 2-7 2-5 2-7 2-3 2-5

15127 15135 15154 15158 15178 15920 15931 16378 16481 16830 18470 18706 18745 18865 39374 43205 54115 58929 124629

129563 148606 148610 148613

148615 194368

11 17 3 10 6 8 7 4 4 7 11 6 10 3 4 3 11 29 9 13 1 2 30 4 4 14 10 2 19 3 2 4 4 2 16 1 3 10 9 10 11 4 18 7 8 18 8 2 13

©2014 HYSTER COMPANY

PART NO.

195293 203230 221712 221721 222024 227177 230886 239503 239906 264146 266277 288835 292501 292502 292665 292680 293647 293780 293795 293798 296003 296013 296168 296215 296379 296406 302262 307253 310341 313805 313828 316834 316835 318707 320156

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-25 2-5 1-12 4-13 1-17 2-9 4-15 2-5 2-26 1-12 2-25 2-25 2-9 3-3 3-3 2-3 3-3 1-4 1-4 3-8 2-5 5-3 1-4 3-3 2-9 2-9 3-8 5-3 2-5 2-26 1-15 3-3 4-13 1-15 2-3 2-8 3-3 3-3 1-6 2-9 3-3 3-8

320158 320159 335989 335991 339711 353144 368433 370599

3-3 2-3 1-17 1-17 2-7 1-3 1-7 1-3 5-3 1-3 1-12 1-8 1-6 1-8 1-8 2-11 2-11 2-11 1-17 5-3 4-15 2-25 2-16 2-16 2-21 2-21 2-21 2-3 2-3 2-21 2-21 2-21 3-3 2-3 2-24 2-15 2-24 2-16 2-21 2-5 2-9 1-17 3-3 2-15 2-22 2-22 2-24 2-15 2-16

1369409

2-16 2-23 2-3 6-4 5-4 2-12 6-2 2-12 5-4 1-8 1-3 2-16 2-16 3-5 2-21 2-21 2-23 2-15 2-23 3-6 2-15 2-15 2-16 2-19 2-19 2-19 2-19 2-19 2-21 2-23 2-23 3-6 3-6 2-19 2-19 3-6 3-6 2-19 2-19 1-3 1-8 1-3 2-15 2-16 2-22 2-23 2-15 2-15 2-19

3 4 5 6 12 13 14 1 20 5 28 7 8 4 7 3 7 1 1 1 16 20 26 8 5 4 4 4 1 3 11 3 17 5 2 17 2 8 2 27 1 21 2 28 7 11 2 21 6

375629 376203 382689 382796 383015 383016 383977 383980 383981 389688 392238 1151079 1195971 1306270

1306271 1310142

1310143 1322393 1330416 1330437 1330438 1331362 1335129 1346752 1352603 1363885 1363886

See Service Manual for service procedures.

24 3 13 14 15 9 2 33 5 3 12 11 10 11 11 1 5 6 6 15 3 1 22 23 9 12 13 18 18 6 7 16 10 13 2 10 2 26 20 3 6 3 13 10 21 21 2 12 26

1374210 1376727 1381082 1382302 1382313 1383062 1390843 1393879 1402608 1462083 1462762 1463139 1463140 1463141

1463184 1463189 1463193 1463196 1463910 1475883 1480540 1484377

1484557

20 2 14 2 4 5 5 3 11 4 21 24 9 10 11 4 11 5 27 15 17 18 5 6 9 10 12 17 3 4 25 27 9 12 26 27 9 12 14 4 24 12 18 21 3 15 17 5 7-1

UNIT CODE A244 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

1484558

1487058 1489655 1489656 1489657 1490242 1490243 1492644 1493428 1493462 1493464 1499668

1500360 1500912 1500913 1502066 1502543 1506738 1507340 1507371 1507373 1507379 1507380 1507381 1507382 1507383 1507384 1507491 1507492 1507500 1507503 1508206 1508211 1508232 1509890 1510113 7-2

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-19 2-23 2-15 2-15 2-19 2-19 2-23 5-3 2-24 2-16 2-16 2-21 2-21 2-21 2-21 5-4 2-15 2-21 2-15 2-16 2-21 2-21 2-24 2-24 2-24 2-24 2-11 2-8 2-15 2-21 6-4 2-26 1-3 1-8 1-6 1-6 1-9 1-5 3-4 1-5 1-5 1-8 1-6 1-6 1-8 1-8 2-19 2-19 2-15 2-3 2-21 1-3

1510117 1514429 1524726 1525595 1525596 1527813 1527876 1527877 1527878 1527879

1-14 2-8 3-8 2-19 2-19 5-3 1-3 2-8 2-7 2-3 2-5 2-8 2-3 3-4 2-5 2-26 3-4 4-3 3-3 1-4 1-17 6-4 2-15 2-22 3-3 2-21 2-23 2-21 2-23 1-3 2-19 2-16 2-19 1-17 3-5 3-5 2-15 2-15 2-15 2-3 2-7 2-3 2-24 2-3 2-12 2-8 3-5 2-23 3-5 6-4 3-3 3-3

1566116 1566117 1568222 1568225 1568226 1572966 1572970 1581852 1582371 1582464 1582656 1582659 1582820 1583175 1585465 1585470 1585477

2-16 2-16 1-6 1-6 1-6 3-5 3-5 1-4 3-3 1-3 3-3 3-3 3-3 3-3 3-3 3-3 3-3 3-3 3-3 1-17 3-5 2-11 2-11 2-15 2-16 2-21 2-21 2-21 2-15 2-19 2-19 1-8 6-4 2-5 1-13 1-13 1-3 1-13 1-8 1-17 3-3 2-3 2-7 3-8 2-3 2-12 3-3 3-3 3-3 2-7 2-7 2-7

1676576 1677864 1677865 1682736 1687312 1687447 1687702 1694847

2-12 1-13 1-13 2-24 3-3 3-3 3-3 1-3 2-8 2-12 2-3 5-3 2-21 2-15 2-15 2-15 2-15 2-15 2-15 2-15 4-8 1-13 1-13 2-3 1-3 2-11 2-11 2-11 1-12 2-19 1-13 1-13 2-3 4-13 4-4 4-6 4-8 4-10 2-21 4-10 4-11 4-4 4-5 4-6 4-7 4-8 4-9 4-4 4-6 5-4 1-12 1-12

10 4 15 17 5 10 4 13 2 26 26 1 18 1 18 12 20 18 18 14 15 3 4 5 6 8 10 12 20 8 4 10 1 5 12 2 1 2 2 3 7 7 6 3 13 4 6 14 6 2 25

1527880 1527881 1527884 1528417 1528482 1529042 1530960 1531312 1531479 1531973 1531974 1531979 1532219 1532664 1533810 1534660 1540807 1541333 1541988 1541989 1547629 1547841 1553417 1554879 1554902 1556322 1556332 1561559 1561755 1561759 1565960 1565965

2 8 2 8 8 13 12 7 16 22 12 3 20 4 16 1 5 18 6 8 1 1 10 21 15 17 3 17 3 34 7 25 8 12 23 19 11 11 14 2 3 16 1 10 4 4 16 5 17 7 23 12

1586109 1589942 1591525 1593841 1593844 1597773

1597839 1606026 1606544 1608857 1634913 1634914 1641595 1643642 1644339 1646818 1646913 1651850 1654574 1655185 1672963 1675581 1675582 1675583 1675587

See Service Manual for service procedures.

25 25 9 4 8 20 14 2 19 28 19 19 22 14 5 19 18 19 1 9 15 4 7 12 25 1 18 20 14 4 6 2 6 10 1 1 13 1 5 2 26 4 7 1 12 3 1 1 1 9 10 11

1695158 1699905 1707681 2000667 2007554

2013150 2013819 2021593 2022617 2034040 2034483 2034484 2034488 2034556 2035276 2035615 2035618 2036876 2037110 2037487

2037548 2039122 2039298 2039299 2039300 2039868 2040201 2040461 2040462

3 1 1 1 4 4 3 32 9 4 25 8 5 1 2 3 4 5 6 7 2 1 2 24 26 2 3 9 2 2 1 1 15 8 4 6 5 6 19 8 8 1 1 1 1 1 1 5 7 9 10 13

©2014 HYSTER COMPANY

UNIT CODE A244 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2040464 2040664 2041735 2042262

1-12 1-17 1-15 4-4 4-6 4-8 4-10 6-3 1-3 5-3 5-4 6-3 1-17 1-15 2-3 2-21 2-23 2-23 4-6 4-7 2-12 1-17 2-9 2-19 2-15 2-19 3-5 1-3 4-8 2-5 2-12 3-7 2-19 5-3 4-5 4-7 4-9 5-3 1-14 1-15 2-9 1-3 2-9 2-9 2-9 2-9 3-8 2-21 6-2 2-3 1-12 4-9

2103793

4-5 4-7 4-11 4-9 2-3 2-8 2-23 5-4 1-12 3-4 4-13 2-8 2-25 2-25 2-25 5-3 2-16 2-16 2-21 2-23 2-23 2-25 2-25 3-5 3-5 2-3 2-9 2-11 2-5 2-3 2-5 2-7 2-7 2-7 2-7 2-7 2-7 2-7 1-15 1-15 1-15 4-13 4-5 4-7 4-9 4-11 4-13 2-25 2-25 3-6 2-3 2-5

2043148 2043231 2044152 2044370 2044923 2045293 2045665 2047727 2048593 2048835 2050730 2051870 2054269 2054558 2056243 2060555 2061357 2061914 2063099 2066709 2068741 2069458 2075425 2076000 2091326 2094089 2094092 2094187 2094188 2094189 2094190 2095258 2098025 2100367 2101731 2102311 2103792

8 15 7 3 5 3 3 1 11 9 7 2 8 5 18 8 1 2 3 3 7 4 13 2 14 4 15 27 6 21 1 2 2 4 5 4 6 3 3 3 15 2 16 7 4 12 19 18 9 2

©2014 HYSTER COMPANY

2103794 2105928 2302852 2302899 2303911 2305087 2305246 2305629 2308286 2308995 2309185 2309579

2309812 2310341 2787345 2787350 2796465 4007810 4007955

4012716 4012720 4012721 4015768 4018912

4019940 4021507 4025788 4027932

4 6 6 5 19 1 1 8 14 3 10 11 4 1 1 10 19 20 8 2 1 1 1 15 15 9 5 19 2 13 3 4 5 6 12 13 14 6 2 2 16 3 5 3 3 12 1 1 28 4 18

PART NO.

4034685 4035852 4035991 4035992 4035993 4035994 4035995 4035996 4035997 4035998 4035999 4036001 4036002 4036003 4036004 4036011 4036015 4036016 4036066 4036694 4038917 4038918 4043638 4046574 4047541 4047908 4052388 4052389 4053097 4055190 4055616 4055629 4056801 4057869 4061542 4063789 4063790 4063791 4063792 4064151 4065123

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-7 2-7 2-3 2-5 2-21 1-3 3-5 3-5 3-5 3-5 3-5 3-6 3-6 3-6 3-5 3-6 3-6 3-6 3-6 3-5 3-5 3-5 3-6 3-5 2-12 2-12 4-14 4-15 2-7 2-7 2-7 2-12 2-15 2-21 1-10 1-10 2-12 1-4 2-5 5-3 3-3 1-3 1-10 3-5 3-5 3-5 3-5 2-5 4-5 4-7 4-9 4-11

4065349 4072701 4072705 4072706 4076429 4076430 4076432 4076435 4076436 4076437 4078227 4079139 4079140 4081373

2-5 1-6 1-6 1-6 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-10 4-11 4-13 4-3 3-7 1-3 1-3 1-3 1-4 4-13 4-13 2-12 3-3 1-3 6-2 1-3 3-7 1-17 1-17 5-3 2-8 2-3 2-5 1-9 1-6 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 2-3 1-17 6-4 2-5 2-3 1-3

7 8 7 5 3 16 13 21 22 8 10 24 33 34 7 29 30 31 32 5 3 2 27 12 3 3 2 5 9 10 11 7 10 21 3 4 8 7 1 6 10 18 2 6 1 18 4 14 2 2 4 2

4085013 4086025 4086027 4086171 4086505 4086506 4086733 4087657 4087661 4087838 4087961 4088129 4088130 4089168 4089875 4089876 4089877 4092846 4094402 4095042 4095225 4096663 4096800 4096863 4096864 4097115 4097116 4097117 4097118 4097120 4097123 4097248 4099284 4099910 4101167 4101522 4101651

11 2 3 13 29 29 29 29 29 29 29 29 29 9 9 23 1 8 21 23 1 20 20 2 27 20 1 22 1 5 11 7 6 5 9 1 1 9 6 8 8 8 8 11 4 23 10 3 15 15 7-3

UNIT CODE A244 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

4101916 4102165 4102275 4102476 4102477 4102716 4103643 4104505 4105328 4105810 4105811 4105812 4105813 4105817 4105818 4105819 4105820 4105821 4105851 4105853 4105854 4105855 4105856 4105858 4105859 4105896 4107719 4108170 4113147 4113148 4113149 4113150 4113151 4113152

7-4

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-3 6-4 1-3 1-3 2-15 2-19 1-3 1-3 6-4 4-13 2-3 1-4 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 6-4 2-23 1-11 1-11 1-11 1-11 1-11 1-11

4113153 4113154 4113155 4113156 4113157 4113158 4113230 4113231 4603896 4603980 4604270 4604272 4604592 4604768 4606287

1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 4-13 4-13 4-13 4-13 4-13 4-13 2-25 2-25 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 1-14 1-14 1-14 4-13 3-4 3-5 4-13 4-13 4-13 4-13 4-13

4613136 4613137 4613463 4613482 4613489 4616337 4617404 4617862 4617863

4-13 4-13 4-3 4-3 4-3 4-13 2-8 4-11 4-10 4-11 4-10 4-11 4-10 4-10 4-11 4-13 5-3 5-4 5-4 5-4 5-4 5-4 2-3 2-5 2-15 2-19 2-8 2-24 2-5 2-7 2-7 2-5 2-7 2-3 2-7 2-7

4625523 4625524 4625525

2-7 2-7 2-5 2-7 2-3 2-7 2-7 2-7 2-7 2-25 2-12 3-3 4-15 4-15 4-14 4-15 2-12 1-10 1-11 2-3 2-21 1-3 1-3 5-3 5-3 2-25 2-25 2-25 1-3 2-5 2-7 2-3 2-7 2-23 6-4 4-13

25 4 31 7 16 11 6 5 1 29 17 6 7 12 1 10 11 2 6 1 4 7 9 12 13 16 14 17 10 1 5 1 2 3 4 5 6

4607108 4608003 4608589 4608625 4608628 4608629 4608636 4608878 4608879 4608880 4609863 4610785 4612496 4613131 4613132 4613134 4613135

7 8 9 10 11 12 13 14 26 11 18 19 15 11 1 1 11 18 19 13 8 2 3 14 9 1 1 1 1 1 4 22 25 6 17

4617865 4617866 4620701 4620702 4621375 4621376 4621377 4621378 4621379 4622185

4622186 4625369 4625491 4625496 4625497 4625498 4625522

See Service Manual for service procedures.

24 5 8 5 15 5 5 5 7 7 1 1 5 21 14 1 6 2 5 8 8 12 6 14 12 13 4 2 3 6

4625526 4625527 4625528 4625529 4625530 4626072 4626337 4626637 4626638 4626639 4626699 4626700 4630321 4630899 4630958 4632471 4634265 4634273 4634766 4634767 4634768 4634772 4635260 4636092 4636720 4637762

5 13 18 8 4 7 11 10 9 1 6 9 2 1 1 6 1 1 19 17 11 12 1 1 1 1 2 2 11 1 5 23

©2014 HYSTER COMPANY