Hyster B80ZHD (B257) B60ZHD (B262) Parts Manual - PDF DOWNLOAD

B80ZHD (B257) B60ZHD (B262)

4092815 07/2014

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE, LOAD WHEELS, AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2014

UNIT CODE B257 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

AUXILIARY CONTROL BOX AND GRAB RAIL ASSEMBLY .........................................................................

6-6 2-4

B BATTERY DISCONNECT ...............................................................................................................................

2-9 BATTERY RETENTION GALVANIZED .............................................................................................................................................. 1-27 STANDARD ................................................................................................................................................. 1-26 BATTERY ROLLER ASSEMBLY .................................................................................................................... 1-24 BRAKE ASSEMBLY B257 ............................................................................................................................................................

3-2 B262 ............................................................................................................................................................

3-3 C CASTER ASSEMBLY HEAVY DUTY .............................................................................................................................................

SPRING LOADED - B262 ...........................................................................................................................

COAST CONTROL MANUAL STEERING ..................................................................................................................................

POWER STEERING ...................................................................................................................................

CONTROL MODULE .......................................................................................................................................

CONVENIENCE TRAY BOLT-ON LOAD BACKREST .....................................................................................................................

PIVOTING LOAD BACKREST OR WITHOUT LOAD BACKREST .............................................................

COVERS AND FLOORMAT ............................................................................................................................

4-16 4-14 3-28 3-29 2-10 6-4 6-2 1-32

D DASH DISPLAY ..............................................................................................................................................

2-8 DECALS .......................................................................................................................................................... 1-30 DRIVE WHEEL AND TIRE AND STATIC STRAP - MANUAL STEERING ............................................................................................

1-6 AND STATIC STRAP - POWER STEERING .............................................................................................. 1-10 E EE CONTACTOR ASSEMBLY ........................................................................................................................ 2-11 ELECTRICAL SYSTEM ...................................................................................................................................

2-2 ENTRY ROLLER ............................................................................................................................................. 4-19 F FORK TIP SKID ............................................................................................................................................... 4-18 H HEATER INSTALLATION ...............................................................................................................................

HYDRAULIC POWER UNIT ............................................................................................................................

2-6 5-2

L LIFT CYLINDER ASSEMBLY ..........................................................................................................................

LIFT LINKAGE .................................................................................................................................................

5-4 4-2

©2014 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE B257 NORTH AMERICA

07/2014

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

LOAD BACKREST BOLT-ON ....................................................................................................................................................

PIVOTED .....................................................................................................................................................

LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

DUAL WHEEL, 4 BEARINGS .....................................................................................................................

SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

TANDEM ASSEMBLY, LUBED BEARING - B257 ......................................................................................

TANDEM ASSEMBLY, SEALED BEARING - B257 ....................................................................................

M MASTER DRIVE UNIT CARRIER - MANUAL STEERING ...............................................................................................................

DRIVE - MANUAL STEERING ....................................................................................................................

HOUSING - MANUAL STEERING ..............................................................................................................

OUTPUT - MANUAL STEERING ................................................................................................................

STEERING PARTS - MANUAL STEERING ...............................................................................................

TURNTABLE BEARING - MANUAL STEERING ........................................................................................

MASTER DRIVE UNIT ASSEMBLY POWER STEERING ...................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS MANUAL STEERING ..................................................................................................................................

MASTER DRIVE UNIT INSTALLATION POWER STEERING ...................................................................................................................................

1-29 1-28 4-9 4-10 4-7 4-8 4-5 4-6 4-11 4-12

1-19 1-21 1-20 1-22 1-18 1-23 1-14 1-17 1-12

R RF TERMINAL ................................................................................................................................................. 6-10 T TILLER ARM ASSEMBLY COMPOSITE HANDLE - MANUAL STEERING ..........................................................................................

METAL HANDLE - POWER STEERING .....................................................................................................

TILLER HEAD ASSEMBLY COMPOSITE - MANUAL STEERING .........................................................................................................

METAL HANDLE - POWER STEERING .....................................................................................................

TILLER SWIVEL ASSEMBLY WITH COAST CONTROL - POWER STEERING .......................................................................................

WITH COAST CONTROL - MANUAL STEERING ......................................................................................

WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL - POWER STEERING ...............

WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL - MANUAL STEERING .............

TRACTION MOTOR ASSEMBLY MANUAL STEERING ..................................................................................................................................

POWER STEERING ...................................................................................................................................

TRACTION MOTOR INSTALLATION MANUAL STEERING ..................................................................................................................................

ii

See Service Manual for service procedures.

3-6 3-4 3-12 3-8 3-20 3-26 3-16 3-24 1-4 1-8 1-2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

V VISIBLE ALARM ..............................................................................................................................................

6-8

W WIRE HARNESS ADVANCED COAST CONTROL - MANUAL STEERING ...........................................................................

ADVANCED COAST CONTROL - POWER STEERING ............................................................................

HANDRAIL ..................................................................................................................................................

HEATER ......................................................................................................................................................

MANUAL STEERING ..................................................................................................................................

MANUAL STEERING - ALTERNATE PART, PAGE 1 OF 2 .......................................................................

MANUAL STEERING - ALTERNATE PART, PAGE 2 OF 2 .......................................................................

MICRO SWITCH - TILLER SWITCH INSTALLATION ................................................................................

MICRO SWITCH - HEATER INSTALLATION .............................................................................................

POWER STEERING ...................................................................................................................................

POWER STEERING - ALTERNATE PART, PAGE 1 OF 2 ........................................................................

POWER STEERING - ALTERNATE PART, PAGE 2 OF 2 ........................................................................

RF TERMINAL ............................................................................................................................................

SIDE GLIDE ................................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE - COMPOSITE HANDLE, MANUAL STEERING ............................................................

TILLER HANDLE - METAL HANDLE, POWER STEERING .......................................................................

2-33 2-34 2-31 2-42 2-12 2-16 2-18 2-38 2-39 2-20 2-24 2-28 2-40 2-32 2-44 2-43 2-35 2-36

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE B257 NORTH AMERICA

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2014 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

UNIT CODE B257 NORTH AMERICA

07/2014

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B257 NORTH AMERICA

07/2014

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4092828 Service Manual (Complete)......................................................................................................... 4096086 Parts Manual............................................................................................................................... 4092815

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

1

FRAME/DRIVE UNIT

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY RETENTION GALVANIZED ..............................................................................................................................................

STANDARD .................................................................................................................................................

BATTERY ROLLER ASSEMBLY ....................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

DECALS ..........................................................................................................................................................

DRIVE WHEEL AND TIRE AND STATIC STRAP - MANUAL STEERING ............................................................................................

AND STATIC STRAP - POWER STEERING ..............................................................................................

LOAD BACKREST BOLT-ON ....................................................................................................................................................

PIVOTED .....................................................................................................................................................

MASTER DRIVE UNIT CARRIER - MANUAL STEERING ...............................................................................................................

DRIVE - MANUAL STEERING ....................................................................................................................

HOUSING - MANUAL STEERING ..............................................................................................................

OUTPUT - MANUAL STEERING ................................................................................................................

STEERING PARTS - MANUAL STEERING ...............................................................................................

TURNTABLE BEARING - MANUAL STEERING ........................................................................................

MASTER DRIVE UNIT ASSEMBLY POWER STEERING ...................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS MANUAL STEERING ..................................................................................................................................

MASTER DRIVE UNIT INSTALLATION POWER STEERING ...................................................................................................................................

TRACTION MOTOR ASSEMBLY MANUAL STEERING ..................................................................................................................................

POWER STEERING ...................................................................................................................................

TRACTION MOTOR INSTALLATION MANUAL STEERING ..................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-27 1-26 1-24 1-32 1-30 1-6 1-10 1-29 1-28 1-19 1-21 1-20 1-22 1-18 1-23 1-14 1-17 1-12 1-4 1-8 1-2

1-1

UNIT CODE B257 NORTH AMERICA

07/2014

TRACTION MOTOR INSTALLATION (FIGURE 1-1) MANUAL STEERING

ITEM 1 1 2 3 4 5 6

1-2

PART NO.

DESCRIPTION

QTY

2084747 2085166 4061344 2045959 296166 296013 293780

Magnetic Brake Assembly (With Diode) (B257) (Shown) (FFigure 3-1)............

Brake Assembly , Magnetic (With Diode) (B262) (FFigure 3-2)........................

Traction Motor Assembly (FFigure 1-2).............................................................

Key (Woodruff) ....................................................................................................

Capscrew (B257 Only) ........................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

See Service Manual for service procedures.

1 1 1 1 3 6 6

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-3

UNIT CODE B257 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-2) MANUAL STEERING

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY MANUAL STEERING ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4061344 4621595 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4061542 4056662 4052389

Traction Motor Assembly ....................................................................................

Traction Motor ................................................................................................

Bracket , Drive End ....................................................................................

Retainer Assembly (Bearing) .....................................................................

Snap Ring Assembly and Key ....................................................................

Bolt , Fixing ................................................................................................

Plate , Connection ......................................................................................

Sensor ........................................................................................................

Bearing .......................................................................................................

Bracket , Rear End .....................................................................................

O-Ring ............................................................................................................

Gear (Input Pinion) .........................................................................................

Locknut (Elastic Stop Nut) ..............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

1-5

UNIT CODE B257 NORTH AMERICA

07/2014

DRIVE WHEEL AND TIRE (FIGURE 1-3) AND STATIC STRAP — MANUAL STEERING

ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-6

PART NO.

DESCRIPTION

QTY

4072585 4072587 4072586 4068562 2046757 1701703 2088989 4072588 2021593 239906 15129 18557 15157 15057

Drive Tire Assy (Poly Smooth) ............................................................................

Drive Tire Assy (Red EZ Poly 85D) ....................................................................

Drive Tire Assy (Poly 80D Black) ........................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Tire (Red EZ Poly 85D) ..................................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel And Tire (Vulkollan) .................................................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 5 1 2 1 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE B257 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-4) POWER STEERING

1-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY POWER STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

2084746 1595707 1595710 12929 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Armature .........................................................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

1 1 1 2 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

1 1 1 1 6 3 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-9

UNIT CODE B257 NORTH AMERICA

07/2014

DRIVE WHEEL AND TIRE (FIGURE 1-5) AND STATIC STRAP — POWER STEERING

ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-10

PART NO.

DESCRIPTION

QTY

2058399 4026850 2088988 2305649 2046757 1701703 2088989 4616733 2021593 239906 15129 18557 15157 15057

Wheel and Tire (Poly Smooth) ............................................................................

Wheel And Tire (Red EZ Poly 85D) ....................................................................

Wheel and Tire (Poly 80D Black) ........................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Tire (Red EZ Poly 85D) ..................................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel And Tire (Vulkollan 0305 x 116) ..............................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 5 1 2 1 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT INSTALLATION (FIGURE 1-6) POWER STEERING

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT INSTALLATION POWER STEERING ITEM 1 2 3 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34

PART NO.

DESCRIPTION

2088827 4602999 4617470 1618331 1609611 296005 293779 4046576 292671 1609611 293691 296426 316828 287816 292680 4614303 296168 296380 296360 4603643 320157 296009 296357 4612949 4611230 4614227 142117 2090392 2085486 296361 292514 2797985 2084746 2084747 2085166 296166 1511859 1581851 1581562 292510 2045960

Master Drive Unit Assembly (FFigure 1-7)........................................................

Cover ..................................................................................................................

Steering Motor Assembly ....................................................................................

Gearbox ..........................................................................................................

Key .............................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Motor ..............................................................................................................

Capscrew ............................................................................................................

Key ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Retainer ..............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Stand Off .............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bearing (Lower Assembly) ..................................................................................

Plate (Bearing Support) ..................................................................................

Stubshaft ........................................................................................................

Ball Bearing ....................................................................................................

Gear ...............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Key (Parallel) ..................................................................................................

Traction Motor Assembly (FFigure 1-4).............................................................

Magnetic Brake Assembly (With Diode) (B257) (FFigure 3-1)..........................

Brake Assembly , Magnetic (With Diode) (B262) (FFigure 3-2)........................

Capscrew ............................................................................................................

Dowel ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Key (Woodruff) ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4 4 1 2 1 4 4 4 1 1 1 4 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 2 4 4 4 1

1-13

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-7) POWER STEERING

1-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY POWER STEERING ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2088827 1534296 1497285 1534392 1534393 1534394 1534395 1534301 1534396 1641601 1534304 1534305 1641603 1497282 1534400 1534191 1641602 1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550

Master Drive Unit Assembly ...............................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover ..............................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Housing ..........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.074 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.080 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 8 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-15

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY POWER STEERING ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43 44 45 46 47

1-16

PART NO. 1641551 1641552 1641553 1641599 1641600 1554107 1534361 1497284 1623592 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937 1534399 1511865 320159 1534186

DESCRIPTION

QTY

Shim (0.088 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.094 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5 1 1 2 2

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS (FIGURE 1-8) MANUAL STEERING

ITEM 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

4086730 ..... ..... ..... ..... ..... .....

1581852 296013 293780 293647

Master Drive Unit Assembly ...............................................................................

Steering Parts (FFigure 1-9).........................................................................

Carrier (FFigure 1-10)...................................................................................

Housing (FFigure 1-11).................................................................................

Drive (FFigure 1-12)......................................................................................

Output (FFigure 1-13)...................................................................................

Turntable Bearing (FFigure 1-14)..................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 6 6 6 6

1-17

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-9) STEERING PARTS — MANUAL STEERING

ITEM 1

1-18

PART NO.

DESCRIPTION

QTY

4076757

Tiller Bar Connection ..........................................................................................

See Service Manual for service procedures.

1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-10) CARRIER — MANUAL STEERING

ITEM 1 2 3

PART NO.

DESCRIPTION

4076758 4076759 4076760

Carrier .................................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 6

1-19

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-11) HOUSING — MANUAL STEERING

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1-20

PART NO.

DESCRIPTION

QTY

4096662 4072701 4072705 1568225 1507371 1507332 1568223 1568226 1568222 382796 318707 1507373 4072706 .....

Housing ...............................................................................................................

Cap .....................................................................................................................

Valve ...................................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Cover ..................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Sealing Ring .......................................................................................................

Plug .....................................................................................................................

Plug .....................................................................................................................

Plate ....................................................................................................................

Protector .............................................................................................................

See Service Manual for service procedures.

1 1 1 1 10 1 1 8 8 2 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-12) DRIVE — MANUAL STEERING

ITEM 1 2

PART NO.

DESCRIPTION

.....

1568230

Helical Gear ........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

1-21

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-13) OUTPUT — MANUAL STEERING

ITEM 1 2 3 4 5 5 6 7 8 8 8 8 9 10 11 11 11 11 12 12 12 12

1-22

PART NO.

DESCRIPTION

QTY

1507340 .....

1507338 .....

4072708 4032538 1507343 1606031 4076772 4076773 4076775 4076776 1606032 1586382 2307254 2302695 2310139 4076766 4097108 4097109 4097110 4097111

Wheel Stud .........................................................................................................

Wheel Shaft ........................................................................................................

Seal .....................................................................................................................

Tube ....................................................................................................................

Bevel Gear Shaft Set ..........................................................................................

Gear Set .........................................................................................................

Bearing (Taper Roller) ........................................................................................

Bearing (Taper Roller) ........................................................................................

Plate , Shim (0.004 in.) .......................................................................................

Plate , Shim (0.005 in.) .......................................................................................

Plate , Shim (0.012 in.) .......................................................................................

Plate , Shim (0.020 in.) .......................................................................................

Bearing (Taper Roller) ........................................................................................

Snap Ring ...........................................................................................................

Shim (0.004 in.) ..................................................................................................

Shim (0.006 in.) ..................................................................................................

Shim (0.012 in.) ..................................................................................................

Plate , Shim ........................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

See Service Manual for service procedures.

7 1 1 1 1 1 2 1 AR AR AR AR 1 1 AR AR AR AR AR AR AR AR

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-14) TURNTABLE BEARING — MANUAL STEERING

ITEM 1 2

PART NO.

DESCRIPTION

4096663 1507379

Bearing ...............................................................................................................

Screw ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 12

1-23

UNIT CODE B257 NORTH AMERICA

07/2014

BATTERY ROLLER ASSEMBLY (FIGURE 1-15)

1-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

BATTERY ROLLER ASSEMBLY KEY: A: Painted B: Galvanized ITEM 1 1 2 3 4 5 6 6 7 7 8 8 9 10

QTY A B

PART NO.

DESCRIPTION

2040462 2079768 264146 15135 16830 2303911 2040464 2079773 2102311 2102312 2040461 2079771 15920 376203

Battery Tray ................................................................................................

Battery Tray (Galvanized) ..........................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Roller ..........................................................................................................

Block ..........................................................................................................

Block (Galvanized) .....................................................................................

Spacer ........................................................................................................

Spacer (Galvanized) ..................................................................................

Plate ...........................................................................................................

Plate (Galvanized) ......................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

2 2 2 4 2 ..

2 ..

2 ..

4 4

..

1 2 2 2 4 ..

2 ..

2 ..

2 4 4

1-25

UNIT CODE B257 NORTH AMERICA

07/2014

BATTERY RETENTION (FIGURE 1-16) STANDARD

ITEM 1 2 3 4

1-26

PART NO. 2034556 15178 15158 221712

DESCRIPTION

QTY

Bracket (With Stud) ........................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

See Service Manual for service procedures.

2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

BATTERY RETENTION (FIGURE 1-17) GALVANIZED

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2080657 15178 15158 15058 18588

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 2

1-27

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD BACKREST (FIGURE 1-18) PIVOTED

KEY: A: 48 Inch Painted B: 60 Inch Painted C: 48 Inch Galvanized D: 60 Inch Galvanized ITEM 1 2 2 2 2 3 4 5 6 6 7 8

1-28

PART NO.

DESCRIPTION

A

313805 4012720 4012721 4012722 4012723 2091326 18745 2045665 4012716 4012717 2041735 302262

Nut ............................................................................................

Load Backrest , Painted (48 in.) ...............................................

Load Backrest , Painted (60 in.) ...............................................

Load Backrest , Galvanized (48 in.) ..........................................

Load Backrest , Galvanized (60 in.) ..........................................

Spacer ......................................................................................

Capscrew ..................................................................................

Plate ..........................................................................................

Latch .........................................................................................

Latch .........................................................................................

Handle ......................................................................................

Capscrew ..................................................................................

See Service Manual for service procedures.

4 1 .. .. ..

2 2 2 1 ..

2 4

QTY B C 4 ..

1 .. ..

2 2 2 1 ..

2 4

4 .. ..

1 ..

2 2 2 ..

1 2 4

D 4 .. .. ..

1 2 2 2 ..

1 2 4

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD BACKREST (FIGURE 1-19) BOLT-ON

ITEM 1 1 1 1 1 1 2 3 4

PART NO.

DESCRIPTION

4608878 4608879 4608880 4608872 4608873 4608876 1510117 2091326 18745

Load Backrest , Painted (48 in.) .........................................................................

Load Backrest , Painted (60 in.) .........................................................................

Load Backrest , Painted (72 in.) .........................................................................

Load Backrest , Galvanized (48 in.) ....................................................................

Load Backrest , Galvanized (60 in.) ....................................................................

Load Backrest , Galvanized (72 in.) ....................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 4 2 2

1-29

UNIT CODE B257 NORTH AMERICA

07/2014

DECALS (FIGURE 1-20)

1-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

DECALS ITEM 1 2 3 4 5 6 6 7 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

4034189 1646818 2305689 1467512 2089109 2044484 2050774 1498264 1498262 389688 2307400 196927 2099552 2099551 1534660 2077553 4085069

Kit -Hyster Logo Labels ......................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Pinch Warning) ........................................................................................

Label (Corrosion) ................................................................................................

Label (Operation Warning) .................................................................................

Label (Battery Discharge Notice - Flooded Battery) (Shown) .............................

Label (Battery Discharge Notice - AGM Battery) ................................................

Nameplate (UL) (Shown) ....................................................................................

Nameplate (Non-UL) ...........................................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Label (UL Type EE) ............................................................................................

Label (Arctic) .......................................................................................................

Label (Cold Storage) ...........................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Special Grease) .......................................................................................

Label-Serialized UL ............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 1 1 1 1 1 1 4 2 1 1 1 1 1

1-31

UNIT CODE B257 NORTH AMERICA

07/2014

COVERS AND FLOORMAT (FIGURE 1-21)

1-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

COVERS AND FLOORMAT ITEM 1 2 3 4 4 5

PART NO.

DESCRIPTION

335989 335991 1473743 4611350 4611351 2040664

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Floormat ..............................................................................................................

Cover (Front) (Manual Steering) (Shown) ..........................................................

Cover (Front) (Power Steering) ..........................................................................

Rivet ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4

1-33

UNIT CODE B257 NORTH AMERICA

07/2014

NOTES

1-34

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

2

ELECTRICAL SYSTEM

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

AUXILIARY CONTROL BOX AND GRAB RAIL ASSEMBLY .........................................................................

BATTERY DISCONNECT ...............................................................................................................................

CONTROL MODULE .......................................................................................................................................

DASH DISPLAY ..............................................................................................................................................

EE CONTACTOR ASSEMBLY ........................................................................................................................

ELECTRICAL SYSTEM ...................................................................................................................................

HEATER INSTALLATION ...............................................................................................................................

WIRE HARNESS ADVANCED COAST CONTROL - MANUAL STEERING ...........................................................................

ADVANCED COAST CONTROL - POWER STEERING ............................................................................

HANDRAIL ..................................................................................................................................................

HEATER ......................................................................................................................................................

MANUAL STEERING ..................................................................................................................................

MANUAL STEERING - ALTERNATE PART, PAGE 1 OF 2 .......................................................................

MANUAL STEERING - ALTERNATE PART, PAGE 2 OF 2 .......................................................................

MICRO SWITCH - TILLER SWITCH INSTALLATION ................................................................................

MICRO SWITCH - HEATER INSTALLATION .............................................................................................

POWER STEERING ...................................................................................................................................

POWER STEERING - ALTERNATE PART, PAGE 1 OF 2 ........................................................................

POWER STEERING - ALTERNATE PART, PAGE 2 OF 2 ........................................................................

RF TERMINAL ............................................................................................................................................

SIDE GLIDE ................................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE - COMPOSITE HANDLE, MANUAL STEERING ............................................................

TILLER HANDLE - METAL HANDLE, POWER STEERING .......................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-4 2-9 2-10 2-8 2-11 2-2 2-6 2-33 2-34 2-31 2-42 2-12 2-16 2-18 2-38 2-39 2-20 2-24 2-28 2-40 2-32 2-44 2-43 2-35 2-36

2-1

UNIT CODE B257 NORTH AMERICA

07/2014

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

ELECTRICAL SYSTEM KEY: A: Manual Steering B: Power Steering ITEM

QTY A B

PART NO.

DESCRIPTION

1 1

4629666 4634995

1 1

4629665 4634994

2 2 2 3 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 18 19 19 20 21 22 23 24 25 26 27 28

2084860 148615 2083927 2084859 148615 2083927 4601781 4625672 806426 4081462 4065349 137852 2042675 18465 15127 15154 15054 4032012 2086329 4629436 2086255 4629422 2086255 2084858 2086255 4629437 2086255 320158 296360 293612 4615765 320161 292532 300937 1382664 2079891

Wire Harness (Manual Steering) (FFigure 2-8).........................................

Wire Harness (Manual Steering) (Alternate Part) (FFigure 2-9, FFigure 2-10)............................................................................................................

Wire Harness (Power Steering) (FFigure 2-11)........................................

Wire Harness (Power Steering) (Alternate Part) (FFigure 2-12, FFigure 2-13)............................................................................................................

Cable Assy (Power Cable Negative) ..........................................................

E-Ring ....................................................................................................

Boot .......................................................................................................

Cable Assy (Power Cable Pump Positive) .................................................

E-Ring ....................................................................................................

Boot .......................................................................................................

Cable Assy (Power Steering B+) ...............................................................

Cable Assy (Power Steering -) ...................................................................

E-Ring ....................................................................................................

Clip .............................................................................................................

Retainer , Cable Tie ...................................................................................

Strap Clamp ...............................................................................................

Horn ...........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Hand Rail Assy (FFigure 2-2)...................................................................

Wire Harness (Handrail) (FFigure 2-14)...................................................

Cable Assy (-W) .........................................................................................

Boot .......................................................................................................

Cable Assy (-V) ..........................................................................................

Boot .......................................................................................................

Cable Assy (2GA, -U) .................................................................................

Boot .......................................................................................................

Cable Assy (Contactor) ..............................................................................

Boot .......................................................................................................

Washer .......................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Edge Protector ...........................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Clamp .........................................................................................................

Contactor (24V, 150 Amp) .........................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1

..

1 ..

..

1

..

1 2 1 1 2 1 .. .. .. .. .. ..

1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 3 1 1

1 1 2 1 1 2 1 1 1 2 1 1 2 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 3 1 1

2-3

UNIT CODE B257 NORTH AMERICA

07/2014

AUXILIARY CONTROL BOX AND GRAB RAIL ASSEMBLY (FIGURE 2-2)

ITEM

1 2 3 4 5 6 7

PART NO. 4032012 4613183 a 1498102 a 2043556 a 1467779 a 1660875 a 1531075 4037957 4037958 1486731 1486732 4037959 2042873 2078366

DESCRIPTION

QTY

Hand Rail Assy ...................................................................................................

Control Box Assembly (Auxiliary) ...................................................................

Microswitch (On-Off) ..................................................................................

Spring Assembly ........................................................................................

Cover (Belly Switch) ..............................................................................

Locking Lever (Belly Spring) ..................................................................

Spring ....................................................................................................

Rocker Switch (Lift/Lower) .........................................................................

Rocker Switch (Rabbit) ..............................................................................

Front Cover ................................................................................................

Rear Cover .................................................................................................

Rocker Switch (Horn) .................................................................................

Capscrew .......................................................................................................

Rail Assy (With Urethane Grips) ....................................................................

1 1 1 1 1 1 1 1 1 1 1 1 4 1

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE B257 NORTH AMERICA

07/2014

HEATER INSTALLATION (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

HEATER INSTALLATION ITEM 1 2 2 2 2 2 3 4 5 6

PART NO.

DESCRIPTION

4629893 2079291 1606386 2034890 2309579 2048832 4629900 2089165 2060281 2309196

Microswitch Assembly (Wire Harness) (FFigure 2-21)......................................

Wire Harness (Heater Assembly) .......................................................................

Heater (24V) ...................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector Block .............................................................................................

Wire Harness (Thermostat) (FFigure 2-24).......................................................

Wire Harness (Heater Application) (FFigure 2-23)............................................

Screw ..................................................................................................................

Mounting Plate ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 2 1

2-7

UNIT CODE B257 NORTH AMERICA

07/2014

DASH DISPLAY (FIGURE 2-4)

ITEM 1 2 2 3 4 5 5 6

PART NO. .....

4626700 4626072 369242 1563732 2051870 4047541 4053097 a 4082296

DESCRIPTION

QTY

Mounting Weldment ............................................................................................

Dash Display (Standard) (24V) ...........................................................................

Dash Display (Cooler/Subzero) (24V) ................................................................

Capscrew ............................................................................................................

Nut (U-Type) .......................................................................................................

Ignition Switch (Toggle) (Optional) (Not Shown) ................................................

Ignition Switch (Key) (Shown) .............................................................................

Key Set ...........................................................................................................

Label (Dash Display) ..........................................................................................

1 1 1 3 3 1 1 1 1

FOOTNOTES: a

2-8

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

BATTERY DISCONNECT (FIGURE 2-5)

ITEM 1 1 1 1 1 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2085488 288835 2303500 2085112 1195971 2303500 2033589 220359 264150 296162 292680 136687

Battery Connector Assy (Red) ............................................................................

Battery Connector (Red) ................................................................................

Terminal .........................................................................................................

Battery Connector Assy (Gray) ...........................................................................

Battery Connector (Gray) ...............................................................................

Terminal .........................................................................................................

Battery Connector Pull Handle ...........................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 2 1 2 2 2 2 2

2-9

UNIT CODE B257 NORTH AMERICA

07/2014

CONTROL MODULE (FIGURE 2-6)

ITEM 1 2 3 4 5

2-10

PART NO.

DESCRIPTION

QTY

4623706 292507 320156 302399 296379

Controller (Combi AC1 PW) ................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 4 4 4 4

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

EE CONTACTOR ASSEMBLY (FIGURE 2-7)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

292501 320156 296215 2094189 2079891 1331362 2094188 227177 16378 15154 15127 2094190 2054558 18865 2094089 2094187 296379

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Fuse (400 Amp) ..................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Enclosure Box .....................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1 1 1 3 2 2 2 1 2 2 2 1 2

2-11

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-8) MANUAL STEERING

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS MANUAL STEERING ITEM 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 7 8 8 8 9 9 10 10 10 11 11 12 12 13 13 14 14 15 15 16 16 16 16 17 17 17 17 17 18 18 18 18 19

PART NO.

DESCRIPTION

4629666 .....

2056243 2035276 2068741 .....

1567318 .....

1306270 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

2033694 1322393 .....

148606 .....

2048593 2309579 .....

1462762 .....

1462762 .....

1306270 .....

1306270 .....

1532219 .....

1490242 1490243 1597773 .....

1530960 1530961 1484377 1463140 .....

1493465 1330414 1531312 .....

Wire Harness (Manual Steering) ........................................................................

Connector Assembly (CPS005 Combi Controller) .........................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS045 Controller -B) ..............................................................

E-Ring ........................................................................................................

Connector Assembly (TS003 MN K Coil +) ....................................................

Terminal .....................................................................................................

Connector Assembly (TS004 MN K Coil -) .....................................................

Terminal .....................................................................................................

Connector Assembly (CPS015 Diagnostic Connector) ..................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Fuse Holders and Fuses ................................................................................

Fuse Holder ................................................................................................

Fuse (4 Amp) .............................................................................................

Ring Terminal (TS017 MN K Post Cnct) ........................................................

E-Ring ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Ring Terminal (TS020 Key Switch Start) ........................................................

E-Ring ........................................................................................................

Ring Terminal (TS019 Key Switch Battery) ....................................................

E-Ring ........................................................................................................

Connector Assembly (TS002 Horn -) .............................................................

Terminal .....................................................................................................

Connector Assembly (TS001 Horn +) ............................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CRP108 Handrail Harness) ........................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 28 7 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 1 1 1 2 1 2-13

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS MANUAL STEERING ITEM 19 19 19 19 20 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 25 25 25 26 26 26 27 27 27 27 28 28 28 28 28

2-14

PART NO. 1525580 1502626 1597773 1330439 4044070 .....

1484557 1484558 1463141 .....

1508211 1597839 2060555 .....

1508206 1597839 2060555 .....

1561559 1561755 1463140 .....

2309812 2302852 .....

2033695 2302852 .....

1561559 1561755 1463140 .....

1463180 1463191 1484377 1463140

DESCRIPTION

QTY

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Plug ............................................................................................................

Cap .................................................................................................................

Connector Assembly (CPS121 Acc Harn) ......................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS003 Trac Enc) ......................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP119 Regen Switch) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPP115 Tiller Harness) ..............................................

Plug ............................................................................................................

Pin ..............................................................................................................

Connector Assembly (CPP001 Donut Coast) ................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRP105 Elec Brk) .......................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP103 Tiller En Switch) ...........................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

See Service Manual for service procedures.

1 1 6 2 1 1 1 1 2 1 1 4 4 1 1 2 2 1 1 1 2 1 1 7 1 1 2 1 1 1 2 1 1 1 1 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-9) MANUAL STEERING — ALTERNATE PART, PAGE 1 OF 2

2-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS MANUAL STEERING – ALTERNATE PART, PAGE 1 OF 2 ITEM 1 1 2 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 8 8 9 9 10 10 10 10 11 11 12 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16

PART NO.

DESCRIPTION

4634995 .....

1306270 2033694 .....

148606 .....

1352602 1463140 1484377 .....

1351068 1463141 1484377 .....

1566116 1532664 1597773 1566117 .....

148606 .....

1352602 .....

2056243 2035276 2068741 .....

1567318 .....

1463180 1463191 1463140 1484377 .....

1508206 1597839 2060555 .....

1508211 1597839 2060555 .....

1561559 1561755 1463140 .....

Wire Harness (Manual Steering) ........................................................................

Terminal (TS004 MN K Coil) ..........................................................................

Terminal .....................................................................................................

Fuse Holder ....................................................................................................

Ring Terminal (TS017 MN K Post Connector) ...............................................

E-Ring ........................................................................................................

Connector Assembly (CRP065 Telemetry Interlock) ......................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CPS065 Telemetry Interlock) ......................................

Connector (DT PLU 12 SOC) .....................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPS015 Diagnostic Connector) ..................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Terminal (TS003 MN K Coil +) .......................................................................

Connector ...................................................................................................

Connector Assembly (CPS005 Combi Controller) .........................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS045 Controller B-) ..............................................................

E-Ring ........................................................................................................

Connector Assembly (CRP103 Tiller End Switch) .........................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS003 Traction Enc) ................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Electric Brake) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Thermistor ......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 3 9 1 1 2 10 1 1 1 3 1 1 1 1 1 1 1 7 28 1 1 1 1 1 2 1 1 1 2 2 1 1 4 4 1 1 1 2 1

2-17

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-10) MANUAL STEERING — ALTERNATE PART, PAGE 2 OF 2

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS MANUAL STEERING – ALTERNATE PART, PAGE 2 OF 2 ITEM 1 1 1 2 2 2 3 3 3 3 4 4 4 4 5 5 6 6 6 7 7 8 8 8 8 8 9 9 9 9 10 10 11 11 11 11 11 12 12 13 13 14 14 14 14

PART NO.

DESCRIPTION

4634995 .....

2309812 2302852 .....

2033695 2302852 .....

1561559 1561755 1463140 .....

1484557 1484558 1463141 .....

1462762 .....

2048593 2309579 .....

1462762 .....

1530960 1530961 1463140 1484377 .....

1493465 1330414 1531312 ..... ..... .....

1525580 1502626 1330439 1597773 .....

1306270 .....

1306270 .....

1490242 1490243 1597773

Wire Harness (Manual Steering) ........................................................................

Connector Assembly (CPP115 Tiller Harness) ..............................................

Plug ............................................................................................................

Pin ..............................................................................................................

Connector Assembly (CPP001 Donut Coast) ................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRP119 Regen Switch) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS121 ACC Harness) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Spade Terminal (TS019 Key Switch Battery) .................................................

E-Ring ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS020 Key Switch Coil) ......................................................

E-Ring ........................................................................................................

Connector Assembly (CRP108 Hand Rail Harness) ......................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal .....................................................................................................

Terminal (TS002 Horn -) ................................................................................

Terminal .....................................................................................................

Terminal (TS001 Horn +) ................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible) ........................................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 6 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 6 1 1 1 1 1 5 1 1 1 1 2 1 1 1 1 1 2 6 1 1 1 1 1 1 1 2

2-19

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-11) POWER STEERING

2-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING ITEM 1 1 2 2 2 2 3 3 3 3 3 4 4 4 4 5 5 5 5 5 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 13 13 13 14 14

PART NO.

DESCRIPTION

4629665 .....

1532219 .....

1490242 1490243 1597773 .....

1530960 1530961 1484377 1463140 .....

1493465 1330414 1531312 .....

1525580 1502626 1597773 1330439 4044070 .....

1484557 1484558 1463141 .....

1508211 1597839 2060555 .....

1508206 1597839 2060555 .....

1547629 1597839 2060555 .....

1561559 1561755 1463140 .....

2033695 2302852 .....

2309812 2302852 .....

1561559

Wire Harness (Power Steering) ..........................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CRP108 Handrail Harness) ........................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Plug ............................................................................................................

Cap .................................................................................................................

Connector Assembly (CPS121 Acc Harness) ................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS003 Trac Enc) ......................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS800 Proximity Switch) ..........................................

Connector (3 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP119 Regen Switch) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPP001 Donut Coast) ................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Assembly (CPP115 Tiller Harness) ..............................................

Plug ............................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRP105 Elec Brk) .......................................................

Connector (2 Pin) .......................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 5 1 1 1 2 1 1 1 6 2 1 1 1 1 2 1 1 4 4 1 1 2 2 1 1 3 3 1 1 1 2 1 1 2 1 1 7 1 1 2-21

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING ITEM 14 14 15 15 15 15 15 16 16 16 16 17 17 18 18 19 19 20 20 21 21 21 21 22 23 23 24 24 24 25 25 26 26 26 27 27 27 27 28 28 28 29 29 30 30 31 31 31 31 31 2-22

PART NO. 1561755 1463140 .....

1463180 1463191 1484377 1463140 .....

2056243 2035276 2068741 .....

1567318 .....

1306270 .....

1306270 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

1322393 2033694 .....

148606 .....

1322393 2033694 .....

1463184 1463193 1463140 .....

2048593 2309579 .....

1462762 .....

1462762 .....

1525567 1529046 1484377 1463141

DESCRIPTION

QTY

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP103 Tiller En Switch) ...........................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS005 Combination Controller) ................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS045 Controller - B) .............................................................

E-Ring ........................................................................................................

Connector Assembly (TS003 MN K Coil +) ....................................................

Terminal .....................................................................................................

Connector Assembly (TS004 MN K Coil -) .....................................................

Terminal .....................................................................................................

Connector Assembly (TS010 EPAS Cal) .......................................................

Terminal .....................................................................................................

Connector Assembly (CPS015 Diagnostic Conn) ..........................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Fuse Holder and Fuse ....................................................................................

Fuse (4 Amp) .............................................................................................

Fuse Holder ................................................................................................

Ring Terminal (TS017 MN K Post Cnct) ........................................................

E-Ring ........................................................................................................

Fuse Holder and Fuse ....................................................................................

Fuse (4 Amp) .............................................................................................

Fuse Holder ................................................................................................

Connector Assembly (CRP804 Torque Sensor) ............................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS020 Key Sw St) ..............................................................

E-Ring ........................................................................................................

Spade Terminal (TS019 Key Sw Battery) ......................................................

E-Ring ........................................................................................................

Connector Assembly (CPS803 EPAS Motor) .................................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal (Socket) .......................................................................................

See Service Manual for service procedures.

1 2 1 1 1 1 2 1 1 29 6 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 6 1 1 1 1 1 1 1 3 9

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING ITEM 32 32 33 33

PART NO. .....

1306270 .....

1306270

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Connector Assembly (TS002 Horn -) .............................................................

Terminal .....................................................................................................

Connector Assembly (TS001 Horn +) ............................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1

2-23

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-12) POWER STEERING — ALTERNATE PART, PAGE 1 OF 2

2-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 1 OF 2 ITEM 1 1 2 3 3 4 4 4 4 4 5 5 5 5 5 6 6 7 7 7 7 8 9 9 10 10 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17

PART NO.

DESCRIPTION

4634994 .....

1306270 2033694 .....

148606 .....

1352602 1352603 1463140 1484377 .....

1351068 1500913 1463141 1484377 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

1306270 .....

1567318 .....

2056243 2035276 2068741 .....

1463184 1463193 1463140 .....

1463180 1463191 1463140 .....

1508206 1597839 2060555 .....

1508211 1597839 2060555 .....

Wire Harness (Power Steering) ..........................................................................

Terminal (TS004 MN K Coil) ..........................................................................

Terminal .....................................................................................................

Fuse Holder ....................................................................................................

Ring Terminal (TS017 MN K Post Connector) ...............................................

E-Ring ........................................................................................................

Connector Assembly (CRP065 Telemetry Interlock) ......................................

Connector ...................................................................................................

Secondary Lock .........................................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CPS065 Telemetry Interlock) ......................................

Connector (DT PLU 12 SOC) .....................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Terminal (TS010 EPAS Calibration) ...............................................................

Terminal .....................................................................................................

Connector Assembly (CPS015 Diagnostic Connector) ..................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Terminal (TS003 MN K Coil +) .......................................................................

Terminal .....................................................................................................

Ring Terminal (TS045 Controller B-) ..............................................................

E-Ring ........................................................................................................

Connector Assembly (CPS005 Combi Controller) .........................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Connector Assembly (CRP804 Torque Sensor) ............................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP103 Tiller End Switch) .........................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS003 Traction Enc) ................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Electric Brake) ..............................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 1 3 9 1 1 1 2 9 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 6 29 1 1 1 4 1 1 1 2 1 1 2 2 1 1 4 4 1 2-25

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 1 OF 2 ITEM 17 17 17 18

2-26

PART NO. 1561559 1561755 1463140 .....

DESCRIPTION

QTY

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Thermistor ......................................................................................................

See Service Manual for service procedures.

1 1 2 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-27

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-13) POWER STEERING — ALTERNATE PART, PAGE 2 OF 2

2-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 2 OF 2 ITEM 1 1 1 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 7 7 7 8 8 9 9 9 9 9 10 10 10 10 10 11 11 11 11 12 12 13 13 13 13 13 14 14 15

PART NO.

DESCRIPTION

4634994 .....

2309812 2302852 .....

2033695 2302852 .....

1561559 1561755 1463140 .....

1484557 1484558 1463141 .....

1547629 1597839 1566117 .....

1462762 .....

2048593 2309579 .....

1462762 .....

1525567 1529046 1463141 1484377 .....

1530960 1530961 1463140 1484377 .....

1493465 1330414 1531312 ..... ..... .....

1525580 1502626 1330439 1597773 .....

1306270 .....

Wire Harness (Power Steering) ..........................................................................

Connector Assembly (CPP115 Tiller Harness) ..............................................

Plug ............................................................................................................

Pin ..............................................................................................................

Connector Assembly (CPP001 Donut Coast) ................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRP119 Regen Switch) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS121 Acc Harness) ................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS800 Proximity Switch) ..........................................

Connector (3 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Dust Cap (For Diagnostic Cable) ...............................................................

Spade Terminal (TS020 Key Switch Coil) ......................................................

E-Ring ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS019 Key Switch Battery) .................................................

E-Ring ........................................................................................................

Connector Assembly (CPS803 EPAS Motor) .................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CRP108 Handrail Harness) ........................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal .....................................................................................................

Terminal (TS002 Horn -) ................................................................................

Terminal .....................................................................................................

Terminal (TS001 Horn +) ................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 7 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 7 1 1 1 1 1 3 9 1 1 1 1 5 1 1 1 2 1 1 1 1 1 2 6 1 1 1 2-29

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 2 OF 2 ITEM 15 16 16 16 16

2-30

PART NO. 1306270 .....

1490242 1490243 1597773

DESCRIPTION

QTY

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 2

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-14) HANDRAIL

ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5

PART NO.

DESCRIPTION

2086329 .....

1531973 1463137 1531974 .....

2302852 2033695 .....

2302852 2033695 .....

2302852 2033695 .....

2302852 2033695

Wire Harness (Handrail) .....................................................................................

Connector Assembly (To Main Harness) .......................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector Assembly (To Lift Switch) .............................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To Horn Switch) ..........................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To High Speed Switch) ...............................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To Lower Switch) ........................................................

Pin ..............................................................................................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 5 1 1 2 2 1 2 2 1 2 2 1 2 2

2-31

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-15) SIDE GLIDE

ITEM 1 1 1 1 2 2 2 2 3 3 3 3

2-32

PART NO.

DESCRIPTION

QTY

1655179 .....

2033695 2302852 2048832 .....

2034890 2309579 2048832 .....

2033695 2302852 2048832

Wire Harness ......................................................................................................

Connector Assembly (To Side Glide Switch) .................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

Connector Assembly (To K9) .........................................................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Block .........................................................................................

Connector Assembly (To Side Glide Switch) .................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 1 2 1 1 1 2 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-16) ADVANCED COAST CONTROL — MANUAL STEERING

ITEM 1 1 1 1 2 2 2 2

PART NO.

DESCRIPTION

4629842 .....

1484557 1484558 1463141 .....

1561559 1561755 1463140

Wire Harness (Coast Control) .............................................................................

Connector Assembly (CPS122 To Magnet) ...................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP121 To Main Harness) .........................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 2

2-33

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-17) ADVANCED COAST CONTROL — POWER STEERING

ITEM 1 1 1 1 2 2 2 2 3

2-34

PART NO.

DESCRIPTION

QTY

4629843 .....

1484557 1484558 1463141 .....

1561559 1561755 1463140 4081462

Wire Harness (Coast Control) .............................................................................

Connector Assembly (CPS122 To Magnet) ...................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP121 To Main Harness) .........................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Clip .................................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 2 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-18) TILLER HANDLE — COMPOSITE HANDLE, MANUAL STEERING

ITEM 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5

PART NO.

DESCRIPTION

2085960 .....

2309579 2034890 .....

1369409 2309579 .....

2058418 2309579 .....

2048593 2309579 .....

1369409 2309579

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CPS56) (To K9) ..........................................................

Socket ........................................................................................................

Connector ...................................................................................................

Connector Assembly (CPS58) (To K3) ..........................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CPS114) (To K1) ........................................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Assembly (CPS57) (To K2) ..........................................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CPS115) (To Main Harness) .......................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 7

2-35

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-19) TILLER HANDLE — METAL HANDLE, POWER STEERING

2-36

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS TILLER HANDLE – METAL HANDLE, POWER STEERING ITEM 1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 5 5 5 6 6 6 6 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 11 12 12 12 13 13 13 13

PART NO.

DESCRIPTION

4629895 .....

1541991 1541992 1463141 .....

4629903 2302852 2033695 .....

4011600 1525584 .....

1369409 2309579 2048835 .....

2033695 2302852 .....

1561559 1561755 1463140 .....

2302123 2302852 .....

2054000 2309579 4081540 .....

2048593 2309579 2048834 .....

1369409 2309579 2048835 .....

2303758 2309579 4629904 2054071 .....

2034890 4629904 .....

1484557 1484558 1463141

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CPS058 To Sw Assy Harness) ...................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPP073 Acc Opt) ........................................................

Terminal .....................................................................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (CPS145 Hall Sen) .......................................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector Assembly (CRS115 To Main Harness) .........................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPP050 Metal Tiller Inline A) ......................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRP051 Metal Tiller Inline B) ......................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPP052 Metal Tiller Inline C) ......................................

Housing ......................................................................................................

Pin ..............................................................................................................

Connector Assembly (CRS058 Control Module A) ........................................

Connector Body (Molex) ............................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS057 Control Module B) ........................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS059 Control Module C) ........................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS052 Metal Tiller Inline C) .....................................

Connector ...................................................................................................

Socket ........................................................................................................

Terminal .....................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS050 Metal Tiller Inline A) ......................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS051 Metal Tiller Inline B) ......................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 8 1 1 1 1 1 6 1 1 1 7 1 1 1 2 1 1 1 2 1 1 9 1 1 11 1 1 1 4 1 1 1 2 1 1 1 1 8 1 1 1 2 1 1 1 2 2-37

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-20) MICRO SWITCH — TILLER SWITCH INSTALLATION

ITEM 1 2 3 4 5 6 7

2-38

PART NO.

DESCRIPTION

QTY

4629894 2040560 1463139 1484557 1493464 1484377 1484558 1493462

Wire Harness (Micro Switch, Power Steering) ....................................................

Switch .............................................................................................................

Terminal .........................................................................................................

Connector (2 Socket) .....................................................................................

Connector (Secondary Lock) ..........................................................................

Plug ................................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

See Service Manual for service procedures.

1 2 4 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-21) MICRO SWITCH — HEATER INSTALLATION

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4629893 2040560 1463139 1493462 2309579 2048832 1493464 1484377 1484557 1484558 1583759 2034890

Microswitch Assembly (Wire Harness) ...............................................................

Switch .............................................................................................................

Terminal .........................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector Block .............................................................................................

Connector (Secondary Lock) ..........................................................................

Plug ................................................................................................................

Connector (2 Socket) .....................................................................................

Connector .......................................................................................................

Heater (24V) ...................................................................................................

Connector .......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 1 2 1 1 1 1 1 2 1

2-39

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-22) RF TERMINAL

2-40

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS RF TERMINAL ITEM 1 1 2 2 3 4 5 5 6 6 7 7 8 8 9 10 10 11 11 12 12

PART NO.

DESCRIPTION

4629901 .....

2037552 .....

2102929 2033694 1322393 .....

1369410 .....

2303345 .....

1369410 .....

1369424 927286 .....

1369410 .....

2303345 .....

2303345

Wire Harness (RF Terminal) ...............................................................................

Ring Terminal (To Keyswitch +) .....................................................................

Terminal .....................................................................................................

Ring Terminal (To + Battery Side of Connector) ............................................

Terminal .....................................................................................................

Fuse Holder ....................................................................................................

Fuse (4 Amp) ..................................................................................................

Ring Terminal (Positive Contactor 1) .............................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 2) .......................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 1) .......................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (To Controller B-) ....................................................................

Terminal .....................................................................................................

Strap Clamp ...................................................................................................

Ring Terminal (Negative B- 1) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Negative B- 2) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Contactor 2) .............................................................

Terminal (Ring) ..........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1

2-41

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-23) HEATER

ITEM 1 2 3 4 5 6 7 8

2-42

PART NO.

DESCRIPTION

QTY

2089165 2048593 2048834 2309579 2060555 2033695 2302852 2048832 1508206

Wire Harness (Heater Application) .....................................................................

Connector (6 Way) .........................................................................................

Insulator ..........................................................................................................

Socket ............................................................................................................

Wire Seal ........................................................................................................

Connector .......................................................................................................

Pin ..................................................................................................................

Connector Block .............................................................................................

Connector (2 Way) .........................................................................................

See Service Manual for service procedures.

1 1 1 6 2 2 4 2 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-24) THERMOSTAT

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4629900 2035909 2048834 2302852 2305754 2037552 1369424 2094794 2033695 2048832

Wire Harness (Thermostat) ................................................................................

Connector .......................................................................................................

Insulator ..........................................................................................................

Pin ..................................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Thermostat .....................................................................................................

Connector .......................................................................................................

Connector Block .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 8 2 1 1 1 1 1

2-43

UNIT CODE B257 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-25) STROBE LIGHT

ITEM 1 1 1 1 2 2 2 2

2-44

PART NO.

DESCRIPTION

QTY

4629745 .....

1490242 1490243 1330438 .....

1330409 1330414 1531312

Wire Harness (Strobe Light) ...............................................................................

Connector Assembly (CPS013 Main Harness) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP014 Visible Alarm) ...............................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

3

STEER HANDLE/BRAKE SYSTEM

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY B257 ............................................................................................................................................................

B262 ............................................................................................................................................................

COAST CONTROL MANUAL STEERING ..................................................................................................................................

POWER STEERING ...................................................................................................................................

TILLER ARM ASSEMBLY COMPOSITE HANDLE - MANUAL STEERING ..........................................................................................

METAL HANDLE - POWER STEERING .....................................................................................................

TILLER HEAD ASSEMBLY COMPOSITE - MANUAL STEERING .........................................................................................................

METAL HANDLE - POWER STEERING .....................................................................................................

TILLER SWIVEL ASSEMBLY WITH COAST CONTROL - POWER STEERING .......................................................................................

WITH COAST CONTROL - MANUAL STEERING ......................................................................................

WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL - POWER STEERING ...............

WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL - MANUAL STEERING .............

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-2 3-3 3-28 3-29 3-6 3-4 3-12 3-8 3-20 3-26 3-16 3-24

3-1

UNIT CODE B257 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-1) B257

ITEM 1 2 3 4 5 6 7

3-2

PART NO.

DESCRIPTION

QTY

2084747 ..... .....

1641925 1641924 1641620 1641923 2093339

Magnetic Brake Assembly (With Diode) .............................................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

Enclosure Kit .......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 3 1 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-2) B262

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2085166 .....

1641614 4038762 4028093 1641926 2094737

Brake Assembly , Magnetic (With Diode) ...........................................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Kit-Screw ........................................................................................................

Hub .................................................................................................................

Kit-Motor Band ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1

3-3

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY (FIGURE 3-3) METAL HANDLE — POWER STEERING

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY METAL HANDLE – POWER STEERING KEY: A: Without Coast Control B: With Advanced Coast Control C: With Manual Coast Control ITEM 1 1 1 2 2 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 4611102 4611104 4611103 4070411 4070409 4070862 1530243 4071435 4070622 4070675 4009809 1450356 320157 296360 1527881 239503 296168 4040923 4602216 4060227 .....

293795 320156 136687 a 4629895

DESCRIPTION

A

Tiller Head Assembly (FFigure 3-5).................................................

Tiller Head Assembly (FFigure 3-5).................................................

Tiller Head Assembly (FFigure 3-5).................................................

Tiller Arm Assembly ..........................................................................

Tiller Arm Assembly ..........................................................................

Tiller Wldmt ...................................................................................

Insert .............................................................................................

Bushing .........................................................................................

Bearing ..........................................................................................

Rod Seal (Not Shown) ..................................................................

Strap Clamp ......................................................................................

Plug ...................................................................................................

Washer ..............................................................................................

Washer ..............................................................................................

Capscrew ..........................................................................................

Nut .....................................................................................................

Capscrew ..........................................................................................

Ball Stud ............................................................................................

Gas Spring ........................................................................................

Control Module (CAN) .......................................................................

Bracket ..............................................................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Nut .....................................................................................................

Wire Harness (Tiller Handle) .............................................................

1 .. ..

1 ..

1 4 2 .. ..

1 1 4 4 4 1 1 1 1 1 1 2 2 2 1

QTY B ..

1 .. ..

1 1 4 ..

2 2 1 1 4 4 4 1 1 1 1 1 1 2 2 2 1

C .. ..

1 1 ..

1 4 2 .. ..

1 1 4 4 4 1 1 1 1 1 1 2 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY (FIGURE 3-4) COMPOSITE HANDLE — MANUAL STEERING

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY COMPOSITE HANDLE – MANUAL STEERING KEY: A: Without Coast Control or With Manual Coast Control B: With Advanced Coast Control ITEM 1 1 2 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY A B

PART NO.

DESCRIPTION

4628081 4628080 4070420 4070410 4070861 4071435 4070622 4070675 4092387 302047 292680 177599 136687 1450356 4009809 15918 16394 2085960 4009088 4040923 296168 239503 1709806 1709807

Tiller Head Assembly (FFigure 3-6)..........................................................

Tiller Head Assembly (FFigure 3-6)..........................................................

Tiller Arm Assembly ...................................................................................

Tiller Arm Assembly ...................................................................................

Tiller Wldmt ............................................................................................

Bushing ..................................................................................................

Bearing ..................................................................................................

Rod Seal ................................................................................................

Spacer ...................................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Clamp .........................................................................................................

Nut ..............................................................................................................

Plug ............................................................................................................

Strap Clamp ...............................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Wire Harness (Tiller Handle) ......................................................................

Gas Spring .................................................................................................

Ball Stud .....................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 ..

1 2 .. .. ..

1 1 1 1 2 1 1 1 1 1 1 1 1 2 2

..

1 ..

1 1 ..

2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2

3-7

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY (FIGURE 3-5) METAL HANDLE — POWER STEERING

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY METAL HANDLE – POWER STEERING KEY: A: Without Coast Control B: With Manual Coast Control C: With Advanced Coast Control ITEM

1 1 2 3 4 5 6 6 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

4611102 4611103 4611104 4608936 4608937 4610630 12893 4610615 4610596 2110771 2311072 2110721 4614753 4610623 4610594 2053093 4610597 4614752 1508031 4604381 4612239 136687 296359 292503 2110569 4612269 4604519 4604911 1527877 1451166 4606748 2111526 1486566 296359 320156 136687 292501 4612418 302047 296359 4608818 1660750 4609160 2307134

Tiller Head Assembly ........................................................................

Tiller Head Assembly ........................................................................

Tiller Head Assembly ........................................................................

Tiller Head (Control Box) ...............................................................

Tiller Head (Control Box) ...............................................................

Pin .................................................................................................

Snap Ring .....................................................................................

Bushing .........................................................................................

Washer ..........................................................................................

Handle Grip ...................................................................................

Handle Grip ...............................................................................

Grip ...........................................................................................

Shaft Assembly .............................................................................

Shaft .........................................................................................

Bushing .....................................................................................

Knob (Rotary Control) ...................................................................

Shim ..............................................................................................

Sleeve (Throttle) ............................................................................

Pin .................................................................................................

Control Handle ..............................................................................

Bracket Wldmt ..........................................................................

Nut ............................................................................................

Washer .....................................................................................

Capscrew ..................................................................................

Sensor ......................................................................................

Casting (Throttle Cam) .............................................................

Spring .......................................................................................

Bushing .....................................................................................

Capscrew ......................................................................................

Cotter Pin ......................................................................................

Link ................................................................................................

Jumper ..........................................................................................

Clamp ............................................................................................

Washer ..........................................................................................

Washer ..........................................................................................

Nut .................................................................................................

Capscrew ......................................................................................

Screw ............................................................................................

Screw ............................................................................................

Washer ..........................................................................................

Bracket ..........................................................................................

Insert .............................................................................................

Actuator .........................................................................................

Spring ............................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. ..

1 ..

2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 ..

1 1 1 1 1 2 .. .. .. .. .. ..

QTY B ..

1 ..

1 ..

2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 ..

1 1 1 1 1 2 4 4 2 4 2 4

C .. ..

1 ..

1 2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 2 4 4 2 4 2 4 3-9

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY METAL HANDLE – POWER STEERING KEY: A: Without Coast Control B: With Manual Coast Control C: With Advanced Coast Control ITEM 37 38 39 40 41 41 42

3-10

PART NO. 4615019 220625 4608820 4608037 4609686 4609687 2111285

DESCRIPTION

A

Microswitch ...................................................................................

Screw ............................................................................................

Bracket ..........................................................................................

Jumper ..........................................................................................

Tiller Handle ..................................................................................

Tiller Handle ..................................................................................

Push Button Switch .......................................................................

See Service Manual for service procedures.

.. .. .. ..

1 .. ..

QTY B 2 4 2 1 ..

1 ..

C 2 4 2 1 ..

1 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY (FIGURE 3-6) COMPOSITE — MANUAL STEERING

3-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY COMPOSITE – MANUAL STEERING KEY: A: Without Coast Control or With Manual Coast Control B: With Advanced Coast Control ITEM

QTY A B

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9

4628081 4628080 4600086 2059504 4064283 .....

1466595 4037949 320152 1499660 1466607

10 11 12 13 14 15 16 17 17 17 17 17 17 17 17 17 17 18 19 20 21 22 23 23 24 24 25

4037950 4037948 1466606 2046453 1498102 2043556 4011997 4614900 4037954 1498102 4036440 4011993 4036439 2043556 1581352 4036440 1498102 293761 2059505 1466604 1466605 1489547 2043557 4087587 1531075 1660875 1594131

26 27 28 28

2097314 1652960 1709806 1709807 a 2055619

Tiller Head Assembly .................................................................................

Tiller Head Assembly .................................................................................

Housing ..................................................................................................

Housing (Upper) ....................................................................................

Printed Circuit Board ..............................................................................

Camshaft ...............................................................................................

Bushing (Butterfly Switch) ......................................................................

Knob (LH Butterfly) ................................................................................

Washer (Butterfly Switch) ......................................................................

Capscrew (Butterfly Switch) ...................................................................

Spring , Directional Control Return (Throttle Direction Control Return) ...................................................................................................

Knob (RH Butterfly) ................................................................................

Cover (Belly Switch) ..............................................................................

Spring (Horn) .........................................................................................

Wire Harness .........................................................................................

Microswitch (On-Off) ..............................................................................

Spring Assembly ....................................................................................

Horn Button Cover (Cover) ....................................................................

Switch Assembly (2-Wires) ....................................................................

Button ................................................................................................

Microswitch (On-Off) .........................................................................

Cover , Top (For Push Button) ......................................................

Push Button Switch Assembly (On-Off) (Alternate Part) .......................

Push Button Switch (Alternate Part) ..................................................

Spring Assembly (Alternate Part) ..................................................

Cover , Rubber (Alternate Part) ....................................................

Cover , Top (For Push Button) (Alternate Part) .............................

Microswitch (On-Off) (Alternate Part) ............................................

Capscrew ...............................................................................................

Screw .....................................................................................................

Label (RH Switch Functions) .................................................................

Label (LH Switch Functions) ..................................................................

Label (Hyster Logo, Tiller Handle) .........................................................

Actuator (Black) .....................................................................................

Actuator (Gray) ......................................................................................

Spring ....................................................................................................

Locking Lever (Belly Spring) ..................................................................

Spring , Directional Control Return (Throttle Direction Control Return) ...................................................................................................

Screw .....................................................................................................

Support (Clip) .........................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Button (On/Off Push Button, Tilt Function Select) .....................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 1 1 1 2 1 2 2

..

1 1 1 1 1 2 1 2 2

1 1 1 1 2 2 2 1 4 4 4 4 4 1 1 1 1 1 1 4 1 1 1 2 2 1 1

1 1 1 1 .. .. ..

1 4 4 4 4 4 1 1 1 1 1 1 4 1 1 1 2 ..

1 1

1 1 1 2 2 ..

1 1 1 2 2 2 3-13

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY COMPOSITE – MANUAL STEERING KEY: A: Without Coast Control or With Manual Coast Control B: With Advanced Coast Control ITEM

QTY A B

PART NO.

DESCRIPTION

4032048

Kit (Actuator-Side Glide) ............................................................................

1

..

FOOTNOTES: a

Not Illustrated

3-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-15

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-7) WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL — POWER STEERING

3-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL – POWER STEERING ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO.

DESCRIPTION

1463910 4629754 4102573 4082776 4077727 4064107 296380 296163 4069412 15227 2039895 2007882 4626696 292532 320162 292683 216877 353144 4080222 124607 4610097 2085581 4022931 4036867 1463189 1463141 1463196 4611225 2085102 296157 320156 239503 296360 320157 176640 4611704 4611703 136681 2794234 4629894 2060281 2309196 302362 302365 124600 1194252 4611199 1151722 292528 4611224

Capscrew ............................................................................................................

Cover (Steering Swivel) ......................................................................................

Cover (Steering Swivel) (Alternate Part) .............................................................

Bracket (Harness Guard) ....................................................................................

Stud ....................................................................................................................

Bracket (Harness Mount) ....................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Swivel .................................................................................................................

Cotter Pin ............................................................................................................

Shaft ...................................................................................................................

Grease Fitting .....................................................................................................

Housing ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Shield (Center Cowl) ...........................................................................................

Ball Bearing ........................................................................................................

Spacer ................................................................................................................

Ball Bearing ........................................................................................................

Nut ......................................................................................................................

Sensor (Torque) ..................................................................................................

Connector .......................................................................................................

Terminal (Socket) ...........................................................................................

Connector .......................................................................................................

Gear , Steer (120 Tooth) .....................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Bolt ......................................................................................................................

Bracket Wldmt (Bottom Connector) ....................................................................

Bracket Wldmt (Dash Support) ...........................................................................

Capscrew ............................................................................................................

Switch (Proximity) ...............................................................................................

Wire Harness (Micro Switch, Power Steering) ....................................................

Screw ..................................................................................................................

Mounting Plate ....................................................................................................

Dowel ..................................................................................................................

Dowel ..................................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Baseplate ............................................................................................................

Dowel Pin ............................................................................................................

Capscrew ............................................................................................................

Gear , Pinion (26 Tooth) .....................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6 1 1 1 2 1 2 2 1 1 1 1 1 4 8 6 4 2 1 1 1 1 1 1 1 4 1 1 1 2 2 2 6 8 2 1 1 2 1 1 2 1 1 1 1 1 1 2 2 1 3-17

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL – POWER STEERING ITEM 47 48 49 50 51 52 53

3-18

PART NO.

DESCRIPTION

QTY

142118 142117 12929 145639 18508 4064124 136749

Snap Ring ...........................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Bar (Torsion) .......................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 1 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-19

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-8) WITH COAST CONTROL — POWER STEERING

3-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITH COAST CONTROL – POWER STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

1463910 4629754 4082776 4077727 296165 296380 4031956 239503 4074533 4075503 4064107 296215 4055565 58929 2302569 4070856 4055484 4069943 4070140 4055563 4070175 4070176 4073575 124607 4626696 320162 292532 2309196 2060281 4629894 4629843 292683 216877 353144 4080222 4610097 2085581 4022931 4036867 1463189 1463141 1463196 4611225 2085102 296157 320156 4064124 302362 302365 124600

Capscrew ............................................................................................................

Cover (Steering Swivel) ......................................................................................

Bracket (Harness Guard) ....................................................................................

Stud ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clip ......................................................................................................................

Nut ......................................................................................................................

Plate (Magnet Mount) .........................................................................................

Stud ....................................................................................................................

Bracket (Harness Mount) ....................................................................................

Capscrew ............................................................................................................

Disk , Piston ........................................................................................................

Snap Ring ...........................................................................................................

Shim (0.030 in.) ..................................................................................................

O-Ring ................................................................................................................

Shaft ...................................................................................................................

Bushing ...............................................................................................................

Swivel .................................................................................................................

Rod (Clutch Actuator) .........................................................................................

Brake Disk (Stationary) .......................................................................................

Brake Disk (Rotating) ..........................................................................................

Bolt ......................................................................................................................

Ball Bearing ........................................................................................................

Housing ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Mounting Plate ....................................................................................................

Screw ..................................................................................................................

Wire Harness (Micro Switch, Power Steering) ....................................................

Wire Harness (Coast Control) .............................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Shield (Center Cowl) ...........................................................................................

Spacer ................................................................................................................

Ball Bearing ........................................................................................................

Nut ......................................................................................................................

Sensor (Torque) ..................................................................................................

Connector .......................................................................................................

Terminal (Socket) ...........................................................................................

Connector .......................................................................................................

Gear , Steer (120 Tooth) .....................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bar (Torsion) .......................................................................................................

Dowel ..................................................................................................................

Dowel ..................................................................................................................

Ball Bearing ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6 1 1 2 1 4 1 8 1 3 1 2 2 1 2 2 1 2 1 1 5 5 1 1 1 8 4 1 2 1 1 6 4 2 1 1 1 1 1 1 4 1 1 1 2 2 1 1 1 1 3-21

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITH COAST CONTROL – POWER STEERING ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

3-22

PART NO.

DESCRIPTION

QTY

1194252 4611199 2794234 296360 320157 136681 136749 176640 4611704 4611703 1151722 292528 4611224 142118 142117 12929 145639 18508 1587888 4055562

Snap Ring ...........................................................................................................

Baseplate ............................................................................................................

Switch (Proximity) ...............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Bolt ......................................................................................................................

Bracket Wldmt (Bottom Connector) ....................................................................

Bracket Wldmt (Dash Support) ...........................................................................

Dowel Pin ............................................................................................................

Capscrew ............................................................................................................

Gear , Pinion (26 Tooth) .....................................................................................

Snap Ring ...........................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Shaft , Articulated ...............................................................................................

Magnet ................................................................................................................

See Service Manual for service procedures.

1 1 1 6 8 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-23

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-9) WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL — MANUAL STEERING

3-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL – MANUAL STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

1378550 2043858 2303042 2307321 2307654 2110926 2007882 2039895 15227 2046785 326307 326306 2071260 4080223 2089114 292529 320162 292683 216877 2046784 2042863 1460477 1527884 4061342

Capscrew ............................................................................................................

Cover (Tiller Swivel) ............................................................................................

Locknut ...............................................................................................................

Sleeve .................................................................................................................

Lockwasher .........................................................................................................

Swivel .................................................................................................................

Grease Fitting .....................................................................................................

Shaft ...................................................................................................................

Cotter Pin ............................................................................................................

Spacer ................................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Capscrew ............................................................................................................

Shield (Center Cowl) ...........................................................................................

Center Support (Dash Panel) .............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft (Stand Off) .................................................................................................

Key (Squared) .....................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3 1 1 2 1 1 1 1 1 2 2 2 2 1 1 4 8 4 4 1 1 4 4 1

3-25

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-10) WITH COAST CONTROL — MANUAL STEERING

3-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

TILLER SWIVEL ASSEMBLY WITH COAST CONTROL – MANUAL STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

4055562 4629754 4629842 4077727 4080288 296379 1593334 4055562 2034040 1463910 4081701 296165 296380 4031956 239503 4074533 4074073 296215 4055565 4074520 296166 2302569 58929 4055484 4069943 4070856 4055563 4070176 4070175 4073575 2303042 2307654 2307321 2046785 326307 326306 2089114 292529 320162 292683 216877 2046784 2042863 1460477 1527884 4061342 4070065

Magnet ................................................................................................................

Cover (Steering Swivel) ......................................................................................

Wire Harness (Coast Control) .............................................................................

Stud ....................................................................................................................

Bracket (Cover Mount) ........................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Magnet ................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Shield (Center Cowl) ...........................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clip ......................................................................................................................

Nut ......................................................................................................................

Plate (Magnet Mount) .........................................................................................

Stud ....................................................................................................................

Capscrew ............................................................................................................

Disk , Piston ........................................................................................................

Mounting Plate ....................................................................................................

Capscrew ............................................................................................................

Shim (0.030 in.) ..................................................................................................

Snap Ring ...........................................................................................................

Shaft ...................................................................................................................

Bushing ...............................................................................................................

O-Ring ................................................................................................................

Rod (Clutch Actuator) .........................................................................................

Brake Disk (Rotating) ..........................................................................................

Brake Disk (Stationary) .......................................................................................

Bolt ......................................................................................................................

Locknut ...............................................................................................................

Lockwasher .........................................................................................................

Sleeve .................................................................................................................

Spacer ................................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Center Support (Dash Panel) .............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft (Stand Off) .................................................................................................

Key (Squared) .....................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Casting ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 6 2 1 1 10 1 1 7 1 6 1 3 2 2 1 3 2 1 1 2 2 1 5 5 1 1 1 2 2 2 2 1 4 8 4 4 1 1 4 4 1 1

3-27

UNIT CODE B257 NORTH AMERICA

07/2014

COAST CONTROL (FIGURE 3-11) MANUAL STEERING

ITEM 1 2 3 4 5 6 7 8

PART NO. 2051973 2041842 2051861 2033691 2097658 2051972 2043197 1378550 a 2043200

DESCRIPTION

QTY

Bracket ................................................................................................................

Stop ....................................................................................................................

Shaft ...................................................................................................................

Pin .......................................................................................................................

Microswitch .........................................................................................................

Cover (With Pem Nuts) .......................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Label (Coast Control) ..........................................................................................

1 1 1 1 1 1 2 3 1

FOOTNOTES: a

Not Illustrated

3-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

COAST CONTROL (FIGURE 3-12) POWER STEERING

ITEM 1 2 3 4 5 6 7 8 9

PART NO. 4072556 4072702 2043197 2097658 2094194 2041842 2051861 2033691 1510114 a 2043200

DESCRIPTION

QTY

Bracket (Flip Stop) ..............................................................................................

Spacer Block .......................................................................................................

Screw ..................................................................................................................

Microswitch .........................................................................................................

Cover (With Nuts) ...............................................................................................

Stop ....................................................................................................................

Shaft ...................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Label (Coast Control) ..........................................................................................

1 1 2 1 1 1 1 1 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-29

UNIT CODE B257 NORTH AMERICA

07/2014

NOTES

3-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

4

LIFT LINKAGE, LOAD WHEELS, AND FORKS

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 4 LIFT LINKAGE, LOAD WHEELS, AND FORKS DESCRIPTION

PAGE

CASTER ASSEMBLY HEAVY DUTY .............................................................................................................................................

SPRING LOADED - B262 ...........................................................................................................................

ENTRY ROLLER .............................................................................................................................................

FORK TIP SKID ...............................................................................................................................................

LIFT LINKAGE .................................................................................................................................................

LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

DUAL WHEEL, 4 BEARINGS .....................................................................................................................

SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

TANDEM ASSEMBLY, LUBED BEARING - B257 ......................................................................................

TANDEM ASSEMBLY, SEALED BEARING - B257 ....................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-16 4-14 4-19 4-18 4-2 4-9 4-10 4-7 4-8 4-5 4-6 4-11 4-12

4-1

UNIT CODE B257 NORTH AMERICA

07/2014

LIFT LINKAGE (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LIFT LINKAGE ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 11 12 13 14 15 16 17 18 18 18 19 19 20 20 21 22 23 23 23 24 25 26 27 28 29 29 29 30 30 30 30 30 31 32 33 33 33 34

PART NO.

DESCRIPTION

2070336 2309185 4042822 4613157 2077870 2044152 296003 296379 2076000 16556 16481 4604768 4603980 4607108 4019940 4608003 4608629 4604592 4015768 4613135 4607282 4604270 4607108 296381 296380 136985 176640 4604802 4613131 4604271 4607280 4607108 4613136 4613132 4603896 310341 221721 4629515 4076664 4607108 4604272 4608792 4616628 4616629 4607108 2305246 4608636 4608589 .....

2037110 13957

Tube ....................................................................................................................

Fitting (Elbow) .....................................................................................................

Pump And Motor (24V) (FFigure 5-1)................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Adapter ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Bracket , Pump Mounting ...................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Support ...............................................................................................................

Thrust Block ...................................................................................................

Bushing ..........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Trunnion ..............................................................................................................

Capscrew ............................................................................................................

Shaft (Upper Link Pivot) ......................................................................................

Link Assembly, Upper (Galvanized) ...................................................................

Link Assembly, Upper (Standard) .......................................................................

Bushing ..........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Cylinder Assy (FFigure 5-2)...............................................................................

Shaft , Lower Pivot ..............................................................................................

Rocker Arm Assembly, Standard ........................................................................

Rocker Arm Assembly, Galvanized ....................................................................

Bushing ..........................................................................................................

Shaft (Lower Cylinder Pivot) ...............................................................................

Shaft (Rocker Arm Pivot) ....................................................................................

Shaft (Pull Rod Pivot) .........................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Link , Yoke Assy (Standard) ...............................................................................

Link , Yoke Assy (Galvanized) ............................................................................

Bushing ..........................................................................................................

Link , Rear Assembly (Standard) ........................................................................

Link , Rear Assembly (Galvanized) ....................................................................

Link , Rear Assembly (Standard) (B262 Short Wheel Base Only) ......................

Link , Rear Assembly (Galvanized) (B262 Short Wheel Base Only) ..................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Axle Shaft ...........................................................................................................

Roller Assembly (Pallet Exit) ..............................................................................

Roller (Pallet Exit) ...........................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 1 1 1 1 1 1 1 2 1 1 4 7 5 1 13 4 1 1 2 2 1 2 1 1 2 2 1 6 1 2 2 2 4 1 1 2 1 1 2 1 2 4 2 2 1 2 26 4-3

UNIT CODE B257 NORTH AMERICA

07/2014

LIFT LINKAGE ITEM

PART NO.

35 36 36 37 38 39 40 41 41 41 41 41 41 41

4613134 4616337 4613137 4612496 4608628 4608625 4609863 b 4076433 b 4076434 b 4076435 b 4076436 b 4076437 b 4076431 b 4076429

41 41 41 41 41 41 41 41 41

b 4076432 b 4079139 a 4078128 a 4078129 a 4078130 a 4078131 a 4078132 a 4078133 a 4078134

41 41 41 41 41

a 4078135 a 4080076 c 4078227 c 4079140 c 4076430

DESCRIPTION

QTY

Shaft , Yoke Pivot ...............................................................................................

Shaft (Link Pivot Weldment) (9 in. Forks) ...........................................................

Shaft (Link Pivot Weldment) (10 in. Forks) (B257 Only) .....................................

Retaining Ring ....................................................................................................

Tube (Spacer) .....................................................................................................

Seal (Felt) ...........................................................................................................

Rod .....................................................................................................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (48 in.) ..................................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (96 in.) (B262 Only) ..............................................................................

Pull Rod (96 in./2438 mm, Extended Tip, B257 Standard and B262 Short Wheel Base Only) ..........................................................................................................

Pull Rod (144 in.) (B257 Only) ............................................................................

Pull Rod (144 in.) (B257 Short Wheel Base Only) ..............................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (48 in.) ..................................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (96 in.) (B262 Only) ..............................................................................

Pull Rod (96 in./2438, Extended Tip, B257 Standard and B262 Short Wheel Base Only) ...................................................................................................................

Pull Rod (144 in.) (B257 Only) ............................................................................

Pull Rod (144 in.) (B257 Short Wheel Base Only) ..............................................

Pull Rod (96 in.) (B257 Only) ..............................................................................

Pull Rod (144 in.) (B257 Short Wheel Base Only) ..............................................

Pull Rod (144 in.) (B257 Extended Tip Only) ......................................................

2 2 2 4 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

FOOTNOTES: a b

4-4

Single and Dual Load Wheels, Galvanized Single and Dual Load Wheels, Standard

c

Tandem Load Wheels

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-2) SINGLE WHEEL, TWO BEARINGS

ITEM 1 1 2 3 4 5 5 6

PART NO. b 2039298 a 4616702 124629 2042262 2037487 b 2039868 a 4616705 13957

DESCRIPTION

QTY

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

2 2 4 4 4 2 2 2

FOOTNOTES: a

B262 Short Wheel Base

©2014 HYSTER COMPANY

b

B262/B257 Standard Wheel Base

See Service Manual for service procedures.

4-5

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-3) SINGLE WHEEL, TWO BEARINGS — SEALED

ITEM 1 1 2 3 4 5 5

PART NO. b 2039298 a 4616702 4065123 4018912 2103793 b 2075425 a 4616704

DESCRIPTION

QTY

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Axle Shaft ...........................................................................................................

2 2 4 4 4 2 2

FOOTNOTES: a

4-6

B262 Short Wheel Base

b

B262/B257 Standard Wheel Base

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-4) SINGLE WHEEL, FOUR BEARINGS

ITEM 1 1 2 3 4 5 6 7 7 8

PART NO. b 2039299 a 4616703 43205 2050730 124629 2042262 2037487 b 2039868 a 4616705 13957

DESCRIPTION

QTY

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Spacer ................................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

2 2 4 4 4 4 4 2 2 2

FOOTNOTES: a

B262 Short Wheel Base

©2014 HYSTER COMPANY

b

B262/B257 Standard Wheel Base

See Service Manual for service procedures.

4-7

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-5) SINGLE WHEEL, FOUR BEARINGS — SEALED

ITEM 1 1 2 3 4 4 5 6

PART NO. b 2039299 a 4616703 4065123 2050730 b 2075425 a 4616704 4018912 2103793

DESCRIPTION

QTY

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Axle Shaft ...........................................................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

2 2 8 4 2 2 4 4

FOOTNOTES: a

4-8

B262 Short Wheel Base

b

B262/B257 Standard Wheel Base

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-6) DUAL WHEEL, 2 BEARINGS

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2039300 2013150 2042262 124629 2037487 2061914 13957

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Shield ..................................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 2 8 8 4 2 2

4-9

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-7) DUAL WHEEL, 4 BEARINGS

ITEM 1 2 3 4 5 6

4-10

PART NO.

DESCRIPTION

QTY

2039300 2103792 4018912 4065123 2103794 2075425

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Seal .....................................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

See Service Manual for service procedures.

4 2 8 8 4 2

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-8) TANDEM ASSEMBLY, LUBED BEARING — B257

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4620701 4617865 124629 2042262 13957 4617866 2037487 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Shield .............................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Washer ...........................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

4-11

UNIT CODE B257 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-9) TANDEM ASSEMBLY, SEALED BEARING — B257

ITEM 1 2 3 4 5 6 7 8 9

4-12

PART NO.

DESCRIPTION

QTY

4620702 4617865 4065123 4018912 13957 4617862 2103793 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Ball Bearing (Sealed For Life) ........................................................................

Seal ................................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Spacer ............................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-13

UNIT CODE B257 NORTH AMERICA

07/2014

CASTER ASSEMBLY (FIGURE 4-10) SPRING LOADED — B262

4-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

CASTER ASSEMBLY SPRING LOADED – B262 ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 23 24 25 26 27 28 29 29 30

PART NO.

DESCRIPTION

2088888 2091425 2091426 ..... .....

2091427 2046889 2045969 2045970 2045986 2045971 2045972 2045973 2045975 2045976 2045977 2045978 2045979 2045982 2045983 2045984 2045985 2046761 2091428 2045989 2045990 2046762 2045991 2045992 2045993 2079952 2045976 292682 2039377 2106377 292515

Caster Assembly (Spring Loaded) ......................................................................

Fork Assembly, Swivel ...................................................................................

Swivel Fork (Fork w/o Lower Wheel) .........................................................

Cap ........................................................................................................

Top Plate ...............................................................................................

Fork ........................................................................................................

Bearing Pin ............................................................................................

Ball .........................................................................................................

O-Ring ...................................................................................................

Locknut .......................................................................................................

Fork (Lower) ...............................................................................................

Capscrew ...................................................................................................

Tube Assy ..................................................................................................

Bushing ......................................................................................................

Locknut .......................................................................................................

Axle Shaft (20 x 90) ....................................................................................

Axle Shaft (20 x 115) ..................................................................................

Clip .............................................................................................................

Spring .........................................................................................................

Tube Assy ..................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Wheel Assembly .............................................................................................

Wheel .........................................................................................................

Bearing .......................................................................................................

Tube ...........................................................................................................

Axle Shaft Assembly ......................................................................................

Tube ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Tube ...........................................................................................................

Locknut .......................................................................................................

Lockwasher .........................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 18 1 2 1 1 1 2 1 1 1 4 2 2 2 2 1 1 2 1 1 2 1 1 1 1 8 20 8 8

4-15

UNIT CODE B257 NORTH AMERICA

07/2014

CASTER ASSEMBLY (FIGURE 4-11) HEAVY DUTY

4-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

CASTER ASSEMBLY HEAVY DUTY KEY: A: Caster Assembly, Complete - With Standard Bearing Kit B: Caster Assembly - Heavy Duty Sealed Bearing Kit Only ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 27 28 29

PART NO.

DESCRIPTION

QTY A B

4610101 4613261 4613493 4613469 4613479 4613468 4613480 4613477 4613482 4613481 4613492 4613463 4613465 4613464 4613467 4613462 4613461 4613491 4613485 4613486 4613479 4613488 4613483 4613484 4613489 4613487 4613490 4613509 4613510 4613460 4613511 4613458 4613459

Caster Assembly ........................................................................................

Caster Assembly ........................................................................................

Kit (Swivel) .............................................................................................

Cover (King Pin) ................................................................................

Fitting (Grease) .................................................................................

Plate (Mounting) ................................................................................

Screw (Set) ........................................................................................

Ball Bearing (10 mm) .........................................................................

O-Ring ...............................................................................................

O-Ring ...............................................................................................

Kit-Housing ............................................................................................

Capscrew ..........................................................................................

Screw (Set) ........................................................................................

Screw (Set) ........................................................................................

Boot (Dust) ........................................................................................

Housing .............................................................................................

Spring ................................................................................................

Kit-Plate .................................................................................................

Bolt (Full Shoulder) ............................................................................

Washer ..............................................................................................

Fitting (Grease) .................................................................................

Bolt (Axle) ..........................................................................................

Side Plate ..........................................................................................

Plate ..................................................................................................

Nut .....................................................................................................

Nut .....................................................................................................

Kit Load Wheel ......................................................................................

Kit-Load Wheel ......................................................................................

Wheel Assy .......................................................................................

Bearing ..............................................................................................

Bearing ..............................................................................................

Washer ..............................................................................................

Guard ................................................................................................

1 ..

1 1 1 1 1 19 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 2 1 ..

1 2 ..

2 2

©2014 HYSTER COMPANY

See Service Manual for service procedures.

..

1 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 1 ..

2 2 2

4-17

UNIT CODE B257 NORTH AMERICA

07/2014

FORK TIP SKID (FIGURE 4-12)

ITEM 1 2

4-18

PART NO.

DESCRIPTION

QTY

4626639 4043638

Fork Bar ..............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 4

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

ENTRY ROLLER (FIGURE 4-13)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4626638 4626699 4626637 1151079 230886 4043638

Bracket Assembly (Fork Tip Roller) ....................................................................

Bracket Wldmt ................................................................................................

Roller ..............................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 3 3 3 8

4-19

UNIT CODE B257 NORTH AMERICA

07/2014

NOTES

4-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

5

HYDRAULIC SYSTEM

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT ............................................................................................................................

LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-2 5-4

©2014 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE B257 NORTH AMERICA

07/2014

HYDRAULIC POWER UNIT (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

HYDRAULIC POWER UNIT ITEM 1 1 1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 14 15

PART NO.

DESCRIPTION

4042822 1584211 1512373 1512372 .....

1584218 4035757 1584233 .....

1584219 1673570 1584235 1584236 1584237 1506133 1529856 1512370 1584220 1584234 1474797 1584212 1584486 4046712

Pump And Motor (24V) .......................................................................................

Motor ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Nut ..............................................................................................................

Tank ...............................................................................................................

Plug (Filter) .................................................................................................

Clamp Assembly (Includes Hardware) .......................................................

O-Ring ........................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Pump ..............................................................................................................

Kit-Seal .......................................................................................................

Restrictor , Flow .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

5-3

UNIT CODE B257 NORTH AMERICA

07/2014

LIFT CYLINDER ASSEMBLY (FIGURE 5-2)

ITEM 1 2 3 4 5 6 7 8 9 10

5-4

PART NO.

DESCRIPTION

QTY

4604802 2038054 2302899 2307089 2044379 39374 4604801 1381094 1383061 2302674 2040201

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Locknut ...........................................................................................................

Piston .............................................................................................................

Piston Seal .....................................................................................................

O-Ring ............................................................................................................

Piston Rod ......................................................................................................

Rod Seal .........................................................................................................

Rod Wiper ......................................................................................................

Gland ..............................................................................................................

Bushing ..........................................................................................................

1 1 1 1 1 1 1 1 1 1 2

2310747

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

6

OPTIONS

07/2014

UNIT CODE B257 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

6-6 CONVENIENCE TRAY BOLT-ON LOAD BACKREST .....................................................................................................................

6-4 PIVOTING LOAD BACKREST OR WITHOUT LOAD BACKREST .............................................................

6-2 RF TERMINAL ................................................................................................................................................. 6-10 VISIBLE ALARM ..............................................................................................................................................

6-8

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE B257 NORTH AMERICA

07/2014

CONVENIENCE TRAY (FIGURE 6-1) PIVOTING LOAD BACKREST OR WITHOUT LOAD BACKREST

6-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

CONVENIENCE TRAY PIVOTING LOAD BACKREST OR WITHOUT LOAD BACKREST KEY: A: Hang-On (With Pivoting Load Backrest) B: Without Load Backrest C: Bolt-On (With Pivoting Load Backrest) ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2043148 2044923 2100146 2100147 296176 2098822 320160 316826 2101744 296173

Tray , Convenience ...........................................................................

Strap ..................................................................................................

Bracket (Left) .....................................................................................

Bracket (Right) ..................................................................................

Capscrew ..........................................................................................

Spacer ...............................................................................................

Washer ..............................................................................................

Nut .....................................................................................................

Bracket ..............................................................................................

Capscrew ..........................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 4 4 8 8 1 4

QTY B 1 1 .. .. .. .. .. .. .. ..

C 1 1 1 1 4 ..

4 4 .. ..

6-3

UNIT CODE B257 NORTH AMERICA

07/2014

CONVENIENCE TRAY (FIGURE 6-2) BOLT-ON LOAD BACKREST

6-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

CONVENIENCE TRAY BOLT-ON LOAD BACKREST KEY: A: Hang-On (With Bolt-On Load Backrest) B: Bolt-On (With Bolt-On Load Backrest) ITEM 1 2 3 4 5 6 7 8 9 9 10 11 11 12 13

QTY A B

PART NO.

DESCRIPTION

2044923 2043148 4609770 4609772 1364272 320160 316826 4609732 183782 162572 4609771 4611463 1581557 4609769 296173

Strap ...........................................................................................................

Tray , Convenience ....................................................................................

Bracket Wldmt (RH) ...................................................................................

Bracket (RH) ..............................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Tray (Brace) ...............................................................................................

Shoulder Screw (Shown) ...........................................................................

Capscrew (Not Shown) ..............................................................................

Bracket (LH) ...............................................................................................

Washer (Black Nylon) (Shown) ..................................................................

Washer (Not Shown) ..................................................................................

Bracket Wldmt (LH) ....................................................................................

Capscrew ...................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 4 8 8 1 4 ..

1 4 ..

1 4

1 1 1 1 4 8 8 1 ..

4 1 ..

4 1 4

6-5

UNIT CODE B257 NORTH AMERICA

07/2014

AUDIBLE ALARM (FIGURE 6-3)

ITEM 1 2 3 4 5

6-6

PART NO.

DESCRIPTION

QTY

2064929 18465 15127 15154 15054

Back-Up Alarm (82-102 dbA) (Includes Wire Harness) ......................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 2 4 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE B257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE B257 NORTH AMERICA

07/2014

VISIBLE ALARM (FIGURE 6-4)

6-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

VISIBLE ALARM ITEM 1 2 3 4 5 6 7 8 8 8 8 8 8 9 10 11

PART NO.

DESCRIPTION

136985 320159 1460477 4042835 1301727 2097947 1565407 1654011 1652290 1330419 1330424 1330434 2034482 1302024 1586759 4629745

Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Mounting Weldment ............................................................................................

1 Clamp .................................................................................................................

1 Pad .....................................................................................................................

1 Nut ......................................................................................................................

2 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Guard (Strobe Light) ...........................................................................................

1 Capscrew ............................................................................................................

2 Wire Harness (Strobe Light) ...............................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-9

UNIT CODE B257 NORTH AMERICA

07/2014

RF TERMINAL (FIGURE 6-5)

ITEM 1 2 3 4 5 6

6-10

PART NO.

DESCRIPTION

QTY

2305629 4629901 320154 292678 302024 309666

Terminal Block ....................................................................................................

Wire Harness (RF Terminal) ...............................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

See Service Manual for service procedures.

1 1 2 2 2 1

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

7

NUMERICAL INDEX

UNIT CODE B257 NORTH AMERICA

07/2014

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

12893 12929

3-9 1-9 3-18 3-22 4-3 4-5 4-7 4-9 4-11 4-12 2-3 6-6 1-6 1-10 1-27 2-3 2-11 6-6 1-6 1-10 1-25 2-3 2-11 6-6 1-6 1-10 1-26 1-27 1-26 1-27 3-17 3-25 3-7 1-25 2-11 3-7 4-3 4-3 1-25 2-3 6-6 3-18 3-22 1-6 1-10 1-27 1-28 1-29 2-11

39374 43205 58929

5-4 4-7 3-21 3-27 3-17 3-21 3-17 3-21 4-5 4-7 4-9 4-11 3-17 3-22 2-9 3-5 3-7 3-9 3-9 3-18 3-22 4-3 6-9 2-3 1-13 3-18 3-22 3-18 3-22 3-18 3-22 2-13 2-13 2-17 2-17 2-22 2-22 2-25 2-25 2-3 2-3 6-5 3-17 3-22 4-3 3-7 6-5 1-31 3-17

13957

15054 15057 15058 15127 15129 15135 15154 15157 15158 15178 15227 15918 15920 16378 16394 16481 16556 16830 18465 18508 18557 18588 18745 18865

3 4 49 63 34 6 8 7 4 4 13 5 7 7 4 11 11 3 4 4 3 12 10 4 6 6 3 3 2 2 9 9 12 9 9 13 10 10 4 10 2 51 65 5 5 5 4 4 14

©2014 HYSTER COMPANY

124600 124607 124629

136681 136687

136749 136985 137852 142117 142118 145639 148606

148615 162572 176640 177599 183782 196927 216877

5 2 14 23 41 47 19 24 2 4 4 2 34 53 7 18 9 14 28 53 54 20 1 8 21 48 62 47 61 50 64 7 9 3 8 23 25 3 9 2 3 9 31 55 20 8 9 10 16

PART NO.

220359 220625 221712 221721 227177 230886 239503

239906 264146 264150 287816 288835 292501 292503 292507 292510 292514 292515 292528 292529 292532 292671 292678 292680 292681 292682 292683

293612 293647 293691

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-21 3-25 3-27 2-9 3-10 1-26 4-3 2-11 4-19 1-9 3-5 3-7 3-17 3-21 3-27 1-6 1-10 1-25 2-9 1-13 2-9 2-11 3-9 3-9 2-10 1-13 1-13 4-15 3-17 3-22 3-25 3-27 2-3 3-17 3-21 1-13 6-10 1-13 2-9 3-7 1-9 4-15 3-17 3-21 3-25 3-27 2-3 1-17 1-13

293761 293779 293780

3-13 1-13 1-2 1-17 3-5 4-3 1-13 1-13 1-2 1-17 3-17 3-21 2-9 3-17 3-21 3-27 1-2 1-13 3-27 1-13 3-5 3-7 6-3 6-5 6-3 2-11 3-21 3-27 1-13 3-9 3-9 3-9 1-13 2-3 3-5 3-17 3-22 1-13 2-10 2-11 3-27 4-3 1-13 3-17 3-21 3-27 4-3 4-3 1-13

33 19 41 3 38 4 28 8 4 10 10 18 28 8 15 3 3 2 4 9 1 1 29 16 2 33 25 30 45 59 16 38 25 13 27 4 4 10 6 7 11 28 15 32 18 40 22 5 6

293795 296003 296005 296009 296013 296157 296162 296163 296165 296166 296168 296173 296176 296215 296357 296359 296360

296361 296379

296380

296381 296426

18 3 6 4 16 7 3 17 5 3 26 42 5 7 5 12 4 29 21 12 11 17 10 13 5 3 12 18 18 15 26 32 14 21 8 29 51 24 5 17 6 8 13 6 6 13 19 19 7 7-1

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

300937 302024 302047

2-3 6-10 3-7 3-9 1-28 3-17 3-21 3-17 3-21 2-10 6-10 4-3 1-28 6-3 6-5 1-13 1-20 3-13 6-10 2-10 2-11 3-5 3-9 3-17 3-21 1-13 3-5 3-17 3-22 2-3 1-16 6-9 6-3 6-5 2-3 3-17 3-21 3-25 3-27 3-25 3-27 3-25 3-27 1-33 1-33 3-17 3-21 2-8 1-25 1-20 1-31 2-3

927286 1151079 1151722

2-41 4-19 3-17 3-22 3-17 3-22 2-9 6-9 6-9 2-13 2-13 2-13 2-13 2-17 2-19 2-19 2-22 2-22 2-22 2-23 2-23 2-25 2-25 2-25 2-29 2-30 2-13 2-22 2-22 2-41 2-44 2-13 2-19 2-21 2-29 2-44 6-9 6-9 6-9 2-44 2-14 2-19 2-21 2-29 2-11 2-17 2-25 2-17 2-17 2-25 2-25 6-5

1369409

2-35 2-35 2-37 2-37 2-41 2-41 2-41 2-41 2-43 3-25 3-28 5-4 2-3 5-4 3-5 3-7 3-9 3-25 3-27 6-9 2-13 2-13 2-19 2-19 2-22 2-22 2-29 2-29 2-31 2-38 2-39 2-13 2-14 2-14 2-14 2-17 2-17 2-17 2-19 2-19 2-21 2-21 2-22 2-22 2-22 2-25 2-25 2-25 2-26 2-29 2-29 2-33

302262 302362 302365 302399 309666 310341 313805 316826 316828 318707 320152 320154 320156

320157

320158 320159 320160 320161 320162

326306 326307 335989 335991 353144 369242 376203 382796 389688 806426 7-2

26 5 6 31 8 39 45 40 46 4 6 27 1 8 7 8 11 7 3 3 2 17 27 27 43 16 7 30 52 20 46 2 7 6 24 14 26 17 39 12 36 11 35 1 2 17 34 3 10 10 8 5

1194252 1195971 1301727 1302024 1306270

1322393

1330409 1330414

1330419 1330424 1330434 1330438 1330439

1331362 1351068 1352602 1352603 1364272

9 3 44 58 42 48 1 5 9 3 4 13 14 1 12 13 18 19 20 32 33 1 6 10 14 15 8 24 26 4 2 18 9 4 11 2 8 8 8 1 19 11 5 13 6 5 5 4 9 4 4 5

1369410 1369424 1378550 1381094 1382664 1383061 1450356 1451166 1460477 1462762

1463137 1463139 1463140

See Service Manual for service procedures.

2 5 4 10 5 7 10 8 6 1 8 7 27 8 6 10 22 22 44 3 11 12 5 7 29 30 6 8 1 2 2 17 24 27 28 4 12 15 3 8 3 11 14 15 27 4 13 14 17 3 10 2

PART NO.

1463141

1463180

1463184 1463189 1463191

1463193 1463196 1463910 1466595 1466604 1466605 1466606 1466607 1467512 1467779 1473743 1474797 1479433 1479434 1484377

PAGE ITEM

2-34 2-37 2-14 2-17 2-19 2-21 2-22 2-25 2-29 2-29 2-33 2-34 2-37 2-37 3-17 3-21 2-14 2-17 2-22 2-25 2-22 2-25 3-17 3-21 2-14 2-17 2-22 2-25 2-22 2-25 3-17 3-21 3-17 3-21 3-27 3-13 3-13 3-13 3-13 3-13 1-31 2-4 1-33 5-3 1-15 1-15 2-13 2-14 2-17 2-17 2-17 2-19

2 6 21 5 4 7 31 5 4 9 1 1 1 13 23 39 28 12 15 14 27 13 23 39 28 12 15 14 27 13 23 39 1 1 10 5 20 21 12 9 4 3 13 18 19 17 28 4 5 12 8

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

1484557

1484558

1486566 1486731 1486732 1489547 1490242

1490243

1493462 1493464 1493465

1497282 1497284 1497285

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-21 2-22 2-22 2-25 2-25 2-29 2-29 2-38 2-39 2-14 2-19 2-21 2-29 2-33 2-34 2-37 2-38 2-39 2-14 2-19 2-21 2-29 2-33 2-34 2-37 2-38 2-39 3-9 2-4 2-4 3-13 2-13 2-19 2-21 2-30 2-44 2-13 2-19 2-21 2-30 2-44 2-38 2-39 2-38 2-39 2-13 2-19 2-21 2-29 1-15 1-16 1-15

1498102

2-4 3-13 3-13 3-13 1-31 1-31 3-13 2-25 2-14 2-19 2-21 2-29 5-3 1-20 1-22 1-22 1-22 1-20 1-20 1-23 3-9 2-14 2-17 2-21 2-25 2-42 2-14 2-17 2-21 2-25 3-29 1-29 1-13 1-16 5-3 5-3 5-3 2-22 2-29 2-14 2-19 2-21 2-29 2-37 3-9 3-5 3-25 3-27 2-22 2-29 5-3 3-5

1530960

2-13 2-19 2-21 2-29 2-13 2-19 2-21 2-29 2-4 3-13 2-13 2-19 2-21 2-29 2-44 2-31 2-31 2-13 2-21 2-13 2-17 2-22 2-25 1-16 1-16 1-15 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16 1-16

1534296 1534301 1534304 1534305 1534312 1534315 1534316 1534317 1534319 1534320 1534321 1534322 1534332 1534361 1534392 1534393 1534394 1534395 1534396 1534399 1534400 1534660 1541991 1541992 1547629

1-15 1-15 1-15 1-15 1-15 1-16 1-16 1-16 1-15 1-15 1-15 1-15 1-15 1-16 1-15 1-15 1-15 1-15 1-15 1-16 1-15 1-31 2-37 2-37 2-21 2-29 1-16 1-15 1-16 2-14 2-14 2-17 2-19 2-21 2-21 2-26 2-29 2-33 2-34 2-37 2-14 2-14 2-17 2-19 2-21 2-22 2-26 2-29 2-33 2-34 2-37 2-8

3 15 31 4 5 9 10 5 7 21 4 7 4 1 1 13 3 8 21 4 7 4 1 1 13 6 9 25 3 4 22 16 14 2 16 1 16 14 2 16 1 7 3 4 6 18 9 4 11 11 36 2

©2014 HYSTER COMPANY

1498262 1498264 1499660 1500913 1502626

1506133 1507332 1507338 1507340 1507343 1507371 1507373 1507379 1508031 1508206

1508211

1510114 1510117 1511859 1511865 1512370 1512372 1512373 1525567 1525580

1525584 1527877 1527881 1527884 1529046 1529856 1530243

14 17 17 7 7 8 5 19 11 5 13 9 6 3 1 6 5 12 2 11 23 13 9 15 8 22 14 8 16 9 2 30 45 10 1 1 31 9 19 11 5 13 3 21 9 23 45 31 9 10 3

1530961

1531075 1531312

1531973 1531974 1532219 1532664

1533937 1534186 1534191 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534249

See Service Manual for service procedures.

17 8 3 10 17 8 3 10 24 18 9 4 11 2 1 1 15 1 5 6 21 7 43 47 13 38 38 38 38 38 38 38 38 38 38 38 38 38 38 41 41 41 41 41 41 41 41 41 41 41 40

1554107 1554110 1554114 1561559

1561755

1563732

1 5 8 9 15 38 38 42 22 23 24 25 26 35 3 4 4 4 6 44 12 13 1 1 10 5 34 20 39 24 27 15 3 11 14 17 3 2 2 6 24 27 15 3 11 14 17 3 2 2 6 4 7-3

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1565407 1566116

6-9 2-13 2-17 2-22 2-25 2-13 2-17 2-22 2-25 2-29 1-15 1-15 2-13 2-17 2-22 2-25 1-20 1-20 1-20 1-20 1-21 3-13 6-5 1-13 1-13 1-17 2-39 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 1-22 6-9 3-22 3-27 3-13 1-9 1-9 1-9 1-9 1-9 1-9 2-13 2-13 2-14

1566117

1566502 1566504 1567318

1568222 1568223 1568225 1568226 1568230 1581352 1581557 1581562 1581851 1581852 1583759 1584211 1584212 1584218 1584219 1584220 1584233 1584234 1584235 1584236 1584237 1584486 1586382 1586759 1587888 1593334 1594131 1595707 1595710 1595711 1595712 1595713 1595714 1597773

7-4

7 5 6 21 7 6 7 22 8 5 16 21 2 11 17 11 9 7 4 8 2 17 11 32 31 2 10 1 14 3 7 11 5 12 9 9 9 14 10 10 66 7 25 2 3 7 5 8 9 5 16 19

PART NO.

1597839

1606031 1606032 1606386 1609611 1618331 1623592 1641530 1641531 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641601

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-17 2-19 2-19 2-21 2-21 2-22 2-25 2-29 2-30 2-14 2-14 2-17 2-17 2-21 2-21 2-21 2-25 2-25 2-29 1-22 1-22 2-7 1-13 1-13 1-13 1-16 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-16 1-16 1-16 1-16 1-16 1-15

1641602 1641603 1641614 1641620 1641923 1641924 1641925 1641926 1646818 1652290 1652960 1654011 1655179 1660750 1660875

1-15 1-15 3-3 3-2 3-2 3-2 3-2 3-3 1-31 6-9 3-13 6-9 2-32 3-9 2-4 3-13 5-3 1-15 1-6 1-10 3-7 3-13 3-7 3-13 3-17 3-25 4-9 1-6 1-10 2-9 3-28 3-29 2-13 2-17 2-22 2-22 2-25 2-41 2-14 2-19 2-21 2-29 2-31 2-31 2-31 2-31 2-32 2-32 2-37 2-37 2-42 2-43

2034040 2034482 2034556 2034890

3-27 6-9 1-26 2-7 2-32 2-35 2-37 2-39 2-13 2-17 2-22 2-25 2-43 4-3 4-5 4-7 4-9 4-11 2-41 2-43 5-4 4-11 4-12 4-5 4-6 4-7 4-8 4-9 4-10 4-15 4-5 4-7 3-17 3-25 5-4 1-25 1-25 1-25 2-38 2-39 1-33 1-28 3-28 3-29 4-5 4-7 4-9 4-11 2-3 3-25 3-27 2-4

6 11 14 2 5 21 7 13 16 22 23 13 14 8 9 10 15 16 5 7 9 2 3 5 3 37 27 28 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32 32 32 32 32 33 7

1673570 1699235 1701703 1709806 1709807 2007882 2013150 2021593 2033589 2033691 2033694

2033695

See Service Manual for service procedures.

14 10 2 5 6 4 3 5 2 8 27 8 34 24 8 29 1 1 19 28 20 28 11 7 2 2 2 2 4 8 8 2 24 26 2 3 26 2 12 2 2 3 4 5 1 3 2 5 5 8

2035276

2035909 2037110 2037487

2037552 2038054 2039122 2039298 2039299 2039300 2039377 2039868 2039895 2040201 2040461 2040462 2040464 2040560 2040664 2041735 2041842 2042262

2042675 2042863 2042873

9 8 1 2 2 1 12 11 1 10 16 12 1 33 4 6 5 6 1 5 1 8 8 1 1 1 1 1 1 29 5 7 10 8 10 8 1 6 1 1 5 7 2 6 3 5 3 3 9 21 43 6

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2043148

6-3 6-5 3-28 3-29 3-28 3-29 2-4 3-13 3-13 3-13 3-25 4-3 5-4 1-31 6-3 6-5 1-28 1-2 1-13 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 3-13 1-6 1-10 4-15 4-15 3-25 3-27 3-25 3-27 4-15 2-13 2-19

2043197 2043200 2043556 2043557 2043858 2044152 2044379 2044484 2044923 2045665 2045959 2045960 2045969 2045970 2045971 2045972 2045973 2045975 2045976 2045977 2045978 2045979 2045982 2045983 2045984 2045985 2045986 2045989 2045990 2045991 2045992 2045993 2046453 2046757 2046761 2046762 2046784 2046785 2046889 2048593

PART NO.

1 2 7 3 2048832 15 17 23 2 6 4 6 2 1 5 3 34 5 6 8 9 10 11 12 27 13 14 15 16 17 18 19 7 21 22 23 24 25 13 1 1 20 23 20 42 10 34 4 10 6

©2014 HYSTER COMPANY

2048834 2048835 2050730 2050774 2051861 2051870 2051972 2051973 2053093 2054000 2054071 2054558 2055619 2056243

2058399 2058418 2059504 2059505 2060281 2060555

2061914

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-22 2-29 2-35 2-37 2-42 2-7 2-32 2-32 2-32 2-39 2-42 2-43 2-37 2-42 2-43 2-37 2-37 4-7 4-8 1-31 3-28 3-29 2-8 3-28 3-28 3-9 2-37 2-37 2-11 3-13 2-13 2-17 2-22 2-25 1-10 2-35 3-13 3-13 2-7 3-17 3-21 2-14 2-14 2-17 2-17 2-21 2-21 2-21 2-25 2-25 2-42 4-9

2064929 2068741

6-6 2-13 2-17 2-22 2-25 4-3 3-25 4-6 4-8 4-10 4-3 1-31 4-3 2-4 2-7 1-25 1-25 1-25 2-3 2-11 4-15 1-27 2-3 2-3 1-9 1-13 1-2 1-13 3-2 2-3 2-3 2-3 3-17 3-21 2-9 1-2 1-13 3-3 1-13 2-9 3-17 3-21 2-35 3-7 2-3 2-3 2-3 2-3 2-3 2-31 1-13 1-15

2088888 2088988 2088989

4-15 1-10 1-6 1-10 1-31 3-25 3-27 2-7 2-42 1-13 1-28 1-29 4-15 4-15 4-15 4-15 3-2 2-11 2-11 2-11 2-11 2-11 3-29 3-3 2-43 3-13 3-28 3-29 6-9 6-3 1-31 1-31 6-3 6-3 6-3 1-25 1-25 2-41 4-10 4-6 4-8 4-12 4-10 4-15 3-9 3-9 3-9 3-25 3-10 3-9 2-37 3-21

28 7 4 9 1 2 1 2 3 5 7 9 9 2 2 4 10 3 3 6 3 7 5 6 1 8 8 11 13 1 10 16 12 1 3 2 19 5 37 29 22 23 13 14 8 9 10 15 16 4 6

2070336 2071260 2075425 2076000 2077553 2077870 2078366 2079291 2079768 2079771 2079773 2079891 2079952 2080657 2083927 2084746 2084747 2084858 2084859 2084860 2085102 2085112 2085166 2085486 2085488 2085581 2085960 2086255

2086329 2088827

See Service Manual for service procedures.

1 1 10 16 12 1 13 5 4 6 9 14 5 7 2 1 8 6 28 5 26 1 2 3 1 27 1 28 18 3 2 25 41 1 1 28 23 1 21 37 14 16 17 18 19 15 1

2089109 2089114 2089165 2090392 2091326 2091425 2091426 2091427 2091428 2093339 2094089 2094187 2094188 2094189 2094190 2094194 2094737 2094794 2097314 2097658 2097947 2098822 2099551 2099552 2100146 2100147 2101744 2102311 2102312 2102929 2103792 2103793 2103794 2106377 2110569 2110721 2110771 2110926 2111285 2111526 2302123 2302569

1 1 1 5 15 37 4 22 3 3 3 20 7 15 16 7 4 12 5 6 7 26 5 4 6 6 12 11 3 4 9 7 7 2 2 4 6 6 5 29 17 6 6 6 42 24 7 15 7-5

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

2302674 2302695 2302852

2302899 2303042 2303345 2303500 2303758 2303911 2305246 2305629 2305649 2305689 2305754 2307089 2307134 2307254 2307321 2307400 2307654 2309185 2309196 2309579

7-6

PAGE ITEM

3-27 5-4 1-22 2-14 2-14 2-19 2-19 2-21 2-21 2-29 2-29 2-31 2-31 2-31 2-31 2-32 2-32 2-37 2-37 2-37 2-42 2-43 5-4 3-25 3-27 2-41 2-41 2-41 2-9 2-9 2-37 1-25 4-3 6-10 1-10 1-31 2-43 5-4 3-9 1-22 3-25 3-27 1-31 3-25 3-27 4-3 2-7 3-17 3-21 2-7 2-13 2-19

22 9 11 25 26 1 2 12 13 1 2 2 3 4 5 1 3 2 5 7 6 3 2 3 31 6 11 12 1 1 11 5 31 1 1 3 4 3 36 11 4 33 9 5 32 2 6 38 28 2 10 6

PART NO.

2309812

2310139 2310747 2311072 2787341 2787345 2794234 2797985 4009088 4009809 4011600 4011993 4011997 4012716 4012717 4012720 4012721 4012722 4012723 4015768 4018912

4019940 4022931 4026850 4028093 4031956 4032012

PAGE ITEM

2-22 2-29 2-32 2-35 2-35 2-35 2-35 2-35 2-37 2-37 2-37 2-37 2-37 2-39 2-42 2-14 2-19 2-21 2-29 1-22 5-4 3-9 1-9 1-9 3-17 3-22 1-13 3-7 3-5 3-7 2-37 3-13 3-13 1-28 1-28 1-28 1-28 1-28 1-28 4-3 4-6 4-8 4-10 4-12 4-3 3-17 3-21 1-10 3-3 3-21 3-27 2-3

28 7 2 1 2 3 4 5 4 8 9 10 11 4 3 25 1 13 1 11

PART NO.

4032048 4032538 4034189 4035757 4036439 4036440 4036867 4037948 4037949 4037950 4037954 4037957 4037958 4037959 4038762 4040923 4042822

6 6 12 35 50 26 15 5 11 3 17 16 6 6 2 2 2 2 16 3 5 3 3 12 22 38 1 4 7 14 14

4042835 4043638 4044070 4046576 4046712 4047541 4052389 4053097 4055484 4055562 4055563 4055565 4056662 4060227 4061342 4061344 4061542 4064107 4064124

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-4 3-14 1-22 1-31 5-3 3-13 3-13 3-13 3-17 3-21 3-13 3-13 3-13 3-13 2-4 2-4 2-4 3-3 3-5 3-7 4-3 5-3 6-9 4-18 4-19 2-14 2-21 1-13 5-3 2-8 1-5 2-8 3-21 3-27 3-22 3-27 3-27 3-21 3-27 3-21 3-27 1-5 3-5 3-25 3-27 1-2 1-5 1-5 3-17 3-21 3-18 3-21

4064283 4065123

3-13 4-6 4-8 4-10 4-12 2-3 1-6 3-17 3-21 3-27 3-27 3-21 3-21 3-27 3-21 3-27 3-5 3-7 3-5 3-7 3-5 3-7 3-5 3-7 3-21 3-27 3-7 3-5 3-5 3-7 3-29 1-6 1-6 1-6 1-6 1-20 3-29 1-20 1-20 1-22 3-21 3-27 3-27 3-27 3-21 3-27 3-21 4-4 4-4 4-4 4-4 4-4

5 1 4 17 17 17 23 39 11 6 10 17 1 2 5 3 12 16 3 4 2 5 20 6 3 15 5 11 6 17 24 67 1 8 20 27 13 19 10 14 24 46 2 9 5 11 52 44

4065349 4068562 4069412 4069943 4070065 4070140 4070175 4070176 4070409 4070410 4070411 4070420 4070622 4070675 4070856 4070861 4070862 4071435 4072556 4072585 4072586 4072587 4072588 4072701 4072702 4072705 4072706 4072708 4073575 4074073 4074520 4074533 4075503 4076429 4076430 4076431 4076432 4076433

3 2 2 4 2 7 1 8 18 25 47 19 21 29 22 28 2 2 2 2 4 3 4 4 16 26 2 2 4 3 1 1 1 1 1 2 2 3 13 5 23 30 17 20 9 16 10 41 41 41 41 41

©2014 HYSTER COMPANY

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4076434 4076435 4076436 4076437 4076664 4076757 4076758 4076759 4076760 4076766 4076772 4076773 4076775 4076776 4077727

4-4 4-4 4-4 4-4 4-3 1-18 1-19 1-19 1-19 1-22 1-22 1-22 1-22 1-22 3-17 3-21 3-27 4-4 4-4 4-4 4-4 4-4 4-4 4-4 4-4 4-4 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 4-4 4-4 4-4 3-17 3-21 3-25 3-27 4-11 4-12 2-3 2-34 2-37 3-27 2-8 3-17 3-21 1-31 1-17

4087587 4092387 4096662 4096663 4097108 4097109 4097110 4097111 4102573 4600086 4601781 4602216 4602999 4603643 4603896 4603980 4604270 4604271 4604272 4604381 4604519 4604592 4604768 4604801 4604802

3-13 3-7 1-20 1-23 1-22 1-22 1-22 1-22 3-17 3-13 2-3 3-5 1-13 1-13 4-3 4-3 4-3 4-3 4-3 3-9 3-9 4-3 4-3 5-4 4-3 5-4 3-9 3-9 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 3-10 4-3 4-4 4-4 4-3 4-3 4-3 3-9 3-10 1-29 1-29 1-29 1-29 1-29 1-29 3-9

4608937 4609160 4609686 4609687 4609732 4609769 4609770 4609771 4609772 4609863 4610097

3-9 3-9 3-10 3-10 6-5 6-5 6-5 6-5 6-5 4-4 3-17 3-21 4-17 3-9 3-9 3-9 3-9 3-9 3-9 3-5 3-9 3-5 3-9 3-5 3-9 3-17 3-22 3-17 3-22 3-17 3-21 1-13 1-33 1-33 6-5 3-17 3-22 3-17 3-22 3-9 3-9 3-9 4-4 1-13 4-3 4-3 4-4 4-3 4-3 4-4 4-3 2-4

4613261 4613458 4613459 4613460 4613461 4613462 4613463 4613464 4613465 4613467 4613468 4613469 4613477 4613479

4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 1-13 1-13 3-9 3-9 3-13 3-10 2-3 4-4 4-3 4-3 4-5 4-6 4-7 4-8 4-6 4-8 4-5 4-7 1-10 1-13

4078128 4078129 4078130 4078131 4078132 4078133 4078134 4078135 4078227 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4079139 4079140 4080076 4080222 4080223 4080288 4081373 4081462 4081540 4081701 4082296 4082776 4085069 4086730

41 41 41 41 29 1 1 2 3 11 8 8 8 8 4 4 4 41 41 41 41 41 41 41 41 41 1 2 3 4 5 6 7 8 41 41 41 18 35 14 5 9 9 6 3 8 11 3 3 15 1

©2014 HYSTER COMPANY

4604911 4606748 4607108

4607280 4607282 4608003 4608037 4608589 4608625 4608628 4608629 4608636 4608792 4608818 4608820 4608872 4608873 4608876 4608878 4608879 4608880 4608936

23 5 1 1 12 12 12 12 2 1 4 13 2 15 26 11 18 23 30 12 19 15 11 6 21

4610101 4610594 4610596 4610597 4610615 4610623 4610630 4611102 4611103 4611104 4611199

20 23 11 18 23 29 30 23 18 13 40 33 39 38 14 32 30 33 39 1 1 1 1 1 1 1

4611224 4611225 4611230 4611350 4611351 4611463 4611703 4611704 4612239 4612269 4612418 4612496 4612949 4613131 4613132 4613134 4613135 4613136 4613137 4613157 4613183

See Service Manual for service procedures.

1 35 41 41 8 12 3 10 4 40 20 36 7 5 9 4 7 2 1 1 1 43 49 46 60 24 40 19 4 4 11 33 57 32 56 13 18 30 37 19 22 25 35 17 24 36 4

4613480 4613481 4613482 4613483 4613484 4613485 4613486 4613487 4613488 4613489 4613490 4613491 4613492 4613493 4613509 4613510 4613511 4614227 4614303 4614752 4614753 4614900 4615019 4615765 4616337 4616628 4616629 4616702 4616703 4616704 4616705 4616733 4617470

28 29 27 15 14 10 12 11 13 4 2 6 3 19 5 8 7 21 22 17 18 24 20 23 25 16 9 1 25 26 27 20 11 10 7 17 37 23 36 30 30 1 1 1 1 5 4 5 7 1 3 7-7

UNIT CODE B257 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4617862 4617863

4-12 4-11 4-12 4-11 4-12 4-11 4-11 4-12 1-5 2-10 2-3 2-8 4-19 4-19 4-18

4626696

3-17 3-21 4-19 2-8 3-7 3-13 3-7 3-13 2-3 2-3 2-3 4-3 2-3 2-21 2-3

4617865 4617866 4620701 4620702 4621595 4623706 4625672 4626072 4626637 4626638 4626639

7-8

5 7 7 1 1 5

4626699 4626700 4628080 4628081

1 5 2 2 1

4629422 4629436 4629437 4629515 4629665 4629666

12 25 1 2 1

PART NO.

4629745 4629754

1

4629842

17 16 19 29 1

4629843 4629893 4629894

1

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-13 2-44 6-9 3-17 3-21 3-27 2-33 3-27 2-34 3-21 2-7 2-39 2-38 3-17 3-21

4629895

2-37 3-5 2-7 2-43 2-41 6-10 2-37 2-37 2-37 2-3 2-25 2-29 2-3 2-17 2-19

11 2 2 2 3 31 1

4629900 4629901 4629903 4629904 4634994 4634995

36 30

3 2 2 11 12 1 1

©2014 HYSTER COMPANY