Hyster B80ZHD (A257) B60ZHD (A262) End Rider Parts Manual - PDF DOWNLOAD

END RIDER B80ZHD (A257) B60ZHD (A262)

4025069 06/2014

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

FIELD CONVERSION KITS

8

NUMERICAL INDEX

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

06/2014

UNIT CODE A257 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ADVANCED COAST CONTROL ..................................................................................................................... 6-16 ADVANCED COAST CONTROL VALVE ASSEMBLY .................................................................................... 6-18 AUXILIARY CONTROL BOX ........................................................................................................................... 3-24 B BACK-UP ALARM ...........................................................................................................................................

BATTERY DISCONNECT ...............................................................................................................................

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

BATTERY ROLLER ASSEMBLY ....................................................................................................................

BRAKE ASSEMBLY A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

6-8 1-38 1-36 1-37 6-20 3-27 3-26

C CASTER ASSEMBLY 4-8 HEAVY DUTY .............................................................................................................................................

4-6 SPRING LOADED .......................................................................................................................................

COAST CONTROL MANUAL STEERING .................................................................................................................................. 6-12 POWER ASSIST STEERING ...................................................................................................................... 6-14 CONTROL MODULE TILLER INTERFACE ...................................................................................................................................

2-7 CONTROLLER AND ENCLOSURE ................................................................................................................

2-4 CONVENIENCE TRAY .................................................................................................................................... 6-10 COVERS .........................................................................................................................................................

1-2 D DECAL AND PLATE LOCATION ....................................................................................................................

1-4 DRIVE UNIT ASSEMBLY A257 ............................................................................................................................................................

1-6 A262 ............................................................................................................................................................

1-8 DUAL LOAD WHEEL SEALED BEARINGS ................................................................................................................................... 4-15 STANDARD ................................................................................................................................................. 4-14 E EE CONTACTOR ASSEMBLY A257 ............................................................................................................................................................

2-6 ELECTRICAL SYSTEM ...................................................................................................................................

2-2 ENTRY ROLLER ............................................................................................................................................. 1-39 F FORK TIP SKID ............................................................................................................................................... 6-36 FORK WELDMENTS AND PULL ROD OPTIONS A257 ............................................................................................................................................................ 6-26 A262 ............................................................................................................................................................ 6-30

©2014 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE A257 NORTH AMERICA

06/2014

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

H HYDRAULIC ASSEMBLY ...............................................................................................................................

HYDRAULIC FLOW RESTRICTOR KITS .......................................................................................................

HYDRAULIC POWER UNIT ............................................................................................................................

ALTERNATE PART .....................................................................................................................................

5-2 7-2 5-4 5-6

J JUMPER HARNESS STROBE LIGHT .......................................................................................................................................... 2-25 STROBE LIGHT - ALTERNATE PART ....................................................................................................... 2-26 L LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-8 4-2 LIFT LINKAGE .................................................................................................................................................

LOAD BACKREST .......................................................................................................................................... 6-22 BOLT-ON .................................................................................................................................................... 6-24 M MASTER DRIVE UNIT A257 - MANUAL STEERING ......................................................................................................................

A257 - POWER ASSIST STEERING ..........................................................................................................

A262 - MANUAL STEERING ......................................................................................................................

A262 - POWER ASSIST STEERING ..........................................................................................................

1-14 1-18 1-22 1-26

P PALLET ENTRY AND EXIT KITS ...................................................................................................................

7-2 POWER STEER MOTOR AND GEARS OPTION A257 ............................................................................................................................................................ 1-10 A262 ............................................................................................................................................................ 1-12 R RF TERMINAL .................................................................................................................................................

S SHIELD ............................................................................................................................................................

SINGLE LOAD WHEEL FOUR BEARING .........................................................................................................................................

FOUR BEARING SEALED ..........................................................................................................................

TWO BEARING ...........................................................................................................................................

TWO BEARING SEALED ............................................................................................................................

STROBE LIGHT POLE MOUNTED ........................................................................................................................................

POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................

T TELEMETRY KITS ..........................................................................................................................................

TILLER HANDLE ARM ASSEMBLY COMPOSITE - POWER ASSIST STEERING .............................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

ii

See Service Manual for service procedures.

6-2 1-34 4-11 4-13 4-10 4-12 6-4 6-6 7-2 3-4 3-6

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

RUGGEDIZED METAL ...............................................................................................................................

TILLER SWIVEL ASSEMBLY MANUAL STEERING ..................................................................................................................................

POWER ASSIST STEERING ......................................................................................................................

TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD .................................................

MANUAL OR POWER ASSIST STEERING - METAL HANDLE AND HEAD .............................................

TRACTION MOTOR A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

W WIRE HARNESS HANDRAIL ..................................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART ........................................................................................................................

SIDE GLIDE ................................................................................................................................................

STANDARD SWIVEL TILLER .....................................................................................................................

SWIVEL TILLER - COAST CONTROL, FREEZER .....................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE, COMPOSITE .................................................................................................................

TILLER HANDLE, METAL ...........................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-12 3-18 3-20 3-2 3-9 1-30 1-32

2-17 2-10 2-14 2-19 2-18 2-23 2-8 2-20 2-21

iii

UNIT CODE A257 NORTH AMERICA

06/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2014 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

UNIT CODE A257 NORTH AMERICA

06/2014

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A257 NORTH AMERICA

06/2014

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4025061 Service Manual (Complete)......................................................................................................... 4025070 Parts Manual............................................................................................................................... 4025069

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

1

FRAME/DRIVE UNIT

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY DISCONNECT ...............................................................................................................................

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

COVERS .........................................................................................................................................................

DECAL AND PLATE LOCATION ....................................................................................................................

DRIVE UNIT ASSEMBLY A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

ENTRY ROLLER .............................................................................................................................................

MASTER DRIVE UNIT A257 - MANUAL STEERING ......................................................................................................................

A257 - POWER ASSIST STEERING ..........................................................................................................

A262 - MANUAL STEERING ......................................................................................................................

A262 - POWER ASSIST STEERING ..........................................................................................................

POWER STEER MOTOR AND GEARS OPTION A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

SHIELD ............................................................................................................................................................

TRACTION MOTOR A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-38 1-36 1-37 1-2 1-4 1-6 1-8 1-39 1-14 1-18 1-22 1-26 1-10 1-12 1-34 1-30 1-32

1-1

UNIT CODE A257 NORTH AMERICA

06/2014

COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

COVERS KEY: A: Manual Steering B: Power Assisted Steering ITEM 1 2 3 4 4 5 6 7 8 9 10

QTY A B

PART NO.

DESCRIPTION

335989 335991 1473743 4611350 4611351 2040664 2086099 4600232 320156 1307884 1514429 1536943

Information Case ........................................................................................

Cover (Information Case) ...........................................................................

Floormat .....................................................................................................

Cover (Front) (Black) ..................................................................................

Cover (Front) (Black) ..................................................................................

Rivet ...........................................................................................................

Cover ..........................................................................................................

Stud ............................................................................................................

Washer .......................................................................................................

1 1 1 1 ..

4 .. .. ..

1 1 1 ..

1 4 1 2 2

Nut ..............................................................................................................

Cover ..........................................................................................................

.. ..

2 1

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-3

UNIT CODE A257 NORTH AMERICA

06/2014

DECAL AND PLATE LOCATION (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

DECAL AND PLATE LOCATION ITEM 1 1 1 2 3 4 5 6 7 7 8 8 8 9 10 10 11 12 12 13

PART NO. 1498264 1498262 389688 2307400 .....

2089109 1534660 4034189 2099551 2099552 b 292682 b 2034403 b 320160 2305689 2044484 2050774 196927 325956 4085069 1467512 a 1646818

DESCRIPTION

QTY

Nameplate (UL) ..................................................................................................

Nameplate (Non-UL) ...........................................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Operator Manual .................................................................................................

Label (Operation Warning) .................................................................................

Label (Patents and Trademarks) ........................................................................

Kit -Hyster Logo Labels ......................................................................................

Label (Cold Storage) ...........................................................................................

Label (Arctic) .......................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Label (Battery Discharge Notice - AGM Battery) ................................................

Label (UL Type EE) ............................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

Label-Serialized UL (Alternate Part) ...................................................................

Label (Corrosion) ................................................................................................

Label (Greenville Mfg) ........................................................................................

1 1 1 4 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 2 2

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Used for Shim Storage

See Service Manual for service procedures.

1-5

UNIT CODE A257 NORTH AMERICA

06/2014

DRIVE UNIT ASSEMBLY (FIGURE 1-3) A257

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

DRIVE UNIT ASSEMBLY A257 ITEM 1 2 3 4 5 6 7 7 8 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 296166 12929 2084747 2045960 2084746 293691 2069768 a 2088827 4616733 2058399 2088988 4026850 2305649 2046757 2088989 1701703 2021593 15057 15129 15157 239906 18557 316828 296426 1581851 1581562 292510 a. . . . .

DESCRIPTION

QTY

Capscrew ............................................................................................................

Snap Ring ...........................................................................................................

Magnetic Brake Assembly (With Diode) (FFigure 3-11)....................................

Key (Woodruff) ....................................................................................................

Traction Motor Assembly (FFigure 1-11)...........................................................

Capscrew ............................................................................................................

Master Drive Unit (Manual Steering) (FFigure 1-7)...........................................

Master Drive Unit Assembly (Power Assist Steering) (FFigure 1-8)..................

Wheel And Tire (Vulkollan 0305 x 116) ..............................................................

Wheel and Tire (Poly Smooth) ............................................................................

Wheel and Tire (Poly 80D Black) ........................................................................

Wheel And Tire (Red EZ Poly 85D) ....................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Cushion Tire (Poly 80D) .................................................................................

Tire (Red EZ Poly 85D) ..................................................................................

Wheel Nut ...........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Shield (Power Assist Steering) (FFigure 1-13)..................................................

3 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 4 4 4 4 4 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE A257 NORTH AMERICA

06/2014

DRIVE UNIT ASSEMBLY (FIGURE 1-4) A262

1-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

DRIVE UNIT ASSEMBLY A262 ITEM 1 2 3 4 5 6 6 7 7 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 296004 12929 2085166 2045959 1475398 2045188 a 2072196 2040499 2040753 4610958 2038719 2037928 2306688 4610957 1343502 296424 b 15057 b 15129 b 15157 b 239906 b 18557 2039316 2074725 1581851 1581562 287750 1511859 a. . . . .

DESCRIPTION

QTY

Capscrew ............................................................................................................

Snap Ring ...........................................................................................................

Brake Assembly , Magnetic (With Diode) (FFigure 3-10)..................................

Key (Woodruff) ....................................................................................................

Capscrew ............................................................................................................

Master Drive Unit (Manual Steering) (FFigure 1-9)...........................................

Master Drive Unit (Power Assist Steering) (FFigure 1-10)................................

Wheel and Tire (Rubber) (Smooth) ....................................................................

Wheel and Tire (Poly) (Smooth) .........................................................................

Wheel And Tire (Red EZ Poly) ...........................................................................

Drive Wheel ....................................................................................................

Tire (Poly) (Smooth) .......................................................................................

Tire (Rubber) (Smooth) ..................................................................................

Tire (Red EZ Poly) ..........................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Traction Motor Assembly (FFigure 1-12)...........................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Dowel ..................................................................................................................

Shield (Power Assist Steering) (FFigure 1-13)..................................................

3 2 1 1 4 1 1 1 1 1 1 1 1 1 5 5 1 2 1 1 1 4 1 4 4 4 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Used with Polyurethane Wheel and Tire Assembly

See Service Manual for service procedures.

1-9

UNIT CODE A257 NORTH AMERICA

06/2014

POWER STEER MOTOR AND GEARS OPTION (FIGURE 1-5) A257

1-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

POWER STEER MOTOR AND GEARS OPTION A257 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 17

4612949 4614227 142117 4611230 2797985 2090392 4614303 296361 264134 292514 2088827 287816 296361 2090591 1609611 296168 296380 2085798 4617470

17 17 17 18 19 20 21

1618331 1628672 4046576 2794234 293691 296426 316828 2064554

Bearing (Lower Assembly) ..................................................................................

1 Stubshaft ........................................................................................................

1 Ball Bearing ....................................................................................................

1 Plate (Bearing Support) ..................................................................................

1 Key (Parallel) ..................................................................................................

1 Gear ...............................................................................................................

1 Retainer (Gear Washer) .................................................................................

1 Washer (Lock) ................................................................................................

1 Loctite ............................................................................................................. AR Capscrew .......................................................................................................

1 Master Drive Unit Assembly (FFigure 1-8)........................................................

1 Capscrew ............................................................................................................

1 Washer ...............................................................................................................

1 Pinion ..................................................................................................................

1 Key ......................................................................................................................

1 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Steering Motor (Steer motor has 2 six pin amp supperseal connectors) ............

1 Steering Motor Assembly (Alternate Part) (Steer motor has 1 twelve pin Deu) ....................................................................................................................

1 Gearbox ..........................................................................................................

1 Motor ..............................................................................................................

1 Motor (Alternate Part) .....................................................................................

1 Switch (Proximity) ...............................................................................................

1 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Nut ......................................................................................................................

4 Loctite ................................................................................................................. AR

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-11

UNIT CODE A257 NORTH AMERICA

06/2014

POWER STEER MOTOR AND GEARS OPTION (FIGURE 1-6) A262

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

POWER STEER MOTOR AND GEARS OPTION A262 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20

4612948 4613034 12929 142118 142117 4611231 4613033 2797985 1578655 2085486 296361 292514 2072196 292501 292680 2090591 1609611 296168 292681 2085798 4617470

20 20 20 21 22 23 24

1618331 1628672 4046576 2794234 4022933 296424 2039316

Bearing (Lower Assembly) ..................................................................................

Stubshaft ........................................................................................................

Snap Ring .......................................................................................................

Snap Ring .......................................................................................................

Ball Bearing ....................................................................................................

Plate (Bearing Support) ..................................................................................

Shim (Gear Spacer) .......................................................................................

Key (Parallel) ..................................................................................................

Gear , Pinion ..................................................................................................

Washer ...........................................................................................................

Washer (Lock) ................................................................................................

Capscrew .......................................................................................................

Master Drive Unit (FFigure 1-10).......................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Pinion ..................................................................................................................

Key ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Steering Motor (Steer motor has 2 six pin amp supperseal connectors) ............

Steering Motor Assembly (Alternate Part) (Steer motor has 1 twelve pin Deutsch connector) ...........................................................................................................

Gearbox ..........................................................................................................

Motor ..............................................................................................................

Motor (Alternate Part) .....................................................................................

Switch (Proximity) ...............................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 4 4 4

1-13

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-7) A257 — MANUAL STEERING

1-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A257 – MANUAL STEERING ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 1641602 1534312 1566502 1554151 1479433 1479434 1533937 1534317 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641533 1641543 1641542 1641599 1641553 1641552 1641551 1641550 1641549 1641548

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Wheel Stud .....................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Shim (0.119 in.) ..............................................................................................

Spacer (1.429 in.) ...........................................................................................

Spacer (1.406 in.) ...........................................................................................

Shim (0.094 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.088 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 7 8 1 1 1 5 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-15

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A257 – MANUAL STEERING ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43 44

1-16

PART NO. 1641547 1641546 1641545 1641544 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534243 1534244 1534245 1534246 1534247 1534242 320159 1534186 1566504

DESCRIPTION

QTY

Shim (0.080 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.074 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Pin ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-17

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-8) A257 — POWER ASSIST STEERING

1-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A257 – POWER ASSIST STEERING ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2088827 1534296 1497285 1534392 1534393 1534394 1534395 1534301 1534396 1641601 1534304 1534305 1641603 1497282 1534400 1534191 .....

1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550

Master Drive Unit Assembly ...............................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover ..............................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Housing ..........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.074 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.080 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 8 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-19

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A257 – POWER ASSIST STEERING ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43 44 45 46 47 50

1-20

PART NO.

DESCRIPTION

QTY

1641551 1641552 1641553 1641599 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937 1534399 1511865 320159 1534186 1641541

Shim (0.088 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.094 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Shim (0.118 in.) ..................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5 1 1 2 2 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-21

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-9) A262 — MANUAL STEERING

1-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A262 – MANUAL STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit (FFigure 1-4).........................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-23

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A262 – MANUAL STEERING ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

1-24

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-25

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-10) A262 — POWER ASSIST STEERING

1-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A262 – POWER ASSIST STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2072196 1534179 1479432 1606770 1534181 1534182 1534183 1534186 1540818 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1554108 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 4 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-27

UNIT CODE A257 NORTH AMERICA

06/2014

MASTER DRIVE UNIT A262 – POWER ASSIST STEERING ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36 37 38 39 40 41

1-28

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282 1540819 2090591 136718 296010 296027

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Gear ...............................................................................................................

Pinion Gear ....................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-29

UNIT CODE A257 NORTH AMERICA

06/2014

TRACTION MOTOR (FIGURE 1-11) A257

1-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TRACTION MOTOR A257 ITEM 1 2 2 3 3 4 5 5 6 7 8 9 10 11 12

PART NO. 2084746 1628666 1595707 1628667 1595710 12929 1628668 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

Armature .........................................................................................................

Armature (Alternate Part) ...............................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

1 1 1 1 1 2 1 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 1 1 1 2 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-31

UNIT CODE A257 NORTH AMERICA

06/2014

TRACTION MOTOR (FIGURE 1-12) A262

1-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TRACTION MOTOR A262 ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2074725 1595707 1595710 12929 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Armature .........................................................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

1 1 1 2 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 4 1 1 6 3 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-33

UNIT CODE A257 NORTH AMERICA

06/2014

SHIELD (FIGURE 1-13)

1-34

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

SHIELD ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

4602999 296009 296360 320157 292671 296357 4603643

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Stand Off .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 2 2 2 2

1-35

UNIT CODE A257 NORTH AMERICA

06/2014

BATTERY RETENTION (FIGURE 1-14)

ITEM 1 2 3 4

1-36

PART NO. 2034556 15178 15158 221712

DESCRIPTION

QTY

Bracket (With Stud) ........................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

See Service Manual for service procedures.

.. .. .. ..

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

BATTERY RETENTION (FIGURE 1-15) GALVANIZED

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2080657 15178 15158 221712 18588

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 2

1-37

UNIT CODE A257 NORTH AMERICA

06/2014

BATTERY DISCONNECT (FIGURE 1-16)

ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-38

PART NO.

DESCRIPTION

QTY

2085488 288835 190809 2303500 2085112 1195971 190809 2303500 2033589 220359 264150 296162 292680 136687

Battery Connector Assy (Red) ............................................................................

1 Battery Connector (Red) ................................................................................

1 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector Assy (Gray) ...........................................................................

1 Battery Connector (Gray) ...............................................................................

1 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

2 Nut ......................................................................................................................

2 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

ENTRY ROLLER (FIGURE 1-17)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4626638 4626699 4626637 1151079 230886 4043638

Bracket Assembly (Fork Tip Roller) ....................................................................

Bracket Wldmt ................................................................................................

Roller ..............................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 3 3 4

1-39

UNIT CODE A257 NORTH AMERICA

06/2014

NOTES

1-40

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

2

ELECTRICAL SYSTEM

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

CONTROL MODULE TILLER INTERFACE ...................................................................................................................................

CONTROLLER AND ENCLOSURE ................................................................................................................

EE CONTACTOR ASSEMBLY A257 ............................................................................................................................................................

ELECTRICAL SYSTEM ...................................................................................................................................

JUMPER HARNESS STROBE LIGHT ..........................................................................................................................................

STROBE LIGHT - ALTERNATE PART .......................................................................................................

WIRE HARNESS HANDRAIL ..................................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART ........................................................................................................................

SIDE GLIDE ................................................................................................................................................

STANDARD SWIVEL TILLER .....................................................................................................................

SWIVEL TILLER - COAST CONTROL, FREEZER .....................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE, COMPOSITE .................................................................................................................

TILLER HANDLE, METAL ...........................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-7 2-4 2-6 2-2 2-25 2-26 2-17 2-10 2-14 2-19 2-18 2-23 2-8 2-20 2-21

2-1

UNIT CODE A257 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM ITEM

PART NO.

DESCRIPTION

1 2 2 2 2 3 4 5 6 6

.....

254007 262798 4047541 4053097 2051870 2042675 .....

4602037 4616307

7 7 8 9 9 9 10 11 12 13 14 15 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 31 31 31 32 32

2085499 2086255 4615765 2084858 195498 2086255 1382664 320158 296360 293612 137852 2085498 2086255 2085113 2086255 2111682 18465 15127 15154 15054 320161 292532 300937 2060281 2089887 2089888 2309196 2084860 2084859 2085873 148615 2083927 4625672 806426 2085872 4601781

Hand Rail Assy and Auxiliary Control Box (FFigure 3-9)...................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Alternate Part) ..................................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) (Optional) .....................................................................

Horn ....................................................................................................................

Controller (FFigure 2-2).....................................................................................

Wire Harness (Main) (With Amp SuperSeal Connectors) (FFigure 2-6)...........

Wire Harness (Main) (With Deutsch Connectors) (Alternate Part) (FFigure 2-7)......................................................................................................................

Cable Assy ..........................................................................................................

Boot ................................................................................................................

Edge Protector ....................................................................................................

Cable Assy (2GA, -U) .........................................................................................

Label (Indicator Lamp Symbol) ......................................................................

Boot ................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Strap Clamp ........................................................................................................

Cable Assy ..........................................................................................................

Boot ................................................................................................................

Cable Assy (Contactor to Controller B+) ............................................................

Boot ................................................................................................................

Battery Discharge Indicator ................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Microswitch (Manual Steering Only) ...................................................................

Microswitch (Manual Steering Only) ...................................................................

Mounting Plate (Manual Steering Only) ..............................................................

Cable Assy (Power Cable Negative) ..................................................................

Cable Assy (Power Cable Pump Positive) ..........................................................

Cable Assy (Power Steering -) ...........................................................................

E-Ring (For Cable Assy 2085873) .................................................................

Boot (For Cable Assy 2085873) .....................................................................

Cable Assy (Power Steering -) (Alternate Part) ..................................................

E-Ring (For Cable Assy 4625672) .................................................................

Cable Assy (Power Steering B+) ........................................................................

Cable Assy (Power Steering B+) (Alternate Part) ...............................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 6 3 3 2 1 1 1 1 1 1 2 1 1 2 1 1

2-3

UNIT CODE A257 NORTH AMERICA

06/2014

CONTROLLER AND ENCLOSURE (FIGURE 2-2)

2-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

CONTROLLER AND ENCLOSURE ITEM 1 2 3 4 5 6 6 6 6 7 8 9 10

PART NO. 2090893 2091587 2091588 2091589 2091590 2094151 2085934 2085935 2085932 2085933 1536943 320156 296001 136687 a 2091535

DESCRIPTION

QTY

Controller Enclosure ...........................................................................................

Enclosure .......................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Bolt .................................................................................................................

Controller (Manual Steer) (A257) ........................................................................

Controller (Assisted Steer) (A257) ......................................................................

Controller (Manual Steer) (A262) ........................................................................

Controller (Assisted Steer) (A262) ......................................................................

Cover ..................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Heater Harness (Controller Enclosure) ...............................................................

1 1 1 1 4 4 1 1 1 1 1 8 4 16 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE A257 NORTH AMERICA

06/2014

EE CONTACTOR ASSEMBLY (FIGURE 2-3) A257

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2-6

PART NO.

DESCRIPTION

QTY

292501 320156 296215 2094189 2079891 1331362 2094188 227177 16378 15154 15127 2094190 2054558 18865 2094089 2094187 296359

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Fuse (400 Amp) ..................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Enclosure Box .....................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

2 2 2 1 1 1 1 3 2 2 2 1 2 2 2 1 2

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

CONTROL MODULE (FIGURE 2-4) TILLER INTERFACE

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2111019 293796 320156 296359 1704795

Control Module ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Insert ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 2

2-7

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-5) THERMOSTAT

2-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS THERMOSTAT ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2091534 1369424 2305754 222180 2094794 2034890 2048832 2309579

Wire Harness (Thermostat) ................................................................................

1 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Cable .............................................................................................................. AR Thermostat .....................................................................................................

1 Connector .......................................................................................................

1 Connector Block .............................................................................................

1 Socket ............................................................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-9

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-6) MAIN

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS MAIN ITEM 1 1 1 2 3 4 4 5 5 6 6 6 6 6 7 7 8 8 8 9 9 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 17 17

PART NO.

DESCRIPTION

4602037 .....

2056243 2035276 275495 373301 .....

1493458 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

2033694 1322393 .....

1306270 275498 .....

1561559 1561755 1463140 .....

1463180 1463191 1463140 .....

2058418 2309579 2048833 .....

1561559 1561755 1463140 .....

1547629 1597839 2060555 .....

2309812 2302852 2048835 .....

1508206 1597839

Wire Harness (Main) (AC Main EPAS) ...............................................................

1 connector Assembly (AC Cont) ......................................................................

1 Connector (35 Way) ...................................................................................

1 Connector (Socket Female) ....................................................................... 23 Conduit ........................................................................................................... AR Strap Clamp ................................................................................................... AR Connector Assembly (Cont B-) .......................................................................

1 E-Ring ........................................................................................................

1 Connector Assembly (Power Steer Calibration) .............................................

1 Terminal .....................................................................................................

1 Connector Assembly (PC Serv Connection) ..................................................

1 Connector ...................................................................................................

1 Connector ...................................................................................................

1 Terminal .....................................................................................................

3 Dust Cap (For Diagnostic Cable) ...............................................................

1 Connector Assembly (Main Contactor) ..........................................................

1 E-Ring ........................................................................................................

1 Connector Assembly (In-Line Fuse) ...............................................................

1 Fuse Holder (In-Line Holder) ......................................................................

1 Fuse (4 Amp) .............................................................................................

1 Connector Assembly (Main Contactor Coil) ...................................................

1 Terminal .....................................................................................................

2 Conduit ........................................................................................................... AR Connector Assembly (Electric Brake) .............................................................

1 Connector (2 Pin) .......................................................................................

1 Connector (Secondary Lock) .....................................................................

1 Terminal (Pin) .............................................................................................

1 Connector Assembly (Tiller Enable Switch) ...................................................

1 Connector ...................................................................................................

1 Connector ...................................................................................................

1 Terminal (Pin) .............................................................................................

2 Connector Assembly (BDI Dash) ...................................................................

1 Connector ...................................................................................................

1 Socket ........................................................................................................

4 Connector Block .........................................................................................

1 Connector Assembly (Regen Switch) .............................................................

1 Connector (2 Pin) .......................................................................................

1 Connector (Secondary Lock) .....................................................................

1 Terminal (Pin) .............................................................................................

1 Connector Assembly (Prox Switch) ................................................................

1 Connector (3 Way) .....................................................................................

1 Receptacle Contact 20-22 AWG ................................................................

3 Wire Seal ....................................................................................................

3 Connector Assembly (Tiller Harness) .............................................................

1 Plug ............................................................................................................

1 Pin ..............................................................................................................

7 Insulator .....................................................................................................

1 Connector Assembly (Temperature Sensor) ..................................................

1 Connector (2 Way) .....................................................................................

1 Receptacle Contact 20-22 AWG ................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-11

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS MAIN ITEM 17 18 18 18 18 19 20 20 20 20 21 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 25 25 25 25 25 26 26 27 27

2-12

PART NO. 2060555 .....

1508211 1597839 2060555 275493 .....

1463189 1463196 1463141 .....

1608758 1597839 1591531 2795594 2060555 .....

1462762 .....

1462762 .....

1608758 1597839 2060555 .....

2060555 1608759 1591528 1708184 .....

1530960 1530961 1463140 1484377 .....

1532219 .....

1306270

DESCRIPTION

QTY

Wire Seal ....................................................................................................

2 Connector Assembly (Traction Encoder) .......................................................

1 Connector (4 Way) .....................................................................................

1 Receptacle Contact 20-22 AWG ................................................................

4 Wire Seal ....................................................................................................

4 Conduit ........................................................................................................... AR Connector Assembly (Cruise Solenoid) .........................................................

1 Connector ...................................................................................................

1 Connector ...................................................................................................

1 Terminal (Socket) .......................................................................................

4 Connector Assembly (Power Steer Unit) ........................................................

1 Electrical Connector (6 Way) .....................................................................

1 Receptacle Contact 20-22 AWG ................................................................

6 Wire Seal ....................................................................................................

Wire Seal ....................................................................................................

Connector Assembly (Key Switch Battery) .....................................................

E-Ring ........................................................................................................

Connector Assembly (Key Switch Start) ........................................................

E-Ring ........................................................................................................

Connector Assembly (Torque Sensor) ...........................................................

Electrical Connector (6 Way) .....................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (Power Steer Encoder) .................................................

Wire Seal ....................................................................................................

Electrical Connector (6 Way) .....................................................................

1 4 1 1 1 1 1 1 4 4 1 3 1

Contact .......................................................................................................

Connector Assembly (Handrail Harness) .......................................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (Pump Coil) ..................................................................

Connector ...................................................................................................

Connector Assembly (Horn) ...........................................................................

Terminal .....................................................................................................

3 1 1 1 5 1 1 1 1 2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-7) MAIN — ALTERNATE PART

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS MAIN – ALTERNATE PART ITEM 1 1 1 2 3 4 4 4 4 5 6 6 6 7 8 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 15 15 15 16 16 16 16

PART NO.

DESCRIPTION

4616307 .....

2056243 2035276 1567318 1306270 .....

1566116 1532664 1597773 148606 .....

2033694 1322393 1306270 .....

1463180 1463191 1463140 1484377 .....

1561559 1561755 1463140 .....

2058418 2309579 2048833 .....

1561559 1561755 1463140 .....

2309812 2302852 2048835 .....

1547629 1597839 2060555 .....

1508206 1597839 .....

1508211 1597839 .....

1463189 1463196 1463141

Wire Harness (Main) ...........................................................................................

Connector Assembly (CPS05 AC CONT) ......................................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

E-Ring (TS45 CONT B-) .................................................................................

Terminal (TS10 STR ANG SERV) ..................................................................

Connector Assembly (CPS15 PC SERV CONN) ...........................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

E-Ring (TS18 MN CNCT B+) .........................................................................

Fuse Assembly (TS18 MN CNCT B+) ............................................................

Fuse Holder ................................................................................................

Fuse (4 Amp) .............................................................................................

Terminal (TS03, TS04 MN CNCT COIL) ........................................................

Connector Assembly (CRP103 Tiller Enable SW) .........................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CRP105 ELEC BRK) ..................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP119 BDI Dash) .....................................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Block .........................................................................................

Connector Assembly (CRP119 REGEN SW) .................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP115 Tiller HARN) .................................................

Plug ............................................................................................................

Pin ..............................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPS800 PROX Switch) ...............................................

Connector (3 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS01 TEMP SEN) ....................................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Connector Assembly (CPS03 TRC Encoder) .................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Connector Assembly (CPS121 Cruise SOL) ..................................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Socket) .......................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 23 1 1 1 1 1 3 1 1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 4 1 1 1 1 2 1 1 7 1 1 1 3 1 1 1 2 1 1 4 1 1 1 4 2-15

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS MAIN – ALTERNATE PART ITEM 17 17 17 17 18 19 19 19 19 19 20 20 20 20 21 22 22 23 24 25

2-16

PART NO. .....

1463184 4046140 1463193 1463140 1462762 .....

1525567 1306270 1484377 1463141 .....

1530960 1530961 1463140 1306270 .....

1532219 275495 1655195 275496

DESCRIPTION

QTY

Connector Assembly (CRP804 Torque SEN) ................................................

Connector ...................................................................................................

1 1

Connector (Secondary Lock) .....................................................................

1 Terminal (Pin) .............................................................................................

4 E-Ring (TS19 Key SW BAT, TS20 Key SW Start) .........................................

2 Connector Assembly (CPS803 EPAS MTR) ..................................................

1 Connector ...................................................................................................

1 Terminal (Secondary Lock) ........................................................................

1 Plug ............................................................................................................

3 Terminal (Socket) .......................................................................................

9 Connector Assembly (CRP108 Handrail HARN) ............................................

1 Connector ...................................................................................................

1 Connector (Secondary Lock) .....................................................................

1 Terminal (Pin) .............................................................................................

6 Terminal (TS01 Horn, TS02 Horn) .................................................................

2 Connector Assembly (CPS88 Pump Coil) ......................................................

1 Connector ...................................................................................................

1 Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-8) HANDRAIL

ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5

PART NO.

DESCRIPTION

2086329 .....

1531973 1463137 1531974 .....

2302852 2033695 .....

2302852 2033695 .....

2302852 2033695 .....

2302852 2033695

Wire Harness (Handrail) .....................................................................................

Connector Assembly (To Main Harness) .......................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector Assembly (To Lift Switch) .............................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To Horn Switch) ..........................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To High Speed Switch) ...............................................

Pin ..............................................................................................................

Connector ...................................................................................................

Connector Assembly (To Lower Switch) ........................................................

Pin ..............................................................................................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 5 1 1 2 2 1 2 2 1 2 2 1 2 2

2-17

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-9) STANDARD SWIVEL TILLER

ITEM 1 1 1 2 2 2 3 4 5 5 5 5 6 6 6 6 6 7

2-18

PART NO.

DESCRIPTION

QTY

4006316 .....

2034890 2309579 .....

2037544 2309579 4600212 1691787 .....

1484557 1484558 1463141 .....

1493462 1493464 1463141 1484377 373301

Wire Harness (Tiller, Standard Swivel) ...............................................................

1 Connector Assembly (CPS2J Tiller Enable) ...................................................

1 Connector ...................................................................................................

1 Socket ........................................................................................................

2 Connector Assembly (CPS1J Regen Switch) ................................................

1 Receptacle .................................................................................................

1 Socket ........................................................................................................

2 Bracket (Upper Harness Support) ..................................................................

1 Braiding .......................................................................................................... AR Connector Assembly (CRP119 Reg SW) .......................................................

1 Connector (2 Socket) .................................................................................

1 Connector ...................................................................................................

1 Terminal (Socket) .......................................................................................

2 Connector Assembly (CPS103 Tiller Enable) ................................................

1 Connector ...................................................................................................

1 Connector (Secondary Lock) .....................................................................

1 Terminal (Socket) .......................................................................................

2 Plug ............................................................................................................

1 Strap Clamp ...................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-10) SIDE GLIDE

ITEM 1 1 1 1 2 2 2 2 3 3 3 3

PART NO.

DESCRIPTION

1655179 .....

2033695 2302852 2048832 .....

2034890 2309579 2048832 .....

2033695 2302852 2048832

Wire Harness ......................................................................................................

Connector Assembly (To Side Glide Switch) .................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

Connector Assembly (To K9) .........................................................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Block .........................................................................................

Connector Assembly (To Side Glide Switch) .................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 2 1 1 1 2 1

2-19

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-11) TILLER HANDLE, COMPOSITE

ITEM 1 1 1 2 2 2 3 3 3 4 4 4 5 6 6 6

2-20

PART NO.

DESCRIPTION

QTY

2085960 .....

2309579 2034890 .....

1369409 2309579 .....

2058418 2309579 .....

2048593 2309579 4608013 .....

1369409 2309579

Wire Harness (Tiller Handle) ..............................................................................

1 Connector Assembly (CPS56) (To K9) ..........................................................

1 Socket ........................................................................................................

1 Connector ...................................................................................................

1 Connector Assembly (CPS58) (To K3) ..........................................................

1 Connector (8 Way) .....................................................................................

1 Socket ........................................................................................................

2 Connector Assembly (CPS114) (To K1) ........................................................

1 Connector ...................................................................................................

1 Socket ........................................................................................................

1 Connector Assembly (CPS57) (To K2) ..........................................................

1 Connector (6 Way) .....................................................................................

1 Socket ........................................................................................................

3 Cable-Bulk (M) ............................................................................................... AR Connector Assembly (CPS115) (To Main Harness) .......................................

1 Connector (8 Way) .....................................................................................

1 Socket ........................................................................................................

7

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-12) TILLER HANDLE, METAL

ITEM 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7

PART NO.

DESCRIPTION

2110705 114312 .....

1369409 2309579 2048835 .....

2303758 2309579 2054071 .....

2034890 2309579 2048832 .....

1484557 1484558 1463141 1484377 .....

1561559 1561755 1463140 1484377 .....

2048593

Wire Harness (Tiller Handle) ..............................................................................

Strap Clamp ...................................................................................................

Connector Assembly (CPS115 MN HARN) ....................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPS143 CONT MOD ASM) ........................................

Connector ...................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPS146 CONT MOD ASM) ........................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Block .........................................................................................

Connector Assembly (CPS56 CONT MOD ASM) ..........................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPR56 CONT MOD ASM) ..........................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CPS57 CONT MOD ASM) ..........................................

Connector (6 Way) .....................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 1 1 7 1 1 1 10 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2-21

UNIT CODE A257 NORTH AMERICA

ITEM 7 7 8 8 8 8 9 9 9

2-22

PART NO. 2309579 2048834 .....

1541991 1541992 1463141 .....

1525584 1354237

06/2014

DESCRIPTION

QTY

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CPS58 CONT HDL) ....................................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPS145 HALL SENSOR) ...........................................

Connector ...................................................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

6 1 1 1 1 8 1 1 6

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-13) SWIVEL TILLER — COAST CONTROL, FREEZER

ITEM 1 1 1 2 2 2 3 3 3 4 4 4 5 6 7 8 8 8 8 9 9 9 9 9 10 10

PART NO.

DESCRIPTION

4006315 .....

2037544 2309579 .....

2034890 2309579 .....

2063814 2041744 .....

2033695 2041744 373301 4600212 ..... .....

1484557 1484558 1463141 .....

1493462 1493464 1463141 1484377 .....

2034890

Wire Harness (Tiller - Coast and Freezer) ..........................................................

1 Connector Assembly (Reg Switch) .................................................................

1 Receptacle .................................................................................................

1 Socket ........................................................................................................

2 Connector Assembly (Tiller Enable) ...............................................................

1 Connector ...................................................................................................

1 Socket ........................................................................................................

2 Connector Assembly (Coast Control) .............................................................

1 Plug ............................................................................................................

1 Socket ........................................................................................................

2 Connector Assembly (Heater) ........................................................................

1 Connector ...................................................................................................

1 Socket ........................................................................................................

2 Strap Clamp ...................................................................................................

1 Bracket ...........................................................................................................

1 Black Braided Yarn ......................................................................................... AR Connector Assembly (Reg Switch) .................................................................

1 Connector (2 Socket) .................................................................................

1 Connector ...................................................................................................

1 Terminal (Socket) .......................................................................................

2 Connector Assembly (Tiller Enable) ...............................................................

1 Connector ...................................................................................................

1 Connector (Secondary Lock) .....................................................................

1 Terminal (Socket) .......................................................................................

2 Plug ............................................................................................................

1 Connector Assembly (Coast Control) .............................................................

1 Connector ...................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-23

UNIT CODE A257 NORTH AMERICA

ITEM 10 11 11 11

2-24

PART NO. 2309579 .....

2034890 2309579

06/2014

DESCRIPTION

QTY

Socket ........................................................................................................

Connector Assembly (Heater) ........................................................................

Connector ...................................................................................................

Socket ........................................................................................................

See Service Manual for service procedures.

2 1 1 2

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

JUMPER HARNESS (FIGURE 2-14) STROBE LIGHT

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2094716 2307413 381413 2047819 2047820 2035276 1462762 1306271

Wire Harness (Strobe Light Jumper) ..................................................................

Connector .......................................................................................................

Contact ...........................................................................................................

Seal ................................................................................................................

Wire Seal ........................................................................................................

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

Terminal .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1

2-25

UNIT CODE A257 NORTH AMERICA

06/2014

JUMPER HARNESS (FIGURE 2-15) STROBE LIGHT — ALTERNATE PART

ITEM 1 2 3 4 5 6

2-26

PART NO.

DESCRIPTION

QTY

2098247 1330409 1330414 1330433 1310143 2035276 1462762

Wire Harness (Strobe Light Jumper) ..................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

3

STEER HANDLE/BRAKE SYSTEM

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

AUXILIARY CONTROL BOX ...........................................................................................................................

BRAKE ASSEMBLY A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

TILLER HANDLE ARM ASSEMBLY COMPOSITE - POWER ASSIST STEERING .............................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

RUGGEDIZED METAL ...............................................................................................................................

TILLER SWIVEL ASSEMBLY MANUAL STEERING ..................................................................................................................................

POWER ASSIST STEERING ......................................................................................................................

TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD .................................................

MANUAL OR POWER ASSIST STEERING - METAL HANDLE AND HEAD .............................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-24 3-27 3-26 3-4 3-6 3-12 3-18 3-20 3-2 3-9

3-1

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER WELDMENT ARM ASSEMBLY (FIGURE 3-1) MANUAL OR POWER ASSIST STEERING — WITH COMPOSITE HEAD

KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM 1 1 2 3 4 5 5 5 5 5 5 6 7 8 9 9

3-2

PART NO. 4613306 4613190 302047 292680 177599 4009395 4009390 2107589 4602268 2058204 1531001 1450356 4009809 2085960 4006315 4006316 a 136687 a 1655179 a 2043858 a 4032048

DESCRIPTION

A

Tiller Head (FFigure 3-3)..................................................................

Tiller Head (FFigure 3-3)..................................................................

Screw ................................................................................................

Washer ..............................................................................................

Clamp ................................................................................................

Tube (Tiller Handle Arm) (Manual Steering) .....................................

Tiller Handle Arm (Power Steering) (FFigure 3-2)...........................

Tiller Handle (Manual Steering) .........................................................

Tiller Handle (Power Steering) (FFigure 6-8)...................................

Bracket ..........................................................................................

Insert .............................................................................................

Plug ...................................................................................................

Strap Clamp ......................................................................................

Wire Harness (Tiller Handle) .............................................................

Wire Harness (Tiller - Coast and Freezer) ........................................

Wire Harness (Tiller, Standard Swivel) .............................................

Nut .....................................................................................................

Wire Harness .....................................................................................

Cover (Tiller Swivel) ..........................................................................

Kit Quick Pick ....................................................................................

See Service Manual for service procedures.

1 ..

2 2 1 1 1 .. ..

1 6 1 1 1 ..

1 1 1 1 ..

QTY B 1 ..

2 2 1 1 1 .. ..

1 6 1 1 1 1 ..

1 1 ..

1

C ..

1 2 2 1 .. ..

1 1 1 6 .. ..

1 ..

1 1 1 .. ..

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-3

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-2) COMPOSITE — POWER ASSIST STEERING

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HANDLE ARM ASSEMBLY COMPOSITE – POWER ASSIST STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 4602278 4600232 1560678 293795 2007882 2090671 2059695 4009390 1709806 1709807 1450356 329069 4009088 2039858 2791987 2062561 302377 2060281 2311041 4601876 4600213 a 4009809 a 16865

DESCRIPTION

QTY

Swivel .................................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Grease Fitting .....................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Tiller Handle Arm ................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Plug .....................................................................................................................

Nut ......................................................................................................................

Gas Spring ..........................................................................................................

Ball Stud .............................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Dowel ..................................................................................................................

Screw ..................................................................................................................

Spacer ................................................................................................................

Microswitch .........................................................................................................

Switch .................................................................................................................

Strap Clamp (Button Head) ................................................................................

Nut ......................................................................................................................

1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY (FIGURE 3-3) COMPOSITE

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY COMPOSITE KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM

PART NO.

DESCRIPTION

A

5 6 7 8 9

4613306 4613190 4600086 2059504 b 1706800 b 1705264 4037955 4023861 1466935 1466595 4037949 320152 1499660 1466607

10 11 12 13 14 15 16 17 17 17 17 18 19 20 21 22 23 23 24 24 25

4037950 4037948 1466606 2046453 1498102 .....

4011997 4614900 4037954 1498102 4036440 293761 2059505 1466604 1466605 .....

2043557 4087587 1531075 1660875 1594131

26 27 28 28

2097314 1652960 1709806 1709807 a 2055619

Camshaft .......................................................................................

Bushing (Butterfly Switch) .............................................................

Knob (LH Butterfly) ........................................................................

Washer (Butterfly Switch) ..............................................................

Capscrew (Butterfly Switch) ..........................................................

Spring , Directional Control Return (Throttle Direction Control Return) ..........................................................................................

Knob (RH Butterfly) .......................................................................

Cover (Belly Switch) ......................................................................

Spring (Horn) .................................................................................

Wire Harness ................................................................................

Microswitch (On-Off) .....................................................................

Spring (Slide Glide) .......................................................................

Horn Button Cover (Cover) ...........................................................

Switch Assembly (2-Wires) ...........................................................

Button .......................................................................................

Microswitch (On-Off) .................................................................

Cover , Top (For Push Button) .............................................

Capscrew ......................................................................................

Screw ............................................................................................

Label (RH Switch Functions) .........................................................

Label (LH Switch Functions) .........................................................

Label .............................................................................................

Actuator (Black) .............................................................................

Actuator (Gray) ..............................................................................

Spring ............................................................................................

Locking Lever (Belly Spring) .........................................................

Spring , Directional Control Return (Throttle Direction Control Return) ..........................................................................................

Screw ............................................................................................

Support (Clip) ................................................................................

Capscrew ..........................................................................................

Locknut ..............................................................................................

Button (On/Off Push Button, Tilt Function Select) .............................

4032048

Kit (Actuator-Quick Pick) ...................................................................

1 2 2 2 3 4

©2014 HYSTER COMPANY

QTY B

C

Tiller Head .........................................................................................

Tiller Head .........................................................................................

Housing .........................................................................................

Housing (Upper) ............................................................................

Plate ..............................................................................................

Screw ............................................................................................

Printed Circuit Board .....................................................................

1 ..

1 1 1 2 1

1 ..

1 1 1 2 1

..

1 1 1 1 2 1

1 2 1 2 2

1 2 1 2 2

1 2 1 2 2

1 1 1 1 .. ..

1 1 4 4 4 4 1 4 1 1 1 2 ..

1 1

1 1 1 1 .. ..

1 1 4 4 4 4 1 4 1 1 1 2 ..

1 1

1 1 1 1 2 2 1 1 4 4 4 4 1 4 1 1 1 ..

2 1 1

1 1 1 2 2 ..

1 1 1 2 2 ..

1 1 1 2 2 2

1

1

1

See Service Manual for service procedures.

3-7

UNIT CODE A257 NORTH AMERICA

06/2014

FOOTNOTES: a

3-8

Not Illustrated

b

Not Illustrated - For Use With Upper Housing

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER WELDMENT ARM ASSEMBLY (FIGURE 3-4) MANUAL OR POWER ASSIST STEERING — METAL HANDLE AND HEAD

KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM 1 1 1 2 3 4 5 5 5 5 6 7 8 9 9 10 10 11 11 11

PART NO.

DESCRIPTION

4611102 4611103 4611104 1527881 296360 320157 4006280 4006284 4608939 4609202 2039858 1450356 4009809 4602216 4614439 2110926 4612947 4006315 4006316 2110705

Tiller Head Assembly (FFigure 3-5).................................................

Tiller Head Assembly (FFigure 3-5).................................................

Tiller Head Assembly (FFigure 3-5).................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Washer ..............................................................................................

Tiller Wldmt Arm (Manual Steering) ..................................................

Tiller Wldmt Arm (Power Steering) ....................................................

Tiller Wldmt Arm (Manual Steering) ..................................................

Tiller Handle (Power Steering) ..........................................................

Ball Stud ............................................................................................

Plug ...................................................................................................

Strap Clamp ......................................................................................

Gas Spring (Tiller Return Spring) ......................................................

Cylinder Assy (Tiller Return Spring) ..................................................

Swivel (Manual Steering) (FFigure 3-7)...........................................

Swivel (Power Steering) (FFigure 3-8).............................................

Wire Harness (Tiller - Coast and Freezer) ........................................

Wire Harness (Tiller, Standard Swivel) (EPAS) ................................

Wire Harness (Tiller Handle) .............................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. ..

4 4 4 1 1 .. ..

1 1 1 1 ..

1 1 ..

1 ..

QTY B ..

1 ..

4 4 4 1 1 .. ..

1 1 1 1 ..

1 1 1 .. ..

C .. ..

1 4 4 4 .. ..

1 1 1 .. .. ..

1 1 1 ..

1 1 3-9

UNIT CODE A257 NORTH AMERICA

06/2014

KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM

PART NO. a 329069 a 4006936 a 4006937

DESCRIPTION

A

Nut .....................................................................................................

Cover (RH) ........................................................................................

Cover (LH) .........................................................................................

.. .. ..

QTY B 1 .. ..

C 1 1 1

FOOTNOTES: a

Not Illustrated

3-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY (FIGURE 3-5) RUGGEDIZED METAL

3-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY RUGGEDIZED METAL KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM

1 1 2 3 4 5 6 6 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

4611102 4611103 4611104 4608936 4608937 4610630 12893 4610615 4610596 2110771 2311072 2110721 4614753 4610623 4610594 2053093 4610597 4614752 1508031 4604381 4612239 136687 296359 292503 2110569 4612269 4604519 4604911 1527877 1451166 4606748 2111526 1486566 296359 320156 136687 292501 4612418 302047 296359 4608818 1660750 4609160 2307134

Tiller Head Assembly (FFigure 3-6).................................................

Tiller Head Assembly (FFigure 3-6).................................................

Tiller Head Assembly (FFigure 3-6).................................................

Tiller Head (Control Box) (FFigure 3-6).......................................

Tiller Head (Control Box) (FFigure 3-6).......................................

Pin .................................................................................................

Snap Ring .....................................................................................

Bushing .........................................................................................

Washer ..........................................................................................

Handle Grip ...................................................................................

Handle Grip ...............................................................................

Grip ...........................................................................................

Shaft Assembly .............................................................................

Shaft .........................................................................................

Bushing .....................................................................................

Knob (Rotary Control) ...................................................................

Shim ..............................................................................................

Sleeve (Throttle) ............................................................................

Pin .................................................................................................

Control Handle ..............................................................................

Bracket Wldmt ..........................................................................

Nut ............................................................................................

Washer .....................................................................................

Capscrew ..................................................................................

Sensor ......................................................................................

Casting (Throttle Cam) .............................................................

Spring .......................................................................................

Bushing .....................................................................................

Capscrew ......................................................................................

Cotter Pin ......................................................................................

Link ................................................................................................

Jumper ..........................................................................................

Clamp ............................................................................................

Washer ..........................................................................................

Washer ..........................................................................................

Nut .................................................................................................

Capscrew ......................................................................................

Screw ............................................................................................

Screw ............................................................................................

Washer ..........................................................................................

Bracket ..........................................................................................

Insert .............................................................................................

Actuator .........................................................................................

Spring ............................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. ..

1 ..

2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 ..

1 1 1 1 1 2 4 4 2 4 2 4

QTY B ..

1 .. ..

1 2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 ..

1 1 1 1 1 2 .. .. .. .. .. ..

C .. ..

1 ..

1 2 2 2 2 2 1 1 1 1 2 2 2 1 5 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 2 4 4 2 4 2 4 3-13

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY RUGGEDIZED METAL KEY: A: Standard/Without Coast Control B: With Donut Coast Control C: With Advanced Coast Control ITEM 37 38 39 40 41 41

3-14

PART NO. 4615019 220625 4608820 4608037 4609686 4609687

DESCRIPTION

A

Microswitch ...................................................................................

Screw ............................................................................................

Bracket ..........................................................................................

Jumper ..........................................................................................

Tiller Handle ..................................................................................

Tiller Handle ..................................................................................

See Service Manual for service procedures.

2 4 2 1 ..

1

QTY B .. .. .. ..

1 ..

C 2 4 2 1 ..

1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-15

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY (FIGURE 3-6)

3-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18 18 18 18 19 20

PART NO. a 4608936 b 4608937 a 4608716 b 4608717 a 4607254 b 4608712 4607253 4610811 4610813 4610812 2310216 2309504 2303776 2307134 4604547 4604525 15201 2303979 138573 1476421 1582442 4604530 .....

2033695 2302852 2048832 1541988 1463140 1541989 2111285 2309094

DESCRIPTION

QTY

Tiller Head ..........................................................................................................

Tiller Head ..........................................................................................................

Cover ..............................................................................................................

Cover ..............................................................................................................

Handle Top Cover ......................................................................................

Handle ........................................................................................................

Handle Base Cover ....................................................................................

Actuator ..........................................................................................................

Actuator ..........................................................................................................

Actuator ..........................................................................................................

Actuator ..........................................................................................................

Stop ................................................................................................................

Spring .............................................................................................................

Spring .............................................................................................................

Plate ...............................................................................................................

Support ...........................................................................................................

Cotter Pin .......................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Clip .................................................................................................................

Switch .............................................................................................................

Connector Assembly ..................................................................................

Connector ..............................................................................................

Pin ..........................................................................................................

Connector Block ....................................................................................

Connector (8 Pin) ...................................................................................

Terminal (Pin) ........................................................................................

Connector ..............................................................................................

Push Button Switch .............................................................................................

Screw ..................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 6 1 1 1 4 1 1 1 1 1 1 2 1 1 8 1 2 2

FOOTNOTES: a

Standard-Without Coast Control

©2014 HYSTER COMPANY

b

With Auto Coast Control

See Service Manual for service procedures.

3-17

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-7) MANUAL STEERING

3-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER SWIVEL ASSEMBLY MANUAL STEERING ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 19 20 21 21 22 23 24 24 25 26 27 28 29 30 31 32 32 33

PART NO. 1378550 2043858 2307321 2303042 2307654 2110926 2070448 2007882 2046785 326307 326306 2089114 292529 320162 1382664 292683 1318914 216877 2042863 2046784 2103916 2040846 136692 292682 2045230 2040844 320159 136985 293632 296032 302027 292678 320154 2088646 296168 239503 2302569 2033691 15227 2039895 a 2054784

DESCRIPTION

QTY

Capscrew ............................................................................................................

Cover (Tiller Swivel) ............................................................................................

Sleeve .................................................................................................................

Locknut ...............................................................................................................

Lockwasher .........................................................................................................

Swivel .................................................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

Spacer ................................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Center Support (Dash Panel) .............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

3 1 1 1 1 1 2 1 2 2 2 1 4 8 1 4

Nut ......................................................................................................................

Key (Squared) .....................................................................................................

Shaft (Stand Off) .................................................................................................

Shaft (Steer) ...................................................................................................

Plate ...............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Plate (A257) ........................................................................................................

Plate (A262) ........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew (A257) ................................................................................................

Capscrew (A262) ................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Dash Panel .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Shim (0.030 in.) ..................................................................................................

Pin .......................................................................................................................

Cotter Pin (Alternate Part) ..................................................................................

Shaft ...................................................................................................................

Bulk Sleeving ......................................................................................................

4 1 1 1 1 4 4 1 1 2 2 1 2 2 2 2 1 1 1 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-19

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER SWIVEL ASSEMBLY (FIGURE 3-8) POWER ASSIST STEERING

3-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 27 28 29 30 31 32 33 34 35 36 37 38 38 38 39 39 40 41 42 43

PART NO.

DESCRIPTION

2085582 4612947 296157 320156 2085102 124607 129563 296162 4600211 296160 4611200 292532 320162 292683 1318914 216877 4611243 296377 302019 296379 136687 2085581 4610097 4022931 302362 302365 1564354 4064124 4602636 4036867 4611225 4611224 142118 142117 12929 1151722 4611199 4048814 292528 124600 1194252 1587888 18498 145639 4611701 4611703 320157 296360 136681 239503

Dash ...................................................................................................................

Swivel .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cover ..................................................................................................................

Ball Bearing ........................................................................................................

Strap Clamp ........................................................................................................

Capscrew ............................................................................................................

Bracket (Lower Harness) ....................................................................................

Capscrew ............................................................................................................

Housing ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

1 1 2 4 1 1 1 1 1 2 1 4 8 6

Nut ......................................................................................................................

Guard (Torque Sensor) .......................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Ball Bearing ........................................................................................................

Spacer ................................................................................................................

Nut ......................................................................................................................

Dowel ..................................................................................................................

Dowel ..................................................................................................................

Bar ......................................................................................................................

Bar (Torsion) (Alternate Part) .............................................................................

Sensor (Torque) with Amp Connector ................................................................

Sensor (Torque) (Torque) with Deutch Connector .............................................

Gear , Steer (120 Tooth) .....................................................................................

Gear , Pinion (26 Tooth) .....................................................................................

Snap Ring ...........................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Dowel Pin ............................................................................................................

Baseplate ............................................................................................................

4 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Capscrew ............................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Shaft , Articulated ...............................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Bracket Wldmt (Dash Support) (A262) ...............................................................

Bracket Wldmt (Dash Support) (A257) ...............................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

2 1 1 1 2 2 1 1 8 6 2 2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-21

UNIT CODE A257 NORTH AMERICA

06/2014

TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING ITEM 44 45 46 47 47

3-22

PART NO.

DESCRIPTION

QTY

176640 136749 2794234 4613182 4611704 4602999

Bolt ......................................................................................................................

Screw ..................................................................................................................

Switch (Proximity) ...............................................................................................

Bracket Wldmt (Bottom Connector) (A262) ........................................................

Bracket Wldmt (Bottom Connector) (A257) ........................................................

Cover (Electromagnetic Shield) (Not Illustrated) ................................................

See Service Manual for service procedures.

2 2 1 1 1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-23

UNIT CODE A257 NORTH AMERICA

06/2014

AUXILIARY CONTROL BOX (FIGURE 3-9)

3-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

AUXILIARY CONTROL BOX ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 12

PART NO. 4032012 2078366 2042873 4613183 1486731 1486732 4037957 4037958 4037959 1498102 4600216 1606386 2034890 2309579 2048832 2079291 a 2086329 a 320161 a 292532 a 300937

DESCRIPTION

QTY

Hand Rail Assy (Rail and Control Box Assembly) ..............................................

Rail Assy (With Urethane Grips) ....................................................................

Capscrew (Control Box) .................................................................................

Control Box Assembly (Auxiliary) ...................................................................

Front Cover ................................................................................................

Rear Cover .................................................................................................

Rocker Switch (Lift/Lower) .........................................................................

Rocker Switch (Rabbit) ..............................................................................

Rocker Switch (Horn) .................................................................................

Microswitch (On-Off) ..................................................................................

Heater Assembly ................................................................................................

Heater (24V) ...................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector Block .............................................................................................

Wire Harness (Heater Assembly) .......................................................................

Wire Harness (Handrail) (FFigure 2-8)..............................................................

Washer ...............................................................................................................

Capscrew (Hand Rail) .........................................................................................

Nut ......................................................................................................................

1 1 4 1 1 1 1 1 1 4 1 1 1 2 1 1 1 6 3 3

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-25

UNIT CODE A257 NORTH AMERICA

06/2014

BRAKE ASSEMBLY (FIGURE 3-10) A262

ITEM

PART NO. 2085166 .....

1641614 4038762 1641926 4028093 1641927 a 2094737

1 2 3 4 5 6

DESCRIPTION

QTY

Brake Assembly , Magnetic (With Diode) ...........................................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Hub .................................................................................................................

1 1 1 1 1

Kit-Screw (Extra Long) ...................................................................................

Kit-Motor Band ....................................................................................................

1 1

FOOTNOTES: a

Used with subZero Freezer Option

3-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

BRAKE ASSEMBLY (FIGURE 3-11) A257

ITEM 1 2 3 4 5 6 7

PART NO. 2084747 ..... .....

1641925 1641924 1641620 1641923 a 2093339

DESCRIPTION

QTY

Magnetic Brake Assembly (With Diode) .............................................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

Enclosure Kit .......................................................................................................

1 1 1 1 1 3 1 1

FOOTNOTES: a

Used with Corrosion, Freezer, and subZero Freezer options.

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-27

UNIT CODE A257 NORTH AMERICA

06/2014

NOTES

3-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

4

LIFT LINKAGE AND FORKS

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

CASTER ASSEMBLY HEAVY DUTY .............................................................................................................................................

SPRING LOADED .......................................................................................................................................

DUAL LOAD WHEEL SEALED BEARINGS ...................................................................................................................................

STANDARD .................................................................................................................................................

LIFT LINKAGE .................................................................................................................................................

SINGLE LOAD WHEEL FOUR BEARING .........................................................................................................................................

FOUR BEARING SEALED ..........................................................................................................................

TWO BEARING ...........................................................................................................................................

TWO BEARING SEALED ............................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-8 4-6 4-15 4-14 4-2 4-11 4-13 4-10 4-12

4-1

UNIT CODE A257 NORTH AMERICA

06/2014

LIFT LINKAGE (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

LIFT LINKAGE ITEM 1 2 3 3 4 5 6 7 8 9 10 10 11 11 11 12 13 14 15 16 17 18 18 18 19 19 20 20 21 22 23 23 23 24 25 26 27 28 29 29 29 30 30 30 31 32 33

PART NO.

DESCRIPTION

2070336 2309185 2071868 4042822 2077161 2077870 2044152 296003 296379 2076000 16556 16481 4604768 4603980 4607108 4019940 4608003 4608629 4604592 4015768 4608634 4613135 4607282 4604270 4607108 296381 296380 136985 176640 4604802 4608630 4613131 4607277 4607280 4607108 4604812 4613136 4608631 4613132 4603896 310341 221721 4603745 4608791 4607108 4604272 4608792 4607108 2305246 4608636 4608589

Tube ....................................................................................................................

Fitting (Elbow) .....................................................................................................

Pump and Motor (24V) (FFigure 5-2)................................................................

Pump And Motor (24V) (Alternate Part) (FFigure 5-3)......................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Adapter ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Bracket , Pump Mounting ...................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Support ...............................................................................................................

Thrust Block ...................................................................................................

Bushing ..........................................................................................................

Capscrew ............................................................................................................

Nut (Jam) ............................................................................................................

Lockwasher .........................................................................................................

Trunnion ..............................................................................................................

Capscrew ............................................................................................................

1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 4 5 5 1 13

Shaft (Upper Link Pivot) ......................................................................................

Link Assembly, Upper (Galvanized) ...................................................................

Link Assembly, Upper (Standard) .......................................................................

Bushing ..........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Cylinder Assy (FFigure 5-4)...............................................................................

4 1 1 2 2 1 2 1 1

Shaft , Lower Pivot ..............................................................................................

Rocker Arm (Machined) ......................................................................................

Rocker Arm Assembly, Galvanized ....................................................................

Bushing ..........................................................................................................

2 2 2 6

Shaft (Lower Cylinder Pivot) ...............................................................................

1

Shaft (Rocker Arm Pivot) ....................................................................................

Shaft (Pull Rod Pivot) .........................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Yoke (Standard) ..................................................................................................

Yoke (Link Assembly) (Galvanized) ....................................................................

Bushing ..........................................................................................................

Link , Rear Assembly (Standard) ........................................................................

Link , Rear Assembly (Galvanized) ....................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Axle Shaft ...........................................................................................................

Roller Assembly (Pallet Exit) ..............................................................................

2 2 2 4 1 1 2 1 1 2 4 2 2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-3

UNIT CODE A257 NORTH AMERICA

06/2014

LIFT LINKAGE ITEM 33 33 34 35 36 36 37 38 39

4-4

PART NO.

DESCRIPTION

QTY

4608637 2037110 13957 4608633 4613134 4616337 4613137 4612496 4608628 4608625

Roller (Pallet Exit) ...........................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

1 2 26

Shaft , Yoke Pivot ...............................................................................................

Shaft (Link Pivot Weldment) (9 in. Forks) ...........................................................

Shaft (Link Pivot Weldment (10 in. Forks)) .........................................................

Retaining Ring ....................................................................................................

Tube (Spacer) .....................................................................................................

Seal (Felt) ...........................................................................................................

2 2 1 4 2 4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE A257 NORTH AMERICA

06/2014

CASTER ASSEMBLY (FIGURE 4-2) SPRING LOADED

4-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

CASTER ASSEMBLY SPRING LOADED ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33

PART NO.

DESCRIPTION

2088888 2091425 2091426 .....

2091427 2046889 2045969 2045970 .....

2045971 2045972 2045973 2045975 2045976 2045977 2045978 2045979 2045982 2045983 2045984 2045985 2045986 2046761 2091428 2045989 2045990 2046762 2079952 2045976 2045991 2045992 2045993 292515 292682 2039377 2106377

Caster Assembly (Spring Loaded) ......................................................................

Fork Assembly, Swivel ...................................................................................

Swivel Fork (Fork w/o Lower Wheel) .........................................................

Top Plate ...............................................................................................

Fork ........................................................................................................

Bearing Pin ............................................................................................

Ball .........................................................................................................

O-Ring ...................................................................................................

Cap ........................................................................................................

Fork (Lower) ...............................................................................................

Capscrew ...................................................................................................

Tube Assy ..................................................................................................

Bushing ......................................................................................................

Locknut .......................................................................................................

Axle Shaft (20 x 90) ....................................................................................

Axle Shaft (20 x 115) ..................................................................................

Clip .............................................................................................................

Spring .........................................................................................................

Tube Assy ..................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Wheel Assembly .............................................................................................

Wheel .........................................................................................................

Bearing .......................................................................................................

Tube ...........................................................................................................

Axle Shaft Assembly ......................................................................................

Tube ...........................................................................................................

Locknut .......................................................................................................

Tube ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 18 1 1 1 1 1 2 1 1 1 4 2 2 2 2 2 1 1 2 1 1 1 1 2 1 1 8 8 20 8

4-7

UNIT CODE A257 NORTH AMERICA

06/2014

CASTER ASSEMBLY (FIGURE 4-3) HEAVY DUTY

4-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

CASTER ASSEMBLY HEAVY DUTY KEY: A: Caster Assembly, Complete - With Standard Bearing Kit B: Caster Assembly - Heavy Duty Sealed Bearing Kit Only ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 27 28 29

PART NO.

DESCRIPTION

QTY A B

4610101 4613261 4613493 4613469 4613479 4613468 4613480 4613477 4613482 4613481 4613492 4613463 4613465 4613464 4613467 4613462 4613461 4613491 4613485 4613486 4613479 4613488 4613483 4613484 4613489 4613487 4613490 4613509 4613510 4613460 4613511 4613458 4613459

Caster Assembly ........................................................................................

Caster Assembly ........................................................................................

Kit (Swivel) .............................................................................................

Cover (King Pin) ................................................................................

Fitting (Grease) .................................................................................

Plate (Mounting) ................................................................................

Screw (Set) ........................................................................................

Ball Bearing (10 mm) .........................................................................

O-Ring ...............................................................................................

O-Ring ...............................................................................................

Kit-Housing ............................................................................................

Capscrew ..........................................................................................

Screw (Set) ........................................................................................

Screw (Set) ........................................................................................

Boot (Dust) ........................................................................................

Housing .............................................................................................

Spring ................................................................................................

Kit-Plate .................................................................................................

Bolt (Full Shoulder) ............................................................................

Washer ..............................................................................................

Fitting (Grease) .................................................................................

Bolt (Axle) ..........................................................................................

Side Plate ..........................................................................................

Plate ..................................................................................................

Nut .....................................................................................................

Nut .....................................................................................................

Kit Load Wheel ......................................................................................

Kit-Load Wheel ......................................................................................

Wheel Assy .......................................................................................

Bearing ..............................................................................................

Bearing ..............................................................................................

Washer ..............................................................................................

Guard ................................................................................................

1 ..

1 1 1 1 1 19 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 2 1 ..

1 2 ..

2 2

©2014 HYSTER COMPANY

See Service Manual for service procedures.

..

1 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 1 ..

2 2 2

4-9

UNIT CODE A257 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-4) TWO BEARING

KEY: A: Left Side B: Right Side ITEM 1 1 2 3 4 5 5 6 7 7

PART NO. a 2039298 b 4616702 124629 2042262 2037487 a 2039868 b 4616705 2305246 a 2007882 b 13957

QTY A B

DESCRIPTION Load Wheel ................................................................................................

Load Wheel ................................................................................................

Bearing .......................................................................................................

Shield .........................................................................................................

Washer .......................................................................................................

Axle Shaft ...................................................................................................

Axle Shaft ...................................................................................................

Pin ..............................................................................................................

Grease Fitting .............................................................................................

Grease Fitting .............................................................................................

1 1 2 2 2 1 1 1 1 1

1 1 2 2 2 1 1 1 1 1

FOOTNOTES: a

→ S/N A262N01565J

4-10

b

S/N A262N01566J →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-5) FOUR BEARING

ITEM 1 1 2 3 4 5 6 6 7 8 9 9

PART NO. a 2039299 b 4616703 43205 124629 2042262 2037487 a 2039868 b 4616705 2305246 2050730 a 2007882 b 13957

DESCRIPTION

QTY

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Spacer ................................................................................................................

Grease Fitting .....................................................................................................

Grease Fitting .....................................................................................................

2 2 4 4 4 4 2 2 2 4 2 2

FOOTNOTES: a

→ S/N A262N01565J

©2014 HYSTER COMPANY

b

S/N A262N01566J →

See Service Manual for service procedures.

4-11

UNIT CODE A257 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-6) TWO BEARING SEALED

KEY: A: Left Side B: Right Side ITEM 1 1 2 3 4 5 5 6

PART NO. a 2039298 4616702 b 2075424 4018912 2103793 a 2075425 b 4616704 2305246

QTY A B

DESCRIPTION Load Wheel ................................................................................................

Load Wheel ................................................................................................

Ball Bearing (Sealed) .................................................................................

Seal ............................................................................................................

Spacer ........................................................................................................

Axle Shaft ...................................................................................................

Axle Shaft ...................................................................................................

Pin ..............................................................................................................

1 1 2 2 2 1 1 1

1 1 2 2 2 1 1 1

FOOTNOTES: a

→ S/N A292N01565J

4-12

b

S/N A262N01566J →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-7) FOUR BEARING SEALED

KEY: A: Left Side B: Right Side ITEM 1 1 2 3 4 5 5 6 7

PART NO. a 2039299 b 4616703 2075424 4018912 2103793 a 2075425 b 4616704 2305246 2050730

QTY A B

DESCRIPTION Load Wheel ................................................................................................

Load Wheel ................................................................................................

Ball Bearing (Sealed) .................................................................................

Seal ............................................................................................................

Spacer ........................................................................................................

Axle Shaft ...................................................................................................

Axle Shaft ...................................................................................................

Pin ..............................................................................................................

Spacer ........................................................................................................

1 1 4 2 2 1 1 1 2

1 1 4 2 2 1 1 1 2

FOOTNOTES: a

→ S/N A262N01565J

©2014 HYSTER COMPANY

b

S/N A262N01566J →

See Service Manual for service procedures.

4-13

UNIT CODE A257 NORTH AMERICA

06/2014

DUAL LOAD WHEEL (FIGURE 4-8) STANDARD

KEY: A: Left Side B: Right Side ITEM 1 2 3 4 5 6 7 8

4-14

QTY A B

PART NO.

DESCRIPTION

2039300 124629 2037487 2042262 2013150 2061914 2305246 2007882

Load Wheel ................................................................................................

Bearing .......................................................................................................

Washer .......................................................................................................

Shield .........................................................................................................

Spacer ........................................................................................................

Axle Shaft ...................................................................................................

Pin ..............................................................................................................

Grease Fitting .............................................................................................

See Service Manual for service procedures.

2 4 2 4 1 1 1 1

2 4 2 4 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

DUAL LOAD WHEEL (FIGURE 4-9) SEALED BEARINGS

KEY: A: Left Side B: Right Side ITEM 1 2 3 4 5 6 7

QTY A B

PART NO.

DESCRIPTION

2039300 2075424 2103794 4018912 2103792 2075425 2305246

Load Wheel ................................................................................................

Ball Bearing (Sealed) .................................................................................

Spacer ........................................................................................................

Seal ............................................................................................................

Spacer ........................................................................................................

Axle Shaft ...................................................................................................

Pin ..............................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2 4 2 4 1 1 1

2 4 2 4 1 1 1

4-15

UNIT CODE A257 NORTH AMERICA

06/2014

NOTES

4-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

5

HYDRAULIC SYSTEM

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC ASSEMBLY ...............................................................................................................................

HYDRAULIC POWER UNIT ............................................................................................................................

ALTERNATE PART .....................................................................................................................................

LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-2 5-4 5-6 5-8

©2014 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC ASSEMBLY (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 16

PART NO.

DESCRIPTION

136985 296381 176640 296380 2076000 239503 296003 296379 2071868 4042822 2044152 2077870 2077161 2070336 4604802 2309185 16556 16481

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Bracket , Pump Mounting ...................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Pump and Motor (24V) (FFigure 5-2)................................................................

Pump And Motor (24V) (Alternate Part) (FFigure 5-3)......................................

Adapter ...............................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Tube ....................................................................................................................

Cylinder Assy (FFigure 5-4)...............................................................................

Fitting (Elbow) .....................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-3

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT ITEM 1 2 3 4 5 5 6 7 8 9 9 10 11 12 12 13 13 13 14 15

PART NO. 2071868 1584211 .....

1512373 1512372 1584218 ..... .....

388712 1584233 1584212 1584485 a 1584486 1529856 a 1512370 1584220 1584219 1673570 1584235 1474799 1506132 1584237 a 1506133 1584234 1474797 a 1584489

DESCRIPTION

QTY

Pump and Motor (24V) .......................................................................................

Motor ..............................................................................................................

Nut ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Tank ...............................................................................................................

Filler Neck ..................................................................................................

O-Ring ........................................................................................................

Breather (Filter Plug) ..................................................................................

Clamp Assembly (Includes Hardware) .......................................................

Pump (Support Flange) ..................................................................................

Power Pack (Without Motor) (Pump) ..............................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Disk (Flow Restrictor 0 = 1.5) .........................................................................

1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT (FIGURE 5-3) ALTERNATE PART

5-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT ALTERNATE PART ITEM 1 1 1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 14 15

PART NO.

DESCRIPTION

4042822 1584211 1512373 1512372 .....

1584218 4035757 1584233 .....

1584219 1673570 1584235 1584236 1506132 1584237 1506133 1529856 1512370 1584220 1584234 1474797 1584212 1584486 4046712

Pump And Motor (24V) .......................................................................................

Motor ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Nut ..............................................................................................................

Tank ...............................................................................................................

Plug (Filter) .................................................................................................

Clamp Assembly (Includes Hardware) .......................................................

O-Ring ........................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

1 1 1 1 1 1 1 1 1 1 2 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Pump ..............................................................................................................

Kit-Seal .......................................................................................................

Restrictor , Flow .............................................................................................

1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-7

UNIT CODE A257 NORTH AMERICA

06/2014

LIFT CYLINDER ASSEMBLY (FIGURE 5-4)

ITEM 1 2 3 4 5 6 7 8 9 10

5-8

PART NO.

DESCRIPTION

QTY

4604802 2038054 2302899 2307089 2044379 39374 4604801 1381094 1383061 2302674 2040201

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Locknut ...........................................................................................................

Piston .............................................................................................................

Piston Seal .....................................................................................................

O-Ring ............................................................................................................

Piston Rod ......................................................................................................

Rod Seal .........................................................................................................

Rod Wiper ......................................................................................................

Gland ..............................................................................................................

Bushing ..........................................................................................................

1 1 1 1 1 1 1 1 1 1 2

2310747

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

6

OPTIONS

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

ADVANCED COAST CONTROL .....................................................................................................................

ADVANCED COAST CONTROL VALVE ASSEMBLY ....................................................................................

BACK-UP ALARM ...........................................................................................................................................

BATTERY ROLLER ASSEMBLY ....................................................................................................................

COAST CONTROL MANUAL STEERING ..................................................................................................................................

POWER ASSIST STEERING ......................................................................................................................

CONVENIENCE TRAY ....................................................................................................................................

ENTRY ROLLER .............................................................................................................................................

FORK TIP SKID ...............................................................................................................................................

FORK WELDMENTS AND PULL ROD OPTIONS A257 ............................................................................................................................................................

A262 ............................................................................................................................................................

LOAD BACKREST ..........................................................................................................................................

BOLT-ON ....................................................................................................................................................

RF TERMINAL .................................................................................................................................................

STROBE LIGHT POLE MOUNTED ........................................................................................................................................

POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-16 6-18 6-8 6-20 6-12 6-14 6-10 6-34 6-36 6-26 6-30 6-22 6-24 6-2 6-4 6-6

6-1

UNIT CODE A257 NORTH AMERICA

06/2014

RF TERMINAL (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

RF TERMINAL ITEM 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6

PART NO.

DESCRIPTION

2305629 2087507 1369410 2303345 1369424 2311669 927286 178195 53123 178191 178190 178192 2102929 2037552 320154 292678 302024 309666

Terminal Block ....................................................................................................

1 Wire Harness (RF Terminal) ...............................................................................

1 Terminal (Ring) ...............................................................................................

3 Terminal (Ring) ...............................................................................................

3 Terminal .........................................................................................................

1 Wire ................................................................................................................ AR Strap Clamp ...................................................................................................

4 Fuse Holder (Body) ........................................................................................

1 Fuse (5 Amp) ..................................................................................................

1 Fuse Cap (Cap-Lock) .....................................................................................

1 Spring (Fuse) ..................................................................................................

1 Contact ...........................................................................................................

2 Terminal .........................................................................................................

1 Terminal .........................................................................................................

1 Washer ...............................................................................................................

2 Lockwasher .........................................................................................................

2 Screw ..................................................................................................................

2 Plug .....................................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-3

UNIT CODE A257 NORTH AMERICA

06/2014

STROBE LIGHT (FIGURE 6-2) POLE MOUNTED

6-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

STROBE LIGHT POLE MOUNTED ITEM 1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 11 12 13 14

PART NO. 1384659 320160 1460477 2094715 136749 320155 296360 239503 2035661 2094708 2050555 1520506 2308118 1305672 2047820 296154 320155 296358 2056600 a 2094716

DESCRIPTION

QTY

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Pole Shoe ...........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Guard ..................................................................................................................

Strobe Light (Assembly) .....................................................................................

Strobe Light ....................................................................................................

Bulb ............................................................................................................

Connector .......................................................................................................

Pin ..................................................................................................................

Wire Seal ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Wire Harness (Strobe Light Jumper) ..................................................................

2 2 2 1 2 4 2 2 1 1 1 1 1 2 1 2 4 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE A257 NORTH AMERICA

06/2014

STROBE LIGHT (FIGURE 6-3) POLE MOUNTED — ALTERNATE CONFIGURATION

6-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

STROBE LIGHT POLE MOUNTED – ALTERNATE CONFIGURATION ITEM 1 2 3 4 5 6 7 8 8 8 8 8 8 9 10

PART NO. 136985 320159 1460477 4042835 1301727 2097947 1565407 1654011 1652290 1330419 1330424 1330434 2034482 1302024 1586759 a 2094716 a 2098247

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Mounting Weldment ............................................................................................

1 Clamp .................................................................................................................

1 Pad .....................................................................................................................

1 Nut ......................................................................................................................

2 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Guard (Strobe Light) ...........................................................................................

1 Capscrew ............................................................................................................

2 Wire Harness (Strobe Light Jumper) ..................................................................

1 Wire Harness (Strobe Light Jumper) (Alternate Part) .........................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE A257 NORTH AMERICA

06/2014

BACK-UP ALARM (FIGURE 6-4)

6-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

BACK-UP ALARM ITEM 1 2 3 4 5 6 6 6 6 6 6 6 6 6

PART NO. 2064929 18465 15127 15154 15054 2094580 1490242 1490243 1330438 2035276 1462762 1306270 1568851 373301 a 2090082

DESCRIPTION

QTY

Back-Up Alarm (82-102 dbA) ..............................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

4 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

2 Wire Harness (Audible Alarm) ............................................................................

1 Connector (2 Way) .........................................................................................

1 Connector .......................................................................................................

1 Terminal (Socket) ...........................................................................................

2 Connector (Socket Female) ...........................................................................

1 E-Ring ............................................................................................................

1 Terminal .........................................................................................................

1 Cable .............................................................................................................. AR Strap Clamp ...................................................................................................

4 Heat Shrink ......................................................................................................... AR

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE A257 NORTH AMERICA

06/2014

CONVENIENCE TRAY (FIGURE 6-5)

6-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

CONVENIENCE TRAY KEY: A: Hang On Pivoting LBR B: Without LBR C: Bolt On LBR ITEM 1 2 3 3 3 4 5 6 7 8 9 9 10 11 11 12 12 12 13

PART NO.

DESCRIPTION

2044923 2043148 4609770 4609768 139289 4609772 1364272 320160 316826 4609732 183782 162572 4609771 4611463 1581557 4609769 4609767 139289 296173

Strap ..................................................................................................

Tray , Convenience ...........................................................................

Bracket Wldmt (RH) ..........................................................................

Bracket ..........................................................................................

Nut .................................................................................................

Bracket (RH) ......................................................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Nut .....................................................................................................

Tray (Brace) ......................................................................................

Shoulder Screw .................................................................................

Capscrew ..........................................................................................

Bracket (LH) ......................................................................................

Washer (Black Nylon) ........................................................................

Washer ..............................................................................................

Bracket Wldmt (LH) ...........................................................................

Bracket (Left Hand) .......................................................................

Nut .................................................................................................

Capscrew ..........................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 2 1 4 8 8 1 4 ..

1 4 ..

1 1 2 4

QTY B 1 1 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

C 1 1 1 1 2 1 4 8 8 1 ..

4 1 ..

4 1 1 2 4

6-11

UNIT CODE A257 NORTH AMERICA

06/2014

COAST CONTROL (FIGURE 6-6) MANUAL STEERING

ITEM 1 2 3 4 5 5 6 7 8 9 10 10 11 12

PART NO. 2051973 1378550 2041842 2051861 2033691 15227 2051972 2097658 2043197 2043200 1491659 1489472 .....

1498102 a 2046453 a 2094470

DESCRIPTION

QTY

Bracket ................................................................................................................

Capscrew ............................................................................................................

Stop (Side Glide) ................................................................................................

Shaft ...................................................................................................................

Pin .......................................................................................................................

Cotter Pin (Alternate Part) ..................................................................................

Cover (With Pem Nuts) .......................................................................................

Microswitch .........................................................................................................

Screw ..................................................................................................................

Label (Coast Control) ..........................................................................................

Kit-Switch (Side Glide) ........................................................................................

Actuator (Side Glide) ......................................................................................

Spring (Side Glide) .........................................................................................

Microswitch (On-Off) (Side Glide) ..................................................................

Wire Harness (Side Glide Switch) ..................................................................

Wire Harness (Coast Control) (Coast Control) ...................................................

1 3 1 1 1 1 1 1 2 1 1 2 2 2 1 1

FOOTNOTES: a

Not Illustrated

6-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-13

UNIT CODE A257 NORTH AMERICA

06/2014

COAST CONTROL (FIGURE 6-7) POWER ASSIST STEERING

6-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

COAST CONTROL POWER ASSIST STEERING ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. 2033691 15227 2051861 2041842 169874 15127 18470 2094195 302151 2094337 2094194 4600215 292500 296359 320156 2043197 a 2094470 a 2033695 a 2302852 a 2035276 a 1462762

DESCRIPTION

QTY

Pin .......................................................................................................................

Cotter Pin (Alternate Part) ..................................................................................

Shaft ...................................................................................................................

Stop ....................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Block ...................................................................................................................

Setscrew .............................................................................................................

Bracket ................................................................................................................

Cover (With Nuts) ...............................................................................................

Switch .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Wire Harness (Coast Control) .............................................................................

Connector .......................................................................................................

Pin ..................................................................................................................

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-15

UNIT CODE A257 NORTH AMERICA

06/2014

ADVANCED COAST CONTROL (FIGURE 6-8)

6-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

ADVANCED COAST CONTROL ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 4 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 4604825 4620797 4603763 4617453 4008597 2109983 2095379 2047727 2101731 1310142 1306271 2095073 2095074 4602268 2107589 1531001 296228 2109615 1531001 4006936 296159 287816 296379 2095681 2089200 2043858 4604088 15931 15052 2107591 296160 1476421 1307884 1514429 239503 296380 320157 4006937 a 2055619 a 1491659 1489472 2043556 1498102 2046453

DESCRIPTION

QTY

Control Unit Assembly (Standard and Freezer) ..................................................

Control Unit Assembly (Standard and Freezer) (Alternate Part) ........................

Control , Coast (Valve) (Standard and Freezer) (FFigure 6-9).....................

Valve (Coast Control) (Standard and Freezer) (Alternate Part) .....................

Coil (Alternate Part) ....................................................................................

Pin and Clip Assembly (Alternate Part) ......................................................

Wire Harness ..................................................................................................

Diode Assembly (3 Amp) ................................................................................

Diode ..........................................................................................................

Terminal Housing (Blue) ............................................................................

Terminal .....................................................................................................

Clevis ..............................................................................................................

Bearing .......................................................................................................

Tiller Handle (Power Assist) (Shown) .................................................................

Tiller Handle (Manual) (Not Shown) ...................................................................

Insert ..............................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Insert ..............................................................................................................

Cover (RH) (LH) ..................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Boot ....................................................................................................................

Mount ..................................................................................................................

Cover (Tiller Swivel) .......................................................................................

Bolt (Shoulder) ....................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Guard ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 6 2 1 2 1 6 2 2 1 1 1 1 1 1 1 2 2

Nut ......................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Cover (LH) (RH) ..................................................................................................

Button (On/Off Push Button, Tilt Function Select) ..............................................

Kit-Switch ............................................................................................................

Actuator ..........................................................................................................

Spring Assembly ............................................................................................

Microswitch (On-Off) ......................................................................................

Wire Harness ..................................................................................................

2 2 2 2 1 2 1 2 2 2 2

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE A257 NORTH AMERICA

06/2014

ADVANCED COAST CONTROL VALVE ASSEMBLY (FIGURE 6-9)

6-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

ADVANCED COAST CONTROL VALVE ASSEMBLY ITEM 1 1 2 2 3 3 3 4 4 5 5 5 6 6 6 6 7 8 9

PART NO.

DESCRIPTION

4603763 4604252 4604250 4601119 4604251 222442 204128 16481 4008600 16484 4008597 4601118 4604250 4601138 4601137 4601139 4601140 4008599 4601143 2109983

Control , Coast (Valve) .......................................................................................

Pressure Switch .............................................................................................

Kit-Seal .......................................................................................................

Check Valve ...................................................................................................

Kit-Seal .......................................................................................................

Fitting ..............................................................................................................

Plug ............................................................................................................

O-Ring ........................................................................................................

Plug ................................................................................................................

O-Ring (Not Shown) .......................................................................................

Coil .................................................................................................................

Solenoid Valve ...............................................................................................

Kit-Seal .......................................................................................................

Cylinder ..........................................................................................................

O-Ring (Not Shown) .......................................................................................

Capscrew (Cylinder Mounting) (Not Shown) ..................................................

Washer (Cylinder Mounting) (Not Shown) ......................................................

Tube ...............................................................................................................

Fitting ..............................................................................................................

Pin and Clip Assembly ...................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1

6-19

UNIT CODE A257 NORTH AMERICA

06/2014

BATTERY ROLLER ASSEMBLY (FIGURE 6-10)

6-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

BATTERY ROLLER ASSEMBLY KEY: A: Painted B: Galvanized ITEM 1 1 2 3 4 5 6 6 7 7 8 8 9 10

QTY A B

PART NO.

DESCRIPTION

2040462 2079768 264146 15135 16830 2303911 2040464 2079773 2102311 2102312 2040461 2044407 15920 376203

Battery Tray ................................................................................................

Battery Tray (Galvanized) ..........................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Roller ..........................................................................................................

Block ..........................................................................................................

Block (Galvanized) .....................................................................................

Spacer ........................................................................................................

Spacer (Galvanized) ..................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

2 2 2 4 2 ..

2 ..

2 ..

4 4

..

1 2 2 2 4 ..

2 ..

2 ..

2 4 4

6-21

UNIT CODE A257 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 6-11)

6-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

LOAD BACKREST KEY: A: 48 Inch Painted B: 60 Inch Painted C: 48 Inch Galvanized D: 60 Inch Galvanized ITEM 1 2 2 2 2 3 4 5 6 6 7 8

PART NO.

DESCRIPTION

313805 4012720 4012721 4012722 4012723 2091326 18745 2045665 4012716 4012717 2041735 302262

Nut ............................................................................................

Load Backrest , Painted (48 in.) ...............................................

Load Backrest , Painted (60 in.) ...............................................

Load Backrest , Galvanized (48 in.) ..........................................

Load Backrest , Galvanized (60 in.) ..........................................

Spacer ......................................................................................

Capscrew ..................................................................................

Plate ..........................................................................................

Latch .........................................................................................

Latch .........................................................................................

Handle ......................................................................................

Capscrew ..................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

4 1 .. .. ..

2 2 2 1 ..

2 4

QTY B C 4 ..

1 .. ..

2 2 2 1 ..

2 4

4 .. ..

1 ..

2 2 2 ..

1 2 4

D 4 .. .. ..

1 2 2 2 ..

1 2 4

6-23

UNIT CODE A257 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 6-12) BOLT-ON

ITEM 1 1 1 1 1 1 2 3 4 5

6-24

PART NO.

DESCRIPTION

QTY

4608878 4608879 4608880 4608872 4608873 4608876 4612131 376997 18744 2091326

Load Backrest , Painted (48 in.) .........................................................................

Load Backrest , Painted (60 in.) .........................................................................

Load Backrest , Painted (72 in.) .........................................................................

Load Backrest , Galvanized (48 in.) ....................................................................

Load Backrest , Galvanized (60 in.) ....................................................................

Load Backrest , Galvanized (72 in.) ....................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 4 4 2 2

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-25

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS (FIGURE 6-13) A257

6-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS A257 KEY: A: 9.13 Inch Standard B: 10.0 Inch Standard C: 9.13 Inch Battery Roller D: 10.0 Inch Battery Roller ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NO. 4011942 4051954 4011943 4051955 4011944 4051956 4011945 4011946 4051958 4011947 4011948 4011949 4011950 4011951 4051960 4011952 4051961 4011953 4051962 4011954 4011955 4051964 4011956 4011957 4011958 4011959 4610351 4610352 4610353 4628283 4610354 4628284 4610355 4608850 4608851 4608852 4608853 4610356 4610357 4610358 4628288 4610359 4610360

©2014 HYSTER COMPANY

DESCRIPTION

A

QTY B C

D

Fork Frame (36 in.) ...................................................................

1

..

..

..

Fork Frame (42 in.) ...................................................................

1

..

..

..

Fork Frame (48 in.) ...................................................................

Fork Frame 54 in. .....................................................................

1 1

.. ..

.. ..

.. ..

Fork Frame (60 in.) ...................................................................

Fork Frame (84 in.) ...................................................................

Fork Frame (93 in.) ...................................................................

Fork Frame (96 in.) ...................................................................

Fork Frame (144 in.) .................................................................

1 .. .. .. ..

..

1 1 1 1

.. .. .. .. ..

.. .. .. .. ..

Fork Frame (36 in.) ...................................................................

..

..

1

..

Fork Frame (42 in.) ...................................................................

..

..

1

..

Fork Frame (48 in.) ...................................................................

Fork Frame 54 in. .....................................................................

.. ..

.. ..

1 1

.. ..

Fork Frame (60 in.) ...................................................................

Fork Frame (84 in.) ...................................................................

Fork Frame (93 in.) ...................................................................

Fork Frame (96 in.) ...................................................................

Fork Frame (144 in.) .................................................................

Fork Frame (Galvanized) 36 in. ................................................

Fork Frame (Galvanized) 42 in. ................................................

.. .. .. .. ..

1 1

.. .. .. .. .. .. ..

1 .. .. .. .. .. ..

..

1 1 1 1 .. ..

Fork Frame (Galvanized) (48 in.) ..............................................

1

..

..

..

Fork Frame (Galvanized) (54 in.) ..............................................

Fork Frame (Galvanized) 60 in. ................................................

Fork Frame (Galvanized) (84 in.) ..............................................

Fork Frame (Galvanized) (93 in.) ..............................................

Fork Frame (Galvanized) (96 in.) ..............................................

Fork Frame (Galvanized) (144 in.) ............................................

Fork Frame (Galvanized) 36 in. ................................................

Fork Frame (Galvanized) 42 in. ................................................

1 1 .. .. .. .. .. ..

.. ..

1 1 1 1 .. ..

.. .. .. .. .. ..

1 1

.. .. .. .. .. .. .. ..

Fork Frame (Galvanized) (48 in.) ..............................................

Fork Frame (Galvanized) 54 in. ................................................

Fork Frame (Galvanized) 60 in. ................................................

.. .. ..

.. .. ..

1 1 1

.. .. ..

See Service Manual for service procedures.

6-27

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS A257 KEY: A: 9.13 Inch Standard B: 10.0 Inch Standard C: 9.13 Inch Battery Roller D: 10.0 Inch Battery Roller ITEM 1 1 1 1

2 2

6-28

PART NO.

DESCRIPTION

A

4608854 4608855 4608856 4608857 4604017 4604020 4604019 4604023 4604025 4604016 4604033 4608072 4608077 4609863 4608003

Fork Frame (Galvanized) (84 in.) ..............................................

Fork Frame (Galvanized) (93 in.) ..............................................

Fork Frame (Galvanized) (96 in.) ..............................................

Fork Frame (Galvanized) (144 in.) ............................................

Pull Rod 36 in. ..........................................................................

Pull Rod 42 in. ..........................................................................

Pull Rod 48 in. ..........................................................................

Pull Rod 54 in. ..........................................................................

Pull Rod 60 in. ..........................................................................

Pull Rod (84 in., 93 in, 96 in.) ...................................................

Pull Rod 144 in. ........................................................................

Pull Rod (Galvanized) (84 in., 93 in., 96 in.) .............................

Pull Rod (Galvanized) 144 in. ...................................................

Rod (Threaded) ........................................................................

Nut (Jam) ..................................................................................

See Service Manual for service procedures.

.. .. .. ..

2 2 2 2 2 .. .. .. ..

2 2

QTY B C .. .. .. .. .. .. .. .. ..

2 2 2 2 2 2

.. .. .. ..

2 2 2 2 2 .. .. .. ..

2 2

D 1 1 1 1 .. .. .. .. ..

2 2 2 2 2 2

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-29

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS (FIGURE 6-14) A262

6-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS A262 KEY: A: 9.13 Inch Standard B: 9.13 Inch Battery Roller C: 9.13 Inch Standard Galvanized D: 9.13 Inch Battery Roller, Galvanized E: Extended Tip ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NO. 4011942 4051954 4011943 4051955 4011944 4051956 4011945 4011946 4051958 4022696 4051959 4011951 4051960 4011952 4051961 4011953 4051962 4011954 4011955 4051964 4022697 4051965 4610351 4610352 4610353 4628283 4610354 4628284 4610355 4610356 4610357 4610358 4628288 4610359 4610360 4025164 4025165 4025166 4025167 4025168 4025169 4076433

©2014 HYSTER COMPANY

DESCRIPTION

A

B

Fork Frame (36 in.) ..........................................................

1

..

Fork Frame (42 in.) ..........................................................

1

Fork Frame (48 in.) ..........................................................

Fork Frame 54 in. .............................................................

QTY C

D

E

..

..

..

..

..

..

..

1 1

.. ..

.. ..

.. ..

.. ..

Fork Frame (60 in.) ..........................................................

1

..

..

..

..

Fork Frame (96 in.) ..........................................................

1

..

..

..

..

Fork Frame (36 in.) ..........................................................

..

1

..

..

..

Fork Frame (42 in.) ..........................................................

..

1

..

..

..

Fork Frame (48 in.) ..........................................................

Fork Frame 54 in. .............................................................

.. ..

1 1

.. ..

.. ..

.. ..

Fork Frame (60 in.) ..........................................................

..

1

..

..

..

Fork Frame (96 in.) ..........................................................

Fork Frame (Galvanized) 36 in. .......................................

Fork Frame (Galvanized) 42 in. .......................................

.. .. ..

1 .. ..

..

1 1

.. .. ..

.. .. ..

Fork Frame (Galvanized) (48 in.) .....................................

..

..

1

..

..

Fork Frame (Galvanized) (54 in.) .....................................

Fork Frame (Galvanized) 60 in. .......................................

Fork Frame (Galvanized) 36 in. .......................................

Fork Frame (Galvanized) 42 in. .......................................

.. .. .. ..

.. .. .. ..

1 1 .. ..

.. ..

1 1

.. .. .. ..

Fork Frame (Galvanized) (48 in.) .....................................

Fork Frame (Galvanized) 54 in. .......................................

Fork Frame (Galvanized) 60 in. .......................................

Fork Frame (84 in.) ..........................................................

Fork Frame (93 in.) ..........................................................

Fork Frame (96 in.) ..........................................................

Fork Frame (84 in.) (Battery Roller) .................................

Fork Frame (93 in.) (Battery Roller) .................................

Fork Frame (96 in.) (Battery Roller) .................................

Pull Rod (36 in.) ...............................................................

.. .. .. .. .. .. .. .. ..

2

.. .. .. .. .. .. .. .. ..

2

.. .. .. .. .. .. .. .. .. ..

1 1 1 .. .. .. .. .. .. ..

.. .. ..

1 1 1 1 1 1 ..

See Service Manual for service procedures.

6-31

UNIT CODE A257 NORTH AMERICA

06/2014

FORK WELDMENTS AND PULL ROD OPTIONS A262 KEY: A: 9.13 Inch Standard B: 9.13 Inch Battery Roller C: 9.13 Inch Standard Galvanized D: 9.13 Inch Battery Roller, Galvanized E: Extended Tip ITEM 2 2 2 2 2 2

6-32

PART NO.

DESCRIPTION

4078128 4076434 4078129 4076435 4078130 4076436 4078131 4076437 4078132 4076431 4604016 4609863 4608003

Pull Rod (36 in.) (Galvanized) ..........................................

Pull Rod (42 in.) ...............................................................

Pull Rod (42 in.) (Galvanized) ..........................................

Pull Rod (48 in.) ...............................................................

Pull Rod (48 in.) (Galvanized) ..........................................

Pull Rod (54 in.) ...............................................................

Pull Rod (54 in.) (Galvanized) ..........................................

Pull Rod (60 in.) ...............................................................

Pull Rod (60 in.) (Galvanized) ..........................................

Pull Rod (96 in.) ...............................................................

Pull Rod (84 in., 93 in, 96 in.) ...........................................

Rod (Threaded) ................................................................

Nut (Jam) .........................................................................

See Service Manual for service procedures.

A

B

..

2 ..

2 ..

2 ..

2 ..

2 ..

2 2

..

2 ..

2 ..

2 ..

2 ..

2 ..

2 2

QTY C 2 ..

2 ..

2 ..

2 ..

2 .. ..

2 2

D

E

2 ..

2 ..

2 ..

2 ..

2 .. ..

2 2

.. .. .. .. .. .. .. .. .. ..

2 2 2

©2014 HYSTER COMPANY

06/2014

UNIT CODE A257 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-33

UNIT CODE A257 NORTH AMERICA

06/2014

ENTRY ROLLER (FIGURE 6-15)

6-34

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

ENTRY ROLLER ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4616752 4612825 4612824 4615814 4610750 4610749 4610959 4615033 296011 4615088 320159

Roller ..................................................................................................................

Plate (LH Side) ...............................................................................................

Plate (RH Side) ..............................................................................................

Plate (Center) .................................................................................................

Wheel .............................................................................................................

Wheel .............................................................................................................

Shim ...............................................................................................................

Spacer ............................................................................................................

Capscrew .......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 1 4 2 12 2 2 8 8

6-35

UNIT CODE A257 NORTH AMERICA

06/2014

FORK TIP SKID (FIGURE 6-16)

ITEM 1 2

6-36

PART NO.

DESCRIPTION

QTY

4626639 4043638

Fork Bar ..............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 4

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

7

FIELD CONVERSION KITS

06/2014

UNIT CODE A257 NORTH AMERICA

SECTION 7 FIELD CONVERSION KITS DESCRIPTION

PAGE

HYDRAULIC FLOW RESTRICTOR KITS .......................................................................................................

PALLET ENTRY AND EXIT KITS ...................................................................................................................

TELEMETRY KITS ..........................................................................................................................................

7-2 7-2 7-2

©2014 HYSTER COMPANY

7-1

See Service Manual for service procedures.

UNIT CODE A257 NORTH AMERICA

06/2014

HYDRAULIC FLOW RESTRICTOR KITS DESCRIPTION

PART NUMBER

Kit -Hydraulic Flow Restrictor

4043166

Kit -Hydraulic Flow Restrictor

4043289

Kit -Hydraulic Flow Restrictor

4043290

PALLET ENTRY AND EXIT KITS DESCRIPTION

PART NUMBER

Kit -Pallet Entry Roller

4045797

Kit -Pallet Entry And Exit

4072963

TELEMETRY KITS DESCRIPTION

PART NUMBER

Telemetry Kit (FM1 W/GSM)

4063329

Telemetry Kit (FM1 With WiFi)

4063330

Telemetry Kit (Interlock)

4063334

Telemetry Kit (Hyster Checklist)

4063337

Telemetry Kit (W/ISO Prox Card Reader)

4063836

Telemetry Kit (HID Standard Prox Card Reader)

4063837

Telemetry Kit (W/IClass/MiFare Prox Card Reader)

4063838

7-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

8

NUMERICAL INDEX

UNIT CODE A257 NORTH AMERICA

06/2014

SECTION 8 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

12893 12929

3-13 1-7 1-9 1-13 1-31 1-33 3-21 4-4 4-10 4-11 6-17 2-3 6-9 1-7 1-9 2-3 2-6 6-9 6-15 1-7 1-9 6-21 2-3 2-6 6-9 1-7 1-9 1-36 1-37 1-36 1-37 3-17 3-19 6-12 6-15 6-21 6-17 2-6 4-3 5-3 6-19 6-19 4-3 5-3 6-21 3-5 2-3 6-9 6-15

18498 18557

3-21 1-7 1-9 1-37 6-24 6-23 2-6 5-8 4-11 6-3 2-21 3-21 3-21 4-10 4-11 4-14 3-21 3-21 1-38 2-5 3-2 3-13 3-13 3-21 3-19 1-28 3-22 6-5 3-19 4-3 5-3 6-7 2-3 3-17 6-11 6-11 1-11 1-13 3-21 1-13 3-21 3-21 2-11 2-15 2-3 6-11 6-15 3-22 4-3

13957 15052 15054 15057 15127

15129 15135 15154 15157 15158 15178 15201 15227 15920 15931 16378 16481 16484 16556 16830 16865 18465 18470

3 2 2 3 4 4 32 34 7 9 13 21 5 12 12 19 11 3 5 13 13 3 20 10 4 14 14 3 3 2 2 13 32 5 1 9 12 9 10 16 3 4 10 16 4 18 2 6

©2014 HYSTER COMPANY

18588 18744 18745 18865 39374 43205 53123 114312 124600 124607 124629 129563 136681 136687

136692 136718 136749 136985

137852 138573 139289 142117 142118 145639 148606 148615 162572 169874 176640

38 16 16 5 4 4 14 5 2 2 1 36 6 2 3 2 7 42 7 10 14 28 20 19 39 45 5 23 20 1 1 14 15 3 12 3 5 31 4 30 38 7 5 31 9 4 44 20

PART NO.

177599 178190 178191 178192 178195 183782 190809 195498 196927 204128 216877 220359 220625 221712 221721 222180 222442 227177 230886 239503

239906 254007 262798 264134 264146 264150 275493 275495 275496 275498 287750 287816 288835 292500 292501

See Service Manual for service procedures.

PAGE ITEM

5-3 3-2 6-3 6-3 6-3 6-3 6-11 1-38 1-38 2-3 1-5 6-19 3-19 3-21 1-38 3-14 1-36 1-37 4-3 2-9 6-19 2-6 1-39 1-31 1-33 3-19 3-21 5-3 6-5 6-17 1-7 1-9 2-3 2-3 1-11 6-21 1-38 2-12 2-11 2-16 2-16 2-11 1-9 1-11 6-17 1-38 6-15 1-13 2-6

3 4 2 2 2 2 9 1 1 9 11 3 16 15 3 38 4 4 28 3 3 8 4 10 10 30 43 6 8 18 15 15 2 2 9 2 4 19 2 23 25 10 21 11 7 1 12 14 1

PART NO.

292503 292510 292514 292515 292528 292529 292532 292671 292678 292680 292681 292682 292683 293612 293632 293691 293761 293795 293796 296001 296003 296004 296009 296010 296011 296027 296032 296154 296157 296159 296160 296162 296166

PAGE ITEM

3-13 3-13 1-7 1-11 1-13 4-7 3-21 3-19 2-3 3-21 3-25 1-35 3-19 6-3 1-13 1-38 3-2 1-13 1-31 1-33 1-5 3-19 4-7 3-19 3-21 2-3 3-19 1-7 1-11 3-7 3-5 2-7 2-5 4-3 5-3 1-9 1-35 1-28 6-35 1-28 3-19 6-5 3-21 6-17 3-21 6-17 1-38 3-21 1-7

29 16 21 9 12 31 35 12 23 12 5 26 4 15 6 3 19 11 11 8 20 32 15 14 13 24 6 19 18 4 2 9 7 7 1 2 40 9 41 24 11 3 6 10 15 5 8 1 8-1

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

296168

1-11 1-13 3-19 6-11 2-6 6-17 1-35 6-5 2-6 2-7 3-13 3-13 3-13 6-15 1-35 2-3 3-9 3-21 6-5 1-11 1-11 1-13 3-21 3-21 4-3 5-3 6-17 1-11 4-3 5-3 6-17 4-3 5-3 1-9 1-13 1-7 1-11 2-3 3-25 3-21 6-3 3-19 3-2 3-13 6-15 6-23 3-21 3-21 3-5 6-3 4-3 6-23

316826 316828

6-11 1-7 1-11 3-7 3-19 6-3 6-5 6-5 1-3 2-5 2-6 2-7 3-13 3-21 6-15 1-35 3-9 3-21 6-17 2-3 1-16 1-20 3-19 6-7 6-35 1-5 6-5 6-11 2-3 3-25 3-19 3-21 1-5 3-19 3-19 3-5 3-10 1-3 1-3 2-11 2-18 2-23 6-9 6-21 6-24 2-25 5-5 1-5 2-3 6-3 1-39 3-21

1194252 1195971 1301727 1302024 1305672 1306270

3-21 1-38 6-7 6-7 6-5 2-11 2-11 2-12 2-15 2-15 2-16 2-16 6-9 2-25 6-17 6-17 2-26 2-11 2-15 2-26 2-26 6-7 6-7 2-26 6-7 6-9 2-6 1-9 2-22 6-11 2-20 2-20 2-21 6-3 2-9 6-3 3-19 6-12 5-8 2-3 3-19 5-8 6-5 3-2 3-5 3-9 3-13 6-5 6-7 2-12 2-12 2-16

296173 296215 296228 296357 296358 296359

296360

296361 296377 296379

296380

296381 296424 296426 300937 302019 302024 302027 302047 302151 302262 302362 302365 302377 309666 310341 313805 8-2

15 18 29 13 3 3 6 13 17 4 15 26 32 13 3 12 3 41 7 8 12 11 17 19 8 8 8 16 19 4 19 19 2 11 23 18 20 24 18 5 25 2 31 8 8 24 25 17 6 27 1

320152 320154 320155 320156

320157

320158 320159

320160 320161 320162 325956 326306 326307 329069 335989 335991 373301

376203 376997 381413 388712 389688 806426 927286 1151079 1151722

7 17 21 7 27 3 6 12 8 8 2 3 27 4 14 4 4 40 20 11 42 46 22 2 11 8 2 6 22 13 13 12 10 9 12

1306271 1310142 1310143 1322393 1330409 1330414 1330419 1330424 1330433 1330434 1330438 1331362 1343502 1354237 1364272 1369409 1369410 1369424 1378550

1 2 3 7 5 6 10 3 2 7 1 31 2 3 33

1381094 1382664 1383061 1384659 1450356 1451166 1460477 1462762

See Service Manual for service procedures.

37 1 5 9 10 5 9 27 3 7 19 21 6 7 1 1 4 8 6 1 2 8 8 3 8 6 6 10 9 5 2 6 2 2 1 2 1 2 7 10 14 8 1 6 11 7 22 3 3 22 22 18

PART NO.

1463137 1463140

1463141

1463180 1463184 1463189 1463191 1463193 1463196 1466595 1466604 1466605 1466606 1466607 1466935 1467512 1473743 1474797 1474799 1475398 1476421 1479432 1479433

PAGE ITEM

2-25 2-26 6-9 6-15 2-17 2-11 2-11 2-11 2-12 2-15 2-15 2-15 2-16 2-16 2-21 3-17 2-12 2-15 2-16 2-18 2-18 2-21 2-22 2-23 2-23 2-11 2-15 2-16 2-12 2-15 2-11 2-15 2-16 2-12 2-15 3-7 3-7 3-7 3-7 3-7 3-7 1-5 1-3 5-5 5-7 5-5 1-9 3-17 6-17 1-23 1-27 1-15

6 6 6 1 11 12 14 25 8 9 11 17 20 6 18 20 16 19 5 6 5 8 8 9 12 8 17 20 16 12 8 17 20 16 5 20 21 12 9 4 13 3 15 13 13 5 16 16 2 2 18

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

1479434 1484377

1484557 1484558 1486566 1486731 1486732 1489472 1490242 1490243 1491659 1493458 1493462 1493464 1497280 1497282

1497284

1497285 1498102

1498262 1498264

PAGE ITEM

PART NO.

PAGE ITEM

1-19 1-23 1-27 1-15 1-19 2-12 2-15 2-16 2-18 2-21 2-21 2-23 2-18 2-21 2-23 2-18 2-21 2-23 3-13 3-25 3-25 6-12 6-17 6-9 6-9 6-12 6-17 2-11 2-18 2-23 2-18 2-23 1-15 1-24 1-28 1-15 1-19 1-24 1-28 1-16 1-20 1-23 1-27 1-15 1-19 3-7 3-7 3-25 6-12 6-17 1-5 1-5

1499660 1506133

3-7 5-5 5-7 3-13 2-11 2-15 2-12 2-15 1-9 1-20 5-5 5-7 5-5 5-7 5-5 5-7 1-3 6-17 1-24 6-5 2-16 2-22 3-13 3-9 5-5 5-7 2-12 2-16 2-12 2-16 3-2 6-17 6-17 3-7 2-17 2-17 2-12 2-16 2-11 2-15 1-15 1-20 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-16

18 15 15 19 19 25 8 19 6 5 6 9 5 5 8 5 5 8 25 5 6 10 6 6 10

1508031 1508206 1508211 1511859 1511865 1512370 1512372 1512373 1514429 1519014 1520506 1525567 1525584 1527877 1527881 1529856 1530960

4 6 9 6 9 10 35 35 11 11 36 36 36 36 28 28 2 2 14 17 10 12

©2014 HYSTER COMPANY

1 1

1530961 1531001 1531075 1531973 1531974 1532219 1532664 1533937 1534179 1534181 1534182 1534183 1534184 1534186

PART NO.

8 9 11 17 14 18 15 22 45 10 4 1 3 1 9 17 31 10 19 9 21 2 10 10 25 20 25 20 5 2 4 24 1 1 26 22 6 4 20 43 1 1 4 4 5 5 6 6 8 43

1534188 1534189 1534190 1534191

1534193 1534194 1534198 1534199 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

1-20 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-15 1-19 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27 1-23 1-27

1534220

1-23 1-27 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-23 1-27 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28

47 7 7 9 9 10 10 11 11 13 13 12 12 14 14 16 16 18 18 19 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

1534221 1534222

1534223

1534224

1534225

1534226

1534227

1534228

1534229

1534230

1534231

1534232

1534233

26 26 27 27 37 37 29 29 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 38 38 30 30 8-3

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1534234

1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28 1-16 1-20 1-24 1-28

1534247

1-16 1-20 1-24 1-28 1-24 1-28 1-16 1-20 1-24 1-28 1-23 1-27 1-23 1-27 1-23 1-23 1-27 1-23 1-27 1-23 1-27 1-15 1-19 1-15 1-15 1-15 1-15 1-15 1-19 1-15 1-15 1-15 1-19 1-15 1-19 1-15 1-15 1-19 1-16 1-20 1-16 1-20 1-15 1-20 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19

1534332

1-15 1-19 1-16 1-20 1-19 1-19 1-19 1-19 1-19 1-20 1-19 1-5 1-3 2-5 1-27 1-28 3-17 3-17 2-22 2-22 2-11 2-15 1-16 1-20 1-27 1-19 1-16 1-20 1-28 1-15 3-5 2-11 2-11 2-15 2-15 2-21 2-11 2-11 2-15 2-15 2-21 3-21 6-7 2-11 2-15 2-11 1-15 1-19 1-16 1-19 2-15 6-9

1578655 1581557 1581562

1-13 6-11 1-7 1-9 1-7 1-9 3-17 5-5 5-7 5-5 5-7 5-5 5-7 5-5 5-7 5-5 5-7 5-5 5-7 5-5 5-7 5-5 5-7 5-7 5-5 5-7 5-5 5-5 5-7 5-5 6-7 3-21 3-7 1-31 1-33 1-31 1-33 1-31 1-33 1-31 1-33 1-31 1-33 1-31 1-33 2-11 2-15 2-11 2-11 2-12 2-12 2-12

1534235

1534236

1534237

1534238

1534239

1534240

1534241

1534242

1534243

1534244

1534245

1534246

8-4

38 38 30 30 38 38 30 30 38 38 30 30 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33 41 41 33 33

1534248 1534249

1534277 1534278 1534286 1534287 1534290 1534291 1534296 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1534306 1534312 1534315 1534316 1534317 1534319 1534320 1534321 1534322

41 41 33 33 34 34 40 40 32 32 17 17 20 20 3 13 13 21 21 23 23 1 1 3 4 4 4 5 5 6 7 8 8 9 9 12 15 15 38 38 38 38 21 42 22 22 23 23 24 24 25 25

1534361 1534392 1534393 1534394 1534395 1534396 1534399 1534400 1534660 1536943 1540818 1540819 1541988 1541989 1541991 1541992 1547629 1554107 1554108 1554110 1554114 1554151 1560678 1561559

1561755

1564354 1565407 1566116 1566117 1566502 1566504 1567318 1568851

See Service Manual for service procedures.

26 26 35 35 3 4 4 4 6 44 12 5 10 7 8 37 18 18 8 8 15 13 34 34 19 20 39 39 31 17 3 11 14 9 11 6 11 14 9 11 6 26 7 6 4 6 16 16 44 21 2 6

1581851 1582442 1584211 1584212 1584218 1584219 1584220 1584233 1584234 1584235 1584236 1584237 1584485 1584486 1584489 1586759 1587888 1594131 1595707 1595710 1595711 1595712 1595713 1595714 1597773 1597839

9 11 20 20 19 19 17 1 1 9 14 5 3 12 7 11 11 8 5 14 12 13 9 9 13 9 9 14 10 38 25 2 2 3 3 7 7 5 5 8 8 9 9 6 4 15 17 18 21 23

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

1606386 1606770 1608758 1608759 1609611 1617536 1618331 1628666 1628667 1628668 1628672 1641530 1641531 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546

PAGE ITEM

PART NO.

PAGE ITEM

2-15 2-15 2-15 3-25 1-27 2-12 2-12 2-12 1-11 1-13 1-23 1-27 1-11 1-13 1-31 1-31 1-31 1-11 1-13 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-20 1-15 1-19 1-15 1-19 1-16 1-19 1-16 1-19 1-16 1-19

1641547

1-16 1-19 1-15 1-19 1-15 1-19 1-15 1-19 1-15 1-20 1-15 1-20 1-15 1-20 1-15 1-20 1-16 1-20 1-19 1-15 1-19 3-26 3-27 3-27 3-27 3-27 3-26 3-26 1-5 6-7 3-7 6-7 2-19 3-2 2-16 3-13 3-7 5-5 5-7 2-18 1-15 1-19 1-7 2-7 3-7 3-7 2-12 3-5 3-7 3-5 3-7 3-5

13 14 15 11 3 21 23 24 14 17 25 25 17 20 2 3 5 17 20 27 27 28 28 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50 31 31 31 31 32 32 32 32 32 32

©2014 HYSTER COMPANY

1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641601 1641602 1641603 1641614 1641620 1641923 1641924 1641925 1641926 1641927 1646818 1652290 1652960 1654011 1655179 1655195 1660750 1660875 1673570 1691787 1699235 1701703 1704795 1705264 1706800 1708184 1709806 1709807 2007882

32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 7 14 10 2 5 6 4 3 4 5

PART NO.

2013150 2021593 2033589 2033691 2033694 2033695

2034403 2034482 2034556 2034890

8 27 8 2035276 24 34 24 12 8 4 29 29 10 5 2 2 24 9 28 10 28 5

2035661 2037110 2037487 2037544 2037552 2037928 2038054 2038719 2039298

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-19 4-10 4-11 4-14 4-14 1-7 1-38 3-19 6-12 6-15 2-11 2-15 2-17 2-17 2-17 2-17 2-19 2-19 2-23 3-17 6-15 1-5 6-7 1-36 2-9 2-18 2-19 2-20 2-21 2-23 2-23 2-24 3-25 2-11 2-15 2-25 2-26 6-9 6-15 6-5 4-4 4-10 4-11 4-14 2-18 2-23 6-3 1-9 5-8 1-9 4-10 4-12

2039299

4-11 4-13 4-14 4-15 1-9 1-13 4-7 3-5 3-9 4-10 4-11 3-19 5-8 6-21 6-21 6-21 1-9 1-3 1-9 3-19 3-19 6-23 2-23 2-23 6-12 6-15 4-10 4-11 4-14 2-3 3-19 3-25 6-11 6-12 6-15 6-12 6-17 3-7 3-2 3-19 6-17 4-3 5-3 5-8 6-21 1-5 6-11 1-9 1-23 3-19 6-23 1-9

7 7 9 8 5 11 2 32 5 1 8 6 2 3 4 5 1 3 4 18 8 8 1 5 1 2 1 4 2 10 11 11 1 1 5 5 6 9 33 4 5 3 2 1 2 9 1 8 1 1

2039300 2039316 2039377 2039858 2039868 2039895 2040201 2040461 2040462 2040464 2040499 2040664 2040753 2040844 2040846 2041735 2041744 2041842 2042262 2042675 2042863 2042873 2043148 2043197 2043200 2043556 2043557 2043858 2044152 2044379 2044407 2044484 2044923 2045188 2045230 2045665 2045959

1 1 1 1 17 24 33 14 6 5 6 33 10 8 1 6 7 5 7 21 18 7 3 4 3 3 3 4 4 4 17 3 2 8 15 9 23 2 10 6 10 4 8 10 1 6 21 5 4 8-5

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2045960 2045969 2045970 2045971 2045972 2045973 2045975 2045976

1-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 3-7 6-12 6-17 1-7 4-7 4-7 3-19 3-19 4-7 6-17 2-25 2-25 6-5 2-20 2-21 2-9 2-19 2-19 2-19 2-21 3-17 3-25 2-11 2-15 2-22 2-11 2-15 2-21 6-5 4-11

2045977 2045978 2045979 2045982 2045983 2045984 2045985 2045986 2045989 2045990 2045991 2045992 2045993 2046453 2046757 2046761 2046762 2046784 2046785 2046889 2047727 2047819 2047820 2048593 2048832

2048833 2048834 2048835 2050555 2050730 8-6

4 5 6 8 9 10 11 12 27 13 14 15 16 17 18 19 20 23 24 28 29 30 13 10 21 25 18 8 4 1 3 4 10 4 7 6 1 2 3 4 18 11 13 10 7 16 12 2 10 8

PART NO.

2050774 2051861 2051870 2051972 2051973 2053093 2054071 2054558 2054784 2055619 2056243 2056600 2058204 2058399 2058418 2059504 2059505 2059695 2060281 2060555

2061914 2062561 2063814 2064554 2064929 2069768 2070336 2070448 2071868 2072196 2074725 2075424

PAGE ITEM

4-13 1-5 6-12 6-15 2-3 6-12 6-12 3-13 2-21 2-6 3-19 3-7 6-17 2-11 2-15 6-5 3-2 1-7 2-11 2-15 2-20 3-7 3-7 3-5 2-3 3-5 2-11 2-12 2-12 2-12 2-12 2-12 2-15 4-14 3-5 2-23 1-11 6-9 1-7 1-15 4-3 5-3 3-19 4-3 5-3 5-5 1-9 1-13 1-27 1-9 1-33 4-12

7 10 4 2 3 6 1 8 3 13

1 1 14 5 8 13 10 3 2 19 7 25 18 15 17 18 21 23 24 13 6 16 3 1 7 1 13 6 3 9 6 13

PART NO.

2075425 2076000 2077161 2077870 2078366 2079291 2079768 2079773 2079891 2079952 2080657 2083927 2084746 2084747 2084858 2084859 2084860 2085102 2085112 2085113 2085166 2085486 2085488 2085498 2085499 2085581 2085582 2085798 2085872 2085873 2085932 2085933 2085934 2085935 2085960 2086099 2086255

18 1 2 See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-13 4-15 4-12 4-13 4-15 4-3 5-3 4-3 5-3 4-3 5-3 3-25 3-25 6-21 6-21 2-6 4-7 1-37 2-3 1-7 1-31 1-7 3-27 2-3 2-3 2-3 3-21 1-38 2-3 1-9 3-26 1-13 1-38 2-3 2-3 3-21 3-21 1-11 1-13 2-3 2-3 2-5 2-5 2-5 2-5 2-20 3-2 1-3 2-3 2-3 2-3 2-3

2086329

2-17 3-25 6-3 3-19 1-7 1-11 1-19 4-7 1-7 1-7 1-5 3-19 6-17 2-3 2-3 6-9 1-11 1-11 1-13 1-28 3-5 2-5 6-23 6-24 4-7 4-7 4-7 4-7 2-9 2-5 2-5 2-5 2-5 2-5 3-27 2-6 2-5 2-6 2-6 2-6 2-6 6-15 6-15 6-15 6-12 6-15 6-9 6-5 6-5 2-25 6-5 6-7

2 2 5 5 6 9 5 4 12 5 11 2 12 1 6 5 26 1 31 5 1 3 9 30 29 5 1 16 3 10 1 15 7 21 1 17 20 32 31 6 6 6 6 8 6 7 9 15 16

2087507 2088646 2088827 2088888 2088988 2088989 2089109 2089114 2089200 2089887 2089888 2090082 2090392 2090591 2090671 2090893 2091326 2091425 2091426 2091427 2091428 2091534 2091535 2091587 2091588 2091589 2091590 2093339 2094089 2094151 2094187 2094188 2094189 2094190 2094194 2094195 2094337 2094470 2094580 2094708 2094715 2094716

2 28 7 10 8 10 4 11 10 26 27 6 13 16 38 6 3 5 1 1 3 22 1 2 3 4 7 15 5 16 7 4 12 10 7 9 6 10 4

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2094737 2094794 2095073 2095074 2095379 2095681 2097314 2097658 2097947 2098247

3-26 2-9 6-17 6-17 6-17 6-17 3-7 6-12 6-7 2-26 6-7 1-5 1-5 6-17 6-21 6-21 6-3 4-15 4-12 4-13 4-15 3-19 4-7 3-2 6-17 6-17 6-17 6-17 6-19 3-13 2-21 3-9 3-13 3-13 3-9 3-19 2-7 3-17 3-13 2-3 3-19 5-8 2-11 2-15 2-17 2-17 2-17 2-17 2-19 2-19 3-17 6-15

2302899 2303042 2303345 2303500

5-8 3-19 6-3 1-38 1-38 2-21 3-17 6-21 3-17 4-3 4-10 4-11 4-12 4-13 4-14 4-15 6-3 1-7 1-5 2-9 1-9 5-8 3-13 3-17 3-19 1-5 2-25 3-19 6-5 3-17 4-3 5-3 2-3 3-17 2-9 2-11 2-15 2-18 2-18 2-19 2-20 2-20 2-20 2-20 2-20 2-21 2-21 2-21 2-22 2-23 2-23 2-24

2099551 2099552 2101731 2102311 2102312 2102929 2103792 2103793 2103794 2103916 2106377 2107589 2107591 2109615 2109983 2110569 2110705 2110721 2110771 2110926 2111019 2111285 2111526 2111682 2302569 2302674 2302852

6 4 1 1 1 9 26 7 6 7 7 1 7 7 2 5 4 4 3 18 33 5 2 14 4 1 9 17 11 6 6 10 6 1 19 24 17 31 9 16 12 2 3 4 5 1 3 18

©2014 HYSTER COMPANY

2303758 2303776 2303911 2303979 2305246

2305629 2305649 2305689 2305754 2306688 2307089 2307134 2307321 2307400 2307413 2307654 2308118 2309094 2309185 2309196 2309504 2309579

2 4 2 1 1 3 9 5 14 31 6 7 6 6 7 7 1 9 9 2 9 3 36 10 3 2 1 5 10 20 2 15 28 8 7 13 10 1 2 2 1 2 3 4 6 2 3 4 7 1 2 10

PART NO.

2309812 2310216 2310747 2311041 2311072 2311669 2787341 2787345 2791987 2794234 2795594 2797985 4006280 4006284 4006315 4006316 4006936 4006937 4008597 4008599 4008600 4009088 4009390 4009395 4009809 4011945 4011947 4011948 4011949 4011950 4011954 4011956

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-24 3-25 2-11 2-15 3-17 5-8 3-5 3-13 6-3 1-31 1-33 1-31 1-33 3-5 1-11 1-13 3-22 2-12 1-11 1-13 3-9 3-9 2-23 3-2 3-9 2-18 3-2 3-9 3-10 6-17 3-10 6-17 6-17 6-19 6-19 6-19 3-5 3-2 3-5 3-2 3-2 3-5 3-9 6-27 6-31 6-27 6-27 6-27 6-27 6-27 6-31 6-27

4011957 4011958 4011959 4011997 4012716 4012717 4012720 4012721 4012722 4012723 4015768 4018912

6-27 6-27 6-27 3-7 6-23 6-23 6-23 6-23 6-23 6-23 4-3 4-12 4-13 4-15 4-3 1-31 1-33 3-21 1-13 6-31 6-31 6-31 6-31 6-31 6-31 1-7 3-25 3-2 3-7 1-5 5-7 3-7 3-21 3-7 3-7 3-7 3-7 3-7 3-25 3-25 3-25 3-26 4-3 5-3 5-7 6-7 1-39 6-36 1-11 1-13 5-7 2-3

11 11 16 12 7 19 6 2 6 6 12 12 15 18 21 46 21 5 8 5 5 9 11 9 11 5 21 1 5 7 4 13 5 8 5 7 8 1 1 1 1 1 1 1 1 1

4019940 4020677 4022931 4022933 4025164 4025165 4025166 4025167 4025168 4025169 4026850 4032012 4032048 4034189 4035757 4036440 4036867 4037948 4037949 4037950 4037954 4037955 4037957 4037958 4037959 4038762 4042822 4042835 4043638 4046576 4046712 4047541

1 1 1 16 6 6 2 2 2 2 16 3 3 4 12 23 22 1 1 1 1 1 1 8 1 6 4 17 27 11 6 10 17 3 7 8 9 3 3 9 4 5 2 17 20 15 2 8-7

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

4051954

6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-31 2-3 3-21 6-32 6-31 6-32 6-32 6-32 6-32 6-32 6-32 6-32 6-32 6-32 1-5 3-7 3-7 3-21 2-18 2-23 3-5 6-15 3-25 1-3 3-5 6-19 6-19 6-19 6-19 6-19 6-19 6-19 2-3 3-5 2-3

4051955 4051956 4051958 4051959 4051960 4051961 4051962 4051964 4051965 4053097 4064124 4076431 4076433 4076434 4076435 4076436 4076437 4078128 4078129 4078130 4078131 4078132 4085069 4087587 4600086 4600211 4600212 4600213 4600215 4600216 4600232 4601118 4601119 4601137 4601138 4601139 4601140 4601143 4601781 4601876 4602037 8-8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 26 2

2 2 2 2 2 12 23 1 9 3 6 21 11 11 7 2 5 2 6 6 6 6 8 32 20 6

PART NO.

4602216 4602268 4602278 4602636 4602999 4603643 4603745 4603763 4603896 4603980 4604016 4604017 4604019 4604020 4604023 4604025 4604033 4604088 4604250 4604251 4604252 4604270 4604272 4604381 4604519 4604525 4604530 4604547 4604592 4604768 4604801 4604802 4604825 4604911 4606748 4607108

4607253 4607254 4607277 4607280

PAGE ITEM

PART NO.

PAGE ITEM

2-11 3-9 3-2 6-17 3-5 3-21 1-35 3-22 1-35 4-3 6-17 6-19 4-3 4-3 6-28 6-32 6-28 6-28 6-28 6-28 6-28 6-28 6-17 6-19 6-19 6-19 6-19 4-3 4-3 3-13 3-13 3-17 3-17 3-17 4-3 4-3 5-8 4-3 5-3 5-8 6-17 3-13 3-13 4-3 4-3 4-3 4-3 4-3 3-17 3-17 4-3 4-3

4607282 4608003

4-3 4-3 6-28 6-32 2-20 3-14 6-28 6-28 4-3 4-4 4-4 4-3 4-3 4-4 3-17 3-17 3-17 4-3 4-3 3-13 3-14 6-27 6-27 6-27 6-27 6-28 6-28 6-28 6-28 6-24 6-24 6-24 6-24 6-24 6-24 3-13 3-17 3-13 3-17 3-9 3-13 3-9 3-14 3-14 6-11 6-11 6-11 6-11 6-11 6-11 6-11 6-28

9 5 2 1 27 1 7 29 1 26 11

11 1 5 2 1 18 30 12 19 12 18 11 15 11 6 21 14 1 20 23 11 18 23 29 30 3 2 23 23

4608013 4608037 4608072 4608077 4608589 4608625 4608628 4608629 4608636 4608637 4608712 4608716 4608717 4608791 4608792 4608818 4608820 4608850 4608851 4608852 4608853 4608854 4608855 4608856 4608857 4608872 4608873 4608876 4608878 4608879 4608880 4608936 4608937 4608939 4609160 4609202 4609686 4609687 4609732 4609767 4609768 4609769 4609770 4609771 4609772 4609863

See Service Manual for service procedures.

18 13 5 40 2 2 33 39 38 14 32 33 2 1 1 29 30 33 39 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 35 5 41 41 8 12 3 12 3 10 4

PART NO.

4610097 4610101 4610351 4610352 4610355 4610356 4610357 4610359 4610360 4610594 4610596 4610597 4610615 4610623 4610630 4610749 4610750 4610811 4610812 4610813 4610957 4610958 4610959 4611102 4611103 4611104 4611199 4611200 4611224 4611225 4611230 4611231 4611243 4611350 4611351 4611463 4611701 4611703 4611704 4612131 4612239

PAGE ITEM

6-32 3-21 4-9 6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 6-27 6-31 3-13 3-13 3-13 3-13 3-13 3-13 6-35 6-35 3-17 3-17 3-17 1-9 1-9 6-35 3-9 3-13 3-9 3-13 3-9 3-13 3-21 3-21 3-21 3-21 1-11 1-13 3-21 1-3 1-3 6-11 3-21 3-21 3-22 6-24 3-13

22 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 5 9 4 7 2 6 5 4 6 5 9 7 7 1 1 1 34 11 29 28 4 6 16 4 4 11 39 39 47 2 13

©2014 HYSTER COMPANY

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4612269 4612418 4612496 4612824 4612825 4612947

3-13 3-13 4-4 6-35 6-35 3-9 3-21 1-13 1-11 1-13 1-13 4-3 4-3 4-4 4-3 4-3 4-4 3-22 3-25 3-2 3-7 4-9 3-2 3-7

4613458 4613459 4613460 4613461 4613462 4613463 4613464 4613465 4613467 4613468 4613469 4613477 4613479

4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9

4613490 4613491 4613492 4613493 4613509 4613510 4613511 4614227 4614303 4614439 4614752 4614753 4614900 4615019 4615033 4615088 4615765 4615814 4616307

4-9 4-9 4-9 4-9 4-9 4-9 4-9 1-11 1-11 3-9 3-13 3-13 3-7 3-14 6-35 6-35 2-3 6-35 2-3 2-15 4-4 4-10 4-12

4616703

4-11 4-13 4-12 4-13 4-10 4-11 1-7 6-35 6-17 1-11 1-13 6-17 2-3 1-39 1-39 6-36 1-39 6-27 6-31 6-27 6-31 6-27 6-31

4612948 4612949 4613033 4613034 4613131 4613132 4613134 4613135 4613136 4613137 4613182 4613183 4613190 4613261 4613306

18 30 37 3 2 10 2 1 1 7 2 22 25 35 17 24 36 47 4 1

©2014 HYSTER COMPANY

1

4613480 4613481 4613482 4613483 4613484 4613485 4613486 4613487 4613488 4613489

28 29 27 15 14 10 12 11 13 4 2 6 3 19 5 8 7 21 22 17 18 24 20 23

4616337 4616702

See Service Manual for service procedures.

25 16 9 1 25 26 27 2 7 9 10 7 17 37 8 10 8 4 6

4616704 4616705 4616733 4616752 4617453 4617470 4620797 4625672 4626637 4626638 4626639 4626699 4628283 4628284

36 1 1

4628288

1 1 5 5 5 6 8 1 1 17 20 1 31 2 1 1 1 1 1 1 1 1

8-9

UNIT CODE A257 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) NOTES

8-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY