Hitachi ZH 200-5A 200LC-5A Hybrid Excavator Electrical Hydraulic Circuit Diagram

Page 1

ELECTRICAL CIRCUIT DIAGRAM Applicable Machine Attach to vol. № Model TTDAK90-EN-00 ZX130-5A TTDBL90-EN-00 ZX160LC-5A TTDCX90-EN-01 ZX200-5A/200LC-5A/210H-5A/210LCH-5A/210K-5A/210LCK-5A/210LCN-5A TTDCY90-EN-00 ZX240-5A/240LC-5A/250H-5A/250LCH-5A/250K-5A/250LCK-5A TTDDK90-EN-00 ZX300-5A/300LC-5A/300LCH-5A TTDDK90-EN-00 ZX330-5A/330LC-5A/350H-5A/350LCH-5A/350K-5A/350LCK-5A

CAUTION: Parts numbers on the drawing are provided only for reference purpose. To order parts on the drawing, be sure to consult the Parts Catalog.

1

2 4 3

19 5 18 6

2 3 8

5 6 7

4 8

BOOST_TEMP +PRESS

EXHAUST OIL_PRESS FUEL_TEMP TEMP WATER_TEMP

SCV

CRANK_ANGLE

CAM_ANGLE

EGR_POSITION COM_RAIL_PRESS

M EGR_MOTOR

INJECTION

a

WB

1

E1 E2 E7 E8

R B W Gy

KEY_CYLINDER LAMP_GND WASHER_1 WASHER_2(OPT) + SIGNAL -

WB

GB

SIGNAL

B

GND_a

17 12 19

L KORO #4705919

a a

1.25

S KORO

MAIN_ATT

LAMP

MAIN POWER KEY_ON

C5 C11

12 19

BrL BrY

Y Lg A B

C12 C6

FLOW LIMIT

3 8 9

1

6 5 12 4 11 2 7

JD_CONVERTER

PUMP 2 DELIVERY PRESS

*160

P2

PC1

PUMP 1 CONTROL PRESS

P1

B O R

10

- 3 S 2 + 1

SF-3 SF-3 SF-3

B Gy R

9

HIGH_PRESS_S #4703324

#YA00024342

AVX

WL

COOLANT_LEVEL_SW 1 2 AVX B

COOLANT_LEVEL_SW 1 2 B

LB BR BL

B8 A11 B9

LB BR BL

WY WR

B7 A10

WY WR

GB

B21

GB

RB LY WY YR Br OL Gy LY LgB GyB PG R YG O WL WV LW

13 F13 D5 B19 B20 B13 B14 B3 B4 A3 F8 E15 E16 C5 E11 E5 18 D2 D8

WL

B

B V R

SF-3

R

SF-3

B

3

12

2 SF-3

B

F10

TRAVEL_ALARM #4637641 LG B

AVSS

1.25

WY 17 12 19 R 5 LY 4 LgB 8 GyB 9 PG 13 R 3 YG 7 O 14 WV 18 LW 10 RY 16 BY 20 B 11

#4310604

2 1

ROOF_WASHER

ATT_POWER SA SA_FB ACC_CHANGE BREAKER_RELIEF BREAKER_RELIEF_FB 3wayVAL+ACC+2ndRELIEF_CHANGE SM (2_SPEED_COMBINATION) SY (SPARE_FLOW_CONTROL) SY_FB P3 Ph2 ATT_Pi 2nd_RELIEF_CHANGE +5 SENSOR_GND GND

ATT_Pi(OPT) 2nd_RELIEF_CHANGE(OPT)

BY O RY

1 2 3

ADD_P Ph1

D30 Br LG D25 D8 GyR D9 YR D15 BY D14 VR D7 RB D6 YG

P6(FAN_PUMP) BKD BKC TRAVEL X FRT CAI CBH

JOINT3-23 CAB/H_1-C5 JOINT3-5

20

0.85

RY

2

0.85

BY

14

ADD_P_1

*120,200,240,300,330

7 19 8

9 21 10 22

15 BY

FUEL_METER-1

23 24

12 16

AVSS AVSS AVSS

RY BR BY

1 2 3

+ S -

CAI

AVSS AVSS AVSS

RY LR BY

1 2 3

+ S -

FRT

AVSS AVSS AVSS

RY LY BY

1 2 3

+ S -

X

AVSS AVSS AVSS

RY YR BY

1 2 3

+ S TRAVEL -

TRAVEL Pi PRESS

AVSS AVSS AVSS

RY GyR BY

1 2 3

+ S -

BUCKET ROLL-IN Pi PRESS

AVSS AVSS AVSS

RY WL BY

1 2 3

+ S -

BOOM RAISE Pi PRESS

18 6

ARM ROLL-IN Pi PRESS

A4

LW 1

OIL_TEMP_S #4697482

17 FRONT Pi PRESS

SWING Pi PRESS

5

15

ARM ROLL-OUT Pi PRESS

18

19 8

BY RY

20

ML

9 2

1

16

13

20

AVSS

0.85

RY

2

AVSS PUMP/H

0.85

BY

14

21 10 22 11 15

4

14 AM

6

7 1 13

3

16 BKC

0.85 0.85

RY GY BY

12 11 SF-3 10 R 9 SF-3 8 R

JOINT3 3 RY 4

AVSS AVSS

AVSS AVSS AVSS

LOW_PRESS_S #4436535 1 + 2 S CBH 3 -

6 5 +5V SENSOR_GND

7

8

JOINT1

2

BY

24 23 22 21 20

SF-3

B

SF-3 SF-3

B B

FUEL_METER-1

W_S-2

F1 F7 F2 F9 F3

R RY BY

Sb

F7 F2 F9 F3

PUMP/H 17

AVSS

*200,240 300,330

22 7 4

E13

F1

18

20

AVSS

PUMP/H

A5

0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 16

6

11

8

B C D A

SENSOR_GND BY RY 0.85 0.85

1 13

BY

7

2 1 4 3

B

#4637647

+5V

3 RY 4 5

RY

4

BY WATER_SEPARATOR-2

JOINT3

*200,240 300,330

1

SWING ALARM PAT LIGHT

E12 B16 B15 B22 B21 B23 B24 C4 C3 B12 B11 D26 D18 D17 C16

ENG_OIL_LEVEL_SW

BOOM_Rod_P(OPT) BOOM_Btm_P(OPT) ML/ACC_CHANGE(OPT) LgY LW R LW

JOINT1

2 1 4 3

19

5

SF-3 SF-3 SF-3

SF-3 SF-3 SF-3

*LA/H

BOOM_BOTTOM_PRESSURE(S)

11

- 1 S 2 + 3

- 1 S 2 + 3

3wayVAL_CHANGE SM (2_SPEED_COMBINATION) SY (SPARE_FLOW_CONTROL) SY_FB P3 ARM_Dp_Pi ATT_Pi 2nd_RELIEF_CHANGE +5 SENSOR_GND

19

AVSS AVSS

B Y R

ML

LOW_PRESS_S #4436536

PUMP 1 DELIVERY PRESS

9 10 5 4 1 2 3 8 7 6

6 5

BOOM_BOTTOM_PRESSURE(S)

YB GY LR WR PUMP/H

18 14 17 13

22 7 4

RY BY R

ADD_P_3

2 1 SA

D20 D19 C9 0.3 0.3 A5 A4 E13

G P

C1 Sb

D21 D22 0.3 0.3 A6 A12

ARM REGENERATIVE

2

SF-3 SF-3 SF-3

GyB PG R YG O WL WV LW RY BY

ACC_CHANGE

LINE_FILTER(OPT) ATT_RELIEF1(OPT) ATT_RELIEF1_FB(OPT) ATT_RELIEF2(OPT) ATT_RELIEF2_FB(OPT) BREAKER_RELIEF(OPT) BREAKER_RELIEF_FB(OPT) 3wayVAL_CHANGE(OPT) SM(OPT) SY(OPT) SY_FB(OPT) P4(OPT) ARM_Dp_Pi

C10

SWING_ALARM

TRAVEL_ALARM

C11

F21 F18 EN_LOAD_MOMENT_SW BACK_MONITOR_SW ARM_Ang(OPT)

BOOM_Ang(OPT)

OIL_TEMP 0.3

DIGGING REGENERATIVE

Sb

POWER DIGGING

ARM 2

FLOW CONTROL

PUMP/H

GW BrW P Br SF-3 SF-3 PUMP

AVX LgR AVX Lg

PC2

- 3 S 2 + 1

8

1 OIL_TEMP/S #4697482

*120

TORQUE1+2

FLOW LIMIT

2 1

14

6

VW PG SWING_ALARM_INPUT TRAVEL_ALARM_INPUT

E3 E11

F20 ML_INITIALIZE_SW(OPT)

F26 RY SENSOR_POWER

A14

A10 A11

C13 C15 C8 C14 YB GY WG BrL 0.3 0.3 0.3 0.3 E6 E12 E4 E10

PC2 P2 PC1 P1

SC_FB SC G W AVX G AVX W

SF_FB SF

F21 F20

A13 A12

A14 A15 BW OR F19 F18 AVX BW AVX OR

SG_FB SG VW Y AVX VW F15 E21 AVX Y

SD/SI_FB SD/SI LgR Lg E18 E17

A9 A8

A17 A16 RG RB E20 E19

SJ_FB SJ

SZ_FB SZ A18 A19 RY WG B6 B5

A2 A3 GW BrW

SB_FB SB A6 A7 LR LB

SC

2 1

R

ATT_POWER SA SA_FB

WL

0.3 0.3

B2 B1

ATT

7 3

N-CAN_H N-CAN_L

ST

SF

2 1

PUMP 2 CONTROL PRESS

N-CAN_RESISTOR1

*CAB AREA #YA00012696

SB

SG

2 1

11 13 12

*160

YW RY BY

WY BrL BrY

6

WY LB BL 0.3 BR 0.3 GB Gy OL B

LR LB

SA

2 1

SD

SF-3 SF-3

MAIN GND

1 8 10 11 6 4 5 12 7 3

A2 A1

19

PUMP 2

24

L G L G L G LgR B

CAN1_H CAN1_L

F

VCC GND SIGNAL S_GND CAMERA #YA00005619

BY

O BG BL RY W BY F7 F9 F8 F25 RY D16 F16 BY A/I_SW MODE_SW TR_2_SPEED_SW SENSOR_POWER EC_DIAL SENSOR_GND

0.3

RY BY

FAN_Reverse_SW

F19

0.3 0.3 0.3 0.85 0.3 0.85

GR B

B GB Lg 0.3 0.3 WL 0.3 F14

28 27 26 25 21

JD_CONVERTER #4729000 C14 C15

ST_FB ST

FAN_CONTROL_FB FAN_CONTROL

SA_FB SA ATT

6 2

SF-3 SF-3 C1 C2 C7

AVSS AVSS AVSS

L L RB

POWER_DIG_SW BREAKER_CONTROL_SW

YW A1

F23 COOLANT_LEVEL_SW

YG F13 GATE_LOCK_SW

BrY BrL

5 1

2 1

FLOW LIMIT

AVSSCS AVSSCS AVSSCS AVSSCS AVSSCS AVSSCS

M

ML_INITIALIZE 0.85 0.85

2 5 1 4

LIGHT SW

WIPER 2 (0PT)

F17 F16

P-CAN KEY-ON GND

J H G F D C B A

B

AVSS AVSS

Y B W Gy

NEW_ATT

WIPER 1

15 14

BrY BrL

JD_DIAG

AVSS

b

17 16

PUMP 1

20 32 31 30 29

ISO-CAN

OPT_SW

0.3 0.3

b

A27 A26

3 2 6 5

2 1

N-CAN

3 2

OVERHEAT_SW #4371318

ENG_OIL_LEVEL_SW

CAMERA_SUB 1 2 3 S 4

5 4 8 9 13 3 7 14 15 18 10 16 20 11

0.3

OPTION_POWER SWING_ALARM_POWER(BZ) SWING_ALARM_POWER(PAT_LIGHT) SWING_ALARM TRAVEL_ALARM_CANCEL_SW BACK_MONITOR_SW LOAD_MOMENT_SW OPTION2 GND TRAVEL_ALARM_INPUT SWING_ALARM_INPUT

M4

A6

5

WATER_TEMP_S #4657941

SW_BOX

ENG SPEED CONTROL DIAL

BrY BrL

AFL_2 4 1

10 9

6H

1

1.25

AFL_1 8 9 5 12 1 6 2 7 3 10 4 11

PUMP 1

6H

6

S KORO

F17 F16

E1 E2 F4 F5 F6 WY 0.85 R

3 1 ML_RBL

RB L B

S

S

+ U V W -

HARNESS GND LINE

WL

OG OB

POWER_DIG_SW #4708457

U V W

DETAIL1

RB

PUMP/H

PG-POWER PG-POWER PG-POWER PG-SIGN PG-SIGN PG-CASE 1

3 4 43 62 81

1.25 1.25 1.25

R 1.25 AEX

BW 1.25 5 2

9

F11 F12

K 6

8

POWER_DIG_SW 1 2 1

AFL_PiS2(OPT) AFL_VALVE_2B_FB(OPT) AFL_VALVE_2B(OPT) AFL_VALVE_2A_FB(OPT) AFL_VALVE_2A(OPT) AFL_L(OPT) AFL_VALVE_1B_FB(OPT) AFL_VALVE_1B(OPT) AFL_VALVE_1A_FB(OPT) AFL_VALVE_1A(OPT) AFL_OIL_TEMP(OPT) AFL_R(OPT) AFL_ON/OFF(OPT) AFL_Pi_CUT(OPT) AFL_LED(OPT) AFL_PiS1(OPT)

MAIN_GND MAIN_GND SOL_GND SOL_GND SOL_GND

R 1

AEX

P LW 1.25 1.25 AEX AEX

R 1.25 AEX

WG 1.25 AEX

7 3 11 12

AEX

MC #

58 CC-ISOCAN-H 78 CC-CAN-H CC-ISOCAN-L 18 CC-CAN-L 37

17 6 11 12 OS-OILPL OS-DIAGL OS-GLOWL OS-FIPRESSL OS-INJ6 115

24 IS-IGKEY OP-COM2 OS-INJ2 116 120

OS-INJ5 114

OS-INJ3 117

121 119 Y RG 1.25 1.25 AEX AEX

0.75 0.75 0.75 4 1

AESSX AESSX AESSX

AEX AESSX AESSX AESSX AEX 12 13 14

YL LY LR

W Pu GW YR B Gy W R B S

S

W R B Gy S AEX 7 1

F4

S KORO

BR WY YG LW YR GL BW

F17

2 1 DETECTION

B B B B B B 2

RB

BL

LY BG BL RL GL Gy WL LW YL OB RY BY

CAN

A B

N-CAN_RESISTOR2

AVSSCS AVSSCS AVSSCS AVSSCS

IS-DIAG 52 53 IS-MEMCL OM-EBM1 OM-EBM2 OM-EBM3 111 103 110

IS-EBMPOS1 IS-EBMPOS2 IS-EBMPOS3 94 93 99

87 82 90 101

SP-5V5 IA-PFUEL IA-PFUEL SG-5VRT5

IF-CAMHAL SP-CAMHAL SG-SLD5 98 99 100

OP-COM1 OS-INJ1

PS-+B 2 PS-+B 5

SG-5VRT4 IF-CRANK SP-5V4 SG-SLD4 109 107 95 108 B B R W Gy

LB

BrG BrG Gy GB AVSS AESSX AVSS AESSX

AESSX 3

ENG_2

5

ENG_4

9 10 11

AESSX

AESSX AESSX AESSX

0.75 0.75 0.75 0.75

YG

BL O W

L 20

ENG_1

16 17

ENG_3

8

AESSX

AEX AESSX AEX

0.75

W LB B

BR AESSX 15

WV

S KORO

RL 9 OL 10 GB 4 GY 6 R 1 2 RB BW 3

SENSOR_GND

LW

L Gy

AVSS AVSS 21 OS-MAINR 40 OS-MAINR

IA-IAT 60 72 SG-5VRT2 OP-SCVHI OP-SCVHI IA-SCVLO IA-SCVLO

IA-THL 83

113 105 97 89

IA-THW

SP-5V2 61

71 SP-5V3 IA-OILPRESS SG-5VRT3

IA-THDOIC

IA-BARO

84

91

74

IA-MAP

IA-THCO 65

80 70 79

42 63 64 41 20 SP-5V1 IA-ACCEL1 IA-ACCEL2 SG-5VRT1 SG-SLD1

25 IS-ENGSTP

14 OS-STARTR

10

46

ENG_1

6

3 B

OPTION-6 OPTION2-12 MCZ-E1 MCZ-SOL_GND BCZ-MAIN_GND WIPER GATE_LOCK_SW HORN_SW LIGHTER AUX RADIO-AUX RADIO A/C_1-1 OPT_WIPER ML_INITIALIZE

ALTERNATOR

B

0.3

1 2 2

MUFFLER FILTER_SW #YA00003369

A

G L G L AVSSCS AVSSCS AVSSCS AVSSCS D2 D3 D4 D5 CAN0_H CAN0_L CAN1_H CAN1_L

T_WIPER_B

MAIN_POWER MAIN_POWER SOL_POWER SOL_POWER SOL_POWER KEY_ON_SIGNAL G L

2

Y PW B L G L G

1 2

a

LED_BACK_LIGHT5

5

WB

#9315463

L

SW_BOX_4 B 7

AEX

1 2 2

MUFFLER FILTER_SW/H RB 1 2 3 OG OB 4

1.25

G L

EC2

WV DIODE13 A K

Y

Y 2 OL 3

b

WORK_LIGNT_1 WORK_LIGHT_2 OFF

0.3

B15

JOINT3

b

BrB P

B14

WB

BY

FUEL_METER #4660782

a

WV 13 GW 14 SW_BOX_3 SW_BOX_1 0.85 LR 8

0.3 0.3 0.3 0.3 0.3

0.3

ENG_3 4

ST_EC2

A8

19 12

ECM

LED_BACK_LIGHT4

B6 B16 B3 B4 B13

EC1

B

1

ST_EC1

B1 B11

LY

1

2

A12

LY RY WL R B

B

G L

WASHER1_IN WIPER1_OUT WASHER2_IN WIPER2_OUT SENSOR_POWER WIPER3_OUT WIPER1_IN WASHER1_OUT SENSOR_GND WASHER2_OUT CAB LIGHT_OUT WIPER2_IN WORK_LIGHT1_OUT WORK_LIGHT2_OUT LAMP(WINKER) CAN1_H CAN1_L WIPER/LIGHT CONTROLLER #4707468 MAIN_GND

G L E3 E9

AVSSCS AVSSCS

AVSS

1

N-CAN

AVSSCS AVSSCS

B18

DOOR_SW #XB00000892

L G

1

10 11 9 8

2 5 8 4 7 3

AVSS AVSS

BrL RL AVSS AVSS

B9 B20 B10 A5 A1 A7 A6 A2

C5

AVSSCS AVSSCS

DIODE2 2 3

DIAG

2 1

WORK_LIGHT1_IN WORK_LIGHT2_IN

MAIN_POWER KEY_ON_SIGNAL HAZARD_POWER

6 5 12 4 11 2 7

G L

11 PUMP/H

R

15

Br

A14

RB L L LY 0.3 RW 0.3 WL 0.3 R B B RB RL

B

RY

GyR BR B BL BY OL Y RY

JD_CONVERTER

AVSSCS AVSSCS

0.3 0.3 0.3 JOINT1-12

LED_BACK_LIGHT2 SELECT_DISP1 SET SELECT_DISP2 A/C_FLOW1 A/C_AUTO/OFF A/C_FLOW2 A/C_TEMP1 A/C_MODE A/C_TEMP2 RADIO_TUNE1 RADIO_AM/FM RADIO_TUNE2 RADIO_VOL1 RADIO_ON/OFF RADIO_VOL2 + SIGNAL LED_BACK_LIGHT3

SW_BOX_4 R 5 YG 3 L 6 O 4 Y 8 BR 13 W 9 YL 11 LR 10 GyR 12 WY 14 16 Br GL 15 LW 1 3 BP Lg 2 YB 4 BrW 5 WG 6 LR 16

B16

1.25

AVSSCS AVSSCS

*120,200,240 300,330

11 PUMP/H

RG RL LB BY Y G RW YL BR BW WY BrY GL L Br Gy YG LW LgB GR

0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.85

Br

HYDRAULIC_OIL_FILTER_SW #4449478 AIR_FILTER_SW #4224238

M B

L

KEY_ON BATTERY BATTERY REG WAKE_UP LOG_RXD LOG_TXD GND GND 15 17 16 32 19 28 12 33 34

20 19 16

8

12 1 11

YG B

DOOR

B7 B17

CAB LIGHT_IN

0.3

G L

SF-3 SF-3

1 2

LED_BACK_LIGHT TEN_KEY_0 TEN_KEY_1 TEN_KEY_2 TEN_KEY_3 TEN_KEY_4 TEN_KEY_5 TEN_KEY_6 TEN_KEY_7 TEN_KEY_8 TEN_KEY_9 GND_b

SW_BOX_2 1 R RG 11 LY 2 Y 3 GW 4 LgY 5 6 G 7 P 8 Gy BrY 9 BrL 10 B 12

0.3

SPEAKER_L GyB 2 WB 1

AVSSCS AVSSCS

L

JOINT1-20

OW WR WY BG GR OG OB

RB 1 2

L

AVSSX GR AVSSX BrW AVSSX P

AVSS GB BrL AVSS PL

S

CAB LIGHT #YA00003626

G L G L G L

BY 0.85

WATER_SEPARATOR_SW

B V

WATER_SEPARATOR_SW

M

R RG Br Y GR Lb G P Gy O W B

0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

F

OFF

B14 B13

RADIO_AUX

4 CAN+ 12 CAN-

1 3

RB L B AVSSCS AVSSCS AVSSCS AVSSCS AVSSCS AVSSCS

BP

WIPER_MOTOR #4650570

L

6 1

AVSS

1

A4 B19

IDLE_STOP

GND

GyB WB

B

L E

WL YR

MODE_SW H_SPEED L_SPEED MENU(BACK) MENU(HOME)

PG PB

15

AUX_L AUX_GND AUX_DET

1 SPL+ 9 SPL-

AVSS AVSS AVSS AVSS

C4

S

IA_T

*160

L YR

FAN_REVERSE_FB FAN_REVERSE

B

W Lb

A31 A30

6 5 7

WIPER_MOTOR B

CAN0_H CAN0_L CAN1_H CAN1_L

BG BL

PL R

B Gy YL

2 SPR+ 10 SPR-

C6 F14 F10 F12 F11 A18 A17

2

0.85

4 3

S

YW YW

+ -

A24 A23 A26 A25

SPEAKER 0 2 GR 2 4 Br W 1

DOOR_SW

3

ATM_PRESS. (BARO) 3 2 1

G L G L

SEC_RELAY SEC_HORN_RELAY

0.3 0.3

B22 B6 B5 B4 B3 B2 B1 B19 B20 B21

1

GL

SF-3

10A CAB LAMP FRONT

WR

GW

2 S 6 4 5 B

ACC +B AUX_R

B V

2 5 4

A9

12

S

D16 D15

A/I_SW

SW_BOX_4 LW 1 YR 2

WL

F5

CAMERA_MAIN

O

0.3 0.3

F6

GL

S

SW_BOX_3 O 8

B25 B26

A8 B27 A10 A3 B29 A4 A5 B28 A6 A7 B30 A9 A11 B31 A12

SELECT_DISPLAY_A SET SELECT_DISPLAY_B A/C_FLOW_A A/C_AUTO/OFF A/C_FLOW_B A/C_TEMP_A A/C_MODE A/C_TEMP_B RADIO_TUNE_A RADIO_AM/FM RADIO_TUNE_B RADIO_VOL_A RADIO_ON/OFF RADIO_VOL_B

ENG_OIL_PRESSURE_SW ENG_TROUBLE_SW GROW_EXIT FUEL_FILTER_SW LOAD_DUMP_RELAY GATE_LOCK_SW

SPEAKER_R #4361302

ANT

A15

R14 ECM #4436534

1

W R G B Gy

PG

LY RW WL R B B B

0.3 0.3 0.3 10A 10A

B R R

B R B R R B RL R B

R

0.85

OW WR WY BG GR

3

1

2

A20

A19 A21

A16

A8 WR

YL

BrY AVSS

AVSS

AVSS

2

IS-START

TRAVEL_ALARM FUEL_FEED/M BATTERY_RELAY WASHER AIR_FILTER_SW STARTER_RELAY ECU PUMP/H-9 SWING_ALARM BODY_LIGHT HORN_H HORN_L ATT_GND COOLANT_LEVEL ROOF_WASHER

OS-GLOWR

AEX 3 B

DSZ-A22

D6

REG WAKE_UP TXD RXD GND GND GND

KEY_ON BATT_POWER 9

10

RB L

10A 12V UNIT

CAB LAMP REAR CAB LAMP FRONT+2

5A AUX 3

SEAT COMPR SEAT HEATER

QUICK HITCH

5A

10A

IMMOBI

5A

10A AUX 2

WARNING LAMP

10A 10A

2 L

3 R 20A

10A

R

1.25 1.25

0.85

2

W

RADIO #4714376

2 5 4

WIPER_STD 2

PW B

HORN_H #4703330 1 PW 2 B

GW GB

MAIN_POWER BACK_UP_POWER KEY_ON_SIGNAL KEY_START_SIGNAL

S

ADD_FUSE

RB R BR BY LY B

0.85

3 8 9 1

EM_EC2

B L

*120,160 (VALEO)

JOINT_E 1 4 3

B

6 1 4 3 5 2

RL RL

3

1 2

1 2

B16 B12 D5 B9 D8 B10

WATER_SEPARATE_SW

MENU(BACK) MENU(HOME) (RESERVE_MENU_INPUT_1) (RESERVE_MENU_INPUT_2) TEN_KEY_INPUT_0 TEN_KEY_INPUT_1 TEN_KEY_INPUT_2 TEN_KEY_INPUT_3 TEN_KEY_INPUT_4 TEN_KEY_INPUT_5 TEN_KEY_INPUT_6 TEN_KEY_INPUT_7 TEN_KEY_INPUT_8 TEN_KEY_INPUT_9 (RESERVE_TEN_KEY_INPUT)

WL

0.3

MONITOR #YA00001076

0.3

9 12

0.3

E14

R BY W Gy

CAN1

DIODE14

GyR 1 T_WIPER

+ -

5

1

8 16 14

3

SF-3 SF-3

EM_EC1

WR WY BG GR O V

GND

DETECTION

1

R6 WIPER #4436534

BUZZER BUZZER_CONTROL_INPUT

AVSSCS AVSSCS

C.B

V

B17 B18 A16 A17

MONITOR/H

R RL L RB R LgR WY

RB

2 5 4 2 1.25

2

3

2 5 4

G 0.85

0.85

2 5 4

1 2

G L

LB RL RB WR

G2 G1

R

SEC_HORN #4703330 1 RL 2 PG

1 3

+

BR

2 5 4

AVSSCS AVSSCS

B7

D3 D2 D9 D1

DIODE9

-

2 1

3

1

YG

ON

GyR 0.85 B

3

1

3 2 1

3

DCU

20A 10A 5A 5A 20A 5A 5A 5A 5A 5A SOLENOID BACK UP CONTROLLER POWER ON OPT.2(ALT) OPT.3(BATT) OPT.1(ALT) START MONITOR AUTO SHUTDOWN

DIODE6 0.85 B A K

B WV

3

R10 HORN #4436534

AVSSCS AVSSCS AVSSCS AVSSCS

OW

MONITOR CONTROLLER

SENSOR_GND MAIN_GND D/I_GND (RESERVE_RELAY/O_1) (RESERVE_RELAY/O_2)

D10

D_BACK_UP

RL 1

FUSE_BOX2-28

L

2 W

0.3 0.3 0.3

G L

0.85

W W

RB BR R9 WASHER #4436534

K

A22 B36 B35

ML_ALARM

AVSSCS AVSSCS

HORN_SW #4708456

YW

M

BZ

MONITOR/H AVSS

CAMERA_POWER CAMERA_GND CAMERA_SIGNAL_INPUT CAMERA_SIGNAL_SLD

C3 C2 C6 C5 C1

RY Y G BY L

HOUR_METER_STOP_SW

MONITOR/H 3 WR D7 YW D6

O

9 10 A/C_2

ATM_PRESS. (BARO)

CAB_EARTH3

2

R RB 2 0.85

M

WR

LB

1 BACK_UP

#4297188

2 1 3 2 1 2 1 3 2 1 3 2 1

V PW

AIRCON/H

DSZ-B35 DSZ-B36 SW_BOX_4-7 POWER_DIG_SW SW_BOX_2-12 OPT_SW D7-A R5-3 R14-2 R3-5 R6-5 R11-5 D8-A GSM JD_C D1-A

1 4 5 6

R3 SEC_HORN #4436534

*160

CAB_EARTH2

SENSOR_UNIT

5A 10A 5A 20A 10A 30A 10A 20A 10A 5A GLOW RELAY LIGHTER FUEL PUMP HEATER AUX ECM WIPER LAMP HORN RADIO

2 3

HORN_L #4703329

CAB_EARTH1

RL

WASHER #4333185 B

LB 1

B11

YL B B B B

MONITOR_IMAGE_(LVDS)+ MONITOR_IMAGE_(LVDS)-

G2 G1

SAT_COM_SPEED SERIAL0_TXD SERIAL0_RXD WAKE_UP REG_INPUT

D29 A21 A20 A5 A4 D28 A24 A25 A23 A22 C7 C2 F22 C6 C12 B2

2 RL 2 LR

4

MONITOR/H

HMST F

B23 A14 A27 B34 A15

LB OL YR LR WR GR OB YL LW WL Gy GL RL BL BG LY

AVSS AVSS

22

L L R R R RB

C8 C7 B11 B10

A/C_1

1

GyL

2 4 1

3

2 5 4

BODY_LIGHT #4336570

R17 MAX_Hi #4436534

23 32

27

M

C3 C2 C6 C5 C1

SERIAL4_TXD SERIAL4_RXD

LR RL B

1.25 1.25 3

OPTION

0.3

2 5 4

WR 1.25

3R 2 YB

5 W

3 W

2 WB 3W

W 1.25

O

+

2 2 RG 4 RB 3 2 RG 1 2 B A/C_1

RY

2 LR 2 B

AVSS AVS

1.25 G 3 G

RB 3 G

1 2

1

R8 LIGHT2 #4436534

Y

2 RL

3

A/C_2_JOINT 9 AVSSCS G 10 AVSSCS L

BY BrL

BOOM_LIGHT #4336570 1 AVSS

OL RL

RB

2 B

CONTROL_ECU 3 6 10 5 4 A/C_2

-

AUX

0.3 0.3

3 0.3 4 0.3

O BY

BrB 2

B

#4653906

A/C_2

VG

1

W

1.25

FRS

1 2 3 4 5

GyR

7

A/C_2_JOINT 1 0.3 2 0.3

1

R16 OFF #4436534

R R

DIODE1 A K NORMAL R

2

2 R

9

BrR

P

RB

A/C_2

L

2 5 4

2 5 4

R15 COMP #4709221

2 3

RG

1

3

Y

STOP

LINK

B

*120,160

2

1

RB

A/C_2_JOINT 6 1.25 W

3 5 6 2

NORMAL G

L

0.85 B

A/C_1_JOINT 2 2 RG 4 RB 3 1 2 B

24

26

5 B

REC

M

R7 LIGHT1 #4436534

2 5 4

2 B

1

31 21

25

RB

OPEN_AIR_S #4405164

O YR RY BrL GB B

PRESSURE_SW #

B18 B17

BY BrR

RB YR

1.25 2

2 W AVSS

2 DIODE5

4 1

OS-INJ4

2

1

B18 B17 D4 D7

33

A13 A28

B R WL RY LY

0.3 0.3 0.3

0.85 0.85 1.25 1.25 1.25

AIR_COMPRESSOR #4710206

RY BrR GB B

3

1

E5 E6 F1 F2 F3 E4

D1

34

DIODE10

118

W

LIGHTER

ENG_STOP_SW

BL

1

2 1.25

MONITOR/H 0.3 1 0.3 2 0.3 0.3

28

A O

M

MONITOR/H

SUNBEAM_S #4405814 2 1 0.3 0.3

35

VG

CONTROL_ECU

AV WR 1 1.25f

OPEN_AIR_S #4405815 1 2

YG

2

2

M

PRESSURE_SW #

6 GSM/H

4 5 7 8 3

1 SEC_H SEC_D

DIODE8

AIR_COMPRESSOR #4721999

L

3W 3W 3W 23+ 31+ 21+

3W

25+

2 1 2 1 2 1 2 1 2 1

RB R

6 A/C_2

W

1.25

4 9 10 17 6 20 5 7 14 18

3W

2

MONITOR_POWER BACK_LIGHT LCD_TEMP MOINITOR_GND WARNING_LAMP

+5V

B B B B B

K

16 13 11 3 15 8 2 1 19 12

33+

1

5 W

2 B 2 R 2 B 2 R 1.25 1.25 1.25 1.25 1.25 1.25

VW V

AVSS

A

B

35+ 28+

6

Dr.

A1

BG B BR RG

0.85 0.85 1.25 1.25

AVSS 2

1

18+

FUSE_BOX

#4618409

W

1.25

7+

4 5 7 8 3

GR WR LR YR OL LB

D1

R11 AUTO SHUTDOWN #4436534

OPT_WIPER

W

10+ 16+

2

VG Br

B12 0.85 2

WB YB

1

0.3 0.3 0.3 0.3

4 3 1 2

GB B

1.25f

1

10 PUMP/H

*6H AV

3

STOP

5 3

YB

2 5

2

VG GyR LgB

2

OPT.2(ALT) OPT.3(BATT) OPT.1(ALT) LIGHT1 LIGHT2 GND

REGULATOR

1

3

ALTERNATOR

AVSS

A

2 2

R13 KEY_ON CUT #4436534 YG YG

B13 B14 A18 A19 B15

HYDRAULIC_OIL_FILTER_SW AIR_FILTER_SW FUEL_METER WATER_TEMP OVER_HEAT_SW

2 2 2 2 2 2 2 2 2 2 2 2

R

3 3 3 2

3 9

K

K A

1

5 4 SF-3

L

2 5 4

FUEL_PUMP #

R

12+

2 0.85 3 0.85 3

W W W 0.85 LY B

R L

8f 5

WB

3

ANT

3

G G

AEX AEX AEX AEX

B

2

2 5 4

ECU MAIN RELAY

K

VR

3

1

SF-3 SF-3

ACG E

R5 SEC #4436534

AVSS

A

R B

0.85

DIODE11 K A

LY

1

WB B

1.25 1.25

2 G

1

3

DIODE12

1.25 LgB RG G G BR G W YR

AEX

WB

DIODE7 2 B A K AVSS 2 WB

5 R 5 RL

#4423418 F/L_65A

B S E

2

O

AVSS

L

2 5 4

PILOT SHUT-OFF SW #4716973

DIODE4

C3

6

3 B

R2 PILOT SHUT-OFF #4436534

2 5 4

W B

WB

STARTER_RELAY #4681233

AEX

3

1

2 5 4

8f 2

1.25

2

C

B S

AEX

AEX

B S

M

R

3

GSM #4707470

-> MAIN/H

MAIN/H_2 B 2 RY 1

SATELLITE_SERIAL

SATELLITE_TERMINAL #4635318

V

ENG_5

PILOT SHUT-OFF SOL

3

1

R1 LOAD DUMP #4436534

1+

13+ 11+ 15+

AVSS 2 B

GLOW_PLUG

PILOT SHUT-OFF SOL/H

2

3

1

R4 STARTER CUT #4436534

VG

B PW

1

A E

STARTER #

M

1

2

2

BATTERY_RELAY #4255762

4J: STARTERS TERMINAL M5→M4

Ph1 STARTER #

B S

1

2

1

R PB

BATTERY #4628452(110Ah) #4391629(150Ah)

4 2

1

R

+

GLOW PLUG RELAY #4654039

R

-

2

3

1

L L

CAB/H <-

GPS_ANT #4707787

ANT

L W

R12 ACC_CUT #4436534

DIODE3 K A

PILOT SHUT-OFF SOLENOID VALVE #4609630

R R

+

R

W W

0.85 0.85

60

YL BY

-

R

AVSS AEX 3

60

2 5

FUEL_FEED/M #4641309

3 1

5 R AVSS 2 W

R

60

3

2 B

F/L_45A #4315323

GY 3 R

1

AVSS

B

C2 D3

L WR

W W

WB

2 5

LY GY R

AVSS

3

A13 A7 C1

AVSS

AVSS

AVSS AEX

3 3

-> CAB/H

LY GY R

AEX

4 3

W W L WR

5 1

R

3R

JOINT1 6

MAIN/H <-

GPS_ANT・マ・キ/H #4691209

SAT_ANT #4662372

2 WG 3 W 3 L 1.25 WR

STARTER_SW/H

1 2 3 4 5 6

SATELLITE/H #4712707

GPS_ANT #4715234

An article No. of FUSE 30A X4195597 20A X4436736 10A X4428911 5A X4428910 DRAW TOOL X4436737

3 L

H OFF ACC ON START

0.3 0.3 0.3

B G1 G2 ACC M ST

STARTER_SW

*160

23 24 17 5

12 16

AVSS AVSS AVSS

RY GY BY

1 2 3

+ S -

CBH

AVSSX AVSSX AVSSX

RY RB BY

1 2 3

+ S -

CAI

AVSS AVSS AVSS

RY LR BY

1 2 3

+ S -

FRT

AVSS AVSS AVSS

RY LY BY

1 2 3

+ S -

X

AVSS AVSS AVSS

RY YR BY

1 2 3

+ S TRAVEL -

AVSSX AVSSX AVSSX

1 RY BrW 2 3 BY

AVSS AVSS AVSS

RY WL BY

1 2 3

AVSS AVSS AVSS

RY LG BY

1 2 3

+ S -

BKC

LOW_PRESS_S #4436535 + S -

AM

+ S -

BKD


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Hitachi ZH 200-5A 200LC-5A Hybrid Excavator Electrical Hydraulic Circuit Diagram by www.heydownloads.com - Issuu