Hein-Werner Series 10 10HD & 12HD Hydraulic Backhoes Service & Parts Manual - PDF DOWNLOAD

CED-47

SERVICE and PARTS MANUAL for SERIES 10, 10 D ND 1214D HYD AUL1C B

4*

CKHOES

9 s‘•a ct 3 c, myth"

CONSTRUCTION EQUIPMENT DIVISION WAUKESHA, WISCONSIN 53187

Page SECTION I — BACKHOE DESCRIPTION Hydraulic Circuits and Controls Swing System Digging Members

1 1 3 3

SECTION II — BACKHOE OPERATION Preparation for Use Starting the Engine Operating Controls Digging Hints Stopping the Engine Preparation for Storage

4 4 4 4 6 6 6

SECTION III — BACKHOE MAINTENANCE AND REPAIR Maintenance Maintenance Schedules Hydraulic Circuit Pressure Checks Tool Kit Repair Shaft Bearing Adjustment Hydraulic Cylinder Repair

9 9 11 11 12 12

SECTION IV — REPAIR PARTS LIST

15

BACKHOE DESCRIPTION

HYDRAULIC CIRCUITS. AND CONTROLS The information in this section is designed to furnish the owner and operator of Hein-Werner backhoes with the basic information needed to understand the operation of the 'machine. An understanding of the various systems is essential to proper operation and service, and we suggest this description be read thoroughly.

All models of the backhoe, though they vary in size to provide different digging depths and reaches, operate in the same manner. Power is supplied by either a gasoline or diesel engine (24, Figure 1) the make of which is optional. (For service parts and information, refer to the engine manual supplied with your machine.) The engine is coupled to the hydraulic pump by either a direct drive shaft or a clutch (23).

The clutch is extremely useful as a starting aid in cold weather. (If your machine is equipped with a clutch, refer to the separate section included with this manual.)

Figure 2 illustrates the hydraulic circuits schematically. Refer to it while reading the following description. The pump is a gear type, with three sections in tandem, mounted directly to the engine clutch housing. Each pump section is fitted with a separate supply line from the reservoir to assure proper oil flow. The pump section (22, Figure 1) closest to the engine delivers high pressure oil to the boom, bucket, and propel control valve (18) on, the crawler mounted machine, and to the boom, bucket, and outrigger system on the carrier mounted machine. The center pump section (21) supplies high pressure oil to the dipstick and propel circuit valve (19) on the crawler mounted machine and to the dipstick and outrigger system on the carrier mounted machine. The pump section (20) furthest from the engine delivers high pressure oil to the swing control valve (16) on all models. The three pump sections are completely independent of each other enabling simultaneous use of all three circuits.

When the two control valves (18 and 19) are in neutral position, the oil flows through the valve and return lines (2) to the filters (3) mounted on the hydraulic reservoir (1). When the swing control valve (16) is in neutral position, the oil flows through the valve, return line (26), heat exchanger (25) and then through a filter. The heat exchanger uses air drawn through the radiator by the engine to cool the oil.

Each hydraulic circuit includes a filter which contains

a removable filtering element that can be recleaned or replaced. After being filtered, the oil flows directly' into the reservoir. The filters include a pressure gage which is visible from the cab and indicates the condition of the filter element. When the gage pointer is in the red zone, the element must be cleaned or replaced.

The control valves are operated by levers (12) , and foot pedals (13) in the operator's cab. The cab is also equipped with a complete set of engine gages and controls. The engine gage set consists of an ammeter, individual gages for fuel level, oilpressure and water temperature, and a combination tachometer and engine revolution hour meter. When a typical cylinder circuit is put into operation by moving the control lever or foot pedal in either direction from the neutral position, the valve spool moves within the control valve. This spool reroutes the oil flow from the return line port to the port which supplies oil to the cylinder being used. This spool is springloaded to return to neutral position when the control lever or pedal is released. The control valves have excellent "feathering" characteristics to assure smooth and precise operation of all components. The control valves contain a relief valve which is adjusted at the factory to a specified limit. If the pressure demanded by the circuit being used exceeds this pre-set limit, the relief valve will bypass the oil to the reservoir until the pressure demanded by the circuit drops to the specified pressure setting. The digging members are also protected from overload by an inline pressure compensating unit (17). This unit relieves the pressure in the boom and dipstick circuits when external forces cause the pressure to exceed the maximum allowable. The swing circuit is controlled by the single

1

',"Elm-eertz tip/

12 22 21 20

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Hydraulic Reservoir Return Lines Filters Hydraulic Swing Motor House Brake Drum Swing Gear Box Rotograder Boom Mounting Holes Crane Boom Mounting Holes Backhoe Boom Mounting Holes Hydra-Swivel (Between Boom Mounting Brackets

13

11.

12.

13.

14.

15.

16.

17.

Ball Bearing Ring Gear Levers Foot Pedals Machinery Platform Pressure Compensating Unit Swing System Control Valve Inline Pressure Compensating Unit 18. Boom, Bucket, and Propel or Outrigger Control Valve

Figure 1. Machinery Platform

19. Dipstick and Propel or Outrigger Control Valve 20. Swing System, Pump Section 21. Dipstick and Propel or Outrigger Pump Section 22. Boom, Bucket, and Propel or Outrigger Pump Section 23. Clutch 24. Engine 25. Heat Exchanger 26. Swing System Return Line

IHEAT EXCHANGER

if INLINE RELIEF

c• a

SWING --- GEAR BOX

HYDRA-SWIVEL

Bo DIPSTICK CYLINDER

BUCKET CYLINDER

a p===,

—1--[111 io c*-PRESSURE COMPENSATING UNIT BOOM CYLINDER R. H.

CLUTCH

BOOM BUCKET AND PROPEL OR OUTRIGGER VALVE DIPSTICK INLINE AND PROPEL OR RELIEF OUTRIGGER VALVE

SWING VALVE

Figure 2. Hydraulic Schematic Diagram

spool control valve (16). This valve and its built-in relief valve are identical in design and purpose to the typical cylinder control valve already described, except that it is an "open center" type valve. This design allows the machine to "coast" in the neutral position which greatly reduces shock loads on the swing system caused by jarring stops. The swing circuit is also further protected by a pressure compensating unit (15) which minimizes shock loads.

SWING SYSTEM The double rotation, positive displacement hydraulic motor (4) provides for unlimited swing in either direction. The motor is mounted on the swing gear box (6) with the splined output shaft meshed with the input pinion of the gear box. The gear box is secured to the machinery platform with specially ground alloy steel studs. The machinery platform is mounted on the outer race of a double row ball bearing turntable and attached with 32 capscrews. The inner race of the bearing is secured to the turntable adapter which is mounted on the crawler, truck or Roadster. The inner race includes a ring gear (11) which is always in perfect mesh with the output pinion of the swing gear box. All gears and shafts in the swing system are precision machined and hardened for maximum life.

The shafts are carried by tapered roller bearings.

The gear case and cover are precision bored and milled to assure precise gear mesh.

The swing brake is used to prevent rotation of the platform and keep it stationary. The brake is

BACKHOE DESCRIPTION mounted on the intermediate shaft of the gear box.

It is cable-operated and controlled by a lever in the cab (see Figure 3).

DIGGING MEMBERS The two boom mounts on the platform are designed for *installing all backhoe booms and the RotograderCrane boom. The holes (7, 8 and 9) for mounting each are identified in Figure 1. The booms and dipstick are reinforced box-section structures fabricated of alloy steel.

The double-acting cylinders which actuate the boom, dipstick and attachments are equipped with cast iron piston rings and self-adjusting packings.

Lubrication of the cylinders is automatically provid by the hydraulic system oil. The cylinder. and roa bushings are centrifugally cast of aluminum bronze alloy.

A complete set of attachments can be used on all backhoes. These attachments are actuated througi bellcrank linkage and are easily interchanged by removing two pins. These attachments include the following 24-inch to 60-inch standard buckets 16-inch to 48-inch heavy duty rock buckets Standard and heavy duty 60-inch ditch cleaning buckets Replaceable side cutters for buckets Frost point

3

eth-aterner/

PREPARATION FOR USE

STARTING THE ENGINE

When the machine is received, make a complete heck for damage which may have occurred in shipment. Make the following checks and adjustments each day before operating the machine:

Leave all control levers in neutral. Place throttle in approximately half-fuel position. Place ON-OFF switch in ON position or place fuel shut-off lever in RUN position. Depress starter button to crank engine. If engine fails to start after two or three attempts, refer to engine manual for cause of trouble and instructions to correct it.

1. Engine checks (see engine manual for detailed instructions).

1, Crankcase oil level.

-Fan belt tension. .VCoolant level.

V- Air cleaner.

• , Level of electrolyte in battery.

Battery and terminals for corrosion.

Tightness of all mounting bolts.

V. Fuel level.

2. "Upperstructure checks.

17Security of fuel, hydraulic, and electrical connections.

Freedom of operation of all controls. /Oil level in hydraulic reservoir. Remove the high level plug and check that the oil level is between the high level plug and the low level plug. If necessary, add premium grade SAE 20 oil.

VLevel of lubricant in swing gear box. If necessary, add EP 80-90 oil.

1r Lubricate entire machine as required; see Table 1 and Figures 4 and 5. .1, After six to eight hours of running time, check the turn table mounting bolts in both the inner and outer bearing race for tightness. Torque the bolts to 200 foot pounds.

4

OPERATING CONTROLS (See Figure 3)

Operators not familiar with hydraulic machines may tend to over-control and thereby cause rough operation of the machine. It is recommended that the machine be operated at half throttle or less until the operator gets the "feel" of the controls. The throttle setting may then be gradually increased to fully governed speed.

When shipped, the boom and swing control levers are installed as shown in Figure 3. If desirable, both can be removed and installed to the right (as viewed from the operator's position) of the positions illustrated. In these new positions, the boom lever would control the swing system and the swing lever would control the boom.

BOOM CONTROL LEVER 1. To raise boom, pull boom control lever back.

2. To hold boom in position, move control lever to center position (neutral).

3. To lower boom, push boom control lever forward.

BUCKET CONTROL PEDAL 1. To place bucket in closed position, push down with heel of left foot on the pedal.

2. To hold bucket in position, move the pedal to center position (neutral).

3. To place bucket in open position, push down with toe of left foot on the pedal.

BACK HOE OPERATION

DIPSTICK PEDAL 1. To tuck dipstick in, push down with heel of right foot on the pedal.

2. To hold dipstick in place, move the pedal to center position (neutral).

3. To extend dipstick, push down with toe of the right foot on the pedal.

SWING CONTROL LEVER 1. To swing platform in a clockwise direction, push lever forward.

2. To swing platform counterclockwise, pull lever back.

The swing of the platform is controlled by reversing the control lever. Slight overcontrol allows the machine to be operated with a high degree of smoothness with no abrupt or dead stops. For example, if

the machine is rotating clockwise (lever pushed forward), feather the lever back toward the operator until the rotation stops. If one particular position is desired, lock the platform in place with the swing brake control lever.

SWING BRAKE LEVER 1. To engage brake, pull up on the lever. The lever will snap into an overcenter lock position.

2. To release brake, push the lever down.

SEAT ADJUSTMENT CONTROLS The seat height can be adjusted by pulling out the height adjustment pin, setting the seat to the desired height and then reinserting the pin.

The seat can be moved forward and backward by pulling out the pin under the seat, sliding the seat cushion to the desired position and then reinserting the pin.

CHOKE LEVER

INSTRUMENT PANEL

THROTTLE LEVER STARTER BUTTON SWING CONTROL LEVER BOOM CONTROL LEVER

PROPEL CONTROL LEVERS (CRAWLER)

EMERGENCY STOP KNOB

OUTRIGGER CONTROL LEVERS (TRUCK) PROPEL BRAKE CONTROL LEVER (CRAWLER)

SWING BRAKE CONTROL LEVER

HEIGHT ADJUSTMENT PIN

DIPSTICK

BUCKET CONTROL PEDAL

CONTROL PEDAL

Figure 3. Operating Controls 5

/#ein-a/Prner/ DIGGING HINTS Keep the machine as close to the work as possible.

This results in a greater mechanical advantage and also cuts down the cycle time. Start a cut with the dipstick at right angles to the boom point; this will decrease cycle time because the boom does not have to be repositioned as often.

Tuck in the dipstick as the boom is raised out of a cut; this will permit clearing the top of the cut sooner and reduce the cycle time. Square cuts for manholes, etc., can be made easier by moving the machine in line with each bank, rather than using the swing to get from bank to bank.

Make straight down end cuts by extending the dipstick and bucket and moving the machine forward or back to reach the bottom of the cut. To decrease cycle time, especially in a deep cut, shave off a layer at a time, rather than going to the bottom of the cut on every cycle. Rocks and stumps can be uncovered, undermined, and pried out using the bucket.

For faster dumping, open both the bucket and the dipstick. When digging in gravel, stones, or shale, use the bucket teeth to loosen the material so that the bucket can be filled on the next cycle. When digging in clay or hard soil, use the bucket in a flat position and shave or peel the soil by moving the boom and dipstick. The bucket can be removed and reattached in an inverted position to use the machine for shovel operation.

knob all the way in, and then manually reset the air shut-off valve latch. Refer to the engine manual for detailed instructions.

PREPARATION FOR STORAGE U the machine is to be stored for an indefinite length of time, perform the following procedures, subject to the length of the anticipated storage period: 1. Drain fuel system and refill with Valvoline Oil Company "Tectyl 503 -C" rust preventative compound or its equivalent.

2. Drain engine lubricant and refill with engine preservative oil.

3. Drain engine cooling system and refill with corrosion inhibitor.

4. Crank engine to circulate preservative oils through fuel and lubricating systems.

5. Drain lubricant from swing and propel gear boxes and refill with preservative oil.

Wherever fluid systems have been drained, attach a waterproof tag to the tank or engine, to warn the operator not to operate the machine until the system(s) have been drained and refilled with correct fluid.

STOPPING THE ENGINE

6. Remove battery.

Reduce engine speed to idle. Allow engine to operate at idle speed for approximately five minutes to normalize engine temperature, then place the ON-OFF switch or fuel shut off lever in OFF position. Do not stop the engine suddenly unless it is absolutely necessary.

7. Relieve engine belt tension. Tag the belts to indicate that belt tension must be adjusted before starting engine.

If the engine continues to run after the fuel shut-off lever is placed in OFF position, pull emergency stop knob located on back wall of cab. This will shut off the air supply to the engine by tripping the air shutoff valve. If air shut-off valve has been tripped, it must be reset before the engine will operate. To reset the air shut-off valve, first push the emergency stop

6

8. Wipe machine to remove all film and dirt.

Apply preservative to any exposed metal surfaces subject to corrosion through prolonged non-usage, such as valve spools, cylinder rods, etc.

9. Close and secure all doors. Seal all openings with waterproof paper.

10. Fill hydraulic system completely with hydraulic oil.

BACKHOE MAINTENANCE AND REPAIR

SECTION III BACKHOE. MAINTENANCE AND REPAIR

.

moisture, etc., the frequency and extent of the maintenance procedures should be increased accordingly.

MAINTENANCE

It is impossible to overstress the importance of preventive maintenance. A well organized, day-to-day preventive maintenance schedule will save you expensive "downtime" and costly repairs. In addition it will help to insure proper operation and extended life of the machine.

This section outlines suggested maintenance schedules, lubrication guides, and minor adjustments which should be made to maintain optimum performance from your 'machine. These schedules, and the preventive maintenance record sheets included with this manual, will help you organize a good system of daily care which best suits your particular operation.

The maintenance requirements listed are for average working conditions. If your machine is subject to adverse conditions, such as extreme dust,

Table 1. Recommended Lubricants Lubricant

Part Swing gear box

EP 80-90 oil

Swing gear

Crater compound

All grease fittings

Moly type grease, such as Mobiloil Special, or equivalent.

Hydraulic reservoir

Premium grade SAE 20 oil.

Table 2. Preventive Maintenance and Inspection Schedule Frequency

Service or Inspection to be Performed

Daily

Lubricate backhoe at points shown in Figures 4 and 5. Always remove excess grease after lubrication to prevent the accumulation of dust and dirt which would enter bearings and bushings.

Daily

Inspect for and correct any fuel, oil, coolant, or hydraulic system leaks.

Daily

Check oil level in swing gear box. If necessary, add EP 80-90 oil.

Daily

Check oil in hydraulic reservoir. If necessary, add premium grade SAE 20 oil.

Daily

Check gages on hydraulic filters. If gage registers in "red zone," clean or replace filter element.

Daily

Check engine crankcase oil level, coolant level, belt tension, and level of electrolyte in battery(s). (See engine manual for complete specifications.)

Weekly

Lubricate upper unit at points shown in Figure 5.

Weekly

Check the torque on both the upper and lower bolts on the turntable; tighten to 200 foot pounds if necessary.

.

fifebi-Xerfler/ Table 2. Preventive Maintenance and Inspection Schedule (Continued) Service or Inspection to be Performed

Frequency Monthly

Check hydraulic system pressures as outlined under HYDRAULIC CIRCUIT PRESSURE CHECKS, page 9.

Monthly

Check swing brake adjustment. See SWING BRAKE ADJUSTMENT, page 10.

Monthly

Check all mechanical linkage connections.

Monthly

Check all mounting and assembly bolts. Tighten if necessary. Refer to Table 3.

Monthly

Check all hydraulic system hoses, lines, and fittings for signs of wear or damage.

As required

Inspect bucket teeth and replace as necessary. Do not use shanks without teeth for digging.

As required

Remove filter screen from hydraulic reservoir. Clean screen thoroughly with cleaning solvent. Be sure filter screen is in place when adding oil.

DIPSTICK CYLINDER BASE PIN

DIPSTICK CYLINDER ROD PIN

BOOM LIFT PINS

-1- T BUCKET CYLINDER BASE PIN

BOOM PIVOT PIN 1 L_

%C.-- ■tl\ ‘1 Ilt---\\ .441110

DIPSTICK PIVOT PIN

.r.

--

1

_.

BOOM CYLINDERS BASE END

_ -_ v --..f..,..

77 c --r ..?: :.• m111ii - 1 - 1 -1, - - r -1 1 1:= "- r -- 1 r —T i i4 : 1 - I I --1: 1 : -1=4,1_J_ , 'f . i,.7:r-r: 1I ■■ . I :,.d '''.- 4• ...

....,

V1 I

I)

)

• • • .... ...,/

BELL CRANK PIVOT PIN BUCKET PIVOT PIN

BUCKET. LINK

BUCKET LINK AND BUCKET CYLINDER ROD END (3 FITTINGS)

Figure 4. Lubrication Chart - .Digging Members 8

BACKHOE MAINTENANCE AND REPAIR

INTERMEDIATE SHAFT (WEEKLY) OUTPUT SHAFT (WEEKLY)

TURNTABLE SWING GEAR FITTINGS (4) (WEEKLY)

PUMP DRIVE BEARING (WEEKLY) CLUTCH (WEEKLY)

CONTROL LEVER FITTINGS (6) (DAILY)

?;ror,V.W

CROSS SHAFT (DAILY) Figure 5. Lubrication Chart — Machinery Platform • A one year supply of "Preventive Maintenance Record" forms is included at the end of this manual.

A sample copy, with several typical entries made, has also been included to show how these records may be maintained. These records, when kept complete and up-to-date, will benefit both the owner and the operator.

LUBRICANTS To insure maximum efficiency and long life, use the lubricants or equivalent, recommended in Table 1.

MAINTENANCE SCHEDULES Follow the periodic maintenance schedules and procedures as outlined in Table 2.

HYDRAULIC CIRCUIT PRESSURE CHECKS The control valves and pressure compensating unit were correctly adjusted before the backhoe was shipped. Only factory and dealer representatives are authorized to adjust valve pressure settings.

TAMPERING WITH PRESSURE SETTINGS WILL RESULT IN VOIDING THE WARRANTY OF THE MACHINE. However, at the intervals specified in the

maintenance schedule, or in the event of malfunction, check the pressure settings as follows: NOTE Be sure gage is indicating correctly before proceeding.

BOOM CIRCUIT PRESSURE CHECK Install 0-3000 psi pressure gage in boom cylinder testing port as shown in Figure 6. Run engine at full throttle and pressurize boom cylinder rod end by pushing boom control lever forward. Boom cylinder pressure gage should indicate 1850 to 1900 psi.

BUCKET CIRCUIT PRESSURE CHECK Install 0-3000 psi pressure gage inbucketcylinder testing port as shown in Figure 7. Run engine at full throttle and pressurize bucket cylinder rod end by pushing bucket control lever forward. Bucket cylinder pressure gage should indicate 2050 to 2100 psi.

DIPSTICK CIRCUIT PRESSURE CHECK Install 0-3000 psi pressure gage in dipstick cylinder testing port as shown in Figure 8 at base end of the cylinder. Run engine at full throttle and pressurize 9

/ffebi-a/Efrner/

Figure 6. Pressure Gage Installed in Boom Cylinder Testing Port

dipstick cylinder. rod by pulling dipstick control lever back. Dipstick cylinder pressure gage should indicate 2050-2100 psi.

SWING CIRCUIT PRESSURE CHECK Place the backhoe so that swing is completely blocked in both directions. Install 0-3000 psi pressure gages in pressure compensating unit counterclockwise and clockwise swing testing ports as shown in Figure 9. Run engine at full throttle and pressurize swing circuit for clockwise swing by pushing swing control lever forward. Pressure gage in clockwise swing testing port should indicate 1850 to 1900 psi. Run engine at full throttle and pressurize swing circuit for counterclockwise swing by pulling swing control lever back. Pressure gage in counterclockwise swing testing port should indicate 1650 to 1700 psi.

Figure 8. Pressure Gage Installed in Dipstick Cylinder Testing Port 10

Figure 7. Pressure Gage Installed in Bucket Cylinder Testing Port

SWING BRAKE ADJUSTMENT

The swing brake is a static brake only. Therefore, the amount of wear should be very small. However, if adjustment is necessary, it can be done at four places: In the handle of the brake lever.

At either end of the cable conduit.

At the gear box connection.

Make the initial adjustment in the handle itself, by turning the knurled adjusting knob at the tip of the handle clockwise until the handle "snaps" into an overcenter lock position when pulled up.

Figure 9. Pressure Gage Installed in Swing Circuit Pressure Compensating Testing Port

MAINTENANCE AND REPAIR

/ 11 IcA;te.:"*..iiiNEL#Arv ,

10

1.

2.

3.

4.

5.

6.

7.

8.

9.

Grease Gun Spanner Wrench - Cylinder Heads Open End Wrench, 7/8" and 1" Open End Wrench, 1-1/4" Universal Joint, 3/4" Drive Socket, 1-1/16", Deep Throat 3/4" Drive Socket, 1-1/8", Deep Throat 3/4" Drive Socket, 15/16", Standard 3/4" Drive Extension, 12", 3/4" Drive

10.

11.

12.

13.

14.

15.

16.

17.

18.

Crescent Wrench, 15" Special Tube Wrench, 1-1/2" Sliding "T" Handle, 3/4" Drive Open End Wrench, 3/8" Drain Valve Handle - Oil Reservoir Plugs, 1-1/4" - Supply Lines (2) Plug, 1" - Supply Lines Tool Box Tee Handle - Machinery Housing Doors

Figure 10. Tool Kit If for some reason the adjustment cannot sufficiently be made in the, handle, make the remaining adjustment at any of the other three points.

disassembly and repair, and also to guard againstunnecessary damage to the gear box components, we recommend that the following list of general hints and precautions be followed:

TOOL KIT

The tool kit (Figure 10) includes the tools necessary for all maintenance and adjustments.

REPAIR SWING GEAR BOX REPAIR

The gear box is relatively simple in construction and therefore detailed disassembly and repair instructions are not necessary. However, for ease of

NOTE Use only genuine Hein-Werner parts to insure proper fit and operation.

1. Use a soft hammer when assembling or dis•assembling to prevent nicking or marring parts.

2. Use a press wherever possible to remove and replace gears and bearings.

3. Use care when removing seals and bearing cups to avoid damaging the case, or cover, in which the components are seated.

11

/hfeth-Nerner 6. Carefully clean and inspect all parts for signs of wear or future failure.

Table 3. Torque Values Description

Torque - Ft. Lbs.

Gear box intermediate shaft cover bolts

106 - 113

Gear box output shaft cover bolts

69 - 73

Gear box cover bolts

7. No adjustment is necessary when replacing the swing gear box. When the gear box is in position on the mounting studs, the output pinion is in correct mesh with the swing bearing.

SHAFT BEARING ADJUSTMENT

106 - 113

Bolts on inner and outer race of turntable

200

Bolts holding turntable adapter to carbody.

300

4. Replace hex nuts and bolts with rounded head corners, all lockwashers, oil seals and gaskets.

The intermediate shaft bearings are adjusted by means of shims under the shaft cover. Use shims as required to Obtain between .002 inch end play and .002 inch preload on the bearing. The output shaft bearings are adjusted by positioning the nut on the upper end of the shaft. Tighten and secure nut as required to obtain between .002 inch end play and .002 inch bearing preload. Pack the grease cavity of the shaft covers with Moly type grease such as Mobiloil special, or equivalent.

HYDRAULIC CYLINDER REPAIR

5. Clean the threads of all bolts, studs, and nuts to assure proper torque and adjustment. Refer to Table 3 for proper torque values.

1.

2.

3.

4.

5.

Gland Nut Rod Packing Set Cylinder Tube Piston Ring Bushing

It is not necessary to remove a cylinder assembly to repair it. However, be extremely careful to keep

6. Nut 7. Piston

8.

9.

10.

11.

0-ring Rod Ram Head 0-ring

Figure 11. Hydraulic Cylinders 12

12. Wiper Seal 13. Bushing 14. Hex Head Cap Screw 15. Spring Retainer 16. Spring

BACKHOE MAINTENANCE AND REPAIR

all dirt and foreign matter out of the cylinder. Proceed as follows to repair a cylinder: 1. Use only specified Hein-Werner parts (see Figure 22) to insure proper fit and operation.

2. Use the spanner wrench (2, Figure 10) to re-7 move the ram head (10, Figure 11).

• 3. Pivot the cylinder to allow clearance for removing the cylinder rod and piston assembly.

4. Remove hoses from base end a cylinder to release any suction. Remove rod assembly from cylinder tubes.

5. Disassemble the cylinder rod and piston assembly as indicated in Figure 11. Replace packings, springs, piston rings, 0-rings, wiper seal, and rod nut. Lubricate all parts with hydraulic oil.

Reassemble the cylinder rod and piston assembly.

6. Replace the cylinder rod and piston assembly in the cylinder and screw the ram head into the end of the cylinder until it is tight. Replace hoses.

7. Tighten the capscrews (14). When these screws are tight, the springs (16) will maintain the proper pressure on the packings (2). No other adjustment is necessary. When excessive leakage occurs at the rod end, replace the packing.

8. Slowly pivot the cylinder into position. Use control lever to apply slight hydraulic pressure to align the rod end with the cylinder rod end pivot point.

9. Insert the pivot pin. Lock the pivot pin in place.

10. Use the control levers to slowly apply hydraulic pressure alternately to both ends of the repaired cylinder until the cylinder is completely filled with oil.

ENGINE AND CLUTCH REPAIR

Refer to the separate instructions included with the backhoe for information on repairing the engine and clutch.

13

BACK HOE REPAIR PARTS LIST

SECTION IV REPAIR PARTS LIST

INSTRUCTIONS FOR ORDERING REPLACEMENT PARTS

To assure prompt and accurate service, include the following data with each parts order: 1. Model and Serial number of machine. See Figure 12 2. Part Numbers 3. Part descriptions 4. Quantity of each part desired 5. Correct shipping destination 6. Method of transportation 7. Engine Serial number Confirm all telephone and telegraph orders in writing.

Be sure these orders are marked "Confirmation," to avoid duplication of orders.

WHERE TO ORDER PARTS All Hein-Werner Dealers are conveniently located throughout the United States and Canada. These Dealers maintain a stock of genuine Hein-Werner replacement parts. Always order parts from your nearest HeinWerner Dealer.

INSPECTION OF SHIPMENTS Carefully inspect all shipments upon arrival. In the event of loss or damage, do not accept the shipment until the transportation company either makes a notation on the freight bill, or gives you an inspection report covering said damage or loss. In the event of concealed damage or loss, notify the carrier at once (within 20 days) requesting that an inspection be made and damage or loss be acknowledged.

ADJUSTMENTS AND R,ETURNS Refer to the written Warranty in this manual for an explanation of Warranty policy. If you feel a Warranty claim is in order, consult your Dealer. Claims must be made through your Dealer within a 15 day period from the time a failure occurs. Parts returned directly to the factory, without Dealer Authorization, will not be accepted.

MODEL HO.

MANUAL FOR LUBRICATION AND OPERATING INSTRUCTIONS

HEIN --VERNER -

CORPORATION .WAUKESHA. WISCONSIN. U.S.A..

Figure 12. Serial Number Plate

USE GENUINE HEIN-WERNER PARTS FOR MAXIMUM PERFORMANCE 15

/Heth-N8177EP WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 13. Boom, Bucket and Dipstick

16

BACKHOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 BOOM, BUCKET AND DIPSTICK Index Number 1

2 3 4 5 6 7 8 9 10 rafi'

Li

/6.-1-5.1

11 12 13

14 15 16 17

Part Number 400033 400418 400419 400417 210024 150091 140027 220028 220027 040100 400018 400026 110045 110052 220028 210002 030039 030166 210088 100216 100214 400356 210002 040135 100006 100081 030022 030023 030024 030162 400254 400043 220000 210028 030036 030164 210091 040101 040102

18 19 20 21 22 23 24 25 26 27

050008 120252 120393 030036.

900001 900002 210027 030038 210002 400015 030290 900028 900026 900029 900027

Description

Quantity

Bucket Tooth Point Bucket Tooth Shank - Standard Bucket Tooth Shank - Heavy Duty Bucket Tooth Pin Bucket and Linkage Pin Bucket Link Bell Crank Link Bucket Link Bushing - 3 inches long, Steel Bucket Link Bushing - 1-1/2 inches long, Steel Bucket Cylinder Assembly (See Figure 22 for details) Lock Pin Cotter Pin Dipstick (10 and 10HD Series) Dipstick (12HD Series) ; Dipstick Bushings Bucket Cylinder Base Pin Bucket Cylinder Hose (10 and 10HD Series) Bucket Cylinder Hose (12HD Series) Boom Point Pin Lock Plate Spacer Bolt Dipstick Rod Pin Dipstick Cylinder (See Figure 22 for details) Boom Assembly (10 Series) Boom Assembly (10HD and 12HD Series) Boom Tube - Outer Boom Tube - Inner Boom Tube - To Bucket Cylinder Hose (10 Series) Boom Tube - To Bucket Cylinder Hose (10HD and 12HD Series) .

Boom Double Tube Clamps (Top and Bottom) Boom Single Tube Clamps Boom and Dipstick Pivot Bushing, Bronze Dipstick Cylinder Base Pin Dipstick Cylinder Hose (10 Series) Dipstick Cylinder Hose (10HD and 12HD Series) Boom Lift Pin Boom Cylinder Assembly (10 Series 4 inch) (See Figure 22 for details) Boom Cylinder Assembly (10HD and 12HD Series 5-1/4) (See Figure 22A for details) Fuel Tank Fuel Tank Mounting Frame Fuel Tank Mounting Frame Brace Boom Foot Hose Right Hand Barricade Left Hand Barricade Boom Foot Pin Boom Cylinder Hose Boom Cylinder Base Pin Grease Fitting Boom Cylinder Hose Hein Werner Name Plate C-12 Name Plate T-12 Name Plate HD Name Plate

i

as reqd as reqd as reqd as reqd 4 1 2 2 2 1 14 14 1 1 1 2 2 1 1 3 3 1 1 1 1 2 2 2 2 6 6 A 1 2 2 2 2 2 1 2 2 4 1 2 2 9 2

17'

/yein-eeriler WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 14. Machinery Platform and Controls

18

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

MACHINERY PLATFORM AND CONTROLS Index Number 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 1?

18 19

Part Number 330024 330023 330140 330077 330141 330080 000025 000033 000032 330142 330068 330139 330028 120039 330160 330059 330017 120176 330161

Description Shaft Spacer Control Rod Control Rod Control Rod Control Rod Control Valve - Single Spool (See Figure 24 for details) Control Valve - Two Spool (See Figure 26 for details) Control Valve - Three Spool (See Figure 25 for details) Control Rod Control Shaft Assembly Control Rod Base Handle Grip Boom Lever Propel Lever or Outrigger Lever Control Base Assembly Machinery Platform Swing Lever

Quantity 1

2 1 1

1 1 1 1

1 1 1

2 1 4 1 2 1 1 1

19

liVein-NE/wer/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 15. Machinery Housing and Cab 20

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

MACHINERY HOUSING AND CAB Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number 120230 120232 120238 120036 120246 120241 120240 120237 120236 120235 120233 120231 120234 120239 120283 120281

Description Top Section - Rear Top Section - R. H. Front End Panel - R. H. Seat Cab Door Latch w/Keys T-Handle, for Housing Doors Side Door End Post - R.H. Rear Post - R H Rear Post - L H Top Access Door Top Assembly End Panel L H Rear and L. H. Door End Post - L.H. Cab - Complete

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1

21

fi

febf-ePIWEP WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 16. Hydraulic Pump Drive

22 a

BACK HOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

HYDRAULIC PUMP DRIVE

Index Number 1 2 3 4 5 6 7 8 9 10 11 • 12

Part Number 400370 400257 400109 220022 400178 240045 400175 400176 400212 400055 ' 400056 240044 240047 240043 210096 210069 210063

Description Shaft Bolt (Perkins Engine) Shaft Bolt (Cummins Engine) Shaft Bolt (GMC Engine) Bearing.

Screw Cover Plate and Gasket Grease Fitting Snap Ring Stud Jam Nut Washer Pump Adapter Clutch Housing (Perkins and Cummins Engines) Clutch Housing (GMC Engine) Drive Shaft (Perkins Engine) Drive Shaft (Cummins Engine) Drive Shaft (GMC Engine)

Quantity 6 6 6 1 2 1 1 1 4 4 4 1 1 1 1 1 1

23

//lem mtgerner/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 17. Hydraulic Pump Clutch 24

BACKHOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 Your Hein-Werner dealer maintains a stock of all parts which are listed with an asterisk. All other part numbers are Twin-Disc Clutch Company numbers. These parts must be obtained from Twin Disc Clutch Company Authorized Parts Stations listed at the rear-of this manual. For maintenance and adjusting instructions refer to enclosed Twin Disc Clutch Company manual.

HYDRAULIC PUMP CLUTCH Index Number 1 *2

Part Number 6187A 220043 220023 1092A A1588 6030 A1069 5878S 5752 S-384

3 4 5 6 7 8 9

Description Drive Ring Pilot Bearing (Cummins Engine) Pilot Bearing (Perkins and GMC Engines) Hub Nut Lockwasher - Hub Nut Hub and Back Plate Spring - Release Drive Plate Floating Plate Sliding Sleeve

Quantity 1 1 1 1 1 1 6 1 1 1

(Index No. 9 consists of the following parts) A. B. C. D. E.

B-1535B 11982 B1537-D 2137 X117C8S

Cotter Pin Link, Lever Pin Sliding Sleeve Split Collar Assembly

8 8 8 1 1

(Index letter E consists of the following parts) a. b. c. d.

10

M1930F 1935A 117C8S M2002AS A-60

Hex Nut Washer Split Collar Cap Screw Adjusting Yoke Assembly

2 4 1 2 1

(Index No. 10 consists of the following parts) A. B. C.D. E. F. 11 12 13 14

A. B. C. 21 22 23 24 *26

B-1535-C 103F B-1538-D 2245 115 1990 1330 M2027AN M2046AF A1663

Cotter Pin Lever, Finger Pin Lock Pin Spring Adjusting Yoke Grease Fitting Jam Nut Washer Hose Assembly - 12 inch

4 4 4 1 1 1 1 1 1 1

M1284 M1292A M1283 M2023F 2815 A1111 M2032Z 210060

(Index No. 14 consists of the following parts) o 90 Fitting Hose - 12 inch Straight Fitting Screw Cover Plate Cover Plate Gasket Key-Hub Clutch Shaft

1 1 1 2 1 1 1 i

25

/h`ein -Nerner/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 HYDRAULIC PUMP CLUTCH (CONT) Index Number

Part Number 220022 M2002AG M2046S 1037 3799 M2022V M2004R 1144 F 240043 240047 M102 1330 240044 400177 400176 400175 400212 400056 400055 400022 400023 400192 400038

*28 29 30 31 32 33 34 35 *36 37 38 *39 *40 *41 *42 *43 *44 *45 *46 *47 *48 *49

Description Bearing Cap Screw Lockwasher Throwout Yoke Hand Lever Woodruff Key Cap Screw Operating Shaft Clutch Housing (GMC Engine) Clutch Housing (Perkins and Cummins Engines) Oil Cap Grease Fitting Pump Adapter Snap Ring Snap Ring Grease Fitting Pump Mounting Stud Lockwasher Jam Nut Bolt Lockwasher Bolt Bolt

Quantity 1 2 2 1 1 2 1 1 1 1 2 1 1 2 2 1 4 8 4 12 20 4 8

SWING CIRCUIT HYDRAULIC SYSTEM

Index Number 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

26

Part Number 030318 030191 030036 020150 000025 020025 020122 020023 020009 030141 020000 020003 000029 000027 000021 030035 020013 000016 030232 030164 020200 020154 030257 020171

Description Hose Tube Hose Adapter Control Valve (See Figure 24 for details) Adapter Connector Plug Connector Tube Union Plug Pressure Compensating Unit Body Cartridge Hose Adapter Elbow Swing Motor (See Figure 30 for details) Hose Hose Tee Adapter Elbow Hose Elbow, St.

020111

Elbow

23

020215

24

050012 020101

Elbow Heat Exchanger

Plug

Quantity 1 1 2 1 1 1 3 1 2 2 2 2 1 1 2 1 2 1 1 1 1 2

1 1 1 1 1 2

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS,. FOLLOW THE INSTRUCTIONS ON PAGE 15

18

19 16 24 23

14

12 13 10

1 Figure 18. Swing Circuit Hydraulic System 27

1

3y 34 33

10

13 --14

19

31

20

12

v 28 21 21

24 26

• 22

25 23

Figure 19. Dipstick and Propel Upper Hydraulic Circuit (Crawler Models) or Outrigger Hydraulic Circuit (Carrier Models)

WHE N ORDE RING PARTS ,FO LLOW T H E INS TR UC TIONS ON PAGE 1 5

32

16

18

BACK HOE REPAIR PARTS LIST WHEN ORDERING PARTS, .FOLLOW THE INSTRUCTIONS ON PAGE 15 DIPSTICK AND PROPEL UPPER HYDRAULIC CIRCUIT (CRAWLER MODELS) OR OUTRIGGER HYDRAULIC CIRCUIT (CARRIER MODELS) Index Number 1 2 3 4 5 6

n

G

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 om '-'4-"rl • Le--i-4_ , —

/7?-...Ai..r

-

e(-4-4j

0 c)o a o C. 01 31 c-5 ,- c' cl 7 3' 32 1.z.""e....

.

33 34

35

Part Number 020199 030036 030239 030237 030234 030125 030233 030193 030175 030124 030232 020023 030194 030212 400101 050006 030180 030177 030179 030140 020147 020148 000015 020149 030127 020132 020122 000033 020157 020009 020000 000034 000023 000022 010019 020003 020211 020121 020152 020110 020205 020112 050007 020153 020154 020101 020156 *000019 400200 020105 020266 L.210058't

Description Elbow Hose Tube Tube Tube Tube Tube

Tube Hose Tube Hose Plug Elbow Hose Clamp Reservoir (See Figure 23 for details) Hose Hose Hose Tube Elbow Elbow Pump (See Figure 21 for details) Adapter Hose Adapter Elbow Connector Control Valve (See Figure 26 for details) Elbow Connector Adapter Pressure Compensating Unit Body Cartridge 0-Ring Plug Plug Connector Tee Elbow Nipple Tee Nipple Filter-Complete (See Figure 23 for details) Tee Elbow Plug Nipple Valve Handle Plug Reducer Pressure Cap

Quantity 2 2 1 1 1 1 1 1 1.

1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1

29

/1/ein-iffernet/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 20. Boom, Bucket and Propel Upper Hydraulic Circuit (Crawler Models) or Outrigger Hydraulic Circuit (Carrier Models) •

30

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

BOOM, BUCKET AND UPPER PROPEL OR OUTRIGGER HYDRAULIC CIRCUIT Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 *22 23 24 25 26 27 28 29 30

Part Number 030038 030036 030010 030008 030007 030240 030235 030236 020024 030194 030212 400101 030192 030002 020009 030006 020159 020157 030009 030001 020'122 000032 020132 030165 020149 020204 020003 020101 000037 000023 000021 030290 020113

Description Hose Hose Tube Tube Tube Tube Tube Tube Connector Tee Elbow Hose Clamp Tube Tube Connector Tube Connector Elbow Tube Tube Connector Control Valve (See Figure 25 for details) Adapter Elbow Hose Adapter Elbow Plug Plug Pressure Compensating Unit Body Cartridge Hose Elbow

Quantity 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1

31

/ffein -ffe rner/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 21. Hydraulic Pump 32

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

HYDRAULIC PUMP Index Number

Part Number

1 2 3 4

W1072 X10-38 RB1135 SA1669 X73-37-13 L300-26 X126-8 YA1669-1 X97-100 TA1686-3 X30-26 AH2010 A1327-182 S1032 K3026-27 Y1058 UB3006-244 MA1688-20-67 KA1007M-20 TA1519-7 X115-20 AR2010 KB1687 TA1133 TA1519-7 MA1688-20-67 KA1007M-20 KB1687 TA1519-4 AB1402-38 X89-16 MA1688-12-61 KA1007M-12 RA1603 X144-3 AE1402-33 • • X4-76 A2078-45-2 X41-4

+ + +

5 6&7 8 9 10 11 12 13 14 15* 16 17 18 19 & 20 21 22 23 24 25 26 27 28 & 29 30 31 32 33 34 35 & 36 37 38 39 40 41 42

Description Retainer Ring Key Shaft Seal Retainer Seal iv,' Ring Tapered Roller Bearing Spacer Snap Ring Shaft End Cover Set Screw Bushing Spring Roller Bearing Pocket Seals Thrust Plate Gasket Seal Gear Housing Drive & Driven Gear Set Spacer Roll Pin Shaft Bushing Bearing Carrier Connecting Shaft Spacer Gear Housing Drive and Driven Gear Set Bearing Carrier Spacer Connecting Stud Lock Nut Gear Housing Drive and Driven Gear Set Port End Cover Washer Studs Hex Nuts Name Plate Drive Screws

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 12 36 6 6 1 1 1 3 4 4 2 1 1 1 1 1

•

1 1 1 1 4 4 4 1 2

*For Service Seal Strip order K3026-19 (3 rqd. ) +These parts included in kit, part no. 000058. Use all parts in kit when overhauling the pump.

33

/hfEiti-ffprner/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 22. Typical Cylinder Assembly with Self Adjusting Packings BUCKET CYLINDER ASSEMBLY (040100) Index Number

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

040142 010043 040041 010027 220000 400011 040080 010013 040032 . 040141 010014 010010 220026 4003 54 040140 040120

Description Gland Nut Rod Packing Set Cylinder Tube Piston Ring Bushing Nut Piston 0-Ring Rod Ram Head 0-Ring Wiper Seal Bushing Hex Head Cap Screw Spring retainer Spring

Quantity 1 1 1 4 2 1 i 1 1 i 1 1 2 6 1 10

BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040102) 1 2 3 4 5 6 7 8 9 10 • 34

040142 010043 040063 010027 220000 400011 040080 010013 040058 040141

Gland Nut Rod Packing Set Cylinder Tube Piston Ring Bushing Nut Piston 0-Ring Rod Ram Head

1 1 1 4 4 1 1 1 1 1

BACKHOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040102) (CONT) Index Number

Part Number

11 12 14 15 16

010014 010010 400354 040140 040120

Quantity

Description

1 1 6 1 10

0-Ring Wiper Seal Hex Head Cap Screw Spring Retainer Spring DIPSTICK CYLINDER ASSEMBLY (040135)

1 2 3 4 5 6 7 8 9 10 11 12 14 15 16

040119 010042 040044 010027 220000 400011 040080 010013 040125 040118 010014 010041 400354 040117 040120

1 1 1 4 4 1 1 1 1 1 1 1 6 1 10

Gland Nut Rod Packing Set Cylinder Tube Piston Ring Bushing Nut Piston 0-Ring Rod Ram Head 0-Ring Wiper Seal Hex Head Cap Screw Spring Retainer Spring

9 Figure 22A. Boom Cylinder Assembly - 4 Inch (040101) BOOM CYLINDER ASSEMBLY - 4 INCH (040101) 1 2 3 4 5 6 7 8 9 10 11 12

040082 010033 040042 010026 220000 400012 040081 010011 040031 040083 010012 010009

Gland Nut Rod Packing Set Cylinder Tube Piston Ring Bushing Nut Piston 0-Ring Rod Ram Head 0-Ring Wiper Seal

1 1 1 4 4 1 1 1 1 1 1 1 35

///eh7 -Nenurr/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 23. Hydraulic Reservoir and Filters

36

BACKHOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

HYDRAULIC RESERVOIR AND FILTERS Index Number 1 2 3 4 5 6 7 8 • 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part Number 020101 050015 050014 400391 020266 240058 400251 050006 400222 400223 120218 400228 030182 000019 400200 020105 050007 015 1568 020163 1560 1576 1564 1565 1566.

156 7" 1563 1562 1575 1561

Description Plug Gasket Cover Bolt Reducer Pressure Cap . ": .CLZ...... 0-. -ec: <2 7 >4.2.04,-•,.244, Screen Reservoir Cap Screw Washer Angle Pump Supply Lines Hose Clamp Nipple Drain Valve Drain Valve Handle Pipe Plug Filter Assembly Plug Backpressure Gage Street Ell Head 0-Ring Backup Washer Gasket Element - Cleanable11--o '.S-D 1 Element - Disposable ii-0 Y3-O 3 el Spring Housing Center Post Seal Center Post

Quantity 2 2 2 16 1 1 1 1 6 6 1 4 1 1 1 1 3 3 3 3 1 1 2 2 1 1 1 1 1 1

37

hfeni-iffeirmr/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

,4,11140

r4.41110rN.4 .

0wisaga A Trri."‘P-31,11 1 . in--,womi,„T,..its9. min 1 mum 11111 , noun Wil 4

■.

111.

Figure 24. Swing Control Valve Assembly (000025) Index Number *1 2 3 4 +5 +6 7 8 9 10 +11 12 13 14 15 16 17 18 19 20 *21 22 23 +24 + + + +

38

Part Number

Description

Quantity

Plunger - Double Acting 5150 1 Relief Valve Plug 3239 1 Relief Valve Spring 3232 1 Relief Valve Poppet 3234 1 139 0-Ring 1 Back-up Ring 3128 1 Relief Valve Sleeve 3233 1 Poppet 3087 1 Relief Valve Pilot Spring 3231 1 Relief Valve Adjust Screw 3235 1 0-Ring 3028 5 Relief Valve Pilot Plug 3238 1 3236 Nut 1 3240 Adjust Screw 1 Castle Nut 3013 1 Plunger Cap 3699 1 4325 Special Cap Screw 1 3475 Plunger Spring 1 4138 Spring Seat 2 3273 Cap Screw 2 3211-16 Valve Housing 1 3141 Seal Plate 2 3783 Round Head Machine Screw 2 3486 Oil Seal and Wiper 2 3246 Check Valve Plug 1 3247 Check Valve Spring 1 3248 Check Valve Poppet 1 Plug 3286 2 3285 0-Ring 2 *These parts should not be considered for field replacement. +These parts included in kit, part no. 5105. Use all parts in kit when overhauling the valve.

BACK HOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

111P.01111111111

-W11011.\\■11011.11■14,1 ilawl,,„,„4„,,,,,56,

t'AVI:11111110047grli 1■4.f:r 1111 IrdwArArmArl

/

1111111111110111110111Mr Rail% 11111111111alliraZial mr

-r-

421.71-01.,

Figure 25. Boom, Bucket and Propel or Outrigger Control Valve Assembly (000032) Index Number *1 2 +3 4 5 6 +7 +8 9 10 11 12 13 14 15

Part Number

Description

Quantity

Double Acting Plunger 3 3698 Relief Valve Plug 1 3239 12 0-Ring 3028 Relief Valve Spring 1 3232 Relief Valve Poppet 1 3234 Relief Valve Sleeve 1 3233 0-Ring 1 139 Back-Up Ring 3128 1 Pilot Relief Poppet 1 3087 Relief Valve Pilot Spring 3231-A 1 Adjust Screw 1 3240 Relief Valve Adjust Screw 3235 1 Relief Valve Pilot Plug 3238 1 3236 Hex Nut 1 Castle Nut 3013 1 * These parts should not be considered for field replacement. + These parts included in kit, part no. 5102. Use all parts in kit when overhauling the valve.

39

//frin-Kiern er/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 Boom, Bucket and Propel or Outrigger Control Valve Assembly (000032) (Cont) Index Number 16 17 18 19 20 21 22 23 24 25 *26 27 28 +29

Part Number

Description

Quantity

2 3475 Plunger Spring 3 3699 Plunger Cap 2 4325 Special Cap Screw 4 4138 Spring Seat 4273 1 Spacer 4327 1 Spring 2 3229 Ball 1 4326 Plunger End 4274 1 Sleeve 1 4275 Spacer Valve Housing 1 3213-38 3141 Seal Plate 6 3783 Round Head Machine Screw 6 Wiper Seal 3486 6 Check Valve Plug 3246 4 3247 Check Valve Spring 4 3248 Check Valve Poppet 4 Cap Screw 3273 6 * These parts should not be considered for field replacement + These parts included in kit, part no. 5102. Use all parts in kit when overhauling the valve.

78

9 10

re

•

Ikrm.

kWh ■ I

RIO

I 4;

.191p

Irk

1 ii.1 ir

"1 1:141111 1„,,_ 1,

4

A

SUM.

11 12

13 14

•

m drjrOek9r44.•M 116., 1.111114Kk-

16

Am Al- 71/411, a."7.1b*‘'.1=-; 1.11H1Wilell111111milliggir"11 Il Ii 11111111 11 41111 1%W.,, RIP 10 -

summorArmArAur, 1 in rildre"qfrFAZ;r40 AMI Alligi IWM_ AM111111111 1 1111111dir 1 LIMA I44, AMR 1111t =: A1 11,1AIWI Zell esilly ir711171111111111111111.

-111■■■.•■ NW Ii4/ 17 .......2 v..,4\led• Av 7 eAr• rild,1.4.716“'•

I

/ ..../

24 23

27

Figure 26. Dipstick and Propel 'or Outrigger .Control Valve Assembly (000033) 40

15

22

17 18

19 20 18 21

BACK HOE REPAIR PARTS LIST

WHEN ORDERING PARTS,' FOLLOW THE INSTRUCTIONS ON PAGE 15

DIPSTICK AND PROPEL OR OUTRIGGER CONTROL VALVE ASSEMBLY (000033) Index Number

Part Number

*1 2 +3 4 5 6 +7 +8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 *27 +28 29

3698 3239 3028 3232 3234 3233 139 3128 3087 3231-A 3235 3238 3236 3240 3013 4138 4325 3699 3475 4273 4327 4274 4326 3229 4275 3141 3262-3 3486 3783 3246 3247 3248 3273 3285 3286

+

Description Double Acting Plunger Relief Valve Plug 0-Ring Relief Valve Spring Relief Valve Poppet Relief Valve Sleeve 0-Ring Back-Up Ring Pilot Relief Poppet Relief Valve Pilot Spring Relief Valve Adjust Screw Relief Valve Pilot Plug Nut Adjust Screw Castle Nut Spring Seat Special Cap Screw Plunger Cap Plunger Spring Spacer Spring Sleeve Pin Ball - 9/32 inch Diameter Spacer Seal Plate Valve Housing Wiper Seal Round Head Machine Screw Check Valve Plug Check Valve Spring Check Valve Poppet Socket Head Cap Screw 0-Ring Plug

Quantity 2 1 8 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 4 1 4 4 2 2 2 4 1 1

* These parts should not be considered for field replacement. + These parts included in kit, part no. 5104. Use all parts in kit when overhauling the valve.

41

ehr-fferneil WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 27. Swing System •-

42

•

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

SWING SYSTEM Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Number 400193 400055 400056 400212 400188 240039 400185 400182 400097 400184 400183 240042 200014 240041 400187 400190 400203 220025 400202 400189 130062 250020 250019 250018 250024

Description 0-Ring Jam Nut Lockwasher Stud Cap Screw Swing Gear Box (See Stud Nut Lockwasher Stud Cotter Pin Spacer Swing Pinion Cap Cap Screw Cap Screw Washer Swing Bearing Nut Cap Screw Turntable Adaptor Swing Bearing Shim Swing Bearing Shim Swing Bearing Shim Swing Bearing Shim

Figure 28 for details)

(No. 31 gage) (No. 22 gage) (No. 16 gage) (0.005 in. )

Quantity 1 4 4 4 2 1 2 6 4 2 4 1 1 1 2 36 36 1 34 32 1 as reqd as reqd as reqd as reqd

43

rimmtamosur,m, ., la \,,.., .1,01iiii

IN I 11111 0It . .Vill v.z.:412,,L_ al /Pis ri- ippr,

"'"....... <,„ IMO).

,Iirz ,,..4.11 'm IIIIas0 e-

1, , 4/%11, .• Z '

1011

° tifill

rVe:' - iii#14.1107 =ti iviniim.... ,

%

,7-

,,- ,'

:

ill .,....,,, iiitirz_vx OM $#, go

4,-'

',A■mommom.. I

,

,A

-

oi 7

_ .. „ toc rig gi „ iiiima

Figure 28.. Swing Gear Box .

BACK HOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15 SWING GEAR BOX (240039) Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -1 16 17 18 19 20 .21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 .

`'

36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part Number 240048 400233 240049400234 40023 5 220032 220031 200016 200017 200020 220036 220041 220039 220040 210066 240051 010031 250052 020188 200019 400237 020187 400238 010029 220038 220042 40 250 400 400241 230079 020185 400242 400244 250028250025250026 250027 230081 400245 010028 200018 400246 020184 400247 400248 400249 400243 230071 220034 220035 010030 400239

Description Case and Cover - Matched Set Bolt Gasket Lockwasher Nut Input Pinion Bearing - Upper Input Pinion Bearing - Lower Input Drive Pinion (21T) Intermediate Driven Gear (75T) Intermediate Pinion (15T) Intermediate Shaft Bearing Cup - Lower Intermediate Shaft Bearing Cone - Lower Output Shaft Bearing Cup - Lower Output Shaft Bearing Cone - Lower Output Shaft Output Shaft Oil Seal Sleeve Output Shaft Oil Seal - Lower Output Shaft Gear Spacer Drain Plug Final Drive Gear (82T) Snap Ring Oil Level Plug Cap Screw Output Shaft Oil Seal - Upper Output Shaft Bearing Cup - Upper Output Shaft Bearing Cone - Upper Output Shaft Washer Output Shaft Nut Cotter Pin Output Shaft Cover Pipe Plug Lockwasher Cap Screw Gasket Intermediate shaft Bearing Shim (. 003 in.)

Intermediate Shaft Bearing Shim (. 005 in.)

Intermediate Shaft Bearing Shim (. 010 in.)

Cover and Brake Adapter Cap Screw Brake Drum Hub Oil Seal Brake Drum Hub Snap Ring Brake Drum Hub Plug Cap Screw Lockwire Cap Screw • Lockwasher Brake Assembly (See Figure 29 for details) Intermediate Shaft Bearing Cone - Upper Intermediate Shaft Bearing Cup - Upper Intermediate Gear Oil Seal Dowel - Case to Cover

Quantity 1

5 1 25 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 14 1 1 1 1 1 1 1 2 5 5 1 6 6 2 1 6 1 1 1 1 4 1 4 4 1 1 1 1

2

45

///ein ma/Brogr/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 29. Swing Brake

Index Number

Part Number

1 2 3 4 5 6 7

230073 230072 230074 230076 230075 230077 230078 230138

Description Brake Shoe Return Spring Roller Brake Shoe and Liner Assembly Backing Plate Assembly Brake Actuating Lever Actuating Pawl Rivet Actuating Pawl Brake Drum

Quantity 2 1 2 1 1 2 2 1

/

/Hein 4ffprif er

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 30. Swing Motor

0060 0 SWING MOTOR Index Number + 1 +2 & 3

+

4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 20

Part Number MA1072 X73-50-1

L3006-33 X126-6 X10-17 BX1134 HA1686-3 M1391K AG2010 A1327-177 R1032 L3006-22 X1058 K3026-23 LA1688-25-64 JA1007M-25 NA1603 X144-2 D1040-14

Description Retainer Ring High Pressure Seal "0" Ring

Bearing Key Shaft Shaft End Cover Check Assembly Shaft Bushing Spring Roller Bearing "0" Ring Gasket Thrust Plate Pocket Seal Gear Housing Gear Set Port End Cover Washers Cap Screw

Quantity 1 1

1 1 1 1 1 2 1 1 4 2 2 12 1 1 1 8 8

*For Service Seal Strip, order K3026-19 (1 rqd.) +These parts included in kit, part no. 000056. Use all parts in kit when overhauling the motor.

47

/hfrinmigenyer WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 31. Engine Parts Index Number

Part Number

Description

Quantity

GMC ENGINE 1 2 3 4 5 6 7 8 9 10 11

48

300002 030147 030148 320005 330100 330099 400294 400295 320004 030288 300005 120362 120357 320018 310001 310003 310005 400283 400202 120359 400280 400281 400379 400236 400202 400013

Engine Fuel Line - Intake Fuel Line - Return Oil Pressure Sender Unit Cable Bracket - Engine Mounted Cable Bracket Plate - Engine Mounted Muffler Muffler Raincap Water Temperature Sender Unit Radiator Hose Radiator Radiator Brace Heat Exchanger Brace Master Pressure Switch .

Battery Ground Cable Primary Cable Engine Frame Mounting Stud Engine Frame Mounting Nut Engine Mounting Frame Engine Mounting Frame Bushing Engine Mounting Frame Cupped Washer Front Engine to Frame Bolt Rear Engine to Frame Bolt Rear Engine to Frame Nut Front Engine to Frame Nut

.

1 1 1 1 1 1 1 1 1

r

1 2 2 1 1 1 1 4 4 1 4 4 2 2 2 2

BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Index Number

Part Number

Description

Quantity

GMC ENGINE (CONT) 120219 120371 120384

11

1

2 3 5 7 10 11

1

2

3 4

5 7 9

10

300003 030229 030230 020010 020020 030021 320005 330163 330164 320004 120303 310001 310006 310007 120277 120273 400283 400202 400280 400281 400154 400064 300004 030152 020210 020208 030250 020209 020230 320005 330131 330109 400260 400262 400362 020235 320004 120303 320018 310001 310003

11

310005 120277 120273 400283 400202 400280 400281 400314 400330

Front Engine Mounting Pad (Rubber) Front Engine Mounting Angle Tie Bar - Rear Engine Frame CUMMINS ENGINE Engine Fuel Line - Intake Fuel Line - Return Oil Pan Drain Plug Oil Pan Drain Elbow Oil Pan Drain Tube Oil Pressure Sender Unit Cable Bracket - Engine Mounted Cable Bracket Plate - Engine Mounted Water Temperature Sender Unit Heat Exchanger Mounting Frame Battery Positive Cable Negative Cable Left Hand Engine Mounting Angle Right Hand Engine Mounting Angle Engine Frame Mounting Stud Engine Frame Mounting Nut Engine Frame Mounting Bushing Engine Frame Mounting Cupped Washer Engine to Frame Bolt Engine to Frame Nut PERKINS ENGINE Engine Fuel Line Oil Pan Drain Reducer Oil Pan Drain Cap Oil Pan Drain Hose Oil Pan Drain Hose End Oil Pan Drain 90 ° Elbow Oil Pressure Sender Cable Bracket Engine Mounted Cable Bracket Plate - Engine Mounted Muffler Muffler FtaincapMuffler Adapter Muffler Coupling Water Temperature Sender Unit Heat Exchanger Mounting Bracket Master Pressure Switch Battery Ground Cable Primary Cable Left Hand Engine Mounting Angle Right Hand Engine Mounting Angle Engine Mounting Angle Stud Engine Mounting Nut Engine Mounting Frame Bushing Engine Mounting Frame Cupped Washer Engine to Frame Bolt Engine . to Frame Nut .

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 4 4 4 4 4 4 1 '2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 49

///Ebs-Nerifer WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

1

Figure 32. Cab Items CAB ITEMS Index Number 1 2 3 4 5 6

7 50

Part Number 320015 320021 400339 400340 400360 320020 400032 330046 33004?

400021 400017 400059 400374 330102 330134

Description Starter Button (GMC and Perkins Engines) Wiring Harness (GMC Engine) Tachometer Cable (GMC Engine) Tachometer Cable (Cummins Engine) Tachometer Cable ( Perkins Engine) Instrument Cluster Choke Cable Throttle Handle Throttle Control Spring Throttle Handle Bolt Throttle Handle Nut Throttle Handle Washer Throttle Cable End Throttle Cable Throttle Mounting Bracket

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

BACKHOE REPAIR PARTS LIST •

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 33. Filter Connections

Index Number 1 2 3 4 5 6 7 8

Part Number 050007 020152 020110 020153 020205 020200 020154 020112

Description Filter Elbow Nipple Reducer Tee Tee Tee Adapter Elbow Nipple

Quantity 3 1 1 1 1 1 3 1

51

//Pin Igem er/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15

Figure 34. Two-Spool Valve Connections A*.le;

Index Number

52

Part Number

3 4 5 6 7 8

020009 000034 000023 000022 020124 020211 020157 000033 020023 020132

9 10 11 12

020122 010019 020000 020003

1 2

•-•

(

.

7-

-

Description

Quantity

Connector Pressure Compensating Unit Body Cartridge Connector Plug Elbow Two-Spool Valve Plug

2

Adapter Elbow Connector 0-Ring Adapter Plug

1 1 1 1 1

1 1 1 1 1 3 1 1

Sup ,1e FOR USE WITH

HE1N-WERNER CORPORATION Waukesha, Wisconsin 53186

PARTS MANUAL SUPPLEMENT We are currently revising and up-dating our parts and service manuals.

This project also involves a completely new method of presentation, and will provide for immediate parts list revisions keyed to machine serial numbers.

This "Parts Manual Supplement" was compiled in an effort to furnish up-to-date parts information until the new parts catalogs are completed.

INSTRUCTIONS FOR USING THE PARTS MANUAL SUPPLEMENT BOOKLET 1.

This booklet is designed to be used in conjunction with the existing pa is manuals.

2.

This booklet is assembled in the same sequence as the parts manuals it modifies.

3.

A note at the upper right-hand corner of each supplement page indicates the particular manual page it replaces.

I no su plement page is included, you may assume the existing manual a e is urrent.

Several components which were omitted in the original manual have bee included in this booklet. These components can either be found In the "Miscellaneous Parts Not Illustrated" page at the rear of each section, or in the most logical place in the parts list itself

FOR CED 47, FIGURE 13 REPLACES PAGE 17

Page 1

BOOM BUCKET AND DIPSTICK Index Number 1 2 3 4

5 6 7 8 9 10 11 12 13

14 15 16 17

Part Number 400631 400630 450554 210024 150257 140027 140028 220028 220027 040100 400018 400026 110045 110052 220028 210002 030039 030166 210153 400011 220077 210002 040135 100006 100242 030022 030023 030024 030162 400256 400255 400377 400376 220000 210028 030572 030305 210136 220026 040363 040236

Description

Quantity

as reqd Tooth point (25 series) as reqd Tooth shank (25 series) as reqd Tooth pin (25 series) 4 Linkage pin Bucket link w/bushings 1 R.H. bell crank 1 L.H. bell crank 1 2 Link bushing - 3" long steel 2 Link bushing - 1-1/2" long steel Bucket cylinder (see fig. 22) 1 14 Lock pin 14 Cotter pin 1 Dipstick (10 & 10HD series) Dipstick (12 series) 1 Dipstick bushing (3" long steel) 6 Bucket cylinder base pin 1 Hose (10 & 10HD series) 2 2 Hose (12 series) Boom point pin 1 Boom point pin nut 1 Boom point pin spacer 1 Dipstick cylinder rod pin 1 Dipstick cylinder (see fig. 22) 1 Boom (10 series) 1 Boom (10HD & 12 series) 1 Boom tuhe - outer.

2 Boom tube - inner 2 poom tube to bucket cylinder (10 series) 2 Boom tube to bucket cylinder (10HD & 12 series) 2 Boom tube clamp block, double - bottom 6 Boom tube clamp block, double - top 6 Boom tube clamp block, single - bottom 6 Boom tube clamp block, single - top 6 Boom foot bushing - 1-1/2" long bronze 4 Dipstick cylinder base pin 1 Dipstick cylinder hose (10 series) 2 Dipstick cylinder hose (10HD & 12 series) 2 Boom lift pin 2 Boom lift pin bushing 2 Boom cylinder (4" - 10 series) See fig. 22 2 Boom cylinder (5-1/4" 10HD & 12 series) 2 See fig. 22A .

Page 1 (Can't.)

FOR CED 47, FIGURE 13 REPLACES PAGE 17

Index Number

Part Number

Description

18

050024 120791 120897 120794 030736 900001 900002 210155 210154 400307 030385 210157 400318 030384 900028 900026 900029 900052 900053 900027

Fuel tank Fuel tank frame Top brace - frame Side brace - frame Hose - to boom tubes R.H. barricade decal L.H. barricade decal Boom foot pin Boom foot pin stop Boom foot pin bolt Hose - to boom cylinder Boom cylinder base pin Boom cylinder base pin bolt Hose - to boom cylinder Hein-Werner name plate C-12 name plate T-12 name plate C-10 name plate T-10 name plate HD name plate

19 20 21 22 23 24

25 26

27

Quantity 1 2 2 1 4 1 1 1 2 4 2 2 4

2 2 2 2 2 2 2

FOR CED 47, FIGURE 15 REPLACES PAGE 21

Page 2 MACHINERY HOUSING AND CAB Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number

Description

120733 120735 120634 120338 120246 120241 120240 120237 120236 120235 120707 120734 120635 120628 120239 120283 120281

Top rear section Top R.H. front section R.H. side panel Seat Cab door latch & keys T-handle for housing doors R.H. door - screened R.H. end post R.H. center post L.H. center post Top access door Top L.H. front section L.H. side panel Door - screened Door- solid L.H. end post Cab - complete

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

REMOTE ALL MILS. USE DIMEr TOLERANCES: ON ALL FRACT1OI V THREADS: COUNTf3EINE TAM.

two

` ' NIT. Do NOT ACCUMULATE THE TOLERANCES OF OE MORE DIMENSI . " ED, ALL OTHER DIM SIONS J Dlr, ON ALL DECIMAL DIMENSIONS MAJOR DIAMETER Ur INCLUDED ANGLE. CHAMFEI MALI THREADED PA

±

,

.• TO LIMITS GIVEN. ONOR DIAMETER 17I• INCL

1GLE

'....-2,1

,

?■55/e i/C-9ke

741_..,

: .)•-•: ..) -./'/' .-1 Z:Z....7:...),[4.,

/LC:3

1

/

0 OZ.0 11 t g.-1...130V4 4

400GE1

oZo4l 5 TEE oZ018oQEDUC.E12.'

4001 0(0 1'301_7

- -020200 TEE

.

' 020/541 Ezeo,v.(2.) ,.,zoic:,i, L-2,e044/

0200/3 ezeon, 2)

A\

00

060/6‘ Hose'

CLAMP O.

AK

A

,7Zc...,3.9'.0.44/ o.2049:4 ..64-xz,---A

• 0.906V2 Hose

4000q:32.. Liu-r-

O00080M07-0R:.

060034 friad'e --- (--,

.

,,---o3 0E57 Pose i 030035 /lose- '

/' o3o683 1-tosEJ

( '1 T

020000 CA.Pox./ rei

ce0409 Tea'

.

OZ0344 Ei...80\4

02.0 l'EsZ 1.1 \PALE.

05001Z I-1-r. Ex.'

0 00078 VALVE 2E.Ducee. oZoi2 4. Co Nr...mc Toe. '

CDZOZZ 1

41-4f-gtg-11-1 k‘ .

03068 ,

020/o/

c78 0 525 geoucE. e

020101 R.L.yq (ZY.

,\\

0000 73 I4474. ve" .

A

PLUG (2)

- -

020009 C-04./A/6C roe re.)

060/4/ reiee re)

40000©g C LAMP, 4003d1 Sot-r : 40005c L A9 400a9G Nu-r

.0.5e-',

020023 /4:3'ze.

•020/22 Cav/ve-crae (.9.)

PAGE 3

/ 030/9/

Tuee

.....

For CEO 47.

Replaces Pages 26 & 27 and figure 18.

_

.k\ . /9,

/gip& 0203.4; •91,

'/9

Ai ,7-4.).=9.30252,46be..13.0654,402e.xio.

L

WAS 000091 MOTOR

K. WAS 00001 a, MoToR, ADDED VAT. G..Y.C44 .

J

14 (.;

4o0124,4000GZ.,4000Z5 REMOVED l000013 4oc,c)22., o ao lot WAS 020003 00,00 75 6(1,.g..7 C.,,X,G1 e. 7

4-14,-, F

Q.,..,,

0 3 c X: ,..3 6 - oec.,/ 6 - 0 -c000e i

kr.) n5 1 c M cioo o 'to

e4

7-7-0

<4,

,,,,- 6 6-8-68

CV EV

.-7

5

---

0000e5

g'QZ.116-

II mac.s

•

(/7

020025 4.04Avree.

3-22-48

4

M.S.

.

E /VAS 0 90P5 7 .0 "9oc,-„v 4 -/000s7/ 4 - stee 22, 2- 19 -6e ..o 4 - 400/24 - 4 -400,92.6' 7--/1- 7 .1.2 dee,NO Ye0 e /c#,o2o3o4 '

C

4..c,ec. 020/74 08e)///, C:mtko/5

lc. 4166 C

6-30257, osocve ho2eal /20,9 ,1

7-//-(1.7

Noe REG.

✓+ ../4,

., .

4,

NO.

"

D • .-111/ '

-

Ma

..„,,,,y 6.e..44 .........frig64.6 4

40002?,4t00A40006e, o e,,,,, ,eerxdoveo 00/75

A•12,44 c 9-4 C

. .1-2-5

.

APP.

„

CHANGE

BY

se.mx

.

PR. DES. REL. •

PRO.. RE L.

-

RUM ASSY,

RIM

su eeeee ow sr

1

MATERIAL

DATE NA

"Ef-frOkWaL/C c/ecar -5w/tic

HEIN-WERNER CORP.

PART NO.

WAUKESHA, WIS.. U. S. A. 450/6667e,/,/

REMOVE ALL WRITS. USE DIMENSI/, TOLERANCES: ON ALL FRACTIONAL \ V THREADS: COUNTERSINK TAPPED 140..

DO NOT ACCUMULATE THE TOLERANCES OF TWO OR 1.401E DIMENSIONS. .45 GIVEN. IS ± Dlr. ON ALL DECIMAL DIMENSIONS ± .00r. ALL OTHER DIMENSIONS MAJOR DIAMETER ITV INC AHED ANGLE. CHAMFER MALE THREADED FART TO MINOR DIAMETER IX . INCLUDED ANGLE

020426"

iei.0,-cee--

txx

,/ A'

/

-1L-To014 //46/.7.3-sy-

020/5a, /\//oPe._E..'

0000/9 V.41—.VE. .¢00200 /-/AM794.6 020 /OS PLUG

anx)3 146 0/ o

02 /

020 /54 CL-61 a vV 020/53 TEE 0 50 OE'.5" F-/CTE/Z. (3 ) 020 /52 EL 730W 0 20 / / 0 ni/PPLZ

J

05-0 00,‘

A...Z/1/\ 02o46/ .0204144.6

a za / / 2 N/ PP z-E 020 2 7/ TEE

07o/94 E.thoW .

O.Ro 2I2 HOSE"

{

400759 CLAj 2 CLAMPS Ps .2t-Q.

030/24

A\

A

0 307.36

1-Y0s E.

77.12E

To ?3,00"1 TUBE 4 2.

oddo

030/75 HOSE.

HOSE

030/93

7-1.1.73E

BOOM RELIEF ' -AzEF: 0 20/ 9.9 5.4 SOW .

17 i1 - ----

020 / 2, /

GOA1A/EC7074

030234

TEE

030498

TUZYE

TU13= 030 1.40 TUBE

03o736

030/2.;

020023 PL I (3)

EI00M 77./55 #3

TUNE

020/5 7 6-4.30W ( 3)

020/24CONNECTOP_:`

4\

020 43 6 cotiNE.crolz02044• SEAL NUT 0000 75 VALVE

A

A020009

A

00003.3 CON77z0L. VALVE

PAGE 4

For CED 47.

Replaces Pages 28 & 29, and figure 19

020/ 2 2 con/Ale: GTOTZ

Con/t/E.G-70e.

0/00/9 0 - Ri/sia o 20 oct3 pv_zja,

a 20 2 //

PLUG

020/32

AVAPTE72 BLBOW RED.

L

400 759 WAS 400 1 0 1 Rt4b 020321 4. I'M ADDED 02Q 464

NO. DR. L

g/2,)&5bc3/46D0-5«wtoawcAl.c7c4,4-22■••

CHANGE

chop:roue.

1:r8. 2/ /SW

SCALE

CH.

PR, DES. NEI-.

APP.

PROD. RC-

061111.1•• 41/LAL■11.•

Fog CMANCaBS

K

EV CA

3-3i3-13 - G9

NY

DATE

SUPERsEDES

SU ■ AssY.

MATERIAL

N." /--i y-2:PRA LI,L/ C CV/Z-CCJ/ 7A/O/VE'" .______( DIP sr/c.le A--. Q.DpER P-Ropc.,) MUM NO. HEIN-WERNER CORP.

TO A SEE sEAA or SAME

X/

SUPERSEDED sY

WAUKESHA. WIS., U. S. A.

r• % 2.

---

4 030 G51

REMOVE ALL SURES. USE D11, TOUTILANCESt ON ALL FRACTI • V THREADS: 000NTIFILSINR TA

•PILT. DO NOT ACCUMULATE THE TOLERANCES Of TWO OR MORE OIMINS IDIOMS ± Air. ON ALL DECIMAL DIMENSIONS ± ND'. ALL OTHER DIM TO MAJOE DIAMETER lir INCLUDED ANGLE CHAMFER MALE THREADED PA.

TO LIMITS GIVEN. AMOR DIAMETER lir INC,

r145

403%,--

AGLE

12 ii)// DOW/ /1/ PS/ r/0/1. y

8/W/6/.

c

0 .¢.,D,3

030

4)_ E

73

6

(

030 7 3 4 REF

-G

L

736 RE.E,

RESEAL/0/ R.

®Assy

DETAIL FOR I-405E AT BOOM FOOT.

030/94 ELZioli/

0302/2 H054 40075- 9 CLAMP (2.) /L\ 020/92 7V34

05064r TUBE

0303.94 HOSE

ROD END BOOM CYL.

0 3o f48 7113c

030305

EASE END 80014 CYL..

A .2

030 736

03000Z. rTh TUBE

(Th 030649 l'utte 030234 7- I9E

020009

I

2.0aftos t

030501 ® 'nape 030499 TUBE

020/99 ELBOW OO

T.7)

4220 2.34 ColvAIECT01. TEE 02000! PLUS 020/0/ PI.L6

r—t_r3 0 27017

020/59 cr;:nvivic TOR,

BOOM TUBE /

0.5Z,

o75 vAL..vx

00

L1 1 030736 1/055

I

500M TUBE #4

020457 .0.90 6,47

030446

020009 77.134

0303.9 HOS&

EASE END 300/1

o10384

ROD END BOOM CYL.

7-4,215

HOSE

o so oo/ 77./J3E

PAGE 5 02o/22 ColvevCC7-oEIL 612 .€ , 0,20/32 A APTo ELBOW

For CED 47. Replaces Pages 30 & 31 and figure 20.

000032 AL.

RED.

(2) 4 co Ls.3 /6'22> /-4.1.16.4x./...9 L .40o759 WAS 400101 ,e 4, 0041 ite-1544006X3 Woo - 400 4S/ (4) 11 W/5.5- 0,300.3‘, z)

7-2240 EV-

3-31-69 7A-0?

7// 7/6e

wAs 03o641 /e\ 030501 twv5 030643 030491 EV

a

( 400 .4S2

(6) 4coo4t? (b) 4cods/ (4) 400iso /4 DP ED - (2) 400411

NO.

F.HANDE

4.74,45,//

//

7// 7/6 ?

PrE1 22, /9d.:1

Ey

DATE

APP.

PROD. REL.

GIL/ C, / MCI./ I T

(. 900"4 2;4/c"E.7-

SCALE PR. DE*. REL.

MY

S:24414 "TM" NAME

I, PI.

NUB ABBY.

suruescomo

summons,"

*

HEIN-WERNER CORP. WAUKESRA. WIS.. U. S. A.

UPPER

PROPEL)

C 12

PART NO.

050 G50

PAGE 6

FOR CED 47, FIGURE 21 REPLACES PAGE 32 AND PARTS LIST PAGE 33 000097 TANDEM PUMP ( SPLIT-FLANGE TYPE ) Commercial #P25X 142 BYRZ 20-11 BRZ 20-1 BRS 12-1

Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part Number

Description

W1072 SA1669 X73-37-13 L3006-26 X126-8 YA1669-1 X97-100 TA1686-3 T1391 RB1135 X10-38 AH2010 A1327-182 S1032 Y1058 K3026-22 UB3006-244 MA1688-20-38 KA1007M-20 TA1519-7 TA1519-4 AR2010 X115-20 KB1687 TA1133 AB1402-38 X89-16 MA1688-12-34 KA1007M-12 RA1603 X144-3 AE1402-33 AE1402-38 X4-76

Retainer Ring Seal Retainer Double Lip Seal 0-Ring Tapered Roller Bearing Spacer Retainer Ring Shaft End Cover Plug Drive Shaft Key Shaft Bushing Spring Roller Bearings Thrust Plates Pocket Seals Gaskets Gear Housings Matched Gears Spacers Spacer Shaft Bushings Roll Pins Bearing Carriers Connecting Shafts Connecting Stud Lock Nut Gear Housing Matched Gears Port End Cover Washers Fasteners Fasteners Nuts

Quantity 1

1 1 1 1 1 1 1 1 1 1 1 1 12 2 3 Strips 6 2 2 2 1 4 4 2 2 1 1 1 1 Set 1 4 2 2 4

PAGE 6a

CASWIIERC/41: SHE:/R//VG S S74A4P7/1/G L77/110,1/1/1'

25X Tandem For CED 47.

Use with Parts List Page 6

P25X142 BYRZ20-11 BRZ20-1 BRS12-1

PAGE 7

FOR CED 47, FIGURE 21 REPLACES PAGE 32 AND PARTS LIST PAGE 33 000082 PUMP (SPLIT-FLANGE TYPE) Commercial #P30A 342 BEOG 20-25

Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13

Part Number

Description

Quantity

X73-37-16 EB1685-3 LB1669-1 141391K Y1032 AA1058 BA3026-2 BD1135M-1-20 UB3006-242 RA1688-20-34 XA1603 X144-3 X2-103

Double Lip Seal Shaft End Cover Ring Seals .

Check Assemblies Roller Bearings Thrust Plates Pocket Seal Integral Shaft & Gear Gaskets Gear Housing Port End Cover Washers Fasteners

1 1 2 2 4 2 1 Strip 1 2 1 1 4 4

Ell41411174C7,47 SHIS117//1W .1Y ..g7i4MP.I7W C.17/147 7.44/1/

P30 P50 PAGE 7a

For CED 47.

Use with Parts List Page 7

P30A 342 BE OG20-25

FOR CED 47, FIGURE 21 REPLACES PAGE 32 AND PARTS LIST PAGE 33

PAGE 8

000083 PUMP (SPLIT-FLANGE TYPE) Commercial #P50A 342 BEOM 20-7 Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13

Part Number

Description

Quantity

X73-37-17 HB1685-3 NB1669-1 M1391K S1032 Y1058 BA3026-2 PD1135M-1-20 UB3006-244 MA1688-20-38 ZA1603 X144-3 X2-103

Double Lip Seal Shaft End Cover Ring Seal Check Assemblies Roller Bearings Thrust Plates Pocket Seals Integral Shaft & Gear Gaskets Gear Housing Port End Cover Washers Fasteners

1 1 1 2 4 2 1 Strip 1

2 1 1 4 4

COMMENCtsri ..SWE:111/4/4g .SKIMPING COMP-4NY

P30 P50 PAGE 8a

For CED 47.

Use with Parts List Page 8

12

P50A 342 BE 0M20-7

PAGE 15

FOR CED 47 REPLACES FIGURE 30 AND PARTS LIST PAGE 47 000080 SWING MOTOR Commercial #M25X 778 BEVL 20-7

Index Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Number

Description

LA1072 CM394-L3006-26 X126-8 YA1669-1 X97-100 XA1686-8 M1391K X1-28 PB1135 AH2010 A1327-182 51032 Y1058 K3026-22 UB3006-244 MA1688-20-64 KA1007M-20 RA1603 X144-3 X2-103

Retainer Ring Hi Pressure Seal 0-Ring Tapered Roller Bearing Spacer Retainer Ring Shaft End Cover Check Assemblies Plug (Not Shown) Drive Shaft Shaft Bushing Spring Roller Bearings Thrust Plates Pocket Seals Gaskets Gear Housing Matched Gears Port End Cover Washers Fasteners

Quantity 1 1 1 1 1 1 1

2 1 1 1 1

4 2 1 Strip 2 1 1 Set 1 4 4

PAGE 15a

For CED 47.

Use with Parts List Page 13

C17/1141ENCY.IL SWEAWMG E S7 44/IPING COMPANY -

25X Single M25X 778 BE VL20-7

FOR CED 47, FIGURE 22 REPLACES PAGE 34

Page g

BUCKET CYLINDER ASSEMBLY. (040100)

Index Number

Part l4 umber

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

040142 010043 040376 010027 220060 400011 040080 010013 040378 040141 010014 010010 220066 400354 040140 040120

Gland Nut Roa Packing Set Cylinder Tube with Bushing Piston Ring Bushing Nut Piston 0-Ring Rod with Bushing Ram Head 0-Ring Wiper Seal Bushing Hex Head Cap Screw Spring retainer Spring

Quantity 1 1 1 4 1 1 1 1 1 1 1 1 1 6 1 10

BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040236) 1 2 3 4

5 6 7 8 9 10 11 12 14 15 16

040142 010043 040372 010027 220060 400011 040080 010013 040374 040141 010014 010010 400354 040140 040120

Gland Nut Rod Packing Set Cylinder Tube with Bushing Piston Ring Bushing Nut Piston 0-Ring Rod with Bushing Ram Head 0-Ring Wiper Seal Hex Head Cap Screw Spring Retainer Spring

1 1 1 4 2 1 1 1 1 1 1 1 6 1 10

Page 10

FOR CED 47, FIGURE 22 REPLACES PAGE 35 DIPSTICK CYLINDER ASSEMBLY (040135)

Index Number

Part Number

Description

1 2 3 4 5 6 7 8 9 10 11 12 14 15 16

040119 010042 040368 010027 220060 400011 040080 010013 040370 040118 010014 010041 400354 040117 040120

Gland Nut Rod Packing Set Cylinder Tube with Bushing Piston Ring Bushing Nut Piston 0-Ring Rod with Bushing Ram Head 0-Ring Wiper Seal Hex Head Cap Screw Spring Retainer Spring

Quantity 1 1 1 4 3 1 1 1 1 1 1 1 6 1 10

BOOM CYLINDER ASSEMBLY - 4 Inch (040363) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

040357 010077 040364 010026 220060 400012 040081 010011 040366 040358 010012 010009 220060 400354 040359 040120

Gland Nut Rod Packing Set Tube with Bushing Piston Ring Bushing Rod Nut Piston 0-Ring Rod with Bushing Ram Head 0-Ring Wiper Bushing Bolt Spring Retainer Spring

1 1 1 4 1 1 1 1 1 1 1 1 1 6 1 10

Page

FOR CED 47, FIGURE 23 REPLACES PAGE 37

11

HYDRAULIC RESERVOIR AND FILTERS

Index Number 1 2 3 4 5 6

8 9 10 11 12 13 14 15 17 20 23

Part Number

Description

020101 050015 050014 400391 020426 240067 030742 050030 400158 050006 400222 400223 120218 400228 020156 000019 400200 020105 050025 450614 450568 050026

Plug Gasket Cover Bolt Reducer Breather Magnet Tube Magnet Magnet Nut Reservoir Cap Screw Washer Angle Pump Supply Lines Hose Clamp Nipple Drain Valve Drain Valve Handle Pipe Plug Filter Assembly Backpressure Gage 0-Ring Element

Quantity 2 2 2 16 1 1 1 1 1 1 6 6 1 4 1 1 1 1 3 3 1 1

FOR CED 47 REPLACES PAGES 38, 39, 40, AND 41

Page 12

FOR CONTROL VALVE ILLUSTRATIONS AND PARTS LISTS, SEE PAGES 21, 40, 41, and 42 OF THE C-14 MANUAL (CED 53)

C-14 BACKHOE REPAIR PARTS LIST

WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11

10

dprA011114

MIAMI

404r

,Z1111;i” 411Yrirmie,1$.1

‘hmo

.4.40

15

16

14

13

12

11

Figure 16. Relief Valve RELIEF VALVE Index Number

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

5066 4388 5112 3028 4573 4547 43-112 4979 4548 5111 4978 4572 130 4574 4549 3514

Description End Cap Washer Relief Valve Pilot Plug 0- Ring Spring Poppet 0-Ring Backup Washer Metering Poppet Relief Valve Body Poppet Spring 0-Ring Backup Washer Adjusting Screw Lock Nut

Quantity 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

21

/Nein migpmer WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11

,•:,, fe' 4

,

r, •i e

►

III

4 10,

ri,........ 16 91111/ m' 4 tainall FINIM ir ZirM,11 LI rite/ 1.4r 17

All AIM , iiiwomb nliffillEl a

Er ifinv gra"

F

24

le

•

4 ANEW

- -..„

_am

23 22"

VS 11

#41.0 %,

4De0

19

,8

4 i 20

411111111111111111111V

4

21

Figure 29. Swing Control Valve (000025) Index Number *1

Part Number 5150

Description Plunger - Double Acting

Quantity 1

For relief valve parts, see Figure 16 16 17 18 19 20 *21 22 23 24

3699 4325 3475 4138 3273 3211-16 3141 3783 3486 3246 3247 3248 3286 3285

Plunger Cap Special Cap Screw Plunger Spring Spring Seat Cap Screw Valve Housing Seal Plate Round Head Machine Screw Oil Seal and Wiper Check Valve Plug Check Valve Spring Check Valve Poppet Plug 0-Ring

*These parts should not be considered for field replacement.

40

1 1 1 2 2 1 2 2 2 1 1 1 2 2

C-14 BACKHOE REPAIR PARTS LIST WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11

.,,

,„

•

....

li11111 " jaill1117 H 14,1.

11fill s, III1111 r 0911147 P AM /will or mortalma udiumwe tr .1 .T2:2farr Ili ii Isilinell ■ irMill111111111s#4

A

' 1.31.1i-',

L• .

.

IN

, _• , li 4; . !V •u. lta& -1 filifilldibLo

Mil „,„ Ittim iilliilli .. 411

AL_Lleffi l'\1 --1

1

AI /

..„ •,.... .

AIWIEW 'mmIllIIIIIIPOI 1111111111111.1 IIIPASIMit allIq 111111111-49,11111.11 I 11WW4111

16 11 18 19 16 17 18 19 20

A '.'

11

: - ter

21 28 21

25 24 23

Figure 30. Boom, Bucket and Propel (or Outrigger) Control Valve (000032) Index Number *1

Part Number 3698

Description Double Acting Plunger

Quantity 3

For relief valve parts, see Figure 16 16 17 18 19 20 21 22 23 24 25 *26 27 28 +29

3475 3699 4325 4138 4273 4327 3229 4326 4274 4275 3213-38 3141 3783 3486 3246 3247 3248 3273

Plunger Spring Plunger Cap Special Cap Screw Spring Seat Spacer Spring Ball Plunger End Sleeve Spacer Valve Housing Seal Plate Round Head Machine Screw Wiper Seal Check Valve Plug Check Valve Spring Check Valve Poppet Cap Screw

2 3 2 4 1 1 2 1 1 1 1 6 6 6 4" 4 4 6

* These parts should not be considered for field replacement.

41

/AfEin -a/primr/ WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11

r■■:#'

An

A

PlAw • diff.:"

:1■1111111111001111111116=41 rak— I p 21"11111111111111111rmill L.2.... li 0 aeklir "i W r. ZIPAZEIrai: lir Ve • takii1400:011.11 i :111.41111411011111 ORAIMINAIN A 111111111111111111 l' IILW• IE02.1 ° 911:Ir ' i f irgi N M 411 r, Kr -dr

-0/01/41IWIIPIPAIIIIII4

ow-1r -.1.'•\N

0

1111111.

Figure 31. Dipstick and Propel (or Outrigger) Control Valve Assembly (000033) Index Number *1

Part Number 3698

Description Double Acting Plunger

Quantity 2

For relief valve parts, see Figure 16 16 17 18 19 20 21 22 23 24 25 26 *27 28 29

4138 4325 3699 3475 4273 4327 4274 4326 3229 4275 3141 3262-3 3486 3783 3246 3247 3248 3273 3285 3286

Spring Seat Special Cap Screw Plunger Cap Plunger Spring Spacer Spring Sleeve Pin Ball - 9/32 inch Diameter Spacer Seal Plate Valve Housing Wiper Seal Round Head Machine Screw Check Valve Plug Check Valve Spring Check Valve Poppet Socket Head Cap Screw 0-Ring Plug

* These parts should not be considered for field replacement.

42

2 1 2 1 1 1 1 1 2 1 4 1 4 4 2 2 2 4 1 1

FOR CED 47, FIGURE 27 REPLACES PAGE 43

Page 13

SWING SYSTEM Index Number

Part Number

400193 400055 400056 400212 3 400188 4 240065 5 400642 400422 6 7 400098 400643 8 9 400183 240066 10 200014 11 240041 12 400187 13 400623 14 220025 16 400202 17 400622 18 400632 400779 400481 19 130062 250020 250019 250018 250024 1 2

Description 0-Ring Jam Nut Lockwasher Stud Cap Screw - Milled Head Swing Gear Box (See Print Enclosed) Stud Nut Lockwasher Stud Cotter Pin Spacer Swing Pinion Cap Cap Screw Cap Screw Swing Bearing Nut Cap Screw - Roter & Taperex Bearings Cap Screw - Fag Bearing Washer Stud Turntable Adaptor Swing Bearing Shim (No. 31 Gage) Swing Bearing Shim (No. 22 Gage) Swing Bearing Shim (No. 16 Gage) Swing Bearing Shim (0.005 in.)

Quantity

as as as as

1 4 4 4 2 1 2 6 4 2 4 1 1 1 2 36 1 38 28 21 28 4 1 reqd reqd reqd reqd

450660 450645' 450661 450653 450691 450748 450747

450744 450735

450736

450652 100E 5;004 •

0

de5, 45°

450464 • 450648 450649 450650 --I 450665

gw ang

400022 400023 450472 ------450473 •

• 4507.4.5 cl 1-16 450663:Proper 450465 -450651 E., 450746 Q rf "1:12 011 2,_ -r 450471 Swing

450664 450640 450622 400056 450749

CLEAR.

450474 4503.45 450461 • 450478 450647 450460 40. 0923 4004038

450479 450469

400023 400038 450463 L. 450470

450476 • 450477 450692 -• 400023 --

00

— 450462 450466 7 450467 ' 450468 450459 ..Propel- . • • 450646 400461 400056

450743

Asuzfr7-40.0140441cA hrts

, ,

ipg.r1„ 4.

Page

16

FOR CED 47, FIGURE 32 REPLACES PAGE 50 CAB ITEMS

Index Number

Part Number

1 2

320015 320021 320057

3 4

5 6

7

400339 400340 400360 320020 450558 450605 450561 450559 450560 320063 320041 320042 320044 320046 320048 320049 320058 320043 320045 320047 320050 400032 330046 330047 400021 400017 400059 400374 330233 330134

Description Starter Button (GMC & Perkins Engines) Wiring Harness (GMC Engine)- Rear Mount Panel Wiring Harness (GMC Engine)- Side Mount Panel Tachometer Cable (GMC Engine) Tachometer Cable (Cummins Engine) Tachometer Cable (Perkins Engine) Instrument Cluster - Rear Mount Oil Gauge Only Fuel Gauge Only Tachometer Only Temperature Gauge Only Amp. Gauge Only Instrument Cluster - Side Mount Ammeter Oil Pressure Gauge Water Temperature Gauge Fuel Gauge Toggle Switch Oil Temperature Light Instrument Panel Shell Oil Pressure - Sender Water Temperature Fuel Sender Oil Temperature Sender Choke Cable Throttle Handle Throttle Control Spring Throttle Handle Bolt Throttle Handle Nut Throttle Handle Washer Throttle Cable End Throttle Cable Throttle Mounting Bracket

Quantity 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

FOR CED 47, FIGURE 34 REPLACES PAGE 52

Page 18

TWO-SPOOL VALVE CONNECTIONS

Index Number

Part Number

1

020009 020436

2 3 4 5 6 7 8 9 10 11 12

010019 020441 000075 000088 020124 020211 020157 000033 020023 020132 020122 010019 020000 020003

Description Connector (located on top of relief valve) Connector (located below the relief valve) 0-Ring Seal Nut Relief Valve Cartridge Connector Plug Elbow Two-Spool Valve Plug Adapter Elbow Connector 0-Ring Adapter Plug

Quantity 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1

Page 19

FOR CED 47

MISCELLANEOUS PARTS (NOT ILLUSTRATED)

Swing Brake Control Parts 230091 230087 230179 230180

Swing Swing Swing Swing

Brake Brake Brake Brake

Operating Lever (in cab) Lever Mounting Bracket (in cab) Cable CaLle adaptor (at gearbox)

1 1 1 1

Relief valve Components 1.

For 000073,000074, anu 000075 Relief Valves, order 000088 Cartridges (2100PS1)

2.

For 000076 Relief Valve, crier 000069 Cartridge (2500PS1) hydraulic Purqs

All pumps shown in this manual revision are split-flange type.

For those machines equipped with "scree-in" type pumps, use the following: Description 1.

2.

3.

Triple Tandem Pump (current #000097) Single Swing Pump (current #000062) Single Boom, Dipstick or Propel Pump (current #000083)

Use Part # 000015 450700 450701