Hamm Digital Control Systems Service Tool WinGPI Manual - PDF DOWNLOAD

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HAMM Digital Control Systems

Service Tool WinGPI Manual Drive control and vibration control of the DV tandem rollers Anti slip control of the HD Rollers with pivoted steering

Ref. 01 27 86 73

07/2001

Service Tool - WinGPI

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Handbuch / Manual

Index:

1. Manual drive control DV 6 Super 2. Manual drive control DV 8 Super 3. Manual vibration control DV 6 Super 4. Manual vibration control DV 8 Super, 5. Manual anti slip control HD-series 6. Short manual drive control DV 6/8 for software updating, reading in of sensors and input of system parameters

7. Short manual vibration control DV 6/8 for software updating, reading in of sensors and input of system parameters

8. Short manual anti slip control HD-series for software updating, reading in of sensors and input of system parameters

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HAMM Digital Control Systems

Roller Drive Control System DV 6 SUPER Operation Manual for the Service Tool WinGPI 07/2001

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Service Tool - WinGPI

Roller Drive Control System – DV 6

Table of Contents 1. Introduction ....................................................................................................................................3 2. WinGPI Features ...........................................................................................................................3 3. Connecting the Computer with WinGPI .........................................................................................3 3.1 Requirements of the Computer to run the Graphic Interface Software..............................4 3.2 RS232 Hardware Interface Cable......................................................................................4 4. Starting the WinGPI Software ........................................................................................................4 5. The Windows screen .....................................................................................................................6 5.1 The Text Window...............................................................................................................6 5.2 The Graphic Windows .......................................................................................................6 5.2.1 The XY-Windows ................................................................................................6 6. Operating the WinGPI....................................................................................................................7 6.1 Zooming the Graphic Windows..........................................................................................7 6.2 Data Storage on the Harddisk ...........................................................................................7 6.3 Download of Application Software and Default Parameters ..............................................8 6.4 Exit the WinGPI .................................................................................................................8 7. WinGPI Setup Mode Introduction ..................................................................................................9 7.1 Warning Screen .................................................................................................................9 7.2 System Information Screen .............................................................................................10 7.3 Check System Screen .....................................................................................................10 7.4 Main Menu .......................................................................................................................11 8. Parameter and Setup Screens.....................................................................................................12 8.1 Default Parameter Menu..................................................................................................12 8.2 Sensor Setup Menu .........................................................................................................13 8.2.1 Sensor Setup Ask Screen.................................................................................13 8.2.2 Set Sensor Parameter Menu ............................................................................14 8.2.3 Valve Deadband Setup.....................................................................................15 8.3 Drive Control Parameter Setup Menu..............................................................................16 8.4 Drive Performance Parameter Setup Menu.....................................................................18 8.5 Water Control Parameter Setup Menu ............................................................................20 8.6 Machine Parameter Setup Menu .....................................................................................21 8.7 Valve Parameter Setup Menu..........................................................................................22 8.8 Can Setup Menu..............................................................................................................23 8.9 Log Data Setup Menu......................................................................................................24 8.9.1 Log Data Overview ...........................................................................................25 8.10 Auxiliary Data Setup Menu ............................................................................................26 9. Run Screens ................................................................................................................................27 9.1 Data Main Screen ............................................................................................................27 9.2 Water Ctrl Data Screen....................................................................................................29 9.3 Internal Check Screen .....................................................................................................30 9.4 Error Survey Screen ........................................................................................................31 9.5 Error Help Screen ............................................................................................................32 10. Key Codes .................................................................................................................................33 11. Connection Diagram for Drive and Water Control................................................................... ..34 2

Service Tool - WinGPI 1.

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Roller Drive Control System – DV 6

Introduction

The SAUER-SUNDSTRAND GraPhic Interface for Windows (WinGPI) provides, in conjunction with standard computers communication software to handle the SAUER-SUNDSTRAND control electronic on the production line and in special field service cases.

2.

WinGPI Features • By using project related description files it is possible to adapt the corresponding text to the respective native language without changing the software of the appropriate digital system.

• WinGPI enables the display of alphanumeric as well as graphic information on one PCscreen.

• Setting and change of system parameters of the digital system via the PC-keyboard.

• For the dynamic data acquisition the user can store any long incoming data on the hard disk of the PC.

3.

Connecting the Computer with WinGPI • Connect the SUB-D connector to the SUB-D socket at the machine.

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Roller Drive Control System – DV 6

Requirements of the Computer to run the Service Tool - WinGPI

To run the SAUER-SUNDSTRAND WinGPI a standard personal computer (PC) or laptop/notebook is required with a serial interface (RS232 interface). The WinGPI program runs under W95/WinNT or better. To use the program, you need the following things: - 80386 or higher - 2 MB free hard disk space - 16 MB or more of RAM. NOTICE: For more information, take a look in the WinGPI help.

3.2

RS232 Hardware Interface Cable (Hamm-No. 00 868 507)

The communication interface cable between the computer and the Digital Controller is a RS232 cable. Only the RxD, TxD and GND signals are needed.

PIN 2: TxD PIN 3: RxD

PIN 2: TxD

PIN 5: GND

PIN 3: RxD PIN 5: GND

NOTICE:

It is only allowed to connect RxD, TxD and GND. With a standard RS232 cable you can damage your laptop/computer under certain conditions.

4.

Starting the WinGPI Software 1. Ensure that the Digital System and the computer are both switched off.

2. Connect the computer to the Digital Controller with the RS232 interface cable.

3. Turn on the laptop/PC. 4. Start WinGPI (see figure 1).

For some seconds the current software version number and the „start screen“ with the SAUER-SUNDSTRAND logo appears.

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Service Tool - WinGPI

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Roller Drive Control System – DV 6

Figure 1: Start screen

5. Select and load a TCF-file (see figure 2).

Use Menu File Open TCF-File or use the button Figure 2: Terminal Control Files (TCF)

6. Turn on ignition to give power to the SUSMIC. The first screen appears (see Chapter WinGPI Setup Introduction).

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Roller Drive Control System – DV 6

The WinGPI screen

The screen of the WinGPI is divided in one text window and in graphic windows.

5.1

The Text Window

The text window takes the upper 2/3 part of the screen. In this area the GPI displays alphanumeric data.

5.2

The Graphic Windows

On the lower 1/3 of the screen the GPI displays up to 3 graphic windows. There are two kinds of windows: Analog windows that show a simple analog instrument and XY windows that show a XY plotter.

5.2.1

The XY-Windows

The screen shows a xy-windows. The number of “pens” can be set in the TC-file. As in the analogue window, the y-value of the “pens” can be displayed via commands between 0 and 100%.

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Operating the WinGPI

Independent of the application the following functions can be used: NOTICE: For more information, take a look in the WinGPI help.

6.1

Zooming the Graphic Windows

With the standard windows functions (keyboard and mouse), you are able to zoom the graphic windows.

6.2

Data Storage on the Hard disk

With function key

or over the menu Log-Data or the button

data storage to the hard disk

will be started. In the current directory a file named GPI0.log (example) will be created and a TCfile specified start line is written into this file. The data from the digital system (max. 20 single data) will be received and stored in the LOG file in ASCII format. Each line includes the incoming data of one sample cycle. The stored data can be interpreted with a spreadsheet. The fixed data for this system is described in the chapter Log data overview. During the storage of data the *.log filename is displayed in the title of the WinGPI window.

A second push to the function key

or button

will close the file! You can start new storage

directly because the number in the filename will be incremented (GPI1.log). During Data storage, the name of the respective file is shown next to the window name. At the beginning, at the end and during data storage (all 100 data records) a short acoustic signal shows the data storage.

You can rename the filename of the LOG-file with the WinGPI menu Select Filename.

Figure 3: Select Log Filename

NOTICE:

Data storage must be activated via key

(see chapter 10.)

ATTENTION: Error massage of the GPI If the error message “Input Buffer Full!” is displayed during operation, the connected PC cannot process the data in the speed as the digital system is supplying them. In this case, please reduce the transfer rate of the digital system.

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Roller Drive Control System – DV 6

Download of Application Software and Default Parameters

It is possible to reprogram the SUSMIC digital system with WinGPI. First start the WinGPI as described in chapter 3. After selecting the TC-file and before starting the SUSMIC digital system enter , use the menu File Application Download ore the button or enter during running run screen. After powering up the SUSMIC Digital System or directly the download will be started.

Figure 4: Select HEX-file

• Select one HEX-file.

• After pushing the key the download screen appears and the selected HEX file is programmed into the SUSMIC Digital System.

Figure 5: HEX-file download screen

• After successful download of the HEX-file the SUSMIC digital system starts operating and the first screen appears as described above. It is possible but not advisable to interrupt the loading process.

6.4

Exit the WinGPI

You can quit the WinGPI over the menu File Exit.

NOTICE: Do not interrupt WinGPI during setup or parameter change.

Use key combination before you leave the GPI. 8

(see chapter 10) to disconnect the SUSMIC

Service Tool - WinGPI 7.

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Roller Drive Control System – DV 6

WinGPI Setup Mode Introduction

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary. The setup mode is introduced by a Warning Screen, a System Information Screen and a Check System Screen followed by a Main Menu. There are several setup screens that can be entered from the Main Menu. A detailed description of each can be found in the chapter Setup Screens.

You leave the setup mode and enter the run mode by entering a <0> followed by a in the Main Menu. Once you have entered the run mode the first of the available run screens is displayed and the SUSMIC digital system starts working. To return to the setup mode from the run mode enter . There are several run screens, which are described in detail in the chapter Run Screens. You can switch between these run screens by entering a corresponding key (see also chapter Key Codes).

7.1

Warning Screen

After starting WinGPI as described in the chapters before the Warning Screen appears. Realize that the GPI allows making severe changes to the system!

• Read this text carefully!

• Be sure that you understand everything.

• You can exit this screen by pushing any key.

• By pressing

you are getting to the System Information Screen.

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Roller Drive Control System – DV 6

System Information Screen

By pressing

the System Information Screen appears.

• It includes information like ident numbers and version numbers of the software and the date of production. Therefore, software can be identified even with a not correct TCFVersion.

• By pressing 7.3

you are getting to the Check System Screen.

Check System Screen

By pressing

the Check System Screen appears.

• On this screen the results of the parameter check routines are shown.

• A detailed error description will be given on the Error Survey Screen. After all check procedures you can exit this check system screen by pushing any key.

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Service Tool - WinGPI 7.4

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Roller Drive Control System – DV 6

Main Menu

After the Check System Screen the Main Menu appears.

• You select the sub menus for parameter setting by entering the menu number (number plus

).

• Each sub menu is described in detail on the following pages. If no setup of machine parameters is required simply enter <0> and

to enter Run Mode and switch to the

Data Screens (see chapter 10).

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Roller Drive Control System – DV 6

Parameter and Setup Screens

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary.

8.1

Default Parameter Menu

This submenu will be shown if you select number <1> and

in the Main Menu.

• For a machine start-up or after a software change all system control parameters can be set to a default value by entering

or

and

depending on the machine type.

• If you want to exit without setting the default parameters you have to push to enter the Main Menu.

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and

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Roller Drive Control System – DV 6

Sensor Setup Menu

This submenu will be shown if you select number <2> and

• Select a sensor number procedures. With and sequence.

,

in the Main Menu.

or and to start the individual setup all sensor setup procedures will be made in a

• If you want to exit without setting the default parameters or after setup you have to push and

8.2.1

to enter the Main Menu.

Sensor Setup Ask Screen

This menu will be shown after a Sensor Setup selection.

• With

and

• With

and

you enter the Set Sensor Parameter Menu. you exit the setup and enter the Sensor Setup Menu without

setting sensor parameters.

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Service Tool - WinGPI 8.2.2

Set Sensor Parameter Menu

Select number and

Roller Drive Control System – DV 6

,

,

or

and

in the Sensor Setup Menu, after selecting

in the Sensor Setup Ask Screen (i. E. drive tandem sensor parameters can be set).

Example: • „Set Sensor MAX Value - then push <RETURN>:“ Push the drive lever into the maximum forward position. After this, press the

key

to read the corresponding potentiometer values.

• „Set Sensor MID Value - then push <RETURN>:“ Push the drive lever into the neutral position. After this, press the

key to read the

corresponding potentiometer values.

• „Set Sensor MIN Value - then push <RETURN>:“ Push the drive lever into the maximum reverse position. After this, press the

key

to read the corresponding potentiometer values.

If the potentiometer is not moved during the setup, an error occurs and the setup mode remains until the setup is done successful.

For all other sensor setups use the same procedure!

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Service Tool - WinGPI 8.2.3 Select

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Roller Drive Control System – DV 6

Valve Deadband Setup and

in the Sensor Setup Menu, after selecting

and

in the Sensor

Setup Ask Screen. This is the setup for the valve deadband of the drive pump (forward/reverse) NOTICE: Run the diesel at high idle, to use run time conditions!

• Setup of the valve deadband forward: Set <F> for the forward mode. Increase the current with the <+> key until the vehicle starts moving slowly. Decrease the current with the <-> key until the vehicle stops again.

• Setup of the valve deadband reverse: Set <R> for the reverse mode. Increase the current with the <+> key until the vehicle starts moving slowly. Decrease the current with the <-> key until the vehicle stops again.

• Storage of the values: To store the setup values, press <M> to accept the data. This will only work, if both directions are set completely, otherwise the setup will be ignored and the old values will be kept.

• Leave the menu: Press the <Q> key, to leave the menu.

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Roller Drive Control System – DV 6

8.3 Drive Control Parameter Setup Menu This submenu will be shown if you select number <3> and

in the Main Menu.

• This menu changes the values for the Drive Control Parameter (Antistall / drive current) • The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Drive Control Parameters KP : KD : TAU_UP : TAU_DN : Diesel SPoint : Number of PolePairs: UseDieselFilter : FreqLimit : DieselFilterTime :

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P-value of the PDT1 antistall controller.

D-value of the PDT1 antistall controller.

TAU UP value of the PDT1 antistall controller.

TAU DOWN value of the PDT1 antistall controller.

Below this diesel RPM the antistall controller is active.

Number of pole-pairs of the diesel speed sensor for each revolution.

Diesel frequency filter active Yes (=1) or No (=0).

Frequency measurement limit (Hz).

Diesel frequency filter time.

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Roller Drive Control System – DV 6

Figure 5: Control parameters

5x TAU

droop

I 100%

~KD ~KP

5x TAU

0

Relief

t

• Drive Current Parameter Min. Curr. Offset Forward : Min. Curr. Offset Reverse : Min. Curr. D : Offset Forw. 1. / 2. G : OR : Max. Curr. D : Max. Redu :

valve offset current deadband forward. (mA*10) valve offset current deadband reverse. (mA*10) minimum drive current (mA*10) offset jump in both gears in forward direction of reversion mode offset jump in both gears in reverse direction of reversion mode maximum drive current (mA*10) maximum drive current in reduced drive mode (mA*10)

• Vibration Control Parameter Vibro Start Speed : Stop Low : High : Vibro Stop Speed N Slow : N Fast :

Min. speed to start the vibration. (km/h *10) Min. speed to stop the vibration. (km/h *10) Max. speed to stop the vibration. (km/h *10) Stop speed in neutral detection slow ramp (Slow Mode) Stop speed in neutral detection fast ramp (Fast Mode)

Drive Poti Deadband Fine Drive Poti Min. OneGear Motor Flag Fine Drive 1. Gear Steps 2. Gear real

Deadband of the drive lever in neutral position (%).

Min speed set by the Fine Drive Potentiometer (%).

Usage of a 2 gear motor or constant motor. number of speed steps in 1. gear. number of speed steps in 2. gear. real number of steps in 2. gear.

: : : : : :

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8.4 Drive Performance Parameter Setup Menu This submenu will be shown if you select number <4> and Attention:

in the Main Menu.

Manual input of the framed parameters is necessary!!!

• This menu modifies the Drive Performance Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

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at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Drive Control System – DV 6

• Ramp Performance Parameters The adjustable acceleration or deceleration ramps consist of an exponential, linear and a PT1 part.

Each part could be set for acceleration (UP), and deceleration (DOWN), 1.gear (1.G), 2.gear (2.G), soft class (NORMAL), hard class (FAST) and trouble class (TROUBLE). All values in ms.

Acceleration Ramp PT1 TAU Up

Ramp Up

Deceleration Ramp T1 Down

Ramp Down

Ramp T1 Up

Ramp PT1 TAU Down

• Parameter NormalRampFactor

:

FastRampFactor

:

Delta Set Hard Class

:

Delta Set Trouble Class

:

DrivePot Setpoint Diff Perc : Gear Switch Ramp 1...2

:

Gear Switch Ramp 2...1

:

CSD Status flag Diesel Set Antistall flag

: : :

Factor to modify the ramp time for the normal ramp within the given limits. (%/10): Use 10 for 100%. (ms) Factor to modify the ramp time for the fast ramp within the given limits. (%/10): Use 10 for 100%. (ms) Delta value of the drive lever and ramp value to set the hard class.

Delta value of the drive lever and ramp value to set the trouble class Maximum allowed delta value of the redundant FNR potentiometer before entering reduction drive.

Ramp time for the pump current to switch from the 1st into the 2nd gear.

Ramp time for the pump current to switch from the 2nd into the 1st gear.

Constant Speed flag ( 0 = off ; 1= on).

Diesel setpoint für CSD calculation.

Antistall flag. ( 0 = off ; 1= on)

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8.5 Water Control Parameter Setup Menu This submenu will be shown if you select number <5> and

in the Main Menu.

• This menu allows changing the Water Control Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Parameter Min. Water On Vehicles Speed Water On Drum Revolution Water Ctrl. On Offset Time Water Ctrl. On Test Time

: : : :

Min. vehicle speed for water on.

Number of drum revolutions for water on.

Offset-time water on.

Test time water on.

• Off time - Parameter The Off time of the water control can be set by the set point potentiometer as a sum of time and drum revolutions. With the following parameters you are able to choose between a pure time control, a pure revolution control or a mix out of both.

Water Ctrl. Off Min. Time

:

Water Ctrl. Off Max. Time

:

Water Ctrl. Off Min Drum Rev. : Water Ctrl. Off Min Drum Rev. :

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Water Ctrl. Off Percent

:

Double Low Time Flag

:

Off time of the water control when the potentiometer is in minimum position.

Off time of the water control when the potentiometer is in maximum position.

Number of drum revolution with water control inactive (potentiometer in min. position) .

Number of drum revolution with water control inactive (potentiometer in max. position) .

Range of the set point pot where the water control function is inactive. (in %) only test flag. No longer active.

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Machine Parameter Setup Menu

This submenu will be shown if you select number <6> and

in the Main Menu.

• This menu allows setting the Machine Setup Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting • Machine Parameters Pump Volume Motor Volume 1. Gear Motor Volume 2. Gear Motor Quantity Motor Shift Roll Tire Diameter

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

: Displacement of the drive pump (cc per RPM) : Displacement of the motor in 1st gear (cc per RPM) : Displacement of the motor in 2nd gear (cc per RPM) : Number of drum motors : two position motor „shift“ (1) or constant motor „no shift“ (0) : Drum diameter (mm)

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Valve Parameter Setup Menu

This submenu will be shown if you select number <7> and

in the Main Menu.

• This menu allows to set the Valve Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Valve Parameters Valve Selection

Valve Closed Control Kp Value : Valve Closed Control Ki Value : Valve Closed Control Kd Value : Valve Closed Control T1Up Value : Valve Closed Control T1Dn Value :

Selection flag for pump control (0=EDC, 1=proportional valve).

Flag to activate and deactivate the current controller (0 = inactive, >0 = active).

Proportional value of the current controller.

Integral value of the current controller.

Differential value of the current controller.

T1UP- value of the current controller.

T1DOWN- value of the current controller.

Vehicle Power Supply Valve Coil ResistanceFor Valve Coil Induction For Valve Induction LimitFor Valve Coil ResistanceRev Valve Coil Induction Rev Valve Induction LimitRev

Vehicle battery voltage (V *10).

Valve coil resistance (forward) (Ω *10).

Valve coil inductivity (forward) (mH *10).

Max. induced current over the coil (forward) (mA *10).

Valve coil resistance (reverse) (Ω *10).

Valve coil inductivity (reverse) (mH *10).

Max. induced current over the coil (reverse) (mA *10).

Valve Closed Loop Control

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: :

: : : : : : :

Service Tool - WinGPI 8.8

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Roller Drive Control System – DV 6

Can Setup Menu

This submenu will be shown if you select number <8> and

in the Main Menu.

Use Can Controller

: Can Bus controller (1=On/ 0=Off).

Baud Rate

: Baud rate of the CAN Bus controller .

Max. Can Miss

: Allowed message timeout before error will be set.

Can Low Byte High Byte : CAN bus data transfer format : 1= first low byte , second high byte.

Can ID

: CAN ID, which can be assigned for each CAN object.

Can Use ID

: Characteristic of each CAN object : 2 = transmit object, 3= receive object. Example: object 209 transmit data

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Log Data Setup Menu

This submenu will be shown if you select number <9> and in the Main Menu. You can define which data should be logged by GPI when data logging is started with .

• This menu allows selecting the incoming data, which are written in a log-file after selecting (only possible in Data Screens).

• With the first selection of the log data Setup, all signals are chosen (see figure). With the key every signal can be selected. Signals, which are unimportant for a measurement, are excluded from recording by selection of [0]. The new entry is stored only after the last signal of the menu (here: repletion rate) has been selected and afterwards the

key is selected. If the user does not choose any signal, all signals

are automatically respected during storage.

• If you push • After selecting

24

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Drive Control System – DV 6

Log Data Overview

During the log data storage the following system data can be stored on the hard disk of the PC via Log Data Setup Menu: No.

Sign

Sign description

1

Drive Main Sensor (D)

Main drive sensor value (digital)

2

Drive Redu Sensor (D)

Redundant drive sensor value (digital)

3

Drive Fine Sensor (D)

Fine drive potentiometer value (digital)

4

Drive Fine Sensor (N)

Fine drive potentiometer value (internal)

5

CSD Correction

(N)

CSD Correction (internal)

6

Setpoint Value/Dr. (N)

Setpoint Value (internal)

7

Setpoint Value/Dr. (N)

Setpoint State (internal)

8

Diesel RPM

Diesel Engine RPM

9

Curr.Drive(C/S mA*10)

Drive current (digital)

10

Curr.Drive(C/S mA*10)

Drive current (mA * 10)

11

Drive Direction

Drive direction (FNR)

12

Shunt Curr.

Drive return current (mA * 10)

13

Coil R

Calculated coil resistance

14

Water Ctrl Sensor (D)

Water potentiometer value (digital)

15

Water Ctrl Sensor (N)

Water potentiometer value (internal)

16

Vehicle Speed km/h*10

Calculated vehicle speed (km/h*10)

17

Water Flow Low Time

Water control OFF time

18

Act. Pump Flow l/min

Actual drive pump flow (l/min)

19

Water Flow High Time

Water control ON time

20

Sec. Per Drum Rev * 10

Time per drum revolution in sec.

21

Tick Counter

Internal system tick counter

22

Water Flow Output

Status of water control output driver

23

Vibration Control (D)

Status vibration control

24

Vibro Ctrl Output

Status of vibration control output driver

25

Drive Reduction

Status of drive reduction mode

26

State Machine

Status internal state machine

27

Drive AccDec Mode

Status drive ramp mode (soft, hard, trouble)

28

Gear Switch Status

Status of gear switch function

29

Current Delta

Input of closed loop current controller

30

Current Ctrl Output

Output of closed loop current controller

Remarks

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Roller Drive Control System – DV 6

Auxiliary Data Setup Menu

This submenu will be shown if you select number <10> and

in the Main Menu.

• This menu allows setting the Auxiliary Function Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Auxiliary Data

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UseSteering Sensor UseBitum Sensor Remark

: : :

Use of steering sensor signal YES (1) or NO (0).

Use of bitumen sensor signal YES (1) or NO (0).

The input is shared . Only one selection possible!

Steering BitumTemp

: :

Values for steering sensor curve.

Values for bitumen temperature sensor curve.

Digit Ranges SetRunTime

: :

Digital sensor input range (digital values).

Flag to reset the working hour counter. The value is automatically reset to 0.

Set Hour Set Min Set Seconds

: : :

Individual setting of working hours Individual setting of working minutes Individual setting of working seconds

Service Tool - WinGPI 9.

Run Screens

9.1

Data Main Screen

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Roller Drive Control System – DV 6

This screen is displayed by selecting <0>and in the Main Menu or keyboard in Run Mode. Hit to enter the Setup Mode.

is hit on the

• In the upper part of the screen alphanumeric system data is visible.

• System Data Drive Main Sensor Drive Redu Sensor Drive Fine Sensor CSD Correction Speed Select Setpoint Value / Dr. Diesel Set RPM Curr. Drive Drive Direction

: Main drive sensor digital input value. : Redundant drive sensor digital input value. : Fine drive potentiometer digital input value/internal input value (digits, max 1023) : Internal digital value for constant speed correction. : Speed selection: Gear selection (1,2); Fine drive step (1..12) : Internal speed setpoint (direct / ramped value). (digit) : Antistall diesel RPM setpoint / actual diesel RPM. : Drive output current (mA * 10). : Drive direction [FORWARD]; [NEUTRAL]; [REVERSE].

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Service Tool - WinGPI • System Data (continued) Vehicle Speed Act. Pump flow Delta Set Value CSD Pump flow Max Delta / SMC / HMC Constant Speed Ctrl.

Diff DSens SetP (D/%)

Roller Drive Control System – DV 6

: Actual vehicle speed (km/h * 10) : Actual drive pump flow (l/min) : Change of drive setpoint within 50ms : CSD calculated drive pump flow (l/min) : Max. change of drive setpoint / Counter of soft class / Counter of hard class within one moving cycle : Status of CSD controller ([OFF]; [ON]) : Value of the actual difference between direct drive setpoint and ramped setpoint (drag distance) (digital / percent)

Vibration Control Vibration Ctrl Output

: Status vibration ON/OFF control : Status vibration control digital output ([OFF]; [ON]).

Safety Switch Status High Gear Status Drive Reduction Garage Drive Mode State Machine

: Status safety switch input ([ON]; [OFF]). : Status gear switch output 2nd hydrostatic gear ([ON]; [OFF]). : Status drive reduction mode ([ACTIVE]; [PASSIVE]). : Status garage mode ([ACTIVE]; [PASSIVE]). : Status internal system mode (state machine) ([STOP]; [NEUTRAL];[FORWARD];[REVERSE];[REVERAL]; [TROUBLE]. : Status gear switch ramp active ([YES]; [NO]). : Status antistall controller ([ACTIVE]; [PASSIVE]). : Status system errors ([NO]; [YES]). : Status drive ramp mode ([VARIABLE]; [FIX]). : Status drive ramp class ([SOFT]; [HARD]; [TROUBLE]).

Gear Change Ramp Mode Antistall Control System Errors Drive Ramp Mode Accel Decel Mode

In the lower part of the screen some system data is shown in graphical form.

Main Redu Fine || SetPoint Title description starts from bottom to the top: Digital Input value of main drive sensor Digital Input value of redundant drive sensor Digital Input value of fine drive potentiometer Calculated setpoint depending on system- and ramp mode

Diesel || EDCCurr || V-Speed Title description starts from bottom to the top: Digital input value of diesel RPM Digital output value of drive current (absolute value) Calculated vehicle speed

W Flow SP/DOUT || VIB DOUT Title description starts from bottom to the top: Digital input value of water setpoint potentiometer Status of water control output Status of vibration ON/OFF control output

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Roller Drive Control System – DV 6

Water Ctrl Data Screen

This Water Ctrl Data Screen is displayed when entering

• Return to the System Data Screen with the

in Run Mode.

key combination.

• Water Control Data Water Ctrl Sensor

: Water control set point input value (digital / internal input value) (digits max 1023) Water Flow Status : Status of water controller ([ACTIVE]; [PASSIVE]) Water Flow Low Time : Calculated OFF-time of water control (1/10s) Water Flow Forward : Status water controller forward direction ([ON]; [OFF]) Water Flow High Time : Calculated ON-time of water control (1/10s) Water Flow Backward : Status water controller reverse direction ([ON]; [OFF]) Tick Counter : Internal system tick counter (1/10s) Water Flow Output : Status water control output ([ON]; [OFF]) Poti Set Low Time : OFF-time depending on potentiometer set point Drum Rev Low Time : OFF-time depending on potentiometer set point and drum revolution Sec per Drum Rev : Calculated time for actual drum revolution (1/10s) Vehicle Speed : Actual calculated vehicle speed (km/h*10) 1,1 DrumRev+Off : Calculated time for 1.1 drum revolution plus offset time (1/10s) Act. Pump flow : Calculated actual drive pump flow (l/min)

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Internal Check Screen

This Internal Check Screen is displayed when entering

in the System Data Screen.

• This screen shows the status or the value of the internal system data.

• There are the digital values, the calculated physical values *10 and the status.

• Return to the System Data Screen with the

key combination.

• Internal Check Data Sensor Supply Voltage (VSen)

:

Sensor supply voltage values (digital, voltage, status)

Battery Supply Voltage (Vldp)

:

Battery supply voltage values (digital, voltage, status)

Check Valve Drive Current

:

Valve current return value (digital, current, status)

Coil Resistor / Direction

:

Calculated coil resistance / driving direction

Closed Loop Status/Valve Sel.

:

Status of the closed loop current controller ([ACTIVE]; [PASSIVE]) / Valve selection

([EDC OUT]; [PROP

OUT])

30

Closed Loop CTRL Delta/Output :

Closed loop current controller delta / Controller output

Software Versions Number

:

Software version number (x.x)

Kernel Versions Number

:

Operating system version number (x.x)

Kern-Lib Versions Number

:

Software library version number (x.x)

System Ident Number

:

System ident number

Software Date

:

Software build date

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Roller Drive Control System – DV 6

Error Survey Screen

This Error Survey Screen is displayed when entering

in the System Data Screen.

• Error numbers of 16 system errors and 32 free determinable sensor errors .

• There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen. (see chapter 9.5)

• After the error list, return to the System Data Screen with the

key

combination.

The error type is shown behind the error number: 0 = no error 1 = short circuit in the peripheral circuit 2 = open circuit in the peripheral circuit 3 = Checksum error (Parameter) 4 = out of range 5 = value too high 6 = value too low

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For this project the following error numbers have been defined for each error source : System errors Error no. Error kind 1 Sensor voltage (+5 V) 2 Vcc voltage 3 Runtime clock 4 --5 Valve current (+) 6 Valve current (-) 7 --8 --9 --10 --11 --12 --13 --14 --15 Version operating System 16 --5.1

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Application errors Error kind Diesel speed signal Main drive sensor Redundant drive sensor Fine drive potentiometer Main/redundant sensor difference Water control potentiometer ----Default parameter Main drive sensor parameter Redundant drive sensor parameter Fine drive potentiometer parameter --Water control potentiometer parameter -----

Error Help Screen • There is a help screen available to find the relationship between error number and sensor. Press

32

to access the Error Help Screen.

• Return to the System Data Screen with the

key combination.

• Return to the Error Survey Screen with the

key combination.

Service Tool - WinGPI 10.

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Roller Drive Control System – DV 6

Key Codes

In the Run Mode the following options are available from the interface: reset digital system and return to setup mode (space key) rewrite current screen enter System Data Screen enter Error Survey Screen enter Water Ctrl Screen enter Internal Check Screen enter Error Help Screen Activation of data logging Disconnect the SUSMIC digital system

zooms left graphic window again

rebuilds left graphic window zooms middle graphic window

again

rebuilds middle graphic window zooms right graphic window

again

rebuilds right graphic window starts log data storage

again

stops log data storage

and

start software download

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+

-

Fahr- und Wassersteuerung Drive- and water control

Sensor -

Batterie 12V Battery

Umschaltung Rangier-/Fahrmode Rangier mode /Drive mode switch

10A

Umschaltung Fix-/Variable Rampe Fix/variable ramp switch

S1X -Fahr 1 Sensor (-) 2 Digital Input 0 3 Digital Input 1 4 Digital Input 2 5 Digital Input 3 6 High Current 0 (+) 7 High Current 1 (+) 8 High Current 0 FB (-) 9 nc 10 Low Current 0 FB (-) 11 Analog Input 3 12 nc 13 RS 232 Ground 14 Sensor (+) 15 Battery (-) 16 PPU Input 0 17 PPU Input 1 18 PPU Input 2

Umschaltung Vibration Auto/Manuell Vibration auto/manual switch Proportionalventile DV 6 Proporttional valves DV 6

NOT-AUS Schalter Emergency stop switch

vorwärts forward A B

rückwärts reverse

C D

Servoverstellgerät (Fahrpumpe DV 8) EDC (Drive pump DV 8) RV

Asphalttemperatursensor Asphalt temperature sensor

cw RV

Sensor + B+

3

Klemme W Terminal W

G W

31

U D+

Taster Displaymodeanzeige Display scroll switch

1k2

Klemme 50a (Startersignal) Terminal 50a (Start signal) Bremsrelais Brake relay

SUB-D Diagnostic connector (female), 9pin

1 2 3 4 5 6 7 8 9

SUB-D Diagnosestecker (Buchse), 9polig

Wasserpumpenrelais Water pump relay Back-Up Alarm

RV

cw

Fahrsollwertpotentiometer 2 (Redundanz) Drive setpoint potentiometer 2 (Redundant)

cw

Fahrsollwertpotentiometer 1 Drive setpoint potentiometer 1

cw

Geschwindigkeitsvorwahlschalter Speed preselection switch

cw

Sollwertpoti Wassersteuerung Setpoint potentiometer water control

RV

RV

RV

RV

RV

RV

RV

CAN Bus Terminierung CAN Bus terminal

Sensor + Sensor -

Terminal +

Terminal -

34

Hydrogangumschaltung Hydro gear switching

19 PPU Input 3 20 RS 232 TxD 21 RS 232 RxD 22 nc 23 nc 24 nc 25 nc 26 High Current 2 (+) 27 High Current 3 (+) 28 Battery (+) 29 Battery (-) 30 nc 31 Analog Input 0 32 Analog Input 1 33 Analog Input 4 34 Analog Input 5 35 nc 36 nc 37 CAN High 38 CAN Low 39 CAN Shield 40 Digital Output 0 41 Digital Output 1 42 Battery (+)

Service Tool - WinGPI

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Roller Drive Control System – DV 6

NOTIZEN:

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Service Tool - WinGPI

HAMM AG Factory1 Bahnhofstr. 51 Postfach 11 60 D-95643 Tirschenreuth Telephon +49 0 9631 / 80-0 Telefax +49 0 9631 / 80120 http://www..hammag.com

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Roller Drive Control System – DV 6

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HAMM Digital Control Systems

Roller Drive Control System DV 8 SUPER Operation manual for the Service Tool WinGPI 07/2001

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Table of Contents 1. Introduction ....................................................................................................................................3 2. WinGPI Features ...........................................................................................................................3 3. Connecting the PC or Laptop with WinGPI....................................................................................3 3.1 Requirements of the Computer to run the Graphic Interface Software..............................4 3.2 RS232 Hardware Interface Cable......................................................................................4 4. Starting the WinGPI Software ........................................................................................................4 5. The Windows screen .....................................................................................................................6 5.1 The Text Window...............................................................................................................6 5.2 The Graphic Windows .......................................................................................................6 5.2.1 The XY-Windows ................................................................................................6 6. Operating the WinGPI....................................................................................................................7 6.1 Zooming the Graphic Windows..........................................................................................7 6.2 Data Storage on the Harddisk ...........................................................................................7 6.3 Download of Application Software and Default Parameters ..............................................8 6.4 Exit the WinGPI .................................................................................................................8 7. WinGPI Setup Mode Introduction ..................................................................................................9 7.1 Warning Screen .................................................................................................................9 7.2 System Information Screen .............................................................................................10 7.3 Check System Screen .....................................................................................................10 7.4 Main Menu .......................................................................................................................11 8. Parameter and Setup Screens.....................................................................................................12 8.1 Default Parameter Menu..................................................................................................12 8.2 Sensor Setup Menu .........................................................................................................13 8.2.1 Sensor Setup Ask Screen.................................................................................13 8.2.2 Set Sensor Parameter Menu ............................................................................14 8.2.3 Valve Deadband Setup.....................................................................................15 8.3 Drive Control Parameter Setup Menu..............................................................................16 8.4 Drive Performance Parameter Setup Menu.....................................................................18 8.5 Water Control Parameter Setup Menu ............................................................................20 8.6 Machine Parameter Setup Menu .....................................................................................21 8.7 Valve Parameter Setup Menu..........................................................................................22 8.8 Can Setup Menu..............................................................................................................23 8.9 Log Data Setup Menu......................................................................................................24 8.9.1 Log Data Overview ...........................................................................................25 8.10 Auxiliary Data Setup Menu ............................................................................................26 9. Run Screens ................................................................................................................................27 9.1 Data Main Screen ............................................................................................................27 9.2 Water Ctrl Data Screen....................................................................................................29 9.3 Internal Check Screen .....................................................................................................30 9.4 Error Survey Screen ........................................................................................................31 9.5 Error Help Screen ............................................................................................................32 10. Key Codes .................................................................................................................................33 11. Connection Diagram for Drive and Water Control................................................................... ..34

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Roller Drive Control System – DV 8

Introduction

The SAUER-SUNDSTRAND GraPhic Interface for Windows (WinGPI) provides, in conjunction with standard computers communication software to handle the SAUER-SUNDSTRAND control electronic on the production line and in special field service cases.

2.

WinGPI Features • By using project related description files it is possible to adapt the corresponding text to the respective native language without changing the software of the appropriate digital system.

• WinGPI enables the display of alphanumeric as well as graphic information on one PCscreen.

• Setting and change of system parameters of the digital system via the PC-keyboard.

• For the dynamic data acquisition the user can store any long incoming data on the hard disk of the PC.

3.

Connecting the Computer with WinGPI • Connect the SUB-D connector to the SUB-D socket at the machine.

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Requirements of the Computer to run the Service Tool - WinGPI

To run the SAUER-SUNDSTRAND WinGPI a standard personal computer (PC) or laptop/notebook is required with a serial interface (RS232 interface). The WinGPI program runs under W95/WinNT or better. To use the program, you need the following things: - 80386 or higher - 2 MB free hard disk space - 16 MB or more of RAM. NOTICE: For more information, take a look in the WinGPI help.

3.2

RS232 Hardware Interface Cable (Hamm-No. 00 868 507)

The communication interface cable between the computer and the Digital Controller is a RS232 cable. Only the RxD, TxD and GND signals are needed.

PIN 2: TxD PIN 3: RxD

PIN 2: TxD

PIN 5: GND

PIN 3: RxD PIN 5: GND

NOTICE:

It is only allowed to connect RxD, TxD and GND. With a standard RS232 cable you can damage your laptop/computer under certain conditions.

4.

Starting the WinGPI Software 1. Ensure that the Digital System and the computer are both switched off.

2. Connect the computer to the Digital Controller with the RS232 interface cable.

3. Turn on the laptop/computer.

4. Start WinGPI (see figure 1).

For some seconds the current software version number and the „start screen“ with the SAUER-SUNDSTRAND logo appears.

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Roller Drive Control System – DV 8

Figure 1: Start screen

5. Select and load a TCF-file (see figure 2).

Use Menu File Open TCF-File or use the button Figure 2: Terminal Control Files (TCF)

6. Turn on ignition to give power to the SUSMIC. The first screen appears (see Chapter WinGPI Setup Introduction).

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The WinGPI screen

The screen of the WinGPI is divided in one text window and in graphic windows.

5.1

The Text Window

The text window takes the upper 2/3 part of the screen. In this area the GPI displays alphanumeric data.

5.2

The Graphic Windows

On the lower 1/3 of the screen the GPI displays up to 3 graphic windows. There are two kinds of windows: Analog windows that show a simple analog instrument and XY windows that show a XY plotter.

5.2.1

The XY-Windows

The screen shows a xy-windows. The number of “pens” can be set in the TC-file. As in the analogue window, the y-value of the “pens” can be displayed via commands between 0 and 100%.

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Operating the WinGPI

Independent of the application the following functions can be used: NOTICE: For more information, take a look in the WinGPI help.

6.1

Zooming the Graphic Windows

With the standard windows functions (keyboard and mouse), you are able to zoom the graphic windows.

6.2

Data Storage on the Hard disk

With function key

or over the menu Log-Data or the button

data storage to the hard disk

will be started. In the current directory a file named GPI0.log (example) will be created and a TCfile specified start line is written into this file. The data from the digital system (max. 20 single data) will be received and stored in the LOG file in ASCII format. Each line includes the incoming data of one sample cycle. The stored data can be interpreted with a spreadsheet. The fixed data for this system is described in the chapter Log data overview. During the storage of data the *.log filename is displayed in the title of the WinGPI window.

A second push to the function key

or button

will close the file! You can start new storage

directly because the number in the filename will be incremented (GPI1.log). During Data storage, the name of the respective file is shown next to the window name. At the beginning, at the end and during data storage (all 100 data records) a short acoustic signal shows the data storage.

You can rename the filename of the LOG-file with the WinGPI menu Select Filename.

Figure 3: Select Log Filename

NOTICE:

Data storage must be activated via key

(see chapter 10.)

ATTENTION: Error massage of the GPI If the error message “Input Buffer Full!” is displayed during operation, the connected PC cannot process the data in the speed as the digital system is supplying them. In this case, please reduce the transfer rate of the digital system.

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Download of Application Software and Default Parameters

It is possible to reprogram the SUSMIC digital system with WinGPI. First start the WinGPI as described in chapter 3. After selecting the TC-file and before starting the SUSMIC digital system enter , use the menu File Application Download ore the button or enter during running run screen. After powering up the SUSMIC Digital System or directly the download will be started.

Figure 4: Select HEX-file

• Select one HEX-file.

• After pushing the key the download screen appears and the selected HEX file is programmed into the SUSMIC Digital System.

Figure 5: HEX-file download screen

• After successful download of the HEX-file the SUSMIC digital system starts operating and the first screen appears as described above. It is possible but not advisable to interrupt the loading process.

6.4

Exit the WinGPI

You can quit the WinGPI over the menu File Exit.

NOTICE: Do not interrupt WinGPI during setup or parameter change.

Use key combination before you leave the GPI.

8

(see chapter 10) to disconnect the SUSMIC

Service Tool - WinGPI 7.

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Roller Drive Control System – DV 8

WinGPI Setup Mode Introduction

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary. The setup mode is introduced by a Warning Screen, a System Information Screen and a Check System Screen followed by a Main Menu. There are several setup screens that can be entered from the Main Menu. A detailed description of each can be found in the chapter Setup Screens.

You leave the setup mode and enter the run mode by entering a <0> followed by a in the Main Menu. Once you have entered the run mode the first of the available run screens is displayed and the SUSMIC digital system starts working. To return to the setup mode from the run mode enter . There are several run screens, which are described in detail in the chapter Run Screens. You can switch between these run screens by entering a corresponding key (see also chapter Key Codes).

7.1

Warning Screen

After starting WinGPI as described in the chapters before the Warning Screen appears. Realize that the GPI allows making severe changes to the system!

• Read this text carefully!

• Be sure that you understand everything.

• You can exit this screen by pushing any key.

• By pressing

you are getting to the System Information Screen.

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System Information Screen

By pressing

the System Information Screen appears.

• It includes information like ident numbers and version numbers of the software and the date of production. Therefore, software can be identified even with a not correct TCFVersion.

• By pressing 7.3

you are getting to the Check System Screen.

Check System Screen

By pressing

the Check System Screen appears.

• On this screen the results of the parameter check routines are shown.

• A detailed error description will be given on the Error Survey Screen. After all check procedures you can exit this check system screen by pushing any key.

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Main Menu

After the Check System Screen the Main Menu appears.

• You select the sub menus for parameter setting by entering the menu number (number plus

).

• Each sub menu is described in detail on the following pages. If no setup of machine parameters is required simply enter <0> and

to enter Run Mode and switch to the

Data Screens (see chapter 10).

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Parameter and Setup Screens

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary.

8.1

Default Parameter Menu

This submenu will be shown if you select number <1> and

in the Main Menu.

• For a machine start-up or after a software change all system control parameters can be set to a default value by entering

or

and

depending on the machine type.

• If you want to exit without setting the default parameters you have to push to enter the Main Menu.

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Sensor Setup Menu

This submenu will be shown if you select number <2> and

• Select a sensor number procedures. With and sequence.

,

in the Main Menu.

or and to start the individual setup all sensor setup procedures will be made in a

• If you want to exit without setting the default parameters or after setup you have to push and

8.2.1

to enter the Main Menu.

Sensor Setup Ask Screen

This menu will be shown after a Sensor Setup selection.

• With

and

• With

and

you enter the Set Sensor Parameter Menu. you exit the setup and enter the Sensor Setup Menu without

setting sensor parameters.

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Service Tool - WinGPI 8.2.2

Set Sensor Parameter Menu

Select number and

Roller Drive Control System – DV 8

,

,

or

and

in the Sensor Setup Menu, after selecting

in the Sensor Setup Ask Screen (i. E. drive tandem sensor parameters can be set).

Example: • „Set Sensor MAX Value - then push <RETURN>:“ Push the drive lever into the maximum forward position. After this, press the

key

to read the corresponding potentiometer values.

• „Set Sensor MID Value - then push <RETURN>:“ Push the drive lever into the neutral position. After this, press the

key to read the

corresponding potentiometer values.

• „Set Sensor MIN Value - then push <RETURN>:“ Push the drive lever into the maximum reverse position. After this, press the

key

to read the corresponding potentiometer values.

If the potentiometer is not moved during the setup, an error occurs and the setup mode remains until the setup is done successful.

For all other sensor setups use the same procedure!

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Service Tool - WinGPI 8.2.3 Select

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Roller Drive Control System – DV 8

Valve Deadband Setup and

in the Sensor Setup Menu, after selecting

and

in the Sensor

Setup Ask Screen. This is the setup for the valve deadband of the drive pump (forward/reverse) NOTICE: Run the diesel at high idle, to use run time conditions!

• Setup of the valve deadband forward: Set <F> for the forward mode. Increase the current with the <+> key until the vehicle starts moving slowly. Decrease the current with the <-> key until the vehicle stops again.

• Setup of the valve deadband reverse: Set <R> for the reverse mode. Increase the current with the <+> key until the vehicle starts moving slowly. Decrease the current with the <-> key until the vehicle stops again.

• Storage of the values: To store the setup values, press <M> to accept the data. This will only work, if both directions are set completely, otherwise the setup will be ignored and the old values will be kept.

• Leave the menu: Press the <Q> key, to leave the menu.

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8.3 Drive Control Parameter Setup Menu This submenu will be shown if you select number <3> and

in the Main Menu.

• This menu changes the values for the Drive Control Parameter (Antistall / drive current) • The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Drive Control Parameters KP : KD : TAU_UP : TAU_DN : Diesel SPoint : Number of PolePairs: UseDieselFilter : FreqLimit : DieselFilterTime :

16

P-value of the PDT1 antistall controller.

D-value of the PDT1 antistall controller.

TAU UP value of the PDT1 antistall controller.

TAU DOWN value of the PDT1 antistall controller.

Below this diesel RPM the antistall controller is active.

Number of pole-pairs of the diesel speed sensor for each revolution.

Diesel frequency filter active Yes (=1) or No (=0).

Frequency measurement limit (Hz).

Diesel frequency filter time.

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Figure 5: Control parameters

5x TAU

droop

I 100%

~KD ~KP

5x TAU

0

Relief

t

• Drive Current Parameter Min. Curr. Offset Forward : Min. Curr. Offset Reverse : Min. Curr. D : Offset Forw. 1. / 2. G : OR : Max. Curr. D : Max. Redu :

valve offset current deadband forward. (mA*10) valve offset current deadband reverse. (mA*10) minimum drive current (mA*10) offset jump in both gears in forward direction of reversion mode offset jump in both gears in reverse direction of reversion mode maximum drive current (mA*10) maximum drive current in reduced drive mode (mA*10)

• Vibration Control Parameter Vibro Start Speed : Stop Low : High : Vibro Stop Speed N Slow : N Fast :

Min. speed to start the vibration. (km/h *10) Min. speed to stop the vibration. (km/h *10) Max. speed to stop the vibration. (km/h *10) Stop speed in neutral detection slow ramp (Slow Mode) Stop speed in neutral detection fast ramp (Fast Mode)

Drive Poti Deadband Fine Drive Poti Min. OneGear Motor Flag Fine Drive 1. Gear Steps 2. Gear real

Deadband of the drive lever in neutral position (%).

Min speed set by the Fine Drive Potentiometer (%).

Usage of a 2 gear motor or constant motor. number of speed steps in 1. gear. number of speed steps in 2. gear. real number of steps in 2. gear.

: : : : : :

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8.4 Drive Performance Parameter Setup Menu This submenu will be shown if you select number <4> and

in the Main Menu.

• This menu modifies the Drive Performance Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

18

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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• Ramp Performance Parameters The adjustable acceleration or deceleration ramps consist of an exponential, linear and a PT1 part.

Each part could be set for acceleration (UP), and deceleration (DOWN), 1.gear (1.G), 2.gear (2.G), soft class (NORMAL), hard class (FAST) and trouble class (TROUBLE). All values in ms.

Acceleration Ramp PT1 TAU Up

Ramp Up

Deceleration Ramp T1 Down

Ramp Down

Ramp T1 Up

Ramp PT1 TAU Down

• Parameter NormalRampFactor

:

FastRampFactor

:

Delta Set Hard Class

:

Delta Set Trouble Class

:

DrivePot Setpoint Diff Perc : Gear Switch Ramp 1...2

:

Gear Switch Ramp 2...1

:

CSD Status flag Diesel Set Antistall flag

: : :

Factor to modify the ramp time for the normal ramp within the given limits. (%/10): Use 10 for 100%. (ms) Factor to modify the ramp time for the fast ramp within the given limits. (%/10): Use 10 for 100%. (ms) Delta value of the drive lever and ramp value to set the hard class.

Delta value of the drive lever and ramp value to set the trouble class Maximum allowed delta value of the redundant FNR potentiometer before entering reduction drive.

Ramp time for the pump current to switch from the 1st into the 2nd gear.

Ramp time for the pump current to switch from the 2nd into the 1st gear.

Constant Speed flag ( 0 = off ; 1= on).

Diesel setpoint für CSD calculation.

Antistall flag. ( 0 = off ; 1= on)

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8.5 Water Control Parameter Setup Menu This submenu will be shown if you select number <5> and

in the Main Menu.

• This menu allows changing the Water Control Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Parameter Min. Water On Vehicles Speed Water On Drum Revolution Water Ctrl. On Offset Time Water Ctrl. On Test Time

: : : :

Min. vehicle speed for water on.

Number of drum revolutions for water on.

Offset-time water on.

Test time water on.

• Off time - Parameter The Off time of the water control can be set by the set point potentiometer as a sum of time and drum revolutions. With the following parameters you are able to choose between a pure time control, a pure revolution control or a mix out of both.

Water Ctrl. Off Min. Time

:

Water Ctrl. Off Max. Time

:

Water Ctrl. Off Min Drum Rev. : Water Ctrl. Off Min Drum Rev. :

20

Water Ctrl. Off Percent

:

Double Low Time Flag

:

Off time of the water control when the potentiometer is in minimum position.

Off time of the water control when the potentiometer is in maximum position.

Number of drum revolution with water control inactive (potentiometer in min. position) .

Number of drum revolution with water control inactive (potentiometer in max. position) .

Range of the set point pot where the water control function is inactive. (in %) only test flag. No longer active.

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Roller Drive Control System – DV 8

Machine Parameter Setup Menu

This submenu will be shown if you select number <6> and

in the Main Menu.

• This menu allows setting the Machine Setup Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting • Machine Parameters Pump Volume Motor Volume 1. Gear Motor Volume 2. Gear Motor Quantity Motor Shift Roll Tire Diameter

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

: Displacement of the drive pump (cc per RPM) : Displacement of the motor in 1st gear (cc per RPM) : Displacement of the motor in 2nd gear (cc per RPM) : Number of drum motors : two position motor „shift“ (1) or constant motor „no shift“ (0) : Drum diameter (mm)

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Roller Drive Control System – DV 8

Valve Parameter Setup Menu

This submenu will be shown if you select number <7> and

in the Main Menu.

• This menu allows to set the Valve Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Valve Parameters Valve Selection

Valve Closed Control Kp Value : Valve Closed Control Ki Value : Valve Closed Control Kd Value : Valve Closed Control T1Up Value : Valve Closed Control T1Dn Value :

Selection flag for pump control (0=EDC, 1=proportional valve).

Flag to activate and deactivate the current controller (0 = inactive, >0 = active).

Proportional value of the current controller.

Integral value of the current controller.

Differential value of the current controller.

T1UP- value of the current controller.

T1DOWN- value of the current controller.

Vehicle Power Supply Valve Coil ResistanceFor Valve Coil Induction For Valve Induction LimitFor Valve Coil ResistanceRev Valve Coil Induction Rev Valve Induction LimitRev

Vehicle battery voltage (V *10).

Valve coil resistance (forward) (Ω *10).

Valve coil inductivity (forward) (mH *10).

Max. induced current over the coil (forward) (mA *10).

Valve coil resistance (reverse) (Ω *10).

Valve coil inductivity (reverse) (mH *10).

Max. induced current over the coil (reverse) (mA *10).

Valve Closed Loop Control

22

: :

: : : : : : :

Service Tool - WinGPI 8.8

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Roller Drive Control System – DV 8

Can Setup Menu

This submenu will be shown if you select number <8> and

in the Main Menu.

Use Can Controller

: Can Bus controller (1=On/ 0=Off).

Baud Rate

: Baud rate of the CAN Bus controller .

Max. Can Miss

: Allowed message timeout before error will be set.

Can Low Byte High Byte : CAN bus data transfer format : 1= first low byte , second high byte.

Can ID

: CAN ID, which can be assigned for each CAN object.

Can Use ID

: Characteristic of each CAN object : 2 = transmit object, 3= receive object. Example: object 209 transmit data

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Roller Drive Control System – DV 8

Log Data Setup Menu

This submenu will be shown if you select number <9> and in the Main Menu. You can define which data should be logged by GPI when data logging is started with .

• This menu allows selecting the incoming data, which are written in a log-file after selecting (only possible in Data Screens).

• With the first selection of the log data Setup, all signals are chosen (see figure). With the key every signal can be selected. Signals, which are unimportant for a measurement, are excluded from recording by selection of [0]. The new entry is stored only after the last signal of the menu (here: repletion rate) has been selected and afterwards the

key is selected. If the user does not choose any signal, all signals

are automatically respected during storage.

• If you push • After selecting

24

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Drive Control System – DV 8

Log Data Overview

During the log data storage the following system data can be stored on the hard disk of the PC via Log Data Setup Menu: No.

Sign

Sign description

1

Drive Main Sensor (D)

Main drive sensor value (digital)

2

Drive Redu Sensor (D)

Redundant drive sensor value (digital)

3

Drive Fine Sensor (D)

Fine drive potentiometer value (digital)

4

Drive Fine Sensor (N)

Fine drive potentiometer value (internal)

5

CSD Correction

(N)

CSD Correction (internal)

6

Setpoint Value/Dr. (N)

Setpoint Value (internal)

7

Setpoint Value/Dr. (N)

Setpoint State (internal)

8

Diesel RPM

Diesel Engine RPM

9

Curr.Drive(C/S mA*10)

Drive current (digital)

10

Curr.Drive(C/S mA*10)

Drive current (mA * 10)

11

Drive Direction

Drive direction (FNR)

12

Shunt Curr.

Drive return current (mA * 10)

13

Coil R

Calculated coil resistance

14

Water Ctrl Sensor (D)

Water potentiometer value (digital)

15

Water Ctrl Sensor (N)

Water potentiometer value (internal)

16

Vehicle Speed km/h*10

Calculated vehicle speed (km/h*10)

17

Water Flow Low Time

Water control OFF time

18

Act. Pump Flow l/min

Actual drive pump flow (l/min)

19

Water Flow High Time

Water control ON time

20

Sec. Per Drum Rev * 10

Time per drum revolution in sec.

21

Tick Counter

Internal system tick counter

22

Water Flow Output

Status of water control output driver

23

Vibration Control (D)

Status vibration control

24

Vibro Ctrl Output

Status of vibration control output driver

25

Drive Reduction

Status of drive reduction mode

26

State Machine

Status internal state machine

27

Drive AccDec Mode

Status drive ramp mode (soft, hard, trouble)

28

Gear Switch Status

Status of gear switch function

29

Current Delta

Input of closed loop current controller

30

Current Ctrl Output

Output of closed loop current controller

Remarks

25

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Roller Drive Control System – DV 8

Auxiliary Data Setup Menu

This submenu will be shown if you select number <10> and

in the Main Menu.

• This menu allows setting the Auxiliary Function Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a will set the cursor to the first one. at the last item. Now the parameters will be • If all parameters are correct push stored in the digital system.

• If you push this menu is left without storing the new values in the digital system.

• After selecting or you enter the Main Menu.

• Auxiliary Data

26

UseSteering Sensor UseBitum Sensor Remark

: : :

Use of steering sensor signal YES (1) or NO (0).

Use of bitumen sensor signal YES (1) or NO (0).

The input is shared . Only one selection possible!

Steering BitumTemp

: :

Values for steering sensor curve.

Values for bitumen temperature sensor curve.

Digit Ranges SetRunTime

: :

Digital sensor input range (digital values).

Flag to reset the working hour counter. The value is automatically reset to 0.

Set Hour Set Min Set Seconds

: : :

Individual setting of working hours Individual setting of working minutes Individual setting of working seconds

Service Tool - WinGPI 9.

Run Screens

9.1

Data Main Screen

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Roller Drive Control System – DV 8

This screen is displayed by selecting <0>and in the Main Menu or keyboard in Run Mode. Hit to enter the Setup Mode.

is hit on the

• In the upper part of the screen alphanumeric system data is visible.

• System Data Drive Main Sensor Drive Redu Sensor Drive Fine Sensor CSD Correction Speed Select Setpoint Value / Dr. Diesel Set RPM Curr. Drive Drive Direction

: Main drive sensor digital input value. : Redundant drive sensor digital input value. : Fine drive potentiometer digital input value/internal input value (digits, max 1023) : Internal digital value for constant speed correction. : Speed selection: Gear selection (1,2); Fine drive step (1..12) : Internal speed setpoint (direct / ramped value). (digit) : Antistall diesel RPM setpoint / actual diesel RPM. : Drive output current (mA * 10). : Drive direction [FORWARD]; [NEUTRAL]; [REVERSE].

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• System Data (continued) Vehicle Speed Act. Pump flow Delta Set Value CSD Pump flow Max Delta / SMC / HMC Constant Speed Ctrl.

Diff DSens SetP (D/%) Vibration Control Vibration Ctrl Output

: Actual vehicle speed (km/h * 10) : Actual drive pump flow (l/min) : Change of drive setpoint within 50ms : CSD calculated drive pump flow (l/min) : Max. change of drive setpoint / Counter of soft class / Counter of hard class within one moving cycle : Status of CSD controller ([OFF]; [ON]) : Value of the actual difference between direct drive setpoint and ramped setpoint (drag distance) (digital / percent) : Status vibration ON/OFF control : Status vibration control digital output ([OFF]; [ON]).

Safety Switch Status High Gear Status Drive Reduction Garage Drive Mode State Machine

: Status safety switch input ([ON]; [OFF]). : Status gear switch output 2nd hydrostatic gear ([ON]; [OFF]). : Status drive reduction mode ([ACTIVE]; [PASSIVE]). : Status garage mode ([ACTIVE]; [PASSIVE]). : Status internal system mode (state machine) ([STOP]; [NEUTRAL];[FORWARD];[REVERSE];[REVERAL]; [TROUBLE].

Gear Change Ramp Mode : Status gear switch ramp active ([YES]; [NO]).

Antistall Control : Status antistall controller ([ACTIVE]; [PASSIVE]).

System Errors : Status system errors ([NO]; [YES]).

Drive Ramp Mode : Status drive ramp mode ([VARIABLE]; [FIX]).

Accel Decel Mode : Status drive ramp class ([SOFT]; [HARD]; [TROUBLE]).

In the lower part of the screen some system data is shown in graphical form.

Main Redu Fine || SetPoint Title description starts from bottom to the top: Digital Input value of main drive sensor Digital Input value of redundant drive sensor Digital Input value of fine drive potentiometer Calculated setpoint depending on system- and ramp mode

Diesel || EDCCurr || V-Speed Title description starts from bottom to the top: Digital input value of diesel RPM Digital output value of drive current (absolute value) Calculated vehicle speed

W Flow SP/DOUT || VIB DOUT Title description starts from bottom to the top: Digital input value of water setpoint potentiometer Status of water control output Status of vibration ON/OFF control output

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Roller Drive Control System – DV 8

Water Ctrl Data Screen

This Water Ctrl Data Screen is displayed when entering

• Return to the System Data Screen with the

in Run Mode.

key combination.

• Water Control Data Water Ctrl Sensor

: Water control set point input value (digital / internal input value) (digits max 1023) Water Flow Status : Status of water controller ([ACTIVE]; [PASSIVE]) Water Flow Low Time : Calculated OFF-time of water control (1/10s) Water Flow Forward : Status water controller forward direction ([ON]; [OFF]) Water Flow High Time : Calculated ON-time of water control (1/10s) Water Flow Backward : Status water controller reverse direction ([ON]; [OFF]) Tick Counter : Internal system tick counter (1/10s) Water Flow Output : Status water control output ([ON]; [OFF]) Poti Set Low Time : OFF-time depending on potentiometer set point Drum Rev Low Time : OFF-time depending on potentiometer set point and drum revolution Sec per Drum Rev : Calculated time for actual drum revolution (1/10s) Vehicle Speed : Actual calculated vehicle speed (km/h*10) 1,1 DrumRev+Off : Calculated time for 1.1 drum revolution plus offset time (1/10s) Act. Pump flow : Calculated actual drive pump flow (l/min)

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Roller Drive Control System – DV 8

Internal Check Screen

This Internal Check Screen is displayed when entering

in the System Data Screen.

• This screen shows the status or the value of the internal system data.

• There are the digital values, the calculated physical values *10 and the status.

• Return to the System Data Screen with the

key combination.

• Internal Check Data Sensor Supply Voltage (VSen)

:

Sensor supply voltage values (digital, voltage, status)

Battery Supply Voltage (Vldp)

:

Battery supply voltage values (digital, voltage, status)

Check Valve Drive Current

:

Valve current return value (digital, current, status)

Coil Resistor / Direction

:

Calculated coil resistance / driving direction

Closed Loop Status/Valve Sel.

:

Status of the closed loop current controller ([ACTIVE]; [PASSIVE]) / Valve selection

([EDC OUT]; [PROP

OUT])

30

Closed Loop CTRL Delta/Output :

Closed loop current controller delta / Controller output

Software Versions Number

:

Software version number (x.x)

Kernel Versions Number

:

Operating system version number (x.x)

Kern-Lib Versions Number

:

Software library version number (x.x)

System Ident Number

:

System ident number

Software Date

:

Software build date

Service Tool - WinGPI 9.4

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Roller Drive Control System – DV 8

Error Survey Screen

This Error Survey Screen is displayed when entering

in the System Data Screen.

• Error numbers of 16 system errors and 32 free determinable sensor errors .

• There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen. (see chapter 9.5)

• After the error list, return to the System Data Screen with the

key

combination.

The error type is shown behind the error number: 0 = no error 1 = short circuit in the peripheral circuit 2 = open circuit in the peripheral circuit 3 = Checksum error (Parameter) 4 = out of range 5 = value too high 6 = value too low

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For this project the following error numbers have been defined for each error source : System errors Error no. Error kind 1 Sensor voltage (+5 V) 2 Vcc voltage 3 Runtime clock 4 --5 Valve current (+) 6 Valve current (-) 7 --8 --9 --10 --11 --12 --13 --14 --15 Version operating System 16 --5.1

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Application errors Error kind Diesel speed signal Main drive sensor Redundant drive sensor Fine drive potentiometer Main/redundant sensor difference Water control potentiometer ----Default parameter Main drive sensor parameter Redundant drive sensor parameter Fine drive potentiometer parameter --Water control potentiometer parameter -----

Error Help Screen • There is a help screen available to find the relationship between error number and sensor. Press

32

to access the Error Help Screen.

• Return to the System Data Screen with the

key combination.

• Return to the Error Survey Screen with the

key combination.

Service Tool - WinGPI 10.

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Roller Drive Control System – DV 8

Key Codes

In the Run Mode the following options are available from the interface: reset digital system and return to setup mode (space key) rewrite current screen enter System Data Screen enter Error Survey Screen enter Water Ctrl Screen enter Internal Check Screen enter Error Help Screen Activation of data logging Disconnect the SUSMIC digital system

zooms left graphic window again

rebuilds left graphic window zooms middle graphic window

again

rebuilds middle graphic window zooms right graphic window

again

rebuilds right graphic window starts log data storage

again

stops log data storage

and

start software download

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Service Tool - WinGPI +

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Roller Drive Control System – DV 8 Fahr- und Wassersteuerung Drive- and water control

Sensor -

Batterie 12V Battery

Umschaltung Rangier-/Fahrmode Rangier mode /Drive mode switch

10A

Umschaltung Fix-/Variable Rampe Fix/variable ramp switch

S1X -Fahr 1 Sensor (-)

Umschaltung Vibration Auto/Manuell Vibration auto/manual switch Proportionalventile DV 6 Proporttional valves DV 6

2 Digital Input 0 3 Digital Input 1 4 Digital Input 2

NOT-AUS Schalter Emergency stop switch

vorwärts forward A

5 Digital Input 3 6 High Current 0 (+) 7 High Current 1 (+) 8 High Current 0 FB (-)

B

rückwärts reverse

C D

Servoverstellgerät (Fahrpumpe DV 8) EDC (Drive pump DV 8)

9 nc

RV

10 Low Current 0 FB (-) 11 Analog Input 3 12 nc

Asphalttemperatursensor Asphalt temperature sensor

cw RV

13 RS 232 Ground

Sensor + B+

3

Klemme W Terminal W

14 Sensor (+) 15 Battery (-) 16 PPU Input 0

G W

31

U D+

Taster Displaymodeanzeige Display scroll switch

17 PPU Input 1 18 PPU Input 2 19 PPU Input 3

1k2

Klemme 50a (Startersignal) Terminal 50a (Start signal)

20 RS 232 TxD 21 RS 232 RxD 22 nc 23 nc

Bremsrelais Brake relay

SUB-D Diagnostic connector (female), 9pin

1 2 3 4 5 6 7 8 9

SUB-D Diagnosestecker (Buchse), 9polig

24 nc 25 nc Wasserpumpenrelais Water pump relay Back-Up Alarm

26 High Current 2 (+) 27 High Current 3 (+) 28 Battery (+) 29 Battery (-)

RV

30 nc cw

RV

Fahrsollwertpotentiometer 2 (Redundanz) Drive setpoint potentiometer 2 (Redundant)

31 Analog Input 0 32 Analog Input 1 33 Analog Input 4 34 Analog Input 5

RV

cw RV

35 nc 36 nc

Fahrsollwertpotentiometer 1 Drive setpoint potentiometer 1

37 CAN High 38 CAN Low 39 CAN Shield

RV

cw RV

Geschwindigkeitsvorwahlschalter Speed preselection switch

RV

cw RV

Sollwertpoti Wassersteuerung Setpoint potentiometer water control

CAN Bus Terminierung CAN Bus terminal

Sensor + Sensor -

Terminal +

Terminal -

34

Hydrogangumschaltung Hydro gear switching

40 Digital Output 0 41 Digital Output 1 42 Battery (+)

Service Tool - WinGPI

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Roller Drive Control System – DV 8

NOTICE:

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Service Tool - WinGPI

HAMM AG Factory1 Bahnhofstr. 51 Postfach 11 60 D-95643 Tirschenreuth Telephon +49 0 9631 / 80-0 Telefax +49 0 9631 / 80120 http://www.hammag.com

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Roller Drive Control System – DV 8

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HAMM Digital Control Systems

Roller Vibration Control DV 6 SUPER Operation Manual for the Service Tool WinGPI 07/2001

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Service Tool - WinGPI

Roller Vibration Control - DV 6

Table of Contents 1. Introduction ..................................................................................................................................3 2. WinGPI Features .........................................................................................................................3 3. Connecting the PC or Laptop with WinGPI..................................................................................3 3.1 Requirements of the Computer to run the Graphic Interface Software............................4 3.2 RS232 Hardware Interface Cable....................................................................................4 4. Starting the WinGPI Software ....................................................................................................... 4 5. The Windows screen ...................................................................................................................6 5.1 The Text Window.............................................................................................................6 5.2 The Graphic Windows .....................................................................................................6 5.2.1 The Graphic Windows .....................................................................................6 6. Operating the WinGPI..................................................................................................................7 6.1 Zooming the Graphic Windows........................................................................................7 6.2 Data Storage on the Harddisk .........................................................................................7 6.3 Download of Application Software and Default Parameters ............................................8 6.4 Exit the WinGPI ...............................................................................................................8 7. WinGPI Setup Mode Introduction ................................................................................................9 7.1 Warning Screen ...............................................................................................................9 7.2 System Information Screen ...........................................................................................10 7.3 Check System Screen ...................................................................................................10 7.4 Main Menu .....................................................................................................................11 8. Parameter and Setup Screens...................................................................................................12 8.1 Default Parameter Menu................................................................................................12 8.2 Sensor Setup Menu .......................................................................................................13 8.2.1 Sensor Setup Ask Screen...............................................................................13 8.2.2 Set Sensor Parameter Menu ..........................................................................14 8.2.3 Valve Deadband Setup...................................................................................15 8.3 System Parameter Setup Menu.....................................................................................16 8.4 Ramp Performance Parameter Menu ............................................................................18 8.4.1 Ramp Performance Parameters .....................................................................19 8.5 Valve Parameter Setup Menu........................................................................................20 8.6 Control Parameter Setup Menu .....................................................................................22 8.7 Current Controller Setup Menu......................................................................................24 8.8 Machine Type Setup Menu............................................................................................25 8.9 Temperature Sensor Setup Menu .................................................................................26 8.10 Can Setup Menu..........................................................................................................28 8.11 Language Setup Menu ................................................................................................29 8.12 Logdata Setup Menu ...................................................................................................30 8.12.1 Log Data Overview .......................................................................................31 9. Run Screens ..............................................................................................................................32 9.1 Data Main Screen ..........................................................................................................32 9.2 Internal Check Screen ...................................................................................................35 9.3 Error Survey Screen ......................................................................................................36 9.4 Error Help Screen ..........................................................................................................37 10. Key Codes ...............................................................................................................................38 11. Connection Diagram Vibration Control.................................................................................... 39

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Service Tool - WinGPI 1.

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Roller Vibration Control - DV 6

Introduction

The SAUER-SUNDSTRAND GraPhic Interface for Windows (WinGPI) provides, in conjunction with standard computers a communication software to handle the SAUER-SUNDSTRAND control electronic on the production line and in special field service cases.

2.

WinGPI Features • By using project related description files it is possible to adapt the corresponding text to the respective native language without changing the software of the appropriate digital system.

• WinGPI enables the display of alphanumeric as well as graphic information on one PCscreen.

• Setting and change of system parameters of the digital system via the PC-keyboard.

• For the dynamic data acquisition the user can store any long incoming data on the hard disk of the PC.

3.

Connecting the Computer with WinGPI • Connect the SUB-D connector to the SUB-D socket at the machine.

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Roller Vibration Control - DV 6

Requirements of the Computer to run the Service Tool - WinGPI

To run the SAUER-SUNDSTRAND WinGPI a standard personal computer (PC) or laptop/notebook is required with a serial interface (RS232 interface). The WinGPI program runs under W95/WinNT or better. To use the program, you need the following things: - 80386 or higher - 2 MB free hard disk space - 16 MB or more of RAM. NOTICE: For more information, take a look in the WinGPI help.

3.2

RS232 Hardware Interface Cable (Hamm-No. 00 868 507)

The communication interface cable between the computer and the Digital Controller is a RS232 cable. Only the RxD, TxD and GND signals are needed.

PIN 2: TxD PIN 3: RxD

PIN 2: TxD

PIN 5: GND

PIN 3: RxD PIN 5: GND

NOTICE:

It is only allowed to connect RxD, TxD and GND. With a standard RS232 cable you can damage your computer under certain conditions.

4.

Starting the WinGPI Software 1. Ensure that the Digital System and the computer are both switched off.

2. Connect the computer to the Digital Controller with the RS232 interface cable.

3. Turn on the laptop/PC. 4. Start WinGPI (see figure 1).

For some seconds the current software version number and the „start screen“ with the SAUER-SUNDSTRAND logo appears.

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Roller Vibration Control - DV 6

Figure 1: SAUER-SUNDSTRAND logo

5. Select and load a TCF-file (see figure 2).

Use Menu File Open TCF-File or use the button Figure 2: Terminal Control Files (TCF)

6. Turn on ignition to give power to the SUSMIC. The first screen appears (see Chapter WinGPI Setup Introduction).

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The WinGPI screen

The screen of the WinGPI is divided in one text window and in graphic windows.

5.1

The Text Window

The text window takes the upper 2/3 part of the screen. In this area the GPI displays alphanumeric data.

5.2

The Graphic Windows

On the lower 1/3 of the screen the GPI displays up to 3 graphic windows. There are two kinds of windows: Analog windows that show a simple analog instrument and XY windows that show a XY plotter.

5.3

The XY-Windows

The screen shows a xy-windows. The number of “pens” can be set in the TC-file. As in the analogue window, the y-value of the “pens” can be displayed via commands between 0 and 100%.

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Operating the WinGPI

Independent of the application the following functions can be used: NOTICE: For more information, take a look in the WinGPI help.

6.1

Zooming the Graphic Windows

With the standard windows functions (keyboard and mouse), you are able to zoom the graphic windows.

6.2

Data Storage on the Harddisk

With function key

or over the menu Log-Data or the button

data storage to the harddisk

will be started. In the current directory a file named GPI0.log (example) will be created. The data from the digital system will be received and stored in the LOG file in ASCII format. Each line includes the incoming data of one sample cycle. The stored data can be interpreted with a spreadsheet. The fixed data for this system is described in the chapter Log data overview. During the storage of data the *.log filename is displayed in the title of the WinGPI window.

A second push to the function key

or button

will close the file! You can start new storage

directly because the number in the filename will be incremented (GPI1.log).

You can rename the filename of the LOG-file with the WinGPI menu Select Filename.

Figure 3: Select Log Filename

NOTICE:

Data storage must be activated via key

(see chapter 10.)

ATTENTION: Error massage of the GPI If the error message “Input Buffer Full!” is displayed during operation, the connected PC cannot process the data in the speed as the digital system is supplying them. In this case, please reduce the transfer rate of the digital system.

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Roller Vibration Control - DV 6

Download of Application Software and Default Parameters

It is possible to reprogram the SUSMIC digital system with WinGPI. First start the WinGPI as described in chapter 3. After selecting the TC-file and before starting the SUSMIC digital system enter , use the menu File Application Download ore the button or enter during running run screen. After powering up the SUSMIC Digital System or directly the download will be started.

Figure 4: Select HEX-file

• Select one HEX-file.

• After pushing the key the download screen appears and the selected HEX file is programmed into the SUSMIC Digital System.

Figure 5: HEX-file download screen

• After successful download of the HEX-file the SUSMIC digital system starts operating and the first screen appears as described above.

6.4

Exit the WinGPI

You can quit the WinGPI over the menu File Exit.

NOTICE: Do not interrupt WinGPI during setup or parameter change.

Use key combination before you leave the GPI.

8

(see chapter 10) to disconnect the SUSMIC

Service Tool - WinGPI 7.

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WinGPI Setup Mode Introduction

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary. The setup mode is introduced by a Warning Screen, a System Information Screen and a Check System Screen followed by a Main Menu. There are several setup screens that can be entered from the Main Menu. A detailed description of each can be found in the chapter Setup Screens.

You leave the setup mode and enter the run mode by entering a <0> followed by a in the Main Menu. Once you have entered the run mode the first of the available run screens is displayed and the SUSMIC digital system starts working. To return to the setup mode from the run mode enter . There are several run screens which are described in detail in the chapter Run Screens. You can switch between these run screens by entering a corresponding key (see also chapter Key Codes).

7.1

Warning Screen

After starting WinGPI as described in the chapters before the Warning Screen appears. Realize that the GPI allows to make severe changes to the system!

• Read this text carefully!

• Be sure that you understand everything.

• You can exit this screen by pushing any key.

• By pressing

you are getting to the System Information Screen.

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System Information Screen

By pressing

the System Information Screen appears.

• It includes information like ident numbers and version numbers of the software and the date of production. Therefore, software can be identified even with a not correct TCFVersion.

• By pressing 7.3

you are getting to the Check System Screen.

Check System Screen

By pressing

the Check System Screen appears.

• On this screen the results of the parameter check routines are shown.

• A detailed error description will be given on the Error Survey Screen. After all check procedures you can exit this check system screen by pushing any key.

10

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Roller Vibration Control - DV 6

Main Menu

After the Check System Screen the Main Menu appears.

• You select the sub menus for parameter setting by entering the menu number (number plus

).

• Each sub menu is described in detail on the following pages. If no setup of machine parameters is required simply enter <0> and

to enter Run Mode and switch to the

Data Screens (see chapter 10).

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Parameter and Setup Screens

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary.

8.1

Default Parameter Menu

This submenu will be shown if you select number <1> and

in the Main Menu.

• For a machine start-up or after a software change all system control parameters can be set to a default value by entering

or

and

depending on the machine type.

• The pre selected values includes also the drum types and frequency ranges.

• If you want to exit without setting the default parameters you have to push to enter the Main Menu.

12

and

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Roller Vibration Control - DV 6

Sensor Setup Menu

This submenu will be shown if you select number <2> and

in the Main Menu..

• Select a sensor number or and to start the individual setup procedures.

• If you want to exit without setting the default parameters or after setup you have to push and to enter the Main Menu.

8.2.1

Sensor Setup Ask Screen

This menu will be shown after a Sensor Setup selection (

• With

and

• With

and

or

).

you enter the Set Sensor Parameter Menu. you exit the setup and enter the Sensor Setup Menu without

setting sensor parameters.

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8.2.2 Set Sensor Parameter Menu Select number

and

in the Sensor Setup Menu, after selecting

and

in the

Sensor Setup Ask Screen.

In the menu the sensor setup could be done. Confirm the potentiometer in the corresponding status line as per the instruction. The actual values are shown at the end of the lines.

Example: • „Set Sensor MAX Value - then push <RETURN>:“ Set the potentiometer into the maximum position. Press the

key to choose the

value.

• „Set Sensor MIN Value - then push <RETURN>:“ Set the potentiometer into the minimum position. Press the

key to choose the

value.

If the potentiometer is not moved during the setup, an error occurs and the setup mode remains until the setup is done successful.

For all other setup procedures, the same logic is used.

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Service Tool - WinGPI 8.2.3 Select

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Roller Vibration Control - DV 6

Valve Deadband Setup and

in the Sensor Setup Menu, after selecting

and

in the Sensor

Setup Ask Screen. In this menu, it is possible to setup the valve deadband for vibration pump (Big Amplitude/Small Amplitude)

NOTICE: Run the diesel at high idle, to use run time conditions.

• Deadband current for the big amplitude: Press <B> to select the big amplitude. Increase the current with the <+> key, until the vibration starts. Decrease the current with the <-> key until the vibration stops.

• Deadband current for the small amplitude: Press <S> to select the small amplitude. Increase the current with the <+> key, until the vibration starts.

• Accept actual currents: Press the <M> key, if all data are set. The values will be accepted, if both setup currents are set, otherwise ignored.

• Leave the menu: Press the <Q> key, to leave the menu.

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System Parameter Setup Menu

This submenu will be shown if you select number <3> and

in the Main Menu.

• This menu allows to change the system parameter. (System voltage/PPU pulse duty factor) • The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

16

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Vibration Control - DV 6

• System Parameters : System voltage (V * 10) (Voltage = 12V => input =120) : Deadband of the frequency potentiometer(%) : At start, the system is running open loop. The Ramp Delta Setpoint parameter allows to adjust the status change from open loop to closed loop. High values need an exact adjustment of the control.

Low values has the disadvantage of big controller input sliding into closed loop, followed by a frequency swing. Use 60% for 1st check.

RampFactorPidInWin : If Ramp Delta Setpoint too high, the control is open loop.

In this case, the closed loop option is set after a defined time by this factor and the ramp time.

Big factors means longer time staying at open loop status.

KpValueToLearn : This parameter tunes the open loop status. Big values gives high frequency in open loop. If they are too high, the control in closed loop has to drop down the frequency after too high values at start, which is not harmonic. Low values takes effect in low frequency at open loop, and the closed loop has to pull up the values too hard.

StartImpulseTime : Length of the start pulse.(ms). Used to push the machine part of the vibration KickHight : Height of the start pulse (%). 100% are maximum current FreqStartHight : Height of the start phase in open loop (%). 100% are maximum current PulsePerRevolution : Frequency pulses per one revolution.

GearRatio : Gear ratio of a gear box (*10).

MaxDieselRpm : Typical high idle of the diesel. This is also the fix point for CSD functions.

RunDieselRpm : Minimum Diesel rpm. Below this value, the system detects an error, because no function can work properly.

DieselPulsePerRevo : Pulses per revolution of the diesel ppu.

PowerSupply Freq Pot Deadband Ramp Delta Setpoint

The values „Min“ and „Max“ are value limitations. If the limits are exceed, the values will be limited with a comment.

Generally there is no guaranty that the system will run with every combination of values!

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Ramp Performance Parameter Menu

This submenu will be shown if you select number <4> and

in the Main Menu.

• This menu allows to change the Performance Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

18

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Vibration Control - DV 6

Ramp Performance Parameters

The adjustable acceleration or deceleration ramps consist of an exponential, linear and a PT1 part.

Each part could be set seperately for selection of both drums or each single drum as well as trouble class. All values in ms

Acceleration Ramp PT1 TAU Up

Ramp Up

Ramp T1 Up

Deceleration Ramp T1 Down

Ramp Down

Ramp PT1 TAU Down

• High values takes effect in a slow down of the system.

Comment:

Also in this menu, it is possible to reach the limits. The values for trouble class are limited that the machine does not react to slowly in emergency cases.

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Valve Parameter Setup Menu

This submenu will be shown if you select number <5> and

in the Main Menu.

• This menu allows to change the Valve Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

20

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Vibration Control - DV 6

• Valve Parameters ValveCurDiffBig

: Deadband of the pump in big amplitude (mA*10).

ValveCurDiffSmall

: Deadband of the pump in small amplitude (mA*10).

MinValveCurPump

: Minimum current(mA*10).

MaxCurrentBig

: Maximum current in big amplitude (mA*10)

MaxICurrentSmall

: Maximum current in small amplitude (mA*10). : Coil resistor (Ω*10) of the EDC or the valve for small amplitude. In case of changes please observe that these parameters influence the current output. The current regulator has to compensate too much and the whole regulation behavior is changed.

CoilResistorSmall

CoilImpedanceSmall

: Inductivity of the valve for small amplitude (mH).

InflectionCurrent

: Edge current for calculation of inductivity (mA*10). : Coil resistor (Ω*10) of the EDC or the valve for big amplitude. In case of changes please observe that these parameters influence the current output. The current regulator has to compensate too much and the whole regulation behavior is changed.

CoilResistorBig

CoilImpedanceBig

: Inductivity of the valve for big amplitude (mH).

InflectionCurrent

: Edge current for calculation of inductivity (mA*10).

CoilImpedanceMin

: Lowest value (Ω*10) for diagnostic.

CoilImpedanceMax

: Highest value (Ω*10) for diagnostic.

Select Valve

: Selection of the valve: EDC (0) or Prop (1).

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Roller Vibration Control - DV 6

Control Parameter Setup Menu

This submenu will be shown if you select number <6> and

in the Main Menu.

• This menu allows to change the control parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

22

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Vibration Control - DV 6

• Parameter of the PIDT1 Kp-Value Ki_Value Kd_Value

: Proportional part of the PID. The higher it is selected, the more the regulator reacts to deviations : Integration part of the PID. The higher it is selected, the slower the regulator reacts to deviations : Differentiation part of the PID. The higher it is selected, the more the regulator reacts to short failures.

T1Up

: Differentiation part to stretch the KD. (ms).

T1Down

Differentiation part to stretch the KD. (ms).

Max. Output-Value

: Maximum controller output. (Attention!)

Min. Output-Value

: Minimum controller output. (Attention!)

Controller

: Flag for the controller. (open loop / closed loop)

• Parameter 2nd ramp KP

: Factor to slide into closed loop. Is also a pre factor for the PID

T1 Up

: Ramp time (ms). On

T1 Down

: Ramp time(ms). Off

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Roller Vibration Control - DV 6

Current Controller Setup Menu

This submenu will be shown if you select number <7> and

in the Main Menu.

• This menu allows to change the current control parameter.

• These parameters are equal to the frequency controller.

Note that changes here take also effect to the frequency controller. An unstable current control will interfere the frequency behavior.

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Roller Vibration Control - DV 6

Machine Type Setup Menu

This submenu will be shown if you select number <8> and

in the Main Menu.

• This menu allows to change the vibro type and the frequency ranges.

Actual Vibro Type

: Work mode: (Vibration = vib or Oscillation = osc) for front and rear See the list and select.

Maschinenspezifische Optionen: Diesel PPU : Flag for diesel PPU (1/0).

CSD only with diesel PPU. Without PPU, no diagnostics for the Diesel Drum PPUs : Flag for drum PPU (1/0).

Closed loop is only possible with installed PPU. Without PPU, no regulation. If Diesel and drum are not active, it is control Bitum Temp Sensor : Sensor for bitumen temperature (0/1).

Steering Sensor

: Then display option decide to this flag.

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8.9 Temperature Sensor Setup Menu This submenu will be shown if you select number <9> and

in the Main Menu.

• This is the scale of the temperature sensors. Function is described later. The value table of the sensors for oil, Diesel engine and water is divided into 5 values (C° or F), shown in the upper text window. Minimum and maximum values matches with the Digit Ranges of that sensor. There is the option to show the temperature in Celsius (0) or Fahrenheit (1).

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

26

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Graph of the relationship between temperature values and digit range.

120

100

Value Table

80

60

40

20

0 125

309

493

676

860

-20 D ig it R a n g e

The Digit Range is set into 4 areas, which are described by 5 temperature values.

It is possible to linear non linear sensors and resistor. In the graphics, the digit range of the oil temperature sensor is indicated on the horizontal axis. In the Value Table the actual temperature are indicated on the limits of the 4 areas (vertical axis). The connecting line of the 5 values shows how the system converts the values. Therefore, extreme values as shown in the following graphics are possible.

100 90 80 70

Value Table

60 50 40 30 20 10 0 0

25

50

75

100

D ig it R a n g e

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8.10 Can Setup Menu This submenu will be shown if you select number <10> and

Use Can Controller

: Can On/Off.

Baud Rate

: Baud rate of the can controller.

Max. Can Miss

: Error detection time (ms).

in the Main Menu.

Can Low Byte High Byte : Can data: LowByte/HighByte or HighByte/LowByte.

Can ID

: Can ID of specific can object..

2 is send data , 3 is receive data.

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Roller Vibration Control - DV 6

8.11 Language Setup Menu This submenu will be shown if you select number <11> and

in the Main Menu.

This menu allows to change the language of the display: D

German

F

French

GB

English

ESP

Spanish

NL

Dutch

S

Swedish

I

Italian

Port

Portuguese

SF

Finnish

DK

Danish.

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Logdata Setup Menu

This menu will be shown if you select number <12> and in the Main Menu. You can define which data should be logged by GPI when data logging is started with .

• Enter a

to enable and a

• The

key will set the cursor to the next input position. The marked parameter can

to disable logging of the appropriate data.

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

30

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Roller Vibration Control - DV 6

Log Data Overview

During the log data storage the following system data can be stored on the hard disk of the PC: No.

Sign.

Sign description

1

Freq Main Sensor

Frequency potentiometer (Dig)

2

SetpointNormi

Frequency setpoint (range)

3

SetpointStateOut

Setpoint of the state machine

4

FreqFinalValue

Setpoint behind the PID

5

ValveCurrent

Valve current behind the PID (mA*10)

6

ValveCurrentFinal

Valve current with deadband (mA*10)

7

ValveCurrentFinalCl

Valve current closed loop (mA*10)

8

ValveOutput

PWM output (Dig)

9

FeedbackCurrent

Feedback current(mA*10)

10

CoilImpedanceCheck

Coil impedance (Ohm* 10)

11

Regulator

PID-status (State) (on/off)

12

PIDInWindow

PID-status (Frequency) (on/off)

13

PIDEnable

PID- status (keyboard) (on/off)

14

FreqPIDOut

PID Output

15

CurrentController

Current controller status (on/off)

16

CurrentPIDOut

Current controller output(Dig)

17

PPU Front

PPU-frequency front (Hz)

18

PPU Rear

PPU-frequency rear (Hz)

19

FreqSetpointReal

Frequency setpoint real value (on/off )

20

RealFreqMajor (Hz)

reference value of front and rear

21

SystemErrors

System error

22

VibrationMode

Vibration mode status (on/off )

23

DieselRpm

Speed of the diesel

24

Repetition Rate (ms)

Rate for logging (ms)

Remarks

31

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9. Run Screens

9.1

Data Main Screen

This screen is displayed by selecting <0>and keyboard in Run Mode. Hit

in the Main Menu or

to enter the Setup Mode.

• This screen shows the alphanumeric running system data.

32

is hit on the

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Roller Vibration Control - DV 6

• System Data FreqSetpointPot (Dig) SetpointNormi (Norm) SetpointStateOut (Norm) FreqFinalValue (Norm) ValveCurrent Final (mA*10) ValveOutput (DIG) FeedbackCurrent (mA) Select Valve Return PPU Front (Hz) PPU Rear (Hz) FreqSetpointReal (Hz) Actual Real Freq (Hz) System Errors (NO/YES) Machine Type PIDInWindow

: Setpoint of the potentiometer : Internal setpoint : Output of the state machine : Output behind the controller. In open loop equal to SetpointStateOut. : Output current : PWM output : Current return (mA) : Current return (digits) : PPU-frequency front : PPU-frequency rear : Real setpoint : Real actual value : System errors : Actual machine type (e.g. Vibro_Osci). Installed drum types. : Frequency in range to slide into closed loop.

PID Enable

: It is possible to toggle via keyboard with between open and closed loop.

PIDLimit (ON/OFF) Current Regulator (Active/Passive) VibrationMode (ON/OFF) AutoMode (ON/OFF)

: Limit of the frequency controller. : It is possible to toggle via keyboard with between open and closed loop. : Status of the vibration mode. : ON: Auto mode enabled.

OFF: Auto mode ignored. : ON: Signal via drive control OFF: No signal via drive control : On: Manual mode enabled Off: Manual mode disabled : Selected vibration side (front / rear / both ).

Auto-Vibration (ON/OFF) Manual-Vibration (ON/OFF) VibSideSet (NONE/FRONT/REAR/BOTH) VibSideActual (NONE/FRONT/REAR/BOTH)

and

and

: Active vibration side (front / rear / both ).

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Service Tool - WinGPI AmplitudeSet (NONE/BIG/SMALL) AmplitudeActual (NONE/BIG/SMALL) VibrationState (ON/OFF)

OldVibrationState (ON/OFF) ConstantSpeed (ACTIVE/PASSIVE) Diesel RPM

Note:

Roller Vibration Control - DV 6 : Selected amplitude (big/small). : Actual amplitude (big/small). : State of the system : STOP: Off RUN: Run mode NEUTRAL: Deceleration TROUBLE: Emergency stop. : History of the state : Status of CSD Toggle via keyboard with : Actual speed of the diesel

and

At system start, the start protection is active!

Trigger with the manual key to enable the vibration.

Graphic windows: PotiSetpoint / StateOut / CurDigOut / ValveCur Title description starts from bottom to the top.

Potentiometer setpoint Output of the state PWM Output Valve current

Vibmode/Pidt1/SetpointReal/RealFreqMajor Title description starts from bottom to the top.

Vibration Mode on/off Controller Output Real Setpoint Actual value

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Internal Check Screen

This Internal Check Screen is displayed when entering

in Run Mode.

• This screen shows the internal system data.

• There are the digital values, the calculated physical values and the status.

• Return to the System Data Screen with the

key combination.

Sensor Supply Voltage

: Sensor voltage (V)

Bat. Supply Voltage

: Internal supply voltage of the system (V)

Check Valve Output Current

: Valve current (mA*10)

Valve Type

: Selected valve (EDC / PROP)

DieselPPUInstalled

: Status of the diesel PPU

Valve Type

: Status of the drum PPU

Software Versions Number

: Software version

System Ident Number

: Software ident number

RTOS Versions Number

: Version of the operating system

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Error Survey Screen

This Error Survey Screen is displayed when entering

in Run Mode.

• Error numbers of 16 system errors and 32 application errors.

• There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen.

• Return to the System Data Screen with the The error type is shown behind the error number: 0 = no error 1 = short circuit 2 = open circuit 3 = Checksum error (Parameter) 4 = out of range 5 = value too high 6 = value too low

36

key combination.

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Roller Vibration Control - DV 6

The following table gives an overview for the defined errors.

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

System errors Error kind Sensor voltage (+5V) Vcc ----valve current (+) valve current (-) ---------------------

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Application errors Error kind Potentiometer range Default parameter Potentiometer parameter PPU front PPU rear PPU diesel Frequency parameter min/max -------------------

• Return to the System Data Screen with the 9.4

key combination.

Error Help Screen • There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen.

• Return to the System Data Screen with the

key combination.

• Return to the Error Survey Screen with the

key combination.

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Key Codes

In the Run Mode the following options are available from the interface: reset digital system and return to setup mode exit DOSGPI and return to operating system (space key) rewrite current screen enters System Data Screen enters Error Survey Screen enters Internal Check Screen enters Error Help Screen Activation of data logging Disconnect the SUSMIC digital system

zooms left graphic window again

rebuilds left graphic window zooms right graphic window

again

rebuilds right graphic window starts log data storage

38

again

stops log data storage

and

start software download

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+

-

Vibrationsregelung Vibration control

Sensor -

Batterie 12V Battery 12V

Große Amplitude Big amplitude

10A

Vibration manuell AUS/EIN Vibration manual OFF/ON

Servoverstellgerät (Vibropumpe DV 8) EDC (vibration pump DV 8) Kleine Ampl.

Small ampl.

S1X-Vibro 1 Sensor (-) 2 Digital Input 0 3 Digital Input 1 4 Digital Input 2 5 Digital Input 3 6 High Current 0 (+) 7 High Current 1 (+) 8 High Current 0 FB (-) 9 nc 10 Low Current 0 FB (-)

Kleine Amplitude Small amplitude

A

NOT-AUS Schalter Emergency stop switch

B C D

Große Ampl.

Big ampl.

Temperatursensor Hydrauliköl Temperature sensor hydraulic oil

Sensor +

11 Analog Input 3 12 nc 13 RS 232 Ground

B+

3 G W

31

U

Klemme W Terminal W

D+

Impulsaufnehmer Vibrogeschwindikeit vorne Puls pick up vibration speed front Impulsaufnehmer Vibrogeschwindikeit hinten Puls pick up vibration speed rear

0 12

Vibromode hinten Vibration mode rear Vibromode doppelt Vibration mode double

Display

SUB-D Diagnostic connector (female), 9pin

1 2 3 4 5 6 7 8 9

cw

SAS Display #1092024 CONXALL #510910

1 2 3 4 5 6 7 8 9

RV

SUB-D Diagnosestecker (Buchse), 9polig

Frequenzsollwertpotentiometer Frequency setpoint potentiometer Temperatursensor Diesel Temperature sensor engine

RV

Rv

200R/0,5W

Dieseltankgeber Diesel fuel level sensor

Vibro vorne Vibration front Vibro hinten Vibration rear

14 Sensor (+) 15 Battery (-) 16 PPU Input 0 17 PPU Input 1 18 PPU Input 2 19 PPU Input 3 20 RS 232 TxD 21 RS 232 RxD 22 nc 23 nc 24 nc 25 nc 26 High Current 2 (+) 27 High Current 3 (+) 28 Battery (+) 29 Battery (-) 30 nc 31 Analog Input 0 32 Analog Input 1 33 Analog Input 4 34 Analog Input 5 35 nc 36 nc 37 CAN High 38 CAN Low 39 CAN Shield 40 Digital Output 0 41 Digital Output 1 42 Battery (+)

L

Rv

180R/0,5W

Wassertankgeber Water tank level sensor L

Rv

190R/0,5W

Sensor + Sensor -

Terminal +

Terminal -

CAN Bus Terminierung CAN Bus terminals

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Service Tool - WinGPI

HAMM AG Factory1 Bahnhofstr. 51 Postfach 11 60 D-95643 Tirschenreuth Telephon +49 0 9631 / 80-0 Telefax +49 0 9631 / 80120 http://www.hammag.com

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Roller Vibration Control - DV 6

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HAMM Digital Control Systems

Roller Vibration Control DV 8 SUPER Operation Manual for the Service Tool WinGPI 07/2001

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Service Tool - WinGPI

Roller Vibration Control - DV 8

Table of Contents 1. Introduction ..................................................................................................................................3 2. WinGPI Features .........................................................................................................................3 3. Connecting the PC or Laptop with WinGPI..................................................................................3 3.1 Requirements of the Computer to run the Graphic Interface Software............................4 3.2 RS232 Hardware Interface Cable....................................................................................4 4. Starting the WinGPI Software ......................................................................................................4 5. The Windows screen ...................................................................................................................6 5.1 The Text Window.............................................................................................................6 5.2 The Graphic Windows .....................................................................................................6 5.2.1 The Graphic Windows .....................................................................................6 6. Operating the WinGPI..................................................................................................................7 6.1 Zooming the Graphic Windows........................................................................................7 6.2 Data Storage on the Harddisk .........................................................................................7 6.3 Download of Application Software and Default Parameters ............................................8 6.4 Exit the WinGPI ...............................................................................................................8 7. WinGPI Setup Mode Introduction ................................................................................................9 7.1 Warning Screen ...............................................................................................................9 7.2 System Information Screen ...........................................................................................10 7.3 Check System Screen ...................................................................................................10 7.4 Main Menu .....................................................................................................................11 8. Parameter and Setup Screens...................................................................................................12 8.1 Default Parameter Menu................................................................................................12 8.2 Sensor Setup Menu .......................................................................................................13 8.2.1 Sensor Setup Ask Screen...............................................................................13 8.2.2 Set Sensor Parameter Menu ..........................................................................14 8.2.3 Valve Deadband Setup...................................................................................15 8.3 System Parameter Setup Menu.....................................................................................16 8.4 Ramp Performance Parameter Menu ............................................................................18 8.4.1 Ramp Performance Parameters .....................................................................19 8.5 Valve Parameter Setup Menu........................................................................................20 8.6 Control Parameter Setup Menu .....................................................................................22 8.7 Current Controller Setup Menu......................................................................................24 8.8 Machine Type Setup Menu............................................................................................25 8.9 Temperature Sensor Setup Menu .................................................................................26 8.10 Can Setup Menu..........................................................................................................28 8.11 Language Setup Menu ................................................................................................29 8.12 Logdata Setup Menu ...................................................................................................30 8.12.1 Log Data Overview .......................................................................................31 9. Run Screens ..............................................................................................................................32 9.1 Data Main Screen ..........................................................................................................32 9.2 Internal Check Screen ...................................................................................................35 9.3 Error Survey Screen ......................................................................................................36 9.4 Error Help Screen ..........................................................................................................37 10. Key Codes ................................................................................................................................ 38 11. Connection Diagram Vibration Control.................................................................................... . 39

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Roller Vibration Control - DV 8

Introduction

The SAUER-SUNDSTRAND GraPhic Interface for Windows (WinGPI) provides, in conjunction with standard computers a communication software to handle the SAUER-SUNDSTRAND control electronic on the production line and in special field service cases.

2.

WinGPI Features • By using project related description files it is possible to adapt the corresponding text to the respective native language without changing the software of the appropriate digital system.

• WinGPI enables the display of alphanumeric as well as graphic information on one PCscreen.

• Setting and change of system parameters of the digital system via the PC-keyboard.

• For the dynamic data acquisition the user can store any long incoming data on the hard disk of the PC.

3.

Connecting the Computer with WinGPI • Connect the SUB-D connector to the SUB-D socket at the machine.

3

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Requirements of the Computer to run the Service Tool - WinGPI

To run the SAUER-SUNDSTRAND WinGPI a standard personal computer (PC) or laptop/notebook is required with a serial interface (RS232 interface). The WinGPI program runs under W95/WinNT or better. To use the program, you need the following things: - 80386 or higher - 2 MB free hard disk space - 16 MB or more of RAM. NOTICE: For more information, take a look in the WinGPI help.

3.2

RS232 Hardware Interface Cable (Hamm-No. 00 868 507)

The communication interface cable between the computer and the Digital Controller is a RS232 cable. Only the RxD, TxD and GND signals are needed.

PIN 2: TxD PIN 3: RxD

PIN 2: TxD

PIN 5: GND

PIN 3: RxD PIN 5: GND

NOTICE:

It is only allowed to connect RxD, TxD and GND. With a standard RS232 cable you can damage your computer under certain conditions.

4.

Starting the WinGPI Software 1. Ensure that the Digital System and the computer are both switched off.

2. Connect the computer to the Digital Controller with the RS232 interface cable.

3. Turn on the laptop/PC. 4. Start WinGPI (see figure 1).

For some seconds the current software version number and the „start screen“ with the SAUER-SUNDSTRAND logo appears.

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Figure 1: SAUER-SUNDSTRAND logo

5. Select and load a TCF-file (see figure 2).

Use Menu File Open TCF-File or use the button Figure 2: Terminal Control Files (TCF)

6. Turn on ignition to give power to the SUSMIC. The first screen appears (see Chapter WinGPI Setup Introduction).

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The WinGPI screen

The screen of the WinGPI is divided in one text window and in graphic windows.

5.1 The Text Window The text window takes the upper 2/3 part of the screen. In this area the GPI displays alphanumeric data.

5.2 The Graphic Windows On the lower 1/3 of the screen the GPI displays up to 3 graphic windows. There are two kinds of windows: Analog windows that show a simple analog instrument and XY windows that show a XY plotter.

5.2.1 The XY-Windows The screen shows a xy-windows. The number of “pens” can be set in the TC-file. As in the analogue window, the y-value of the “pens” can be displayed via commands between 0 and 100%.

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Operating the WinGPI

Independent of the application the following functions can be used: NOTICE: For more information, take a look in the WinGPI help.

6.1

Zooming the Graphic Windows

With the standard windows functions (keyboard and mouse), you are able to zoom the graphic windows.

6.2

Data Storage on the Harddisk

With function key

or over the menu Log-Data or the button

data storage to the harddisk

will be started. In the current directory a file named GPI0.log (example) will be created. The data from the digital system will be received and stored in the LOG file in ASCII format. Each line includes the incoming data of one sample cycle. The stored data can be interpreted with a spreadsheet. The fixed data for this system is described in the chapter Log data overview. During the storage of data the *.log filename is displayed in the title of the WinGPI window.

A second push to the function key

or button

will close the file! You can start new storage

directly because the number in the filename will be incremented (GPI1.log).

You can rename the filename of the LOG-file with the WinGPI menu Select Filename.

Figure 3: Select Log Filename

NOTICE:

Data storage must be activated via key

(see chapter 10.)

ATTENTION: Error massage of the GPI If the error message “Input Buffer Full!” is displayed during operation, the connected PC cannot process the data in the speed as the digital system is supplying them. In this case, please reduce the transfer rate of the digital system.

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Download of Application Software and Default Parameters

It is possible to reprogram the SUSMIC digital system with WinGPI. First start the WinGPI as described in chapter 3. After selecting the TC-file and before starting the SUSMIC digital system enter , use the menu File Application Download ore the button or enter during running run screen. After powering up the SUSMIC Digital System or directly the download will be started.

Figure 4: Select HEX-file

• Select one HEX-file.

• After pushing the key the download screen appears and the selected HEX file is programmed into the SUSMIC Digital System.

Figure 5: HEX-file download screen

• After successful download of the HEX-file the SUSMIC digital system starts operating and the first screen appears as described above.

6.4

Exit the WinGPI

You can quit the WinGPI over the menu File Exit.

NOTICE: Do not interrupt WinGPI during setup or parameter change.

Use key combination before you leave the GPI.

8

(see chapter 10) to disconnect the SUSMIC

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WinGPI Setup Mode Introduction

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary. The setup mode is introduced by a Warning Screen, a System Information Screen and a Check System Screen followed by a Main Menu. There are several setup screens that can be entered from the Main Menu. A detailed description of each can be found in the chapter Setup Screens.

You leave the setup mode and enter the run mode by entering a <0> followed by a in the Main Menu. Once you have entered the run mode the first of the available run screens is displayed and the SUSMIC digital system starts working. To return to the setup mode from the run mode enter . There are several run screens which are described in detail in the chapter Run Screens. You can switch between these run screens by entering a corresponding key (see also chapter Key Codes).

7.1

Warning Screen

After starting WinGPI as described in the chapters before the Warning Screen appears. Realize that the GPI allows to make severe changes to the system!

• Read this text carefully!

• Be sure that you understand everything.

• You can exit this screen by pushing any key.

• By pressing

you are getting to the System Information Screen.

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System Information Screen

By pressing

the System Information Screen appears.

• It includes information like ident numbers and version numbers of the software and the date of production. Therefore, software can be identified even with a not correct TCFVersion.

• By pressing 7.3

you are getting to the Check System Screen.

Check System Screen

By pressing

the Check System Screen appears.

• On this screen the results of the parameter check routines are shown.

• A detailed error description will be given on the Error Survey Screen. After all check procedures you can exit this check system screen by pushing any key.

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Main Menu

After the Check System Screen the Main Menu appears.

• You select the sub menus for parameter setting by entering the menu number (number plus

).

• Each sub menu is described in detail on the following pages. If no setup of machine parameters is required simply enter <0> and

to enter Run Mode and switch to the

Data Screens (see chapter 10).

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Parameter and Setup Screens

If the WinGPI is running and the Digital System is started as described above the Digital System enters a setup mode. In this mode parameter change and sensor setup can be made as necessary.

8.1

Default Parameter Menu

This submenu will be shown if you select number <1> and

in the Main Menu.

• For a machine start-up or after a software change all system control parameters can be set to a default value by entering

or

and

depending on the machine type.

• The pre selected values includes also the drum types and frequency ranges.

• If you want to exit without setting the default parameters you have to push to enter the Main Menu.

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Sensor Setup Menu

This submenu will be shown if you select number <2> and

in the Main Menu..

• Select a sensor number or and to start the individual setup procedures.

• If you want to exit without setting the default parameters or after setup you have to push and to enter the Main Menu.

8.2.1

Sensor Setup Ask Screen

This menu will be shown after a Sensor Setup selection (

• With

and

• With

and

or

).

you enter the Set Sensor Parameter Menu. you exit the setup and enter the Sensor Setup Menu without

setting sensor parameters.

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8.2.2 Set Sensor Parameter Menu Select number

and

in the Sensor Setup Menu, after selecting

and

in the

Sensor Setup Ask Screen.

In the menu the sensor setup could be done. Confirm the potentiometer in the corresponding status line as per the instruction. The actual values are shown at the end of the lines.

Example: • „Set Sensor MAX Value - then push <RETURN>:“ Set the potentiometer into the maximum position. Press the

key to choose the

value.

• „Set Sensor MIN Value - then push <RETURN>:“ Set the potentiometer into the minimum position. Press the

key to choose the

value.

If the potentiometer is not moved during the setup, an error occurs and the setup mode remains until the setup is done successful.

For all other setup procedures, the same logic is used.

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Valve Deadband Setup and

in the Sensor Setup Menu, after selecting

and

in the Sensor

Setup Ask Screen. In this menu, it is possible to setup the valve deadband for vibration pump (Big Amplitude/Small Amplitude)

NOTICE: Run the diesel at high idle, to use run time conditions.

• Deadband current for the big amplitude: Press <B> to select the big amplitude. Increase the current with the <+> key, until the vibration starts. Decrease the current with the <-> key until the vibration stops.

• Deadband current for the small amplitude: Press <S> to select the small amplitude. Increase the current with the <+> key, until the vibration starts.

• Accept actual currents: Press the <M> key, if all data are set. The values will be accepted, if both setup currents are set, otherwise ignored.

• Leave the menu: Press the <Q> key, to leave the menu.

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System Parameter Setup Menu

This submenu will be shown if you select number <3> and

in the Main Menu.

• This menu allows to change the system parameter. (System voltage/PPU pulse duty factor) • The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

16

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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• System Parameters : System voltage (V * 10) (Voltage = 12V => input =120) : Deadband of the frequency potentiometer(%) : At start, the system is running open loop. The Ramp Delta Setpoint parameter allows to adjust the status change from open loop to closed loop. High values need an exact adjustment of the control.

Low values has the disadvantage of big controller input sliding into closed loop, followed by a frequency swing. Use 60% for 1st check.

RampFactorPidInWin : If Ramp Delta Setpoint too high, the control is open loop.

In this case, the closed loop option is set after a defined time by this factor and the ramp time.

Big factors means longer time staying at open loop status.

KpValueToLearn : This parameter tunes the open loop status. Big values gives high frequency in open loop. If they are too high, the control in closed loop has to drop down the frequency after too high values at start, which is not harmonic. Low values takes effect in low frequency at open loop, and the closed loop has to pull up the values too hard.

StartImpulseTime : Length of the start pulse.(ms). Used to push the machine part of the vibration KickHight : Height of the start pulse (%). 100% are maximum current FreqStartHight : Height of the start phase in open loop (%). 100% are maximum current PulsePerRevolution : Frequency pulses per one revolution.

GearRatio : Gear ratio of a gear box (*10).

MaxDieselRpm : Typical high idle of the diesel. This is also the fix point for CSD functions.

RunDieselRpm : Minimum Diesel rpm. Below this value, the system detects an error, because no function can work properly.

DieselPulsePerRevo : Pulses per revolution of the diesel ppu.

PowerSupply Freq Pot Deadband Ramp Delta Setpoint

The values „Min“ and „Max“ are value limitations. If the limits are exceed, the values will be limited with a comment.

Generally there is no guaranty that the system will run with every combination of values!

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Ramp Performance Parameter Menu

This submenu will be shown if you select number <4> and

in the Main Menu.

• This menu allows to change the Performance Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

18

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Ramp Performance Parameters

The adjustable acceleration or deceleration ramps consist of an exponential, linear and a PT1 part.

Each part could be set seperately for selection of both drums or each single drum as well as trouble class. All values in ms

Acceleration Ramp PT1 TAU Up

Ramp Up

Ramp T1 Up

Deceleration Ramp T1 Down

Ramp Down

Ramp PT1 TAU Down

• High values takes effect in a slow down of the system.

Comment:

Also in this menu, it is possible to reach the limits. The values for trouble class are limited that the machine does not react to slowly in emergency cases.

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Valve Parameter Setup Menu

This submenu will be shown if you select number <5> and

in the Main Menu.

• This menu allows to change the Valve Parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

20

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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• Valve Parameters ValveCurDiffBig

: Deadband of the pump in big amplitude (mA*10).

ValveCurDiffSmall

: Deadband of the pump in small amplitude (mA*10).

MinValveCurPump

: Minimum current(mA*10).

MaxCurrentBig

: Maximum current in big amplitude (mA*10)

MaxICurrentSmall

: Maximum current in small amplitude (mA*10). : Coil resistor (Ω*10) of the EDC or the valve for small amplitude. In case of changes please observe that these parameters influence the current output. The current regulator has to compensate too much and the whole regulation behavior is changed.

CoilResistorSmall

CoilImpedanceSmall

: Inductivity of the valve for small amplitude (mH).

InflectionCurrent

: Edge current for calculation of inductivity (mA*10). : Coil resistor (Ω*10) of the EDC or the valve for big amplitude. In case of changes please observe that these parameters influence the current output. The current regulator has to compensate too much and the whole regulation behavior is changed.

CoilResistorBig

CoilImpedanceBig

: Inductivity of the valve for big amplitude (mH).

InflectionCurrent

: Edge current for calculation of inductivity (mA*10).

CoilImpedanceMin

: Lowest value (Ω*10) for diagnostic.

CoilImpedanceMax

: Highest value (Ω*10) for diagnostic.

Select Valve

: Selection of the valve: EDC (0) or Prop (1).

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Control Parameter Setup Menu

This submenu will be shown if you select number <6> and

in the Main Menu.

• This menu allows to change the control parameter.

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

22

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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• Parameter of the PIDT1 Kp-Value Ki_Value Kd_Value

: Proportional part of the PID. The higher it is selected, the more the regulator reacts to deviations : Integration part of the PID. The higher it is selected, the slower the regulator reacts to deviations : Differentiation part of the PID. The higher it is selected, the more the regulator reacts to short failures.

T1Up

: Differentiation part to stretch the KD. (ms).

T1Down

Differentiation part to stretch the KD. (ms).

Max. Output-Value

: Maximum controller output. (Attention!)

Min. Output-Value

: Minimum controller output. (Attention!)

Controller

: Flag for the controller. (open loop / closed loop)

• Parameter 2nd ramp KP

: Factor to slide into closed loop. Is also a pre factor for the PID

T1 Up

: Ramp time (ms). On

T1 Down

: Ramp time(ms). Off

Comment:

Also in this menu it is possible that a warning appear when you quit the admissible parameters. If necessary, change the corresponding values.

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Current Controller Setup Menu

This submenu will be shown if you select number <7> and

in the Main Menu.

• This menu allows to change the current control parameter.

• These parameters are equal to the frequency controller.

Note that changes here take also effect to the frequency controller. An unstable current control will interfere the frequency behavior.

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Machine Type Setup Menu

This submenu will be shown if you select number <8> and

in the Main Menu.

• This menu allows to change the vibro type and the frequency ranges.

Actual Vibro Type

: Work mode: (Vibration = vib or Oscillation = osc) for front and rear See the list and select.

Maschinenspezifische Optionen: Diesel PPU : Flag for diesel PPU (1/0).

CSD only with diesel PPU. Without PPU, no diagnostics for the Diesel Drum PPUs : Flag for drum PPU (1/0).

Closed loop is only possible with installed PPU. Without PPU, no regulation. If Diesel and drum are not active, it is control Bitum Temp Sensor : Sensor for bitumen temperature (0/1).

Steering Sensor

: Then display option decide to this flag.

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8.9 emperature Sensor Setup Menu This submenu will be shown if you select number <9> and

in the Main Menu.

• This is the scale of the temperature sensors. Function is described later. The value table of the sensors for oil, Diesel engine and water is divided into 5 values (C° or F), shown in the upper text window. Minimum and maximum values matches with the Digit Ranges of that sensor. There is the option to show the temperature in Celsius (0) or Fahrenheit (1).

• The

key will set the cursor to the next input position. The marked parameter can

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

26

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Graph of the relationship between temperature values and digit range.

120

100

Value Table

80

60

40

20

0 125

309

493

676

860

-20 D ig it R a n g e

The Digit Range is set into 4 areas, which are described by 5 temperature values.

It is possible to linear non linear sensors and resistor. In the graphics, the digit range of the oil temperature sensor is indicated on the horizontal axis. In the Value Table the actual temperature are indicated on the limits of the 4 areas (vertical axis). The connecting line of the 5 values shows how the system converts the values. Therefore, extreme values as shown in the following graphics are possible.

100 90 80 70

Value Table

60 50 40 30 20 10 0 0

25

50

75

100

D ig it R a n g e

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8.10 Can Setup Menu This submenu will be shown if you select number <10> and

Use Can Controller

: Can On/Off.

Baud Rate

: Baud rate of the can controller.

Max. Can Miss

: Error detection time (ms).

in the Main Menu.

Can Low Byte High Byte : Can data: LowByte/HighByte or HighByte/LowByte.

Can ID

: Can ID of specific can object..

2 is send data , 3 is receive data.

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8.11 Language Setup Menu This submenu will be shown if you select number <11> and

in the Main Menu.

This menu allows to change the language of the display: D

German

F

French

GB

English

ESP

Spanish

NL

Dutch

S

Swedish

I

Italian

Port

Portuguese

SF

Finnish

DK

Danish.

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Logdata Setup Menu

This menu will be shown if you select number <12> and in the Main Menu. You can define which data should be logged by GPI when data logging is started with .

• Enter a

to enable and a

• The

key will set the cursor to the next input position. The marked parameter can

to disable logging of the appropriate data.

be changed. At the last item a

will set the cursor to the first one.

• If all parameters are correct push stored in the digital system.

• If you push • After selecting

30

at the last item. Now the parameters will be

this menu is left without storing the new values in the digital system. or

you enter the Main Menu.

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Log Data Overview

During the log data storage the following system data can be stored on the hard disk of the PC: No.

Sign.

Sign description

1

Freq Main Sensor

Frequency potentiometer (Dig)

2

SetpointNormi

Frequency setpoint (range)

3

SetpointStateOut

Setpoint of the state machine

4

FreqFinalValue

Setpoint behind the PID

5

ValveCurrent

Valve current behind the PID (mA*10)

6

ValveCurrentFinal

Valve current with deadband (mA*10)

7

ValveCurrentFinalCl

Valve current closed loop (mA*10)

8

ValveOutput

PWM output (Dig)

9

FeedbackCurrent

Feedback current(mA*10)

10

CoilImpedanceCheck

Coil impedance (Ohm* 10)

11

Regulator

PID-status (State) (on/off)

12

PIDInWindow

PID-status (Frequency) (on/off)

13

PIDEnable

PID- status (keyboard) (on/off)

14

FreqPIDOut

PID Output

15

CurrentController

Current controller status (on/off)

16

CurrentPIDOut

Current controller output(Dig)

17

PPU Front

PPU-frequency front (Hz)

18

PPU Rear

PPU-frequency rear (Hz)

19

FreqSetpointReal

Frequency setpoint real value (on/off )

20

RealFreqMajor (Hz)

reference value of front and rear

21

SystemErrors

System error

22

VibrationMode

Vibration mode status (on/off )

23

DieselRpm

Speed of the diesel

24

Repetition Rate (ms)

Rate for logging (ms)

Remarks

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9. Run Screens

9.1

Data Main Screen

This screen is displayed by selecting <0>and keyboard in Run Mode. Hit

in the Main Menu or

to enter the Setup Mode.

• This screen shows the alphanumeric running system data.

32

is hit on the

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• System Data FreqSetpointPot (Dig) SetpointNormi (Norm) SetpointStateOut (Norm) FreqFinalValue (Norm) ValveCurrent Final (mA*10) ValveOutput (DIG) FeedbackCurrent (mA) Select Valve Return PPU Front (Hz) PPU Rear (Hz) FreqSetpointReal (Hz) Actual Real Freq (Hz) System Errors (NO/YES) Machine Type PIDInWindow

: Setpoint of the potentiometer : Internal setpoint : Output of the state machine : Output behind the controller. In open loop equal to SetpointStateOut. : Output current : PWM output : Current return (mA) : Current return (digits) : PPU-frequency front : PPU-frequency rear : Real setpoint : Real actual value : System errors : Actual machine type (e.g. Vibro_Osci). Installed drum types. : Frequency in range to slide into closed loop.

PID Enable

: It is possible to toggle via keyboard with between open and closed loop.

PIDLimit (ON/OFF) Current Regulator (Active/Passive) VibrationMode (ON/OFF) AutoMode (ON/OFF)

: Limit of the frequency controller. : It is possible to toggle via keyboard with between open and closed loop. : Status of the vibration mode. : ON: Auto mode enabled.

OFF: Auto mode ignored. : ON: Signal via drive control OFF: No signal via drive control : On: Manual mode enabled Off: Manual mode disabled : Selected vibration side (front / rear / both ).

Auto-Vibration (ON/OFF) Manual-Vibration (ON/OFF) VibSideSet (NONE/FRONT/REAR/BOTH) VibSideActual (NONE/FRONT/REAR/BOTH)

and

and

: Active vibration side (front / rear / both ).

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Service Tool - WinGPI AmplitudeSet (NONE/BIG/SMALL) AmplitudeActual (NONE/BIG/SMALL) VibrationState (ON/OFF)

OldVibrationState (ON/OFF) ConstantSpeed (ACTIVE/PASSIVE) Diesel RPM

Note:

Roller Vibration Control - DV 8 : Selected amplitude (big/small). : Actual amplitude (big/small). : State of the system : STOP: Off RUN: Run mode NEUTRAL: Deceleration TROUBLE: Emergency stop. : History of the state : Status of CSD Toggle via keyboard with : Actual speed of the diesel

and

At system start, the start protection is active!

Trigger with the manual key to enable the vibration.

Graphic windows: PotiSetpoint / StateOut / CurDigOut / ValveCur Title description starts from bottom to the top.

Potentiometer setpoint Output of the state PWM Output Valve current

Vibmode/Pidt1/SetpointReal/RealFreqMajor Title description starts from bottom to the top.

Vibration Mode on/off Controller Output Real Setpoint Actual value

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Internal Check Screen

This Internal Check Screen is displayed when entering

in Run Mode.

• This screen shows the internal system data.

• There are the digital values, the calculated physical values and the status.

• Return to the System Data Screen with the

key combination.

Sensor Supply Voltage

: Sensor voltage (V)

Bat. Supply Voltage

: Internal supply voltage of the system (V)

Check Valve Output Current

: Valve current (mA*10)

Valve Type

: Selected valve (EDC / PROP)

DieselPPUInstalled

: Status of the diesel PPU

Valve Type

: Status of the drum PPU

Software Versions Number

: Software version

System Ident Number

: Software ident number

RTOS Versions Number

: Version of the operating system

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Error Survey Screen

This Error Survey Screen is displayed when entering

in Run Mode.

• Error numbers of 16 system errors and 32 application errors.

• There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen.

• Return to the System Data Screen with the The error type is shown behind the error number: 0 = no error 1 = short circuit 2 = open circuit 3 = Checksum error (Parameter) 4 = out of range 5 = value too high 6 = value too low

36

key combination.

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The following table gives an overview for the defined errors.

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

System errors Error kind Sensor voltage (+5V) Vcc ----valve current (+) valve current (-) ---------------------

Error no.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Application errors Error kind Potentiometer range Default parameter Potentiometer parameter PPU front PPU rear PPU diesel Frequency parameter min/max -------------------

• Return to the System Data Screen with the 9.4

key combination.

Error Help Screen • There is a help screen available to find the relationship between error number and sensor. Press

to access the Error Help Screen.

• Return to the System Data Screen with the

key combination.

• Return to the Error Survey Screen with the

key combination.

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Service Tool - WinGPI 10.

Roller Vibration Control - DV 8

Key Codes

In the Run Mode the following options are available from the interface: reset digital system and return to setup mode exit DOSGPI and return to operating system (space key) rewrite current screen enters System Data Screen enters Error Survey Screen enters Internal Check Screen enters Error Help Screen Activation of data logging Disconnect the SUSMIC digital system

zooms left graphic window again

rebuilds left graphic window zooms right graphic window

again

rebuilds right graphic window starts log data storage

38

again

stops log data storage

and

start software download

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Service Tool - WinGPI

+

-

Batterie 12V Battery 12V

Roller Vibration Control - DV 8 Vibrationsregelung Vibration control

Sensor -

Große Amplitude Big amplitude

10A

Vibration manuell AUS/EIN Vibration manual OFF/ON

Servoverstellgerät (Vibropumpe DV 8) EDC (vibration pump DV 8) Kleine Ampl.

Small ampl.

S1X-Vibro 1 Sensor (-) 2 Digital Input 0

Kleine Amplitude Small amplitude

3 Digital Input 1 4 Digital Input 2

A

NOT-AUS Schalter Emergency stop switch

B

5 Digital Input 3 6 High Current 0 (+) 7 High Current 1 (+)

C D

Große Ampl.

Big ampl.

8 High Current 0 FB (-) 9 nc 10 Low Current 0 FB (-) 11 Analog Input 3

Temperatursensor Hydrauliköl Temperature sensor hydraulic oil

Sensor +

B+

12 nc 13 RS 232 Ground 14 Sensor (+)

3

Klemme W Terminal W

18 PPU Input 2 19 PPU Input 3

W

U

G

Impulsaufnehmer Vibrogeschwindikeit hinten Puls pick up vibration speed rear

31

Impulsaufnehmer Vibrogeschwindikeit vorne Puls pick up vibration speed front

15 Battery (-) 16 PPU Input 0 17 PPU Input 1

D+

20 RS 232 TxD 21 RS 232 RxD

0 12

Vibromode hinten Vibration mode rear

22 nc 23 nc 24 nc

Vibromode doppelt Vibration mode double Display

SUB-D Diagnostic connector (female), 9pin

1 2 3 4 5 6 7 8 9

SAS Display #1092024 CONXALL #510910

1 2 3 4 5 6 7 8 9

SUB-D Diagnosestecker (Buchse), 9polig

Vibro vorne Vibration front Vibro hinten Vibration rear

25 nc 26 High Current 2 (+) 27 High Current 3 (+) 28 Battery (+) 29 Battery (-) 30 nc 31 Analog Input 0 32 Analog Input 1 33 Analog Input 4 34 Analog Input 5

RV

cw

Frequenzsollwertpotentiometer Frequency setpoint potentiometer Temperatursensor Diesel Temperature sensor engine

RV

Rv

200R/0,5W

Dieseltankgeber Diesel fuel level sensor

35 nc 36 nc 37 CAN High 38 CAN Low 39 CAN Shield 40 Digital Output 0 41 Digital Output 1 42 Battery (+)

L

Rv

180R/0,5W

Wassertankgeber Water tank level sensor L

Rv

190R/0,5W

Sensor + Sensor Terminal +

Terminal -

CAN Bus Terminierung CAN Bus terminals

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Service Tool - WinGPI

HAMM AG Factory1 Bahnhofstr. 51 Postfach 11 60 D-95643 Tirschenreuth Telephon +49 0 9631 / 80-0 Telefax +49 0 9631 / 80120 http://www.hammag.com

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Roller Vibration Control - DV 8

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HAMM Digital Control Systems

Under construction!

Anti Slip Control HD Series Operation Manual for the Service Tool WinGPI 07/2001

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Service Tool - WinGPI

Drive control DV Series

Short manual to software updating, reading in of sensors and input of system parameters 1. Important information

!

•

Always carry out the settings on a plain surface and if possible on asphalt.

•

For safety reasons make sure that there is enough space around the machine!

•

Note the reading of the hour counter before the software update of the drive computer and take care that a Bitumen display is installed in machine!

2. Connection of the SUSMIC to a laptop/PC and starting the WinGPI • Ensure that both the ignition of the machine and the laptop/PC are switched off.

• Connect the drive computer and the laptop/PC by the aid of the connecting cable (Hamm No. 00 868 507).

• Switch on the laptop/PC. • After starting the operating system “WINDOWS“, start the Service Tool “WinGPI“ with

a double click onto symbol logo is displayed on the screen.

. For a few seconds the start screen with the Sauer

• Afterwards, load the TCF-file. Use the button

on the left margin of the screen.

The TCF-File selection window is displayed:

Photo 1

Photo 2

Photo 3

• Click to the arrow ! right next to Look in: then click to the file TCF-File (photo 1);

afterwards open the file Drive with a double click to the symbol (photo 2); now the TCFFile 513220xx.tcf appears in the window, open the file with a double click to the symbol (photo 3).

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Service Tool - WinGPI

Drive control DV Series

• Start the engine of the machine.

•

“Warning Screen“ is displayed on the screen, please confirm with key

.

• Afterwards the “System Information Screen“ is displayed.

In this screen you see the ident number under “System Ident Num.: “ and the version number under “Application.: “ of the software which is in the system at present.

• If it is the topical version 100, continue as described in “4. Reading in of sensors

and input of system parameters“.

• If this does not correspond to the topical version, a new software update has to be

carried out. Please continue as follows:

3. Download (=Software update)

!

ATTENTION! Do NOT interrupt the connection between machine and laptop/PC during the download process!

• Press key

as many times until no new window is displayed.

• Actuate the download function via button

on the left margin of the screen.

The HEX-File selection window is displayed on the screen:

Photo 1

Photo 2

Photo 3

• Click to arrow ! right next to Look in: then click to the file HEX-File (photo 1);

afterwards open the file Drive with a double click to the symbol (photo 2); now the TCFFile 513220xx.hex is displayed in the window, open the file with a double click to the symbol (photo 3).

The HEX-File Download window is displayed on the screen:

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Drive control DV Series

• After successful update, the SUSMIC system starts automatically and the first window is

the ”Warning screen“. , the ”System Information Screen“ is displayed. Here you can see details about indent and version number of the actualized software.

• After actuating key

4. Reading in of sensors and input of system parameters • Confirm the “System Information Screen“ with key

.

• You reach the start check screen “Check System Parameter“. , the main menu: ”Set

• After quitting the start check screen by pressing key parameter“ is displayed on the screen.

4.1 Default Control Parameter

(= Setting of the standard parameters)

• By pressing

and key

Enter

for

DV8

or

for

DV6

and confirm with key

, you select the Standard Parameter Set-up Menu ”Default Control Parameter“ . Here you set the machine type as well as the system parameters to pre-defined values.

; 4.2

If there is no change, you return to the main menu with input of and . =>This is valid for all further windows!

Sensor Set-up

• Back in the main menu “Set parameter“ enter

4.2.1 Set Drive Tandem

and confirm with key

.

(= Reading in of the drive lever sensor)

• Followed by the menu: “Sensor Set-up“, enter

Drive Tandem“ and confirm with key • This is followed by a safety check, enter •

.

for drive lever sensors “Set

. for YES and confirm with key

.

Followed by the menu: “Drive Tandem Sensor“ 3

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Service Tool - WinGPI

;

Drive control DV Series

Please continue as per the status lines! => this is valid for all further Sensor Set-up windows.

• ”Set Sensor MAX Value - then push <RETURN>:“ Set the drive lever in max. forward position. Afterwards, confirm the corresponding sensor values with key

.

• ”Set Sensor MID Value - then push <RETURN>:“ Set the drive lever in neutral position (locked!). Confirm the corresponding sensor values with

.

• ”Set Sensor MIN Value - then push <RETURN>:“ Set the drive lever in max. reverse position. Confirm the corresponding sensor values with key

.

• By double pressing

4.2.2 Set Drive Fine • Enter

, you return to the menu: “Sensor Set-up“.

(= Reading in of the speed pre-selection sensors)

for the speed pre-selection sensor “Set Drive Fine“ and confirm with key .

• This is followed by a safety check, enter

for YES and confirm with key

.

• Followed by the menu: “Drive Fine Sensor“ • ”Set Sensor MAX Value - then push <RETURN>:“ Turn the speed pre-selection sensor completely to the right. Afterwards confirm the corresponding sensor values with key

.

• ”Set Sensor MIN Value - then push <RETURN>:“ Turn the pre-selection sensor completely to the left. Afterwards confirm the corresponding sensor values with key

• By double pressing key

4

.

, you return to the menu: “Sensor Set-up“.

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Service Tool - WinGPI 4.2.3 Set Water Ctrl • Enter

Drive control DV Series (= Reading in of the interval sensor of water sprinkling)

for interval sensor water sprinkling “Set Water Ctrl“ and confirm with key .

• This is followed by a safety check, enter

for YES and confirm with key

.

• Followed by the Set Sensor Parameter Menu ”Drive Water Control Sensor“ • ”Set Sensor MAX Value - then push <RETURN>:“ Turn the interval switch for water sprinkling completely to the right. Then confirm the corresponding sensor values with key

.

• ”Set Sensor MIN Value - then push <RETURN>:“ Turn the interval switch for water sprinkling completely to the left. Afterwards confirm the corresponding sensor values with key

• By double pressing key

4.2.4 Set Valve Deadband • Enter

.

, you return to the menu: “Sensor Set-up“.

(= Reading in of the drive current of the drive pump)

for setting the deadband “Set Valve Deadband“ and confirm with key .

• This is followed by a safety check, enter

for YES and confirm with key

.

• Followed by the menu: “Valve Current Set-up“ to adjust the deadband.

!

ATTENTION: With this Set-up the Diesel engine has to be in working speed! - IMPORTANT: Release brake and pay attention that the emergency stop is not activated !!! - Is there enough space?

• Setting of the drive current FORWARD: Actuating key <F> switches to the forward mode. Via key <+> the drive current can be increased until the machine is moving. Via key <-> it is decreased until the machine stops.

• Setting of the drive current REVERSE: Actuating key <R> switches to the reverse mode. Via key <+> the drive current can be increased until the machine is moving. Via key <-> it is decreased until the machine stops.

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Drive control DV Series

• Storage of the determined currents: If both starting currents are determined, they can be stored via actuating key <M>.

This is only possible if both values are set. Otherwise the settings are ignored and the existing values are kept.

• Quitting the menu: With key <Q> you can quit the menu.

• Back in the menu: “Sensor Set-up“ enter

to quit the menu and confirm with key

.

• Afterwards you return to the main menu “Set parameter“.

4.3

Drive Performance Parameter !

• Enter

! ATTENTION only DV 6 !!!

for “Drive Performance Parameter“ and confirm with key

.

• Following sensors framed in red colour have to be entered manually !!!

• By the aid of key (tabulator) you can select the individual parameters. Should a parameter be changed, mark the old value and enter a new value.

• Should the displayed values be stored, please finish the input with key • Afterwards you return to the main menu “Set parameter“.

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Drive control DV Series

4.4 Auxiliary Set-up • Enter

for “Auxiliary Set-up“ and confirm with key

.

• This is followed by the Auxiliary Data Set-up Menu “AUX DATA“. By actuating key (tabulator), you can select the individual parameters. Should a parameter be changed, mark the old value and enter a new value. „UseBitum Sensor“ : „Set Runtime:

Bitumen temperature sensor activated = not activated = enter

„Set Hour“ :

enter working hours

„Set Min“ :

enter working minutes

„Set Sconds“ :

enter working seconds

or

• If the displayed values should be stored, please finish the input with key last parameters have been marked.

, after the

• Afterwards, you return to the main menu “Set parameter“.

4.5 Storage of the changed parameters • Enter for “Data Screen“ and confirm with key , to enter the Run Mode.

Only then all changed values are transferred to the SUSMIC. • In this window, check the drive behaviour of the machine with the laptop connected to the machine!

• If all settings are OK and the machine is working perfectly, please continue as per “5.

Terminate the WinGPI“.

4.6 Further changes • In case of changes, continue as follows: • Press keys

simultaneously to return to the Set-up-Mode.

• This is followed by the “Warning screen“. Confirm with key

.

• Followed by the “System Information Screen“. Confirm with key

.

• The next screen is “Check System Parameter“. Confirm with key

.

• This is followed by the main menu “Set parameter“. Enter

Control“ and confirm with key

for “Drive

.

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Drive control DV Series

• This is followed by ”Drive Control Parameter“ Set-up menu • With key you can move through the list of parameters. Should a parameter be changed, mark the old value and enter a new value.

Change of the drive control via following values:

• To achieve a more „aggressive“ drive behaviour, increase the parameter ”Min. Curr. D (unit mA *10): “ or decrease it for a “softer“ drive behaviour.

• If the machine is stopping too long or too short in reverse mode from forward to reverse, increase or decrease the parameter ”Min. Curr. Offset Forward : “.

• If the machine is stopping too long or too short in reverse mode from reverse to forward, increase or decrease the parameter ”Reverse : “.

• If the displayed values should be stored, input has to be finished with key .

“Data Screen“ and confirm • Back in the main menu “Set Parameter“ enter with key

.

• This is followed by the system data screen “Data Screen“.

• Now the drive behaviour of the machine can be checked anew!

• If all settings are OK and if the machine is working perfectly, continue as per “5. Terminate the WinGPI“.

• In case of further changes, return to 4.6 and repeat this procedure!

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Service Tool - WinGPI

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Drive control DV Series

5. Terminate the WinGPI • The Service Tool “WinGPI“ can be terminated via symbol X in the top left-hand corner of the screen.

!

ATTENTION: Never stop the WinGPI during change or input of parameters!

Use key combination to uncouple the SUSMIC in case of conflict before you exit the WinGPI.

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Service Tool - WinGPI

Vibration control DV Series

Short manual to software updating, reading in of sensors and input of system parameters 1. Important information

!

•

Always carry out the settings on a plain surface and if possible on asphalt.

•

For safety reasons make sure that there is enough space around the machine!

•

Before the software update of the vibration computer please pay in any case attention which language and if a bitumen display is installed in the machine!

2. Connection of the SUSMIC to a laptop/PC and starting the WinGPI • Ensure that both the ignition of the machine and the laptop/PC are switched off.

• Connect the vibration computer and the laptop/PC by the aid of connecting cable (Hamm-

No. 00 868 507).

• Switch on the laptop/PC. • After starting the operating system “WINDOWS“, start the Service Tool “WinGPI“ with a

double click onto symbol

. For a few seconds the start screen with the Sauer-

Sundstrand logo is displayed on the screen.

• Afterwards, load the TCF-file. Use the button

on the left margin of the screen.

The TCF-File selection window is displayed:

Bild 1

Bild 2

Bild 3

• Click to the arrow ! right next to Look in: then click to the file TCF-File (photo 1);

afterwards open the file Vibro 140 with a double click to the symbol (photo 2); now the TCF-File 513219xx.tcf is displayed in the window, open the file with a double click to the symbol (photo 3).

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Vibration control DV Series

• Start the engine of the machine.

• The “Warning Screen“ is displayed, confirm with key

.

• This is followed by the “System Information Screen“ . In this screen you can see

the ident number under “System Ident Num.:“ and the version number under ”Application.:“ of the software which is in the system at present.

• If it is the topical version 140, continue as described in “4. Reading in of sensors

and input of system parameters “.

• If this does not correspond to the topical version, a new software update has to be

carried out. Continue as follows:

3. Download (=Software update)

!

ATTENTION! Do NOT interrupt the connection between machine and laptop/PC during the download process!

• Press key

as many times until no new window is displayed.

• Actuate the download function via button

on the left margin of the screen.

The HEX-File selection window is displayed on the screen:

Photo 1

Photo 2

Photo 3

• Click to arrow ! right next to Look in: then click to file HEX-File (photo 1); afterwards

open the file Vibro with a double click to the symbol (photo 2); now the TCF-File 513220xx.hex is displayed in the window, open the file with a double click to the symbol (photo 3).

The HEX-File Download window is displayed on the screen:

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Vibration control DV Series

• After successful update, the SUSMIC system starts automatically and the first window is

the “Warning screen“. , the ”System Information Screen“ is displayed. Here you can see details about ident and version number of the actualized software.

• After actuating key

4. Reading in of sensors and input of system parameters • Confirm the “System Information Screen“ with key

.

• You reach the start check screen “Check System Parameter“. , the main menu: “Set

• After quitting the start check screen by pressing key parameter“ is displayed on the screen.

4.1

Default Control Parameter

(= Setting of the standard parameter)

• By pressing

and key

Enter

for

DV8

or

for

DV6

and confirm with key

, you select the Standard Parameter Set-up Menu ”Default Control Parameter“. Here, you set the machine type as well as the system parameters to pre-defined values.

; 4.2

.

If there is no change, you return to the main menu with input of and

.

=> This is valid for all further windows!

Sensor Set-up

• Back in the main menu: “Set parameter“ please enter

and confirm with key

.

4.2.1 Set Freq Main

(= Reading in of the frequency sensors)

• Menu: “Sensor Set-up“ will be started. Enter

Freq Main“ and confirm with key • This is followed by a safety check, enter

for the frequency sensor “Set

. for YES and confirm with key

.

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Vibration control DV Series

Service Tool - WinGPI

• This is followed by menu: “Main Sensor“ for setting the values for the frequency sensor.

;

Please continue as per the status lines! =>This is valid for all further Sensor Set-up windows.

• „Set Sensor MAX Value - then push <RETURN>:“ Turn the frequency sensor completely to the right. Afterwards, confirm the corresponding sensor values with key

.

• „Set Sensor MIN Value - then push <RETURN>:“ Turn the frequency sensor completely to the left. Afterwards, confirm the corresponding sensor values with key By double pressing of key

4.2.2 Set Valve Deadband • Enter

.

, you return to the menu: “Sensor Set-up“. (= Reading in of the starting current of the vibration pump)

for the deadband “Set Valve Deadband“ and confirm with key

• This is followed by a safety check, enter

for YES and confirm with key

. .

• This is followed by the “Read valve current“ menu to adjust the deadband.

!

ATTENTION: With this set-up the Diesel engine has to be in working speed! - IMPORTANT: Release brake and pay attention that the emergency stop is NOT activated !!! - Is there enough space?

• Setting of the starting current big amplitude: By actuating key <B>, the big amplitude is activated. Via key <+> the current can be increased until the vibration starts with big amplitude, via key <-> it is decreased until vibration stops.

• Setting of the starting current small amplitude: By actuating key <S>, the small amplitude is activated. Via key <+> the current can be increased until the vibration starts with big amplitude, via key <-> it is decreased until vibration stops.

• Storage of the determined currents: If both currents are determined, they can be stored via key <M>. This is only possible if both values are set. Otherwise the settings are ignored and the existing values are kept.

• Quitting the menu: With key <Q> you can quit the menu.

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Vibration control DV Series

• Back in the Sensor Set-up menu “Sensor Set-up“ enter confirm with key

to quit the menu and

.

• Afterwards you return to the main menu “Set parameter“.

4.3

Vibration Control Machine Type Set-up

(= Setting of the vibration type)

• By pressing and you select the machine type Set-up menu ”VIBRATION CONTROL Machine Type Set-up“. Here you set the working mode (vibration type) of (tabulator) you can select the individual parameters. the machine. With key Should a parameter be changed, mark the old value and enter new value. Please enter following values: „Actual Vibro Type“ :

e.g. for (Vibration = vib / or oscillation = osc) different combinations for front and rear

„Bitum Temp Sensor“ : Sensor for bitumen temperature is installed or not installed „Steering Sensor“ :

Confirm your input with key

Steering display is displayed in the display or not displayed .

• Afterwards you return to the main menu “Set parameter“.

4.4

Language Set-up

(= Setting of the language in the display)

• By pressing of keys and you select the language Set-up menu ”Language Set-up“. Here you can select the language, which should be shown in the display later. Select the language by input of the corresponding figure in front of the name of the country and confirm with key <1> <2> <3> <4> <5>

for German (D) for French (F) for English (GB) for Spanish (ESP) for Dutch (NL)

.

<6> for Swedish (S) <7> for Italian (I) <8> for Portuguese (Port) <9> for Finish (SF) <10> for Danish (DK)

Afterwards, you return to the main menu “Set parameter“.

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Service Tool - WinGPI 4.5

Vibration control DV Series

Storage of the changed parameters

• Enter for “Data Screen“ and confirm with key then all changed values are transferred to the SUSMIC.

, to enter the Run Mode. Only

• If all settings are OK and if the machine is working perfectly , please continue as per ”5.

Terminate the WinGPI“.

4.6

Further changes

• In case of further changes, press keys mode.

simultaneously to return to the Set-up

5. Terminate the WinGPI • The Service Tool “WinGPI“ can be terminated via symbol X in the top right-hand corner of the screen.

!

6

ATTENTION: Never stop the WinGPI during change or input of parameters! to uncouple the SUSMIC in case of Use key combination conflict before you exit the WinGPI.

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Service Tool - WinGPI

ASC – Anti slip control HD Series

Short manual to software updating, reading in of sensors and input of system parameters 1. Important information

!

•

Always carry out the settings on a plain surface and if possible on asphalt.

•

Please observe, that nobody is in the danger range of the machine.

•

Align machine (visual check).

2. Connection of the SUSMIC to a personal computer (PC) or laptop/notebook and starting the WinGPI • Make sure that the ignition of the machine and the PC or laptop/notebook are both

switched off.

• Connect the ASC-computer and the PC or laptop/notebook with the connecting cable (Hamm No. 00 868 507).

• Switch on the PC laptop/notebook.

• After starting the operating system “WINDOWS“, start the Service Tool

“WinGPI“ with a double click to symbol . For a few seconds the start screen with the Sauer-Sundstrand logo is displayed on the screen.

Release 04.04

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ASC – Anti slip control HD Series

• Afterwards, load the TCF-file. Use the button on the left margin of the screen.

The TCF-File selection window is displayed:

Photo 1

Photo 2

Photo 3

• Click to arrow T right next to Look in: then click to the TCF-File (photo 1); afterwards

open file ASC 93 with a double click to the symbol (photo 2); now the TCF-File 513524xx.tcf is displayed in the window, open the file with a double click to the symbol (photo 3).

•

Start the engine of the machine.

!

2

Caution!

Please observe, that nobody is in the danger range of the machine.

Release 04.04

Service Tool - WinGPI

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ASC – Anti slip control HD Series

•

The “Warning Screen“ is displayed, confirm with key

•

This is followed by the “System Information Screen“ . In this screen you can see the ident No. under “System Ident Num.:“ and the version No. under “Application.:“ of the software which is in the system at present.

Release 04.04

.

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ASC – Anti slip control HD Series

•

If it corresponds to the topical version 93, continue as per “4. Reading in of sensors and input of system parameters”.

• If it does not correspond to the topical version, a new software update has to be carried out. Continue as follows:

3. Download (=Software update)

!

CAUTION! Do NOT interrupt the connection between machine and PC or laptop/notebook during the download process!

• Push key

as many times until no new window is displayed.

• Actuate the download function via button

4

Release 04.04

on the left margin of the screen.

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ASC – Anti slip control HD Series

The HEX-File selection window is displayed:

Bild 1

Bild 2

Bild 3

• Click to the arrow T right next to Look in: then click to file HEX-File (photo 1);

afterwards open file ASC with a double click to the symbol (photo 2); now the TCF-File 513534xx.hex is displayed in the window, open the file with a double click to the symbol (photo 3).

The HEX-File Download Window is displayed:

• After successful download, the SUSMIC system starts

automatically and the first

window appears: the “Warning screen“. the “System Information Screen“ is displayed. Here you can see details about ident and version number of the actualized software.

• After actuating key

,

Release 04.04

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ASC – Anti slip control HD Series

4. Reading in of sensors and input of system parameters • Confirm the “System Information Screen“ with key

.

• You enter the check screen “Check System Parameter“.

• After quitting the start check screen by pushing key Set parameter“ is displayed on the screen.

6

Release 04.04

the main menu ”ANTISPIN

,

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Service Tool - WinGPI 4.1

ASC – Anti slip control HD Series

Default Control Parameter

• By pushing

and key

<1> (= Setting of the standard parameters)

, you select the standard Parameter Set-up Menu

”Default Control Parameter“. Here, you set the machine type as well as the system parameters to pre-defined values.

Enter

for HD 70 or for HD 75 or for HD 90 / HD 150 TT or for HD 120 and confirm with key

; 4.2

.

If you want to exit without change, you return to the main menu and . with input of =>This is valid for all further windows!

Wheel Parameter

<2>

• Back in the main menu: “ANTISPIN Set parameter“ enter key

and confirm with

.

• This is followed by the Wheel Parameter Set-up Menu ”Wheel parameter“. Here, some basic settings have to be carried out. With key (tabulator) the individual parameters can be selected. Should a parameter be changed, mark the old value and enter a new value.

Release 04.04

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ASC – Anti slip control HD Series

CAUTION! Please observe when you enter the “Pulse p. rev.”, that the values are changing, as per the ASC-Sensor “Old or NEW“.

View ASC-Sensor “OLD“

View ASC-Sensor “NEW“

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Release 04.04

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Service Tool - WinGPI 4.2.1 HD O70V / HD O75V

ASC – Anti slip control HD Series (oscillation drum rear)

ASC-Sensor “OLD “: Valid as of serial No.: 41 527

ASC-Sensor “NEW“: Valid as of serial No.: 44 629

4.2.2

HD O75K

(oscillation drum front, wheels rear)

ASC-Sensor “OLD“: Valid as of serial No.: 41 527

Release 04.04

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ASC – Anti slip control HD Series

ASC-Sensor “NEW“: Valid as of serial No.: 44 629

4.2.3 HD 75.4 ASC-Sensor “OLD“: Valid as of serial No.: 41 527

ASC-Sensor “NEW“: Valid as of serial No.: 44 629

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Release 04.04

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ASC – Anti slip control HD Series

4.2.4 HD 75.4K ASC-Sensor “OLD“: Valid as of serial No.: 41 527

ASC-Sensor “NEW“: Valid as of serial No.: 44 629

4.2.5 HD O90V

(oscillation drum rear)

ASC-Sensor “OLD“: Valid as of serial No.: 40 961

Release 04.04

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ASC – Anti slip control HD Series

ASC-Sensor “NEW“: Valid as of serial No.: 44 489

4.2.6 HD O90V

(oscillation drum front)

ASC-Sensor “OLD“: Valid as of serial No.: 40 961

ASC-Sensor “NEW“: Valid as of serial No.: 44 489

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Service Tool - WinGPI

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ASC – Anti slip control HD Series

4.2.7 HD 90.4 ASC-Sensor “OLD“: Valid as of serial No.: 40 961

ASC-Sensor “NEW“: Valid as of serial No.: 44 489

4.2.8 HD 150 TT ASC-Sensor “NEW“: Valid as of serial No.: 50 177

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Service Tool - WinGPI 4.3

AS Controller

ASC – Anti slip control HD Series

<3>

• Back in the main menu “ANTISPIN Set parameter“ enter key

and confirm with

.

• This is followed by the AS Controller Menu ”Pidt1 ctrl parameter“ Parameter applies for all HD-types, without HD 150 TT

• Change value “Min wheel speed [dm/min]:“ and confirm with key Parameter for HD 150 TT

• Change value “Min wheel speed [dm/min]:“ , “Pidt1 controller Kp:” , “ Speed Limit [dm/min]: and confirm with key 14

Release 04.04

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Service Tool - WinGPI 4.4

Steering Parameter

ASC – Anti slip control HD Series

<6>

• Back in the main menu “ANTISPIN Set parameter“ enter and confirm with key

.

• This is followed by the Menu “Steering parameter set-up“.

4.4.1 HD 70.4 / HD 70K

4.4.2 HD O70V

(oscillation drum rear)

Release 04.04

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Service Tool - WinGPI 4.4.3 HD O70V

ASC – Anti slip control HD Series

(oscillation drum front)

4.4.4 HD 75.4 / HD 75K

4.4.5 HD O75V

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(oscillation drum rear)

Release 04.04

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Service Tool - WinGPI 4.4.6 HD O75V

ASC – Anti slip control HD Series

(oscillation drum front)

4.4.7 HD 90.4 / HD 150 TT

4.4.8 HD O90V

(oscillation drum rear)

Release 04.04

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Service Tool - WinGPI 4.4.9 HD O90V

ASC – Anti slip control HD Series

(oscillation drum front)

5. Steering Sensor

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• Back in the main menu “ANTISPIN Set parameter“ enter and confirm with key

.

• This is followed by the menu “Steering sensor set-up“ • Followed by the “Sensor Set-up Ask Screen“ (safety check). Enter with key

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.

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and confirm

Service Tool - WinGPI

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ASC – Anti slip control HD Series

• The menu “Steering sensor set-up“ will be started.

; !

Please continue as per the status lines! =>This is valid for all further Sensor Set-up windows.

Caution!

Please observe, that nobody is in the danger range of the machine.

• ”Set steering wheel max. right position - then push <RETURN>:“ Remember the displayed value, then turn the steering wheel to the right side up to limit stop and confirm with key

. The corresponding sensor values are read in.

• “Set steering wheel middle position - then push <RETURN>:“ Turn the steering wheel to the left side up to the remembered value and confirm with key

.

The corresponding sensor values are read in.

• ”Set steering wheel middle position - then push <RETURN>:“ Turn the steering wheel to the left side up to the limit stop and confirm with key The corresponding sensor values are read in.

• Push key

.

two times, you return to the menu: “Sensor Set-up“.

Release 04.04

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Service Tool - WinGPI 6. Configuration Set-up

ASC – Anti slip control HD Series

<13>

• Back in the main menu “ANTISPIN Set parameter“ enter and confirm with .

key

• This is followed by the “System Configuration Screen“. Here, you have to set the signal for the ASC control lamp. By “Invert DOUT Sign” enter and confirm with key .

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Service Tool - WinGPI

ASC – Anti slip control HD Series

7. Storage of the changed parameter

<0>

• Back in the main menu “ANTISPIN Set parameter“ enter

for the data screen

, to enter the Run Mode. Only then all “Data Main Screen“ and confirm with key changed values are transferred to the SUSMIC. • Compare again if all values “Wheel speed [dm/min]“ front and rear are identical. If not, change the values in menu “Wheel parameter“ < > ”Pulse p. rev.“ from 63 to 60.

8. Terminate the WinGPI • Leave the Service Tool “WinGPI“ via symbol X in the top right-hand corner of the screen.

CAUTION: Never stop the WinGPI during change or input of parameters!

Use key combination to uncouple the SUSMIC in case of conflict before leaving the WinGPI.

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