Gleaner S9 Series Combine with AP84-4 & AP98-4 engines S96 S97 S98 Service Manual 79036910B - PDF

Operator's Manual

~A.AGCO Gleaner® S9 Series Combine

Your Agriculture Company

with AP84-4 and AP98-4 engines S96 S97 S98

North America 4205 River Green Parkway, Duluth GA 30096 USA ©AGCO2015 Original Operator's Manual

December 2015 79036910B NA English

~..AGCO Your Agriculture Company

CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.

Congratulations on your selection of an AGCO® Product. We believe you have exercised excellent judgment in the purchase of your AGCO® machine. We are most appreciative of your patronage.

Your Dealer has performed the pre-delivery service on your new machine.

He will discuss with you the operating and maintenance instructions given in this manual, and instruct you in the correct and varied applications of this machine. Call on him at any time when you have a question or need equipment related to the use of your machine.

We recommend that you carefully read this entire manual before operating the machine. Also, time spent in becoming fully acquainted with its performance features, adjustments, and maintenance schedules will be repaid in a long and satisfactory life of the product.

This equipment is covered by a written warranty which will be provided to you by your AGCO® Dealer at time of purchase.

AGCO® reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.

AGCO ®, or its dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.

.....AGCO

Table of contents

Your Agriculture Company

S9 Series Combine 1 Safety .................................................................... 15 1.1 Introduction . ........ . .. . ....... . . ........... .... ..... . ........... .. 17 1.1.1 Safety alert symbol ............................................... 17 1.1.2 Safety messages ................................................. 17 1.1.3 Informational messages .. ... . ...... . .. .... . ... . .. . ... . ...... . .. .... 17 1.1.4 Safety signs ..................................................... 17 1.1.5 A word to the operator ............................................. 18 1 .1 .6 This manual .............. .. .. .. . ............. ... . . ............ .. 19 1.2 Operation ..... ........... ......... .. . . ...... .. .. ........ .. ....... .. 20 1.2.1 Prepare for operation .............................................. 20 1.2.2 General information ............................................... 20 1.2.3 Personal protective equipment ... .. . . ... ... .. . . ... . .... .. .. . . .. .... .. 21 1.2.4 Seat instructions .. . ... .. . .. .. . .. .. .. . .. . .. .. . .. .. .. .. .. . .. .. .. . .. 22 1.2.5 Shield and guards ... .... ...... ... ....... ... . . .... .... . .. ..... ... .. 22 1.2.6 Exhaust warning ................................................. 23 1.2.7 Flying debris .................................................... 23 1.2.8 Handrails ...... . . ......... ..... ...... .. .. ........ ... . . ........ .. 23 1.2.9 Agricultural chemicals .. .. . . . . . .. . . . . . . . .. . . . . ... .. . . . . . .. . . . . . . . .. 23 1.3 Travel on public roads . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 25 1.4 Maintenance ....................................................... 27 1.4.1 General maintenance information ... . .. ... .. . .. . . .. . ... . .. ... .. . .. . . .. 27 1.4.2 Fire prevention and first aid . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . .. . . .. 28 1.4.3 High pressure leaks .... ... .. .. .... .. ... .. .... .. .. ... . .. .. .... ... .. 29 1.4.4 Engine safety .................................................... 30 1.4.5 Fuel safety ...................................................... 31 1.4.5.1 Ultra-low sulfur diesel . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 32 1.4.6 Battery safety . . ... . .. .. . .. . . .. . .. . .. .. . .. .. . .. ... . .. .. . .. . . .. . .. 32 1.4.7 Accumulator safety ............................................... 33 1.4.8 Replacement parts ................................................ 33 1.5 Safety and informational signs ...................................... 34 1.5.1 Danger - Crushing hazard ... . ... . . .. ... .. . . ... . .. ... ... . ... .. ... .. .. 37 1.5.2 Danger - Crushing hazard ... .. .. . ... ... .. .. .. .. .. ... ... . .. .. ... ... .. 37 1.5.3 Danger - Electrical hazard ........................................... 37 1.5.4 Danger - Entanglement hazard ....................................... 37 1.5.5 Danger - Entanglement hazard .... . . .. . . . .. . .. . . . .. . . .. . . . . .. . . .. . . .. 38 1.5.6 Danger - Explosion hazard . .... ... .. .... . .... .... . .... . ... .... . . ... .. 38 1.5.7 Danger - Shearing hazard ........................................... 38 1.5.8 Warning - Burn hazard ............................................. 38 1.5.9 Warning - Bystander alert .... ... ..... ..... ... . . ... ..... ... . . ... ..... 39 1.5.10 Warning - Bystander alert .. ... .... ... ... ... . . .... . . ... .... ... ... ... 39 1.5.11 Warning - Crushing hazard . . . . .. . . . .. . .. . . .. . . .. . . . .. . . . . .. . . .. . . .. 39 1.5.12 Warning - Entanglement hazard ..................................... 39 1.5.13 Warning - Entanglement hazard ..................................... 40 1.5.14 Warning - Fall hazard . . . .. . . . . .. . . .. . . .. . .. . . . .. . . .... . . .. . . . .. . .. 40 1.5.15 Warning - Flying objects hazard ..... . . ... . ... . . ................... . .. 40 1.5.16 Warning - Operators manual ......... . ...... . ...... . .. . ... . .. . ... ... 40 1.5.17 Warning - Seat belt ............................................... 41 1.5.18 Warning - Seat belt ............................................... 41 1.5.19 Warning - Shearing hazard . . ... . . . . ... . . . . . . .. . ... . . . . .. . . . . . . . .... 41 1.5.20 Warning - Shearing hazard . ... . . . . . ... . .. . . . .. . ... . . . . .. . . . . . . . . . .. 41 1.5.21 Slow Moving Vehicle (SMV) sign ..................................... 42 59 Series Combine 790369108

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,.•AGCO Your Agriculture Company

1.5.22 Tire usage sign .. . ...... . ..... . ... . . .... ...... . ..... . ...... ... ... 42 1.5.23 Exit sign ...................................................... 42

2 Introduction ... ... .. . . .. .. .. ... .. .. .. .. ... .. . .. . ... ... .. .. .. .. .. ... ... . ... 43 2.1 Introduction ........................................................ 45 2.1.1 Units of measurement .. .... .. ... . . . ... .. .... .. ... . . . ... .. .... .. ... 45 2.1.2 Replacement parts ....... . ... . ... . ... . ... . ... . . .. . . .. . . .. . . .. . . ... 45 2.1.3 Intended use . ...... ... . . ... ...... ... . ... . . ... ...... ... .. .... .... 45 2.1.4 Proper disposal of waste ........................................... 45 2.2 Machine identification .............................................. 46 2.2.1 Serial number plate .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 46 2.2.2 Engine serial number .............................................. 46 2.2.3 Serial number description . ....... .. .. ..... .. . ....... ........ .. ...... 47 2.3 How the combine works .. .. .. .. ... .. .. .. .. .. ... ... . .. .. ... .. . .. . ... 48 2.3.1 Headers . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 49 2.4 Header lift cylinder stop ............................................. 50 2.4.1 Engaging the header lift cylinder stop . . .. . . . . .. . . . . .. . .. . . .. . . . .... . . .. 50 2.4.2 Disengaging the header lift cylinder stop . ... .. .. .... .. .... ... .. .... ... .. 50 2.5 Component access . . . .. . .. . .. . . . .. . .. . .. . . .. . .. . . .. . . .. . . . .. . . .. . .. 52 2.5.1 Installing the feeder house shield ..................................... 52 2.5.2 Removing the feeder house shield .................................... 52 2.5.3 Opening the left-hand lower shield .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. 52 2.5.4 Closing the left-hand lower shield .. .. .. .... .. .. .. .... .. .. .. .... .. .. ... 53 2.5.5 Opening the left-hand upper shield . .. . ... .. . . .. . .. . .. . ... .. . .. . . .. . . .. 53 2.5.6 Closing the left-hand upper shield ..................................... 54 2.5.7 Opening the right-hand lower shield ................................... 54 2.5.8 Closing the right-hand lower shield . .. .. .. .. .. .. . ... . .. ... .. . .. . . .. . ... 55 2.5.9 Opening the right-hand upper shield . . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. 55 2.5.1O Closing the right-hand upper shield ................................... 56 2.5.11 Removing the mud shield .......................................... 56 2.5.12 Installing the mud shield ...................................... . ... . 56 2.5.13 Lowering the right-hand step . . . . . . .... . . . . . . . .. . . . . . . . . . .. . . . . ... .. 57 2.5.14 Opening the elevator access panel .. . . .... . . . .. . . .. . .. . . . .. . . .... . . .. 57 2.5.15 Opening the rotary radiator screen ................................... 58 2.5.16 Opening the engine cover .......................................... 58 2.5.17 Closing the engine cover . . . . ... . . . . . ... .. . . . .. . . . . . . . .... . . . . ... .. 59 2.5.18 Accessing the threshing and the separating cage ... .... . . ... ... .. ..... ... 59 2.6 California emission control warranty statement . .. .... . .... .. ... .. . .. 61 2.7 United States and Canada emission control warranty statement . ..... 64

3 Operation .. ....... .... . .... . ... .... . . .... . . ... . . ..... ..... .... .... . . .... .. 69 3.1 Checklists .......................................................... 75

3.2

3.3

3.1.1 New machine break-in .. . ... . .. ... ... . ... . ... ... .. . ... . ... ... .. . ... 75 3.1.2 New engine break-in .. . . .. . . .. . . . . .. . . . .. . .. . . .. . . .. . . .. . . . . .. . . .. 75 3.1.3 Daily checklist . ... .. .. ... ... .. . . ... ... .. . . ... ... .. . . ... ... .. . . ... 75 3.1.4 Before each season checklist ........................................ 76 Engine ............................................................. 77 3.2.1 Starting the engine .. .. .. .. ... .. . . .. .. .. ... .. . . .. .. .. ... .. . . .. . ... 77 3.2.2 Cold weather starting .......... .. .. ............. .. . ... . ............ 78 3.2.3 Stopping the engine ............................................... 78 3.2.4 Engine break-in .................................................. 78 3.2.5 Engine operation with no load or low load . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. 79 Hydrostatic transmission . ..... . ... .... . . . . ... ..... . . .. . . . .... . . . .. .. 80 3.3.1 Transmission gear selection .. .. . . ... .. ... . .. . .. ... .. .. . . ... .. ... . ... 80 3.3.2 Ground speed lever ............................................... 80 3.3.3 Warm-up procedure ............................................... 80 59 Series Combine 790369108

.....AGCO

Table of contents

v....,,k,IM,Company

3.3.4 Moving the machine forward . . .. . . . .. . . . .. . .. . . .. . . . . . . . . . .. . . .. . . .. 80 3.3.5 Moving the machine rearward ....................................... 81 3.3.6 Stopping the machine ............................................. 81 3.3.7 Rear wheel assist . . ..... ..... .... .... . . .... . . ..... ..... . .... . ... .. 81

3.4 Towing ... ... .. .... . ... .... .. .. ... ... ... .. .... . . .. .... .. .. ... ... . .. 83 3.5 3.6 3. 7

3.4.1 Header towing ................................................... 83 3.4.2 Machine towing .................................................. 83 Machine transporting checklists ..................................... 84 3.5.1 Machine preparation for driving on public roads .. . .. . .. . .. .. . .. . .. .. . .. . .. 84 3.5.2 Mach ine preparation for transporting on a trailer .......................... 84 Pulling the machine from the mud ... .. .... ... .... ... .. . .... .. . ... ... 85 3.6.1 Pulling the machine forward from the mud . . . . . ... . . . . .... . . . . .. . . . . . . . . 85 3.6.2 Pulling the machine rearward from the mud ............................. 85 Ladder ............................................................. 86 3.7 .1 Cab ladder ........ ... . ........... .. .. .......... . . ..... ........ .. 86 3.7 .2 Engine platform ladder ..... ... ... .. .... ... .... . ... .... ...... .. . . ... 86 3.7.3 Grain tank ladder ................................................. 87

3.8 Fire extinguisher ................................................... 88 3.8.1 Fire extinguisher . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 88 3.9 Storage compartment . . .. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. 89 3.9.1 Storage compartment ............................................. 89 3.10 Cab operation ..................................................... 90 3.10.1 Cab top view . .... .. ..... .. ... .... ... ... . .. .... . .. .... . .. .... ... 90 3.10.2 Ignition switch . . ... ... .. .... .. ... .. .... . ... . . ... . . ... ..... ...... 90 3.10.3 Turn signal ................ . . ... . ... . ... . ... . ... . ... . ... . ... . ... 91 3.10.4 Horn ......................................................... 91 3.10.5 Trailer lamp malfunction indicator .................................... 91 3.10.6 Fuel level . . ... . ... . . ........... . ... . ... . ... . ... . . ... . ... . ... . .. 92 3.10.7 Diesel exhaust fluid level . . . . . .. . . . .. . .. . . .. . . .. . . . .. . . . . .. . . .. . . .. 92 3.10.8 Cab interior lamp ................................................ 92 3.10.9 Cab storage .................................................... 93 3.10.10 Cooler, if equipped ........ . . .... ...... . ... . ......... . . .... ...... 93 3.10.11 Auxiliary power sockets . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 94 3.10.12 Front shade . .... .. ..... .. ... ... .. .. ... . .. .... . .. .... . .. .... ... 94 3.10.13 Radio ........................................................ 94 3.10.14 Brake pedals .................................................. 95 3.10.15 Adjusting the steering column fore and aft ..... . ... . ... . ... . . ... . ... . .. 95 3.10.16 Adjusting the steering column tilt . . . . . .. .. .. . . . . . . . . . . .. . . . . . . . . . . .. 95 3.10.17 Adjusting the steering column up and down ..... . . . ... .. .... . . ..... .. . 96 3.10.18 Park brake .................................................... 96 3.10.19 Power mirrors ................................................. 96 3.10.20 Windscreen wiper . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 97 3.11 Console controls . .. . .. . . .. . .. . .. . .. .. .. . .. .. . .. .. .. . .. .. . .. . . .. . .. 98 3.11 .1 Console controls ................................................ 98 3.11 .2 Engine speed dial ................................................ 99 3.11 .3 Ground speed lever controls . ...... ...... ..... ...... ..... ...... ..... 99 3.11 .4 Header controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 3.11 .5 Header engage switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 3.11 .6 Park brake switch ............................................... 100 3.11 .7 Rear wheel assist switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 3.11 .8 Thresher engage switch . ..... .. ... ... . .. .... ... .. .... .. ..... .. ... 101 3.11 .9 Transport mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 3.12 Machine lamps .... .... ...... .... . ... . . ... . . ... ..... ...... .... . ... 102 3.12.1 Field lamps and headlamps ........................................ 102 3.12.2 Rear work and ladder lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 3.12 .3 Exit lamps . . ... . .. ............. . .. .. .. .............. ... . ...... 102 59 Series Combine 790369108

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,.•AGCO Your Agriculture Company

3.12.4 Beacon lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 3.12.5 Row finder lamps ............................................... 103 3.12.6 Flashing warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 3.12.7 Service lamps .. ... .. . . ... .. . . ... .. . . ... .. . . ... .. ... .. .. ... .. .. 104 3.13 Terminal operation ............ . ... . ... . ... . ... . ... . ... ........... 107 3.13.1 Terminal overview .............................................. 107 3.13.2 Data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 3.13.3 Adjusting the terminal ...... . . .. ..... ..... . . ... . . .. . . ...... . . .. ... 107 3.13.4 Video . . .......... . . . . ........ . .. .......... ... . ........ . .. .... 108 3.13.5 Software upgrade ...... ..... . . .. . .... .... . ... . .. ..... ..... . . .... 108 3.13.6 Terminal basics ................................................ 108 3.13.6.1 Terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 3.13.6.2 External control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 3.13.6.3 Screen layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 3.13.6.4 Navigation - control by touch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 3.13 .6.5 Navigation - quick jumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 3.13.6.6 Navigation - control with external control panel . . . . . . . . . . . . . . . . . . . 110 3.13.6.7 Cleaning the terminal screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 3.13.6.8 Day/night mode on the terminal .............................. 110 3.13.6.9 Icon descriptions ... .... .... . . ... . . ... ...... ..... ...... ... 111 3.14 Main screen overview .. .... . .... . . ... ... .. . . ... ... ... . ... .... .. .. 114 3.14.1 Customizing the main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 3.15 Combine dashboard .............................................. 115 3.15.1 Viewing alarms . .... . .... . .... . . ... . . ..... ..... .... .... . . .... ... 115 3.15.2 Removing alarms ... .... ... .... . .. .... . .. .... . ... .... ... . . .. .... 115 3.16 Machine settings and data ... . .. .. .. .. .. .......................... 116 3.16.1 Changing the header settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 3.16.2 Changing the crop settings . .. . ... ... . ... ... . ... .. ..... .. .... ... ... 116 3.16.3 Changing the leaf purge settings ..... ... . .... ....... . .. . ... . .. . ..... 117 3.16.4 Changing the ground speed settings ... .. .. .. .. . .. ... .. .. .. .. .. .. .. .. 117 3.16.5 Changing the reel settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 3.16.6 Changing the yield settings ........................................ 118 3.16.7 Changing the loss system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 3.16.8 Shaft speeds screen ........ ... . .... ....... ... . . .......... . .. .... 121 3.16.8.1 Changing the shaft speeds settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 3.16.9 Changing the system features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 3.16.10 Combine maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 3.16.11 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 3.16.12 Chaff spreader on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 3.16.13 Engine reversing fan on/off ....................................... 124 3.16.14 Leaf purge on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 3.17 Calibrations ...................................................... 126 3.17 .1 Calibrating the multifunction armrest . . . ... .... .. ... .. .. . . ... ..... .... 126 3.17 .2 Calibrating the header .... . .. ...... . . .. . . ....... . ... . ... . ... . ... .. 126 3.17 .3 Calibrating the reel .............................................. 127 3.17.4 Calibrating the processor and cleaning system .......................... 127 3.17 .5 Calibrating the manual shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 3.17 .6 Calibrating the ground drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 3.18 Info+ . . . . ...... ... ...... . . ..... .... . . .... . . ... ....... .... . . .... ... 131 3.18.1 Harvest data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 3.18.2 Losses ... ...... .... . . ... . . ...... . . . ....... .... . . ...... . . .. ... 132 3.18.3 Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 3.18.4 Engine .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .... ................ 132 3.18.5 Engine 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 3.18.6 Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 3.18.7 Chopper . ...... . . . ...... . . ... . . ... . . .. . . ...... . . . ...... . . .. ... 133 3.19 Camera .. ..... . . .... .. . .... . .. .... . . ....... .... . . ..... . . ...... ... 134 59 Series Combine 790369108

.....AGCO v....,,k,IM,Company

Table of contents

3.19.1 Showing the camera on the terminal ... .. .. .... .. ... .... .. .. .... .. ... 134 3.19.2 Changing between multiple cameras ................................. 134 3.19.3 Showing the camera image while reversing ............................ 134 3.19.4 Opening the camera full-screen image . . . ...... . .. ...... . ... ....... ... 135 3.19.5 Adjusting the brightness .... ........ .. . ....... .. .. ...... . . .. ...... 135 3.19.6 Adjusting the contrast ............................................ 136 3.19.7 Adjusting the col or saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 3.20 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 3.20.1 Setting the alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 3.21 Configuring the terminal for the Agleader yield monitor .... . . . . .... 140 3.21 .1 Start calibration screen ........................................... 141 3.21 .2 Run screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 3.21 .3 Calibration screen ............................................... 142 3.21.4 Diagnostic screen ............................................... 142 3.21 .5 Calibrations ................... . .. .. .. .. .. ..................... 143 3.21.5.1 Doing the vibration calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 3.21 .5.2 Doing the yield calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 3.21 .5.3 Doing the moisture calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 3.21.5.4 Doing the temperature calibration .......... .. .. .. .. .. .. .. .. ... 146 3.21.5.5 Changing the crop type ... . . ........ ... . .... ....... . .. . .... 146 3.21.5.6 Changing the crop density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 3.21 .5.7 Changing the yield type .................................... 147 3.22 Leaf screen ....................................................... 148 3.22 .1 Cleaning fan leaf screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 3.22 .2 Opening the cleaning fan leaf screen .. . .. ............ ... . .. .......... 148 3.22 .3 Closing the cleaning fan leaf screen ....... . ... . . ... . ... . .. ..... . . ... . 149 3.22.4 Transmission leaf screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 3.22 .5 Opening the transmission leaf screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 3.22 .6 Closing the transmission leaf screen . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 149 3.23 Feeder ....... ....... ........ .... ....... . . . . .... .... .. . ... . ....... 151 3.23.1 Header electro-magnetic clutch ..................................... 151 3.23.2 Operating the header/feeder reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 3.23.3 Setting the feeder speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 3.23.4 Setting the feeder speed for the corn headers . ... . .. . .. . .. . .. .. . .. . .. .. 153 3.24 Variable speed corn header drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 3.25 Threshing cylinder ................................................ 156 3.25.1 Cylinder drive . . ................................................ 156 3.25.2 Cylinder gearbox shift lever ............. . .. .. . . ... . ... . ... . . .. . . ... 156 3.26 Threshing ... ... . . ......... . . . . ........ . .. .............. . . ........ 157 3.26.1 Filler bars ..................................................... 157 3.26.2 Concave wires ................................................. 157 3.26.3 Separator cage cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 3.26.4 Installing the separator cage cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 3.26.5 Removing the separator cage cover .................................. 158 3.27 Cleaning system .................................................. 160 3.27 .1 Cleaning shoe . . . ... . . .... . . ... . . ... ...... . . ... ...... ... .. ..... 160 3.27.2 Cleaning shoe tailboard .. .... ..... . ..... . .. .. . . ...... . .. . . ... . . ... 160 3.27.3 Opening the cleaning shoe tailboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 3.27.4 Closing the cleaning shoe tailboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 3.27 .5 Adjustable chaffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 3.27.6 Optional chaffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 3.27 .7 Adjustable sieve ......................... .. .. .. .. .. .. .. .. .. .. . .. 163 3.27.8 Adjusting the sieve and chaffer ..................................... 163 3.27 .9 Optional sieves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 3.27.10 Cleaning fan .................................................. 164 3.27 .11 Light seeds kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 59 Series Combine 790369108

Table of contents

,.•AGCO Your Agriculture Company

3.28 Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 3.28.1 Grain tank cross auger cover ....................................... 166 3.28.2 Grain tank unloading system . ... . ... . . ........ . . .... ...... . .... .... 166 3.28.3 Grain tank level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 3.28.4 Grain tank sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 3.28.5 Grain tank extensions ............................................ 167 3.28.6 Opening the grain tank extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 3.28.7 Closing the grain tank extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 3.28.8 Yield sensor .................... . ... . ... . .. .................... 169 3.28.9 Mositure sensor .. . ... . ... . ... . . .. . ... . ... . ... . ... . ... . . ........ 169 3.29 Discharge system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 3.29.1 Hydraulic straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 3.29.2 Straw spreader guard ............................................ 170 3.29.3 Chaff spreader ................................................. 170 3.29.4 Moving the chaff spreader to the maintenance position . . . . . . . . . . . . . . . . . . . 171 3.29.5 Straw chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 3.29.6 Adjusting the straw chopper speed .................................. 171 3.29.7 Fine cut knife .................................................. 174 3.29.8 Engaging the fine cut knife assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 3.29.9 Disengaging the fine cut knife assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 3.30 Stone trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 3.30.1 Opening the stone trap door ....................................... 176 3.30.2 Closing the stone trap door ........................................ 176 3.31 Seat . ..... ....... ...... ..... . . ...... . . ... . . ...... . . ... . . ...... . . . 178 3.31 .1 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 3.31 .2 Instructor seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 3.31 .3 Deluxe operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 3.31.4 Standard operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 3.32 Automatic climate control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 3.32 .1 Operation .... ...... ... ...... ... ...... . . . ....... . .. ...... . .. ... 180 3.32 .2 Automatic control ............................................... 180 3.32 .3 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 3.32 .4 Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 3.32 .5 Blower speed .. .... . . ....... ..... . ... .... .. . . ..... . .... . .... ... 181 3.33 Hydraulic system . .... . . ... ... .. .... . ... .... ...... .... ... ..... .... 182 3.33.1 Hydraulic system overview ........................................ 182 3.33.2 Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 3.33.3 Steering priority valve .. .... .. . ........ ... . . . . ........ ... . . . . ..... 183 3.33.4 Hydraulic single point connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 3.33.5 Hydraulic accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 3.33.6 Accumulator valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 3.33.7 Lateral tilt valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 3.33.8 Main hydraulic control valve port location .............................. 185 3.33.9 Main hydraulic control valve solenoid and speed adjustment location . . . . . . . . . 186 3.33.10 Park brake control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 3.34 Headers .......................................................... 189 3.34.1 Installing the header to the combine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 3.34.2 Removing the header from the combine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 3.35 Initial combine settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 3.36 Performance adjustments ......................................... 194 3.36.1 Adjustment procedure tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 3.36.2 Corn header harvesting tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 3.36.3 Additional help ................................................. 197 3.37 Field service tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 3.38 Seed loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 3.38.1 Grain loss .... ... ...... . ... . . ... . ... . . ... .... . . .... ..... .... ... 209 59 Series Combine 790369108

.....AGCO

Table of contents

Your Agriculture Company

3.38.2 Corn loss ..... ...... ......... ...... ...... . . ....... ..... ....... 211

4 Maintenance .. ... . ................ . .. .. .. ............. .. . ... . ............ 217 4.1 Service schedule ... .. ... ... . .. .... . .. .... ... .... ... .. .... .. ..... .. 221 4.2 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4 .2.1 Inspection during lubrication . .. ..... .. ..... .. .... .. ..... .. .... ... ... 225 4.2 .2 Sealed bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4.2.3 After service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4.3 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 4 .3.1 Left-hand side of machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 4 .3.2 Right-hand side of machine ......................................... 229 4 .3.3 Automatic lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 4.4 Roller chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 4.5 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 4 .5.1 Checking the engine oil level ........................................ 239 4 .5.2 Changing the engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 4.6 Engine air filter .................................................... 241 4.6.1 Cleaning the engine air cleaner screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 4 .6.2 Aspirated air pre-cleaner ... ...... ... ..... .......... . ... .... ... ..... 241 4 .6.3 Air filter restriction switch .......................................... 242 4 .6.4 Engine air filters ................................................. 242 4.6.5 Cleaning the primary element . ..... .. ... . . .. ... .... ... ... .. .. ... . ... 242 4.6.6 Replacing the primary element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 4 .6.7 Replacing the secondary element .................................... 243 4. 7 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 4. 7 .1 Fuel fill location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 4.7 .2 Fuel handling .... ... . ...... . .... ... . . . . . ...... .... ...... . .... ... 244 4.7 .3 Fuel valve .... . .. ..... ...... .. . ...... ...... ...... . .. ...... ..... 245 4 .7.4 Fuel vent breather ............................................... 245 4 .7.5 Removing the water from the fuel system .............................. 245 4.7.6 Replacing the fuel filters . ........ . .. ..... .. . . ...... ........ ..... ... 246 4.7 .7 Replacing the auxiliary fuel filter ... . . ..... .. ..... ...... . . . .... .. ..... 247 4 .7.8 Bleeding the fuel system .......................................... 247 4.8 Diesel exhaust fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 4 .8.1 Description of the selective catalytic reduction system ... ...... ..... ....... 248 4.8.2 DEF storage and shelf life .... .. . ... . ... . ... . ... . .. .. .. .. .. .. ....... 249 4.8.3 Changing the diesel exhaust fluid filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 4 .8.4 Draining the diesel exhaust fluid tank ................................. 251 4.9 Engine belts ....................................................... 252 4.9.1 Belt maintenance .. . . ......... ..... ...... .. .. ........ ... . . ....... 252 4.9.2 Belt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 4 .9.3 Aspirator drive belt ............................................... 252 4 .9.4 Removing the aspirator drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 4.9.5 Installing the aspirator drive belt . . .. .. .. ............................. 254 4.9.6 Compressor drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 4.9.7 Removing the compressor drive belt ... ...... ... .... . . ... ..... ..... ... 255 4 .9.8 Installing the air conditioning compressor drive belt ....................... 256 4 .9.9 Removing the alternator belt ........................................ 257 4.9.10 Installing the alternator belt .......... . ... . .. ................ .. .. ... 258 4.10 Engine cooling system .... .. ..... ...... .. . ..... . ...... ..... ....... 260 4 .10.1 Engine cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 4 .10.2 Engine cooling system coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 4 .10.3 Coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 4.10.4 Coolant mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 4.10.5 Changing the engine coolant . .. . ... . ... . ... . .... .. .. ............... 261 4.11 Air conditioning system . . ...... .. .. ....... .. . ....... .. . ........ ... 263 59 Series Combine 790369108

Table of contents

,.•AGCO Your Agriculture Company

4.11 .1 Compressor ................... .. . . .. . . .. . . .................... 263 4.11 .2 Condensor .................................................... 263 4.12 Cab air filter ...................................................... 264 4.12.1 Primary cab air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 4.12.2 Cab recirculation filter ........... ... . ... . ... . . .................... 264 4.12.3 Clean ing the cab air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 4.13 Cleaning the windscreen .......................................... 266 4.14 Hydraulic system . .... . . ... ..... ..... ... . . .. ...... ... . . .. . . ... .... 267 4.14.1 Hydraulic oil level .... ... .... ... .... ... .... ..... .. . . ... ... . ... ... 267 4.14.2 Changing the suction filter for the propel pump . . . . . . . . . . . . . . . . . . . . . . . . . 267 4.14.3 Changing the hydro return filter ..................................... 268 4.14.4 Changing the hydraulic oil ... .... ...... . . . ..... . ... . ...... . .... .... 269 4.14.5 Removing air from the hydraulic system .............................. 271 4.14.6 Checking the accumulator gas pressure ............................... 271 4.14.7 Hydrostatic oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 4.15 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 4.15.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 4.15.2 Accessing the batteries from the engine compartment .................... 273 4.15.3 Accessing the batteries from the outside of the machine . . .. .............. 274 4.15.4 Battery disconnect switch .... ..... . . ..... . ....... . ..... ..... . . .... 274 4.15.5 Battery jump post ...... . . ..... ....... . .. ...... . ...... . ...... .... 274 4.15.6 Starting with a booster battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 4.15.7 Alternator ..................................................... 276 4.15.8 Starter ........ . .. ........ ... . ........ . .. ......... .. . .. ....... 276 4.15.9 Lighting system and reflector maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 4.15.10 Replacing the standard front work lamp bulbs . . . . . . . . . . . . . . . . . . . . . . . . . 276 4.15.11 Replacing the dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 4.15.12 Adjusting the cab lamp .. . ... .. .... .. ... . ... .. ... . . .. ... . ... .. ... 277 4.15.13 EDT diagnostics connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 4.16 Ground locations . ...... ... . . .... .... ... . . ... ... .. ..... .. ...... ... 279 4.17 Front electrical distribution center ................................ 281 4.17.1 HCDM1 ...................................................... 281 4.17 .2 EXT controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 4.18 Rear electrical distribution center . . . ........ .. .. . ....... . . ..... .... 283 4.18.1 Fuse block .................................................... 283 4.18.1.1 PDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 4.18.1 .2 HCDM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 4.19 Cab electrical distribution center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 4.19.1 CEDC ....................................................... 286 4.20 Transmission ..................................................... 289 4.20.1 Checking the transmission fluid level ..... ... . ... . ... . .... ... . ........ 289 4.20.2 Changing the transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 4.21 Final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 4.21 .1 Checking the final drive fluid level ................................... 291 4.21 .2 Changing the final drive fluid ....................................... 291 4.22 Cylinder gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 4.22 .1 Checking the cylinder gearbox fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 4.22 .2 Changing the cylinder gearbox fluid .................................. 293 4.23 Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 4.23.1 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 4.23.2 Wheel bolt torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 4.23.3 Dual tires .. .................. . ... . ... . ... . ... . . .. . ............ 295 4.23.4 Sidehill use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 4.23.5 Care of tires ................................................... 295 4.23.6 Tire repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 4.23.7 Removing the front drive wheel . .. . . ... ... ... . ... ... ... . . .. ... ... .. 295 59 Series Combine 790369108

.....AGCO Your Agriculture Company

Table of contents

4.23.8 Installing the front drive wheel . ... ..... .. ..... .. ..... ... .... ... . . .. 296 4.23.9 Removing the rear wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 4.23.10 Installing the rear wheel ......................................... 298 4.24 Concave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 4.24.1 Removing the concaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 4.24.2 Installing the concaves ........................................... 300 4.24.3 Levelling the concaves ........................................... 301 4.24.4 Removing the concave wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 4.24.5 Installing the concave wires . .... ....... ...... ..... ...... ..... ..... 303 4.24.6 Removing the concave filler plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 4.24.7 Installing the concave filler plates ................................... 304 4.25 Chaffer and sieve . . .... ... .... . . . . . ...... .... ... . . . . ...... . .... ... 305 4.25.1 Installing the chaffer ............................................. 305 4.25.2 Installing the sieve .............................................. 305 4.25.3 Removing the chaffer ...... . ...... ........ .. ..... .. . ..... ..... ... 306 4.25.4 Removing the sieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 4.26 Chopper knives . ..... . . . ...... . .. ..... . . . ..... .. . ....... ....... ... 309 4.26.1 Removing the chopper knives ...................................... 309 4.26.2 Installing the chopper knives ... . ... ........... ........ ............. 310 4.27 Drive alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 4.27 .1 Sheave Alignment . ....... ..... .. . .... . . ...... ...... ..... .. . .... 311 4.27.2 Idler Alignment ................................................ 311 4.28 Drive belts and chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 4.28.1 Care of Belts . . ................................................ 313 4.28.2 V-Belt Installation . ... .... ... .. .. ... . .. .... .. .. ... ... . .. .. .... .. 313 4.28.3 Care of Chains ................................................. 314 4.29 Left-hand drives .................................................. 315 4.29.1 Main drive idler spring . .... ... ... .. .... ... .. .... .. .... ... .. .... .. 315 4.29.2 Adjusting the main drive idler ........ ... . . . . .... . . . . .... ....... .... 315 4.29.3 Left-hand pivot shaft drive idler spring . ... .. .... . ... .... ... .. .... .. ... 316 4.29.4 Adjusting the left-hand pivot shaft drive idler spring ...................... 316 4.29.5 Unloader drive idler spring ........................................ 317 4.29.6 Adjusting the unloader drive idler .. . .. .. .. ... .. . . .. . .. .. .. ... .. . .. .. 317 4.29.7 Adjusting the shoe drive ... .. .... .... . . ... . . ... ..... ...... .... . ... 318 4.29.8 Adjusting the impeller drive idler spring ............................... 318 4.29.9 Adjusting the straw chopper idler spring .............................. 319 4.29.10 Adjusting the clean grain elevator idler .. .. .. .. ....................... 319 4.29.11 Adjusting the unloader drive chain .. ...... . .... ... ... . ...... . .... ... 320 4.30 Right-hand drives . .. ... .... ... ... .. .... ... .. .... .. .... ... .. .... .. 321 4.30.1 Adjusting the separator drive idler spring .............................. 321 4.30.2 Elevator jackshaft idler spring ...................................... 321 4.30.3 Adjusting the elevator jackshaft idler spring . .. . .. . .. . .. . .. .. . .. . .. . .. .. 321 4.30.4 Variable speed cylinder drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 4.30.5 Adjusting the rear feed conveyor drive idler spring ....................... 322 4.30.6 Adjusting the tailings return drive idler ................................ 323 4.30.7 Tailings return drive idler spring ..................................... 323 4.30.8 Adjusting the cleaning fan and accelerator roll belt . . . . .. . . .. . . . . .. . . . . . .. 324 4.31 Feederhouse ............. ... . ... . ................... . .. .. .. .. . ... 325 4.31 .1 Adjusting the single speed header drive idler spring ...................... 325 4.31 .2 Adjusting the variable speed header drive idler .......................... 325 4.31 .3 Adjusting the right-hand pivot shaft driver idler spring . . ....... ..... ....... 326 4.31 .4 Feed conveyor chains ... . ... . .................................... 326 4.31 .5 Front feed conveyor ............................................. 327 4.31 .6 Adjusting the feed conveyor chain springs ............................. 327 4.31 .7 Removing or adding chain half-links to the front feed conveyor chain .... . .. ... 328 4.31 .8 Removing or adding chain half-links to the rear feed conveyor chain . .. .. .. . . . 328 4.31 .9 Adjusting the feeder reverser drive chain ....... .... ........ ..... . . .... 329 59 Series Combine 790369108

Table of contents

,.•AGCO Your Agriculture Company

4 .31 .10 Feed drum blocks . ... . .............. .. .. ............... .. .. .... 329 4 .31 .11 Adjusting the feed drum blocks .................................... 329

4.32 Accelerator rolls .................................................. 331 4 .32 .1 Adjusting the accelerator rolls .... .. ..... .. ..... .. ..... .. ..... .. .... 331

4.33 Shoe guides ... .... ..... . ..... . . . ..... . .. ..... . .. ..... . . . ..... .... 332 4 .33.1 Adjusting the cleaning shoe guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

4.34 Grain elevators ................................................... 333 4.35

4 .34.1 Adjusting the clean grain elevator conveyor chain ........................ 333 4 .34.2 Adjusting the tailings elevator conveyor chain . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 4 .35.1 Cross auger cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 4 .35.2 Adjusting the cross auger cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

4.36 Grain tank unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

4.37

4 .36.1 Adjusting the swing cylinder ... ... .. . . ... .. ... .. .. ..... .. .... ... ... 335 4 .36.2 Un loader tube swing proximity sensor ............. . . ... . .. ........... 335 4 .36.3 Adjusting the cradle proximity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 4 .37 .1 Adjusting the chaff spreader board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

4.38 Straw spreader ............ .. . ... . .. .. .. .. .. .. .. .. .. .. .. . ......... 338 4 .38.1 Straw spreader paddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 Rotary radiator screen adjustment .. .............. .. . ... ..... ...... 339

4.39 4.40 Sensors and switches ............................................. 340 4 .40.1 Sensors and switches locations and specificiations . . . . . . . . . . . . . . . . . . . . . . 340

4.41 Speed adjustment .. ... .. .... .... ... ...... ... ... .. .... . .. ..... .... 341 4.41 .1 Adjusting the header lift speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 4.41 .2 Adjusting the header lowering speed ................................. 341 4 .41 .3 Adjusting the chaff spreader speed .. .. .. .... ... ... .. . . ... .... .. . . ... 342 4 .41 .4 Adjusting the rotary screen speed .. ..... ..... .. . . ... ..... ... ..... ... 342

4.42 Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 4.42 .1 Front Axle .................................................... 344 4.42 .2 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 4 .42 .3 Adjusting the standard rear axle tread width . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 4.42.4 Adjusting the rear wheel assist axle tread width ........ ... . .. ........... 346 4.42 .5 Wheel adjustment .............................................. 347 4.42 .5.1 Adjusting the rear wheel assist wheel stops ..................... 347 4.42.5.2 Adjusting the standard rear axle wheel stop . . . . . . . . . . . . . . . . . . . . . 348 4.42 .5.3 Adjusting the wheel toe-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348 4.43 Brakes . . ....... ..... ....... . . ...... ...... ...... ...... . . ...... .... 350 4.43.1 Master cylinder reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 4.43.2 Adjusting the master cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 4 .43.3 Adjusting the park brake . .... .... ...... .... . ... . . ... . . ... ..... .... 351 4.44 Storage . ........... . . ............... .. .. ............ ... . ......... 352 4.44.1 Preparation for use after storage .................................... 352

5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355 5.1 Engine troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 5.2 Hydrostatic propulsion troubleshooting ............................. 358 5.3 Terminal troubleshooting ................ . ... . ... . ... . ... . ... . ..... 360 5.4 Yield sensor troubleshooting . ... ... . .. .... ... .. .. . . . . .. .... ... .. ... 361 6 Specifications ........ ... . ............... .. .. ............. .. .. ............ 363 6.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 6.1.1 Weight specifications ............................................. 365 6.1.2 Wheel torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 6.1.3 Machine system specifications ..... .. ..... .. .... ... .... ... .... ... ... 365 59 Series Combine 790369108

.....AGCO

Table of contents

Your Agriculture Company

6.1 .4 Cab specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 6.1.5 Climate control specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 6.1.6 Brake specifications .............................................. 369 6.1 .7 Electrical specifications ...... .... . .... . .... . . ... . . ..... ..... . ... ... 369 6.1 .8 Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 6.1.9 Hydraulic system specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 6.1.10 Lubrication specifications ......................................... 371 6.1 .11 Machine drive specifications ... .. ...... ... .. ...... . . ... ...... . . .... 373 6.1 .12 Machine lamp specifications ... ... ... . ....... ... . . . . .... . . . . . . . .... 373 6.1 .13 Steering axle specifications .......... ... . ... . ............... .. .. ... 374 6.1.14 Tire specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4 6.1.14.1 Drive tires .. ...... .. . ...... .... .. ...... ..... ...... . . .... 374 6.1.14.2 Dual drive tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 6.1.14.3 Adjustable steering axle tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 6.1.14.4 Rear wheel assist steering tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

7 Accessories .............................................................. 377 7 .1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 8 Assembly ................................................................ 381 8.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 8.1 .1 Unloading the machine ... . ... . ... . ................................ 383 8.1.2 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 8.1.3 Checking the wheel nut torque ...................................... 383 8.1.4 Adjusting the cab mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 8.1 .5 Connecting the hydraulic driven straw spreader . .. ... .. ... . .. ... ... .. .. .. 383 8.1.6 Installing the fire extinguisher .. .... .. ..... .. ... . . . . ... ... . ... .... ... 384 8.1.7 Installing the unloader auger spout ................................... 384 8.1.8 Lowering the straw spreader guard ................................... 385 8.1.9 Washing the machine .............. ......... . . ... . ... . ... . ... . ... . 385

9 Index .................................................................... 387

59 Series Combine 790369108

Table of contents

,.•AGCO Your Agriculture Company

59 Series Combine 790369108

.....AGCO

Table of contents

v....,,k,IM,Company

1. Safety 1.1 Introduction ............................................................. 17 1.1 .1 Safety alert symbol .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. 17 1.1.2 Safety messages ... .... ......... . . .... ...... . ... . ......... . . .... ...... 17 1.1.3 Informational messages ................................................. 17 1.1.4 Safety signs . . . . ..... .. ....... . . . ... . . . ..... .. . .. . .. .. . ..... . . . ... . . .. 17 1.1.5 A word to the operator .................................................. 18 1.1.6 This manual .......................................................... 19

1.2 Operation ............................................................... 20 1.2.1 Prepare for operation . .... ... .... .. ... . . .. ... ... . ... ... . .. .... . .. .... ... 20 1.2.2 General information .................................................... 20 1.2.3 Personal protective equipment ............................................ 21 1.2.4 Seat instructions .. .. .. .. .. .. .. .. .. .. .. . .. .. .. . . . .. .. .. . .. .. .. . . . .. .. .. 22 1.2.5 Shield and guards . . . ... . . .. . . . .... . . . . .... .. . . ... ..... . . .. . . . .... . . . . .. 22 1.2.6 Exhaust warning . . ... . .. .. . .. .. .. . .. .. . .. . .. .. . .. .. . ... . .. .. . .. .. . .. .. 23 1.2.7 Flying debris ......................................................... 23 1.2.8 Handrails ............................................................ 23 1.2.9 Agricultural chemicals . .. . .. . . . . .. . . . .. . . .. . .. . . . . . . .. . . . . .. . . .. . . . .. . .. 23 1.3 Travel on public roads .. .. . ... . .. .. . . . . . .. . .. . .. .. .. . .. .. . ... .. . .. . . . .. .. 25

1.4 Maintenance . ... .... ... .... .... ... . . .. ..... .. ..... ... ..... .. ... .. .. . . ... 27

1.5

1.4.1 General maintenance information .......................................... 27 1.4.2 Fire prevention and first aid . . . .... . . . . . .. .. . . . .. . . . . . . . . .. . . . .. . . . . . . . . .. 28 1.4.3 High pressure leaks . ... ... .. ... .. . . .... . . ... ... . ... .... ... .... ... ... ... 29 1.4.4 Engine safety .. . .... . . ....... ..... . ....... . .... . ....... .... .. ....... .. 30 1.4.5 Fuel safety ........................................................... 31 1.4.5.1 Ultra-low sulfur diesel ............................................ 32 1.4.6 Battery safety . .. .. . ... . .. ... .. . . .. . .. .. .. ... .. . .. .. .. .. .. .. . ... .. . . .. 32 1.4.7 Accumulator safety .. . ... . .. .. . . . . . .. . .. . .. .. . .. .. . .. .. .. .. .. . .. . . . .. .. 33 1.4.8 Replacement parts ................ . . ... . ... . ... . ... . ... . ... . ... . ... . ... 33 Safety and informational signs ........................................... 34 1.5.1 Danger - Crushing hazard .. ... ... ... . .... ... .. . . .... . . .. . ... .. . . .... ... .. 37 1.5.2 Danger - Crushing hazard ... .. ... ... .. .. .... .. .. .... ... . .... ... .. .. .... .. 37 1.5.3 Danger - Electrical hazard . ..... . . ... .. . . ... .. . . . . ... . . . . ... . ... ... . ... ... 37 1.5.4 Danger - Entanglement hazard ............................................ 37 1.5.5 Danger - Entanglement hazard ............................................ 38 1.5.6 Danger - Explosion hazard . ..... .... . .... .... . .... . ... . .... . ... .... . . ... .. 38 1.5.7 Danger - Shearing hazard .. . . .. . .. .. ... .. ... . .. .. .. ... .. .. .. .. .. ... .. . . .. 38 1.5.8 Warning - Burn hazard . .. . ... . .. .. .. . .. .. . .. . .. . . .. . .......... . .. .. .. . .. 38 1.5.9 Warning - Bystander alert ................................................ 39 1.5.10 Warning - Bystander alert ............................................... 39 1.5.11 Warning - Crushing hazard . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 39 1.5.12 Warning - Entanglement hazard .. . . .. . ... . . .. . ... . . .. . ... . . .. . ... . . .. . ... 39 1.5.13 Warning - Entanglement hazard .......................................... 40 1.5.14 Warning - Fall hazard .................................................. 40 1.5.15 Warning - Flying objects hazard ........... . ... . ... . ... . ... . ... . ... . ... . ... 40 1.5.16 Warning - Operators manual ... . . .. ...... .... ... .... . ... .... ..... ... ... .. 40 1.5.17 Warning - Seat belt . . ..... .... ... ... .... . .. ..... . ....... . ..... . . ..... .. 41 1.5.18 Warning - Seat belt .................................................... 41 1.5.19 Warning - Shearing hazard .............................................. 41 1.5.20 Warning - Shearing hazard .. . . . . .. . . .. . . .. . . .. . . .. . . .. . . . . .. . . .. . . .. . . .. 41 1.5.21 Slow Moving Vehicle (SMV) sign .. . ... . ... . ... . ... . . .. . . .. . . .. . . .. . . .. . . .. 42

59 Series Combine 790369108

15