Gehl RS 5-19 Telehandler Parts Manual - PDF DOWNLOAD

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®

RS5-19

Form No. 50960056 Revision A August 2013

Telescopic Handler For machines with serial number 50951 and up

Parts Manual

Equipped with TIER IV Engine

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Introduction

RS5-19 Telescopic Handler

When ordering service parts, specify the correct part number, full description, quantity required, the machine model number, and serial number. For your safety, and continued proper operation, use only genuine Manitou service parts.

The following icons shown on various pages provide important information or identify where additional information can be found.

“Right” and “left” are determined from a position sitting on the seat inside the cab and facing forward.

Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the machine without incurring the obligation to install such changes on previously delivered machines.

NOTE: This parts manual identifies both standard and optional features for this model. Depending on the features of your machine, some of the items identified in the parts lists may, or may not, be included with your machine.

Tilt Cylinder parts are on page 247.

Identifies where additional pages for component parts, seals, and kits can be found.

Refer to page 126 for the warning decal.

Interior Cab Options are on page 18.

Identifies where additional information can be found.

Alerts and directs user to investigate more information.

SERIAL NUMBER NOTE: Hydraulic bulkhead fitting.

Important information to follow

Warning or Important Information

Identifies missing, hidden parts, or adds informational comments.

Repair Kit

Seal Kit

Model

Engine

Unit Number

A1

RS519 Y E 00 00000 Year (E=13, F=14 etc.)

Month

Serial number breaks are indicated as follows: • (SN 999 and before) - indicates serial numbers up to and including 999.

• (SN 1000 - 2000) - indicates serial numbers from 1000 to 2000.

• (SN 999 and up) - indicates serial numbers including 999 and after.

NOTE: When ordering parts, be sure to identify the last five digits of the machine's serial number.

HYDRAULIC AND ELECTRICAL SCHEMATICS

Hydraulic and electrical schematics can be found in the Operator’s and Service Manuals for this machine; please refer to the information at the right for the correct manual.

50960056/AP0813

Represents a port designation on hydraulic components (e.g., valves, cylinders, etc.)

SOME ABBREVIATIONS LISTED IN THIS MANUAL ASSY Assembly AR As Required CFPD Contact Factory Parts Department EU European Union (standards) HYD Hydraulic IN Inch(es) INC/INCL Included or includes LN Lock Nut MM/mm Millimeter NA Not Applicable or Not Available NPT National Pipe Thread NSS Not Sold Separately ORB O-Ring Boss REF Reference SN Serial Number W/ With W/O Without

MANUALS Operator's Manual: P/N 50960066 Engine Parts Manual: P/N 50960075

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RS5-19 Telescopic Handler

Table of Contents

PAGE INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Filters and Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 CAB Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fuses, Relays, and Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Front and Rear Lights (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Front and Rear Window - Enclosed Cab (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiper (Option) - Front and Top Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Window (Option) - Top and Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 One-Piece Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Split-Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 A/C-Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 A/C Circuit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 A/C Compressor and Mount (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Heater Circuit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 A/C Condenser (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Pedals - Brake and Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Window Guards (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 CHASSIS Engine Compartment - Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Engine Compartment - Front, Rear, and Backwall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Engine Compartment - Electrical - Fuses and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Engine Compartment - Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Front Cover, Mirror, and Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Covers - Rear and Back-up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Battery and Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 ENGINE Fuel Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 External Components - Fan, Alternator, Starter, and Block Heater . . . . . . . . . . . . . . . . . . . .60 External Components - Oil Filter, Dipstick, and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Engine Mounts and Flex Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Air Cleaner Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Heat Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

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RS5-19 Telescopic Handler

Table of Contents

AXLE, FRONT PAGE Mounts, Wheels, Fenders and Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Front and Rear Axle - Steer Cylinders and Tie Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Front Axle - Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Front Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 AXLE, REAR Rear Axle - Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Rear Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 BOOM Outer Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Outer Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Inner Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Inner Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Dynattach® Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 BOOM HYDRAULICS Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Extend Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Tilt / Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Auxiliary Hydraulics Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 HYDRAULICS Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Hydraulic Circuit - Cooler and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Hydraulic Circuit - Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Hydraulic Drive Pump, Hydrostatic Motor, and Inching Valve . . . . . . . . . . . . . . . . . . . . . . .110 Control and Isolation Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Steer Motor and Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Hydraulic Drive Pump Test Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 HYDRAULIC COMPONENTS Hydraulic Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Hydraulic Drive Motor—(Hydrostatic Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Slave Cylinder Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

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Table of Contents

RS5-19 Telescopic Handler

PAGE Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 HYDRAULIC CYLINDERS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Fork-Shift 48" Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Side-Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 ATTACHMENTS Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Rotating Carriage (Series II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Side-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Fork-Shift 48" Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 DECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 INDEX Numerical Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 REFERENCE O-Ring Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 Adapter (Fittings) Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 SAE Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

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Filters and Belts

RS5-19 Telescopic Handler

All

2 7

6 1

Engine Oil

3

Fuel

4 8

5

A/C Compressor/Alternator/Fan

Hydraulic Oil Fuel/Water Separator

9

10

11

Cab Air Air - Primary

50960056/AP0813

Air - Secondary

4

(when equipped with heater or A/C)

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RS5-19 Telescopic Handler

Filters and Belts All

Item No.

Part No.

01 02

195568 50351686

03 04 05 06

50250362 50352550 203823 50352551

Description

Qty. Req.

Item No.

FILTER, ENGINE OIL . . . . . . . . . . . 1 FUEL/WATER SEPARATOR ASY.. . 1 (includes all items shown in box) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 FILTER, FUEL/WATER SEP. . . . . . . 1 DRAIN PLUG w O-RING. . . . . . . . . 1 FILTER, FUEL (on firewall) . . . . . . . 1

Part No.

07 08 09 10 11

210861 210789 074830 104047 104046 211146

Description

Qty. Req.

V-BELT FAN/ALTERNATOR . . . . . . . . . . . . . 1 A/C COMPRESSOR (option) . . . . . 1 FILTER, HYDRAULIC OIL. . . . . . . . 1 FILTER, AIR (primary) . . . . . . . . . . . 1 FILTER, AIR (secondary). . . . . . . . . 1 FILTER, CAB AIR (option) . . . . . . . . 1

NOTE: Additional engine related components are shown in the engine parts manual 50960075.

Analysis Kits* 272806 . . . . . . . . HYDRAULIC OIL ANALYSIS KITS (10) 272809 . . . . . . . . . . . . ENGINE OIL ANALYSIS KITS (10) 272811 . . . . . . . . . . . . . . BASIC FUEL ANALYSIS KIT (1) 272812 . . . . . . . . . . . . . COOLANT ANALYSIS KITS (10) 272813 . . . . . . . . FIELD TEST COOLANT STRIP KIT (1) 272814 . . . . . . . . . . . . . . . . . . . . OIL VACUUM PUMP (1) 272815 . . . . . . . . . . . . . . COOLANT VACUUM PUMP (1) 272816 . . . . . 1/4” PLASTIC TUBING (100 FOOT ROLL) * For the analysis of various fluids and fuel used in this machine; contact your Gehl Dealer for more information.

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Cab

RS5-19 Telescopic Handler

Cab 37

38 3, 4

39

5

2

40

Level Indicator

Strobe Light (Option)

1

9

11 29 36

12

10 16

26 28

30

11

15

32

13 33 17

14

13 31

35 26 34

30 29 28 32

18 13

Load Charts are on page 153

24 25

13

19

20

21

23 22

Left Mirror

13

Arm Rest

26

(Option)

27

(Option)

Fuses and relays are on page 10.

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Load Charts and Fuse Box Access

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RS5-19 Telescopic Handler

Cab Cab

Item No. 01 02 03 04 05 09 10 11 12 13 14a 15 16b 17b 18b 19c 20 21 22 23 24 25 26 27 28 29 30 31

Part No. 103561 103022 103021 103675 L500057 L500055 L69297 104134 L52025 654004 L50417 L50202 50380306 104688 L63813 102727 102728 219274 L50202 L50051 L69756 L70015 L69755 650704 L63887 L69402 L50051 104419 104892 L99157 L500022 L500020 L500021 L50139

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Description

Qty. Req.

CAB (without glass) . . . . . . . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT HAND . . . . . . . . . . 1 SCREEN, RH (not shown) . . . . . . . 1 CLIP, WINDOW . . . . . . . . . . . . . . . . 2 SCREW, FLANGE . . . . . . . . . . . . . . 4 PLATE, INCLMT MOUNT . . . . . . . . 1 INDICATOR, FRAME LEVEL . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . AR 5/16” FLAT WASHER . . . . . . . . . . AR #8-32X1” SCREW . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR PANEL, DASH . . . . . . . . . . . . . . . . 1 5/8” PLASTIC PLUG . . . . . . . . . . . . 1 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 MIRROR ASSEMBLY (left hand). . . 1 1/4”-20X5/8” BUTT. HD BOLT . . . AR 1/4”-20 WHIZ LOCK NUT. . . . . . . AR ARM REST PAD . . . . . . . . . . . . . . . 1 ARM REST BRACKET . . . . . . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 3/8”-16x1” CARRIAGE BOLT . . . . . 1 U-BOLT . . . . . . . . . . . . . . . . . . . . . . 2 LOAD CHART SHEET . . . . . . . . . AR 1/4” FLANGE NUT . . . . . . . . . . . . AR FUSE PANEL/JOYSTICK COVER . 1 CAM LOCK . . . . . . . . . . . . . . . . . . . 1 KEY ONLY (CH751) . . . . . . . . . . . . 1 WASHER, FLAT (BLACK) . . . . . . AR BUSHING, NYLON . . . . . . . . . . . . AR GROMMET, 1/2”IDX1/4” GRV. . . . AR 1/4” LOCK WASHER . . . . . . . . . . AR

Item No.

Part No.

Description

Qty. Req.

32 33 34 35 36 37d 38d 39d 40d

L52024 103023 104846 103024 102880 104952 L63876 650936 653002

1/4”-20X1” BUTTON HD BOLT . . AR GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 BULB SEAL, REAR GLASS . . . . . . 1 MOUNT, REAR GLASS UPPER . . . 2 STROBE LIGHT, AMBER . . . . . . . . 1 GROMMET 0.28 x 0.156GW 0.38. . 1 RHMS SLT #8-32 x 1/2" CZY . . . . . 3 HN MS #8-32 CZY . . . . . . . . . . . . . 3

---

L54002 105085

-- ITEMS NOT SHOWN-(Miscellaneous) TREAD STRIP, 6” WIDE (1 FT.) . . AR TRIM/EDGE 5” (front of cab). . . . . . 1

-----

104950 104951 L71083 L20729

---

(Door hinge plugs - when door is not used) L70069 HOLE PLUG, 1/2” . . . . . . . . . . . . . . 6 L71305 HOLE PLUG, 3/8” . . . . . . . . . . . . . . 6

(Strobe Light - Option)

7

WIRE HARNESS, STROBE UPPER . 1 WIRE HARNESS, STROBE DASH. 1 SWITCH, STROBE LIGHT . . . . . . . 1 CABLE CLIP, ADHESIVE BACK . . . 1

a

Refer to the page 8 for information regarding switches and gauges.

b

Used when not equipped with a heater

c

Optional left-hand mirror

d

Optional strobe light

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Instrument Panel and Switches

1

2

7

5

8 9

15

16

3

4

5

10

12

5

11

13

6

5 14

17

Ignition and push button switches are located below dash panel

IGNITION

50960056/AP0813

START

HORN

8

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Instrument Panel and Switches

Item No.

Part No.

01

50380306

02 03 05 04 06 07 08 09 10

210927 L71075 L71088 104203 L71074 50380243 50380314 L71082 L71076

11

L71084

PRINTED IN U.S.A.

Description

Qty. Req.

PANEL, DASH . . . . . . . . . . . . . . . . 1 (panel only; no switches or displays) DISPLAY, CAN & INSTRUMENTS . 1 SWITCH, STEER MODE. . . . . . . . . 1 HOLE PLUG, SWITCH . . . . . . . . . AR SWITCH, TWO SPEED. . . . . . . . . . 1 SWITCH, PARK BRAKE . . . . . . . . . 1 INDICATOR, DPF STATUS . . . . . . . 1 SWITCH, DPF CONTROL. . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 (front window) SWITCH, TURN SIGNALS . . . . . . . 1

Item No.

Part No.

12

L71076

13 14 15

L71077 L71083 089069 089070 L41848 L41848

16 17

Description

Qty. Req.

SWITCH, WIPER/WASHER . . . . . . 1 (top window) SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, STROBE . . . . . . . . . . . . . 1 SWITCH, IGNITION w/KEY. . . . . . . 1 KEY ONLY (2 keys) . . . . . . . . . . . . 1 SWITCH, PUSH-BUTTON (starter) . 1 SWITCH, PUSH-BUTTON (horn) . . 1

NOTE: Switches shown in the Illustration or listed on this page are for reference purposes only—your machine may be configured differently than shown here.

9

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Fuses, Relays, and Wire Harnesses

R3

R4 Additional fuses and relays are on the engine firewall—see page 48.

2

R1

F1

F2

F3

F4 R2

R5

F5

F6

3

1

1 4 6

5

6

Fuse and relay boxes are located under the load charts

50960056/AP0813

10

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Fuses, Relays, and Wire Harnesses

Item No.

Part No.

Description

Qty. Req.

Item No.

-- FUSES AND RELAYS-FUSE, 15A (Battery Circuit) . . . . . . 1 (Ignition switch, horn, brake light, and park light) FUSE, 20A (Ignition Circuit) . . . . . . 1 (Transmission, park brake, steer select, and injector) FUSE, 15A (Ignition Circuit) . . . . . . 1 (Lights, Inching Valve) FUSE, 25A (Ignition Circuit) . . . . . . 1 (Heater, Gauges) FUSE, 25A (Ignition Circuit) . . . . . . 1 (Top Wiper) FUSE, 25A (Ignition Circuit) . . . . . . 1 (Front Wiper) CHANGE-OVER RELAY, 20A . . . . . 1 (Ignition) CHANGE-OVER RELAY, 20A . . . . . 1 (Park Brake) RELAY, 20A (Lights) . . . . . . . . . . . . 1 RELAY, 20A (Top Wiper) . . . . . . . . . 1 RELAY, 20A (Front Wiper). . . . . . . . 1

F1

103099

F2

104769

F3

103099

F4

103221

F5

103221

F6

103221

R1

L70075

R2

L70075

R3 R4 R5

103100 103100 103100

-----------

-- WIRE HARNESSES-(not shown) 104743 WIRE HARNESS, BOOM LIGHTS . 1 50380582 WIRE HARNESS, CANOPY . . . . . . 1 50380580 WIRE HARNESS, ENGINE . . . . . . . 1 103980 WIRE HARNESS, FNR SHIFTER. . 1 50380581 WIRE HARNESS, FRAME . . . . . . . 1 103180 WIRE HARNESS, FRONT WIPER . 1 104742 WIRE HARNESS, LIGHTING . . . . . 1 104950 WIRE HARNESS, STROBE . . . . . . 1 103179 WIRE HARNESS, TOP WIPER. . . . 1 102925 WIRE HARNESS, WASHER . . . . . . 1

Part No.

Description

Qty. Req.

01a 02a 03a 04a 05a 06a 07 08 09b

50380753 50380751 272648 NSS NSS NSS 106001 L63894 104725

10c

103101

11c

L500748

12

L500747

a

The fuse box, relay box, covers, latches, fuses, and relays (items 1-6) are included with the canopy wire harness PN 50380582; items 4-6 are not sold separately.

b

Diode pack is included with frame wire harness PN 50380581.

c

Diode pack PN 103101 and PN L500748 are included with the optional light package wire harness PN 104742.

LATCH, FUSE AND RELAY BOX . . 4 COVER, FUSE BOX . . . . . . . . . . . . 1 COVER, RELAY BOX . . . . . . . . . . . 1 FUSE BLOCK (wo/fuses or relays) . 1 RELAY BLOCK (wo/relays) . . . . . . . 1 MOUNT, FUSE/RELAY BLOCK . . . 2 CAN/TERMINATE RECEPTACLE. . 1 TURN SIGNAL FLASHER . . . . . . . . 1 DIODE PACK. . . . . . . . . . . . . . . . . . 1 (Drive train controls — located under the front chassis cover, part of the frame harness) DIODE PACK. . . . . . . . . . . . . . . . . . 1 (Brake Light/Turn Signal Circuit— located under the dash near the switches, part of the light harness) DIODE PACK. . . . . . . . . . . . . . . . . . 1 (Brake Light/Turn Signal Circuit— located under the dash near the switches, part of the light harness) CLEAR COVER, DIODE PACK . . AR

12 7

8

9

10

11

Turn Signal Flasher CAN-Terminate

(Located behind the front dash and switch panel.)

(located next to the electrical components mount)

104725

103101

L500748

Diode Packs

PRINTED IN U.S.A.

11

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Front and Rear Lights Option

1 Boom Work Lights are on page 88..

2

3 4

FRONT OF CAB

6

5 7

7

8

9

10

REAR OF CHASSIS

50960056/AP0813

12

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Front and Rear Lights Option

Item No. 01 02 03 04 05a 06a 07a 08a 09a

Part No. L70039 L50151 090666 101712 104741 104719 104410 104411 654026

PRINTED IN U.S.A.

Description

Qty. Req.

HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 WHIZ LOCK NUT . . . . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . AR TAIL LIGHT, LH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, RH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, MOUNT . . . . . . . . . . . . 2 TAIL LIGHT, RETAINER . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 4

Item No.

Part No.

10a

651681

--

104742

---

13

Description

Qty. Req.

M8-1.25X100 C8.8 BOLT . . . . . . . . 4

-- ITEMS NOT SHOWN -HARNESS, LIGHT PACKAGE . . . . 1 (Dash to rear lights: includes two diode packs—refer to previous page for diode information.)

L70241 WIRE HARNESS, HEAD LIGHT . . . 2 103192 GROMMET 13/16”. . . . . . . . . . . . . . 1

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Front and Rear Window - Enclosed Cab Option 3 Rear Window Hinge

1

2

Front Window Hinge

7

1

5

5

6

4

8

1

2 4

6

3

12

9

11

10

17 18 14

16

17

14

16

15 16

19

20

50960056/AP0813

14

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab

Front and Rear Window - Enclosed Cab Option Item No. 01 02 03 04 05 06 07 08 09 10 11 12 14

Part No. L500038 651639 651640 L500042 L500021 651641 L500111 L500024 103023 103024 103020 103019 L500025

PRINTED IN U.S.A.

Description

Qty. Req.

5/16”-18 ACORN NUT . . . . . . . . . AR 5/16”-18X1” BUTTON HD BOLT . . . 4 5/16”-18X3/4” BUTTON HD BOLT . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 PIN, QUICK DETACH. . . . . . . . . . AR

15

Item No.

Part No.

Description

Qty. Req.

15a 16 17 18 19a 20a

104846 L500019 L500028 L500027 103029 102722

MOUNT, REAR-WINDOW STAY . . . 1 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 2 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, WIND. HOLD OPEN (RH). 1 MOUNT, WIND. HOLD OPEN (LH). 1

a ----

Use the parts 650863 654002 L50202

listed below to fasten mount to frame: 1/4” FLAT WASHER . . . . . . . . . . AR 1/4” LOCK WASHER. . . . . . . . . . AR 1/4”-20X5/8” BUTTON HD BOLT. AR

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Wiper Option - Front and Top Window

Washer Bottle w/Pumps (Located under front chassis cover)

1

2

26 27

24 28

3

4

25

6 5

13

23 Washer Bottle also shown on page 51.

22

21

20 19

14

18

15

16

50960056/AP0813

17

16

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Wiper Option - Front and Top Window

Item No.

Part No.

Description

Qty. Req.

Item No.

NOTE: Quantities listed are for one wiper group (e.g., front window, top window) 01 02 03 04 05 06 13 14 15 16 17 18 19

50380577 50380576 50380682 50380579 50380583 L500706 L500700 L500696 L500718 L500001 139170 L500004 L500709 L500697

PRINTED IN U.S.A.

WIPER BLADE, 16". . . . . . . . . . . . . 1 WIPER ARM, PANTOGRAPH . . . . . 1 Front and Rear Window Top Window PLATE, PANTO ARM MOUNT . . . . 1 PIN, PANTO ARM MOUNT . . . . . . . 1 M5, ACORN NUT . . . . . . . . . . . . . . 1 M8, ACORN NUT . . . . . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18, NUT . . . . . . . . . . . . . . . . . . . . 1

17

Part No.

Description

Qty. Req.

20 21 22 23 24 25 26 27 28

L500701 L500708 L500695 L500099 101495 104865 808498 813610 51202273

GASKET, PANTO ADAPTER . . . . . 1 TOWER SEAL, TRICO WIPER . . . . 1 WIPER MOTOR, TRICO . . . . . . . . . 1 ADAPTER/WET ARM . . . . . . . . . . . 1 BOTTLE, DUAL -PUMP WASHER . 1 MOUNT, WASHER BOTTLE . . . . . . 1 CS 5/16 x 3/4" . . . . . . . . . . . . . . . . . 4 FW 5/16 AWZY . . . . . . . . . . . . . . . . 4 HN FL SLOC 5/16 CZY . . . . . . . . . . 4

---

-- ITEMS NOT SHOWN -(Windshield Wiper Harness) 103179 HARNESS, TOP WIPER . . . . . . . . . 1 103180 HARNESS, FRONT WIPER . . . . . . 1

---

102925 103013

(Windshield Washer System) HARNESS, WASHER BOTTLE . . . 1 TUBING, WASHER (15-1/2’) . . . . . . 1

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Window Option - Top and Left

1

4 2

5 6

3

7

3

10

10

8

9

50960056/AP0813

18

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Window Option - Top and Left

Item No.

Part No.

01a 02 03 04 05 06 07

103027 L500038 102711 L500021 L500042 651641 651639

PRINTED IN U.S.A.

Description

Qty. Req.

GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . AR WINDOW MOUNT. . . . . . . . . . . . . . 2 GROMMET, 1/2”IDX1/4”GROOVE . 4 BUSHING, STEEL . . . . . . . . . . . . . . 4 5/16” FLAT WASHER (BLACK) . . . . 4 5/16”-18X1” BUTTON HD BOLT . . . 4

19

Item No.

Part No.

Description

08 09 10

103025 103026 102712

a

Use P/N L500607 Adhesive Kit to attach top glass to cab.

Qty. Req.

GLASS, LEFT REAR. . . . . . . . . . . . 1 BULB SEAL, LEFT GLASS . . . . . . . 1 WINDOW MOUNT. . . . . . . . . . . . . . 2

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

One-Piece Door Option 28

Top and Bottom Hinge 27

31

29

30

9

26 23

Cab Pillar (Interior)

1 2 9 3 11 8 9 8

7

12

7 6

5

31 9 14

22

10

21

9

32 20

29 30 9

4 8

50960056/AP0813

20

7

6

5

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab One-Piece Door Option

Item No.

Part No.

00

104920

01 02 03 04 05 06 07 08 09 10 11 12 14 20

102874 102705 102680 102681 651638 651641 L500042 L500021 L500038 651643 650730 102901 067847 102948 101792

PRINTED IN U.S.A.

Description

Qty. Req.

Item No. 21

CAB DOOR, ONE-PIECE . . . . . . . . 1 (includes items 1-10, 12, and 29-31 ) WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-3/4” BUTTON HD BOLT 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACORN NUT (BLACK). . AR 5/16”-18X2” BUTTON HD BOLT . . . 3 3/8”x5” BOLT . . . . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1

22

23 26 27 28 29 30 31 32

21

Part No. 102886 651635 L50202 651636 L500022 L520003 L70069 101436 654028 654046 L50979 104866 651643 104081 104082 654004 210-19470 L50878 101746

Description

Qty. Req.

LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTON HD BOLT . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1 DOOR RESTRAINT STRAP . . . . . . 2 5/16”X2” BUTTON HD BOLT. . . . . . 4 TUBE, STAND-OFF. . . . . . . . . . . . . 6 HINGE, BOLT-ON . . . . . . . . . . . . . . 3 5/16” FLAT WASHER . . . . . . . . . . AR LN FL SERR 5/16 CZY . . . . . . . . AR 5/16”X3” STUD . . . . . . . . . . . . . . . AR COVER (included with #21) . . . . . . 1

50960056/AP0813

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Cab

RS5-19 Telescopic Handler

Split-Door Option 8 6

5

3

7

4

9

13

10

3 11

15

14

12

14 9

1

17

3

16

41

14

40 3 9

39 38 37

35 33

32

30

29

28

23

18

27 24

3 2

14

13

36

34

31

17

8

26

25

23

22

3 14 21

9 17

20

50960056/AP0813

14

19

22

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab Split-Door Option

Item No.

Part No.

01

211160

02

211159

03 04 05 06 07 08 09

L500038 L500017 211107 211158 211135 650730 L500021 L500042 650449 101719 L500036 102901 651638 067847 650991 651641 651639 102681 211156 211103 L50878

10 11 12 13 14 15 16 17 18 19 20 21 22

Description

Qty. Req.

Item No. 23 24 25 26

DOOR, TOP. . . . . . . . . . . . . . . . . . . 1 (includes items 3-7, 9-14, 16-17, 39-41) DOOR, BOTTOM. . . . . . . . . . . . . . . 1 (includes items 13, 16-27, 31-38) 5/16”-18 ACORN NUT (BLACK). . AR 1/4” ACORN NUT (BLACK) . . . . . . . 1 FRAME, UPPER DOOR . . . . . . . . . 1 BULB SEAL, UPPER DOOR. . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 CS 3/8” x 5” C5ZY . . . . . . . . . . . . . . 2 GROMMET, .50X0.25X0.81 . . . . . AR BUSHING, STEEL (not shown) . . AR CS 1/4” x 2-1/2” C5ZY. . . . . . . . . . . 1 GLASS MOUNT . . . . . . . . . . . . . . . 1 DOOR HOLDER (set) . . . . . . . . . . . 1 DOOR HINGE . . . . . . . . . . . . . . . . . 3 BHSC 5/16” x 1-3/4” C RIE . . . . . . . 6 HLN 3/8” CZY . . . . . . . . . . . . . . . . . 3 CS 3/8” x 7” C5ZY . . . . . . . . . . . . . . 1 FW 5/16 RIE . . . . . . . . . . . . . . . . . AR BHSCS 5/16” x 1-3/4” C RIE. . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 BULB SEAL, LOWER DOOR . . . . . 1 FRAME, LOWER DOOR . . . . . . . . . 1 STUD 5/16” x 3” GR5 . . . . . . . . . . . 1

Part No.

27 28 29 30 31 32 33 34

210-19470 104866 654004 102948 101792 651636 101436 654046 L50979 651635 071401 101746 102886

35 36 37 38 39 40 41 42 43 44 45

651625 651606 651148 101710 651464 656047 101756 L50878 651643 104081 104082

Description

Qty. Req.

FLANGE LOCK NUT 5/16” . . . . . . . 2 DOOR RETAINER . . . . . . . . . . . . . . 1 FW 5/16” AWZY. . . . . . . . . . . . . . . . 1 HANDLE, EXTERIOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . . 1 SHCS M6-1x12 C8.8 ZY DIN912 . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 FW 7/16” AWZY. . . . . . . . . . . . . . . . 1 HN 7/16” FLEXLOCK GR5 . . . . . . . 1 FHSCS 1/4”x1-1/4” CZY . . . . . . . . . 2 HLN INST 1/4 CZY . . . . . . . . . . . . . 2 COVER (included with #34) . . . . . . 1 LATCH RELEASE, INTERIOR . . . . 1 (includes cover: item #33) BHSCS 3/8”x1-1/4” CZY . . . . . . . . . 1 HN M12-1.00 F8ZY DIN934 . . . . . . 1 FN 1/2 ANZY . . . . . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 FHSCS M6-1x25 C8.8 DIN7991 . . . 2 HN M6-1.00 C8 DIN934 . . . . . . . . . 1 LATCH, ROTARY (RIGHT) . . . . . . . 1 5/16”X3” STUD . . . . . . . . . . . . . . . AR 5/16”X2” BUTTON HD BOLT. . . . . . 5 TUBE, STAND-OFF. . . . . . . . . . . . . 6 HINGE, BOLT-ON . . . . . . . . . . . . . . 3

Bottom Hinge (Only)

45 44

22

25

23

3

43 24

Cab Pillar (Interior)

(See inset on facing page)

PRINTED IN U.S.A.

23

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Heater Option

1

2

6

3

4

5

2

7 13

12 14 11 10 8 9

18

17

15

16

12

50960056/AP0813

24

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab Heater Option

Item No.

Part No.

01

102907

02 03 04 05

L63545 102944 102945 187841

06 07

136304 136305

08

L500163

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5-11; 13-18) GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 (does not include knob) KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 SWITCH, VARIABLE SPEED . . . . . 1 (includes knob) VALVE, WATER . . . . . . . . . . . . . . . . 1

25

Part No.

09 10 11

NSS 50380847 103033

12 13 14 15 16 17 18

L50202 136310 NSS NSS 137503 NSS NSS

Description

Qty. Req.

HOSE, 5/8" - FORMED . . . . . . . . . . 1 HEATER CORE . . . . . . . . . . . . . . . . 1 BLOWER MOTOR. . . . . . . . . . . . . . 1 (does not include fan/cage) 1/4”-20X5/8” BUTTN HD BOLT . . . 10 RESISTOR BLOCK . . . . . . . . . . . . . 1 GROMMET 5/8" OD X 3/8" ID. . . . . 2 HOUSING . . . . . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 HOSE, 5/8" - FORMED . . . . . . . . . . 1 GROMMET 1-3/8" OD X 1" ID . . . . 2

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

A/C - Heater Option

12

13

15

11

14 9

8 10

16

7 17

5

6

18 4

3

16

2

1

50960056/AP0813

26

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab A/C - Heater Option

Item No.

Part No.

01

210796

02 03 04 05 06 07 08

211147 211145 211146 211149 137503 211148 138623 242145

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

HVAC ASSEMBLY . . . . . . . . . . . . . . 1 (includes items 2-9) FAN (only) . . . . . . . . . . . . . . . . . . . . 1 FILTER COVER. . . . . . . . . . . . . . . . 1 FILTER, CAB AIR . . . . . . . . . . . . . . 1 EVAPORATOR/HEATER COIL . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 EXPANSION VALVE . . . . . . . . . . . . 1 COLD CONTROL SWITCH . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1

09 10 11 12 13 14 15 16 17 18

27

Part No. 242875 420-36290 189049 136305 139279 189033 L63545 L50202 211023 201179

Description

Qty. Req.

RECTIFIER PACK . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 DECAL, A/C HEATER CONTROL. . 1 SWITCH, VARIABLE SPEED . . . . . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 2 MODULE, A/C CONTROL. . . . . . . . 1 GRILL, VENT. . . . . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTTON HD BOLT . 10 PANEL, HVAC CONTROL. . . . . . . . 1 HOSE, OVERFLOW . . . . . . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

A/C Circuit Option

1 3 2 Condenser (located inside the housing on the top-rear of the cab)

4

5

Evaporator / Heater Coil (located inside the cab)

10

A/C Compressor also shown on page 30.

3

4 17

5

11 9 7

11

6 7

3

15 14

10

3 2

16 A/C Compressor

8

(attached to chassis under radiator)

13

HVAC unit is on page 26.

12 A/C Dryer (located on the frame under the front access cover)

50960056/AP0813

28

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab A/C Circuit Option

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14

Part No. L500595 210795 138777 210790 138778 211149 138779 138649 138714 210793 210791 090666 210821 138651

PRINTED IN U.S.A.

Description

Qty. Req.

CONDENSER . . . . . . . . . . . . . . . . . 1 HOSE, #6 CONDENSER/DRYER. . 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR HOSE, #8 COND./COMPRESSOR. 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR EVAPORATOR/HEATER COIL . . . . 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR A/C DRYER (does not include #9) . 1 SWITCH, BINARY . . . . . . . . . . . . . . 1 HOSE, #6 DRYER/EVAPORATOR. 1 HOSE, #10 COMP./EVAPORATOR. 1 HN FL SLOC 3/8” CZY . . . . . . . . . . 2 BRACKET, DRYER MOUNT . . . . . . 1 CLAMP, DRYER . . . . . . . . . . . . . . . 1

29

Item No.

Part No.

15 16 17

650450 650491 241310

--

210829

--

210830

Description

Qty. Req.

CS 3/8” x 5/8” C5ZY . . . . . . . . . . . . 1 CDS 3/8” x 1” C5ZY . . . . . . . . . . . . 1 A/C COMPRESSOR . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN -WIRE HARNESS, A/C COND. . . . . 1 (Connects to A/C condenser, routes through A/C hose guard—back of cab, connects to A/C evaporator wire harness,A/C compressor, and the fuse box.)

WIRE HARNESS, A/C EVAP. . . . . . 1 (Connects to A/C evaporator—in cab, the A/C-heater solenoid, the A/C condenser wire harness, and the fuse box.)

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

A/C Compressor and Mount Option

1 5

2 3

4

6

7

8 9

17

10

18 16 11

12 15

1

19

13 14 25

20

14

24 19

23 A/C Compressor and Mount

21

(located under radiator)

22

50960056/AP0813

30

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab A/C Compressor and Mount Option

Item No.

Part No.

01

241310

02 03 04 05 06 07 08 09 10 11 12

139288 NSS 140780 241303 138781 241008 656133 651395 210789 210768 070856

PRINTED IN U.S.A.

Description

Qty. Req.

A/C COMPRESSOR . . . . . . . . . . . . 1 (includes items 2-6) CLUTCH, A/C COMPRESSOR . . . . 1 COMPRESSOR BODY . . . . . . . . . . 1 O-RING SET, MANIFOLD . . . . . . . . 1 A/C COMPRESSOR MANIFOLD . . 1 HW HMS M10 x 20 . . . . . . . . . . . . . 1 PULLEY, A/C CRANK . . . . . . . . . . . 1 FW M10 ZY DIN125 . . . . . . . . . . . . 3 CS M10-1.5x30 C10.9 ZY DIN931 . 3 BELT, A/C COMPRESSOR . . . . . . . 1 A/C COMPRESSOR MOUNT . . . . . 1 HN LF SLOC 3/8” CZ . . . . . . . . . . . 2

31

Item No.

Part No.

13 14 15 16 17 18 19 20 21 22 23 24 25

651780 210788 271028 210787 210785 210784 210772 210771 654006 650579 210774 656180 650730

Description

Qty. Req.

LN INST M8-1.25 C8 ZY DIN985 . . 2 PLATE, CLAMP 3/8”-16. . . . . . . . . . 2 CS 3/8” x 2-1/2” F5ZY SP . . . . . . . . 1 WASHER SPHERICAL 3/8” . . . . . . 1 YOKE, CLEVIS 3/8”-24 UNF. . . . . . 1 PLATE, TORSION WRENCH . . . . . 1 CLAMP, TORSION MOUNT . . . . . . 2 MOUNT, SUSPENSION . . . . . . . . . 1 FW 3/8” AWZY. . . . . . . . . . . . . . . . . 4 CS 3/8” x 1-3/4” C5ZY. . . . . . . . . . . 4 PLATE, COMPRESSOR BASE. . . . 1 CS M8-1.25x130 C8.8 ZY DIN931 . 2 CS 3/8” x 5” C5ZY . . . . . . . . . . . . . . 2

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Heater Circuit — (A/C or Heater Only) Option NOTE: The heater circuit shown here is the same for both the A/C and Heater Only options.

2

HVAC unit is on pages 24 and 26.

1

Evaporator / Heater Coil (located inside the cab)

3

1

Mounts inside the engine compartment to the firewall—between the engine and firewall.

6

5

1

1 1

4 4 9

3 8

10

1 Engine section begins on page 58.

50960056/AP0813

ENGINE

7

32

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab

Heater Circuit (A/C or Heater Only) Option Item No. 01 02 03 04 05a 06

Part No. 095955 241524 211034 186193 186703 210832

PRINTED IN U.S.A.

Description

Qty. Req.

CLAMP, HOSE #10 . . . . . . . . . . . . . 6 HEATER HOSE, 5/8” x 64-1/2" . . . . 1 HEATER HOSE, 5/8” X 100" . . . . . . 1 ST 1/2MPT x 5/8” HOSE . . . . . . . . . 2 HEATER-A/C SOLENOID . . . . . . . . 1 VALVE BRACKET . . . . . . . . . . . . . . 1

33

Item No.

Part No.

Description

07 08 09 10

104052 104059 L68592 138458

a

Solenoid valve attaches to the A/C evaporator wire harness (P/N 210830).

Qty. Req.

ST-L HB10-MBSPT06 . . . . . . . . . . . 1 ST FP06-MBSPT06 . . . . . . . . . . . . . 1 SHUT-OFF, MANUAL . . . . . . . . . . . 1 HEATER HOSE, 5/8” x 32" . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

A/C Condenser Option Condenser Assembly

1

(located on the top-rear of the cab)

2 3

5

3

4

6

7

11 8

12

13

14 3

9

10 3 15 A/C Hose Cover (located on the right rear corner of the cab)

50960056/AP0813

34

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab A/C Condenser Option

Item No.

Part No.

01

211052

02 03 04 05 06 07 08 09 10 11

211039 089888 L50051 L500596 211035 L500595 211045 420-35602 L500594 651640

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

CONDENSER ASSEMBLY . . . . . . . 1 (includes items 1-10) COVER, CONDENSER HOUSING . 1 BHSCS 1/4” x 1/2” . . . . . . . . . . . . 17 FLANGE LN 1/4”-20 . . . . . . . . . . . . 2 SELF-TAP SCREW 3/16” x 5/8” . . . 6 MOUNT, CONDENSER COIL . . . . . 1 CONDENSER COIL . . . . . . . . . . . . 1 CONDENSER HOUSING . . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1 CONDENSER FAN ASSEMBLY . . . 2 BHSCS 5/16” x 3/4” . . . . . . . . . . . . 4

35

Part No.

Description

12 13 14 15

210765 070648 50380634 650315

--

210829

Qty. Req.

FW 5/16” ZY SEALING . . . . . . . . . . 4 LN LG FL SERR 5/16 CZ . . . . . . . . 4 COVER, A/C HOSES . . . . . . . . . . . 1 SELF-TAP SCREW 1/4” x 1/2” . . . . 3

-- ITEMS NOT SHOWN -WIRE HARNESS, A/C COND. . . . . 1 (Connects to A/C condenser, routes through A/C hose guard [back of cab], connects to A/C evaporator wire harness, A/C compressor, and the fuse box.)

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Steering Column and Shifter Group

1

3

2

5 7 4

6

9 8

Steer motor parts are on page 124.

10

Transmission Shift Module (Located next to fuse box— under the load charts.)

50960056/AP0813

T

LS

P

STEER MOTOR PORTS L

R

Steer Hoses shown on page 114..

36

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab Steering Column and Shifter Group

Item No. 01 02 03 04 05 06 07

Part No. 103359 L41261 L69595 L50101 102783 L68280 L99425 105236

PRINTED IN U.S.A.

Description

Qty. Req.

CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R SHIFTER (includes #7). . . . . 1 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, SHIFTER(included w/ #6) . 1

37

Item No.

Part No.

Description

Qty. Req.

08 09 10

651625 103579 101877

3/8”-16X1-1/4” BUTTON HD BOLT . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1

--

103980

-- ITEMS NOT SHOWN -WIRE HARNESS, FNR SHIFTER. . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Seat

1

2

4 3

7

5

2

8

3

9

4

3 5

6

2

10

4 5 5

11

3

3 8

4 4

9

2

5

3

6

12 13

Suspension Seat (option)

50960056/AP0813

38

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab Seat

Item No. 01 02 03 04 05 06 07a 08 09 10b 11

Part No. 210170 103985 650630 L50196 L50517 L70212 103984 654004 210-19470 100071 650487

Description

Qty. Req.

Item No.

Part No.

Description

Qty. Req.

SEAT, OPERATOR’S (wo/armrest) . 1 SEAT BELT (includes tethers) . . . . . 1 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR

12cd

L68496

13

103195

BELLOWS, SUSPENSION SEAT . . 1 (includes seat belt / tether bracket) PEDESTAL / BOLT-ON SEAT . . . . . 1

26c 27c 28c

210403 210405 210404

BELLOWS, SEAT (boot only) . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 SHOCK, SUSP. SEAT . . . . . . . . . . . 1

a

Use this bracket for standard and suspension seats.

Discard the bracket that is included with the suspension.

b

Not used with suspension seat

c

Used for suspension seat option only

d

Discard tether bracket and use item #7 on all applications.

Suspension Seat (option)

28

26

PRINTED IN U.S.A.

27

39

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Pedals - Brake and Accelerator Attaches to the frame—under cab mount.

1 16

17

15

14 2 3

30

27

31 33

51

18 32

A

29 12 25

19

27 12

20 40

42

28 See “A” below for linkages connecting here.

13

41

43

13

44

18

46

23

45 4

22 48

47

24 21

35

Brake Valve parts are on page 127.

A

37

6

7

5 49

34

26

38 39 8 27

36 52 9 50 8

10 27

The inching valve attaches to the frame.

50960056/AP0813

11

40

Inching valve also shown on page 110; item #17.

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Cab Pedals - Brake and Accelerator

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29

Part No. 210646 654026 650490 L63363 210001 653018 L580005 650810 651517 103838 50380513 103835 L580009 104028 L63719 650725 L69789 651798 650863 067847 L69615 210645 650491 210640 L44859 L69488 50380519 103834

Description

Qty. Req.

Item No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

BRAKE/THROTTLE FRAME. . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR VALVE, MASTER CYL. BRAKE . . . 1 BRAKE LINKAGE WELDMENT . . . 1 1/2” NUT . . . . . . . . . . . . . . . . . . . . . 1 YOKE, CLEVIS 1/2”. . . . . . . . . . . . . 1 FW 5/16 ANZY. . . . . . . . . . . . . . . . . 2 SHCS M8-1.25x30 C8.8 . . . . . . . . . 2 INCHING VALVE . . . . . . . . . . . . . . . 1 SPRING, GASS . . . . . . . . . . . . . . . . 1 NYLON SPACER . . . . . . . . . . . . . AR BALL JOINT 10-32 x 1/4” . . . . . . . . 2 CUSHION BLOCK, BRAKE . . . . . AR PLATE . . . . . . . . . . . . . . . . . . . . . . . 2 5/16”X2-1/4” BOLT . . . . . . . . . . . . AR PAD, PEDAL. . . . . . . . . . . . . . . . . AR 1/4”X1-1/2” SH BOLT . . . . . . . . . . . 1 FW 1/4” ANZY . . . . . . . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR THROTTLE PEDAL WELD. . . . . . . 1 THROTTLE PEDAL ARM . . . . . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . . 1 THROTTLE LEVER WELD. . . . . . . 1 1/2”X27/64 CLEVIS PIN . . . . . . . . . 1 BALL STUD . . . . . . . . . . . . . . . . . . . 4 BRAKE LEVER WELDMENT . . . . . 1 SHAFT COLLAR . . . . . . . . . . . . . . . 1

Part No.

Description

46 47 48 49a 50a 51 52

L500022 L50209 104004 L561004 653036 L446043 L50607 650533 654006 067847 210708 650648 211112 071401 650706 50353984 650863 650448 211102 211110 121002 NSS 651505 654002 50380515

a

Included with item #10.

Qty. Req.

1/4”X1”OD WASHER . . . . . . . . . . . 1 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 1 BRAKE PEDAL WELDMENT . . . . . 1 RETURN SPRING. . . . . . . . . . . . . . 1 5/16”-18 UNF JAM NUT . . . . . . . . . 2 7/16” JAM NUT . . . . . . . . . . . . . . . . 1 1/8”X1” COTTER PIN . . . . . . . . . . . 1 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 3 3/8” FLAT WASHER . . . . . . . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 SPRING, THROTTLE RETURN . . . 1 HN MS #10-32 FZY. . . . . . . . . . . . . 1 ROD, THREADED 10-32UNF . . . . . 1 HLN INST 1/4” CZY. . . . . . . . . . . . . 1 CS 1/4X2 C5ZY . . . . . . . . . . . . . . . . 1 SENSOR, THROTTLE. . . . . . . . . . . 1 FW 1/4” ANZY (not shown) . . . . . . 2 CS 1/4x3/4” (not shown) . . . . . . . . . 2 BRACKET, THROTTLE . . . . . . . . . . 1 RING, SPACER . . . . . . . . . . . . . . . . 1 HLN INST 1/4 FZY . . . . . . . . . . . . . 1 LEVER, INCHING VALVE . . . . . . . . 1 SHCS M5-0.8x20 C8.8ZY . . . . . . . . 1 1/4" FW . . . . . . . . . . . . . . . . . . . . . . 1 NUT, T-SLOT . . . . . . . . . . . . . . . . . . 1

Brake and Throttle Pedal Assembly

PRINTED IN U.S.A.

41

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Cab

RS5-19 Telescopic Handler

Cab Mounts

1 1 2

2 3

2

2 3

3

2

2 2

4 4

Item No. 01 02

Part No. 103904 651151

50960056/AP0813

Description

Qty. Req.

1”-8X2-1/4” GR8 BOLT . . . . . . . . . . 2 1” SAE FLAT WASHER . . . . . . . . . . 8

42

Item No.

Part No.

03 04

102781 102780

Description

Qty. Req.

1”-8 CLASS C LOCK NUT . . . . . . . 4 1”-8X3” GR8 BOLT . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Cab Window Guards (Option)

3

2

4

3 5 3 5

1

Item No. 01 02 03

Part No. 105506 105507 650491

PRINTED IN U.S.A.

Description

Qty. Req.

FRONT WINDOW GUARD . . . . . . . 1 TOP WINDOW GUARD . . . . . . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . AR

43

Item No.

Part No.

Description

Qty. Req.

04 05

654006 067847

3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” WHIZ NUT. . . . . . . . . . . . . . . AR

--

654006

-- ITEMS NOT SHOWN -3/8” FLAT WASHER . . . . . . . . . . . AR

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Engine Compartment - Hoods

12 13

16

14

10 9

17

12 18 5

15 11

8

7 2

6

3

4

5

4

1

31

19 20

Bulbseal fastens around the cooler mount / bulkhead— shown on the next page as item #14.

21, 22

28

23 30 25

23 27

23 27

24

25 26

23 5

24

5

23 5

29 26

26

50960056/AP0813

44

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis Engine Compartment - Hoods

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No. 50380475 103932 104955 650557 654049 50380217 50380218 50380219 50380135 211223 650488 L69488 064260 50380359 L65942 50380360

PRINTED IN U.S.A.

Description

Qty. Req.

Item No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

HOOD . . . . . . . . . . . . . . . . . . . . . . . 1 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 HINGE BACKER . . . . . . . . . . . . . . . 2 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 8 FW 3/8 ANZY . . . . . . . . . . . . . . . . AR BULB SEAL 3.3" . . . . . . . . . . . . . . . 1 BULB SEAL 20.4" . . . . . . . . . . . . . . 1 BULB SEAL 25.8" . . . . . . . . . . . . . . 1 BRACKET . . . . . . . . . . . . . . . . . . . . 1 BRACKET, GAS SPRING . . . . . . . . 1 CS 3/8”X3/4” . . . . . . . . . . . . . . . . . . 2 BALL STUD (3/8" thread) . . . . . . . . 4 LN INST 5/16”. . . . . . . . . . . . . . . . AR GAS SPRING . . . . . . . . . . . . . . . . . 2 DECAL, HOT SURFACE . . . . . . . . . 1 EXHAUST SHIELD . . . . . . . . . . . . . 1

45

Part No. L50051 210-32184 650550 650549 104056 L99157 067847 104416 50380058 650786 088912 L514001 104060 104793 104800

Description

Qty. Req.

1/4" FLANGE LOCK NUT . . . . . . . . 4 HN FL CLOC 1/4" CZY . . . . . . . . . . 4 #10-24 NUT . . . . . . . . . . . . . . . . . . . 4 LW #10 RZY . . . . . . . . . . . . . . . . . . 4 LATCH, T-HANDLE . . . . . . . . . . . . . 1 KEY ONLY (CH751) (not shown) . PR HLN INST 3/8 C5ZY . . . . . . . . . . . . 4 STRIKER . . . . . . . . . . . . . . . . . . . . . 2 STRIKER MOUNT. . . . . . . . . . . . . . 2 CB 3/8" x 1-1/4" C5ZY. . . . . . . . . . . 4 FW 13/32 ZY . . . . . . . . . . . . . . . . . . 2 #10-24X1” SCREW . . . . . . . . . . . . . 4 BRACKET, HOOD LATCH . . . . . . . 1 SEAL, EDGE 3/8" x 1-1/4" . . . . . . . 1 BULB SEAL 48". . . . . . . . . . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Engine Compartment - Front, Rear, and Backwall

1 2

3

Air Intake shown on page 54.

4

3 3

4 4

3 4

3 3

7

4

6

3

3 3

5

4

4

8

4 9 3 8

8 3

Engine fuse panel is shown on page 48.

10

16

3

17 3 8

8

3

13 3

12 11

8

18 15 3

14

8

5 19

50960056/AP0813

46

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis

Engine Compartment - Front, Rear, and Backwall Item No.

Part No.

01 02

50380606 651087

03 04 05 06 07

654049 650490 L50253 103843 653098

08 09

650488 211269

PRINTED IN U.S.A.

Description

Qty. Req.

Item No. 10 11 12 13 14 15 16 17 18 19

BACKWALL, ENGINE COMPART. . 1 LW INTERNAL 3/8 AZY. . . . . . . . . . 1 (used to insure proper grounding) FW 3/8 ANZY . . . . . . . . . . . . . . . . AR CS 3/8" x 1" C5ZY . . . . . . . . . . . . AR SHCS 3/8"x 3/4" . . . . . . . . . . . . . . 18 WHEEL WELL GUARD, FRONT. . . 1 WING NUT 3/8 ACZY . . . . . . . . . . . 1 (used to secure air cleaner assy.)

CS 3/8" x 3/4" C5ZY. . . . . . . . . . . AR WHEEL WELL BRACKET, FRONT . 1

47

Part No. 067847 650786 650486 651561 211043 076589 210-19470 210879 211270 103844

Description

Qty. Req.

HLN INST 3/8 CZY . . . . . . . . . . . . . 1 CB 3/8" x 1-1/4" C5ZY. . . . . . . . . . . 1 CS 5/16" x 3/4" C5ZY . . . . . . . . . . . 1 FW 5/16 HT ZY . . . . . . . . . . . . . . . . 1 COOLER MOUNT/BULKHEAD. . . . 1 CS FL LOCK 3/8"x 1" C5ZY . . . . . . 2 FLN 5/16". . . . . . . . . . . . . . . . . . . . . 1 BRACE, RADIATOR/COOLER . . . . 1 WHEEL WELL BRACKET, REAR . . 1 WHEEL WELL GUARD, REAR . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Engine Compartment - Electrical - Fuses and Relays

3 4

1

2 5

16

3

4

14 6 7 15 8 9 9 10 6 13 4

6 14 6 17

50960056/AP0813

11

4 11

The ECU mounts to the engine backwall and is protected by the electrical mount/cover.

Electrical mount fastens to backwall, see page 46.

48

12

12

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis

Engine Compartment - Electrical - Fuses and Relays

1

20

Item No.

Part No.

01

210988

02

NSS

03 04 05 06 07 08 09 10 11 12 13 14 15a 16 17

650512 071401 50380609 650863 193206 193206 650007 193856 653007 195740 193856 650426 50250370 50380941 50381008

Description

Qty. Req.

FUSE BLOCK, W/COVER. . . . . . . . 1 (does not include fuses) FUSE BLOCK COVER . . . . . . . . . . 1 (included with item 1) CS 1/4" x 3/4" . . . . . . . . . . . . . . . . . 3 HLN INST 1/4 CZY . . . . . . . . . . . . AR ELECTRICAL MOUNT/COVER. . . . 1 FW 1/4" ANZY . . . . . . . . . . . . . . . . . 6 RELAY, 20A (Regen Interlock). . . . . 1 RELAY, 20A (EGR Valve) . . . . . . . . 1 CS 1/4" x 1" C2 . . . . . . . . . . . . . . . . 4 SOLENOID (Starter) . . . . . . . . . . . . 1 HN 5/16 C2ZY . . . . . . . . . . . . . . . . . 4 CAP (option; not used on all units) . 2 SOLENOID (Glow Plug) . . . . . . . . . 1 CS 1/4" x 1-1/4" . . . . . . . . . . . . . . . 4 ECU ASSEMBLY (SERVICE) . . . . . 1 LATCH, FUSE PANEL . . . . . . . . . . . 1 SPACER, ECU. . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

49

23

Item No.

Part No.

20

242381

21

242381

22

L500225

23

L500225

24

275873

25

191331

26

191332

27

191332

a

NOTE: Refer to the engine parts manual 50960075 for engine sensors and pressure switches. As well as, other item specific to the engine.

21 22

24 25

Additional fuses and relays are on with the cab; see page 10.

26 27

Description

MAXI FUSE, 80 AMP (Alternator) MAXI FUSE, 80 AMP (Glow Plug) MAXI FUSE, 60 AMP (Chassis Power) MAXI FUSE, 60 AMP (Starter) MAXI FUSE, 40 AMP (A/C Evaporator) MAXI FUSE, 30 AMP (A/C Condenser) MAXI FUSE, 20 AMP (EGR) MAXI FUSE, 20 AMP (ECU)

Qty. Req. ...........1 ...........1 ...........1 ...........1 ...........1 ...........1 ...........1 ...........1

NOTE: The ECU is a special order item that requires programming. Please provide the engine model and serial number when placing an order for the ECU. Be aware that due to the programming requirements there may be a delay in obtaining this part.

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Engine Compartment - Belly Pan

1 2

2

3

1 Fastens under Frame— protects hydrostatic drive motor

2 1 6 4 2 1

Item No. 01 02 03 04 05

Part No. 650490 654006 210822 105567 650448

50960056/AP0813

7

2

5

Description

8

10 9

1

Qty. Req.

CS 3/8”X1” . . . . . . . . . . . . . . . . . . AR FW 3/8” . . . . . . . . . . . . . . . . . . . . AR ACCESS, COMPRESSOR . . . . . . . 1 OIL DRAIN COVER . . . . . . . . . . . . . 1 1/4”X3/4” BOLT . . . . . . . . . . . . . . . . 2

50

Item No.

Part No.

06 07 08 09 10

L50051 105565 210514 L50599 654009

Description

Qty. Req.

1/4" FLANGE LOCK NUT . . . . . . . . 2 BELLY PAN, ENGINE . . . . . . . . . . . 1 BELLY PAN, HYDRO. DRIVE . . . . . 1 CS 1/2"-13 x 1-1/2" . . . . . . . . . . . . . 3 FW 1/2" . . . . . . . . . . . . . . . . . . . . . . 3

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis Front Cover, Mirror, and Washer Bottle

2

10

Washer Bottle also shown on page 16.

1 16

12 11

13

14

9 3

17 15

8

7

6

5

Item No. 01 02 03 04 05 06 07 08 09 10 11

Part No. 104694 104698 L41847 650557 654006 L520019 L50151 L50286 104668 L50081 L70345 L70417 210-19470

PRINTED IN U.S.A.

Description

Qty. Req.

FRONT COVER, FRAME . . . . . . . . 1 LATCH COVER . . . . . . . . . . . . . . . . 1 HORN, 12VDC . . . . . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . AR 1/2”X1-3/4” BOLT . . . . . . . . . . . . . . 2 MIRROR MOUNT, RH . . . . . . . . . . . 1 5/8” NUT . . . . . . . . . . . . . . . . . . . . . 1 BAR, MIRROR END . . . . . . . . . . . . 1 MIRROR . . . . . . . . . . . . . . . . . . . . . 1 LN FL SERR 5/16 CZY . . . . . . . . AR

51

4

Item No.

Part No.

Description

Qty. Req.

12a 13a 14a 15a 16 17

101495 654004 650486 104865 105084 105083

WASHER BOTTLE, w/PUMPS . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR MOUNT, WASHER BOTTLE . . . . . . 1 TRIM/EDGE 10” . . . . . . . . . . . . . . . 1 TRIM/EDGE 2” . . . . . . . . . . . . . . . . 4

---

102925 103013

-- ITEMS NOT SHOWN -HARNESS, WASHER BOTTLE . . . 1 TUBING, WASHER (15-1/2 FT.) . . . 1

a

Used on units with a cab enclosure option.

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Covers - Rear and Back-up Alarm

1

10 2 11

3 5 6 12 7

4

8

Back-up Alarm (Located above the rear axle— left side.)

9

50960056/AP0813

52

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis Covers - Rear and Back-up Alarm

Item No. 01 02 03 04 05 06 07 08

Part No. 103874 103870 103873 651457 656179 103867 L50366 654026 654006 104312

PRINTED IN U.S.A.

Description

Qty. Req.

FUEL ACCESS LATCH . . . . . . . . . . 1 FUEL TANK ACCESS COVER . . . . 1 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 6 MM NYLON INSERT NUT . . . . . . 8 6 MM FLAT WASHER . . . . . . . . . . . 8 FUEL TANK COVER . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 TOW PIN . . . . . . . . . . . . . . . . . . . . . 1

Item No.

Part No.

09

L70200 650485 654004

10

105086

Description

Qty. Req.

BACK-UP ALARM . . . . . . . . . . . . . . 1 5/16”X5/8” BOLT. . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR (Backup alarm is located on chassis above the rear axle—left side.)

TRIM/EDGE 0.13”X12” . . . . . . . . . . 1

-- HIDDEN FROM VIEW -(Attaches to frame to protect hydraulic hoses) 11 104794 TRIM 3/4”X18.5” . . . . . . . . . . . . . . . 1 12 104796 TRIM 3/4”X14.5” . . . . . . . . . . . . . . . 1

53

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Battery and Air Intake Group 1

2

24

3

4 5

6

7

8

3 6

9

10

23 11

11 21

12

22 11

11

21

13 14

13

10

19 18 17 16 12

20

15

Air cleaner is shown on page 68.

50960056/AP0813

54

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis Battery and Air Intake Group

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No. 50380858 50380760 50657004 50380766 50380616 650512 650007 50380861 50380181 090666 650488 50380739 50380738 NSS 128007 656133

Description

Qty. Req.

Item No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

THERMAL MAT, TOP . . . . . . . . . . . 1 LID, AIR BOX TOP . . . . . . . . . . . . . 1 BHSCS 3/8" x 1" C8 . . . . . . . . . . . . 3 AIR INLET PANEL . . . . . . . . . . . . . . 1 FAN, ELECTRIC PULLER. . . . . . . . 1 CS 1/4" x 3/4" . . . . . . . . . . . . . . . . . 2 CS 1/4" x 1" C2 . . . . . . . . . . . . . . . . 1 THERMAL MAT, FIREWALL . . . . . . 1 STRAP, BATTERY HOLD-DOWN . . 1 HN FL SLOC 3/8 CZY . . . . . . . . . . . 2 CS 3/8 x 3/4 C5ZY . . . . . . . . . . . . . 6 BATTERY CABLE, NEG. . . . . . . . . . 1 BATTERY CABLE, POS. . . . . . . . . . 1 BATTERY, GR 31 BCI (950 CCA) . . 1 CLAMP, VINYL 5/8" . . . . . . . . . . . . . 1 FW M10 ZY DIN125 . . . . . . . . . . . . 1

Ground Strap

Part No. 656090 656111 656048 50380860 654049 50380179 50380758 50380859 L630004 656133 656090 650786 651087 654049 067847

Description

Qty. Req.

CS M10-1.5x16 C8.8 ZY . . . . . . . . . 1 FW M8 ZY DIN125 . . . . . . . . . . . . . 1 HN M8-1.25 C8 ZY . . . . . . . . . . . . . 1 THERMAL MAT, BOTTOM . . . . . . . 1 FW 3/8" ANZY . . . . . . . . . . . . . . . . . 4 GROMMET, CABLE SEAL . . . . . . . 1 AIR BOX . . . . . . . . . . . . . . . . . . . . . 1 THERMAL MAT, SIDE . . . . . . . . . . . 1 STRAP, GRND 4GA 14” . . . . . . . . . 1 FW M10 ZY DIN125 . . . . . . . . . . . . 2 CS M10-1.5x16 C8.8 ZY . . . . . . . . . 2 CB 3/8X1-1/4 C5ZY. . . . . . . . . . . . . 1 LW INTERNAL 3/8" AZY . . . . . . . . . 1 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 1 HLN INST 3/8 CZY . . . . . . . . . . . . . 1

26

(Attaches from engine flywheel housing to chassis.)

27

25 28 29 30 31

PRINTED IN U.S.A.

55

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Chassis

RS5-19 Telescopic Handler

Fuel Tank 1

3 2

4

5

6 11 Fuel Return 7 9

9

Fuel circuit is shown on page 58.

10

8

9 8 9

9

8

9 14 10 12

Fuel Supply 13

50960056/AP0813

56

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Chassis Fuel Tank

Item No.

Part No.

01 02 03 04 05 06a 07 08

210722 50657037 50380842 50380804 650387 103913 L41854 650557

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

CAP, FUEL (vented) . . . . . . . . . . . . 1 BHSCS #10-24x3.8" C8 OCG . . . . . 3 TETHER, FUEL CAP. . . . . . . . . . . . 1 STRAINER, FUEL TANK . . . . . . . . . 1 RHMS #10-32 x 1/2" . . . . . . . . . . . . 5 SENDER, FUEL LEVEL . . . . . . . . . 1 GASKET, FUEL LEVEL SENDER . . 1 CS 3/8" x 1/2" C5ZY . . . . . . . . . . . . 4

57

Part No.

Description

09 10 11 12 13 14

654006 50380689 50381006 50381003 L43221 50380807

a

Includes gasket item #2

Qty. Req.

FW 3/8 AWZY . . . . . . . . . . . . . . . . . 8 ST HB05-MORB08 . . . . . . . . . . . . . 2 HOSE, 5/16" x110" (fuel return) . . . 1 HOSE, 5/16" x 82" (fuel supply) . . . 1 PLUG, 1/2-14 MAGNETIC BI . . . . . 1 FUEL TANK . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Engine

RS5-19 Telescopic Handler

Fuel Circuit Overhead View Showing fuel filter mounted to firewall

19 18

3

6

2

FRONT

1

17

4 12

5

11 10

13

6

8

9

16 8 14

27

30

7

17

29

26

8

15

8 28

18 19

25

Fuel Return

7 8 8 Fuel Supply

24 20

22

23

20

21 8

50960056/AP0813

19

Fuel tank is shown on page 56.

58

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Engine Fuel Circuit

Item No. 01 02 03 04 05 06 07 08 09a 10 11 12 13 14 15 16 17 18

Part No. 50380993 50351523 650542 650485 103192 50381005 50381006 062023 50250359 50352551 064260 071401 650545 50380135 650488 654006 210-19470 50352010 50381007

Description

Qty. Req.

Item No. 19 20 21 22 23 24 25b

BRACKET, FUEL COOLER. . . . . . . 1 COOLER, FUEL . . . . . . . . . . . . . . . 1 CS 1/4" x 1/2" C5ZY . . . . . . . . . . . . 2 CS 5/16" x 5/8" C5ZY . . . . . . . . . . . 2 GROMMET 0.56 x 0.188 x 0.81 . . . 2 HOSE, FUEL 5/16" x 30". . . . . . . . . 1 HOSE, FUEL 5/16" x 110" (return) . 1 CLAMP, HOSE #05 M . . . . . . . . . AR FUEL FILTER ASSEMBLY . . . . . . . 1 FUEL FILTER ONLY . . . . . . . . . . . . 1 HLN INST 5/16" CZY. . . . . . . . . . . . 2 HLN INST 1/4" CZY. . . . . . . . . . . . . 2 CS 5/16”x1-1/4” C5ZY . . . . . . . . . . . 2 BRACKET, FUEL FILTER/HOOD . . 1 CS 3/8”x3/4” C5ZY . . . . . . . . . . . . . 2 FW 3/8” AWZY. . . . . . . . . . . . . . . . . 2 LN FL SERR 5/16 CZY . . . . . . . . . . 2 HOSE, FUEL 5/16" x 12". . . . . . . . . 1 HOSE, FUEL 3/8" x 22". . . . . . . . . . 1

Part No.

Description

Qty. Req.

26 27 28 29 30

50352003 50381003 186308 650448 L50051 50381004 50351686 50352550 50250362 650732 50380665 064260 650487 210-19470

HOSE, FUEL 5/16" x 56-1/2". . . . . . 1 HOSE, FUEL 5/16" x 82" (supply). . 1 FUEL PUMP, ELECTRIC. . . . . . . . . 1 CS 1/4”x3/4” C5ZY . . . . . . . . . . . . . 2 FLN 1/4”-20 ZP . . . . . . . . . . . . . . . . 2 HOSE, FUEL 5/16" x 5-1/2". . . . . . . 1 FUEL/WATER SEPARATOR ASY.. . 1 WATER SEP/FUEL FILTER ONLY . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 CS 5/16" x 3-3/4" C5ZY. . . . . . . . . . 2 BRACKET, FILTER MOUNT . . . . . . 1 HLN INST 5/16 CZY . . . . . . . . . . . . 2 CS 5/16" x 1" C5ZY. . . . . . . . . . . . . 2 LN FL SERR 5/16 CZY . . . . . . . . . . 2

a

Includes filter mounting head and spin-on fuel filter.

b

Refer to page 4 for more information.

NOTE: Refer to engine parts manual 50960075 for more information regarding the fuel system; including the fuel pressure pump, injectors, fuel lines, and other components.

PRINTED IN U.S.A.

59

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Engine

RS5-19 Telescopic Handler

External Components—Fan, Alternator, Starter, and Block Heater

1

27 A/C Compressor belt is shown on page 30.

26

2

4

25 25

24 22

4

3

23 19

14

4 5

18

6 7

8

21 4

3

20

9 17 16

15

4 14 11

13

50960056/AP0813

10

12

4

60

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Engine

External Components—Fan, Alternator, Starter, and Block Heater Item No.

Part No.

01a

50380487

02 03 04 05 06 07 08 09

121480 656048 656111 194316 188748 210-19470 650487 193971 195568 656090 656133 50381000 651617 656154 656173

10 11 12 13 14 15

Description

Qty. Req.

Item No.

ENGINE, YANMAR . . . . . . . . . . . . . 1 (Model 4TNV98C-NGT) BLOCK HEATER, ENGINE (option). 1 HN M8-1.25 C8 ZY DIN934. . . . . . . 1 FW M8 ZY DIN125 . . . . . . . . . . . . AR STARTER, 12V 3KW . . . . . . . . . . . . 1 CS M12 x 25 . . . . . . . . . . . . . . . . . . 2 FLN 5/16". . . . . . . . . . . . . . . . . . . 201 CS 5/16 x 1 C5ZY . . . . . . . . . . . . . . 1 REMOTE FILTER HEAD (only) . . . . 1 FILTER, ENGINE OIL (only) . . . . . . 1 CS M10-1.5x16 C8.8 ZY . . . . . . . . . 1 FW M10 ZY . . . . . . . . . . . . . . . . . . . 1 STARTER AIR PLENUM . . . . . . . . . 1 CS M8-1.25x75 C8.8 . . . . . . . . . . . . 1 CS M8-1.25x45 C8.8 DIN931 . . . . . 2 CS M10-1.5x130 C8.8 ZY . . . . . . . . 1

Part No.

Description

Qty. Req.

16 17 18 19 20 21 22 23 24 25 26 27

193790 651448 656100 651809 194165 656105 210897 193572 50380056 651720 105601 210861

SPACER, ALTERNATOR. . . . . . . . . 1 LN INST M10-1.5 C8 ZY . . . . . . . . . 1 HN M5-0.8 C8 ZY DIN934. . . . . . . . 1 FW M5 ZY DIN125 . . . . . . . . . . . . . 1 ALTERNATOR, 95AMP . . . . . . . . . . 1 CS M8-1.25x25 C8.8 ZY . . . . . . . . . 1 ADJUSTER, ALTERNATOR . . . . . . 1 SPACER, ALTERNATOR. . . . . . . . . 1 FAN, SUCKER 19” 3H. . . . . . . . . . . 1 CS FL M8-1.25x35 C8.8 . . . . . . . . . 8 SPACER, FAN . . . . . . . . . . . . . . . . . 1 V-BELT 42” . . . . . . . . . . . . . . . . . . . 1

a

Includes items 5 and 6; does not include any other items shown in the illustration—they must be ordered separately.

NOTE: Refer to engine parts manual 50960075 for more information including sensors, switches, DPF components, and additional parts.

PRINTED IN U.S.A.

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50960056/AP0813

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Engine

RS5-19 Telescopic Handler

External Components—Oil Filter, Dipstick, and Exhaust 1 2 4

3

20 5

19

6

NOTE: Refer to the engine parts manual 50960075 for DPF components, external sensors, and switches.

8 7 23

The starter air plenum is also shown on page 60.

16

18

17 9

10 11

10

14

11

12

22 21

12

13 13

15

50960056/AP0813

62

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RS5-19 Telescopic Handler

Engine

External Components—Oil Filter, Dipstick, and Exhaust Item No. 01 02 03 04 05 06 07 08a 09 10 11

Part No. 244465 650485 097859 210-19470 50380995 176652 656111 128007 194068 191651 072580 50380247

Description

Qty. Req.

Item No.

DIPSTICK ASSEMBLY . . . . . . . . . . 1 CS 5/16" x 5/8" C5ZY . . . . . . . . . . . 1 CLAMP, VINYL 0.69 x 0.41 . . . . . . . 1 FLN 5/16" . . . . . . . . . . . . . . . . . . . . 1 BRACKET, DIPSTICK MOUNT . . . . 1 CS FLH M8-1.25x12 8.8 ZY . . . . . . 2 FW M8 ZY DIN125 . . . . . . . . . . . . AR CLAMP, VINYL 5/8”x7/16” . . . . . . . . 2 OIL FILTER ADAPTER . . . . . . . . . . 1 O-RING 2-1/2" x 1/8" (not shown) . . 1 ST MJ10-MORB10 . . . . . . . . . . . . . 2 HOSE, REMOTE OIL -10 . . . . . . . . 1

Part No.

Description

12 13 14 15 16 17 18 19 20 21 22a 23

054626 50380248 193971 195568 210-19470 650487 50381000 127428 50380654 194166 656009 656093

a

Used to retain wire harness.

Qty. Req.

ST MJ08-MORB08 . . . . . . . . . . . . . 2 HOSE, REMOTE OIL -8 . . . . . . . . . 1 FILTER MOUNT (head) . . . . . . . . . . 1 FILTER, ENGINE OIL . . . . . . . . . . . 1 FLN 5/16" . . . . . . . . . . . . . . . . . . . . 2 CS 5/16”x1” C5ZY . . . . . . . . . . . . . . 2 AIR PLENUM. . . . . . . . . . . . . . . . . . 1 CLAMP, MUFFLER 2-1/2" . . . . . . . . 1 EXHAUST OUTLET. . . . . . . . . . . . . 1 CLAMP, VINYL 0.62 x 0.44 . . . . . . . 1 CS M10-1.5x35 ZY . . . . . . . . . . . . . 1 CS M8-1.25x16 C8.8 ZY DIN933 . AR

NOTE: Refer to engine parts manual 50960075 for more information including sensors, switches, DPF components, and additional parts.

PRINTED IN U.S.A.

63

50960056/AP0813

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Engine

RS5-19 Telescopic Handler

Engine Mounts and Flex Plate

REAR

2

1

LEFT

3

1

2

1

2

4

5 1 2

12 6

10 3 19

13 12

10 10

1

9

8

7

11 10 9

RIGHT

50960056/AP0813

FRONT

64

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RS5-19 Telescopic Handler

Engine Engine Mounts and Flex Plate

Item No. 01 02 03 04 05 06 07

Part No. 656103 656007 210869 105521 136226 194166 210862

Description

Qty. Req.

M10 LOCK WASHER . . . . . . . . . . 28 M10-1.5X25 C8.8 BOLT . . . . . . . . 20 MOUNT, ENGINE (REAR). . . . . . . . 2 ADAPTER PLATE . . . . . . . . . . . . . . 1 CLAMP, VINYL 3/4" . . . . . . . . . . . . 1 CLAMP, VINYL 5/8" . . . . . . . . . . . . . 1 MOUNT, ENGINE (FRONT) . . . . . . 1

Item No.

Part No.

08 09 10 11 12 13

656009 651656 135427 189640 067823 105520

Description

Qty. Req.

M10-1.5X35 C8.8 BOLT . . . . . . . . . 6 5/8”X4-1/2” CARRIAGE BOLT. . . . . 4 WASHER, SNUBBING . . . . . . . . . . 8 ISOLATOR (FRONT) . . . . . . . . . . . . 2 HLN INST 5/8” CZY. . . . . . . . . . . . . 4 FLEX PLATE . . . . . . . . . . . . . . . . . . 1

NOTE: Refer to engine parts manual 50960075 for more information including the flywheel, seals, and other engine components.

PRINTED IN U.S.A.

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50960056/AP0813

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Engine

RS5-19 Telescopic Handler

Radiator

1

2 16

18

15

9 6

17 3 4

7

15

5

6 8

4

9

10

11

4 14

13 12

10 5

9

6

4

50960056/AP0813

66

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Engine Radiator

Item No. 01 02 03 04 05 06 07 08 09

Part No. 081841 190845 187581 061946 065538 650486 210885 211056 654004

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

HOSE, 5/16” x 16” . . . . . . . . . . . . . . 1 BOTTLE, OVERFLOW . . . . . . . . . . 1 CLAMP, HOSE #44 . . . . . . . . . . . . . 1 CLAMP, HOSE #24 . . . . . . . . . . . . . 4 FW 11/32 ZY . . . . . . . . . . . . . . . . . . 4 CS 5/16” x 3/4” C5ZY . . . . . . . . . . . 6 HOSE, RADIATOR (upper) . . . . . . . 1 FAN GUARD . . . . . . . . . . . . . . . . . . 1 FW 5/16” . . . . . . . . . . . . . . . . . . . . . 4

10 11 12 13 14 15 16 17 18

67

Part No. 650484 210886 211301 50220154 211194 50380215 50380216 50220155 210-19470

Description

Qty. Req.

CS 5/16” x 1/2” C5ZY . . . . . . . . . . . 2 HOSE, RADIATOR (lower) . . . . . . . 1 FAN SHROUD . . . . . . . . . . . . . . . . . 1 DRAIN, 1/4” NPT 90º. . . . . . . . . . . . 1 RADIATOR/COOLER ASSY. . . . . . . 1 BULB-SEAL 0.72 x 24-3/4” . . . . . . . 2 BULB-SEAL 0.72 x 13-7/16” . . . . . . 1 RADIATOR CAP, 14 LBS. . . . . . . . . 1 FLANGE LOCK NUT 5/16”-18 . . . . 2

50960056/AP0813

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Engine

RS5-19 Telescopic Handler

Air Cleaner Group 1 Connects to port on 90º elbow—hidden from view.

9

2 4

3 10 18

8

19

5 18

17

7 6

16

Air intake and battery box is shown on page 54.

11

14

13 12

15

50960056/AP0813

68

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RS5-19 Telescopic Handler

Engine Air Cleaner Group

Item No.

Part No.

01

103594

02 03 04 05 06 07 08

NSS 103595 653098 211225 651065 650518 087849

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

AIR CLEANER ASSEMBLY. . . . . . . 1 (includes items 2 and 11-15; does not include item #3) HOUSING . . . . . . . . . . . . . . . . . . . . 1 CLAMP, AIR CLEANER MOUNT. . . 1 WING NUT 3/8-16 ACZY. . . . . . . . . 1 BRACKET, AIR CLEANER . . . . . . . 1 CB SN 5/16" x 1" C5ZY. . . . . . . . . . 2 HN LG FL 5/16 C2ZY . . . . . . . . . . . 2 CLAMP, HOSE #52 . . . . . . . . . . . . . 1

09 10 11 12 13 14 15 16 17 18

69

Part No. 104235 096252 104047 104046 NSS L99933 420-35019 50380773 50380605 L66877

Description

Qty. Req.

COUPLING, AIR RESTRICTOR . . . 1 AIR RESTRICTOR INDICATOR . . . 1 PRIMARY AIR FILTER . . . . . . . . . . 1 SECONDARY AIR FILTER . . . . . . . 1 END CAP (includes item #14) . . . . . 1 LATCH (included with #13) . . . . . . . 3 EVACUATOR VALVE. . . . . . . . . . . . 1 BLANKET, AIR INTAKE HOSE . . . . 1 HOSE, AIR INTAKE. . . . . . . . . . . . . 1 CLAMP, HOSE (#44) . . . . . . . . . . . . 1

50960056/AP0813

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Engine

RS5-19 Telescopic Handler

Heat Insulation

1

3

2

DPF end cap blanket not visible on this end.

4

5

6

50960056/AP0813

70

3

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Engine Heat Insulation

Item No. 01 02 03 04 05 06

Part No. 50380969 50380968 50380967 50380966 50380965 50380964

PRINTED IN U.S.A.

Description BLANKET, BLANKET, BLANKET, BLANKET, BLANKET, BLANKET,

Qty. Req.

EXHAUST OUTLET . . . 1 EGR PIPE . . . . . . . . . . . 1 DPF END CAP . . . . . . . 2 DPF INNER . . . . . . . . . . 1 DPF OUTER . . . . . . . . . 1 EXHAUST MANIFOLD . 1

71

50960056/AP0813

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Axles

RS5-19 Telescopic Handler

Mounts, Wheels, Fenders and Driveshaft

4 6

3 7 5 1

Axle Serial Number Plate

14

8

13

3 2

13

15 9 10 11 12

16

19

17

18

17

19

50960056/AP0813

72

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Axles

Mounts, Wheels, Fenders and Driveshaft Item No.

Part No.

01 02 03a 04a 05 06 07 08 09 10 11 12 13 14 15

103917 103916 104075 104683 104682 L50253 654006 090666 651677 104230 651151 102781 651543 L50201 103553

15c 16

210134 L69734

Description

Qty. Req.

AXLE, REAR (221/83) . . . . . . . . . . . 1 AXLE, FRONT (603/211/69) . . . . . . 1 FENDER MOUNT. . . . . . . . . . . . . AR FENDER, REAR . . . . . . . . . . . . . . . 1 FENDER, FRONT . . . . . . . . . . . . . . 1 3/8”X3/4” BUTTON HD BOLT. . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” FLANGE LOCK NUT. . . . . . . AR 1”X8” CARRIAGE BOLT GR8 . . . . . 4 AXLE MOUNT PLATE . . . . . . . . . . . 2 1” FLAT WASHER . . . . . . . . . . . . AR 1” LOCK NUT / CLASS C. . . . . . . AR M20-2.5X130 BOLT . . . . . . . . . . . . . 4 M20-2.5 LOCK NUT . . . . . . . . . . . . 4 16.5x9.75 WHEEL (rim only) . . . . . 1 (purchase tires locally) 12X16.5 SOLID TIRE/WHEEL SET 4 M22-1.5 WHEEL NUT . . . . . . . . . AR

Item No.

Part No.

Description

Qty. Req.

17

103919

18

103918

19

104684

20 21b 22b

(Grease zerks for steering case - pivot) L10466 ZERK, 1/8”NPTM 45º. . . . . . . . . . . . 7 104745 ZERK, 1/8”NPTF 45º . . . . . . . . . . . . 1 660068 NIPPLE/CLOSE PIPE 1/8” . . . . . . . 1

a

Rear fender and rear mount are optional.

b

Used instead of L10466 zerk where fender mounts are being used.

c

When ordering, specify right or left side.

U-JOINT STRAP KIT . . . . . . . . . . . . 1 (includes 4 straps and 8 bolts) DRIVESHAFT . . . . . . . . . . . . . . . . . 1 (includes item 19) U-JOINT. . . . . . . . . . . . . . . . . . . . . . 2 (included with item 18)

20 21

22

PRINTED IN U.S.A.

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50960056/AP0813

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Axles

RS5-19 Telescopic Handler

Front and Rear Axle - Steer Cylinders and Tie Rods

5

1

Steer Cylinder is Stamped:

211 24 623 12

NOTE: Quantities shown are for one cylinder—the machine uses two cylinders.

Item No. 01 02 03 04

Part No. 104542 104486 104543 104503

50960056/AP0813

Description

Qty. Req.

STEER CYLINDER . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 ARTICULATED TIE ROD . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4

74

Item No.

Part No.

05

106158

--

100011

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Cylinder Stamped 211.24.623.12) -- ITEMS NOT SHOWN -ADAP, M18ORM -8JICM STR . . . . . 4 (Connects steering hydraulic hoses to the steer cylinder.)

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Axles Front Axle - Central Housing

Item No. 01 02

Part No. L98373 104518

PRINTED IN U.S.A.

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

75

Item No.

Part No.

03 04

104569 104573

Description

Qty. Req.

MAGNETIC PLUG. . . . . . . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Axles

RS5-19 Telescopic Handler

Front Axle - Differential

50960056/AP0813

76

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Axles Front Axle - Differential

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Part No. 104651 104654 104601 104593 50220030 104509 104489 104649 50220667 50220668 104646 50220669 104488 105982 104522 105558 105255 104523 105985 104500 105984 104506 105559 104505 104624

PRINTED IN U.S.A.

Description

Qty. Req.

Item No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 1 DIFFERENTIAL CARRIER . . . . . . . 1 FRICTION WASHER . . . . . . . . . . . . 1 DIFFERENTIAL SIDE GEAR . . . . . 1 DIFFERENTIAL PINION . . . . . . . . . 4 FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 SHAFT RETAINER . . . . . . . . . . . . . 1 DIFFERENTIAL SIDE GEAR . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 1

77

Part No. 104596 50220670 104604 104598 104605 104629 104583 104584 104602 104652 104594 104603 104585 104568 104606 104618 104569 104615 104617 104648 104591 104503 104653 104630

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 7 INTERMEDIATE CLUTCH DISC. . . 8 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 BALL BEARING. . . . . . . . . . . . . . . . 1 GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING WASHER . . . . . . . . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 MAGNETIC PLUG. . . . . . . . . . . . . . 1 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 COVER . . . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Axles

RS5-19 Telescopic Handler

Front Axle - Reduction Hub

FRONT Trumpet (left side)

Refer to the illustration on the facing page.

61

50960056/AP0813

78

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Axles Front Axle - Reduction Hub

Item No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12 13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31 32 33

104484 50220030 104502 104539 216181 104537 104540 104529 L98355 104570 L500467 50220671 104536 104544 104549 104541 50220676 50220677 104568 104517 104572 104485 L500519 L500509 104510 104512 104538 104487 104600 104641

Description

Qty. Req.

Item No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6

Part No.

Description

Qty. Req.

34 36 37 38 39 40 41 42 43 45 46 47 48b 50 51 52c 56d 60 61f

104642 102575 104504 104516 104515 104491 104511 106872 104528 50220056 102583 102587 106126 104650 104619 104546 106127 50220674 50220675

BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLANET GEAR ASSEMBLY . . . . . . 6

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39.

c

Includes adjusting bolt and jam nut.

d

Includes items 26 - 28.

e

Included with items 19 and 20.

f

Includes items 33 and 34.

FRONT

Steering Case Reference

PRINTED IN U.S.A.

79

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Axles

RS5-19 Telescopic Handler

Front Axle - Brakes

50960056/AP0813

80

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Axles Front Axle - Brakes

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

Part No. 104643 104632 210390 104608 210389 50220678 105983 104616 104635 104586 50220674 104655 104570 104633 104657 104658 104597 104628 104647

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

BRAKE DISC. . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 6 BUSHING . . . . . . . . . . . . . . . . . . . . 1 DETENTE BALL . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 INTERMEDIATE BRAKE DISC . . . . 1 ROLL PIN . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BLEED SCREW . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 4

81

Part No.

Description

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35a 36

104588 104500 104631 104589 104636 104587 104592 50220685 104656 104640 104638 104590 104639 104620 50220679 50220068 50220680

a

Includes items 34 and 36.

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 4 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 3 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL WASHER . . . . . . . . . . . . . . . . 2 PLUG ASSEMBLY . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Axles

RS5-19 Telescopic Handler

Rear Axle - Central Housing

5 6 4

7

8

5 6 4

7

50960056/AP0813

8

82

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Axles Rear Axle - Central Housing

Item No. 01 02 03 04

Part No. L98373 104518 104569 104550

PRINTED IN U.S.A.

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 SUPPORT . . . . . . . . . . . . . . . . . . . . 2

83

Item No.

Part No.

05 06 07 08

L500542 104551 L98355 104552

Description

Qty. Req.

REDUCTION BUSHING . . . . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 SUPPORT (complete as shown) . . . 2

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Axles

RS5-19 Telescopic Handler

Rear Axle - Differential

50960056/AP0813

84

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Axles Rear Axle - Differential

Item No. 01 02 03 04 05 06 07 08 09 10 11 12

Part No. 104571 104526 104489 50220249 104509 50220668 50220667 104525 104527 104505 50220683 104488

PRINTED IN U.S.A.

Description

Qty. Req.

NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2

85

Item No.

Part No.

13 14 15 16 17 18 19 20 21 22 25

104519 104522 105254 105255 104523 105985 104500 105984 104506 104547 L98392

Description

Qty. Req.

DIFFERENTIAL CARRIER . . . . . . . 1 FRICTION WASHER . . . . . . . . . . . . 2 DIFFERENTIAL SIDE GEAR . . . . . 2 DIFFERENTIAL PINION . . . . . . . . . 4 FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 SHAFT RETAINER . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Axles

RS5-19 Telescopic Handler

Rear Axle - Reduction Hub

FRONT

FRONT Trumpet (right side)

Refer to the illustration on the facing page.

61

50960056/AP0813

86

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Axles Rear Axle - Reduction Hub

Item No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12 13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31 32 33 34 36

104484 50220030 104502 104539 216181 104537 104540 104529 L98355 104570 L500467 50220671 104536 104544 104549 104541 50220676 50220677 104568 104517 104572 104485 L500519 L500509 104510 104512 104538 104487 104600 104641 104642 102575

Description

Qty. Req.

Item No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM KIT . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6 BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2

Part No.

Description

Qty. Req.

37 38 39 40 41 42 43 44 45 46 47 48b 52c 56d 61f

104504 104516 104515 104491 104511 106872 104528 104548 50220056 102583 102587 106126 104546 106127 50220675

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2 PLANET GEAR ASSEMBLY . . . . . . 6

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39.

c

Includes adjusting bolt and jam nut.

d

Includes items 26 - 28.

e

Included with items 19 and 20.

f

Includes items 33 and 34.

FRONT

Steering Case (Reference)

PRINTED IN U.S.A.

87

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom

RS5-19 Telescopic Handler

Outer Boom - Front

21

20

19

8

18 17

1 16

15 8 14

12 17

7 8

8

9

15

22 23

12

4

9 13

11

3

6

8 10

5 2

50960056/AP0813

88

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Boom Outer Boom - Front

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

Part No. 210465 L65638 L50791 L52028 654004 L65640 L70242 650450 654026 L61709 650579 103725 L61708 104847 104849 L62731 650488

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

Part No.

OUTER BOOM WELDMENT . . . . . 1 INCLINOMETER-ANGLE IND. . . . . 1 #8X5/8” RND HD MACH.SCREW. . 2 5/16”-18X1” BTNHD BOLT . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 PLATE, BOOM ANGLE IND. . . . . . . 1 5/16”-18 NUTSERT . . . . . . . . . . . . . 2 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR 3/8”X1-3/4” BOLT . . . . . . . . . . . . . AR SLIDE PAD SPACER . . . . . . . . . . AR 4”X6” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4” 4”X6”X1/16” SHIM . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR

16ab 17a 18a 19a 20a 21a 22 23

104392 090666 103808 L50151 134492 L70040 104686 651625

BOOM LIGHT SPACER . . . . . . . . AR 3/8” WHIZ LOCK NUT . . . . . . . . . AR LIGHT BRACKET . . . . . . . . . . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . AR 3/8”X1-3/8” BOLT . . . . . . . . . . . . . AR WORK LIGHT . . . . . . . . . . . . . . . . . 2 BOOM REST PAD . . . . . . . . . . . . . . 1 3/8”X1-1/4” BTTN HD BOLT . . . . . . 2

a

104743 L51143

-- ITEMS NOT SHOWN -WIRE HARNESS, BOOM LIGHTS . 1 TIE STRAP 0.171X11”. . . . . . . . . . 16

---

89

a

Description

Qty. Req.

a

When equipped with optional boom work lights.

b

Also used on the side of the boom with a vinyl clamp to secure boom wire harness.

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom

RS5-19 Telescopic Handler

Outer Boom - Rear

5

4 4

1 5

6 9

8

2

3

7

50960056/AP0813

90

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Boom Outer Boom - Rear

Item No. 01 02 03 04 05

Part No. 210465 650744 064373 L10465 103758

PRINTED IN U.S.A.

Description

Qty. Req.

OUTER BOOM WELDMENT . . . . . 1 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2

91

Item No.

Part No.

06 07 08 09

103715 650493 210605 067847

Description

Qty. Req.

BOOM PIVOT PIN. . . . . . . . . . . . . . 1 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 SLAVE CYL PIN (ROD END) . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom

RS5-19 Telescopic Handler

Inner Boom - Front

1

Inner Clamp Access

11

10

12

9

2

3

4

12 9

10

5

11

8

7

Item No.

Part No.

01 02a 03a 04a 05 06 07 08 09b

105612 067847 L69833 L69832 651678 103676 064373 650454 L520004

50960056/AP0813

Description

6

Qty. Req.

INNER BOOM WELDMENT . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR PLATE, TWIN CLAMP . . . . . . . . . AR CLAMP, 5/8” TWIN TUBE. . . . . . . AR 5/16”X2-14” BTTN HD BOLT . . . . AR PIVOT PIN . . . . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1 5/16” NUT . . . . . . . . . . . . . . . . . . . . 4

92

Item No.

Part No.

Description

10b 11b 12b

L63715 L68039 105212

a

Mounted inside of boom through inner clamp access hole.

b

When equipped with auxiliary hydraulic option.

Qty. Req.

TOP PLATE, TWIN CUSHION . . . . 2 TUBE CLAMP, DOUBLE . . . . . . . . . 4 5/16”X2-1/2” STUD . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Boom Inner Boom - Rear 2

3 1

4 5 6

4

15

4 7

8

9

7

5 10 14 11 12

13

Item No.

Part No.

01

105612

02 03 04 05 06 07 08

L61708 L62731 654026 L510007 650488 L61709 104847 104849

PRINTED IN U.S.A.

Description

Qty. Req.

INNER BOOM WELDMENT . . . . . . 1 (includes item 16) 4”X6” SLIDE PAD . . . . . . . . . . . . . . 2 4”X6”X1/16” SHIM . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X7/8” BOLT. . . . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4”

93

Item No.

Part No.

09 10 11 12 13 14 15

103845 654006 654026 650488 104126 105094 650450

Description

Qty. Req.

EXTEND CYL. SUPPORT PAD . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR SLIDE PAD, HOSE GUIDE . . . . . . . 1 EXTEND CYL. SUPPORT. . . . . . . . 1 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom

RS5-19 Telescopic Handler

Dynattach® Mount Assembly

1

2

16 14

3 15

12 4 13

6

10

5

11

7

4 9

50960056/AP0813

94

8

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Boom Dynattach® Mount Assembly

Item No.

Part No.

01

103597

02 03 04 05 06 07 08

L10465 103606 L66456 L65097 L65098 L50646 L66613

PRINTED IN U.S.A.

Description

Qty. Req.

DYNATTACH WELDMENT . . . . . . . 1 (includes items 3, 4 and 16) 1/4”-28 GREASE ZERK STR. . . . AR PIVOT BEARING. . . . . . . . . . . . . . . 1 BUSHING, LOCK PIN . . . . . . . . . . . 2 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 DECAL, DYNATTACH UNLOCKED 1 (adheres to item 9)

95

Item No.

Part No.

09

L63957

10 11 12 13 14 15 16

L63272 067847 650493 064373 650454 103676 103754

Description

Qty. Req.

LOCK AND PIN ASSEMBLY . . . . . . 1 (does not include item 7) PIN, TILT CYLINDER ROD . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 1 PIVOT BEARING. . . . . . . . . . . . . . . 2

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom Hydraulics

RS5-19 Telescopic Handler

Lift Cylinder Group 4

3

Control valve parts are on page 122.

2

9

8 1

EXTEND

RETRACT

6 7

Lift cylinder parts are on page 128.

5

RETRACT

EXTEND

4

3 2

50960056/AP0813

96

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

RS5-19 Telescopic Handler

Boom Hydraulics Lift Cylinder Group

Item No. 01 02 03 04 05 06

Part No. Note a L520019 210606 650818 076031 210620

Description

Qty. Req.

LIFT CYLINDER . . . . . . . . . . . . . . . 2 1/2” NYLON INSERT NUT . . . . . . . 2 PIN, LIFT CYLINDER . . . . . . . . . . . 2 1/2”X4” BOLT GR5 . . . . . . . . . . . . . 2 ADAP., -10ORM -8JICM 90º . . . . . . 2 HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1

Item No.

Part No.

Description

Qty. Req.

07 08 09

210620 072580 103926

HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 ADAP -10ORM -8JICM STR . . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1

--

210630

-- ITEMS NOT SHOWN -NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 6 and 7)

a

Lift cylinder parts are on page 128.

PRINTED IN U.S.A.

97

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom Hydraulics

RS5-19 Telescopic Handler

Extend Cylinder Group

Control valve parts are on page 122.

16

17

14 EXTEND

18 19 15

11

10

20 16

RETRACT

7

12

20 19

1

18

9 2 6 RETRACT

Boom extend cylinder parts are on page 134.

8

EXTEND

5 2

3

4

50960056/AP0813

98

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Boom Hydraulics Extend Cylinder Group

Item No. 01 02 03 04 05 06 07 08 09 10b 11b 12b 14 15 16

Part No. Note a 067455 103718 067847 650818 210624 210624 210527 210528 L50842 L69833 L69832 072580 103926 103897

Description

Qty. Req.

CYLINDER, EXTEND . . . . . . . . . . . 1 ADAP., -8ORM -10JICM 90º . . . . . . 2 PIN, EXTEND CYL. BASE . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 TUBE, EXTEND . . . . . . . . . . . . . . . 1 TUBE, RETRACT . . . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . . 1 CUSHION PLATE . . . . . . . . . . . . . . 1 CLAMP, CUSHION DBL . . . . . . . . . 1 ADAP., -10ORM -8JICM STR . . . . . 2 CONTROL VALVE . . . . . . . . . . . . . . 1 SNAP RING, INT 1.5”OD. . . . . . . . . 2

Item No.

Part No.

17 18 19 20

103679 L71003 654026 650450

PIN, EXTEND ROD END . . . . . . . . 1 PAD, SLIDE 1-1/2”X4” . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 4 3/8”X5/8” BOLT . . . . . . . . . . . . . . . . 4

--

210630

-- ITEMS NOT SHOWN -NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 6 and 7)

Qty. Req.

a

Boom extend cylinder parts are on page 134.

b

PRINTED IN U.S.A.

Description

99

These components fasten to the left-rear outer boom and retain the hydraulic tubes: items 8 and 9.

50960056/AP0813

http://www.minnpartelehandlerparts.com/

Boom Hydraulics

RS5-19 Telescopic Handler

Tilt / Slave Cylinder Group 1 2 4 3 Slave Cylinder

1

RETRACT

Slave cylinder parts are on page 130.

6 7

5 8

3

6

EXTEND

6

B RETRACT

6

To Tilt Cylinder

6

9

RETRACT

A

16

10

R2

EXTEND

12

11

17

E2

Hydraulic tubes mount to underside of boom.

EXTEND

Isolation Valve

11

12 13

Control valve parts are on page 122.

17 14

16

27

15

Isolation Valve (Mounts to Fuel Tank)

28 9 R1

10

25 24

E1

10 26

24

50960056/AP0813

100

25

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Boom Hydraulics Tilt / Slave Cylinder Group 20

21

3 Hose clamps are shown on page 92.

19

22

Tilt cylinder parts are on page 132.

Tilt Cylinder EXTEND

6

RETRACT

6 EXTEND

RETRACT

13

16

14 From Isolation Valve

17

1

18 23 3

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Part No. 650493 210605 067847 Note a 103720 054816 210626 210626 104705 054626 210623 210622 L69832 L69833 650733 210526 210525 650387

PRINTED IN U.S.A.

Description

Qty. Req.

3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 3 PIN, SLAVE (rod end) . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR CYLINDER, SLAVE . . . . . . . . . . . . . 1 PIN, SLAVE (base end) . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º. . . . . . AR HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 1 HOSE, -8 A8/H10 70” . . . . . . . . . . . 1 HOSE, -8 DL8/H10 55” . . . . . . . . . . 1 CUSHION, CLAMP. . . . . . . . . . . . AR PLATE, CUSHION . . . . . . . . . . . . AR 5/16”X2-1/3” BOLT . . . . . . . . . . . . . 1 TUBE, TILT (retract) . . . . . . . . . . . . 1 TUBE, TILT (extend) . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . AR

Item No.

Part No.

19b 20 21 22 23 24 25 26 27 28

210456 103678 650818 Note a L63272 210625 072580 103926 650547 654004

HOSE, -6 A8/P-364 270” TWIN. . . . 1 PIN, TILT (base end) . . . . . . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 CYLINDER, TILT . . . . . . . . . . . . . . . 1 PIN, TILT (rod end) . . . . . . . . . . . . . 1 HOSE, -8 A8/DL8 54” . . . . . . . . . . . 2 ADAP., -10ORM -8JICM STR . . . . . 2 CONTROL VALVE . . . . . . . . . . . . . . 1 5/16”x3-1/2” BOLT . . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2

--

210630

-- ITEMS NOT SHOWN -NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 7 and 8)

a

Refer to page 124 and 126 for cylinder information.

b

Refer to page 86 for clamps to secure hose.

101

Description

Qty. Req.

50960056/AP0813

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Boom Hydraulics

RS5-19 Telescopic Handler

Auxiliary Hydraulics Group

13

Control valve parts are on page 122.

6

1

5

RETRACT

EXTEND

11 2

Mounts to the front of the boom (right side)

3 12

7 2 Hydraulic tubes mount to the underside of the boom.

4

12 14 15

8 10

16

16

3

4

EXTEND

RETRACT

EXTEND

5

17

RETRACT

6

7 8 9

50960056/AP0813

102

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Boom Hydraulics Auxiliary Hydraulics Group

Item No. 01 02 03 04 05 06 07 08 09 10 11 12

Part No.

Description

103926 072580 210621 210621 210524 210523 L69832 L69833 650733 650387 L50877 L68039

Qty. Req.

CONTROL VALVE . . . . . . . . . . . . . . 1 ADAP., -10ORM -8JICM STR . . . . . 2 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 CUSHION, CLAMP. . . . . . . . . . . . AR PLATE, CUSHION . . . . . . . . . . . . AR 5/16”X2-1/3” BOLT . . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . AR 5/16”X2-1/4” STUD . . . . . . . . . . . . . 4 CLAMP, TUBE . . . . . . . . . . . . . . . . . 4

Item No.

Part No.

Description

Qty. Req.

13a 14 15 16 17

210457 L63715 L520004 054626 L65273

--

210630

a

Hose clamps to secure hose to boom are shown on page 92.

HOSE, -6 A8/P-364 300” TWIN. . . . 1 PLATE, CLAMP . . . . . . . . . . . . . . . . 2 5/16” NYLON INSERT NUT . . . . . . 4 ADAP., -8ORM -8JICM STR . . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN -NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 3 and 4)

AUX. HYD. EXTEND AUX. HYD. RETRACT

TILT CYLINDER EXTEND

TILT CYLINDER RETRACT

TILT CYLINDER

TILT CYLINDER

RETRACT

EXTEND

Hydraulic Tubes Reference (Mounted to underside of boom) AUX. HYD. RETRACT

AUX. HYD. EXTEND

PRINTED IN U.S.A.

103

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Hydraulic Tank Group

32

Hydrostatic Drive Motor (left side) "T2" Port

3

8

7

Steer Motor (in cab) "T" Port

4

1

Park Brake Valve "T2" Port

Cold-Start Valve

6

31

2

Hydraulic Cooler (lower port)

Inching Valve Bottom Port

5

9

30

7 27

29

28 Sight glass bolts to frame bracket under engine cover.

26

27 13

5

25

23 6

22 16

10

12 4

11

21 15

14

24 19

11 15

7

20

17 15

Connects to Hydraulic Pump

15 18

33

16

13

50960056/AP0813

104

Mounts to Firewall

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics Hydraulic Tank Group

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No.

Description

105233 L65144 650489 654049 054994 104421 068938 104097 104747 104303 L500227 L99163 210-19470 650485 103317 50380790 104212 140014

Hydraulic cooler is on page 106.

Qty. Req.

TANK COVER . . . . . . . . . . . . . . . . . 1 GASKET, RUBBER . . . . . . . . . . . . . 1 CS 3/8” x 7/8” C5ZY . . . . . . . . . . . 10 FW 3/8" ZY . . . . . . . . . . . . . . . . . . AR ST MJO6 MORB06 . . . . . . . . . . . . . 3 HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 90 MJ06-MAORB06 . . . . . . . . . . . . 5 HOSE, -6 A6/DM8 34" . . . . . . . . . . . 1 HOSE, -6 A6/DM6 26" . . . . . . . . . . . 1 FILLER/CAP W/LOCK TAB . . . . . . . 1 GASKET, CAP (not shown) . . . . . . . 1 GASKET, FILL NECK (not shown) . 2 LN FL SERR 5/16 CZY . . . . . . . . . . 4 CS 5/16 x 5/8 C5ZY . . . . . . . . . . . . 2 HOSE, -6 A6/A6 28" . . . . . . . . . . . . 1 HYDRAULIC FILL WELDMENT . . . 1 CLAMP, T-BOLT 2” . . . . . . . . . . . . . 4 HOSE, -6 A6/DS6 31" . . . . . . . . . . . 1

Hydrostatic drive is shown on page 120

PRINTED IN U.S.A.

Item No.

Part No.

17 18 19 20 21

50380922 104924 230-32593 105738 104027

22 23 24 25 26 27 28 29 30 31 32 33

079026 194376 650568 105505 211198 055005 L43221 50380258 50380252 055064 210627 055981

Description

Qty. Req.

HOSE, -24" X 12-1/2" . . . . . . . . . . . 1 90 HB24-MAORB24 . . . . . . . . . . . . 1 ST HB24-MORB24 . . . . . . . . . . . . . 1 HOSE, 1-1/2" x 24" . . . . . . . . . . . . . 1 90 HB24-MAORB20 . . . . . . . . . . . . 1 (connects to hydrostatic drive pump) 45 MJ06-MAORB06 . . . . . . . . . . . . 1 HOSE, -6 A6/A6 24" . . . . . . . . . . . . 1 CS 5/16” x 2” C5ZY . . . . . . . . . . . . . 2 FLUID LEVEL SIGHT GAUGE . . . . 1 MANIFOLD, TANK LEVEL . . . . . . . 1 90 MJ12-MAORB12 . . . . . . . . . . . . 2 PLUG, 1/2-14 MAGNETIC . . . . . . . . 1 HOSE, -12 A12/45S12 14-1/2” . . . . 1 HOSE, -12 A12/45S12 23” . . . . . . . 1 45 MJ12-MAORB12 . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 86” . . . . . . . . 1 TEE BR MJ06-MJ06-MAORB06 . . . 1

Hydraulic Pump is on page 119.

105

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Hydraulic Circuit - Cooler and Filter

4

5

3

6

2

7 8

Fastens to firewall and fan shroud

9 1

10 11 17 Control valve parts are on page 122.

12

16

38

13

14

Hydraulic Tank

20

18

21

15 12

37 36

22

19

Hydraulic Drive Pump

23

15 35 Hydraulic Controller (Located under right side of cab.)

30

34

12

Isolation Valve

24

33 32

29 31 28 27 26 25

50960056/AP0813

106

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics Hydraulic Circuit - Cooler and Filter

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22

Part No. 50380212 654049 650488 071401 654002 244852 650958 105080 064644 121774 50380252 055005 50380258 121773 131683 230-32674 211194 50380133 055064 272235 50380125 127747

PRINTED IN U.S.A.

Description

Qty. Req.

VALVE MOUNT . . . . . . . . . . . . . . . . 1 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 1 CS 3/8 x 3/4 C5ZY . . . . . . . . . . . . . 1 HLN INST 1/4 CZY . . . . . . . . . . . . . 2 FW 1/4 AWZY . . . . . . . . . . . . . . . . . 2 CHECK VALVE (cold start by-pass) 1 CS 1/4 x 2-3/4 C5ZY . . . . . . . . . . . . 2 ST MORB16-FJS16. . . . . . . . . . . . . 1 ST MJ16-MORB16 . . . . . . . . . . . . . 1 ST MJ12-MORB16 . . . . . . . . . . . . . 1 HOSE, -12 A12/45S12 23” . . . . . . . 1 90 MJ12-MAORB12 . . . . . . . . . . . . 3 HOSE, -12 A12/45S12 14-1/2” . . . . 1 45 MJ12-MAORB16 . . . . . . . . . . . . 1 HOSE, -12 A12/A12 68” . . . . . . . . . 1 90 BLKHD MJ12-MJ12 . . . . . . . . . . 1 RADIATOR/COOLER ASY. . . . . . . . 1 TUBE, CHARGE OIL. . . . . . . . . . . . 1 45 MJ12-MAORB12 . . . . . . . . . . . . 1 TEE RUN MJ12-MAORB16-MJ12. . 1 TUBE, FILTER-COOLER. . . . . . . . . 1 SWITCH, FILTER RESTRICTION. . 1 (included with item #24)

Item No.

Part No.

23

139438 651087

24a

272452 074830 L70270 L67446 L50877 L520004 50380120 102858 50380250 L64853 105081 127953 056089 230-32672 079108 103926

25 26 27 28 29 30 31 32 33 34 35 36 37 38 a

107

Description

Qty. Req.

CS FL LOCK 3/8 x 5/8 C5ZY . . . . . 4 LW INTERNAL 3/8 AZY. . . . . . . . . . 1 (use one tooth washer for grounding) HYDRAULIC FILTER ASSEMBLY. . 1 FILTER ELEMENT (only) . . . . . . . . 1 CUSHION, TUBE 3/4” . . . . . . . . . . . 2 CUSHION PLATE . . . . . . . . . . . . . . 1 STUD, 5/16” x 2-1/4” GR5. . . . . . . . 2 NYLON INSERT NUT, 5/16” . . . . . . 2 TUBE, RETURN OIL . . . . . . . . . . . . 1 HOSE, -8 A8/DM8 46” . . . . . . . . . . . 1 TUBE, RETURN OIL . . . . . . . . . . . . 1 ST MJ12 MORB16 . . . . . . . . . . . . . 1 CHECK VALVE, 65 PSI . . . . . . . . . . 1 ST MORB16-FJS12. . . . . . . . . . . . . 1 TEE MJ12-FJS12-MJ12 . . . . . . . . . 1 ST JICF12-JICM8 . . . . . . . . . . . . . . 1 90 MJ12-MAORB10 . . . . . . . . . . . . 1 CONTROL VALVE (joysticks) . . . . . 1

Includes filter element (PN 074830) and filter restriction switch—item #22..

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Hydraulic Circuit - Hydraulic Pump

Hydraulic Drive Pump parts are on page 118.

Control Valve (inside cab)

Hydraulic Drive Pump (attached to engine)

Control valve parts are on page 122.

1

2 5

13

12

6

3

11

7

Hydraulic Tank

8

Hydraulic Pump parts are on page 119.

9 8

10

50960056/AP0813

108

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics Hydraulic Circuit - Hydraulic Pump

Item No. 01 02 03 05 06 07 08

Part No. 104110 L51493 272235 211193 650495 104027 104212

PRINTED IN U.S.A.

Description

Qty. Req.

HOSE, -10 A12/DL10 40” . . . . . . . . 1 REDUCER, FJ12-MJ06. . . . . . . . . . 1 T RUN MJ12-MAORB12-MJ12 . . . . 1 HYDRAULIC PUMP . . . . . . . . . . . . 1 CS 1/2x1-1/4 C5ZY . . . . . . . . . . . . . 2 90 HB24-MAORB20 . . . . . . . . . . . . 1 CLAMP, T-BOLT 2” . . . . . . . . . . . . . 2

Item No. 09 10 11 12 13

109

Part No. 230-32593 105738 104761 098534 654000 104378

Description

Qty. Req.

ST HB24-MAORB24 . . . . . . . . . . . . 1 HOSE, 1-1/2” x 24” 100R4 . . . . . . . 1 HOSE, -4 A6/DM6 18” . . . . . . . . . . . 1 90 BLKHD MJ06-MJ06 . . . . . . . . . . 1 FW 1/2" ANZY (not shown) . . . . . . . 2 TEST PORT, -6JICF . . . . . . . . . . . . 1

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Hydraulic Drive Pump, Hydrostatic Motor, and Inching Valve 4

Hydraulic Drive Pump — Mounts to Engine Flywheel Housing

1

5

3

2

Hydraulic Circuit shown on page 106.

6

B PS

Radiator/Cooler

7

(upper left side port)

29

T1

28 8

9

A

S

26

27 12

3

13 4 10

A

8

1

11 14 B

T2

15

X1 Hydraulic Drive Pump parts are on page 118.

Hydraulic Tank (top)

25 16

17

24

18 Hydrostatic Drive Motor (Mounted on Front Axle)

Hydraulic Tank (rear)

T1

23

22

19

20 Hydraulic Drive Motor parts are on page 120.

50960056/AP0813

110

21

Hydraulic Tank is on page 104.

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics

Hydraulic Drive Pump, Hydrostatic Motor, and Inching Valve Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No. 194703 054994 137412 104218 50380170 211191 055064 104026 50380257 075235 072587 50380170 50380255 054994 054820 104747

PRINTED IN U.S.A.

Description

Qty. Req.

HOSE, -6 A6/DL6 54” . . . . . . . . . . . 1 ST MJ06 MOR5B . . . . . . . . . . . . . . 1 SPLIT FLANGE KIT, C62-12 . . . . . . 2 90 MJ12-C62-12 . . . . . . . . . . . . . . . 2 HOSE, -16 A12 C62-16 21.9” . . . . . 1 HYDRAULIC DRIVE ASSEMBLY . . 1 45 MJ12 MAORB12. . . . . . . . . . . . . 1 SPLIT FLANGE KIT, C62-16 . . . . . . 2 HOSE, -12 A12/DL12 23” . . . . . . . . 1 90 MJ12 FJS12 . . . . . . . . . . . . . . . . 1 ST MJ12-MORB12 . . . . . . . . . . . . . 1 HOSE, -16 A16 C62-16 22.9” . . . . . 1 HOSE, -6 A6/DL6 18” . . . . . . . . . . . 1 ST MJ06-MORB06 . . . . . . . . . . . . . 1 TEE RUN MJ06-MAORB06-MJ06. . 1 HOSE, -6 A6/DM6 26” . . . . . . . . . . 1

Item No.

Part No.

17 18 19

103838 068938 210627

20 21 22 23 24 25 26 27

210618 132049 211247 104591 651676 651675 121684 131683

28 29

650844 193161

111

Description

Qty. Req.

INCHING VALVE . . . . . . . . . . . . . . . 1 90 MJ06-MAORB06 . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 86” . . . . . . . . 1 (drive motor to rear of hydraulic tank) ADAP., HYD. TEMP. SWITCH. . . . . 1 TEMPERATURE SWITCH. . . . . . . . 1 MOTOR, HYDROSTATIC DRIVE . . 1 O-RING (drive motor to front axle) . 1 LW M16 ZY DIN127. . . . . . . . . . . . . 4 CS M16-2x50 C8.8 ZY DIN931 . . . . 4 90 MJ12-MAORB16 . . . . . . . . . . . . 1 HOSE, -12 A12/A12 68” . . . . . . . . . 1 (refer to page 99, item 15) CS 5/8” x 1-3/4” C5ZY. . . . . . . . . . . 2 FW M16 (hardened) . . . . . . . . . . . . 2

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Control and Isolation Valves BOOM UP LIFT CYLINDER BASE END SLAVE CYL.

1

BOOM OUT

ROD END

SLAVE CYL.

EXTEND CYL.

2

LEFT SIDE

BASE END

3

11 4

TILT CYL. ROD END

21 25

B

HYDRAULIC

22

OPTION EXTEND

10 A R2

10

26 24

R1

24

TILT CIRCUIT

E2 C

4

E1

23

TILT CYL. BASE END

STEER MOTOR

‘LS’

12

5 16 19

6

HYDRAULIC FILTER

“IN”

31

20

30

27

29 28

17

15 BOOM DOWN LIFT CYLINDER ROD END

7

BOOM IN

14

EXTEND CYL. RIGHT SIDE

11 13

8 10

12

HYD. PUMP

‘OUT’

HYDRAULIC TILT

OPTION

CIRCUIT

RETRACT

9 STEER MOTOR

‘P’

50960056/AP0813

112

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics Control and Isolation Valves

Item No. 01 02 03a 04 05 06 07 08 09 10 11 12 13a 14 15 16 17 19 20 21 22 23 24

Part No.

Description

210620 210624 210621 210625 068938 104746 072580 104110 104096 054816 089099 210625 210621 210624 210620 102858 056089 230-32672 079108 210626 210626 210622 054626

Isolation Valve parts are on page 121.

Qty. Req.

HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 HOSE, -8 A8/DL8 54” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 ADAP., -10ORM -10JICM STR . . . . 1 HOSE, -10 A12/DL10 40” . . . . . . . . 1 HOSE, -6 A8/DM8 36” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º . . . . . . . 5 ADAP., -10ORM -8JICM STR. . . . AR HOSE, -8 A8/DL8 54” . . . . . . . . . . . 1 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 46” . . . . . . . . . . . 1 ADAP., -12 SWVL. RUN TEE . . . . . 1 ADAP., -12JICFS -8JICM STR . . . . 1 ADAP., -10ORM -12JICM 90º . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 DL8/H10 55” . . . . . . . . . . 1 ADAP., -8ORM -8JICM STR. . . . . AR

Item No. 25 26

Part No.

Description

Qty. Req.

28 29 30 31

210623 104705 L50243 654004 103926 650733 210-19470 656001 654004 127953 105081 121774 50380250

--

-- ITEMS NOT SHOWN -(Hose Protection Sleeve) 210630 SLEEVE, HOSE (4’ long) . . . . . . . . 4

27

a

HOSE, -8 A8/H10 70” . . . . . . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 5/16”X3-1/2” BOLT . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 LN FL SERR 5/16 CZY . . . . . . . . . . 2 M8X20 8.8 BOLT . . . . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1 ST MORB16-FJS12. . . . . . . . . . . . . 1 CHECK VALVE, 65 PSI . . . . . . . . . . 1 ST MJ12 MORB16 . . . . . . . . . . . . . 1 TUBE, RETURN OIL . . . . . . . . . . . . 1 (refer to page 106, item 31)

When the unit is not equipped with auxiliary hydraulic option, use P/N 076879 ADAP., -8 Cap.

Hydraulic control valve parts are on page 122.

PRINTED IN U.S.A.

113

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Hydraulics

RS5-19 Telescopic Handler

Steer Motor and Steer Select Valve 1

T

LS

2

L

15

14 T

R

13 3

P

Steer motor parts are on page 124.

Steer select valve parts are on page 125.

L

Hydraulic Tank Return

Main Control Valve “LS” P

R

11

12

Steer Select Valve (located under front chassis cover)

Front Axle Steer Cylinder (Left Side)

4 5 10 P T A B

7

9 Main Control Valve

5

8 6 Rear Axle Steer Cylinder (left side) Rear Axle Steer Cylinder (right side)

50960056/AP0813

Front Axle Steer Cylinder (right side)

114

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RS5-19 Telescopic Handler

Hydraulics Steer Motor and Steer Select Valve

Item No. 01 02 03 04 05 06 07 08 09

Part No. 103579 095601 104746 L69747 L50535 L50051 068938 104093 054994 104088 104088

PRINTED IN U.S.A.

Description

Qty. Req.

MOTOR, STEER . . . . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90º. . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 2 1/4” WHIZ LOCK NUT. . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 HOSE, -6 A6/DM8 20” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 2 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1

Item No.

Part No.

10 11 12 13 14 15

104095 104094 104096 L64524 104097 054626

--

-- ITEMS NOT SHOWN -(steer cylinders on front and rear axle) 100011 ADAP, M18ORM -8JICM STR . . . . . 4

115

Description

Qty. Req.

HOSE, -6 A6/DM8 40” . . . . . . . . . . . 1 HOSE, -6 A8/DM8 32” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 36” . . . . . . . . . . . 1 VALVE, CHECK, -8ORM . . . . . . . . 1 HOSE, -6 A6/DM8 34” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 3

50960056/AP0813

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Hydraulics

RS5-19 Telescopic Handler

Brake Valves 7

NOTE: Valve must be oriented so that port “P3” is facing up.

DRIVE PUMP

6

PORT

3

6

P3

2 5

1 4

“G”

B1

8

Park brake valve parts are on page 126.

T2 HYDRAULIC TANK

9

16

RETURN

6

8 14 PARK BRAKE

13

12

14

SERVICE BRAKE

11

10

Brake valve parts are on page 127.

FRONT AXLE

Item No. 01 02

03 04 05 06

Part No. 230-32364 L70428 650706 654002 L50139 104428 230-32195 103618 L50364 654002 068938

50960056/AP0813

Description

Qty. Req.

PLUG, -4ORM SAE . . . . . . . . . . . . . 1 MANIFOLD, BRAKE . . . . . . . . . . . . 1 1/4”X2” BOLT (not shown). . . . . . . . 2 1/4” FW (not shown) . . . . . . . . . . . . 2 1/4” LOCK WASHER (not shown) . . 2 SWITCH, PRESSURE 150 PSI. . . . 1 ADAP, -4ORM -4JICM STR. . . . . . . 1 PARKING BRAKE VALVE . . . . . . . . 1 1/4”X1-1/2” BOLT . . . . . . . . . . . . . . 2 1/4” FLAT WASHER . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 3

Item No.

Part No.

07 08 09 10 11 12 13 14 16 17

104108 140014 104421 L63363 L62741 104111 104112 L66139 095601 104748

116

Description

Qty. Req.

HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 31” . . . . . . . . . . . 1 HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 VALVE, MASTER CYLINDER . . . . . 1 ADAP, HYDROMAX -4JICM STR . . 1 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1 HOSE, -4 A4/DS6 16” . . . . . . . . . . . 1 ADAP, M14X1.50RM -6JICM. . . . . . 2 ADAP, -4ORM -4JICM 90º. . . . . . . . 1 HOSE, -6 A6/DM6 54” . . . . . . . . . . . 1

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulics Hydraulic Drive Pump Test Ports

3

2

1

4 PS

9

MB

5

11

G

10

6

1

MA

P3

9

8 7

Item No. 01 02 03 04 05 06

Part No. 104378 098534 104761 L51493 272235 068938

PRINTED IN U.S.A.

Description

Qty. Req.

TEST PORT, -6JICF . . . . . . . . . . . . 2 90 BLKHD MJ06-MJ06 . . . . . . . . . . 1 HOSE, -4 A6/DM6 18” . . . . . . . . . . . 1 REDUCER, F12-JICM06 . . . . . . . . . 1 T RUN MJ12-MAORB12-MJ12 . . . . 1 90 JICM06-ORB06 . . . . . . . . . . . . . 1

Item No.

Part No.

07 08 09 10 11

103618 104108 104377 072806 054994

117

Description

Qty. Req.

VALVE, PARK BRAKE. . . . . . . . . . . 1 HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 TEST PORT, STAUFF20 -4ORB . . . 2 SWVL TEE -6 . . . . . . . . . . . . . . . . . 1 ST JICM06-MORB06. . . . . . . . . . . . 1

50960056/AP0813

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Hydraulic Components

RS5-19 Telescopic Handler

Hydraulic Drive Pump 7

2 9

8

5, 6

1

4

11

3 10

2

Item No.

Part No.

01a 02b 03b 04b 05 06 07 08b

NSS 104969 104970 104965 104967 104968 104734 104964

09b

104971

50960056/AP0813

Description

Qty. Req.

HYDRAULIC DRIVE PUMP . . . . . . 1 PRESSURE RELIEF VALVE . . . . . . 2 PRESSURE RELIEF VALVE . . . . . . 1 CONTROL VALVE . . . . . . . . . . . . . . 1 RETAINING RING . . . . . . . . . . . . . . 1 SHAFT SEAL RING. . . . . . . . . . . . . 1 PAIR/SWITCHING SOLENOIDS . . . 1 4/3-WAY DIRECTIONAL VALVE . . . 1 (includes item 7) PRESSURE OVERRIDE VALVE . . . 1

Item No.

Part No.

10 11

104966 211191

a

Order item #11 hydraulic drive assembly, which includes hydraulic pump P/N 211193

b

When ordering parts, provide the serial number of the drive pump to the factory parts department; some components may require a different part number than the one shown.

118

Description

Qty. Req.

SEAL KIT / COMPLETE . . . . . . . . . 1 HYDRAULIC DRIVE ASSEMBLY . . 1

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Components Hydraulic Pump

4

3 2 1

Hydraulic Drive

5

Item No. 01a 02 03 04

Part No. 211193 106876 106875 106877

PRINTED IN U.S.A.

Description

Qty. Req.

HYDRAULIC PUMP . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

Item No.

Part No.

05

104717

a

Included with hydraulic drive assembly.

119

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (individual seals not shown)

50960056/AP0813

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Hydraulic Components

RS5-19 Telescopic Handler

Hydraulic Drive Motor—(Hydrostatic Motor)

1 2

6

7 3 4 5

Item No.

Part No.

01

211247

02 03 04 05

104734 104730 104731 104732

50960056/AP0813

Description

Qty. Req.

HYDRAULIC DRIVE MOTOR . . . . .1 (includes all items shown) SOLENOID SET (pair) . . . . . . . . . . .1 RETAINING RING (not shown) . . . .1 SHAFT SEAL RING (not shown) . . .1 BACKUP PLATE (not shown) . . . . .1

Item No.

Part No.

06

104591

07

104733

120

Description

Qty. Req.

O-RING (drive motor to axle) . . . . . 1 (included with front axle, not included with item7.)

SEAL KIT, COMPLETE . . . . . . . . . .1 (includes items 3-5 and all other seals for drive motor [not shown])

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Components Slave Cylinder Isolation Valve

1

2

2

Item No. --

Part No. 104705

Description

Qty. Req.

ISOLATION MANIFOLD . . . . . . . . . 1 (includes all parts shown)

Item No.

Part No.

01

104710 L96838 104711 L99916

02

PRINTED IN U.S.A.

121

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 2 SEAL KIT FOR CB VALVE . . . . . . AR CHECK VALVE . . . . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Hydraulic Components

RS5-19 Telescopic Handler

Control Valve

00

2 1

3

5

7

4

8 9

6

10 15

10

13

15

11 15 20

19

18

12 6

14

16

21 17

50960056/AP0813

122

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Components Control Valve

Item No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

a

Part No. 103926 104123 104124 104338 104330 104329 104321 104318 104317 104316 104331 104315 104314 103052 104319 104322

PRINTED IN U.S.A.

Description

Qty. Req.

MAIN VALVE [HC-D4/4] (complete) 1 CONTROL HANDLE, 6” . . . . . . . . . 1 CONTROL HANDLE, 8” . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 2 JOYSTICK CONTROL ASY. . . . . . . 1 JOYSTICK CONTROL ASY. . . . . . . 1 ANTI SHOCK VALVE 240-A . . . . . . 2 ANTI SHOCK VALVE 160-A bar . . . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 RELIEF VALVE 230 bar. . . . . . . . . . 1 STUD KIT . . . . . . . . . . . . . . . . . . . . 4 (includes tie bolt, nuts and washers) PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 CHECK VALVE . . . . . . . . . . . . . . . . 4 SPOOL RETURN ASY. (F001A) . . . 4 PLUG KIT, 7/8”-14UNF . . . . . . . . . . 3

Item No.

Part No.

16b

104323

17c

104324

18d 19d 20e 21f

104325 104326 104327 104328

a b c d e f

123

104332 104333 104334 104335 104336 104337

Description

Qty. Req.

INLET SECTION . . . . . . . . . . . . . . . 1 (includes 7-9 and 11-12) WORK SECTION . . . . . . . . . . . . . . 1 (includes 6, 13 and 14) WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 OUTLET SECTION . . . . . . . . . . . . . 1 (includes 15) -- ITEMS NOT SHOWN -(SEAL KITS) SEAL KIT, MAIN VALVE . . . . . . . . . 1 SEAL KIT, INLET SECTION . . . . . . 1 SEAL KIT, WORK SECTION . . . . . . 1 SEAL KIT, WORK SECTION . . . . . . 2 SEAL KIT, WORK SECTION . . . . . . 1 SEAL KIT, OUTLET SECTION . . . . 1

50960056/AP0813

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Hydraulic Components

RS5-19 Telescopic Handler

Steer Motor

1

LS L T

R P

2

Item No. 01 02

Part No. 103579 L500962

Description

Qty. Req.

STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (seals included are not shown)

NOTE: Field service and repair is limited to seal replacement only.

50960056/AP0813

124

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RS5-19 Telescopic Handler

Hydraulic Components Steer Select Valve

3

1

2

4

5

Item No.

Part No.

01

L69747

02 03

210018 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

STEER SELECT VALVE.. . . . . . . . . 1 (Includes items 1-5) WEATHER PAK VALVE. . . . . . . . . . 1 SHCS #10-24 x 1-3/4" . . . . . . . . . . . 4 (included with item #1)

Item No.

Part No.

04

107000

05

NSS

125

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (consists of the o-rings shown) MANIFOLD . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Hydraulic Components

RS5-19 Telescopic Handler

Parking Brake Valve

2

00

3

4

5

Item No.

Part No.

01

103618

02 03

NSS 104736

50960056/AP0813

Description

Qty. Req.

PARKING BRAKE VALVE . . . . . . . . 1 (includes all items shown) COIL NUT (included with item 4). . . 1 COIL, WEATHERPAK 12VDC . . . . . 1

Item No.

Part No.

04

L99910 L99911 NSS

05

126

Description

Qty. Req.

VALVE/3WAY/2POS . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Components Brake Valve

00

1 2

3

4 5

6

Ref. No.

Part No.

00

L63363

01 02

NSS NSS L98534

PRINTED IN U.S.A.

Description

Qty. Req.

BRAKE VALVE ASY. (complete) . . . . (machine requires two brake valves) BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 DIAPHRAGM GASKET . . . . . . . . . 1

Ref. No.

Part No.

03 04 05 06

NSS NSS L98536 NSS

127

Description

Qty. Req.

BODY TUBE SEAT (not shown) . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 1 PUSH ROD . . . . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Lift Cylinder

00

1

5

4 2 3

7

6

8

9

Cylinder Part Number Stamped Here

10

50960056/AP0813

128

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Cylinders Lift Cylinder

Item No.

Part No.

00 01

105596 105875

02 03 04 05 06

104812 105874 L500683 L99214 104578 104819

PRINTED IN U.S.A.

Description

Qty. Req.

LIFT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (2”X2-1/4”X3”) . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1

Item No.

Part No.

07 08 09 10

104813 L99917 NSS 105876

Description

Qty. Req.

BUSHING (2”X2-1/4”X2-1/2”) . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (seals included are not shown)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105596 as shown on the facing page.

129

50960056/AP0813

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Slave Cylinder 00

1

4

5

2 3

7

6

Cylinder Part Number Stamped Here

8

50960056/AP0813

130

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Cylinders Slave Cylinder

Item No.

Part No.

00 01

105599 105863

02 03 04

104809 105861 L500683

Description

Qty. Req.

SLAVE CYLINDER (complete) . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

Item No.

Part No.

05 06 07 08

L99214 NSS 104810 105865

Description

Qty. Req.

LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (seals included are not shown)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105599 as shown on the facing page.

PRINTED IN U.S.A.

131

50960056/AP0813

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Tilt Cylinder 00

1

2 4 3 5

10

6 7

9

Cylinder Part Number Stamped Here

8

50960056/AP0813

132

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Cylinders Tilt Cylinder

Item No.

Part No.

00 01

105598 105869

02 03 04 05 06

104809 105868 105867 105870 104578 104819 104811

07

PRINTED IN U.S.A.

Description

Qty. Req.

TILT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/8”-16UNC X 0.75” SET SCREW . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 2

Item No.

Part No.

08 09 10

NSS L99917 105871

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (seals included are not shown)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105598 as shown on the facing page.

133

50960056/AP0813

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Boom Extend Cylinder

00

1 9

2 6 5

4

7 8

10

50960056/AP0813

134

Cylinder Part Number Stamped Here

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Cylinders Boom Extend Cylinder

Item No.

Part No.

00 01

105597 105881

02 04 05 06 07

104814 105880 105879 105882 103817 L96838

PRINTED IN U.S.A.

Description

Qty. Req.

EXTEND CYLINDER (complete). . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X4”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1

Item No.

Part No.

08 09

104809 105883

10

NSS

Description

Qty. Req.

BUSHING(1-1/2”X1-3/4”X3”) . . . . . . 2 CYLINDER SEAL KIT . . . . . . . . . . . 1 (seals included are not shown) TUBE WELDMENT . . . . . . . . . . . . . 1

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105597 as shown on the facing page.

135

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Rotating-Carriage Cylinder

00

1 9

2

8 7 6 5 3

4

12

10

11

50960056/AP0813

136

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RS5-19 Telescopic Handler

Hydraulic Cylinders Rotating-Carriage Cylinder

Item No. 00 01 02 03 04 05 06 07

Part No. L63594 L99168 L63593 121554 L99857 L99171 L99174 L99175

PRINTED IN U.S.A.

Description

Qty. Req.

ROTATE CYLINDER (complete) . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 SPACER, ROD . . . . . . . . . . . . . . . . 1 SUPPORT WASHER. . . . . . . . . . . . 1

Item No.

Part No.

08 09 10

L98921 L500367 L64175 L97889 NSS L99170

11 12

137

Description

Qty. Req.

PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UN LOCKNUT. . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (seals included are not shown)

50960056/AP0813

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Fork-Shift 48" Carriage Cylinder

1

2

5 4

3

6 7

50960056/AP0813

138

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Hydraulic Cylinders Fork-Shift 48" Carriage Cylinder

Ref. No. 01 02 03 04

Part No. 210932 106959 L500762 L500761

Description

Qty. Req.

FORK-SHIFT CYLINDER . . . . . . . . 1 CYLINDER ROD . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

05 06 07

080319 NSS L500370

Description

Qty. Req.

LN 0.75”-16 UNF . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

NOTE: Items in seal kits are not shown.

PRINTED IN U.S.A.

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Hydraulic Cylinders

RS5-19 Telescopic Handler

Side-Shift Carriage Cylinder

1

2 3

6 9

7

5 4

10 8

Item No.

Part No.

01

50380525

02 03 04a 05 06 07 08

50220258 L63593 50220260 50220259 L500761 080319 NSS

50960056/AP0813

Description

Qty. Req.

CYLINDER, SIDE-SHIFT . . . . . . . . 1 (includes Items 2-9) ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 RETAINING RING . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCK NUT, 3/4"-16 . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1

Item No.

Part No.

Description

09

50220261

10

50220262

a

Included with seal kit (item 9).

140

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Includes all required seals, an internal retaining ring, and item 4).

REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Includes item 9, plus a filler ring that is required to remove the head gland.)

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RS5-19 Telescopic Handler

Attachments Carriage Forks

Forks with 2” Shaft Bore

5

2

4

3

1

60” Long 48” Long

42” Long

Item No.

Part No.

Description

Qty. Req.

-- 2” FORK SHAFT DIAMETER -01 02a 03 04 05

L71350 L61001 L61017 L400929 105079

FORK, FORK, FORK, FORK, FORK,

42”X4”X2” . . . . . . . . . . . . . . 2 48”X2”X2” . . . . . . . . . . . . . . 4 48”X4”X2” . . . . . . . . . . . . . . 2 48”X5”X1-3/4” . . . . . . . . . . . 2 60”X5”X1-1/2” . . . . . . . . . . . 2

a

Requires 2 sets (4 forks)

WARNING When ordering forks, select forks with a rating capacity that meets or exceeds the lifting capacity of the machine; failure to use the correct forks could result in injury or death.

For more information contact dealer (or manufacturer).

NOTE: Ratings are based on two forks and a 24” load on center, except for item #2, where four forks are required.

PRINTED IN U.S.A.

141

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Attachments

RS5-19 Telescopic Handler

Standard Carriage

1

2

3

4 5

50960056/AP0813

142

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RS5-19 Telescopic Handler

Attachments Standard Carriage

Item No.

Part No.

01 104836 104837 02 L63319 L63320

PRINTED IN U.S.A.

Description

Qty. Req.

CARRIAGE, WELDMENT . . . . . . . . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2”) 66” Carriage (68-1/2”)

Item No.

Part No.

03 04 05

L400425 067847 650493

143

Description

Qty. Req.

WASHER, FORK SHAFT . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2

50960056/AP0813

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Attachments

RS5-19 Telescopic Handler

Rotating Carriage (Series II)

3 1

4 2

5

24

23

6

22 14 8

10

7

10

11 16

26

11

19 9

20

12

21

18

13

12

16 RotatingCarriage cylinder parts; see page 136.

50960056/AP0813

144

15

17

13

14

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RS5-19 Telescopic Handler

Attachments Rotating Carriage (Series II)

Item No.

Part No.

01 104937 104938 02 03 04 05 06 07 08 09 10

L63319 L63320 650493 L400425 067847 L50205 650491 654026 L61709 L65273

PRINTED IN U.S.A.

Description

Qty. Req.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 3/8”X1-1/4” BOLT” . . . . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (Couplers are not sold separately.)

Item No. 11 12 13 14 15 16 17 18 19 20 21 22 23 24

145

Part No. 230-24749 L63344 114824 L520003 L63968 L50841 L63594 L63969 104903 104910 104897 654002 L50535 L400207

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 1/4” NYLON INSERT NUT . . . . . . . 1 PIVOT PIN, BASE END . . . . . . . . . 1 1/4”X2” BOLT . . . . . . . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 PIVOT PIN, ROD END . . . . . . . . . . 1 ROTATE PIN. . . . . . . . . . . . . . . . . . 1 CARRIAGE PIVOT . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . AR 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . 1

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Attachments

RS5-19 Telescopic Handler

Side-Shift Carriage

1 3 4

2

5

5 22

8

3 4 8

21

21 6

9

8 10 20

9

11

7 6

12 13

10 11

17 18

Side-shift cylinder parts are on page 140.

14

19 19

18

17

15 15

16

50960056/AP0813

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RS5-19 Telescopic Handler

Attachments Side-Shift Carriage

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13

Part No. 50220314 L63319 650493 067847 L400425 50380541 50380532 570019 650706 L63969 L520003 50380525 068938

PRINTED IN U.S.A.

Description

Qty. Req.

SIDE-SHIFT FRAME w/SN . . . . . . 1 BAR, FORKSHAFT 2" x 50-1/2" . . . 1 CS 3/8" x 2-3/4" C5ZY. . . . . . . . . . . 2 HLN INST 3/8" CZY. . . . . . . . . . . . . 2 WASHER, FORK SHAFT . . . . . . . . 2 COLLAR, 1-3/4" LOCKING . . . . . . . 2 SHAFT, SIDE-SHIFT . . . . . . . . . . . . 1 FITTING, GREASE 1/4" TAPER . . . 4 CS 1/4" x 2" C5ZY. . . . . . . . . . . . . . 2 PIN, CYLINDER PIVOT. . . . . . . . . . 2 NYLON INSERT NUT, 1/4"-20 . . . . 2 CYLINDER, SIDE-SHIFT . . . . . . . . 1 90 JICM06-MAORB06. . . . . . . . . . . 2

Item No.

Part No.

Description

14 15 16 17 18 19 20a 21b 22b

136104 50380600 L65273 L61709 L62715 L510007 50380535 104813 L67712

a b

Includes bushings: items 21 and 22.

Included with item 20.

147

Qty. Req.

HOSE, MP -6 x 30" . . . . . . . . . . . . . 2 ST MJ06-MORB08 w/orifice . . . . . . 2 HYDRAULIC COUPLER SET . . . . . 1 PAD, SLIDE 3" x 4" . . . . . . . . . . . . . 2 LOCK, BOLT FLAT . . . . . . . . . . . . . 2 CS 3/8" x 7/8" GR5 . . . . . . . . . . . . . 4 SIDE-SHIFT MOUNT. . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING, 1-1/4" O.D. x 1" I.D.. . . . 1

50960056/AP0813

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Attachments

RS5-19 Telescopic Handler

Fork-Shift 48" Carriage

1

14

13 Fork-shift cylinder parts are on page 138.

12

10 10

11

4 6

9

11

7

6

5

8

2 4

50960056/AP0813

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3

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Attachments Fork-Shift 48" Carriage

Ref. No.

Part No.

01a 02 03 04 05 06 07

50220666 L50333 L400425 079209 650500 L66931

08

L66921 L66948 210934

PRINTED IN U.S.A.

Description

Qty. Req.

48” FORK-SHIFT FRAME . . . . . . . . 1 3/4”-10x3” BOLT . . . . . . . . . . . . . . . 1 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 3/4”-10x1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 FORK SLIDE COUPLER. . . . . . . . . 1 4” wide forks 5” wide forks FORK SHAFT (2" x 53-1/8") . . . . . . 1

Ref. No.

Part No.

09 10 11 12 13 14

L50562 L66918 210932 175720 L63143 L65273

a

Fork-shift carriage weldment only; items 2-14 are separate parts and can be order individually.

149

Description

Qty. Req.

3/4”-10x4” BOLT . . . . . . . . . . . . . . . 2 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 HOSE, -6 A6/A6 51" . . . . . . . . . . . . 2 ST MJ06-MORB08 ORIFICE. . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1

50960056/AP0813

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Attachments

RS5-19 Telescopic Handler

Truss Boom

1

5’ Truss Boom 4 3

2

Item No. 01 02 03 04

Part No. 104835 L61411 L50380 L50152

50960056/AP0813

Description

Qty. Req.

TRUSS BOOM, 5FT. . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4

Item No.

Part No.

--

L500222

--

L66042

150

Description

Qty. Req.

-- ITEMS NOT SHOWN -ATTACH. ADAPTER PLATE. . . . . . 1 DECAL, TRUSS TILT BACK . . . . . . 1

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler

Attachments Bucket

1

Item No. 01

Part No. 104834 104301

PRINTED IN U.S.A.

Description

Qty. Req.

1.0 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 73.5” (weld-on) . . 1

151

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Decals

RS5-19 Telescopic Handler

GENERAL INFORMATION

CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

PAINT FINISH Use this list to order paint for refinishing: 184768 167789 167754 167753

One Gallon Yellow 6 (12-oz. Spray Cans) Yellow One Gallon Gun-Metal Gray 6 (12-oz. Spray Cans) Gun-Metal Gray

Decal Kits

NEW DECAL APPLICATION

50220158 RS5-19 Telescopic Handler

Before applying new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

NOTE: Decals may be purchased in kits or individually.

IMPORTANT When a decal is affixed to a part that is to be replaced, be sure that the replacement part has the decal applied or apply a new decal.

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RS5-19 Telescopic Handler

Decals 13

11

12

3

2 6 10 4

1

14

5

17

16

16 8 7 15

9

16

17

Item

DESCRIPTION

PART NO.

01 02 03 04 05

WARNING - TILT HAZARD/GENERAL OPERATOR WARNING - CARRY LOAD LOW F-N-R SHIFT MADE IN USA WARNING - PARK BRAKE/SEAT BELT

L70306 L65926 L68295 140516 101506

06 07

DANGER - HIGH VOLTAGE/MOVING PARTS STANDARD CARRIAGE LOAD CHART ROTATING CARRIAGE LOAD CHART BUCKET LOAD CHART TRUSS BOOM LOAD CHART SIDE SHIFT CARRIAGE LOAD CHART FORK SHIFT CARRIAGE LOAD CHART

L70307 104399 104400 104401 104402 210011 105804

08 09 10 11 12

ATTACHMENT TILT/AUXILIARY BOOM CONTROL IGNITION/START/HORN DANGER - PERSONAL INJURY OPERATOR’S MANUAL / WARNING

100400 L63631 50380266 L65928 100359

13 14 15 16 17

LUBE CHART NO RIDERS WARNING - PINCH POINT TIE DOWN LIFT POINT

50380364 L65932 L65927 104945 104946

PRINTED IN U.S.A.

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Decals

RS5-19 Telescopic Handler

11

2 12

9

8

10

5

4 07 6

2

1 3

Item NO.

DESCRIPTION

PART NO.

01 02 03 04 05

DANGER - HANDS OUT WARNING - PINCH POINT WARNING - JUMP START ANTI-FREEZE COOLANT UNDER PRESSURE

L70305 L65927 L65933 056859 072798

06 07 08 09 10

HYDRAULIC OIL GEHL, 1.50 X 6.37 RS5-19 RH GEHL, 3.7 X 15.92 GEHL, 2.75 X 11.67

137632 104408 104900 184043 184305

11 12

GEHL, 8.00 X 33.95 HOT SURFACE (Not shown—affixed to the top of the hood scoop.)

102025 L65942

50960056/AP0813

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RS5-19 Telescopic Handler

Decals

5

1 10

8 9

3 7 1 6

4

2

Item NO.

DESCRIPTION

PART NO.

01 02 03 04 05

WARNING - PINCH POINT QUICK-ATTACH DIAGRAM DANGER - PERSONAL INJURY BRAKE FLUID GEHL, 8.00 X 33.95”

L65927 L65937 L65928 L63474 102025

06 07 08 09 10

QUICK-ATTACH UNLOCKED DIESEL FUEL RS5-19, LH GEHL, 2.00 X 8.49 GEHL, 2.75 X 11.67

L66613 50301416 104899 104833 184305

PRINTED IN U.S.A.

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NUMERICAL INDEX

Numerical Index Part No. 054626 054626 054626 054626 054626 054816 054816 054820 054994 054994 054994 054994 054994 055005 055005 055064 055064 055064 055981 056089 056089 056859 061946 062023 064260 064260 064260 064373 064373 064373 064644 065538 067455 067823 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 068938 068938 068938 068938 070648 070856 071401 071401 071401 071401 071401 072580 072580 072580 072580 072580 072580 072587 072798 072806 074830 074830

Page No. 101 103 113 115 63 101 113 111 105 111 111 115 117 105 107 105 107 111 105 107 113 154 67 59 45 59 59 91 92 95 107 67 99 65 101 143 145 147 23 43 45 47 55 92 113 115 116 147 35 31 107 23 41 49 59 101 103 113 63 97 99 111 154 117 05 107

50960056/AP0813

Item No. 10 16 24 15 12 06 10 15 05 02 14 07 11 27 12 31 19 07 33 35 17 04 04 08 13 10 28 03 07 13 09 05 02 12 03 04 05 04 15 05 23 10 31 02 05 05 06 13 13 12 04 32 43 04 11 25 02 07 10 08 14 11 05 10 08 24

Part No. 075235 076031 076589 079026 079108 079108 079209 080319 080319 081841 087849 088912 089069 089070 089099 089888 090666 090666 090666 090666 090666 095601 095601 095955 096252 097859 098534 098534 100011 100011 100071 100359 100400 101436 101436 101495 101495 101506 101710 101712 101719 101746 101746 101756 101792 101792 101877 102025 102025 102575 102575 102583 102583 102587 102587 102680 102681 102681 102705 102711 102712 102722 102727 102728 102780 102781 102781

RS5-19 Telescopic Handler Page No. 111 97 47 105 107 113 149 139 140 67 69 45 09 09 113 35 13 29 55 73 89 115 116 33 69 63 109 117 115 74 39 153 153 21 23 17 51 153 23 13 23 21 23 23 21 23 37 154 155 79 87 79 87 79 87 21 21 23 21 19 19 15 07 07 42 42 73

Item No. 10 05 15 22 37 20 04 05 07 01 08 27 15 15 11 03 03 12 10 08 17 02 16 01 10 03 12 02 — — 10 12 08 22 28 24 12 05 38 04 11 32 33 41 20 26 10 11 05 36 36 46 46 47 47 03 04 19 02 03 10 20 17 18 04 03 12

Part No. 102783 102858 102858 102874 102880 102886 102886 102901 102901 102907 102925 102925 102925 102944 102945 102948 102948 103013 103013 103019 103020 103021 103022 103023 103023 103024 103024 103025 103026 103027 103029 103033 103052 103099 103099 103100 103100 103100 103101 103179 103179 103180 103180 103192 103192 103195 103221 103221 103221 103317 103359 103553 103561 103579 103579 103579 103594 103595 103597 103606 103618 103618 103618 103675 103676 103676 103678

156

Page No. 37 107 113 21 07 21 23 21 23 25 11 17 51 25 25 21 23 17 51 15 15 07 07 07 15 07 15 19 19 19 15 25 123 11 11 11 11 11 11 11 17 11 17 13 59 39 11 11 11 105 37 73 07 115 124 37 69 69 95 95 116 117 126 07 92 95 101

Item No. 05 30 16 01 36 21 34 12 13 01 — — — 03 04 20 26 — — 12 11 03 02 33 09 35 10 08 09 01 19 11 13 F1 F3 R3 R4 R5 10 — — — — — 05 13 F4 F5 F6 13 01 15 01 01 01 09 01 03 01 03 05 07 01 04 06 15 20

Part No. 103679 103715 103718 103720 103725 103754 103758 103808 103817 103834 103835 103838 103838 103843 103844 103845 103867 103870 103873 103874 103897 103904 103913 103916 103917 103918 103919 103926 103926 103926 103926 103926 103926 103926 103932 103980 103980 103984 103985 104004 104026 104027 104027 104028 104046 104046 104047 104047 104052 104056 104059 104060 104075 104081 104081 104082 104082 104088 104088 104093 104094 104095 104096 104096 104097 104097 104108

Page No. 99 91 99 101 89 95 91 89 135 41 41 111 41 47 47 93 53 53 53 53 99 42 57 73 73 73 73 101 103 107 113 123 97 99 45 11 37 39 39 41 111 105 109 41 05 69 05 69 33 45 33 45 73 21 23 21 23 115 115 115 115 115 113 115 105 115 116

Item No. 17 06 03 05 11 16 05 18a 07 29 12 17 10 06 19 09 04 02 03 01 16 01 06 02 01 18 17 26 01 38 27 00 09 15 02 — — 07 02 32 08 21 07 14 10 12 09 11 07 21 08 29 03 27 44 28 45 08 09 06 11 10 09 12 08 14 07

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler 104108 104110 104110 104111 104112 104123 104124 104126 104134 104203 104212 104212 104218 104230 104235 104301 104303 104312 104314 104315 104316 104317 104318 104319 104321 104322 104323 104324 104325 104326 104327 104328 104329 104330 104331 104332 104333 104334 104335 104336 104337 104338 104377 104378 104378 104392 104399 104400 104401 104402 104408 104410 104411 104416 104419 104421 104421 104428 104484 104484 104485 104485 104486 104487 104487 104488 104488

Page No. 117 109 113 116 116 123 123 93 07 09 105 109 111 73 69 151 105 53 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 117 109 117 89 153 153 153 153 154 13 13 45 07 105 116 116 79 87 79 87 74 79 87 77 85

PRINTED IN U.S.A.

Item No. 08 01 08 12 13 01 02 13 10 04 15 08 04 10 09 01 10 08 12 11 09 08 07 14 06 15 16 17 18 19 20 21 05 04 10 a b c d e f 03 09 13 01 16 07 07 07 07 07 07 08 24 27 06 09 03 01 01 25 25 02 31 31 13 12

Part No. 104489 104489 104491 104491 104500 104500 104500 104502 104502 104503 104503 104504 104504 104505 104505 104506 104506 104509 104509 104510 104510 104511 104511 104512 104512 104515 104515 104516 104516 104517 104517 104518 104518 104519 104522 104522 104523 104523 104525 104526 104527 104528 104528 104529 104529 104536 104536 104537 104537 104538 104538 104539 104539 104540 104540 104541 104541 104542 104543 104544 104544 104546 104546 104547 104548 104549 104549

Page No. 77 85 79 87 77 81 85 79 87 74 77 79 87 77 85 77 85 77 85 79 87 79 87 79 87 79 87 79 87 79 87 75 83 85 77 85 77 85 85 85 85 79 87 79 87 79 87 79 87 79 87 79 87 79 87 79 87 74 74 79 87 79 87 85 87 79 87

Item No. 07 03 40 40 20 21 19 03 03 04 47 37 37 24 10 22 21 06 05 28 28 41 41 29 29 39 39 38 38 22 22 02 02 13 15 14 18 17 08 02 09 43 43 08 08 13 13 06 06 30 30 04 04 07 07 16 16 01 03 14 14 52 52 22 44 15 15

Part No. 104550 104551 104552 104568 104568 104568 104569 104569 104569 104570 104570 104570 104571 104572 104572 104573 104578 104578 104583 104584 104585 104586 104587 104588 104589 104590 104591 104591 104591 104592 104593 104594 104596 104597 104598 104600 104600 104601 104602 104603 104604 104605 104606 104608 104615 104616 104617 104618 104619 104620 104624 104628 104629 104630 104631 104632 104633 104635 104636 104638 104639 104640 104641 104641 104642 104642 104643

157

Page No. 83 83 83 77 79 87 75 77 83 79 81 87 85 79 87 75 129 133 77 77 77 81 81 81 81 81 111 120 77 81 77 77 77 81 77 79 87 77 77 77 77 77 77 81 77 81 77 77 79 81 77 81 77 77 81 81 81 81 81 81 81 81 79 87 79 87 81

Item No. 04 06 08 39 21 21 03 42 03 10 13 10 01 23 23 04 06 06 32 33 38 10 25 20 23 31 23 06 46 26 04 36 26 17 29 32 32 03 34 37 28 30 40 04 43 08 44 41 51 33 25 18 31 49 22 02 14 09 24 30 32 29 33 33 34 34 01

Part No. 104646 104647 104648 104649 104650 104651 104652 104653 104654 104655 104656 104657 104658 104668 104682 104683 104684 104686 104688 104694 104698 104705 104705 104705 104710 104711 104717 104719 104725 104730 104731 104732 104733 104734 104734 104736 104741 104742 104742 104743 104743 104745 104746 104746 104747 104747 104748 104761 104761 104769 104793 104794 104796 104800 104809 104809 104809 104810 104811 104812 104813 104813 104814 104819 104819 104833 104834

Page No. 77 81 77 77 79 77 77 77 77 81 81 81 81 51 73 73 73 89 07 51 51 101 113 121 121 121 119 13 11 120 120 120 120 118 120 126 13 11 13 11 89 73 113 115 105 111 116 109 117 11 45 53 53 45 131 133 135 131 133 129 129 147 135 129 133 155 151

Item No. 11 19 45 08 50 01 35 48 02 12 28 15 16 07 05 04 19 22 15 01 02 09 26 — 01 02 05 06 09 03 04 05 07 07 02 03 05 — — — 00 21 06 03 09 16 17 11 03 F2 30 11 12 31 02 02 08 07 07 02 07 21 02 06 06 09 01

50960056/AP0813

NUMERICAL INDEX

Part No.

Numerical Index

http://www.minnpartelehandlerparts.com/

NUMERICAL INDEX

Numerical Index Part No. 104835 104836 104837 104846 104846 104847 104847 104849 104849 104865 104865 104866 104866 104892 104897 104899 104900 104903 104910 104920 104924 104937 104938 104945 104946 104950 104950 104951 104952 104955 104964 104965 104966 104967 104968 104969 104970 104971 105079 105080 105081 105081 105083 105084 105085 105086 105094 105212 105233 105236 105254 105255 105255 105505 105506 105507 105520 105521 105558 105559 105565 105567 105596 105597 105598 105599 105601

Page No. 150 143 143 07 15 89 93 89 93 17 51 21 23 07 145 155 154 145 145 21 105 145 145 153 153 07 11 07 07 45 118 118 118 118 118 118 118 118 141 107 107 113 51 51 07 53 93 92 105 37 85 77 85 105 43 43 65 65 77 77 50 50 129 135 133 131 61

50960056/AP0813

Item No. 01 01 01 34 15 13 08 13 08 25 15 23 24 27 21 08 08 19 20 00 18 01 01 16 17 — — — 37 03 08 04 10 05 06 02 03 09 05 08 33 29 17 16 — 10 14 12 01 07 15 17 16 25 01 02 13 04 16 23 07 04 00 00 00 00 26

Part No. 105612 105612 105738 105738 105804 105861 105863 105865 105867 105868 105869 105870 105871 105874 105875 105876 105879 105880 105881 105882 105883 105982 105983 105984 105984 105985 105985 106001 106126 106126 106127 106127 106158 106872 106872 106875 106876 106877 106959 107000 114824 121002 121480 121554 121684 121773 121774 121774 127428 127747 127953 127953 128007 128007 131683 131683 132049 134492 135427 136104 136226 136304 136305 136305 136310 137412 137503

RS5-19 Telescopic Handler Page No. 92 93 105 109 153 131 131 131 133 133 133 133 133 129 129 129 135 135 135 135 135 77 81 77 85 77 85 11 79 87 79 87 74 79 87 119 119 119 139 125 145 41 61 137 111 107 107 113 63 107 107 113 55 63 107 111 111 89 65 147 65 25 25 27 25 111 25

Item No. 01 01 20 10 07 03 01 08 04 03 01 05 10 03 01 10 05 04 01 06 09 14 07 21 20 19 18 07 48 48 56 56 05 42 42 03 02 04 02 04 13 48 02 03 26 14 10 30 19 22 34 28 15 08 15 27 21 20a 10 14 05 06 07 12 13 03 16

Part No. 137503 137632 138458 138623 138649 138651 138714 138777 138778 138779 138781 139170 139279 139288 139438 140014 140014 140516 140780 175720 176652 184043 184305 184305 186193 186308 186703 187581 187841 188748 189033 189049 189640 190845 191331 191332 191332 191651 193161 193206 193206 193572 193790 193856 193856 193971 193971 194068 194165 194166 194166 194316 194376 194703 195568 195568 195568 195740 201179 203823 210001 210011 210018 210134 210170 210-19470 210-19470

158

Page No. 27 154 33 27 29 29 29 29 29 29 31 17 27 31 107 105 116 153 31 149 63 154 154 155 33 59 33 67 25 61 27 27 65 67 49 49 49 63 111 49 49 61 61 49 49 61 63 63 61 63 65 61 105 111 05 61 63 49 27 05 41 153 125 73 39 17 23

Item No. 05 06 10 07 08 14 09 03 05 07 06 16 13 02 23 16 08 04 04 12 06 09 10 10 04 21 05 03 05 06 14 11 11 02 25 26 27 09 29 07 08 23 16 10 13 09 14 09 20 21 06 05 23 01 01 09 15 12 18 05 05 07 02 15 01 28 23

Part No.

Page No.

210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-32184 210389 210390 210403 210404 210405 210456 210457 210465 210465 210514 210523 210524 210525 210526 210527 210528 210605 210605 210606 210618 210620 210620 210620 210620 210621 210621 210621 210621 210622 210622 210623 210623 210624 210624 210624 210624 210625 210625 210625 210626 210626 210626 210626 210627 210627 210630 210630 210630 210630 210630 210640 210645 210646 210708 210722 210765 210768 210771 210772

39 47 51 61 63 63 67 45 81 81 39 39 39 101 103 89 91 50 103 103 101 101 99 99 101 91 97 111 113 113 97 97 103 103 113 113 101 113 101 113 113 113 99 99 101 113 113 101 101 113 113 105 111 101 103 113 97 99 41 41 41 41 57 35 31 31 31

Item No. 09 16 11 07 04 16 18 18 05 03 26 28 27 19 13 01 01 08 06 05 17 16 08 09 02 08 03 20 01 15 06 07 03 04 03 13 12 23 11 25 02 14 06 07 24 04 12 07 08 21 22 32 19 — — — — — 25 23 01 40 01 12 11 20 19

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler 210774 210784 210785 210787 210788 210789 210789 210790 210791 210793 210795 210796 210821 210822 210829 210829 210830 210832 210861 210861 210862 210869 210879 210885 210886 210897 210927 210932 210932 210934 210988 211023 211034 211035 211039 211043 211045 211052 211056 211102 211103 211107 211110 211112 211135 211145 211146 211146 211147 211148 211149 211149 211156 211158 211159 211160 211191 211191 211193 211193 211194 211194 211198 211223 211225 211247 211247

Page No. 31 31 31 31 31 05 31 29 29 29 29 27 29 50 29 35 29 33 05 61 65 65 47 67 67 61 09 139 149 149 49 27 33 35 35 47 35 35 67 41 23 23 41 41 23 27 05 27 27 27 27 29 23 23 23 23 111 118 109 119 107 67 105 45 69 111 120

PRINTED IN U.S.A.

Item No. 23 18 17 16 14 07 10 04 11 10 02 01 13 03 — — — 06 07 27 07 03 17 07 11 22 02 01 11 08 01 17 03 06 02 14 08 01 08 46 21 05 47 42 07 02 11 03 01 06 04 06 20 06 02 01 06 11 05 01 17 14 26 10 05 22 01

Part No. 211269 211270 211301 216181 216181 219274 230-24749 230-32195 230-32364 230-32593 230-32593 230-32672 230-32672 230-32674 241008 241303 241310 241310 241524 242145 242381 242381 242875 244465 244852 271028 272235 272235 272235 272452 272648 275873 420-35019 420-35602 420-36290 50220030 50220030 50220030 50220056 50220056 50220068 50220154 50220155 50220249 50220258 50220259 50220260 50220261 50220262 50220314 50220666 50220667 50220667 50220668 50220668 50220669 50220670 50220671 50220671 50220674 50220674 50220675 50220675 50220676 50220676 50220677 50220677

Page No. 47 47 67 79 87 07 145 116 116 105 109 107 113 107 31 31 29 31 33 27 49 49 27 63 107 31 107 109 117 107 11 49 69 35 27 77 79 87 79 87 81 67 67 85 140 140 140 140 140 147 149 77 85 77 85 77 77 79 87 79 81 79 87 79 87 79 87

Item No. 09 18 12 05 05 19 11 04 01 19 09 36 19 16 07 05 17 01 02 08 20 21 09 01 06 15 20 03 05 24 03 24 15 09 10 05 02 02 45 45 35 13 17 04 02 05 04 09 10 01 01 09 07 10 06 12 27 12 12 60 11 61 61 19 19 20 20

Part No. 50220678 50220679 50220680 50220683 50220685 50250359 50250362 50250362 50250370 50301416 50351523 50351686 50351686 50352003 50352010 50352550 50352550 50352551 50352551 50353984 50380056 50380058 50380120 50380125 50380133 50380135 50380135 50380170 50380170 50380179 50380181 50380212 50380215 50380216 50380217 50380218 50380219 50380243 50380247 50380248 50380250 50380250 50380252 50380252 50380255 50380257 50380258 50380258 50380266 50380306 50380306 50380314 50380359 50380360 50380364 50380475 50380487 50380513 50380515 50380519 50380525 50380525 50380532 50380535 50380541 50380576 50380577

159

Page No. 81 81 81 85 81 59 05 59 49 155 59 05 59 59 59 05 59 05 59 41 61 45 107 107 107 45 59 111 111 55 55 107 67 67 45 45 45 09 63 63 107 113 105 107 111 111 105 107 153 07 09 09 45 45 153 45 61 41 41 41 140 147 147 147 147 17 17

Item No. 06 34 36 11 27 09 03 25 15 07 02 02 25 19 17 04 25 06 09 45 24 25 29 21 18 09 13 05 12 22 09 01 15 16 06 07 08 07 11 13 31 31 30 11 13 09 29 13 10 14 01 08 14 16 13 01 01 11 52 28 01 12 07 20 06 02 01

Part No.

Page No.

50380579 50380580 50380581 50380582 50380583 50380600 50380605 50380606 50380609 50380616 50380634 50380654 50380665 50380682 50380689 50380738 50380739 50380751 50380753 50380758 50380760 50380766 50380773 50380790 50380804 50380807 50380842 50380847 50380858 50380859 50380860 50380861 50380922 50380941 50380964 50380965 50380966 50380967 50380968 50380969 50380993 50380995 50381000 50381000 50381003 50381003 50381004 50381005 50381006 50381006 50381007 50381008 50657004 50657037 570019 650007 650007 650315 650387 650387 650387 650426 650448 650448 650448 650449 650450

17 11 11 11 17 147 69 47 49 55 35 63 59 17 57 55 55 11 11 55 55 55 69 105 57 57 57 25 55 55 55 55 105 49 71 71 71 71 71 71 59 63 61 63 57 59 59 59 57 59 59 49 55 57 147 49 55 35 101 103 57 49 41 50 59 23 29

Item No. 03 — — — 04 15 17 01 05 05 14 20 27 02 10 13 12 02 01 23 02 04 16 14 04 14 03 10 01 24 20 08 17 16 06 05 04 03 02 01 01 05 12 18 12 20 24 06 11 07 18 17 03 02 08 09 07 15 18 10 05 14 45 05 22 10 15

50960056/AP0813

NUMERICAL INDEX

Part No.

Numerical Index

http://www.minnpartelehandlerparts.com/

NUMERICAL INDEX

Numerical Index Part No. 650450 650450 650450 650454 650454 650484 650485 650485 650485 650485 650486 650486 650486 650487 650487 650487 650487 650488 650488 650488 650488 650488 650488 650488 650488 650489 650490 650490 650490 650491 650491 650491 650491 650493 650493 650493 650493 650493 650493 650495 650500 650512 650512 650518 650533 650542 650545 650547 650549 650550 650557 650557 650557 650568 650579 650579 650630 650648 650704 650706 650706 650706 650725 650730 650730 650730 650732

Page No. 89 93 99 92 95 67 105 53 59 63 47 51 67 39 59 61 63 107 45 47 55 59 89 93 93 105 41 47 50 145 29 41 43 101 143 145 147 91 95 109 149 49 55 69 41 59 59 101 45 45 45 51 57 105 31 89 39 41 07 116 147 41 41 21 23 31 59

50960056/AP0813

Item No. 07 15 20 08 14 10 12 09 04 02 12 14 06 11 29 08 17 03 11 08 11 14 15 06 12 03 03 04 01 07 16 24 03 01 05 03 03 07 12 06 05 03 06 07 37 03 12 27 20 19 04 03 08 24 22 10 03 41 23 02 09 44 17 11 08 25 26

Part No. 650733 650733 650733 650744 650786 650786 650786 650810 650818 650818 650818 650844 650863 650863 650863 650863 650936 650958 650991 651065 651087 651087 651087 651148 651151 651151 651395 651448 651457 651464 651505 651517 651543 651561 651606 651617 651625 651625 651625 651635 651635 651636 651636 651638 651638 651639 651639 651639 651640 651640 651641 651641 651641 651641 651643 651643 651643 651656 651675 651676 651677 651678 651681 651720 651780 651798 651809

RS5-19 Telescopic Handler Page No. 101 103 113 91 45 47 55 41 101 97 99 111 15 41 41 49 07 107 23 69 107 47 55 23 42 73 31 61 53 23 41 41 73 47 23 61 23 37 89 21 23 21 23 21 23 15 19 23 15 35 15 19 21 23 21 21 23 65 111 111 73 92 13 61 31 41 61

Item No. 15 09 27 02 26 11 28 08 21 04 05 28 — 20 45 06 39 07 16 06 23 02 29 37 02 11 09 17 03 39 50 09 13 13 36 13 35 08 23 21 31 21 27 05 14 02 07 18 03 11 06 06 06 17 10 26 43 09 25 24 09 05 10 25 13 19 19

Part No. 653002 653007 653018 653036 653098 653098 654000 654002 654002 654002 654002 654002 654002 654004 654004 654004 654004 654006 654006 654006 654006 654009 654028 654046 654046 654049 654049 656001 656007 656009 656009 656047 656048 656048 656090 656090 656090 656093 656100 656103 656105 656111 656111 656111 656133 656133 656133 656133 656154 656173 656179 656180 660068 808498 813610 L10465 L10465 L10466 L20729 L400207 L400425 L400425 L400425 L400425 L400929 L41261 L41847

160

Page No. 07 49 41 41 47 69 109 107 116 116 145 15 41 23 39 67 89 31 43 51 59 50 21 21 23 107 47 113 65 63 65 23 55 61 55 55 61 63 61 65 61 55 61 63 31 55 55 61 61 61 53 31 73 17 17 91 95 73 07 145 143 145 147 149 141 37 51

Item No. 40 11 06 34 07 04 12 05 02 05 22 — 51 25 08 09 04 21 04 03 15 10 22 22 29 02 03 27 02 22 08 40 19 03 17 27 10 23 18 01 21 18 04 07 08 16 26 11 14 15 03 24 22 26 27 04 02 20 — 24 03 04 05 03 04 02 03

Part No.

Page No.

L41848 L41848 L41854 L43221 L43221 L446043 L44859 L500001 L500004 L500017 L500019 L500020 L500021 L500021 L500021 L500021 L500021 L500022 L500022 L500022 L500024 L500025 L500027 L500028 L500036 L500038 L500038 L500038 L500038 L500042 L500042 L500042 L500042 L500055 L500057 L500099 L500111 L500163 L500222 L500225 L500225 L500227 L500367 L500370 L500467 L500467 L500509 L500509 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L500519 L500519 L500542 L500594 L500595 L500595 L500596 L500607 L500683 L500683 L500695 L500696

09 09 57 105 57 41 41 17 17 23 15 07 07 15 19 21 23 07 21 41 15 15 15 15 23 15 19 21 23 15 19 21 23 07 07 17 15 25 150 49 49 105 137 139 79 87 79 87 07 07 115 35 45 50 59 79 87 83 35 29 35 35 19 129 131 17 17

Item No. 16 17 07 28 13 35 26 15 17 04 16 29 30 05 04 08 09 28 21 30 08 14 18 17 12 01 02 09 03 04 05 07 09 05 05 23 07 08 — 22 23 10 09 07 11 11 27 27 19 26 00 04 17 06 23 26 26 05 10 01 07 05 01 04 04 22 13

PRINTED IN U.S.A.

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RS5-19 Telescopic Handler L500697 L500700 L500701 L500706 L500708 L500709 L500718 L500747 L500748 L500761 L500761 L500762 L50081 L500962 L50101 L50139 L50139 L50151 L50151 L50151 L50152 L50196 L50201 L50202 L50202 L50202 L50202 L50202 L50202 L50205 L50209 L50243 L50253 L50253 L50286 L50333 L50364 L50366 L50380 L50417 L50517 L50535 L50535 L50562 L50599 L50607 L50646 L50791 L50841 L50842 L50877 L50877 L50878 L50878 L50878 L50979 L50979 L510007 L510007 L51143 L514001 L51493 L51493 L520003 L520003 L520003 L520004

Page No. 17 17 17 17 17 17 17 11 11 139 140 139 51 124 37 07 116 13 51 89 150 39 73 07 07 15 21 25 27 145 41 113 47 73 51 149 116 53 150 07 39 115 145 149 50 41 95 89 145 99 103 107 21 23 23 21 23 147 93 89 45 109 117 145 147 21 103

PRINTED IN U.S.A.

Item No. 19 06 20 05 21 18 14 12 11 04 06 03 08 02 04 31 02 02 05 19 04 04 14 13 19 — 21 12 16 06 31 26 05 06 06 02 05 05 03 12 05 00 23 09 09 36 07 02 16 10 11 27 31 22 42 22 30 19 05 00 28 02 04 14 11 21 15

Part No. L520004 L520004 L520019 L520019 L52024 L52025 L52028 L54002 L561004 L580005 L580009 L61001 L61017 L61411 L61708 L61708 L61709 L61709 L61709 L61709 L62715 L62731 L62731 L62741 L630004 L63143 L63272 L63272 L63319 L63319 L63319 L63320 L63320 L63344 L63363 L63363 L63363 L63474 L63545 L63545 L63593 L63593 L63594 L63594 L63631 L63715 L63715 L63719 L63813 L63876 L63887 L63894 L63957 L63968 L63969 L63969 L64175 L64524 L64853 L65097 L65098 L65144 L65273 L65273 L65273 L65273 L65638

Page No. 107 92 51 97 07 07 89 07 41 41 41 141 141 150 89 93 145 147 89 93 147 89 93 116 55 149 101 95 143 145 147 143 145 145 116 127 41 155 25 27 137 140 137 145 153 103 92 41 07 07 07 11 95 145 145 147 137 115 107 95 95 105 103 145 147 149 89

Item No. 28 09 04 02 32 11 03 — 33 07 13 02 03 02 12 02 09 17 09 07 18 14 03 11 25 13 23 10 02 02 02 02 02 12 10 00 04 04 02 15 02 03 00 17 09 14 10 15 16 38 24 08 09 15 18 10 10 13 32 05 06 02 17 10 16 14 02

Part No. L65640 L65926 L65927 L65927 L65927 L65928 L65928 L65932 L65933 L65937 L65942 L65942 L66042 L66139 L66456 L66613 L66613 L66877 L66918 L66921 L66931 L66948 L67446 L67712 L68039 L68039 L68280 L68295 L68496 L68592 L69297 L69402 L69488 L69488 L69595 L69615 L69734 L69747 L69747 L69755 L69756 L69789 L69832 L69832 L69832 L69832 L69833 L69833 L69833 L69833 L70015 L70039 L70040 L70069 L70069 L70075 L70075 L70200 L70212 L70241 L70242 L70270 L70305 L70306 L70307 L70345 L70417

161

Page No. 89 153 153 154 155 153 155 153 154 155 154 45 150 116 95 155 95 69 149 149 149 149 107 147 103 92 37 153 39 33 07 07 41 45 37 41 73 115 125 07 07 41 101 103 92 99 101 103 92 99 07 13 89 07 21 11 11 53 39 13 89 107 154 153 153 51 51

Item No. 05 02 15 02 01 11 03 14 03 02 12 15 — 14 04 06 08 18 10 07 06 07 26 22 12 11 06 03 12 09 09 25 27 12 03 22 16 04 01 22 20 18 13 07 04 12 14 08 03 11 21 01 21 — 21 R1 R2 09 06 — 06 25 01 01 06 09 10

Part No. L70428 L71003 L71074 L71075 L71076 L71076 L71077 L71082 L71083 L71083 L71084 L71088 L71305 L71350 L96838 L96838 L97889 L98355 L98355 L98355 L98373 L98373 L98392 L98534 L98536 L98921 L99157 L99157 L99163 L99168 L99170 L99171 L99174 L99175 L99214 L99214 L99425 L99857 L99910 L99911 L99916 L99917 L99917 L99933

Page No. 116 99 09 09 09 09 09 09 07 09 09 09 07 141 121 135 137 79 83 87 75 83 85 127 127 137 07 45 105 137 137 137 137 137 129 131 37 137 126 126 121 129 133 69

Item No. 02 18 06 03 10 12 13 09 — 14 11 05 — 01 01 07 10 09 07 09 01 01 25 02 05 08 27 22 10 01 12 05 06 07 05 05 06 04 04 01 02 08 09 14

50960056/AP0813

NUMERICAL INDEX

Part No.

Numerical Index

http://www.minnpartelehandlerparts.com/

Index

RS5-19 Telescopic Handler PAGE

A A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29,31 A/C Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Adapter/Wet Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Adhesive Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Adjuster, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Air Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 69 Air Inlet Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Air Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Air Restrictor Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Alternator, 95 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Axle Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79, 87 Axle Mount Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

B Backwall, Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Bellows, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Belly Pan, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 31, 61 Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 85 Blanket, Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Block Heater, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Blower Motor (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Boom, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 93 Boom, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89, 91 Bottle, Dual-Pump Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Bottle, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Brake Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

SUBJECT INDEX

C Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Cab Door, One-Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Cab Door, Two-Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Can/Terminate Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Cap, Hydraulic Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Cap, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Cap, Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Carriage, Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Change-Over Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Clamp, Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Clamp, Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Clear Cover, Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Clip, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Column, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

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RS5-19 Telescopic Handler

Index PAGE

Condenser, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 35 Control, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Cooler, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Cooler, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67, 107 Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103, 149 Cover, Fuse Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cutting Edge, Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Cylinder, Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 Cylinder, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139, 149 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Cylinder, Rotating-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137, 145 Cylinder, Side-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140, 147 Cylinder, Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

D Decal, A/C Heater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Decal, Dynattach Unlocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Decal, Heat Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Decal, Hot Surface (Hood) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 85 Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Dipstick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Display, Can & Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Door Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Door Restraint Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Door, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Drain, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Dynattach Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

E

F Fan (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Fan, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Fan, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Fender Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 69 Filter, Cab Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 27 Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 61, 63

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ECU (Engine Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Electrical Mount/Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Evacuator Valve, Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Evaporator/Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29 Exhaust Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Exhaust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

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Index

RS5-19 Telescopic Handler PAGE

Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 58 Filter, Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 58 Filter, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 107 Flex Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Fluid Level Sight Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Fork Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143, 145, 149149 Fork, Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139, 149 Fork-Slide Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Front Cover, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Front Window Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 59 Fuel Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Fuel Pump, Electric Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Fuel Tank Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0505, 59 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 49 Fuse Block, Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Fuse Panel/Joystick Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

G Gas Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Glass Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Glass, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Glass, Left Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Glass, Lower Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Glass, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 15 Glass, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Glass, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Glass, Upper Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23

SUBJECT INDEX

H Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Heater Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Heater-A/C Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Horn, 12vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Hose, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Hose, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Hose, Remote Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 HVAC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Hydraulic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97, 99, 101, 103, 113, 118, 123 Hydraulic Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Hydraulic Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111, 118 Hydraulic Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111, 120 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109, 119

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RS5-19 Telescopic Handler

Index PAGE

I Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41, 111 Inclinometer-Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Indicator, DPF Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Indicator, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Inner Boom Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 93 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Isolation Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

K Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 09, 21, 23, 45

L Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Light Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Load Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Load Chart Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Lock And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 27 Lube Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153

M Magnetic Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75, 77, 83 Manifold, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Manifold, Tank Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Mirror Assembly, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Module, A/C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Motor, Hydrostatic Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 115 Mount, Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Mount, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

O Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Outer Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89, 91

P

Q Quick Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

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Panel, Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 09 Panel, HVAC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 , 126 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Planet Gear, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79, 87 Pressure Override Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Pulley, A/C Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

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R Radiator/Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67, 107 Rectifier Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 27, 35, 49 Remote Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Resistor Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Ring Gear, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79, 87 Rotate Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137, 145 Rotate-Carriage, Weldmnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

SUBJECT INDEX

S Screen, Cab Right-Hand Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Seat Riser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Sensor, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Shut-Off, Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Side-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140, 147 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 Solenoid (Glow Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Solenoid (Starter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Spring, Throttle Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Starter Air Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Starter, 12v 3kw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 Steering Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Strainer, Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Strap, Battery Hold-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Strap, Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23, 45 Strobe Light, Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Switch, Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Switch, DPF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Filter Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Switch, Hazard Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Ignition w/Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Switch, Push-Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Steer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 09 Switch, Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Switch, Variable Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 27 Switch, Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

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RS5-19 Telescopic Handler

Index PAGE

T Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Temperature Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109, 117 Tether, Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Thermal Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Tie Rod, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Top Window Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Tow Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

U U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Universal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79, 87

V Valve, Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41, 116 Valve, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 Valve, Slave Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101, 113 Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 Valve, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05, 61 Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 79, 87

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SUBJECT INDEX

Washer Bottle w/Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Window Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Wiper, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Wire Harness, A/C Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 35 Wire Harness, A/C Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Wire Harness, Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 89 Wire Harness, Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Fnr Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 37 Wire Harness, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Front Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 17 Wire Harness, Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 11 Wire Harness, Top Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 17 Wire Harness, Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 51 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

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REFERENCE O-RING TABLES O-Ring Table — Male Boss Fittings Fitting Thread Size

"B" "A"

Diameter "A"

Diameter "B"

Part Number

9/16 - 18 3/4 - 16 7/8- 14

0.468 0.644 0.755

0.078 0.087 0.097

055897 055896 055898

1-1/16 - 12 1-5/16 - 12 1-5/8 - 12

0.924 1.171 1.475

0.116 0.116 0.118

048953 058674 077970

A/C #6 A/C #8 A/C #10

0.312 0.437 0.562

0.453 0.578 0.703

138777 138778 138779

O-Ring Table — Air Conditioning Fittings "B"

A/C Fitting

"A"

Diameter "A"

Diameter "B"

Part Number

0.312 0.437 0.562

0.453 0.578 0.703

138777 138778 138779

A/C #6 A/C #8 A/C #10

O-Ring Table — Face Seal Fittings "B" "A"

50960056/AP0813

Fitting Thread Size

Tube O.D.

Diameter "A"

Thickness "B"

Part Number

9/16 - 18 11/16 - 16 13/16- 16

1/4 3/8 1/2

0.301 0.364 0.489

0.070 0.070 0.070

50300165 50300166 50300167

1-14 - 14 1-13/16 - 12 1-7/16 - 12

5/8 3/4 1

0.614 0.739 0.926

0.070 0.070 0.070

135124 137205 50300168

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REFERENCE ADAPTER (FITTINGS) TORQUE GUIDE Use these torque values when tightening hydraulic, fuel, or coolant adapters (fittings).

SAE "O-Ring" Boss (Steel) Adapters Size Dash -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24

Fractional 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2

Pounds-Force Foot (lb.-ft.)

Minimum 8 14 18 24 50 72 125 160 200 210 270

Maximum 10 16 20 26 60 80 135 180 220 280 360

Newton Meter (N-m) Minimum

Maximum

11 19 24 32 68 97 170 216 271 285 366

13 21 27 35 81 108 183 244 298 380 488

JIC 37º and 45º (Machined or Flared) Adapters Size Dash -4 -5 -6 -8 -10 -12 -16 -20 -24 -32

Fractional 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2

PRINTED IN U.S.A.

Pounds-Force Foot (lb.-ft.)

Minimum 10 13 17 34 50 70 94 124 156 219

Maximum 11 15 19 38 56 78 104 138 173 243

169

Newton Meter (N-m) Minimum 13 17 23 46 68 95 127 168 211 297

Maximum 15 20 26 51 78 106 141 187 234 329

50960056/AP0813

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REFERENCE METRIC BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Grade 8.8

Metric Coarse-Pitch Thread M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Grade 12.9

Grade 10.9

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

Metric Fine-Pitch Thread M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

50960056/AP0813

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

170

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

PRINTED IN U.S.A.

http://www.minnpartelehandlerparts.com/

REFERENCE SAE BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

Grade 2

Grade 5

Grade 8

Dry

Oiled

Dry

Oiled

Dry

Oiled

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

PRINTED IN U.S.A.

171

50960056/AP0813

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Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A www.gehl.com

50960056/AP0813

© 2013 Manitou Americas, Inc. All rights reserved.

PRINTED IN U.S.A.