Frontier Rear Blade & Landscape Rake RB1060L LR1060L Operator's Manual(5WPMAN0170) - PDF DOWNLOAD

O P E R A T O R ’ S

M A N U A L

REAR BLADE & LANDSCAPE RAKE RB1060L LR1060L

5WPMAN0170 (Rev. 2/16/2009)

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: ______________________________

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

2 Introduction

Frontier (Rev. 2/4/2009)

TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 DEALER CHECK LISTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SPECIFICATIONS SPECIFICATION

RB1060L

LR1060L

Overall Width

60 inches (152 cm)

60 inches (152 cm)

Weight (Mass)

160 lbs. (73 kg)

220 lbs. (100 kg)

Moldboard Thickness

7 Gauge (4.5 mm)

Cutting Edge (Reversible)

1/2" x 6" (12.7 mm x 152 mm)

Teeth Position

30" - 5/16" x 1" (8 mm x 25 mm) HT High Carbon Tines 360° Pivot

360° Pivot

Offset - Left or Right

12 inches (30.5 cm)

Angle - Left or Right

15° or 30°

15° or 30°

Pitch Adjustment

Controlled by top link

Controlled by top link

Tractor Rating

Max. Engine 25 hp (18.7 kW)

Max. Engine 25 hp (18.7 kW)

Tractor 3-Point

Cat 0 or 1

Cat 0 or 1

Skid Shoe Cat 1 Quick Hitch Bushing Kit

Tailwheels Cat 1 Quick Hitch Bushing Kit

Quick Hitch

Cat 1

Cat 1

Implement Code for Tractor Ballast

9.1

13.2

Included

Included

Options

Parking Stand

5WPMAN0170 (Rev. 2/16/2009)

Introduction 3

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

!

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to shut down quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Never allow children or untrained persons to operate equipment.

PREPARATION Check that all hardware is properly installed.

Always tighten to torque chart specifications unless instructed otherwise in this manual.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective

4 Safety

equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

OPERATION Consult local utilities before working. Know location of all underground cables, pipelines, overhead wires, and other hazards in working area and avoid contact.

Keep bystanders away from equipment.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

(Safety Rules continued on next page)

RB/LR1060L SR (Rev. 3/23/2005)

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page)

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions suddenly on slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Before changing positions of manual swing, tilt, or angle positions: • Park tractor on level ground, apply parking brake, level implement boom, shut off tractor, and remove key.

• Make manual changes slowly and carefully to prevent hazardous movement of mechanisms.

• Never stand in positions where you could become entrapped during adjustment changes or if the 3-point hitch suddenly lowers.

Always secure lock pins with safety pins to prevent lock pins from bumping out of the positioning holes. Failure to do so may result in accidents and/ or damage to blade.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

RB/LR1060L SR (Rev. 3/23/2005)

MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

STORAGE Block equipment securely for storage.

Keep children and bystanders away from storage area.

Follow manual instructions for storage.

Safety 5

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

1

LR1060L

4

2 3 CD6154A

BE CAREFUL! Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

3

2

Replacement safety decals can be ordered free from your dealer.

4

1

RB1060L

(Safety Decals continued on next page)

6 Safety

5WPMAN0170 (Rev. 5/16/2008)

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

(Safety Decals continued from previous page)

4 - 5WP1004299

WARNING

PRODUCT IDENTIFICATION NUMBER

LE NE XA , KS, U. S. A.

3 - 5WP1002941

1 - Serial Number Plate

WARNING

2 - 5WP1003199

FALLING OFF CAN RESULT IN BEING RUN OVER.

WARNING TO AVOID SERIOUS INJURY OR DEATH:

CRUSHING AND PINCHING HAZARD

Read Operator's Manual before operating, servicing, or repairing equipment.

Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

Never allow riders.

Keep bystanders away from equipment during operation.

Operate from tractor seat only.

Keep all shields in place and in good condition.

Lower equipment to ground, stop engine, remove key, and set brake before dismounting tractor.

Never allow children or untrained persons to operate equipment.

Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

Operate tractor controls from tractor seat only.

Do not stand between tractor and implement when tractor is in gear.

Make sure parking brake is engaged before going between tractor and implement.

Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

1003199

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

1002941-A

Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in "locked up" position at all times.

Buckle Up! Keep seat belt securely fastened.

Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH. Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers, or mechanical linkage failures.

Service work does not require going underneath implement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH. 1004299

GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your equipment. Read it carefully.

It furnishes information and instructions that will help you achieve years of dependable performance.

These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

5WPMAN0170 (Rev. 5/16/2008)

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

Safety 7

OPERATION The operator is responsible for the safe operation of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions.

This equipment is designed for a wide range of applications. The blade may be used for scraping, leveling, grading and backfilling. The rake may be used for loosening, leveling and clearing soil of debris.

The blade or rake may be angled to windrow debris to the side for removal.

DP5

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Figure 1. Lower Lift Arm Attachment, Category 1 3.

Connect tractor top link by inserting tractor clevis pin into top hitch point on RB frame assembly and secure (Figure 2).

Never allow children or untrained persons to operate equipment.

Keep bystanders away from equipment.

Never allow riders on power unit or attachment.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

CONNECT BLADE OR RAKE TO TRACTOR 1. This rake or blade should be mounted on tractors with a maximum drawbar rating of 25 engine hp (18.7 kW) and not to exceed 2000 lbs (910 kg).

2. Adjust or remove tractor drawbar to eliminate interference with blade or rake.

DP7

Figure 2. Top Link Connection, Category 1

Optional Quick Hitch Bushing Kit (RB1060L, LR1060L - Category 1 Only) Quick hitch bushing kit (5WP1004653) is available through your dealer.

See page 14 for installation instructions.

Category 1

Category 0

1. Place tractor 3-point lower lift arms over outer hitch pins.

1.

Place tractor 3-point lower lift arms over inner hitch pins.

2. Secure with Klik pin (not provided) as shown in Figure 1.

2.

Secure with safety pins (not provided) as shown in Figure 3.

8 Operation

5WPMAN0170 (Rev. 5/16/2008)

Position 3-point lift arm sway blocks or tighten sway chains to eliminate side sway. Install side braces if necessary.

Reversing (Blade or Rake) For most tractors, the blade or rake may be rotated 360 degrees without unhooking from the tractor. To rotate without unhooking, pull hitch pin assembly.

Rotate to desired position; replace hitch pin assembly.

DP6

Angling (Blade or Rake) Remove hitch pin assembly.

Figure 3. Lower Lift Arm Attachment, Category 0

The blade or rake may be set 15 degrees or 30 degrees to the left or right for forward grading.

3. Connect tractor top link by inserting tractor clevis pin into lower hitch point on RB frame assembly and secure (Figure 4).

Offsetting (Blade Only) The blade may be offset right or left 12" (30.5 cm) by moving moldboard on pivot assembly. See Figure 5.

Only offset blade when operating in light material such as sand, loose soil, or snow.

CD6156-1

DP8

Figure 4. Top Link Connection, Category 0 Figure 5. Moldboard Offset Left

OPERATING TECHNIQUES

Backfilling

Level the A-frame and boom with 3-point connecting links and top link. Adjusting the top link length will change the fore and aft pitch of the tool.

Reverse blade for backfilling ditches or trenches (see Reversing, page 9).

Lengthening the top link will cause the tool to contact the ground with a sharper pitch and feed itself into the ground more readily.

When using the rake tool, you may need to adjust the tailwheels after adjusting pitch to maintain the desired working depth.

5WPMAN0170 (Rev. 5/16/2008)

The rake may also be used in light backfilling applications.

Cutting Ditches (Blade Only) Angle blade to bring lower end forward. Bring lower point near the center line of the rear wheel track using 3-point hitch height adjustment.

Operation 9

Parking Stand Placement

Operating Position 1.

Place parking stand (11) between 3-point mast plates as shown in Figure 6.

2.

Secure into position using lock pin (20).

Storage Position

CD6161A

11 20

11. Parking stand 20. 1/4 x 2-1/2 Lock pin Figure 6. Parking Stand - Operating Position

1.

Raise tractor 3-point lift arms.

2.

Remove parking stand from operating position (Figure 6).

3.

Align top holes on parking stand and lowest holes on 3-point mast plates as shown in Figure 7.

4.

Secure into position using lock pin (20).

PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 4 through 7. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that all hardware is properly installed and secured. ___ Check that equipment is properly and securely attached to tractor. ___ Do not allow riders. ___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation. ___ Check that blade cutting edge is in good condition.

DP2

Figure 7. Parking Stand - Storage Position

10 Operation

___ Consult local utilities before digging. Know location of and avoid contacting all underground cables, pipelines, overhead wires and other hazards in digging area.

5WPMAN0170 (Rev. 5/16/2008)

MAINTENANCE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.

For your protection, read and follow all safety information in this manual.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Reverse Cutting Edge 1. Remove plow bolts (27 & 28), hardened flat washer (25), and hex nuts (24).

2. Remove cutting edge (4) from moldboard and reverse cutting edge with sharp edge down. Reinstall hardware previously removed.

CD6156-3

5 28

24

4.

5.

24.

25.

27.

28.

27

25

4 Cutting edge Moldboard 5/8 NC Hex nut 5/8" Hardened flat washer 5/8 NC x 1-1/2" Plow bolt 5/8 NC x 2" Plow bolt

Figure 8. Cutting Edge Replacement

LR1060L TINE REPLACEMENT NOTE: Tines should be replaced when they cannot be reformed to their original configuration.

1. Remove carriage bolt (22) and flange lock nut (23) from tine beam.

2. Remove old tine.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

3. Insert new tine, hole end first, into tine beam and align holes.

4. Secure with bolt (22) and lock nut (23).

REPLACING BLADE CUTTING EDGE 2

Remove Cutting Edge 1. Remove plow bolts (27 & 28), hardened flat washers (25), and hex nuts (24).

2. Remove cutting edge (4) from moldboard (5) and replace with new cutting edge. Re-install hardware previously removed.

5WPMAN0170 (Rev. 5/16/2008)

CD6156-4

22

2. Rake tine 23 22. 3/8 NC x 1" Carriage bolt 23. 3/8 NC Flange lock nut Figure 9. Rake Tine Replacement

Maintenance 11

TAILWHEEL ADJUSTMENT LR1060L (OPTIONAL)

5.

Install Klik pin and washer.

6.

To lower tailwheels, reverse the procedure.

NOTE: Use a good multi-purpose grease on pivot tube and tailwheel every 8 hours of operation.

17

CLEANING 9

After Each Use

8

●

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

●

Inspect machine and replace worn or damaged parts.

●

Replace any safety decals that are missing or not readable.

CD6157-3

Periodically or Before Extended Storage 10

7

7. Wheel yoke assembly 8. 1/2" Height adjustment spacer 9. Tailwheel arm 10. Klik pin, 1/4 x 1-3/4" 17. Washer, 1.06 x 1.56" x 10 GA

●

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

●

Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

Figure 10. Tailwheel Adjustment

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

1. Raise rake until tailwheels clear the ground.

2. To raise tailwheels, remove Klik pin (10) and washer (17). Allow wheel yoke assembly (7) to slide down in tailwheel arm (9). Do not remove shaft completely from wheel arm.

3. Rotate height adjustment spacer(s) (8), align slot with groove at bottom of shaft, and remove spacer(s).

4. Slide wheel yoke assembly back into position; place removed spacer(s) over top of shaft.

12 Maintenance

●

Inspect machine and replace worn or damaged parts.

●

Sand down scratches and the edges of areas of missing paint and coat with spray paint of matching color (purchase from your dealer).

●

Replace any safety decals that are missing or not readable (supplied free by your dealer). See Safety Decals section for location drawing.

5WPMAN0170 (Rev. 5/16/2008)

ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this Rear Blade/Landscape Rake is the responsibility of the Frontier dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal cutting conditions.

The Rear Blade/Landscape Rake is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 20.

Complete the Dealer Check Lists on page 19 when assembly is completed.

2. Remove two carriage bolts (26) from top of moldboard.

3. Align holes on pivot assembly (6) with holes on moldboard.

4. Secure pivot assembly to moldboard using hardware previously remove. Use plow bolts (28), hardened flat washers (25), and hex nuts (24) in the bottom two holes and carriage bolts (26), hardened flat washers (25), and hex nuts (24) in the top two holes.

Attach RB Frame to Pivot Assembly 1. Remove pivot cap (3) and hardware from pivot assembly (6).

2. Support moldboard in an upright position.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

3. Place RB frame assembly (9) over pivot tube on pivot assembly (6).

Blade Assembly

5. Place RB frame assembly in desired position and secure with hitch pin (8).

Attach Pivot Assembly to Moldboard

4. Secure RB frame assembly to pivot assembly using pivot cap (3), two hardened flat washers (25), and hex nuts (24).

6. Place parking stand in storage position to support rear blade. See page 10 for storage.

24 25

24 CD6156-2

24

25

8

25

3

6

9

26 5

28 6

5.

6.

24.

25.

26.

28.

Moldboard Pivot assembly 5/8 NC Hex nut 5/8" Hardened flat washer 5/8 NC x 1-1/2" Carriage bolt GR5 5/8 NC x 2" Plow bolt

Figure 11. Pivot Assembly to Moldboard 1. Remove two plow bolts (28) from center moldboard (5) and cutting edge.

5WPMAN0170 (Rev. 5/16/2008)

CD6155A -1

3.

6.

8.

9.

24.

25.

Pivot cap Pivot assembly Hitch pin RB Frame assembly 5/8 NC Hex nut 5/8" Hardened flat washer

Figure 12. RB Frame to Pivot Assembly

Assembly 13

Optional Skid Shoe Kit Installation (Rear Blade)

1.

Place sleeve (1) over lower 3-point pin and secure with klik pin (2). Repeat for opposite side.

1. Remove plow bolts from each end of cutting edge.

2.

Place sleeve (5) between A-frame plates and secure through upper hole with screw (6), lock washer (4), and nut (3).

2. Attach skid shoe bracket (1) to rear of moldboard with plow bolt (2), washer (3), and hex nut (4) supplied in kit.

3. Adjust skid shoe to desired height.

Landscape Rake Assembly

4. Repeat steps for opposite side of moldboard.

1.

Place jackstands or suitable blocking device under tine beam so pivot tube is pointing upward.

2.

Remove pivot cap (3) and hardware from tine beam (1).

3.

Place RB frame assembly (9) over pivot tube on tine beam (1).

4.

Secure RB frame assembly to tine beam using pivot cap (3), two hardened flat washers (25), and hex nuts (24).

5.

Place RB frame assembly in desired position and secure with hitch pin (8).

6.

Place parking stand in storage position to support landscape rake. See page 10 for storage.

1 2 CD6157-1

4

1. Skid shoe bracket 2. 5/8 NC x 2" Plow bolt 3. 5/8" Hardened flat washer 4. 5/8 NC Hex nut

3

Figure 13. Skid Shoe Installation (Typical) 24

Optional Quick Hitch Bushing Kit Installation Cat 1 (5WP1004653)

25 3

8

9

5 3

6

4

CD6155A-2

1

1.

3.

8.

9.

24.

25.

CD6221

2

Tine beam Pivot cap Hitch pin RB Frame assembly 5/8 NC Hex nut 5/8" Hardened flat washer

Figure 15. Landscape Rake Assembly 1

1. Sleeve, .938 x 1.438 x 1.19 2. Klik pin, 7/16 x 11/32 HT 3. Hex nut, 3/4 NC plated 4. Lock washer, 3/4 5. Sleeve, .812 x 1.25 x 1.75 6. Screw, 3/4 NC x 3 HHCS GR5

Figure 14. Quick Hitch Bushing Kit (Optional)

14 Assembly

Optional Tailwheel Installation (Landscape Rake) 1.

Remove landscape rake from tractor 3-point lift arms if attached.

2.

Roll landscape rake over with tines pointing upward.

5WPMAN0170 (Rev. 5/16/2008)

3. Place jack stands or suitable blocking device under tine beam to raise tine beam approximately 8 to 10 inches.

9

4. Place tailwheel arm (9) between lugs on tine beam and align holes.

5. Secure into position using three cap screws (13) and flange lock nuts (12).

12 13

Complete the Dealer Check Lists on page 19 when assembly is completed.

DP4

9. Tailwheel arm 12. 1/2" Flange lock nut 13. 1/2 NC x 1-3/4" Cap screw GR5 Figure 16. Tailwheel Installed

NOTES

5WPMAN0170 (Rev. 5/16/2008)

Assembly 15

RB1060L / LR1060L ASSEMBLY 9

8 34 - SAFETY DECAL SET, COMPLETE 35 - DECAL SET, COMPLETE

24

32 33

25 24

7 25

3

21

33 29

32

30

31

20

10 11

6 26

5 24 25 24

25

28 3 4

27

CD6156A

1 2 22 23

16 Parts

5WPMAN0170 (Rev. 5/16/2008)

RB1060L / LR1060L ASSEMBLY PARTS LIST

RB1060L SKID SHOE & LR1060L TAILWHEEL (OPTIONAL) 17

REF

PART

1 5WP1005349

QTY 1

DESCRIPTION Tine beam

2 5WP1005370 30 Rake tine, .31 x 1.0

8

3 5WP1005354

1

Pivot cap

4 5WP27717

1

Cutting edge, .5 x 6 x 59

5 5WP1005352

1

Moldboard

6 5WP1005355

1

Pivot assembly

7 5WP1004656

1

Manual tube

8 5WP1004643

1

Hitch pin, .75 x 5.0 cotterless

10

9 5WP1004648

1

Rear blade frame assembly (contains items 7, 8, 10, 11, 20, 21 29 - 33)

7

10 5WP1004626

2

Hitch pin, Cat 0/1 (includes items 30 & 31)

11 5WP1005376

1

Parking stand

20 5WP58047

1

Lock pin, 1/4 x 2-1/2

21 *

2

5/16 x 3/4 Self tapping screw

22 *

30 3/8 NC x 1 Carriage bolt GR5

23 5WP14350

30 3/8 NC Flange lock nut

24 *

10 5/8 NC Hex nut

25 5WP57817

10 5/8 Hardened flat washer

26 *

2

5/8 NC x 1-1/2 Carriage bolt GR5

27 5WP25265

4

5/8 NC x 1-1/2 Plow bolt

28 5WP25266

2

5/8 NC x 2 Plow bolt

29 *

2

7/8 Flat washer

30 *

2

7/8 NF Hex nut

31 *

2

7/8 Lock washer

32 5WP1004657

2

Caplug 2.00 ID x 1.00

33 5WP1004658

2

Clamp, 2.0 dia pipe

34 5WP1002882

1

Decal, Complete safety set LR1060L/RB1060L, English

-or-

16

9

-or-

34 5WP1011263

1

Decal, Complete safety set & manual LR1060L/RB1060L, French

35 5WP1002814

1

Decal, Complete English set LR1060L/RB1060L

* Standard Hardware, Obtain Locally

13

12

14

15

12

6 11

15

6

5 2 4

3

CD6157

1

REF PART QTY DESCRIPTION -- 5WP1004645 1 Gauge wheel kit, complete 1 5WP1004646 1 Skid shoe kit, (includes items 2, 3 & 4) 2 5WP25266 2 5/8 NC x 2 Plow bolt 3 5WP57817 2 5/8 Hardened flat washer 4 * 2 5/8 NC Hex nut 5 5WP66965 2 Wheel, 8" HD w/sleeve 6 5WP65577 4 Bearing, .75 x 1.415 flange 7 5WP1006306 2 Wheel yoke assembly 8 5WP66207 6 Spacer, 1/2" adjustment 9 5WP1006305 2 Tailwheel arm 10 5WP62043 2 Klik pin, 1/4 x 1-3/4 11 5WP29368 2 Sleeve, .50 x .75 x 3.38 12 5WP11900 8 1/2 NC Flange lock nut 13 * 6 1/2 NC x 1-1/2 Cap screw GR5 14 * 2 1/2 NC x 5-1/2 Cap screw GR5 15 5WP63757 4 1/2 x 1-3/4 x 7 ga Flat washer 16 * 2 1/4-28 Grease fitting 17 5WP31303 2 1.06 x 1.56 x 10 ga Washer * Standard Hardware, Obtain Locally

5WPMAN0170 (Rev. 5/16/2008)

Parts 17

QUICK HITCH BUSHING KIT (OPTIONAL) CATEGORY 1 5 3

REF PART QTY DESCRIPTION A 5WP1004653 1 Quick hitch bushing kit, complete 1 5WP1004660 2 Sleeve, .938 x 1.438 x 1.19 2 5WP27542 2 Klik pin, 7/16 x 11/32 HT 3 * 1 Hex nut, 3/4 NC plated 4 * 1 Lock washer, 3/4 5 5WP1004661 1 Sleeve, .812 x 1.25 x 1.75 6 * 1 Screw, 3/4 NC x 3 HHCS GR5

4

6

CD6221

2

* Standard Hardware, Obtain Locally

1

NOTES

18 Parts

5WPMAN0170 (Rev. 5/16/2008)

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Properly attach implement to tractor and make all necessary adjustments. ___ Check parking stand for proper operation. ___ Check all bolts to be sure they are properly torqued. ___ Check that all cotter pins and safety pins are properly installed. Replace if damaged.

DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Show customer how to make adjustments. ___ Instruct customer how to lubricate and explain importance of lubrication. ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good

5WPMAN0170 (Rev. 5/16/2008)

condition. Emphasize the increased safety hazards when instructions are not followed. ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Explain to customer the potential crushing hazards of going underneath raised equipment.

Instruct customer that service work does not require going underneath unit and never to do so. ___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! ___ Make customer aware of optional equipment available so that customer can make proper choices as required.

Dealer Check Lists 19

BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES TORQUE CHART

A

SAE Bolt Head Identification SAE Grade 2 (No Dashes)

SAE Grade 8 (6 Radial Dashes)

SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD

A

SAE 2

SAE 5

SAE 8

Diameter (Inches)

Wrench Size

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

1/4" 5/16"

7/16" 1/2"

6 12

8 17

10 19

13 26

14 27

18 37

3/8" 7/16"

9/16" 5/8"

23 36

31 48

35 55

47 75

49 78

67 106

1/2" 9/16"

3/4" 13/16"

55 78

75 106

85 121

115 164

120 171

163 232

5/8" 3/4"

15/16" 1-1/8"

110 192

149 261

170 297

230 403

240 420

325 569

7/8" 1"

1-5/16" 1-1/2"

306 467

416 634

474 722

642 979

669 1020

907 1383

A

METRIC SERIES TORQUE CHART

A

Metric Bolt Head Identification

8.8 Metric Grade 8.8

10.9 Metric Grade 10.9

Coarse Thread

Fine Thread

Marking on Head

Marking on Head

A

Diameter & Thread Pitch (Millimeters)

Wrench Size

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

Diameter & Thread Pitch (Millimeters)

6 x 1.0

10 mm

8

6

11

8

8

6

11

8

6 x 1.0

8 x 1.25 10 x 1.5

13 mm 16 mm

20 39

15 29

27 54

20 40

21 41

16 30

29 57

22 42

8 x 1.0 10 x 1.25

12 x 1.75 14 x 2.0

18 mm 21 mm

68 109

50 80

94 151

70 111

75 118

55 87

103 163

76 120

12 x 1.25 14 x 1.5

16 x 2.0 18 x 2.5

24 mm 27 mm

169 234

125 172

234 323

173 239

181 263

133 194

250 363

184 268

16 x 1.5 18 x 1.5

20 x 2.5 22 x 2.5

30 mm 34 mm

330 451

244 332

457 623

337 460

367 495

270 365

507 684

374 505

20 x 1.5 22 x 1.5

24 x 3.0 30 x 3.0

36 mm 46 mm

571 1175

421 867

790 1626

583 1199

623 1258

459 928

861 1740

635 1283

24 x 2.0 30 x 2.0

Typical Washer Installations Bolt

Metric 8.8

Lock Washer

Metric 10.9

Metric 8.8

Metric 10.9

Flat Washer

8/9/00

20 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes 5/16 3/8 1/2

5/8

3/4

7/8

IN

1

2

3

4

5

6

7

MM

25

50

75

100

125

150

175

Metric Bolt Thread Sizes 8MM 10MM

12MM

14MM

16MM

18MM

ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE ....... American Society of Agricultural Engineers ATF ............................... Automatic Transmission Fluid BSPP .............................British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV.....................................................Constant Velocity CCW .............................................. Counter-Clockwise CW............................................................... Clockwise F ...................................................................... Female FT .............................................................. Full Thread GA .................................................................... Gauge GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw HT........................................................... Heat-Treated JIC .................Joint Industry Council 37° Degree Flare LH .................................................................Left Hand LT........................................................................... Left m......................................................................... Meter mm................................................................Millimeter M.......................................................................... Male

Bolt Torque & Size Charts (Rev. 3/28/2007)

MPa......................................................... Mega Pascal N.......................................................................Newton NC ...................................................... National Coarse NF ...........................................................National Fine NPSM..................... National Pipe Straight Mechanical NPT .......................................... National Pipe Tapered NPT SWF ......... National Pipe Tapered Swivel Female ORBM .......................................... O-Ring Boss - Male P...........................................................................Pitch PBY ...................................................... Power-Beyond psi.......................................... Pounds per Square Inch PTO ..................................................... Power Take Off QD....................................................Quick Disconnect RH ..............................................................Right Hand ROPS ........................... Roll-Over Protective Structure RPM ........................................Revolutions Per Minute RT ....................................................................... Right SAE ..........................Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF...........................................................Unified Fine UNS...................................................... Unified Special

Appendix 21

PART NUMBER

5WPMAN0170

©2003 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.