Frontier Pulverizers SP1048 SP1060 SP1272 SP1284 SP1212B SP1284B Operator’s Manual(WPMAN0146)

O P E R A T O R ’ S

M A N U A L

PULVERIZERS I SP1048 I SP1060 I SP1212 I SP1284 I SP1212B I SP1284B

ffllUJDIJI_ WPMAN0146 (Rev. 6/15/2006)

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Product Registration form, located on the Frontier website. Failure to complete and return the form does not diminish customer’s warranty rights.

TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: ______________________________

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

NOTE

Introduction

Indicates helpful information.

Frontier (Rev. 10/29/2004)

TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 PARTS LISTS SP1048 & SP1060 PULVERIZERS . . . . . . . . . . . . . . . . . . . . . . . . 14 SP1272 & SP1284 PULVERIZERS . . . . . . . . . . . . . . . . . . . . . . . . 15 SP1272B & SP1284B PULVERIZERS . . . . . . . . . . . . . . . . . . . . . . 16 SECOND ROLLER KITS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 17 HITCH KIT FOR SP1048 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 17 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Pulverizer. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

WPMAN0146 (Rev. 11/15/2004)

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

Introduction 1

SPECIFICATIONS Specification

SP1048

SP1060

Working width

48" (122 cm)

60" (152 cm)

Overall width

54" (137 cm)

66" (168 cm)

Height to top of A-frame

36" (91 cm)

36" (91 cm)

Depth, front to back

28-1/2" (72 cm)

28-1/2" (72 cm)

Approximate weight

480 lbs. (218 kg)

550 lbs. (249 kg)

Roller diameter

6-5/8" O.D. (16.8 cm)

6-5/8" O.D. (16.8 cm)

Roller pins

(72) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins)

(90) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins)

Scarifier teeth Number of teeth

Hardened 5/8" sq. (15.9 mm) 9 Front 8 Rear

Bearings Frame

11 Front 10 Rear 1" (25.4 mm) self-aligning

10" x 10" (25.4 cm x 25.4 cm) wide Flange H-beam (49 lbs-ft.) (6.7 kg/m)

Springs

(2) 150 lbs. (241 N)

Tractor hitch requirement

Category 1

Category 1

Tractor horsepower requirement

15 to 45 hp (11 to 34 kW)

20 to 45 hp (15 to 34 kW)

2 Introduction

WPMAN0146 (Rev. 11/15/2004)

SPECIFICATIONS Specification

SP1272

SP1272B

SP1284

SP1284B

Working width

72" (183 cm)

72" (183 cm)

84" (2130 cm)

84" (2130 cm)

Overall width

78" (198 cm)

78" (198 cm)

90" (229 cm)

90" (229 cm)

Height to top of A-frame

36" (91 cm)

36" (91 cm)

36" (91 cm)

36" (91 cm)

Depth, front to back

30-1/2" (77 cm)

30-1/2" (77 cm)

30-1/2" (77 cm)

30-1/2" (77 cm)

Weight

715 lbs. (324 kg)

735 lbs. (333 kg)

784 lbs. (356 kg)

805 lbs. (365 kg)

Roller diameter

6-5/8" (16.8 cm) O.D.

6-5/8" (16.8 cm) O.D.

Roller pins

(108) 3/8" dia. x 1-1/8" (9.5 mm x 26.6 mm) long (hardened pins)

(126) 3/8" dia. x 1-1/8" (9.5 mm x 28.6 mm) long (hardened pins)

Scarifier teeth

Hardened 5/8" sq. (15.9 mm)

Hardened 1/2" x 2" x 13" (13 x 51 x 330 mm) reversible

Hardened 5/8" sq. (15.9 mm)

Hardened 1/2" x 2" x 13" (13 x 51 x 330 mm) reversible

Number of teeth

14 Front 13 Rear

14 Front 13 Rear

16 Front 15 Rear

16 Front 15 Rear

Bearings

1" (25.4 mm) self-aligning

1" (25.4 mm) self-aligning

Frame

10" x 12" (25.4 x 30.5 cm) wide Flange H-beam (53 lbs-ft.) (7.3 kg/m)

10" x 12" (25.4 x 30.5 cm) wide Flange H-beam (53 lbs-ft.) (7.3 kg/m)

Springs

(2) 150 lbs. (241 N)

(2) 150 lbs. (241 N)

Tractor hitch requirement

Category 1

Category 1

Tractor horsepower requirement

30 to 65 hp (22 to 48 kW)

30 to 65 hp (22 to 48 kW)

WPMAN0146 (Rev. 11/15/2004)

Introduction 3

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

!

LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Never allow children or untrained persons to operate equipment.

PREPARATION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death

4 Safety

from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

TRANSPORTATION Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Do not operate or transport on steep slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

OPERATION Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Operate only in daylight or good artificial light.

Keep bystanders away from equipment.

(Safety Rules continued on next page)

Landscape Frontier SR (Rev. 11/28/2005)

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page)

Always comply with all state and local lighting and marking requirements.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Never allow riders on power unit or attachment.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Look down and to the rear and make sure area is clear before operating in reverse.

Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

Do not operate or transport on steep slopes.

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

Do not stop, start, or change directions suddenly on slopes.

Never perform service or maintenance with engine running.

Use extreme care and reduce ground speed on slopes and rough terrain.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

MAINTENANCE Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

Landscape Frontier SR (Rev. 11/28/2005)

Eye protection must be used when removing or installing scarifier shank clips.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

STORAGE Block equipment securely for storage.

Keep children and bystanders away from storage area.

Safety 5

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

PRODUCT IDENTIFICATION NUMBER

LE NE XA, K S, U. S. A.

1 – Serial Number Plate

WARNING

ALL MODELS

TO AVOID SERIOUS INJURY OR DEATH:

SP1048 SP1060

Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

Never allow riders.

Keep bystanders away from equipment during operation.

Operate from tractor seat only.

Keep all shields in place and in good condition.

Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor.

Never allow children or untrained persons to operate equipment.

Do not transport towed or semi-mounted units over 20 MPH. FAILURE TO FOLLOW THESE INSTRUCTIONS 1002423-B CAN RESULT IN INJURY OR DEATH.

3 – WP1002423 2 – WP55121

WARNING FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.

Buckle Up! Keep seat belt securely fastened.

Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH. Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.

Service work does not require going underneath implement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.

55121--C

(Safety Decals continued on next page)

6 Safety

WPMAN0146 (Rev. 3/18/2005)

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

(Safety Decals continued from previous page)

WARNING ENTANGLEMENT AND FALLING HAZARD Do not stand on rollers while machine is in operation or parked.

Failure to follow these instructions could result in serious injury or death.

1003750

SP1272 SP1284

4 – WP1003750

5 - WP1003751

WARNING

CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

Operate tractor controls from tractor seat only.

Do not stand between tractor and implement when tractor is in gear.

Make sure parking brake is engaged before going between tractor and implement.

Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. 1003751-A

SP1272B SP1284B

BE CAREFUL! Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your dealer.

WPMAN0146 (Rev. 3/18/2005)

Safety 7

OPERATION The operator is responsible for the safe operation of this pulverizer. The operator must be properly trained.

Operators should be familiar with the equipment, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages 4 through 7.

___ Check that all hardware is properly installed and secured.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

GENERAL INFORMATION

Never allow children or untrained persons to operate equipment.

Keep bystanders away from equipment.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 4 through 7. ___ Check that equipment is properly and securely attached to tractor.

___ Check all lubrication points and grease as instructed in Lubrication Information, page 10. ___ Make sure tractor ROPS or ROPS CAB and seat belt are in good condition. Keep seat belt securely fastened during operation.

The pulverizer is designed to immediately follow rough grading by a motor grader or bulldozer. The pulverizer is also an excellent companion tool to a rollover, boxtype scraper or utility blade for the purpose of scarifying hard clay or loamy soils.

The pulverizer may be used with either constant draft control or implement position control stops. Normally, it is better to use implement position control during the initial portion of the job, especially when the pulverizer is operated in reverse. When the finished grade becomes more established, switching to control draft will speed up the work. Experiment with both settings to determine the best method for your particular application.

ATTACHING PULVERIZER TO TRACTOR 1. Place the pulverizer on a level, dry area, positioned behind the tractor. Connect pulverizer mounting pins to tractor lower arms.

2. Secure mounting pins to lift arms with 7/16 x 1-3/4 lynch pins.

3. Connect the tractor top link to the pulverizer upper mast.

NOTE: Initial adjustment of the top link must be made on a level surface.

4. Rest scarifier teeth on the ground and level the pulverizer by extending or retracting the top link.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

5. Carefully operate the pulverizer through the tractor’s full lift range, making sure pulverizer does not come into contact with any tractor component.

___ Do not allow riders.

6. Adjust top link if necessary.

8 Operation

WPMAN0146 (Rev. 11/28/2005)

ADJUSTING TOP LINK

ADJUSTING ROLLER SPRING

Top link adjustment is critical to the pulverizer’s performance. The unit can be pitched either forward or rearward, depending on the soil conditions and job requirements.

You will need to experiment to determine the best setting for the job being performed.

For normal conditions, the pulverizer should be adjusted in a level position. This is especially useful when finish leveling and back filling.

The roller spring is set at the factory for normal operating conditions. For abnormal operating conditions, you may want to make the following adjustments: CONDITION

ADJUSTMENT

Hard, tight clay

Additional spring tension

Loamy, loose soil

No adjustment

Loose, sandy soil

Run with no tension on roller

SCARIFIER TEETH SETTING

When excessive debris or hard scarifying conditions exist, pitch the pulverizer forward to optimize performance.

The 8" (20 cm) scarifying teeth are set at the factory at 3-1/2" (8.9 cm) below the H-beam flange.

Pitching the pulverizer rearward will optimize roller action and assist in over-seeding applications.

Do not lower the spikes, which will result in additional strain and cause excess scarifying before leveling and grading.

OPERATING TIPS DIRECTION Forward

Reverse

ACTION

APPLICATION

Straight line

General purpose pulverizing

Long arcs

For seeding, dressing out soil during final seedbed preparation, and stockpiling debris into a single pile

Short, tight arcs

For hard, tight clay conditions; centrifugal force applied to roller pins will allow faster pulverizing

Clod breaking & pulverizing

Improves clod breaking, especially with SP1048 and SP1060 models

Leveling

Scarifier teeth promote even, ideal seedbed

Backfilling

Light backfilling around foundations and sidewalks

PROCEDURE

ACTION

ADVANTAGE

Grading

Grade at 90° angles

Helps eliminate swells and valleys; establishes grade lines more quickly

Humps

Pull humps into low places close to the area being pulverized.

Saves time

WPMAN0146 (Rev. 11/28/2005)

Operation 9

OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.

For your protection, read and follow the safety information in this manual.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

LUBRICATION INFORMATION The roller bearings are self-aligning, dust-proof ball bearings. Use any good grade of multi-purpose grease and lubricate as needed.

Figure 1 shows lubrication locations and frequency.

Harsh conditions may require more frequent lubrication.

.

(BOTH SIDES)

Figure 1. Lubrication Points

10 Owner Service

(Rev 11/28/2005) WPMAN0146 (Rev. 11/15/2004)

CLEANING

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

After Each Use ●

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

●

Inspect machine and replace worn or damaged parts.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

●

Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage ●

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

●

Remove the remainder using a low-pressure water spray.

●

Inspect machine and replace worn or damaged parts.

●

Sand down scratches and the edges of areas of missing paint and coat with spray paint of matching color (purchase from your dealer).

●

Replace any safety decals that are missing or not readable (supplied free by your dealer). See Safety Decals section for location drawing.

NOTES

WPMAN0146 (Rev. 11/15/2004)

Owner Service 11

ASSEMBLY ROLLER KIT (OPTIONAL) 1. From right and left roller hinges, remove 5/8″ cap screw (15), lock washer (17), and hex nut (16).

1. Remove sleeve, nut, washers and bolt from the lower hole in the upper third point area. Re-install in the upper hole, Figure 4. Torque to 297 lbs-ft (403 N-m).

2. Roll the roller kit forward until right and left roller arms (4, 5) from base unit are inserted into right and left roller hinges (2, 3).

3. Align holes and reinstall cap screw, lock washer, and hex nut in each side.

2. Roller hinge, right 4. Roller kit arm, right 15. 5/8 NC x 2-1/4 Hex head cap screw 16. 5/8 NC Hex nut 17. 5/8 Heavy lock washer Figure 2. Roller Kit Installation (Right side shown)

HITCH KIT - WP1010775 (OPTIONAL) NOTE: Only fits SP1048 pulverizers made after serial number WDSP1048X433307. This hitch kit allows higher 3-point hitch lift height on sub-compact tractors.

Figure 4. Upper Hitch Hardware Installation 2. Remove hitch pins from the pulverizer.

3. Place the slot of the hitch plate over the I-beam with the bend toward the inside.

4. Secure into position using cap screw (4), lock washer (5), and hex nut (6). The head of the cap screw must be on the inside of the A-frame.

5. Insert hitch pin into lower holes.

6. Torque hardware to 474 lbs-ft (642 N-m).

7. Repeat for opposite side.

SLOT

1. Top link sleeve & hardware 2. Hitch plate, right 3. Hitch plate, left 4. 7/8 NC x 2-1/2 Hex head cap screw GR5 5. 7/8 Lock washer 6. 7/8 NC Hex nut Figure 3. Hitch Kit Installation - SP1048 Only

12 Assembly

2

Figure 5. Hitch Plate Installation (Right side shown)

WPMAN0146 (Rev. 11/15/2004)

DEALER CHECK LISTS The Pulverizer is completely assembled at the factory for your convenience. Before delivering it to the customer, complete the following check lists.

PRE-DELIVERY CHECK LIST

increased safety hazards that exist when safety rules are not followed. ___ Show customer how to make adjustments. ___ Instruct customer how to lubricate and explain importance of lubrication.

(DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly before delivering it to the customer: ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check all bolts to be sure they are properly torqued. ___ Check that all cotter pins and safety pins are properly installed. Replace if damaged.

DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the

___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. ___ Explain to customer the potential crushing hazards of going underneath raised equipment.

Instruct customer that service work does not require going underneath unit and never to do so. ___ Add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability.

A minimum 20% of tractor and equipment gross weight must be on the front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

NOTES

WPMAN0146 (Rev. 11/15/2004)

Dealer Check Lists 13

SP1048 & SP1060 PULVERIZERS 24 – SAFETY DECAL SET 25 – COMPLETE DECAL SET

REF

PART

QTY

DESCRIPTION

1

**

1

H-Beam Weld Assembly

2

WP1003828

1

Manual Storage Tube

3

WP1003162

1

Roller, 60 In Weld Assembly

-or3

WP1003161

1

Roller, 48 In Weld Assembly

4

WP1003165

2

Roller Arm Retainer

5

WP1003720

1

Roller Arm, Right

6

WP1003721

1

Roller Arm, Left

7

*

5

Washer, Flat 3/8 Standard

8

WP29485

4

Nut, Jam 3/4 NC

9

WP20A111

2

Spring Stud (Long)

10

WP20A125

2

Spring, Compression (Front)

11

WP20A920

2

Bearing, 1" w/Housing

12

WP32933

2

Pin, Clevis 3/8 x 2-1/4

13

WP4674

6

Pin, Spirol 3/8 x 2

14

*

11 Nut Hex 3/8 NC

15

*

11 Washer, Lock 3/8

16

*

8

Screw, HHCS 3/8 NC x 1-1/2 GR5

17

WPSU105

2

Drawbar Pin, Cat 1 w/Lynch Pin

18

*

3

Screw, HHCS 3/8 x 1-1/4 GR5

19

*

2

Pin, Cotter 3/16 x 1

20

WP20A122P

AR Spike, 8" (Pkg of 25)

21

WP20A108P

AR U-Bolt, 7/16 NF (Pkg of 25)

14 Parts

REF

PART

QTY

DESCRIPTION

22

*

AR Washer, Lock 7/16

23

WP29685

AR Nut, Hex 7/16 NF

24

WP1002483

1

Decal Set, Safety Pulverizer

25

WP1002482

1

Decal Set, Complete Pulverizer

26a

WP1002018

1

Upper Sleeve Hitch

26b

*

1

Screw, HHCS 3/4 NC x 4 GR5

26c

*

2

Washer, 3/4 Flat ZP

26d

*

1

Nut, Lock 3/4 NC ZP

NS

WP1005337

1

Pulv 50 Pin Replacement Set

NS

WP1003830†

2

Sleeve, Lower Cat 1 Quick Hitch

* Standard hardware; obtain locally ** Not serviced separately † Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown (Rev. 6/15/2006) WPMAN0146 (Rev. 11/28/2005)

SP1272 & SP1284 PULVERIZERS 24 – SAFETY DECAL SET 25 – COMPLETE DECAL SET

REF

PART

QTY

DESCRIPTION

1

**

1

H-Beam Weld Assembly

2

WP1003828

1

Manual Storage Tube

3

WP1003164

1

Roller, 84" Weld Assembly -or-

3

WP1003163

1

Roller, 72" Weld Assembly

4

WP1003165

2

Roller Arm Retainer

5

WP1003720

1

Roller Arm, Right

REF

PART

6

WP1003721

1

Roller Arm, Left

21

WP20A108P

AR U-Bolt, 7/16 NF (Pkg of 25)

7

*

5

Washer, Flat 3/8 Standard

22

*

AR Washer, Lock 7/16

8

WP29485

4

Nut Jam 3/4 NC

23

WP29685

AR Nut, Hex 7/16 NF

9

WP20A111

2

Spring Stud (Long)

24

WP1002483

1

Decal Set, Safety Pulverizer

10 WP20A125

2

Spring, Compression (Front)

25

WP1002482

1

Decal Set, Complete Pulverizer

11 WP20A920

2

Bearing, 1" w/Housing

26a WP1002018

1

Upper Sleeve Hitch

12 WP32933

2

Pin, Clevis 3/8 x 2-1/4

26b *

1

Screw, HHCS 3/4 NC x 4 GR5

13 WP4674

6

Pin, Spirol 3/8 x 2

26c

*

2

Washer, 3/4 Flat ZP

14 *

11 Nut, Hex 3/8 NC

26d *

1

Nut, Lock 3/4 NC ZP

15 *

11 Washer, Lock 3/8

NS

WP1005337

1

Pulv 50 Pin Replacement Set

16 *

8

Screw, HHCS 3/8 NC x 1-1/2 GR5

NS

WP1003830†

2

Sleeve, Lower Cat 1 Quick Hitch

17 WPSU105

2

Drawbar Pin, Cat 1 w/Lynch Pin

18 *

3

Screw, HHCS 3/8 x 1-1/4 GR5

19 *

2

Pin, Cotter 3/16 x 1

20 WP20A122P

AR Spike, 8" (Pkg of 25)

* Standard hardware; obtain locally ** Not serviced separately † Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown

(Rev. 6/15/2006) WPMAN0146 (Rev. 11/28/2005)

QTY

DESCRIPTION

Parts 15

SP1272B & SP1284B PULVERIZERS 24 – SAFETY DECAL SET 25 – COMPLETE DECAL SET

REF

PART

QTY

DESCRIPTION

1

**

1

H-Beam Weld Assembly

2

WP1003828

1

Manual Storage Tube

3

WP1003164

1

Roller 84"

-or3

WP1003163

1

Roller 72"

REF

PART

4

WP1003165

2

Roller Arm Retainer

20

WP1003722

AR Spike, Big Tooth

5

WP1003720

1

Roller Arm, Right

21

WP20A108P

AR U-Bolt, 7/16 NF (Pkg of 25)

6

WP1003721

1

Roller Arm, Left

22

*

AR Washer, Lock 7/16

7

*

5

Washer, Flat 3/8 Standard

23

WP29685

AR Nut, Hex 7/16 NF

8

WP29485

4

Nut, Jam 3/4 NC

24

WP1002483

1

Decal Set, Safety Pulverizer

9

WP20A111

2

Spring Stud (Long)

25

WP1002482

1

Decal Set, Complete Pulverizer

10

WP20A125

2

Spring, Compression (Front)

26a WP1002018

1

Upper Sleeve Hitch

11

WP20A920

2

Bearing, 1" w/Housing

26b *

1

Screw, HHCS 3/4 NC x 4 GR5

12

WP32933

2

Pin, Clevis 3/8 x 2-1/4

26c *

2

Washer, 3/4 Flat ZP

13

WP4674

6

Pin, Spirol 3/8 x 2

26d *

1

Nut, Lock 3/4 NC ZP

14

*

11 Nut, Hex 3/8 NC

NS

WP1005337

1

Pulv 50 Pin Replacement Set

15

*

11 Washer, Lock 3/8

NS

WP1003830†

2

Sleeve, Lower Cat 1 Quick Hitch

16

*

8

Screw, HHCS 3/8 NC x 1-1/2 GR5

17

WPSU105

2

Drawbar Pin, Cat 1 w/Lynch Pin

18

*

3

Screw, HHCS 3/8 x 1-1/4 GR5

19

*

2

Pin, Cotter 3/16 x 1

* Standard hardware; obtain locally ** Not serviced separately † Quick hitch bushing included in kit WP1003832; Order separately N/S Not shown

16 Parts

QTY

DESCRIPTION

(Rev. 6/15/2006) WPMAN0146 (Rev. 11/28/2005)

WP1003710, WP1003711, WP1003712 & WP1003713 SECOND ROLLER KIT (OPTIONAL)

REF

PART

QTY

1

1

1

WP1003161 -orWP1003162

1

-orWP1003163

1

1

-orWP1003164

Roller, 72" Weld Assembly (WP1003712)

1

2 3 4 5 6 7 8 9 10

WP1003700 WP1003701 WP1003718 WP1003719 WP29485 WP20A920 * WP410 *

1 1 1 1 4 2 2 2 8

Roller, 84" Weld Assembly (WP1003713) Roller Hinge, Right Roller Hinge, Left Roller Kit Arm, Right Roller Kit Arm, Left Nut, Jam 3/4 NC Bearing, 1 In w/ Housing Screw, HHCS 3/8 NC x 2 GR5 Pin, Clevis 5/8 x 1-3/4 Nut, Hex 3/8 NC

1

DESCRIPTION Roller, 48" Weld Assembly (WP1003710) Roller, 60" Weld Assembly (WP1003711)

HITCH KIT (OPTIONAL) REF

PART

QTY

DESCRIPTION

A 1 2 3 4 5 6

WP1010775 † ** ** * * *

1 1 1 1 2 2 2

Hitch Kit, Complete Top Link Sleeve & Hardware Hitch Plate, Bolt-On RH Hitch Plate, Bolt-On LH Screw, HHCS 7/8 NC x 2-1/2 GR5 Washer, 7/8 Lock Nut, 7/8 NC Hex

* ** †

Standard hardware; obtain locally Not sold separately Pulverizer parts - not included in hitch kit

WPMAN0146 (Rev. 11/28/2005)

REF

PART

QTY

DESCRIPTION

11 12 13 14 15 16 17 18 19 20 21 22 NS

* * WPSU228 WPSU229 * * * * * * * WP4674 WP1005337

8 8 2 2 4 4 4 4 2 2 2 2 1

Washer, Lock 3/8 Screw, HHCS 3/8 NC x 1-1/2 GR5 Spring Stud (Rear) Spring, Compression (Rear) Screw, HHCS 5/8 NC x 2-1/4 Nut, Hex 5/8 NC Washer, Lock Heavy 5/8 Washer, Flat 3/8 Standard Nut, Lock 3/8 NC Washer, Flat 5/8 SAE Pin, Cotter 3/16 x 1 Pin, Spirol 3/8 x 2 Pulv 50 Pin Replacement Set

* Standard hardware; obtain locally NS Not shown

Only for SP1048 Models after SN WDSP1048X43307 Allows higher 3-point hitch lift height on sub-compact tractors.

Parts 17

BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES TORQUE CHART

A

SAE Bolt Head Identification SAE Grade 2 (No Dashes)

SAE Grade 8 (6 Radial Dashes)

SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD

A

SAE 2

SAE 5

SAE 8

Diameter (Inches)

Wrench Size

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

1/4"

7/16"

6

8

10

13

14

18

5/16" 3/8"

1/2" 9/16"

12 23

17 31

19 35

26 47

27 49

37 67

7/16" 1/2"

5/8" 3/4"

36 55

48 75

55 85

75 115

78 120

106 163

9/16" 5/8"

13/16" 15/16"

78 110

106 149

121 170

164 230

171 240

232 325

3/4" 7/8"

1-1/8" 1-5/16"

192 306

261 416

297 474

403 642

420 669

569 907

1"

1-1/2"

467

634

722

979

1020

1383

METRIC SERIES TORQUE CHART

A

A

Metric Bolt Head Identification

8.8 Metric Grade 8.8

10.9 Metric Grade 10.9

COARSE THREAD

FINE THREAD

MARKING ON HEAD

MARKING ON HEAD

A

Diameter & Thread Pitch (Millimeters)

Wrench Size

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

Diameter & Thread Pitch (Millimeters)

6 x 1.0 8 x 1.25

10 mm 13 mm

8 20

6 15

11 27

8 20

8 21

6 16

11 29

8 22

6 x 1.0 8 x 1.0

10 x 1.5 12 x 1.75

16 mm 18 mm

39 68

29 50

54 94

40 70

41 75

30 55

57 103

42 76

10 x 1.25 12 x 1.25

14 x 2.0 16 x 2.0

21 mm 24 mm

109 169

80 125

151 234

111 173

118 181

87 133

163 250

120 184

14 x 1.5 16 x 1.5

18 x 2.5 20 x 2.5

27 mm 30 mm

234 330

172 244

323 457

239 337

263 367

194 270

363 507

268 374

18 x 1.5 20 x 1.5

22 x 2.5 24 x 3.0

34 mm 36 mm

451 571

332 421

623 790

460 583

495 623

365 459

684 861

505 635

22 x 1.5 24 x 2.0

30 x 3.0

46 mm

1175

867

1626

1199

1258

928

1740

1283

30 x 2.0

Typical Washer Installations Bolt

Metric 8.8

Lock Washer

Metric 10.9

Metric 8.8

Metric 10.9

Flat Washer

8/9/00

18 Appendix

Bolt Torque & Size Charts (Rev. 10/10/2005)

BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes 5/16 3/8 1/2

5/8

3/4

7/8

IN

1

2

3

4

5

6

7

MM

25

50

75

100

125

150

175

Metric Bolt Thread Sizes 8MM 10MM

12MM

14MM

16MM

18MM

ABBREVIATIONS AG ............................................................. Agriculture ATF...............................Automatic Transmission Fluid BSPP .......................... British Standard Pipe Parallel BSPTM...............British Standard Pipe Tapered Male CV .................................................. Constant Velocity CCW ............................................ Counter-Clockwise CW ............................................................. Clockwise F..................................................................... Female GA................................................................... Gauge GR (5, etc.) ......................................... Grade (5, etc.)

HHCS .......................................Hex Head Cap Screw HT ......................................................... Heat-Treated JIC............... Joint Industry Council 37° Degree Flare LH ...............................................................Left Hand LT ......................................................................... Left m ....................................................................... Meter mm ..............................................................Millimeter M ........................................................................ Male MPa........................................................Mega Pascal N .................................................................... Newton Bolt Torque & Size Charts (Rev. 10/10/2005)

NC ....................................................National Coarse NF ......................................................... National Fine NPSM ...................National Pipe Straight Mechanical NPT ........................................ National Pipe Tapered NPT SWF ....... National Pipe Tapered Swivel Female ORBM ......................................... O-Ring Boss - Male P .........................................................................Pitch PBY .................................................... Power-Beyond psi ........................................ Pounds per Square Inch PTO ................................................... Power Take Off QD ..................................................Quick Disconnect RH ............................................................Right Hand ROPS.......................... Roll-Over Protective Structure RPM.......................................Revolutions Per Minute RT ...................................................................... Right SAE ........................Society of Automotive Engineers UNC ....................................................Unified Coarse UNF ........................................................ Unified Fine UNS ....................................................Unified Special

Appendix 19

PART NUMBER

WPMAN0146

©2001 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.