Frontier Mount Liquid SprayerLS1125 LS1130BL LS1130 LS1140 Operator's Manual(5FT820015) - PDF DOWNLO

OPERATOR’S MANUAL MOUNTED LIQUID SPRAYER LS1125

LS1130BL

LS1130

LS1140

5FT820015

MARCH 23, 2017

5FT820015

MARCH 16, 2017

TABLE OF CONTENTS SECTION

PAGE

LS11 DELIVERY INSPECTION CHECKLIST.............................................................. I INTRODUCTION ......................................................................................................... 1 SAFETY....................................................................................................................... 2 SAFETY AND INSTRUCTIONAL LABELS ............................................................ 8 LIGHTS AND REFLECTORS................................................................................. 9 CHEMICAL SAFETY ............................................................................................ 10 MAJOR COMPONENTS ........................................................................................... 11 PREPARING MACHINE ............................................................................................ 14 ASSEMBLY .......................................................................................................... 14 SPRAYER ADJUSTMENT AND CALIBRATION .................................................. 17 ATTACH SPRAYER TO TRACTOR ......................................................................... 25 DETACH SPRAYER FROM TRACTOR ................................................................... 29 TRANSPORTING ...................................................................................................... 32 OPERATION .............................................................................................................. 33 MAINTENANCE AND SERVICE .............................................................................. 49 LUBRICATION ..................................................................................................... 49 PUMP MAINTENANCE AND SERVICE ............................................................... 50 BOOM MAINTENANCE AND SERVICE .............................................................. 52 TANK MAINTENANCE AND SERVICE ............................................................... 54 HYDRAULIC SYSTEM MAINTENANCE AND SERVICE ................................... 57 SPRAY WAND MAINTENANCE AND SERVICE ................................................. 58 TROUBLESHOOTING .............................................................................................. 62 STORAGE AND WINTERIZING ................................................................................ 65 SPECIFICATIONS ..................................................................................................... 67 ILLUSTRATED PARTS LIST .................................................................................... 69 NOTES ......................................................................................................................... 1

Frontier LS 11 Sprayer

Made in U.S.A

Frontier LS 11 Sprayer

Made in U.S.A

LS11 DELIVERY INSPECTION CHECKLIST Dealers should complete this check sheet upon equipment delivery.

Date: _____________________ Model: ____________________________ Serial Number:______________________ Inspected by: _______________________

Task

Initial

Look over unit for any damage that may have occurred during shipping.

Verify the unit configuration to the sales order to ensure no parts have been removed or changed.

Verify that all hardware is tight.

Verify that all plumbing connections are tight. Leave any disconnected product hoses disconnected until pre-delivery preparations are completed.

Verify the tail lights are in working order.

Remove this page from the manual and retain for your records.

LS11 DELIVERY INSPECTION CHECKLIST PAGE I

This page intentionally left blank.

LS11 DELIVERY INSPECTION CHECKLIST PAGE II

INTRODUCTION Read this manual carefully before operating your John Deere equipment. The information presented will prepare you to safely operate and service your machine. Require all operators to read this manual carefully and be acquainted with all the operating and adjustment procedures before attempting to operate. Failure to follow the information in this manual and on decals may result in personal injury or equipment damage.

unknown and varying operating conditions.

However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible in-line production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout the manual references are made to right and left direction. These are determined This manual should be considered a permanent by standing behind the equipment facing the part of this equipment and should remain with direction of forward travel. the equipment when you sell it. Replacement manuals can be obtained from your John Deere dealer.

EQUIPMENT IDENTIFICATION The equipment serial number is located on the This equipment has been engineered and manserial tag or serial plate attached to the main ufactured to provide dependable and satisfacframe. tory use. Like all mechanical products, it will require cleaning and upkeep. Inspect your equipment before putting it into service. Your authorized John Deere dealer has trained mechanics, genuine John Deere service parts, and the necessary tools and equipment when service is needed. Use only genuine John See “SAFETY AND INSTRUCTIONAL Deere parts for service or repairs. Substitute LABELS” on page 8. parts will void the warranty and may not meet standards for safe and satisfactory operation.

Write the equipment serial number below. Use the serial number when ordering parts and serWarranty is provided as part of John Deere’s vice. support program for customers who operate We recommend that you also file the model and and maintain their equipment as described in serial number in a secure place off the this manual. The warranty is explained on the machine. warranty certificate you should have received from your dealer. This warranty provides you MODEL___________________________ with the assurance that John Deere will back its SERIAL NUMBER___________________ products where defects appear within the warPURCHASE DATE __________________ ranty period. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void.

These instructions have been compiled from field experience and engineering data. Some information may be general in nature, due to INTRODUCTION PAGE 1

SAFETY The most important safety devise on this equipment is a safe operator. It is the operator’s responsibility to read and understand and follow all safety and operating instructions in this manual.

As the operator, you are responsible for the safe operation and maintenance of this equipment.

You must ensure that you and anyone else who is going to operate, maintain or work around the machine is familiar with the operating and maintenance procedures and related safety information contained in this manual.

You are the key to safety. Good safety practices protect you and people around you. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all safety precautions. Do not risk injury or death by ignoring good safety practices.

Safety Alert Symbols and Signal Words Throughout this manual, the terms Caution, Warning, and Danger are used along with the safety alert symbol to indicate the degree personal safety hazard. The term Important is used to indicate that failure to observe can cause damage to the equipment.

SAFETY ALERT SYMBOL A SAFETY ALERT SYMBOL means there is a hazard. Become Alert!

Your Safety is Involved!

DANGER The word DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

CAUTION The word CAUTION indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury.

IMPORTANT The word IMPORTANT indicates that failure to observe can cause damage to equipment.

NOTE The word NOTE indicates helpful information.

WARNING The word WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

SAFETY PAGE 2

General Safety

Prepare for Emergencies

Keep a fire extinguisher and first aid kit handy.

Know how to use them.

Carefully read and follow all safety messages in this manual and safety signs (decals) on equip- Keep emergency numbers for doctors, ambulance service, hospital, and fire department ment. near your telephone.

A safety sign may contain more than one hazKeep the Poison Control emergency telephone ard message and more than one avoidance number for your area on sprayer before using panel. chemicals.

Learn how to operate the machine and how to Have the chemical container and SDS availuse the controls properly. Do not let anyone able when seeking medical attention. operate the machine without instruction.

Keep the machine in proper working condition. Personal Protection Equipment (PPE) Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

Do not operate or transport this machine while under the influence of alcohol or drugs. Consult your doctor about operating this machine while taking prescription medications.

If you do not understand any part of this manual and need assistance, contact your John Deere Wear close fitting clothing and safety equipdealer. ment appropriate for the job.

Wear the appropriate protective clothing and devices as described on the chemical SDS sheet.

SAFETY PAGE 3

Handle Chemicals Safely

Maintenance Safety

Direct exposure to hazardous chemicals can cause serious injury.

Understand service procedures before starting work.

A Safety Data Sheet (SDS) (formerly Material Safety Data Sheet (MSDS)) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Read the chemical manufacturers warning, instructions and procedures before starting and follow them exactly.

Keep service area clean and dry.

Never lubricate, service or adjust machine while it is moving. Keep hands, feet and clothing from power-driven parts.

Lower equipment to the ground.

Disengage all power.

Relieve hydraulic pressure before serving or disconnecting from the tractor.

Potentially hazardous chemicals are used with John Deere equipment Stop the engine. Remove the key. Allow the include such items as lubricants, coolants, machine to cool. paints, and adhesives.

Securely support all machine elements that Check the SDS before you start any job using a must be raised for service work. Use tools, hazardous chemical. That way you will know jacks, and hoists of sufficient capacity for the exactly what the risks are and how to do the job job. safely. Then follow procedures and recommended equipment.

Clear area of bystanders when making adjustments, filling, servicing or repairing the equipment.

Keep Riders Off Machine

Do not allow riders on the sprayer or the tractor during operation or transport.

Riders are subject to injury from being struck by foreign objects, exposure to chemicals, and being thrown off the machine.

Riders obstruct the operator’s view resulting in the machine being operated in an unsafe way.

Use adequate lighting for the job.

Keep all parts in good condition and properly installed. Fix damaged components immediately. Replace worn and broken parts.

Remove any build-up of grease, oil, or debris.

On towed implements, disconnect the wiring harness from the tractor before servicing electrical system components or welding on machine.

Riders are subject to exposure to chemicals as Remove paint and any residue from solvents before welding or heating. they are being applied which could create a health hazard.

SAFETY PAGE 4

Hydraulic Safety

Avoid Heating Near Pressurized Fluid Lines

The hydraulic system operates under extremely Flammable spray can be generated by heating high pressure. Escaping fluid under pressure near pressurized fluid lines, resulting in severe can penetrate the skin causing serious injury. burns to yourself or bystanders.

If an accident occurs, seek medical assistance immediately. DO NOT DELAY. Any fluid injected into the skin must be surgically removed. Serious infection or toxic reaction can develop from hydraulic fluid piercing skin surface.

Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

Doctors unfamiliar with the is type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, USA.

Waste Disposal Safety

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines.

Tighten all connections before applying pressure.

Replace worn, cut, abraded, flattened or crimped hoses.

Improper disposal of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment includes oil, coolant, brake fluid, filters, and batteries.

Use leak-proof containers when draining fluids.

Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Follow instructions on chemical containers or Do not attempt makeshift repairs to hydraulic SDS sheets for disposal of chemicals, conlines, fittings or hoses by using tape, clamps or tainers, and water used for cleaning the equipcements. ment.

Check for leaks with a piece of cardboard, Do Not use your hands to check for leaks. Protect hands and body from high-pressure fluids.

Safety Signs (Decals) Keep safety signs in good condition.

Replace missing or damaged safety signs.

Be sure new equipment components and repair parts include the current safety signs.

Replacement signs are available from your John Deere dealer.

SAFETY PAGE 5

Storage Safety

Transportation Safety

Store equipment away from human activity.

Obey all applicable laws and regulations for transporting equipment.

Do not allow children to play on or around the stored machine.

Empty and clean out the chemical tank before storing.

Lower the machine and securely block.

Verify that the chemical tank is empty before transporting on roadways.

Do not allow riders.

Do not exceed 25 mph (40 km/h) when transporting.

Use caution on inclines, curves, when making turns and adverse road conditions.

Be sure sprayer is properly connected to the towing vehicle and a retainer is used.

Always engage the safety locks on the hitch.

Booms must be folded into transport position when transporting.

Reduce speed on rough terrain and on slopes.

Stopping distance increases with speed, weight, and on slopes.

When transporting on roadways frequently check for traffic from the rear, especially in turns, and use turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night.

Keep lighting, reflectors, and markings visible, clean and in good working order.

Repair or replace lighting and markings that have been damaged or lost.

Do not operate or transport the equipment while under the influence of alcohol or drugs.

Consult your doctor about operating this machine while taking prescription medications.

SAFETY PAGE 6

Operation Safety Read and understand this Operator’s Manual and all safety signs before using.

This sprayer is intended to be used ONLY on vehicles with an enclosed, pressurized operator station.

Before each use inspect the entire machine.

Check tightness of nuts and bolt and fittings.

Lower machine to the ground, stop the tractor engine and remove key, set parking brake, and wait until all moving parts have stopped before leaving the operator’s compartment to adjust, lubricate, clean or unplug the machine.

Keep hands, feet, hair, and clothing away from all moving parts.

Do not allow riders on the sprayer or tractor.

Make sure everyone is clear of the machine before filling sprayer tank, starting tractor engine or beginning operation.

Read chemical or fertilizer manufacturers warnings, instructions, and procedures before starting and follow them exactly.

Do not breathe, touch or ingest chemicals or fertilizers. Always wear protective clothing and follow safe handling procedures.

Keep bystanders away when unfolding or folding wings.

Stay away from overhead power lines when folding or unfolding wings.

Keep clear of wings when unfolding or folding.

Avoid pinch points.

Install and secure all guards and shields.

Always operate the machine at rated speed.

Drive slowly over rough ground.

SAFETY PAGE 7

SAFETY AND INSTRUCTIONAL LABELS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH! REPLACE LABELS IMMEDIATELY IF DAMAGED! A. Serial Number Tag B. Decal 5FT800007

C. Decal 5FT800002

D. Decal N232145 *Models with Booms Only

A

B C E. Decal 5FT800004 *Hydraulic Power Only

D

F

E

F. Decal N232772 *Models with Booms Only

SAFETY PAGE 8

LIGHTS AND REFLECTORS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH! REPLACE LIGHTS AND REFLECTORS IMMEDIATELY IF DAMAGED!

2 1

3

1. Red Reflectors 2. Tail Light 3. SMV Sign 4. Yellow Reflectors (boom models only)

4

ASABE S279 for North America Compliant

SAFETY PAGE 9

CHEMICAL SAFETY ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH! REPLACE LABELS IMMEDIATELY IF DAMAGED! This equipment is designed for the spray application of chemicals.

Read chemical manufacturers’ warnings, instructions and procedures before starting and follow them exactly.

Wear protective clothing including but not limited to gloves, eye protection, and breathing mask.

This sprayer is intended to be used ONLY on vehicles with an enclosed, pressurized operator station.

Always carry the SDS sheet of the chemical being used on the sprayer.

Be alert and use caution when folding or unfolding wings, filling tank, setting chemical pumps and servicing to avoid chemical spills, drips, and vapors.

Spray only when the potential for chemical drift is at a minimum. Even small amounts can affect neighboring crops, sensitive plants, and people.

Do not eat while using this equipment.

Wash hands and arms thoroughly before eating. Use a detergent to remove chemical residue. Rinse carefully and dry with disposable towels.

Store this equipment away from children and livestock.

Always follow instructions for the chemical being used.

Post Poison Control Emergency telephone number for your area on sprayer.

Washington DC: (202) 962-4525 Ottawa: (613) 992-5606 Have SDS and chemical container label available when seeking medical attention.

SAFETY PAGE 10

MAJOR COMPONENTS 1. 3 Point Hitch 2. Tank 3. Tank Agitation Valve 4. Hose Reel

5. Spray Wand 6. Manual Holder 7. Breakaway Wing Clutch

5

6 7

1 2

8. Tail Lights 9. Nozzle 10. Flip Wing Section 11. Main Wing Section 12. Stainless Steel Wet Boom 13. Center Boom Section 14. Stand / Forklift Tineways

3

4

9

10

8

11

14

13

12

MAJOR COMPONENTS PAGE 11

Boomless Models 15. Nozzle 16. Solution Lines 17. Tail Lights 18. Stand / Forklift Tineways

15 16

17 18

19

20

23

21

19. Section Control Valves 20. Motorized Control Valve 21. Relief Valve (PTO pump models only)

23. Hydraulic Motor Driven Chemical Pump (hydraulic models only)

24

22. PTO Pump (PTO pump models only)

24. Tank Valve MAJOR COMPONENTS PAGE 12

28 25

26

25. Pressure Gauge

28. Pressure Gauge

26. Cord / PTO Storage 27

27. Valve Control Box (Installed in tractor cab)

MAJOR COMPONENTS PAGE 13

PREPARING MACHINE ASSEMBLY Upon arrival the sprayer will require initial assembly. This will typically be completed by a Frontier Dealer.

Drain Tank

Drain and Rinse the Tank The sprayer is shipped with a small amount of RV antifreeze in the tank. The tank must be drained and rinsed before use.

Drain Filters

1. Locate the tank drain below the tank.

2. Place a pail or container under drain.

3. Disconnect the fitting from the tank.

4. Allow fluid to drain.

5. Reinstall hose fitting.

6. Add 10 gallons of water to the tank.

7. Disconnect the fitting from the tank.

8. Allow rinse to drain.

9. Reinstall hose fitting and tighten.

1. Place a pail under filter.

2. Remove the drain plug from the filter.

3. Allow to drain.

4. Replace plug.

5. Repeat for additional filters.

See “PUMP MAINTENANCE AND SERVICE” on page 50.

PREPARING MACHINE PAGE 14

Connect PTO Pump When the sprayer is operated with a PTO Pump the hoses will need to be connected.

1. The hoses are zip tied to the center boom for shipping. Clip the zip ties to release hoses.

4. Attach the 1” black hose to the outlet side of the PTO pump.

•Loosen clamp.

•Slide hose onto right side fitting on PTO. •Tighten clamp

2. Attach the 1.25” yellow hose to the inlet side of the PTO pump.

•Loosen clamp and slide hose onto the left PTO fitting.

•Tighten clamp.

5. Route hose under tank and through support on main frame.

3. Attach hose to sprayer.

•Loosen clamp.

•Slide hose onto pump fitting.

•Tighten clamp.

PREPARING MACHINE PAGE 15

Spray Wand The spray wand is zip tied to the spray wand holder for shipping.

Carefully cut the ties to release.

6. Attach hose to section valves.

•Loosen the clamp.

•Slide the hose onto the section valve fitting. Use one hand to support the fitting as shown.

•Tighten clamp.

7. Attach the sprayer to the tractor.

8. Connect the PTO pump.

See “ATTACH SPRAYER TO TRACTOR” on page 25.

If the hoses are too long: •Disconnect PTO pump from tractor.

•Disconnect hoses from PTO pump.

•Cut hoses to size needed to fit tractor.

•Reconnect hoses to PTO pump.

NOTE: The electrical harness for the tail light is also zip tied to the spray wand holder. Only cut the ties holding the spray wand hose.

Hydraulic Motor Driven Chemical Pump Install and tighten the drain plug at the bottom of the pump.

Set hydraulic outlet flow to 2.8-4.8 GPM for optional pump output Performance Chart

PREPARING MACHINE PAGE 16

SPRAYER ADJUSTMENT AND CALIBRATION ADJUST THE HEIGHT OF BOOM The height of the sprayer booms is adjustable between 18 to 60 inches (46 to 152 cm) depending on tractor size and height.

Height is regulated by the tractor lifting or lowering the sprayer. The size of the tractor affects the height of the sprayer.

When height adjustment is necessary follow these steps.

Hitch Adjustment 1. Disconnect the sprayer from the tractor.

2. Close the tank valve.

3. Remove the locking pin then remove hitch pins.

Side Hitch

Adjust the height of the boom according to the instructions of the chemical being applied. If not specified adjust the booms to be 18 to 20 in (45 to 50 cm) above the target of the spray. Spray pattern from nozzles should overlap a couple inches above the spray target.

Locking Pin

Center Hitch

Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before servicing.

Calculate the height adjustment needed to determine where to make the adjustment.

NOTE: Height adjustment can be made at the 3 point hitch or at the wings, or both.

Locking Pin 4. Move the center pin to the upper, middle or lower position. Reinstall locking pin.

5. Move the side hitch pins to the upper or lower position. Reinstall locking pin.

NOTE: Both of the side hitch pins must be installed at the same level position.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 17

Three Point Hitch Bushings and Spacers

Follow the diagram above for installing bushing or spacers as needed.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 18

Boom Height Adjustment (Manual)

Leveling the Booms For most accurate flow rates and performance, the booms should be level.

1. The sprayer must be on a level surface. Be sure the mainframe is level before adjusting the booms.

2. Fold out the wings.

3. Level across the main wing and flip wing.

1. Lower sprayer to the ground.

2. Disconnect the sprayer from the tractor.

3. Close the tank valve.

4. Unfold the main wing section.

5. Place blocks under wings and center boom section to support.

Adjustment Nuts To adjust main wing: •Tighten or loosen the nuts on the eye bolt connecting the main wing to center boom plate.

6. Uninstall the 3 bolts holding the boom to the frame.

7. Repeat on the other side of the frame.

8. Move boom up or down aligning with the holes in the frame.

9. Reinstall and tighten all bolts to secure the boom.

To adjust the wing tip: •Tighten or loosen the stop bolt at the inside of the boom.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 19

Breakaway Clutch Tension

Bottom of plate 3 5/8 in.

9.2 cm Bottom of washer

Jam nut

Adjustment nut

Measure from the bottom of the plate to the bottom of the washer.

•Standard measurement is: 3 5/8 in.(9.2 cm).

To adjust breakaway clutch tension: 1. Loosen the jam nut.

2. Adjust the nut below the spring.

•Tighten to increase pressure.

•Loosen to decrease pressure.

3. Tighten jam nut to secure.

4. Check boom leveling after adjusting breakaway clutch tension.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 20

SPRAYER CALIBRATION A sprayer can only apply the proper amount of chemicals when each component in the system is functioning properly.

Chemical action in the field is dependent upon the accurate application of minute amounts of the spray compound. A complete calibration of the machine is required at the start of each season or when changing chemicals during the spray season.

It is the responsibility of the customer to determine the amount of chemical that they want to apply for their particular application. Many factors affect how much chemical is applied such as, nozzle flow rate, chemical circuit pressure, pump speed, ground speed to name a few. In this section, instructions are given on how to accurately determine flow rates or application rates and how to change them. It is recommended that this procedure is followed carefully so you know exactly how much chemical is being applied.

Work closely with your chemical supplier, nozzle manufacturer, and pest control specialists to equip and operate your machine to obtain the best results. Several nozzle types are available for the sprayer. Use the type appropriate for your application.

Engine RPM Although the exact value of the engine speed is not particularly important to sprayer function, it is recommended that it always be set at 2/3 or more throttle position. This will ensure that there will be sufficient oil flow through the hydraulic system and sufficient power to maintain the ground speed.

Select the desired engine RPM and always perform the calibration and run in the field at the same setting.

If your sprayer is equipped with a PTOdriven pump, run the engine RPM to achieve the 540 PTO RPM. Automatic Controller Calibration (If equipped) The controller must be set and calibrated for your specific machine. Refer to the Controller manual and follow its Calibration procedure. Use the same controller settings during sprayer component calibrations as used in the field.

Ground Speed Calculation For optimum spraying results, it is important to maintain a known constant speed to spray the required chemical over a given area. Because of wheel slippage, the operator cannot rely on the tractor speedometer reading to give the value of true ground speed. The unit must be timed over a known distance to determine true ground speed.

To calibrate, follow this procedure: 1. Mark off distance of 100, 200 or 300 feet in the field to be sprayed (longer distances provide greater accuracy).

2. Place the tractor in the gear to give a speed between 6 and 8 mph (9.5 and 13 kph) and at the selected engine RPM. 3. With the tank 1/2 full of water, drive the tractor and sprayer through the measured distance.

4. Record the time required to travel the measured distance.

IMPORTANT: Always operate at the engine RPM that will be used while spraying the field.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 21

If the machine is equipped with the automatic controller, the ground speed can be changed by up to 20% without acquiring adjustments. However, do not decrease the throttle below its 2/3 setting.

If your sprayer is equipped with a PTOdriven pump, run the engine RPM to achieve the 540 PTO RPM.

Travel Time Table

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 22

Nozzle Calibration Boom Spray Nozzle The spray nozzles on your sprayer are TP11002, refer to the calibration chart below.

Using tractor speed, nozzle size, and desired gallons per acre (GPA), find the pressure (PSI) necessary to achieve your GPA. NOTE: Lower pressure settings will result in less spray drift.

Standard Calibration Chart Tip Size PSI GPM of One Nozzle GPA 4 mph 5 mph 6 mph

TP11002

30 35 40 50 60

0.17 0.19 0.2 0.22 0.24

12.6 14.1 14.9 16.3 17.8

10.1 11.3 11.9 13.1 14.3

8.4 9.4 9.9 10.9 11.9

8 mph

6.3 7.1 7.4 8.2 8.9

10 mph

5 5.6 5.9 6.5 7.1

Boomless Spray Nozzle The spray nozzles on your sprayer are XT020, refer to the calibration chart below. Using tractor speed, nozzle size, and desired gallons per acre (GPA), find the pressure (PSI) necessary to achieve your GPA. Boomless Calibration Chart for 48" Height Tip Size PSI GPM of One Nozzle GPA Across 30' Swatch 4 mph 5 mph 6 mph 8 mph

XT020

30 40 50 60

1.7 2 2.2 2.4

27.2 32 35.2 38.4

21.8 25.6 28.2 30.6

18 21.2 23.4 25.6

13.6 16 17.6 19.2

10 mph

10.8 12.8 14 15.4

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 23

Travel Speed Crop and plant type will determine the travel speed for spraying.

Follow recommendations on the chemical instructions.

Cereal crops - broadcast planting: A travel speed of 6 to 10 mph (9.7 to 16 km/ hr) is recommended under most operating conditions. Adjust speed as appropriate for the conditions.

For row crop spraying Start at the edge of the field and go back and forth until the field is completed.

When completing a pass maintain the tractor rpm and ground speed until the nozzles pass over the plants. This will insure consistent application rates at the end of rows.

Row Crops: A travel speed of 4 to 10 mph (6.4 to 16 km hr) is recommended in row crops. For crops that have a dense foliage canopy, a slower speed gives more time for the spray to open the plant canopy and allow the chemical to get inside and coat the underside of the leaves. However, operate at a speed that is appropriate for the conditions.

For broadcast spraying: It is recommended that the operator make one pass around the field to start and then spray back and forth to obtain the best results. Using a marker system helps to prevent skips or overlap.

If the field has headlands, be sure to allow sufficient space for turning.

SPRAYER ADJUSTMENT AND CALIBRATION PAGE 24

ATTACH SPRAYER TO TRACTOR Keep hands and body out of hitch area when attaching to the tractor.

Clear area of bystanders.

Use caution when connecting controls to avoid pinch points.

NOTE: The 3 point hitch on your tractor may be different than the 3 point hitch shown. Consult the owner manual for the 3 point hitch equipped on the tractor.

1. Lower the lift arms on the tractor to the lowest point.

2. Align the lift arms with the sprayer hitch.

NOTE: If using external hitch controls stop tractor engine, place all controls in neutral, set parking brake, and wait for all moving parts to stop before leaving the tractor seat.

4. Slowly raise the lift arms to hook onto the sprayer hitch pins.

Caution: Avoid crushing! Keep away from sprayer and hitch area when raising.

3. Back up slowly until the lift arms make contact with the hitch and are in position under the hitch pins.

5. Check that all three lift arms have locked on to the sprayer hitch.

ATTACH SPRAYER TO TRACTOR PAGE 25

.

6. Engage safety latches on the 3 point hitch.

7. Connect the section valve controller harness.

•Open the light harness port on the tractor.

•Align the harness to the tractor light harness port.

•Push harness into port until tight.

•Align the plug ends.

•Push the plug together until it is tight.

Caution: Avoid Pinching Injury.

Keep hands clear of connections.

8. Connect the light harness ATTACH SPRAYER TO TRACTOR PAGE 26

If the sprayer is equipped with hydraulic controls: NOTE: Clean the hydraulic port area and hose couplings before attaching to prevent getting debris in the hydraulic system.

1. Connect the hydraulic lines.

•Open the hydraulic port on the tractor.

•Align the hose coupling with the tractor port.

•Push the coupling into the port until it locks.

2. Repeat to connect second hydraulic line.

ATTACH SPRAYER TO TRACTOR PAGE 27

If the sprayer is equipped with a PTO pump system: 1. Connect PTO Pump.

•Align PTO Pump with the PTO shaft on the tractor.

CAUTION: Avoid Pinching Injury.

Keep hands clear of connections.

2. Brace torque arm against solid member of tractor frame in the direction of the PTO rotation. DO NOT brace against the 3-point lift arms or any other moving parts.

3. Connect chain fairly tight to the tractor frame in the opposite direction. We recommend using the drawbar (if possible) and wrapping the chain as shown above.

•Push connector onto shaft until it locks.

ATTACH SPRAYER TO TRACTOR PAGE 28

DETACH SPRAYER FROM TRACTOR Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before disconnecting.

Wait for chemical spray to stop before approaching the sprayer.

Clear the area of bystanders.

Use caution when disconnecting controls, and folding wings to avoid pinch points.

Use caution when lowering sprayer to avoid crushing injury. Say clear of hitch area.

5. Disconnect the section valve controller harness. .

1. Move the sprayer to a level area.

2. Lower the sprayer to the ground.

3. Close the tank valve.

•Depress the clip on the plug to connector while gently pulling connector apart •Do not jerk or force connection apart or pull by the cords.

•Turn valve handle 90° from hose line.

4. Fold wings into transport position.

6. Secure the controller cord in the cab.

7. Hang the controller connection cord on the provided cord holder on the sprayer.

DETACH SPRAYER FROM TRACTOR PAGE 29

If the sprayer is equipped with a PTO pump: Disconnect the PTO pump.

8. Disconnect the tail light wiring harness.

•Depress release button fully.

•Pull pump away from tractor.

CAUTION: Avoid Pinching Injury.

Keep hands clear of connections.

Store PTO pump by looping the torque chains around the provided cord holder on the sprayer.

Use a bolt to secure.

•Depress clips on coupling.

•Pull harness connection away from port.

IMPORTANT: Store the PTO pump with the connection facing out or down to prevent rain water getting in the line.

DETACH SPRAYER FROM TRACTOR PAGE 30

If the sprayer is equipped with hydraulic motor driven chemical pump: Disconnect the hydraulic lines.

CAUTION: Avoid crushing! Keep away from sprayer and hitch area when lowering.

•Relieve hydraulic pressure.

•Depress the hose coupling to release.

11. Slowly drive tractor away from sprayer.

•Repeat to disconnect second line.

9. Slowly lower the lifting arms to unhook.

CAUTION: Avoid crushing! Keep away from sprayer and hitch area when lowering.

10. Lower the lifting arms until the links are below and clear from the hitch pins.

DETACH SPRAYER FROM TRACTOR PAGE 31

TRANSPORTING

Review the Transportation Safety section of this manual.

Know and follow all applicable laws and regulations for transporting equipment.

3. Verify that the tank is empty.

4. Close the agitation valve.

Do not allow riders.

Do not exceed 25 mph (40 km/h) when transporting.

Slow down on uneven ground, slopes, curves, or adverse conditions.

Stay away from overhead power lines.

Tank must be empty when transporting on roadways.

1. Wings must be folded in and pinned into the transport position.

See “Fold Wing Sections” on page 40.

•Turn valve handle 90° to fully closed.

5. Close the tank valve before transporting.

•Turn valve handle 90° to fully closed.

2. Check that taillights are clean and operational. Check that reflectors and SMV sign are in place and clean.

TRANSPORTING PAGE 32

OPERATION Pre-Operation Checklist The operator is responsible for the safe, responsible, and proper operation of this equipment. Failure to follow the instructions in this manual, on decals, and on the chemical SDS sheet could result in injury, death, damage to crops, equipment or the environment.

Perform these checks before operation: 1. This sprayer is intended to be used ONLY on vehicles with an enclosed, pressurized operator station.

2. Read and understand the Operator’s Manual and all safety signs on the equipment.

3. Read and understand the chemical manufactures information.

4. Check that this manual, SDS sheets and chemical information and emergency contact information is on board the sprayer.

5. Know and follow all state, federal and local regulations for use and transport of this equipment and handling of chemicals.

6. Clear the working area of bystanders.

7. Gather required PPE for the job. Put on the required PPE before filling, operating, or servicing the sprayer.

8. Ensure the tractor is of adequate power and size and is in good working condition.

9. Check condition and placement of fluid lines. Check for leaks and that fittings are tightened.

10. Verify that any repair and all maintenance has been competed, including lubrication.

11. Check the weather conditions, spray only when the potential for chemical drift is minimal.

OPERATION PAGE 33

Field Operation 1. Read and understand the Operator’s Manual and all safety signs on the equipment.

2. Follow the Pre-Operation Check List.

3. Spray only when potential for chemical drift is at a minimum.

4. Be aware of obstacles and hazards in the field to be sprayed.

5. Do not allow riders on sprayer or tractor.

6. Clear the area of bystanders.

7. Calibrate the sprayer, or verify calibration is correct for the job.

8. Calculate the amount of water and chemical needed for the field(s).

9. Attach the sprayer to the tractor.

10. Review location and function of all controls.

11. Put on PPE. Fill the tank with the exact amount of chemical solution needed.

12. Transport sprayer to the working area.

13. Stop tractor, set parking brake, remove key and wait for all moving parts to stop before leaving tractor seat.

14. Unfold boom wings.

15. Open tank valve and adjust agitation valve to position determined when application rate was calibrated.

16. Proceed into the field at a constant speed. Use the same gear, engine RPM, and ground speed determined when application rate was calibrated.

17. Operate the controls to turn on boom sections. Monitor and adjust pressure.

18. When spraying job is complete turn off section control switches and close tank valve.

19. Follow the procedure to rinse the tank.See “TANK MAINTENANCE AND SERVICE” on page 54.

20. When rinse is complete, stop tractor, set parking brake, remove key and wait

for all moving parts to stop before leaving tractor seat.

21. Close tank valve.

22. Fold wings into transport position.

23. Transport sprayer to storage location.

24. Disconnect sprayer from tractor.

OPERATION PAGE 34

Fill the Tank Read and follow the chemical manufactures warnings and follow instructions exactly.

Put on the PPE required on the chemical SDS sheet.

5. Calculate the exact amount of chemical and water needed for the job.

IMPORTANT: Follow chemical manufactures instructions exactly.

6. Close the tank valve.

Clear bystanders from the area.

Know your working location and how to seek medical attention in an emergency.

Do not put your head or body into the tank.

Keep face away from tank when opening to avoid pressurized chemical spray or vapor.

Keep hands on top of tank lid when turning to avoid pinching injury.

1. Transport the sprayer to the fill area, or fill truck in the field.

2. Lower the sprayer to the ground.

3. Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before filling tank.

4. Inspect tank straps. Check for damage or worn straps. Replace straps if damaged or worn.

•Tighten strap and strap hardware if straps are loose.

•Turn valve handle 90° from hose line.

NOTE: Clean dirt and dust from the tank cover and surrounding tank to prevent getting dirt in the tank.

CAUTION: Keep face away and open the tank cover slowly, pressurized chemical vapors or mist may escape.

7. Remove tank cover.

•Turn the cover counter clockwise to open.

OPERATION PAGE 35

CAUTION: Avoid Pinching Injury.

Keep hands on top of tank lid when turning.

Cover is tethered to the tank.

• Lay cover against tank.

8. Follow chemical manufacturer’s directions for adding chemical to the tank.

9. Insert water hose into tank. Be sure hose is far enough in the tank to prevent spilling.

Do not over fill the tank.

12. Lift water hose above tank before turning off to prevent drawing chemicals into hose line. Turn off hose. Allow fluid to drain before removing hose.

13. Remove and properly store hose.

•Hold hose in tank to prevent it from coming out of the tank.

14. Replace the cover.

10. Slowly turn on hose. Use a low pressure to prevent splashing and spilling.

11. Fill tank with required amount of solution. Use the tank scale on the side as a guide.

•Turn cover clockwise until tight.

OPERATION PAGE 36

Unfold Wing Sections

2. Pull the hair pin to release the lock pin.

Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before folding or unfolding the wings.

Put on PPE as required on the chemical SDS sheet.

Clear area of bystanders.

Clear the area of obstacles.

Stay away from power lines.

Keep away from pivot points when folding to avoid pinch points.

3. Pull the lock pin all the way out of frame.

NOTE: For Boomless Models proceed to “CONTROLS” on page 42.

NOTE: Wings must be unlocked at the pivot before unfolding.

1. Unfold the left side wing first.

4. Hold the top of the folded flip wing with both hands and walk the wing away from the sprayer frame.

OPERATION PAGE 37

5. Open the wing 180° until fully extended into field position.

CAUTION: Keep away from area between wings when unfolding to avoid pinching.

8. Hold the flip wing with both hands and rotate the flip wing 180°.

6. Insert the lock pin through wing and frame at the boom pivot.

•Gas shock will pull wing into position.

•Wing will rest on the stop bolt.

•Place lock pin in hole on the tank side of boom to secure in the open position.

7. Insert hair pin on bottom to secure.

NOTE: Gas shocks provide an over centering to hold wing sections in storage or field positions when rotated 180º.

9. Repeat to fold out right wing.

OPERATION PAGE 38

Field Position

Inspect the following in field position before use: 1. Wing sections: •Check for bent or damaged sections.

Repair or replace damage before using.

2. Inspect wet booms and hoses: • Check for pinches, kinks, wear or damage. Replace worn or damaged parts.

Breakaway Clutch Each boom is designed with a breakaway clutch, located between the center wing and the main wing sections. The breakaway clutch protects the boom from mechanical damage if the boom encounters an obstacle.

•Check that connections are tight and not leaking. Tighten if needed.

3. Inspect nozzles: •Check for damaged, loose, missing nozzles. Replace damaged or missing nozzles and tighten if loose.

4. Inspect breakaway clutch •Check that the clutch is aligned correctly and lubricated.

OPERATION PAGE 39

Fold Wing Sections Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before folding or unfolding the wings.

Wait for spray to stop before approaching sprayer.

Put on PPE as required on the chemical SDS sheet.

Clear area of bystanders.

Clear the area of obstacles.

Stay away from power lines.

Keep away from area between wings when folding to avoid pinch injury.

1. Fold right wing in first.

2. Hold flip wing with both hands. Fold flip wing 180°.

•Hold the wing with both hands until fully folded.

•The flip wing sits over the main wing.

The gas shock pulls the flip wing toward the main wing after 90°, then holds wing into place.

3. At the boom pivot remove the hair pin to release the lock pin.

CAUTION: Keep away from area between wings when folding to avoid pinching.

4. Pull the locking pin all the way out.

OPERATION PAGE 40

6. Insert lock pin in the wing pivot through the top and bottom holes.

5. Hold the top of the folded flip wing with both hands and walk the main wing all the way to the sprayer frame.

Transport / Storage Position

•Put locking pin in the center hole when wing is folded in.

7. Insert hair pin into locking pin to secure.

8. Repeat process to fold in the left wing.

OPERATION PAGE 41

CONTROLS Agitation Pump The sprayer is equipped with an agitation pump that circulates liquid in the tank. The circulation maintains constant mixture of chemicals in the tank.

The valve on the agitation pump controls the amount of liquid released to the boom or spray wand.

Section Valves The section valves operate the solution flow to the boom sections. Switches on the valve control box turn the boom sections on or off.

Pressure is monitored on the pressure gauge. Pressure can be adjusted by actuating the pressure switch on control pad or by adjusting the agitation valve.

The number of valves vary depending on model size.

30 Foot Boom Model l

Partially open the valve for normal operation.

Section valves are mounted below the tank in front of the center boom section.

Boomless Model

• Open the valve more to decrease pressure to the booms or spray wand.

•Close the valve more to increase pressure to the booms or spray wand.

OPERATION PAGE 42

Section Valve Controller 2

3

1

1. Master Switch: Switches power to the boom switches. Always use this switch to cut off the entire boom.

2. Boom Switches: Three on-off switches for individual boom sections.

3. Regulator Switch: Forwards or reverses the regulator motor which raises or lowers the spraying pressure.

Small pressure changes can be made by jogging the switch up or down.

Quick disconnects permit the permanent installation of the control box in the tractor cab.

•Find a convenient place to mount the console. Use the holes in the mounting bracket as a template to drill holes for mounting screws.

OPERATION PAGE 43

SPRAY WAND A wand is provided for use in small areas such as fence lines.

Set parking brake, and wait for all moving parts to stop before using the wand.

Put on PPE as required on the chemical SDS sheet.

Clear area of bystanders.

Do not use the spray wand in windy conditions.

Use caution when locking, unlocking, and winding the hose reel to avoid pinch points.

5. Unlock the hose reel.

•Pull and turn pin so ring rests on top of post.

CAUTION: When locking, unlocking, and winding the hose reel to avoid pinch points.

4. Open tank valve.

•Turn valve handle in line with hose.

6. Release a small amount of hose to loosen the wand.

•Turn handle clockwise to unwind hose.

OPERATION PAGE 44

CAUTION: Use caution removing wand from holder. Keep nozzle pointed away from you at all times.

9. Open the wand valve.

7. Remove wand from the holder.

•Turn handle in line with hose •Pull up on the wand handle until the wand clears the holder.

•Be careful to keep the nozzle pointed away from you.

10. Point the wand at the spray target and squeeze the trigger on the wand to spray.

8. Set the tank agitation valve half way between open and closed.

•Close the valve more to increase pressure to wand.

•Open the valve more to decrease pressure to wand.

•Pull hose from the reel as needed to reach area to be sprayed.

11. Release wand trigger to stop spray.

IMPORTANT: Do not fully close the agitation valve while operating the wand.

Excess pressure may damage chemical pump and spray wand.

OPERATION PAGE 45

12. Close the wand valve when finished spraying.

•Turn handle 90° from solution line.

Caution: When locking, unlocking, and winding the hose reel avoid pinch points.

14. Wind up the hose.

•Turn reel handle counter clockwise to wind up hose.

15. Lock the hose reel pin.

13. Return wand to holder.

•Pull pin out slightly, turn until ring falls into detent.

16. Turn off the chemical pump.

17. Close tank valve if finished spraying.

•Feed nozzle of hose wand into holder and slowly slide wand in.

•Turn tank valve handle 90° from hose line.

OPERATION PAGE 46

FOAM MARKER OPERATION Do not attempt to operate machine without covers in place.

Never operate machine while unattended.

Inspect machine for damage after use.

Close supervision is necessary when this product is operated near children or invalids.

Never allow children to operate this machine.

Wear safety goggles and all proper clothing when operating, servicing or refilling this machine.

Chemical mist or liquid can cause permanent eye, skin or lung damage or death.

Always read and follow manufacturer recommendations when handling any chemical.

Never operate this product in or near explosive atmospheres or where aerosol products are being used.

Do not use air compressor to pump anything other than atmospheric air.

Do not pump combustible liquids or vapors with this product or use in or near an area where flammable, explosive liquids, or vapors may exist.

Do not use this product near flames.

COMPRESSOR CHECK After checking all wiring for accuracy, flip the switch to the “on” position and check that air is flowing out of the compressor.

MIXING FOAM Foam mixing takes some experience. Different water sources may require different amounts of concentrate to obtain the desired foam density. Water hardness, pH, and impurities will all affect the rate of concentrate required for a consistent, longlasting foam.

Different conditions may require different mixing ratios to produce desirable results.

It is worthwhile to determine the proper foam/water mixing ratios for your water source with the initial filling. Doing so will save time in the future and aid in consistent foam quality.

If hard water is a problem, commercial softening agents are available. You can make your own softening agent by dissolving a commercial water softening powder (available in most grocery stores) in hot water and adding a portion of this mixture to your tank each time you fill. Experimentation will reveal the correct amount to use. A good starting point is 1 1/2 ounces per gallon of water.

Mix ratios for foam concentrates advertised as 80:1 or 160:1 must be adjusted for use with your water, such ratios are only a guideline.

Heat, humidity, wind and crop cover will also affect the life of foam. Using a good quality marking agent, such as GOODMARK, may be very important.

GOODMARK: Premium life, “hot weather” foam concentrate, up to one hour life in cooler weather, 20-40 minutes in hot weather, good hard water tolerance.

OPERATION PAGE 47

FILLING THE TANK Wear safety goggles and all proper clothing when operating, servicing or refilling this machine. Always read and follow manufacturers recommendations when handling any chemical.

Do not pump combustible liquids or vapors with this product.

1. BE SURE POWER UNIT IS TURNED OFF. Remove the cap from the top of the tank.

2. Starting with a small amount of water (2 gal), mix the foam concentrate according to the label directions. If con-

siderably more concentrate is needed above the manufacturer’s suggested ratio (usually 2-5 ounces per gallon) to produce good foam, use of a softener or soft water may be required. If the foam is too stiff (dry), it may surge out at irregular intervals. Under this condition, water should be added until the foam becomes more wet.

3. To ensure proper mixing of foam concentrate and water, you may find it necessary to partially fill the tank, add the foam concentrate, then completely fill the tank.

4. Replace cap at the top of the tank.

FLOW CONTROL VALVE / TUBING CONNECTIONS The flow control valve regulates the amount of foam solution flowing to the foamheads.

To increase liquid flow, turn the adjusting knob counter-clockwise. This valve has been factory preset at ½ turn open. This setting provides for a moderate foam output.

OPERATION PAGE 48

MAINTENANCE AND SERVICE MAINTENANCE AND SERVICE Understand service procedures before doing work.

Keep service area clean and dry.

LUBRICATION

Grease: Use an SAE multi-purpose high temperature grease with extreme pressure (EP) performance. An SAE multi-purpose lithium base grease is also acceptable.

Never lubricate, service or adjust machine while it is moving. Keep hands, feet and clothing from power driven parts.

Use a hand held grease gun.

Lower equipment to the ground.

If a fitting will not take grease, remove and clean thoroughly, clean and lubricate the passageway. Replace fitting if necessary.

Disengage all power.

Relieve hydraulic pressure before serving or disconnecting from tractor.

Securely support all machine elements that must be raised for service work. Use tools, jacks, and hoists of sufficient capacity for the job.

Clean fittings before greasing.

Grease Points Wing Pivots

Clear area of bystanders when making adjustments, filling, servicing or repairing the equipment.

Use adequate lighting for the job.

Keep all parts in good condition and properly installed. Fix damaged immediately.

Replace worn and broken parts.

Remove any buildup of grease, oil, or debris.

Disconnect wiring harness from tractor before servicing electrical system components or welding on machine.

•Grease the wing pivots daily.

Breakaway Clutch

Remove paint and any residue from solvents before welding or heating.

Use caution to avoid pinch points.

Wear appropriate PPE for the area of the machine you are working.

•Grease fittings daily.

MAINTENANCE AND SERVICE PAGE 49

MAINTENANCE AND SERVICE PUMP MAINTENANCE AND SERVICE

Filter Cleaning The filter location varies by operating system. There may be more than one filter.

Follow the procedure below for each filter.

At the start of each day before the water and chemicals have been added, the screens should be checked and cleaned.

Filter

IMPORTANT: Loosen and tighten the filter bodies by hand. Do not use a wrench as this could damage the filter body.

3. Turn the filter body to remove.

1. Close the tank valve and agitation valve.

4. Remove screens and inspect for dirt or damage.

2. Place a pail under filter. Remove the drain plug and allow liquid to drain.

5. Clean screens using clean water.

6. Inspect screen for holes or tears. If screen is damaged replace it.

MAINTENANCE AND SERVICE PAGE 50

MAINTENANCE AND SERVICE 7. Place the screen back into the filter body.

8. Install the screen and body to the filter heads and tighten by hand.

Do not over tighten and crack the head.

9. Reinstall the drain plug.

NOTE: Remove drain plug and drain screens before storage to avoid freezing.

MAINTENANCE AND SERVICE PAGE 51

MAINTENANCE AND SERVICE BOOM MAINTENANCE AND SERVICE

Wing Bumpers

Nozzles Clean nozzles weekly, before changing chemicals and before calibrating.

1. Inspect wing bumpers for wear and damage.

2. Replace bumpers as when worn or damaged.

•Remove both bolts Single Spray Nozzle 1. Remove nozzle housing and remove nozzle tip.

2. Clean nozzle tip with clean water.

3. Reinstall nozzle tip.

•Remove damaged bumper •Install new bumper •Replace bolts and tighten.

4. Install nozzle housing and hand tighten.

Tighten boom clamps

1. Tighten hose clamps and wet boom clamps monthly.

MAINTENANCE AND SERVICE PAGE 52

MAINTENANCE AND SERVICE Gas Shocks The gas shocks between wing sections are designed to limit movement of the wing section when folded or unfolded.

When folding or unfolding the flip wing section you should feel the gas shock pull or snap the section into place. The flip wing section should be stable in the field or transport position. If not replace the gas shock.

When unfolding or folding the main wing section you should feel resistance and the wing should be stable in the field position.

If the main wing wobbles, breaks position easily, or slams hard into position it may be necessary to replace gas shock.

•Install new gas shock and replace nut.

•Test operation.

To replace gas shock: •Remove the nut holding the shock to the frame.

•Repeat on other end of the shock.

MAINTENANCE AND SERVICE PAGE 53

MAINTENANCE AND SERVICE TANK MAINTENANCE AND SERVICE Read the chemical manufactures warnings and follow instructions exactly.

4. Disconnect the hose from the outlet end of the tank valve and allow the hose to completely drain into the pail .

Put on the PPE required on the chem-ical SDS sheet.

Clear bystanders from the area.

Know your working location and how to seek medical attention in an emergency.

Never put your head or body into the tank.

Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before cleaning tank.

Tank Drain Procedure Follow this procedure to completely drain the tank.

1. Spray as much liquid through the booms as possible.

2. Place a pail under the tank valve.

3. Close the tank valve .

•Loosen clamp •Carefully remove hose from fitting.

•Drain hose into a pail.

5. Slowly open the tank valve and allow the tank to completely drain.

6. Once draining is complete, close tank valve, reconnect the hose to the outlet end of the tank valve.

7. Tighten clamp.

Daily Cleaning At the end of the working day, clean the system using this procedure: 1. After the chemical solution has been completely sprayed out through the booms, add 20 gallons (75 liters) clear water to the tank.

2. Run the agitation pump for 5 minutes.

3. Spray the rinse lightly over previously sprayed crop.

4. Clean the screen and nozzles.

5. Drain tank and let dry.

•Turn valve handle 90° from hose line.

MAINTENANCE AND SERVICE PAGE 54

MAINTENANCE AND SERVICE Cleaning to Remove Salt and Amines Formations Perform this cleaning cycle with changing chemicals and/or annually: 1. Follow the procedure for daily cleaning.

2. Remove screens and nozzles and wash separately.

3. Add 50 gallons (200 liters) of clean water to the tank.

4. Add 1/2 gallon (2 liters) of household ammonia to the tank. (1-part ammonia to 100 parts water).

5. Run the agitation pump for 5 minutes.

6. Spray half the solution out of the booms.

7. Let the balance sit for a minimum of 8 hours, overnight is best.

8. Run agitation pump for 10 minutes.

9. Spray solutions out of booms on the appropriate crop.

10. Rinse the system thoroughly with clean water and flush out the booms.

11. Drain the entire system and let dry.

Cleaning to Remove Esters of 2, 4-D and MCPA Formations Perform this cleaning cycle when changing chemicals or annually: 1. Complete the daily cleaning.

2. Remove nozzles and screens and wash separately.

3. Add 50 gallons (200 liters) clean water to the tank.

4. Add dishwasher detergent to the tank (2 lbs/ 50 gal or 1kg/300 l of water).

5. Run agitation pump for 10 minutes.

6. Spray the solution out of the booms on appropriate crop and drain thoroughly.

7. Add 50 gal (200 L) of clean water to tank.

8. Add 1/2 gal (2 L) of household ammonia to the tank (1-part ammonia to 100 parts water).

9. Run agitation pump for 10 minutes.

10. Spray 1/2 the solution out of the booms.

11. Let the balance sit for a minimum of 8 hours, overnight is best.

12. Run the agitation pump for 10 minutes.

13. Spray out of the booms on the appropriate crop.

14. Rinse the system thoroughly with clean water and flush out the booms.

15. Drain entire system and let dry.

MAINTENANCE AND SERVICE PAGE 55

MAINTENANCE AND SERVICE Replace Pressure Gauge Replace the pressure gauge and or pressure line if damaged or malfunctioning.

Tail Light Replacement Disconnect main wiring harness from tractor.

1 2

To replace pressure gauge: •Relieve pressure to the booms.

•Uninstall the pressure gauge by loosening the mounting nut. (Item 1) •Replace gauge and tighten nut.

Disconnect the tail light wiring harness (1).

1

To replace pressure line hose: 3

To replace bulb:

4

• Twist socket (2) to remove light.

•Replace bulb.

3

2

•Insert socket into light assembly. and twist to lock.

•Relieve pressure to the booms.

•Disconnect the pressure line from gauge. (Item 2) •Disconnect pressure line from section valves. (Item 3) •Replace hose, be sure to route hose through support bracket. (Item 4) •Reconnect hose to gauge.

•Reconnect hose to section valves.

•Test operation.

•Connect tail light wiring harness (1).

To replace broke light: •Remove broken light socket (2).

•Remove light assembly bolts (3).

•Replace light assembly.

•Install bolts (3).

•Install light socket (2).

•Connect tail light wiring harness (1).

MAINTENANCE AND SERVICE PAGE 56

MAINTENANCE AND SERVICE HYDRAULIC SYSTEM MAINTENANCE AND SERVICE

The hydraulic system operates under extremely high pressure.

Escaping fluid under pressure can penetrate the skin causing serious injury.

If an accident occurs, seek medical assistance immediately. DO NOT DELAY. Any fluid injected into the skin must be surgically removed.

Serious infection or toxic reaction can develop from hydraulic fluid piercing skin surface.

Tighten all connections before applying pressure.

Replace worn, cut, abraded, flattened or crimped hoses.

Do not attempt makeshift repairs to hydraulic lines, fittings or hoses by using tape, clamps or cements.

Check for leaks with a piece of cardboard, Do Not use your hands to check for leaks. Protect hands and body from high pressure fluids.

MAINTENANCE AND SERVICE PAGE 57

MAINTENANCE AND SERVICE SPRAY WAND MAINTENANCE AND SERVICE Stop tractor engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before using the wand.

Replace hose Replace the hose if cut, worn or damaged.

1. Close the tank valve, agitation valve and spray wand valve.

Put on PPE as required on the chemical SDS sheet.

Clear area of bystanders.

Do not use the spray wand in windy conditions.

Use caution when locking, unlocking, and winding the hose reel to avoid pinch points.

Clean nozzle

2. Disconnect hose from reel If the spray nozzle becomes clogged: •Unscrew the nozzle tip and clean with clear water.

Do not blow into nozzle or poke wires into tip to clear clogged holes.

•Loosen the clamp at the spray wand.

•Remove hose from fitting.

•Remove clamp from the old hose.

Place the end of the hose in a pail to allow fluid to drain.

Replace nozzle tip if damaged.

MAINTENANCE AND SERVICE PAGE 58

MAINTENANCE AND SERVICE

Fitting

Support clamp 3. Remove hose from hose reel.

•Loosen clamp from fitting by hose reel handle •Slide hose off fitting.

•Remove camp.

•Loosen the support clamp and slide hose through.

•Unwind hose from reel.

Install the new hose.

•Start hose from the front, on the topside of the hose reel.

•Insert hose through the hole in the hose reel.

•Slide the support clamp and end clamp onto the hose.

•Slide hose onto reel fitting.

•Tighten clamp.

•Tighten fitting.

•Install hose support clamp.

•Wind up hose leaving enough to reach the spray wand.

•Slide the clamp onto the hose.

•Slide the hose onto the spray wand fitting.

•Tighten clamp.

•Turn on spray wand and check for leaks.

•Tighten clamps if needed to stop leaks.

MAINTENANCE AND SERVICE PAGE 59

MAINTENANCE AND SERVICE Replace hose connection to tank: 1. Close tank valve, agitation pump valve and spray wand valve.

Install new hose: •Slide clamps on the new hose.

•Slide hose onto fittings.

•Tighten clamps and fittings.

•Turn on sprayer and check for leaks.

•Tighten clamps to stop leaks.

2. Disconnect hose: •Loosen the clamp holding the hose to the fitting.

•Slide the hose off the fitting.

•Remove clamp from hose.

3. Disconnect hose from valve: •Loosen the clamp near the spray wand handle.

•Slide hose from the fitting.

•Remove clamp from hose.

MAINTENANCE AND SERVICE PAGE 60

MAINTENANCE AND SERVICE FOAM ROW MARKER MAINTENANCE All electrical components generate heat. To avoid serious burns, never touch internal components immediately after use.

IMPORTANT: The liquid lines and tank must be drained completely prior to storage. If liquid in this system is allowed to freeze, several components may be damaged.

The air compressor in this unit may be thermally protected and may automatically restart when the protector resets. Always disconnect power source before servicing.

Wear goggles and all protective clothing when operating, servicing or refilling this machine. Always read and follow manufacturer recommendations when handling any chemical.

Do not remove covers or attempt repairs while connected to electrical source.

Disassembly or attempted repairs, if accomplished incorrectly, can create hazards. Only qualified personnel should perform repair service.

FOAMHEADS AND SCREEN/STRAINER The foamheads have been designed so that the elements inside may be cleaned as necessary. Remove the foamheads from the boom and rinse thoroughly with hot water.

The screen/strainer located in the tank should be checked occasionally to insure sufficient liquid flow to the foamhead assemblies.

TANK AND HOSES At the end of the season flush the tank with warm water. Check the airlines and liquid lines for holes and replace as required. Be sure to flush, then drain, all liquid from the system prior to storage in freezing temperatures.

MAINTENANCE AND SERVICE PAGE 61

MAINTENANCE AND SERVICE TROUBLESHOOTING

Problem Sprayer pressure too high

Cause

Solution

Return hose plugged.

Clean or replace hose.

Wrong agitation value setting.

Open agitation valve slightly until pressure goes to required range.

Return hose plugged.

Clean or replace hose.

Wrong agitation valve setting.

Close agitation valve slightly until pressure goes to required range.

Boom set too high.

Lower boom.

Too windy.

Wait for wind to calm.

Boom is bouncing

Traveling too fast.

Slow down.

Main wing wobbles

Clutch too loose.

Tighten clutch bolts.

Gas shock malfunctioning.

Replace gas shock.

Main wing slams hard into folded or unfolded position.

Gas shock malfunctioning.

Replace gas shock.

Flip wing bounces in transport or field position.

Gas shock malfunctioning.

Replace gas shock.

Sprayer pressure too low

High spray drift

TROUBLESHOOTING PAGE 62

MAINTENANCE AND SERVICE SPRAYER CONTROLER TROUBLESHOOTING

Valve fails to open

Check if the coil is burnt out Remove the coil and check if the plunger is stuck Check if the seat in the plunger is bulged or swollen. If so, use a fine sand-paper and sand the seat down so that it is flat with the metal.

Check the channel under and to the plunger for blockage.

Check the control box and wiring harness for broken wires, bad switches and blown fuses

Valve fails to shut off

Remove the coil and check if the plunger is stuck.

Disassemble the valve and check if the spring is broken Check for proper electrical connections

TROUBLESHOOTING PAGE 63

MAINTENANCE AND SERVICE Troubleshooting Foam Row Marker If you do not get foam: 1. Be sure the airline and liquid lines do not have a hole in them or are not pinched, and remove air and liquid tubing at each foamhead and check for flow.

2. Be sure you have enough foam concentrate in the tank. Very hard water may require a great amount of concentrate to produce good foam. Not having enough foam concentrate in the tank may make good foam, but may not make enough foam. Be sure to use a high quality concentrate such as GOODMARK. 3. Check and clean the screen-strainer located in the tank.

4. Be sure the flow control valve is open.

5. If the foam mixture in the tank is several days old, it is possible that the solution is no longer able to foam, or produces little foam. Drain tank, rinse, and start with a fresh solution.

6.Check battery connections to be certain the positive and negative terminals are not reversed.

Problem Not enough foam

Solution Add more foam concentrate to tank Check for holes in airline Check for pinched air or liquid lines Clean screen-strainer/foamhead Adjust liquid flow control valve

Wet foam

Add more foam concentrate to tank Clean screen-strainer/foamhead Reduce liquid flow

Foam is surging

Use less concentrate

Foam does not last on the ground

Add more foam concentrate to tank Use a high quality foam concentrate like GOODMARK Use collector heads

Blowing foam in windy weather

Use less concentrate to make wetter foam Add more water to foam solution Increase liquid flow

TROUBLESHOOTING PAGE 64

MAINTENANCE AND SERVICE STORAGE AND WINTERIZING

Store sprayer in transport position

Store sprayer away from human activity.

Do Not allow children to play on or around sprayer.

At the end of the spray season, the sprayer must be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent unnecessary down time at the beginning of the next season.

Prepare for Storage: 1. Thoroughly wash the machine using a hose or pressure washer to remove all dirt, mud, debris and residue.

In cold climates that encounter freezing temperatures over the storage period, the following preparation must be done: 1. Remove the line caps at the end of the stainless steel wet booms.

2. Thoroughly wash the inside of the tank and spray system to remove all chemical residue. See “TANK MAINTENANCE AND SERVICE” on page 54.

3. Completely drain the tank. See “Tank Drain Procedure” on page 54.

4. Lubricate all grease points.See “Grease Points” on page 49.

5. Inspect all hoses, couplers and fittings.

Tighten any loose fittings. Replace any hose that is damaged or worn.

6. Touch up all paint nicks and scratches to prevent rusting.

7. The tank is made out of polyethylene.

Do not use to store petroleum products. They will soften the plastic and adsorb the product.

8. It is best to store the sprayer away from direct sunlight to minimize the long term effects of ultraviolet radiation on the plastic. If indoor storage or shade is not available cover the tank with a tarpaulin and secure in place.

2. Connect an air compressor and blow the lines out until no water remains.

3. Replace end caps.

4. Add 10 gallons (40 liters) of a 50:50 mixture of portable RV antifreeze to the tank.

5. Circulate the antifreeze through the systems

STORAGE AND WINTERIZING PAGE 65

MAINTENANCE AND SERVICE Winterizing Foam Row Marker 1. Completely flush the tank with warm water.

2. Turn on machine and allow to operate until no foam is generated.

3. Add anti-freezing solution such as windshield washer solvent to tank.

4. Turn on machine until anti-freezing solution reaches the foamheads.

5. Check the airlines and liquid lines for holes and replace as required. Be sure to flush, then drain, all liquid from the system prior to storage in freezing temperatures.

Removing from Storage Clear the area of bystanders.

Remove foreign objects from the machine and working area.

When removing from storage and preparing to use follow this procedure: 1. Remove the tarpaulin if it was used for storage.

2. Check tank for cracks or damage 3. Check tank straps and hold down hardware. See “Fill the Tank” on page 25.

4. Tighten all hardware.

5. Check all sprayer and hydraulic lines, fittings and connections. Tighten as required.

6. Lubricate grease fittings. See “LUBRICATION” on page 49.

7. Replace any defective parts.

8. Drain and rinse anti-freeze from tank.

See “Drain and Rinse the Tank” on page 14.

9. Calibrate the pump, nozzles and sprayer before using. See “SPRAYER CALIBRATION” on page 21.

10. Complete the pre-operation checklist before using. See “Pre-Operation Checklist” on page 33.

STORAGE AND WINTERIZING PAGE 66

SPECIFICATIONS LS11 ‐ Series

LS1125

LS1130 metric

metric

7.6 9.1 25 30 Working width (ft.)(m) Transport width (ft.)(m) 8.5 2.6 8.5 2.6 5.25 1.6 5.25 1.6 Transport length (ft.)(m) 5.2 1.6 6 1.8 Transport height (ft.)(m) Option Tank Tank A (gal)(l) 250 946 250 946 Tank B (gal)(l) 300 1136 300 1136 Opt. A, Dry (lbs.)(kg) 827 375 857 389 Weight Opt. B, Dry (lbs.)(kg) 842 382 872 396 Opt. A, Loaded (lbs.)(kg) *2913 *1321 *2943 *1335 Opt. B, Loaded (lbs.)(kg) *3346 *1517 *3376 *1531 Option Pump 6500C 6‐Roller PTO 6500C 6‐Roller PTO Pump A Max Flow (gpm)(lpm) 21 3.8 21 3.8 Pump B FMC‐75‐HYD‐204 FMC‐75‐ HYD 204 Max Flow (gpm)(lpm) 27 102 27 102 *50 37.3 *50 37.3 Tractor Requirements Min Horsepower (hp)(kW) Cat. II & III Cat. II & III Hitch Compatibility Yes Yes Quick Hitch Comp 25 40 25 40 Max Transport (mph)(kph) Speed 4‐10 6.5‐16 4‐10 6.5‐16 Application (mph)(kph) Tube Frame Tube Frame Frame Structure Fully Integrated w/Fork Pockets Fully Integrated w/Fork Pockets Parking Stand Structure Dual Cylinderical Tube Dual Cylinderical Tube Boom Fold Manual Manual Breakaway Forward & Rear Forward & Rear Application Type Wetboom (Stainless Tube) Wetboom (Stainless Tube) Application System Option Controller A TIR RC‐2 TIR RC‐2 Controller B Opt. A, Flow Control TIR Valve TIR Valve Opt. B, Flow Control Section Valve A TIR Solenoid Valve TIR Solenoid Valve Section Valve B

Dimensions

Safety Features Options

Option Nozzle Body A Nozzle Body B Nozzle Tip Spacing (in.)(cm) Fenceline Nozzles Agitation Type Filter Type Transport Lights Foam Marker

Single Nozzle Body

Single Nozzle Body

Flat Spray Tip 20

Flat Spray Tip 20

50.8

50.8

Trumpet Style Trumpet Style 50Mesh T‐Strainer 50 Mesh T‐Strainer Installed Installed Optional Optional *Please Verify Tractor Lift Capacity and Ensure Proper Ballasting

SPECIFICATIONS PAGE 67

LS11 ‐ Series

LS1130BL

LS1140 metric

Dimensions

Working width (ft.)(m) Transport width (ft.)(m) Transport length (ft.)(m) Transport height (ft.)(m) Option Tank Tank A(gal)(l) Tank B(gal)(l) Opt. A, Dry (lbs.)(kg) Weight Opt. B, Dry (lbs.)(kg) Opt. A, Loaded(lbs.)(kg) Opt. B, Loaded(lbs.)(kg) Option Pump PumpA Max Flow(gpm)(lpm) PumpB Max Flow(gpm)(lpm) Tractor Requirements MinHorsepower (hp)(kW) Hitch Compatibility Quick Hitch Comp Max Transport (mph)(kph) Speed Application (mph)(kph) Structure Frame Parking Stand Structure Boom Fold Breakaway Application Type Option Application System ControllerA ControllerB Opt. A, FlowControl Opt. B, FlowControl SectionValveA SectionValveB Option NozzleBody A NozzleBody B NozzleTip Spacing (in.)(cm) FencelineNozzles AgitationType Filter Type Transport Lights Safety Features FoamMarker Options

metric

30

9.1

40

12.2

6.9 4.2 4.8

2.1 1.3 1.5

9.25 5.25 6

2.8 1.6 1.8

250 300 635 650 *2721 *3154

946 1136 288 295 *1234 *1430

250 300 882 897 *2968 *3401

946 1136 400 407 *1346 *1542

6500C6‐RollerPTO 6500C6‐RollerPTO 21 3.8 21 4 FMC‐75HYD204 FMC‐75‐ HYD204 27 102 27 102 *50 37.3 *50 37 Cat. II &III Cat. II &III Yes Yes 25 40 25 40 4‐10 6.5‐16 4‐10 6.5‐16 Tube Frame Tube Frame Fully Integratedw/ForkPockets Fully Integratedw/ForkPockets Boomless Dual Cylinderical Tube SpringLoadedManual Tri‐Fold Forward&Rear Boomless FlatNozzles Wetboom(Stainless Tube) TIRRC‐2

TIRRC‐2 RavenSCS450 TIRValve RavenValve TIRSolenoidValve Teejet 430

TIRValve TIRSolenoidValve

Boomless Flat FanNozzle 20

50.8

Single Nozzle Body Triple NozzleBody Flat Spray Tip 20

50.8

Trumpet Style 50MeshT‐Strainer Installed

Trumpet Style 50MeshT‐Strainer Installed Optional *PleaseVerify TractorLift Capacity andEnsure ProperBallasting

SPECIFICATIONS PAGE 68

ILLUSTRATED PARTS LIST The following illustration and parts list should be used to order parts for repairs. When ordering parts, match the item number in the illustration with the item number on the parts list, and then order using the part number following the item number in the parts list. When ordering have your equipment serial number available.

Explanation Of Parts Lists The parts lists are broken down sub assemblies and listed in 4 columns: • • • •

ITEM - These numbers are found on the illustration associated with the parts list.

•NS- This item is NOT SHOWN, included for reference.

QTY. - This is the quantity of parts needed in an assembly.

•AR- The quantity of this item is AS REQUIRED for the location.

PART NO.- These are the part numbers associated to the ITEM. DESCRIPTION - This is the description of the part.

Parts List Table of Contents BOOM CRADLE AND CENTER SECTION ASSEMBLY- REAR VIEW ....................................................... Page 70 BOOM CRADLE ASSEMBLY - FRONT VIEW ............................................................................................. Page 71 BOOM CRADLE ASSEMBLY & CENTER SECTION PARTS LIST ............................................................. Page 72 HAND WASHING TANK ............................................................................................................................... Page 73 HAND WASHING TANK PARTS LIST ......................................................................................................... Page 73 30 FOOT 20 INCH WING PLUMBING - LH SHOWN (RH OPPOSITE) ....................................................... Page 74 BOOM CENTER SECTION AND VALVE PLUMBING- 20 IN. SPACING .................................................... Page 75 30 FT. WING & CENTER SECTION AND VALVE PLUMBING -20 INCH PARTS LIST .............................. Page 76 WING ASSEMBLY 30’-20” LH REAR VIEW (RH OPPOSITE)..................................................................... Page 77 WING ASSEMBLY 30 FT. - 20 IN. LH REAR VIEW (RH OPPOSITE) PARTS LIST ................................... Page 78 WING LENGTH OPTIONS ........................................................................................................................... Page 79 WING LENGTH OPTION - 25 FOOT PARTS LIST...................................................................................... Page 80 WING LENGTH OPTION - 40 FOOT PARTS LIST...................................................................................... Page 80 BOOMLESS CRADLE ASSEMBLY REAR VIEW ........................................................................................ Page 81 BOOMLESS CRADLE ASSEMBLY FRONT VIEW ...................................................................................... Page 82 BOOMLESS CRADLE ASSEMBLY PARTS LIST ........................................................................................ Page 83 BOOMLESS CENTER SECTION AND VALVE PLUMBING ........................................................................ Page 84 BOOMLESS CENTER SECTION AND VALVE PLUMBING PARTS LIST .................................................. Page 85 TANK ASSEMBLY ........................................................................................................................................ Page 86 TANK ASSEMBLY PARTS LIST .................................................................................................................. Page 87 TANK AND HYDRAULIC MOTOR DRIVEN CHEMICAL PUMP PLUMBING .............................................. Page 88 TANK AND HYDRAULIC MOTOR DRIVEN CHEMICAL PUMP PLUMBING PARTS LIST......................... Page 89 TANK AND PTO PUMP PLUMBING ............................................................................................................ Page 90 TANK AND PTO PUMP PLUMBING PARTS LIST ...................................................................................... Page 91 RAVEN CONTROL PANEL AND HARNESS ............................................................................................... Page 92 RAVEN CONTROL PANEL AND HARNESS PARTS LIST ......................................................................... Page 92 RAVEN CONTROLLER PLUMBING ............................................................................................................ Page 93 RAVEN CONTROLLER PLUMBING PARTS LIST ...................................................................................... Page 94 TIR CONTROL PANEL AND HARNESS...................................................................................................... Page 95 TIR CONTROL PANEL AND HARNESS PARTS LIST ................................................................................ Page 95 LIGHTING AND HARNESS .......................................................................................................................... Page 96 LIGHTING AND HARNESS PARTS LIST .................................................................................................... Page 96 SPRAY NOZZLE ASSEMBLY ...................................................................................................................... Page 97 SPRAY NOZZLE ASSEMBLY PARTS LIST ................................................................................................ Page 97 FOAMER OPTION....................................................................................................................................... Page 98 FOAMER OPTION PARTS LIST .................................................................................................................. Page 99

ILLUSTRATED PARTS LIST PAGE 69

BOOM CRADLE AND CENTER SECTION ASSEMBLY- REAR VIEW

ILLUSTRATED PARTS LIST PAGE 70

BOOM CRADLE ASSEMBLY - FRONT VIEW

ILLUSTRATED PARTS LIST PAGE 71

BOOM CRADLE ASSEMBLY & CENTER SECTION PARTS LIST IT E M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PAR T N O. QTY D E S C R IP T IO N 5 F T9 0 S A S M V 1 S MV A S SE MB LY 5 F T1 8 0 5 0 1 TA N K C R A D L E W E L D M E N T 5 F T1 8 0 5 9 1 B O O M C E N TE R S E C TIO N 5 F T1 8 1 3 4 1 P IN , C A T 2 UP P E R 5 F T1 8 4 7 2 1 P L A TE , V A L V E M O U NT 5 F T1 8 4 9 0 L 1 RE E L /L IG HT M O U NT W L D M T, L H 5 F T1 8 4 9 0 R 1 L IG H T M O UN T W L D M T, RH 5 F T1 8 4 9 4 1 M O UN T, P RE S S U RE G A UG E TU B E 5 F T1 8 4 9 5 1 M O UN T, P RE S S U RE G A UG E B O L T 5 F T1 8 4 9 7 1 M O UN T, S M V HO L D E R 5 F T2 1 3 8 5 2 P IN , C A T 2 L O W E R 5 F T2 1 3 8 6 2 B U S H ING , S P A C E R 5 F T5 9 0 1 5 6 2 U-B O L T, 2 X 2 X 1 /4 ZP 5 F T5 9 0 1 7 6 1 HO S E R E E L , H O S E & W A ND 5 F T5 9 0 2 2 7 4 C A P , 1 .5 X 3 P O L Y 5 F T5 9 0 2 2 8 4 C AP , 3 X 3 P OLY 5 F T5 9 0 2 8 1 1 B U S H ING , TO P L INK R E D UC E R 5 F T5 9 0 2 8 2 2 B U S H ING , L IF TA R M RE D UC E R 5 F T5 9 6 1 0 1 M 3 B O L T, H H 1 /4 -2 0 X 3 /4 G R 5 M A G N I 5 F T5 9 6 1 2 8 M 4 B O L T, H H 3 /8 -1 6 X 1 G R5 M A G NI 5 F T5 9 6 1 2 9 M 2 B O L T, H H 3 /8 -1 6 X 1 -1 /2 G R5 M A G N I 5 F T5 9 6 1 5 3 M 3 B O L T, H H 1 /2 -1 3 X 1 -1 /2 G R5 M A G N I 5 F T5 9 6 1 5 4 M 5 B O L T, H H 1 /2 -1 3 X 2 G R 5 M A G N I 5 F T5 9 6 2 2 9 M 6 NU T, H E X NYL O C K 3 /8 -1 6 M A G N I 5 F T5 9 6 2 3 1 M 8 NU T, H E X NYL O C K 1 /2 -1 3 M A G N I 5 F T5 9 6 2 5 6 M 3 W A S H E R , F L A T 1 /4 U S S M A G NI 5 F T5 9 6 2 5 8 M 1 W A S HE R, F L A T 3 /8 M A G N I 5 F T5 9 6 6 3 4 M 2 B O L T, H H 3 /8 -1 6 X 1 -1 /4 G R8 M A G N I 5 F T5 9 6 7 2 8 M 4 L O C K W A S HE R 8 M M M A G N I 5 F T5 9 6 7 3 7 M 4 B O L T, H H 8 -1 .2 5 X 2 0 M M 8 .8 M A G NI 5 F T5 9 6 7 6 7 M 7 NU T, H E X F L A N G E 1 /4 -2 0 M A G N I 5 F T5 9 6 7 6 9 M 2 NU T, H E X F L A N G E 3 /8 -1 6 M A G N I 5 F T7 1 0 0 0 5 3 L YNC H P IN , 1 /4 X 1 -3 /4 " ZP 5 F T7 4 0 0 2 5 2 L IG HT, R E D S UR F M NT A S S Y 5 F T7 5 0 0 4 8 1 M A NU A L H O L D E R 5 F T8 0 0 0 0 2 2 D E C A L , C A U TIO N YE L L O W 5 F T8 0 0 0 0 4 2 D E C A L , W A RN IN G -H IG H P R E S S U RE 5 F T8 0 0 0 0 7 2 D E C A L , D A N G E R -C HE M IC A L H A ZA RD 5 F T8 0 0 1 0 5 2 D E C A L , W A RN ING -S TA ND C L E A R 5 F T8 0 0 1 0 9 2 D E C A L , RE D RE F L E C TO R 5 F T8 0 0 1 1 0 2 D E C A L , A M B E R R E F L E C TO R 5 F T8 0 0 1 1 2 1 D E C A L , D A N G E R -E L E C TRIC L INE S

ILLUSTRATED PARTS LIST PAGE 72

HAND WASHING TANK

HAND WASHING TANK PARTS LIST IT E M P AR T N O .

QTY 1 5F T26470 1 2 5F T510022 1 3 5F T530151 1 4 5F T570150 1 5 5F T596116M 4 6 5F T596236M 4 7 5F T596237M 4 8 5F T596257M 8 9 5F T596258M 4 10 5FT 596635M 4

D E S C R IP T IO N P L A T E , H A N D R IN S E M N T 3 /4 " F A U C E T E L B O W , S T R E E T 3 /4 " 9 0 ° T A N K , R IN S E 2 .5 G A L G R A Y B O L T , H H 5 /1 6 - 1 8 X 1 - 1 /2 G R 5 M A G N I N U T , C E N T E R L O C K , 5 /1 6 - 1 8 M A G N I N U T , C E N T E R L O C K 3 /8 M A G N I W A S H E R , F L A T 5 /1 6 U S S M A G N I W A S H E R , F L A T 3 /8 M A G N I B O L T , H H 3 /8 - 1 6 x 1 - 1 /4 M A G N I

ILLUSTRATED PARTS LIST PAGE 73

30 FOOT 20 INCH WING PLUMBING - LH SHOWN (RH OPPOSITE)

ILLUSTRATED PARTS LIST PAGE 74

BOOM CENTER SECTION AND VALVE PLUMBING- 20 IN. SPACING

ILLUSTRATED PARTS LIST PAGE 75

30 FT. WING & CENTER SECTION AND VALVE PLUMBING -20 INCH PARTS LIST

ITEM PART NO. QTY DESCRIPTION 1 5FT14312 3 TUBE, 2 PORT 20" WB 2 5FT14314 1 TUBE, 4 PORT 20" WB 3 5FT16271 2 BRACKET, WET BOOM 4 5FT18059 1 BOOM CENTER SECTION 5 5FT18095 1 WING EXTENSION, 30' 6 5FT18128 1 CAP, 1" WITH TAPPED HOLE 7 5FT510016S AR HOSE, 1" EPDM 8 5FT510020S AR HOSE, 3/8" EPDM 9 5FT510023S AR HOSE, 1/4" POLY BLACK 10 5FT520020 2 NOZZLE BODY, 3/4 SINGLE 11 5FT520030 10 NOZZLE BODY, 25MM SINGLE 12 5FT530001 1 MALE CONNECTOR, 1/4" X 1/4" 13 5FT530004 1 CONNECTOR, 90° 1/4" TUBE X 1/4" NPT 14 5FT530036 3 HOSE SHANK, 3/4" MPT X 1" 90° 15 5FT530056 1 HOSE BARB, 1" TEE 16 5FT530066 1 HOSE BARB, 1" MANIFOLD X 1" 17 5FT530068 1 GASKET, 1" EPDM 18 5FT530069 1 FLANGE, 1" MANIFOLD X 1" MPT 19 5FT530209 2 HOSE BARB, 3/8 NPT X 3/8 90° 20 5FT530227 2 GASKET, VINYL BLACK 3/4IDX1 21 5FT530245 1 CAP, BLK, 3/4" NYLON 22 5FT530275 1 FITTING, 1" MPT X 1" HB 23 5FT530359 2 SHANK, SINGLE 1" HB 24 5FT540000 1 CLAMP, WORM SCREW 1" 25 5FT540014 19 CLAMP, HOSE SS 1" #16 26 5FT540017 1 CLAMP, HOSE SS 2" #32 27 5FT540019 2 CLAMP, HOSE 3" SS #48 28 5FT540029 10 TUBE CLAMP, 1" GREEN 29 5FT540032 2 CLAMP, HOSE SS 5/16" #5 30 5FT540048 2 P-CLAMP, 1-1/2" X 1/4" HOLE 31 5FT590048 8 U-BOLT SS 1/4 X 1" 32 5FT590264 2 BOLT, HH 5/16-18 X 3/4 SS 33 5FT596101M 2 BOLT, HH 1/4-20X3/4 GR5 MAGNI 34 5FT596228M 2 NUT, HEX NYLOCK 5/16-18 MAGNI 35 5FT596256M 2 WASHER, FLAT 1/4 USS MAGNI 36 5FT596257M 2 WASHER, FLAT 5/16 USS MAGNI 37 5FT596767M 19 NUT, HEX FLANGE 1/4-20 MAGNI 38 5FT632008 3 VALVE, SOLENOID 39 5FT632009 1 REGULATOR, ELECT. PRESSURE 40 5FT790044 1 GAUGE, 200PSI ILLUSTRATED PARTS LIST PAGE 76

WING ASSEMBLY 30’-20” LH REAR VIEW (RH OPPOSITE)

ILLUSTRATED PARTS LIST PAGE 77

WING ASSEMBLY 30 FT. - 20 IN. LH REAR VIEW (RH OPPOSITE) PARTS LIST IT E M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

P AR T N O .

5 F T7 5 9 5 F T1 4 0 1 3 5 F T1 4 4 5 2 5 F T1 8 0 5 6 5 F T1 8 0 6 8 5 F T1 8 0 6 9 5 F T1 8 0 7 0 5 F T1 8 0 7 5 5 F T1 8 0 9 4 5 F T1 8 0 9 5 5 F T1 8 0 9 8 5 F T1 8 1 1 2 5 F T1 8 4 7 3 5 F T5 30 3 0 9 5 F T5 90 0 0 6 5 F T5 90 0 1 7 5 F T5 90 0 7 3 5 F T5 90 0 7 4 5 F T5 90 1 1 2 5 F T5 90 1 8 4 5 F T5 90 2 0 2 5 F T5 96 1 0 1 M 5 F T5 96 1 2 8 M 5 F T5 96 1 2 9 M 5 F T5 96 1 8 8 M 5 F T5 96 2 0 2 M 5 F T5 96 2 1 7 M 5 F T5 9 6 2 1 8 M 5 F T5 9 6 2 2 5 M 5 F T5 9 6 2 2 6 M 5 F T5 9 6 2 2 9 M 5 F T5 9 6 2 2 9 M 5 F T5 9 6 2 3 2 M 5 F T5 96 2 5 8 M 5 F T5 96 2 5 9 M 5 F T5 96 6 3 3 M 5 F T5 9 6 7 4 3 M 5 F T5 9 6 7 6 7 M 5 F T7 90 0 2 8 5 F T8 00 0 1 4

QTY D E S C R IP T IO N 3 ZE RK , 1 /4 -2 8 S TRA IGH T 1 S P RIN G G UID E 3 B RA C K E T, W B O F F S E T 1 W ING , P A S TURE S P RA YE R 1 HING E , LE F T W ING F O L D 1 HING E , RIG HT W IN G F O L D 1 HING E A D JU S T B A L L J O INT 1 P IN, P IV O T 1 B RA C K E T, S HO C K M O UNT 1 W ING E X TE NS IO N, 3 0 ' 1 B RA C K E T, O F F S E T S HO C K M O UNT 1 P IN, W IN G L O C K 1 P L A TE , W ING F O L D S TO P 6 W A S HE R, F L A T HE A V Y 1 3 /3 2 X 1 1 S P R ING , C O M P RE S S ION 2 P IN, HA IR C L IP 1 C L UTC H, M A L E 2 ° 1 C L UTC H, F E M A L E 2 0 ° 1 B O L T, B R E A K A W A Y 1 B UM P E R , 4 " LG , R UB B E R 1 S HO C K , B RE A K A W A Y, L ITE 8 B O L T, H H 1 /4 -2 0 X 3 /4 G R5 M A G NI 2 B O L T, H H 3 /8 -1 6 X 1 G R5 M A GN I 2 B O L T, H H 3 /8 -1 6 X 1 -1 /2 GR 5 M A G NI 1 B O L T, H H 3 /4 -1 0 X 4 -1 /2 GR 5 M A G NI 1 B O L T, H H 1 -8 X 4 G R5 M A G NI 1 NUT, HE X 3 /4 -1 0 M A G NI 2 NUT, HE X 1 -8 M A G N I 1 NUT, HE X JA M 3 /4 -1 0 G R8 M A G NI 3 NUT, HE X JA M 1 -8 M A G NI 2 NUT, H E X NYL O C K 3/8 -1 6 M A GN I 2 NUT, H E X NYL O C K 3/8 -1 6 M A GN I 1 NUT, H E X NYL O C K 5/8 -1 1 M A GN I 2 W A S H E R, F L A T 3 /8 M A GN I 1 W A S H E R, F L A T 3 /4 " M A G N I 6 B O L T, H H 3 /8 -2 4 X 1 -1 /4 GR 5 M A G NI 1 NUT, NYL O C K 3 /4 -1 0 M A G N I 8 NUT, HE X F L A N G E 1/4 -2 0 M A G NI 1 S HO C K , B RE A K A W A Y, HE A V Y 2 D E C A L , G RE A S E P IV OT P O INTS

ILLUSTRATED PARTS LIST PAGE 78

WING LENGTH OPTIONS

ILLUSTRATED PARTS LIST PAGE 79

WING LENGTH OPTION - 25 FOOT PARTS LIST IT E M 1 2 3 4 5 6 7 8 9 10

PAR T N O. 5F T14 31 4 5F T18 05 6 5F T18 05 9 5F T18 06 8 5F T51 00 16 S 5F T52 00 30 5F T53 02 27 5F T53 02 45 5F T53 02 75 5F T54 0014

QTY 1 1 1 1 AR 4 1 1 1 2

D E S C R IP T IO N TU B E , 4 P O R T 20 " W B W IN G , P A S T U R E S P R A Y E R B O O M C E N T E R S E C T IO N H IN G E , L E F T W IN G F O L D HOSE, 1" EPD M N O Z Z L E B O D Y , 2 5 M M S IN G L E G A S K E T , V IN Y L B L A C K 3 /4 ID X 1 C A P , B L K , 3 /4 " N Y L O N F IT T IN G , 1 " M P T X 1 " H B C LAM P, HOSE S S 1" #16

WING LENGTH OPTION - 40 FOOT PARTS LIST

ITEM PAR T N O. QTY DE SC R IP TION 1 5FT14313 1 TUB E, 3 PORT 20" W B 2 5FT14452 2 B RAC KE T, W B OFFS ET 3 5FT14620 1 A LUMINUM E XTENSION, 5' 4 5FT18056 1 W ING, PA STURE S PRAYER 5 5FT18095 1 W ING EX TE NS ION, 30' 6 5FT18479 1 OUTE R W ING RE ST 7 5FT510016S AR HOSE , 1" E PD M 8 5FT520030 3 NOZZLE BOD Y, 25MM S INGLE 9 5FT520039 1 NOZZLE BOD Y, 25MM TRIP LE (OPTION) 10 5FT530227 1 GA SKE T, V INYL BLAC K 3/4ID X 1 11 5FT530245 1 C AP , BLK, 3/4" NYLON 12 5FT530275 1 FITTING, 1" MP T X 1" HB 13 5FT530309 1 WA SHER, FLA T HEA VY 13/32 X 1 14 5FT540014 4 C LA MP , HOS E S S 1" #16 15 5FT540029 2 TUBE C LA MP , 1" GREE N 16 5FT590048 2 U-B OLT SS 1/4 X 1" 17 5FT590106 1 PA D , TRANSP ORT 18 5FT596101M 4 B OLT, HH 1/4-20X3/4 GR5 MAGNI 19 5FT596142M 2 B OLT, HH 7/16X2 GR5 MA GNI 20 5FT596227M 2 NUT, HEX NYLOC K 1/4-20 MAGNI 21 5FT596625M 2 NUT, TOPLOCK 7/16-14 MA GNI 22 5FT596629M 2 FHSC S 1/4-20 X 3/4 MAGNI 23 5FT596633M 3 BOLT, HH 3/8-24X1-1/4 GR5 MAGNI 24 5FT596767M 8 NUT, HEX FLA NGE 1/4-20 MAGNI ILLUSTRATED PARTS LIST PAGE 80

BOOMLESS CRADLE ASSEMBLY REAR VIEW

ILLUSTRATED PARTS LIST PAGE 81

BOOMLESS CRADLE ASSEMBLY FRONT VIEW

ILLUSTRATED PARTS LIST PAGE 82

BOOMLESS CRADLE ASSEMBLY PARTS LIST ITE M P AR T N O. QTY D E S C R IP TION 1 5FT90S AS MV 1 S MV AS S E MBLY 2 5FT18050 1 TANK C RAD LE W E LD ME NT 3 5FT18113 1 P LATE , B OOMLE S S MOUNT 4 5FT18134 1 P IN, C A T 2 UP P E R 5 5FT18472 1 P LATE , V A LVE MOUNT 6 5FT18485 2 B RAC K ET, TA IL LIGHT MOUNT 7 5FT18494 1 MOUNT, P RE S S URE GA UGE TUB E 8 5FT18495 1 MOUNT, P RE S S URE GA UGE B OLT 9 5FT18498 1 HOS E RE EL MOUNT 10 5F T18825 1 MOUNT, B OOMLE S S NOZZLE 11 5F T21385 2 P IN, C A T 2 LOW ER 12 5F T21386 2 B USHING, S P A C E R 13 5F T530168 2 U-BOLT 1/4" X 1-1/2" SQ, S S 14 5F T590176 1 HOS E RE EL, HOSE & W A ND 15 5F T590227 4 C A P , 1.5 X 3 P OLY 16 5F T590228 4 C A P , 3 X 3 P OLY 17 5F T590281 1 B USHING, TOP LINK RE D UC ER 18 5F T590282 2 B US HING, LIFTA RM RE D UC ER 19 5F T596101M 3 B OLT, HH 1/4-20X3/4 GR5 MA GNI 20 5F T596128M 4 B OLT, HH 3/8-16 X 1 GR5 MAGNI 21 5F T596129M 2 B OLT, HH 3/8-16X 1-1/2 GR5 MA GNI 22 5F T596153M 4 B OLT, HH 1/2-13X 1-1/2 GR5 MA GNI 23 5F T596229M 6 NUT, HE X NYLOC K 3/8-16 MA GNI 24 5F T596231M 7 NUT, HE X NYLOC K 1/2-13 MA GNI 25 5F T596256M 3 W A S HE R, F LA T 1/4 US S MA GNI 26 5F T596258M 1 W A S HE R, F LA T 3/8 MA GNI 27 5F T596634M 2 B OLT, HH 3/8-16X1-1/4 GR8 MA GNI 28 5F T596639M 3 B OLT, HH 1/2X 1-3/4 GR5 MA GNI 29 5F T596728M 4 LOC KW A S HE R 8MM MA GNI 30 5F T596737M 4 B OLT, HH 8-1.25 X 20MM 8.8 MA GNI 31 5F T596767M 7 NUT, HE X F LA NGE 1/4-20 MA GNI 32 5F T596769M 2 NUT, HE X F LA NGE 3/8-16 MA GNI 33 5F T710005 3 LYNC H P IN, 1/4 X 1-3/4" ZP 34 5F T740025 2 LIGHT, RED S URF MNT AS S Y 35 5F T750048 1 MA NUA L HOLD E R 36 5F T800002 2 D E C AL, C A UTION YE LLOW 37 5F T800004 2 D E C A L, W A RNING-HIGH P RES S URE 38 5F T800007 2 D E C A L, D A NGE R-C HE MIC A L HA ZA RD 39 5F T800109 2 D E C A L, RE D RE FLE C TOR

ILLUSTRATED PARTS LIST PAGE 83

BOOMLESS CENTER SECTION AND VALVE PLUMBING

ILLUSTRATED PARTS LIST PAGE 84

BOOMLESS CENTER SECTION AND VALVE PLUMBING PARTS LIST IT E M P AR T N O. QT Y D E S C R IP T ION 1 5F T181 28 1 C A P , 1" W ITH TA P P E D HO LE 2 5F T500 061 2 V A LV E , B OOM S HUT OF F 3 5F T510 016 S A R HO S E , 1 " E P D M 4 5F T510 019 S A R HO S E , 3 /4" E P D M 5 5F T510 020 S A R HO S E , 3 /8" E P D M 6 5F T510 023 S A R HO S E , 1 /4" P OLY B LA C K 7 5F T520 005 2 NO ZZL E , S INGLE 8 5F T520 055 2 NO ZZL E , B O OML E S S 9 5F T530 001 1 MA LE C ONNE C TOR, 1 /4" X 1 /4" 10 5F T530 004 1 C ONNE C TOR, 90° 1 /4 " TUB E X 1/4" NP T 11 5F T530 040 2 F ITTING, 3/4 " MP T X 3/4 " HB 12 5F T530 066 1 HO S E B A RB , 1" M A NIF OL D X 1" 13 5F T530 068 1 GA S K E T, 1 " E P D M 14 5F T53 006 9 1 F LA NG E , 1" M A NIF OLD X 1" M P T 15 5F T530 209 2 HO S E B A RB , 3 /8 NP T X 3 /8 90 ° 16 5F T53 022 7 1 GA S K E T, V INYL B LA C K 3/4ID X 1 17 5F T540 000 1 C LA M P , W ORM S C RE W 1" 18 5F T540 013 4 C LA M P , HOS E S S 3/4 " #1 2 19 5F T540 014 1 C LA M P , HOS E S S 1" #1 6 20 5F T540 019 2 C LA M P , HOS E 3" S S #4 8 21 5F T540 032 2 C LA M P , HOS E S S 5/1 6" # 5 22 5F T540 034 2 C LA M P , V A RI-QUIC K 1-1 /2" 23 5F T632 009 1 RE GULA TOR, E LE C T. P RE S S URE 24 5F T790 044 1 GA UGE , 200 P S I

ILLUSTRATED PARTS LIST PAGE 85

TANK ASSEMBLY

ILLUSTRATED PARTS LIST PAGE 86

TANK ASSEMBLY PARTS LIST IT E M P AR T N O .

QTY D E S C R IP T IO N 1 5F T3071 4 B UC K LE , 2" S TR AP 2 5F T520028 1 NO ZZLE , T ANK MIX. E D UC TO R 3/8 3 5F T530118 1 F LANGE , 2" S T D P O R T B O T TO M D R AIN 4 5F T530160 2 F LANGE , 3/4" P O LY T ANK 5 5F T530392 1 P LUG, 3/4" P O LY P IP E 6 5F T570140 AR T ANK , T E AR D R O P G R AY 250 6 5F T570141 AR T ANK , T E AR D R O P G R AY 300 7 5F T580004S 2 T ANK S T R AP 8 5F T596135M 4 B O LT, HH 3/8-16X4-1/2 G5 MAG NI 9 5F T596229M 4 NUT , HE X NYLO C K 3/8-16 MAG NI 10 5F T 800199 3 D E C AL, FR O NT IE R 11 5F T 800200 AR D E C AL, LS 1125 11 5F T 800201 AR D E C AL, LS 1130 11 5F T 800202 AR D E C AL, LS 1130B L 12 5F T 800204 1 T AG, FR O NT IE R S E R IAL NO .

11 5F T 800205 AR D E C AL, LS 1140

ILLUSTRATED PARTS LIST PAGE 87

TANK AND HYDRAULIC MOTOR DRIVEN CHEMICAL PUMP PLUMBING

ILLUSTRATED PARTS LIST PAGE 88

TANK AND HYDRAULIC MOTOR DRIVEN CHEMICAL PUMP PLUMBING PARTS LIST IT E M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 NS NS NS

P AR T N O. QTY D E S C R IP T IO N 5 F T5 0 0 0 0 5 1 V A L V E , 1 " F U L L P O R T W ITH C -F 5 F T5 0 0 0 1 7 1 V A L V E , 3 /8 " H O S E B A RB 5 F T5 0 0 0 4 3 1 V A L V E , 3 /4 " S IN G L E UN IO N P O L Y 5 F T5 1 0 0 0 1 S A R HO S E , 1 -1 /4 " B U M B L E B E E 5 F T5 1 0 0 1 6 S A R HO S E , 1 " E P D M 5 F T5 1 0 0 1 9 S A R HO S E , 3 /4 " E P D M 5 F T5 1 0 0 2 0 S A R HO S E , 3 /8 " E P D M 5 F T5 2 0 0 2 8 1 NO ZZL E , TA N K M IX . E D UC TO R 3 /8 5 F T5 2 0 0 4 8 2 HYD . HO S E TIP 5 F T5 3 0 0 1 4 1 G A S K E T, 1 -1 /2 " E P D M 5 F T5 3 0 0 3 7 1 H O S E B A RB , 3 /4 " M A L E TH D X 3 /8 " 5 F T5 3 0 0 4 0 1 F ITTING , 3 /4 " M P T X 3 /4 " H B 5 F T5 3 0 0 5 5 1 M A N IF O L D B A RB , 1 " X 3 /4 " 5 F T5 3 0 0 6 2 1 F L A N G E , 1 " X 3 /4 " M A L E THR E A D 5 F T5 3 0 0 6 4 2 F ITTIN G , H B 1 " X 1 -1 /4 " F L A NG E 5 F T5 3 0 0 6 6 1 H O S E B A R B , 1 " M A NIF O L D X 1 " 5 F T5 3 0 0 6 8 8 G A S K E T, 1 " E P D M 5 F T5 3 0 0 6 9 1 F L A N G E , 1 " M A N IF O L D X 1 " M P T 5 F T5 3 0 0 7 4 1 C O U P L IN G , RE D U C E R , 2 " X 1 " 5 F T5 3 0 1 1 8 1 2 " S TD P O RT B O TTO M D R A IN 5 F T5 3 0 1 3 1 2 N IP P L E , P O L Y P IP E 3 /4 " S H O R T 5 F T5 3 0 1 5 1 1 E L B O W , S TRE E T 3 /4 " 9 0 ~ 5 F T5 3 0 1 5 6 1 TE E , 3 /4 " P O L Y P IP E 5 F T5 3 0 1 6 0 1 F L A N G E , 3 /4 " P O L Y TA NK 5 F T5 3 0 2 9 8 1 M A NIF O L D TE E , 1 " 5 F T5 3 0 3 4 9 1 M A N IF O L D T-S TRA IN E R -5 0 M E S H 1 " 5 F T5 3 0 4 2 4 1 M A N IF O L D S W E E P , 1 " F L A NG E 5 F T5 4 0 0 0 0 8 C L A M P , W O RM S C RE W 1 " 5 F T5 4 0 0 0 1 1 C L A M P , 2 " S TD W O RM S C R E W 5 F T5 4 0 0 0 5 2 C L A M P , H O S E T-B O L T 1 .2 5 " 5 F T5 4 0 0 1 3 2 C L A M P , H O S E S S 3 /4 " # 1 2 5 F T5 4 0 0 1 4 1 C LA MP, HOSE S S 1" #16 5 F T5 4 0 0 3 2 3 C L A M P , HO S E S S 5 /1 6 " # 5 5 F T5 5 0 0 2 9 1 A C E HYD R A U L IC P UM P 5 F T6 0 0 0 8 3 -1 2 HYD RA UL IC H O S E 5 F T6 9 0 0 0 1 1 S TR A P , ZIP TIE , P RE S S U RE 5 F T6 9 0 0 0 2 1 S TR A P , ZIP TIE , R E TU R N 5 F T5 5 0 0 3 8 A R D R A IN P L UG 5 F T5 5 0 0 3 9 A R HYD R A U L IC M O TO R RE P A IR K IT 5 F T5 5 0 0 4 0 A R C H E M IC A L P U M P R E P A IR K IT ILLUSTRATED PARTS LIST PAGE 89

TANK AND PTO PUMP PLUMBING

ILLUSTRATED PARTS LIST PAGE 90

TANK AND PTO PUMP PLUMBING PARTS LIST IT E M P AR T N O .

QTY D E S C R IP T IO N 1 5F T 500005 1 V A L V E , 1 " F U L L P O R T W IT H C - F 2 5F T 500020 1 P R E S S U R E R E L IE F V A L V E 3 5 F T 5 1 0 0 0 1 S A R H O S E , 1 - 1 /4 " B U M B L E B E E 4 5F T 510016S AR HO S E , 1" E P D M 5 5 F T 5 1 0 0 1 9 S A R H O S E , 3 /4 " E P D M 6 5F T 530014 1 G A S K E T , 1 - 1 /2 " E P D M 7 5F T 530040 1 F IT T IN G , 3 /4 " M P T X 3 /4 " H B 8 5F T 530060 1 F IT T IN G , 1 " M A N IF O L D X 3 /4 " H B 9 0 ° 9 5F T 530062 2 F L A N G E , 1 " X 3 /4 " M A L E T H R E A D 10 5F T530064 1 F IT T IN G , H B 1 " X 1 - 1 /4 " F L A N G E 11 5F T530065 1 F IT T IN G , 1 " F L A N G E X 1 - 1 /4 " H B 12 5F T530067 2 F IT T IN G , 1 " M A N IF O L D X 1 " H B 9 0 ° 13 5F T530068 10 G AS K E T , 1" E P D M 14 5F T530069 1 F L A N G E , 1 " M A N IF O L D X 1 " M P T 15 5F T530074 1 C O U P L IN G , R E D U C E R , 2 " X 1 " 16 5F T530118 1 2 " S T D P O R T B O T T O M D R A IN 17 5F T530160 1 F L A N G E , 3 /4 " P O L Y T A N K 18 5F T530230 1 F IT T IN G , 3 /4 " M P T X 3 /4 " H B 19 5F T530258 1 C O U P LE R , 540 P T O 20 5F T530349 1 M A N IF O L D T - S T R A IN E R - 5 0 M E S H 1 " 21 5F T530413 1 F IT T IN G , 1 " C R O S S F L A N G E 22 5F T530414 1 F IT T IN G , 1 " F L A N G E X 3 /4 " F P T 23 5F T 530424 1 M A N IF O L D S W E E P , 1 " F L A N G E 24 5F T540000 1 0 C L AM P , W O R M S C R E W 1 " 25 5F T540001 1 C L AM P , 2" S T D W O R M S C R E W 26 5F T540005 2 C L A M P , H O S E T - B O L T 1 .2 5 " 27 5F T540013 3 C L A M P , H O S E S S 3 /4 " # 1 2 28 5F T540014 2 C L AM P , H O S E S S 1" # 1 6 29 5F T550007 1 T O R Q U E A R M K IT 30 5F T550016 1 P U M P , P T O H Y6 5 0 0 C

ILLUSTRATED PARTS LIST PAGE 91

RAVEN CONTROL PANEL AND HARNESS

RAVEN CONTROL PANEL AND HARNESS PARTS LIST IT E M 1 2 3 4

P AR T N O . Q T Y 5FT 520069 3 5FT 631803 1 5FT 631814 1 5FT 631819 1

D E S C R IP T IO N 430 VALVE C O N T R O L C AB LE R AVE N S C S 450 C A B L E , 6 B O O M 1 2 ' E X T E N S IO N C AB LE , 6' 6 B O O M C O N TR O L

ILLUSTRATED PARTS LIST PAGE 92

RAVEN CONTROLLER PLUMBING

ILLUSTRATED PARTS LIST PAGE 93

RAVEN CONTROLLER PLUMBING PARTS LIST IT E M P AR T N O .

QTY D E S C R IP T IO N 1 5F T21621 1 MO UNT , 430 VALVE , 3 S E C T IO N 2 5F T520068 1 TE E JE T 430 3 S E C T IO N VALVE 3 5F T530004 1 C O NNE C T O R , 90° 1/4" T UB E X 1/4" NP T 4 5F T530014 4 GAS K E T , 1-1/2" E P D M 5 5F T530072 1 FIT TING , 2" F LANGE X 1" HB 6 5F T530094 1 P LUG, 2" MANIF O LD W / HO LE 7 5F T530189 3 FITT ING , Q UIC K C O NN 1" HB 8 5F T540001 4 C LAMP , 2" S T D W O R M S C R E W 9 5F T540020 2 C LAMP , 3-1/2" S S 10 5FT 596115M 6 B O LT, HH 5/16-18X1 GR 5 MAGNI 11 5FT 596228M 6 NUT , HE X NYLO C K 5/16-18 MAG NI 12 5FT 596257M 6 W AS HE R , F LAT 5/16 US S MAGNI 13 5FT 631804 1 F LO W ME T E R , 60P 14 5FT 631805 1 C O NT R O L VALVE , 1-1/2"

ILLUSTRATED PARTS LIST PAGE 94

TIR CONTROL PANEL AND HARNESS

TIR CONTROL PANEL AND HARNESS PARTS LIST IT E M 1 2

P AR T N O .

5 F T 6 3 2 0 0 6 5 F T 6 3 2 0 0 7

Q T Y 1 1

D E S C R IP T IO N C O N T R O L P A N E L 8 ' V A L V E H A R N E S S

ILLUSTRATED PARTS LIST PAGE 95

LIGHTING AND HARNESS

LIGHTING AND HARNESS PARTS LIST IT E M 1 2 3 4

P AR T N O . Q T Y 5FT740025 2 5FT740031 1 5FT740040 1 5FT740041 2

D E S C R IP T IO N R E D T A IL L IG H T L IG H T M O D U L E U T IL IT Y S P R A Y E R L IG H T H A R N E S S T A IL L IG H T E X T E N S IO N S H A R N E S S

ILLUSTRATED PARTS LIST PAGE 96

SPRAY NOZZLE ASSEMBLY

SPRAY NOZZLE ASSEMBLY PARTS LIST

IT E M 1 2 3 4 5

P AR T N O. 5 F T5 2 0 0 1 6 5 F T5 2 0 0 7 0 5 F T5 3 0 0 7 1 5 F T5 6 0 0 7 2 5 F T5 6 0 0 7 3

QTY D E S C R IP T IO N 1 W A S H E R , R U B B E R N O ZZL E S E A T 1 D IA P H R A G M , E P D M 1 E ND C A P A S S Y 10 P S I 1 C A P , Q T N YL O N B L A C K 1 TIP , TE E J E T P O L YM E R

ILLUSTRATED PARTS LIST PAGE 97

FOAMER OPTION

ILLUSTRATED PARTS LIST PAGE 98

FOAMER OPTION PARTS LIST IT E M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NS NS NS NS NS NS NS NS NS

P AR T N O .

Q T Y D E S C R IP T IO N 5FT18315 2 C L AMP , F O R ME D , 1 3 /8 5FT26446 1 W L D MN T , R H F O A M H E AD MN T 5FT26447 1 W L D MN T , L H F O A M H E AD MN T 5FT26451 1 W L D MN T , F O AME R MO U N T 5FT26452 1 W L D MN T , F O AME R B AS E MO U N T 5FT520081 1 U T 3 P F O A ME R 5FT596114M 2 B O L T , H H 5 /1 6 -1 8 X 3 /4 G R 5 MAG N I 5FT596117M 2 B O L T , H H 5 /1 6 -1 8 X 2 G R 5 M AG N I 5FT596130M 2 B O L T , H H 3 /8 -1 6 X 2 5FT596152M 1 B O L T , H H 1 /2 X1 G R 5 MAG N I 5FT596155M 1 B O L T , H H 1 /2 -1 3 X 2 -1 /2 G R 5 MAG N I 5FT596236M 2 N U T , C E N T E R L O C K , 5 /1 6 -1 8 MAG N I 5FT596239M 1 N U T , C E N T E R L O C K , 1 /2 -1 3 MAG N I 5FT596249M 2 L O C K W AS H E R 5 /1 6 MAG N I 5FT520071 AR F O AMH E A D W / B R AC K E T 5FT520072 AR 3 /8 " D U C K B IL L C H E C K VAL VE 5FT520073 AR 1 /4 " D U C K B IL L C H E C K VAL VE 5FT620074 AR F O AM C O L L E C T O R H E A D 5FT520076 AR P O W E R & S W IT C H C AB L E 5FT520077 AR L IQ U ID P U MP 5FT520078 AR D IAP H R A G M C O M P R E S S O R 5FT520079 AR C O N T R O L MO D U L E AS S E MB L Y 5FT520080 AR 3 -W AY AC T U AT O R

ILLUSTRATED PARTS LIST PAGE 99

NOTES

5FT820015 03/23/2017

5FT820015 03/23/2017