Frontier High Capacity Wheel Rake WR4313 Operator's Manual (5TNOMUS00W43) - PDF DOWNLOAD

4313

OMUS00W

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/

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)

INTRODUCTION READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.This manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

WARRANTY is provided as part of Frontier’s support program for customers who operate and maintain their equipment as described in this manual.

This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

THE TIRE MANUFACTURER’S warranty applicable to your machine may not apply outside the U.S.

1

TABLE OF CONTENTS

Page

SAFETY .......................................................................................................................................................

4

PREPARING THE TRACTOR Positioning Tractor Drawbar .........................................................................................................................

Using Drawbar Shield ...................................................................................................................................

Making Drawbar Shield .................................................................................................................................

Three-Point Hitch Position ............................................................................................................................

Checking Ballast, Wheel Spacing, and Tire Inflation ....................................................................................

14 14 15 15 15

PREPARING THE RAKE Checking Tire Inflation Pressure ...................................................................................................................

Checking Wheel Nut Torque .........................................................................................................................

16 16

ATTACHING AND DETACHING Attaching Rake to Tractor Drawbar...............................................................................................................

Attaching to Tractor Hydraulic System ................................................................................................……..

Detaching Rake from Tractor .......................................................................................................................

17 18 19

TRANSPORTING Preparing Rake For Transport……………………………………………………………………………………...

21

OPERATING THE RAKE Prestarting Checks…....................................................................................................................................

Preparing Rake for Field Operation…………………………………………………………………....................

Operating the Rake…………………………………………………………………………………………………..

Setting Working Width ………………………………………………………………….................……………….

Adjusting Raking Wheel Height……………………………………………………………………………………..

25 25 28 29 30

LUBRICATION AND MAINTENANCE Perform Lubrication and Maintenance ..........................................................................................................

Observe Lubrication Symbols .......................................................................................................................

Alternative and Synthetic Lubricants...........................................................................................................…

Grease...........................................................................................................................................................

Lubricant Storage...........................................................................................................................................

Every 10 Hours ......................................................................................................................................……

Every 50 Hours ........................................................................................................................................….

Every 100 Hours............................................................................................................................................

Every 200 Hours………………………………………………………………………………………………………

Annually .......................................................................................................................................…………..

As Required ..................................................................................................................................................

31 31 32 32 33 33 34 35 36 37 38

TROUBLESHOOTING................................................................................................................................. 39-40 SERVICE Servicing Tires Safely...............................................................................................................……………..

2

41

TABLE OF CONTENTS Servicing Rake Safely ...................................................................................................................................

Replacing Wheel Tines..................................................................................................................................

41 42

STORAGE End of Season ..............................................................................................................................................

Beginning of Season .....................................................................................................................................

43 43

CHECKLISTS Dealers Record ..........................................................................................................……............................

Predelivery ..............................................................................................………….......................................

Delivery ...................................................................................................................…….………...................

44 44 45

ASSEMBLY Uncrating Rakes.....................................………………………………………….............................................. 46 Assembly Drawbar………………………………………………………………………………………………

46-74 FINAL INSPECTION AND LUBRICATION Final Inspection and Lubrication .....................................................................................……………………

75

SPECIFICATIONS High-Capacity Wheel Rake ………....................................................................................................………

Record Product Identification Number ..........................................................................................................

Tightening Flare Type Tube Fittings...........................................................................................…………….

Unified Inch Bolt and Cap Screw Torque Values.........................……………………………………………….

Metric Bolt and Cap Screw Torque Values………………………………………….............…………………….

76 77 77 78 79

SPARE PARTS.....................................................................………………..........………………………

80-102

INDEX.......………………………………………………………………………………………………………

103-104

3

SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.

This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Carefully read and follow the safety message accompanying this symbol.

Why is SAFETY important to you?

3 BIG REASONS

· ACCIDENTS DISABLE AND KILL · ACCIDENTS COST · ACCIDENTS CAN BE AVOIDED

SIGNAL WORDS Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines: DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices.

CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices.

4

SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Frontier dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your Frontier dealer.

OPERATE RAKE SAFELY All machinery should be operated by responsible persons who have been properly instructed and delegated to do so.

Before each use, inspect entire machine. Check tightness of all hardware.

Stop the tractor engine and engage parking brake before leaving tractor operator’s station to adjust, lubricate, clean or unclog the machine.

Never hand feed material into the machine.

Do not lean against, sit, or stand on rake.

Make sure bystanders are clear of machine before lowering rake wheels.

5

SAFETY KEEP RIDERS OFF MACHINE Only allow the operator on the machine. Keep riders off.

Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

PREPARE FOR EMERGENCIES Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

6

SAFETY HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with Frontier equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your Frontier dealer for MSDS’s on chemical products used with Frontier equipment.)

USE SAFETY LIGHTS AND DEVICES Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

7

SAFETY USE A SAFETY CHAIN A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location. Provide only enough slack in the chain to permit turning.

See your Frontier dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine. Do not use safety chain for towing.

TOW LOADS SAFELY Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.

Observe these recommended maximum road speeds, or local speed limits which may be lower: • If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight.

• If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads more than 4.5 times the tractor weight.

Ensure the load does not exceed the recommended weight ratio. Add ballast to recommended maximum for tractor, lighten the load, or get a heavier towing unit.

The tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.

8

SAFETY SERVICE RAKE SAFELY To help prevent injury caused by unexpected movement, be sure to service machine on level surface.

Lower rake wheels before servicing or adjusting rake.

If machine is connected to a tractor: • Engage tractor parking transmission in “Park.”

brake

and/or

place

• Shut off engine and remove key.

If machine is detached from tractor, block wheels and use safety stands to prevent movement.

To avoid eye injuries, cuts and bruises, take care when working around raised wheels. Do not service or adjust machine with rake wheels raised.

PRACTICE SAFE MAINTENANCE Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from powerdriven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground.

Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed.

Fix damage immediately. Replace worn or broken parts.

Remove any buildup of grease, oil, or debris.

Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

9

SAFETY REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.

Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

• If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

AVOID HEATING FLUID LINES

NEAR

PRESSURIZED

Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

10

SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before apply pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline Illinois, U.S.A.

STORE ATTACHMENTS SAFELY Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area.

11

SAFETY DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with Frontier equipment include such items as oil, fuel, coolant, brake fluid, filters and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerant escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your Frontier dealer.

12

SAFETY SAFETY SIGNS

To Avoid Serious Injury

Read Operator’s Manual before operating, servicing or repairing equipment. Follow all safety rules and instrustions. (Manuals are available from your selling dealer.)

Never allow riders.

Keep bystanders away from equipment during operation.

Operate from tractor seat only.

Keep all shields in place and in good condition.

Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor.

Never allow children or untrained persons to operate equipment.

5TN1002423JD

WARNING Avo i d seri o u s i n j u r y fr o m i n j ec t i o n o f pressurized hydraulic flu id.

Al w ay s r el i ev e p r es s u r e b e fo re p erfo r m i n g serv i ce o r m ai n t en a n ce o n any h yd r au l i c co m p o n en t s. Ref er to tr ac t o r an d i m p l em en t Op erato r ’s Man u al s .

Do n o t u se h an d t o s earch fo r l eak s.

Us e c ar d b o ard o r s i mi l ar materi al .

TNA80683

WARNING Avoi d serio us inju ry from i njection of p r es s ur i zed hy dr au l i c f l u i d.

A lw ays r el i ev e p r es s u r e b efor e p er fo r m i n g s er v i c e or m ai n t en an ce o n any hy dr au l i c c om po nen t s. Ref er t o t r ac t o r an d i m pl em en t Op er at o r ’s Man ual s .

Do n ot u s e han d t o s earc h fo r l eak s.

Use c ar d b oar d or s i m i l ar m at er i al .

TNA80683

13

PREPARING THE TRACTOR POSITIONING TRACTOR DRAWBAR 1. Remove locking pins (A) and move drawbar to center position.

2. Install locking pins (A).

3. Extend drawbar away from tractor as far as possible for better maneuverability when attaching, detaching, and operating in the field.

4. Remove clevis assembly, if equipped.

5. If drawbar is offset, turn drawbar so offset is down, as illustrated.

The rake can be attached to any tractor having a drawbar that conforms to ASAE-SAE standards of 330 to 559 mm (13 to 22 in.) (A) from the ground.

USING DRAWBAR SHIELD If a tractor drawbar catches and disturbs the windrow under the tractor, a drawbar shield can be used.

See Making Drawbar Shield in this section.

14

PREPARING THE TRACTOR MAKING DRAWBAR SHIELD Use 2 or 4 ply belting.

THREE-POINT HITCH POSITION IMPORTANT:

To prevent damage to rake hitch when making turns, make sure draft links clear rake tongue.

Position tractor draft links to avoid interference with rake tongue when making turns.

CHECKING BALLAST, WHEEL SPACING, AND TIRE INFLATION Provide sufficient weight to stabilize tractor when operating on hilly land or other adverse conditions. (See your tractor operator’s manual.)

To insure proper stability, adjust ballast, wheel spacing and tire inflation according to tractor operator’s manual.

15

PREPARING THE RAKE CHECKING TIRE INFLATION PRESSURE To maintain machine efficiency, use only the tires specified.

P

TIRE SIZE

TIRE PRESSURE

CHECKING WHEEL NUT TORQUE Whenever a wheel has been removed and installed, check torque after one hour of operation and at 50 hour intervals. Wheel nut should be tightened to 115 N•m (85 lb-ft).

16

ATTACHING AND DETACHING ATTACHING RAKE TO TRACTOR DRAWBAR 1. Position tractor drawbar. (See Positioning Tractor Drawbar in Preparing the Tractor section.)

2. Remove hitch pin.

3. Back up tractor to rake. Align hitch pin holes in tractor drawbar and rake tongue.

4. Engage tractor parking transmission in “Park.”

brake

and/or

place

5. Shut off tractor engine and remove key.

A—Hitch Pin B—Jackstand C—Pin D—Chain

6. Install hitch pin (A). Fasten with quick-lock pin.

7. Raise jackstand (B) and fasten with pin (C).

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

8. Connect chain (D) to rake tongue. Route chain through loop on drawbar and connect to tractor drawbar support. Do not fasten to drawbar. Remove all slack except what is needed for turns.

17

ATTACHING AND DETACHING ATTACHING TO TRACTOR HYDRAULIC SYSTEM CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

1. Push tractor SCV levers to the float position.

2. Connect hydraulic hoses (A) to tractor receptacles.

3. Put tractor SCV levers in the neutral position.

18

ATTACHING AND DETACHING DETACHING RAKE FROM TRACTOR CAUTION: To prevent personal injury caused by unexpected movement: • Park machines on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

1. Fold and lock rake frame arms in transport position.

(See Preparing Rake for Transport in the Transporting section.)

2. Lower rake wheels, or raise rake wheels fully and lock in transport position.

If rake wheels are raised: • Remove spring-clip pin from operating position (A).

• Pull short pipe (B) out and align pipe holes. Install spring-clip pin in transport position (C).

3. Park rake on a level surface, or block ground wheels so machine cannot roll after detaching from tractor.

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

4. Engage tractor parking brake and/or place transmission in ’Park.”

5. Shut off tractor engine and remove key.

6. Push tractor SCV levers to the float position.

7. Lower jackstand and fasten with pin.

8. Adjust rake hitch to support the weight of rake on jackstand.

19

ATTACHING AND DETACHING CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

Doctors unfamiliar with this type of injury should reference a knowledgeable medical source, such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 9. Disconnect receptacles.

hydraulic

hoses

(A)

from

tractor

10. Unhook safety chain (B).

11. Remove hitch pin (C).

12. Put tractor SCV levers in the neutral position.

A—Hydraulic Hose B—Safety Chain C—Hitch Pin

20

TRANSPORTING PREPARING RAKE FOR TRANSPORT 1. Park rake on level surface.

2. Engage tractor parking transmission in “Park.”

brake

and/or

place

3. Shut off tractor engine and remove key.

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

4. Make sure safety chain (A) is attached. Provide only enough slack in chain to permit turning.

5. Put jackstand (B) in storage position.

CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking.

Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

6. Be sure SMV emblem and reflectors are clean and visible.

21

TRANSPORTING 7. Clean out any crop and chaff trapped between rake tines and frame.

8. Raise raking wheels to their maximum height using hydraulic cylinders.

9. Lock raking wheels for transport: • Remove clip pin from operating position (A).

• Pull short pipe (B) out and align pipe holes.

• Install clip pin in transport position (C).

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

22

TRANSPORTING IMPORTANT: To avoid machine damage, do not overtighten spring. Overtightening will prevent the rake from opening and closing when needed.

10. Spring (A) on wheel brake should be compressed 45 mm (1-25/32 in.) to keep wheel from wobbling. If needed, turn nut (B) one revolution to increase spring compression. Repeat as necessary.

A—Spring B—Nut

CAUTION: To avoid unexpected opening of rake while transporting, install transport lock. Failure to install transport lock could result in serious injury.

11. Move rake forward slowly. Fold rake arms fully inward to transport position.

12.

A—

23

NOTES

24

OPERATING THE RAKE PRESTARTING CHECKS CAUTION: To prevent personal injury caused by unexpected movement: • Park machine on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

Inspect and service machine before starting work each day.

• Check for any loose tines, bolts or missing hardware.

• Check tire inflation pressure. Correct tire pressure is .

• Check wheel nut torque. Wheel nuts should be tightened to 115 N•m (85 lb-ft).

PREPARING RAKE FOR FIELD OPERATION CAUTION: To prevent personal injury caused by unexpected movement: • Park machine on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

1. Park machines on level surface.

2. Move tractor SCV levers to the neutral position.

25

OPERATING THE RAKE 3. Move transport lock to operating position: • from position (A) to (B).

A—Spring-Lock B—

26

OPERATING THE RAKE CAUTION: Avoid serious crushing injury when opening or closing the rake. Make sure bystanders are clear of rake and area is free from obstructions before opening or closing rake.

IMPORTANT: Do not replace hydraulic cylinder with a different size hydraulic cylinder, or damage to opening system may occur.

Cylinder diameter should be 62.5 mm (2.5 in.) with a 250 mm (10-in.) stroke.

Cylinder length when completely closed should be 500 mm (20 in.)

4. Move rake wheel lift rod to operating position: • Raise rake wheels to maximum height.

• Remove spring-clip pin (A) from transport position.

• Push short pipe section into end of rear pipe. Align the hole nearest flared washer (B) with the hole in rear pipe.

• Install spring clip in operating position (C).

A—Spring-Clip Pin B—Washer C—Operating Position

• Open rake to operating width.

• Lower rake wheels.

5. Check raking wheel ground pressure. Adjust as required.

27

OPERATING THE RAKE OPERATING THE RAKE CAUTION: To avoid bodily injury: • Keep bystanders away from machine while it is operating as foreign objects may be thrown by machine.

• Allow only the operator on tractor platform when operating the tractor and rake.

• Slow down when turning or traveling over rough terrain.

• Engage tractor parking brake and/or place transmission in “Park,” shut off tractor engine and remove key before servicing or making adjustments to rake.

Regulate ground speed according to crop condition, terrain, and tractor horsepower. In general, raking speeds at 8—11 km/h (5—7 mph) will produce good results. A slower ground speed may be necessary for hills or rough terrain.

For sickle mowed crop, rake in the same direction as mower travel.

For rotary mowed crop, rake in opposite direction as mower travel.

28

OPERATING THE RAKE SETTING WORKING WIDTH

A

The distance between rings on rear raking wheels can be used to determine basic windrow width.

Actual width will depend on crop type, volume, and raking speed. When adjusting with the handle, working width will change.

NOTE: Windrow widths (A) and (B) are approximate.

The working width and windrow width will vary due to the type and quantity of crop being raked.

Windrow Width (A)

(

ft

m in.)

OPERATING THE RAKE ADJUSTING RAKING WHEEL HEIGHT Each raking wheel is independently spring loaded to allow each wheel to follow the ground contour. The raking wheels should lightly touch the ground and turn during operation. The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raked.

To adjust raking wheel height: 1. Lower raking wheels.

2. Make sure spring-lock pin (A) is in operation position.

3. Turn crank (B) clockwise to decrease ground pressure; turn crank (B) counterclockwise to increase ground pressure.

4. Repeat on opposite side.

A—Spring-Lock Pin B—Crank

LUBRICATION AND MAINTENANCE PERFORM LUBRICATION AND MAINTENANCE CAUTION: Do not clean, lubricate or adjust machine while it is running.

• Park machine on level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key .

IMPORTANT: The recommended intervals are based on normal conditions.

Severe or unusual conditions may require shorter intervals.

Perform each lubrication and maintenance illustrated in this section at the beginning of the season and at the end of the season.

Clean lubrication fittings before lubricating. Replace lost or broken fittings immediately. If a new fitting fails to take grease, remove and check for failure of adjoining parts.

OBSERVE LUBRICATION SYMBOLS Follow hourly (C) intervals on grease symbols (A) and oil symbols (B).

GREASE SYMBOL (A) (D) Lubricate with High Temp EP grease or equivalent SAE multipurpose grease (unless otherwise specified) at hourly intervals indicated on the symbols.

OIL SYMBOL (B) Lubricate with SAE 30 or heavier oil at hourly intervals indicated on the symbols.

Lubrication Symbols

A—Grease Symbols B—Oil Symbols C—Hourly Intervals D— Grease Symbols

LUBRICATION AND MAINTENANCE ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual.

Some coolants and lubricants may not be available in your location.

Consult your Frontier dealer to obtain information and recommendations.

Synthetic lubricants may be used if they meet the performance requirements as shown in this manual.

The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils.

Refined base stock products may be used if the finished lubricant meets the performance requirements.

GREASE Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval.

The following greases are preferred: • John Deere HD POLYUREA GREASE The following greases are also recommended: • John Deere HD MOLY GREASE • John Deere HD LITHIUM COMPLEX GREASE • John Deere HD WATER RESISTANT GREASE • John Deere GREASE-GARD Other greases may be used if they meet the following: • NLGI Performance Classification GC-LB IMPORTANT: Some types of grease thickener are not compatible with others.

3

LUBRICATION AND MAINTENANCE

LUBRICANT STORAGE Your equipment can operate at top efficiency only when clean lubricants are used.

Make certain that all containers are properly marked to identify their contents.

Use clean containers to handle all lubricants.

Properly dispose of all old containers and any residual lubricant they may contain.

Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.

EVERY 10 HOURS Check all attaching hardware every 10 hours, especially during the first 50 hours of operation. Make sure bolts are correctly torqued. (See Specifications section for bolt torque charts.)

• Rake Wheels

3

LUBRICATION AND MAINTENANCE

EVERY 50 HOURS • Right-Hand and Left-Hand Pivoting Wheels

• Lift Pipe Supports

• Check Wheel Nut Torque Torque to 85 lb-ft (115 N•m).

3

LUBRICATION AND MAINTENANCE EVERY 100 HOURS • Oil threaded rod.

•

•

.

.

3

LUBRICATION AND MAINTENANCE

• Raking Wheel Height Adjusters Oil threaded rod.

EVERY 200 HOURS Sliding Drawbar Clean grease from sliding drawbar and apply

3

LUBRICATION AND MAINTENANCE

ANNUALLY Repack Wheel Bearings: 1. Raise one side of machine and install support stands.

2. Remove wheel.

3. Remove hub cap, cotter pin, and wheel nut 4. Remove washer, bearing, and wheel hub.

5. Remove rear seal and bearing.

6. Clean all parts in solvent and blow dry with compressed air. Replace any worn or damaged parts.

7. Pack bearings with John Deere EP Moly or an equivalent SAE multipurpose type grease, or wheel bearing grease. Coat rear seal with same grease.

8. Install rear bearing and seal.

9. Install wheel hub, front bearing, washer and nut.

Tighten nut until a slight drag is felt when hub is turned. Back nut off just enough to install cotter pin in hole in spindle.

10. Install hub cap and wheel. Tighten wheel hardware to 115 Nm (85 lb-ft).

11. Repeat procedure on other wheel.

12. Check wheel hardware torque after 10 hours of operation.

3

LUBRICATION AND MAINTENANCE AS REQUIRED Periodically inspect rake and make necessary repairs.

• Check frame for fatigue or cracking. Replace or repair worn or damaged parts.

• Check decals; replace if missing or damaged.

• Check bolts and fasteners; tighten or replace as necessary.

• Check tire pressure. Inflate to • Check tires and rims for damage.

• Check condition of raking wheels for loose hardware, loose bearings, and broken or bent tines.

• Check hydraulic cylinders and hoses for leaks or damage.

.

TROUBLESHOOTING HYDRAULIC PROBLEMS Symptom

Problem

Solution

Hydraulic system inoperative.

Remote outlet valve not activated.

Open remote hydraulic outlet valve.

Hose from implement not properly connected to tractor.

Connect hose.

Hydraulic oil level too low in tractor.

Check tractor operator’s manual for proper level.

TROUBLESHOOTING RAKING PROBLEMS Symptom

Problem

Solution

Field not cleaned well.

Rake wheels too high.

Adjust rake wheels lower to ground.

Hay is bunching.

Tips of tines collecting dirt.

Remove paint and dirt from tips of tines.

Incorrect ground speed.

Increase or decrease ground speed.

Steel burrs on tines or hoops.

Remove burrs.

Excessive ground speed.

Reduce ground speed.

Excessive ground pressure.

Reduce ground pressure.

Excessive ground speed.

Reduce ground speed

Excessive ground pressure.

Reduce ground pressure.

Inadequate lubrication.

Lubricate wheel. (See Lubrication and Maintenance section.)

Failed bearing.

Replace bearing.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines.

Excessive ground speed.

Reduce ground speed.

Slow ground speed.

Increase ground speed.

Excessive ground pressure.

Reduce ground pressure.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines. (See Replacing Wheel Tines in Service section.)

Rake wheel hoops breaking.

Tines breaking.

Rake wheel does not turn.

Poor windrow preparation.

Rake wheels on one side do not turn.

SERVICE SERVICING TIRES SAFELY CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.

SERVICING RAKE SAFELY CAUTION: Avoid serious crushing injury when closing or opening rake.

Make sure bystanders are clear of rake before closing or opening.

SERVICE REPLACING WHEEL TINES To replace a tine: 1. Remove two round-head bolts (A), nuts, clip and tine.

2. Install new tine. Fasten with clip, round-head bolts (A) and nuts.

STORAGE END OF SEASON 1. Clean rake thoroughly. Trash and dirt will draw moisture and cause rust.

2. Put rake in a dry place.

3. Thoroughly lubricate machine. (See Lubrication and Maintenance section.)

4. Apply a thin layer of grease on exposed cylinder rods to prevent rusting.

5. Check hydraulic hoses for deterioration and replace if necessary.

6. Tighten any loose bolts, nuts, and hydraulic fittings.

7. Repair or replace worn or broken parts.

8. Paint all parts where necessary.

9. Replace damaged or missing decals.

10. List replacement parts needed and order them early.

BEGINNING OF SEASON

1. Review operator’s manual and check adjustments.

2. Lubricate complete machine. (See Lubrication and Maintenance section.)

3. Check air pressure in tires. Correct tire pressure is .

4. Check all hardware for tightness.

5. If any major moving parts have been replaced, make sure they run properly.

HIGH-CAPACITY WHEEL RAKE CHECKLISTS DEALERS RECORD Owner’s Name:

Date Sold:

Address:

Model Number:

City:

Serial Number:

State:

Zip:

PREDELIVERY After the rake has been completely set up, make sure it is in good running condition before delivering to the customer. The following checklist is a reminder of important points to inspect. Check off each item after it is found satisfactory or after the correct adjustment is made.

- Rake has been assembled correctly.

- Check hydraulic hose and connection for oil leaks or damage.

- Check that all rake wheels pivot freely.

- Check all phases of operation.

- Check that safety chain is installed.

- Tire pressures checked.

- Check wheel bolt torque.

- Decals intact and legible.

- Check machine for loose hardware.

- Touch up paint, if necessary.

- Machine lubricated. (See Lubrication and Maintenance.)

(Date set up)

- Check condition of rake wheels tines.

(Signature)

DELIVERY The following checklist is a reminder of very important information which should be conveyed to the customer at the time the machine is delivered.

Check off each item as it is fully explained to the customer.

- Transporting machine correctly

- Warranty statement.

- Give operator’s manual to customer and explain all operating adjustments and lubrication and maintenance intervals. Encourage customer to read manual.

- Safe and correct operation and service.

- Advise customer that the life expectancy of the rake, like any other machine, is dependent upon regular lubrication and maintenance as described in the operator’s manuals.

- Daily and periodic inspections.

- Servicing machine regularly and correctly.

- Storing machine correctly.

- Frontier parts and service.

- Have customer record machine serial number in the Specifications section.

- Remove and file this page.

(Date Delivered)

- Advise to use safety chain.

- Make customer aware of optional equipment offered for this machine.

(Signature)

ASSEMBLY UNCRATING MACHINE Select an area that has adequate room for parts layout and machine assembly.

C

Begin assembly by removing all components from the crate. Lay components out individually for ease of locating during assembly.

B A

ASSEMBLY

A— Fixed Drawbar B— Sliding Drawbar C— Support

1. Insert the fixed drawbar (A) inside the sliding drawbar (B), using supports (C) approx. 50cm high.

A 2. Mount hydraulic cylinder (A) on the drawbar (B).

B A— Hydraulic Cylinder B— Drawbar

C B

3. Assemble the hydraulic cylinder (A) with pin (B) and spring pin (C).

A— Hydraulic Cylinder B— Pin For Cylinder C— Spring Pin

46

A

ASSEMBLY A

4. Assemble hydraulic cylinder (A) with pin (B) and spring pin (C).

C B

A— Hydraulic Cylinder B— Pin For Cylinder C— Spring Pin

A

5. Fasten the support for hydraulic hoses (A) on the plate on the drawbar with M12X35 cap screws (C) and locknuts.

C B D

A— Support for Hydraulic Hoses B— Sliding Drawbars C— Screws M12X35 D— Locknuts M12

C

6. Position the jack in the square tube on the drawbar and secure with L-pin (B) and spring pin (C).

B

A

A—-Stand for Drawbar B—-Pin C—Spring Pin

47

ASSEMBLY 7. Bolt onto the drawbar, without fully tightening, plates (A) with M12X130 cap screws (B) and lock nuts (C).

A B

C A— Attachment B— Screw M12X130 C— Lock nuts M12

A

8. Install two 3/8’’ fittings (A) on the hydraulic cylinder.

A— Fitting 3/8 NPT – 9/16-18JIC

9. Connect the 3000mm long hydraulic hoses (A) (B) to the hydraulic cylinder, securing them with the tube holders.

B A

A—Hydraulic Hose 3000mm B— Hydraulic Hose 3000mm

48

ASSEMBLY 10. Connect the first frame (A) and the second frame (B) with M14X40 cap screws and M14 lock nuts (E).

B E

D

C

A

A—First Frame B—Second Frame C—Support D—Screws M14X40 E—Nuts M14

D

11. Connect first frame (A) to the support for hinge (B) with M14X40 cap screws (C) and M14 lock nuts (D).

B

A A—First Frame B—Support For Hinge C—Screw M14X40 D—Locknuts M14

C

12. Insert the drawbar fork (A) in its place on drawbar (B).

B

A

A—Drawbar Fork B—Drawbar Support for Fork

49

ASSEMBLY 13. Secure the drawbar fork with bushing (A) and M10X20 roll pin (B).

B

A—Bushing H 45 B—Roll Pin 10X70

A

A

14. Connect drawbar (A) to frame (B). Place a support (C) beneath frame (B).

B

C A—Drawbar B—Frame C—Support

15. Fasten the above parts with M24X250 pin (A) and M24 lock nuts (B).

B

A A—Pin for Drawbar B—Lock Nut Nylon M24

50

ASSEMBLY 16. Connect the arm frame attachment (A) to the support for wheel (B) with bracket (C) and fasten with M12X35 screws and lock nuts.

A

B

C A—Arm Frame attachment B—Support For Wheel C—Bracket support Rear Wheel

B

17. Move arm (A) towards the support for wheel (B).

A

A—Arm Connecting Frame- Drawbar B—Support For Wheel

18. Move the support for wheel drawbar (A) towards the support for wheel (B).

B

A

A—Support For Wheel Drawbar B—Support For Wheel

51

ASSEMBLY C

19. Connect the arm to the wheel support drawbarside with 8 M12X35 cap screws (B) and nuts (C).

Mount the reflector support (A) with 2 M12X35 cap screws (B) and nuts (C). Attention! Do not fully tighten the screws.

A

B

A—Yellow Reflector B—Screw M12X35 C—Nuts M12

20. Connect the arm frame attachment (A) to the support for wheel (B) with bracket (C) using M12X35 cap screws (D) and lock nuts (E).

B

C

A

D

E

A—Arm Frame Attachment B—Support For Wheel C—Bracket support Rear Wheel D—Screws M12X35 E—Nuts M12

21. Fasten rod (A) using M12X35 cap screws (B) and nuts (C). Fully tighten rod (see point 19).

B

C

A—Rod 880mm B—Screw M12X35 C—Nuts

52

A

ASSEMBLY 22. Move side frame (A) towards the central structure (B).

B

A A—Side Frame B—Frame

23. Assembled central structure.

24. Mount bracket (A) and wheel support (B) next to their corresponding arms and fasten with M12X35 cap screws (C) and nuts (D).

D

B

C

D

A A—Bracket Support Side Wheel B—Support Wheel With Hinge C—Screws M12X35 D—Nuts M12

53

C

ASSEMBLY 25. Mount arm frame attachment (B) on side frame (A) attaching it to wheel support with hinge (C) using M12X35 cap screws (D) and nuts (E).

B D

A C A—Side Frame B—Arm Frame Attachment C—Support Wheel with hinge D—Screw M12X35 E—Nuts M12

26. Position the arm frame attachment (A) and the central structure (B) and the connecting structure (C).

E

B

C A

A—Arm Frame Attachment B—Central Structure C—Connecting Structure

C

D

27. Fasten with the corresponding brackets (A) (B) and M12X35 cap screws (C) and nuts (D).

A

D

C

A—Bracket B—Bracket 6 Holes C—Screw M12X35 D—Nuts M12

54

B

ASSEMBLY A

28. Insert fork for wheel (A) in the rear wheel bracket support (B).

Insert fork for wheel (C) inside wheel support (D).

Insert fork for wheel (E) in support for wheel (F).

B

F

D

E

C

A—Fork for Wheel B—Braket support Rear Wheel C—Fork for wheel D—Support Wheel E—Fork For Wheel F—Support Wheel

29. Mount wheel (A) to the fork with M24X270 pin (B) and M24 nut (D). Insert two 26X75X17 spacers (C).

C

A

D

A

B

B

C A—Wheel B—Pin For Wheel M24X270 C—Spacers 26X75X17 D—Nut M24

30. Insert fork (A) in the pivot of the fork for wheel (B) and fasten with M12X70 rollpin (C).

C B

A—Fork B—Fork For Wheel C—Roll Pin M12X70

55

A

ASSEMBLY 31. Insert fork (A) in the pivot of the wheel fork (B) e and fasten with M12X70 rollpin (C).

A B

C

A—Fork Reg Wheel Drawbar B—Fork For Wheel C—Roll Pin M12X70

32. Place the fork attachment for rods (A) on pivot (B) and fasten with 5mm diameter spring pin (C).

A

C

B

A—Fork Attachment Rods B—Pin C—Spring Pin

33. Connect rod 1360mm long (A) to fork (B) and the fork attachment for rods (C) with M20X90 cap screws (D) and lock nuts (E).

C A D

B A—Rod regulating Wheel B—Fork attachment rods C—Fork Reg Wheel Drawbar D—Screw M20X90 E—Locknut M20

56

E

ASSEMBLY D

34. Connect 1530mm long rod (A) between fork (C) and the fork attachment for rods (B) with M20X90 cap screws (D) and locknuts (E).

B

E A C

A—Rod Connecting Pivot Wheel B— Fork Attachment Rod C— Fork Reg Wheel Drawbar D— Screws M20X90 E— Lock nuts

35. Connect opening arm (A) to the central structure (B) and to the sliding drawbar (C).

C

B

A

A—Opening Arm B—Connecting Structure C—Sliding Drawbar

36. Fasten using M20X90 cap screws (A) and M20 locknuts (B).

A

B

A—Screw M20X90 B—Locknuts M20

57

ASSEMBLY 37. Fasten using M20X90 cap screws (A) and M20 lock nuts (B).

A

B

A—Screw M20X90 B—Lock nuts M20

D

38. Mount safety lock (A) on fork (B) on the drawbar using M16X55 cap screws (C) and lock nut (D).

A

C

B

A—Hook Safety Lock B—Fork C—Screw M 16X55 D—Lock nut M16

39. Connect using M20X90 cap screws (A) and lock nuts (E) the 740mm long compass rod (B) between the central frame (C) and the opening arm (D).

D C B

58

A—Screw M20X90 B—Rod Compass C—Central Frame D—Opening Arm E—Locknuts

A

E

ASSEMBLY 40. Open the hydraulic cylinder (A).

A

A—Hydraulic Cylinder

41. Extend the cylinder to the point of allowing the blocking of the safety lock (A).

B

A

A—Hook Safety Lock

42. Insert the brake assembly (D) in disc (A). Insert the disc brake (A) on the pivot of the fork (B) and fasten with the M10X70 roll pin (C).

D A B C

A—Disk Brake B—Fork For Wheel C—Roll Pin M10X70 D—Brake Assembly

59

ASSEMBLY 43. Connect using M14X40 cap screws (A) and M14 nuts (B) the bracket (C) with the extension (D).

D

A

B

C A— Screw M14X40 B— Nut M14 C— Bracket D— Extension

44. Move extension (A) towards the hinge on the side frame (B) and fasten with M24X200 pin (C).

A

B

C

A— Extension B— Side Frame C— Pin Hinge Front

45. Connect with M14X40 cap screws (A) and M14 nuts (B) frame IV (1420mm long) (C) with frame III (2210mm long) (D).

B A C D

A— Screw M14X40 B— Nut 14 C— Frame IV D— Frame III

60

ASSEMBLY 46. Move the rear extension (A) towards the side frame (B) and fasten with M30X367 pin (C).

B

C

A A— Extension B— Side Frame C— Pin Rear

47. Mount spacer (A) on the hinge of the side frame (B) with M20X165 bolt (C) and M20 locknut (D).

B

C

A

D A— Spacer 120mm B— Extension C— Rod 165mm D— Lock nut nylon M20

48. Mount connecting blades (A) at the pivot point and on the flanges on the side frames (B) using M12X30 cap screws (C) and nuts (E). Fasten the central pivot with M30 locknut (D).

E

B

C D A

A— Blade Connecting Rear B— Side Frame C— Screw M12X30 D— Lock nuts E— Nut

61

ASSEMBLY 49. Position on the side frame the wheel support (B) and the support (C) and fasten with M12X30 cap screws (D) and nuts (E) . Insert the pivot of the wheel fork (A) in the wheel support (B).

E

D

A

B

A—Fork For Wheel B—Support For side Wheel C—Back Support For Side Wheel D—Screw M12X30 E—Nut M12

A

50. Mount the assembled brake (A) on the disc (B).

Insert the brake disc (B) on the pivot of the wheel fork (C) and fasten with M10X70 roll pin (D).

Mount the wheel (E) on fork (C) positioning the two 26X75X17 spacers (F) (one per side) and fasten with M24X270 pin (G) and M24 lock nut (H).

B

D H

E F

A—Brake Assembly B—Disk Brake C—Wheel Fork D—Roll pin M10X70 E—Wheel F—Spacers 26X75X17 G—Wheel Pin H—Nut

51. Insert the nylon bushings (A) in the rake wheel supports on the side frame.

A

A—Bushing Nylon

62

C

G

C

ASSEMBLY 52. Position the lift adjust handle (A) in nut (B) on the side frame.

B A

A—Crank Regulatiing Lift B—Nut

53. Place the lift tubes in their guides along the side frame.

A

54. Position the 1530mm long (A) and 2279mm long (B) lift tubes in their guides along the side frame and fasten with 8mm cotter pins (C). Connect 2279mm long lift tube and 1530mm long lift tube with M8X50 cap screws (D) and M8 lock nuts (E).

C D

E A—Lift Tube 1530mm B—Lift Tube 2279mm C—Cotter pin 8mm D—Screws M8X50 E—Locknuts

63

B

ASSEMBLY 55. Position 2550mm long lift tube (B) in its guides on the side frame. Connect 2279mm long lift tube (A) to the 2550mm long lift tube (B) and fasten with 178mm long tube joint (C) using M8X50 cap screws (D) and M8 lock nuts (E).

A E

C

D B A—Lift Tube 2279mm B—Lift Tube 2550mm C—Tube Joint 178mm D—Scerw M8X50 E—Locknuts M8

56. Insert pivot stop (A) in tube (B).

A

B

A—Pivot Stop B—Tube

57. Position 2340mm long lift tube (A) in its guides on the side frame. Connect 2340mm lift tube (A) to 2550mm lift tube (B) with 200mm long coupler (C). Fasten with M8X50 cap screws (D) and M8 lock nuts (E).

B C D

E A—Lift Tube 2340mm B—Lift Tube 2550mm C—Coupling Lift Tube D—Screws M8X50 E—Locknuts M8

64

A

ASSEMBLY 58. Fasten 2340mm long lift tube (B) in its guides with 8mm cotter pins (A).

A B

A—Cotter pin 8mm B—Lift Tube 2340mm

59. Position1330mm long lift tube (A) in the guides on the front extension side frame (B) and fasten with 8mm cotter pins (C).

A

C

B

A—Lift Tube 1330mm B—Side Frame C—Cotter pin 8mm

60. Position the rake wheel lift cylinder (A) between the side frame and the lift tube and fasten with pin (B) and (C). Mount on pivot (C) pulley (D) and fasten the pin with 4mm diameter spring pin.

D

A

B

C A—Cylinder Lift Rake Wheel B—Pin Opening Cylinder C—Pin D—Pulley

65

ASSEMBLY 61. Mount pulley (A) and 25X34X37 spacer (C) on hinge pivot (B) and fasten with M24 locknut.

A

C

B A—Pulley B—Pivot Hinge Front C—Spacer 25X34X37

A

62. Position pulley (A) on frame pivot.

A—Pulley

63. Connect the wire cable (A) to the cylinder pivot (B) with 8mm clevis (C).

C A A—Wire 3485mm B—Pivot C—Clevis

66

B

ASSEMBLY 64. Position the wire cable (A) around pulley (B).

B

A A—Wire B—Pulley

65. Pass the wire cable (B) beneath 34mm pulley (A).

A

A—Pulley B—Wire

B

C

66. Connect the wire cable (A) to the 1130mm long lift tube (B) and fasten with 8mm clevis (C), chain with four chainmails (D), clevis (C), M12 turnbuckle (E), clevis (C) and make it pass in pulley (F).

B

F

D A

A—Wirel B—Lift Tube 1300mm C—Clevis D—Chain E—Turnbuckle F— Pulley

67

E

ASSEMBLY 67.

68. Mount the hydraulic cylinder (A) between the wheel support and the extension pivot (C) and fasten with pin and spring pin (D) and spring pin (B).

B C

A

D

A—Cylinder B—Elastic Omega Shape C—Support Wheel With Hinge D—Spring Pin

69. Insert M10X150 cap screw (A) in spring (D), connect to wheel support (B) and fasten to the cylinder with M10 nuts (C).

B

C D A—Screw M10X150 B—Support For Wheel C—Nut M10 D—Spring

68

A

ASSEMBLY

D

70. Insert on the hydraulic cylinder (A) the 3/8 NPTF fitting (B), the shutoff valve (C), the 3/8 NPTF 9/16 fitting (D) and the 400mm long hydraulic hose (E).

E

C

B A—Cylinder B—Fitting 3/8 NPTF C—Shutoff Valve D—Fitting 3/8 NPTF-9/16 NPTF E—Hose 400mm

71. Insert on the lift cylinder the 3/8 valve (A) in the front port. On the rear port insert 90° adaptor 3/8 NPTF- 9/16 NPTF (B) and the 400mm long hydraulic hose (C).

A

B A

C

C A—Valve for Cylinder 3/8 B—90° Elbow Adapter 3/8 NPTF- 9/16 NPTF C—Hose 400mm

72. Connect the two SAE100 d=10 400mm long hoses (A) with 9/16 Nptf tee fitting (B).

B

A

A—Hose SAE100 400mm B—TEE Fitting a 9/16 NPTF

73. Connect the SAE100 d=10 6000mm long hose (A) to the 9/16 NPTF tee fitting (B) and position as shown using the hose fasteners.

A

B

A—Hose SAE100 6000mm B—Tee Fitting 9/16 NPTF

69

ASSEMBLY

B 74. Connect the rod compass (A) to the central structure (B) using M20X80 cap screw (C) and M20 lock nuts (D).

C

D A A—Rod Compass B—Central Structure C—Screw M20X80 D—Lock Nuts M20

75. Connect the rod compass (A) to the sliding element (B) using M16X55 cap screws (C) and M16 nut (D).

B

C A

D A—Rod Compass B—Sliding C—Screw M16X55 D—Nut M16

76. Slide the rake arm (A) into the pivot point on the side frame (B).

B

A

A—Rake Arm B—Side Frame

70

ASSEMBLY 77. Mount between the rake arm (A) and the lift tube (B) the spring (C) and the chain (D) using two clevises (E).

B

C CLEVIS - SPR IN G

D

E

A

A—Rake Arm B—Lift Tube C—Spring For Arm D—Chain E—Clevis

78. Place 32X53X5 washer (A) in the rake arm pivot (B) and secure with 5mm split pin (C).

C

A

A—Washer B—Rake Arm C—Split Pin

79. Mount the rake wheels (A) on the rake wheel arms (B) and fasten with 6 M10X25 cap screws (C), 10X21X2 washer and M10 nuts (D).

B

D

A

B C

A—Hoop Yellow B—Rake Arm C—Screw M10X25 D—Nuts M10

71

ASSEMBLY 80.

81. Rear view.

C

82. Mount the SMV sign support (A) on side frame (B) with a M12X102X125 U-bolt (C) and two lock nuts (D).

B

D A A—SMV support B—Side Frame C—U Bolt M12X102X125 D—Lock nuts M12

72

ASSEMBLY 83. Mount the SMV sign (A) on support (B) using M6X16 cap screws (C) and locknuts (D).

C

A B

D A—SMV Metal Sign B—SMV support C—Cap Screws M6X16 D—Locknuts M6

84. Mount 1065mm long rod (A) between the drawbar fork (B) and the wheel fork (C) using M20X90 cap screws (D) and M20 lock nuts (E).

D

C

B A E A—Rod 1065mm B—Fork Drawbar C—Fork wheel With Lug D—Screw M20X90 E—Lock nuts M20

85. Mount the light support (A) on side frame (B), next to the reinforcement blades, using 12X102X125 U-bolt (C) and nuts (D).

A

C

D A—Lights Support B—Side Frame C—U bolt M 12X102X125 D—Nut M12

73

B

ASSEMBLY INSTALL TRANSPORT WHEEL ONLY)

LIGHTS

(14

A

86. Install bracket (A) near blade connecting rear (B).

Fasten with 12X102X125 U-bolt (C) and two M12 nuts (H).

F

E

C

87. Install red tail lamp (D) to rear of bracket. Fasten with two M8X16 cap screws (E).

D

88. Install yellow warning lamp (F) through bracket slot. Tighten nut.

G

89. Attach wiring harness (G) to warning lamp connector and tail lamp socket.

H

90. Install tie bands as shown in the picture.

A—Bracket B—Blade Connecting Rear C—U-Bolt 12X102X125 D—Red Tail Lamp E—Cap Screw M8X16 F—Yellow Warning Lamp G—Wiring Harness H—NutsM12

B

91. Position the wiring harness along the tube and fasten with the wire clip (A) and tie bands (B).

A—Wire Clip B—Tie Band

92. Connect signal module position harness and fasten with tie bands.

74

A

FINAL INSPECTION AND LUBRICATION FINAL INSPECTION AND LUBRICATION CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 1. Attach rake to tractor (Refer to Attaching and Detaching section in operator’s manual.)

2. Make sure rake has enough clearance to raise and lower.

3. Raise and lower rake. Check for interferences.

4. Shut off tractor. Check hydraulic system for leaks.

Oil coming out of lift cylinder vent for the first few cycles is normal.

5. Lubricate entire machine. (See Lubrication and Maintenance section in operator’s manual.)

SPECIFICATIONS

HYGH-CAPACITY WHEEL RAKE Tractor Requirement: Horsepower (Minimum) .................................................................................................................. 22.4 kW (30 hp) Hydraulic Pressure Required ..................................................................................... 6895 kPa (1000 psi) (69 bar) Hydraulic Flow Required .......................................................................................................... 23 L/min (6 gal/min) Hydraulic Outlets ......................................... ……………………………….……………... Two sets of remote outlets Raking Width: 13 Wheel Rake .......................................................................................................... 8.50 m (27 ft 11 in) maximum Windrow Width: 13 Wheel Rake .................................................................................................. 1.10—1.60 m (3ft 7 in. to 5 ft 3 in.)

Overall Transport Width: 13 Wheel Rake ..................................................................................................................…….... 2.50 m (8 ft 2 in.)

Overall Length: 13 Wheel Rake ......................................................................................................................…... 10.7 m (35 ft 1 in) Shipping Weight (Approximate): 13 Wheel Rake ............................................................................................................................ 1365 kg (3010 lb) Fold/Unfold ................................................................................................................................. Hydraulic cylinder Adjustments: Raking Width ..............................................................................................................................................Hydraulic Wheel Ground Pressure ............................................................................................................................... Manual Raking Wheels: Drive System .................................................................................................................................... Ground Driven Number of Ground Wheels: 13 Wheel Rake ..................................................................................................................................................…13 Tires ....................................................................................................................................................…. P 5.50x16”

76

SPECIFICATIONS RECORD PRODUCT IDENTIFICATION NUMBER When ordering parts, always furnish model and serial number as given on serial number plate. It will assist your Frontier dealer in giving you prompt and efficient service.

The serial number is located on top of right-hand rear frame.

Record serial number in space provided. _______________________________________

TIGHTENING FLARE TYPE TUBE FITTINGS 1. Check flare and flare seat for defects that might cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tighten swivel nut until snug.

4. To prevent twisting the tube(s), use two wrenches.

Place one wrench on the connector body and with the second, tighten the swivel nut to the torque shown in this chart.

Tube Size OD

Nut Size Across Flats

Torque Value a

Recommended Turns To Tighten (After Finger Tightening)

(in.)

(in.)

(Nm)

(Flats)

(lb-ft)

(Turns)

3/16

7/16

8

6

1

1/6

1/4

9/16

12

9

1

1/6

5/16

5/8

16

12

1

1/6

3/8

11/16

24

18

1

1/6

1/2

7/8

46

34

1

1/6

5/8

1

62

46

1

1/6

3/4

1-1/4

102

75

3/4

1/8

7/8

1-3/8

122

90

3/4

1/8

a The torque values shown are based on lubricated connections as in reassembly.

SPECIFICATIONS UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES

SPECIFICATIONS METRIC BOLT AND CAP SCREW TORQUE VALUES

7

NOTES

Spare Parts

FRONTIER HIGH-CAPACITY 1 -WHEEL RAKE MANUFACTURED (200 ) (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE.)

SERIAL NUMBER LISTING INFORMATION SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE USED; FOR EXAMPLE: THE PART CAN BE USED ON ALL MACHINES. 000000THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER LISTED. -000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER LISTED. 000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL NUMBERS LISTED. WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED. THE RAKE SERIAL NUMBER IS LOCATED ON THE LEFT-HAND SIDE OF TONGUE. DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND" AND "LEFT-HAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD TRAVEL. BOX-ENCLOSED ILLUSTRATIONS A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A SERVICE ASSEMBLY. BOLT AND CAP SCREW STRENGTH IDENTIFICATION BOLTS AND CAP SCREWS REQUIRED TO HAVE HIGH-STRENGTH QUALITIES EQUIVALENT TO SAE GRADE 8 ARE IDENTIFIED THROUGHOUT THIS CATALOG BY THE DESCRIPTION HS SAE 8. ALL STANDARD BOLTS AND CAP SCREWS ARE SAE GRADE 5 OR LOWER.

SI UNITS OF MEASURE METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG. HOSE DIMENSIONS LISTED ARE EITHER FITTING SIZE X LENGTH X FITTING SIZE OR I.D. X LENGTH. CHANGE INDICATOR LINE (MICROFICHE CATALOGS ONLY) CHANGES AFFECTING THE ORDERING OF PARTS ARE IDENTIFIED BY VERTICAL LINES MARKED IN THE LEFT-HAND MARGIN OF REVISED PARTS LISTING IMAGES. A LINE IS ALSO AT THE LEFT-HAND EDGE OF THE SAME PART NUMBER IN THE NUMERICAL INDEX TO SHOW THE LOCATION OF REVISED INFORMATION.

DRAWBAR AND OPENING MECHANISM

DRAWBAR AND OPENING MECHANISM

PART NAME

QTY

KEY

PART NO.

1

5TNP50FV031

DRAWBAR FIXED

1

X

2

TNC70BZ012

PIVOT FOR CYLINDER ZINCED

2

X

3

TNV40CZ008

HAIR PIN R d=4 ZINCED

4

X

4

5TNC50BN213

CYLINDER OPENING RUN 1300

1

X

5

5TNP50DV038

SUPPORT WHEEL WITH HINGE

1

X

6

5TNV10AZ045

SCREW TE M 12x130 UNIT 5737 ZN

6

X

7

5TNV10AZ080

SCREW TE M20x120 UNI5737 zn

1

X

8

TNV20BZ019

NUT SELF LOCKING NYLON M20 UNI7474 zn

3

X

9

5TNP50SV025

ATTACHMENT PLATE FOR OPENING ARM

2

X

10

5TNP50SV008

GUIDE PLATE FOR HYDRAULIC HOSES

1

X

11

TNV10AZ134

SCREW TE M12x35 10,9 UNI5739 zn

22

X

12

TNV20CZ003

NUT METABLOCK M12 DIN980 zn

28

X

13

5TNP50TV002

CONNECTING STRUCTURE

1

X

14

5TNP50BV098

ARM ATTACHMENT FRAME

1

X

15

5TNC30BV010

ROD COMPASS

1

X

16

TNC70BZ072

PIN FOR STAND zn

1

X

17

TNV40CZ006

SPLIT PIN R D=2,5 zn

1

X

18

TNP50ZV007

STAND FOR DRAWBAR

1

X

19

5TNP50HV016

BRACKET SUPPORT SIDE WHEEL

1

X

20

5TNP50FV113

DRAWBAR SLIDING L=3140

1

X

21

TNV10AZ057

SCREW TE M16x55 UNI5739 zn

2

X

22

TNV20CZ005

NUT METABLOCK M16 DIN980 zn

2

X

23

5TNP50ZZ300

HOOK SAFETY LOCK

1

X

24

5TNP50CV018

OPENING ARM

1

X

25

5TNP50RZ027

ATTACHMENT SLIDING FOR ROD DRAWBAR

1

X

26

TNV10AZ075

SCREW TE M20x90 UNI5737 zn

2

X

27

TNV85C0001

CAP D=14

2

X

28

5TNV80C0001

CLAMP CABLE

1

X

29

5TNC30DZ007

WIRE ROPE PLASTIFIED

1

X

30

5TNV80A0002

HANDLE

1

X

31

TNC45BZ001

SAFETY CHAIN

1

X

83

SERIAL NO.

W R 4 3 1 3

REMARKS

CENTRAL FRAME MECHANISM

CENTRAL FRAME MECHANISM

�

� � � �

� �

� �

�

� �

� �

� �

FRAMES

FRAMES

PART NAME

QTY

SERIAL NO.

W R 4 3 1 3

KEY

PART NO.

1

5TNP50GZ075

LIFT TUBE L=1530 zn

1

x

2

TNV10AZ011

SCREW TE M8x50 UNI5737 zn

6

x

3

5TNP50GZ074

LIFT TUBE L=2279 zn

1

x

4

TNV20BZ001

NUT SELFLOCKING NYLON M8 UNI7474 zn

6

x

5

5TNP50GZ071

JOINT LIFT TUNE L=178 zn

1

x

6

TNV45BZ001

COTTER KEY D=8 L=60

15

x

7

5TNP50GZ073

LIFT TUBE L=2550

1

x

8

5TNP50GZ018

COUPLING LIFT TUBE L=200 zn

1

x

9

5TNP50GZ072

LIFT TUBE L=2340 zn

1

x

10

5TNP50GZ076

LIFT TUBE L=1330 zn

1

x

11

TNV10BZ003

SCREW TCEI M12x90 UNI5931 zn

1

x

12

TNV80A0001

HANDLE IN PLASTIC FOR SCREW

1

x

13

TNP50QZ014

CRANK REGULATING LIFT zn

1

x

14

TNV20AZ005

NUT HEX. 6S M12 UNI5589 zn low

1

x

15

5TNP50AV114

EXTENSION

1

x

16

5TNS20AZ008

PIVOT STOP

1

x

17

5TNP50AV113

FOURTH FRAME

1

x

18

5TNV10AZ109

SCREW TE M14x40 UNI5739 zn

24

x

19

TNV20CZ004

NUT METABLOCK M14 DIN980 zn

24

x

20

5TNP50AV223

THIRD FRAME

1

x

21

TNV20CZ003

NUT METABLOCK M12 DIN980 zn

8

x

22

TNV10AZ134

SCREW TE M12x30 UNI5739 zn

8

x

23

5TNP50UZ005

ROD L=165 zn

1

x

24

TNV20BZ019

NUT SELFLOCKING NYLON M 20 UNI7474 zn

1

x

25

5TNP50MV012

BLADE CONNECTING REAR

2

x

26

5TNV20BZ015

NUT SELFLOCKING M30 P2 UNI7473 zn

1

x

27

5TNC70BZ029

PIVOT REAR

1

x

28

5TNP70DZ014

SPACER D.27 L=120 zn

1

x

29

5TNP50AV222

FRAME SECOND

1

x

30

5TNP50AV110

FRAME FIRST

1

x

31

5TNP50DV037

SUPPORT FOR HINGE

1

x

32

5TNP50HV026

BRACKET HINGE MOVEABLE

1

x

REMARKS

LIFT RAKE WHEEL MECHANISM

LIFT RAKE WHEEL MECHANISM

PART NAME

QTY

SERIAL NO.

W R 4 3 1 3

KEY

PART NO.

1

5TNC45AZ010

CHAIN FOUR LINKS L=100

1

2

TNV50AZ002

SHACKLE U D=8 ROBUR zn

4

x

3

TNC30AZ007

TURNBUCKLE M12 zn

1

x

4

TNV40CZ008

SPLIT PIN R D=4 zn

4

x

5

5TNC70BZ028

PIVOT HINGE FRONT

1

x

6

TNC30CZ001

PULLEY zn

2

x

7

5TNC30DZ005

WIRE L=3485

1

x

8

5TNP50ZZ051

SPACER L=37

1

x

9

5TNC30CZ002

PULLEY D=34

1

x

10

TNV20BZ021

NUT SELFLOCKING NYLON M24x2 UNI7474 zn

1

x

11

5TNP50HV022

SAFETY LOCK FOR TRANSPORT L=190/C2

1

x

12

TNC70BZ013

PIN (CYLINDER)

1

x

13

TNC70BZ011

PIVOT LIFT CYLINDER zn

2

x

14

5TNC70BZ004

PIVOT OPENING CYLINDER zn

1

x

15

TNC40AZ015

SPRING LIFT CYLINDER ZN T/V

1

x

16

TNC30BZ007

17

TNV45BZ001

COTTER KEY D=8 L=60

1

x

18

TNV40DZ001

CIRCLIP

2

x

19

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

2

x

x

1

8

REMARKS

GROUND WHEEL ASSEMBLY

GROUND WHEEL ASSEMBLY

�

� � � V

�

�

RIGHT HAND FINGER WHEEL

RIGHT HAND FINGER WHEEL

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 4 3 1 3

1

5TNP25AV00

TINES STRAIGHT V.BUNDLE OF 40 TINES

1

X

2

TNV10AZ015

HEX SCREW TE M10x25

78

X

3

TNV30AZ004

WASHER M10 UNI6592 ZN

78

X

4

TNV10BZ006

SCREW TTQST M 10x21 UNI 5731 ZN

20

X

5

TNS10BZ001

CLIP TINE RAKE WHEELS ZN

10

X

6

TNP50ZV074

HOOP YELLOW

1

X

7

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

98

X

8

TNP70AV069

PLATE/TINE

1

X

9

TNV30BZ007

STEEL B. WASHER 32.2x53x5 ZN

13

X

10

5TNP20BV003

RAKE WHEEL COMPLETE R.H. STR

13

X

11

5TNC40AZ045

SPRING FOR RAKE ARMS ZN

13

X

12

5TNC45AZ011

CHAIN ZINCED PCS 6x28x11

13

X

13

TNV50AZ002

U SHACKLE D=8 ROBUR ZINCED

26

X

14

TNP50BV008

RAKE ARM R.H. W/GREASER

13

X

15

5TNV85A0001

BUSHING NYLON

26

X

16

TNV40CZ002

SPLIT PIN D=5x40 UNI 1336 ZINCED

13

X

17

TNV30A0014

STEEL BLANK WASHER M24 UNI6592

1

X

18

TNV60D0001

BUSHING (CUSC.) 6205 Z

1

X

19

T5NS10AV004

HUB W/GREASER

1

X

20

TNV60A0001

BUSHING (CUSC.)

1

X

21

TNV20BZ006

SELF LOCKING NUT NYLON MB18

1

X

22

TNS95AV001

CAP FOR HUB

1

X

23

TNV99AZ001

GREASER 10 MB

26

X

l=464 zn

REMARKS

HYDRAULIC CYLINDERS AND HOSES

HYDRAULIC CYLINDERS AND HOSES

�

�

�

�

SMV EMBLEM

SMV EMBLEM

QTY

SERIAL NO.

W R 4 3 1 3

KEY

PART NO.

PART NAME

1

5TNV10AZ002

HH M6X16 UNI 5739 ZINCED

2

2

5TN1836001

SMV METAL SIGN (EMBLEM)

1

X

3

5TNV20CZ006

AUTOSTOP NUT M6 UNI 7474 ZINCED

2

X

4

5TNP50ZV354

SMV SUPPORT

1

X

5

TNV20CZ003

M12 NUT

2

X

6

5TNV70AZ007

U BOLT M12X102X125 10.9 ZINCED

1

X

X

REMARKS

TAIL LIGHTS

TAIL LIGHTS

PART NAME

QTY

KEY

PART NO.

1

5TNC90C0012

WIRING HARNESS

1

X

2

TNV20CZ003

M 12 NUT DIN980 ZINCED

2

X

3

TNP50ZV054

LIGHTS SUPORT

1

X

4

TNC90A0002

RED REFLECTOR LABEL

1

X

5

TNC90B0004

BULBS FOR RED LIGHTS

1

X

6

TNC90D0001

RED TAIL LIGHT FIXTURE

1

X

7

TNC90D0002

AMBER LIGHT FIXTURE

1

X

8

TNV10AZ126

HH SCREW M 8x 16 UNI5739 ZINCED

2

X

9

5TNV70AZ007

U-BOLT M 12x102x125 10.9 ZINCED

1

X

10

TNL05Z0004

TIE BAND

22

X

11

TNL05Z0100

WIRE CLIP

10

X

12

TNC90B0003

SIGNAL MODULE

1

X

9

SERIAL NO.

W R 4 3 1 3

REMARKS

DECALS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 4 3 1 3

1

TNE95848

LABEL WARNING

2

X

2

TNE95846

LABEL WARNING "AVOID SERIOUS .."

2

X

3

TNC90A0003

YELLOW REFLECTOR

7

X

4

TNC90A0002

RED REFLECTOR

1

X

5

5TN2447

LABEL WR 4313

2

X

6

5TN1002423JD

LABEL CAUTION

1

X

7

TN2411

LABEL FRONTIER

2

X

8

TNA80683

LABEL "HIGH PRESSURE "

2

X

9

TNN262437

LABEL "MAXIMUM TRANSPORT SPEED"

1

X

REMARKS

NUMERICAL INDEX

PART NO.

KEY

PAGE

PART NO.

KEY

PAGE

5TN1002423JD

6

100

5TNP50DV005

28

91

5TN1836001

2

97

5TNP50DV037

31

87

5TN2447

5

100

5TNP50DV038

5

5TNC22A0076

18

95

5TNP50DV039

5TNC22A0090

13

95

5TNC25A0014

22

5TNC25M0003 5TNC30BV010

PART NO.

KEY

PAGE

5TNP50ZZ051

8

89

TNC70BZ011

13

89

5TNP50ZZ224

14

91

TNC70BZ012

2

83

83

5TNP50ZZ300

23

83

TNC70BZ013

12

89

16

85

5TNP70DZ014

28

87

TNC70BZ072

16

83

5TNP50DV040

12

85

5TNP70ZV035

11

85

TNC80AZ001

5

91

95

5TNP50EV009

18

85

5TNS20AZ008

16

87

TNC90A0002

4

99

20

95

5TNP50EV010

21

91

5TNS90AV008

18

91

TNC90A0002

4

100

15

83

5TNP50EV011

22

91

5TNV10AZ002

3

95

TNC90A0003

30

85

5TNC30BZ011

27

85

5TNP50EV012

4

85

5TNV10AZ002

1

97

TNC90A0003

3

100

5TNC30CZ002

9

89

5TNP50EV023

13

91

5TNV10AZ010

6

95

TNC90B0003

12

99

5TNC30DZ005

7

89

5TNP50EV024

12

91

5TNV10AZ045

6

83

TNC90B0004

5

99

5TNC30DZ007

29

83

5TNP50EV025

11

91

5TNV10AZ080

7

83

TNC90D0001

6

99

5TNC40AZ018

1

91

5TNP50FV031

1

83

5TNV10AZ109

18

87

TNC90D0002

7

99

5TNC40AZ045

11

93

5TNP50FV113

20

83

5TNV20BZ015

26

87

TNE95846

2

100

5TNC45AZ010

1

89

5TNP50GZ018

8

87

5TNV20CZ006

3

97

TNE95848

1

100

5TNC45AZ011

12

93

5TNP50GZ071

5

87

5TNV40B0013

23

91

TNL05Z0004

10

99

5TNC50BN065

24

95

5TNP50GZ072

9

87

5TNV60E0005

15

91

TNL05Z0100

11

99

5TNC50BN213

4

83

5TNP50GZ073

7

87

5TNV70AZ007

6

97

TNN262437

9

100

5TNC50BN213

21

95

5TNP50GZ074

3

87

5TNV70AZ007

9

99

TNP50BV008

14

93

5TNC60AS017

20

91

5TNP50GZ075

1

87

5TNV80A0002

30

83

TNP50QZ014

13

87

5TNC70BZ004

14

89

5TNP50GZ076

10

87

5TNV80C0001

28

83

TNP50ZV007

18

83

5TNC70BZ028

5

89

5TNP50HV016

19

83

5TNV85A0001

15

93

TNP50ZV054

3

99

5TNC70BZ029

27

87

5TNP50HV016

10

85

5TNV85B0002

4

95

TNP50ZV074

6

93

5TNC70BZ030

17

85

5TNP50HV016

29

91

T5NS10AV004

19

93

TNP70AV069

8

93

5TNC70BZ074

27

91

5TNP50HV022

11

89

TN2411

7

100

TNS10BZ001

5

93

5TNC70DZ001

2

95

5TNP50HV026

32

87

TNA80683

8

100

TNS20B0001

6

85

5TNC70DZ002

5

95

5TNP50MV011

21

85

TNC22A0039

7

95

TNS20B0001

9

91

5TNC80AZ002

4

91

5TNP50MV012

25

87

TNC25A0003

10

95

TNS90E0001

24

91

5TNC80CZ001

7

91

5TNP50RZ027

25

83

TNC25A0003

19

95

TNS95AV001

22

93

5TNC90C0012

1

99

5TNP50SV008

10

83

TNC25A0004

15

95

TNV10A0121

6

91

5TNP20BV003

10

93

5TNP50SV025

9

83

TNC25A0010

9

95

TNV10AZ011

2

87

5TNP25AV002

1

93

5TNP50TV002

13

83

TNC25D0002

14

95

TNV10AZ015

2

93

5TNP50AV110

30

87

5TNP50TV002

25

85

TNC25E0001

1

95

TNV10AZ057

21

83

5TNP50AV113

17

87

5TNP50UV002

13

85

TNC25F0010

23

95

TNV10AZ075

26

83

5TNP50AV114

15

87

5TNP50UV003

26

85

TNC25H0002

8

95

TNV10AZ075

2

85

5TNP50AV222

29

87

5TNP50UV004

1

85

TNC25L0001

16

95

TNV10AZ126

8

99

5TNP50AV223

20

87

5TNP50UZ005

23

87

TNC30AZ007

3

89

TNV10AZ134

11

83

5TNP50BV052

20

85

5TNP50Z0222

16

91

TNC30BZ007

16

89

TNV10AZ134

22

85

5TNP50BV098

14

83

5TNP50ZV220

17

91

TNC30CZ001

6

89

TNV10AZ134

22

87

5TNP50BV098

14

85

5TNP50ZV315

29

85

TNC40AZ015

15

89

TNV10AZ134

25

91

5TNP50CV018

24

83

5TNP50ZV354

4

97

TNC45BZ001

31

83

TNV10BZ001

11

95

5TNP50DV005

15

85

5TNP50ZZ031

28

85

TNC50BN060

17

95

TNV10BZ003

11

87

101

PART NO.

KEY

PAGE

NUMERICAL INDEX

PART NO.

KEY

PAGE

TNV10BZ006

4

93

TNV20AZ003

19

89

TNV20AZ003

7

TNV20AZ005

PART NO.

KEY

PAGE

TNV85A0001

5

85

TNV85B0005

12

95

93

TNV85C0001

27

83

14

87

TNV99AZ001

10

91

TNV20AZ009

24

85

TNV99AZ001

23

93

TNV20BZ001

4

87

TNV20BZ006

21

93

TNV20BZ019

8

83

TNV20BZ019

3

85

TNV20BZ019

24

87

TNV20BZ021

19

85

TNV20BZ021

10

89

TNV20BZ021

26

91

TNV20BZ025

19

91

TNV20CZ003

12

83

TNV20CZ003

23

85

TNV20CZ003

21

87

TNV20CZ003

3

91

TNV20CZ003

5

97

TNV20CZ003

2

99

TNV20CZ004

19

87

TNV20CZ005

22

83

TNV30A0014

17

93

TNV30AZ004

3

93

TNV30BZ004

2

91

TNV30BZ007

9

85

TNV30BZ007

9

93

TNV40B0010

7

85

TNV40B0010

8

91

TNV40CZ002

16

93

TNV40CZ006

17

83

TNV40CZ008

3

83

TNV40CZ008

4

89

TNV40CZ009

8

85

TNV40DZ001

18

89

TNV45BZ001

6

87

TNV45BZ001

17

89

TNV50AZ002

2

89

TNV50AZ002

13

93

TNV60A0001

20

93

TNV60D0001

18

93

TNV80A0001

12

87

PART NO.

102

KEY

PAGE

PART NO.

KEY

PAGE

INDEX

Page

Page

A Attaching rake To tractor drawbar …………………….

To tractor hydraulic system ………….

Every 100 hours ………………………

Every 200 hours ………………………

17 18

35 36

M

B Balast, checking…………………………….

Metric torque values ……………………..

79

15

O D Detaching rake from tractor ……………..

Drawbar shield, making ………………….

Drawbar shield, using ……………………

Drawbar, tractor, positioning …………….

Operating the rake ………………………..

19 15 14 14

28

P Prestarting checks ……………………….

Product identification number, record …..

25 77

F Field operation, preparing rake for ………

Fittings, flare type tube, tightening ……..

Flare type tube fittings, tightening ………

25 77 77

R Rake, detaching from tractor ……………

Rake, operating the ………………………

Rake, preparing for field operation ……..

Rake, preparing for transpsort ………….

Raking Height, adjusting …………………

Replacing wheel tines ……………………

H Hitch, three-point, position ……………….

15

I Inch torque values …………………………

Inflation, checking tire pressure …..……..

S 78 16

Serial number, record ……………………

Shield, making drawbar ………………….

Shield, using drawbar ……………………

Spacing, checking wheel ………………...

Specifications ……………………………..

Storage Beginning of season …………………

End of season …………………………

Storing lubricants …………………………

L Lubricant Storage …………………………………

Lubrication and Maintenance As required ……………………………

Lubrication Annually ……………………………….

Every 10 hours…………………………

Every 50 Hours ………………………..

19 25 25 21 31 42

33 38 37 33 34

103

77 15 14 15 76 43 43 33

INDEX

Page

Page

T Three-point hitch position ………………..

Tines, replacing wheel ……………………

Tire inflation pressure, checking …………

Tires, servicing safely ……………………

Torque values Inch ……………………………………..

Metric ………………………………………

Torque, checking wheel nut ……………..

Tractor drawbar positioning ……………...

Tractor hydraulic system, attaching to ….

Transport, preparing rake for ……………

Transporting ………………………………

Troubleshooting Hydraulic problems …………………..

Raking problems ……………………...

Tube fittings, flare type, tightening ………

15 42 16 41 78 79 16 14 18 21 21 39 40 77

W Wheel raking height ………………………

Wheel nut torque, checking ……………..

Wheel spacing, checking ………………...

Working width setting …………………….

30 16 15 29

104

NOTES

PART NO. OMUS00W (5TNOMUS00W43)