Frontier High Capacity Wheel Rake WR4106 WR4109 Operator's Manual(5TNOMUS00W41) - PDF DOWNLOAD

4106 4109

OMUS00W41 (0 /2 /0 )

INTRODUCTION READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.This manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

WARRANTY is provided as part of Frontier’s support program for customers who operate and maintain their equipment as described in this manual.

This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

THE TIRE MANUFACTURER’S warranty applicable to your machine may not apply outside the U.S.

1

TABLE OF CONTENTS SAFETY

Page 4

PREPARING THE TRACTOR Positioning Tractor Drawbar Using Drawbar Shield Making Drawbar Shield Three-Point Hitch Position Checking Ballast, Wheel Spacing, and Tire Inflation

14 14 15 15 15

PREPARING THE RAKE Checking Tire Inflation Pressure Checking Wheel Nut Torque

16 16

ATTACHING AND DETACHING Attaching Rake to Tractor Drawbar Attaching to Tractor Hydraulic System Detaching Rake from Tractor

17 18 19

TRANSPORTING Preparing Rake For Transport

21

OPERATING THE RAKE Prestarting Checks Preparing Rake for Field Operation Operating the Rake Seting working Width Adjusting Raking Wheel Height Direction of travel

24 24 26 27 28 28

LUBRICATION AND MAINTENANCE Perform Lubrication and Maintenance Observe Lubrication Symbols Alternative and Synthetic Lubricants Grease Lubricant Storage Every 10 Hours Every 50 Hours Every 100 Hours Annually As Required

29 29 30 30 31 31 32 33 34 35

TROUBLESHOOTING

36-37

SERVICE Servicing Tires Safely

38

2

TABLE OF CONTENTS Servicing Rake Safely Replacing Wheel Tines

38 39

STORAGE End of Season Beginning of Season

40 40

CHECKLISTS Dealers Record Predelivery Delivery

41 41 42

ASSEMBLY Install rake wheel frame Install the ground wheels Assembly frames Assembly drawbar Install hydraulic circuit Assembly rake wheels Install SMV Emblem Install transport lights

43 44 45 46 47 48 49 50

FINAL INSPECTION AND LUBRICATION Final Inspection and Lubrication

51

SPECIFICATIONS High-Capacity Wheel Rake Record Product Identification Number Tightening Flare Type Tube Fittings Unified Inch Bolt and Cap Screw Torque Values Metric Bolt and Cap Screw Torque Values

52 53 53 54 55

SPARE PARTS INDEX

56-73 74

3

SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.

This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Carefully read and follow the safety message accompanying this symbol.

Why is SAFETY important to you?

3 BIG REASONS

· ACCIDENTS DISABLE AND KILL · ACCIDENTS COST · ACCIDENTS CAN BE AVOIDED

SIGNAL WORDS Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines: DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices.

CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices.

4

SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Frontier dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your Frontier dealer.

OPERATE RAKE SAFELY All machinery should be operated by responsible persons who have been properly instructed and delegated to do so.

Before each use, inspect entire machine. Check tightness of all hardware.

Stop the tractor engine and engage parking brake before leaving tractor operator’s station to adjust, lubricate, clean or unclog the machine.

Never hand feed material into the machine.

Do not lean against, sit, or stand on rake.

Make sure bystanders are clear of machine before lowering rake wheels.

5

SAFETY KEEP RIDERS OFF MACHINE Only allow the operator on the machine. Keep riders off.

Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

PREPARE FOR EMERGENCIES Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

6

SAFETY HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with Frontier equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your Frontier dealer for MSDS’s on chemical products used with Frontier equipment.)

USE SAFETY LIGHTS AND DEVICES Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

7

SAFETY USE A SAFETY CHAIN A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location. Provide only enough slack in the chain to permit turning.

See your Frontier dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine. Do not use safety chain for towing.

TOW LOADS SAFELY Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.

Observe these recommended maximum road speeds, or local speed limits which may be lower: • If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight.

• If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads more than 4.5 times the tractor weight.

Ensure the load does not exceed the recommended weight ratio. Add ballast to recommended maximum for tractor, lighten the load, or get a heavier towing unit.

The tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.

8

SAFETY SERVICE RAKE SAFELY To help prevent injury caused by unexpected movement, be sure to service machine on level surface.

Lower rake wheels before servicing or adjusting rake.

If machine is connected to a tractor: • Engage tractor parking transmission in “Park.”

brake

and/or

place

• Shut off engine and remove key.

If machine is detached from tractor, block wheels and use safety stands to prevent movement.

To avoid eye injuries, cuts and bruises, take care when working around raised wheels. Do not service or adjust machine with rake wheels raised.

PRACTICE SAFE MAINTENANCE Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from powerdriven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground.

Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed.

Fix damage immediately. Replace worn or broken parts.

Remove any buildup of grease, oil, or debris.

Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

9

SAFETY REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.

Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

• If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

AVOID HEATING FLUID LINES

NEAR

PRESSURIZED

Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

10

SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before apply pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline Illinois, U.S.A.

STORE ATTACHMENTS SAFELY Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area.

11

SAFETY DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with Frontier equipment include such items as oil, fuel, coolant, brake fluid, filters and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerant escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your Frontier dealer.

12

SAFETY SAFET

SAFETY SIGNS

13

PREPARING THE TRACTOR POSITIONING TRACTOR DRAWBAR 1. Remove locking pins (A) and move drawbar to center position.

2. Install locking pins (A).

3. Extend drawbar away from tractor as far as possible for better maneuverability when attaching, detaching, and operating in the field.

4. Remove clevis assembly, if equipped.

5. If drawbar is offset, turn drawbar so offset is down, as illustrated.

The rake can be attached to any tractor having a drawbar that conforms to ASAE-SAE standards of 330 to 559 mm (13 to 22 in.) (A) from the ground.

USING DRAWBAR SHIELD If a tractor drawbar catches and disturbs the windrow under the tractor, a drawbar shield can be used.

See Making Drawbar Shield in this section.

14

PREPARING THE TRACTOR MAKING DRAWBAR SHIELD Use 2 or 4 ply belting.

THREE-POINT HITCH POSITION IMPORTANT:

To prevent damage to rake hitch when making turns, make sure draft links clear rake tongue.

Position tractor draft links to avoid interference with rake tongue when making turns.

CHECKING BALLAST, WHEEL SPACING, AND TIRE INFLATION Provide sufficient weight to stabilize tractor when operating on hilly land or other adverse conditions. (See your tractor operator’s manual.)

To insure proper stability, adjust ballast, wheel spacing and tire inflation according to tractor operator’s manual.

15

PREPARING THE RAKE CHECKING TIRE INFLATION PRESSURE To maintain machine efficiency, use only the tires specified.

TIRE SIZE 5.00x15" directional

TIRE PRESSURE 275 kPa (40 psi) (2.7 Bar)

CHECKING WHEEL NUT TORQUE Whenever a wheel has been removed and installed, check torque after one hour of operation and at 50 hour intervals. Wheel nut should be tightened to 115 N•m (85 lb-ft).

16

ATTACHING AND DETACHING ATTACHING RAKE TO TRACTOR DRAWBAR 1. Position tractor drawbar. (See Positioning Tractor Drawbar in Preparing the Tractor section.)

2. Remove hitch pin.

3. Back up tractor to rake. Align hitch pin holes in tractor drawbar and rake tongue.

4. Engage tractor parking transmission in “Park.”

brake

and/or

place

5. Shut off tractor engine and remove key.

A—Hitch Pin B—Quick-lock Pin C—Chain

6. Install hitch pin (A). Fasten with quick-lock pin.

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

7. Connect chain (C) to rake tongue. Route chain through loop on drawbar and connect to tractor drawbar support. Do not fasten to drawbar. Remove all slack except what is needed for turns.

17

ATTACHING AND DETACHING ATTACHING TO TRACTOR HYDRAULIC SYSTEM CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

1. Push tractor SCV levers in the float position.

2. Connect hydraulic hose (A) to tractor receptacles. Remove any storage from the cylinder 3. Put tractor SCV levers in the neutral position

A

18

ATTACHING AND DETACHING DETACHING RAKE FROM TRACTOR CAUTION: To prevent personal injury caused by unexpected movement: • Park machines on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

1. Fold and lock rake frame arms in transport position.

(See Preparing Rake for Transport in the Transporting section.)

2. Lower rake wheels, or raise rake wheels fully and lock in transport position.

If rake wheels are raised: • Remove spring-clip pin from operating position (A).

• Pull short pipe (B) out and align pipe holes. Install spring-clip pin in transport position (C).

3. Park rake on a level surface, or block ground wheels so machine cannot roll after detaching from tractor.

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

4. Engage tractor parking brake and/or place transmission in ’Park.”

5. Shut off tractor engine and remove key.

6. Push tractor SCV levers to the float position.

19

ATTACHING AND DETACHING CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

Doctors unfamiliar with this type of injury should reference a knowledgeable medical source, such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 8. Disconnect receptacles.

hydraulic

hoses

(A)

from

tractor

9. Unhook safety chain (B).

10. Remove hitch pin (C).

11. Put tractor SCV levers in the neutral position.

A—Hydraulic Hose B—Safety Chain C—Hitch Pin

20

TRANSPORTING PREPARING RAKE FOR TRANSPORT 1. Park rake on level surface.

2. Engage tractor parking transmission in “Park.”

brake

and/or

place

3. Shut off tractor engine and remove key.

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

4. Make sure safety chain (A) is attached. Provide only enough slack in chain to permit turning.

CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking.

Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

5. Be sure SMV emblem and reflectors are clean and visible.

21

TRANSPORTING 6. Clean out any crop and chaff trapped between rake tines and frame.

7. Raise raking wheels to their maximum height using hydraulic cylinders.

8. Lock raking wheels for transport: • Remove clip pin from operating position (A).

• Pull short pipe (B) out and align pipe holes.

• Install clip pin in transport position (C).

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

TRANSPORTING Close the rake to the transport position following these operation

s:

1. Pull the lever (1) to unhook the drawbar (2) from the regulating plate (3). (use the cord with handle (4) to pull the lever from the tractor).

2. Rotate the drawbar towards the main rake frame to align the head of the pivot (5) to the last hole of the regulating plate (3).

3. Release the lever to hook the drawbar to the regulating plate (3).

22

TRANSPORTING IMPORTANT: To avoid machine damage, do not overtighten spring. Overtightening will prevent the rake from opening and closing when needed.

10. Spring (A) on wheel brake should be compressed 45 mm (1-25/32 in.) to keep wheel from wobbling. If needed, turn nut (B) one revolution to increase spring compression. Repeat as necessary.

A—Spring B—Nut

23

OPERATING THE RAKE PRESTARTING CHECKS CAUTION: To prevent personal injury caused by unexpected movement: • Park machine on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

Inspect and service machine before starting work each day.

• Check for any loose tines, bolts or missing hardware.

• Check tire inflation pressure. Correct tire pressure is 275 kPa (40 psi) (2.7 Bar).

• Check wheel nut torque. Wheel nuts should be tightened to 115 N•m (85 lb-ft).

PREPARING RAKE FOR FIELD OPERATION CAUTION: To prevent personal injury caused by unexpected movement: • Park machine on a level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key.

1. Park machines on level surface.

2. Move tractor SCV levers to the neutral position.

24

OPERATING THE RAKE CAUTION: Avoid serious crushing injury when opening or closing the rake. Make sure bystanders are clear of rake and area is free from obstructions before opening or closing rake.

IMPORTANT: Do not replace hydraulic cylinder for rake wheel lift regulation with a different size hydraulic cylinder, or damage to opening system may occur. Cylinder diameter should be 60mm (2 in.) with a 203 mm (8-in.) stroke.

Cylinder length when completely closed should be 463 mm (18 in.)

4. Move rake wheel lift rod to operating position: • Raise rake wheels to maximum height.

• Remove spring-clip pin (A) from transport position.

• Push short pipe section into end of rear pipe. Align the hole nearest washer (B) with the hole in rear pipe.

• Install spring clip in operating position (C).

A—Spring-Clip Pin B—Washer C—Operating Position

• Open rake to operating width.

• Lower rake wheels.

5. Check raking wheel ground pressure. Adjust as required.

25

OPERATING THE RAKE OPERATING THE RAKE CAUTION: To avoid bodily injury: • Keep bystanders away from machine while it is operating as foreign objects may be thrown by machine.

• Allow only the operator on tractor platform when operating the tractor and rake.

• Slow down when turning or traveling over rough terrain.

• Engage tractor parking brake and/or place transmission in “Park,” shut off tractor engine and remove key before servicing or making adjustments to rake.

Regulate ground speed according to crop condition, terrain, and tractor horsepower. In general, raking speeds at 8—11 km/h (5—7 mph) will produce good results. A slower ground speed may be necessary for hills or rough terrain.

For sickle mowed crop, rake in the same direction as mower travel.

For rotary mowed crop, rake in opposite direction as mower travel.

26

OPERATING THE RAKE SETTING WORKING WIDTH

A

NOTE: Windrow widths (A) are approximate.

The working width will vary due to the type and quantity of crop being raked, volume, and raking speed To obtain the desired working width, or change from the former one, just pull the lever (1) to unhook the drawbar (2) from the regulating plate (3). (Use the cord with handle (4) to pull the lever from the tractor).Then rotate the drawbar to align the head of the pivot (5) to one of the hole of the regulating plate (3). Release the lever to hook the drawbar to the regulating plates (3).

Working Width 9 Wheel Rake (A) 0 to 6.05m (0in. to 20 ft 2 in.)

Working Width 6 Wheel Rake (A) 0 to 4.10m (0in. to 13 ft 8 in.)

27

OPERATING THE RAKE ADJUSTING RAKING WHEEL HEIGHT Each raking wheel is independently spring loaded to allow each wheel to follow the ground contour. The raking wheels should lightly touch the ground and turn during operation. The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raked.

To adjust raking wheel height: 1. Lower raking wheels.

2. Make sure spring-lock pin (A) is in operation position.

A—Spring-Lock Pin B—Crank

3. Turn crank (B) clockwise to decrease ground pressure; turn crank (B) counterclockwise to increase ground pressure.

DIRECTION OF TRAVEL The rake is provided with a directional ground wheel (1) th t following this operation: 1. Remove the pin (2) 2. Rotate the directional ground wheel (1) to align the correct hole of the plate (3) to one of the two holes of the two plates (4) and fix the directional ground wheel with pin (2).

28

LUBRICATION AND MAINTENANCE PERFORM LUBRICATION AND MAINTENANCE CAUTION: Do not clean, lubricate or adjust machine while it is running.

• Park machine on level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key .

IMPORTANT: The recommended intervals are based on normal conditions.

Severe or unusual conditions may require shorter intervals.

Perform each lubrication and maintenance illustrated in this section at the beginning of the season and at the end of the season.

Clean lubrication fittings before lubricating. Replace lost or broken fittings immediately. If a new fitting fails to take grease, remove and check for failure of adjoining parts.

OBSERVE LUBRICATION SYMBOLS Follow hourly (C) intervals on grease symbols (A) and oil symbols (B).

GREASE SYMBOL (A) (D) Lubricate with High Temp EP grease or equivalent SAE multipurpose grease (unless otherwise specified) at hourly intervals indicated on the symbols.

OIL SYMBOL (B) Lubricate with SAE 30 or heavier oil at hourly intervals indicated on the symbols.

Lubrication Symbols

A—Grease Symbols B—Oil Symbols C—Hourly Intervals D— Grease Symbols

29

LUBRICATION AND MAINTENANCE ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual.

Some coolants and lubricants may not be available in your location.

Consult your Frontier dealer to obtain information and recommendations.

Synthetic lubricants may be used if they meet the performance requirements as shown in this manual.

The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils.

Refined base stock products may be used if the finished lubricant meets the performance requirements.

GREASE Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval.

The following greases are preferred: • John Deere HD POLYUREA GREASE The following greases are also recommended: • John Deere HD MOLY GREASE • John Deere HD LITHIUM COMPLEX GREASE • John Deere HD WATER RESISTANT GREASE • John Deere GREASE-GARD Other greases may be used if they meet the following: • NLGI Performance Classification GC-LB IMPORTANT: Some types of grease thickener are not compatible with others.

30

LUBRICATION AND MAINTENANCE

LUBRICANT STORAGE Your equipment can operate at top efficiency only when clean lubricants are used.

Make certain that all containers are properly marked to identify their contents.

Use clean containers to handle all lubricants.

Properly dispose of all old containers and any residual lubricant they may contain.

Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.

EVERY 10 HOURS Check all attaching hardware every 10 hours, especially during the first 50 hours of operation. Make sure bolts are correctly torqued. (See Specifications section for bolt torque charts.)

− Rake Wheels

31

LUBRICATION AND MAINTENANCE

EVERY 50 HOURS • Right-Hand and eft-Hand Pivoting Wheels

• Lift Pipe Supports

• Check Wheel Nut Torque Torque to 85 lb-ft (115 N•m).

32

LUBRICATION AND MAINTENANCE

• Grease Drawbar Support

EVERY 100 HOURS

· Grease Drawbar Support

33

LUBRICATION AND MAINTENANCE

ANNUALLY Repack Wheel Bearings: 1. Raise one side of machine and install support stands.

2. Remove wheel.

3. Remove hub cap, cotter pin, and wheel nut 4. Remove washer, bearing, and wheel hub.

5. Remove rear seal and bearing.

6. Clean all parts in solvent and blow dry with compressed air. Replace any worn or damaged parts.

7. Pack bearings with John Deere EP Moly or an equivalent SAE multipurpose type grease, or wheel bearing grease. Coat rear seal with same grease.

8. Install rear bearing and seal.

9. Install wheel hub, front bearing, washer and nut.

Tighten nut until a slight drag is felt when hub is turned. Back nut off just enough to install cotter pin in hole in spindle.

10. Install hub cap and wheel. Tighten wheel hardware to 115 Nm (85 lb-ft).

11. Repeat procedure on other wheel.

12. Check wheel hardware torque after 10 hours of operation.

34

LUBRICATION AND MAINTENANCE AS REQUIRED Periodically inspect rake and make necessary repairs.

• Check frame for fatigue or cracking. Replace or repair worn or damaged parts.

• Check decals; replace if missing or damaged.

• Check bolts and fasteners; tighten or replace as necessary.

• Check tire pressure. Inflate to 275 kPa (40 psi) (2.7 Bar).

• Check tires and rims for damage.

• Check condition of raking wheels for loose hardware, loose bearings, and broken or bent tines.

• Check hydraulic cylinders and hoses for leaks or damage.

35

TROUBLESHOOTING HYDRAULIC PROBLEMS Symptom

Problem

Solution

Hydraulic system inoperative.

Remote outlet valve not activated.

Open remote hydraulic outlet valve.

Hose from implement not properly connected to tractor.

Connect hose.

Hydraulic oil level too low in tractor.

Check tractor operator’s manual for proper oil level.

36

TROUBLESHOOTING RAKING PROBLEMS Symptom

Problem

Solution

Field not cleaned well.

Rake wheels too high.

Adjust rake wheels lower to ground.

Hay is bunching.

Tips of tines collecting dirt.

Remove paint and dirt from tips of tines.

Incorrect ground speed.

Increase or decrease ground speed.

Steel burrs on tines or hoops.

Remove burrs.

Excessive ground speed.

Reduce ground speed.

Excessive ground pressure.

Reduce ground pressure.

Excessive ground speed.

Reduce ground speed

Excessive ground pressure.

Reduce ground pressure.

Inadequate lubrication.

Lubricate wheel. (See Lubrication and Maintenance section.)

Failed bearing.

Replace bearing.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines.

Excessive ground speed.

Reduce ground speed.

Slow ground speed.

Increase ground speed.

Excessive ground pressure.

Reduce ground pressure.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines. (See Replacing Wheel Tines in Service section.)

Rake wheel hoops breaking.

Tines breaking.

Rake wheel does not turn.

Poor windrow preparation.

Rake wheels do not�

������������

37

SERVICE SERVICING TIRES SAFELY CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.

SERVICING RAKE SAFELY CAUTION: Avoid serious crushing injury when closing or opening rake.

Make sure bystanders are clear of rake before closing or opening.

38

SERVICE REPLACING WHEEL TINES To replace a tine: 1. Remove two round-head bolts (A), nuts, clip and tine.

2. Install new tine. Fasten with clip, round-head bolts (A) and nuts.

l

39

STORAGE END OF SEASON 1. Clean rake thoroughly. Trash and dirt will draw moisture and cause rust.

2. Put rake in a dry place.

3. Thoroughly lubricate machine. (See Lubrication and Maintenance section.)

4. Apply a thin layer of grease on exposed cylinder rods to prevent rusting.

5. Check hydraulic hoses for deterioration and replace if necessary.

6. Tighten any loose bolts, nuts, and hydraulic fittings.

7. Repair or replace worn or broken parts.

8. Paint all parts where necessary.

9. Replace damaged or missing decals.

10. List replacement parts needed and order them early.

BEGINNING OF SEASON

1. Review operator’s manual and check adjustments.

2. Lubricate complete machine. (See Lubrication and Maintenance section.)

3. Check air pressure in tires. Correct tire pressure is 275 kPa (40 psi) (2.7 Bar).

4. Check all hardware for tightness.

5. If any major moving parts have been replaced, make sure they run properly.

40

HIGH-CAPACITY WHEEL RAKE CHECKLISTS DEALERS RECORD Owner’s Name:

Date Sold:

Address:

Model Number:

City:

Serial Number:

State:

Zip:

PREDELIVERY After the rake has been completely set up, make sure it is in good running condition before delivering to the customer. The following checklist is a reminder of important points to inspect. Check off each item after it is found satisfactory or after the correct adjustment is made.

- Check that all rake wheels pivot freely.

- Check all phases of operation.

- Check that safety chain is installed.

- Tire pressures checked.

- Rake has been assembled correctly.

- Check wheel bolt torque.

- Check hydraulic hose and connection for oil leaks or damage.

- Decals intact and legible.

- Check machine for loose hardware.

- Touch up paint, if necessary.

- Machine lubricated. (See Lubrication and Maintenance.)

(Date set up)

- Check condition of rake wheels tines.

(Signature)

41

DELIVERY The following checklist is a reminder of very important information which should be conveyed to the customer at the time the machine is delivered.

Check off each item as it is fully explained to the customer.

- Transporting machine correctly

- Warranty statement.

- Give operator’s manual to customer and explain all operating adjustments and lubrication and maintenance intervals. Encourage customer to read manual.

- Safe and correct operation and service.

- Advise customer that the life expectancy of the rake, like any other machine, is dependent upon regular lubrication and maintenance as described in the operator’s manuals.

- Daily and periodic inspections.

- Servicing machine regularly and correctly.

- Storing machine correctly.

- Frontier parts and service.

- Have customer record machine serial number in the Specifications section.

- Remove and file this page.

(Date Delivered)

- Advise to use safety chain.

- Make customer aware of optional equipment offered for this machine.

(Signature)

42

ASSEMBLY

INSTALL RAKE WHEELS FRAMES

ON LEVEL GROUND, PLACE 2 STANDS (1) APPROXIMATELY 5 TO 6 FEET (1,5 TO 1,8 mt.) APPART AND ADJUSTED TO A HEIGHT OF ABOUT 29 INCHES (74 cm). PLACE THE FRONT FRAME (2) ON TOP OF THE STANDS. POSITION ANOTHER STAND (3) TO SUPPORT THE REAR FRAME (4). NOW FASTEN THE TWO MAIN FRAME MEMBERS (2) AND (4) TOGETHER WITH 12X35 mm HEX BOLTS AND LOCK NUTS. NOTE, TIGHTEN THESE BOLTS EVENLY TO INSURE THET THE FRAMES ARE CONNECTED STRAIGHT. ASSEMBLE THE ARM FOR DRAWBAR (7) ONTO THE MAIN FRAME (2) IN THE POSITION SHOWN IN THE FIGURE. USE M12X30 HEX BOLTS (10) AND THE MOUNTING BRACKET FOR THE FRONT GROUND WHEEL (9) TO FASTEN THE ARM TO THE FRAME. NOW PLACE A ASSEMBLY STAND (8) IN A POSITION TO SUSTAIN THE SUPPORT OF DRAWBAR (12).

ASSEMBLE THE SUPPORT FOR DRAWBAR (12) ONTO THE ARM FOR DRAWBAR (7) WITH M12X30 HEX BOLTS (13) AND MOUNTING PLATE (15).

43

INSTALL THE GROUND WHEELS

ASSEMBLE THE WHEEL WITH HUB (1) ONTO THE WHEEL FORK (2) USING THE WHEEL FORK M24X260 PIVOT (3), WHICH HAS PREVIOUSLY BEEN GREASED, AND NYLON SELF LOCKING NUT (4) AND THE TWO SPACERS (5) AND (6) WHICH MEASURE 64mm LONG AND 58mm LONG. THE ASSEMBLY OF THESE TWO SPACERS IS CARRIED OUT BY POSITIONING THE WHEEL IN THE CENTER OF THE WHEEL FORK. GREASE THE UPPER PIVOT SHAFT AREA (2) AND INSERT IT INTO THE GROUND WHEEL MOUNTING BRACKET(7). POSITION THE SUPPORT FORK GROUND WHEEL REAR (8) FOUR INCHES (10 cm) FROM THE FLANGE OF THE FRAME. NOW FASTEN THE SUPPORT (8) TO THE REAR FRAME WITH FOUR M12x140 HEX BOLTS (10), AND MOUNTING PLATE (9). MOUNT THE GROUND WHEEL REAR (12).

GREASE THE UPPER PIVOT SHAFT AREA AND INSERT IT INTO THE GROUND WHEEL MOUNTING BRACKET (8).

THEN SLIDE THE RING FOR REAR WHEEL SUPPORT (13) ON THE UPPER PIVOT SHAFT OF THE GROUND WHEEL ASSY AND SECURE WITH A M10X70 ROLL PIN (14). INSTALL THE OTHER FRONT GROUND WHEEL (17).

PRE-ASSEMBLE BRAKE DISC (18) PLATES AND SPRING (19) THEN SLIDE THEM ON THE UPPER PIVOT SHAFT OF THE GROUND WHEEL ASSY (17). SECURE THIS ASSEMBLY WITH A M10X70 ROLL PIN (20).

44

ASSEMBLY FRAMES

MOUNT THE FRAME EXTENSION (1) TO THE END OF THE REAR FRAME (2) WITH M12X35 CAP SCREW AND M12 LOCK NUT. ATTACH THE PLATE FOR LIFT SCREW (9) ONTO THE EXTENSION FRAME (1) WITH M12X35 CAP SCREW AND M12 LOCK NUT. MOUNT THE FRAME EXTENSION (4) TO THE END OF THE FRONT FRAME (3) WITH M12X35 CAP SCREW AND M12 LOCK NUT. INSTALL THE LIFT PIPES (5), (6), (7) AND (8) AS SHOWN IN THE PICTURE AND SECURE THEM WITH M8X50 HEX BOLT (10) AND LOCK NUT M8 (11). PUT THE LIFT PIPES IN THEIR LOCATION ON THE WING FRAMES AND LOCK WITH THE SPRING CLIP PIN (20). INSERT THE LONG FLAT HEADED PIN (19) INTO THE REAR LIFT TUBE (5) . THIS PIN HAS TWO HOLES. ALIGN THE HOLE NEAREST THE HEAD WITH THE HOLE IN THE LIFT TUBE AND SECURE WITH A SPRING CLIP PIN (20). INSTALL THE HANDLE (15) HAS SHOWN IN THE PICTURE WITH THE M12x90 TCEI SCREW (16), M12 NUT, HANDLE AND CAP.

45

ASSEMBLY DRAWBAR

11

23

12

24

NOW ASSEMBLE THE REGULATING PLATE (3) TO THE SUPPORT FOR DRAWBAR (2) WITH M30X180 PIVOT (14), SUPPORT (15) AND LOCK NUT (21). INSTALL THE GREASE ZERK (22). ASSEMBLE THE REGULATING PLATE (3) ONTO THE DRAWBAR (1) AND SECURE WITH THE M24X125 PIVOT (13) AND NUT (16). ATTACH THE LEVER (9) TO THE MOUNTING EARS ON THE DRAWBAR (1) WITH HEX BOLT M8 30 AND NUT. INSERT THE SPRING (12) INTO THE M25X205 PIVOT (11) AS SHOWN IN THE PICTURE AND SECURE WITH A 25X50X2.5 WASHER (23) AND A SPLIT PIN 5X40 (24). SECURE THE LEVER (9) TO THE M25X205 PIVOT (11) WITH A CLEVIS (10) AND ATTACH THE CORD (7) WITH HANDLE (8).

46

INSTALL HYDRAULIC CIRCUIT

MOUNT THE HYDRAULIC CYLINDER (7) ON THE FRAME AND FASTEN WITH PINS (10) AND SPRING PIN (11). INSERT M10X150 ROD (8)THROUGH SPRING (9).SECURE THIS ASSEMBLY BETWEEN PINS (10)BY TWO M10 NUTS (12)ON REAR SIDE. ATTACH THE CYLINDER TO THE LIFT TUBE USING THE CYLINDER MOUNTING PIN (10). ATTACH SPRING (9)TO THE TABS ON THE MOUNTING PINS.TIGHTEN THE SPRING NUTS (12)TILL THE SPRING TENSIONS STRETCHED ABOUT 1/2 INCH (1.3 cm).

REMOVE TWO PLUGS AND INSTALL BREATHER (5)ON THE ROD END PORT AND 3/8 PIPE TREAD TO FLARE,90-DEGREE ELBOW FITTING (6).CONNECT THE HOSE (4)TO (6). INSTALL HOSE CLAMPS AND FASTEN WITH M6X25 SOCKETHEAD SCREWS ALONG THE FRAME.

47

ASSEMBLY RAKE WHEELS

INSTALL THE NYLON BUSHINGS (4) INTO THE RAKE ARM MOUNTING TUBES ON THE FRAMES. INSTALL THE RAKE WHEEL ARMS (7) THROUGH THE MOUNTING TUBES WITH NYLON BUSHING AND SECURE WITH M32X53X5 FLAT WASHER (6) AND 5mm DIAMETER SPRING PIN (5). SLIDE THE CHAIN (10) THROUGH THE END OF THE SPRING (8). ATTACH THE RAKE WHEEL SUSPENSION SPRING TO THE TAB OF THE RAKE ARM (7) AND LIFTING PIPE TAB. SECURE THE CHAIN (10) TO THE ARM TAB BY THE SHACKLE (9). NOW MOUNT ALL THE RAKE WHEELS (1) TO THE HUBS OF THE RAKE WHEEL ARMS. (TINE MIG. CLIPS TO FRONT). USE THE M10X25 HEX BOLTS (2), 10X21X2 FLAT WASHERS (3) AND HEX NUTS (10) . BOLT HEAD AND WASHER ON THE FRONT SIDE OF THE RAKE WHEEL. HEX NUT ON THE BACK SIDE OF THE HUB.

48

INSTALL SMV EMBLEM

INSTALL SLOW MOVING VEHICLE (SMV) BRACKET (4). FASTEN WITH 12X102X125 U-BOLT (6) AND M12 NUTS (5). INSTALL SMV EMBLEM (2) WITH M6X16 SCREWS (1) AND M6 NUTS (3).

49

INSTALL TRANSPORT LIGHTS 7 5

6

8 4

10 3

9 2

11

rear view

12

FASTEN BRACKET (3) WITH M12X102X125 U-BOLT (9) AND TWO M12 NUTS (2). INSTALL RED TAIL LIGHT (6) TO REAR OF BRACKET. FASTEN WITH TWO M8X16 CAP SCREWS (8). INSTALL YELLOW LAMP (7) THROUGH BRACKET SLOT. TIGHTEN NUT. ATTACH WIRING HARNESS (1) TO WARNING LAMP CONNECTOR AND TAIL LAMP SOCKET. POSITION THE WIRING HARNESS (1) ALONG FRAME TUBE AND FASTEN WITH THE WIRE CLIP (11) AND TIE BANDS (10). ONNECT THE SIGNAL MODULE (12) AND FASTEN WITH TIE BANDS (10).

50

FINAL INSPECTION AND LUBRICATION FINAL INSPECTION AND LUBRICATION CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 1. Attach rake to tractor (Refer to Attaching and Detaching section in operator’s manual.)

2. Make sure rake has enough clearance to raise and lower.

3. Raise and lower rake. Check for interferences.

4. Shut off tractor. Check hydraulic system for leaks.

Oil coming out of lift cylinder vent for the first few cycles is normal.

5. Lubricate entire machine. (See Lubrication and Maintenance section in operator’s manual.)

51

SPECIFICATIONS HIGH-CAPACITY WHEEL RAKE Tractor Requirement: Horsepower (Minimum) .......................................................................................................................................... 22.4Kw (30hp) Hydraulic Pressure Required ........................................................................................................... 6895 kPa (1000 psi) (69 bar) Hydraulic Flow Required ................................................................................................................................ 23 L/min (6 gal/min) Hydraulic Outlets ......................................... ………………………………………………………...……......One set of remote outlet Raking Width: 6 Wheel Rake .................................................................................................................................... 4,10 m (13 ft 8 in.)maximum 9 Wheel Rake ................................................................................................................................... 6,05 m (20 ft 2 in.) maximum Windrow Width: 6 Wheel Rake ........................................................................................................................................................................ Fixed 9 Wheel Rake ........................................................................................................................................................................ Fixed Overall Transport Width: 6 Wheel Rake ..........................................................................................................................................….….. 2.55 m (8 ft 4 in.)

9 Wheel Rake .......................................................................................................................................….…..... 2.55 m (8 ft 4 in.)

Overall Length: 6 Wheel Rake .................................................................................................................................…................ 7.55m (24 ft 7 in.)

9 Wheel Rake ...................................................................................................................................….............. 9.23m (30 ft 3 in.)

Shipping Weight (Approximate): 6 Wheel Rake ...................................................................................................................................................... 450 kg ( 990 lb) 9 Wheel Rake .......................................................................................................................................................585 kg (1287 lb) Fold/Unfold ...................................................................................................................................................... Hydraulic cylinder Adjustments: Raking Width ..................................................................................................................................................................... Manual Wheel Ground Pressure .................................................................................................................................................... Manual Raking Wheels: Drive System .........................................................................................................................................…............. Ground Driven Number of Ground Wheels: 6 Wheel Rake ............................................................................................................................................................................. 3 9 Wheel Rake .............................................................................................…....................................................................…..... 3 Tires ..............................................................................................................................................................5.00x15" directional

52

SPECIFICATIONS RECORD PRODUCT IDENTIFICATION NUMBER When ordering parts, always furnish model and serial number as given on serial number plate. It will assist your Frontier dealer in giving you prompt and efficient service.

The serial number is located on top of right-hand rear frame.

Record serial number in space provided. _______________________________________

TIGHTENING FLARE TYPE TUBE FITTINGS 1. Check flare and flare seat for defects that might cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tighten swivel nut until snug.

4. To prevent twisting the tube(s), use two wrenches.

Place one wrench on the connector body and with the second, tighten the swivel nut to the torque shown in this chart.

Tube Size OD

Nut Size Across Flats

Torque Value a

Recommended Turns To Tighten (After Finger Tightening)

(in.)

(in.)

(Nm)

(Flats)

(lb-ft)

(Turns)

3/16

7/16

8

6

1

1/6

1/4

9/16

12

9

1

1/6

5/16

5/8

16

12

1

1/6

3/8

11/16

24

18

1

1/6

1/2

7/8

46

34

1

1/6

5/8

1

62

46

1

1/6

3/4

1-1/4

102

75

3/4

1/8

7/8

1-3/8

122

90

3/4

1/8

a The torque values shown are based on lubricated connections as in reassembly.

53

SPECIFICATIONS UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES

54

SPECIFICATIONS METRIC BOLT AND CAP SCREW TORQUE VALUES

55

NOTES

Spare Parts FRONTIER HIGH-CAPACITY 6-WHEEL RAKE MANUFACTURED (2008) FRONTIER HIGH-CAPACITY 9-WHEEL RAKE MANUFACTURED (2008) (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE.)

56

SERIAL NUMBER LISTING INFORMATION SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE USED; FOR EXAMPLE: THE PART CAN BE USED ON ALL MACHINES. 000000THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER LISTED. -000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER LISTED. 000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL NUMBERS LISTED. WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED. THE RAKE SERIAL NUMBER IS LOCATED ON THE LEFT-HAND SIDE OF TONGUE. DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND" AND "LEFT-HAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD TRAVEL. BOX-ENCLOSED ILLUSTRATIONS A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A SERVICE ASSEMBLY. BOLT AND CAP SCREW STRENGTH IDENTIFICATION BOLTS AND CAP SCREWS REQUIRED TO HAVE HIGH-STRENGTH QUALITIES EQUIVALENT TO SAE GRADE 8 ARE IDENTIFIED THROUGHOUT THIS CATALOG BY THE DESCRIPTION HS SAE 8. ALL STANDARD BOLTS AND CAP SCREWS ARE SAE GRADE 5 OR LOWER.

SI UNITS OF MEASURE METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG. HOSE DIMENSIONS LISTED ARE EITHER FITTING SIZE X LENGTH X FITTING SIZE OR I.D. X LENGTH. CHANGE INDICATOR LINE (MICROFICHE CATALOGS ONLY) CHANGES AFFECTING THE ORDERING OF PARTS ARE IDENTIFIED BY VERTICAL LINES MARKED IN THE LEFT-HAND MARGIN OF REVISED PARTS LISTING IMAGES. A LINE IS ALSO AT THE LEFT-HAND EDGE OF THE SAME PART NUMBER IN THE NUMERICAL INDEX TO SHOW THE LOCATION OF REVISED INFORMATION.

57

�������MAIN FRAME

58

�������MAIN FRAME

5

DRAWBAR ASSEMBLY

60

DRAWBAR ASSEMBLY

PART NAME

QTY

W R 4 1 0 9

X

KEY

PART NO.

1

5TNP50FV005

DRAWBAR l=2300

1

X

2

5TNP50BV097

ARM DRAWBAR ATTACHMENT

1

X

X

3

5TNP50ZV125

PLATE ADJUSTMENT

1

X

X

4

5TNP50HV016

BRACKET SUPPORT REAR WHEEL

1

2

5

5TNV10AZ100

SCREW TE M12x30 UNI 5739 ZINCED

10

X

X

6

TNV20CZ003

NUT METABLOCK M12 DIN 980 ZINCED

1

X

X

7

5TNC30DZ007

WIRE ROPE PLASTIFIED

1

X

X

8

5TNV80A0002

HANDLE

1

X

X

9

5TNC30BZ009

ROD LEVER ZINCED

1

X

X

10

TNV50AZ001

U SHACKLE 1/4" ZN

1

X

X

11

5TNC70BZ019

PIN FOR SECTOR ZINCED

1

X

X

12

5TNC40AZ002

SPRING ZINCED SECTOR DRAWBAR

1

X

X

13

5TNP50ZZ037

PIN ATTACHMENT DRAWBAR

1

X

X

14

5TNC70BZ060

PIVOT D=32 M 30 L=180 zn

1

X

X

15

5TNP70PV574

FRONT AMBER REFLECT SUPPORT

1

X

X

16

TNV20BZ021

SELF LOCKING NUT NY.M24x2 UNI7474 Z

3

X

X

17

TNV30AZ014

WASHER 25x50x2.5

2

X

X

18

TNV40CZ002

SPLIT PIN D=5x40 UNI 1336 ZINCED

1

X

X

19

5TNV85B0001

CLAMP FOR 1 HOSE

6

X

X

20

TNV10BZ001

SCREW TCEI M6x25 UNI 5931 ZINCED

12

X

X

21

5TNV20BZ015

SELF LOCKING NUT NYLON M30 UNI7473

1

X

X

22

TNV99AZ001

GREASER 10 MB

1

X

X

23

TNC45BZ001

SAFETY CHAIN

1

X

X

ZINCED

61

SERIAL NO.

W R 4 1 0 6

REMARKS

�������FRONT CRAZY WHEEL AND DIRECTIONAL WHEEL ASSEMBLY

62

�������FRONT CRAZY WHEEL AND DIRECTIONAL WHEEL ASSEMBLY

6

���� RIGHT HAND FINGER WHEEL

64

���� RIGHT HAND FINGER WHEEL

6

HYDRAULIC LIFT MECHANISM

66

HYDRAULIC LIFT MECHANISM

SEALS SPARE PARTS CODES:

6

����������S

EMBLEM

68

����������S

EMBLEM

6

RIGHT

LIGHT

70

RIGHT

LIGHT

71

DECALS

72

NUMERICAL INDEX

PART NO.

KEY

PAGE

5TN1002423JD

6

72

5TNP50QZ012

26

63

5TN1836001

2

69

5TNP50ZV125

3

61

5TN2446

7

72

5TNP50ZV351

4

69

5TN2451

5

72

5TNP50ZV354

5TNC22A0050

4

67

5TNP50ZZ031

5TNC30BZ009

9

61

5TNC30DZ007

7

5TNC40AZ002

12

5TNC40AZ018

1

5TNC50A0101

PART NO.

KEY

PAGE

PART NO.

KEY

PAGE

PART NO.

KEY

PAGE

TNC90D0002

7

71

TNV20CZ003

23

59

TNE95846

2

72

TNV20CZ003

6

61

TNE95848

1

72

TNV20CZ003

3

63

69

TNL05Z0004

10

71

TNV20CZ003

5

69

23

63

TNL05Z0100

11

71

TNV20CZ003

2

71

5TNP50ZZ037

13

61

TNN262437

10

72

TNV20CZ004

28

59

61

5TNP70PV574

15

61

TNP50AV070

4

59

TNV30A0014

17

65

61

5TNV10AZ002

1

69

TNP50BV008

14

65

TNV30AZ004

3

65

63

5TNV10AZ100

22

59

TNP50GZ001

8

59

TNV30AZ014

17

61

67

5TNV10AZ100

5

61

TNP50QZ014

17

59

TNV30BZ004

2

63

5TNC60AS007

22

63

5TNV10AZ101

13

59

TNP50ZV054

3

71

TNV30BZ007

9

65

5TNC60AS007

29

63

5TNV20BZ015

21

61

TNP50ZV169

6

65

TNV35A0003

16

63

5TNC60BV011

63

5TNV20CZ006

3

69

TNP70AV069

8

65

TNV35AZ005

14

63

5TNC60BV011

63

5TNV70AZ001

27

59

TNP70AZ032

31

63

TNV35AZ006

19

63

5TNC70BZ010

28

63

5TNV70AZ007

6

69

TNS10AV003

17

63

TNV40B0010

8

63

5TNC70BZ019

11

61

5TNV70AZ007

9

71

TNS10AV004

19

65

TNV40CZ002

18

61

5TNC70BZ060

14

61

5TNV80A0002

8

61

TNS10BZ001

5

65

TNV40CZ008

30

63

5TNC80AZ002

4

63

5TNV85B0001

19

61

TNS20AZ002

19

59

TNV40CZ009

16

65

5TNC90C0012

1

71

TN2411

8

72

TNS20B0001

9

63

TNV40CZ009

11

67

5TNP20BV003

23

65

TNA80683

9

72

TNS90E0001

6

63

TNV45BZ001

20

59

5TNP25AV002

1

65

TNC25A0004

6

67

TNS95AV001

22

65

TNV50AZ001

10

61

5TNP50AV420

1

59

TNC25A0010

3

67

TNV10A0121

20

63

TNV50AZ001

13

65

5TNP50AV421

2

59

TNC25E0001

1

67

TNV10AZ011

10

59

TNV60A0001

20

65

5TNP50AV422

3

59

TNC25F0010

2

67

TNV10AZ015

2

65

TNV60D0001

18

65

5TNP50BV097

2

61

TNC25L0001

5

67

TNV10AZ046

24

63

TNV60E0001

15

63

5TNP50BV098

21

59

TNC30BZ007

8

67

TNV10AZ126

8

71

TNV60E0004

18

63

5TNP50DV005

24

59

TNC40AZ015

9

67

TNV10BZ001

20

61

TNV80A0001

15

59

5TNP50DV032

13

63

TNC40AZ017

11

65

TNV10BZ003

16

59

TNV85A0001

15

65

5TNP50EV001

11

63

TNC45AZ001

12

65

TNV10BZ006

4

65

TNV99AZ001

22

61

5TNP50EV004

12

63

TNC45BZ001

23

61

TNV20AZ003

7

65

TNV99AZ001

10

63

5TNP50FV005

1

61

TNC50BN060

7

67

TNV20AZ003

10

65

5TNP50GZ005

5

59

TNC70BZ011

10

67

TNV20AZ003

12

67

5TNP50GZ009

7

59

TNC80AZ001

5

63

TNV20AZ004

25

63

5TNP50GZ014

6

59

TNC80CZ001

7

63

TNV20AZ005

18

59

5TNP50GZ018

12

59

TNC90A0002

4

71

TNV20BZ001

11

59

5TNP50HV012

9

59

TNC90A0002

4

72

TNV20BZ006

21

65

5TNP50HV016

25

59

TNC90A0003

3

72

TNV20BZ021

16

61

5TNP50HV016

4

61

TNC90B0003

12

71

TNV20BZ021

27

63

59

TNC90B0004

5

71

TNV20BZ025

21

63

59

TNC90D0001

6

71

TNV20CZ003

14

59

5TNP50HZ008 5TNP50LV001

26

73

INDEX Page

A

Attaching rake To tractor drawbar .......................

To tractor hydraulic system …................

L

17 18

B Balast, checking ...........................

15

19 15 14 14

F Field operation, preparing rake for .............

Fittings, flare type tube, tightening .............

Flare type tube fittings, tightening ..............

24 49 49

G Grease Extreme pressure and multipurpose …..........

Ground pressure, adjusting raking wheel ….......

30 28

15

I Inch torque values . . .......................

Inflation, checking tire pressure ...............

31 35 34 31 33 32

Metric torque values .........................

55

O Operating the rate ...........................

24

P Prestarting checks.......................

Product identification number, record............

24 53

R

H Hitch, three-point, position ...................

Lubricant Storage......................................

Lubrication and Maintenance As required.................................

Lubrication Annually ................................

Every 10 hours ...........................

Every 100 Hours ..........................

Every 50 hours ..........................

M

D Detaching rake from tractor . .................

Drawbar shield, making .....................

Drawbar shield, using .......................

Drawbar, tractor, positioning . .................

Page

54 16

Rake wheels, identifying left-hand and right-hand . . . ............................

Rake, detaching from tractor ......................

Rake, operating the ............................

Rake, preparing for field operation ...............

Rake, preparing for transpsort ...................

Raking wheel ground pressure, adjusting .............

Rake wheel frame install.......................

S

Serial number, record .............................

Shield, making drawbar ...........................

Shield, using drawbar....................................

Spacing, checking wheel…………..…………

Index-1

74

39 19 24 24 21 27 43 53 15 14 15

INDEX Page

Specifications ...........................................

Storage Beginning of season ...................................

End of season........................................

Storing lubricants . ......................................

52 40 40 31

T Three-point hitch position ................................

Tines, replacing wheel ...................................

Tire inflation pressure, checking ............................

Tires, servicing safely ..................................

Torque values Inch...............................................

Metric .............................................

Torque, checking wheel nut ..............................

Tractor drawbar positioning ..............................

Tractor hydraulic system, attaching to ......................

Transport, preparing rake for .............................

Transporting ..........................................

Troubleshooting Hydraulic problems ..................................

Raking problems ......................................

Tube fittings, flare type, tightening .......................

15 39 16 38 54 55 16 14 18 21 21 36 37 53

W Wheel ground pressure, adjusting raking ....................

Wheel nut torque, checking .............................

Wheel spacing, checking ...............................

Wheels, rake, identifying left-hand and right-hand ..........................................

Width, adjusting windrow ..............................

Width: Adjusting raking ......................................

Setting working ......................................

Windrow width, adjusting ...............................

28 16 15 39 27 27 28 27

Index-2

75

NOTES

NOTES

PART NO. OMUS00W41 (5TNOMUS00W41)