Frontier High Capacity Wheel Rake WR2110 WR2112 WR2114 Operator's Manual(TNOMUS00W21) - PDF DOWNLOA

OMUS00W

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INTRODUCTION READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.This manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

WARRANTY is provided as part of Frontier’s support program for customers who operate and maintain their equipment as described in this manual.

This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

THE TIRE MANUFACTURER’S warranty applicable to your machine may not apply outside the U.S.

1

TABLE OF CONTENTS Page

SAFETY ......................................................................................................................................................... 4

PREPARING THE TRACTOR Positioning Tractor Drawbar .............................................................................................................................14 Using Drawbar Shield ..................................................................................................................................... 14 Making Drawbar Shield ................................................................................................................................... 15 Three-Point Hitch Position .............................................................................................................................. 15 Checking Ballast, Wheel Spacing, and Tire Inflation ....................................................................................... 15 PREPARING THE RAKE Checking Tire Inflation Pressure ..................................................................................................................... 16 Checking Wheel Nut Torque ............................................................................................................................ 16 ATTACHING AND DETACHING Attaching Rake to Tractor Drawbar................................................................................................................... 17 Attaching to Tractor Hydraulic System ............................................................................................................ 18 Detaching Rake from Tractor ........................................................................................................................... 19 TRANSPORTING Preparing Rake For Transport………………………………………………………………………………………... 21 OPERATING THE RAKE Prestarting Checks…....................................................................................................................................... 25 Preparing Rake for Field Operation…………………………………………………………………........................ 25 Operating the Rake……………………………………………………………………………………………………. 28 Adjusting Windrow Width ………………………………………………………………............................................ 29 Setting Working Width ………………..…………………………………………………………………................... 30 Adjusting Raking Wheel Height …………........................................................................................................ 31 ATTACHMENTS Center Kicker Wheels .......................................................................................................... 32 LUBRICATION AND MAINTENANCE Perform Lubrication and Maintenance ............................................................................................................. 33 Observe Lubrication Symbols .......................................................................................................................... 33 Alternative and Synthetic Lubricants................................................................................................................ 34 Grease.............................................................................................................................................................. 34 Lubricant Storage.............................................................................................................................................. 35 Every 10 Hours .................................................................................................................................................35 Every 50 Hours .................................................................................................................................................36 Every 100 Hours................................................................................................................................................37 Every 200 Hours................................................................................................................................................38 Annually ............................................................................................................................................................39 As Required ......................................................................................................................................................40 TROUBLESHOOTING................................................................................................................................. 41-42 SERVICE Servicing Tires Safely........................................................................................................................................43

2

TABLE OF CONTENTS Servicing Rake Safely ...................................................................................................................................... 43 Replacing Wheel Tines..................................................................................................................................... 44 Identifying Left-Hand and Right-Hand Rake Wheels ....................................................................................... 44 STORAGE End of Season ..................................................................................................................................................45 Beginning of Season ........................................................................................................................................ 45 CHECKLISTS Dealers Record ..........................................................................................................……............................... 46 Predelivery ..............................................................................................…………........................................... 46 Delivery ...................................................................................................................…….………...................... 47 ASSEMBLY Uncrating Machine..................................…………………………………………................................................. 48 Assembly rear frame.........................................…………………………………………...................................... 48 Assembly side frames………...........................................................................…………………………............. 49 Assembly opening arms and drawbar................................................……………………………………………. 51 Assembly lift tubes…………....................................................................………………………………………… 54 Assemblyadjustable windrow width rake arms........................................................………............................. 56 Assembly lift cylinders…………………………………………….. ..........................................................………. 57 Install Rake Wheels .....................................................................................……………………………………. 59 Install SMV Emblem .....................................................................................…………………………………… 60 Install transport lights. .....................................................................................………………………………….. 61 INSTALLING CENTER KICKER WHEEL..............................……..............................................................

61-65

FINAL INSPECTION AND LUBRICATION Final Inspection and Lubrication .....................................................................................……………………… 66 SPECIFICATIONS High-Capacity Wheel Rake ................................................................................................................................ 67 Record Product Identification Number ............................................................................................................. 68 Tightening Flare Type Tube Fittings ................................................................................................................ 68 Unified Inch Bolt and Cap Screw Torque Values ............................................................................................. 69 Metric Bolt and Cap Screw Torque Values ...................................................................................................... 70 SPARE PARTS.....................................................................……………….................................................. 71-97 INDEX.................................................................................………………………………………………….......... 98

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SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.

This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Carefully read and follow the safety message accompanying this symbol.

Why is SAFETY important to you?

3 BIG REASONS

· ACCIDENTS DISABLE AND KILL · ACCIDENTS COST · ACCIDENTS CAN BE AVOIDED

SIGNAL WORDS Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines:

DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices.

CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices.

4

SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Frontier dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your Frontier dealer.

OPERATE RAKE SAFELY All machinery should be operated by responsible persons who have been properly instructed and delegated to do so.

Before each use, inspect entire machine. Check tightness of all hardware.

Stop the tractor engine and engage parking brake before leaving tractor operator’s station to adjust, lubricate, clean or unclog the machine.

Never hand feed material into the machine.

Do not lean against, sit, or stand on rake.

Make sure bystanders are clear of machine before lowering rake wheels.

5

SAFETY KEEP RIDERS OFF MACHINE Only allow the operator on the machine. Keep riders off.

Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

PREPARE FOR EMERGENCIES Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

6

SAFETY HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with Frontier equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your Frontier dealer for MSDS’s on chemical products used with Frontier equipment.)

USE SAFETY LIGHTS AND DEVICES Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

7

SAFETY USE A SAFETY CHAIN A safety chain will help control drawn equipment should it accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location. Provide only enough slack in the chain to permit turning.

See your Frontier dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine. Do not use safety chain for towing.

TOW LOADS SAFELY Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.

Observe these recommended maximum road speeds, or local speed limits which may be lower: • If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight.

• If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads more than 4.5 times the tractor weight.

Ensure the load does not exceed the recommended weight ratio. Add ballast to recommended maximum for tractor, lighten the load, or get a heavier towing unit.

The tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.

8

SAFETY SERVICE RAKE SAFELY To help prevent injury caused by unexpected movement, be sure to service machine on level surface.

Lower rake wheels before servicing or adjusting rake.

If machine is connected to a tractor: • Engage tractor parking transmission in “Park.”

brake

and/or

place

• Shut off engine and remove key.

If machine is detached from tractor, block wheels and use safety stands to prevent movement.

To avoid eye injuries, cuts and bruises, take care when working around raised wheels. Do not service or adjust machine with rake wheels raised.

PRACTICE SAFE MAINTENANCE Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from powerdriven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground.

Stop the engine. Remove the key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed.

Fix damage immediately. Replace worn or broken parts.

Remove any buildup of grease, oil, or debris.

Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

9

SAFETY REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.

Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

• If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

AVOID HEATING FLUID LINES

NEAR

PRESSURIZED

Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

10

SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before apply pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline Illinois, U.S.A.

STORE ATTACHMENTS SAFELY Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area.

11

SAFETY DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with Frontier equipment include such items as oil, fuel, coolant, brake fluid, filters and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerant escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your Frontier dealer.

12

SAFETY SAFETY SIGNS

13

PREPARING THE TRACTOR POSITIONING TRACTOR DRAWBAR 1. Remove locking pins (A) and move drawbar to center position.

2. Install locking pins (A).

3. Extend drawbar away from tractor as far as possible for better maneuverability when attaching, detaching, and operating in the field.

4. Remove clevis assembly, if equipped.

5. If drawbar is offset, turn drawbar so offset is down, as illustrated.

The rake can be attached to any tractor having a drawbar that conforms to ASAE-SAE standards of 330 to 559 mm (13 to 22 in.) (A) from the ground.

USING DRAWBAR SHIELD If a tractor drawbar catches and disturbs the windrow under the tractor, a drawbar shield can be used.

See Making Drawbar Shield in this section.

14

PREPARING THE TRACTOR MAKING DRAWBAR SHIELD Use 2 or 4 ply belting.

THREE-POINT HITCH POSITION IMPORTANT:

To prevent damage to rake hitch when making turns, make sure draft links clear rake tongue.

Position tractor draft links to avoid interference with rake tongue when making turns.

CHECKING BALLAST, WHEEL SPACING, AND TIRE INFLATION Provide sufficient weight to stabilize tractor when operating on hilly land or other adverse conditions. (See your tractor operator’s manual.)

To insure proper stability, adjust ballast, wheel spacing and tire inflation according to tractor operator’s manual.

15

PREPARING THE RAKE CHECKING TIRE INFLATION PRESSURE To maintain machine efficiency, use only the tires specified.

TIRE SIZE P185/65—14

TIRE PRESSURE 224 kPa (32 psi) (2.2 Bar)

CHECKING WHEEL NUT TORQUE Whenever a wheel has been removed and installed, check torque after one hour of operation and at 50 hour intervals. Wheel nut should be tightened to 115 N•m (85 lb-ft).

16

ATTACHING AND DETACHING ATTACHING RAKE TO TRACTOR DRAWBAR 1. Position tractor drawbar. (See Positioning Tractor Drawbar in Preparing the Tractor section.)

2. Remove hitch pin.

3. Back up tractor to rake. Align hitch pin holes in tractor drawbar and rake tongue.

4. Engage tractor parking transmission in “Park.”

brake

and/or

place

5. Shut off tractor engine and remove key.

A—Hitch Pin B—Jackstand C—Pin D—Chain

6. Install hitch pin (A). Fasten with quick-lock pin.

7. Remove jackstand (B) from hitch and place in storage position on frame with pin (C).

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

8. Connect chain (D) to rake tongue. Route chain through loop on drawbar and connect to tractor drawbar support. Do not fasten to drawbar. Remove all slack except what is needed for turns.

B

C

17

ATTACHING AND DETACHING ATTACHING TO TRACTOR HYDRAULIC SYSTEM CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

1. Push tractor SCV levers to the float position.

2. Connect hydraulic hoses (A) to tractor receptacles.

3. Put tractor SCV levers in the neutral position.

18

ATTACHING AND DETACHING DETACHING RAKE FROM TRACTOR CAUTION: To prevent personal injury caused by unexpected movement: Park machines on a level surface.

Engage tractor parking brake and/or place transmission in “Park.”

Shut off tractor engine and remove key.

1. Fold and lock rake frame arms in transport position.

(See Preparing Rake for Transport in the Transporting section.)

2. Lower rake wheels, or raise rake wheels fully and lock in transport position.

If rake wheels are raised: Remove spring-clip pin from operating position (A).

Pull short pipe (B) out and align pipe holes. Install spring-clip pin in transport position (C).

3. Park rake on a level surface, or block ground wheels so machine cannot roll after detaching from tractor.

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

B

4. Engage tractor parking brake and/or place transmission in ’Park.”

5. Shut off tractor engine and remove key.

6. Push tractor SCV levers to the float position.

7. Move jackstand from storage location to hitch and connect jackstand (A) with pin (B).

8. Adjust rake hitch to support the weight of rake on jackstand.

A

A— Jackstand B— Pin

19

ATTACHING AND DETACHING CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

Doctors unfamiliar with this type of injury should reference a knowledgeable medical source, such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 9. Disconnect receptacles.

hydraulic

hoses

(A)

from

tractor

10. Unhook safety chain (B).

11. Remove hitch pin (C).

12. Put tractor SCV levers in the neutral position.

A—Hydraulic Hose B—Safety Chain C—Hitch Pin

20

TRANSPORTING PREPARING RAKE FOR TRANSPORT 1. Park rake on level surface.

2. Engage tractor parking transmission in “Park.”

brake

and/or

place

3. Shut off tractor engine and remove key.

CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone.

Provide only enough slack in chain to permit turning. Do not use safety chain for towing.

4. Make sure safety chain (A) is attached. Provide only enough slack in chain to permit turning.

5. Put jackstand (B) in storage position.

CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.

Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.

Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking.

Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost.

6. Be sure SMV emblem and reflectors are clean and visible.

21

B

TRANSPORTING 7. Clean out any crop and chaff trapped between rake tines and frame.

8. Raise raking wheels to their maximum height using hydraulic cylinders.

9. Lock raking wheels for transport: Remove clip pin from operating position (A).

Pull short pipe (B) out and align pipe holes.

Install clip pin in transport position (C).

A—Pin in Operating Position B—Pipe C—Pin in Transport Position

22

TRANSPORTING IMPORTANT: To avoid machine damage, do not overtighten spring. Overtightening will prevent the rake from opening and closing when needed.

10. Spring (A) on wheel brake should be compressed 45 mm (1-25/32 in.) to keep wheel from wobbling. If needed, turn nut (B) one revolution to increase spring compression. Repeat as necessary.

A—Spring B—Nut

CAUTION: To avoid unexpected opening of rake while transporting, install transport lock. Failure to install transport lock could result in serious injury.

11. Move rake forward slowly. Fold rake arms fully inward to transport position.

12. Remove spring-locking pin (A) from safety bar.

A—Spring-locking pin

23

TRANSPORTING 13. Attach safety bar to pivot and secure with spring-locking pin (A).

A—Spring-Locking Pin

24

OPERATING THE RAKE PRESTARTING CHECKS CAUTION: To prevent personal injury caused by unexpected movement: Park machine on a level surface.

Engage tractor parking brake and/or place transmission in “Park.”

Shut off tractor engine and remove key.

Inspect and service machine before starting work each day.

Check for any loose tines, bolts or missing hardware.

Check tire inflation pressure. Correct tire pressure is 224 kPa (32 psi) (2.2 Bar).

Check wheel nut torque. Wheel nuts should be tightened to 115 N•m (85 lb-ft).

PREPARING RAKE FOR FIELD OPERATION CAUTION: To prevent personal injury caused by unexpected movement: Park machine on a level surface.

Engage tractor parking brake and/or place transmission in “Park.”

Shut off tractor engine and remove key.

1. Park machines on level surface.

2. Move tractor SCV levers to the neutral position.

25

OPERATING THE RAKE 3. Move transport lock to operating position: Remove spring-locking pin (A) from linkage.

Rotate safety bar and attach to pivot (B). Fasten with spring-locking pin.

A—Spring-Locking Pin B—Pivot

26

OPERATING THE RAKE

CAUTION: Avoid serious crushing injury when opening or closing the rake. Make sure bystanders are clear of rake and area is free from obstructions before opening or closing rake.

IMPORTANT: Do not replace hydraulic cylinder with a different size hydraulic cylinder, or damage to opening system may occur.

Cylinder diameter should be 62.5 mm (2.5 in.) with a 250 mm (10-in.) stroke.

Cylinder length when completely closed should be 500 mm (20 in.)

4. Move rake wheel lift rod to operating position: Raise rake wheels to maximum height.

Remove spring-clip pin (A) from transport position.

Push short pipe section into end of rear pipe. Align the hole nearest flared washer (B) with the hole in rear pipe.

Install spring clip in operating position (C).

A—Spring-Clip Pin B—Washer C—Operating Position

Open rake to operating width.

Lower rake wheels.

5. Check raking wheel ground pressure. Adjust as required.

27

OPERATING THE RAKE OPERATING THE RAKE CAUTION: To avoid bodily injury: • Keep bystanders away from machine while it is operating as foreign objects may be thrown by machine.

• Allow only the operator on tractor platform when operating the tractor and rake.

• Slow down when turning or traveling over rough terrain.

• Engage tractor parking brake and/or place transmission in “Park,” shut off tractor engine and remove key before servicing or making adjustments to rake.

Regulate ground speed according to crop condition, terrain, and tractor horsepower. In general, raking speeds at 8—11 km/h (5—7 mph) will produce good results. A slower ground speed may be necessary for hills or rough terrain.

For sickle mowed crop, rake in the same direction as mower travel.

For rotary mowed crop, rake in opposite direction as mower travel.

28

OPERATING THE RAKE ADJUSTING WINDROW WIDTH To adjust the windrow width turn the handle (A) device found near the last finger wheel on both (L.H and R.H.) wing frames.

The last finger wheel arm on both sides has a working angle that varies according to the different widths (1.10 to 1.60 m , 3 ft 7 in. to 5 ft 3 in.) of the windrows that you want to obtain.

A—Handle

29

OPERATING THE RAKE SETTING WORKING WIDTH

The distance between rings on rear raking wheels can be used to determine basic windrow width.

Actual width will depend on crop type, volume, and raking speed. When adjusting with the handle, working width will change.

NOTE: Windrow widths (A) and (B) are approximate.

The working width and windrow width will vary due to the type and quantity of crop being raked.

Windrow Width (A)

Working Width 10 Wheel Rake (B)

Working Width 12 Wheel Rake (B)

Working Width 14 Wheel Rake (B)

1.10 to 1.60 m (3 ft 7 in. to 5 ft 3 in.)

5.38 to 5.94m (17 ft 8 in. to 19 ft 6 in.)

5.94 to 6,83 m (19 ft 6 in. to 22 ft 5 in.)

6,83 to 7,74 m (22 ft 5 in. to 25 ft 5 in.)

30

OPERATING THE RAKE ADJUSTING RAKING WHEEL HEIGHT Each raking wheel is independently spring loaded to allow each wheel to follow the ground contour. The raking wheels should lightly touch the ground and turn during operation. The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raked.

To adjust raking wheel height: 1. Lower raking wheels.

A—Spring-Lock Pin B—Crank

2. Make sure spring-lock pin (A) is in operation position.

3. Turn crank (B) clockwise to decrease ground pressure; turn crank (B) counterclockwise to increase ground pressure.

4. Repeat on opposite side.

Note: To provide additional ground following performance on the rear most right and left hand raking wheels, the wheels can be adjusted in three different(C) positions to modify their spring tension and raking wheel ground following capability.

31

ATTACHMENTS CENTER KICKER WHEELS

Center wheels (A) are used to lift and turn hay in the center. Can be used when raking three windrows together or after mower and tedder applications.

32

LUBRICATION AND MAINTENANCE PERFORM LUBRICATION AND MAINTENANCE CAUTION: Do not clean, lubricate or adjust machine while it is running.

• Park machine on level surface.

• Engage tractor parking brake and/or place transmission in “Park.”

• Shut off tractor engine and remove key .

IMPORTANT: The recommended intervals are based on normal conditions.

Severe or unusual conditions may require shorter intervals.

Perform each lubrication and maintenance illustrated in this section at the beginning of the season and at the end of the season.

Clean lubrication fittings before lubricating. Replace lost or broken fittings immediately. If a new fitting fails to take grease, remove and check for failure of adjoining parts.

OBSERVE LUBRICATION SYMBOLS Follow hourly (C) intervals on grease symbols (A) and oil symbols (B).

GREASE SYMBOL (A) (D) Lubricate with High Temp EP grease or equivalent SAE multipurpose grease (unless otherwise specified) at hourly intervals indicated on the symbols.

OIL SYMBOL (B) Lubricate with SAE 30 or heavier oil at hourly intervals indicated on the symbols.

Lubrication Symbols

A—Grease Symbols B—Oil Symbols C—Hourly Intervals D— Grease Symbols

33

LUBRICATION AND MAINTENANCE ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual.

Some coolants and lubricants may not be available in your location.

Consult your Frontier dealer to obtain information and recommendations.

Synthetic lubricants may be used if they meet the performance requirements as shown in this manual.

The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils.

Refined base stock products may be used if the finished lubricant meets the performance requirements.

GREASE Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval.

The following greases are preferred: • John Deere HD POLYUREA GREASE The following greases are also recommended: • John Deere HD MOLY GREASE • John Deere HD LITHIUM COMPLEX GREASE • John Deere HD WATER RESISTANT GREASE • John Deere GREASE-GARD Other greases may be used if they meet the following: • NLGI Performance Classification GC-LB IMPORTANT: Some types of grease thickener are not compatible with others.

34

LUBRICATION AND MAINTENANCE

LUBRICANT STORAGE Your equipment can operate at top efficiency only when clean lubricants are used.

Make certain that all containers are properly marked to identify their contents.

Use clean containers to handle all lubricants.

Properly dispose of all old containers and any residual lubricant they may contain.

Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.

EVERY 10 HOURS Check all attaching hardware every 10 hours, especially during the first 50 hours of operation. Make sure bolts are correctly torqued. (See Specifications section for bolt torque charts.)

Rake Wheels

35

LUBRICATION AND MAINTENANCE

EVERY 50 HOURS Right-Hand and Left-Hand Pivoting Wheels

Lift Pipe Supports

Check Wheel Nut Torque Torque to 85 lb-ft (115 N•m).

36

LUBRICATION AND MAINTENANCE

Grease Sliding Support

Right-Hand and Left-Hand Opening Arm Pivots

EVERY 100 HOURS Oil threaded rod.

37

LUBRICATION AND MAINTENANCE

Raking Wheel Height Adjusters Oil threaded rod.

Left-Hand and Right-Hand Frame Arm Pivots

EVERY 200 HOURS Sliding Drawbar Clean grease from sliding drawbar and apply new grease.

38

LUBRICATION AND MAINTENANCE

ANNUALLY Repack Wheel Bearings: 1. Raise one side of machine and install support stands.

2. Remove wheel.

3. Remove hub cap, cotter pin, and wheel nut 4. Remove washer, bearing, and wheel hub.

5. Remove rear seal and bearing.

6. Clean all parts in solvent and blow dry with compressed air. Replace any worn or damaged parts.

7. Pack bearings with John Deere EP Moly or an equivalent SAE multipurpose type grease, or wheel bearing grease. Coat rear seal with same grease.

8. Install rear bearing and seal.

9. Install wheel hub, front bearing, washer and nut.

Tighten nut until a slight drag is felt when hub is turned. Back nut off just enough to install cotter pin in hole in spindle.

10. Install hub cap and wheel. Tighten wheel hardware to 115 Nm (85 lb-ft).

11. Repeat procedure on other wheel.

12. Check wheel hardware torque after 10 hours of operation.

39

LUBRICATION AND MAINTENANCE AS REQUIRED Periodically inspect rake and make necessary repairs.

Check frame for fatigue or cracking. Replace or repair worn or damaged parts.

Check decals; replace if missing or damaged.

Check bolts and fasteners; tighten or replace as necessary.

Check tire pressure. Inflate to 224 kPa (32 psi) (2.2 bar).

Check tires and rims for damage.

Check condition of raking wheels for loose hardware, loose bearings, and broken or bent tines.

Check hydraulic cylinders and hoses for leaks or damage.

40

TROUBLESHOOTING HYDRAULIC PROBLEMS Symptom

Problem

Solution

Hydraulic system inoperative.

Remote outlet valve not activated.

Open remote hydraulic outlet valve.

Hose from implement not properly connected to tractor.

Connect hose.

Hydraulic oil level too low in tractor.

Check tractor operator’s manual for proper level.

41

TROUBLESHOOTING RAKING PROBLEMS Symptom

Problem

Solution

Field not cleaned well.

Rake wheels too high.

Adjust rake wheels lower to ground.

Hay is bunching.

Tips of tines collecting dirt.

Remove paint and dirt from tips of tines.

Incorrect ground speed.

Increase or decrease ground speed.

Steel burrs on tines or hoops.

Remove burrs.

Excessive ground speed.

Reduce ground speed.

Excessive ground pressure.

Reduce ground pressure.

Excessive ground speed.

Reduce ground speed

Excessive ground pressure.

Reduce ground pressure.

Inadequate lubrication.

Lubricate wheel. (See Lubrication and Maintenance section.)

Failed bearing.

Replace bearing.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines.

Excessive ground speed.

Reduce ground speed.

Slow ground speed.

Increase ground speed.

Excessive ground pressure.

Reduce ground pressure.

Rake wheels too high.

Lower rake wheels.

Broken or missing tines.

Replace tines. (See Replacing Wheel Tines in Service section.)

Rake wheel hoops breaking.

Tines breaking.

Rake wheel does not turn.

Poor windrow preparation.

Rake wheels on one side do not turn.

42

SERVICE SERVICING TIRES SAFELY CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.

SERVICING RAKE SAFELY CAUTION: Avoid serious crushing injury when closing or opening rake.

Make sure bystanders are clear of rake before closing or opening.

43

SERVICE REPLACING WHEEL TINES To replace a tine: 1. Remove two round-head bolts (A), nuts, clip and tine.

2. Install new tine. Fasten with clip, round-head bolts (A) and nuts.

IDENTIFYING LEFT-HAND AND RIGHTHAND RAKE WHEELS To identify left-hand and right-hand rake wheels: • Put rake wheels against a wall with tine mounting clip nuts facing outward.

• If the last bend in the tines curve to a clockwise direction, it is a left-hand rake wheel (A).

• If the tines curve in a counterclockwise direction, it is a right-hand rake wheel (B).

A—Left-Hand Rake Wheel B—Right-Hand Rake Wheel

44

STORAGE END OF SEASON 1. Clean rake thoroughly. Trash and dirt will draw moisture and cause rust.

2. Put rake in a dry place.

3. Thoroughly lubricate machine. (See Lubrication and Maintenance section.)

4. Apply a thin layer of grease on exposed cylinder rods to prevent rusting.

5. Check hydraulic hoses for deterioration and replace if necessary.

6. Tighten any loose bolts, nuts, and hydraulic fittings.

7. Repair or replace worn or broken parts.

8. Paint all parts where necessary.

9. Replace damaged or missing decals.

10. List replacement parts needed and order them early.

BEGINNING OF SEASON

1. Review operator’s manual and check adjustments.

2. Lubricate complete machine. (See Lubrication and Maintenance section.)

3. Check air pressure in tires. Correct tire pressure is 224 kPa (32 psi ) (2.2 Bar).

4. Check all hardware for tightness.

5. If any major moving parts have been replaced, make sure they run properly.

45

HIGH-CAPACITY WHEEL RAKE CHECKLISTS DEALERS RECORD Owner’s Name:

Date Sold:

Address:

Model Number:

City:

Serial Number:

State:

Zip:

PREDELIVERY After the rake has been completely set up, make sure it is in good running condition before delivering to the customer. The following checklist is a reminder of important points to inspect. Check off each item after it is found satisfactory or after the correct adjustment is made.

- Check that all rake wheels pivot freely.

- Check all phases of operation.

- Check that safety chain is installed.

- Tire pressures checked.

- Rake has been assembled correctly.

- Check wheel bolt torque.

- Check hydraulic hose and connection for oil leaks or damage.

- Decals intact and legible.

- Check machine for loose hardware.

- Touch up paint, if necessary.

- Machine lubricated. (See Lubrication and Maintenance.)

(Date set up)

- Check condition of rake wheels tines.

(Signature)

46

DELIVERY The following checklist is a reminder of very important information which should be conveyed to the customer at the time the machine is delivered.

Check off each item as it is fully explained to the customer.

- Transporting machine correctly

- Warranty statement.

- Give operator’s manual to customer and explain all operating adjustments and lubrication and maintenance intervals. Encourage customer to read manual.

- Safe and correct operation and service.

- Advise customer that the life expectancy of the rake, like any other machine, is dependent upon regular lubrication and maintenance as described in the operator’s manuals.

- Daily and periodic inspections.

- Servicing machine regularly and correctly.

- Storing machine correctly.

- Frontier parts and service.

- Have customer record machine serial number in the Specifications section.

- Remove and file this page.

(Date Delivered)

- Advise to use safety chain.

- Make customer aware of optional equipment offered for this machine.

(Signature)

47

ASSEMBLY UNCRATING MACHINE Select an area that has adequate room for parts layout and machine assembly.

Begin assembly by removing all components from the crate. Lay components out individually for ease of locating during assembly.

ASSEMBLY REAR FRAME

A—Rear Frame B—Assembly Stands

1. Position rear frame (A) on assembly stands (B).

2. Remove cardboard tubes from hubs. Mount wheels (A) and fasten with nuts (B)

A—Wheel 185/65-14 B—Self-centering Nut MB16x24x19

3. Mount rear drawbar (A) as shown and support with an assembly stand (B) .

A—Opening Support B—Assembly Stand

48

ASSEMBLY 4. Fasten rear drawbar to plate (A) with screws M12x140 (B) ,lock washers and nuts (C).

A—Support Plate B—Screw M12x140 C—Nut M12

ASSEMBLY SIDE FRAMES 1. Apply multipurpose grease to pivot areas before installing the frame.

2. Connect side frame (A) to the rear frame (B)

A—Side Frame B—Rear Frame

3. Connect with half-shell (A). Fasten with eight M10x 30 cap screws (B) and locknuts.

A—Cap/Axle B—Screw M10x30

49

ASSEMBLY 4. Use assembly stand (B) and assemble central frame (A). Fasten with screws M12x35 (C) and self locking nuts.

A—Central Frame B—Assembly Stand C—Screw M12x35

5. Connect the arm attachment (A) to the frame.

Mount wheel support (B) and plate (C). Fasten with M12x140 screws (D) and u-bolt (E).

Note: Make sure second screw from the front goes through the strap on top of the frame.

A—Arm Attachment Drawbar B—Support C—Plate D—Screw M12x140 E—U Bolt

6. Slide fork (A) into the wheel support. Mount the brake assembly (B) and the brake disc (C) as shown. Fix with Elastic pin 10x70 (D)

A—Fork B—Brake Assembly C—Disc For Brake D—Elastic Pin 10x70

50

ASSEMBLY 7. Install square-head bolt (A) through wheel fork (B), 64 mm (2-17/32 in.) spacer, wheel and tire assembly, 58 mm (2-9/32 in.) spacer (C) and wheel fork. Fasten with M24 lock nut (D).

Important : Position the spacers according to the hub so that wheel is assembled in the center of the fork.

ASSEMBLY DRAWBAR

OPENING

ARMS

A—Pivot B—Fork C—Spacer D—Lock Nut M24

AND

1. Position the sliding support (A) inside the rear drawbar (B).

A—Sliding Support B—Rear Drawbar

2. Position R.H. opening arm (A) and L.H. opening arm (B) as shown.

A—Arm Opening R.H. B—Arm Opening L.H.

3. Attach opening arms to the sliding support with M27x170 screws (A), spacer (B) and self locking nut (C)

A—Screw M27x170 B—Spacer C—Lock Nut M27

51

ASSEMBLY 4. Place the fixed drawbar (A) on two assembly stands (B).

A—Fixed Drawbar B—Assembly Stand

5. Slide the moveable drawbar (A) inside the drawbar.

A—Drawbar Moveable

6.

Assemble the front frames (A) as shown.

A—Front Frame

7. Connect the front frames to the drawbar with bent blades (A) and straight blades (B) with M20x120 screws (C) and nuts. Connect the blades to the drawbar with M18x130 screws (D) and selflocking nuts.

A—Blade Bent B—Blade Straight C—Screw M20x120 D—Screw M18x130

52

ASSEMBLY 8. Install jackstand (A). Fasten with pin (B) and spring-locking pin.

A—Jackstand B—Pin

9. Assemble hinge with pivot (A) and self-locking nut (B).

A—Pivot For Drawbar B—Lock Nut M24

10. Mount 1 rake wheel extension (A) for 12 RAKE WHEEL and 2 rake wheel extension (B) for 14 RAKE WHEEL.

A—Extention For 12 RAKE WHEEL B—Extention For 14 RAKE WHEEL

11. Insert the nylon bushing (A) inside the welded tubes under the frames.

A—Nylon Bushing

53

ASSEMBLY ASSEMBLY LIFT TUBES 1. Mount the center lift tube (A) as shown.

A—Lift Tube L=2400

2.

Block lift tubes with pin lock (A).

A—Pin/Lock

3. Mount single extension (A) for 12 RAKE WHEEL and double extension (B) for 14 RAKE WHEEL.

A—Lift Tube Extention L=850 B—Lift Tube Extention L=1665

4.

Mount the rear lift tube (A) as shown.

A—Lift Tube L=1570

54

ASSEMBLY 5. Fasten lift tubes with M8x50 (A) screws and nuts (B)

A—Screw M8x50 B—Lock Nut M8

6.

Mount the safety pivot (B) and block with pin lock (A).

A—Pin/Lock B—Pivot Safety

7. Install plastic handle (B) to lift crank . Fasten with socket-head cap screw (C) and nut (A) . Install end cap on handle.

A—Nut M12 B—Handle C—Screw M12x90

55

ASSEMBLY ASSEMBLY ADJUSTABLE WIDTH RAKE ARM

WINDROW

1. Insert nylon bushing (A) inside pin with welded bushing (B).

A—Nylon Bushing B—Pin With Welded Bushing

2. Position nylon bushings (A) as shown and insert pin (B).

A—Nylon Bushing B—Pin

3. Position pin with bushings (A) as shown with windrow adjuster blade (B) and M8 screw (D), M12x70 screws (E) and nuts. Insert pivot with nut (C).

A—Pin With Nylon Bushing B—Windrow Adjuster Blade C—Pivot With Nut D—Screw TCE M8 E—Screw M12x70

4. Insert screw (A) and mount strap (B). Fasten with roll pin 6x40 (C).

A—Pivot /Screw B—Strap C—Roll Pin 6x40

56

ASSEMBLY 5. Position bushing (A) and fasten with roll pin. (B).

A—Bushing B—Roll Pin 5x30

6. Install plastic handle (B) to lift crank . Fasten with socket-head cap screw (C) and nut (A) . Install end cap on handle.

A—Nut M12 B—Handle C—Screw M12x90

ASSEMBLY LIFT CYLINDERS 1. Mount hydraulic cylinder (A) and fasten with pins (B).

A—Hydraulic Cylinder B—Pin

2. Insert rod (A) through spring (B) and fasten as shown. Fasten two nuts (C) .

A—Rod B—Spring C—Nut M10

57

ASSEMBLY 3. Remove two plugs and install breather (A) and 3/8 pipe thread to flare, 90-degree elbow fitting (B).

NOTE: Wrap pipe threads with teflon tape before installing in hydraulic cylinder.

A— Breather B— 3/8-in. Flare Fitting

4. Attach hydraulic hose (A) with straight female fitting to cylinder fitting. Route hose around frame and connect 45-degree elbow to T-fitting. Install hose clamps (B) and fasten with M6 x 25 sockethead screws.

NOTE: Be sure that the hoses are positioned with a large radius to avoid contact with finger wheel tines.

A—Hydraulic Hose B— Hose Clamps

5. Install the hydraulic cylinder (B) as shown and fix it with pins (C) and split pins. Install two 3/8 pipe thread to flare fittings (D) in hydraulic cylinder.

6. Install hydraulic hoses (A) and (B) on fittings.

Install T-fitting (C) on hydraulic hoses and fasten with tie bands (D).

7. Install the hydraulic hoses guide support (A) to plate (B) with 2 hex. head M12x100 screws (C) and 2 self-locking M12 nut.

Hydraulic hose line A- Hydaulic hoses guide support B- Plate C- M12x100 UNI 5737 screw

58

A—T-Fitting B—Opening Cylinder C—Pin D—Flare Fitting

A—Hydraulic Hose B—Hydraulic Hose C—T-Fitting D—Tie Band

ASSEMBLY INSTALL RAKE WHEELS 1. To identify left-hand and right-hand wheel support assemblies, lay the two assemblies together as illustrated: Left-hand wheel support (A) should have the wheel hubs facing to the right.

Right-hand wheel support (B) should have the wheel hubs facing to the left.

A—Left-Hand Wheel Support B—Right-Hand Wheel Support

2. Install left-hand rake wheel arm (A) through mounting tube. Fasten with 32 x 52 x 5 mm washer and spring-locking pin.

A—Left-Hand Rake Wheel Arm

3. Attach spring to wheel arm tab (A). Install one chain link (B) over wheel suspension spring hook.

Fasten spring hook to lifting pipe tab (C). Fasten fourth chain link (D) to wheel arm with clevis link (E) and pin.

There are two tie straps (F) to fix the chain to the spring in the last two rake wheels only.

F

A—Wheel Arm Tab B—Chain Link C—Lifting Pipe Tab D—Fourth Chain Link E—Clevis Link F—Tie strap

59

ASSEMBLY 4. Identify and separate left-hand and right-hand rake wheels. Lean rake wheels against a wall with tine mounting clip nuts facing outward.

If the last bend in the tines curve to a clockwise direction, it is a left-hand rake wheel (A).

If the tines curve in a counterclockwise direction, it is a right-hand rake wheel (B).

A—Left-Hand Rake Wheel B—Right-Hand Rake Wheel

5. Install right-hand rake wheel to hub (A) with tine clips to the front. Fasten with six M10 x 25 cap screws, flat washers, and nuts. Cap screws and washers should be installed on front side of rake wheel. Repeat procedure on remaining rake wheels.

A—Hub

INSTALL SMV EMBLEM 1. Install slow moving vehicle (SMV) bracket (A).

Fasten with U-bolt (B) and nuts.

A—SMV Bracket B—U-Bolt

2. Install SMV emblem (A).

A—SMV Emblem

60

ASSEMBLY INSTALL TRANSPORT WHEEL ONLY)

LIGHTS

(14

1. Install bracket (A) 51 mm (2 in.) away from reflector (B). Fasten with U-bolt (C) and two M12 nuts.

2. Install red tail lamp (D) to rear of bracket. Fasten with two M8 x 16 cap screws (E).

3. Install yellow warning lamp (F) through bracket slot. Tighten nut.

4. Attach wiring harness (G) to warning lamp connector and tail lamp socket.

5. Install tie bands as shown in the picture.

A—Bracket B—Reflector C—U-Bolt D—Tail Lamp (Red) E—M8 x 16 Cap Screw F—Flashing Warning Lamp (Yellow) G—Wiring Harness

6. Position the wiring harness along the tube and fasten with the wire clip (A) and tie bands (B).

A—Wire Clip B—Tie Band

7. Connect signal module (A) and position harness as shown (B) and fasten with tie bands (C).

A—Signal Module B— Wiring Harness C— Tie Band

61

ASSEMBLY

Installing Center Kicker Wheel

High-Capacity Wheel Rake

62

ASSEMBLY CENTER WHEEL KIT (OPTIONAL) 1. Install right (A) and left frame brackets (B) onto rear frame members 41” (1041 mm) to the front of pivot as shown. Secure with M12x90 Cap Screws and Lock Nuts.

A—Right frame bracket B—Left Frame Bracket.

A—Right and left rear frame pivot B—Right bracket C—Left bracket D—Center Rake arms

2. Install right (A) and left (B) rake arms to brackets and secure each arm with an M20x90 cap screw and lock nut. Install cable support bolt (C) to join right and left rake arms securing bolt with Lock nut.

A—Right rake arm B—Left rake arm C—Cable support bolt

63

ASSEMBLY 3. Install cable (G), pulley wheel (C) and eyelet pin (B) into left bracket retaining with a hair pin cotter pin. Install bracket (E) and spring (D) to left rake arm securing with an M10 threaded rod, washer and nuts. Assemble limiting chain (F) to turnbuckle (A) using a shackle. Add M12 nut to the right hand threaded leg of each turnbuckle (used to secure adjustments on turnbuckle).

Attach limiting chain to bracket using M10x30mm cap screw, washer an nut. Attach turnbuckle to eyelet pin using a shackle.

Note: Limiting chain will be tight when wheels are touching the ground.

A—Turnbuckle B—Eyelet pin C—Pulley wheel D—Spring E—Bracket F—Limiting chain G—Cable H—M12 nut

4. Install the lift cylinder bracket (A) to left pipe (B) securing with M12x55mm screw and nut. Install the spring (C) and the turnbuckle (D) as shown.

A—Lift cylinder bracket B—Left Lift tube L=2400 C—Spring D—Turnbuckle E—M12 nut

5. Attach cable guide (A) to left pivot pin and route cable through guide. Hook cable end (B) to cable support bolt (C) and join cable to turnbuckle using a shackle. Adjust turnbuckle to achieve the same wheel rake ground clearance as side rakes when rake is in operating mode.

A—Cable guide B—Cable C—Cable support bolt

64

ASSEMBLY Note: Rake wheel cap screws MUST be installed from the rake wheel side through the hub, so that the washers and nuts are on the hub side.

6. Attach wheel rake (A) to rake arms hub (B) with (6 each) M10x25mm cap screws inserted from the wheel rake side, washers and nuts on the hub side.

A—Finger wheel B—Rake arm hub

7. Close rake completely for transport. Place right bracket over right complete arm insert M14x120 cap screw, transport safety bar, spring, spacer, washer and lock nut. Leave bracket loose at this time.

A—Lock nut B—Washer C—Spring D—Spacer E—Right bracket F—M14x120 cap screw G—Transport safety bar

8. Place left bracket with pin (B) over left complete arm in the appropriate position so that the transport safety bar (A) will fit over pin and secure with hairpin cotter pin (C). Insert M14x80 cap screw and lock nut through bracket, leaving bracket loose at this time.

9. Position right (D) and left (B) brackets directly across from each other on complete arms and tighten bracket cap screws and lock nuts.

A—Transport safety bar B—Left bracket with pin C—Hairpin cotter pin D—Right bracket

65

FINAL INSPECTION AND LUBRICATION FINAL INSPECTION AND LUBRICATION CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 1. Attach rake to tractor (Refer to Attaching and Detaching section in operator’s manual.)

2. Make sure rake has enough clearance to raise and lower.

3. Raise and lower rake. Check for interferences.

4. Shut off tractor. Check hydraulic system for leaks.

Oil coming out of lift cylinder vent for the first few cycles is normal.

5. Lubricate entire machine. (See Lubrication and Maintenance section in operator’s manual.)

66

SPECIFICATIONS HIGH-CAPACITY WHEEL RAKE Tractor Requirement: Horsepower (Minimum) ......................................................................................................................................... 22.4Kw (30hp) Hydraulic Pressure Required ......................................................................................................... 6895 kPa (1000 psi) (69 bar) Hydraulic Flow Required .............................................................................................................................. 23 L/min (6 gal/min) Hydraulic Outlets ......................................... ……………………………………………………………...Two sets of remote outlets Raking Width: 10 Wheel Rake ................................................................................................................................. 5.94 m (19 ft 6 in.)maximum 12 Wheel Rake ................................................................................................................................. 6,83 m (22 ft 5 in.) maximum 14 Wheel Rake ................................................................................................................................ 7,74 m (25 ft 5 in.) maximum Windrow Width: 10 Wheel Rake ...................................................................................................................... 1.10 - 1.60 m ((3 ft 7 in. to 5 ft 3 in.)

12 Wheel Rake ...................................................................................................................... 1.10 - 1.60 m ((3 ft 7 in. to 5 ft 3 in.)

14 Wheel Rake .......................................................................................................................1.10 - 1.60 m ((3 ft 7 in. to 5 ft 3 in.)

Overall Transport Width: 10 Wheel Rake .........................................................................................................................................….… 2.69 m (8 ft 10 in.)

12 Wheel Rake ......................................................................................................................................….…... 2.69 m (8 ft 10 in.)

14 Wheel Rake .....................................................................................................................................………. 2.69 m (8 ft 10 in.)

Overall Length: 10 Wheel Rake ...............................................................................................................................….............. 7.36m (24 ft 2 in.)

12 Wheel Rake .................................................................................................................................…............ 7.36m (24 ft 2 in.)

14 Wheel Rake ...................................................................................................................................….......... 8.06m.(26 ft 5 in.)

Shipping Weight (Approximate): 10 Wheel Rake ................................................................................................................................................... 930 kg (2050 lb) 12 Wheel Rake ................................................................................................................................................. 1020 kg (2248 lb) 14 Wheel Rake ................................................................................................................................................. 1140 kg (2513 lb) Fold/Unfold .................................................................................................................................................... Hydraulic cylinder Adjustments: Raking Width ................................................................................................................................................................ Hydraulic Wheel Ground Pressure .................................................................................................................................................. Manual Windrow Width ................................................................................................................................................................ Manual Raking Wheels: Drive System ........................................................................................................................................…............. Ground Driven Number of Ground Wheels: 10 Wheel Rake ......................................................................................................................................................................... 4 12 Wheel Rake .........................................................................................…....................................................................…..... 4 14 Wheel Rake ..................................................................................................................................................................…... 4 Tires ........................................................................................................................................................................ 185/65—14

67

SPECIFICATIONS RECORD PRODUCT IDENTIFICATION NUMBER When ordering parts, always furnish model and serial number as given on serial number plate. It will assist your Frontier dealer in giving you prompt and efficient service.

The serial number is located on top of right-hand rear frame.

Record serial number in space provided. _______________________________________

TIGHTENING FLARE TYPE TUBE FITTINGS 1. Check flare and flare seat for defects that might cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tighten swivel nut until snug.

4. To prevent twisting the tube(s), use two wrenches.

Place one wrench on the connector body and with the second, tighten the swivel nut to the torque shown in this chart.

Tube Size OD

Nut Size Across Flats

Torque Value a

Recommended Turns To Tighten (After Finger Tightening)

(in.)

(in.)

(Nm)

(Flats)

(lb-ft)

(Turns)

3/16

7/16

8

6

1

1/6

1/4

9/16

12

9

1

1/6

5/16

5/8

16

12

1

1/6

3/8

11/16

24

18

1

1/6

1/2

7/8

46

34

1

1/6

5/8

1

62

46

1

1/6

3/4

1-1/4

102

75

3/4

1/8

7/8

1-3/8

122

90

3/4

1/8

a The torque values shown are based on lubricated connections as in reassembly.

68

SPECIFICATIONS UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES

69

SPECIFICATIONS METRIC BOLT AND CAP SCREW TORQUE VALUES

70

Spare Parts FRONTIER HIGH-CAPACITY 10-WHEEL RAKE MANUFACTURED (2008) FRONTIER HIGH-CAPACITY 12-WHEEL RAKE MANUFACTURED (2008) FRONTIER HIGH-CAPACITY 14-WHEEL RAKE MANUFACTURED (2008) (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE.)

71

SERIAL NUMBER LISTING INFORMATION SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE USED; FOR EXAMPLE: THE PART CAN BE USED ON ALL MACHINES. 000000THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER LISTED. -000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER LISTED. 000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL NUMBERS LISTED. WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED. THE RAKE SERIAL NUMBER IS LOCATED ON THE LEFT-HAND SIDE OF TONGUE. DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND" AND "LEFT-HAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD TRAVEL. BOX-ENCLOSED ILLUSTRATIONS A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A SERVICE ASSEMBLY. BOLT AND CAP SCREW STRENGTH IDENTIFICATION BOLTS AND CAP SCREWS REQUIRED TO HAVE HIGH-STRENGTH QUALITIES EQUIVALENT TO SAE GRADE 8 ARE IDENTIFIED THROUGHOUT THIS CATALOG BY THE DESCRIPTION HS SAE 8. ALL STANDARD BOLTS AND CAP SCREWS ARE SAE GRADE 5 OR LOWER.

SI UNITS OF MEASURE METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG. HOSE DIMENSIONS LISTED ARE EITHER FITTING SIZE X LENGTH X FITTING SIZE OR I.D. X LENGTH. CHANGE INDICATOR LINE (MICROFICHE CATALOGS ONLY) CHANGES AFFECTING THE ORDERING OF PARTS ARE IDENTIFIED BY VERTICAL LINES MARKED IN THE LEFT-HAND MARGIN OF REVISED PARTS LISTING IMAGES. A LINE IS ALSO AT THE LEFT-HAND EDGE OF THE SAME PART NUMBER IN THE NUMERICAL INDEX TO SHOW THE LOCATION OF REVISED INFORMATION.

72

REAR FRAME

73

REAR FRAME

PART NAME

QTY

W R 2 1 1 2

W R 2 1 1 4

KEY

PART NO.

1

TNP50DV027

OPENING SUPPORT

01

X

X

X

2

TNP50AV424

RIGID REAR MEMBER

01

X

X

X

3

TNP70AZ034

SUPPORT PLATE ZN W/6 HOLES

01

X

X

X

4

TNP50HZ011

CAP/AXLE WITH GREASER

02

X

X

X

5

TNV10AZ016

SCREW TE M10x30 UNI 5739 ZINCED

16

X

X

X

6

TNV20CZ002

NUT METABLOCK M10 DIN 980 ZINCED

16

X

X

X

7

TNV30CZ004

SPRING LOCKWASHER M12 UNI1751 Z

06

X

X

X

8

TNV20AZ004

HEXAGONAL NUT 6S M12 UNI 5588 ZN

06

X

X

X

9

TNV10AZ046

HEX.CAP SCREW TE M12x140 UNI 5737 Z

06

X

X

X

10

TNC60AS012

WHEEL 185/65-14

02

X

X

X

11

TNV30A0015

SEAL WASHER 30-62

01

X

X

X

12

TNV60B0002

BUSHING (CUSC.) 30206

01

X

X

X

13

TNV10A0121

CAP SCREW MB 16x45

05

X

X

X

14

TNS10AV006

HUB WITH GREASER

01

X

X

X

15

TNV99AZ003

GREASER 6 MB UNI 7663-A

01

X

X

X

16

TNV60B0001

BUSHING (CUSC.) 30205

01

X

X

X

17

TNV20B0024

HEXAGONAL NUT/SPINDLE MB22

01

X

X

X

18

TNS95AZ002

CAP FOR HUB d=52

01

X

X

X

19

TNV40C0011

COTTER PIN D. 4,6 L=30

01

X

X

X

20

TNV20BZ025

SELF-CENTERING NUT MB16x24x19

10

X

X

X

21

TNV99AZ001

GREASER 10 MB UNI 7663-A

02

X

X

X

74

SERIAL NO.

W R 2 1 1 0

REMARKS

FRONT DRAWBAR

75

FRONT DRAWBAR

KEY

1

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

X

X

W R 2 1 1 4

TNP50FV121

DRAWBAR FIXED

01

TNP50FV122

DRAWBAR FIXED

01

2

TNP50FV120

DRAWBAR MOVEABLE

01

X

X

X

3

TNP50BV180

FRONT FRAME R.H.

02

X

X

X

4

TNP50ZV007

STAND COMPLETE FOR DRAWBAR

01

X

X

X

5

TNP50BV017

ARM ATTACHMENT DRAWBAR R.H.

01

X

X

X

6

TNP50BV018

ARM ATTACHMENT DRAWBAR L.H.

01

X

X

X

7

TNP50CV004

ARM OPENING R.H.

01

X

X

X

8

TNP50CV003

ARM OPENING L.H.

01

X

X

X

9

TNP50DV015

SUPPORT FOR FORK

01

X

X

X

10

TNP50DV116

SUPPORT SLIDING

01

X

X

X

11

TNV10AZ077

HEX.CAP SCREW TE M20x120 UNI5737 Z

02

X

X

X

12

TNV10AZ068

SCREW TE M18x110 UNI 5737 ZINCED

02

X

X

X

13

TNV10AZ070

SCREW TE M18x130 UNI 5737 ZINCED

01

X

X

X

14

TNV20BZ007

SELF LOCKING NUT M18 UNI 7474 ZINC

03

X

X

X

15

TNV20BZ019

SELF LOCKING NUT M20 UNI7474 ZN

02

X

X

X

16

TNP50MZ006

BLADE STRAIGHT ATT.ARM W/DRAWB. T10

02

X

X

X

17

TNP50MZ005

BLADE BENT ATT.ARM W/DRAWBAR ZINCED

02

X

X

X

18

TNV10AZ046

HEX.CAP SCREW TE M12x140 UNI 5737 Z

08

X

X

X

19

TNP70AZ032

PLATE FORK GROUND W.4 HOLES

01

X

X

X

20

TNV70AZ007

U BOLT M12x102x125 ZINCED

01

X

X

X

21

TNV10AZ090

HEX.CAP SCREW TE M27x170 UNI 5737 Z

01

X

X

X

22

TNP70RZ007

SPACER ZINCED T10

01

X

X

X

23

TNV20BZ023

SELF LOCKING NUT NY.M27 UNI7474 Z

01

X

X

X

24

TNC70BZ009

PIVOT SAFETY FOR DRAWBAR ZINCED T10

02

X

X

X

25

TNV20BZ021

SELF LOCKING NUT NY.M24x2 UNI7474 Z

02

X

X

X

26

TNV99AZ001

GREASER 10 MB UNI 7663-A

05

X

X

X

27

TNV20CZ003

NUT METABLOCK M12 DIN 980 ZINCED

10

X

X

X

28

TNV85C0001

CAP D=14

02

X

X

X

29

TNC70BZ072

PIN FOR STAND DRAWBAR D.12 ZINCED

01

X

X

X

30

TNV40CZ006

SPLIT PIN R D=2.5 ZINCED

01

X

X

X

31

TNP50MZ007

SAFETY BAR TRANSPORT ZINCED T10

01

X

X

X

32

TNV40CZ008

SPLIT PIN R d=4 ZINCED

02

X

X

X

33

TNC45BZ001

SAFETY CHAIN

01

X

X

X

34

5TNP50SZ028

HYDRALIC HOSES GUIDE SUPPORT

01

X

X

X

35

5TNP70BZ324

50X10 PLATE L=113

01

X

X

X

36

5TNV10AZ043

HEX.CAP SCREW TE M2x110 UNI 5737 Z

02

X

X

X

37

TNV20CZ003

SELF LOCKING NUT M12 DIN 5737 ZINC

02

X

X

X

76

X

REMARKS

SIDE FRAMES

77

SIDE FRAMES

KEY

PART NO.

1 2

W R 2 1 1 0

W R 2 1 1 4

PART NAME

QTY

TNP50AV408

REAR FRAME L=2322 R.H. 98

01

X

X

X

TNS20AZ002

PIVOT SAFETY FOR PARKING

02

X

X

X

3

TNP50GZ077

LIFT PIPE SHORT l=1570 ZINCED T/V

02

X

X

X

4

TNP50GZ016

LIFT TUBE L=2400 L.H. ZN

01

X

X

X

5

TNP50GZ001

LIFT PIPE EXTEN. l=850 ZN

02

6

TNV10AZ011

SCREW TE M8x50 UNI 5737 ZINCED

04

X

X

X

7

TNV20BZ001

SELF LOCKING NUT M8 UNI 7474 ZINC

04

X

X

X

8

TNP50AV032

FRAME (RH FRONT)

01

X

X

X

9

TNP50AV070

FRAME (RH EX)

01

10

TNP50AV451

REAR FRAME L=2322 L.H.

01

X

X

X

11

TNP50AV035

FRAME FRONT L=2261 L.H.

01

X

X

X

12

TNP50AV073

FRAME (LH EXT)

01

13

TNV10AZ134

SCREW TE M12x35 10.9 UNI5739 ZN

24

X

X

X

14

TNV20CZ003

NUT METABLOCK M12 DIN 980 ZINCED

24

X

X

X

15

TNV10BZ003

SCREW TCEI M12x90 UNI 5931 ZINCED

02

X

X

X

16

TNV80A0001

KNOB 1033/FP D=12 W/COVER

02

X

X

X

17

TNP50QZ014

THREADED HANDLE ZN

02

X

X

X

18

TNV20AZ005

HEXAGONAL NUT 6S M12 UNI 5589 ZINC

02

X

X

X

19

TNV45BZ001

PIN/LOCK d=8 l=60

14

X

X

X

20

TNP50GZ017

LIFT TUBE L=2400 R.H. ZN

01

X

X

21

TNP50AV066

FRAME (RH EXT)

01

X

22

TNP50AV102

FRAME (LH EXT)

01

X

23

TNP50GZ006

LIFT TUBE l=1665 ZN

02

X

78

SERIAL NO.

W R 2 1 1 0

X

X

X

X

REMARKS

WINDROW WIDTH ADJUSTMENT DEVICE

79

WINDROW WIDTH ADJUSTMENT DEVICE

PART NAME

QTY

W R 2 1 1 2

W R 2 1 1 4

KEY

PART NO.

1

TNV80A0001

KNOB 1033/FP D=12 W/COVER

02

X

X

X

2

TNV10BZ003

SCREW TCEI M12x90 UNI 5931 ZINCED

02

X

X

X

3

TNV20AZ005

HEXAGONAL NUT 6S M12 UNI 5589 ZINC

02

X

X

X

4

TNP50QZ005

STRAP (DRAWBAR HANDLE)

02

X

X

X

5

TNV40B0004

ROLL PIN D= 6x40 UNI 6873

02

X

X

X

6

TNV40B0003

ROLL PIN D=5x30 UNI 6873

02

X

X

X

7

TNP70LZ071

BUSHING FOR REAR FRAME

02

X

X

X

8

TNP50ZZ135

PIVOT WITH WELDED BUSHING

02

X

X

X

9

TNP70NT063

PIVOT FOR REG.

02

X

X

X

10

TNP50ZZ136

PIVOT WITH WELDED NUT

02

X

X

X

11

TNP70BZ307

WINDROW ADJUSTER BLADE

02

X

X

X

12

TNV10AZ107

SCREW TE M12x70 UNI 5737 ZINCED

02

X

X

X

13

TNV20BZ003

SELF LOCKING NUT NY. M12 UNI7474 Z

02

X

X

X

14

TNV10BZ100

SCREW TCE d=10 M8

02

X

X

X

15

TNV30AZ002

WASHER M8 UNI 6592 ZINCED

04

X

X

X

16

TNV20BZ001

SELF LOCKING NUT M8 UNI 7474 ZINC

02

X

X

X

17

TNV30BZ007

STEEL B. WASHER 32.2x53x5 ZN

04

X

X

X

18

TNV85A0001

BUSHING NYLON

08

X

X

X

19

TNP50ZZ137

PIN WITH WELDED BUSHING

02

X

X

X

20

TNV40CZ002

SPLIT PIN D=5x40 UNI 1336 ZINCED

02

X

X

X

21

TNV99AZ001

GREASER 10 MB UNI 7663-A

06

X

X

X

22

5TNL05Z0008

TIE STRAP

02

X

X

X

80

SERIAL NO.

W R 2 1 1 0

REMARKS

CASTER WHEEL ASSEMBLY

81

CASTER WHEEL ASSEMBLY

PART NAME

QTY

W R 2 1 1 2

W R 2 1 1 4

KEY

PART NO.

1

TNC40AZ018

SPRING FOR BRAKE d=5 mm

01

X

X

X

2

TNV30BZ004

WASHER 12x36x3 UNI 6593 ZINCED

01

X

X

X

3

TNV20CZ003

NUT METABLOCK M12 DIN 980 ZINCED

01

X

X

X

4

TNC80AZ002

PLATE BRAKES W/PIVOT ZN.

01

X

X

X

5

TNC80AZ001

PLATE FOR BRAKES ZN.

01

X

X

X

TNS90E0001

BRAKE ASSEMBLY

01

X

X

X

ZN

SERIAL NO.

W R 2 1 1 0

6

TNV10AZ041

SCREW TE M12x90 UNI5739

01

X

X

X

7

TNC80CZ001

DISC FOR BRAKES ZN.

01

X

X

X

8

TNV40B0010

ELASTIC PIN D. 10x70 UNI6873

01

X

X

X

9

TNS20B0001

BRASS BUSHING FOR WHEEL T9

02

X

X

X

10

TNV99AZ001

GREASER 10 MB UNI 7663-A

01

X

X

X

11

TNP50EV020

FORK FOR WHEEL

01

X

X

X

12

TNC70BZ064

PIVOT GROUND WHEEL l=270 ZN

01

X

X

X

13

TNV20BZ021

SELF LOCKING NUT NY.M24x2 UNI7474 Z

01

X

X

X

14

TNV35AZ005

SPACER PIVOT G. WHEEL l=64

01

X

X

X

15

TNV60E0001

BUSHING (CUSC.)

01

X

X

X

16

TNV35A0003

SPACER INNER WHEEL L=48 T/V

01

X

X

X

17

TNS10AV003

HUB WHEEL SUPPORT T/V

01

X

X

X

18

TNV60E0004

BUSHING (CUSC.)

01

X

X

X

19

TNV35AZ006

SPACER PIVOT WHEEL EXT L=58

01

X

X

X

20

TNV10A0121

CAP SCREW MB 16x45

05

X

X

X

21

TNV20BZ025

SELF-CENTER NUT MB16x27x21

05

X

X

X

22

TNC60AS012

WHEEL 185/65 R14 4Jx14"

01

X

X

X

23

TNC60BS002

WHEEL 185/65x14" W/HUB

01

X

X

X

82

REMARKS

RAKING WHEEL AND HUB

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

KEY

PART NO.

1

TNP25AV002

TINES STRAIGHT V.BUNDLE OF 40 TINES

02

X

X

X

2

TNV10AZ015

HEX SCREW TE M10x25

12

X

X

X

3

TNV30AZ004

WASHER M10 UNI6592 ZN

12

X

X

X

4

TNV10BZ006

SCREW TTQST M 10x21 UNI 5731 ZN

40

X

X

X

5

TNS10BZ001

CLIP TINE RAKE WHEELS ZN

20

X

X

X

6

TNP50ZV169

HOOP GREEN

02

X

X

X

7

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

40

X

X

X

8

TNP70AV069

PLATE/TINE

02

X

X

X

9

TNP50BV009

RAKE ARM L.H. W/GREASER

01

X

X

X

10

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

12

X

X

X

11

TNC40AZ017

SPRING FOR RAKE ARMS ZN

02

X

X

X

12

TNC45AZ001

CHAIN ZINCED PCS 23x10,7x4,5 l=506

02

X

X

X

13

TNV50AZ001

U SHACKLE 1/4" ZN

02

X

X

X

14

TNP50BV008

RAKE ARM R.H. W/GREASER

01

X

X

X

15

TNV85A0001

BUSHING NYLON

04

X

X

X

16

TNV30BZ007

STEEL B. WASHER 32.2x53x5 ZN

02

X

X

X

17

TNV40CZ002

SPLIT PIN D=5x40 UNI 1336 ZINCED

02

X

X

X

18

TNV30A0014

STEEL BLANK WASHER M24 UNI6592

01

X

X

X

19

TNV60D0001

BUSHING (CUSC.) 6205 Z

01

X

X

X

20

TNS10AV004

HUB W/GREASER

01

X

X

X

21

TNV60A0001

BUSHING (CUSC.)

01

X

X

X

22

TNV20BZ006

SELF LOCKING NUT NYLON MB18

01

X

X

X

23

TNS95AV001

CAP FOR HUB

01

X

X

X

24

TNP20BV003

RAKE WHEEL COMPLETE R.H. STR.

01

X

X

X

25

TNP20BV004

RAKE WHEEL COMPLETE L.H. STR.

01

X

X

X

26

TNV99AZ001

GREASER 10 MB UNI 7663-A

02

X

X

X

84

REMARKS

HYDRAULIC CYLINDERS AND HOSES

85

HYDRAULIC CYLINDERS AND HOSES

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNC25E0001

FAST FLUID CONNECTOR 1/2"

03

X

X

X

2

TNC25A0010

FITTING 1/2"x9/16" - 18 JIC

02

X

X

X

3

TNC25H0002

RESTRICTOR 9/16 18-JIC-1/2" GAS CYL. 1 mm. 01

X

X

X

4

TNC22A0082

HOSE, HYD (100R-2700)

01

X

X

TNC22A0089

HOSE, HYD (100R-3400)

01

5

TNC22A0074

HOSE, HYD (100R-2500)

01

X

X

TNC22A0040

HOSE, HYD (100R-3200)

01

6

TNC22A0081

HOSE, HYD (100R-2200)

01

X

X

TNC22A0039

HOSE, HYD (100R-3000)

01

7

TNC22A0065

HOSE, HYD (100R-4200)

02

X

X

X

8

TNC25F0010

WASHER+OR 1/2" GAS CYL.

03

X

X

X

9

TNC50BN062

HYD. CYLINDER

01

X

X

X

10

TNC25A0003

FITTING F3 3/8" NPTF-9/16-18

02

X

X

X

11

TNC25D0002

TEE FITTING 9/16-18 JIC

01

X

X

X

12

TNV40CZ002

SPLIT PIN D=5x40 UNI 1336 ZINCED

04

X

X

X

13

TNC25A0004

90° ELBOW ADAPTER 3/8 NPTF-9/16-18

02

X

X

X

14

TNC40AZ015

SPRING LIFT CYLINDER ZN T/V

02

X

X

X

15

TNC50BN060

CYLINDER LIFT RAKE WHEELS 2x8"

02

X

X

X

16

TNC25L0001

VALVE FOR CYLINDER 3/8"

02

X

X

X

17

TNC30BZ007

ROD FOR CYLINDER SPRING ZINCED T/V

02

X

X

X

18

TNC70BZ011

PIVOT/LIFT CYLINDER ZN T/V

04

X

X

X

19

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

04

X

X

X

20

TNV10BZ001

SCREW TCEI M6x25 UNI 5931 ZINCED

20

X

X

X

21

TNV85B0005

CLAMP FOR 1 HOSE

10

X

X

X

22

TNC70BZ013

PIVOT FOR CYLINDER ZINCED

02

X

X

X

23

TNV40DZ001

SPLIT PIN

04

X

X

X

REMARKS

X X X

SEALS SPARE PARTS CODES: TO ORDER THE SEALS KIT REFER TO THE PRINTED SEALS CODE ON HYDRAULIC JACK STEEL CYLINDER. IF NOT AVAILABLE (NOT PRINTED), ORDER 5TNC50A0100 (C50BN062) IF NOT AVAILABLE (NOT PRINTED), ORDER 5TNC50A0101 (C50BN060)

86

WIRING HARNESS AND TAIL LIGHTS

87

WIRING HARNESS AND TAIL LIGHTS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNC90C0001

WIRING HARNESS

01

X

2

TNC90B0003

SIGNAL MODULE

01

X

3

TNC90D0002

AMBER LIGHT FIXTURE

02

X

4

TNC90B0004

BULBS FOR RED LIGHTS

02

X

5

TNC90D0001

RED TAIL LIGHT FIXTURE

02

X

6

TNP50ZV055

LIGHT BRAKET R.H.

01

X

7

TNP50ZV054

LIGHT BRACKET L.H.

01

8

5TN1836001

SMV SIGN

01

X

X

X

X

9

TNP50ZV025

SUPPORT (SMV)

01

X

X

X

10

TNV30AZ001

WASHER M6 UNI 6592 ZINCED

04

X

X

X

11

TNV10AZ005

SCREW TE M6x35 UNI 5737

02

X

X

X

12

TNV20AZ001

HEXAGONAL NUT 6S M6 UNI5588 ZINCED

02

X

X

X

13

TNV70AZ007

U BOLT M12x102x125 ZINCED

X

1

1

3

14

TNV20AZ004

HEXAGONAL NUT 6S M12 UNI 5588 ZN

X

2

2

15

TNV10AZ126

HEX. BOLT H.D. M8x16 UNI5737

04

X

16

TNL05Z0100

WIRE CLIP

10

X

17

TNL05Z0004

TI E BAND

10

X

88

6

REMARKS

CENTER KICKER WHEELS

89

CENTER KICKER WHEELS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNP50BV083

ARM EXTENSION L.H.

01

X

X

X

2

TNP50BV084

ARM EXTENSION R.H.

01

X

X

X

3

TNP50SZ011

BRACKET ZINCED K2

01

X

X

X

4

TNP50ZZ039

STOP FOR ARM ZINCED K2/94

01

X

X

X

5

TNP70AZ033

PLATE WITH 4 HOLES FOR TOOLBAR

01

X

X

X

6

TNP70AZ032

PLATE FORK GROUND W.4 HOLES

01

X

X

X

7

TNC30DZ014

WIRE ROPE L=3200

01

X

X

X

8

TNC30CZ001

PULLEY IN CAST IRON ZN

01

X

X

X

9

TNC40AZ005

SPRING FOR CENTRAL WHEEL K2 ZN

01

X

X

X

10

TNC40AZ015

SPRING LIFT CYLINDER ZN T/V

01

X

X

X

11

TNC30AZ007

TURNBUCKLE M12 ZINCED

02

X

X

X

12

TNC45AZ003

CHAIN 54x25x6 L=180 ZINCED

01

X

X

X

13

TNC70BZ011

PIVOT/LIFT CYLINDER ZN T/V

01

X

X

X

14

TNV40CZ008

SPLIT PIN R d=4 ZINCED

02

X

X

X

15

TNV50AZ002

U SHACKLE D=8 ROBUR ZINCED

03

X

X

X

16

TNP50ZZ028

L PLATE ZN K2

01

X

X

X

17

TNP50ZZ085

GUIDE FOR WIRE ZINCED K2/94

01

X

X

X

18

TNP50HZ020

PLATE ATTACHMENT SPRING FOR K2 ZN

01

X

X

X

19

TNP50ZZ089

SPRING EXTENTION ZINCED K2/94

01

X

X

X

20

TNC30BZ007

ROD FOR CYLINDER SPRING ZINCED T/V

01

X

X

X

21

TNV10AZ016

SCREW TE M10x30 UNI 5739 ZINCED

01

X

X

X

22

TNV10AZ040

HEX.CAP SCREW TE M12x90 UNI5737 Z

08

X

X

X

23

TNV10AZ075

SCREW TE M20x90 UNI 5737 ZINCED

02

X

X

X

24

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

03

X

X

X

25

TNV20BZ019

SELF LOCKING NUT M20 UNI7474 ZN

03

X

X

X

26

TNV20CZ003

NUT METABLOCK M12 DIN 980 ZINCED

09

X

X

X

27

TNV30AZ004

WASHER M10 UNI6592 ZN

03

X

X

X

28

TNV30BZ004

WASHER 12x36x3 UNI 6593 ZINCED

01

X

X

X

29

TNV10AZ105

SCREW TE M12x55 UNI 5737 ZINCED

01

X

X

X

30

TNV20AZ004

HEXAGONAL NUT 6S M12 UNI 5588 ZINC

02

X

X

X

TN90202050

CENTER KICKER WHEELS KIT FOR WR21

X

X

X

90

REMARKS

CENTER KICKER WHEELS

91

CENTER KICKER WHEELS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNP20BV003

RAKE WHEEL COMPLETE R.H. STR.

01

X

X

X

2

TNP20BV004

RAKE WHEEL COMPLETE L.H. STR.

01

X

X

X

3

TNV10AZ015

HEX SCREW TE M10x25

12

X

X

X

4

TNV30AZ004

WASHER M10 UNI6592 ZN

12

X

X

X

5

TNV20AZ003

HEXAGONAL NUT 6S M10 UNI 5588 ZINC

12

X

X

X

92

REMARKS

CENTER KICKER WHEELS

93

CENTER KICKER WHEELS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNP50SZ015

BRACKET WITH PIN ZINCED T10

01

X

X

X

2

TNP50SZ016

BRACKET ATTACHMENT SAFETY ZN T10

01

X

X

X

3

TNP50ZZ081

TRANSPORT BAR ZINCED T10

01

X

X

X

4

TNV20CZ004

NUT METABLOCK M14 DIN 980 ZINCED

02

X

X

X

5

TNV30AZ007

WASHER M14 UNI6593

01

X

X

X

6

TNC40AZ021

SPRING K2

01

X

X

X

7

TNP50ZZ088

SPACER

01

X

X

X

8

TNV10AZ114

SCREW TE M14x80 UNI 5737 ZINCED

01

X

X

X

9

TNV10AZ117

SCREW TE M14x120 UNI5737

01

X

X

X

10

TNV40CZ008

SPLIT PIN R d=4 ZINCED

01

X

X

X

94

REMARKS

DECALS

KEY

PART NO.

PART NAME

QTY

SERIAL NO.

W R 2 1 1 0

W R 2 1 1 2

W R 2 1 1 4

1

TNE95848

LABEL WARNING

2

X

X

X

2

TNE95846

LABEL WARNING "AVOID SERIOUS .."

2

X

X

X

3

TNC90A0003

YELLOW REFLECTOR

5

X

X

X

4

TNC90A0002

RED REFLECTOR

2

X

X

X

5

5TN2441

LABEL WR 2110

2

X

6

5TN1002423JD

LABEL CAUTION

1

X

X

X

7

5TN2443

LABEL WR 2114

2

8

TN2411

LABEL FRONTIER

2

X

X

X

X

9

TNA80683

LABEL "HIGH PRESSURE "

1

X

X

X

10

TNN262437

LABEL "MAXIMUM TRANSPORT SPEED"

1

X

X

X

11

5TN2442

LABEL WR 2112

2

X

95

REMARKS

NUMERICAL INDEX PART NO.

KEY

PAGE

KEY

PAGE

5TN1002423JD

6

95

TNC60AS012

22

81

5TN1836001

8

87

TNC60BS002

23

81

TNP50BV084

2

89

TNP50BV180

3

75

5TN2441

5

95

TNC70BZ009

24

75

TNP50CV003

8

5TN2443

7

95

TNC70BZ011

18

85

TNP50CV004

5TNL05Z0008

22

79

5TNP50SZ028

34

75

TNC70BZ011

13

89

TNC70BZ013

22

85

5TNP70BZ324

35

75

TNC70BZ064

12

5TNV10AZ043

36

75

TNC70BZ072

TN2411

8

95

TNA80683

9

95

TNC22A0039 TNC22A0040

PART NO.

KEY

PAGE

PART NO.

PART NO.

KEY

PAGE

TNP70AZ032

6

89

TNP70AZ033

5

89

75

TNP70AZ034

3

73

7

75

TNP70BZ307

11

79

TNP50DV015

9

75

TNP70LZ071

7

79

TNP50DV027

1

73

TNP70NT063

9

79

81

TNP50DV116

10

75

TNP70RZ007

22

75

29

75

TNP50EV020

11

81

TNS10AV003

17

81

TNC80AZ001

5

81

TNP50FV120

2

75

TNS10AV004

20

83

TNC80AZ002

4

81

TNP50FV121

1

75

TNS10AV006

14

73

85

TNC80CZ001

7

81

TNP50FV122

75

TNS10BZ001

5

83

85

TNC90A0002

4

95

TNP50GZ001

5

77

TNS20AZ002

2

77

TNC22A0065

7

85

TNC90A0003

3

95

TNP50GZ006

23

77

TNS20B0001

9

81

TNC22A0074

5

85

TNC90B0003

2

87

TNP50GZ016

4

77

TNS90E0001

TNC22A0081

6

85

TNC90B0004

4

87

TNP50GZ017

20

77

TNS95AV001

23

83

TNC22A0082

4

85

TNC90C0001

1

87

TNP50GZ077

3

77

TNS95AZ002

18

73

85

TNC90D0001

5

87

TNP50HZ011

4

73

TNV10A0121

13

73

85

TNC90D0002

3

87

TNP50HZ020

18

89

TNV10A0121

20

81

TNC22A0089 TNC25A0003

10

81

TNC25A0004

13

85

TNE95846

2

95

TNP50MZ005

17

75

TNV10AZ005

11

87

TNC25A0010

2

85

TNE95848

1

95

TNP50MZ006

16

75

TNV10AZ011

6

77

TNC25D0002

11

85

TNL05Z0004

17

87

TNP50MZ007

31

75

TNV10AZ015

2

83

TNC25E0001

1

85

TNL05Z0100

16

87

TNP50QZ005

4

79

TNV10AZ015

3

91

TNC25F0010

8

85

TNN262437

10

95

TNP50QZ014

17

77

TNV10AZ016

5

73

TNC25H0002

3

85

TNP20BV003

24

83

TNP50SZ011

3

89

TNV10AZ016

21

89

TNC25L0001

16

85

TNP20BV003

1

91

TNP50SZ015

1

93

TNV10AZ040

22

89

TNC30AZ007

11

89

TNP20BV004

25

83

TNP50SZ016

2

93

TNV10AZ041

6

81

TNC30BZ007

17

85

TNP20BV004

2

91

TNP50ZV007

4

75

TNV10AZ046

9

73

TNC30BZ007

20

89

TNP25AV002

1

83

TNP50ZV025

9

87

TNV10AZ046

18

75

TNC30CZ001

8

89

TNP50AV032

8

77

TNP50ZV054

7

87

TNV10AZ068

12

75

TNC30DZ014

7

89

TNP50AV035

11

77

TNP50ZV055

6

87

TNV10AZ070

13

75

TNC40AZ005

9

89

TNP50AV066

21

77

TNP50ZV169

6

83

TNV10AZ075

23

89

TNC40AZ015

14

85

TNP50AV070

9

77

TNP50ZZ028

16

89

TNV10AZ077

11

75

TNC40AZ015

10

89

TNP50AV073

12

77

TNP50ZZ039

4

89

TNV10AZ090

21

75 89

TNC40AZ017

11

83

TNP50AV102

22

77

TNP50ZZ081

3

93

TNV10AZ105

29

TNC40AZ018

1

81

TNP50AV408

1

77

TNP50ZZ085

17

89

TNV10AZ107

12

79

TNC40AZ021

6

93

TNP50AV424

2

73

TNP50ZZ088

7

93

TNV10AZ114

8

93

TNC45AZ001

12

83

TNP50AV451

10

77

TNP50ZZ089

19

89

TNV10AZ117

9

93

TNC45AZ003

12

89

TNP50BV008

14

83

TNP50ZZ135

8

79

TNV10AZ126

15

87

TNC45BZ001

33

75

TNP50BV009

9

83

TNP50ZZ136

10

79

TNV10AZ134

13

77

TNC50BN060

15

85

TNP50BV017

5

75

TNP50ZZ137

19

79

TNV10BZ001

20

85

TNC50BN062

9

85

TNP50BV018

6

75

TNP70AV069

8

83

TNV10BZ003

15

77

TNC60AS012

10

73

TNP50BV083

1

89

TNP70AZ032

19

75

TNV10BZ003

2

79

96

NUMERICAL INDEX PART NO.

KEY

PAGE

PART NO.

KEY

PAGE

TNV10BZ006

4

83

TNV30BZ004

28

89

TNV10BZ100

14

79

TNV30BZ007

17

79 83

TNV20AZ001

12

87

TNV30BZ007

16

TNV20AZ047

7

83

TNV30CZ004

7

73

TNV20AZ003

10

83

TNV35A0003

16

81 81

TNV20AZ003

19

85

TNV35AZ005

14

TNV20AZ003

24

89

TNV35AZ006

19

81

TNV20AZ003

5

91

TNV40B0003

6

79

TNV20AZ004

8

73

TNV40B0004

5

79

TNV20AZ004

14

87

TNV40B0010

8

81

TNV20AZ004

30

89

TNV40C0011

19

73

TNV20AZ005

18

77

TNV40CZ002

20

79

TNV20AZ005

3

79

TNV40CZ002

17

83

TNV20B0024

17

73

TNV40CZ002

12

85

TNV20BZ001

7

77

TNV40CZ006

30

75

TNV20BZ001

16

79

TNV40CZ008

32

75

TNV20BZ003

13

79

TNV40CZ008

14

89

TNV20BZ006

22

83

TNV40CZ008

10

93

TNV20BZ007

14

75

TNV40DZ001

23

85

TNV20BZ019

15

75

TNV45BZ001

19

77

TNV20BZ019

25

89

TNV50AZ001

13

83

TNV20BZ021

25

75

TNV50AZ002

15

89

TNV20BZ021

13

81

TNV60A0001

21

83

TNV20BZ023

23

75

TNV60B0001

16

73

TNV20BZ025

20

73

TNV60B0002

12

73

TNV20BZ025

21

81

TNV60D0001

19

83

TNV20CZ002

6

73

TNV60E0001

15

81

TNV20CZ003

27

75

TNV60E0004

18

81

TNV20CZ003

37

75

TNV70AZ007

20

75

TNV20CZ003

14

77

TNV70AZ007

13

87

TNV20CZ003

3

81

TNV80A0001

16

77

TNV20CZ003

26

89

TNV80A0001

1

79

TNV20CZ004

4

93

TNV85A0001

18

79

TNV30A0014

18

83

TNV85A0001

15

83

TNV30A0015

11

73

TNV85B0005

21

85

TNV30AZ001

10

87

TNV85C0001

28

75

TNV30AZ002

15

79

TNV99AZ001

21

73

TNV30AZ004

3

83

TNV99AZ001

26

75

TNV30AZ004

27

89

TNV99AZ001

21

79

TNV30AZ004

4

91

TNV99AZ001

10

81

TNV30AZ007

5

93

TNV99AZ001

26

83

TNV30BZ004

2

81

TNV99AZ003

15

73

PART NO.

97

KEY

PAGE

PART NO.

KEY

PAGE

INDEX Page

A

Attaching rake To tractor drawbar .......................

To tractor hydraulic system …................

L

17 18

B Balast, checking ...........................

15

19 15 14 14

F Field operation, preparing rake for .............

Fittings, flare type tube, tightening .............

Flare type tube fittings, tightening ..............

25 60 60

G Grease Extreme pressure and multipurpose …..........

Ground pressure, adjusting raking wheel ….......

34 31

15

I Inch torque values . . .......................

Inflation, checking tire pressure ...............

35 40 39 35 37 38 36

Metric torque values ........................

70

O Operating the rate .........................

25

P Prestarting checks Product identification number, record

25 68

R

H Hitch, three-point, position ...................

Lubricant Storage Lubrication and Maintenance As required . . ...........................

Lubrication Annually ...............................

Every 10 hours ..........................

Every 100 Hours ........................

Every 200 Hours ........................

Every 50 hours .........................

M

D Detaching rake from tractor . .................

Drawbar shield, making .....................

Drawbar shield, using .......................

Drawbar, tractor, positioning . .................

Page

69 16

Rake wheels, identifying left-hand and right-hand . . . ...........................

Rake, detaching from tractor .................

Rake, operating the ........................

Rake, preparing for field operation .............

Rake, preparing for transpsort ................

Raking wheel ground pressure, adjusting ........

Replacing wheel tines......................

S

44 19 25 25 21 29 44

Serial number, record .......................

68 Shield, making drawbar . . ...................

15 Shield, using drawbar 14 Spacing, checking wheel………………………... 15

Index-1

98

INDEX Page

Specifications .............................

Storage Beginning of season ......................

End of season...........................

Storing lubricants . .........................

67 45 45 35

T Three-point hitch position ....................

Tines, replacing wheel ......................

Tire inflation pressure, checking ...............

Tires, servicing safely ......................

Torque values Inch...................................

Metric .................................

Torque, checking wheel nut ..................

Tractor drawbar positioning ..................

Tractor hydraulic system, attaching to ..........

Transport, preparing rake for .................

Transporting ..............................

Troubleshooting Hydraulic problems .......................

Raking problems . . .......................

Tube fittings, flare type, tightening ............

15 44 16 43 69 70 16 14 18 21 21 41 42 68

W Wheel ground pressure, adjusting raking . .......

Wheel nut torque, checking ..................

Wheel spacing, checking ....................

Wheel, center kicker........................

Wheels, rake, identifying left-hand and right-hand ..............................

Width, adjusting windrow ...................

Width: Adjusting raking . . .......................

Setting working . .........................

Windrow width, adjusting ....................

31 16 15 32 44 29 29 30 29

Index-2

99

NOTES

NOTES

NOTES

PART NO. OMUS00W21