EZGO TEXTRON X-440, X-444 ELECTRIC POWERED GOLF CAR SERVICE MANUAL

ELECTRIC POWERED GOLF CAR

X-440,X-444

SERVICE PARTS MANUAL

MODEL YEARS 1986 1/2 - 1987

MANUAL NO. 22338-G1

ISSUED 8/01/86

SERVICE PARTS MANUAL ELECTRIC POWERED GOLF CAR

X-440, X-444

MODEL YEARS 86 MANUAL NO. 22338-G1

!-

1987

ISSUED 8/01/86

E-Z-GO DIVISION OF TEXTRON, P.O. BOX 388, AUGUSTA GEORGIA 30913-2699

LIMITED WARRANTY

TO OBTAIN A COPY OF THE LIMITED WARRANTY THAT IS APPLICABLE TO YOUR VEHICLE, CALL OR WRITE YOUR LOCAL DISTRIBUTOR, BRANCH, OR E-Z-GO WARRANTY DEPARTMENT.

I lm®'IT� I The use of NON E-Z-GO parts may void your warranty.

I lm®'IT� I Tampering with or adjusting of governor to permit vehicle to operate at above factory settings (12 M.P.H.) may void your vehicle warranty.

Pg. ii

12/15/90

i ! ! IAl11GI

GENERAL INDEX Page No.

.....................

How To Use The E-Z-Go Service Manual Illustrated Parts Breakdown:

V

Illustration Accelerator and Hill Brake ••• Accelerator Switch Assembly • •••• Battery Charger, 36 Volt (U. L.) •• Body and Associated Parts Brake Linkage ••••••••••

AI Bl Cl El Fl

Fork Assembly ••••••• Forward-Neutral-Reverse Switch Assembly

01 Pl

Four Wheel Front Suspension

QI

Model Details

XI YI BBi

Motor G. E. • Power Wiring •

••• ••••

Rear Axle Assembly Rear Suspension Components

.......... ........

............ .....

••••••

Resistor Coil and Housing Assembly Seats and Bag Holder

CCI EEi FFI HHI LLI

Steering ••••••••• Wheel Brake Assembly Wheels and Tires Accessories, Options, and Special Tcols•••••••••••

NNI 001 PPI

----------------- EmGCliit:;i;t•l:i ------------------'

GENERAL INDEX iii

E�GClli:ni;t•):I iv

HOW TO USE THE E-Z-GO SERVICE PARTS MANUAL This manual is divided into several sections: I. 2.

3.

GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN FOR ELECTRIC POWERED GOLF CAR ACCESSORIES, OPTIONS, SPECIAL TOOLS

The first section, GENERAL INFORMATION, contains the following information: I. 2.

3.

WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE E-Z-GO SERVICE PARTS MANUAL

The second section, ILLUSTRATED PARTS BREAKDOWN (IPB) FOR ELECTRIC POWERED GOLF CARS, contains illustrations and parts lists for all systems of the electric powered vehicle.

The third section, ACCESSORIES, OPTIONS, AND SPECIAL TOOLS, contains a listing of E-Z-Go available accessories, options and special tools that may purchased from the company.

USE OF THE MANUAL To use this manual, consult the GENERAL INDEX (located in the first section) to locate the information or illustration required.

E-Z-Go manuals are revised annually to coincide with the model year change. The new manual reflects revisions made since the last manual and introductory changes that are to be implemented in the new model year.

Revisions that have been made since the last issue are indicated by a / that is placed in the left margin adjacent to the revised part number. If changes are interchangeable with the previous issue, the part number will be revised and marked with a / Changes that are not interchangeable will be accomranied by a new illustration and parts list with the latest set appearing first. The / in the left margin will always indicate the differences since the earlier issue.

Introduction of some revisions varies due to supply of components; therefore, it is possible that various com�inations of components may be found that is not directly reflected by each illustration.· Consult the illustration that best suits your situation and contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be suppli_ed to Service Parts when ordering any replacement components.

Locate the serial number plate (see Model Details located in the IPB section of this manual for its location) and note the complete number shown on the plate.

Each system is listed in the index and has an alphabetical prefix. The illustration always appears first and is followed by its related parts list. Additional illustrations and parts lists with the same prefix indicate significant changes that have taken place since the last issue. Note the latest version always appears first.

Note that many alphabetical prefixes are omitted. These prefixes have been assigned to systems that are not relevant to your vehicle. The index lists all relevant sections that pertain to your vehicle.

----------------E�GDiia:§i;\•Ja----------------HOW TO USE THE E-Z-GO SERVICE PARTS MANUAL V

Left Page Illustration

Title I.

----- Right Hand Page Parts List Parts List Continued On Rear Page If Required

WHEN THE PART NUMBER I S NOT KNOWN.

a. Determine the function and application of the part required. the General Index and select the most appropriate title.

Turn to

b. Turn to the page number indicated and locate the desired part on the i11ustration. c. From the illustration, obtain the item number assigned to the part desired.

Refer to the accompanying description for specific information regarding the part.

2.

IF YOU KNOW THE PART NAME OR NUMBER.

Locate part number or description in the appropriate column on the right hand page. Note that it is suggested you confirm that the part selected is correct by verifying it with the pictorial representation on the left hand page.

Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the "lowest" assembly sold by E-Z-Go and the asterisk (*) indicates that the part depicted is not available for sale by E-Z-Go. Note that the descriptions are "indented" under the assembly that they are used on.

That assembly is, in turn, listed under the assembly that it is used on. This process is repeated until the "final assembly" is reached.

----------------EaGCii=t:ii;t•l:1----------------HOW TO USE THE E-Z-GO SERVICE PARTS MANUAL vi

ILLUSTRATED PARTS BREAKDOWN ELECTRIC POWERED GOLF CAR

--------EmGDii=t:ii;{•la-----------' vii

34

-----------EmGDii:t:ii;{•]a----------ACCELERATOR AND HILL BRAKE LINKAGE Al

17

THREE WHEEL

------------E�l3Dii1:ii;{•]:t------------..1 ACCELERATOR AND HILL BRAKE LINKAGE A2

TITLE

ACCELERATOR AND HILL BRAKE LINKAGE {ELECTRIC CAR} ..J

w w ::c 3:

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I

PART NO.

I

C-18043-GI

2

DESCRIPTION 1 2 3 4 5

C")

�

QTY.

Accelerator Rod Assembly

••••

I

I

B-I 4444-G3

Ball Joint, Socket •••••••

I

I

3

B-00544-G4

Nut, Jam, 5/16-24 •••••••

4

B-17979-GI

Bushing, Accelerator Rod

2 I

2 I

5

B-19710-GI

Accelerator Rod

I

6

B-10385-G4

Clevis Yoke

I

7

A-17677-GI

Retainer, Spring

8

B-18034-GI

Retainer, Spring

9

B-17675-GI

Spring, Compression

11

B-19706-GI

Rod Assembly, Linkage

X

I

12

B-19707-GI

Rod Assembly, Linkage ••••••••••••

I

X

13

B-00414-G6

Screw, Hex Head, I /4-20 x 3/4 Lg. • .•••

14

A-I 1027-G2

Nut, Lock, I /4-20

I5

C-18083-GI

Accelerator Pedal Sub Assembly ••

4 4

4 4

16

B-12511-GI

Base Plate, Accelerator •••••

I

I

17

C-18084-GI

Accelerator Pedal, Weldment ••.••••.•

I

I

18

A-15827-GI

Accelerator Pedal, Pad Kit (Includes Rivets)

I

I

19

A-12512-GI

Pin, Accelerator Pedal

I

I

20

A-12513-GI

21

A-I 2064-G2

2

2

2

2

2

2

2

2

................... ...................... .................... ...................

10

22

23

A-17255-GI

24

B-00559-G8'

25

I I

..J w w ::c 3:

B-10387-G3

.....................

................

Bearing, Plastic ....................

Nut, Push ••• . . . . . . . . . . . . . . . . . . . . . .....................

Washer, Flat, 5/16 ....................

Cotter Pin .........................

Washer, Teflon ••

I I I

I

I

I

I

26

A-17838-GI

Bushing, Nyliner •••••

I

I

27

B-17657-GI

Pivot Arm Assembly

I

X

28

B-17658-GI

Pivot Arm Assembly

X

I

30

B-10097-G6

Bearing, Flanged, Reamed

••••••••••••••••

I

2

31

B-12156-GI

Cam, Hill Brake Kickoff

•••••••••••••••••

I

I

32

B-0049I -G3

Set Screw, Square Head, I /4-20 x 3/8 Lg•••••••••

2

2

29

...................

-------------- E�GC1ii�:1i;t•l:I ____________.__,__..

A3

8/01 /86

TITLE

ACCELERATOR AND HILL BRAKE LINKAGE (ELECTRIC CAR)

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I I I

PART NO.

DESCRIPTION 1 2 3 4 5

.....................

33

B-l 5022-G2

Bracket, Catch

34

X-XXXX-XX

Accelerator Switch Assembly (See Accelerator Switch Assembly Illustration) •••••••••••••••••

35 36 37

A-21957-GI A-20835-GI A-17838-GI

*

Washer, Nylon•••••• Washer, Nylon ••• Bushing, Nyliner

.....................

..J

..J

w w

w w

C")

�

::c 3:

::c 3:

QTY.

I

I

I I

I I I

I

X

X

Not available as individual part.

__...______...,_____ E�ESDii�:,i,t•]:I __________.......___,____, A4

8/01 /86

----28

27\

29 30

63

52 -i OJ

0 :::o

64

m�.

GI

Cl

�

�

-2 �

43 35 · 36

·�

CJ)

56

9 8 7

12

�

6

� 66

1

�.

17

TITLE

ACCELERATOR SWITCH ASSEMBLY

ITEM NO.

I

PART NO.

D-19255-G2

DESCRIPTION 1

2

3

4

5

Accelerator Switch Assembly •• �

2

..J

..J

C")

�

w w ::c 3:

When ordering parts, please specify model and serial no. of vehicle

............

w w ::c 3:

QTY.

3

4 5

0-18741-GI

*

Contact Board Assembly••••••••••••••••• Plate, Accelerator

6

A-17491-GI

Stud, Stop ........ . .......

7

B-00560-GI

Washer, Flat, 3/8

8

B-14390-GI

Nut, Lock, Plastic Insert, 3/8-24 ••••••••

9

B-11902-GI

Sushi ng, Shaft ...................

10

B-00545-G8

Nut, Hex, Jam, 3/4-16 UNF-2B

II

B-00568-G6

Washer, Lock, External Tooth 3/4

12 13 14

* * *

................

I I I 2 2

Stud, Contact

I I I 2 2 5

Washer, Lock, Spring, 5/16

5

5

5

5

Nut, Hex, 5/16-24

••••••••

•••••

5

15 16 17

B-17973-GI

Shaft and Arm Assembly

..............

B-17504-G2

Brush and Lead Assembly

••••••••••••••

18 19 20 21

22

23 24

* * * *

Terminal, Ring, 116 x 5/16 •••••••••••• Copper Brush with Lead Spring, Arm Contact ••• Holder, Brush

25

•••••••

. . . . ... . . . . . ...

26 Pivot Arm Assembly ••••••••

27

A-17663-GI

28

A-17655-GI

Arm, Accelerator Linkage ••••

29

B-I 5944-G3

Ball, Ball Joint •••••••••

30

B-00556-G4

Nut, Lock, Two Way, I /4-20

..__...______.....,_____ E�l3Dii:,:1i;\•J:I -------------82

8/01/86

TITLE

ACCELERATOR SWITCH ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

/

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

PART NO.

DESCRIPTION 1 2 3 4 5

........

B-l 1098-G3

Nut, Lock, Plastic Insert, I /2-20

B-10606-G2 A-17969-GI

Switch, Micro . . . . . . . . . . . . . . . . .

Wire Assembly, Black •••••••.••••

A-13514-GI B-00567-G4 A-14628-GI

Faston Tab

B-00I 39-G2

Screw, Mach.-, Round Head, Slot, 116-32 x I I /4 Lg.

B-00565-G3 B-00525-G5

Washer, Lock, Spring, 116 Nut, Hex, 116-32

A-12914-GI B-00565-G5 B-00526-G4

Foston Tab ••.••••• Washer, Lock, Spring, f/10 Nut, Hex, Ill 0-32 ••••

B-1176I -G I ,.

B-00414-G6 B-00565-G7 B-00532-GI C-18902-GI A-17618-GI B-18834-GI

QTY.

Screw, Brass, Limit Switch ••.•••.••••••• Washer, Lock, External Tooth, f/8 ••••••.••• . . . . . . . . . . . . . . . . . . . . . . .

............... .................... ............... .............. ...............

Solenoid, 36 Volt, SPNO Screw, Hex Head, 1/4-20 x 3/4 Lg. Washer, Lock, Spring, I /4 Nut, Hex, I /4-20 •••.

Wire Harness, Accelerator Switch •.•.•.

Clamp, Nylon

. . . . . . . . . . . . . . . . .

Loom, Flex, Zip, 3/4 ••••.••••

2 I I

2 I I

2

2

2

2

2

2

I

I

2

2

2

2

2 2 2 I 3 I

2 2 2 I 3 I

_________.______ E�GDii,.:,iit•):1----------------83

8/01/86

TITLE

ACCELERATOR SWITCH ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

61 62 63 64 65 66 67 68 69 70

PART NO.

C-l8897-G5 C-l8897-G4 C-l8897-G2 C-18897-GI A-179 65-GI A-13493 -GI B-00567-G8 B-00565-G8 B-00544 -G4

*

w w ::c

.J

C")

�

.J

;:

DESCRIPTION 1 2 3 4 5

w w ::c ;:

QTY.

....................

Wire Assembly, 4 Wire Assembly, 3 Wire Assembly, 2 Wire Assembly, I Wire Assembly, Lo Sp e ed, Solenoid Wire Assembly, Solenoid, F-N-R Switch Washer, Lock, External Tooth Washer, Lock ..••••• N ut, Hex , Jam, 5/1 6 -24

....................

I I I 3 4 6

I I I 3 4 6

Not available as indi vidual part.

..__..._______._____ E.Z.13Cia�:,i,t•]:I ____________.___.__

B4

8/01/8 6

3

TITLE

BATTERY D-fARGER, 36 VOLT (STANDARD)

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I I

PART NO.

2

3

4

_, w w :c

C')

�

:: ::

DESCRIPTION 1

_, w w :c

5

QTY.

I

C-19012-GI

Battery

Charger, 36 Volt (Complete) IO Ft.D.C. Cord.• I

2

C-19012-G3

Battery

Charger, 36 Volt (Complete) 15 Ft.D.C. Cord••

3

C-19096-GI

Top

4

C-19576-GI

I

Cover Assembly

Chassis

5 6

B-11027-G2

7

B-00240-G5

Screw, Hex I /4-20 x 5/8 Lg.

8

B-17077-GI

Capacitor

9

B-11559-GI

IO

B-00372-G4

II

B-00565-G4

Washer, Lock,

12

B-00526-GI

Nut, Hex, /18-32

13

C-l 8768-G2

14

C-18489-GI

15

B-18488-GI

Diode (Silicon Rectifier)

..••••••••..•

16

B-l 1572-G2

Nut, Plastic Expansion

•••••..••••••

17

B-00567-G7

Washer, Lock, External Tooth, I /4

18

B-00532-G2

Nut, Hex, 1/4-24

19

B-00 I 38-G3

Screw, 116-32 x 3/8 Lg.

20

B-00525-G5

Nut, Hex, 116-32

21

B-00567-G3

Washer, Lock, External Tooth

22

B-005 l 2-G7

Screw,

23

B-00378-G4

Screw, Phillips t/10-24 x I /2 Lg.

24

B-00526-G3

Nut, Hex, tit 0-24

25

B-00565-G5

Washer, Lock,

B-18764-GI

Ammeter, D. C.

Nut, Lock, Flanged 1/4-20

Bracket,

Capacitor

•••••••••..••••..•

Screw, Phillips 118-32 x I /2 Lg.

Heat

••••••.•••

Spring Type t/8

Sink Assembly

Heat

Sink

••••••

•••.•••.••••••.•• ••••••••..••••• ••.••.••.••

Self Tapping, Phillips t/8 x 7/8 Lg. •••••••.•

Spring Type Ill 0

4 4 I I 2

4 4 I I 2

2

2

2 I

2 I

2 3 2 2 2 2 2 3 I I

2 3 2 2 2 2 2 3 I I

I

I

26 27 28 29

*

Bracket, Ammeter

30

B-00525-G5

Nut, Hex, 116-32

31

B-00565-G5

Washer, Lock,

32

B-00526-G4

Nut, Hex, Ill 0-32

••.•••••••••

I

I

•••••••••••••••

2

2

2

2

2

2

Spring Type Ill 0 ••••.••

--------------E�GClii=>:1i;t•]:I __________..____.

C2

8/01/86

TITLE

BATTERY CHARGER, 36 VOLT (STANDARD}

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

33

PART NO.

DESCRIPTION 1 2 3 4 5

..J

..J

C')

0:,-

w w J: ==

w w J: ==

QTY.

8-19441-G I

Wire, 12 Ga., 9", White

35

C-18052-GI

Timer

36

B-00372-G2

Screw, Phillips /18-32 x I /4 Lg.

2

2

38

8-11575-GI

39

B-00486-G4

Knob, Timer . . . . . . . . . . . . . . . . . . . . .

Screw, Set, Cup Point, Socket /18-32 x I /2 Lg. •

40

C-19363-GI

Fuse 8 lock

41

B-00372-G5

Screw, Phillips /18-32 x I /2 Lg.

42

B-00565-G4

Washer, Lock, Spring Type 118

I I I 2

I I I 2

43

8-00526-GI

Nut, Hex, /18-32

2

2

44

B-1936 1-GI

Fuse, A. C., 15 Amp

2

2

47

C-19388-GI

A. C. Cord

48

B-l 3557-G2

Strain Relief, Plastic (A. C. Cord)

49

C-18747-GI

D. C. Cord Assembly IO Ft.

50

C-18747-G3

D. C. Cord Assembly 15 Ft.

51

C-l 4489-G2

D. C. Cord Sub Assembly IO Ft.

52

C-I 4489-G4

D. C. Cord Sub Assembly 15 Ft.

53

8-13802-GI

54

8-18782-GI

Connector

55

8-18972-GI

Handle Installation Kit

I 2 I I I

I 2 I I I

2 2 4 2

2 2 4 2

34

.........................

37

. . . . . . . . . . . . . . . . . . . . . .

••. •••••.

2

................

45

2

46

56 57

* *

••

Contact, Connector

Handle, Half, L.H.

.............

Handle, Half, R.H.

58 /

I I

59

B-00647-G8

Screw, Slot /16-32 x 7/8 Lg.

60

B-00647-G3

Screw, Slot, Stainless Steel /16-32 x 3/8 Lg• ••

6I

B-I 352I -G5

Nut, Hex, Lock, UNI Torque

62

B-00650-G2

Washer, Flat, 115

63

8-20628-GI

64

B-l 3557-G3

label, Caution

•••••

•••. ••••

Strain Relief, Plastic (D. C. Cord)

....__....____________ E�GDiiHiit•W __________...____.

C3

8/01/86

TITLE

BATTERY CHARGER, 36 VOLT (STANDARD)

When ordering parts, please specify model ITEM NO.

65 66 67

PART NO.

C-19928-GI

* *

(')

w ::c 3:

.:,

QTY.

Transformer Assembly

•••••••

Wire Splice, Closed End Wire, 12 Gauge, I 0" White

•••• ••••••

Screw, Self Tapping, Phillips, 118 x I /2 Lg.

69

C-19362-GI

Circuit Breaker, 50 Amp

70

B-00565-G4

Washer, Lock, Spring, Type, 118

71

B-00565-G5

Washer, Flat, Type 1110

72

B-00526-GI

73

B-00526-G4

Nut, Hex, /18-32

74

B-00372-G6

Screw, Pan Head, /18-32 x 3/4 Lg.

75

B-00372-G3

Screw, Pan Head, /18-32 x 3/8 Lg.

76

B-00565-G4

Washer, lock, Spring Type, 118

77

B-00526-GI

Nut, Hex, /18-32

79

B-19434-Gl

Label, Fuse Identification

80

B-19402-GI

Wire Assembly, 16 Ga., Black

Nut, Hex, Ill 0-32

2

I 2

2

2

I

B-006I 4-G4

*

w ::c 3:

DESCRIPTION 1 2 3 4 5

68

78

...,w ...,w

and serial no. of vehicle

10

10

I

I

••••••••••

2

2

•••••••••••••••

4

4

...................

2 2 2 I I I

2 2 2 I I I

••••••••.••••••.••

........ \

••••••.•

•••••••••••

.. .. . . . . .. . . . . . . .. .

Not available as individual part.

..__....________.______ E�CiCJii=>:1i;t•]:I __________....,.____ C4

8/01/86

32 33 34 35

24 23

1

CD 0

12

�0 mfJ > Iii

- �>

rn

(')

�

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DI

<>'' 29

5

";L)�

GOES BETWEEN 3/ 4 AND FRAME

93 94

28

----�7

----------EmliDii=t:ii;{•]:1---------BODY AND ASSOCIATED PARTS E2

TITLE

BODY AND ASSOCIATED PARTS

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I 2 3 4 5 6 7

I

PART NO.

DESCRIPTION 1 2 3 4 5

D-2021I-G2

Cowl Assembly

B-l 5680-G2 B-l 5681-G2 B-00544-G3 A-l 1027-G2 B-00l 06-G6

Cover Plate Assembly, Right Cover Plate Assembly, Left Nut, Hex, Jam, 5/16-18 Nut, Lock, Flanged, I /4-20 Screw, Self Drill and Tap, Pan Head, Phillips, 1112-24 x 3/4 Lg. ••.•••••••••••.•

8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

D-15671-G2 B-00I 06-G6

30

A-14776-GI

C')

......................

..J

w w :c 3:

�

QTY.

I

X

I I 4 16

X X 13

2

X

..................

1

I

3

3

........... .......

I

X

5 3

5 3

4

4

1 X

X I

2

2

.............. ............... ...............

C-19817-GI A-I 2064-G3

Emblem, E-Z-Go •••••••.

Nut, Cap, Push On

C-I 8352-G2 B-004l 4-G6 A-I 1027-G2

Dash Tray Assembly .

Screw, Cap, Hex Head, 1/4-20 x 3/4 Lg. •• Nut, lock, Flanged, I /4-20 •....••..

C-18348-GI A-I 1027-G2

Cowl Support Assembly •• Nut, Lock, Flanged, I /4-20 .••••.••.••..••

D-18796-G2 D-18796-GI A-18436-GI

Liner, Dash Tray Liner, Dash Tray Rivet, Plastic Drive

C-2021O-G2.

C-l 8353-G2

..J w w :c 3:

................

.................... ...................... ....................

Cowl Assembly ••••••••• . Dash Tray Assembly .•••..

Floorboard Assembly ••••••..••••..••• Screw, Self Drill and Tap, Pan Head Phillips, 1112-24 x 3/4 Lg••.••••••••••••••.

Retainer, Nut "J" Type, I /4-20

X

X X

23 23 2 2

--------------E�GDii:,:,i,t•]:i __________...___.,__.

E3

8/01/86

TITLE

BODY AND ASSOCIATED PARTS

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1

2

3

4

5

QTY.

31

/

32

C-18487-GI

Console, Center (Does Not Accept Ashtray)

I

X

33

C-18487-G2

Console, Center (Does Not Accept Ashtray)

X

I

34

C-18487-G3

Console, Center (Accepts Ashtray)

I

X

35

C-18487-G4

Console, Center (Accepts Ashtray)

X

I

36

C-20405-G I

37

B-18275-GI

Bal I Holder

I

38

B-00559-G7

Washer, Flat, I /4

2

I 2

41

A-18436-GI

Rivet, Drive, Plastic

••••..•.

6

6

42

A-17581-GI

Ashtray, Recessed

••••••..

I

I

43

A-14776-GI

Retainer, Nut, 'J' Type, 1/4-20

4

4

44

B-16705-GI

Screw, Truss Head, Phillips, S.S. , I /4-20 x I Lg.

6

6

45

A-11027-G2

Nut, lock, Flanged, I /4-20

2

2

46

D-20297-G2

Seat Wrap Assembly

I

I

47

A-11027-G2

8

8

6

6

4

4

I

I I

Decal, Safety (Included in items 32,33,34, & 35) . • • . . . . • . • . . . . . • . . . . • . . .

39 40

••.•......••

••••••••.•..••.••••

Nut, Lock, Flanged, 1/4-20

••••.••.••••

48 49

D-19555-G3

Fender Weldment, Right

50

D-l 9555-G4

Fender Weldment, left

51

B-00I 06-G6

Screw, Self Drill and Tap, Pan Head Phillips, 1112-24 x 3/4 Lg.

I I

I I

•••••••••.••••••.•

52

A-11027-G2

53

D-22229-GI

54

D-22227-GI

Restraint, Hip-Hand Hold

I

55

A-12064-G3

Nut, Push

56

C-19356-GI

Trim, Hand Hold

57

. D-22229-G2

58

D-22228-GI

Restraint, Hip-Hand Hold

2 I I I

59

A-12064-G3

Nut, Push

2

2

60

D-19356-GI

Trim, Hand Hold

I

I

Nut, Lock, Flanged, I /4-20 Restraint, Hip-Hand Hold Assembly, R. H�

Restraint, Hip-Hand Hold Assembly, L. H.

2

I I I

--------------- E�GCi1=>:1i;{•l:I _____________.____._____.

E4

8/01/86

TITLE

BODY AND ASSOCJATED PARTS ...I

w w ::c ==

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

C")

61

C-19534-G3

Fillet, Trunk Lid, Right

62

C-I 9534-G4

Fillet, Trunk Lid, left

63

B-00I 06-G6 C-19533-G2

65

C-19 554-G2

QTY.

................. .................

•••••••••••••••••••

Trunk Lid Installation Kit

Trunk Lid ........ • ................

1

11

66

A-15844-GI

Nut, Speed, 1U Type, I /32" Mat

67

B-00598-G6

Screw, Tapping, Truss Head, Phillips, //10-16 x 3/4 Lg• ••••••.••••••••••

4

4

I I

I I

2

2

4

4

4

4

68

A-17684-GI

Noise Suppressor Trunk Lid

69

A-19599-GI

Nut, Speed, 1 U 1 Type, I /8" Mat

2

2

70

D-19034-GI

Bagwell Plastic .••••••••.•••

I

I

71

B-19524-GI

Bagwel I Mount

. . . • . . . . • . . • . • . . .

2

2

72 .

B-I 3437-G4

Screw, Lock, Flanged, Whiz, 3/8-16 x I Lg.

2

2

73

B-1I 027-G5

Nut, lock, Flanged, Whiz, 3/8-16

74

A-18436-GI

Rivet, Plastic Drive

75

A-15058-GI

Rivet, Aluminum, Black 3/16" •.•••••••••••.•

2 4 4

2 4 4

78

B-14726-GI

Plate, Mounting

2

2

79

D-14700-GI

Flexible Fender Cap, Right

I

I

80

D-14700-G2

Flexible Fender Cap, Left

I

I

81

B-004I 4-G6

Screw, Cap, Hex, I /4-20 x 3/4 Lg.

6

6

82

A-1I 027-G2.

Nut, Lock, Flanged, I /4-20

6

83

A-15058-GI

2

2

84

B-14705-GI

2

2

85

B-14601-G2

.................

Trim Strip •••••. . . . . . . . . . . . . . . . . . .

Rivet, Aluminum .....................

6

88

C-19755-G2

Bumper, Rear

89

B-15533-GI

Side Rail Assembly, Right

••••••.•••••••••.•

76 77

86

I I

�

Screw, Self Drill and Tap, Pan Head, Phillips, //12-24 x 3/4 Lg.

64

...I w w l: ==

••••••

................ ...............

••••••••• •

. Rivet, Aluminum, Black

•

•

•

•

•

•

•

'!

•

•

•

•

•

•

4

4

87 •••••••..

-------------- E�GDii=>:11;{•]:t _____________....,__._� ES

8/01/86

TITLE

BODY AND ASSOCIATED PARTS

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

/

/ /

90 91 92 93 94 95 96 97

PART NO.

DESCRIPTION 1 2 3 4 5

B- I 5533-G2

Side Rail Assembly, Left

C-15536-G I C- I 5536-G2 C-17026-G I C- I 7026-G2 C-15528-G2

Top Rail, Right Top Rail, Left

................

......................

• • • • • • • •

Battery Rack, Inner, Right Battery Rack, Inner, Left Battery Rack, Outer

.J

.J

C')

'¢

w w :c 3

w w :c 3

QTY.

I I I I 2

I I I I 2

___.____________ E�EiClii�:11;{•]:I __________..._---'_.., E6

8/01/86

7

-1 BRAKE PEDAL ASSEMBLY COMPLETE

�

NOTE: SEE "ACCELERATOR AND HILL BRAKE LINKAGE• FOR CONTINUATION OF HILL '-'\'. "��� ., II BRAKE SYSTEM. �� 11 6

t���

/ 4

10

FRAME

$-40 I ��_,,/ 38 � 35 // I \//

34

33

� m

a-39

> �.

� Gi

�r D

35

!�

/�t'

Fri �

25

42 PART OF FRAME

A

TITLE

BRAKE LINKAGE ..I

w w ::c

When ordering ports, please specify model and serial no. of vehicle ITEM NO.

PART NO.

2

3

4

C')

5

8-15812-GI

Brake Pedal Assembly (Complete)

2

C-15813-GI

Hill Brake Pedal Assembly

3

C-15814-GI

Brake Pedal Arm Assembly

4

A-15826-GI

Brake Pedal Pad Kit

6

* *

Brake Pedal Pad Hill Brake Pad

••

A-15766-GI

Rivet (Small Head)

8

A-15767-GI

Rivet (Large Head)

9

8-15932-GI

Pin, Hill Brake Pedal

10

B-11737-GI

Spring, Hill Brake

11

A-12064-GI

Nut, Push On

.................. .....................

12 13 15 16 17 18

A-14061-GI

* * * *

I I I I I 3 6 I 2 I

I I I I I 3 6 I 2 I

I I I I I 6 6 I I

I I I I I 6 6 I I

....................

Pedal Bumper Kit

Screw, Slotted, Ill 0-24 x 3/4 Lg.

••••••

Washer, Flat, 1112 ••••••••••••••• Washer, Lock, Spring, Ill 0 Nut, Hex, Ill 0-24

••••

19

/ /

•••••••••••••

•••••••••••••••••

7

14

"1:1'

QTY.

I

5

w w ::c

:= :=

DESCRIPTION 1

..I

...............

20

C-19960-GI

21

C-19852-GI

Yoke Brake ••••••

22

B-19957-GI

Turn buckIe Jaw (7.3I ")

23

B-00532-G3

Nut, Hex, 5/16-18 ••

24

A-13659-GL.

Equalizing Bar

25

B-l 0386-G3

Pin, Clevis

26

B-10387-G3

Cotter, Pin

27

B-l 1098-G6

Nut, Lock, Plastic Insert, 5/16-18

28

B-00559-G8

Washer, Flat, 5/16

Brake Yoke Assembly

.................

.............. ......

•.

••••••••••••

29 30 31 32

A-13315-GI

Torsion Spring Kit

....___.______.....______ E-:ZGDii�:,i;t•]:I ___________...____._� F2

8/01/86

TITLE

BRAKE LINKAGE

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

33 34

PART NO.

DESCRIPTION 1

2

3

4

M

5

�

B-13521-G4 C-19038-GI

Nut, Lock, Uni-Torque •••••••••••••••••• Brake Cable (Left) ••••••••••••••••••••

I

I

I

I

I

I

4

4

I

I

I

I

2

2

...................

C-I 9038-G2

Brake Cable (Right)

A-12305-GI

Retaining Ring (Brake Cables)

37 38 39 40

A- l l 845-G2 B-00414-G6 A-I 1027-G2

Clip, Cable Screw, Cap, Hex, 1/4-20 x 3/4 Lg. Nut, Lock, Flanged, I /4-20

A-16172-GI B-13332-GI A-14158-GI

Clamp, Nylon

Bracket, Brake Cable ••••••.••.•••.••••• Bolt, Shoulder, 3/8-16 •.••••.••..•••••.••

B-11079-GI

Bushing, Flanged, Nylon

43 44

..J

w w :c 3:

QTY.

35 36

41 42

..J

w w :c 3:

*

........................ ...............

................ ........

.................

Not available as individual part.

--------------- E�EiCii=>:1i;{•]:I ------------......F3

8/0_1/86

2

8

7

-1 FORK ASSEMBLY COMPLETE

------------E�ESDiii:;;;{•]:1-----------.....J FORK ASSEMBLY 01

TITLE

FORK ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I

2 3 4 5 6 7

D-17533-GI D-17537-GI C-17542-GI C-17542-G2 C-15643-GI C-I 9796-GI

DESCRIPTION 1 2 3 4 5

..I

::c 3:

::c 3:

w w

C")

w w

'O:S'

QTY.

Fork Assembly (Complete Assembly) Fork Sub Assembly •••••••••••••••.•• Axle Bracket Assembly (R.H.) ••••••.••••• Axle Bracket Assembly (L.H.) Shield Shock Absorber Assembly ••••.•••••••.•

X

I I I I

X X X X

2

X

Shock Absorber Sub Assembly (I Per Assembly).

Spring Compression (I Per Assembly)

2

X

8

B-17907-Gt C-I 9794-G2

2

X

9

B-17816-Gt

Retainer Spring (I Per Assembly) ••••

2

X

I0

B-00557-GI

Nut, Hex, Lock, I /2-13

II 12 13 14

B-15588-GI

Sushing, Pivot

4

X

B-00560-G5 B-I 4390-G7 B-00492-G6

Washer, Flat, 5/8 . . . . . . . . . . . . . . . . . . .

Nut, Lock, Plastic Insert, 5/8-11 ••.••.•••.• Screw, Set Square Head, 1/4-20 x I 3/4 Lg•••.••

2

X

2

X

2

X

15

B-00544-GI

Nut, Hex, Jam, I /4-20

2

X

16

B-00378-G4

Screw, Ill 0-24 x I /2 Lg.

17 18

B-00565-G5 B-00526-G3

Washer, Lock, Split, Ill O •••••••••••••••• Nut, Hex, Ill 0-24 . . . . . . . . . . . . . . . . . . .

4

4

X

X

19 20

A-11081-GI B-00560-G6

Nut, Jam, Lock, 3/4-16 ••• Washer, Flat, 3/4 . . . . . . . . . . . . . . . . . . . .

4 2

X

X

21

B-17650-GI C-17535-GI

Ring, Adjuster . . . . . . . . . . . . . . . . . . . . .

Hub and Axle Assembly ••••••••••••••••

4

X

B-00545-G8 B-10223-G5,.

. . . . . . . . . . . . . . . . . . . . .

4

X

2

X

I

X

Nut, Hex Jam, 3/4-16 ••.•• ; ••••••••.

4

X

Axle, Front •••••.

I

X

Spacer, Axle •••••.•••.

2

X

26

B-17536-GI B-19471-GI

Seal, Grease

2

X

27

A-50908-GI

Bearing, Race Assembly

2

X

28

C-19888-GI

Hub Assembly (Includes Item 28 and Bearing I

X

4

X

2

X

I

X

22 23 24

I

PART NO.

..I

25

Race)

29

B-19862-GI

30 31

A-11655-GI A-13136-GI

. . . . . . . . . . . . . . . . . . . .

•••.•••••••••

. • • . . . . . . . . . . . • . . • • . .

Solt Hub I /2-20 •••.••.••.•••••.

Spacer, Axle . . . . . . . . • . . . . . . . • • • •

Spacer

--------------E�GClii=>:1i;t•]:I -------------02

8/01/86

TITLE

FORK ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle

ITEM NO.

32 33 34 35

PART NO.

8-11103-GI B-10669-G3 8-11098-GI 8-18256-GI

...I

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J:

3:

DESCRIPTION 1 2 3 4 5

C')

w w

J:

3:

,i:t'

QTY.

Bearing, Roller Complete Washer, Special • • • • • • • • • • • • • • • • • • • • Nut, Lock, Plastic Insert I 3/8-12 •••••••.•• Retainer, Axle Nut

2

X

I

X

I

X

2

X

___.____________ E�GDii�:,i;{•]:I _____________.___.__ 03

8/01/86

M/

/

,,,--

___ _

'O M -----

:::c:

� 3:

en w en a: w > w a:I 1w ..J w < a: ..J 0.

I- � :::, 0 �(.)

6� a: co �� en

a:

� �

....

I

------------EatsDli=t:;i;t•J:1-------------FORWARD-NEUTRAL-REVERSE SWITCH ASSEMBLY Pl

TITLE

FORWARD-NEUTRAL-REVERSE SWITCH ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I 2 3 4

5

PART NO.

D-20270-G2 C-14651-GI A-14654-GI B-00565-G7 B-00532-GI

DESCRIPTION 1 2 3 4 5

..J

..J

w w

w w

(')

�

:x: 3:

:x: 3:

QTY.

Forward-Neutral-Reverse Switch Assembly Complete •• Contact Board Assembly ••••••••••••••• Stop ....... .................

Washer, Lock, I /4 ••••••••• Nut, Hex, I /4-20 ••••••••••

I I 2

I I 2

2

2

2

2

2

2

4

4

4 4 4

4 4 4

I

I

2

2

2 2

2 2

I

I

2

2

2

2

2 2 2

2 2 2

F aston, Tab . . . . . . . . . . . . .

4 2

4 2

Washer, Lock, External Tooth, 116

2

2

6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

B-12835-GI B-19470-GI B-00560-GI B-14390-GI

F N R Switch Cam Assembly Shaft, Forward-Neutral-Reverse Switch Washer, Flat, 3/8 •••••••••••••• Nut, Lock, Plastic Insert, 3/8-24

B-10606-G2 B-00l 39-G6 A-12806-GI B-00565-G3 B-00525-G5

Switch, Micro Screw, Round, Slotted, /16-32 x I 3/!J. Lg. Spacer, Micro Switch. •••••••••••••••.• Washer, Lock, Spring Type, 116 Nut, Hex, 116-32 ...................

B-17940-GI B-00I 38-G5 B-00565-G3 B-00525-G5

Buzzer Assembly ••••• Screw, /16-32 x 5/8 Lg. •••••• Washer, Lock, 116 Nut, Hex, /16-32••

B-12863-GI B-l 546I-Gl:­ B-00414-G8 B-00559-G7 B-00565-G7 B-00532-GI

Bracket, Mounting Bracket, Mounting Support , Screw, Hex, 1/4-20 x I Lg. Washer, Flat, 1/4 Washer, Lock, Spring Type, I /4 •••..•••••• Nut, Hex, 1 /4-20.....................

A-13514-GI A-14628-GI B-00567-G3

Screw, Brass, 116-32 x .22 Lg.

.....................

................... ........

.................. ....... ...... ............. ................... ............

--------------- E�GCnj=nM-m ____________..._..._......

P2

8/01/86

TITLE

FORWARD-NEUTRAL-REVERSE SWITa-t ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

33

I

34

A-20325-GI

35

C-19886-GI

36

B-00740-G4

..J

::c

::c

w w

;: ;:� M

QTY.

................... ..................

Ill 0-32 x I /2 Lg. ............

Switch Handle Kit Handle, Plastic Screw,

..J

w w

I

I

I

I

I

I

--------------- E�GDii�:,i,t•]:I -------------P3

8/01 /86

EeGDli=t:ii,t•l:I

,,

0

ffl �.m:ti m r • 0

-

,, Iii ::o D

�

�

V,

�

.�

0 z 45

-1 INCLUDES ITEMS 2,3,4,9, 10,11,17,19,24,25 & 26. *VERIFY R.H. OR LH. THREAD, PRIOR TO ORDERING ITEMS 21 & 22.

TITLE

FOUR WHEEL FRONT SUSPENSION

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

I 2 3 4 5 6

C-19518-GI C-19385-GI 8-16625-GI 8-19397-GI A-16626-GI 8-16623-GI

DESCRIPTION 1 2 3 4 5

I

/ / /

/

9 IO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

B-10389-G3 B-16982-GI A-00560-G5 A-15019-GI 8-19472-GI A-50892-G I C-19932-GI B-19862-GI A-12093-GI B-10387-GI 8-14723-GI C-18377-GI B-10389-G3 B-20795-GI 8-20795-GI A-50641-GI A-50209-GI B-10387-G2 C-19202-GI B-10389-G3 C-19306-GI B-10389-G3 B-15012-GI

...J LLI LLI

C')

�

:z:: 3:

:z:: 3:

QTY.

X

I

X

I

X

I

X

I

X X

2 4

X

X

2 2

X

2

X

2

.........................

X

2

Bearing and Race- Assembly ••••••••••••••• Hub Assembly (Includes Bearing Race) •••••••••• Bolt, Hub, 1/2-20 •••••••••••••••••••• Nut, Hex, Slotted 1-14 Cotter Pin Nut, Lug, I/2-20 Tie Rod Assembly Includes (I) L.H. and (I) R.H. Rod End •••••••••••• Grease Fitting (2) per Assembly ••••••••• Tie Rod End - L.H. Thread (I) per Assembly • Tie Rod End - R.H. Thread (I) ·per Assembly • Rubber Boot - Tie Rod End (2) per Assembly • Nut, Hex, Slotted, 7/16-20 (2) per Tie Rod Assy••• Cotter Pin (2) per Tie Rod Assembly •• Tie Rod w/Tow Pin Assembly Includes (I) L.H. and (I) R.H. Rod End Grease Fitting ••••••••••••

X

4

X

8

X

2

X

2

X

8

X

I

X

2

X

2

X

2

Idler Assembly

Front Axle Assy. Includes 2,3,4,9,IO,l l ,17,19,24,25,26 • Axle Weldment ••• Spindle Assembly L.H. Spindle Assembly R.H. Seal Bearing, Bronze

................

.................

7 8

...J LLI LLI

Grease Fitting Bearing, Thrust Washer,

5/8

...................

......................

Nut, Hex, Slotted 5/8-18 Seal, Grease

.......................

. . . • . . . . . . . . • . • • • . • • • . .

Grease Fitting Bushing, Flanged

X

2

X X

4 4

X

I

X

2

X

I

X

I

X

2

X

4

..___..a..______.______ E�GClii�:,i,t•l:I _____________....__ Q2

8/01/86

TITLE

FOUR WHEEL FRONT SUSPENSION

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

...J I.LI I.LI

...J I.LI I.LI

C')

�

:c 3:

:c 3:

QTY.

31

A-13221-GI

Washer Spring, Wave Type

32

B-16417-GI

Shaft, Idler

33

B-15023-G2

Spring Retainer

34

C-15040-GI

Leaf Spring Assembly

35

B-00427-G4

Screw, Cap,

36

B-00566-GI

Washer, lock, Spring Type 3/8 ••••••••••••••

X

37

B-00532-G5

Nut, Hex, 3/8-16

14

.....................

X

14

38

B-00427-G6

Screw, Cap,

X

6

39

B-18219-GI

Pivot Arm Support Assembly

X

I

40

B-l0387-G6

Cotter Pin

X

I

41

B-15707-GI

Shock Absorber • . . • • . • • . . • . . • • • . . • . . . .

X

2

42

B-10435-GI

Washer, Shock Absorber

X

8

43

B-10194-GI

Bushing, Rubber, Shock

X

44

B-00532-G6

45

A-12091-GI

Nut, Hex, 3/8-24 .....................

Cap, Spindle ........................

8

X X

4

2

46

A-18434-GI

Nut,

Hex, Jam, 9/16-18 L.H. Thread

X

2

47

A-l8434-G2

Nut,

Hex, Jam,

X

48

B-10387-GI

Cotter Pin

2 2

•••••••••••••••.

.....•.••.•...••.........

• . • . • • • • • • . . . • • • • • • • • •

•••••••••••••••••••

Hex, 3/8-16 x I 1/2 Lg.

•••••••••

Hex, 3/8-16 x I 3/4 Lg.

•••.•.•••••••.•••.

9/16-18 R.H. Thread

••••••••••

X

I

X

I

X X X

X

4 2 8

-------------- E�GCii�:,i,t•l:I _______________.

Q3

8/01/86

a

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7

8

---=_

9/

4

5

TITLE

MODEL DETAILS

When ordering ports, please specify model and serial no. of vehicle ITEM NO.

I 2 3 4 5 6

PART NO.

DESCRIPTION 1 2 3 4 5

.J

w w :c

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QTY.

A-18787-GI B-12431-GI A-12471-GI D-22223-GI D-22223-G2 B-16705-GI B-00559-G7

Scuff Guard Indicator, Forward-Neutral-Reverse (Electric) Retainer - Push On •••••••••• Trim, Rocker Panel (R.H.) ••••••• Trim, Rocker Panel (L.H.) ••••

B-I 4390-G4

Nut, Lock, Plastic Insert, I /4-20 ••••••••••

A-12905-GI

Spacer, Neoprene. . . . . . . . . . . . . . . . . . . . . . .

D-18350-GI

Floormat

A-16816-GI

I I 3 I I

I I 3 I I

4

4

4 4

4 4

Fastener, Ratchet Type

2

2

A-17061-GI

Bumper Installation Kit •••••••••••••••

X

B-20063-GI

Decal Installation (Specify No. I thro ugh I 00)

I

I I

17

D-15929-GI

Shield

X

I

18 19

B-00240-G8

Hex, Screw, Head, I /4-20 x I Lg.

X

B-I 4390-G4

Nut, Lock, Plastic Insert, I /4-20

X

4

4

A-22329-GI

Vinyl Bumper Trim Kit

I

I

B-l 7203-G6

Vinyl Bumper, Body Trim (Sides and Front) ••• Vinyl Bumper, Body Trim (Back of Cowl) •••••••

I

I

I

I

2 4

2 4

7 8 9 10 11 12 13 14 15

Screw, Phillips, Stainless Steel, I /4 x 20 x I Lg.

Washer, F 1 at, 1 /4 . . . . . . . . . . . . . . . . . .

12 12

16

j

20 21 22 23 25

C-22273-GI B-l 7203-G9

26

A-l 5058-G2

24

_ Vinyl Bumper, Body Trim (Dash Tray) Rivet, Aluminum Black

•••••

..___._______.______ E�E:iClii�:,i;t•]:I _____________.__.....,__, X2

8/01/86

,---------

,>

FIELD & BRUSH STUD ASSEMBLIES

(ITEMS 8 & 20) TYPICAL 4 PLACES I I

·-...... ......

• ··;xxxxxxxxxx.x, 0-C MOTOR

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MODEL NO.

---......

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SUFFIX

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19

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-1 G.E. MOTOR ASSEMBLY COMPLETE

20

TITLE

MODEL 5BC48JB-783A MOTOR .J

When ordering ports, please specify model and serial no. of vehicle ITEM NO.

PART NO.

I

O-18686-GI

2

A-19644-GI

3

A-15439-GI

4

A-16919-Gl

5

A-15437-Gl

6

A-15438-Gl

7

A-15440-Gl

8

A-16928-Gl

9

A-15442-GI

10

A-16917-GI

II

A-16916-GI

12

A-15446-GI

13

A-51333-GI

14 15

* *

16

A-19645-GI

17

A-19646-GI

18

A-19647-GI

19

A-19648-GI

20

A-20389-GI

21

A-19649-GI

22

A-16948-GI

23

A-20390-GI

24

A-16918-G1:-

25

A-20388-GI

26

A-20386-GI

27

B-19650-GI

28

A-20387-GI

29

A-20392-GI

30

A-20391-GI

31

A-17732-GI

*

.......................

Endshield, Commutator End. . . . . . . . . . . . . . . ........................

Washer Screw, Motor Clamp .................

Bushing, Insulator . . . . . . . . . . . . . . . . . . . .

Washer, Insulator ...................

Lock Nut .......................

Screw, Pole Piece . . . . . . . . . . . . . . . . . . .

Washer, Insulator, Terminal .............

Brush Assembly . . . . . . . . . . . . . . . . . . . . .

Brush Rigging .....................

Brush Spring . . . . . . . . . . . . . . . . . . . .

Screw, Brush Rigging Mount . . . . . . . . . . . . .

Field Pole Pieces . . . . . . . . . . . . . . . . . . .

Shell, Stator .....................

Field Coils (Set) ..................

Washer, Shim .....................

Washer, Spacer ....................

Washer, Conical . . . . . . . . . . . . . . . . . . . .

Endshield, Gear End . . . . . . . . . . . . . . . . . .

Screw, Motor Clamp .................

Gasket ........................

Armature . . . . . . . . . . . . . . . . . . . . . . . .

Ball Bearing, Commutator End ........... .

Seal, Shaft .....................

Bearing Retainer ..................

Ball Bearing, Gear End ...............

Seal, '0' Ring . . . . . . . . . . . . . . . . . . . . .

Screw, Bearing Retainer ..............

Plug, Hole ......................

Seal, O Ring ......................

G. E. Motor

.

1

w w

C')

o:t

:c ==

DESCRIPTION 2 3 4 5

1

w w

:c ==

QTY.

I

I

I

I

4

4

2

2

4

4

4

4

4

4

8

8

4

4

2

2

I

I

4

4

2

2

4

4

I

I

I

I

AR AR I

I

2

2

I

I

4

4

4

4

I

I

I

I

I

I

I

I

I

I

I

I

3

3

I

I

I

I

Not available as service parts.

E�GClii�:,it{•]:i

Y2

8/01/86

33 - CONTROL WIRING HARNESS, F-N-R SWITCH <INCLUDES ITE MS 34 - 37)

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E�GCiii:;i;{•]a-�-------_J POWER WIRING B82

TITLE

POWER WIRING

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

..J

..J

Cf)

-=t'

w w ::c ==

w w ::c ==

QTY.

I

B-18840-GI

Receptacle and Harness Assembly

2

D-18724-GI

Charger Receptacle Holder

3

A-18841-GI

Wiring Harness Charger Connector

4

B-14852-GI

Wire Assembly (CR-)

5

B- l 4852-G2

Wire Assembly (CL+)

6

B-18782-GI

Connector, Anderson

7

B- l 4390-G9

Nut, Lock, Nylon Insert, 116-32

8

B-00559-G3

9

B-00645-G2

Washer, Flat, 116 • • • • • • • • • • • • • • • • • • • • Screw, 116-32 x I I /4 Lg. ••••••••••••••

•••••••••••••• •••••••••

•••••••••••••• •••

I I I I I I 2 2 2

I I I I I I 2 2 2

2 I

2 I

12

12

12

12

10

I

II

A-I 1885-G4

Wire Assembly

12

A-11885-G2

Wire Assembly

13

A-11893-GI

Wire Assembly

14

A-11894-GI

.......................

Wire Assembly

. . • • • . . . . . . . . • • • . . . . . . .

I5

B-00702-G2

Nut, Heavy, Hex, 5/16-18

16

B-00270-G6

Screw, Hex, 5/16-18 x 3/4 Lg.

A-12649-GI

Bolt, Battery, Square Head, 5/16-18 x I Lg.

12

12

22

C-15736-GI

Battery Hold Down •••••••.•••••••••.

2

2

23

B-15734-G2

J Bolt, Battery

2

2

24

B-00559-G8:.

Washer, Flat, Narrow, Type B, 5/16 ••••••••.••

25

B-00565-G8

26

B-00702-G2

Nut, Heavy Hex

••.•••••••••••••..•.•.

2 2 2

2 2 2

B-00532-G3

Nut, Hex, 5/16-18 .....................

4

4

••.••••••..•••.

•••••••••••••

17 18 19 20 21

. Washer, Lock, Spring Type, 5/16

•••••••••.•.

27 28 29 30 3I 32

-------------- E�GDii�:,i;{•]:I -------------883

8/01/86

TITLE

POWER WIRING

When ordering parts, please specify model and serial no. of vehicle

I

PART NO.

33

B-17868-GI

34

A-14619-G2

Wire Assembly (Light Blue) •••••

35

A-17870-GI

Wire Assembly (Yellow) •••••••••••••

36

A-14615-GI

Wire Assembly (Black)

37

A-17869-GI

Wire Assembly (Red and White) ••••••••••••

38

C-18894-GI

39

A-17855-GI

Wire Assembly (SI)

40

A-17856-GI

Wire Assembly (A2)

41

B-I 8834-G3

Loom, Flex, Zip

42

A-17618-GI

Clamp, Nylon (Black) ••••••••••••••••••

43

A-17858-GI

Wire Assembly (S2)

44

A-14610-GI

45

A-18518-GI

46

A-17421-GI

47

B-17137-GI

48

B-17063-GI

......................

Ignition Switch Kit ...................

Face Nut •• . . . . . . . . . . . . . . . . . . . . . .

Ignition Key ......................

50

A-l 73l 4-G8

Loom Flex

51

A-16172-GI

Clamp, Nylon

52

C-l8897-G3

Wire Assembly (A1-4)

53

A-16172-GI

Clamp, Nylon

54

A-173 l 4-G6

Loom, Flex

** ** ** **

*

**

w :::c 3:

(')

DESCRIPTION 1 2 3 4 5

ITEM NO.

49

_,w _,w

Control Wiring Harness, F N R Switch

.........

................

..............

•••• . . . . . . . . . . . . . . ..................

Wiring Harness, F-N-R Switch

...................

Wire Assembly ••••

...................

Wire Assembly

..................... . . . . . . . . . . . . . . . . . . . .

•••••••••••••••

o:t'

QTY.

I I I I I I I 5 I I I

I I I I I I I 5 I I I

I

I 2 I 3 I

2 I 3

.........

w :::c 3:

I

Related Test Equipment

Current Indicator

•••••••••••

_ Battery Tester (Discharge Machine) Hydrorrieter

•••••••

Ohm Meter (Multi-Meter)

................ ...............

NA NA NA NA NA NA NA NA

Not available as individual part.

See Accessories, Options, and Special Tools Section.

..__.....,______.______ E�GDii�:,!i!•i:I _____________._-'-__, 884

8/01/86

:\ ' '721 �r1, fr-

NYLON COLLAR

( �-"-1

NEEDLE BEARINGS SHOWN INSIDE INTERMEDIATE GEAR

- 5

�m

I

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8 -� a:, r

13 1 /

DETAIL OF THRUST WASHER ASSEMBLY INCLUDES ITEMS 21 AND 22 20-,I

Z __ I

47

-< • I

2

//

I

5

'·\_ ,., >Co/'-

19

> >

1

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17 DETAIL OF DIFFERENTIAL 2

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2

4 5

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26

30

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2

9

38 LEFT HAND AXLE SHAFT 39 RIGHT HAND AXLE SHAFT

TITLE

REAR AXLE ASSEMBLY - HELICAL ..J w w ::c 3:

When ordering ports, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION

1

2

3

4

C")

5

..J

w w ::c 3:

'<t'

QTY.

I

D-18693-G3

Rear, Axle Assembly (Includes Brakes and Motor)

2

B-18689-GI

Pinion, Drive (See Item 1150 for Gear Set)

3

A-17730-GI

Key

4

A-11081-GI

Nut, Lock

5

B-18907-G2

6

D-20382-GI

7

D-18691-G2

• • • • • • • • • • • • • • • • • • • • • • • .

Spacer Rear Axle Assembly (Includes Brakes) ••••••••• Rear Axle Assembly (Includes Items 2 & 5) •••

8

B-20374-Gl

. • • • • • • • · · · • • • • • • · · • •

.......................

Intermediate Gear Assembly (See Item 1150 for

. . . . . . . . . . . . . . . . . .

I 4

I 2 I 4

2

2

Collar, Rolled

2

2

A-17733-GI

F ill Plug

I

I

15

B-00442-G4

Screw, Cap, Hex, 5/16-18 x 4 1/2 Lg.

I

I

16

B-00441-G2

Screw, Cap, Hex, 5/16-18 x 3 1/4 Lg.

17

B-00559-GS

Washer, FIat, 5/16 •••••••••••

I8

B-I I 098-G6

Nut, Loe�, Plastic Insert, 5/16-18

19

D-17667-G2

Housing, Left

20

A-20399-GI

Housing, Right

8 9 9 I I

21

A-13887-GI

Pin, Dowel

2

8 9 9 I I 2

22

A-17709-GI

Plug, Magnetic

I

I

I

I

Gear Set)

Bearing, Roller ••••

9

B-17705-GI

10

A-20375-GI

Shaft, Intermediate

II

A-17711-GI

Washer, Thrust

12

A-17710-GI

Bearing, Thrust

13

A-17722-GI

14

2

................

................ ................

Differential Case Assembly

I

23

A-18463-GI:-

24

A-13108-GI

Differential Case

I

I

25

A-13107-GI

Shaft, Spider Gear

I

26

A-13106-GI

Thrust Washer, Spider Gear

27

A-13105-GI

Differential Spider Gear

28

A-13102-GI

Lock Pin, Snider Shaft

29

A-I 8060-GI

Side Gear, Differential ••••••••••

30

A-13104-GI

Thrust Washer, Side Gear •••••••••

I 2 2 I 2 2

I 2 2

31

A-17473-GI

••••••••••

2

2

Ball Bearing, Differential

•

•

•

4?

•

•

•

•

•

•

••••••

2 2

'----'-------------- E�GDii=,:1i;t•]:I ----------------CC2

8/01/86

TITLE

REAR AXLE ASSEMBLY - t-ELICAL

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I

PART NO.

2

3

4

..J LU LU

C')

'OS'

::c 3:

DESCRIPTION 1

..J LU LU

5

::c 3:

QTY.

32

B-00433-GI

Screw, Cap, Hex 3/8-24 x I I /8 Lg.

33

B-00532-G6

Nut, Hex 3/8-24

34

•••

4

4

•••••••••••••••

4

4

C-20376-GI

Gear (See Item 1150 for Gear Set) ••••••

I

I

35

B-00560-GI

Washer, Flat 3/8

36

B-00568-GI

Washer, Lock, 3/8

4 4

4 4

37

B-00429-G4

Screw, Cap, Hex, 3/8-16 x 3 1/2 Lg.

4

4

38

B-20377-G2

Axle Shaft, Left (25.077")

I

I

39

B-20377-GI

I

I

40

A-15114-GI

Axle Shaft, Right (17.015") Oil Seal

41

A-15113-GI

Snap Ring, Axle Bearing

2

4

2

4

42

A-15112-GI

Ball Bearing, Axle .••••.

2

2

43

A-15485-GI

Washer

44

A-15487-GI

Washer, Brake Drum

2

2

45

A-15483-GI

Nut, Hex, Slotted

46

B-10387-GI

Cotter Pin

47

D-20378-GI

Axle Tube Assembly, (Drivers Side) ••••••

48

D-20379-GI

Axle Tube Assembly, (Passenger Side). ••••• I

49 50

B-17725-GI A-20528-GI

Screw, Thread Forming Gear Set (Includes Items 2, 8, 34)

51

A-20536-GI

Sealant (enough for one applicaiton)

............... ............

•••••

....................

.................... . . . . . . . . . . . . . . . . . .

..__..._______.._____ E�GDiini;M:t CCJ

2 2

2 2

2

2

I

I I

12

12

I

I

------------_,.&,-� I

8/01/86

PASSENGER SIDE SHOWN. DRIVER'S SIDE IDENTICAL. 4 WHEEL VEHICLE - OMIT ITEMS 26 THAU 32 AND 40 THAU 44, ADD ITEM 33.

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12

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4 WHEEL VEHICLE

35

TITLE

REAR SUSPENSION COMPONENTS

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1

2

3

4

5

w w :c

..J

C")

�

..J

w w :c

:: :: QTY.

2

2

I

B-20398-GI

Leaf Spring

2

B- l 1645-G2

Heavy Duty Leaf Spring

2

2

A-19675-GI

Spring Shackle •••••.•••••••.

2

2

2

2

.................

2

2

Nut, Lock, (Spring Shackle Bolt) •••••••

4

4

3 4 5 7

* *

8

A-19676-GI

6

Stud Plate, Shackle Plate, Shackle

9

I

10 II

A-20098-GI

Bushing, Rubber (Rear Leaf Spring and Shackle) ••..

12

12

12

B-15727-GI

Bott, Shoulder 3/8-16 •.•••.•.••.••..•••..

13

B-00566-GI

Washer, Lock, 3/8

14

B-00532-G5

Nut, Hex, 3/8-16

2 2 2

2 2 2

16

C-20278-GI

Shock Absorber

2

2

17

C-20279-GI

Shock Absorber, Heavy Duty .••••.•••••••••

18

B-00428-G4

Screw, Cap, Hex 3/8-16 x 2 1/2 Lg• •.••.•••••

19

8-00560-GI

Washer, F 1 at, 3 /8

20

B-00550-G5

Nut, Lock, Hex 3/8-16

21

B-10435-GI

Washer, Shock Absorber

2 2 2 2

2 2 2 2

22

B-10194-GI

Bushing, Shock Absorber

23

B-00532-G6

Nut, Hex, 3/8-24 . . . . . . . . . . . . . . . . . . . . . .

26

C-14770-GI

Stabilizer Bar Spring Bracket Assembly

27

B-00532-G5

28

15

....... .... ... ... .. ..

••••••••.••.•••.••

4

4

4 2

4 2

2

X

Nut, Hex, 3/8-16 ..•••••..••

4

X

B-10435-GI

Washer, Shock Absorber

8

X

29

8-10194-GI

Bushing, Shock Absorber

8

X

30

C-10840-G3

Spacer

2

X

31

B-10579-G6

Rod, Threaded

2

X

32

B-17141-GI

Spring Retainer Bracket

2

X

••••••••••••••••.

24 25

• • • • • • . • . • • • • • • • • • • • . • • • • . . . . . . . . . . . . . . . . . . . . .

..__....._____...______ E�liClii=r1i;\•]:i _______________.

EE2

8/01 /86

TITLE

REAR SUSPENSION COMPONENTS

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

..................

..J

w w ::c ;:

..J

Cf)

�

w w ::c ;:

QTY.

X

2

"U" Bolt, Axle . . . . . . . . . . . . . . .

4

B-00532-G5

Nut, Hex, 3/8-16 ••••••••••••••

8

B-00566-GI

Washer, Lock 3/8

8

4 8 8

40

B-11640-GI

Stabilizer Bar Bracket Assembly .••.•••••.

2

X

41

C-17284-GI

Stabilizer Bar Sub Assembly

I

X

42

8-1I 155-GI

Bushing, Stabilizer •••••••.

2

X

Bar, Stabilizer

I

X

4

X

B-17034-GI

Plate, Spring Retainer

35

B-12058-G2

36 37

33 34

38

.....................

39

43 44

*

A-11027-G4

*

••••••••••••

•••••.

Nut, Lock, Flanged, 5/16-24

Not available as individual part.

-------------- E�GDii�:,M•W _____________.___,_, EE3

8/01/86

-----------EeGDli=t:ii;t•l:1----------RESISTOR COIL AND HOUSING ASSEMBLY FFI

TITLE

RESISTOR COIL AND HOUSING ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

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QTY.

I 2

4

4

3

B-0066I -G6

Screw, Hex, Stainless Steel I /4-20 x 3/4 Lg.

4

B-00664-G7

Washer, Lock, Stainless Steel, I /4

5

B-00660-G7

Washer, Flat, Stainless Steel, I /4

6

B-00709-GI

'U' Nut, I /4-20 . . . . . . . . . . . . . . . . . . . . . . .

4

4

8

D-22469-GI

Resistor Coil Assembly•••••••••••••••••••

I

I

9

B-00532-GI

IO

B-00565-G7

II

B-00559-G7

Washer, Flat, 1/4

8 8

8 8

12

B-00414-GS

Screw, Hex, I /4-20 x I Lg. • •••••••••••••

13

D-18814-GI

Shield, Resistor

14

D-18812-GI

Housing, Resistor

15

C-22466-GI

Resistor Board Assembly

16

B-00532-G3

Nut, Hex, 5/16-18

17

B-00565-G8

Washer, Lock, Spring 5/16

18

B-00559-G8

Washer, Flat 5/16

19

B-l 3437-G2

Screw, Whiz Lock, Flanged 5/16-18 x I I /2 Lg.

.I

20

C-18811-GI

Board, Resistor

21

C-22457-GI

Coil, Resistor, Light

/

22

C-22457-G2

Coil, Resistor, Medium

/

23

C-22457-G3

Coil, Resistor, Heavy

/

24

B-00532-G3

Nut, Hex, 5/16-18

/

25

B-00565-GS

Washer, Lock, Spring, 5/16

7 /

I

Nut, Hex-, 1 /4-20

. . . . . . . . . . . . . . . . . . .

Washer, Lock, I /4 •••••••••••••••••••

4

4

4

4

4

••••••••••••••••••• • • •• • • • •• • • • •• •••••••••••••••• •••••••••••

•••••••••••••••

•••••••••••••

•••••••••••••••••••

...............

4

4

4

I

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I

I

I 4 4 8 4 I

I 4 4 8 4 I

I

I

I

I

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4 4

4 4

---------------E�l!iDii�:,i;{•]:1--------------FF2

8/01/86

1 - BACK REST ASSEMBLY 28 - SE AT BOTTOM ASSEMBLY �1

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35

TITLE

SEATS AND BAG HOLDER

When ordering parts, please specify model ITEM NO.

PART NO.

and

DESCRIPTION 1 2 3 4 5

C-19232-G2

Back Rest Assembly

C-14371-GI

Cover, Back Rest

3

C-14370-GI

Cushion, Foam, Back Rest••••••••••••••••

4

D-19226-GI

Plywood Seat Back .

6

* *

Nut, Tee Bag, PI astic.

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QTY.

I 2

5

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serial no. of vehicle

...................

. . . . . . . . . . . . . . . . . . . . . .

.......................

7

D-I9056-G3

Cover, Back - Back Rest, Black •••••••••••..

8

B-00666-G6

Screw, Truss Head, Stainless Steel, Ill 0-16 x 3/4 Lg ••.

9

B-004 l 4-G8

Screw, Cap, Hex, I/4-20 x I Lg•••.

10

B-00565-G7

Washer, Lock, Spring Type, I/4

II

B-00559-G7

Washer, Flat, I/4

14

D-l6924-G2

Seat Back Bracket and Bag Holder Assembly

15

B-I4643-G2

Extrusion, Vinyl

16

B-15902-GI

Strap, Bag Retainer

17

B-16610-GI

Anchor Plate

18

B-17226-GI

Rivet

19

C-16920-GI

Strap Retainer Assembly (Buckle) .•

20

A-15058-GI

Rivet, Aluminum, Black •••••••.

21

A-16935-GI

Nut, Tee

22

B-00763-G4

Screw, Truss Head, Phillips, 5/16-18 x I 1/2 Lg.

23

A-11027-GI

Nut, Whiz lock, Flanged, 5/16-18 ••• -. •••••••••

24

B-00427-G4:­

Screw, Hex, 3/8-16 x I I/2 Lg.

25

A-II027-G5

26

B-13437-G2

Screw, Whiz lock Flanged, 5/16-18 x I I/2 Lg. .

28

C-15159-G2

Seat Bottom Assembly

29

C-15146-GI

Cover, Seat Bottom

30

C-15145-GI

Cushion, Foam

2 I I I 2 I 2 4 4 4 4

2 I I I 2 I 2 4 4 4 4

2 2 4 4 2 4 2 2 2

2 2 4 4 2 4 2 2 2

12 13 •••••••••••

. . . • • . • . . . • • .

. . . . . . . . . . . . . . . . . . . . . . . .

.••

••••••.••••.

. Nut, Flanged, Lock, 3/8-16

27

--------------- E�liDii�:,i,t•l:I ___________...___.__ HH2

8/01/86

TITLE

SEATS AND BAG HOLDER

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

31 32 33 34 35 36 37 38 39

DESCRIPTION 2 3 4 5

PART NO.

................ ........................ ....................... ....................... ........................ ................. ....................... ....................

I I /4 Lg•• . . . . . .

Plywood, Seat Bottom Webbing Trim, Vinyl Bag, Plastic Staple Staple, Flat (1/8 X I) Soiling Slab Bracket, Seat Hinge Screw, Self Tapping, Hex, 1/4-10

C-12441-G2 A-11394-GI D-17113-GI

* * *

A-17074-GI B-18250-GI B-00l 15-G2

X

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QTY.

I I I I I I I I 24 24 10 10 2 2 2 2 4 4

:

.

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HH3

8/01/86

Q,..........

_.e

¥49

-�57 11

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STEERING WHEEL DETAIL

/ d

2

# 15 INCLUDES ITEMS 16 THRU 20 + 1'4 INCLUDES COMPLETE ASSEMBLY EXCEPT PARTS SHOWN IN STEERING WHEEL DETAIL AND ITEM #12 +43 INCLUDES ITEM 44

+45 INCLUDES ITEMS 48, 49, 53, 55, 57, 58.

59

TITLE

STEERING

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

w w

l:

3:

DESCRIPTION 1 2 3 4 5

PART NO.

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3:

s:t'

QTY.

I

I

I

I

2

2

2

2

I

I

2

2

...................

I

I

.......................

18 ...................

I

I

I

I

I

I

I

I

I

I

2

2

I

I

I

I

I

I

Plate, Score Card Holder Assembly

I

C-18322-GI

2 3

A-18409-GI

Clip, Score Card

A-18410-GI

Spring, Stainless Steel

4

A-18411-GI

Stainless Steel Screw

5

B-18412-GI

Plate, Score Card Holder

6

B-18464-GI

Screw, Self Tapping, Pan Head, Phillips, 118 x 7/8 Lg.

B-18324-GI

Hub, Cover Extension

II

D-18323-GI

Steering Wheel

12

B-00533-G6

Nut, Hex, 5/8

14

D-19152-GI

Steering Unit Assembly

15

B-17163-GI

............

••••••••••••••

7

8 9 . 10

13

16 17 18 19 20

.................

Steering Shaft Assembly ............... ..................

Shaft, Steering Pin, Dowel, 1/4 .................

Coupling .....................

Washer, Thrust ..................

Pinion, Steering .................

* * * * *

21

22

D-19153-G2

24

B-00276-G8:-

25

B-00565-G3

23

27

B-17140-GI

28

B-17161-GI

29 30

*

.......... ....................

Grease Fitting I Lg. . . . . . . . . . .

Screw, Hex Head, 5/16-24 Washer, Lock Spring, 5/16 . . . . . . . . . . . . . .

I

I

I

I

4

4

4

4

........................ .............

Bushing and Seal Assembly

I

I

I

I

..................

I

I

Steering Column Assembly (Svc.)

*

26

X

X

.

Sleeve

Grease Fitting

--------------E�GClii�:,i,t•]:I --------------LL2

8/01/86

TITLE

STEERING

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

PART NO.

DESCRIPTION 1 2 3 4 5

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QTY.

31 A-51294-GI

Washer, Wave Type Spring

34

B-13133-GI

Gear, Reduction

35

B-13059-G2

Washer, Thrust

37

C-19154-GI

Gasket, Housing

38

A-17618-GI

Clamp, Nylon

43

C-13097-GI

Housing Assembly

44

8-13570-GI

45

C-15407-GI

32 33

2

2

I

I

I

I

.................... ....................

36

.................... ....................

39 40 41 42 Cover, Rack

. . . . . .• • • • . . . . . . .• .•

Rack and Rod Assembly ••••••••••••••••

46 47

. . . . . . . . . . . . . . . . . .

48

B-18456-GI

Grease Fitting

49

A-50640-GI

Rubber Boot, Tie Rod End

B-17617-GI

Bellows

A-11391-GI

Clamp, Hose

57

A-50209-GI

Nut, Slotted

58

B-10387-G2

Cotter Pin

59

B-OOl 18-G2

•• Screw, Tapping, 116-18 x I /4 Lg•

I

I

60

B-00276-G6

Screw, Hex Head, 5/16-24 x I Lg.

3

3

61

B-00565-G8

Washer, lock Spring, 5/16

3

3

•••••••••••

50 51 52 53 54 55 56

*

...................... ...................

................... .......................

Not available as individual part.

-------------- E�liDii=>:1i;{•l:I __________...___..__, LL3

8/01 /86

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2 - BRAKE ASSEMBLY (PASSENGER SIDE) - INCLUDES · ITEMS 5 - 24 .

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'"''' 1 - BRAKE ASSEMBLY <DRIVER'S SIDE) - INCLUDES ITEMS 4 - 24, EXCEPT ITEM 5.

A.. '('-�J/::'

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19

28

TITLE

WI-EEL BRAKE ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

I I I I I I

/ / / / /

/

I 2 3 4 5 6 7 8 9 IO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO.

D-20938-GI D-20938-G2

DESCRIPTION 1 2 3 4 5

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Brake Assembly, Driver's Side Brake Assembly, Passenger Side

A-22519-GI A-22518-GI A-22516-GI A-22520-GI A-17287-GI A-17289-GI B-00565-G7 B-13632-GI A-17294-GI

Backing Plate, Drivers Side •••••••••••••• Backing Plate, Passenger Side •••••••••••• Adjuster Assembly ••••••.••••••••••••• Adjuster Body •••••••••.••••••• . • Adjusting Bolt ••••••••••••••••••• Anchor, Piston . . . . . . . . . . . . . . . . . . .

A-22512-GI A-22513-GI A-22514-GI A-22515-GI A-22511-GI

Lever Pin, Lever U-Clip

Washer, Lock, 1 /4 ....................

Nut, Hex, 6mm . . . . . . . . . . . . . . . . . . . . .

Cap, Adjusting Bolt •••••••••••••••••••

........................

Block, Sliding ......................

Dust Cover

A-17292-GI A-17291-GI A-22517-GI A-17290-GI

Pin, Tension Spring, Shoe, Clamp •••••••••••••••••• Brake Shoe (Set of 2) •••••••••••••••••• Spring, Brake

A-17083-GI A-15126-GI

Bolt, Hex, 5/16-24 x 3/4 Lg. ••••••••••••••• Nut, Lock, 5/16-24

A-15485-GI C_-19186-GI B-19862-GI

Washer Brake Drum Assembly Lug Bolt

••••••••••••••••••

• • . • • • • • • • • • • • • • • • • . • • • •

I

I

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I I I I 2 2 2 I

I I I I I

I I I I I

2

2

2 I

2 I

2

2

4

4

4

4

I I 4

I I 4

--------------- E�liDii=>:ti;{•]:1--------------NN2

8/01/86

TITLE

WHEEL BRAKE ASSEMBLY

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

33 34

PART NO.

DESCRIPTION 1 2 3 4 5

35

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Washer (See Rear Axle Illustration for Part Number) ••

X-XXXXX-XX

Nut, Hex, Slotted (See Rear Axle Illustration for Part

X-XXXXX-XX

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X-XXXXX-XX

Number)

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.........................

Cotter Pin (See Rear Axle Illustration for Part Number)

I

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8/01 /86

:::::::: a: -------(3

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.....

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-----------E�GCii=,:;i;C•]:1-----------WHEELS AND TIRES 001

TITLE

WHEELS AND TIRES

When ordering parts, please specify model and serial no. of vehicle ITEM NO.

DESCRIPTION

1

2

3

4

5

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QTY.

C-15170-Gl C-11594-Gl A-l4697-G2 A-14697-GI

18 x 8.50 x 8 Tire and Wheel Assembly (Standard) •• AR AR 18 x 8.50 x 8 Tire (Standard) ••••••••••• AR AR 18 x 8.50 x 8 Tire and Wheel Assembly Softrac AR AR 18 x 8.50 x 8 Tire, Softrac AR AR

II

A-l4728-G2 A-14728-GI B-20258-GI B-20259-GI C-15169-Gl

12

A-11657-GI

18 x 8.50 x 8 Tire and Wheel Assembly, Power Rib••.

18 x 8.50 x 8 Tire, Power Rib •••••••.••• 18 • 8.50 x 8 Tire and Wheel Assembly •••••••• 18 x 8.50 x 8 Tire, Terra Guard .••.•• Wheel Rim, I Piece 8.50/9.50 x 8 (Standard) (Standard with items I, 3, 7 and 9) Valve Stem (Standard with items I, 3, 7 and 9).

I

2

3 4 5 6 7

I I

PART NO.

..J II.I II.I

8 9 IO

AR AR AR AR AR

AR AR AR AR AR

AR AR

__...____________ E�EiClii�:,i;{•l:I __________..____ 002

8/01/86

ACCESSORIES, OPTIONS, AND SPECIAL TOOLS

'-----------E�liClii=t:ii;t•l:1----------' PPI

------------EmliDii?:ii;t•l:t-----------PP2

4-WHEEL

3-WHEEL ACCESSORIES

B-16056-GI

Ashtray Installation Kit Bumper (Chrome) ••••••••••••••• Cigarette Lighter •••••••••••••••

C-13490-GI

Convertibl-- Passenger Installation Kit • Convertible 4 Passenger Kit Top (White)••

C-19769-GI D-19790-G3

Four Bag Attachment Kit •

Individual Wheel Inserts (Silver) ••••••

A-17653-GI D-18589-G2 D-l 9318-G4 C-16042-GI C-14913-GI D-19241-GI

Individual Wheel Inserts (Gold) ••••••• Industrial Pickup Field Kit

D-19241-G2 D-l 6939-G2

Light Kit •••••• Mag Wheels (Each) Mud Flaps •••••

D- l 7395-G2

Horn Kit. . . . . . . . . . . . . . . . . . . .

Hour Meter (Dash Mount) Hub Caps 6" (Individual) •••••••••••

Hub Caps 8" • • • • • . • • • • • • • • • • •

A-17061-GI

A-17578-GI

Primer (Spray Can)

•••••• Paint, Gloss Black (Spray Can) ••••••

B-17779-GI A-51130-GI A-50633-GI

Paint, Glenwood Green (Spray Can)••••• Paint, Mist Blue (Spray Can) •

A-50628-GI A-50630-GI

Paint, Pure White (Spray Can) •••••••

A-50632-GI

Paint, Flat Black (Spray Can) ••••••• Paint, Glenwood Green (Quarts)

A-15430-GI A-50628-G3

Paint, Glenwood Green (Gallons) •

A-50628-G4 A-50630-G3

Paint, Mist Blue (Quarts) •••• Paint, Pure White (Q_uarts) •

A-50630-G4 A-50632-G3

Paint, Pure White (Gallons) • Paint, Flat Black (Gallons) ••

A-50632-G4 A- l 5632-G2

Paint, Gloss Black (Quarts) •• Paint, Gloss Black (Gallons) •••••••••

A-50633-G3 A-50633-G4

Paint, Special Color (Quarts) •

A-50634-G3 A-50634-G4 A-15632-GI

Paint, Mist Blue JGallons) ••

Paint, Special Color (Gallons) Paint Flat Black (Quarts) ••• Quote Color chip number for all special colors.

--------------- emmc1;1:;;;t-Ja----------------' ACCESSORIES, OPTIONS, SPECIAL TOOLS PP3

3-WI-EEL

4-WI-EEL

ACCESSORIES (CON'TI Rake Holder and Rake Rear View Mirror Installation Kit

A-14752-GI A-19354-Gl

Rear Vinyl Fender •••••••••••••• Scuff Guards (Differential) ••••••••

B-14638-GI B-17397-GI

Scuff Guards (Rear Fenders)

Right . . . . . . . . . . . . . . . . . . .

Left . . . . . . . . .

Steering Wheel (Custom) •••••••••• Sweater Basket •••••••••••••••• Top Frame Assy. Including Top (White)••• Tow Bar •••••••••••••••••••• D-17679-GI Tow Bar Hitch - Small ••••••

D-20400-GI D-20400-G2 B-17845-GI B-16987-GI B-20059-G2 C-15919-GI A-13704-GI

Truckbed - Field Installation Kit

D-19122-GI

Turn Signal Windshield, Kit •••••••••

A-19353-GI

Windshield Tinted, Kit ••••

A-19353-G2

D-17772-GI

OPTIONS Coastal Option Fork Assembly

• D-17533-G2

Coastal Option Front Axle ••• Heavy Duty Solenoid

B-20990-GI

Industrial Tire and Wheel Assembly

D-l 9352-G2

Wheel Rim, I Piece 5.00 x 8 •••••••• Heavy Duty Rear Suspension

C-19350-GI

D-19382-GI

B-21972-GI

SPECIAL TOOLS Current Indicator

A-16489-G2

Multi-Meter (Ohrn Meter) Seal Installation Tool. (Rear Axle Shaft Seal)

A-51020-G2 B-18739-GI

Slide Hammer Kit (Axle Puller) ••• Bearing Removal Tool

A-18753-G I A-20380-GI

Bearing Installation Tool •••••••

A-20381-GI

---------------E�l3Dli=t:ii;C•l:i ----------------' ACCESSORIES, OPTIONS, SPECIAL TOOLS PP4

E-Z-GO Division of Textron Inc. P.O. Box 388 Augusta, Geo rgia 30903-0388

Copyrighted material.

This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc. Technical Communications Department