EN CAT Off-Highway Truck 789G Off-Highway Electric System Schematic Manual - PDF DOWNLOAD

Page 1

48

H-16

Breaker - Brake Retract Mtr

G-4

2

CONN 3

F-16

Breaker - Condenser Fan 1

G-4

3

61

CONN 4

D-16

Breaker - Condenser Fan 2

G-4

4

G-4

5

47

J-14

CONN 6

I-14

Breaker - Headlamps

G-4

6

CONN 7

G-14

Control - Cab Air Temp Dial

G-1

7

CONN 8

D-14

Display - Digital Payload (Master)

I-12

8

CONN 9

I-13

Display - Indicator

D-5

9

CONN 10

I-12

Fuse Block 1

I-5

10

CONN 11

I-12

Fuse Block 2

H-5

11

CONN 12

I-12

Fuse Block 3 12V

G-5

12

CONN 13

H-12, I-12

Ground - Cab 1

J-3

13

Ground - Cab 2

I-3

14

Ground - Cab 3

I-3

15

Ground - Cab 4

I-3

16

Ground - Cab 5

I-3

17

Ground - Cab 6

I-3

18

Lever - Retarder

F-1

19

Lever - Transmission

C-12

20

Motor - LH Window (Atch)

E-4

21

Motor - RH Window (Atch)

H-12

22

Pass Through - Cab

F-4

23

Port - 12V Power 1 (Atch)

B-5

24

Port - 12V Power 2 (Atch)

D-5

25

CONN 14

44 CONN 17 53 52 49

9

19

25

CONN 19 42

43

46

41

40 CONN 16 62

CONN 35

CONN 18

20

CONN 36

34

56

CONN 12 CONN 38 CONN 22 CONN 21

59 28

Alarm - Action

Breaker - Condenser Fan 3

CONN 5

63

Component

Machine Location 1

H-12

CONN 15

H-12

CONN 16

D-12

CONN 17

D-12

CONN 18

C-12

CONN 19

D-11

CONN 20

E-11

CONN 21

F-11

CONN 22

F-11

CONN 23

J-11

CONN 24

J-11

CONN 25

F-7

Port - Rear Power

F-5

26

CONN 26

F-7

Relay - Main Power

G-4

27

789G Off-Highway Truck Electrical System

CONN 27

F-7

Resistor - LH Turn

B-5

28

CONN 28

F-7

TR21-UP

Resistor - RH Turn

B-5

29

CONN 29

G-6

Resistor - Term. A

E-2

30

CONN 30

G-7

Resistor - VIMS Local Can 2

E-6

31

CONN 31

G-7

Sensor - 3 Channel BK Pedal Position

E-1

32

CONN 32

G-7

Sensor - 4 Channel BK Pedal Position

E-1

33

CONN 33

E-6

Sensor - Hoist Position

C-12

34

CONN 34

E-6

Sensor - Secondary Brake Pedal Posn

E-1

35

CONN 35

E-4

Sensor - Throttle

E-1

36

CONN 36

H-2

Suppressor - Hazard 1

D-5

37

CONN 37

F-2

Suppressor - Hazard 2

D-5

38

CONN 38

D-2

Switch - A/C On/Off

G-1

39

CONN 39

H-1

Switch - Arc. Inc/Dec

E-11

40

CONN 40

I-1

Switch - Arc. Inc/Dec (Atch)

E-12

41

CONN 41

I-1

Switch - Arc. Mode (Atch)

E-12

42

Switch - Arc. On/Off

E-11

43

Switch - Backlight Dimmer

D-1

44

Switch - Brake Retract

G-1

45

Switch - Column

F-1

46

Switch - Curb Vision Lamps

D-1

47

Switch - Fog Light

C-1

48

Switch - Hazard

C-1

49

Switch - Head Lamps

D-1

50

Switch - Heated Mirror (Atch)

G-1

51

Switch - Horn

E-1

52

Switch - Key

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

29 35 21

CONN 33 CONN 20

D-12

53

Switch - LH Door

F-5

54

Switch - LH Map Lamp

H-1

55

Switch - LH Window

F-4

56

Switch - RH Door

F-5

57

Switch - RH Map Lamp

H-1

58

Switch - RH Window

E-4

59

Switch - Seat Belt

I-11

60

Switch - Stairway Lamp

C-1

61

Switch - Throttle Lock/Throttle Backup

C-12

62

Switch - Work Lamps/Rear Side Lamps

D-1

63

Volume 1 of 6: Cab (Interior) PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols Symbols

CONN 34

T

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions

54

24

36 CONN 24

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

60

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

33 32

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

1

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CAB - FRONT VIEW

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

CONN 37

Harness and Wire Symbols

CONN 40 CONN 41

58

CONN 11 CONN 10

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

30 CONN 39

23

L-C12 3E-5179

1

Part Number: for Connector Plug

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2 5A

CONN 8 CONN 7 10 CONN 6 CONN 5

CONN 9 CONN 1

Plug

11

12

26

22

2 3

57 5 6 CONN 25 CONN 26 CONN 28 CONN 27 CONN 31 CONN 29 CONN 32 31 51 8

39

NOT SHOWN

7 17

45 15 13 37 CONN 3

CONN 30

CONN 4 CONN 23

CONN 13 CONN 15

27

CAB - REAR VIEW

38

CONN 14

14

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge* Wire Color

*Wire gauge is shown in AWG (American Wire Gauge) but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

4

CAB - TOP VIEW

L-C12 3E-5179

AG-C4 111-7898

CONN 2 55

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

18

16 FW

D

(Dimensions: 56 inches x 35 inches)

CONN 2

Connector Number

Schematic Location C-5

42 Page,

CONN 1

Schematic Location I-16

M0114030 VOL 1 of 6

50

M0114030 January 2021

Component Location - Volume 1

Connector Location - Volume 1


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