EN CAT Off-Highway Truck 789D CMD Off-Highway Truck Electrical Schematic Manual - PDF DOWNLOAD

Page 1

28

13

17 37

2

CONN 19 CONN 20 CONN 17 CONN 13 CONN 15

11 49

39 14

33

1

36

CONN 32 CONN 33 CONN 34 CONN 9

19

12

46

20

CONN 23

18 21

16

LOCATED AT BOTTOM RH CORNER OF ECM

789D CMD Off-Highway Truck Electrical System

45

51

SPD1-UP AX71-UP

47

8

50

34 7

CONN 36

CONN 8

CONN 37

CONN 35

CONN 26 15

CONN 22 CONN 11 CONN 21

CONN 27 4 35

32

CONN 18

5

22

38 CONN 12 CONN 16

44

23

52 Volume 1 of 7: Cab

CONN 14 PUBLICATIONS.CAT.COM

CAB REAR COMPARTMENT LH VIEW

CAB REAR COMPARTMENT RH VIEW

CAB BOTTOM VIEW Harness And Wire Electrical Schematic Symbols Symbols

T

CONN 28

Connector Location - Volume 1

NOT SHOWN

CONN 1

Schematic Location I-16

CONN 2

H-16

CONN 3

F-16

Connector Number

56 54 57 55

27

3

CONN 39 CONN 38 24 NOT SHOWN

30 26

40

E-16

CONN 5

D-16

Component Location - Volume 1

Block - Fuse 1

Schematic Location I-4

Machine Location 1

Port - +12V Power

Schematic Location I-1

Block - Fuse 2

G-4

2

Port - +24V Power

Component

Component

A-16

A-16

31

CONN 8

I-15

Blower As

J-1

3

Relay - Brake Retract

I-14

32

CONN 9

J-15

Breaker - Air Conditioning

D-4

4

Relay - Heated Mirror

I-14

33

CONN 10 - Comm Radio

I-12

Breaker - Brake Retract

D-4

5

Relay - High Beam

I-14

34

Busbar - A

G-4

6

Relay - Key Switch

J-14

35

CONN 11 - Custom Third Party

F-11

Busbar - B

E-4

7

Relay - Key Switch Enable

J-14

36

CONN 12 - To Telematics Radio

F-11

Busbar - C

E-4

8

Relay - Main Power

E-4

37

CONN 13 - Minestar LP-GPS

F-11

Busbar - D

E-4

9

Relay - Window Down

J-14

38

Control - Brake

D-12

10

Relay - Window Up

I-14

39

CONN 14 - Minestar Power

F-11

Control - Chassis

D-6

11

Resistor - LH Turn

I-1

40

CONN 15 - Minestar MP-GPS

G-11

Control - Primary Steering

D-5

12

Resistor - RH Turn

H-1

41

CONN 16 - To Minestar TC-900

G-11

Control - Trasmission

D-10

13

Resistor - Terminating 1

G-16

42 43

CONN 17 - CAN A / CAN B Conn

H-11

CONN 18

B-8

CONN 19

H-6

CONN 20

G-6

Ground - Case Chassis

D-6

19

Sensor - Throttle Position

CONN 21

E-5

Ground - Case Steering

D-5

20

Solenoid - Autolube

CONN 22

E-5

Ground - Case Transmission

D-10

21

Solenoid - Front Brake Cooling Diverter

I-16

50

Ground - Rear Cab Boss

E-6

22

Solenoid - Horn

I-12

51

CONN 23

F-5

Ground - Rear Cab Boss 2

E-6

23

Solenoid - Secondary Brake

J-16

52

CONN 24 - Cab Service Conn

F-5

Module - Wiper Delay

H-1

24

Switch - Ethernet 4

D-3

53

CONN 25 - Super Comm

F-5

Motor - Power Window

J-3

25

Switch - Horn

H-1

54

Motor - Washer

I-1

26

Switch - Power Window

J-2

55

CONN 26

J-4

Motor - Wiper

H-1

27

Switch - Steering Column

G-1

56

CONN 27

J-4

Outlet - +12V Power

D-4

28

Switch - Thermostat

J-1

57

CONN 28 - To CIODS/Tope Display

C-4

Passthru - Cab

E-3

29

CONN 29 - VIMS Service Conn

C-4

CONN 30

B-4 J-2 D-2

CONN 33

C-2

CONN 34

C-2

CONN 35

E-1

CONN 36

E-1

CONN 37

F-1

CONN 38

F-1

CONN 39

G-1

Circuit Breaker Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Machine Location 30

CONN 7

CONN 32

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

C-16

CONN 31

Level Symbol

Symbols and Definitions

CONN 6

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONN 31

48

CONN 4

Temperature Symbol

Converter - 20A

I-12

14

Resistor - Terminating 2

B-16

Diode - Horn Solenoid

I-12

15

Resistor - VIMS DL Terminating B

G-11

44

Display - LH Digital Payload

E-12

16

Sensor - Brake Air Pressure

J-16

45

Flasher

J-15

17

Sensor - Secondary Brake Pedal Pressure

I-12

46

Ground - Case Brake

D-12

18

Sensor - Secondary Brake Pedal Retard Pressure

J-16

47

I-1

48

J-16

49

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

L-C12 3E-5179

1

Part Number: for Connector Plug

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2

41 25

Pressure Symbol

5A Plug

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge* Wire Color

*Wire gauge is shown in AWG (American Wire Gauge) but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

CAB LH FRONT INTERIOR VIEW

29 CONN 4 CONN 1 31

CONN 30 43 CONN 7

42 CONN 2

CONN 5 CONN 3

CONN 6

CAB TO CHASSIS INTERFACE

CAB FRONT VIEW

42 Page,

10

6

(Dimensions: 56 inches x 35 inches)

53

CONN 10

UENR8456-05 VOL 1 of 7

CONN 25 CONN 24

UENR8456-05 July 2021

9

CONN 29


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