EN Cat Motor Grader 12M and 120M Electrical System Schematic Manual – PDF DOWNLOAD

Page 1

Electrical System Voltage

0517

AWD Mode Switch

0600

AWD Hydraulic Oil Temperature

2188

Left Forward Clutch Solenoid

2189

Left Reverse Clutch Solenoid

2190 2191

Right Forward Clutch Solenoid Right Reverse Clutch Solenoid

2194

AWD Control Dial

2293

Left Front Drive Motor Solenoid

2294 2295

Right Front Drive Motor Solenoid Left Front Drive Pump Forward Solenoid

2296

Left Front Drive Pump Reverse Solenoid

2297

Right Front Drive Pump Forward Solenoid

2298

Left Motor Speed Sensor 1

2320

Left Motor Speed Sensor 2

2321

Right Motor Speed Sensor 1

2322

Right Motor Speed Sensor 2

Implement Control #3 (MID No. 147) CID

Wire Color

Power Circuits

Wire Number

Description

Wire Color

Description

Wire Number

Wire Color

Power Circuits

Control Circuits (Continued)

Failure Mode Identifiers (FMI)¹

Description Control Circuits Continued

FMI No.

103

YL

LH POSITION LAMPS

E717

GN

RETARDER (MEDIUM / HIGH)

0

Data valid but above normal operational range.

104

YL

RH POSITION LAMPS

E744

YL

SIDE SHIFT SWITCH (NO)

1

Data valid but below normal operational range.

2

RD

BATT (+)

U725

GN

AUTOSHIFT SW (NC)

105

BR

KEY SWITCH

E745

BU

SIDE SHIFT SWITCH (NC)

103

YL

LH POS LAMPS

U726

GY

AUTOSHIFT SW (NO)

106

WH

CAB WORK LIGHTS

E771

BU

JUMPER PIN 1 TO 7 - AUGER RELAY

3

Voltage above normal or shorted high.

104

YL

RH POS LAMPS

U727

WH

INCHING PEDAL SW (NC)

108

BU

DOME LAMP

E772

GN

JUMPER PIN TO 12 - AUGER RELAY

BR

KEY SW

U728

PK

SERV BRAKE PRESS SNSR

PU

MAIN POWER RELAY OUTPUT

E789

PU

HEX MACHINE CONTROL SOLENOID RETURN #1

Voltage below normal or shorted low.

105

112

4

109

RD

ALT OUTPUT (+) TERM # 1

U734

GN

PARK BRAKE OPERATOR SW (N.O.)

114

GN

WARNING HORN (FORWARD)

E790

PK

HEX MACHINE CONTROL SOLENOID RETURN #2

112

PU

MAIN PWR RLY OUTPUT

U735

GY

PARK BRAKE OPERATOR SW (N.C.)

115

PK

LOAD

U736

YL

117

YL

MAIN BKR 2

U739

121

YL

BACKUP ALARM TO LAMP

124

GN

126

5

Current below normal or open circuit.

PK

LOAD

E797

WH

PWM #3 RETURN

6

Current above normal or grounded circuit.

116

BR

BEACON

E929

GY

ARTICULATION ANGLE SENSOR

7

Mechanical system not responding properly.

STEER SPOOL SHIFT RIGHT

118

GY

LH DOOR WIPERS

E974

GN

INCHING INPUT SWITCH

8

Abnormal frequency, pulse width, or period.

BR

STEER LEVER SIGNAL 1

119

PK

RH DOOR WIPERS

F702

GN

THROTTLE

9

Abnormal update.

U740

BU

STEER LEVER SIGNAL 2

120

YL

FRONT REAR WIPERS

F711

GN

CAN LINK +

HVAC

U741

OR

STEER LEVER SIGNAL 3

121

YL

BACKUP ALARM TO LAMP

F712

GY

CAN LINK -

XMSN CTRL

U742

WH

STEER VALVE ERROR

122

BU

SIDE WIPERS

F747

OR

CREEPER SWITCH TO HTC

11

PK

123

WH

AUXILIARY CIRCUIT

F775

BU

CENTER SHIFT SOLENOID

12

Bad device or component.

128

PK

QUICK LUBE

U747

OR

WHEEL LEAN SOL LEFT

124

GN

HVAC

F781

BR

DOWNSHIFT SWITCH (N.O.)

13

Out of calibration.

150

OR

ENGINE BATT (+)

U748

GY

WHEEL LEAN SOL RIGHT

125

OR

BACKLIGHTING

F783

GN

UP SHIFT SWITCH (N.C.)

152

BU

CTCT

U749

BR

BLADE SIDESHIFT SOL RIGHT

126

PK

TRANSMISSION CONTROL

F784

YL

DOWNSHIFT SWITCH (N.C.)

156

YL

AWD CTRL DIAL POS SNSR

U750

PK

BLADE SIDESHIFT SOL LEFT

127

OR

MONITORING

F785

WH

UP SHIFT SWITCH (N.O.)

CENTERSHIFT BLADE CUSHION

U751

WH

BLADE PITCH SOL FWD

PK

AUXILIARY CIRCUIT

F787

GN

SERVICE BRAKE SWITCH (N.O.)

Parameter not available.

PK

128

16

169

129

BU

CIGAR LIGHTER

Module not responding.

U752

PU

BLADE PITCH SOL REV

Ground Circuits

14 15

F843

YL

INCHING PEDAL

17 18

Machine Location

CONN 1

I-15

E

CONN 2

D-3 , I-15

1

CONN 3

H-15

E

CONN 4

E-15

E

CONN 5

E-15

E

CONN 6

D-15

A

CONN 7

B-12

E

CONN 8

E-12

A

CONN 9

H-12

2

CONN 10

H-12

2

CONN 11

I-11

3

CONN 12

C-11

E

CONN 13

D-10

E

CONN 14

D-10

E

CONN 15

H -9

4

CONN 16

H-9

5

CONN 17

I-7

1

CONN 18

G-7

1

CONN 19

D-5

6

CONN 20

D-5

7

CONN 21

F-4

8

CONN 22

I -3

9

CONN 23

G-3

10

Connector Number

Data erratic, intermittent, or incorrect.

115

10

Schematic Location

Failure Description

101

Abnormal rate of change. Failure mode not identifiable.

Parameter failures. Parameter failures.

130

GN

AUXILIARY CIRCUIT

F846

PU

LED DRIVER 1

200

BK

MAIN CHASSIS

U753

BR

SEC STEER REQUEST SIGNAL

132

PK

AETA CONTROL

G750

BU

TRANSMISSION CONTROL FORWARD SWITCH TO GROUND

229

BK

BATT (-)

U766

BR

OPER SEAT SW (NO)

134

YL

AUXILIARY CIRCUIT

G755

GY

TRANSMISSION CONTROL REVERSE SWITCH TO GROUND

A201

BK

IMPL CTRL SERV MODE SW TO GND

U767

BU

OPER SEAT SW (NC)

135

BU

AUXILIARY CIRCUIT

G763

PU

TRANSMISSION CONTROL NEUTRAL SWITCH TO GROUND

A202

BK

IMPL CTRL CLEAR SW TO GND

U768

BU

ARTICULATION ANGLE POS SNSR #2

140

BU

AUXILIARY CIRCUIT

G766

GN

IMPLEMENT CONTROL SWITCH TO GROUND (N.O.)

141

PK

DEFROST FANS

G767

WH

IMPLEMENT CONTROL SWITCH TO GROUND (N.C.)

A295

BK

IQAN MG CTRL GND

X725

GY

STEER SIGNAL TO CTRL

142

BU

AUXILIARY CIRCUIT

G858

OR

AWD AGGRESSIVENESS CONTROL LEVER

A296

BK

IQAN XP0 CTRL GND

X731

BU

BOOST PRESS SIGNAL TO CTRL

143

BR

BLADE WORK LIGHTS

G946

OR

ADEM THROTTLE LOCK ACTIVE

CONN 24

G-3

11

C211

BK

X754

GN

LEFT STEER SOL FROM CTRL

144

GN

SEAT

G953

BU

IMPLEMENT PILOT VALVE

CONN 25

F-3

10

X755

WH

RIGHT STEER SOL FROM CTRL

146

GY

AUXILIARY CIRCUIT

G965

PU

SOLENOID RETURN (BUCKET)

CONN 26

E-3

10

152

BU

CTCT

H745

BR

HEX GOVERNOR SWITCH RETURN

CONN 27

E-3

A

155

PK

AWD CONTROL

H747

BR

FAN CONTROL SOLENOID RETURN

Right Front Drive Pump Reverse Solenoid

2319

Wire Number

Description

Component

SMART WASTE GATE VALVE Basic Machine Circuits

0041

8 VDC Sensor Power Supply

304

WH

STARTER RLY #1 OUTPUT

Y792

PK

ENGINE CAN DATA LINK +

0168

Electrical System Voltage

306

GN

STARTER RLY COIL

Y793

YL

ENGINE CAN DATA LINK -

0247

SAE J1939 Data Link

307

OR

KEY SW TO NEUT START

843

WH

LEFT PUMP FWD SOL

0248

Cat Data Link

308

YL

MAIN PWR RLY COIL

844

GN

LEFT PUMP REV SOL

165

0262

5 Volt Sensor DC Power Supply

321

BR

BACKUP ALARM LAMP

845

OR

LEFT SYNCHRONIZING SOL

169

0296

Transmission / Chassis ECM

322

GY

WARNING HORN (FWD)

846

PK

RIGHT SYNCHRONIZING SOL

170

0358

Implement Pilot Pressure Supply Solenoid

365

YL

FUEL PUMP RLY TO SW Monitoring Circuits

849

YL

RIGHT PUMP REV SOL

850

PU

892

BR

0490

Hydraulic Lockout Switch

0588

Monitoring System Display

0590

Engine Electronic Control Module

0597

Main Hydraulic Pump Discharge Pressure

C491

PU

0600

Hydraulic Oil Temperature Sensor

G434

BU

403 439

GN

ALT (R) TERM

YL

LAMP IND

893

PARK BRAKE PRESS AWD HYDRAULIC TEMP SNSR Accessory Circuits

GN

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes Implement Control

156

YL

AUXILIARY CIRCUIT

H764

GY

REAR STEER POSITION SENSOR

160

PU

HEATED MIRROR

H765

WH

FRONT STEER POSITION SENSOR

YL

DIFFERENTIAL UNLOCK

H786

YL

ROADING SWITCH - BLADE LIMIT SWITCH 2

E0192

Steering System Malfunction

PK

CENTER SHIFT BLADE CUSHION

H787

GN

ROADING SWITCH - BLADE LIMIT SWITCH 3

E0256

Steering Output Detected in the Wrong Direction

YL

PRODUCT LINK

H803

BU

PRO DRIVER RETURN (9-12)

171

GN

IMPLEMENT CONTROL SLAVE 1

H807

YL

ON / OFF DRIVER RETURN (1-4)

E0257

Steering Output Detected with No Command.

172

GN

IMPLEMENT CONTROL SLAVE 2

H808

WH

ON / OFF DRIVER RETURN (9-15)

E0258

No Steering Detected with Command Given.

RIGHT PUMP FWD SOL

176

OR

COMMUNICATION RADIO

H861

PU

PRO DRIVER RETURN (1-4)

CAT DATA LINK (-)

179

BU

ENTERTAINMENT RADIO

H862

GY

PRO DRIVER RETURN (5-8)

E0258

No Steering Detected with Command Given. Low Main Pump Pressure

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CAT DATA LINK (+)

180

GN

IMPLEMENT CONTROL MASTER

H863

BU

PRO DRIVER RETURN (9-12)

E0263

199

OR

B+ STEERING VALVE

H864

GN

PROPORTIONAL DRIVER RETURN

E0455

Hydraulic Pilot Supply Oil Filter Plugged

J710

BR

CONTROL TO INDICATOR LAMP SIGNAL

E0560

Secondary Steer Pump No Response

Part No. 240-7193

A893

OR

FUEL SW TO FUEL PUMP

C829

GN

INLET AIR TEMP

F843

YL

Ground Circuits 200

BK

MAIN CHASSIS

J713

BR

FRONT LEFT SPEED SENSOR GROUND

INCHING PEDAL

210

BK

CONVERTER OUTPUT (24 / 12 VOLT)

J717

BU

FRONT LEFT SPEED SENSOR SIGNAL

E0562

Steering Lever Has Not Been Aligned to Wheel Steering Angle

229

BK

BATTERY (-)

J718

OR

FRONT RIGHT SPEED SENSOR SIGNAL

E0598

Steering Limited due to Cold Hydraulic Oil

E0599

Gear Too High for Steering with Cold Oil

0615

Machine Articulation Angle Position Sensor

0967

Machine Application

519

PK

THERMOSTAT TO REFRIG PRESS SW

F846

PU

LED DRIVER 1

1326

Location Code

520

WH

OPR AC SW TO THERMOSTAT / FUSE

H803

BU

PROPORTIONAL DRIVER RTN (9-12)

A201

BK

IMPLEMENT CONTROL SERVICE MODE SWITCH TO GROUND

J719

PU

FRONT RIGHT SPEED SENSOR GROUND

1471

Steering Control Position Sensor 1

521

YL

AC SW TO REFRIG SW

H807

YL

ON / OFF DRIVER RTN (1-4)

A202

BK

IMPLEMENT CONTROL CLEAR SWITCH TO GROUND

J766

PU

SWITCH / SENSOR RETURN #3

1472

Steering Control Position Sensor 2

522

WH

AC CLUTCH TO THERMOSTAT SW

H861

PU

PRO DRIVER RTN (1-4)

A210

BK

LINKAGE CONTROL HARNESS CODE 0

J767

GY

SWITCH / SENSOR RETURN #4

E0795

A250

BK

BATTERY (-)

J769

YL

RIGHT SIDE AUTO / MANUAL SWITCH

E0796

Machine Articulation Angle Limited Due to Machine Speed

Machine Speed Excessive for Machine Articulation Angle

Component Description Resistor: Sender

Fuel Level

152-8346

Solenoid:

Center Shift Pin Puller

243-5015

Solenoid:

AWD Clutch Forward / Reverse - Left / Right

3.5 ± 1.8

254-3414

Solenoid:

Secondary Steer Left / Right

2.2 ± 0.2

WH

DIFFERENTIAL LOCK

H862

GY

PRO DRIVER RTN (5-8)

1482

10 Volt Sensor DC Power Supply

A274

BK

POWER (NEG)

J771

BU

567

WH

AC SW JUMPER

H863

BU

PRO DRIVER RTN (9-12)

A295

BK

IQAN MG CONTROL GROUND

J844

GY

+5 VOLT ANALOG

E0861

Clock Manual Alignment Required

1558

Electrical Implement Control 2

570

BU

BLADE CUSHION SOL

H864

GN

PRO DRIVER RTN (13-16)

A296

BK

IQAN XP0 CONTROL GROUND

K722

YL

CONVEYOR SPEED INCREASE

E0878

High Hydraulic Oil Temperature

Auxiliary Valve 1 - 6

2113

Operator Present Switch

581

GY

LEFT REAR TURN / HAZARD

J844

GY

+5V ANALOG

A297

BK

IQAN XP1 CONTROL GROUND

K723

PU

CONVEYOR SPEED DECREASE

E2085

Invalid Articulation Response Detected

Electronic Implement Control 3

582

PK

RIGHT REAR TURN / HAZARD

N805

BU

AUXILIARY-2 DISPLACEMENT SNSR

Basic Machine Circuits

K749

WH

BLADE X AXIS

Blade Pitch Forward / Backward

2143

307

OR

KEY SWITCH TO NEUTRAL START

K750

PU

BLADE Y AXIS

E554

PK

N806

BR

AUXILIARY-2 DISPLACEMENT SNSR

308

YL

MAIN POWER RELAY COIL

K758

BU

ARTICULATION PWM OUT

Blade Side Shift Left / Right

278-1799

2147

Automatic Neutral Articulation Switch

N814

BU

AWD LEFT CLUTCH FWD

320

OR

HORN RELAY COIL TO SWITCH

K788

GY

BLADE ANGLE RIGHT

Circle Left / Right

2150

Blade Left Lift Lever Position Sensor

604

OR

STOP LAMP

N820

GY

AWD LEFT CLUTCH REV

322

GY

WARNING HORN (FORWARD)

K789

YL

BLADE ANGLE LEFT

Circle Side Shift Left / Right

2151

Blade Right Lift Lever Position Sensor

605

YL

TURN LAMP LEFT

R800

OR

+8V DIGITAL SNSR PWR

K831

GY

LH DOWN FORCE ENABLE SOLENOID

2152

Wheel Lean Control Position Sensor

606

GY

TURN LAMP RIGHT

R818

YL

XMSN OIL TEMP SNSR

K832

OR

RH DOWN FORCE ENABLE SOLENOID

2153

Blade Pitch Control Position Sensor

609

YL

FLOOD LAMP SIDE

T800

OR

+8V DIGITAL SNSR PWR

439

YL

LAMP INDICATOR

K900

YL

J1939 DATA LINK +

G434

BU

AWD HYDRAULIC TEMPERATURE SENSOR

K927

BU

SOLENOID RETURN 1

H414

YL

WARNING SWITCH TO ALARM Accessory Circuits

K952

BR

SOLENOID RETURN 3

K990

GN

J1939 DATA LINK ANALOG SENSOR RETURN

2154

Blade Side Shift Lever Position Sensor

611

PU

HEAD LAMP HIGH

X800

OR

+8V SNSR PWR

2155

Circle Drive Lever Position Sensor

617

BR

TAIL / POS LAMP LEFT

900

PU

XMSN SHIFT SOL #5 OR 4

2156

Circle Side Shift Control Position Sensor

618

YL

TAIL / POS LAMP RIGHT

901

WH

XMSN SHIFT SOL #6

2160

Blade Left Raise Solenoid Valve

619

GN

HEAD LAMP LOW

902

BR

XMSN SHIFT SOL #7

2161

Blade Right Raise Solenoid Valve

683

PU

FLOOD LAMP REAR (ATCH)

903

GY

XMSN SHIFT SOL #8

2162

Blade Left Lower Solenoid Valve

685

BR

MOLD BOARD FLOOD LAMP

921

WH

XMSN SOL NO 1 OR 3 RTN

2163

Blade Right Lower Solenoid Valve

922

BR

2165

Blade Side Shift Left Solenoid Valve

751

GN

XMSN SHIFT SOL #1 OR 3

925

2166

Blade Side Shift Right Solenoid Valve

752

YL

XMSN SHIFT SOL #2

2167

Circle Left Solenoid Valve

754

BU

2168

Circle Right Solenoid Valve

755

2169

Circle Side Shift Left Solenoid Valve

2170

Circle Side Shift Right Solenoid Valve

2171

Articulation Left Solenoid Valve

A755

2172

Articulation Right Solenoid Valve

A756

BU

THROTTLE SW #2

998

BR

DIGITAL SNSR RTN

2173

Wheel Lean Left Solenoid Valve

A757

GY

THROTTLE SW #3

A975

BU

DIFF LOCK SOL

2174

Wheel Lean Right Solenoid Valve

A758

BR

THROTTLE SW #4

C967

BU

INLET AIR TEMP

2181

Blade Pitch Forward Solenoid Valve

E789

PU

MACHINE CNTL SOL RTN #1

C978

BR

2182

Blade Pitch Backward Solenoid Valve

E790

PK

MACHINE CNTL SOL RTN #2

C979

2200

Left Steering Cylinder Position Sensor

E797

WH

PWM #3 RTN

2201

Right Steering Cylinder Position Sensor

F702

GN

THROTTLE

2202

Steering Valve Control Module

F713

OR

2203

Steering Valve Control Module Spool Position Sensor

F715

PU

2204

Auxiliary Lever 1 Position Sensor

F719

BR

2205

Auxiliary Lever 2 Position Sensor

ALTERNATOR (R) TERMINAL

500

BR

WIPER - FRONT (PARK)

L731

BR

501

GN

WIPER - FRONT (LOW)

L854

YL

CTCT BLADE CONTROL - CAN 0 (+)

502

OR

WIPER - FRONT (HIGH)

L855

GN

CTCT BLADE CONTROL - CAN 0 (-)

503

BR

WIPER - REAR (PARK)

L914

BU

DIFFERENTIAL LOCK SWITCH TO CONTROL

504

YL

WIPER - REAR (LOW)

L948

OR

CPPI SLOPE CONTROL

XMSN SOL NO 2 RTN

505

BU

WIPER - REAR (HIGH)

L949

GN

CPPI SLOPE CONTROL

YL

XMSN SOL NO 5 OR 4 RTN

506

PU

WASHER - FRONT

M719

GN

SIDE SHIFT LEFT SWITCH

944

OR

DATA LINK +

507

WH

WASHER - REAR

M720

BU

SIDE SHIFT LEFT RELAY

XMSN SHIFT SOL #3 OR 1

945

BR

DATA LINK -

508

PU

RADIO SPEAKER - LEFT

M722

OR

SIDE SHIFT RIGHT RELAY

509

WH

RADIO SPEAKER - LEFT (COMMON)

M792

BU

CHARGE FILTER BYPASS SWITCH

OR

XMSN SHIFT SOL #4 OR 5

994

GY

OIL PRESS (FILTERED)

511

BR

RADIO SPEAKER - RIGHT

M901

YL

AUXILIARY LAMP DRIVER 1

799

WH

SNSR PWR

995

BU

COOLANT TEMP

512

GN

RADIO SPEAKER - RIGHT (COMMON)

M902

OR

AUXILIARY LAMP DRIVER 2

A753

PU

EUI SPARE ON/OFF .3 AMP

996

GN

ENGINE SPD/TIMING SNSR PWR

515

GY

BLOWER MOTOR (HIGH)

M906

BU

AUXILIARY CIRCUIT 1 (PWM IN)

PK

THROTTLE SW #1

997

OR

ANALOG SNSR PWR (+ 5V)

516

GN

BLOWER MOTOR (MEDIUM)

M998

OR

TRANSMISSION AUTO SHIFT MODE

517

BU

BLOWER MOTOR (LOW)

N787

BU

HYDRAULIC TANK FILTER BYPASS SWITCH

518

OR

HAZARD FLASHER TO SWITCH

N788

PK

STEER TANK FILTER BYPASS SWITCH

519

PK

THERMOSTAT TO REF PRESSURE SWITCH

N805

BU

AUXILIARY-2 HEAD DISPLACEMENT SENSOR

520

WH

OPERATOR A/C SWITCH TO THERMOSTAT / FUSE

N806

BR

AUXILIARY-2 ROD DISPLACEMENT SENSOR

SET THROTTLE SW

523

BR

WIPER - LEFT (PARK)

N814

BU

AUXILIARY SOLENOID (HEAD PUMP TO CYLINDER)

OR

RESUME THROTTLE SW

524

BU

WIPER - LEFT (LOW)

N820

GY

AUXILIARY SOLENOID (ROD CYLINDER TO TANK)

E900

WH

ECPC XMSN OUTPUT SPD +

525

GY

WIPER - LEFT (HIGH)

N931

GY

HYDRAULIC PUMP PRESSURE

526

YL

WIPER - RIGHT (PARK)

N935

OR

BLADE RACK BACK SWITCH (N.O.)

E901

GN

ECPC XMSN OUTPUT SPD -

527

GN

WIPER - RIGHT (LOW)

N936

YL

BLADE RACK BACK SWITCH (N.C.)

LEFT TURBO INLET PRESS

E902

PU

XMSN INTERMEDIATE SPD +

528

PK

WIPER - RIGHT (HIGH)

N957

PK

RXD - COMM #1

SHUTDOWN

E903

YL

XMSN INTERMEDIATE SPD -

529

WH

WASHER - LEFT

N960

OR

TXD - COMM #1

GND LVL SHUTDOWN (N.C.)

E904

BR

XMSN INTERMEDIATE SPD Q+

530

OR

WASHER - RIGHT

N970

YL

DTR - COMM #1

538

BR

HAZARD INDICATOR

N973

BR

DCD - COMM #1

539

BU

TURN SIGNAL INDICATOR

N979

GN

SIGNAL GROUND - COMM #1

Control Circuits

F762

GY

START AID SOL DRIVE FROM ECM

E905

BU

XMSN INTERMEDIATE SPD

2206

Auxiliary Lever 3 Position Sensor

F775

BU

CENTERSHIFT SOL

OR E

OR

XMSN OUTPUT SPD Q+

2207

Auxiliary Lever 4 Position Sensor

540

WH

TURN SIGNAL INDICATOR LEFT

P967

PU

DIGITAL RETURN (HEDC)

F781

BR

DOWNSHIFT SW (N.O.)

E907

GY

ECPC XMSN OUTPUT SPD

556

WH

DIFFERENTIAL LOCK

R732

BR

HYDRAULIC OIL TEMPERATURE SENSOR

2208

Auxiliary Lever 5 Position Sensor

F783

GN

UPSHIFT SW (N.C.)

BR E

BR

EPCP XMSN INPUT SPD +

567

WH

A/C SWITCH JUMPER

R800

OR

+8V DIGITAL SENSOR POWER

2209

Auxiliary Lever 6 Position Sensor

F784

YL

DOWNSHIFT SW (N.C.)

E909

WH

ECPC XMSN INPUT SPD -

570

BU

BLADE CUSHION SOLENOID

R900

BU

LEFT BLADE RAISE SOLENOID

2210

Auxiliary Lever 7 Position Sensor

F785

WH

UPSHIFT SW (N.O.)

E929

GY

ARTICULATION ANGLE SNSR

581

GY

LEFT REAR TURN / HAZARD

R901

GY

LEFT BLADE LOWER SOLENOID

2211

Auxiliary Valve 1 - Port B Solenoid

F787

GN

SERV BRAKE SW (N.O.)

E965

BU

ENGINE SPD/TIMING

RIGHT BLADE RAISE SOLENOID

2212

Auxiliary Valve 1 - Port A Solenoid

G730

PK

EPTC II - PARK BRAKE SOL

GN I

GN

INCHING INPUT SW

2213

Auxiliary Valve 2 - Port B Solenoid

G750

BU

XMSN CTRL FWD SW TO GND

F916

GN

2214

Auxiliary Valve 2- Port A Solenoid

G755

GY

XMSN CTRL REV SW TO GND

G946

OR

2215

Auxiliary Valve 3 - Port B Solenoid

G763

PU

XMSN CTRL NEUT SW TO GND

G953

BU

IMPL PILOT VALVE

2216

Auxiliary Valve 3 - Port A Solenoid

H747

BR

FAN CTRL SOL RTN

G965

PU

SOL RTN (BUCKET)

2217

Auxiliary Valve 4 - Port B Solenoid

A524

BR

H764

GY

REAR STEER POS SNSR

K900

YL

J1939 DATA LINK +

A557

WH

2218

Auxiliary Valve 4 - Port A Solenoid

H765

WH

FRONT STEER POS SNSR

K927

BU

SOL RTN 1

A572

PK

2219

Auxiliary Valve 5 - Port B Solenoid

J713

BR

FRONT LEFT SPD SNSR GND

K952

BR

SOL RTN 3

C532

2220

Auxiliary Valve 5 - Port A Solenoid

J717

BU

FRONT LEFT SPD SNSR SIGNAL

K990

GN

J1939 DATA LINK -

C542

2221

Auxiliary Valve 6 - Port B Solenoid

J718

OR

FRONT RIGHT SPD SNSR SIGNAL

M906

BU

AUXILIARY CIRCUIT 1 (PWM IN)

2222

Auxiliary Valve 6 - Port A Solenoid

J719

PU

FRONT RIGHT SPD SNSR GND

M998

OR

XMSN AUTOSHIFT MODE

2223

Auxiliary Valve 7 - Port B Solenoid

J765

BU

SW / SNSR RTN #2

N931

GY

2224

Auxiliary Valve 7 - Port A Solenoid

J766

PU

SW / SNSR RTN #3

P920

2252

Machine Articulation Angle Sensor 2

J767

GY

SW / SNSR RTN #4

P967

2650

Steering Valve Control Module Power Supply

582

PK

RIGHT REAR TURN / HAZARD

R902

GN

592

BU

DC / DC CONVERTER POWER OUTPUT

R903

OR

RIGHT BLADE LOWER SOLENOID

593

GN

CONDENSER FAN RELAY TO MOTORS

R908

YL

DIFFERENTIAL LOCK SWITCH

AMT / MCM BACKUP ALARM RLY

A504

GN

REAR DEFROSTER FAN (LOW)

T800

OR

+8V DIGITAL SENSOR POWER

ADEM THROTTLE LOCK ACTIVE

A507

YL

REAR DEFROSTER FAN (HIGH)

T901

YL

MSS EXCITER COIL IN

A513

PK

DC / DC CONVERTER MEMORY OUTPUT

T902

PK

MSS EXCITER COIL OUT

A514

YL

SWITCH TO RELAY COIL

T971

OR

AUXILIARY CIRCUIT 3

TEMPERATURE POTENTIOMETER POS 2

T972

GN

AUXILIARY CIRCUIT 4

PRECLEANER BLOWER +B

T998

BR

DIGITAL SENSOR RETURN

+12V POWER

U700

WH

CIRCLE TURN RIGHT SOLENOID

GN

AUTO LUBE PRESSURE

U701

GN

CIRCLE TURN LEFT SOLENOID

GN

HEATED MIRROR POWER

U702

GY

AUXILIARY VALVE 1 SOLENOID # 2

C546

WH

BLOWER MEDIUM - LOW RELAY

U703

YL

AUXILIARY VALVE 1 SOLENOID # 1

C547

OR

BLOWER MOTOR (MEDIUM - LOW)

U704

PK

AUXILIARY VALVE 2 SOLENOID # 1

C558

BU

FRONT WIPER SWITCH JUMPER

U705

PU

AUXILIARY VALVE 2 SOLENOID # 2

HYDRAULIC PUMP PRESS

C568

WH

BLOWER MOTOR (MAX)

U706

BR

AUXILIARY 1 SIGNAL

BR

SECONDARY ENGINE SPD/TIMING -

E529

YL

BU

AUXILIARY 2 SIGNAL

DIGITAL RTN (HEDC)

BLOWER SWITCH JUMPER Lighting Circuits

U707

PU

U708

OR

AUXILIARY 3 SIGNAL

ROTARY BEACON

U709

WH

AUXILIARY 4 SIGNAL

603

PK

K748

OR

SUPPLEMENTAL STEER MOTOR RLY

R900

BU

LEFT BLADE RAISE SOL

¹ The CID is a diagnostic code that indicates which circuit is faulty.

604

OR

STOP LAMP

U710

GN

AUXILIARY 5 SIGNAL

K788

GY

BLADE ANGLE RIGHT

R901

GY

LEFT BLADE LOWER SOL

605

YL

TURN LAMP - LEFT

U711

GY

AUXILIARY 6 SIGNAL

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

K789

YL

BLADE ANGLE LEFT

R902

GN

RIGHT BLADE RAISE SOL

606

GY

TURN LAMP - RIGHT

U712

YL

AUXILIARY 7 SIGNAL

L730

OR

ANALOG SNSR PWR (+5V)

R903

OR

RIGHT BLADE LOWER SOL

607

PK

FLOOD LAMP - FRONT

U713

PK

AUXILIARY VALVE 3 SOLENOID 1

609

YL

FLOOD LAMP - SIDE

U714

PU

AUXILIARY VALVE 3 SOLENOID 2

610

OR

HEAD LAMP (BASIC)

U715

BR

AUXILIARY VALVE 4 SOLENOID 1

611

PU

HEAD LAMP (HIGH)

U716

BU

AUXILIARY VALVE 4 SOLENOID 2

L731

BR

ANALOG SNSR RTN

R908

YL

DIFF LOCK SW

M720

BU

SIDESHIFT LEFT RLY

R941

GY

START AID CTRL SOL 1 & 2 RTN

M722

OR

SIDESHIFT RIGHT RLY

R993

BR

ANALOG SNSR RTN

614

PU

PARK / TAIL / DASH / LAMP

U717

OR

AUXILIARY VALVE 5 SOLENOID 1

M792

BU

CHARGE FILTER BYPASS SW

R997

OR

+5V ANALOG SNSR PWR

617

BR

TAIL / POSITION LAMP - LEFT

U718

WH

AUXILIARY VALVE 5 SOLENOID 2

M795

WH

SMART WASTE GATE VALVE +

T969

YL

AUXILIARY CIRCUIT 1

618

YL

TAIL / POSITION LAMP - RIGHT

U719

GN

AUXILIARY VALVE 6 SOLENOID 1

N787

BU

HYDRAULIC TANK FILTER BYPASS SW

T993

BR

ANALOG SNSR RTN

619

GN

HEAD LAMP (LOW)

U720

GY

AUXILIARY VALVE 6 SOLENOID 2

626

BU

DASH LAMP DIMMER

U723

PU

FUEL LEVEL SIGNAL

645

PK

HEADLAMP RELAY

U725

GN

AUTO SHIFT SWITCH (NC)

N788

PK

STEER TANK FILTER BYPASS SW

T997

OR

+5V ANALOG SNSR PWR

R732

BR

HYDRAULIC OIL TEMP SNSR

T998

BR

DIGITAL SNSR RTN

646

OR

LIGHT SWITCH TO FRONT FLOOD RELAY

U726

GY

AUTO SHIFT SWITCH (NO)

R736

PK

SCRAPER PARK BRAKE PRESS SW

X920

BR

INJ 1 HIGH SIDE

647

GN

LIGHT SWITCH TO REAR FLOOD RELAY

U727

WH

INCHING PEDAL SWITCH (NC)

U700

WH

CIRCLE TURN RIGHT SOL

X921

PK

INJ 2 HIGH SIDE

660

PU

INDICATOR LAMP - AUTO SHIFT 1ST GEAR

U734

GN

PARK BRAKE OPERATOR SWITCH (N.O.)

U701

GN

CIRCLE TURN LEFT SOL

X922

WH

INJ 3 HIGH SIDE

668

BU

HEADLAMP SWITCH / TAIL LAMP RELAY

U735

GY

PARK BRAKE OPERATOR SWITCH (N.C.)

680

GN

FLOOD LAMP - FRONT (ATCH)

U736

YL

STEER SPOOL SHIFT RIGHT

683

PU

FLOOD LAMP - REAR (ATCH)

U739

BR

STEER LEVER SIGNAL 1

684

OR

CAB FLOOD LAMP

U740

BU

STEER LEVER SIGNAL 2

U702

GY

AUXILIARY VALVE 1 SOL # 2

X923

OR

INJ 4 HIGH SIDE

U703

YL

AUXILIARY VALVE 1 SOL # 1

X924

BR

INJ 5 HIGH SIDE

U704

PK

AUXILIARY VALVE 2 SOL # 1

X925

PK

INJ 6 HIGH SIDE

685

BR

MOLD BOARD FLOOD LAMP

U741

OR

STEER LEVER SIGNAL 3

U705

PU

AUXILIARY VALVE 2 SOL # 2

X926

GY

INJ 1 RTN

695

OR

LEFT TURN LAMP RELAY COIL

U742

WH

STEER VALVE ERROR

U713

PK

AUXILIARY VALVE 3 SOL # 1

X927

YL

INJ 2 RTN

696

GN

RIGHT TURN LAMP RELAY COIL

U743

GY

WHEEL LEAN SIGNAL

A608

GY

LIGHT SWITCH TO HIGH BEAM RELAY

U744

OR

AUTO NEUTRAL ART SWITCH (NO)

U745

PK

AUTO NEUTRAL ART SWITCH (NC)

U714

PU

AUXILIARY VALVE 3 SOL # 2

X928

GN

INJ 3 RTN

U715

BR

AUXILIARY VALVE 4 SOL # 1

U716

BU

AUXILIARY VALVE 4 SOL # 2

X929

BU

INJ 4 RTN

709

OR

SENSOR POWER SUPPLY

U747

OR

WHEEL LEAN SOLENOID - LEFT

X930

GY

INJ 5 RTN

718

BU

AWD NORMAL MODE

U748

GY

WHEEL LEAN SOLENOID - RIGHT

U717

OR

AUXILIARY VALVE 5 SOL # 1

X931

YL

INJ 6 RTN

727

GN

SUPPLEMENTAL STEER MOTOR RELAY

U749

BR

BLADE SIDE SHIFT SOLENOID - RIGHT

U718

WH

AUXILIARY VALVE 5 SOL # 2

Y946

BU

FUEL RAIL PRESS SIGNAL

799

WH

SENSOR POWER

U750

PK

BLADE SIDE SHIFT SOLENOID - LEFT

801

PK

AUTO LUBE SOLENOID OR MOTOR

U751

WH

BLADE PITCH SOLENOID - FORWARD

823

GN

AWD OFF MODE

U752

PU

BLADE PITCH SOLENOID - REVERSE

843

WH

HYDRST LEFT PUMP FORWARD SOLENOID

U753

BR

SECONDARY STEERING REQUEST SIGNAL

Control Circuits

U719

GN

AUXILIARY VALVE 6 SOL # 1

Y947

BR

ANALOG SNSR RTN

U720

GY

AUXILIARY VALVE 6 SOL # 2

Y948

BR

ANALOG SNSR RTN

U723

PU

FUEL LVL SIGNAL

Y950

YL

FUEL PUMP SOL SIGNAL

844

GN

HYDRST LEFT PUMP REVERSE SOLENOID

U760

PK

OPTIONAL FLOAT INDICATOR 1

U724

WH

XMSN FILTER BYPASS SW

Y951

PU

FUEL PUMP SOL RTN

845

OR

HYDRST LEFT SYNCHRONIZING SOLENOID

U761

PU

OPTIONAL FLOAT INDICATOR 4

846

PK

HYDRST RIGHT SYNCHRONIZING SOLENOID

U762

BR

OPTIONAL FLOAT INDICATOR 6

849

YL

HYDRST RIGHT PUMP REVERSE SOLENOID

U763

BU

CIRCLE DRIVE CONTROL SIGNAL

850

PU

HYDRST RIGHT PUMP FORWARD SOLENOID

U764

GY

BLADE PITCH CONTROL SIGNAL

892

BR

CAT DATA LINK (-)

U765

WH

CIRCLE SIDE SHIFT CONTROL SIGNAL

893

GN

CAT DATA LINK (+)

U766

BR

OPERATOR SEAT SWITCH (N.O.)

925

YL

TRANSMISSION SOLENOID NO 4 OR 5 RETURN

U767

BU

OPERATOR SEAT SWITCH (N.C.)

997

OR

ANALOG SENSOR POWER (+ 5V)

U768

BU

ART ANG POS SENSE #2

998

BR

DIGITAL SENSOR RETURN

U769

OR

AUXILIARY VALVE 7 SOLENOID #1

A753

PU

EUI SPARE ON / OFF .3 AMP DRIVER

U770

WH

AUXILIARY VALVE 7 SOLENOID #2

A755

PK

THROTTLE SWITCH #1

X725

GY

STEERING SIGNAL TO CONTROLLER

A756

BU

THROTTLE SWITCH #2

X754

GN

LEFT STEERING SOLENOID FROM CONTROL

A757

GY

THROTTLE SWITCH #3

X755

WH

RIGHT STEERING SOLENOID FROM CONTROL

A758

BR

THROTTLE SWITCH #4

X800

OR

+8V SENSOR POWER

Component Location VOL 1

YL

INCREMENT / DECREMENT SWITCH (N.O.) (ACCUGRADE)

WH

INCREMENT / DECREMENT SWITCH (N.C.) (ACCUGRADE)

A975

BU

DIFFERENTIAL LOCK SOLENOID

Y935

OR

INCREMENT / DECREMENT NEUTRAL

BR

SET THROTTLE SWITCH

Y936

PK

INCREMENT / DECREMENT NEUTRAL

C979

OR

RESUME THROTTLE SWITCH

Y937

PU

AUTO / MANUAL / NEUTRAL

Solenoid - Auxiliary Valve 4 B ATCH

C-1

17

C981

GN

EXHAUST BRAKE

Y938

YL

AUTO / MANUAL / NEUTRAL

Solenoid - Auxiliary Valve 5 A ATCH

D-1

28

E716

GY

RETARDER LOW / HIGH

C-12

12

Coil - MSS Exciter ATCH

E-11

A

Controller - AWD

F-13

E

Solenoid - Auxiliary Valve 5 B ATCH

D-1

28

J-9

13

Solenoid - Auxiliary Valve 6 A ATCH

C-1

17

Component

Controller- Implement #3

K-13

E

Solenoid - Auxiliary Valve 6 B ATCH

C-1

17

Horn - Forward (High)

H-3

10

Solenoid - AWD Clutch Forward L ATCH

E-5

23

Horn - Forward (Low)

I-3

14

Solenoid - AWD Clutch Forward R ATCH

E-5

23

Key Reader - MSS ATCH

F-11

A

Solenoid - AWD Clutch Reverse L ATCH

E-5

23

LED - AWD Engaged Indicator

B-14

F

Solenoid - AWD Clutch Reverse R ATCH

E-5

23

LED - AWD System Indicator

B-14

F

Solenoid - Blade Cushion L ATCH

H-2

29

LED - MSS Status ATCH

E-11

A

Solenoid - Blade Cushion R ATCH

H-2

29

Mirror - Heated L ATCH

I-9

15

Solenoid - Blade Lower L

H-4

17

Mirror - Heated R ATCH

G-9

16

Solenoid - Blade Lower R

H-4

17

Module - Steering Control Valve

I-2

17

Solenoid - Blade Pitch Backward

I-4

28

C-10

18

Solenoid - Blade Pitch Forward

H -4

28

Motor - Air Cleaner

Y933 Y934

C978

Camera - Rear Vision

Monitor - Rear Vision

LEFT FLOW GATE DOWN SOLENOID RIGHT FLOW GATE DOWN SOLENOID

Machine Location

Machine Location

Controller - Product Link ATCH

YL OR

Schematic Location

Schematic Location

Component

A847 A849

F-9

19

Solenoid - Blade Raise L

H-4

17

Motor - Side Wiper L

B-10

20

Solenoid - Blade Raise R

H-4

17

Motor - Side Wiper R

B-10

21

Solenoid - Blade Side Shift L

I -4

28

Radio - Product Link ATCH

K-10

13

Solenoid - Blade Side Shift R

I-4

28

Resistor - Steer Valve Pull-up

H-2

17

Solenoid - Center Shift Pin Puller

J-4

30

Sender - Fuel Level ATCH

I-1

22

Solenoid - Circle L

J-4

28

Sensor - AWD Control Dial

28

C-14

F

Solenoid - Circle R

J-4

Sensor - AWD Pressure L ATCH

F-5

23

Solenoid - Circle Side Shift L

I-4

28

Sensor - AWD Pressure R ATCH

F-5

23

Solenoid - Circle Side Shift R

I -4

28

Sensor - Front Drive Motor L ATCH

D-4

24

Solenoid - Front Drive Motor L ATCH

E-5

31

Sensor - Front Drive Motor R ATCH

D-4

25

Solenoid - Front Drive Motor R ATCH

E-5

32

Wheel Lean Left / Right

Volume 1 of 3: Cab / Engine and Chassis © 2013 Caterpillar, All Rights Reserved

Symbols

T

Pressure Symbol

Title

RENR9084 RENR9013

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

15 20

4

19

19 13 4

5

2

3

18 15 16 F

Solenoid - Articulate R

G-4

17

Solenoid - Wheel Lean R

I-4

28

D-8

F

E-8

F

Solenoid - Auxiliary Valve 3 A ATCH

D-1

28

Switch - Flood Lamps

E-8

F

Solenoid - Auxiliary Valve 3 B ATCH

D-1

28

Switch - Pin Pulled Indicator

K-4

30

Solenoid - Auxiliary Valve 4 A ATCH

D-1

17

Switch - Snow Wing Flood

D -8

F

17

A

12

21

Switch - Dimmer

L-C12 3E-5179

1

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14

28

Switch - Cab Flood Lamp

L-C12 3E-5179

AG-C4 111-7898

Plug

J-4

17

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

2

Solenoid - Wheel Lean L

17

25

Part Number: for Connector Plug

17

G-4

10

32

G-4

G-4

11

16

Solenoid - Articulate L

Solenoid - Auxiliary Valve 2 B

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

27

F

21

5

20

Solenoid - Auxiliary Valve 2 A

Harness and Wire Symbols

23

28 14

28

F

30

2

3

28

F

17

E

G-4

D-8

1

7

G-4

B-14

6

18 A

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

24

26

8

22

13

12

Solenoid - Secondary Steering L

Switch - Beacon

29

9

Solenoid - Secondary Steering R

Switch - AWD

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

31

26

28

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

27

28

Circuit Breaker Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

G-2

J-4

Flow Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

G-2

J-4

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Form Number

Implement Control #3:

Temperature Symbol

Symbols and Definitions

Related Electrical Service Manuals AWD Control:

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Sensor - Steer Cylinder Position L

Solenoid - Auxiliary Valve 1 B

8.7 ± 0.4

¹ At room temperature unless otherwise noted.

Sensor - Steer Cylinder Position R

Solenoid - Auxiliary Valve 1 A

32.6 ± 1.6

Blade Raise / Lower - Left / Right

Solenoid:

Articulation Lever Position Sensor

GN

Full Stop 25-29

Articulate Left / Right

2146

403

500 ± 25 Empty Stop 239-255

259-8455

556

Monitoring Circuits

120M: B9C1-457 B9N1-260 B9W1-183 D9W1-123

Resistance (Ohms)¹

Steer Valve Pull-Up

Steering Control Position Sensor 3

AC CTRL TO AC COMPRESSOR CLUTCH Lighting Circuits

12M: B9F1-616 B9R1-149

Resistor, Sender and Solenoid Specifications

1473

LEFT SIDE AUTO / MANUAL SWITCH

12M and 120M Motor Grader Electrical System

8 1

28

29

22

14

E

7

6 30

23

9 11

10 24

Machine locations are repeated for components located close together.

27

A = Located below or inside dash.

25

26 31 32

E = Located inside rear covered compartment. F = Located on right hand cab column.

Machine Harness Connector And Component Locations

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

(Dimensions: 48 inches x 35 inches)

0168

Component 8 Volt DC Supply

Wire Color

36 Page,

CID 0041

Wire Number

RENR9014-08 December 2017

Connector Locations VOL 1

RENR9014-08 VOL 1 of 3

Component Identifiers (CID¹) Module Identifier (MID²) AWD Control (MID No. 075)

Wire Description - Cab

Wire Description - Engine & Chassis


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