EN CAT Marine Products Marine Generator Set Control Panel (MGCP) II Electrical System Manual - PDF D

4 Page,

4C41-UP NRP1-UP

M0120095

Marine Generator Set Control Panel (MGCP) II Electrical System

(Dimensions: 18 inches x 12.5 inches)

M0120095 June 2020

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

TABLE OF CONTENTS C7.1/C4.4 MGCP II ENGINE CONTROL SYSTEM Product Information.................................................

4

Legends.............................................................

5

System Overview.....................................................

6

Power...............................................................

7

Start/Stop Logic....................................................

8

Engine Interface....................................................

9

SDU 404 Switch Inputs/ Tacho .......................................

10

DCU 210E Switch Inputs / Tacho......................................

11

DCU 210 4-20mA / PT100 .............................................

12

AVR terminal blocks connections.....................................

13

Engine Heater.......................................................

14

Throttle/Speed......................................................

15

Customer Interface..................................................

16

Customer Interface..................................................

17

Customer Interface..................................................

18

Customer Interface..................................................

19

Communication.......................................................

20

Communication.......................................................

21

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 1 OF 32

TABLE OF CONTENTS C7.1/C4.4 MGCP II ENGINE CONTROL SYSTEM Terminal Layout.....................................................

22

Terminal Layout.....................................................

23

Terminal List.......................................................

24

Mouting Plate Layout................................................

25

Mouting Plate Layout................................................

26

Revisions...........................................................

27

Parts List..........................................................

28

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 2 OF 32

PRODUCT INFORMATION FOR C7.1C/4.4 MGCP II FOR ENGINE CONTROL SYSTEM PRODUCED ACCORDING TO EN-61439-2 ADDITIONAL STANDARDS: EN-61082/IEC-66017 ORDER NO. DRAWING NO.

1090020

SYSTEM AC VOLTAGE

NA

PROTECTIVE EARTH RATED MAX. CURRENT

20A

AUX. VOLTAGE

24VDC

ENCLOSURE RATING

IP54

ELECTRICAL SHOCK PROTECTION

NA

OPERATING CONDITIONS

INDOOR

TO BE OPERATED BY

AUTHORIZED PERSONNEL ONLY

CABINET SIZE [mm] (WxHxD)

500x600x210

TOTAL WEIGHT [kg]

26

REVISION DATE

16.04.2020

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 3 OF 32

Terminal point

Chassis connection

Connector point

Contact set Relay

LINE SPESIFICATION:

WIRE COLOR:

PANEL BOUNDERY

Resistor

Relay contact

LOW VOLTAGE: WHITE

CAT WIRING OPTION OR FACTORY INSTALLED

3

NOTE 1. REMOVE RESISTOR WHEN CONNECTING EXTERNAL SD OVR SWITCH.

4

NOTE 1. REMOVE JUMPER WHEN INSTALLING REMOTE THROTTLE.

GROUND: GREEN/YELLOW

CUSTOMER SUPPLIED t

Fuse

Circuit breaker

ALL WIRES ARE 0.5 UNLESS OTHERWISE NOTED.

DECK

Magnetic Pickup sensor 4S9 ECS SELECTOR

1

LOCAL OFF

Switch maintained

4-20mA sensor

Pushbutton momentary

Normaly Closed Sensor

Normaly open Contact

Normaly Open Sensor

Normaly Closed Contact

WIRE MARKING REQUIREMENT EXAMPLES: RELAY: "1K10:21" WIRE TERMINAL: "X1:10"

Pt100 sensor

REMOTE

NC

NC

NO

NO

L11-L12

L21-L22

R23-R24

R13-R14

Lxx = LEFT SEEN FROM REAR OF SWITCH Cxx = CENTER SEEN FROM REAR OF SWITCH Rxx = RIGHT SEEN FROM REAR OF SWITCH

OFF LOCAL REMOTE

Switch spring return

COMPONENTS SHOWN WITH PROCESS PARAMETERS IN THE FOLLOWING CONDITION: POWER OFF, ECS IN OFF POSITION, EMPTY TANKS AND ZERO PRESSURE, ENGINE NOT RUNNING.

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 4 OF 32

ETHERNET MODBUS TCP

RS-485 MODBUS RTU

X1.2

CUSTOMER/YARD HARDWIRED CONNECTIONS

X1.2

MGCP II CONTROL PANEL C1

X1.1

C2

CUSTOMER SUPPLIED PRIMARY 24VDC POWER SUPPLY +/CUSTOMER SUPPLIED SECONDARY 24VDC POWER SUPPLY +/-

INSTALLED ON MARINE ENGINE 40 PIN CONNECTOR

OIL PRES SHTDN

10k

10k

RPM TACHO 1

P

ADDITIONAL SENSORS HARDWIRED

C

COOLANT TEMP SHTDN

70 PIN CONNECTOR

M

M

SERVICE TOOL

ECM STARTER#1

CAN RESISTOR

STARTER#2

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 5 OF 32

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4A30

0V

+24VDC

0V

DCU 210E

13

+24VDC

IO#3 SLEEP MODE

IO#2 SEC. SUPPLY MONITORING

IO#1 MAIN SUPPLY MONITORING

4A1

3

1

2

SDU 404

2A

UC1

1

2

11 12

4

ECS ON/OFF

L11

4S9

L12

ALARM PAGE 8.5

1 PAGE 5.20 12.9 14.20

4A7

CAB PWR

1+

6A

4Q24

OUT ECM

2+

5.1 4Q24 +24V 5.1 4Q24 0V

4Q25

2A

EXT 2.5

/

/

/

12.26 4Q26 +24V 12.26 4Q26 0V

4F4

20A

20A

BOX

GROUND BAR

DOOR BACKPLATE

4A1

C1 3

4A30 3

AUX SYS

2A

4Q27

X4 4

/

/

/

/

1.5

4

/

/

/

6.1 T229

229

3

/

229

2

/

229

2,5

1

8.20 4Q27 +24V 11.1 4Q27 0V

HOUSING

229

SEC PWR

17A8

229

4

4Q26

/

4F2 PRI PWR X1.1

5.1 4Q25 +24V 5.1 4Q25A +24V 5.1 4Q25 0V

16A

C1

63 65 67 25A

25A

25A

25A

-BAT.

SUPPLIED AND WIRED

BY CUSTOMER

+

-

BATTERY

+

-

BATTERY

24VDC 24VDC MAIN BACKUP SOURCE SOURCE SECURED 24V SUPPLIES

GROUND

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 6 OF 32

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.20

.5 .7

CONNECT AS SHOWN, USE INDIVIDUAL FERRULES.

25

.18

30

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34

35

.26

18

19

15

20

21

16

17

UC2

10

37

38

.37

IO#8 INJ. DISABLE

IO#9 START FAILED

IO#6 CRANK

DCU 210E

1A

UC1

36

.30

.31 .27

IO#5 ETR

RELAY 1 ETS

IO#4 ACK. BUTTON

ACK.

SW1 LOCAL EM STOP

SD OUTPUT

SD OVERRIDE

SDU 404

29

UC3

4

5

6

12

1

4

3

5V5 5S16

14.1

5S2

3

SD OVR. SWITCH

14.1 CUST. INP 5

A1

5K5

A2

SD RELAY

4.38 4Q24 +24V

4

13

3 EMERG. STOP BUTTON

10k

CUST. 4 INP 6

14

5R16

21 22 A1

5K28

24

12

21

11

A1

5K24

A1

14 11

A2

5K30

A2 CRANK INHIBIT

2 1

5K36 A1

A2

A2

5K37

5K32

5K28

A2

A1

14S14

5S34

CRANK 4 OVR. INSIDE 3 PANEL

8.1 4Q24 +24V

4.38 4Q24 0V

8.1 4Q24 0V

4.38 4Q25 +24V

6.1 4Q25 +24V

4.38 4Q25 0V

6.1 4Q25 0V

4.38 4Q25A +24V

14

2.5

/

RATING: CONT. 16A.

/

22

32

21

5K5 31

13 L21

5K5

4S9

L22

1 5K36

A2

11

24 21

14S14

CRANK INHIBIT

14

5K30

11

5K37

22 21

16K4

391

314

G966

/

11

5K30

2

12

5S16

J906

/

52 53

/

101

C1

/

101

1.5

/

101

X4

/

101

1.5

A1

12

ECS ON/OFF

1

5K32

70

47

64

40

/

68

KEY SW.

+BAT.

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

START/RUN/STOP PARITY 1+2

INJ. DISABLE

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 7 OF 32

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.26

SDU CONFIG RELAY 1 SD OVR. ACTIVE

SDU 404

1A

9

10

11

5.38 4Q25 +24V 5.38 4Q25 0V

12.14 4Q25 0V

4.38 T229 3,3K

6R22

A1

6K24

A2

X4

14

6K24

11

X1.1 C968

56

22

SHUTDOWN OVERRIDE ACTIVE

LOW IDLE SWITCH

229

19

51

52

53

61

59

57

LIFT PUMP RELAY COIL

FP-1 LIFT PUMP SUPPLY

54

57

58

59

60

35

36

C1

46

COMMON FOR LOAD SHARING

ACTIVE LOAD SHARE

SYNC RELAY CLOSE BREAKER

FP-1 LIFT PUMP RETURN

SYNC INPUT

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

DROOP/ ISOCHRONOUS SWITCH

LOAD SHARE INPUT

IDLE SWITCH

41

RESET ECM FAULT

RESET ECM FAULT SWITCH CUSTOMER SUPPLIED

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 8 OF 32

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SDU 404

21

SW CH.4

20

SW CH.3

5

SW CH.2

4

SW1 LOCAL EM STOP

PICK UP CH. 1 3

22 23

24 25

26 27

REF PAGE 5

X4

X1.1 20 21 22

23 24

25 26

7 5 6

1 2

3 4

10 11

C2

C

HIGH COOLANT TEMP SD SWITCH

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

10k

OIL PRESS SD SWITCH

10k

10k

RPM TACHO 1

P

?

SPARE SD SWITCH CUSTOMER SUPPLIED

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 9 OF 32

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.18

IO#18 SW INPUT

IO#19 SW INPUT

IO#21 SW INPUT

IO#20 SW INPUT

DCU 210E

UC4

UC2

10

12

11

CIRCUIT BREAKER TRIPPED

2

WATER IN FUEL ALARM 12 14

11

CUSTOMER SUPPLIED

4Q25 11

4.38

8P12 14

11.1 4Q27 +24V

4Q27 +24V

5

4Q26 11

8K22

3

8K22

A1

4

14

1

4Q27 11

2

A2

8

5.38 4Q24 +24V

9.1 4Q24 +24V 12.1

5.38 4Q24 0V

8V22

4Q24 0V

X1.1 16 17

18 19

20 21 22

23

24

C1

11 ALTERNATOR CHARGING

SPARE I/O

WATER IN FUEL ALARM

CUSTOMER SUPPLIED

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 10 OF 32

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DCU 210E

3

REF PAGE 5

8.38 4Q24 +24V

4

PT100 2

2

PT100 1

IO#9

IO#8

IO#7 4-20mA UC3

UC4 A

B

C

A

6

7

8

9

B

C

10 11

REF PAGE 5

12.1 4Q24 +24V

X1.1 27 28

41 42 43

44 45 46

-

+

t

SPARE I/O

SPARE PT100

CUSTOMER SUPPLIED

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

t

SPARE PT100

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 11 OF 32

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X1.1 76

77

78

79

80

81

82

83

84

0V REF FOR ANALOG INPUT

ANALOG INPUT 1

0V REF FOR RTD/PT100

RTD/PT100 INPUT

0V REF FOR DIGITAL INPUT

DIGITAL INPUT 1

0V REF FOR DIGITAL OUTPUT

DIGITAL OUTPUT 1

DIGITAL OUTPUT 2

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 12 OF 32

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8.24 4Q27 +24V 4.38 4Q27 0V

X1.1 55

56

+24V

0V

SPARE POWER SUPPLY MAX 2A

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 13 OF 32

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.17 = .17 .22 = .22

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.24

34

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.26

9.6 4Q24 +24V

14.1 4Q24 +24V

8.38 4Q24 0V

16.1 4Q24 0V 4.38 4Q26 +24V 4.38 4Q26 0V

6.38 4Q25 0V R24

4S9

12K9

A1

21

24

R23 ECS CLOSED IN REMOTE ONLY

14.1 4Q26 +24V

11 22

12K9

12

12K9

14

12S20

A2

14.1 4Q26 0V

3

13

4

14

LOCAL DIG. THR. RAISE

14 11 LOCAL DIG. THR. LOWER

A1

14

12K31 REMOTE DIG. THR. RAISE

11

12K33

12K31

A1

A2

REMOTE DIG. THR. LOWER

12K33

A2

X1.1

58

60 DIG. THR. LOWER

61

R819

50

DIG. THR. RAISE

49

G746

48

F425

47

66

67

68

C1

66

4

5

1

45

REMOTE DIG. THR. LOWER CMD

REMOTE DIG. THR. RAISE CMD.

+24V FOR DIG. THR. RAISE/LOWER

DIG. THR. ENABLE (OPEN CIRCUIT=PWM)

REMOTE THROTTLE ENABLE (CLOSE TO ENABLE)

ANALOG THROTTLE CUSTOMER CONNECTION

ANALOG THROTTLE

PWM THROTTLE RETURN CUSTOMER CONNECTION

PWM THROTTLE RETURN

PWM THROTTLE SUPPLY CUSTOMER CONNECTION

PWM THROTTLE SUPPLY

PWM THROTTLE INPUT

PWM THROTTLE SIGNAL

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 14 OF 32

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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

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36

37

38

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 15 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

*CONFIGURE MODES "LOCKED TO INPUT".

COMMON ALARM/ ALL FAULTS

CONFIG RELAY 2 1A

UC3

1A

IO#17 CONF. IN 1 MAN. MODE* (OPEN=LOCAL M)

IO#16 START DISABLE

IO#15 AUTOM. STOP

IO#14 AUTOM. START

IO#13 AUTOM. MODE*

IO#12 REMOTE ACK.

IO#11 REMOTE STOP

IO#10 REMOTE START

DCU 210E

UC2

5

6

7

8

9

10

11

12

7

8

9

1

2

3

25

26

27

28

29

30

1 4

14S14

12.38 4Q24 +24V

R13

4S9

3

CRANK INHIB. INSIDE CAB.

16.1 4Q24 +24V

R14 ECS CLOSED IN REMOTE ONLY

5.4 CUST. INP_6 5.4 CUST. INP_5 12.38 4Q26 +24V 12.38 4Q26 0V 10k

14R5

3

X1.2 1

2

3

4

7

8

10 11 12 13 14 15 16

17 18 19 20

REMOTE START DISABLE (CLOSED= DISABLED)

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

PANEL IN REMOTE MODE

NO

AUTOM. START/ STOP

COMMON

AUTOM. MODE ON/OFF. CLOSED= AUTOM. MODE

NC

REMOTE START/ STOP/ACK. BUTTONS

NO

10k REMOTE SHUTDOWN OVERRIDE

COMMON

NC

STOP

START

ACK.

STOP

START

24VDC/2A SUPPLY

9

ALL FAULTS (INVERTED)

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 16 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 17 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

.3 = .3 5.31

CONFIG. RELAY 2

COMMON SHUTDOWN

SDU 404

7

1A

1A

6

8

A1

12

13

14

64

65

66

16K4

A2

14.9 4Q24 +24V 12.38 4Q24 0V

17.1 4Q24 +24V 17.1 4Q24 0V

12

14 11

16K4

X1.2 53

54

NO

COMMON

NC

NO

COMMON

NC

COMMON SHUTDOWN

55

CONFIG. RELAY (DEFAULT: ENGINE RUNNING)

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 18 OF 32

1

2

3

4

COM 1 DCU LINK

5

6

7

8

9

10

RIO LINK

12

13

14

15

16

17

18

J1939#1

H

GROUND

CAN L

CAN H

L

GROUND

H

L

SDU 404

11

6

9

8

7

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

DCU 210E

UC1

29 30 28

5

18.19 SDU 404:28 18.19 SDU 404:30 18.19 SDU 404:29

SHIELDED TWISTED PAIR 16.9 4Q24 +24V

18.13 4Q24 +24V

16.9 4Q24 0V

18.13 4Q24 0V

17R16 120

X1.1

X1.1

K900

K990

K900

C6

C1 C

F

G

+24V

0V

CAN Sh

CAN L

CAN H

16 18 17 CAN H

B

CAN L

A

SH

E

CDL -

CAT DATA LINK (+)

CAT DATA LINK (-)

D

CDL +

6 7

K990

A234

944

945 C1

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 19 OF 32

1

2

3

4

5

6

7

8

9

10

11

COM 3 MODBUS RTU

12

13

14

15

16

17

18

19

20

21

22

23

ETHERNET

GROUND

RS485 L

RS485 H

3

4

5

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

DCU 210E

UC4

17.8 SDU 404:30 17.8 SDU 404:29 17.8 SDU 404:28

18A13 CAT 5 CABLE

18R6

RIO 410#1 DIP=00

64 65

RIO 210#2 DIP=01

64 65

18A12-OPTIONAL

17.38 4Q24 +24V

V1+

17.38 4Q24 0V

V1-

SHIELDED TWISTED PAIR

5

V2+

V2-

ETHERNET SWITCH

1

2

4 3

120

CUSTOMER INSTALLED

OPTIONAL

X1.1

X1.2

18U6

(+)

(-)

8

Sh.

7

C1

45 32 31

BR

6

NOTE 3 REMOVE JUMPERS FOR CUSTOMER INSTALLED RIO 410

WS/BR

5

GN

4

RX-

WS/BL

BL

3

WS/GN

OR

2

RX+

TX-

TX+

WS/OR

RS485 H (B)

RS485 L (A)

RESERVED

SH (DO NOT CONNECT TO GND)

1

RJ45 TO WIRE TERM. PATCH PANEL

F807

73 74 75

F813

72 73 74

R879

71

PAM, RIO LINK

ETHERNET - MODBUS TCP

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 20 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

X1.1

1

X1.1

3

2

X1.1

X1.1

1

4

16

18

20

22

24

28

36

42

44

46

48

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

10

16

18

20

22

24

28

36

42

44

46

48

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

10

16

18

20

22

24

28

36

42

44

46

48

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

X1.1

3

2

10

4

X1.2 1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 21 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

X4 19

20

21

22

23

25

26

101

101

101

101

24

314

391

229

229

229

229

229

G966

J906

X4

X4

X4

X4

X4

229

229

229

229

229

G966

J906

101

101

101

101

24

314

391

19

20

21

22

23

25

26

X4

X4

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 22 OF 32

TERMINAL LIST TYPE

FUNCTION/DESCRIPTION

TYPE

FUNCTION/DESCRIPTION

TYPE

FUNCTION/DESCRIPTION

X1.1:1

WIRE TERMINAL ST4RD

+24VDC PRIM. POWER INPUT

X1.1:945

TERM TWIN 2.5 2 DECK

CAT DATA LINK (-)

X4:101

ST 2,5-3

+24V TO ECM

X1.1:2

ST 4 BK BLACK

0V PRIM. POWER INPUT

X1.1:A234

TERM TWIN 2.5 2 DECK

J1939 Sh.

X4:229

ST 2,5-3

0V TO ECM

X1.1:3

WIRE TERMINAL ST4RD

+24V SEC. POWER INPUT

X1.1:C968

TERM TWIN 2.5 2 DECK

RATED/LOW IDLE

X4:23

ST 2,5-3

OIL PRESS SD

X1.1:4

ST 4 BK BLACK

0V SEC. POWER INPUT

X1.1:F425

TERM TWIN 2.5 2 DECK

DIG. THR. ENABLE (OPEN CIRCUIT=PWM)

X4:24

ST 2,5-3

OIL PRESS SD

X1.1:10

TERM TWIN 2.5 2 DECK

SPARE SD SWITCH

X1.1:F807

TERM TWIN 2.5 2 DECK

PAM, RIO LINK +

X4:229

ST 2,5-3

0V TO ECM

X1.1:11

TERM TWIN 2.5 2 DECK

SPARE SD SWITCH

X1.1:F813

TERM TWIN 2.5 2 DECK

PAM, RIO LINK -

X4:25

ST 2,5-3

HIGH COOLANT TEMP. SD

X1.1:16

TERM TWIN 2.5 2 DECK

+24V SW. REF.

X1.1:G746

TERM TWIN 2.5 2 DECK

DIG. THR. RAISE TO ECM

X4:314

ST 2,5-3

START/RUN/STOP PARITY 1+2

X1.1:17

TERM TWIN 2.5 2 DECK

SPARE I/O

X1.1:K900

TERM TWIN 2.5 2 DECK

J1939 H

X4:G966

ST 2,5-3

INJ. DISABLE

X1.1:18

TERM TWIN 2.5 2 DECK

+24V TO WIF CONVERTER

X1.1:K990

TERM TWIN 2.5 2 DECK

J1939 L

X4:26

ST 2,5-3

HIGH COOLANT TEMP. SD

X1.1:19

TERM TWIN 2.5 2 DECK

0V TO WIF CONVERTER

X1.1:R819

TERM TWIN 2.5 2 DECK

DIG. THR. LOWER TO ECM

X4:391

ST 2,5-3

START/RUN/STOP PARITY 1+2

X1.1:20

TERM TWIN 2.5 2 DECK

WIF SENSOR INPUT

X1.1:R879

TERM TWIN 2.5 2 DECK

PAM, RIO LINK Sh.

X4:J906

ST 2,5-3

KEY SWITCH

X1.1:21

TERM TWIN 2.5 2 DECK

WIF SENSOR INPUT

X1.1:22

TERM TWIN 2.5 2 DECK

+24V SW. REF.

X1.2:1

TERM TWIN 2.5 2 DECK

+24V 2A SUPPLY OUT

X1.1:23

TERM TWIN 2.5 2 DECK

WATER IN FUEL SENSOR AL. SW.

X1.2:2

TERM TWIN 2.5 2 DECK

0V 2A SUPPLY OUT

X1.1:24

TERM TWIN 2.5 2 DECK

+24V SW. REF.

X1.2:3

TERM TWIN 2.5 2 DECK

SD OVERRIDE

X1.1:27

TERM TWIN 2.5 2 DECK

4-20mA REF.

X1.2:4

TERM TWIN 2.5 2 DECK

SD OVERRIDE

X1.1:28

TERM TWIN 2.5 2 DECK

SPARE 4-20mA

X1.2:7

TERM TWIN 2.5 2 DECK

REMOTE START REF.

X1.1:35

TERM TWIN 2.5 2 DECK

RESET ECM FAULT

X1.2:8

TERM TWIN 2.5 2 DECK

REMOTE START

X1.1:36

TERM TWIN 2.5 2 DECK

RESET ECM FAULT SWITCH

X1.2:9

TERM TWIN 2.5 2 DECK

REMOTE STOP REF.

X1.1:41

TERM TWIN 2.5 2 DECK

SPARE PT100 A

X1.2:10

TERM TWIN 2.5 2 DECK

REMOTE STOP

X1.1:42

TERM TWIN 2.5 2 DECK

SPARE PT100 B

X1.2:11

TERM TWIN 2.5 2 DECK

REMOTE ACK. REF.

X1.1:43

TERM TWIN 2.5 2 DECK

SPARE PT100 C

X1.2:12

TERM TWIN 2.5 2 DECK

REMOTE ACK.

X1.1:44

TERM TWIN 2.5 2 DECK

SPARE PT100 A

X1.2:13

TERM TWIN 2.5 2 DECK

AUTO MODE ON/OFF REF.

X1.1:45

TERM TWIN 2.5 2 DECK

SPARE PT100 B

X1.2:14

TERM TWIN 2.5 2 DECK

AUTO MODE ON/OFF REF.

X1.1:46

TERM TWIN 2.5 2 DECK

SPARE PT100 C

X1.2:15

TERM TWIN 2.5 2 DECK

AUTOMATIC START REF.

X1.1:47

TERM TWIN 2.5 2 DECK

PWM THROTTLE SIGNAL

X1.2:16

TERM TWIN 2.5 2 DECK

AUTOMATIC START

X1.1:48

TERM TWIN 2.5 2 DECK

PWM THROTTLE SUPPLY

X1.2:17

TERM TWIN 2.5 2 DECK

AUTOMATIC STOP REF.

X1.1:49

TERM TWIN 2.5 2 DECK

PWM THROTTLE RETURN

X1.2:18

TERM TWIN 2.5 2 DECK

AUTOMATIC STOP

X1.1:50

TERM TWIN 2.5 2 DECK

ANALOG THROTTLE

X1.2:19

TERM TWIN 2.5 2 DECK

START DISABLE REF.

X1.1:51

TERM TWIN 2.5 2 DECK

DROOP/ISOCHRONOUS SWITCH

X1.2:20

TERM TWIN 2.5 2 DECK

START DISABLE

X1.1:52

TERM TWIN 2.5 2 DECK

FP1 LIFT PUMP SUPPLY

X1.2:25

TERM TWIN 2.5 2 DECK

PANEL IN REMOTE NC

X1.1:53

TERM TWIN 2.5 2 DECK

FP1 LIFT PUMP RETURN

X1.2:26

TERM TWIN 2.5 2 DECK

PANEL IN REMOTE MODE

X1.1:54

TERM TWIN 2.5 2 DECK

LOAD SHARE INPUT

X1.2:27

TERM TWIN 2.5 2 DECK

PANEL IN REMOTE NO

X1.1:55

TERM TWIN 2.5 2 DECK

SPARE +24V POWER SUPPLY, MAX. 2A

X1.2:28

TERM TWIN 2.5 2 DECK

ALL FAULTS NC (INVERTED)

X1.1:56

TERM TWIN 2.5 2 DECK

SPARE 0V POWER SUPPLY, MAX. 2A

X1.2:29

TERM TWIN 2.5 2 DECK

ALL FAULTS COMMON

X1.1:57

TERM TWIN 2.5 2 DECK

SYNC INPUT

X1.2:30

TERM TWIN 2.5 2 DECK

ALL FAULTS NO (INVERTED)

X1.1:58

TERM TWIN 2.5 2 DECK

SYNC RELAY CLOSE BREAKER

X1.2:53

TERM TWIN 2.5 2 DECK

COMMON SD ALARM NC

X1.1:59

TERM TWIN 2.5 2 DECK

ACTIVE LOAD SHARE

X1.2:54

TERM TWIN 2.5 2 DECK

COMMON SD ALARM COMMON

X1.1:60

TERM TWIN 2.5 2 DECK

COMMON FOR LOAD SHARING

X1.2:55

TERM TWIN 2.5 2 DECK

COMMON SD ALARM NO

X1.1:61

TERM TWIN 2.5 2 DECK

REMOTE THROTTLE ENABLE

X1.2:64

TERM TWIN 2.5 2 DECK

ENGINE RUNNING NC

X1.1:66

TERM TWIN 2.5 2 DECK

+24V FOR DIG. THR. RAISE/LOWER

X1.2:65

TERM TWIN 2.5 2 DECK

ENGINE RUNNING COMMON

X1.1:67

TERM TWIN 2.5 2 DECK

REMOTE DIG. THR. RAISE CMD.

X1.2:66

TERM TWIN 2.5 2 DECK

ENGINE RUNNING NO

X1.1:68

TERM TWIN 2.5 2 DECK

REMOTE DIG. THR. LOWER CMD

X1.2:71

TERM TWIN 2.5 2 DECK

RESERVED

X1.1:73

TERM TWIN 2.5 2 DECK

RIO LINK Sh.

X1.2:72

TERM TWIN 2.5 2 DECK

RS485 Sh. MODBUS RTU

X1.1:74

TERM TWIN 2.5 2 DECK

RIO LINK L

X1.2:73

TERM TWIN 2.5 2 DECK

RS485 INTERFACE MODBUS RTU L

X1.1:75

TERM TWIN 2.5 2 DECK

RIO LINK H

X1.2:74

TERM TWIN 2.5 2 DECK

RS485 INTERFACE MODBUS RTU H

X1.1:76

TERM TWIN 2.5 2 DECK

OV REF. FOR ANALOG INPUT

X1.1:77

TERM TWIN 2.5 2 DECK

ANALOG INPUT 1

X4:19

ST 2,5-3

MON. SYS. OVERRIDE

X1.1:78

TERM TWIN 2.5 2 DECK

0V REF. FOR RTD/PT100

X4:101

ST 2,5-3

+24V TO ECM

X1.1:79

TERM TWIN 2.5 2 DECK

RTD/PT100 INPUT

X4:229

ST 2,5-3

0V TO ECM

X1.1:80

TERM TWIN 2.5 2 DECK

0V REF. FOR DIGITAL INPUT

X4:20

ST 2,5-3

MPU 1 Sh.

X1.1:81

TERM TWIN 2.5 2 DECK

DIGITAL INPUT 1

X4:101

ST 2,5-3

+24V TO ECM

X1.1:82

TERM TWIN 2.5 2 DECK

0V REF. FOR DIGITAL OUTPUT

X4:229

ST 2,5-3

0V TO ECM

X1.1:83

TERM TWIN 2.5 2 DECK

DIGITAL OUTPUT 1

X4:21

ST 2,5-3

MPU 1

X1.1:84

TERM TWIN 2.5 2 DECK

DIGITAL OUTPUT 2

X4:101

ST 2,5-3

+24V TO ECM

X1.1:229

TERM TWIN 2.5 2 DECK

0V REF. (ECM)

X4:229

ST 2,5-3

0V TO ECM

X1.1:944

TERM TWIN 2.5 2 DECK

CAT DATA LINK (+)

X4:22

ST 2,5-3

MPU 1

REF.

REF.

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

REF.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 23 OF 32

2

3

4

5

6

7

8

9

10

11

12

13

PLASTIC CAP

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

PLASTIC CAP CABLE DUCT 25 x 75 22CAB22

X4

DOOR STOP

20

21

22

23

25

26

101

101

101

101

24

314

391

229

229

229

229

229

G966

J906

X4

X4

X4

X4

X4

229

229

229

229

229

G966

J906

101

101

101

101

24

314

391

19

20

21

22

23

25

26

5S34

5S2

CRANK OVR

SD OVERRIDE

CRANK INHIBIT

16K4

8K22

6K24

5K37

5K36

5K32

5K30

5K28

5K24

5V5

5K5

X4

4A1

8V22

X4

14S14

118mm

19

CABLE DUCT 37.5 x 75

0-OFF

4A7 IN 1

OUT 2

3

4

NO

3 4

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

10

16

18

20

22

24

28

36

42

44

46

48

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.1

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

X1.2

11

17

19

21

23

27

35

41

43

45

47

49

51

53

55

57

59

61

67

73

75

77

79

81

83

229

945

C968

F807

G746

K900

K990

R879

2

4

8

10

12

14

16

18

20

26

28

30

54

64

66

72

74

10

16

18

20

22

24

28

36

42

44

46

48

50

52

54

56

58

60

66

68

74

76

78

80

82

84

944

A234

F425

F813

K900

K990

R819

1

3

7

9

11

13

15

17

19

25

27

29

53

55

65

71

73

X1.1

4

36,63mm

48

22

46

5S16

44

X1.2

2

XB4BS8445

42

X1.2

1

14

36

EMERGENCY STOP BUTTON

28

X1.2

NC

38,28mm

12K33

24

21

22

13

3

20

12K9

2

X1.1

18

4

2

12K31

1

X1.1

3

16

CABLE DUCT 37,5 x 50

X1.1

2

10

130mm

SERVICE CONNECTOR LOCATED INSIDE THE PANEL TIED OFF AT THE BOTTOM NEXT TO 70 PIN CONNECTOR

1

1

OPTION

X1.2

X1.1

NC

CABLE DUCT 50 x 50

EDS-205A

CABLE DUCT 37.5 x 75

4S9

2

1

12S20 NC

4Q27

CB

0-OFF

4Q26

0-OFF

4Q25

4F4

CB

0-OFF

4Q24

4F2

18U6

2

multi9

C60N

1

MERLIN GERIN

multi9

136mm

QUINT DIODE

MERLIN GERIN

C60N

CABLE DUCT 37.5 x 75

CABLE DUCT 37.5 x 75

MOXA 18A12-OPTIONAL PHOENIX CONTACT

NC

1

4A30 SDU 404

C6 CABLE DUCT 50 x 75 CABLE DUCT 25 x 50

C6

PLASTIC CAP

PLASTIC CAP

INSIDE VIEW

DOOR INSIDE VIEW

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 24 OF 32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

R

600mm

500mm

12S20

4S9

EMERGENCY STOP BUTTON

C1

5S16 XB4BS8445

210,0

210mm

AF01R5 210x96

CABINET AG01

96,0

RESERVED SPACE FOR 21.5mm DAMPER

C2

AF01R5 CABINET

BOTTOM VIEW

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

FRONT VIEW

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 25 OF 32

1

2

3

REV.NO.

4

5

6

DATE

7

8

9

SIGN.

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

COMMENTS

A

21.Sept.2016

SY

First issue

B

03.Oct.2016

SY

Changes are clouded

C

13.Feb.2018

SY

Page 5: Inserted NC relay contact to have redundant shutdown. 16K4 21/22.

Page 16: Inserted relay 16K4 on Commen Shutdown to have redundant shutdown.

Page 19: Terminals are updated Page 20: Terminals are updated Page 21: Terminal call outs are updated Page 22: Mechincal layout updated

D

27.August.2019

HS

First draft for Wimborne proto

E

16.sept.2019

HS

Updated according to comments from CATERPILLAR.

F

01.04.2020

AR

G

16.04.2020

AR

Generelt: - Schematic is updated according to customer markups on revison E - Spare terminal terminals removed according to markups Page 5: - Removed SDU Acknowledge relay contact connections.

- Removed 5K25 relay - Removed E-stop contact in crank and moved NC Estop contact according to markup.

- Crank Inhibit moved according to markups.

Page 6: - Placed 3.3Kohm resister parallel with 6K24 Page 8: - 8K22 contact chaned to NC, and changed relay coil connections on 8K22 relay according to markups.

- Diode added 8V22 Updated mechanical drawings on page 19, 20, 22 ad 23.

Page 22: - Placed C6 Service tool connector, inside the panel tied off at the bottom next to 70 pin connector. Added comment.

Page 23: - Changed C2 to 40 pin connector.

- Removed Service tool connector C6 from door.

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 26 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

4A1 4A7 4A30 4CAB1

MAKE AND TYPE

AM PART NO.

Auto-Maskin AS

1100385

DCU 210E [Caterpillar]

DCU 210E [Caterpillar]

QUINT-DIODE/40

PHOENIX CONTACT GmbH & Co.KG

QUINT-DIODE/40

QUINT-DIODE/40

CATERPILLAR

Auto-Maskin AS

SDU 404

SDU 404

CABINET

ELDON

MAS0605021XAMA3 BLACK 4F2

4Q24

1100405 1100405 1002754 1080746

CIRCUIT BREAKER 20A

1676067

CB

1080746

Circuit br. IC60H 2P 20A/C

CIRCUIT BREAKER 20A

CB

PHOENIX CONTACT GmbH & Co.KG

Thermomagnetic device circuit breaker 2 POS 6A SFB

CB TM2 6A SFB P

1676067 1101411 2800874

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

4Q24

1101398 2800929

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

CB

PHOENIX CONTACT GmbH & Co.KG

Phoenix 2P 16A SFB

CB TM2 16A SFB P

4Q25

1101398 2800929 1101413 2800878

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

4Q25 4Q26

2938963

CB

4Q24

4Q25

1080482

MAS0605021XAMA3

Circuit br. IC60H 2P 20A/C 4F4

1100385

1101398 2800929

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

CB

PHOENIX CONTACT GmbH & Co.KG

Thermomagnetic device circuit breaker 2 POS 2A SFB

CB TM2 2A SFB P

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1101398 2800929 1101389 2800870

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 27 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

4Q26 Base element

MAKE AND TYPE

AM PART NO.

PHOENIX CONTACT GmbH & Co.KG

1101398

CB 1/6-2/4 PT-BE

4Q26

2800929

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

4Q27

1101398 2800929

PHOENIX CONTACT GmbH & Co.KG Thermomagnetic device circuit breaker 2 POS 2A SFB

4Q27

CB TM2 2A SFB P

1101389 2800870

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

4Q27

1101398 2800929

PHOENIX CONTACT GmbH & Co.KG Base element

CB 1/6-2/4 PT-BE

4S9

1101398 2800929

Allen-Bradley Protection ring/Lock Mechanism

800-ASL23A

4S9

1008363 800-ASL23A

Allen-Bradley Base Socket-Metal

800F-ALM

4S9

1008364 800F-ALM

Allen-Bradley CONTACT NC

800F-X01

4S9

1008366 800F-X01

Allen-Bradley CONTACT NO

800F-X10

4S9

1008365 800F-X10

Allen-Bradley 3 POS.SWITCH

800FM-SM32

5K5

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

5K5

RELAY

RELECO

RELECO 3 POL 16A

C5-A30

5K5

1008362 800FM-SM32

1101226 4327696

RELECO Socket, releco, S5-S

Socket, releco, S5-S

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1101227 4378646

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 28 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

MAKE AND TYPE

AM PART NO.

5K24

RELAY PLC-RSC-230UC/21

WAGO

1121531

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

5K28 5K30 5K32 5K36 5K37 5S2

1121531 1378823 1121531 1378823 1121531 1378823 1121531 1378823 1121531 1378823

Moeller Mounting Adapter

1002078

M22-A

5S2

Moeller Legend Plate

1002079

M22S-ST-X

5S2 5S2

1378823

Moeller Mounting Adapter

M22-IVS

SELECTOR SD OVERRIDE

Moeller

SELECTOR SWITCH

M22-WRK

5S16

1101223 1080448

Telemecanique Contact, 1NO

1101118

ZBE101

5S16

Telemecanique Contact, 1NC

1002828

ZBE102

5S16

Telemecanique PUSHBUTTON OPERATOR GUARD XB4

ZBZ1605

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1050450 ZBZ1605

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 29 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

MAKE AND TYPE

AM PART NO.

5S16

EMERGENCY STOP BUTTON

Telemecanique

1050451

Emergency stop pushbutton Ø40 push-turn, 1NO+1NC

XB4BS8445

CRANK OVR

Moeller

M22-WK Spring return symbol

M22-WK Spring return symbol

5S34 5S34

Moeller Legend Plate

8K22 8V22 12K9 12K31 12K33

1002079

M22S-ST-X

5S34

6R22

1002078

M22-A

5S34

6K24

1002687

Moeller Mounting Adapter

5V5

XB4BS8445

Moeller Mounting Adapter

M22-IVS

WIRE TERM ST 2,5 TWIN-DIO/L-R

PHOENIX CONTACT GmbH & Co.KG

Component terminal block diode

STTBS 2,5-DIO/L-R

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

1101223 1002806 3036246 1121531 1378823

RESISTOR RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

WIRE TERM ST 2,5 TWIN-DIO/L-R

PHOENIX CONTACT GmbH & Co.KG

Component terminal block diode

STTBS 2,5-DIO/L-R

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

RELAY PLC-RSC-230UC/21

WAGO

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

788-312

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1121531 1378823 1002806 3036246 1121531 1378823 1121531 1378823 1121531 1378823

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 30 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

12S20 Mounting Adapter

AM PART NO.

Moeller

1002078

M22-A

12S20

Moeller NC Contact Block

Moeller Push Button WBD RESISTOR

1075411

14S14

1075411

Moeller Mounting Adapter

1002078

M22-A

14S14

Moeller Legend Plate

1002079

M22S-ST-X

14S14

Moeller Mounting Adapter

M22-IVS

CRANK INHIBIT

Moeller

SELECTOR SWITCH

M22-WRK

16K4

RELAY SOCKET WITH RELAY AND STATUS INDICATOR 2 CHA

17R16

RESISTOR

1101223 1080448

1002209

AUTO-MASKIN, 120ohm RESISTOR

AUTO-MASKIN, 120ohm RESISTOR

18A12 OPTIONAL

ETHERNET SWITCH 4 PORT

MOXA

Industrial Ethernet Switch 5 Ports

EDS-205A

18A13

ETHERNET CABLE CAT5E

1002209 1100519 1100519 1010046

ETHERNET CABLE 2M CAT5E 18R6

1080447

M22-DDL-S-X7/X7 AUTO-MASKIN, 10K RESISTOR

14S14

1002080

M22-K01

12S20 14R5

MAKE AND TYPE

ETHERNET CABLE 2M CAT5E

1010046

RESISTOR

1002209

AUTO-MASKIN, 120ohm RESISTOR

AUTO-MASKIN, 120ohm RESISTOR

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1002209

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

SHEET 31 OF 32

PART LIST REF.

FUNCTION/DESCRIPTION

MAKE AND TYPE

AM PART NO.

18U6

RJ45 TO WT INTERFACE

PHOENIX CONTACT GmbH & Co.KG

1311231

Patch Panel

FL-PP-RJ45-SC

22CAB22

ELDON DOOR STOP

DOOR STOP

C1

1002375 1002375

DEUTSCH Deutsch DRC 12-70 PAE,E-SEAL

Deutsch DRC 12-70 PAE,E-SEAL

C2

1000033 Deutsch DRC 12-70 PA

DEUTSCH DRC12-40PAE

C6

2901643

DRC12-40PAE

1000035 DRC12-40PAE

SERVICE CONNECTOR

1100130

Connector HD10-9-96 P

SERVICE CONNECTOR (CAT-TYPE)

CABINET

245010-19

Eldon Gland plate gasket 210x96

AG01

CABINET

1008018 1008018

Eldon Gland plate 210X96

AF01R5

END BRACKET

1002756 1002756

PHOENIX CONTACT GmbH & Co.KG End bracket E/NS 35 N

End bracket E/NS 35 N

X1.1

1002813 0800886

PHOENIX CONTACT GmbH & Co.KG Terminal block, tier 1, spring cage

ST 4 RD RED

X1.1

1003065 3037151

PHOENIX CONTACT GmbH & Co.KG Terminal block, tier 1, spring cage

ST 4 BK BLACK

X1.1

1003066 3037180

PHOENIX CONTACT GmbH & Co.KG Terminal block, tier 2, twin, spring cage

TERM TWIN 2.5 2 DECK

X1.2

1002804 3038516

PHOENIX CONTACT GmbH & Co.KG Terminal block, tier 2, twin, spring cage

TERM TWIN 2.5 2 DECK

X4

1002804 3038516

PHOENIX CONTACT GmbH & Co.KG Terminal block, tier 3, spring cage

ST 2,5-3

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

1002803 3036042

THIS SCHEMATIC IS FOR THE MARINE GENERATOR SET CONTROL PANEL (MGCP) II ELECTRICAL SYSTEM MEDIA NUMBER: M0120095 SCHEMATIC PART NUMBER: 600-2737, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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