EN CAT Engine - Generator Set UPS 600G 3-Wire Uninterruptible Power Supply Electrical System Schemat

UENR2477 June 2011

UPS 600G 3-Wire Uninterruptible Power Supply Electrical System UPS 600G: DLD1-UP

© 2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

UPS 600G 3-WIRE Table of Contents

Sheet 1: Symbol Definitons / Wire Table Sheet 2: Dual Input Sheet 3: Single Input Sheet 4: MMU Power I/O Sheet 5: MMU Power I/O Sheet 6: Bypass STSW Sheet 7: Bypass Breaker Sheet 8: MMU Power I/O Sheet 9: UPS Output Sheet 10: Switched Neutral Sheet 11: HRG Option Sheet 12: ACI PWA Sheet 13: Power Supplies Sheet 14: PWD PWA Sheet 15: Fan PWA & Fans Sheet 16: System Cabinet Controller Sheet 17: System I/O PWA Sheet 18: System I/O Daughter PWA Sheet 19: User Interface & Overlay Sheet 20: PCI PWA Sheet 21: Ethernet Options Sheet 22: Converter Outlets & Modem Option Sheet 23: MMU Interconnect Sheet 24: SNI PWA, MBP & ESS OPTION

8

7

6

5

4

3

2

1

H

H

UPS 600G 3-WIRE TOP LEVEL SCHEMATIC G

G Off Page Connection Key X ?

F

E

Sensing Connections

X ?

Power Tap Connections

N 1

Board to Board Connections

MMU#1 ?

D

C

B

A

Control Connections

X ?

MMU #1 ?

FUSE TABLE

MMU Interconnects MMU Communications Links

The top letter in the Bubble is a unique reference and the bottom number in the Bubble represents the connecting page.

ABB T6 Wire Number Designators For Reference on Brk Controls T6 Wire Number USE XXX-TB1 Location U1 Motor Op Pwr 1 98 Bell Alarm Common 2 U2 Motor Op Pwr Rtn 3 --4 A1 Open Command 5 95 Bell Alarm N.O. 6 C11 Close Command 7 96 Bell Alarm N.C. 8 C1 Shunt Trip 9 C2 Shunt Trip 10 54 Breaker Charged 11 11 Aux #1 Common 12 12 Aux #1 N.C. 13 14 Aux #1 N.O. 14 21 Aux #2 Common 15 22 Aux #2 N.C. 16 24 Aux #2 N.O. 17 31 Aux #3 Common 18 32 Aux #3 N.C. 19 34 Aux #3 N.O. 20

8

7

Fuse # F1 F2 F3 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19

Standard Fuses Type Phase Rating AJT600 A 600V, 600A AJT600 B 600V, 600A AJT600 C 600V, 600A ATQR B 600V, 3.0A ATQR C 600V, 3.0A ATQR A 600V, 3.0A ATQR C 600V, 3.0A ATQR A 600V, 1.5A ATQR B 600V, 1.5A Not Used Not Used Not Used Not Used Not Used Not Used TRM 230Vac 250V, 3.0A

200-6267

Fuse # F4 F5 F6 F20 F21 F22 F23 F24

Optional Fuses Type Phase Rating ATMR A 600V, 1.0A ATMR B 600V, 1.0A ATMR C 600V, 1.0A ATMR A 600V, 3.0A ATMR B 600V, 3.0A ATMR A 600V, 3.0A ATMR C 600V, 3.0A TRM 230Vac 250V, 1.0A

Part # 242-3353 242-3353 242-3353 378-3417 378-3417 378-3417 378-3417 200-6267

Part # 201-7590 201-7590 201-7590 199-5097 199-5097 199-5097 199-5097 200-6263 200-6263

F

E

D

C

B

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 1 OF 24

6

5

4

3

2

1

8

7

6

5

4

3

2

1

G

G

F

E

A

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

B

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

B

C

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

C

A

GND

GND

System Output

H

Bypass Input

H

D

E

D

C

MMU Input

C

High Z Input

High - Z Reference Sheet 11

MMU Input Phase A Sheet 8

A

B

F

Connection only present if HRG Option is installed.

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

B

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (DUAL INPUT) MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 2 OF 24

GND

A

8

7

6

5

4

3

2

1

A

8

7

6

5

4

3

2

1

H

G

G

F

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

B

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

C

A

E

GND

System Output

H

D

E

D

C

System Input

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

Connection only present if HRG Option is installed.

B

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SINGLE INPUT) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 3 OF 24

GND

A

8

C

High Z Input

High - Z Reference Sheet 11

MMU Input Phase A Sheet 8

A

B

F

7

6

5

4

3

2

1

5

2

3

4

5 MBP TB1 - 2

98

MBP TB1 - 6

95

OP U1 L

5

3

1

800A Switch

2

6

MBP TB1 - 1

MBP TB1 - 9 MBP TB1 - 12 MBP TB1 - 14 MBP TB1 - 15 MBP TB1 - 17 MBP TB1 - 18 MBP TB1 - 20

T5 5

C1 11

H

UMBC 5

96

MBP TB1 - 8

C11

MBP TB1 - 7

MIS TB1 - 12 MIS TB1 - 14

CL

M.O. 230Vac

N U2

MBP TB1 - 3

MIS TB1 - 15

54

MBP TB1 - 11

MIS TB1 - 17 MIS TB1 - 18 MIS TB1 - 20

C2

S.T. 24Vdc 12

14

MBP TB1 - 10

MIS TB1 - 9

MBP TB1 - 13

22

MBP TB1 - 16

34

32

MBP TB1 - 19

MIS TB1 - 1

24

MIS TB1 - 13

22

MIS TB1 - 16

32

MIS TB1 - 19

31 34 S.T. 24Vdc

C1

U1 L

M.O. 230Vac OP

A1

MIS TB1 - 2

98

MIS TB1 - 6

95

CL Bell Alrm

C2 54

N U2

MIS TB1 - 10

F

MIS TB1 - 11 MIS TB1 - 3

C11

MIS TB1 - 7

96

MIS TB1 - 8

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

1

2

A

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

3

4

B

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

5

6

C

D

800A Breaker

F22, 3.0A

F23, 3.0A

System Input

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

E

D

C

2

2

A

MMU Input Phase A Sheet 8

GND

1

1

C

B

12 21

31 MIS TB1 - 5

Install Jumpers for Single Input Systems

11 14

21 24

G

MIS

MBP

E

1

6 Bell Alrm

A1

MBP TB1 - 5

F

2

System Output

F21, 3.0A

F20, 3.0A 1

1

C

GND

3

800A Breaker

B

4

G

A

Bypass & Maint Bypass Input

H

4

2

6

1

7

2

8

T6 5

High Z Input

High - Z Reference Sheet 11

Connection only present if HRG Option is installed.

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 4 OF 24

GND

A

8

B

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1 T6 4

MIS - U2 MIS - 98 MIS - U1

MIS - 54 MIS - C2 MIS - C1 MIS - 96 MIS - C11 MIS - 95 MIS - A1

MIS - 34 MIS - 32 MIS - 31 MIS - 24 MIS - 22 MIS - 21 MIS - 14 MIS - 12 MIS - 11

MBP Input Phase A

MBP Input Phase B

MBP Input Phase C

UPS Out Phase A

UPS Out Phase B

UPS Out Phase C

MBP Intf TB1 - 2 MBP Intf TB1 - 1

PB1 - X2 PB1 - 4 PB2 - X1 PB2 - 3 PB1 - X1 PB1 - 3

LED2 - X2 LED1 - X1 LED 2 - X1 LED1 - X1 PB2 - X2 PB2 - 4

MIS TB1 - 3 MIS TB1 - 1

MIS TB1 - 3 MIS TB1 - 7

MIS TB1 - 10 MIS TB1 - 9

MBP TB1 - 3 MBP TB1 - 1

MBP TB1 - 3 MBP TB1 - 7

MBP TB1 - 10 MBP TB1 - 9

MIS TB1 - 14 MIS TB1 - 12

MBP Intf TB1 - 4 MBP IntfTB1 - 3

4 5 6 7 8 9 10 11 12

D

F1 1.0A

F2 1.0A

F3 1.0A

2

2

2

2

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

MIS TB1 - 18 MIS TB1 - 19 MIS TB1 - 17 MIS TB1 - 15

E

1

1

1

F4 1.0A

F5 1.0A

2

3 Pole Flip Out Fuse Block

1

1

F6 1.0A

3 2 1

1

6 5 4

3 Pole Flip Out Fuse Block

12 11 10 9 8 7

CPT TB1

UPS TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3

MBP - 34 MBP - 32 MBP - 31 MBP - 24 MBP - 22 MBP - 21 MBP - 14 MBP - 12 MBP - 11 MBP - 54 MBP - C2 MBP - C1 MBP - 96 MBP - C11 MBP - 95 MBP - A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

MBP TB1 - 14 MBP TB1 - 12

T5 (X3)230V

(X2)190V

Maint Byp Input

480V (H5) 415V (H4)

(X1)Com

202-8902

400V (H3) 380V (H2) H1-B H1-A H1

(X3)230V

UPS Output

T6

(X2)190V

(X1)Com

202-8902

G

Cntrl TB1 - 1

MBP TB1 - 18 MBP TB1 - 19 MBP TB1 - 17 MBP TB1 - 15

H

F20 - 2

F21 - 2

F22 - 2

F23 - 2

T5, R1

T5 4

F

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1 - 2 Cntrl TB1 - 5

Cntrl TB1 - 4

Cntrl TB1 - 7 Cntrl TB1 - 8

AUX TB1 - 1

AUX TB1 - 2 AUX TB1 - 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Aux TB1

D

AUX TB1 - 4 AUX TB1 - 6 AUX TB1 - 5

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1 - 13

Cntrl TB1 - 14 Cntrl TB1 - 17

Cntrl TB1 - 16

Cntrl TB1 - 19 Cntrl TB1 - 20

E

AUX TB1 - 8

MBP3 24

AUX TB1 - 9 AUX TB1 - 10

AUX TB1 - 11 AUX TB1 - 13 AUX TB1 - 12

F

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

MIS TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

MBP TB1

G

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T6, R1

MBP - U2 MBP - 98 MBP - U1

UMBC 4

H

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

B

B

X1

UPS TB1 - 20

UPS TB1 - 19

(X2) Led

UPS TB1 - 15

6

(4) N.O.

UPS TB1 - 10 UPS TB1 - 14 UPS TB1 - 13

5

(3) N.O. (X1) Led (X2) Led (4) N.O.

To UPS

(X1) Led

UPS TB1 - 9

2690008-GRN

UPS TB1 - 16

2690008-GRN

7

UPS TB1 - 12

PB-1

(3) N.O.

X2

X2

8

Break Xfer

LED2

Xfer Fail

LED1

A

PB-2 UPS TB1 - 11

To MBP

X1

UPS TB1 - 18

C

UPS TB1 - 17

C

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 5 OF 24

4

3

2

1

8

7

ACI J8 - 7

6

14 / 18

13 / 17

5

4

3

2

1

K4 12

STSW Q1 - STSW Q3 = SKKT500E/16

ACI J8 - 8

H

H

STSW Q1 ACI J9 - 3

A1

Close

A2

RC-1 - RC-3 = Snubber C = 0.22uF, 2000Vdc/630Vac R = 20 Ohm, 5Watt Wire Wound

RC-1

ACI J9 - 4

F1 - F3 = AJT600

STSW Input Phase A Page 7

1

1

2

F1, 600Amps

STSW Output Phase A Sheet 7

3

C

NC

G1

G2

C1

C2

G

G

STSW Q2 RC-2

STSW Input Phase B Page 7

1

STSW Output Phase B Sheet 7

3

C

NC

F

1

2

F2, 600Amps

G1

G2

C1

C2

F

STSW Q3 RC-3

STSW Input Phase C Page 7

1

1

2

G

C Phase A

1

G

C Phase A*

TB-6

D

2

TB-1

1

G

2

C

1

2

G

G1

G2

C1

C2

1

2

1

G

C

STSW Output Phase C Sheet 7

3

C

E

NC

A300 K4

1

2

F3, 600Amps

2

G

C

C

Phase B

Phase B*

Phase C

Phase C*

TB-4

TB-5

TB-2

TB-3

24Vdc +24Vdc In

Static Switch Interface

+24Vdc In

P/N : 180-6221

E

+24Vdc Rtn +24Vdc Rtn

SSI 14

D

J7 1 2 3 4

SSI Page 16

SSI Temp (-)

Gate A* Rtn

SSI Temp(+)

Gate A*

Gate A Rtn

Gate A

Gate B* Rtn

Gate B*

Gate B Rtn

Gate B

Gate C* Rtn

Gate C

Temp (-)

Gate C*

C

Temp (+)

Gate C Rtn

2

Line STSW J1

J9 Thermistor In 1

C

14

12

11

13

9

8

10

7

6

5

4

3

2

1

A 16

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (BYPASS STSW) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 6 OF 24

8

7

6

5

4

3

2

1

8

7

H

6

5

4

3

2

STSW Input Phase A Page 6

STSW Output Phase A Sheet 6

STSW Input Phase B Page 6

STSW Output Phase B Sheet 6

STSW Input Phase C Page 6

STSW Output Phase C Sheet 6

1

H

G

G Gnd

A

B

TVSS

C

N

800A Breaker

F

2

1

Bypass Output Phase A Sheet 9

Bypass Input Phase B Sheet 2, 3 or 4

4

3

Bypass Output Phase B Sheet 9

Bypass Input Phase C Sheet 2, 3 or 4

6

5

Bypass Output Phase C Sheet 9

95

5 6

5 6 C

U1 L

C11

CBP TB1 - 7

CBP TB1 - 9

M.O. N U2 230Vac 54

T1 14

C1

E

CL

S.T. 24Vdc

C2

CBP TB1 - 11

CBP - U1 CBP - 98 CBP - U2

CBP TB1 - 10

CBP TB1 - 12 CBP TB1 - 14

11 14

12

CBP TB1 - 13

CBP TB1 - 15 CBP TB1 - 17 CBP TB1 - 18 CBP TB1 - 20

21 24

22

CBP TB1 - 16

31 34

32

CBP TB1 - 19

CBP 12

CBP TB1

CBP TB1 - 3

CBP - A1 CBP - 95 CBP - C11 CBP - 96 CBP - C1 CBP - C2 CBP - 54

CBP

CBP - 11 CBP - 12 CBP - 14 CBP - 21 CBP - 22

C

CBP - 24 CBP - 31 CBP - 32 CBP - 34

F19 - 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3 B 4

CBP TB1 - 1

CBP TB1 - 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3 4

A1

96

2

1 A 2

2

1 2

Bell Alrm

OP

F8, 3.0A

F7, 3.0A

B 12

CBP TB1 - 6 CBP TB1 - 5

P1 / J1

D

98

1

1

See Pg 24 for ESS Details

CBP TB1 - 2

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

E

F

Bypass Input Phase A Sheet 2, 3 or 4

D

PWD J31 - 4 ACI J3 - 2

ACI J3 - 1 MBP1 24

ACI J13 - 1 ACI J13 - 3 ACI J8 - 5

C

ACI J8 - 6 MPB Int TB1 - 1 MPB Int TB1 - 2

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (BYPASS BREAKER) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 7 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

IN - 1

OUT- 1 2

1

2

1

G

G

Gnd

TVSS

3

4

4

3

5

6

6

5

400A Iso SW

400A Iso SW

F

F A

B

C

N

IN - 2

OUT- 2

MMU Input Phase A Sheet 2, 3 or 4

1

2

MMU Input Phase B Sheet 2, 3 or 4

3

4

MMU Input Phase C Sheet 2, 3 or 4

5

6

1

MMU Output Phase A Sheet 9

4

3

MMU Output Phase B Sheet 9

6

5

MMU Output Phase C Sheet 9

2

E

E

400A Iso SW

F12, 1.5A

F11, 1.5A

2

2

C 12

D

1

1

D

400A Iso SW

IN - 3

OUT- 3

1

2

2

1

3

4

4

3

5

6

6

5

C

C T3 14

400A Iso SW

400A Iso SW

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 8 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

GEN SET CIRCUIT BREAKER OPTION GSM CB1

H

H

Gen Set Module Option #1 CONNECTION POINT

G

G 40A, 480Vac MCB

GSM CB2

Bypass Output Phase A Sheet 7

F

F Bypass Ouput Phase B Sheet 7

Gen Set Module Option #2

Bypass Output Phase C Sheet 7

CONNECTION POINT

E

E

40A, 480Vac MCB

D

D

CT-1A 1500:5 H2

H1

UPS Output Phase A Sheet 10 or 11

X2

X1

MMU Output Phase A Sheet 8

CT-1B 1500:5 UPS Output Phase B Sheet 10 ro 11

X2

X1

CT-1C 1500:5

ACI J7 - 3 ACI J7 - 4

X2

X1

X2

X1

X2

X1

2

2

ACI J7 - 1 ACI J7 - 2

H2

H1

H2

H1

H2

H1

F9, 3.0A

F10, 3.0A

B

C

CT3 - A 5.0:0.1

ACI J7 - 5 ACI J7 - 6

1

1

D 12

CT2 - A 5.0:0.1

CT1 - A 5.0:0.1

UPS Output Phase C Sheet 10 or 11

X2

X1

MMU Output Phase C Sheet 8

H2

H1

C

H2

H1

MMU Output Phase B Sheet 8

B

T2 14

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (UPS OUTPUT) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 9 OF 24

CT 12

8

7

6

5

4

3

2

1

8

H

7

6

5

4

3

2

1

UPS Output Phase A Sheet 9

System Output Phase A Sheet 2, 3 or 4

UPS Output Phase B Sheet 9

System Output Phase B Sheet 2, 3 or 4

UPS Output Phase C Sheet 9

System Output Phase C Sheet 2, 3 or 4

H

G

G

CB2 11

FAN J5 - 1 PWD J3 - 3

14

FAN J5 - 2

S.T. C1 230Vac

C2

F

F 2

3

4

5

6

B

E

1

E A

T5 K5 FAN J5 - 3

96

FAN J5 - 4

FAN J5

97

98

PWD J3 - 1

PWD J3 - 1 & 3 G 14

N

D

95

J 15

D

R_Internal 25 Ohms

C

C

C

Thermal Overload Relay

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SWITCHED NEUTRAL) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 10 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

UPS Output Phase A Sheet 9

1

System Output Phase A Sheet 2, 3 or 4

H

H UPS Output Phase B Sheet 9

System Output Phase B Sheet 2, 3 or 4

UPS Output Phase C Sheet 9

System Output Phase C Sheet 2, 3 or 4

G

G

FAN J5 - 1

FB 2-NC

PWD J3 - 1

FB 1-C

FB 2-C

FAN J5 - 2

FAN J5 - 4

FB 1-NO 1

F

1

21

22

13

14

ST

S.T. 230V

MMS TB1

1

E

1

F21, 25A

F22, 25A

ST

2

PWD J3 - 3

2

FAN J5

J 15

PWD J3 - 1 & 3

G 14

MMS TB1

2

1

2

2

3

4

2

5

6

F

B

1

F20, 25A

FAN J5 - 3

E A

T5

MS325 Imp/Gnd TB1 1 1

Phase A 6

7

7

D

N

D

6

Phase B 12

13

13

18

18

High - Z Reference Sheet 2, 3 or 4

C

12

R_Internal 1000 Ohm

Phase C

C

C

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (HRG OPTION) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 11 OF 24

8

7

6

5

4

3

2

1

8 7 6 6

Bypass Phase B

D 9

A CT 9

5 4

Output CT Phase C CT3-A (X2)

J2

Output Voltage

Ground Input Phase A Ground Input Phase B Ground Input Phase C Ground

Output Phase B Ground Output Phase C

Output Phase A Ground

CT Interface

Neut / Gnd

Output Phase B

Output Phase C

Output Phase A

EPO Trip

2

1

J14

J5

J13

1 2 3 4 5 6

1 2 3 4

4 5 6 7 8 9 10

1 2 3

PWD J33 - 3

PWD J33 - 1 PWD J31 - 3

SW1 I.1 (PWD J31 - 1)

CBP TB1 - 10 (S.T.)

CBP TB1 - 9 (S.T.)

K4 - A1 K4 - A2

2

EPO Trip

EPO

Output 230 AC2

Output 230 AC1 Input 230 AC2 Input 230 AC2

Input 230 AC1 Input 230 AC1

230Vac Input

+24Vdc +24Vdc CBP S.T. Cmd CBP S.T. Cmd

CBP S.T.

K3 Cls DC K3 Rtn DC K4 Cls DC K4 Rtn DC

J9

CBP TB1 - 7 CBP TB1 - 4 K5 - A1 K5 - A2

CBP 7

9 10 11 12

1 2 3 4 5 6 7 8

8

J12

K3 Cls AC Input 230 AC2 K4 Cls AC Input 230 AC2

K3/K4 Control

1 2 3 4 5 6 7 8

5

Output CT Phase B CT2-A (X2) Output CT Phase C CT3-A (X1)

Output CT Phase A CT1-A (X2) Output CT Phase B CT2-A (X1)

Output CT Phase A CT1-A (X1)

C 6

3

1

Neut / Gnd

Filter Phase B

Filter Phase C

Filter Phase A

J3

6

Output Phase B

Output Phase C

Output Phase A

3

Bypass Phase C

8

1

Filter Voltage

K1 Cls AC Input 230 AC2 K2 Cls AC Output 230 AC2 K1 Cls DC K1 Rtn DC K2 Cls DC K2 Rtn DC

K1/K2 Control

K5 - 13/17 K5 - 14/18 CBP TB1 - 12 (N.O. Aux) CBP TB1 - 14 (N.O. Aux) K4 - 13/17 K4 - 14/18

7

Bypass Phase A

J11

Neut / Gnd

Input Phase B

Input Phase C

K1 Control (+) K1 Control (-) K2 Control (+) K2 Control (-) K3 Control (+) K3 Control (-) K4 Control (+) K4 Control (-) K1 Status (+) K1 Status (-) K2 Status (+)

8

6

D

Input Phase B

K2 Status (-) K3 Status (+) K3 Status (-) Serial Data (+) Serial Data (-) 3

E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Input Voltage

J10

Input Phase A

F 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

Input Phase C

J1

1 2 3 4 J4

1

ACI 14

Input Phase A

ACI Pg 16 1 2 3 4 5 6 7 8

G

J8

ESS-1 24

K1 Aux +24Vdc K2 Aux +24Vdc K3/CBP Aux +24Vdc K4 Aux +24Vdc

H

Aux Inputs

PWD J11

8 4 3

K4 6

CBP Charge Fuse

F19, 3.0A

3

2

ACI J5 - 1

1 PCI J7 - 1

I.1 I.2

PWD J31 - 1

II.1

II.2

PWD J31 - 2

IV.3

PWD J16 - 1

12

st

2

1

AC2 WHITE CONDUCTORS

SW1 L 14

EPO Widget Install jumper between 12(n) & IV.1

PCI J7 - 2

B

1

H

M 14

X 20

V 20

G

N 17

APC I/O

F

AC Voltage Interface

P/N : 373-1703

E

D

C

C 8

B

B 7

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (ACI PWA) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 12 OF 24

8

7

6

5

4

3

2

1

H

H O 14

Inhibit

85 - 264 Vac In 24Vdc / 6.2Amp Out P/N: 200-8449

Inhibit VCC Common (-) Sense (+) Sense Current Share

E

Inhibit

85 - 264 Vac In 24Vdc / 6.2Amp Out P/N: 200-8449

Common

F 1 2 3 4 5 6 7 8

E

SK3 24Vdc Output

Common

PWD J46

Common

PWD J35

+24Vdc

PWD J46

PWD J8

Inhibit VCC

(-) Sense (+) Sense Current Share

SK3

D

Q 14

Sense & Cntrl SK1 1 2 3 4 5 6 7 8

24Vdc Output +24Vdc

FAN J4 - 3

FAN J4 - 4

Neutral / DC Input

Sense & Cntrl SK1

G

P.S. Status SK2 5 Common 6 7 PS OK

PWD J41 - 1

PWD J41 - 3

PS 2

5

3 Line / DC Input

FAN J4 - 1

Input Power SK4 1 Ground

3

TORROID 26254 3 Turns

P.S. Status SK2 5 Common 6 7 PS OK

FAN J4 - 2

PWD J40 - 3

PS 1

Neutral / DC Input

F

Line / DC Input

TORROID 26254 3 Turns

Input Power SK4 1 Ground

G

5

PWD J40 - 1

P 15

D

C

C

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (POWER SUPPLIES) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 13 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1 U 15

2200uF C2

2200uF C1

O 13

SIOD 18

H S 22 FAN J4 - 7 FAN J4 - 9 FAN J4 - 11 FAN J4 - 8 FAN J4 - 10 FAN J4 - 12

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J18

DCI/PCI Pwr

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J19

FCD 24Vdc Pwr

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J20

SSI 24Vdc Pwr

T3 190Vac AC1 Input

T3 AC2 Input

PS1 24Vdc Input

PS2 24Vdc Input

24Vdc Common

24Vdc GND

J22

J21

SKI A 24Vdc Pwr

GSD 24VDc pwr

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

1 2 3 4

M 12

1 SW1 - IV.3 2 3 4 1 2 3 4

PCI 20

1 2 3 4

DPS 19

1 2 3 4

SSI 6

1 2 3 4

F

E

D

4 3 2 1

4 3 2 1

(X1)Com

J23 SKI B 24Vdc pwr

4 3 2 1

202-8902

J24 SKI C 24Vdc Pwr

4 3 2 1

T3

J27 SKI 3 24Vdc Pwr

4 3 2 1

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

J28 SKI 2 24Vdc Pwr

4 3 2 1

PS1 & PS2 - SK3 COMMON

T2 AC2 Input

PS2 - SK3 +24Vdc

T2 190Vac AC1 Input

PS1 - SK3 +24Vdc

T2 230Vac AC1 Input

(X2)190V

J17

T1 AC2 Input

(X3)230V

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

FWI 24Vdc Pwr

T1 190Vac AC1 Input

J29 SKI 1 24Vdc Pwr

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J16

T1 230Vac AC1 Input

System Input

Fan 15

EPO 24Vdc Pwr

J9

202-8902

J14

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J46

System Output T2 480V (H5) (X3)230V 415V (H4) 400V (H3) (X2)190V 380V (H2) H1-B H1-A H1 (X1)Com

SIO 24Vdc Pwr

J13

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J35

(X1)Com

APC 24Vdc Pwr

J12

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J8

202-8902

UIF/PUI Pwr

J11

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J38

C SNI-P 24

SNI-R 24

F11 - 2

F12 - 2

F10 - 2

F9 - 2

T2, R2

T3, R3

B T1, R1

F8 2

ACI 24Vdc Pwr

J10

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J30

(X2)190V

BCC/PCC Pwr

J37

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J25

F7 - 2

SIOD 24VDc Pwr

J44

P/N W/Fuses: 201-3177

J39

(X3)230V

Spare 24Vdc Out

Power Distribution PWA

J1

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

SIO 17

REV A

J5

T1

T1-T3 190V Status J7

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J43

G

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

(+) DC (+) DC (-) DC (-) DC Pwr Supply Caps

J41

T1 Ok T2 Ok T3 Ok T1 Ok Rtn T2 Ok Rtn T3 Ok Rtn

(+) DC (+) DC (-) DC (-) DC Rect 190Vac PS2

J40

J6

Bypass Input

1 2 3 4 5 6

1 2 3 4

(+) DC (+) DC (-) DC (-) DC

230V AC2

Rect 190Vac PS1

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (PWD PWA) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 14 OF 24

T3 8 Q 13

8

1 PS2 SK4 - 3 2 3 PS2 SK4 - 5 4

1 PS1 SK4 - 3 2 3 PS1 SK4 - 5 4

1 K6 – 43 & A1 2 3 K6 – 13 & A2 4

ACI J5 - 6

ACI J5 - 3

1 2 3 4

Aux Supply #2 J45 230V AC1 230V AC1 230V AC2

230V AC2 230V AC2

Aux Supply #1 J33 230V AC1 230V AC1 230V AC2 230V AC2

1 ZZ OLR - 98 2 3 ZZ CB2 - C2 4 230V AC1 230V AC1

J32

SYSTEM CABINET FUSES RATING Cat P/N 7Amp, 250Vac 265-5655 1Amp, 250Vac 200-6267 5Amp, 250Vac 200-6271 3Amp, 250Vac 180-6255 3Amp, 250Vac 180-6255 1Amp, 250Vac 200-6267 2Amp, 250Vac 200-6269 2Amp, 250Vac 200-6269 1Amp, 250Vac 200-6267 1Amp, 250Vac 200-6267 3Amp, 250Vac 180-6255 3Amp, 250Vac 180-6255

T2 9

A

J26

4 3 2 1

T1 7

Vacuum AC2

J4

C

B

Vacuum AC1

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

D

UIF 19

J15

E

ACI 12

Fan 24Vdc Pwr

ASSEMBLY P/N: 201-3177 FUSE DECRIPTION F1 TRM 7 F2 TRM 1 F3 TRM 5 F4 TRM 3 F5 TRM 3 F6 TRM 1 F7 TRM 2 F8 TRM 2 F9 TRM 1 F10 TRM 1 F11 TRM 3 F12 TRM 3

T 15

ACI Brk Pwr

230V AC2

230V AC1 230V AC2

T2 Fan Power J2 230V AC1

230V AC2

J3

1 FAN J8 - 3 2 3 FAN J8 - 6 4

CBP TB1 - 3

SW1 - I.2

SW1 - II.2 ACI J5 - 4

230V AC1 230V AC2

J31 230V AC1

L 12

ACI Brk Pwr

T1 Fan Pwr

G

230V AC1 230V AC1 230V AC2 230V AC2

J34

G 10

1 2 3 4

K6 - 21

1 2 3 4

OR

F24-1 FAN J8 - 4

FAN J8 - 1

SCC 16

G 11

F

H

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

P 13

8 9 10 11 12 13 14 15 16

J 11

H

PS & Spare Inputs J4

J1 Fan Interface 1 Serial Data (+) 2 Serial Data (-) 3 4 5 6 7 8 9 Cabinet Temp (+) 10 Cabinet Temp (-)

G

PS 1 Ok PS 1 Ok Rtn PS 2 Ok PS 2 Ok Rtn

T1 Ok T1 Ok Rtn T2 Ok T2 Ok Rtn T3 Ok T3 Ok Rtn

F

Fan #1 OK (NC) Fan #1 Return Fan #2 OK (NC) Fan #2 Return Fan #3 OK (NC) Fan #3 Return Fan #4 OK (NC) Fan #4 Return Fan #5 OK (NC) Fan #5 Return Fan #6 OK (NC) Fan #6 Return

J2 Fan Failure Inputs

C39

P1

1 2

1 2

3 4

3 4

E

Blk

Blue Red

Fan # 3 P1-3 Fan # 3 P1-4

13 14

System Cab Fan #1 Brn

1 2 3 4 5 6 7 8 9 10 11 12 Fan # 1 P1-3 Fan # 1 P1-4 Fan # 2 P1-3 Fan # 2 P1-4

Fan # 1 P1-1 Fan # 1 P1-2 Fan # 2 P1-1 Fan # 2 P1-2

1 2 3 4 Fan # 3 P1-1 5 Fan # 3 P1-2 6 7 8 9 10 11 12

J6

PWD J2 - 3

Fan Pwr #6 Out Fan Pwr #6 Rtn

E

1 2 3 4 5 6 7 8 9 10 11 12

System Cabinet Fans Fan Pwr #4 Out Fan Pwr #4 Rtn Fan Pwr #5 Out Fan Pwr #5 Rtn

PWD J2 - 1 PWD J34 - 3

230Vac Input 1 Bypass 230 AC1 2 3 Output 230 AC1 4 Bypass 230 AC2 5 6 Output 230 AC2

Fan Pwr #1 Rtn

J8 PWD J34 - 1

P/N : 242-9378

Fan Pwr #2 Out Fan Pwr #2 Rtn Fan Pwr #3 Out Fan Pwr #3 Rtn

T 14

Pwr Supply #3 Rtn Spare #1 Spare #1 Rtn Spare #2 Spare #2 Rtn Spare #3 Spare #3 Rtn

Fan Monitor PWA

Fan Pwr #1 Out

F

U 14

Pwr Supply #1 Ok Pwr Supply #1 Rtn Pwr Supply #2 Ok Pwr Supply #2 Rtn Pwr Supply #3 Ok

Fan Power Out

G

24Vdc Rtn

Fan Pg 16

Spare #6 Rtn Spare #7 Spare #7 Rtn Spare #8 Spare #8 Rtn Spare #9 Spare #9 Rtn

24Vdc In 24Vdc Rtn

3 4

Spare #5 Spare #5 Rtn Spare #6

J3 24Vdc Input 24Vdc In

Spare Inputs

1 2

Spare #4 Spare #4 Rtn

J5

Fan 14

ZZ CB2 - 11 ZZ CB2 - 14 ZZ OLR - 95 ZZ OLR - 96

H

OR

1 2 3 4 5 6 7

J 10

Blk SW-1

System Cab Fan #2 Brn

D

D

C40

P1

1 2

1 2

3 4

3 4

Blk

Blue Red Blk SW-2

C

C

System Cab Fan #3 Brn

C41

P1

1 2

1 2

3 4

3 4

Blk

Blue Red Blk

B

B

SW-3

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (FAN PWA & FANS) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 15 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

SIOD1 Pg 18 TORROID 250-3458

H

H

SIO2 Pg 17 TORROID 250-3458

SIO1 Pg 17

SIOD2 Pg 18

TORROID 250-3458

E

A 6

D

UPSNet TX (-) Spare TX (+) Spare TX (-)

K4 Control (+) K4 Control (-) K1 Status (+) K1 Status (-) K2 Status (+)

UPSNet RX (+) UPSNet RX (-) Spare RX (+) Spare RX (-)

System Cabinet Controller P/N : 373-1695

K2 Status (-) K3 Status (+) K3 Status (-) Serial Data (+) Serial Data (-)

Fan Interface Serial Data (+) Serial Data (-)

STSW Fuse OK STSW Fuse Rtn Cabinet Temp (+) Cabinet Temp (-) Spare B RX (-) Spare B RX (+) Spare A RX (-) Spare A RX (+)

Spare B TX (-) Spare B TX (+) Spare A TX (-) Spare A TX (+)

J8

Spare Interface J13

RS 232 B RX (-) RS 232 B RX (+) RS 232 A RX (-) RS 232 A RX (+)

ZZC Interface

RS 232 B TX (-) RS 232 B TX (+) RS 232 A TX (-) RS 232 A TX (+)

EPO (-) EPO (+)

Display Rdy (-) Display Rdy (+) Serial RX (-) Serial RX (+) Spare TX (-)

Spare TX (+) Serial TX (-) Serial TX (+)

User Interface J5

STSW Temp (-) STSW Temp (+) Gate C* Rtn Gate C* Gate C Rtn Gate C

Gate B* Rtn Gate B* Gate B Rtn Gate B Gate A* Rtn Gate A*

Gate A Rtn Gate A

STSW Interface J7

E

J6 1 2 3 4 5 6 7 8 9 10

D

SNI-P Pg 24 TORROID 250-3458

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

14 13 12 11 10 9 8 7 6 5 4 3 2 1

B

1 2 3 4 5 6 7 8 9 10

UPSNet TX (+)

K2 Control (-) K3 Control (+) K3 Control (-)

1 2

C

F

SIOD Interface #2 J11

K1 Control (-) K2 Control (+)

G

TORROID 250-3458

RS 232 A TX (+) RS 232 A TX (-) RS 232 B TX (+) RS 232 B TX (-)

1 2 3 4 5 6 7 8 9 10 SIOD Interface #1J14

Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-)

RS 232 A RX (+) RS 232 A RX (-) RS 232 B RX (+) RS 232 B RX (-)

J3

ACI I/O K1 Control (+)

J12 STSW Fuse Inputs F7 C F9 NC

Fan Pg 15

TORROID 250-3458

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RS 232 RX (+) RS 232 RX (-) Modem RX (+) Modem RX (-) CAN A RX (+) CAN A RX (-) CAN B RX (+) CAN B RX (-) CSNet RX (+) CSNet RX (-) Serial Data RX (+) Serial Data RX (-)

TORROID 250-3458

J4

F

SIO Interface #2

24Vdc Rtn

Serial Data TX (+) Serial Data TX (-) Modem DTR (+) Modem DTR (-)

24Vdc In 24Vdc Rtn

RS 232 TX (+) RS 232 TX (-) Modem TX (+) Modem TX (-) CAN A TX (+) CAN A TX (-) CAN B TX (+) CAN B TX (-) CSNet TX (+) CSNet TX (-) CSNet OE (+) CSNet OE (-)

ACI Pg 12

J1 24Vdc Input 24Vdc In

SIO Interface #1

1 2 3 4

J2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SCC 14

C This Connection is only present in Parallel Systems

B

SSI Pg 6 TORROID 250-3458

UIF Pg 19 TORROID 250-3458

A

This connection is only present in Parallel Systems

SNI-R Pg 24

TORROID 250-3458

8

7

6

5

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SYSTEM CABINET CONTROLLER) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 16 OF 24

4

3

2

1

8

W 19

UIF J7 - 1

N 12

ACI J14 - 2

6

4

SIO1 Pg 16

J4

2

1

1 2 3 4 5 J12

CAN B (-) ISO2 GND CAN B (+)

CAN B

J11

24Vdc Input

G Chassis Gnd

Ethernet J9

24Vdc In 24Vdc In

Out (+) Out (-) IN (+)

24Vdc Rtn 24Vdc Rtn

IN (-)

E

SIO2 Pg 16

RS 232 TX (+) RS 232 TX (-) Modem TX (+) Modem TX (-) CAN A TX (+) CAN A TX (-) CAN B TX (+) CAN B TX (-) CSNet TX (+) CSNet TX (-) CSNet OE (+) CSNet OE (-)

ISO2 Gnd Receive Transmit DTR ISO2 Gnd ISO2 Gnd ISO2 Gnd ISO2 Gnd

System In / Out P/N : 201-2188

Serial Data TX (+) Serial Data TX (-) Modem DTR (+) Modem DTR (-)

Receive Transmit DTR ISO2 Gnd

RS 232 RX (+) RS 232 RX (-) Modem RX (+) Modem RX (-) CAN A RX (+) CAN A RX (-) CAN B RX (+) CAN B RX (-) CSNet RX (+) CSNet RX (-) Serial Data RX (+) Serial Data RX (-)

A

Receive Transmit DTR ISO2 Gnd DTR

7

1 2 3 4 5 6

D

1 2 3 4 5 6 7 8 9

C

6

Cust Out 5-N.O. Cust Out 5-CM Cust Out 5-N.C. Cust Out 6-N.O. Cust Out 6-CM Cust Out 6-N.C.

Cust Out 4-N.O. Cust Out 4-CM Cust Out 4-N.C.

Cust Out 2-N.O. Cust Out 2-CM Cust Out 2-N.C. Cust Out 3-N.O. Cust Out 3-CM Cust Out 3-N.C.

J6 Customer Outputs

Cust Out 1-N.O. Cust Out 1-CM Cust Out 1-N.C.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Cust Input 1-1 Cust Input 2-1 Cust Input 3-1 Cust Input 4-1 Cust Input 5-1 Cust Input 6-1 Cust Input 1-2 Cust Input 2-2 Cust Input 3-2 Cust Input 4-2 Cust Input 5-2 Cust Input 6-2

J14 Customer Inputs

1 2 3 4 5 6 7 8 9 10 11 12

Remote EPO

REPO (+) REPO (-) Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-)

REPO N.O. In-1 REPO N.C. In-1 REPO N.O. In-2 REPO N.C. In-2

MBP2 24

Sync 24

B

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SYSTEM I/O PWA) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 17 OF 24

Remove Jumper to Connect a REPO

8

E

Modem DB9(F)J16

1 2 3 4

B

1 2 3 4 5 6 7 8

Modem RJ-11 J10a

J7

C

F

7 8

Modem RJ-45J10

J3 SIO Interface #2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6

15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

H UPSnet - Primary MMU#1 Pg 23

J2 SIO Interface #1

D

3

100

Can A & UPSnet J8-B RJ-45 1 ISO Gnd 2 ISO Gnd 3 CAN A (+) 4 UPSnet (+) 5 UPSnet (-) 6 CAN A (-) 7 ISO Gnd 8 ISO Gnd

485 TX (-) 485 RX (-)

ISO Gnd

232/485 TX (+) 232/485 RX (+)

RS-232/RS-485

J1

J15 EMO Trip EMO Trip EMO Trip

Can A & UPSnet J8-A RJ-45 1 ISO Gnd 2 ISO Gnd 3 CAN A (+) 4 UPSnet (+) 5 UPSnet (-) 6 CAN A (-) 7 ISO Gnd 8 ISO Gnd

1 2 3

1 2 3 4 5 6 7 8 9

100

1 2 3 4

EMO Trip

J13 SIO 14

EPO Trip EPO Trip

EPO Trip

G

F

5

UPSnet Primary & CAN

1 2

H

7

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

SIOD 14

G

SIOD2 Pg 16

G

F

ISO2 Gnd

24Vdc Input 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

232/485 TX (+) 232/485 RX (+) 485 TX (-) 485 RX (-)

3 4

J4

RS-232/RS-485 ISO2 Gnd

1 2

F

J1

1 2 3 4 5 6

SIOD1 Pg 16

Can A & UPSnet J8-A RJ-45 ISO Gnd ISO Gnd

J2 SIOD Interface #1 1 2 3 4 5 6 7 8 9 10

E

UPSNet RX (+) UPSNet RX (-) Spare Spare

UPSnet (+) UPSnet (-)

System In / Out Daughter UPSNet TX (+) UPSNet TX (-) RS485 EN TX (+) RS485 EN TX (-)

P/N : 226-5486

ISO Gnd ISO Gnd Can A & UPSnet J8-B RJ-45 ISO Gnd ISO Gnd

J3 SIOD Interface #2 UPSnet (+)

RS485 RX (+) RS485 RX (-)

UPSnet (-)

Spare Spare

Serial Data

ISO2 GND

CAT RSP Panel

RS485 TX (+) RS485 TX (-) RMP TX (+) RMP TX (-)

ISO 24Vdc

ISO Gnd ISO Gnd

J5

1 2 3 4 5 6 7 8 9 10

D

1 2 3 4 5 6 7 8

UPSnet Backup

UPSnet - Backup MMU#1 Pg 23

E

100

D

100

J11

Chassis Gnd

C

1 2 3 4 5

C

1 2 3 4 5 6 7 8

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SYSTEM I/O DAUGHTER PWA) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 18 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

DPS 14

H

W 17

EPO

H

SIO J13 - 2

Com - 1

Com - 1 NC - 1 Com - 2 NO - 2

Operator Interface

J1 1 24Vdc In 2 24Vdc In 3 24Vdc Rtn 4 24Vdc Rtn

1 2 3 4

F

5 6 7 8

Not Used Not Used Not Used Not Used Not Used Not Used Not Used

+24Vdc to NO Rtn from NO Not Used

J4 Horn Silence Input

P/N : 378-8308

24Vdc Input

EMO Button J9

Serial TX (+) Serial TX (-) Spare TX (+) Spare TX (-) Serial RX (+) Serial RX (-) Display Rdy (+) Display Rdy (-) EPO (+) EPO (-)

24Vdc Rtn 24Vdc Rtn

Com - 2 NO - 2

5 6

EPO NC - 2

Display Power Supply P/N : 378-3427

1 2 3 4 5 6 7 8 9 10

F

G

NO - 1

1 2 3 4

1 2 3 4

Com - 1 NC - 1 Com - 2 NO - 2

J2 User Interface 1 2 3 4 5 6 7 8 9 10

J6

24Vdc Out 24Vdc Out 24Vdc Out 24Vdc Rtn

EPO Button

Display Power J3

J11 EMO Cmd EMO Trip

1 2 EPO Cmd J7 EPO Trip

NC - 1

J5 Selv Disp Pwr 24Vdc In

24Vdc Out 24Vdc Rtn

G

24Vdc Rtn

J1 24Vdc Input 1 24Vdc In 2 24Vdc In 3 24Vdc Rtn 4 24Vdc Rtn

1 2 3 4

UIF Pg 16

1 2 3

UIF 14

E

NC - 1 Com - 1 NO - 1

E

Horn Silence

Display Ethernet PG 21

D

24Vdc input

D

C

Customer USB Connection

C

Color Touch Panel Display B

B Ethernet

378-8306

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (USER INTERFACE & OVERLAY) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 19 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

PCI 14

SIO J7-1&3

SIO J10a

H

1 2 3 4 5 6

MMU #2 PG 23

G

Transmit Receive

ISO Gnd DTR

Modem

J8a

1 2 3 4 5 6 7 8

MMU #1 Connections

ISO Gnd

Part Of J9

ISO Gnd ISO Gnd

MMU EPO

DTR ISO Gnd

5

Modem J8 ISO Gnd Receive Transmit

1

485 TX (-) 485 RX (-)

Transmit Receive

ISO Gnd DTR

Modem

ISO Gnd

ISO Gnd ISO Gnd

DTR ISO Gnd

SIO J10

SIO J1

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9

Either but not both

J5a

1 2 3 4 5 6 7 8 Modem J5 ISO Gnd Receive Transmit

485 TX (-) 485 RX (-)

ISO Gnd

G

232/485 TX (+) 232/485 RX (+)

Serial UPSView J1

1 2 3 4 5 6 7 8 9

Either but not both

ISO Gnd

ACI J14 - 1

232/485 TX (+) 232/485 RX (+)

V 12

Serial UPSView J2

SW1 - 12

SIO J7-1&3

X 12

SIO J10a

SIO J10

SIO J1

H

MMU #1 PG 23

2

6 MMU EPO Part Of J9

MMU #2 Connections Serial UPSView J6

F

232/485 TX (+)

J13

24Vdc Input 24Vdc In

SW-1

24Vdc In 24Vdc Rtn 24Vdc Rtn

Modem Select

Parallel Cabinet Interface P/N : 201-2191

E 1 2 3

J7

1 2 3 4

EPO Trip EPO Trip EPO Trip EPO Trip

SW-2

ISO Gnd 485 TX (-) 485 RX (-)

Modem

Serial Select

D

J14

RX TX DTR ISO Gnd DTR

1 2 3 4 5 6 7 8 9

F

Customer Connections E

Modem Option Connection

Receive Transmit

DTR ISO Gnd

Modem

ISO Gnd

ISO Gnd ISO Gnd

ISO Gnd DTR

Part Of J9 MMU EPO 8 4

J11a 6 5 4 3 2 1

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

6 5 4 3 2 1

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

C

SIO J10a

SIO J10

SIO J1

SIO J7-1&3

Either but not both

Transmit

Receive ISO Gnd Modem J11

485 RX (-) 485 TX (-)

ISO Gnd

232/485 TX (+)

232/485 RX (+)

J10a

Serial UPSView J4

Receive Transmit

DTR

ISO Gnd

Modem

ISO Gnd

ISO Gnd ISO Gnd

ISO Gnd DTR

Transmit Receive ISO Gnd Modem J10

485 RX (-) 485 TX (-)

ISO Gnd

232/485 RX (+) 232/485 TX (+)

Serial UPSView J3

Part Of J9 MMU EPO 7 3

R 22

D

MMU #4 Connections

MMU #3 Connections

C

3 4 5 6 7 8 9

232/485 RX (+)

Customer Connection

1 2 3 4

1 2 3 4

1 2

MMU #3 PG 23

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (PCI PWA) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 20 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

MMU #1 Ethernet PG 23

G SIO J9

ETHERNET PORT 7

1 2 3 4 5 6 7 8

SNMP SNMP

Interface E

ETHERNET PORT 2

ETHERNET PORT 1

Power Input

1 2 3 4 5 6 7 8

ETHERNET PORT 4

1 2 3 4 5 6 7 8

ETHERNET PORT 3

ETHERNET PORT 6

ETHERNET PORT 8

D

Network Switch/Router 1 2 3 4 5 6 7 8

Customer Connections D Pwr Plug

1 2 3 4 5 6 7 8

Power Input

Pwr Plug

Uses Outlet #2

E

F

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

F

MMU #2 Ethernet PG 23

ETHERNET PORT 5

SIO J9

G

Uses Outlet #3 C

Display

SIO J9

C

Display Ethernet PG 19 MMU #3 Ethernet PG 23

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (ETHERNET OPTIONS) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 21 OF 24

8

7

6

5

4

3

2

1

8

H

7

6

5

4

3

2

1

R 20

H 25 24 23

Modem Option

22 21 20 19

S 14

18 16 15 14 13

230V (H2)

22

31

32

43

44

(X2)

Outlet 3

Outlet 1

7

L2

5

L1

L2

6

L1

(X3)

4

(X1)

3

H1

F

3 4

8

21

G

2

9

F24, 1.0A

2

14

(X4)

1

10

1

13

T4

11

A2

Cls

12

A1

Serial Input

K6 240-2714

Phone Line

Uses Outlet #1 and PCI J14

17

G

MMU Must be selected by SW - 2

F

2 1

Power Input

Outlet 4

Outlet 2 L1

E

L1

L2

L2

E Pwr Plug

OR D

D

S 14 K6 240-2714 A1

Cls

A2

230V (H2)

1

C

F24, 1.0A

2

13

14

21

22

31

32

43

44

T4

(X4) (X2)

Outlet 1 N

(X3) H1

Outlet 3 N

L1

C

L1

(X1)

Outlet 2

B N

Outlet 4

L1

N

B

L1

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (CONV OUTLETS & MODEM OPTION) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 22 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

MMU #1 PG 20

3

J1

J12'

Serial Port

J12

Modem RJ45

Modem RJ11

J7 REPO N.O.

UNI PWA UNI PWA UNI PWA UNI PWA

1

H

MMU #2 PG 20

J9 Ethernet Conn

UNI PWA

J1

J12'

J12

J7

Serial Port

Modem RJ45

Modem RJ11

REPO N.O.

G

Ethernet Conn

UNI PWA

Either but not both

G

MMU #2

MMU #1

UPSnet - Primary MMU#1 Pg 17

J9

UNI PWA UNI PWA UNI PWA UNI PWA

Either but not both

F

2

MMU #2 Ethernet PG 21

MMU #1 Ethernet PG 21

H

4

UNI PWA

UNI PWA

UNI PWA

UNI PWA

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

J8'-A&B

J8-A&B

J8'-A&B

J8-A&B

F

UPSnet - Backup MMU#1 Pg 18

E

E MMU #3 Ethernet PG 21 MMU #3 PG 20

J1

J12'

J12

J7

Serial Port

Modem RJ45

Modem RJ11

REPO N.O.

J9 Ethernet Conn

UNI PWA UNI PWA UNI PWA UNI PWA

D

UNI PWA

D

Either but not both

MMU #3 C

C UNI PWA

UNI PWA

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

J8-A&B

J8'-A&B

B

B

A

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (MMU INTERCONNECT) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 23 OF 24

8

7

6

5

4

3

2

1

7

6

5

Customer Inputs For System Input And Output Breaker Aux Status.

1 2 3

Spare Input 1

Sys Output Brk

+24Vdc Sys Input Brk

J4 +24Vdc +24Vdc

Aux Inputs

N.C. Repo Rtn

N.C. Repo N.O. Repo Rtn

UPS TB1 - 7 UPS TB1 - 8

UPS TB1 - 1 UPS TB1 - 2

J5 SIO J14 - 2 SIO J14 - 8 Chassis Gnd J6-A 1 2 3 4 5 6 7 8

ISO Gnd ISO Gnd ISO Gnd

SysNet TX (+) SysNet TX (-)

ESS OPTION

SysNet Priamary J6-B

4

4

5

P/N : 378-8312

5

ISO Gnd ISO Gnd ISO Gnd

3

SysNet (-)

2

+48Vdc/ISO Gnd SysNet (+)

1

SysNet RX (+) SysNet RX (-) Serial Data TX (+) Serial Data TX (-)

ESS TB1

1 2 3 4 5 6 7 8

+48Vdc/ISO Gnd +48Vdc/ISO Gnd

F

1

+48Vdc/ISO Gnd SysNet (+)

2

+48Vdc/ISO Gnd +48Vdc/ISO Gnd

3

SysNet Primay

SNI-P Pg 16

E

ISOLATION 1 2 3 4

D

J7

Sync 17

24Vdc Input

1 2 3 4 5 6 7 8 9 10

+48Vdc/ISO Gnd SysNet (+) SysNet (-) ISO Gnd ISO Gnd

ZZC TX (-) SysNet TX (+) SysNet TX (-)

ACI J3 - 3

ACI J8 - 3

ZZC RX (+) ZZC RX (-)

+48Vdc/ISO Gnd SysNet (+)

SysNet RX (+) SysNet RX (-)

SysNet (-) ISO Gnd ISO Gnd ISO Gnd ZZC RX (+) ZZC RX (-)

A2

A1 51

52

13

14

61

62

23

24

71

72

33

34

81

82

43

44

D

ACI J3 - 4

ACI J8 - 4

J12-B

SysNet Backup +48Vdc/ISO Gnd +48Vdc/ISO Gnd

ZZC TX (+) ZZC TX (-)

K5

1 2 3 4 5 6 7 8

2

2

J1

2

1 A 2

F4, 1.0A

F5, 1.0A

F6, 1.0A

1

1

1

C P1

A

1 2

B

3 4

3 B 4

J11

5 6 C

Chassis Gnd

C

5 6

B

1 2 3 4 5 6 7 8 9 10

B

ISO Gnd

ZZC TX (+)

J8 ZZC Pass-Thru

C

1 2 3 4 5 6 7 8

+48Vdc/ISO Gnd +48Vdc/ISO Gnd

24Vdc Rtn 24Vdc Rtn

ESS-1 12

J12-B

SysNet Backup

24Vdc In 24Vdc In

J9 SNI Interface #2

SNI-R 14

H

G

24Vdc Input 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

SystemNet Interface

E

CBP TB1 - 15 CBP TB1 - 17

SysNet (-)

F

MBP3 5

MBP Int TB1 MBP2 17

J2 SNI Interface #1 1 2 3 4 5 6 7 8 9 10

MBP Interface

MBP1 7

1 2 3 4 5 6

1 2 3 4 5 6 J14 REPO

N.O. Repo

EPO Trip

EPO Trip EPO Trip

EPO Trip 1 2 3 4

J1

1

3 4

G

2

2

SNI-P 14

3

1

J13

1 2 3

H

4

4

8

SNI-R Pg 16

THIS SCHEMATIC IS FOR THE UPS600G ELECTRICAL SYSTEM 3-WIRE TOP LEVEL SCHEMATIC (SNI PWA, MBP & ESS OPTION) A MEDIA NUMBER: UENR2477 SCHEMATIC PART NUMBER: 378-8313, CHANGE: 00 SHEET 24 OF 24

A

8

7

6

5

4

3

2

1