EN CAT Engine - Generator Set UPS 500iG UPS 600G 4-Wire Uninterruptible Power Supply Electrical Syst

UENR2495 June 2011

UPS 500iG and UPS 600G 4-Wire Uninterruptible Power Supply Electrical System UPS 500iG: TYD1-UP

UPS 600: DLD1-UP

© 2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

UPS 500iG / 600G 4-WIRE Table of Contents

Sheet 1: Symbol Definitons / Wire Table Sheet 2: Dual Input Sheet 3: Single Input Sheet 4: MMU Power I/O Sheet 5: MMU Power I/O Sheet 6: Bypass STSW Sheet 7: Bypass Breaker Sheet 8: MMU Power I/O Sheet 9: UPS Output Sheet 10: Switched Neutral Sheet 11: ZZC Sheet 12: ACI PWA Sheet 13: Power Supplies Sheet 14: PWD PWA Sheet 15: Fan PWA & Fans Sheet 16: System Cabinet Controller Sheet 17: System I/O PWA Sheet 18: System I/O Daughter PWA Sheet 19: User Interface & Overlay Sheet 20: PCI PWA Sheet 21: Ethernet Option Sheet 22: Converter Outlets & Modem Option Sheet 23: MMU Interconnect Sheet 24: Bypass Breaker

8

7

6

5

4

3

2

1

UPS 500iG & UPS 600G 4-WIRE TOP LEVEL SCHEMATIC

H

H

G

G

FUSE TABLE

Off Page Connection Key

F

E

X ?

Control Connections

X ?

Sensing Connections

X ?

Power Tap Connections

N 1

Board to Board Connections

MMU #1 ?

MMU#1 ?

D

C

B

A

MMU Interconnects MMU Communications Links

The top letter in the Bubble is a unique reference and the bottom number in the Bubble represents the connecting page.

ABB T6 Wire Number Designators For Reference on Brk Controls T6 Wire Number USE XXX-TB1 Location U1 Motor Op Pwr 1 98 Bell Alarm Common 2 U2 Motor Op Pwr Rtn 3 --4 A1 Open Command 5 95 Bell Alarm N.O. 6 C11 Close Command 7 96 Bell Alarm N.C. 8 C1 Shunt Trip 9 C2 Shunt Trip 10 54 Breaker Charged 11 11 Aux #1 Common 12 12 Aux #1 N.C. 13 14 Aux #1 N.O. 14 21 Aux #2 Common 15 22 Aux #2 N.C. 16 24 Aux #2 N.O. 17 31 Aux #3 Common 18 32 Aux #3 N.C. 19 34 Aux #3 N.O. 20

8

7

Fuse # F1 F2 F3 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19

Standard Fuses Type Phase Rating AJT600 A 600V, 600A AJT600 B 600V, 600A AJT600 C 600V, 600A ATQR B 600V, 3.0A ATQR C 600V, 3.0A ATQR A 600V, 3.0A ATQR C 600V, 3.0A ATQR A 600V, 1.5A ATQR B 600V, 1.5A Not Used Not Used Not Used Not Used Not Used Not Used TRM 230Vac 250V, 3.0A

200-6267

Fuse # F4 F5 F6 F20 F21 F22 F23 F24

Optional Fuses Type Phase Rating ATMR A 600V, 1.0A ATMR B 600V, 1.0A ATMR C 600V, 1.0A ATMR A 600V, 3.0A ATMR B 600V, 3.0A ATMR A 600V, 3.0A ATMR C 600V, 3.0A TRM 230Vac 250V, 1.0A

Part # 242-3353 242-3353 242-3353 378-3417 378-3417 378-3417 378-3417 200-6267

Part # 201-7590 201-7590 201-7590 199-5097 199-5097 199-5097 199-5097 200-6263 200-6263

F

E

D

C

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (INDEX) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 1 OF 24

6

5

4

3

2

1

8

7

6

5

4

3

2

1

G

G

F

E

A

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

B

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

B

C

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

C

A

Neut

Neut

GND

GND

N

System Output

H

Bypass Input

H

F

E

C

B

D

MMU Input

D

A

MMU Input Phase A Sheet 8

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

C

B

Neut

GND

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (DUAL INPUT) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 2 OF 24

N

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

G

G

F

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

B

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

C

A

E Neut

GND

System Output

H

F

E

C

B

D

System Input

D

A

MMU Input Phase A Sheet 8

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

C

B

Neut

GND

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (SINGLE INPUT) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 3 OF 24

N

A

8

7

6

5

4

3

2

1

5 F21, 3.0A

3

4

5

6

98

MBP TB1 - 6

95

MBP TB1 - 5

Bell Alrm

A1 OP

5

3

1

F

800A Switch

6

4

N

MBP TB1 - 9 MBP TB1 - 12 MBP TB1 - 14

U1 L

C1 11 14

H

UMBC 5

96

MBP TB1 - 8

C11

MBP TB1 - 7

MIS TB1 - 12 MIS TB1 - 14

11 14

12

MIS TB1 - 13

MBP TB1 - 3

MIS TB1 - 15 MIS TB1 - 17 MIS TB1 - 18 MIS TB1 - 20

22

MIS TB1 - 16

MBP TB1 - 11

21 24 31 34

32

MIS TB1 - 19

CL

M.O. N U2 230Vac 54 S.T. 24Vdc

C2 12

MBP TB1 - 10

MIS TB1 - 9

MBP TB1 - 13

MBP TB1 - 15 MBP TB1 - 17

21 24

22

MBP TB1 - 16

MBP TB1 - 18 MBP TB1 - 20

31 34

32

MBP TB1 - 19

MIS TB1 - 1

MIS TB1 - 5

Install Jumpers for Single Input Systems

S.T. 24Vdc

C1

U1 L

A1

MIS TB1 - 2

98

MIS TB1 - 6

95

C2 54

M.O. N U2 230Vac OP

CL Bell Alrm

MIS TB1 - 10

F

MIS TB1 - 11 MIS TB1 - 3

C11

MIS TB1 - 7

96

MIS TB1 - 8

Bypass Input Phase A Sheet 7

System Output Phase A Sheet 10 or 11

1

2

A

Bypass Input Phase B Sheet 7

System Output Phase B Sheet 10 or 11

3

4

B

Bypass Input Phase C Sheet 7

System Output Phase C Sheet 10 or 11

5

6

C

D

800A Breaker Neut

F22, 3.0A

F23, 3.0A

System Input

B

MMU Input Phase B Sheet 8

C

MMU Input Phase C Sheet 8

E

D

C

2

2

B

A

MMU Input Phase A Sheet 8

GND

1

1

C

G

MIS

MBP

E

1

System Output

F20, 3.0A 1

2

MBP TB1 - 2

MBP TB1 - 1

GND

2

T5 5

1

C

Neut

3

800A Breaker

B

2

G

A

Bypass & Maint Bypass Input

H

4

2

6

1

7

2

8

T6 5

B

Neut

GND

N

A

8

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 4 OF 24

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1 T6 4

MIS - U2 MIS - 98 MIS - U1

MIS - 54 MIS - C2 MIS - C1 MIS - 96 MIS - C11 MIS - 95 MIS - A1

MIS - 34 MIS - 32 MIS - 31 MIS - 24 MIS - 22 MIS - 21 MIS - 14 MIS - 12 MIS - 11

MBP Input Phase A

MBP Input Phase B

MBP Input Phase C

UPS Out Phase A

UPS Out Phase B

UPS Out Phase C

MBP Intf TB1 - 4 MBP IntfTB1 - 3

MBP Intf TB1 - 2 MBP Intf TB1 - 1

PB1 - X2 PB1 - 4 PB2 - X1 PB2 - 3 PB1 - X1 PB1 - 3

LED2 - X2 LED1 - X1 LED 2 - X1 LED1 - X1 PB2 - X2 PB2 - 4

MIS TB1 - 3 MIS TB1 - 1

MIS TB1 - 3 MIS TB1 - 7

MIS TB1 - 10 MIS TB1 - 9

MBP TB1 - 3 MBP TB1 - 1

MBP TB1 - 3 MBP TB1 - 7

MBP TB1 - 10 MBP TB1 - 9

MIS TB1 - 14 MIS TB1 - 12

MIS TB1 - 20 MIS TB1 - 19 MIS TB1 - 17 MIS TB1 - 15

E

1

1

1

D

F1 1.0A

F2 1.0A

F3 1.0A

F4 1.0A

F5 1.0A

2

2

2

2

2

2

3 Pole Flip Out Fuse Block

1

1

F6 1.0A

3 2 1

1

6 5 4

3 2 1

3 Pole Flip Out Fuse Block

12 11 10 9 8 7

6 5 4

CPT TB1

UPS TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

12 11 10 9 8 7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

MBP - 34 MBP - 32 MBP - 31 MBP - 24 MBP - 22 MBP - 21 MBP - 14 MBP - 12 MBP - 11 MBP - 54 MBP - C2 MBP - C1 MBP - 96 MBP - C11 MBP - 95 MBP - A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

MBP TB1 - 14 MBP TB1 - 12

T5 (X3)230V

(X2)190V

Maint Byp Input

480V (H5) 415V (H4) 400V (H3)

(X1)Com

202-8902

380V (H2) H1-B H1-A H1

(X3)230V

(X2)190V

(X1)Com

UPS Output

T6

G

Cntrl TB1 - 1

MBP TB1 - 20 MBP TB1 - 19 MBP TB1 - 17 MBP TB1 - 15

H

F20 - 2

F21 - 2

F22 - 2

F23 - 2

T5, R1

T5 4

F

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1 - 2 Cntrl TB1 - 5

Cntrl TB1 - 4

Cntrl TB1 - 7 Cntrl TB1 - 8

AUX TB1 - 1

AUX TB1 - 2 AUX TB1 - 3

AUX TB1 - 4 AUX TB1 - 6 AUX TB1 - 5

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Aux TB1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

202-8902

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cntrl TB1 - 13

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

D

Cntrl TB1 - 14 Cntrl TB1 - 17

Cntrl TB1 - 16

Cntrl TB1 - 19 Cntrl TB1 - 20

E

AUX TB1 - 8

MBP3 24

AUX TB1 - 9 AUX TB1 - 10

AUX TB1 - 11 AUX TB1 - 13 AUX TB1 - 12

F

MIS TB1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

MBP TB1

G

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T6, R1

MBP - U2 MBP - 98 MBP - U1

UMBC 4

H

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 UPS TB1 - 20

UPS TB1 - 19

(4) N.O.

6

UPS TB1 - 10 UPS TB1 - 14 UPS TB1 - 13

(3) N.O. (X1) Led (X2) Led (4) N.O.

To UPS

7

(X2) Led

UPS TB1 - 9

2690008-GRN

UPS TB1 - 15

(X1) Led

2690008-GRN

UPS TB1 - 12

PB-1

(3) N.O.

To MBP

UPS TB1 - 11

UPS TB1 - 16

X2

X2

8

PB-2

Break Xfer

LED2

Xfer Fail

LED1

A

B

X1

X1

B

UPS TB1 - 18

C

UPS TB1 - 17

C

5

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 5 OF 24

4

3

2

1

8

7

ACI J8 - 7

6

14 / 18

13 / 17

5

4

3

2

1

K4 12

STSW Q1 - STSW Q3 = SKKT500E/16

ACI J8 - 8

H

H

STSW Q1 ACI J9 - 3

A1

Close

A2

RC-1 - RC-3 = Snubber C = 0.22uF, 2000Vdc/630Vac R = 20 Ohm, 5Watt Wire Wound

RC-1

ACI J9 - 4

F1 - F3 = AJT600

STSW Input Phase A Page 7

1

1

2

F1, 600Amps

STSW Output Phase A Sheet 7

3

C

NC

G1

G2

C1

C2

G

G

STSW Q2 RC-2

STSW Input Phase B Page 7

1

STSW Output Phase B Sheet 7

3

C

NC

F

1

2

F2, 600Amps

G1

G2

C1

C2

F

STSW Q3 RC-3

STSW Input Phase C Page 7

1

D

1

2

1

2

1

G

C

G

C

G

G1

G2

C1

C2

2

1

2

1

2

1

2

G

C

G

C

G

C

Phase A

Phase A*

C Phase B

TB-6

TB-1

TB-4

STSW Output Phase C Sheet 7

3

C

E

NC

A300 K4

1

2

F3, 600Amps

Phase B*

Phase C

Phase C*

TB-5

TB-2

TB-3

24Vdc +24Vdc In

Static Switch Interface

+24Vdc In

P/N : 180-6221

+24Vdc Rtn +24Vdc Rtn

E

SSI 14

D

J7 1 2 3 4

SSI Page 16

J9 Thermistor In SSI Temp (-)

Gate A* Rtn

SSI Temp(+)

Gate A*

Gate A Rtn

Gate A

Gate B* Rtn

Gate B*

Gate B Rtn

Gate B

Gate C

Gate C* Rtn

Temp (-)

Gate C*

C

Temp (+)

Gate C Rtn

2

Line STSW J1

1

C

14

12

11

13

9

8

10

7

6

5

4

3

2

1

A 16

B

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (Bypass STSW) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 6 OF 24

A

8

7

6

5

4

3

2

1

A

8

7

H

6

5

4

3

2

STSW Input Phase A Page 6

STSW Output Phase A Sheet 6

STSW Input Phase B Page 6

STSW Output Phase B Sheet 6

STSW Input Phase C Page 6

STSW Output Phase C Sheet 6

1

H

G

G Gnd

A

B

TVSS

C

N

N

F

F

Bypass Input Phase A Sheet 2, 3 or 4

2

1

Bypass Output Phase A Sheet 9

Bypass Input Phase B Sheet 2, 3 or 4

4

3

Bypass Output Phase B Sheet 9

Bypass Input Phase C Sheet 2, 3 or 4

6

5

Bypass Output Phase C Sheet 9

3 B 4

5 6

5 6 C

U1 L

C11

CBP TB1 - 7

CBP TB1 - 9

M.O. N U2 230Vac 54

T1 14

C1

E

CL

C2 S.T. 24Vdc

CBP TB1 - 11

CBP - U1 CBP - 98

CBP TB1 - 10

CBP - U2

CBP TB1 - 12 CBP TB1 - 14

11 14

12

CBP TB1 - 13

CBP TB1 - 15 CBP TB1 - 17 CBP TB1 - 18 CBP TB1 - 20

21 24

22

CBP TB1 - 16

31 34

32

CBP TB1 - 19

CBP 12

CBP TB1

CBP TB1 - 3

CBP - A1 CBP - 95 CBP - C11 CBP - 96 CBP - C1 CBP - C2 CBP - 54

CBP

CBP - 11 CBP - 12 CBP - 14 CBP - 21 CBP - 22 CBP - 24 CBP - 31 CBP - 32 CBP - 34

C

F19 - 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3 4

CBP TB1 - 1

CBP TB1 - 8

2

1 A 2

2

1 2

A1

96

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

95

Bell Alrm

OP

F8, 3.0A

F7, 3.0A

B 12

CBP TB1 - 6 CBP TB1 - 5

P1 / J1

D

98

1

1

See Pg 24 for ESS Details

CBP TB1 - 2

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

E

800A Breaker

D

PWD J31 - 4 ACI J3 - 2

ACI J3 - 1 MBP1 24

ACI J13 - 1 ACI J13 - 3 ACI J8 - 5

C

ACI J8 - 6 MPB Int TB1 - 1 MPB Int TB1 - 2

B

B

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (Bypass Breaker) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 7 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

IN - 1

OUT- 1 2

1

2

1

G

G

Gnd

TVSS

3

4

4

3

5

6

6

5

400A Iso SW

400A Iso SW

F

F A

B

C

N

N N

IN - 2

OUT- 2

MMU Input Phase A Sheet 2, 3 or 4

1

2

MMU Input Phase B Sheet 2, 3 or 4

3

4

MMU Input Phase C Sheet 2, 3 or 4

5

6

1

MMU Output Phase A Sheet 9

4

3

MMU Output Phase B Sheet 9

6

5

MMU Output Phase C Sheet 9

2

E

E

400A Iso SW

D

F12, 1.5A

F11, 1.5A

N

2

2

C 12

1

1

D

400A Iso SW

IN - 3

OUT- 3

1

2

2

1

3

4

4

3

5

6

6

5

C

C T3 14

400A Iso SW

400A Iso SW

B

B N

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (MMU Pwr I/O) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 8 OF 24

A

8

7

6

5

4

3

2

1

A

8

7

6

5

4

3

2

1

GEN SET CIRCUIT BREAKER OPTION GSM CB1

H

H

Gen Set Module Option #1 CONNECTION POINT

G

G 40A, 480Vac MCB

F

GSM CB2

Bypass Output Phase A Sheet 7

F

Bypass Ouput Phase B Sheet 7

Gen Set Module Option #2

Bypass Output Phase C Sheet 7

CONNECTION POINT

E

E

40A, 480Vac MCB

D

H2

H1

UPS Output Phase A Sheet 10

X2

X1

MMU Output Phase A Sheet 8

D

CT-1A 1500:5

UPS Output Phase B Sheet 10

X2

X1 ACI J7 - 3 ACI J7 - 4

X2

X1

X2

X1

X2

X1

2

2

ACI J7 - 1 ACI J7 - 2

H2

H2

H1

H2

H1

F9, 3.0A

F10, 3.0A

B

C

CT3 - A 5.0:0.1 H1

CT2 - A 5.0:0.1

ACI J7 - 5 ACI J7 - 6

1

1

D 12

CT1 - A 5.0:0.1

UPS Output Phase C Sheet 10

X2

X1

MMU Output Phase C Sheet 8

CT-1C 1500:5

H2

H1

C

H2

H1

MMU Output Phase B Sheet 8

CT-1B 1500:5

B

T2 14

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (UPS Output) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 9 OF 24

CT 12

8

7

6

5

4

3

2

1

A

8

H

7

6

5

4

3

2

1

UPS Output Phase A Sheet 9

System Output Phase A Sheet 2, 3 or 4

UPS Output Phase B Sheet 9

System Output Phase B Sheet 2, 3 or 4

UPS Output Phase C Sheet 9

System Output Phase C Sheet 2, 3 or 4

G

CB2 ZZC J4 - 3 PWD J3 - 4

24/98

21/95

ZZC J4 - 4

S.T. C1 230Vac

C2

F

9 8

9 8

7 6 5

7 6 5

4 3

4 3

2 1

2 1

H

G E 14

F 11 PWD J3 - 2

F

CB2 J1/P1

1

TB1 - 2 TB1 - 1

2 1 4

C2

G1

G2

TB2 - 2 TB2 - 1 I 11

2

F18, 600Amps

1

3

B

3

C1

ZZC-Q4 SKKT500E/16

E

5

6

J 11

E

A

800A MCB

T5 K 11 TS1 150C

13 / 17

ZZC J13 - 3

A1

14 / 18

ZZC J4 - 2

D

N

D

K5 ZZC J4 - 1

Close

A2

PWD J3 - 3

PWD J3 - 3

G 14

C

C

C

N

B

B

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (Switched Neutral) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 10 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

ZZC 14

G PWD J17

G

1 2 3 ZZC Pg 16

24Vdc In 24Vdc In Rly Outputs

24Vdc Rtn 24Vdc Rtn

4

1 2 3 4 5 6

K1 N.O.

ZZC Pg 24 J2 1 2 3 4 5 6 7 8 9 10

K 10

F 10 Aux Inputs

PCC TX1 (+) PCC TX1 (-) PCC TX2 (+) PCC TX2 (-)

P/N : 229-8307 Input #1 GND Input #1 24Vdc Input #2 GND Input #2 24Vdc Input #3 GND Input #3 24Vdc Input #4 GND Input #4 24Vdc

APC I/O APC TX1 (+) APC TX1 (-) APC TX2 (+) APC TX2 (-)

APC RX1 (+) APC RX1 (-) APC RX2 (+) APC RX2 (-)

Input #5 GND Input #5 24Vdc Input #6 GND Input #6 24Vdc TB - 1

K5 - 13/17 K5 - 14/18 CB2 - 24/98 CB2 - 21/95

D

9 10 11 12

Neut*

G

C

G

C

1

2

1

2

ZZC-Q4 - G1

1 2 3 4 5 6 7 8

TB - 2

Neut

C

E

J4

C

ZZC-Q4 - C2

D

J 10

ZIG-ZAG CONTROLLER

J3 1 2 3 4 5 6 7 8 9 10

PCC I/O

F

PWD J3 - 1 K5 - A1

PCC RX1 (+) PCC RX1 (-) PCC RX2 (+) PCC RX2 (-)

ZZC-Q4 - G2

E

B

J13

K1 N.C. K1 Common

OR If Parallel This Connection Is used

G 14

J4

ZZC-Q4 - C1

F

If Non Parallel This Connection Is used

PWD J3 - 1

I 10

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (ZZC) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 11 OF 24

A

8

7

6

5

4

3

2

1

8 7 6

D 9

A CT 9

5 N

4

Output CT Phase C CT3-A (X2)

1 2 3 4 5 6 7 8 9 10 11 12

8

J2

J12

Output Phase A Ground Output Phase B Ground Output Phase C Ground Input Phase A Ground Input Phase B Ground Input Phase C Ground

CT Interface

Neut / Gnd

Output Phase B

Output Phase C

Output Phase A

Output Voltage

Neut / Gnd

Filter Phase B

Filter Phase C

EPO Trip

2

1

J14

1 2 3 4 5 6

1 2 3 4

1 2 3 4 5 6 7 8 9 10

PWD J33 - 3

PWD J33 - 1 PWD J31 - 3

SW1 I.1 (PWD J31 - 1)

CBP TB1 - 10 (S.T.)

CBP TB1 - 9 (S.T.)

K4 - A1 K4 - A2

CBP TB1 - 7 CBP TB1 - 4 K5 - A1 K5 - A2

2

EPO Trip

J5

J13

J9

1 2 3 4 5 6 7 8

CBP 7

EPO

Output 230 AC2

Output 230 AC1 Input 230 AC2 Input 230 AC2

Input 230 AC1 Input 230 AC1

230Vac Input

+24Vdc +24Vdc CBP S.T. Cmd CBP S.T. Cmd

CBP S.T.

K3 Cls DC K3 Rtn DC K4 Cls DC K4 Rtn DC

K3 Cls AC Input 230 AC2 K4 Cls AC Input 230 AC2

K3/K4 Control

Output 230 AC2 K1 Cls DC K1 Rtn DC K2 Cls DC K2 Rtn DC

Input 230 AC2 K2 Cls AC

J3

5

Output CT Phase B CT2-A (X2) Output CT Phase C CT3-A (X1)

Output CT Phase A CT1-A (X2) Output CT Phase B CT2-A (X1)

Output CT Phase A CT1-A (X1)

C 6

3

1

8

6

3

Filter Phase A

Filter Voltage

K1 Cls AC

K1/K2 Control

K5 - 13/17 K5 - 14/18 CBP TB1 - 12 (N.O. Aux) CBP TB1 - 14 (N.O. Aux) K4 - 13/17 K4 - 14/18

6

Output Phase B

Output Phase C

Output Phase A

Bypass Phase B

Bypass Phase C

1

J11

Neut / Gnd

Input Phase B

+24Vdc K3/CBP Aux +24Vdc K4 Aux +24Vdc

7

Bypass Phase A

8

K2 Status (-) K3 Status (+) K3 Status (-) Serial Data (+) Serial Data (-) Input Phase C

K1 Control (+) K1 Control (-) K2 Control (+) K2 Control (-) K3 Control (+) K3 Control (-) K4 Control (+) K4 Control (-) K1 Status (+) K1 Status (-) K2 Status (+)

6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Input Voltage

J10

Input Phase A

F 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

3

J1

1 2 3 4

Input Phase B

D 1

E 1 2 3 4 5 6 7 8

ACI 14

+24Vdc K2 Aux

ESS-1 24

Input Phase C

Input Phase A

ACI Pg 16 J4 J8

G

K1 Aux

H

Aux Inputs

PWD J11

8 4 3

K4 6

CBP Charge Fuse

F19, 3.0A

3

2

ACI J5 - 1

1 PCI J7 - 1

I.1 I.2

PWD J31 - 1

II.1

II.2

PWD J31 - 2

IV.3

PWD J16 - 1

12

st

2

1

AC2 WHITE CONDUCTORS

SW1 L 14

EPO Widget Install jumper between 12(n) & IV.1

PCI J7 - 2

B

1

H

M 14

X 20

V 20

G

N 17

APC I/O

F

AC Voltage Interface P/N : 373-1703

E

D

C

C 8

B

B 7

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (ACI PWA) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 12 OF 24

8

7

6

5

4

3

2

1

H

H O 14

Inhibit

85 - 264 Vac In 24Vdc / 6.2Amp Out P/N: 200-8449

Inhibit VCC Common (-) Sense (+) Sense Current Share

E

Inhibit

85 - 264 Vac In 24Vdc / 6.2Amp Out P/N: 200-8449

Common

F 1 2 3 4 5 6 7 8

E

SK3 24Vdc Output

Common

PWD J46

Common

PWD J35

+24Vdc

PWD J46

PWD J8

Inhibit VCC

(-) Sense (+) Sense Current Share

SK3

D

Q 14

Sense & Cntrl SK1 1 2 3 4 5 6 7 8

24Vdc Output +24Vdc

FAN J4 - 3

FAN J4 - 4

Neutral / DC Input

Sense & Cntrl SK1

G

P.S. Status SK2 5 Common 6 7 PS OK

PWD J41 - 1

PWD J41 - 3

PS 2

5

3 Line / DC Input

FAN J4 - 1

Input Power SK4 1 Ground

Neutral / DC Input

Line / DC Input

Ground

Input Power

F

TORROID 26254 3 Turns

P.S. Status SK2 5 Common 6 7 PS OK

FAN J4 - 2

PWD J40 - 3

PS 1

SK4

1

TORROID 26254 3 Turns

3

G

5

PWD J40 - 1

P 15

D

C

C

B

B

A

THIS SCHEMATIC IS FOR THE UPSi500G AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (Power Supplies) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANG: 00 SHEET 13 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1 U 15

2200uF C2

2200uF C1

O 13

SIOD 18

H

SCC 16

PS1 & PS2 - SK3 COMMON

PS2 - SK3 +24Vdc

PS1 - SK3 +24Vdc

(X1)Com

202-8902

(X2)190V

(X3)230V T3

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

System Input

202-8902

System Output T2 480V (H5) (X3)230V 415V (H4) 400V (H3) (X2)190V 380V (H2) H1-B H1-A H1 (X1)Com

(X1)Com

202-8902

1 2 3 4 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

1 2 3 4

M 12

1 SW1 - IV.3 2 3 4

F

ZZC 11

1 2 3 4

PCI 20

1 2 3 4

DPS 19

1 2 3 4

SSI 6

1 2 3 4

E

D

4 3

2 1

4 3 2 1

C SNI-P 24

SNI-R 24

T3, R3

T2, R2

F11 - 2

THIS SCHEMATIC IS FOR THE UPSi500G AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (PWD PWA) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANG: 00 SHEET 14 OF 24

F12 - 2

F9 - 2

F10 - 2

B T1, R1

F8 2

24Vdc GND

4 3 2 1

(X2)190V

24Vdc Common

4 3 2 1

F7 - 2

J20

PS1 24Vdc PS2 24Vdc Input Input

4 3 2 1

(X3)230V

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

SSI 24Vdc Pwr

T3 AC2 Input

T1

J19

T3 190Vac AC1 Input

480V (H5) 415V (H4) 400V (H3) 380V (H2) H1-B H1-A H1

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

FCD 24Vdc Pwr

T2 AC2 Input

Bypass Input

J18

T2 190Vac AC1 Input

J9

T3 8 Q 13

8

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

DCI/PCI Pwr

T2 230Vac AC1 Input

T2 9

A

J17

T1 AC2 Input

J46

4 3 2 1

T1 7

FWI 24Vdc Pwr

T1 190Vac AC1 Input

J35

4 3 2 1

B

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J16

T1 230Vac AC1 Input

J8

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J38

GSD 24VDc pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J30

SKI A 24Vdc Pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J25

J21

SKI B 24Vdc pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J39

J22

SKI C 24Vdc Pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J1

J23

SKI 3 24Vdc Pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J5

J24

J27

SKI 2 24Vdc Pwr

24Vdc Rtn 24Vdc Rtn 24Vdc In 24Vdc In

J6

J28

SKI 1 24Vdc Pwr

Fan 15

J14

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

P/N W/Fuses: 201-3177

SIO 17

SIO 24Vdc Pwr

Power Distribution PWA

J4

C

1 2 3 4

REV A

J29

D

J13

EPO 24Vdc Pwr

SYSTEM CABINET FUSES RATING Cat P/N 7Amp, 250Vac 265-5655 1Amp, 250Vac 200-6267 5Amp, 250Vac 200-6271 3Amp, 250Vac 180-6255 3Amp, 250Vac 180-6255 1Amp, 250Vac 200-6267 2Amp, 250Vac 200-6269 2Amp, 250Vac 200-6269 1Amp, 250Vac 200-6267 1Amp, 250Vac 200-6267 3Amp, 250Vac 180-6255 3Amp, 250Vac 180-6255

APC 24Vdc Pwr

J12

G

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

UIF/PUI Pwr

J11

24Vdc Rtn 24Vdc Rtn

ACI 24Vdc Pwr

J10

24Vdc In

BCC/PCC Pwr

J37

24Vdc In

SIOD 24VDc Pwr

J15

E

1 2 3 4

Spare 24Vdc Out

Fan 24Vdc Pwr

ASSEMBLY P/N: 201-3177 FUSE DECRIPTION F1 TRM 7 F2 TRM 1 F3 TRM 5 F4 TRM 3 F5 TRM 3 F6 TRM 1 F7 TRM 2 F8 TRM 2 F9 TRM 1 F10 TRM 1 F11 TRM 3 F12 TRM 3

1 2 3 4

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

T1-T3 190V Status J7

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

J43

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

Pwr Supply Caps

J41

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

Rect 190Vac PS2

J40

24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

Rect 190Vac PS1

T1 Ok T2 Ok T3 Ok T1 Ok Rtn T2 Ok Rtn T3 Ok Rtn

J32

(+) DC (+) DC (-) DC (-) DC

J26

(+) DC (+) DC (-) DC (-) DC

Vacuum AC2

(+) DC (+) DC (-) DC (-) DC

Vacuum AC1

J44

T 15

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4 5 6

1 2 3 4

FAN J4 - 7 FAN J4 - 9 FAN J4 - 11 FAN J4 - 8 FAN J4 - 10 FAN J4 - 12

1 PS2 SK4 - 3 2 3 PS2 SK4 - 5 4

1 PS1 SK4 - 3 2 3 PS1 SK4 - 5 4

1 K6 – 43 & A1 2 3 K6 – 13 & A2 4

ACI 12 UIF 19

Aux Supply #2 J45 230V AC1 230V AC1 230V AC2 230V AC2

230V AC2

230V AC1 230V AC2

ACI J5 - 6

ACI J5 - 3

1 2 3 4 Aux Supply #1 J33 230V AC1

230V AC2 230V AC2

ZZC J13 - 2 TS1 - 1 K5 - A2 CB2 - C2 1 2 3 4 ACI Brk Pwr J3 230V AC1 230V AC1

230V AC2

1 FAN J8 - 3 2 3 FAN J8 - 6 4 230V AC1 230V AC2

T2 Fan Power J2 230V AC1

230V AC2

SW1 - I.2 SW1 - II.2 ACI J5 - 4

1 2 3 4 230V AC1 230V AC2

L 12

ACI Brk Pwr J31 230V AC1

G

230V AC2 230V AC2

FAN J8 - 1 F24-1 FAN J8 - 4 K6 - 21 T1 Fan Pwr J34 230V AC1 230V AC1

G 10 & 11

1 2 3 4

E 10

CBP TB1 - 3

S 22

F

H

7

6

5

4

3

2

1

A

8

7

6

5

4

3

2

1

H

H 8 9 10 11 12 13 14 15 16

P 13

PS & Spare Inputs J4

J1 Fan Interface 1 Serial Data (+) 2 Serial Data (-) 3 4 5 6 7 8 9 Cabinet Temp (+) 10 Cabinet Temp (-)

G

PS 1 Ok PS 1 Ok Rtn PS 2 Ok PS 2 Ok Rtn

T1 Ok T1 Ok Rtn T2 Ok T2 Ok Rtn T3 Ok T3 Ok Rtn

F

Fan #1 OK (NC) Fan #1 Return Fan #2 OK (NC) Fan #2 Return Fan #3 OK (NC) Fan #3 Return Fan #4 OK (NC) Fan #4 Return Fan #5 OK (NC) Fan #5 Return Fan #6 OK (NC) Fan #6 Return

Fan Failure Inputs

System Cab Fan #1 Brn

1 2 3 4 5 6 7 8 9 10 11 12

1 2

1 2

3 4

3 4

E

Blk

Blue Red

Fan # 3 P1-3 Fan # 3 P1-4

13 14

C39

P1

J2 Fan # 1 P1-1 Fan # 1 P1-2 Fan # 2 P1-1 Fan # 2 P1-2

1 2 3 4 Fan # 3 P1-1 5 Fan # 3 P1-2 6 7 8 9 10 11 12

J6

PWD J2 - 3

Fan # 1 P1-3 Fan # 1 P1-4 Fan # 2 P1-3 Fan # 2 P1-4

E

1 2 3 4 5 6 7 8 9 10 11 12

System Cabinet Fans Fan Pwr #6 Out Fan Pwr #6 Rtn

PWD J2 - 1 PWD J34 - 3

230Vac Input 1 Bypass 230 AC1 2 3 Output 230 AC1 4 Bypass 230 AC2 5 6 Output 230 AC2

Fan Pwr #4 Out Fan Pwr #4 Rtn Fan Pwr #5 Out Fan Pwr #5 Rtn

J8 PWD J34 - 1

P/N : 242-9378

Fan Pwr #2 Out Fan Pwr #2 Rtn Fan Pwr #3 Out Fan Pwr #3 Rtn

T 14

Pwr Supply #3 Rtn Spare #1 Spare #1 Rtn Spare #2 Spare #2 Rtn Spare #3 Spare #3 Rtn

Fan Monitor PWA

Fan Pwr #1 Out Fan Pwr #1 Rtn

F

U 14

Pwr Supply #1 Ok Pwr Supply #1 Rtn Pwr Supply #2 Ok Pwr Supply #2 Rtn Pwr Supply #3 Ok

Fan Power Out

G

24Vdc Rtn

Fan Pg 16

Spare #6 Rtn Spare #7 Spare #7 Rtn Spare #8 Spare #8 Rtn Spare #9 Spare #9 Rtn

24Vdc In 24Vdc Rtn

3 4

Spare #5 Spare #5 Rtn Spare #6

J3 24Vdc Input 24Vdc In

Spare Inputs

1 2

Spare #4 Spare #4 Rtn

J5

1 2 3 4 5 6 7

Fan 14

Blk SW-1

System Cab Fan #2 Brn

D

D

C40

P1

1 2

1 2

3 4

3 4

Blk

Blue Red Blk SW-2

C

C

System Cab Fan #3 Brn

C41

P1

1 2

1 2

3 4

3 4

Blk

Blue Red Blk

B

B

SW-3

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (FAN PWA & FANS) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 15 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

SIOD1 Pg 18 TORROID 250-3458

H

H

SIO2 Pg 17 TORROID 250-3458

SIO1 Pg 17

SIOD2 Pg 18

TORROID 250-3458

E

A 6

UPSNet TX (+)

K2 Control (-) K3 Control (+) K3 Control (-)

Spare TX (+) Spare TX (-)

D

K4 Control (+) K4 Control (-) K1 Status (+) K1 Status (-) K2 Status (+)

UPSNet RX (+) UPSNet RX (-) Spare RX (+) Spare RX (-)

System Cabinet Controller P/N : 373-1695

K3 Status (+) K3 Status (-) Serial Data (+) Serial Data (-)

Fan Interface Serial Data (+) Serial Data (-)

STSW Fuse OK STSW Fuse Rtn Cabinet Temp (+) Cabinet Temp (-) Spare B RX (-) Spare B RX (+) Spare A RX (-) Spare A RX (+)

Spare B TX (-) Spare B TX (+) Spare A TX (-) Spare A TX (+)

J8

J5

Spare Interface J13

RS 232 B RX (-) RS 232 B RX (+) RS 232 A RX (-) RS 232 A RX (+)

RS 232 B TX (-) RS 232 B TX (+) RS 232 A TX (-) RS 232 A TX (+)

ZZC Interface

EPO (-) EPO (+) Display Rdy (-) Display Rdy (+) Serial RX (-) Serial RX (+) Spare TX (-)

Spare TX (+) Serial TX (-) Serial TX (+)

User Interface

STSW Temp (-) STSW Temp (+) Gate C* Rtn Gate C* Gate C Rtn Gate C Gate B* Rtn Gate B* Gate B Rtn Gate B Gate A* Rtn Gate A* Gate A Rtn Gate A

STSW Interface J7

E

J6 1 2 3 4 5 6 7 8 9

D

10

SNI-P Pg 24 TORROID 250-3458

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

14 13 12 11 10 9 8 7 6 5 4 3 2 1

B

10

K2 Status (-)

1 2

C

1 2 3 4 5 6 7 8 9

UPSNet TX (-)

J12 STSW Fuse Inputs F7 C F9 NC

F

SIOD Interface #2J11

K1 Control (-) K2 Control (+)

G

TORROID 250-3458

RS 232 A TX (+) RS 232 A TX (-) RS 232 B TX (+) RS 232 B TX (-)

1 2 3 4 5 6 7 8 9 10 SIOD Interface #1J14

Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-)

RS 232 A RX (+) RS 232 A RX (-) RS 232 B RX (+) RS 232 B RX (-)

J3 RS 232 RX (+) RS 232 RX (-) Modem RX (+) Modem RX (-) CAN A RX (+) CAN A RX (-) CAN B RX (+) CAN B RX (-) CSNet RX (+) CSNet RX (-) Serial Data RX (+) Serial Data RX (-)

SIO Interface #2

CSNet OE (-)

ACI I/O K1 Control (+)

3 4 5 6 7 8 9 10 11 12 13 14 15 16

Fan Pg 15

TORROID 250-3458

1 2

Serial Data TX (+) Serial Data TX (-) Modem DTR (+) Modem DTR (-)

TORROID 250-3458

J4

F

CSNet TX (-) CSNet OE (+)

24Vdc Rtn

RS 232 TX (-) Modem TX (+) Modem TX (-) CAN A TX (+) CAN A TX (-) CAN B TX (+) CAN B TX (-) CSNet TX (+)

24Vdc In 24Vdc Rtn

RS 232 TX (+)

ACI Pg 12

J1 24Vdc Input 24Vdc In

SIO Interface #1

1 2 3 4

J2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SCC 14

C This Connection is only present in Parallel Systems

B

SSI Pg 6 TORROID 250-3458

UIF Pg 19 If Non Parallel This Connection Is used

ZZC Pg 11

This connection is only present in Parallel Systems

SNI-R Pg 24

TORROID 250-3458

OR

A

TORROID 250-3458

8

7

6

5

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (SYSTEM CABINET CONTROLLER) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 16 OF 24

4

3

2

1

8

W 19

UIF J7 - 1

N 12

ACI J14 - 2

6

4

SIO1 Pg 16

J4

2

1

1 2 3 4 5 J12

CAN B (-) ISO2 GND CAN B (+)

CAN B

J11

24Vdc Input

G Chassis Gnd

Ethernet

24Vdc In 24Vdc In

E

SIO2 Pg 16

24Vdc Rtn 24Vdc Rtn

IN (-)

RS 232 TX (+) RS 232 TX (-) Modem TX (+)

ISO2 Gnd Receive Transmit DTR ISO2 Gnd

CSNet TX (-) CSNet OE (+)

ISO2 Gnd ISO2 Gnd ISO2 Gnd

System In / Out P/N : 201-2188

CSNet OE (-) Serial Data TX (+) Serial Data TX (-) Modem DTR (+) Modem DTR (-)

Receive Transmit DTR ISO2 Gnd

RS 232 RX (+) RS 232 RX (-) Modem RX (+)

A

Receive Transmit DTR ISO2 Gnd DTR

7

E

1 2 3 4 5 6

D

1 2 3 4 5 6 7 8 9

C

Cust Out 5-N.O. Cust Out 5-CM Cust Out 5-N.C. Cust Out 6-N.O. Cust Out 6-CM Cust Out 6-N.C.

Cust Out 4-N.O. Cust Out 4-CM Cust Out 4-N.C.

Cust Out 2-N.O. Cust Out 2-CM Cust Out 2-N.C. Cust Out 3-N.O. Cust Out 3-CM Cust Out 3-N.C.

J6 Customer Outputs

Cust Out 1-N.O. Cust Out 1-CM Cust Out 1-N.C.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Cust Input 4-1 Cust Input 5-1 Cust Input 6-1 Cust Input 1-2 Cust Input 2-2 Cust Input 3-2 Cust Input 4-2 Cust Input 5-2 Cust Input 6-2

Cust Input 2-1 Cust Input 3-1

Cust Input 1-1

J14 Customer Inputs

1 2 3 4 5 6 7 8 9 10 11 12

Remote EPO

REPO (+) REPO (-) Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-)

REPO N.O. In-1 REPO N.C. In-1 REPO N.O. In-2 REPO N.C. In-2

MBP2 24

6

Sync 24

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (System I/O PWA) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00

Remove Jumper to Connect a REPO

8

1 2 3 4 5 6 7 8

Modem DB9(F) J16

Modem RX (-) CAN A RX (+) CAN A RX (-) CAN B RX (+) CAN B RX (-) CSNet RX (+) CSNet RX (-) Serial Data RX (+) Serial Data RX (-)

1 2 3 4

B

F

Modem RJ-11 J10a

J7

C

1 2 3 4 5 6 7 8

Modem RJ-45 J10

Modem TX (-) CAN A TX (+) CAN A TX (-) CAN B TX (+) CAN B TX (-) CSNet TX (+)

J3 SIO Interface #2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

J9

Out (+) Out (-) IN (+)

15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

H UPSnet - Primary MMU#1 Pg 23

J2 SIO Interface #1

D

3

100

Can A & UPSnetJ8-B RJ-45 1 ISO Gnd 2 ISO Gnd 3 CAN A (+) 4 UPSnet (+) 5 UPSnet (-) 6 CAN A (-) 7 ISO Gnd 8 ISO Gnd

Can A & UPSnetJ8-A RJ-45 1 ISO Gnd 2 ISO Gnd 3 CAN A (+) 4 UPSnet (+) 5 UPSnet (-) 6 CAN A (-) 7 ISO Gnd 8 ISO Gnd

485 TX (-) 485 RX (-)

ISO Gnd

232/485 TX (+) 232/485 RX (+)

EMO Trip EMO Trip

J15 EMO Trip

EMO Trip

RS-232/RS-485 J1

1 2 3

1 2 3 4 5 6 7 8 9

100

1 2 3 4

EPO Trip

J13 SIO 14

EPO Trip

EPO Trip

G

F

5

UPSnet Primary & CAN

1 2

H

7

5

4

3

2

A SHEET 17 OF 24

1

8

7

6

5

4

3

2

1

H

H

SIOD 14

G

SIOD2 Pg 16

G

J2 SIOD Interface #1 1 2 3 4 5 6 7 8 9 10

E

F

ISO2 Gnd

24Vdc Input 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

232/485 TX (+) 232/485 RX (+) 485 TX (-) 485 RX (-)

3 4

J4

RS-232/RS-485 ISO2 Gnd

1 2

F

J1

1 2 3 4 5 6

SIOD1 Pg 16

UPSNet RX (+) UPSNet RX (-) Spare Spare

System In / Out Daughter UPSNet TX (+) UPSNet TX (-) RS485 EN TX (+) RS485 EN TX (-)

P/N : 226-5486

Can A & UPSnet J8-B RJ-45 1 ISO Gnd 2 ISO Gnd 3 4 UPSnet (+) 5 UPSnet (-) 6 7 ISO Gnd 8 ISO Gnd

J3 SIOD Interface #2 RS485 RX (+) RS485 RX (-)

Serial Data

UPSnet Backup

UPSnet - Backup MMU#1 Pg 23

E

100

D

100

J11

Chassis Gnd

C

1 2 3 4 5

C

ISO2 GND

RS485 TX (+) RS485 TX (-) RMP TX (+) RMP TX (-)

ISO 24Vdc

Spare Spare J5 CAT RSP Panel

1 2 3 4 5 6 7 8 9 10

D

Can A & UPSnet J8-A RJ-45 1 ISO Gnd 2 ISO Gnd 3 4 UPSnet (+) 5 UPSnet (-) 6 7 ISO Gnd 8 ISO Gnd

B

B

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (System I/O Daughter PWA) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 18 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

DPS 14

H

W 17

EPO

H

SIO J13 - 2

Com - 1

Com - 1 NC - 1 Com - 2 NO - 2

Operator Interface

6 5 4 3 2 1

E

1 2 3 4

F

5 6 7 8

Not Used Not Used Not Used Not Used Not Used

Rtn from NO

Not Used Not Used Not Used

+24Vdc to NO

KS6 Gnd KS4 KS3 Gnd

KS1

KeySwitch Intf J10

Spare TX (-) Serial RX (+) Serial RX (-) Display Rdy (+) Display Rdy (-) EPO (+) EPO (-)

J4 Horn Silence Input

P/N : 378-8308

24Vdc Input J1 1 24Vdc In 2 24Vdc In 3 24Vdc Rtn 4 24Vdc Rtn

EMO Button J9

Serial TX (+) Serial TX (-) Spare TX (+)

24Vdc Rtn 24Vdc Rtn

Com - 2 NO - 2

5 6

EPO NC - 2

Display Power Supply P/N : 378-3427

1 2 3 4 5 6 7 8 9 10

F

G

NO - 1

1 2 3 4

1 2 3 4

Com - 1 NC - 1 Com - 2 NO - 2

J2 User Interface 1 2 3 4 5 6 7 8 9 10

J6

24Vdc Out 24Vdc Out 24Vdc Out 24Vdc Rtn

EPO Button

Display Power J3

EMO Cmd J11 EMO Trip

1 2 J7 EPO Cmd EPO Trip

NC - 1

J5 Selv Disp Pwr 24Vdc In

24Vdc Out 24Vdc Rtn

24Vdc Rtn

G

1 2 3 4

J1 24Vdc Input 24Vdc In 24Vdc In 24Vdc Rtn 24Vdc Rtn

1 2 3 4

UIF Pg 16

1 2 3

UIF 14

NC - 1 Com - 1

1 2 3 4 5 6

NO - 1

E

Horn Silence

Display Ethernet PG 21

On Line Reset

D

D

24Vdc input

Bypass

C

Customer USB Connection

C

Color Touch Panel Display B

B Ethernet

378-8306

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (USER INTERFACE & OVERLAY) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 19 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1 MMU #1 PG 23

SIO J7-1&3

SIO J10a

SIO J10

MMU #1 Connections

DTR

Transmit Receive

ISO Gnd

Modem

ISO Gnd

ISO Gnd ISO Gnd

DTR ISO Gnd

G 2

6 MMU EPO Part Of J9

MMU #2 Connections Serial UPSView J6

F

232/485 TX (+)

J13

1 2 3 4

24Vdc Input 24Vdc In

SW-1

24Vdc In 24Vdc Rtn 24Vdc Rtn

Modem Select

Parallel Cabinet Interface PWA P/N : 201-2191

E 1 2 3

J7

232/485 RX (+)

Customer Connection

1 2 3 4

1 2 3 4

EPO Trip EPO Trip EPO Trip EPO Trip

SW-2

ISO Gnd 485 TX (-) 485 RX (-)

Modem

Serial Select

D

J14

RX TX DTR

1 2 3 4 5 6 7 8 9

DTR

Customer Connections

1 2 3 4 5 6 7 8 9

ISO Gnd

F

E

Modem Option Connection

Part Of J9 Receive Transmit

J11a

DTR ISO Gnd

Modem

ISO Gnd

ISO Gnd ISO Gnd

MMU EPO 4

8

6 5 4 3 2 1

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

6 5 4 3 2 1

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

C

SIO J10a

SIO J10

SIO J1

SIO J7-1&3

Either but not both

ISO Gnd DTR

Transmit Receive ISO Gnd Modem J11

485 RX (-) 485 TX (-)

ISO Gnd

7

232/485 RX (+) 232/485 TX (+)

3

Serial UPSView J4

DTR

Receive Transmit

J10a

ISO Gnd

Modem

ISO Gnd

ISO Gnd ISO Gnd

ISO Gnd DTR

Transmit Receive ISO Gnd Modem J10

485 RX (-) 485 TX (-)

ISO Gnd

232/485 RX (+) 232/485 TX (+)

Serial UPSView J3

Part Of J9 MMU EPO

R 22

D

MMU #4 Connections

MMU #3 Connections

C

H

6

1 2 3 4 5

MMU #2 PG 23

J8a

1 2 3 4 5 6 7 8 J8 Modem ISO Gnd Receive Transmit

485 TX (-) 485 RX (-)

Part Of J9

ISO Gnd

5 MMU EPO

232/485 TX (+) 232/485 RX (+)

Transmit Receive

ISO Gnd DTR

1

Serial UPSView J2

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9

Either but not both

J5a Modem

ISO Gnd

ISO Gnd ISO Gnd

J5 485 TX (-) 485 RX (-)

ISO Gnd

232/485 TX (+) 232/485 RX (+)

Serial UPSView J1

G

SIO J1

SIO J7-1&3

SIO J10a Either but not both

DTR ISO Gnd

ACI J14 - 1

1 2 3 4 5 6 7 8

V 12

Modem ISO Gnd Receive Transmit

SW1 - 12

1 2 3 4 5 6 7 8 9

X 12

SIO J1

H

SIO J10

PCI 14

MMU #3 PG 23

B

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (PCI PWA) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 20 OF 24

A

8

7

6

5

4

3

2

1

8

7

6

5

4

3

2

1

H

H

MMU #1 Ethernet PG 23

G SIO J9

ETHERNET PORT 7

1 2 3 4 5 6 7 8

SNMP SNMP

Interface E

ETHERNET PORT 2

ETHERNET PORT 1

Power Input

1 2 3 4 5 6 7 8

ETHERNET PORT 4

7 8

1 2 3 4 5 6

ETHERNET PORT 3

ETHERNET PORT 6

ETHERNET PORT 8

D

Network Switch/Router 1 2 3 4 5 6 7 8

Customer Connections D Pwr Plug

1 2 3 4 5 6 7 8

Power Input

Pwr Plug

Uses Outlet #2

E

F

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

F

MMU #2 Ethernet PG 23

ETHERNET PORT 5

SIO J9

G

Uses Outlet #3 C

Display

SIO J9

C

Display Ethernet PG 19 MMU #3 Ethernet PG 23

B

B

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (ETHERNET OPTION) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 21 OF 24

A

8

7

6

5

4

3

2

1

A

8

H

7

6

5

4

3

2

1

R 20

H 25 24 23

Modem Option

22 21 20 19

S 14

18 16 15 14

230V (H2)

22

31

32

43

44

(X2)

Outlet 3

Outlet 1

7

L2

L1

L2

5

L1

6 4

(X3) (X1)

3

H1

F

3 4

8

21

G

2

9

F24, 1.0A

2

14

(X4)

1

10

1

13

T4

11

A2

12

Cls

13

A1

Serial Input

K6 240-2714

Phone Line

Uses Outlet #1 and PCI J14

17

G

MMU Must be selected by SW - 2

F

2 1

Power Input

Outlet 4

Outlet 2 L1

E

L2

L1

L2

E Pwr Plug

D

D S 14 K6 240-2714 A1

Cls

A2

230V (H2)

C 1

F24, 1.0A

2

13

14

21

22

31

32

43

44

T4

(X4)

C

(X2)

(X3) H1

Outlet 1 N

L1

Outlet 3 N

L1

(X1)

B

B Outlet 2 N

L1

Outlet 4 N

L1

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (CONV OUTLETS & MODEM OPTION) MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00

A SHEET 22 OF 24

8

7

6

5

4

3

2

1

8

7

6

5

MMU #1 Ethernet PG 21

H

MMU #1 PG 20

4

3

1

MMU #2 Ethernet PG 21

J1

J12'

J12

J7

J9

Serial Port

Modem RJ45

Modem RJ11

REPO N.O.

UNI PWA

UNI PWA

UNI PWA

UNI PWA

H

MMU #2 PG 20

J1

J12'

J12

J7

J9

Ethernet Connection

Serial Port

Modem RJ45

Modem RJ11

REPO N.O.

Ethernet Connection

UNI PWA

UNI PWA

UNI PWA

UNI PWA

UNI PWA

UNI PWA

Either but not both

G

F

2

Either but not both

UPSnet - Primary MMU#1 Pg 17

G

MMU #2

MMU #1 UNI PWA

UNI PWA

UNI PWA

UNI PWA

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

J8-A&B

J8'-A&B

J8-A&B

J8'-A&B

F

UPSnet - Backup MMU#1 Pg 18

E

E MMU #3 Ethernet PG 21 MMU #3 PG 20

J1

D

J12

J12'

J7

J9

Serial Port

Modem RJ45

Modem RJ11

REPO N.O.

Ethernet Connection

UNI PWA

UNI PWA

UNI PWA

UNI PWA

UNI PWA

D

Either but not both

MMU #3 C

C UNI PWA

UNI PWA

Can A & UPSnet RJ-45

UPSnet Backup RJ-45

J8-A&B

J8'-A&B

B

B

A

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (MMU INTERCONNECT) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 23 OF 24

8

7

6

5

4

3

2

1

7

6

5

Customer Inputs For System Input And Output Breaker Aux Status.

1 2 3

Spare Input 1

Sys Output Brk

+24Vdc Sys Input Brk

J4 +24Vdc +24Vdc

Aux Inputs

N.C. Repo Rtn

N.C. Repo N.O. Repo Rtn

UPS TB1 - 1 UPS TB1 - 2

SIO J14 - 2 SIO J14 - 8 Chassis Gnd

G J6-A 1 2 3 4 5 6 7 8

ISO Gnd

SysNet TX (+) SysNet TX (-)

ISO Gnd ISO Gnd J6-B

4 5

P/N : 378-8312

3

ISO Gnd ISO Gnd ISO Gnd

2

SysNet (-)

1

+48Vdc/ISO Gnd SysNet (+)

F

ESS TB1

1 2 3 4 5 6 7 8

4

+48Vdc/ISO Gnd +48Vdc/ISO Gnd

5

SysNet Priamary

SysNet RX (+) SysNet RX (-) Serial Data TX (+) Serial Data TX (-)

ESS OPTION 1

J2 SNI Interface #1

2

+48Vdc/ISO Gnd SysNet (+)

3

+48Vdc/ISO Gnd +48Vdc/ISO Gnd

SNI-P Pg 16

E

ISOLATION 1 2 3 4

D

J7

Sync 17

24Vdc Input +48Vdc/ISO Gnd +48Vdc/ISO Gnd

24Vdc Rtn 24Vdc Rtn

1 2 3 4 5 6 7 8 9 10

+48Vdc/ISO Gnd SysNet (+) SysNet (-) ISO Gnd ISO Gnd

ZZC TX (-) SysNet TX (+)

K5 ACI J3 - 3

ACI J8 - 3 SysNet Backup J12-B

SysNet TX (-)

+48Vdc/ISO Gnd +48Vdc/ISO Gnd ZZC RX (+) ZZC RX (-) SysNet RX (+) SysNet RX (-)

+48Vdc/ISO Gnd SysNet (+) SysNet (-) ISO Gnd

ZZC RX (+) ZZC RX (-)

ISO Gnd ISO Gnd ZZC TX (+) ZZC TX (-)

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

2

2

J1

2

1 A 2

F4, 1.0A

F5, 1.0A

F6, 1.0A

1

1

1

A2

A1 51

52

13

14

61

62

23

24

71

72

33

34

81

82

43

44

D

ACI J3 - 4

ACI J8 - 4

C P1

A

1 2

B

3 4

3 B 4

J11

5 6 C

Chassis Gnd

C

5 6

B

1 2 3 4 5 6 7 8 9 10

B

ISO Gnd

ZZC TX (+)

J8 ZZC Pass-Thru

C

ESS-1 12

SysNet Backup J12-B

24Vdc In 24Vdc In

J9 SNI Interface #2

SNI-R 14

H

J5

SysNet Primay

SystemNet Interface

E

UPS TB1 - 7 UPS TB1 - 8

24Vdc Input

24Vdc Rtn 24Vdc Rtn

5 6 7 8 9 10

CBP TB1 - 15 CBP TB1 - 17

SysNet (-)

F

MBP3 5

MBP Int TB1 MBP2 17

24Vdc In 24Vdc In

1 2 3 4

MBP Interface

MBP1 7

1 2 3 4 5 6

1 2 3 4 5 6 J14 REPO

N.O. Repo

EPO Trip

EPO Trip EPO Trip

EPO Trip 1 2 3 4

J1

1

3 4

G

2

2

SNI-P 14

3

1

J13

1 2 3

H

4

4

8

SNI-R Pg 16

THIS SCHEMATIC IS FOR THE UPS500iG AND UPS600G ELECTRICAL SYSTEM 4-WIRE TOP LEVEL SCHEMATIC (Bypass Breaker) A MEDIA NUMBER: UENR2495 SCHEMATIC PART NUMBER: 378-8314, CHANGE: 00 SHEET 24 OF 24

A

8

7

6

5

4

3

2

1