EN CAT Engine - Generator Set Engine Paralleling Integration Control Electrical System Schematic Man

UENR2478 July 2011

Engine Paralleling and Intergration Control Electrical System EPC1-UP

© 2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

Engine Paralleling and Integration Control Table of Contents

Sheet 1: Master Control Panel Sheet 15: ADD-ON Generator Control Panel Sheet 24: ADD-ON Utility Control Panel

6

5

4

3

2

1

F

F

MASTER CONTROL PANEL

E

E

ENGINE PARALLELING INTEGRATION CONTROLS

D

D

TABLE OF CONTENTS DESCRIPTION

SHEET

SYSTEM DETAILS - HOT BUS/EMERGENCY START 24V DC BEST SOURCE SYSTEM OPTIONS GENERATOR 52G1 - AC INSTRUMENTATION GENERATOR 52G1 - CONTROLS GENERATOR 52G1 - CB INTERFACE GENERATOR 52G1 - ANALOG I/O GENERATOR 52G2 - AC INSTRUMENTATION GENERATOR 52G2 - CONTROLS GENERATOR 52G2 - CB INTERFACE GENERATOR 52G2 - ANALOG I/O GOV OPTIONS VOLTAGE REGULATOR OPTION

C

2 3 4 5 6 7 8 9 10 11 12 13 14

C

B

B

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MASTER CONTROL PANEL TABLE OF CONTENTS) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 1 OF 14 6

5

4

3

2

1

6

5

4

3

HOT BUS LOGIC

S100

S152

S102

S153

S103

S154

S104

S155

S105

F

S156 MASTER CONTROL PANEL

S106

S157

E1-TB

S107

S158

MASTER CONTROL PANEL

(+)

S108

S1080

S109

S159

30 GCBR

S160 14

S1090

30

S113

31

CR

13

D

C

B

S161

5

S163

CR

69

13

HOT BUS

GEN 2 CONTROLS

E2-BS+

S165

S116

S167 S168

S118

S169

S119

S170

S120

S171

S121

S172

S122

S173

S123

S174

S124

S175

S125

S176

S126

S177

S127

S178

S128

S179

S129

S180

S130

S181

S131

S182

S132

S183

S133

S184

S134

S185

S135

S186

S136

S187

S137

S188

S138

S189

S139

S190

S140

S191

S141

S192

S142

S193

S143

S194

S144

S195

S145

S196

S146

S197

S147

S198

S148

S199

S149

S200

S150

S201

GEN 1 EMCP3.S

HARDWIRED EMRG RUN SIGNAL

GEN 2 EMCP3.S

E2-TB ATS 5

E 69

S166

S117

HARDWIRED EMRG RUN SIGNAL

G-EMCP

S164 G HBR

S115

E1-TB ATS

24VDC14

S114

GEN 1 CONTROLS

E1-BS+

S162

GCBR

E

HOT BUS

G HBR

E2-TB

S112

G-EMCP

24VDC-

31

S110 S111

1

EMERGENCY START LOGIC

S151

S101

F

2

D

C

B FOR NOTES SEE SHEET 1

NOTE: 1) ALL WIRING TO BE 14AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

FIELD INSTALLED WIRING

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / SYSTEM DETAILS - HOT BUS / EMERGENCY START ) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 2 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

S200 S201 S202

F

F

S203 S204 S205 S206

MASTER CONTROL PANEL

S207

S2105

S208 TS-TB

S209

TS-S210 -24

S210

+24

FU-S210A 3A LPCC

GND

S211

E

S2100

POWERLYNX TOUCHSCREEN

S2101

3

16 AWG

S2102

DCPS 1 2

4 3

TO LINE E311

TS-TB

16 AWG S2103

1

S2131

2

S2104

FU-S210B

S2132

10A LPCC

S2106

E

S212

GND 24VDC-

S213

4

10 AWG

S2130

10 AWG

GND

S214 S215

DT-TB

DTI-S216

S216

B+

63

S217

B-

64

S2160

1

S2170

2

S2180

S218

RT

S219

RT 152

65

S2161 S2171

FU-S216 10A LPCC

3

S221

S223

GND

S225

S227

BS+/-

30A

D-E202

LPCC

100A

24VDCS2106

OPTIONAL DATA TABLE INTERFACE

4

D

GENERATOR 2

+

S2163

GND -

S2181

1

S2250GND

2

S226

24VDC+

2

ESW-S224

S224

FD-E202

E1-TB

3 S2190GND

S222

GENERATOR 1

1

S2190

S220

D

10 AWG S2162

FD-E602

E2-TB

3

GND

S228

24VDC+

BS+/-

30A

D-E602

LPCC

100A

10 AWG

24VDC-

24VDC-

4

S229 S230

C

C

S231 S232 S233 S234 S235 S236 S237 S238 S239 S240

B

B

S241 S242 S243

FOR NOTES SEE SHEET 1

S244 S245

NOTE: 1) ALL WIRING TO BE 14AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

S246 S247 S248

FIELD INSTALLED WIRING

S249

A

A

S250

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / 24V DC BEST SOURCE) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 3 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

F

F

(OPTIONAL) DATA TABLE INTERFACE

MODBUS RTU/RS-485 MAX 4000 FT.

BUILDING MANAGEMENT SYSTEM

ETHERNET MAX 300 FT.

E

E

AVAILABLE EMCP 3.S DATA TABLE INTERFACES - OPTIONAL ETHERNET 10 BASE-T/100 BASE-TX

D

PIN 1

C

1 2 3 4 5 6 7 8

(RS422/485)

D

PIN 1 - TxD+ 2 - TxD3 - RxD+

(1)

(9)

6 - RxD-

PIN 12 - B (TxD+) 34 - B' (RxD+) 567 - A (TxD-) 89 - A' (RxD-)

C

B

B

FOR NOTES SEE SHEET 1

NOTES: 1) ALL CONTROL WIRING TO BE STRANDED COPPER WIRING UNLESS NOTED.

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / SYSTEM OPTIONS) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 4 OF 30 6

5

4

3

2

1

A

6

5

4

3

2

1

480 V SYSTEM SHOWN SEE DETAIL BELOW FOR 600V AND 2.4kV TO 15kV BUS 600/120

E100

F

MAIN BUS NEU ØA ØB ØC

A

3A

53

B

3A

54

A

3A

49

B

3A

50

C

3A

EXTERNALLY MOUNTED

E101

E103

(OPTIONAL) G1-25

FD-E103

WIRING AND DEVICES PROVIDED

BY OTHERS

E102

E1-TB

3A

53

3A

E1030 1

E1031

E105

E1040

3A

54

3A

E1050 3

KTKR

E106

38

E1-TB1

2

E104

1

E1041

2

E1061

F

C BUS REF VOLTAGE

40

E1060

480V

3

E1051 4

G1-EMCP

N

480V

4 GENERATOR 600/120

E107 E108 E109 E110 E111 52G1

E112

XXXXAF XXXXAT

E113

E

E114

51 52

N

E

FD-E116

E115 E116

3A

49

3A

E1160 1

E1161 2 E1170

E117 E118

3A

50

3A

E1180 3

3

E1190

3A

51

E1191

2

E1181 4

E119 E120

E1171

1

3A

E1200 5

4

E1201 6

30

480V

GEN AØ VOLTAGE

32

480V

GEN BØ VOLTAGE

34

480V

GEN CØ VOLTAGE

36

480N

GEN NEUTRAL

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

KTKR

E121

BUS NOTE 3 /120

E122 E123

E1230

52

A

3A

53

B

3A

54

E124 E125

D

D

E126 C

E127 E128

E132 E133 E134

E1-CTB X1

AØ

E1300

BØ

E1320

CØ

E1340

GND

E1350

E1-TB

AØ

4

3

E1301

55

GEN AØ CURRENT

56

GEN BØ CURRENT

57

GEN CØ CURRENT

GENERATOR

X2 X1

CT-C

E131

CT-A

E130

N X2

CT-B

E129

X1

WIRING AND DEVICES PROVIDED

BY OTHERS

E137

5

E1321

A

3A

49

B

3A

50

C

3A

51

X2

E135 E136

BØ

6

CØ

8

E1350GND

7

E1341

#14 AWG

#14 AWG TO LINE E210

52

N

E138

C

C

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

E139 E140 E141 E142 E143 GENERATOR STANDBY RATINGS

E144 E145 E146 E147

2.4kV TO 15kV SYSTEM

600 V SYSTEM

ENG TYPE SEE NOTE 2

GEN 1

E148 A

3A

53

3A

A

53

E149 E150 B

B

B

NOTE 3 /120

600/120 A

3A

B

C

B

NOTE 3 /120

600/120

3A

49

A

50

B

51

C

3A

3A

49

50

FOR NOTES SEE SHEET 1

51

NOTE: 1.) ALL WIRING TO BE 16AWG UNLESS NOTED. 2.) SEE OPERATORS MANUAL FOR USER SELECTED RATINGS FOR: VOLTAGE, FREQUENCY, AND KW. 3.) TRANSFORMER PRIMARY RATIO BETWEEN 2,400 AND 15,000 VOLTS.

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G1 - AC INSTRUMENTATION) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 5 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

E200 E201

F

FD-E202

E1-TB

E202

1

E203

2

30A

E2020

D-E202

E2021

3

E205

4

E206

1DST-P

#14 AWG E2023

100A

LPCC

E2010

FU-E202 10A LPCC

TO LINE E317 E2024

E1-BS-

#10 AWG

E2040

E204

E1-BS+ E2022

#10 AWG

24VDC-

E251

FROM LINE E134

#14 AWG #16 AWG

E2030

E210

FU-E209 3A LPCC

G1-EMCP E2031 E2025

FU-E210E2101 65 10A LPCC

#16 AWG

ENGINE BATTERY MONITOR

E214

FROM LINE E310

E3030 E3100

E1-TB E2024

41

42

67

IN1

68

IN2

52G1 TRIPPED

REFERENCE DWG SO1

E218

5

E2170

69

IN3

HARDWIRED EMRG RUN SIGNAL

E260 E261

43

E219

7

E220

8

PB-E222 E2024

9 E2220

4L

3L

10

E2200 E2210 E2221

E2590

14

70

IN4

71

IN5

CRANK TERMINATE

E267

72

IN6

ENG BATT CHRG MALF

E268

IN7

HORN SILENCE

73

E266

14

E2610

44

46

E225

OFF

E2024

E2250

4L

11

E2251

IN8

74

3L

INSTANT AUTO

E227

C

12

E228

13

E229

14

E230

15

E2270 E2280 E2290 E2300

IN9

75

20

TRIP

CLOSE

24

49

E2682

E2683

E1-TB1 E1-TB1

CR4

E2680

O

ENGINE RUN REQUEST

21

CBCS-E268

E269

E2681

50

22

5

CR5 51

E2720

76

IN10

LOW FUEL LEVEL (OPT)

E275

77

IN11

HIGH FUEL LEVEL (OPT)

E276

78

IN12

FUEL TANK RUPTURE (OPT)

E277

E231

E278

E232

E279

54

E2741

E2742

18 +

13

52G1 CLOSE CB E327

D

HORN

FROM LINE E674

56

SPARE

E1-TB 57

E2780

59

ENGINE RUNNING

C CR8B E1-TB

E282

58

E285

CR

HRN-E274

CR6 53

CR8A

E235

E238

E2700 E2740

CR7

E281

E283

9 E2722

G1 HBR

55

E280

E284

1

E2721

E6742

E233

E236

CR-E313

1

3S OK

E234

E237

14

23

SEE DETAIL A PROVISIONS FOR HARDWARE 25 DEVICE REMOVE JUMPER AND WIRE IN DETAIL A WHEN 25 DEVICE IS INSTALLED

E2701

52

CR-E257 9

17

E1-TB CR-E268

6

G1CBCL

TO LINE E317

E2024

E2684

23

E272

E274

SPARE

LOAD SHED (SEE F01)

E1-TB E2650

48

E2660

E273

E226

13

SPARE

CR3

E271

AUTO OX

CR

45

47

E2024

E

CR2C

E2630

SW-E225 E224

52G1 OPEN CB E331 E342

13

LS

E270

E223

CR

G1CBOP

E264

SUMMARY SHUTDOWN FLT

3S OK E272 E403 E405 E330 E416 E418

13

CR

CR-E261

CR2B

E265

6 E2190

14

3S OK

E263

E1-TB

E217

E2571

CR-E259

CR2A

E262

E216

CR-E257

CR1

E2570

16

E259 #16 AWG 52G1 CLOSED

E2024

E221

E256 E257 E258

RT 66 FROM LINE E303

GROUNDING STUD

E255

#14 AWG

DC POWER

E212

E222

G1-EMCP

#16 AWG

B- 64

E213

D

B+

63

E211

E215

FROM LINE E248

E253

1DST-N

E254

E208

E

F

FROM LINE E250 24VDC-

E252

#10 AWG

E207

E209

FROM LINE E250 E2024

58

CR8C

E2820

60

59

E2800

E2821

60

COMMON ALARM

61

COMMON FAULT

TO LINE E403

B

E239

E286

E240

E287

E241

E288

E242

E289

E243

E290

B DETAIL A HARDWARE 25 OPTION

E244

E291

E1-TB

E1-TB1

E245

E292

22

5

E246

E293

E247

E294

E248

RT 152

E250

E296 E2024 TO LINE E251

E2920

G1-25 6 E2921

E1-TB1

E1-TB

6

23 E2683

FOR NOTES SEE SHEET 1

E295

E249 TO LINE E257

E2682

5

24VDCTO LINE E251

E297

CR-E296

14

E2024

CR

13

DC-OK

E2024 TO LINE E300

24VDC OK E321

24VDCTO LINE E300

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED. CUSTOMER

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G1 - CONTROLS) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 6 OF 30 6

5

4

3

2

1

6

E300

5

4

FROM LINE E297 E2024

E301

F

E302

3

E1-TB E2024

2

1

FROM LINE E297 24V DC-

REMOTE MOUNTED GENERATOR 1 CIRCUIT BREAKER

24

E303

E3030

TO LINE E213

E304

F

A

25

PL-E304 E3040

26

R

CR-E305

14

E3041

E305 B

E306

CR

13

G1CBR

27

52G1 CLOSED 52G1 BREAKER STATUS E312

PLE307 E3060

E307

52G1 OPEN

G

E308 E309

28

E310 E311

E

E3100

TO LINE E214 FROM LINE S208

52G1 OVERCURRENT TRIP

OTS

29

S2105

CR-E305

E312

E3120

30

REFERENCE DWG: S01

E3121

E313

31

12

8

G1CBR

E316 E317

CR

13

G1HBR

E314 E315

FROM LINE E201 E2010

E

CR-E313

14

E3130

52G1 HOT BUS E272

CBCS-E268

FU-E317 10A LPCC

TRIP

E3170

CLOSE

14

CR-E317 2

E3171

X00 13

CR

1

G1TRIP

E318

52G1 BREAKER TRIP RELAY E333, E336

E319 E320

CR-E296 9

E321

D

1

E322

D

E3240

E3241

E323 E324

CR-E259 12

E3170

E326

CR-E259 12

E3170

9

E3270

5

CR-E327 2

E3271

CR

1

G1CLOSE

G1CBCL

52G1 BREAKER CLOSE RELAY E336

TMR-E330

E329

C

CR-E268

4

G1CBOP

E328

E330

8

G1CBOP

E325

E327

E3242

DC OK

CR-E257 10

E3170

4

E3301

A

E3300 #10 AWG

E332

6

E333

4 G1TRIP

E334 CR-E317 3

E336

7 G1TRIP

E337 E338

E3330

TR

3s

CR-E317 8 E3320

CR-E317

E335

E3302

TMR-E330

2

3S OK

E331

7

G1TRIP

32 33

E3340

34

UV COM SHTC

REMOTE MOUNTED GENERATOR CIRCUIT BREAKER TRIP CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

B

GEN 1 3S FAIL INTERVAL TIMER E329

TIMER SETUP 1) SET MODE: B 2) SET RANGE: SECONDS 3) SET SCALE: 0-3

C

CR-E327 E3360

6

4

G1CLOSE

E3361

35

E3370

36

GENERATOR CIRCUIT BREAKER CLOSE CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

#10 AWG

E339

#10 AWG

E340

B

E341

B

E342 E343 E344 E345 E346 E347

FOR NOTES SEE SHEET 1

E348

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E349

CUSTOMER

E350

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G1 - CB INTERFACE) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 7 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

E400 E401

F

FROM LINE E282

G1-EMCP E402 SPD+ E403 E404

18

E4030(+)

20

E4031

BLK

E4051

WHT

4

CW

E407 2k 10 TURN 2W

E409

E4081

2

E4091

1 CCW

E410

E4071

3

38 39

SPD-E407

E408

37

3S OK E4050(-)

E406

E

12

CR-E257

19

SPDE405

F

E1-TB 8

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

REFER TO GOVERNOR OPTIONS ON SHEET 13 FOR CORRECT CONNECTIONS

40 41 42

OPTION "G1" SHOWN

E

E411 E412 E413 E414 E415 VLT+ E416 E417

15

E419

D

E420 E421 E422 E423

17

11

E4161

BLK

E4181

WHT

43

CR-E257

16

VLTE418

7

E4160(+)

3S OK 3

E4180(-)

R OFF

E4201 E4211 E4221

L

44 45

SW-E420 1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46

REFER TO VOLTAGE REGULATOR OPTIONS ON SHEET 14 FOR CORRECT CONNECTIONS

D

47 48

OPTION "V1" SHOWN

E424 E425 E426 E427 E428 E429

C

C

E430 E431 E432 E433 E434 E435 E436 E437 E438

B

E439

B

E440 E441 E442 E443 E444 E445

FOR NOTES SEE SHEET 1

E446

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E447 CUSTOMER

A

E448

A

E449

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G1 - ANALOG I/O) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 8 OF 30

E450

6

5

4

3

2

1

6

5

4

3

2

1

375-9760 480 V SYSTEM SHOWN SEE DETAIL BELOW FOR 600V AND 2.4kV TO 15kV

F

E500

MAIN BUS NEU ØA ØB ØC

E503

(OPTIONAL) G2-25

FD-E503

WIRING AND DEVICES PROVIDED

BY OTHERS

E502

E2-TB 53

3A

3A

E5030 1

E5031 E5040

54

3A

3A

E5050 3

KTKR

E506

1

E5041

3

E5061

4

E5051 4

E5060

3A

53

480V

B

3A

54

A

3A

49

B

3A

50

C

3A

51

BUS REF VOLTAGE

40 2

A

G2-EMCP 38

E2-TB1

2

E504 E505

F

BUS 600/120

EXTERNALLY MOUNTED

E501

C

480V

N

E507 E508

GENERATOR 600/120

E509 E510 E511

E

E

52G2

E512

XXXXAF XXXXAT

E513 E514

FD-E516

E516

49

3A

3A

E5160 1

E5161 2 E5170

E517 E518

3A

50

3A

E5180 3

E5190

E519 E520

3A

51

E5171

3

3A 5

E5191

4

E5201 6

30

480V

GEN AØ VOLTAGE

32

480V

GEN BØ VOLTAGE

34

480V

GEN CØ VOLTAGE

36

480N

GEN NEUTRAL

1

E5181 4

E5200

52

N

E515

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

2

KTKR

E521 E522 E523

D

52

E5230

BUS NOTE 3 /120

E524

A

3A

53

B

3A

54

A

3A

49

B

3A

50

C

3A

51

D

E525 E526 E527

E531 E532 E533 E534

E2-CTB X1

X1

E5300

BØ

E5320

E2-TB

AØ

4

3

E5301

55

GEN AØ CURRENT

X1

CØ GND

WIRING AND DEVICES PROVIDED

BY OTHERS

E536 E537

BØ

6

5

E5321

56

GEN BØ CURRENT

X2

E535

C

AØ

N

X2

CT-C

E530

C

X2

CT-B

E529

CT-A

E528

CØ

E5340

8

7

E5341

57

GEN CØ CURRENT

E5350 E5350GND

#14 AWG

GENERATOR

#14 AWG

C

TO LINE E610

E538

52

N

E539 E540

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

E541 E542 E543 GENERATOR STANDBY RATINGS

E544 E545 E546 E547

B

2.4kV TO 15kV SYSTEM

600 V SYSTEM

ENG TYPE SEE NOTE 2

GEN 2 A

E548

3A

53

3A

A

53

B

E549 B

E550

B NOTE 3 /120

600/120

FOR NOTES SEE SHEET 1 3A

B

C

A

NOTE: 1.) ALL WIRING TO BE 16AWG UNLESS NOTED. 2.) SEE OPERATORS MANUAL FOR USER SELECTED RATINGS FOR: VOLTAGE, FREQUENCY, AND KW. 3.) TRANSFORMER PRIMARY RATIO BETWEEN 2,400 AND 15,000 VOLTS.

NOTE 3 /120

600/120 A

3A

49

A

50

B

51

C

3A

49

50

3A

51

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G2 - AC INSTRUMENTATION) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 9 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

E600 E601

F

FD-E602

E2-TB

30A

E6020

E602

1

E603

2

E604

3

E605

4

E606

2DST-P

E6021

D-E602

E2-BS+ E6022

#14 AWG

E6023

100A

LPCC

E6010

FU-E602 10A LPCC

TO LINE E717 E6024

F E2-BS-

#10 AWG

E6040 #10 AWG

24VDC-

E651 E652

#10 AWG

FROM LINE E650 E6024

FROM LINE E650 24VDC#16 AWG

#16 AWG FROM LINE E648

E653

2DST-N

G2-EMCP

E654

E607 E608

FROM LINE E535

#14 AWG #16 AWG

E609

E6030

E610

G2-EMCP

FU-E609 3A LPCC

E6031 E6025

65 10A E6101 63 LPCC

FU-E610

B+

E656

ENGINE BATTERY MONITOR

E657

E2-TB E6024

41

E613

FROM LINE E703

E614

FROM LINE E710

E7100

67

IN1

52G2 CLOSED

E660

68

IN2

52G2 TRIPPED

E661

E6024

E615

E617

REFERENCE DWG SO1

5

E618

6

E619

7

E620

8

PB-E222 E6024

E622

E6190 E6200 E6210

3R

E6221

10

E6590

14

69

IN3

HARDWIRED EMRG RUN SIGNAL

E666

CRANK TERMINATE

E667

72

IN6

ENG BATT CHRG MALF

E668

73

IN7

HORN SILENCE

46

E624 E6024

E625

E6024

CLOSE

4R

E6251

11

IN8

74

21

ENGINE RUN REQUEST E6682

E6683

49

E6681

50

5

22

3R

6

C

E6270

12

E628

13

E629

14

E630

15

E6280 E6290 E6300

75

IN9

SPARE

E674

CR5 51

E6720

76

IN10

LOW FUEL LEVEL (OPT)

E675

77

IN11

HIGH FUEL LEVEL (OPT)

E676

78

IN12

FUEL TANK RUPTURE (OPT)

CR-E713

1

E678

E632

E679

E633

E680

9

E6722

G2HBR

E6700 E6740

13

52G2 CLOSE CB E727

D

E2-TB

CR6 53

E6741

54

E6742

18 +

-

HORN

TO LINE E275

CR7 55

E677

E631

1

E6721

3S OK

17

CR

SEE DETAIL A PROVISIONS FOR HARDWARE 25 DEVICE REMOVE JUMPER AND WIRE IN DETAIL A WHEN 25 DEVICE IS INSTALLED

E6701

52

CR-E657 9

E6024

14

23

G2CBCL

TO LINE E717

E673

E626 E627

E6684

E2-TB CR-E668

23

E672

INSTANT AUTO

LOAD SHED (SEE F02)

20

E2-TB1 E2-TB1

CR4

E6680

O 24

E671 E6250

OX

13

E2-TB E6650

48

E6660 TRIP

E

SPARE

CR3 47

E670 AUTO

CR

45

SW-E225 OFF

52G2 OPEN CB E724 E727

13

CR2C

E6630

E669

E623

3S OK E672 E803 E805 E730 E816 E818

13

LS

CBCS-E668 71 IN5

CR

14

E6610

44

E664

SUMMARY SHUTDOWN FLT

IN4

70

CR

CR-E661

CR2B

E665

9 E6220

4R

E6170

14

G2CBOP

E663

E2-TB

E621

43

E662

E616

D

E7030

E6571

CR-E659

CR2A

E659

RT 66

E612

42

3S OK

E658 #16 AWG

E

CR-E657

CR1

E6570

16

DC POWER

B- 64

E611

GROUNDING STUD

E655

#14 AWG

56

SPARE

CR8A

E6780

57

CR8B

E6800

58

E634

E681

E2-TB

E635

E682

58

E636

E683

E637

E684

E638

E685

CR8C

E6820

60

E6821

59

59

ENGINE RUNNING

60

COMMON ALARM

61

COMMON FAULT

C

TO LINE E803

B

E639

E686

E640

E687

E641

E688

E642

E689

E643

E690

B DETAIL A HARDWARE 25 OPTION

E644

E691

E2-TB

E2-TB1

E645

E692

22

5

E646

E693

E647

E694

E6682

5 E6920

G2-25 6 E6921

E2-TB1

E2-TB

6

23 E6683

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED. CUSTOMER

E695

RT 152

E648 E649

A

E650

E696 TO LINE E657

E6024 TO LINE E651

24VDCTO LINE E651

E697

CR-E696

14

E6024

13

24VDC OK CR E721 DC-OK 24VDCTO LINE E700

E6024 TO LINE E700

FOR NOTES SEE SHEET 1

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G2 - CONTROLS) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 10 OF 30 6

5

4

3

2

1

6

F

5

E700

4

3

FROM LINE E697 E6035

E701 E702

E2-TB E6024

2

1

FROM LINE E697 24V DC-

REMOTE MOUNTED GENERATOR 2 CIRCUIT BREAKER

F

24

E703

E7030

TO LINE E613

E704

A

25

PL-E704 E7040

26

R

E705

CR-E705

14

E7041 B

E706

CR

13

G2CBR

27

52G2 CLOSED 52G2 BREAKER STATUS E712

PLE707 E7060

E707

52G2 OPEN

G

E708 E709

E

28

E710

E7100

TO LINE E614

OTS

E711

CR-E705

E712

E7120

30

REFERENCE DWG: S01

E7121

E713

12

8

CR-E713

G2CBR

E7130

31

14

E716 E717

CR

13

G2HBR

E714 E715

E

52G2 OVERCURRENT TRIP

29

FROM LINE E601 E6010

52G2 HOT BUS E672

CBCS-E668 TRIP

FU-E717

E7170

10A LPCC

CLOSE

14

CR-E717 2

E7171

X00 13

CR

1

G2TRIP

E718

52G2 BREAKER TRIP RELAY E733, E736

E719

D

D

E720

CR-E696 9

E721

1

E722 E7240

E723

12

E7170

8

G2CBOP

E725 E726

CR-E659 12

E7170

E727

4

CR-E668 9

E7270

G2CBOP

E728

5

CR-E727 2

E7271

CR

1

G2CLOSE

G2CBCL

52G2 BREAKER CLOSE RELAY E736

TMR-E730

E729

CR-E657 10

E7170

E730

2

4

E7301

E732

A

#10 AWG

6

4 G2TRIP

E734 E735

CR-E717 3

E736

7

8 E7320

E738

E7330

TR

3s

CR-E717 G2TRIP

32 33

E7340

34

UV COM SHTC

GENERATOR 2 CIRCUIT BREAKER TRIP RELAY CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

B

C

GEN 2 3S FAIL INTERVAL TIMER E729

TIMER SETUP 1) SET MODE: B 2) SET RANGE: SECONDS 3) SET SCALE: 0-3

CR-E727 E7360

G2TRIP

E737

E7302

TMR-E730

CR-E717

E733

7

E7300

3S OK

E731

B

E7241

CR-E659

E724

C

E7242

DC OK

6

4

E7361

G2CLOSE E7370

35

GENERATOR 2 CIRCUIT BREAKER CLOSE RELAY

36

CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

#10 AWG

#10 AWG

B

E739 E740 E741 E742 E743

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E744

CUSTOMER

E745 E746

FOR NOTES SEE SHEET 1

E747

A

A

E748

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G2 - CB INTERFACE) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 11 OF 30

E749 E750

6

5

4

3

2

1

6

F

5

4

3

2

1

F

E800 E801

FROM LINE E682

G-EMCP E802

E2-TB

SPD+ E803

18

E804

19

E8031

BLK

E8051

WHT

37

3S OK 4

E8050(-)

20

E806

38 39

SPD-E807 CW

E807

E809

E8081

2

E8091

1 CCW

E810

E8071

3

2k 10 TURN 2W

E808

E

12

CR-E657

SPDE805

8

E8030(+)

1

1

2

2

3

3

E8070

RED

E8080

BLK

E8090

WHT

REFER TO GOVERNOR OPTIONS ON SHEET 13 FOR CORRECT CONNECTIONS

40 41 42

E

OPTION "G1" SHOWN

E811 E812 E813 E814 E815 VLT+ E816 E817

16

E8161

BLK

E8181

WHT

43

3S OK 3

E8180(-)

17

E819

D

11

CR-E657

VLTE818

7

E8160(+)

15

44 45

SW-E820 R

E820

OFF

E821

E8201 E8211 E8221

E822

L

E823

1

1

2

2

3

3

E8200

RED

E8210

BLK

E8220

WHT

46

REFER TO VOLTAGE REGULATOR OPTIONS ON SHEET 14 FOR CORRECT CONNECTIONS

D

47 48

OPTION "V1" SHOWN

E824 E825 E826 E827 E828

C

C

E829 E830 E831 E832 E833 E834 E835 E836 E837 E838

B

B

E839 E840 E841 E842 E843 E844

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E845

CUSTOMER

E846 E847

A

FOR NOTES SEE SHEET 1

A

E848

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GENERATOR 52G2 - ANALOG I/O)) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 12 OF 30

E849 E850

6

5

4

3

2

1

6

5

4

3

SPEED BRICK E-TB

F

E4031

BLK

E4051

WHT

3

2k 10 TURN 2W

E4081

2

E4091

1 CCW

1

1

2

2

3

3

2

B+

BATT+

.

B-

DI RTN

1

39 E4071

DC TERM

F

38

SPD-E407 CW

1

GEN

SPEED CONTROLLER PART NO. 9X9591

37

2

E4070

RED

E4080

BLK

E4090

WHT

D

40

GEN

41

SW-GR-TERM 3

42

PWM

S

16AWG SHIELDED TWISTED TRIAD

OPTION "G1" CATERPILLAR SPEED CONTROLLER (+/- 1VDC)

E

E

E-TB

1724 GOV SPEED CONTROLLER

E4031

BLK

37

11

D E4051

D

SPEED CONTROL SIGNAL

WHT

12

38 16AWG SHIELDED TWISTED PAIR

39

SPD-E407 CW 3

2k 10 TURN 2W

E4071 E4081

2

E4091

1 CCW

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

40

7 SPEED CONTROL POT

41 42

E-TB

LSM SPEED CONTROLLER

E4031

8

BLK

37

27

16AWG SHIELDED TWISTED PAIR

OPTION "G2" WOODWARD 1724 GOVERNOR (+/- 3VDC)

E4051

SPEED CONTROL SIGNAL

WHT

38 39

SPD-E407 CW

C

10k 10 TURN 2W

3 2

E4071 E4081 E4091

1 CCW

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

26

40

C

41 42

28

SPEED CONTROL POT

16AWG SHIELDED TWISTED TRIAD

OPTION "G5" WOODWARD LSM CONTROL (+/- 3VDC) 2301A

E-TB

SPEED CONTROLLER E4031

E4051

BLK

37

15 SPEED CONTROL SIGNAL

WHT

38

17 16AWG SHIELDED TWISTED PAIR

39

SPD-E407 CW

B 100 10 TURN 2W

3 2 1 CCW

E4071 E4081 E4091

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

40

B

11 SPEED CONTROL POT

41 42

12 16AWG SHIELDED TWISTED PAIR

OPTION "G3" WOODWARD 2301A SPEED CONTROL (+/- 3VDC)

GOVERNOR OPTIONS

SUPPLIED BY OTHERS

FOR NOTES SEE SHEET 1

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / GOVERNOR OPTIONS) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 13 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

F

F

E4161

BLK

E4181

WHT

CDVR

E-TB

VOLTAGE REGULATOR

43

VDC A

(+)

VDC B

(-)

V-RSE

RAISE

44 16AWG SHIELDED TWISTED PAIR

45

SW-E420 R

E4201

OFF

E4211 E4221

E

L

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46

OPTION "V1" CATERPILLAR CDVR VOLTAGE REGULATOR (+/- 10VDC)

E4161

BLK

E4181

WHT

VR6 VOLTAGE REGULATOR

10k 10 TURN 6W

3 2

E4201 E4211 E4221

E

7

44 45

SW-E420 CW

43

LOWER

V-LWR

48

E-TB

COM

COM1

47

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46 47 6A

48

1 CCW

16AWG SHIELDED TWISTED PAIR

OPTION "V4" CATERPILLAR VR6 VOLTAGE REGULATOR (+/- 3VDC) R230/R448

E-TB

VOLTAGE REGULATOR

E4161

BLK

43

2

E4181

WHT

44

D

D 45

SW-E420 CW 1k 10 TURN 5W

3

E4201 E4211

2

E4221

1 CCW

1

1

2

2

3

3

E4200

RED

46

E4210

BLK

47

E4220

WHT

48

3 4

E-TB

OPTION "V2" CATERPILLAR R230/R448 VOLTAGE REGULATORS (.5 - 4.5V)

E4161

BLK

E4181

WHT

43

DVR VOLTAGE REGULATOR

C 10k 10 TURN 6W

E4201

3 E4211 2 E4221 1 CCW

E-TB E4161

BLK

E4181

WHT

C

45

SW-E420 CW

7

44

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46 47 45

48 16AWG SHIELDED TWISTED PAIR

OPTION "V5" CATERPILLAR DVR VOLTAGE REGULATOR (+/- 3VDC)

43

VR3 VOLTAGE REGULATOR

CW 10k 10 TURN 6W

E4201

3 E4211 2 E4221 1 CCW

7

45

SW-E420

B

44

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

REMOVE JUMPER ON TERMINALS 4 & 7 LOCATED ON VR3 REGULATOR

46

B

47 6

48 16AWG SHIELDED TWISTED PAIR

OPTION "V3" CATERPILLAR VR3 VOLTAGE REGULATOR (+/- 3VDC)

SUPPLIED BY OTHERS

VOLTAGE REGULATOR OPTIONS FOR NOTES SEE SHEET 1

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (MCP / VOLTAGE REGULATOR OPTION) SCHEMATIC PART NUMBER: 375-9760, CHANGE: 00 SHEET 14 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

F

F

ENGINE PARALLELING INTEGRATION CONTROLS E

E

ADD-ON GENERATOR CONTROL PANEL D

D

TABLE OF CONTENTS DESCRIPTION

SHEET

SYSTEM DETAILS - HOT BUS/EMERGENCY START 24V DC BEST SOURCE GENERATOR 52G - AC INSTRUMENTATION GENERATOR 52G - CONTROLS GENERATOR 52G - CB INTERFACE GENERATOR 52G - ANALOG I/O GOV OPTIONS VOLTAGE REGULATOR OPTION

C

16 17 18 19 20 21 22 23

C

B

B

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GENERATOR CONTROL PANEL TABLE OF CONTENTS) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 15 OF 30 6

5

4

3

2

1

6

5

4

HOT BUS LOGIC

S100

F

3

2

EMERGENCY START LOGIC

S151

S101

S152

S102

S153

S103

S154

S104

S155

S105

1

F

S156 MASTER CONTROL PANEL

S106

S157 E1-TB

S107

S2105

S108

S1080

S109

S158 S159 GCBR

S160 14

S110 S111 S112

30

S113

31

CR

13

G HBR

E2-TB

GEN 1 CONTROLS

S163

CR

13

G HBR

S115

GEN 2 CONTROLS

HOT BUS

S117

S168

S118

S169

S119

S170 E-TB

S121

30 31

S171

GEN 1 EMCP3.S

E

E2-TB ATS

69

5

S166 S167

HARDWIRED EMRG RUN SIGNAL

G-EMCP E2-BS+

S165

S116

S122

69

5

24VDC14

S120

E1-TB ATS

S161

S164

S114

HARDWIRED EMRG RUN SIGNAL

GEN 2 EMCP3.S

HARDWIRED EMRG RUN SIGNAL

GEN 3 EMCP3.S

G-EMCP E-TB G3-BS+

ATS

S172

69

5 5

24VDC-

GCBR

D

HOT BUS

E1-BS+

S162

GCBR

E

G-EMCP

24VDC-

31

S1090

MASTER CONTROL PANEL

(+)

30

D

S173 14

S123

CR

13

G HBR

S124

GEN 3 CONTROL PANEL

HOT BUS

S174 S175

G-EMCP E-TB

S125

S176

E-TB

S177

S126

G4-BS+

ATS

30

S127

5

S178

24VDC-

GCBR

69

5

HARDWIRED EMRG RUN SIGNAL

GEN 4 EMCP3.S

HARDWIRED EMRG RUN SIGNAL

GEN 5 EMCP3.S

HARDWIRED EMRG RUN SIGNAL

GEN 10 EMCP3.S

31

S128

14

S129

CR

13

G HBR

GEN 4 CONTROL PANEL

HOT BUS

E-TB

S131 S132 S133

S183

G5-BS+

ATS

CR

13

G HBR

S135

HOT BUS

GEN 5 CONTROL PANEL

S185 S186 NOTE 3

S187

S136

S188

NOTE 3

S138

S189

S139

S190 E-TB

S140 S141

S191

ATS

5 5

69

B

S193

31 14

CR

G HBR

S144

G10-BS+

24VDC-

GCBR

S143

G-EMCP E-TB

S192

30

S142

C

S184 14

S137

69

5 5

24VDC-

31

S134

A

E-TB

S182

30 GCBR

B

G-EMCP

S181

S130

C

S179 S180

13

HOT BUS

GEN 10 CONTROL PANEL

FOR NOTES SEE SHEET 1

S194 S195

S145

S196

S146

S197

S147

S198

S148

S199

S149

S200

S150

S201

FIELD INSTALLED WIRING NOTE: 1) ALL WIRING TO BE 14AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

3) MAXIMUM 10 GENERATORS FIRST 2 GENERATOR CONTROLS LOCATED IN MASTER CONTROL PANEL AND MAXIMUM 8 ADD-ON GEN CONTROLS EACH WIRED TYPICALLY TO PREVIOUS.

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP SYSTEM DETAILS - HOT BUS / EMERGENCY START) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 16 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

S200 S201

F

S202

F

S203 S204 S205 S206

MASTER CONTROL PANEL

S207

S2105

S208 TS-TB

S209

TS-S210 -24

S210

+24

FU-S210A 3A LPCC

GND

S211

E

S2100

POWERLYNX TOUCHSCREEN

S212

S2101

3

16 AWG

S2102

DCPS 1 2

4 3

S2103

1

S2131

2

S2104

FU-S210B

S2132

10A LPCC

S2106

E

GND 24VDC-

S213

TO LINE E311

TS-TB

16 AWG

4

10 AWG

S2130

10 AWG

GND

S214 S215

DT-TB

DTI-S216

S216

B+

63

S217

B-

64

S2160

1

S2170

2

S2180

S218

RT

S219

RT 152

65

S2161 S2171

FU-S216 10A LPCC

10 AWG S2162 GENERATOR 1

3

1

S2190

3 S2190GND

D

S222 S223

GND

S225

S227

D-E202

LPCC

100A

24VDC-

4

D

GENERATOR 2

+

S2163

GND -

S2181

S226

BS+/-

30A

S2106

OPTIONAL DATA TABLE INTERFACE

ESW-S224

S224

24VDC+

2

S220 S221

FD-E202

E1-TB

FD-E602

E2-TB 1

24VDC+

2

S2250GND

3

GND

S228

BS+/-

30A

D-E602

LPCC

100A

10 AWG

24VDC-

24VDC-

4

S229 S230

C

C

S231 S232 S233 S234 S235 S236 S237 S238 S239

B

S240

B

S241

FOR NOTES SEE SHEET 1

S242

NOTE: 1) ALL WIRING TO BE 14AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

S243 S244 S245

FIELD INSTALLED WIRING

S246 S247 S248 S249

A

A

S250

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP SYSTEM DETAILS - 24V DC BEST SOURCE) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 17 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

480 V SYSTEM SHOWN SEE DETAIL BELOW FOR 600V AND 2.4kV TO 15kV

F

E100

MAIN BUS NEU ØA ØB

ØC

F

EXTERNALLY MOUNTED

E101

WIRING AND DEVICES PROVIDED

BY OTHERS

E102 E103

FD-E103

E-TB

3A

53

3A

54

3A

E1030 1

E104 E105

(OPTIONAL) G-25

2

3

KTKR

480V

40

480V

4

E1060

3A

53

3A

54

3A

49

B

3A

50

C

3A

51

A

BUS REF VOLTAGE

E1051 4

G-EMCP 38

3

E1040

3A

E1050

E106

E1031

BUS 600/120

B

C

E107

N

E108 E109 E110

A

E111 E112

E

GENERATOR 600/120

E

52G

XXXXAF XXXXAT

E113 E114

FD-E116

E115 E116

49

3A

E1160

3A

1

2

E117 E118

50

3A

E1180

3

51

3A

E1200

E1181

4

KTKR

E1201

6

480V

GEN AØ VOLTAGE

32

480V

GEN BØ VOLTAGE

34

480V

GEN CØ VOLTAGE

36

480N

GEN NEUTRAL

2

E1190

3A

5

E121

30 1

E1170

3A

E119 E120

E1161

52

N

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

E122 E123

52

E1230

E124

D

E125

BUS NOTE 3 /120

3A

53

3A

54

A

3A

49

B

3A

50

C

3A

A

E126 E127

B

E131 E132 E133 E134

E-CTB

X1

AØ

AØ

4

E-TB

E1301

3

55

C

GEN AØ CURRENT

N

X1

X1

WIRING AND DEVICES PROVIDED

BY OTHERS

E136 E137

BØ

E1320

CØ

E1340

GND

E1350

BØ

6

E1321

5

56

GEN BØ CURRENT

57

GEN CØ CURRENT

X2

E135

C

E1300

X2

CT-C

E130

X2

CT-B

E129

CT-A

E128

D

CØ

8

E1350GND

#14 AWG

TO LINE E210

GENERATOR

E1341

7

#14 AWG

E138 E139 E140

C

51 52

N

E141 ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

E142 E143

GENERATOR STANDBY RATINGS

E144 E145

ENG TYPE SEE NOTE 2

E146 E147

2.4kV TO 15kV SYSTEM

600 V SYSTEM

GEN

E148 E149

B

3A

A

E150

53

3A

A

53

B B

B 600/120

600/120 A

3A

B

C

3A

NOTE 3 /120

NOTE 3 /120

49

A

50

B

51

C

3A

FOR NOTES SEE SHEET 1

49

NOTE: 1.) ALL WIRING TO BE 16AWG UNLESS NOTED. 2.) SEE OPERATORS MANUAL FOR USER SELECTED RATINGS FOR: VOLTAGE, FREQUENCY, AND KW. 3.) TRANSFORMER PRIMARY RATIO BETWEEN 2,400 AND 15,000 VOLTS.

50

3A

51

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP GENERATOR 52G - AC INSTRUMENTATION) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 18 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

E200 E201

F

FD-E202

E-TB

30A

E2020

E202

1

E203

2

E204

3

E205

4

E206

1DST-P

D-E202

E2021

E-BS+ E2022

#14 AWG E2023

10A LPCC

100A

LPCC

E2010

FU-E202

TO LINE E317 E2024

E-BS-

#10 AWG

E2040 #10 AWG

24VDC-

E251

FROM LINE E134

#14 AWG #16 AWG

E2030

FU-E209 3A LPCC

G-EMCP E2031 E2025

FU-E210E2101 65 10A LPCC

B+

63

E256

ENGINE BATTERY MONITOR

E257

E3030

FROM LINE E303

E214

E3100

FROM LINE E310

IN1

67

IN2

68

69

IN3

HARDWIRED EMRG RUN SIGNAL

E265

E219

6

E266

E220

7

E221

8

E2210

9

E223

E2221

10

IN4

70

71 IN5

SUMMARY SHUTDOWN FLT

E267

CRANK TERMINATE

E268

72

IN6

ENG BATT CHRG MALF

E269

73

IN7

RESERVED

E270

74

IN8

RESERVED

E272

44

E225

E2251

11

12

E228

13

E229

14

E230

15

E2270 E2280 E2290 E2300

75

IN9

SPARE

E274

76

IN10

LOW FUEL LEVEL (OPT)

E275

77

IN11

HIGH FUEL LEVEL (OPT)

E276

78

IN12

FUEL TANK RUPTURE (OPT)

E277

E231

E278

E232

E279

E233

E280

E234

E281

E235

E282

E236

E283

E237

E284

E238

E285

13

14

E2610

CR

13

LS 46

45

48

E2650

20

CLOSE

24

E-TB

CR4

E2680

O

49

50

E2681

23

CR-E268

E2682

E2720

CR

13

52

E2701

SEE DETAIL A PROVISIONS FOR HARDWARE 25 DEVICE REMOVE JUMPER AND WIRE IN DETAIL A WHEN 25 DEVICE IS INSTALLED

CR-E313

CR-E257 1

1

E2721

3S OK

9

E2722

G HBR

CR6 53

52G CLOSE CB E327

D

CR5

9

E2700 E2740

14

GCBCL 51

17

22

23

TO LINE E317

E2024

ENGINE RUN REQUEST

21

CBCS-E268 TRIP

E

LOAD SHED (SEE F01)

SPARE

E2660

E2024

52G OPEN CB E331 E342

E-TB

CR3 47

E273

E226 E227

CR

3S OK E272 E403 E405 E330 E416 E418

CR2C

E2630

E271

E224

13

CR-E261

CR2B

E264

5

E2200

E2590

14

CR

GCBOP

E261

52G TRIPPED

E218

E2190

14

CR-E259

43

E263 E2170

5

E2571

3S OK

E260

E-TB REFERENCE DWG SO1

42

CR2A

E262

E216

E222

41

E259 #16 AWG 52G CLOSED

E2024

E217

CR-E257

CR1

E2570

16

E258

RT 66

E213

E-TB E2024

DC POWER

E212

C

#16 AWG

GROUNDING STUD

E255

#14 AWG

B- 64

E211

D

G-EMCP

#16 AWG

E254

E210

E215

F

FROM LINE E248

E253

1DST-N

E208

E

FROM LINE E250 24VDC-

E252

#10 AWG

E207

E209

FROM LINE E250 E2024

54

E2741

18 +

-

CR7 55

56

CR8A 57

SPARE

E2780

59

ENGINE RUNNING

C CR8B 58

58

E2820

CR8C 59

60

E2800

E2821

60

COMMON ALARM

61

COMMON FAULT

TO LINE E403

B

E239

E286

E240

E287

E241

E288

E242

E289

E243

E290

E244

E291

E245

E292

E246

E293

B DETAIL A

E247

E2920

G-25

6

23 E2921

E296 TO LINE E257

E2024 TO LINE E251

FOR NOTES SEE SHEET 1

E295

RT 152

E249 E250

5

22

E294

E248

A

HARDWARE 25 OPTION

24VDCTO LINE E251

E297

CR-E296

14

E2024

CR

13

DC-OK

E2024 TO LINE E300

24VDC OK E321 24VDCTO LINE E300

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED. CUSTOMER

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP GENERATOR 52G - CONTROLS) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 19 OF 30 6

5

4

3

2

1

6

E300

5

4

FROM LINE E297 E2024

E301

F

E302

2

1

FROM LINE E297 24V DC-

REMOTE MOUNTED GENERATOR CIRCUIT BREAKER

E-TB E2024

3

24

E303

E3030

TO LINE E213

E304

F

A

25

PL-E304 E3040

26

R

CR-E305

14

E3041

E305 B

E306

CR

13

GCBR

27

52G CLOSED 52G BREAKER STATUS E312

PLE307 E3060

E307

52G OPEN

G

E308 E309

28

E310

E3100

TO LINE E214

E311

E

52G OVERCURRENT TRIP

OTS

29

CR-E305

E312

12

E3120

30

REFERENCE DWG: S01

E313

8 GCBR

E3121

31

14

CR

13

GHBR

E314 E315

FROM LINE E201 E2010

E316

52G HOT BUS E272

CBCS-E268

FU-E317

E317

E

CR-E313

E3130

10A LPCC

TRIP

E3170

CLOSE

14

CR-E317 2

E3171

X00 13

CR

1

GTRIP

E318

52G BREAKER TRIP RELAY E333, E336

E319 E320

D

CR-E296 9

E321

1

E322 E3240

E323

E3241

12

E3170

8

GCBOP

E325 E326

CR-E259 12

E3170

E327

CR-E268

4

9

E3270

GCBOP

E328

5

CR-E327 2

E3271

CR

1

GCLOSE

GCBCL

52G BREAKER CLOSE RELAY E336

TMR-E330

E329

E3301

CR-E257 10

E3170

E330

4

E3302

A

E3300

3S OK

E331

7

TMR-E330

2

#10 AWG

E332

6

4

8 E3320

GTRIP

E334 E335

CR-E317 3

E336

7

E338

B

GTRIP

32 33

E3340

34

UV COM SHTC

GENERATOR CIRCUIT BREAKER TRIP RELAY CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

GEN 3S FAIL INTERVAL TIMER E329

C

TIMER SETUP 1) SET MODE: B 2) SET RANGE: SECONDS 3) SET SCALE: 0-3

CR-E327 E3360

GTRIP

E337

E3330

TR

3s

CR-E317

CR-E317

E333

6

4

E3361

GCLOSE

E3370

35 36

GENERATOR CIRCUIT BREAKER CLOSE RELAY CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

#10 AWG

E339

B

D

CR-E259

E324

C

E3242

DC OK

#10 AWG

B

E340 E341 E342 E343 E344 E345

FOR NOTES SEE SHEET 1

E346 NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E347

CUSTOMER

E348

A

E349

A

E350

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP GENERATOR 52G - CB INTERFACE) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 20 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

E400 E401

FROM LINE E282

G-EMCP E402

F

SPD+ E403 E404

18

20

12

E4031

BLK

E4051

WHT

3S OK 4

E4050(-)

E406

CW

E407

E409

1

E4081

2

E4091

1 CCW

E410

E4071

3

2k 10 TURN 2W

38 39

SPD-E407

E408

F

37

CR-E257

19

SPDE405

E-TB 8

E4030(+)

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

REFER TO GOVERNOR OPTIONS ON SHEET 8 FOR CORRECT CONNECTIONS

40 41 42

OPTION "G1" SHOWN

E411

E

E

E412 E413 E414 E415 VLT+ E416 E417

15

E419

17

E4161

BLK

E4181

WHT

43

3S OK 3

E4180(-)

R OFF

E421

E4201 E4211 E4221

E422

L

E423

44 45

SW-E420

E420

D

11

CR-E257

16

VLTE418

7

E4160(+)

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46

REFER TO VOLTAGE REGULATOR OPTIONS ON SHEET 9 FOR CORRECT CONNECTIONS

47

D

48

OPTION "V1" SHOWN

E424 E425 E426 E427 E428 E429 E430

C

C

E431 E432 E433 E434 E435 E436 E437 E438 E439

B

B

E440 E441 E442 E443 E444 E445 E446

FOR NOTES SEE SHEET 1

E447

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

E448

CUSTOMER

E449

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP GENERATOR 52G - ANALOG I/O) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 21 OF 30

E450

6

5

4

3

2

1

6

5

4

3

SPEED BRICK E-TB

F

E4031

BLK

E4051

WHT

3

2k 10 TURN 2W

E4081

2

E4091

1 CCW

1

1

2

2

3

3

2

B+

BATT+

.

B-

DI RTN

1

39 E4071

DC TERM

F

38

SPD-E407 CW

1

GEN

SPEED CONTROLLER PART NO. 9X9591

37

2

E4070

RED

E4080

BLK

E4090

WHT

D

40

GEN

41

SW-GR-TERM 3

42

PWM

S

16AWG SHIELDED TWISTED TRIAD

OPTION "G1" CATERPILLAR SPEED CONTROLLER (+/- 1VDC)

E

E

E-TB

1724 GOV SPEED CONTROLLER

E4031

BLK

37

D E4051

11

D

SPEED CONTROL SIGNAL

WHT

12

38 16AWG SHIELDED TWISTED PAIR

39

SPD-E407 CW 3

2k 10 TURN 2W

E4071 E4081

2

E4091

1 CCW

1

1

2

2

3

3

E4070

RED

E4080

BLK WHT

E4090

40

7 SPEED CONTROL POT

41

E-TB E4031

8

42

LSM SPEED CONTROLLER

BLK

37

27

16AWG SHIELDED TWISTED PAIR

OPTION "G2" WOODWARD 1724 GOVERNOR (+/- 3VDC)

E4051

SPEED CONTROL SIGNAL

WHT

38 39

SPD-E407

C

CW 10k 10 TURN 2W

3 2

E4071 E4081 E4091

1 CCW

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

26

C

40 41 28

42

SPEED CONTROL POT

16AWG SHIELDED TWISTED TRIAD

OPTION "G5" WOODWARD LSM CONTROL (+/- 3VDC) 2301A

E-TB

SPEED CONTROLLER E4031

BLK

E4051

37

15 SPEED CONTROL SIGNAL

WHT

38

17 16AWG SHIELDED TWISTED PAIR

B

CW 100 10 TURN 2W

3 2

B

39

SPD-E407 E4071 E4081 E4091

1 CCW

1

1

2

2

3

3

E4070

RED

E4080

BLK

E4090

WHT

40

11 SPEED CONTROL POT

41 42

12 16AWG SHIELDED TWISTED PAIR

OPTION "G3" WOODWARD 2301A SPEED CONTROL (+/- 3VDC) FOR NOTES SEE SHEET 1

GOVERNOR OPTIONS

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP GOVERNOR OPTIONS) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 22 OF 30 6

5

4

3

2

1

6

5

4

F E4161

BLK

E4181

WHT

3

2

1

CDVR

E-TB

VOLTAGE REGULATOR

43

VDC A

(+)

VDC B

(-)

V-RSE

RAISE

44

F

16AWG SHIELDED TWISTED PAIR

45

SW-E420 R

E4201

OFF

E4211 E4221

L

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

46 47

COM1

48

V-LWR

OPTION "V1" CATERPILLAR CDVR VOLTAGE REGULATOR (+/- 10VDC)

E

E-TB

COM

E4161

BLK

E4181

WHT

VR6 VOLTAGE REGULATOR

3

10k 10 TURN 6W

2

7

44 45

SW-E420 CW

43

LOWER

E4201 E4211 E4221

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

E

46 47 48

1 CCW

6A 16AWG SHIELDED TWISTED PAIR

OPTION "V4" CATERPILLAR VR6 VOLTAGE REGULATOR (+/- 3VDC) VOLTAGE REGULATOR

BLK

43

2

E4181

WHT

44

D 1k 10 TURN 5W

3 2

D

45

SW-E420 CW

R230/R448

E-TB E4161

E4201

1

E4211 E4221

1 CCW

1

2

2

3

3

E4200

RED

46

E4210

BLK

47

E4220

WHT

48

3 4

E-TB

OPTION "V2" CATERPILLAR R230/R448 VOLTAGE REGULATORS (.5 - 4.5V)

E4161

BLK

E4181

WHT

43

DVR VOLTAGE REGULATOR

45

SW-E420 CW

C

E4201

3

10k 10 TURN 6W

E4211 2 E4221 1 CCW

E-TB E4161

BLK

E4181

WHT

7

44

1

1

2

2

3

3

E4200

RED

E4210

BLK

E4220

WHT

C

46 47 45

48 16AWG SHIELDED TWISTED PAIR

OPTION "V5" CATERPILLAR DVR VOLTAGE REGULATOR (+/- 3VDC)

43

VR3 VOLTAGE REGULATOR

45

SW-E420 CW

B

10k 10 TURN 6W

7

44

E4201

3 E4211 2 E4221

1

1

2

2

3

1 CCW

3

E4200

RED

E4210

BLK

E4220

WHT

REMOVE JUMPER ON TERMINALS 4 & 7 LOCATED ON VR3 REGULATOR

46

B

47 6

48 16AWG SHIELDED TWISTED PAIR

OPTION "V3" CATERPILLAR VR3 VOLTAGE REGULATOR (+/- 3VDC)

VOLTAGE REGULATOR OPTIONS FOR NOTES SEE SHEET 1

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON GCP VOLTAGE REGULATOR OPTION) SCHEMATIC PART NUMBER: 375-9761, CHANGE: 00 SHEET 23 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

F

F

E

E

ENGINE PARALLELING INTEGRATION CONTROLS ADD-ON UTILITY CONTROL PANEL D

D

TABLE OF CONTENTS DESCRIPTION

SHEET 25 26 27 28 29 30

SYSTEM DETAILS - HOT BUS/EMERGENCY START 24V DC BEST SOURCE UTILITY 52N - AC INSTRUMENTATION UTILITY 52N - PROTECTIVE CONTROLS UTILITY 52N - CONTROLS UTILITY 52N - CB INTERFACE

C

C

B

B

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UTILITY CONTROL PANEL TABLE OF CONTENTS) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 24 OF 30 6

5

4

3

2

1

6

5

4

3

HOT BUS LOGIC

S100

1

S151 S152

S101

F

2

S102

S153

S103

S154

S104

S155

F

S156

S105 MASTER CONTROL PANEL

S157

S106 E1-TB

S107

S158 (+)

S108

S1080

S109

S159

30 GCBR

S160 14

S110 S1090

S111

E

24VDC-

31

S112

CR

13

G HBR

E2-TB

GEN 1 CONTROLS

24VDC-

S164

31 14

S114

CR

13

G HBR

S115

HOT BUS

GEN 2 CONTROLS

S166 S167

S117

S168

S118

S169

S119

S170 N-TB

S121

20

S122

21

S171 S172 S173 14

S123

CR

13

N HBR

S124

HOT BUS

UTILITY CONTROL PANEL

S175 S176

S126

S177

NOTE 3

S178

S128

S179

S129

S180

S130

30

S131

31

S181 24VDC-

GCBR

CR

G HBR

S133

C

S182 14

S132

13

HOT BUS

ADDITIONAL ADD-ON GENERATORS

S183 S184 S185

S134

A

S174

S125

S127

B

D

24VDC-

NCBR

C

S165

S116

S120

E

S163

30

S113

S161 S162

GCBR

D

HOT BUS

S135

S186

S136

S187

S137

S188

S138

S189

S139

S190

S140

S191

S141

S192

S142

S193

S143

S194

S144

S195

S145

S196

S146

S197

S147

S198

FOR NOTES SEE SHEET 1

B

FIELD INSTALLED WIRING NOTE: 1) ALL WIRING TO BE 14AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

3) MAXIMUM 10 GENERATORS FIRST 2 GENERATOR CONTROLS LOCATED IN MASTER CONTROL PANEL AND MAXIMUM 8 ADD-ON GEN CONTROLS EACH WIRED TYPICALLY TO PREVIOUS.

S148

S199

S149

S200

S150

S201

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP SYSTEM DETAILS - HOT BUS / EMERGENCY START) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 25 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

S200 S201

F

F

S202 S203 S204 S205

MASTER CONTROL PANEL

S206 S207

S2105

S208 TS-TB

S209

TS-S210 -24

S210

FU-S210A

GND

S211

E

S2100

+24

POWERLYNX TOUCHSCREEN

3A LPCC

S2101

3

DCPS

S2102

1 2

4 3

TO LINE E311

TS-TB S2103

S2104

1

S2131

FU-S210B

S2132

2

10A LPCC

S2106

E

S212

GND 24VDC-

S213

4

S2130 GND

S214 S215

DT-TB

DTI-S216

S216

B+

63

S217

B-

64

S218

RT

S219

RT 152

65

S2160

1

S2170

2

S2180

S2161 S2171

10 AWG

FU-S216 10A LPCC

S2162 GENERATOR 1

3

1

S2190

3 S2190GND

D

S222

GND

S223

OPTIONAL DATA TABLE INTERFACE

S2163

GND -

S2181

LPCC

100A

24VDC-

D

FD-E602

E2-TB 1

24VDC+

2

S2250GND

S227

D-E202

GENERATOR 2

+

S226

BS+/-

30A

4

ESW-S224

S224 S225

24VDC+

2

S220 S221

FD-E202

E1-TB

3

GND

S228

BS+/-

30A

D-E602

LPCC

100A

10 AWG

24VDC-

4

S229 S230

C

C

S231

ADD-ON GEN CONTROL PANEL

S232

10 AWG

GENERATOR 3

S233 FD-E202

E-TB

S234 S235

1

S236

2

S237

3

S238

4

24VDC+

BS+/-

30A

D-E202

LPCC

100A

NOTE: IF AN ADD-ON GENERATOR CONTROL PANEL IS NOT PRESENT THEN WIRE DIRECTLY TO THE MASTER CONTROL PANEL.

24VDC-

S239

B

S240

B

S241

ADD-ON UTILITY CONTROL PANEL

S242

10 AWG

S243 FD-N201

S244

BS+/-

FOR NOTES SEE SHEET 1

20A

S245

FIELD INSTALLED WIRING

LPCC

S246

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED. 2) HATCHED AREA SHOWS CONTROLS DUPLICATED IN GROUP DRAWING SETS.

S247 S248 S249

A

A

S250

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP 24V DC BEST SOURCE) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 26 OF 30 6

5

4

3

2

1

6

5

4

3

2

1

480 V SYSTEM SHOWN SEE DETAIL BELOW FOR 600V AND 2.4kV TO 15kV

F

N100

MAIN LOAD BUS NEU ØA ØB ØC

BUS 600/120

EXTERNALLY MOUNTED

N101 WIRING AND DEVICES PROVIDED BY OTHERS

N102 N103

MFR ØA

3A

FD-N103

N-TB 30

(OPTIONAL) N-25

3A

N1030

2

N105

ØB

3A

31

3A

N1050

4

3A

32

3A

N1070

480V

118

6

B

3A

54

A

3A

49

B

3A

50

C

3A

51

F

C

480V

KTKR

N108

GENERATOR 600/120

N109 NOTE:

N110

A SENSING TO MFR MUST BE ROUTED TO UCP FOR CONTROLS TO WORK

N111

E

53

N

N1071

5

40 4

N1060

N106 N107

480V BUS REF VOLTAGE

N1051

3

38 3

N1040

N104

3A

N-3.S

N1031

1

A

52N

N112

XXXXAF XXXXAT

N113

ØA

CR-N314 7

N1120

37

3

N1121

UFT

N114

N116

3A

33

CR-N314

3A

N1160

4

N1161

1

2

3A

ØB

34

3A

N1180

8

N1181

3

4

3A

ØC

35

3A

N1200

N1201

5

22

480V

UTIL AØ VOLTAGE

24

480V

UTIL BØ VOLTAGE

26

480V

UTIL CØ VOLTAGE

28

480N

UTIL NEUTRAL

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

2

N1190

N119 N120

N1162 1

UFT

N1170

N117 N118

52

N

FD-N116

N115

E

6 KTKR

N121 N122 N123

36

N1230

BUS NOTE 4 /120

N124

D

A

3A

53

B

3A

54

A

3A

49

B

3A

50

C

3A

D

N125 N126 N127 C

N128

N131 N132

CT-A

N130

X2 AØ

X1

CT-B

N129

N134

BØ

X1

AØ

N1300

156

N1301

155

X1

CØ

WIRING AND DEVICES PROVIDED

BY OTHERS

N136 N137

BØ

BØ

38

UTIL AØ CURRENT

N1320

158

N1321

157

39

UTIL BØ CURRENT

GENERATOR

X2

N135

C

AØ

N

N-TB

X2

CT-C

N133

N-CTB

CØ

N1340

GND

N1350

CØ

160

N1350GND

N1341

159

#14 AWG

40

#14 AWG TO LINE N204

CUSTOMER'S OPTIONAL PROTECTIVE RELAY(S) (NOTE 3)

N138 N139 N140

UTIL CØ CURRENT

51

C

52

N

ALTERNATE WYE POTENTIAL TRANSFORMER CONNECTIONS

N141 N142

2.4kV TO 15kV SYSTEM

600 V SYSTEM

N143 N144 N145 N146 A

N147 N148 N149

B

NEU ØA

3A

53

3A

A

53

ØB ØC

TO UTILITY TRANSFORMER (INCOMING)

B

B NOTE 3 /120

600/120

N150

B

NOTE 3 /120

600/120

3A

A

B

3A

C

49

A

50

B

51

3A

49

FOR NOTES SEE SHEET 1

50

3A

C

NOTE: 1.) ALL WIRING TO BE 16AWG UNLESS NOTED. 2.) SEE OPERATORS MANUAL FOR USER SELECTED RATINGS FOR: VOLTAGE, FREQUENCY, AND KW. 3.) CUSTOMER'S PROTECTIVE RELAY INCLUDES 27/59, 810/U, AND 47 DEVICE FEATURES. THIS DEVICE MONITORS THE UTILITY AND WILL ISSUE A "LOSS OF UTILITY" SIGNAL UPON UTILITY FAILURE 4.) TRANSFORMER PRIMARY RATIO BETWEEN 2,400 AND 15,000 VOLTS.

51

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP UTILITY 52N - AC INSTRUMENTATION) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 27 OF 30 6

5

4

3

2

1

6

5

N200

N-BS+ 24VDC+

N201

F

4

FD-N201

N2011

20A

N2010

3

2

DST-N

TO LINE N417

N-BS-

24VDC24VDC-

FROM LINE N134

N-3.S

LPCC

N202

1

14AWG

F

14AWG

N203

FU-N204

N204

10A LPCC

N205 N2010

N206

FU-N206 10A LPCC

N2040

B+

63

DST-P 24VDC+ N2041

N207

B-

64

RT

66

N208 N209 N210

RT 152

N211

E

N212

FROM LINE N403

N4030

67

IN1

52N CLOSED

68

IN2

52N TRIPPED

69

IN3

LOCKOUT

70

IN4

UTILITY FAILURE 27/59, 810/U, 47

E

EXTERNALLY MOUNTED

N213 N214

FROM LINE N410 WIRING AND DEVICES PROVIDED

BY OTHERS

N215

N4100

N2041

N216

N-TB

N217

1

N218

2

86 LOCKOUT/TRIPPED

N2180

N219 MFR N220

D

NOTE 4

(NOTE 1)

N221

UTILITY FAILED

3

N2210

D

N222 N223 N224

4

UTILITY REVERSE POWER

N2240

71 IN5

REVERSE POWER

N225 N226 N227

5

UTILITY RELAY MALFUNCTION

N228

72

IN6

UTILITY RELAY MALFUNCTION

73

IN7

52N CLOSE LOCKOUT

SW-N230 LOCKOUT AUTO

N229 N2041

N230

C

N2270

N2300 2

XO 1 TO LINE N317

N231 N232 N233

C

CR-N324 6

REVERSE POWER INHIBIT (SEE NOTE 2)

7

N2320

5

9 N2321 RPI

N234 N235

74

IN8

N236

75

IN9

76

IN10

77

IN11

N237 N238 N239 N240

B

B

N241 N242 N243

FOR NOTES SEE SHEET 1

N244

FIELD WIRING

N245

78

NOTE: 1) CUSTOMER'S PROTECTIVE RELAY INCLUDES 27/59, 810/U & 47 DEVICE FEATURES THIS DEVICE MONITORS THE UTILITY AND WILL ISSUE A "LOSS OF UTILITY" SIGNAL UPON UTILITY FAILURE. 2) DISABLE REVERSE POWER FUNCTION DURING CLOSE TRANSFER OPERATIONS. 3) ALL WIRING TO BE #16AWG UNLESS NOTED 4) REMOVE JUMPER WHEN MFR IS INSTALLED.

IN12

N246 N247 N248 N249

A

N2041 TO LINE N300

N250

TO LINE N300

24VDCTO LINE N300

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP UTILITY 52N - PROTECTION CONTROLS) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 28 OF 30 6

5

4

3

2

1

6

N300

5

4

3

1

FROM LINE N250 24VDC-

N-3.S

FROM LINE N250 N2041

2

FROM LINE N247

N301

F

GROUNDING STUD

N302 N303 N304

F

N-TB N2041

CR-N304

CR1

41

41

42

14

N3040

CR

13

N-3S OK

N305

N-3S OK N322 N421 N421

N306 N307 46

43

E

45

N313

N-TB N2041

N315

CR-N314

CR3

42

47

48

2

N3140

TRIP

N2041 24

CR4

N3170

49

50

N3172

N-TB

N-TB

9

10

23

N319

N-TB N2041

CR5

43

51

N321

52

1

CR-N413

9

9

N3220

N-3S OK

N323

1

N3221

AUTO OX

CR-N317

N3174 4

14

CR

13

N-CBCL

53

D CR-N324

54

52N CLOSE CB N427

11

NHBR

CR6

N324

N3173

SEE DETAIL A PROVISIONS FOR HARDWARE 25 DEVICE REMOVE JUMPER AND WIRE IN DETAIL A WHEN 25 DEVICE IS INSTALLED

N3200

CR-N304 N3171

N322

LOCKOUT 3

TO LINE N417

N318

UTILITY FAIL TEST N112 N116

SW-N230

CLOSE OOX

1

CR

UFT

FROM LINE N230

CBCS-N317

N316

D

52N OPEN CB N424 N427

CR2C

N312

N320

13

44

N311

N317

CR

CR2B

N310

N314

14

N3080

N-CBOP

N309

E

CR-N308

CR2A

N308

14

N3240

CR

RPI

N325

13

REVERSE POWER INHIBIT N232

N326 N327 N328 N329

CR7

N330

C

55

56

N331

C

N332

CR8A

N333

57

N334

CR8B

N335

58

N336

CR8C

N337

60

59

N338 N339 N340

B

B

N341 DETAIL A N342

HARDWARE 25 OPTION

N343

N-TB

N344

9

N345

5

N3430

N-25

N-TB 6

10

FOR NOTES SEE SHEET 1

N3431

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

N346 N347 N348 N349

A

N350

N2041 TO LINE N400

24VDCTO LINE N400

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP UTILITY 52N - CONTROLS) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 29 OF 30 6

5

4

3

2

1

6

5

N400

4

FROM LINE N350 E2041

N401 N402

F

3

1

FROM LINE N350 24V DC-

REMOTE MOUNTED UTILITY CIRCUIT BREAKER

N-TB N2041

2

14

N403

N4030

TO LINE N212

N404

F

A

15

PL-N404 N4040

16

R

CR-N405

14

N4041

N405 B

N406

CR

13

NCBR

17

52N CLOSED 52N BREAKER STATUS N412

PLN407 N4061

N407

52N OPEN

G

N408 N409

18

N410

N4100

TO LINE N214

N411

E

52N OVERCURRENT TRIP

OTS

19

CR-N405

N412

N4120

20

REFERENCE DWG: S01

N4121

N413

21

12

8 NCBR

N416 N417

CR

13

NHBR

N414 N415

FROM LINE N200 N2011

E

CR-N413

14

N4130

52N HOT BUS N322

FROM LINE N317

CBCS-N317

FU-N417 10A LPCC

TRIP

N4170

CLOSE

14

CR-N417 2

N4171

X00 13

CR

1

NTRIP

N418

52N BREAKER TRIP RELAY N433, N436

N419 N420 N421

D

D

N422 N423 N424

CR-N308 12

N4170

N425 N426 N427

8

N4240

NCBOP

CR-N308 12

N4170

CR-N317

4

9

N4270

NCBOP

N428

5

CR-N427 2

N4271

CR

1

NCLOSE

GCBCL

52N BREAKER CLOSE RELAY N436

N429 N430 #10 AWG

N431

C

N432

6

N433

4 NTRIP

N434 N435

CR-N417 3

N436

7 NTRIP

N437

C

CR-N417 8 N4320

CR-N417 N4330

22

NTRIP

23

N4340

24

UV COM SHTC

UTILITY CIRCUIT BREAKER TRIP RELAY CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

CR-N427 N4360

6

4

N4361

NCLOSE

N4370

25 26

UTILITY CIRCUIT BREAKER CLOSE RELAY CONTACTS RATED: 40A @ 120VAC, 3A @ 480/600VAC 50/60HZ 10A @ 110VDC, 4A @ 225VDC RESISTIVE

N438 #10 AWG

N439

#10 AWG

N440

B

B

N441 N442 N443 N444 N445 N446 N447

FOR NOTES SEE SHEET 1

N448

NOTE: 1) ALL WIRING TO BE 16AWG UNLESS NOTED.

N449

FIELD WIRING

N450

A

A

THIS SCHEMATIC IS FOR THE ENGINE PARALLELING AND INTEGRATION CONTROL MEDIA NUMBER: UENR2478 (ADD-ON UCP UTILITY 52N - CB INTERFACE) SCHEMATIC PART NUMBER: 375-9762, CHANGE: 00 SHEET 30 OF 30 6

5

4

3

2

1