EN CAT Engine - Generator Set C18 EMCP4.4 Electrical System Schematic Manual

D

C

B

A

CIRCUIT # COLOR 16 WH 15 WH 14 WH F5 BU F6 WH 12 WH 9 WH 10 WH 11 WH 14 WH AC199 WH AC200 GN AC718 WH AC702 WH AC701 WH AC717 WH AC720 WH AC703 WH AC719 WH AC102 WH AC101 WH 101 WH 103 WH 104 WH 106 WH 108 WH 200 WH 203 WH 208 WH 229 WH 304 WH 344 WH 345 WH 347 WH 348 WH 390 WH A309 WH A338 WH A339 WH A380 SH E486 WH E487 WH E488 WH E494 WH E495 WH E496 WH E497 WH E498 WH F405 WH F406 WH F407 WH F408 WH F409 WH F410 WH F414 WH F415 WH F416 WH F430 WH F434 WH F435 WH F436 WH F484 WH F485 WH F486 WH F493 WH F494 WH F495 WH F496 WH F497 WH F498 WH F499 WH G400 WH G401 WH G402 GN G403 YL G407 RD G408 BK G409 GY

DESCRIPTION PMG_C PMG_B PMG_A EXCITER 5+ EXCITER 6AREP_12 AREP_9 AREP_10 AREP_11 PMG_A AC NEUTRAL CUSTOMER AC GROUND CB-JWH L2 TO RLY JWH RLY TO HTR L2 JWH RLY TO HTR L1 CB-JWH L1 TO RLY CB-ALH L2 TO HTR ALT HTR RLY TO HTR L1 CB-ALH L1 TO RLY AC LINE INPUT L2 AC LINE INPUT L1 UNFUSED BTRY (+) +24V BTRY (EMCP) +24V BTRY (ADEM) +24V ALTERNATOR +24V BTRY GROUND -24V BTRY (EMCP) -24V BTRY CLEAN GROUND ENGINE CRANK E-STOPS LINK 1 E-STOPS LINK 2 REMOTE E-STOP LINK REMOTE E-STOP ADEM KEY SWITCH FUEL ENABLE JWH REMOTE T-STAT SIGNAL JWH REMOTE T-STAT RETURN RS485 ANN. SHLD SENSING VOLTAGE - PHASE A SENSING VOLTAGE - PHASE B SENSING VOLTAGE - PHASE C CT SENSING - PHASE A CT SENSING - PHASE B CT SENSING - PHASE C DROOP SENSING CT CT RETURN COMMON ISOLATED DISCRETE I/P 1 ISOLATED DISCRETE I/P 2 ISOLATED DISCRETE I/P 3 ISOLATED DISCRETE I/P 4 SENSING VOLTAGE NEUTRAL DROOP SENSING CT RETURN BUSS VOLTAGE PHASE A BUSS VOLTAGE PHASE B BUSS VOLTAGE PHASE C GROUND FAULT GENERATOR PHASE A GENERATOR PHASE B GENERATOR PHASE C BUSS VOLTAGE PHASE A (UNFUSED) BUSS VOLTAGE PHASE B (UNFUSED) BUSS VOLTAGE PHASE C (UNFUSED) LOAD SENSE/LOAD DEMAND 1 LOAD SENSE/LOAD DEMAND 2 LOAD SENSE/LOAD DEMAND 3 LOAD SENSE/LOAD DEMAND 4 DEAD BUSS ARBITRATION 1 DEAD BUSS ARBITRATION 2 DEAD BUSS ARBITRATION 3 DEAD BUSS ARBITRATION 4 DEAD BUSS ARBITRATION RELAY LOAD SHARE LINE 1 LOAD SHARE LINE 2 RS485 ANN. B (+) RS485 ANN. A (-) RS485 ANN. REF

4

2

CIRCUIT # COLOR G410 WH G411 WH G412 SH G419 WH G420 WH G487 WH G488 WH G489 WH G490 WH F530 SH F531 SH F532 RD F533 BK F534 SH F535 RD F536 BK F537 SH F538 RD F539 BK F540 SH F541 SH F542 SH F543 SH F544 WH F545 WH F546 WH F547 WH F548 WH F549 WH F550 WH F551 WH A774 WH E722 RD E723 BK L710 WH L729 WH M755 GN M756 YL M757 SH N702 WH N703 WH N704 WH N705 WH N706 WH N713 WH N714 WH N715 WH N716 WH N717 WH N718 WH N719 WH N720 WH N752 WH P733 RD P734 BK P735 RD P736 BK P737 RD P738 BK W751 WH W752 WH X710 WH X711 WH X712 WH X713 WH 879 WH 892 GN 893 YL P816 WH P818 WH P825 WH P826 WH P855 WH P856 WH U802 WH U803 WH U804 WH U805 WH

DESCRIPTION BUSS N LOAD SENSE/LOAD DEMAND COMMON LOAD SHARE COMMON GND FAULT RESET N/C GND FAULT 4 POLE SW LINK DEDICATED ISOLATED DI-01 DEDICATED ISOLATED DI-02 DEDICATED ISOLATED DI-03 DEDICATED ISOLATED DI-04 PWM OUT SHLD 1 PWM OUT SHLD 2 ANLG OUT 1 (+) ANLG OUT 1 (-) ANLG OUT 1 SHLD ANLG OUT 2 (+) ANLG OUT 2 (-) ANLG OUT 2 SHLD ANLG OUT 3 (+) ANLG OUT 3 (-) ANLG OUT 3 SHLD ANLG INP SHLD 1 ANLG INP SHLD 2 ANLG INP SHLD 3 ANLG INP SHLD 4 ANLG INP 4 (+) ANLG INP 4 (-) ISOLATED I/P COMMON +5V ANLG 1 SNSR SUPP +5V ANLG 2 SNSR SUPP +5V ANLG 3 SNSR SUPP VAR ANLG SNSR SUPP 4 E-STOP S-SPD D-SPD CB UNDER VOLTAGE SIGNAL TO RLY CB UNDER VOLTAGE SIGNAL TO CB CAN (J1939) (-) CAN (J1939) (+) CAN (J1939) REF PMG PHASE A / AREP 11 PMG PHASE B / AREP 9 / SH T4 PMG PHASE C / AREP 12 EXCITER (+) EXCITER (-) +/- 10VDC INPUT (A) +/- 10VDC INPUT (B) FAULT RESET EXCITATION DISABLE VAR/PF ENABLE VOLTS ADJUST COMMON VOLTS ADJUST RAISE VOLTS ADJUST LOWER ALARM OUTPUT DRIVER ANALOG INPUT 1 (+) ANALOG INPUT 1 (-) ANALOG INPUT 2 (+) ANALOG INPUT 2 (-) ANALOG INPUT 3 (+) ANALOG INPUT 3 (-) DEAD BUSS ARBITRATION 3 DEAD BUSS ARBITRATION 4 CKT BRKR AUX CONTACT (NO) CKT BRKR AUX CONTACT (NC) CKT BRKR OPEN CKT BRKR CLOSE REMOTE START CAT DATA LINK (-) CAT DATA LINK (+) ETHERNET PORT A TX+ ETHERNET PORT A TXETHERNET PORT A RX+ ETHERNET PORT A RXCB OPENED SIGNAL CB CLOSED SIGNAL ETHERNET PORT B TX+ ETHERNET PORT B TXETHERNET PORT B RX+ ETHERNET PORT B RX-

4

1

CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM CIRCUIT # COLOR X840 RD X841 BK X842 RD X843 BK X860 WH X861 WH X863 WH J904 WH J905 WH R951 RD R952 BK R953 GY R954 WH R955 WH R956 WH R957 WH R958 WH R959 WH R960 WH R961 WH R962 WH R963 WH R964 WH R965 WH R967 WH R968 WH Y983 WH Y984 WH Y985 WH Y986 WH Y987 WH Y988 WH Y989 WH Y990 WH Y993 WH Y994 WH Y995 WH Y997 WH Y998 WH

DESCRIPTION PWM OUT 1 (+) PWM OUT 1 (-) PWM OUT 2 (+) PWM OUT 2 (-) STARTER MAGNETIC SWITCH CB STARTER MAGNETIC SWITCH PS1 STARTER MAGNETIC COIL (+) FAULT SHUTDOWN DRIVER DRIVER SUPPLY (50) MODBUS (+) MODBUS (-) MODBUS REF DISCRETE O/P 1 (STR MTR) DISCRETE O/P 2 (FUEL CTRL) DISCRETE O/P 3 DISCRETE O/P 4 DISCRETE O/P 5 DISCRETE O/P 6 DISCRETE O/P 7 DISCRETE O/P 8 DISCRETE O/P 9 DISCRETE O/P 10 DISCRETE O/P 11 DISCRETE O/P 12 DISCRETE O/P 13 (ENGINE STARTED) DISCRETE O/P 14 (SHUNT TRIP) DI-01 (LOW COOLANT) DI-02 (FUEL LEAK) DI-03 SPARE DI-04 SPARE DI-05 SPARE (BTRY CHGR FAIL) DI-06 SPARE (GND FAULT) DI-07 SPARE DI-08 SPARE DISCRETE O/P 15 (SHORE PWR DISC) DISCRETE O/P 16 (COMMON SD) DISCRETE OUTPUT 17 CB CLOSE RELAY CB TRIP RELAY

DESCRIPTION

SYMBOL

ABBREV RD

RED

WH

WHITE

CIRCUIT CONNECTED

OR

ORANGE

YL

YELLOW

CL

CLEAR

BK

BLACK

GY

GRAY

CU

COPPER

BR

BROWN

CIRCUIT NOT CONNECTED EARTH GROUND

#

CONNECTOR ATCH WIRE, CABLE & COMPONENT

CBL-XXX MULTI-CONDUCTOR CABLE

GN

GREEN

INDEX TABLE

BU

BLUE

GN_YL

GREEN/YELLOW

VI

VIOLET

BK_WH

BLACK/WHITE

SHEET INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION CROSS REF, SHEET INDEX & NOTES COMPONENT LAYOUT CUSTOMER CONNECTION AC - WIRING INPUT/OUTPUT - WIRING-1 INPUT/OUTPUT - WIRING-2 ENGINE INTERFACE - WIRING COMMUNICATION - WIRING CIRCUIT BREAKER CONTROL WIRING ILLUSTRATION DC/CRICUIT BREAKER WIRING PARALLELING CUSTOMER INTERFACE CONNECTIONS OPTIONAL AC/SHORE POWER WIRING C15 & C18 OPTIONAL GROUND FAULT AND DEF LAMP A5 TO CEM HARNESS ENGINE INTERFACE - WIRING (CONT) CEM AND PETU HARNESS POWER DISTRIBUTION HARNESS NOx SNSR INTERCONNECT AND CEM JUMPER HARNESS

AH AN EE EM EN ER ET EV FL GR JP JW PG PL PP RA RC VA VE GF CJ CE PE PU CM GA PD CF PK PM

399-9190 399-9192 399-9186 399-9211 461-6310 399-9218 390-1219 399-9212 399-9200 399-9204 461-6396 399-9208 443-0637 390-1193 390-1194 N/A 399-9210 399-9216 399-9188 390-1197 473-0885 461-6334 461-6333 461-6381 461-6382 461-6380 461-6332 461-6404 461-6432 461-6431

D

D

18

1

DESCRIPTION

(02B1)

1

13 D

20 7

15

12

C18 Generator Set with EMCP4.4 Electrical System

16 5

17

NORMALLY OPEN CIRCUIT

C

C

SEE DETAIL B

C

(03A2)

3

T351-UP BDN1-UP T4X1-UP RT81-UP

CIRCUIT BREAK

6

4

SEE DETAIL A (03A3)

WIRE NAME DEFINITION:

ALTERNATOR SPACE HEATER HARNESS RS485 ANNUNCIATOR HARNESS ELECTRONIC CIRCUIT BREAKER HARNESS EM-10 JUMPER HARNESS ENGINE INTERFACE HARNESS BATTERY CHARGER HARNESS ENCLOSURE E-STOP HARNESS EM-10 PWM HARNESS FUEL TANK OPTIONS HARNESS GEN ALARM RELAYS HARNESS JACKET WATER HEATER CORD JACKET WATER HEATER HARNESS IVR WITH PMG HARNESS EMCP 4.3 INTERFACE HARNESS EMCP 4.4 INTERFACE HARNESS REMOTE ANNUNCIATOR REPRESENTATION SHORE POWER CONTROL HARNESS AC SENSING HARNESS AC SENSING HARNESS (BUS) OPTIONAL GROUND FAULT INDICATION JUMPER HARNESS CEM HARNESS PETU HARNESS A5 TO PETU HARNESS A5 TO CEM HARNESS DEF LAMP GAUGE HARNESS DC POWER DISTRIBUTION CEM JUMPER HARNESS SCR OUT NOX SENSOR INTERCONNECT ENGINE OUT NOX SENSOR INTERCONNECT

C

19

14

NORMALLY CLOSED CIRCUIT

HARNESS DESCRIPTION TABLE IDENTPART NUMBER

2

2

COLOR

BLADE, SPADE, RING, OR SCREW TERMINAL

3

C

XXXX-XX# XX-XX-UL

NOTE A: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING REMOTE E-STOP OPTION. REPLACE WITH REMOTE E-STOP WIRES.

11

WIRE GAUGE

NOTE B: RELOCATE TERMINATING RESISTOR FROM TERMINAL STRIP TO FURTHEST REMOTE ANNUNCIATOR OR REMOTE I/O MODULE TO EXTEND ACCESSARY DATA LINK TO ADD REMOTE ANNUNCIATOR(S) AND REMOTE I/O MODULES

WIRE COLOR

NOTE C: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING ENCLOSURE E-STOP. REPLACE WITH ENCLOSURE E-STOP WIRES.

CIRCUIT IDENT

WIRE NUMBER

B

HARNESS IDENT

8

B

SECTION C-C

B

CIRCUIT BREAKERS AND RELAYS (02D2)

NOTE D: AVAILABLE ONLY ON 800A ELECTRONIC CIRCUIT BREAKER

10

NOTE E: AVAILABLE ONLY ON 1200A ELECTRONIC CIRCUIT BREAKER NOTE F: TERMINAL BLOCK RAIL IS FUW 800A ELECTRONIC CIRCUIT BREAKER AND IS LOCATED EXTERNAL TO THE ELECTRONIC CIRCUIT BREAKER. 1200A ELECTRONIC CIRCUIT BREAKER HAS TERMINALS LOCATED ON THE ELECTRONIC CIRCUIT BREAKER.

CONTROL PANEL FRONT VIEW

9

Volume 1 of 2: Sheets 4-12

CONTROL PANEL INSIDE VIEW

NOTE G: REMOVE THE WIRE F499-PP120 FOR ALL THE GENERATORS EXCEPT THE FIRST PARALLELING GENSET NOTE H: USED FOR 800A ELECTRICALLY OPERATED BREAKER. FOR 1200A ELECTRICALLY OPERATED BREAKER, THE WIRES LAND DIRECTLY TO THE BREAKER TERMINALS

1

A

2

A

NOTE J: USE SHIELDED CABLE. SHIELD CONNECTS TO BATT- AT ONE END LOCATION NOTE K: SUPPLY APPROPRIATE VOLTAGE AND SIZE THE WIRE AWG ACCORDINGLY

SHEET 1 OF 18 CROSS REF, SHEET INDEX & NOTES

2

3

EMCP 4.4 CONTROL PANEL

8

EMCP 4.4 CONTROLLER 9

3

ESTOP PUSH BUTTON

4

RS485 ANNUNCIATOR (OPTIONAL)

5

SERVICE TOOL CONNECTOR

6

DOCUMENT HOLDER

7

10 11

LOW ENERGY TERMINAL STRIP (DI,DO,RO,AI)

4

1

LOW ENERGY-DC CONTROL PANEL WIRING DUCT LOW ENERGY-DC CUSTOMER WIRING DUCT HIGH ENERGY AC/DC CUSTOMER CONNECTION DUCT HIGH ENERGY AC/DC CONTROL PANEL WIRING DUCT

12

HIGH ENERGY TERMINAL AC/DC STRIP

13

CEM RELAY

14

LAMP

15

DEF PURGE LAMP INDICATOR

16

LOW IDLE SWITCH

17

MANUAL FUEL PRIMING SWITCH

18

BLOCK-POWER DISTRIBUTION

CIRCUIT BREAKER OPEN PUSH BUTTON

20

CIRCUIT BREAKER CLOSE PUSH BUTTON

A

Harness And Wire Electrical Schematic Symbols Symbols

SHEET 2 OF 18 COMPONENT LAYOUT

T

Pressure Symbol

FOR NOTES SEE SHEET 1

2

3

19

Temperature Symbol

1

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

4

3

2

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

1

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

MARKER TOP

D

CAN+ CANCANSH 485AN+ 485AN+ 485AN485AN485ANR 485ANR 485SH 485SH MB+ MBMB REF MB SH CLN GND CLN GND IDIREF IDIREF

C

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

BC101 BC208

TERMINATING RESISTOR 120 OHMS TERMINATING RESISTOR 120 OHMS

MARKERS RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 RLY9 RLY10 RLY11 RLY12 RLY13 RLY14 RLY15 RLY16

DC POWER FUSES CONTROLS RS485AN + RS485AN RS485 REF RS485 SH MB+ MBMB REF MB SH

02 04 02 04 06 08 12+

B

A

4

RS485 MODBUS (PLC/RTU)

AC VOLTAGE SENSING FUSES

2A

F-VSL1

2A

F-VSL2

2A

F-VSL3

2A

F-VBL1

2A

F-VBL2

2A

F-VBL3

BATY+ BATY+ BATY+ BATY+ BATYBATYBATYBATYEMCPBGROUND

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

C

BUSV-N AMP-L1 AMP-L2 AMP-L3 AMP-RT VOL-L1 VOL-L2 VOL-L3 VOL-N

CB-ALH 6A

MARKER TOP PIOREF PIOREF AUX2NO ALM2NC ARB-IN ARBOUT

CBC CBT

Plug

JWH RELAY SPACE HEATER CIRCUIT BREAKER

A

DETAIL B AC STD BLOCK (02C2)

NOTE: SEE SHEET# 11 FOR PARALLELING CUSTOMER INTERFACE CONNECTION

SHEET 3 OF 18 CUSTOMER CONNECTION

FOR NOTES SEE SHEET 1

3

2

Part Number: for Connector Receptacle

1

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

© 2019 Caterpillar All Rights Reserved

JWH CIRCUIT BREAKER

CB CLOSE RELAY CB TRIP RELAY

DETAIL A EMCP 4.4 BLOCK (02B3)

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

2

B

RLY17 RLYDBA

L-C12 3E-5179

1

Part Number: for Connector Plug

BTRY- [START/STOP] REMOTE ESTOP (NOTE A)

MARKER TOP

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

SPEED ADJUST

HCR

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

MARKER TOP

CB-JWH 16A

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

MARKER TOP

BTRY- [TYPICAL DI CONNECTION]

DI

MARKER TOP PW02AI1+ AI1 SH AI2+ A12 SH AI3+ AI3 SH A01+ A01 SH A02A03+ A03 SH SPDSH SPDSH CDLSH CDLSH RMES-A RMES-B ENES1 AI4+ AI4 SH LS-KW LS-REF DBA-4 DBA-2 LSLD-4 LSLD-2 CBOPND GP-STR CB-OPN DIODE

F-BTRY

ETHERNET 2 / MODBUS TCP

MARKERS 2S SS SS SS + SH EN SPD SPD + RT ES S2 SS VAR -3 -1 D-3 D-1 LSD ALM CLS

10A

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D

ETHERNET 1 / MODBUS TCP

MARKER TOP IDI-01 IDI-03 DI-01 DI-03 DI-05 DI-07 PW01 + PW01 S

PWO AI1 AI1 AI2 AI2 AI3 AI3 AO1 AO2 AO2 AO3 FL SDCDL CDL STA ECM ENE A14 A14 LSK DBA DBA LSL LSL CBC CB CB

F-EMCP

RS485 REMOTE ANNUNCIATOR

RELAY OUTPUT SEE SHEET# 6 FOR WIRING CONNECTIONS

MARKERS IDI IDI DIDIDIDIPWO PWO

10A

5A Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

(Dimensions: 48 inches x 35 inches)

3 CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM

36 Page,

4 CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM

UENR7113-03 VOL 1 of 2

UENR7113-03 April 2019

3

10

2

8

9 4

1

7

3

6

5

2

4

3

4

1

3 EMCP 4.4 BLOCK 374-5738

1 2

D

F5-EM1 WH-10-UL F6-EM2 WH-10-UL

11-EM3 WH-10-UL 10-EM4 WH-10-UL F6-EM2 WH-10-UL 9-EM5 WH-10-UL 12-EM6 WH-10-UL F5-EM1 WH-10-UL

EM-C2 3519187 PWR INP (X2) PWR INP (Z1) PWR INP (X1) (F1 10A, 250V) PWR INP (Z2) (F2 10A, 250V)

10-EM4 WH-10-UL 11-EM3 WH-10-UL 9-EM5 WH-10-UL 12-EM6 WH-10-UL

1 2 3 4

2 3

3 4 5 6

F5-PG1 WH-16-UL

1

1

2

2

3

3

4

4

5

5

6

6

1

1

2

2

3

3

4

4

3 4 5 6

T8

12

10

T12

T5

N

F5+

14 15 16

B

A PMG

(OPTIONAL PMG)

PL-S1 1

T3

C

CT 1

36 Page,

EMCP 4.4 BLOCK 374-5738

X843-EV2 WH-10-UL F531-EV3 WH-10-UL

E498-VA4 WH-16-UL E498-VA9 WH-16-UL E498-VA14 WH-16-UL E498-VA10 WH-16-UL

EMCP BTRY+ EMCP BTRY+ EMCP BTRYEMCP BTRYBTRY+ (AFTM ECM) BTRY+ (AFTM ECM) ARD FULE NOZ HTR RLY BTRY+ FUEL PUMP RLY LOAD

IA GEN IN

110

IB GEN IN

60

IC GEN IN I AC COMMON

H

VA GEN IN

A

E494-PL110 WH-16-UL E495-PL60 WH-16-UL

44 22

VB GEN IN GEN AC NEUTRAL

CT 3 L3

L2

E498-PL22 WH-16-UL

E488-PL5 WH-16-UL

VOL-L3

E488-VA13 WH-16-UL F409-PL6 WH-16-UL

F409-PL6 WH-16-UL

VOL-N

4

T12 LINK T11 LINK T10

T6

T9

T5

T8

T4

T7

N T0

T8

V

T12

T2

T5

BTRY-

39

203-PL125 WH-18-UL

2

W

B

B

T12 LINK T11 LINK T10

V (L2) T2 U (L1) T1

2

208-EN169 WH-10-UL

200-EN162 GN YL-16-UL

EN-S1

200-EN162 GN YL-16-UL

1

2

B

T3

T5

T8

T2

T4

T7

T1

106-EN155 RD-8-UL

ALT CHARGING ALT

S

ALT

MTR BAT

R CB-ALT 6T3645

GND

MOTOR

101-EN156 RD-8-UL

PS1 STARTER MOTOR

106-EN155 RD-8-UL

200-EN210 BK-8-UL 229-EN165 BK-16-UL

A

SHEET 4 OF 18 AC - WIRING

ENGINE INTERFACE - WIRING

FOR NOTES SEE SHEET 1

FOR NOTES SEE SHEET 1

4

1

2

3

4

1

108-EN241 WH-18-UL

3

F531-PL19 SH-3791795

G

EMCP 4.4 351-2430

C

F

B

229-FL1 WH-18-UL

F541-PL46 SH-3791795 P733-PL55 RD-3791795 P734-PL54 BK-3791795 F548-PL56 WH-18-UL F542-PL35 SH-3791795 P735-PL23 RD-3791795 P736-PL34 BK-3791795 F549-PL61 WH-18-UL F543-PL80 SH-3791795 P737-PL70 RD-3791795 P738-PL79 BK-3791795 F550-PL62 WH-18-UL F534-PL47 SH-3791795 F532-PL36 RD-3791795 F533-PL48 BK-3791795 F537-PL38 SH-3791795 F535-PL37 RD-3791795 F536-PL39 BK-3791795 F540-PL49 SH-3791795 F538-PL29 RD-3791795 F539-PL40 BK-3791795 F530-PL20 SH-3791795 X840-PL10 RD-3791795 X841-PL21 BK-3791795 F531-PL19 SH-3791795 X842-PL28 RD-3791795 X843-PL8 BK-3791795 A774-PL104 WH-18-UL 879-PL91 WH-18-UL Y983-PL115 WH-18-UL Y984-PL113 WH-18-UL Y985-PL82 WH-18-UL Y986-PL93 WH-18-UL Y989-PL102 WH-18-UL Y990-PL92 WH-18-UL F405-PL109 WH-18-UL F406-PL120 WH-18-UL F407-PL108 WH-18-UL F408-PL107 WH-18-UL F547-PL118 WH-18-UL

46 55 54 56 35 23 34 61 80 70 79 62 47 36 48 38 37 39 49 29 40 20 10 21 19 28 8 104 91 115 113 82 93 102 92 109 120 108 107 118

1

2

229-PL157 WH-18-UL 229-ET2 WH-18-UL

COOLANT LOSS 3622913

A

RD-18

+V

B

BK-18

GROUND

C

PL-S7 C0

Y989-PL102 WH-18-UL Y990-PL92 WH-18-UL X840-PL10 RD-3791795 X841-PL21 BK-3791795 F530-PL20 SH-3791795 X842-PL28 RD-3791795 X843-PL245 BK-3791795 F531-PL246 SH-3791795 P733-PL55 RD-3791795 P734-PL54 BK-3791795 F541-PL46 SH-3791795 F548-PL56 WH-18-UL P735-PL23 RD-3791795 P736-PL34 BK-3791795 F542-PL35 SH-3791795 F549-PL61 WH-18-UL P737-PL70 RD-3791795 P738-PL79 BK-3791795 F543-PL80 SH-3791795 F550-PL62 WH-18-UL F532-PL36 RD-3791795 F533-PL48 BK-3791795 F534-PL47 SH-3791795 F535-PL37 RD-3791795 F536-PL39 BK-3791795 F537-PL38 SH-3791795 F538-PL29 RD-3791795 F539-PL40 BK-3791795 F540-PL49 SH-3791795 SEE SHEET 6 347-PL134 WH-18-UL 879-PL91 WH-18-UL 347-PL134 WH-18-UL A774-PL122 WH-18-UL 344-ET3 WH-18-UL 344-PL155 WH-18-UL 344-PL155 WH-18-UL X863-ET4 WH-18-UL

A774-PL122 WH-18-UL A774-PL104 WH-18-UL A774-PL100 WH-18-UL NOTE C

Y983-EN243 WH-18-UL Y984-FL2 WH-18-UL

RD-18

+V

2

GN-18

SIGNAL

3

BK-18

GROUND

PWO2 PWO2 S AI1 + AI1 AI1 SH AI1 SS AI2 + AI2 AI2 SH AI2 SS AI3 + AI3 AI3 SH AI3 SS AO1 + AO1 AO1 SH AO2 + AO2 AO2 SH AO3 + AO3 AO3 SH FL EN RMES-A START RMES-B ECMES ENES1 ENES2

FUEL LEAK 4226064 4226065 BK-18

2

BK-18

C

A774-EN23 WH-18-UL A309-EN40 WH-18-UL

23 40

E-STOP RUN/STOP

B

SEE SHEET 7

21

22

348-PL123 WH-18-UL

E

A

229-ET2 WH-18-UL

X863-ET4 WH-18-UL

21

22

345-ET1 WH-18-UL

M755-PL129 GN-3792338 M757-PL130 SH-3792338

A SHEET 5 OF 18

1

2

4

3

MODBUS (+)

100

MODBUS (-)

90

PL-S3

G407-PL131 RD-3791796 G407-PL241 RD-3791796 G407-PL89 RD-3791796

R951-PL100 RD-3791796 R952-PL90 BK-3791796

1

A380-PL111 SH-3791796

77

G408-PL77 BK-3791796

RS-485 (+)

89

G407-PL89 RD-3791796

RS485 REF

99

G409-PL99 GY-3791796

CAN1 SHIELD

30

M757-PL30 SH-3792338

PL-S4

G408-PL132 BK-3791796 G408-PL77 BK-3791796 G408-PL242 BK-3791796

1

200-PL137 SH-3791796 1

208-PL147 WH-18-UL

1

208-PL149 WH-18-UL 208-PL148 WH-18-UL

2

108-PL145 WH-18-UL 108-PL146 WH-18-UL

1

F-EMCP F-BTRY

108-PL126 WH-18-UL 108-PL127 WH-18-UL

2

32

M756-PL32 YL-3792338

43

M755-PL43 GN-3792338

87

P816-PL87 WH-18-UL

ETHERNET PORT A TX-

98

P818-PL98 WH-18-UL

ETHERNET PORT A RX+

88

ETHERNET PORT A RX-

97

P825-PL88 WH-18-UL P826-PL97 WH-18-UL

PORT A 3503459 ETHERNET PORT

ETHERNET PORT B TX+

74

U802-PL74 WH-18-UL

1 2

ETHERNET PORT B TX-

96

U803-PL96 WH-18-UL

ETHERNET PORT B RX+

86

U804-PL86 WH-18-UL

ETHERNET PORT B RX-

U805-PL85 WH-18-UL

85

B C

P816-PL87 WH-18-UL P825-PL88 WH-18-UL

PL-S10 1

PL-S9

M756-PL128 YL-3792338 M756-PL227 YL-3792338 M756-PL231 YL-3792338 M756-PL32 YL-3792338

01 L1 L-P CB

CBL-AN10

1

2

120 OHMS

A B C

2 4 5 6 7 8

CLIP-SH

3 4 1

5

2

3

4

5

6

7

8

108-RA5 WH-18-UL 208-RA6 WH-18-UL

1 2

3 4 1

CAN1 (+)

D

D

6 7 8

CLIP-SH

BRIDGE BAR

RLY1 (STARTER MOTOR)

208-PL147 WH-18-UL

BTRY-

SEE SHEET 5

A2-

12

PL-C4 1740502 G407-PL241 RD-3791796 G408-PL242 BK-3791796 G409-PL243 GY-3791796 A380-PL135 SH-3791796

PL-S11

M757-PL130 SH-3792338 M757-PL223 SH-3792338 M757-PL233 SH-3792338 M757-PL30 SH-3792338

00 L1 L-P CB

1

BTRY+ BTRYN/A RS-485 (+) RS-485(-) RS-485 REF N/A N/A

A1+

R954-PL116 WH-18-UL

11

R962-PL67 WH-18-UL

108-PL145 WH-18-UL

RLY2 (FUEL CONTROL)

C

2

3

4

5

6

7

8

108-RA5 WH-18-UL

2

208-RA6 WH-18-UL 208-PL150 WH-18-UL

C

A309-PL152 WH-18-UL

A2-

12

J1

A1+

R955-PL83 WH-18-UL STARTER MOTOR RLY (DO-01) 116 FUEL CONTROL RLY (DO-02) 83 SPARE (DO-03) 94 ALARM HORN RLY (DO-04) 106 SPARE (DO-05) 84 SPARE (DO-06) 95 SPARE (DO-07) 105 SPARE (DO-08) 68 SPARE (DO-09) 67 SPARE (DO-10) 66 SPARE (DO-11) 65 SPARE (DO-12) 75 ENGINE STARTED (DO-13) 59 SPARE (DO-14) 58 SHORE PWR DISC RLY (DO-15) 57 COMMON FAULT SHUTDOWN (DO-16) 73

C

R954-PL116 WH-18-UL R955-PL83 WH-18-UL R956-PL94 WH-18-UL R957-PL106 WH-18-UL R958-PL84 WH-18-UL R959-PL95 WH-18-UL R960-PL105 WH-18-UL R961-PL68 WH-18-UL R962-PL67 WH-18-UL R963-PL66 WH-18-UL R964-PL65 WH-18-UL R965-PL75 WH-18-UL R967-PL59 WH-18-UL R968-PL58 WH-18-UL Y993-PL57 WH-18-UL Y994-PL73 WH-18-UL

11

D

R963-PL66 WH-18-UL

RLY3

BRIDGE BAR 14

A2-

208-PL148 WH-18-UL BRIDGE BAR

B

R956-PL94 WH-18-UL

R964-PL65 WH-18-UL

R957-PL106 WH-18-UL

A1+

A2-

R958-GR1 WH-18-UL 208-GR4 WH-18-UL

11

14

6 7 8

1

R965-PL75 WH-18-UL

A1+

R959-GR2 WH-18-UL 208-GR3 WH-18-UL

14

11

21 11 A1 A2 12 14 22 24

C

C

14

A2-

BRIDGE BAR 108-PL146 WH-18-UL

12

21 11 A1 A2 12 14 22 24

R967-PL59 WH-18-UL

A1+

14

A2-

R968-PL58 WH-18-UL

B

14

A1+

A2-

12 A1+

Y994-PL73 WH-18-UL

A1+

14

A2-

12 A1+

R961-PL68 WH-18-UL

P855-PP4 P856-PP5 G487-PP32 G488-PP40 G489-PP58 G490-PP48

14

A2-

12 A1+

Y995-PP27 WH-18-UL EE-S1 1

11

418-3924 BRIDGE BAR

12 A1+

G401-PP3 WH-18-UL

11

CB OPEN PB 3089796 1 2

BTRY-

G403-PP64 RD-3791795 G402-PP65 BK-3791795 G412-PP66 SH-3791795

L710-PP123

F547-PP112

G489-PP117

3

X713-EE3

4

SHEET 10 OF 18 DC/CIRCUIT BREAKER WIRING

2

1

2

1

GENSET #2 LS-KW LSKVAR LS-REF

GENSET #1

G490-PP116

F547-PP113 3

4

F496-PP17 F495-PP16 F494-PP15 F493-PP14

17 16 15 14

G

BTRY+

BTRY-

LSLD-4 LSLD-3 LSLD-2 LSLD-1

LSLD-4 LSLD-3 LSLD-2 LSLD-1

GENSET #N

GENSET #1

14

A2-

12 A1+

G401-PP3

11

F

W752-PP118 W751-PP119

EMCP4.4 (70 PIN CONN)

B

1

HWDBA-05 HWDBA-04 HWDBA-03 HWDBA-02 HWDBA-01

3 7 6 25 24

PIO REF

26

G400-PP7 F499-PP6

DBA-4 DBA-3 DBA-2 DBA-1

G400-PP122 F499-PP121 F498-PP25 F497-PP24

GENSET #2

G400-PP7 F499-PP6

B

DBA-2 DBA-1

G411-PP26

PIOREF

PIOREF

2

F499-PP120 F499-PP121 G400-PP122 W752-PP118

EN-S5

M757-EN233 SH-3792338

1

2

M757-EN42 SH-3792338

108-AN5 WH-18-UL

GENSET #N

NOTE G

M757-EN154 SH-3792338

ARB-IN

ARBOUT

ARBOUT

A

DIODE

DBA DIODE

A

208-AN6 WH-18-UL

W751-PP119

ARB-IN

A

E

F499-PP120 108-PP100

BTRY+

SHEET 8 OF 18

SHEET 11 OF 18

EMCPB-

COMMUNICATION - WIRING

PARALLELING CUSTOMER INTERFACE CONNECTIONS

GROUND

FOR NOTES SEE SHEET 1

FOR NOTES SEE SHEET 1

BTRY-

4

1

REMOTE TSTAT 384-4305 T

X713-EE3

C1

208-EE7

C2

+ YC -

D

X712-EE4 L729-EE6

X711-PP115

AUX2NC

X710-PP114

AUX2NO

3

TH1

WH-18

A

TH2

WH-18

B

GND

GN-18

C

D

ALT SPACE HEATER 240-0238

A338-EN WH-18-UL A339-EN WH-18-UL

L729-EE6

D1

208-EE2

D2

X710-EE15

24

208-EE14

21

X711-EE16 P855-EE12

22 34

208-EE11

31

P856-EE13

32

G488-EE8

98

F547-EE1

95

EMCP 4.4 351-2430

CB ALH SP C0 2829883

+ YU -

AC719-AH WH-18-UL AC720-AH WH-18-UL

DI-05

Y987-PL WH-18-UL

D

AC720-AH WH-18-UL

CLNGND Y987-PL WH-18-UL

103

D

H2

AC703-AH WH-18-UL

CLNGND

SH-PL-C1 1 2645732

BTRY CHARGER FAULT (DI05)

AC101-AH WH-18-UL AC102-AH WH-18-UL

6A

Y987-ER WH-18-UL CB JWH SP C0 282-9885

229-ER WH-18-UL AC717-JW WH-16-UL AC718-JW WH-16-UL

C

1 FROM C(Q2)

C15/C18 1500W

IL1

BTRY CHARGER 339-5996

1 BELL ALRM (S51)

X711-EE16

10A

101-ER WH-10-UL 208-ER WH-10-UL AC101-ER BK-3901216 AC199-ER WH-3901216

AC IN L1 AC IN L2

X710-EE15

L729-EE6

BTRY+

AC703-AH WH-18-UL

1500W

229-ER WH-18-UL

BTRY-

CHARGER ALM N.C.

Y987-ERWH-18-UL

BTRY-

208-RC WH-18-UL 208-JW WH-18-UL

AC701-JP1 BK-3901216

HI DC ALM N.O. LOW DC ALM COM

AC702-JP2 WH-3901216

LOW DC ALM N.C. LOW DC ALM N.O.

31 21 11 A1 A2 12 14 22 24 32 34

C15/C18 1500W

T

AC200-JP3 GN-3901216

(06A1)

AC718-JW WH-16-UL AC717-JW WH-16-UL A339-EN WH-18-UL 208-JW WH-18-UL

HI-LIMIT T-STAT

IL2

AC702-JP2 WH-3901216

BTRY+

AC ALM N.O.

IL1

00 -JP1 CRD AC701-JP1 BK-3901216

208-RC WH-18-UL

CHARGER ALM COM

C

120VAC SINGLE PHASE PARALLEL

108-RC WH-18-UL 108-JW WH-18-UL

IL2

T

21 11 A1 A2 12 14 22 24

BTRY+

AC ALM COM

B

AC719-AH WH-18-UL 108-JW WH-18-UL 108-RC WH-18-UL A309-RC WH-18-UL A338-EN WH-18-UL

AC STD BLOCK 374-5738 BC101 BC208 F-EMCP 10A F-BTRY 10A BTRY+

BATT ALM COM

B

HI-LIMIT T-STAT

CR C0 3522951 "CONTROL RELAY"

2 FROM C(Q3)

NOTE: TERMINATE WIRE L729-EE6 TO BTRY+ TERMINAL FOR 800A T6 FRAME BREAKER

AC101-JW WH-16-UL AC102-JW WH-16-UL

16A

C

108-PP105 X711-PP115 CB OPENED LIGHT. 3089783

14

250WATT

H1

NOTE: ALL PLUG TB'S LOCATED AT TOP OF BREAKER

-

U2

1

EMCP 4.4 BLOCK374-5738

M 208-EE5

2

GENERATOR

+

U1

1

EN-C6 1 1552267

MOTOR 108-EE9

2

3

4

1

BELL ALARM L710-PP123 108-PP102 Y998-PP2 208-PP109

D

GENSET #N

GENSET #2

AUX CONTACT

CB CLOSE PB 3089795

W751-PP119 WH-18-UL

2

LS-KW LSKVAR LS-REF

BTRY -

24V DC UVR

108-PP105

W752-PP118 WH-18-UL

PP-S2 1

H

14

A2-

GENSET #1

M755-EN34 GN-3792338

P855-EE12 P856-EE13 G488-EE8 G489-PP17 G490-PP116

A

RLY-DBA

2

RLY-DBA

24V DC SHUNT CLOSE

CBOPND CBCLSD GP STR CB ALM CB OPN CB CLS

G490-PP116 WH-18-UL

EN-S4

M755-EN232 GN-3792338

U805-PL85 WH-18-UL

C

1500W 240VAC SINGLE PHASE SERIES

HCR C0 3369185 "JWH RELAY"

JACKET WATER HEATER 336-8594 (C15/C18, 3000 WATT, 240VAC)

B

RTS 1

11

108-PP104 X710-PP114 CB CLOSED LIGHT. 3089779

14

R958-GR1 WH-18-UL

RTS 2

GND C0

30A

11

A

14

Y993-PL57 WH-18-UL

A1+

11

A A

A309-RC1 WH-18-UL

101-ER WH-10-UL 208-ER WH-10-UL

DC OUT + DC OUT -

208-CJ1 WH-18-UL

2

3

AC101-ER BK-3901216 AC199-ER WH-3901216

SHEET 9 OF 18

SHEET 6 OF 18

A

AC200-JP3 GN-3901216 AC101-JW WH-16-UL AC101-AH WH-18-UL AC102-AH WH-18-UL AC102-JW WH-16-UL

B SHEET 12 OF 18 OPTIONAL AC/SHORE POWER WIRING C15 & C18

FOR NOTES SEE SHEET 1

4

1

OPTIONS BLOCK 374-5739 GROUND GROUND CUSTL1 CUSTL1 NOTE K CUSTL2 CUSTL2 CUSTN

CIRCUIT BREAKER CONTROL WIRING ILLUSTRATION

INPUT/OUTPUT - WIRING-2

(06D2)

AC200-ER GN-3901216

AC200-ER GN-3901216

A

SEE SHEET 12 , 13

FOR NOTES SEE SHEET 1

4

4

208-PP107 WH-18-UL

3

HI DC ALM COM

12

11

(06D2)

2

3

RLY17

F547-PP112 WH-18-UL F547-PP113 WH-18-UL 108-PP106 WH-18-UL

2

4

CB CLOSE PB. 3089795

3

CHARGER ALM N.O.

RLY15 (SHORE PWR DISC)

A2-

1

208-PP109 WH-18-UL 208-PP110 WH-18-UL 208-PP108 WH-18-UL

12

11

RLY8

A

1

PP-S1

G489-PP117 WH-18-UL 3

F547-PP113 WH-18-UL PP-S3

L710-PP123 WH-18-UL

F547-PP112 WH-18-UL F414-PP11 WH-16-UL F415-PP13 WH-16-UL F416-PP31 WH-16-UL

2A 2A 2A

BUSV-N

108-PP100 WH-18-UL 108-PP101 WH-18-UL 108-PP102 WH-18-UL 108-PP103 WH-18-UL 108-PP104 WH-18-UL 108-PP105 WH-18-UL 208-EE5 WH-18-UL 208-EE7 WH-18-UL 208-EE2 WH-18-UL 208-EE11 WH-18-UL 208-EE14 WH-18-UL 208-EE10 WH-18-UL 208-PP107 WH-18-UL

HARDWIRED DEADBUS ARBITRATION LINES

11

RLY16 (COMMON SD)

RLY7

R960-PL105 WH-18-UL

F-VBL1 F-VBL2 F-VBL3

B

12

11

A2-

108-PP106 WH-18-UL

BTRY-

L729-EE6 WH-18-UL

AC ALM N.C.

B

R959-GR2 WH-18-UL

BTRY+

HI DC ALM N.C.

12 A1+

R959-PL95 WH-18-UL

X712-EE4 WH-18-UL L729-EE6 WH-18-UL

BATT ALM N.O.

RLY14

RLY6 A2-

Y997-PP1 Y998-PP2 P855-PP4 P856-PP5 G487-PP32 G488-PP40 G489-PP58 G490-PP48

I

CB OPEN PB. 3089796 1 2

BTRY+

208-PP110 WH-18-UL 208-EE10 WH-18-UL F484-VE1 WH-16-UL F485-VE2 WH-16-UL F486-VE3 WH-16-UL G410-VE4 WH-16-UL G410-PP47 WH-16-UL

BATT ALM N.C.

A309-PL152 WH-18-UL

SEE SHEET 5

1 2 4 5 32 40 58 48

108-PP101 Y997-PP1 208-PP108

21 11 A1 A2 12 14 22 24

12

11

21 11 A1 A2 12 14 22 24

BTRY+ 14

ARBOUT

208-EE11 WH-18-UL P855-EE12 WH-18-UL P856-EE13 WH-18-UL

NOTE J

1200A/800A MOTORIZED CIRCUIT BREAKER

CBT. 3522951 "CB TRIP RELAY"

RLY13 (ENGINE STARTED)

A1+

CB CLOSE RELAY (DDO-02, DO#B) CB OPEN/TRIP RELAY (DDO-03, DO#C) CB STATUS/NO (DDI-03, DI#C, AUX-A) CB STATUS/NC (DDI-04, DI#D, AUX-B) GP STR (DIDI-01, ISOLATED DI#A) CB BELL ALARM (DIDI-02, ISOLATED DI#B) PB-CB OPEN/TRIP CMD (DIDI-03, ISOLATED DI#C) PB-CB CLOSE CMD (DIDI-04, ISOLATED DI#D)

31 34 32

2

2

F547-EE1

COM 31 N/O 34 N/C 32

208-EE14 WH-18-UL X710-EE15 WH-18-UL X711-EE16 WH-18-UL

U803-PL96 WH-18-UL

3

IDIREF

21 24 22

M756-EN50 YL-3792338

2

F547-PP111

COM 21 N/O 24 N/C 22

C

C

EN-S3

M756-EN231 YL-3792338

3

CBC. 3522951 "CB CLOSE RELAY"

GRR 3522951 "GEN RUNNING RLY"

11

12

11

A2-

R958-PL84 WH-18-UL

14

RLY11 A2-

12 A1+

11

RLY12 14

A2-

OPTIONS

12

11

RLY4 (ALARM HORN)

EMCP 4.4 BLOCK 374-5738 FL EN

A1+

12 A1+

208-GR3 WH-18-UL 208-GR4 WH-18-UL

GFR 3522951 "GEN SD FAULT RLY"

12

208-PL149 WH-18-UL

RLY5

B

D

10A 10A

W751-PP119 WH-18-UL

ARB-IN

G410-VE4 WH-16-UL

C

M756-EN152 YL-3792338 5

NOTE: SEE SHEET #9 FOR CB CONTROL WIRING ILLUSTRATION

X711-EE16 WH-18-UL

F486-VE3 WH-16-UL

N

NEUTRAL BAR

X710-EE15 WH-18-UL

AUX2NC

F485-VE2 WH-16-UL

L3

SPACE FOR RELAY RLY17 & DBA

AUX2NO

X711-PP115 WH-18-UL NOTE G F499-PP120 WH-18-UL F499-PP121 WH-18-UL G400-PP122 WH-18-UL W752-PP118 WH-18-UL

L710-PP123 WH-18-UL 108-PP102 WH-18-UL Y998-PP2 WH-18-UL 208-PP109 WH-18-UL

HWLSD-04 HWLSD-03 HWLSD-02 HWLSD-01

BTRY+

EMCP4.4 - 70 PIN CONNECTOR

RLY10 14

A2-

EMCP 4.4 351-2430

A1+

28

G488-EE8 WH-18-UL G489-PP117 WH-18-UL G490-PP116 WH-18-UL

PIOREF

X710-PP114 WH-18-UL

EMCP4.4 (70 PIN CONN)

B

P826-PL97 WH-18-UL

BTRY+

14 12

9 19

F484-VE1 WH-16-UL

L2

DBA DIODE

G411-PP26 WH-18-UL

208-RA6 WH-18-UL 108-RA5 WH-18-UL

BTRY+

304-PL151 WH-18-UL

8

M755-EN153 GN-3792338

M756-PL231 YL-3792338 M755-PL232 GN-3792338 M757-PL233 SH-3792338

RLY9 14

A2-

BTRY-

(06A3)

27

L1

P855-EE12 WH-18-UL P856-EE13 WH-18-UL

LOAD SENSE LOAD DEMAND LINES

120 OHMS

P818-PL98 WH-18-UL

IDIREF

BTRY(06A3)

48

REAL KW 64 KVAR 65 REFERENCE66

BTRY+ BTRYN/A RS-485 (+) RS-485(-) RS-485 REF N/A N/A

G407-RA1 RD-3791796 G408-RA2 BK-3791796 G409-RA3 GY-3791796 A380-RA4 SH-3791796

PORT B 3503459 ETHERNET PORT U802-PL74 WH-18-UL U804-PL86 WH-18-UL

1

G407-AN1 RD-3791796 G408-AN2 BK-3791796 G409-AN3 GY-3791796 A380-AN4 SH-3791796

893-EN8 RD-3791795 200-EN200 SH-3791795 892-EN9 BK-3791795

2

200-PL141 GN YL-16-UL

PL-C3 1740502 A

200-PL142 GN YL-16-UL 893-PL224 RD-3791795 200-PL136 SH-3791795 892-PL225 BK-3791795

M755-PL129 GN-3792338 M755-PL228 GN-3792338 M755-PL232 GN-3792338 M755-PL43 GN-3792338

4

BTRY+

D

58

REMOTE ANNUNCIATOR 3739473

SPDSH D-SPD CDLSH CDL+ CDLSH CDL-

CAN1 (-)

4

1

PL-S7 C1

40

EMCP4.4 (70 PIN CONN)

LOCAL ANNUNCIATOR 3585994

MB SH

200-PL143 GN YL-16-UL

2

50

C

108-AN5 WH-18-UL 208-AN6 WH-18-UL

NOTE B

MB REF

PL-S5

G409-PL133 GY-3791796 G409-PL99 GY-3791796 G409-PL243 GY-3791796

CAN1 (SH)

B

AN-C1 1552264

TERM. RESISTOR MB 120 OHMS

MB -

R953-PL101 GY-3791796

CAN1 (-)

42

A

3

MB +

R952-PL90 BK-3791796

2

CAT DATA LINK -

34

OPTIONS

G409-AN3 GY-3791796 G409-RA3 GY-3791796 A380-AN4 SH-3791796 A380-RA4 SH-3791796

485SH

R951-PL100 RD-3791796

CAT DATA LINK +

9

EN-CAN TERMINATING RESISTOR 1342540

485SH

CLIP-SH

111

M756-EN231 YL-3792338 M755-EN232 GN-3792338 M757-EN233 SH-3792338

485ANR

A380-PL144 SH-3791796 200-PL140 GN YL-16-UL

2

200-PL139 GN YL-16-UL

AC STD BLOCK 374-5738

PL-S13 C0

32

NOTE D

EN-C3 1740502

G408-AN2 BK-3791796 G408-RA2 BK-3791796

485AN-

G409-PL133 GY-3791796

8

EMCP 4.4 BLOCK 374-5738

D

17

ALM SY

LOAD SHARE LINES

A4:E4 J1 CONNECTOR

CONN-EN-C1 1607689

TERM. RESISTOR RS485 120 OHMS

485AN-

A380-PL135 SH-3791796

R953-PL101 GY-3791796

1

2

16

G488-EE8 WH-18-UL F547-EE1 WH-18-UL

FOR NOTES SEE SHEET 1

ENGINE ECM

M757-EN154 SH-3792338 G407-RA1 RD-3791796 G407-AN1 RD-3791796 NOTE B

485AN+

G408-PL132 BK-3791796

2

FOR NOTES SEE SHEET 1

3

15

J

NOTE E YU

CLIP-SH

INPUT/OUTPUT - WIRING-1

4

14

G400-PP7 WH-18-UL F499-PP6 WH-18-UL

D

M755-EN153 GN-3792338

CANSH

PL-S6

CLIP-SH

M756-EN152 YL-3792338

CAN-

G407-PL131 RD-3791796

RS-485 (-)

PL-RS485 TERMINATING RESISTOR 1342540

A

12

CAN+

AC STD BLOCK 374-5738

E-STOP 11

M756-PL128 YL-3792338

CAN1 (+)

120 OHMS

A774-PL100 WH-18-UL

200-PL143 GN YL-16-UL 200-PL140 GN YL-16-UL 200-PL142 GN YL-16-UL 200-PL139 GN YL-16-UL 200-PL138 GN YL-16-UL 200-PL141 GN YL-16-UL

200-PL137 SH-3791796

PL-CAN TERMINATING RESISTOR 1342540

344-PL156 WH-18-UL

344-ET3 WH-18-UL

B

A309-EN40 WH-18-UL 229-PL157 WH-18-UL 345-ET1 WH-18-UL 348-PL123 WH-18-UL A774-EN23 WH-18-UL 344-PL156 WH-18-UL

304-PL151 WH-18-UL

03 L1 L-P CB

2

485AN+

EMCP EARTH

12

66

4

M755-EN34 GN-3792338 M757-EN42 SH-3792338 M756-EN50 YL-3792338

485ANR

RS-485 SHIELD

ENGINE ECM

E-STOP

1

COMM-PL-C1 2645732

C

A4:E4 J1 CONNECTOR

I/O-EN-C1 1607689

PL-S12

200-PL136 SH-3791795

ETHERNET PORT A TX+ P733-FL3 GY-3791796 P734-FL6 BK-3791796 F541-FL4 SH-3791796 F548-FL5 RD-3791796

65

4

893-EN8 RD-3791795 892-EN9 BK-3791795

EMCP 4.4 BLOCK 374-5738

04 L1 L-P CB

893-PL224 RD-3791795 892-PL225 BK-3791795

EMCP 4.4 351-2430

1

208-PL150 WH-18-UL

2

A380-PL144 SH-3791796 A380-PL111 SH-3791796

CLIP-SH

Y984-FL2 WH-18-UL 229-FL1 WH-18-UL

64

108-EE9 WH-18-UL

1

DOOR STUD

MODBUS SH

1

FL-C1 1552269

1

M756-PL227 YL-3792338 M755-PL228 GN-3792338 M757-PL223 SH-3792338

MODBUS REF 101

11

SEE SHEET 6

F548-FL5 RD-3791796 P733-FL3 GY-3791796 P734-FL6 BK-3791796 F541-FL4 SH-3791796

PL-S13

2

108-PL221 WH-18-UL 208-PL222 WH-18-UL

SERVICE CONNECTOR CLIP-SH

FUEL LEVEL 4226867 4226868

FL-C2 2478195

IDI-01 IDI-02 IDI-03 IDI-04 DI-01 DI-02 DI-03 DI-04 DI-05 DI-06 DI-07 DI-08 PWO1 + PWO1 PWO1 S PWO2 +

D

SIGNAL

YL-18

IDIREF F405-PL109 WH-18-UL F406-PL120 WH-18-UL F407-PL108 WH-18-UL F408-PL107 WH-18-UL Y983-PL115 WH-18-UL Y984-PL113 WH-18-UL Y985-PL82 WH-18-UL Y986-PL93 WH-18-UL

D

A B H G F C J D E

OPTIONS

IDIREF

F547-PL118 WH-18-UL

NOTE A

PL-S8

Y983-EN243 WH-18-UL

CLNGND

J1

ANALOG INPUT #1 SHIELD ANALOG INPUT #1 (+) ANALOG INPUT #1 (-) ANALOG INPUT #1 5V SUPPLY ANALOG INPUT #2 SHIELD ANALOG INPUT #2 (+) ANALOG INPUT #2 (-) ANALOG INPUT #2 5V SUPPLY ANALOG INPUT #3 SHIELD ANALOG INPUT #3 (+) ANALOG INPUT #3 (-) ANALOG INPUT #3 SUPPLY ANALOG OUTPUT #1 SHIELD ANALOG OUTPUT #1 (+) ANALOG OUTPUT #1 (-) ANALOG OUTPUT #2 SHIELD ANALOG OUTPUT #2 (+) ANALOG OUTPUT #2 (-) ANALOG OUTPUT #3 SHIELD ANALOG OUTPUT #3 (+) ANALOG OUTPUT #3 (-) PWM OUTPUT #1 SHIELD PWM OUTPUT #1 (+) PWM OUTPUT #1 (-) PWM OUTPUT #2 SHIELD PWM OUTPUT #2 (+) PWM OUTPUT #2 (-) E-STOP (DDI-A) REMOTE START (DDI-B) DI-01 (LOW COOLANT LEVEL) DI-02 (FUEL LEAK) SPARE (DI-03) SPARE (DI-04) SPARE (DI-07) SPARE (DI-08) SPARE (IDI-01) SPARE (IDI-02) SPARE (IDI-03) SPARE (IDI-04) IDI-REF

EN-C4 1552267

CLNGND

47

108-PP103 WH-18-UL

1

2 200-PL138 GN YL-16-UL

COMM-PL-C2 1282312

108-EN241 WH-18-UL

31

G400-PP122 WH-18-UL F499-PP121 WH-18-UL F498-PP25 WH-18-UL F497-PP24 WH-18-UL F496-PP17 WH-18-UL F495-PP16 WH-18-UL F494-PP15 WH-18-UL F493-PP14 WH-18-UL P855-PP4 WH-18-UL P856-PP5 WH-18-UL G487-PP32 WH-18-UL G488-PP40 WH-18-UL G489-PP58 WH-18-UL G490-PP48 WH-18-UL F499-PP120 WH-18-UL 108-PP100 WH-18-UL

108-PP104 WH-18-UL X710-PP114 WH-18-UL CB CLOSED LIGHT 3089779

SHEET 7 OF 18

N

NOTE C

13

108-PP105 WH-18-UL X711-PP115 WH-18-UL CB OPENED LIGHT 3089783

A

1

X843-PL8 BK-3791795

26 11

NOTE: TERMINATE WIRE L729-EE6 TO BTRY+ TERMINAL FOR 800A T6 FRAME

200-EN200 SH-3791795

2

25

F547-PP111 WH-18-UL

U (L1)

2

EMCP 4.4 BLOCK 374-5738

7 24

AI4 + AI4 AI4 SH AI4 SS LS-KW LSKVAR LS-REF N/A DBA-4 DBA-3 DBA-2 DBA-1 LSLD-4 LSLD-3 LSLD-2 LSLD-1 CBOPND CBCLSD GP STR CB ALM CB OPN CB CLS

208-EE2 WH-18-UL L729-EE6 WH-18-UL X713-EE3 WH-18-UL 208-EE7 WH-18-UL X712-EE4 WH-18-UL 108-EE9 WH-18-UL 208-EE5 WH-18-UL

X713-EE3 WH-18-UL

BTRY+

60A

A

V (L2)

2

6

D2/C2D2 D1/C1D1 C1/C11 C2 A1 U1 U2 96 98 95

F547-EE1 WH-18-UL

NOTE F

108-PP101 WH-18-UL Y997-PP1 WH-18-UL 208-PP108 WH-18-UL

21 11 A1 A2 12 14 22 24

W (L3) T9

3

F545-PP9 RD-3791795 F546-PP19 BK-3791795 F544-PP28 SH-3791795 F551-PP8 WH-18-UL G403-PP64 RD-3791795 G402-PP65 BK-3791795 G412-PP66 SH-3791795

CBT 3522951 "CB TRIP RELAY"

B

T3

T6

5

IDIREF

EE CB BLOCK 374-5747 D2 D1 C1 C2 A1 U1 U2 96 98 95

AC STD BLOCK 374-5738

X862-EN207 TN-16-UL X863-EN208 TN-16-UL 101-EN156 RD-8-UL

(LOW VOLTAGE WYE)

T3

1

EN-C2 2304011

ST-C1 2304012

PARALLEL STAR CONNECTION DIAGRAM

W (L3)

203-EN164 WH-18-UL

EMCPB-

21 11 A1 A2 12 14 22 24

EN-S7

229-EN166 WH-18-UL 203-EN164 WH-18-UL 229-EN165 BK-16-UL

T8

T11

4

CBC 3522951 "CB CLOSE RELAY"

19 33

2

SEE SHEET 17

101-PD14 WH-14-UL

V

T0

T6

SEE SHEET 17

F547-PP111 WH-18-UL

Y997-PP1 WH-18-UL Y998-PP2 WH-18-UL P855-PP4 WH-18-UL P856-PP5 WH-18-UL G401-PP3 WH-18-UL F499-PP6 WH-18-UL G400-PP7 WH-18-UL F497-PP24 WH-18-UL F498-PP25 WH-18-UL G411-PP26 WH-18-UL F414-PP11 WH-16-UL F415-PP13 WH-16-UL F416-PP31 WH-16-UL G410-PP47 WH-16-UL G403-PP64 RD-3791795 G402-PP65 BK-3791795 G412-PP66 SH-3791795 F493-PP14 WH-18-UL F494-PP15 WH-18-UL F495-PP16 WH-18-UL F496-PP17 WH-18-UL G487-PP32 WH-18-UL G488-PP40 WH-18-UL G489-PP58 WH-18-UL G490-PP48 WH-18-UL Y995-PP27 WH-18-UL F551-PP8 WH-18-UL F545-PP9 RD-3791795 F546-PP19 BK-3791795 F544-PP28 SH-3791795

1

200-EN172 GN YL-10-UL

T2 N

C

BTRY-

+

N

BTRY+

1

70

C

AC STD BLOCK 374-5738

PL-S2

CLIP-SH

208-EN169 WH-10-UL 101-PD14 WH-14-UL 101-PD15 WH-14-UL 112-EN70 WH-18-UL

101-PD15 WH-14-UL

6

A

3

D

69

CTRL BOX STUD

U

F409-VA8 WH-16-UL

X843-PL245 BK-3791795 F531-PL246 SH-3791795

68

ENGINE ECM

BTRY+

X863-ST001 BK-16-UL X862-ST002 BK-16-UL

T4

T5

T11

SERIES STAR CONNECTION DIAGRAM (HIGH VOLTAGE WYE)

3

4

67

N

G

W T3

E488-PL5 WH-16-UL

66

E723-EN68 BK-3791795 200-EN201 SH-3791795 112-EN70 WH-18-UL

GROUND

GROUND BAR

T9

E487-PL3 WH-16-UL

E722-EN66 RD-3791795

BTRY-

T9

T6

E498-VA14 WH-16-UL E486-PL1 WH-16-UL

VOL-L2

E487-VA12 WH-16-UL

72

1

T7

T12

E496-VA3 WH-16-UL

VOL-L1

E487-PL3 WH-16-UL

50

PL-S2

VA-S1

T1

T10

E495-VA2 WH-16-UL

AMP-RT

E486-VA11 WH-16-UL

53

T10

E494-VA1 WH-16-UL

AMP-L3

65

D

BTRY+

T7

F434-VA5 WH-16-UL F435-VA6 WH-16-UL F436-VA7 WH-16-UL

AMP-L2

E486-PL1 WH-16-UL

5 6

L1

T4

2A 2A 2A

64

BTRY-

GENERATOR LEADS INFORMATION

U

T1

AMP-L1

E496-PL44 WH-16-UL

E498-PL22 WH-16-UL

3

VC GEN IN

F-VSL1 F-VSL2 F-VSL3

E495-PL60 WH-16-UL

E496-PL44 WH-16-UL

1

CT 2

103-PL33 WH-18-UL 103-PL53 WH-18-UL 203-PL50 WH-18-UL 203-PL72 WH-18-UL

33

2

GROUND E486-VA11 WH-16-UL E487-VA12 WH-16-UL E488-VA13 WH-16-UL E494-PL110 WH-16-UL

E722-EN66 RD-3791795 200-EN201 SH-3791795 E723-EN68 BK-3791795

D

CB CLOSE RELAY (DDO-02) CB TRIP RELAY (DDO-03) CB OPENED (DDI-03) CB CLOSED (DDI-04) HWDBA-05 (PO-09) (DDO-01) HWDBA-03 (PI-07) HWDBA-04 (PI-08) HWDBA-01 (PIO-05) HWDBA-02 (PIO-06) PIO REFERENCE BUS VOLTAGE L1 BUS VOLTAGE L2 BUS VOLTAGE L3 BUS VOLTAGE N LOAD SHARE LINE (REAL KW) LOAD SHARE LINE (KVAR) LOAD SHARE REFERENCE HWLSD-01 (PIO-01) HWLSD-02 (PIO-02) HWLSD-03 (PIO-03) HWLSD-04 (PIO-04) DIDI-01 DIDI-02 DIDI-03 DIDI-04 DDO-17 ANALOG INPUT #4 5V SUPPLY ANALOG INPUT #4 (+) ANALOG INPUT #4 (-) ANALOG INPUT #4 SHIELD

BTRY+

1

EMCPB-

AC-PL-C1 2645732

63

BTRY+

ENG-PL-C1 2645732

AC STD BLOCK 374-5738

SEE SHEET 5 EMCP 4.4 351-2340

EMCP 4.4 351-2340

C

GENERATOR BOND

NEUTRAL BOND

EMCP CONTROL PANEL

PWO2 PWO2 S

103-PL124 WH-18-UL

2

C

I

X842-EV1 WH-10-UL

61 62

AC STD BLOCK 374-5738 BC101 BC208 F-EMCP 10A F-BTRY 10A

T6

E496-VA3 WH-16-UL E495-VA2 WH-16-UL E494-VA1 WH-16-UL E498-VA10 WH-16-UL E498-VA9 WH-16-UL E498-VA4 WH-16-UL

PWO2 +

53

A4E4 BTRY+ A4E4 BTRY+ A4E4 BTRY+ A4E4 BTRYA4E4 BTRYSHUTDOWN OVERRIDE A4E4 BTRYTHROTTLE PWM IN 1 DROOP PWM IN 2 KEY SWITCH

ELECTRICALLY OPERATED MOTORIZED CIRCUIT BREAKER

IDIREF

PP-C1 C0

J2 1607690

T9

BREAKER BOX

B

52

X862-EN207 TN-16-UL X863-EN208 TN-16-UL

SPDSH S-SPD SPDSH D-SPD A13RMES-A START RMES-B ECMES DI-01

T11

F5+

229-EN166 WH-18-UL

CLNGND

T10

EXCITER

48

CLNGND

T7

F6-

10 F69

D

T4

10

9

D

T2

AREP 11

14-PG3 WH-16-UL F6-PG2 WH-16-UL 15-PG4 WH-16-UL 16-PG5 WH-16-UL F5-PG1 WH-16-UL

2

C

1

GENERATOR

T1

PMG CONNECTION 3516706

PG-C3 3516707 14-PG3 WH-16-UL 15-PG4 WH-16-UL 16-PG5 WH-16-UL

PG-C1 3620120

9

A4:E4 J1 CONNECTOR

ENG-EN-C1 1607689

EMCP 4.4 BLOCK 374-5738

AREP CONNECTION 3620120 1 11 2 10 3 F64 9 5 12 6 F5+ SELF EXCITED 3620120

F6-PG2 WH-16-UL

X843-EV2 WH-10-UL X842-EV1 WH-10-UL F531-EV3 WH-10-UL

1

2

PG-C2 3620122

EV-C1 2478195 CSCS+ SHIELD

1

F435-VA6 WH-16-UL F434-VA5 WH-16-UL F409-VA8 WH-16-UL F436-VA7 WH-16-UL

F5+ F6-

EM-C3 3620122

AUXQ3

(Dimensions: 48 inches x 35 inches)

J

EM-C1 4161367

1

AUXQ2

UENR7113-03 VOL 1 of 2

EM-10 441-6937

1

2

GENERATOR TERMINAL BOX EXCITATION MODULE

2

N/C N/O COM

4

11

CLOSE -24V OPEN +24V -24V

12

YC YC YO M+ M-

13

UV NEG UV POS

14

2

3

FOR NOTES SEE SHEET 1

4

1

2

3

1

A

A

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

14

13

12

11

10

9

8

7

6

5

4

3

THIS SCHEMATIC IS FOR THE C18 GENERATOR SET WITH EMCP4.4 ELECTRICAL SYSTEM VOLUME 1 of 2: SHEETS 4-12 MEDIA NUMBER: UENR7113-03 SCHEMATIC PART NUMBER: 461-6345, CHANGE: 01, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

2

1

UENR7113-03 April 2019

Harness And Wire Electrical Schematic Symbols Symbols

4

3

B

A

CIRCUIT # COLOR G410 WH G411 WH G412 SH G419 WH G420 WH G487 WH G488 WH G489 WH G490 WH F530 SH F531 SH F532 RD F533 BK F534 SH F535 RD F536 BK F537 SH F538 RD F539 BK F540 SH F541 SH F542 SH F543 SH F544 WH F545 WH F546 WH F547 WH F548 WH F549 WH F550 WH F551 WH A774 WH E722 RD E723 BK L710 WH L729 WH M755 GN M756 YL M757 SH N702 WH N703 WH N704 WH N705 WH N706 WH N713 WH N714 WH N715 WH N716 WH N717 WH N718 WH N719 WH N720 WH N752 WH P733 RD P734 BK P735 RD P736 BK P737 RD P738 BK W751 WH W752 WH X710 WH X711 WH X712 WH X713 WH 879 WH 892 GN 893 YL P816 WH P818 WH P825 WH P826 WH P855 WH P856 WH U802 WH U803 WH U804 WH U805 WH

DESCRIPTION BUSS N LOAD SENSE/LOAD DEMAND COMMON LOAD SHARE COMMON GND FAULT RESET N/C GND FAULT 4 POLE SW LINK DEDICATED ISOLATED DI-01 DEDICATED ISOLATED DI-02 DEDICATED ISOLATED DI-03 DEDICATED ISOLATED DI-04 PWM OUT SHLD 1 PWM OUT SHLD 2 ANLG OUT 1 (+) ANLG OUT 1 (-) ANLG OUT 1 SHLD ANLG OUT 2 (+) ANLG OUT 2 (-) ANLG OUT 2 SHLD ANLG OUT 3 (+) ANLG OUT 3 (-) ANLG OUT 3 SHLD ANLG INP SHLD 1 ANLG INP SHLD 2 ANLG INP SHLD 3 ANLG INP SHLD 4 ANLG INP 4 (+) ANLG INP 4 (-) ISOLATED I/P COMMON +5V ANLG 1 SNSR SUPP +5V ANLG 2 SNSR SUPP +5V ANLG 3 SNSR SUPP VAR ANLG SNSR SUPP 4 E-STOP S-SPD D-SPD CB UNDER VOLTAGE SIGNAL TO RLY CB UNDER VOLTAGE SIGNAL TO CB CAN (J1939) (-) CAN (J1939) (+) CAN (J1939) REF PMG PHASE A / AREP 11 PMG PHASE B / AREP 9 / SH T4 PMG PHASE C / AREP 12 EXCITER (+) EXCITER (-) +/- 10VDC INPUT (A) +/- 10VDC INPUT (B) FAULT RESET EXCITATION DISABLE VAR/PF ENABLE VOLTS ADJUST COMMON VOLTS ADJUST RAISE VOLTS ADJUST LOWER ALARM OUTPUT DRIVER ANALOG INPUT 1 (+) ANALOG INPUT 1 (-) ANALOG INPUT 2 (+) ANALOG INPUT 2 (-) ANALOG INPUT 3 (+) ANALOG INPUT 3 (-) DEAD BUSS ARBITRATION 3 DEAD BUSS ARBITRATION 4 CKT BRKR AUX CONTACT (NO) CKT BRKR AUX CONTACT (NC) CKT BRKR OPEN CKT BRKR CLOSE REMOTE START CAT DATA LINK (-) CAT DATA LINK (+) ETHERNET PORT A TX+ ETHERNET PORT A TXETHERNET PORT A RX+ ETHERNET PORT A RXCB OPENED SIGNAL CB CLOSED SIGNAL ETHERNET PORT B TX+ ETHERNET PORT B TXETHERNET PORT B RX+ ETHERNET PORT B RX-

CIRCUIT # COLOR X840 RD X841 BK X842 RD X843 BK X860 WH X861 WH X863 WH J904 WH J905 WH R951 RD R952 BK R953 GY R954 WH R955 WH R956 WH R957 WH R958 WH R959 WH R960 WH R961 WH R962 WH R963 WH R964 WH R965 WH R967 WH R968 WH Y983 WH Y984 WH Y985 WH Y986 WH Y987 WH Y988 WH Y989 WH Y990 WH Y993 WH Y994 WH Y995 WH Y997 WH Y998 WH

#

ABBREV RD

RED

WH

WHITE

CIRCUIT CONNECTED

OR

ORANGE

YL

YELLOW

CL

CLEAR BLACK

EARTH GROUND

GY

GRAY

CU

COPPER

CONNECTOR

BR

BROWN

ATCH WIRE, CABLE & COMPONENT

GN

GREEN

BU

BLUE

GN_YL

GREEN/YELLOW

MULTI-CONDUCTOR CABLE

IDENTPART NUMBER AH AN EE EM EN ER ET EV FL GR JP JW PG PL PP RA RC VA VE GF CJ CE PE PU CM GA PD CF PK PM

399-9190 399-9192 399-9186 399-9211 461-6310 399-9218 390-1219 399-9212 399-9200 399-9204 461-6396 399-9208 443-0637 390-1193 390-1194 N/A 399-9210 399-9216 399-9188 390-1197 473-0885 461-6334 461-6333 461-6381 461-6382 461-6380 461-6332 461-6404 461-6432 461-6431

VI

VIOLET

BK_WH

BLACK/WHITE

SHEET INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION CROSS REF, SHEET INDEX & NOTES COMPONENT LAYOUT CUSTOMER CONNECTION AC - WIRING INPUT/OUTPUT - WIRING-1 INPUT/OUTPUT - WIRING-2 ENGINE INTERFACE - WIRING COMMUNICATION - WIRING CIRCUIT BREAKER CONTROL WIRING ILLUSTRATION DC/CRICUIT BREAKER WIRING PARALLELING CUSTOMER INTERFACE CONNECTIONS OPTIONAL AC/SHORE POWER WIRING C15 & C18 OPTIONAL GROUND FAULT AND DEF LAMP A5 TO CEM HARNESS ENGINE INTERFACE - WIRING (CONT) CEM AND PETU HARNESS POWER DISTRIBUTION HARNESS NOx SNSR INTERCONNECT AND CEM JUMPER HARNESS

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

C18 Generator Set with EMCP4.4 Electrical System

NORMALLY CLOSED CIRCUIT NORMALLY OPEN CIRCUIT

CIRCUIT BREAK

DESCRIPTION

NOTE A: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING REMOTE E-STOP OPTION. REPLACE WITH REMOTE E-STOP WIRES.

WIRE COLOR

NOTE C: REMOVE AND DISCARD THIS JUMPER WHEN INSTALLING ENCLOSURE E-STOP. REPLACE WITH ENCLOSURE E-STOP WIRES.

CIRCUIT IDENT

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

B

WIRE NUMBER

C

Plug

NOTE E: AVAILABLE ONLY ON 1200A ELECTRONIC CIRCUIT BREAKER NOTE F: TERMINAL BLOCK RAIL IS FUW 800A ELECTRONIC CIRCUIT BREAKER AND IS LOCATED EXTERNAL TO THE ELECTRONIC CIRCUIT BREAKER. 1200A ELECTRONIC CIRCUIT BREAKER HAS TERMINALS LOCATED ON THE ELECTRONIC CIRCUIT BREAKER.

Volume 2 of 2: Sheets 13-18

NOTE G: REMOVE THE WIRE F499-PP120 FOR ALL THE GENERATORS EXCEPT THE FIRST PARALLELING GENSET NOTE H: USED FOR 800A ELECTRICALLY OPERATED BREAKER. FOR 1200A ELECTRICALLY OPERATED BREAKER, THE WIRES LAND DIRECTLY TO THE BREAKER TERMINALS

4

1

D

CAN+ CANCANSH 485AN+ 485AN+ 485AN485AN485ANR 485ANR 485SH 485SH MB+ MBMB REF MB SH CLN GND CLN GND IDIREF IDIREF

(03A3)

3

C

C

MARKERS RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 RLY9 RLY10 RLY11 RLY12 RLY13 RLY14 RLY15 RLY16

11

4

RS485 ANNUNCIATOR (OPTIONAL)

5

SERVICE TOOL CONNECTOR

6

DOCUMENT HOLDER

7

LOW ENERGY TERMINAL STRIP (DI,DO,RO,AI)

4

10

B

CIRCUIT BREAKERS AND RELAYS (02D2)

11

HIGH ENERGY AC/DC CUSTOMER CONNECTION DUCT HIGH ENERGY AC/DC CONTROL PANEL WIRING DUCT

3

RS485AN RS485 REF RS485 SH MB+ MBMB REF MB SH

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

1

MARKERS 02 04 02 04 06 08 12+

IDI IDI DIDIDIDIPWO PWO

B

CONTROL PANEL INSIDE VIEW

12

HIGH ENERGY TERMINAL AC/DC STRIP

13

CEM RELAY

14

LAMP

15

DEF PURGE LAMP INDICATOR

16

LOW IDLE SWITCH

17

MANUAL FUEL PRIMING SWITCH

18

BLOCK-POWER DISTRIBUTION

19

CIRCUIT BREAKER OPEN PUSH BUTTON

20

CIRCUIT BREAKER CLOSE PUSH BUTTON

A A SHEET 2 OF 18 COMPONENT LAYOUT

FOR NOTES SEE SHEET 1

2

1

PWO AI1 AI1 AI2 AI2 AI3 AI3 AO1 AO2 AO2 AO3 FL SDCDL CDL STA ECM ENE A14 A14 LSK DBA DBA LSL LSL CBC CB CB

2S SS SS SS + SH EN SPD SPD + RT ES S2 SS VAR -3 -1 D-3 D-1 LSD ALM CLS

4

F-EMCP

10A

F-BTRY

D MARKER TOP

RS485 MODBUS (PLC/RTU)

AC VOLTAGE SENSING FUSES

2A

F-VSL1

2A

F-VSL2

2A

F-VSL3

2A

F-VBL1

2A

F-VBL2

2A

F-VBL3

BATY+ BATY+ BATY+ BATY+ BATYBATYBATYBATYEMCPBGROUND

C

ETHERNET 1 / MODBUS TCP MARKER TOP

ETHERNET 2 / MODBUS TCP

BUSV-N AMP-L1 AMP-L2 AMP-L3 AMP-RT VOL-L1 VOL-L2 VOL-L3 VOL-N

BTRY- [TYPICAL DI CONNECTION]

DI

SPEED ADJUST

MARKER TOP PW02AI1+ AI1 SH AI2+ A12 SH AI3+ AI3 SH A01+ A01 SH A02A03+ A03 SH SPDSH SPDSH CDLSH CDLSH RMES-A RMES-B ENES1 AI4+ AI4 SH LS-KW LS-REF DBA-4 DBA-2 LSLD-4 LSLD-2 CBOPND GP-STR CB-OPN DIODE

10A

RS485 REMOTE ANNUNCIATOR

RELAY OUTPUT SEE SHEET# 6 FOR WIRING CONNECTIONS

MARKERS

SECTION C-C

LOW ENERGY-DC CUSTOMER WIRING DUCT

RS485AN +

MARKER TOP IDI-01 IDI-03 DI-01 DI-03 DI-05 DI-07 PW01 + PW01 S

10

9

Component Part Number

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

2

DC POWER FUSES CONTROLS

TERMINATING RESISTOR 120 OHMS TERMINATING RESISTOR 120 OHMS

C

8

ESTOP PUSH BUTTON

9X-1123

BC101 BC208

6

3

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Fuse (5 Amps)

1

SEE DETAIL A

A

1 2

5A

NOTE K: SUPPLY APPROPRIATE VOLTAGE AND SIZE THE WIRE AWG ACCORDINGLY

13

3

EMCP 4.4 CONTROLLER

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

NOTE J: USE SHIELDED CABLE. SHIELD CONNECTS TO BATT- AT ONE END LOCATION

(03A2)

2

Receptacle Pin or Socket Number

1 2

© 2019 Caterpillar All Rights Reserved

A

12

LOW ENERGY-DC CONTROL PANEL WIRING DUCT

Part Number: for Connector Receptacle

2

SEE DETAIL B

8

L-C12 3E-5179

1

Part Number: for Connector Plug

5

EMCP 4.4 CONTROL PANEL

L-C12 3E-5179

AG-C4 111-7898

HARNESS IDENT

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

MARKER TOP

(02B1)

7

1

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

NOTE D: AVAILABLE ONLY ON 800A ELECTRONIC CIRCUIT BREAKER

2

9

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

WIRE GAUGE

20

CONTROL PANEL FRONT VIEW

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Harness and Wire Symbols

NOTE B: RELOCATE TERMINATING RESISTOR FROM TERMINAL STRIP TO FURTHEST REMOTE ANNUNCIATOR OR REMOTE I/O MODULE TO EXTEND ACCESSARY DATA LINK TO ADD REMOTE ANNUNCIATOR(S) AND REMOTE I/O MODULES

D

B

T

XXXX-XX# XX-XX-UL

2

19

4

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

ALTERNATOR SPACE HEATER HARNESS RS485 ANNUNCIATOR HARNESS ELECTRONIC CIRCUIT BREAKER HARNESS EM-10 JUMPER HARNESS ENGINE INTERFACE HARNESS BATTERY CHARGER HARNESS ENCLOSURE E-STOP HARNESS EM-10 PWM HARNESS FUEL TANK OPTIONS HARNESS GEN ALARM RELAYS HARNESS JACKET WATER HEATER CORD JACKET WATER HEATER HARNESS IVR WITH PMG HARNESS EMCP 4.3 INTERFACE HARNESS EMCP 4.4 INTERFACE HARNESS REMOTE ANNUNCIATOR REPRESENTATION SHORE POWER CONTROL HARNESS AC SENSING HARNESS AC SENSING HARNESS (BUS) OPTIONAL GROUND FAULT INDICATION JUMPER HARNESS CEM HARNESS PETU HARNESS A5 TO PETU HARNESS A5 TO CEM HARNESS DEF LAMP GAUGE HARNESS DC POWER DISTRIBUTION CEM JUMPER HARNESS SCR OUT NOX SENSOR INTERCONNECT ENGINE OUT NOX SENSOR INTERCONNECT

18

17

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

T351-UP BDN1-UP T4X1-UP RT81-UP

C

16

C

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

SHEET 1 OF 18 CROSS REF, SHEET INDEX & NOTES

2

15

Circuit Breaker Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

D

WIRE NAME DEFINITION:

3

14

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

INDEX TABLE

BK

CBL-XXX

Level Symbol

Symbols and Definitions

COLOR

BLADE, SPADE, RING, OR SCREW TERMINAL

CIRCUIT NOT CONNECTED

3

4

1

DESCRIPTION

SYMBOL

HARNESS DESCRIPTION TABLE

4

D

DESCRIPTION PWM OUT 1 (+) PWM OUT 1 (-) PWM OUT 2 (+) PWM OUT 2 (-) STARTER MAGNETIC SWITCH CB STARTER MAGNETIC SWITCH PS1 STARTER MAGNETIC COIL (+) FAULT SHUTDOWN DRIVER DRIVER SUPPLY (50) MODBUS (+) MODBUS (-) MODBUS REF DISCRETE O/P 1 (STR MTR) DISCRETE O/P 2 (FUEL CTRL) DISCRETE O/P 3 DISCRETE O/P 4 DISCRETE O/P 5 DISCRETE O/P 6 DISCRETE O/P 7 DISCRETE O/P 8 DISCRETE O/P 9 DISCRETE O/P 10 DISCRETE O/P 11 DISCRETE O/P 12 DISCRETE O/P 13 (ENGINE STARTED) DISCRETE O/P 14 (SHUNT TRIP) DI-01 (LOW COOLANT) DI-02 (FUEL LEAK) DI-03 SPARE DI-04 SPARE DI-05 SPARE (BTRY CHGR FAIL) DI-06 SPARE (GND FAULT) DI-07 SPARE DI-08 SPARE DISCRETE O/P 15 (SHORE PWR DISC) DISCRETE O/P 16 (COMMON SD) DISCRETE OUTPUT 17 CB CLOSE RELAY CB TRIP RELAY

Temperature Symbol

B

BTRY- [START/STOP] REMOTE ESTOP (NOTE A) CB-JWH 16A

HCR

MARKER TOP

CB-ALH 6A

RLY17 RLYDBA

MARKER TOP PIOREF PIOREF AUX2NO ALM2NC ARB-IN ARBOUT

CBC CBT

JWH CIRCUIT BREAKER JWH RELAY SPACE HEATER CIRCUIT BREAKER

A

CB CLOSE RELAY CB TRIP RELAY

DETAIL A EMCP 4.4 BLOCK (02B3)

DETAIL B AC STD BLOCK (02C2)

NOTE: SEE SHEET# 11 FOR PARALLELING CUSTOMER INTERFACE CONNECTION

SHEET 3 OF 18 CUSTOMER CONNECTION

FOR NOTES SEE SHEET 1

3

2

1

(Dimensions: 39 inches x 28 inches)

C

DESCRIPTION PMG_C PMG_B PMG_A EXCITER 5+ EXCITER 6AREP_12 AREP_9 AREP_10 AREP_11 PMG_A AC NEUTRAL CUSTOMER AC GROUND CB-JWH L2 TO RLY JWH RLY TO HTR L2 JWH RLY TO HTR L1 CB-JWH L1 TO RLY CB-ALH L2 TO HTR ALT HTR RLY TO HTR L1 CB-ALH L1 TO RLY AC LINE INPUT L2 AC LINE INPUT L1 UNFUSED BTRY (+) +24V BTRY (EMCP) +24V BTRY (ADEM) +24V ALTERNATOR +24V BTRY GROUND -24V BTRY (EMCP) -24V BTRY CLEAN GROUND ENGINE CRANK E-STOPS LINK 1 E-STOPS LINK 2 REMOTE E-STOP LINK REMOTE E-STOP ADEM KEY SWITCH FUEL ENABLE JWH REMOTE T-STAT SIGNAL JWH REMOTE T-STAT RETURN RS485 ANN. SHLD SENSING VOLTAGE - PHASE A SENSING VOLTAGE - PHASE B SENSING VOLTAGE - PHASE C CT SENSING - PHASE A CT SENSING - PHASE B CT SENSING - PHASE C DROOP SENSING CT CT RETURN COMMON ISOLATED DISCRETE I/P 1 ISOLATED DISCRETE I/P 2 ISOLATED DISCRETE I/P 3 ISOLATED DISCRETE I/P 4 SENSING VOLTAGE NEUTRAL DROOP SENSING CT RETURN BUSS VOLTAGE PHASE A BUSS VOLTAGE PHASE B BUSS VOLTAGE PHASE C GROUND FAULT GENERATOR PHASE A GENERATOR PHASE B GENERATOR PHASE C BUSS VOLTAGE PHASE A (UNFUSED) BUSS VOLTAGE PHASE B (UNFUSED) BUSS VOLTAGE PHASE C (UNFUSED) LOAD SENSE/LOAD DEMAND 1 LOAD SENSE/LOAD DEMAND 2 LOAD SENSE/LOAD DEMAND 3 LOAD SENSE/LOAD DEMAND 4 DEAD BUSS ARBITRATION 1 DEAD BUSS ARBITRATION 2 DEAD BUSS ARBITRATION 3 DEAD BUSS ARBITRATION 4 DEAD BUSS ARBITRATION RELAY LOAD SHARE LINE 1 LOAD SHARE LINE 2 RS485 ANN. B (+) RS485 ANN. A (-) RS485 ANN. REF

Pressure Symbol

CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM

CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM

30 Page,

D

CIRCUIT # COLOR 16 WH 15 WH 14 WH F5 BU F6 WH 12 WH 9 WH 10 WH 11 WH 14 WH AC199 WH AC200 GN AC718 WH AC702 WH AC701 WH AC717 WH AC720 WH AC703 WH AC719 WH AC102 WH AC101 WH 101 WH 103 WH 104 WH 106 WH 108 WH 200 WH 203 WH 208 WH 229 WH 304 WH 344 WH 345 WH 347 WH 348 WH 390 WH A309 WH A338 WH A339 WH A380 SH E486 WH E487 WH E488 WH E494 WH E495 WH E496 WH E497 WH E498 WH F405 WH F406 WH F407 WH F408 WH F409 WH F410 WH F414 WH F415 WH F416 WH F430 WH F434 WH F435 WH F436 WH F484 WH F485 WH F486 WH F493 WH F494 WH F495 WH F496 WH F497 WH F498 WH F499 WH G400 WH G401 WH G402 GN G403 YL G407 RD G408 BK G409 GY

T

1

UENR7113-03 VOL 2 of 2

CIRCUIT DESCRIPTION TABLE Model: 3901189.DGM

2

8

7

6

4

3

5

2

3

4

1

OPTIONAL GROUND FAULT INDICATION

3

2

T1

T2

EMCP 4.4 351-2430 GROUND FAULT ALM (DI-06)

81

2 3 4

F

5

CONN TO ADEM 5

GROUND FAULT RELAY (449-0781)

F711-PU71 WH-18-UL F712-PU47 WH-18-UL 128-PU110 WH-16-UL C250-PU101 WH-16-UL E740-PU48 WH-18-UL N828-PU85 WH-18-UL

7

10 11

SE-701 200-GF5 WH-16-UL 208-GF3 WH-18-UL 108-GF1 WH-18-UL

DI-6 BTRY-

F430-GF4 WH-18-UL 229-GF2 WH-18-UL

9 (G) 10 (V-) 11 (V+) 12 13 14 15 16

C

12

NEUTRAL BOND

GND BTRYBTRY+

1 (5A) 2 (C) 3

E600-GF6 WH-16-UL E601-GF7 WH-16-UL 4 5 6 7 8

X1

REMOTE RESET

1

1

2

2

F711-PU72 WH-18-UL F712-PU50 WH-18-UL 128-PU110 WH-16-UL C250-PU101 WH-16-UL E740-PU48 WH-18-UL N828-PU85 WH-18-UL

F711-PU72 WH-18-UL F711-PU73 WH-18-UL F711-PU71 WH-18-UL

CE-C2 281-3136

1 2

R997-CE01 WH-18-UL R993-CE02 WH-18-UL N734-CE03 WH-18-UL

2

4 5

3

CONN TO PETU

8

5

9

6

12

C800-CE06 WH-18-UL

4A

PU-C3 1552267 A

4A

B C

C

C R1

GROUND BAR 2

3

4

5

L1

L2

L3

E740-PE01 WH-18-UL N828-PE02 WH-18-UL K837-PE03 WH-18-UL C249-PE04 WH-18-UL

N828-PE02 WH-18-UL

N

R2

J1-GA1 GN-18-CBL J2-GA2 YL-18-CBL J3-GA3 SHLD-18-CBL

C

J1-GA1 GN-18-CBL J1-GA10 GN-18-CBL

J2-GA6 YL-18-CBL

J2-GA11 YL-18-CBL

A

E

B C

J2-GA6 YL-18-CBL

J1-GA5 GN-18-CBL

2

1

J2-GA2 YL-18-CBL GA-C3 1740502 J1-GA10 GN-18-CBL J2-GA11 YL-18-CBL J3-GA12 SHLD-18-CBL

J1-GA4 GN-18-CBL

J1-GA4 GN-18-CBL

1

2

J3-GA12 SHLD-18-CBL 1

2

BATT/IGNITION

2

GND

J3-GA8 SHLD-18-CBL

J2-GA7 YL-18-CBL

B

R1 1

4

J1939+

5

J1939-

6

OUTPUT, SW TO GND

BTRY+

J3-GA9 SHLD-18-CBL

DEF LAMP GAUGE HARNESS

GROUND

J3-GA9 SHLD-18-CBL

A283-PE13 WH-12-UL

CONTROL PANEL TO PETU HARNESS

A SHEET 16 OF 18

OPTIONAL GROUND FAULT AND DEF LAMP

CEM AND PETU HARNESS

FOR NOTES SEE SHEET 1

FOR NOTES SEE SHEET 1

3

4

1

2

DC POWER DISTRIBUTION HARNESS

2

C250-CM36 WH-18-UL K990-CM12 WH-18-UL K900-CM14 WH-18-UL

D 128-CM34 WH-18-UL

1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

K900-CM43 WH-18-UL K900-CM45 WH-18-UL

32 33 34 35

1

37 38 39 40

A

SEE SHEET 8

T788-EN206 WH-14-UL

C250-CM44 WH-18-UL K990-CM20 WH-18-UL K900-CM18 WH-18-UL

4 5

101-PD10 WH-14-UL

13A CB-PD 4 4616342

CONN TO PK-C1 SEE SHEET 18

SEE SHEET 8

112-EN121 WH-18-UL

101-PD11 WH-14-UL

8A

6

CM-C2 3246267

1

1

U781-CM1 WH-18-UL U782-CM2 WH-18-UL Y747-CM3 WH-18-UL J896-CM4 WH-18-UL Y743-CM5 WH-18-UL J894-CM6 WH-18-UL Y777-CM38 WH-18-UL Y923-CM42 WH-18-UL N734-CM41 WH-18-UL U798-CM8 WH-18-UL C800-CM37 WH-18-UL C801-CM39 WH-18-UL L944-CM11 WH-16-UL Y751-CM92 WH-16-UL C778-CM9 WH-18-UL Y736-CM10 WH-18-UL U799-CM98 WH-14-UL 149-CM19 WH-14-UL N828-CM90 WH-18-UL F725-CM15 WH-18-UL Y733-CM16 WH-18-UL Y734-CM17 WH-18-UL

K990-CM20 WH-18-UL

2

101-PD15 WH-14-UL

K990-CM54 WH-18-UL K990-CM12 WH-18-UL

2

C

2 3 4 5 6 7 8 9 10 11 12 13

CB-ST PD 4616350

14 15

101-PD18 RD-4

17

B

18

B

19

101-PD22 RD-4 MAIN BRANCH-1 BRANCH-2 BRANCH-3 BRANCH-4

101-PD17 RD-4

101-PD2 RD-4

101-PD1 RD-4

20

101-PD22 RD-4

21

G

22

MOTOR

26 27

ALT PD CHARGING ALT ALT PSI PD1 STARTER MOTOR

+

R

C

GND

28

200-PD3 RD-4

29 30

CB-ALT PD 4616350

208-PD6 RD-4

31

101-PD2 RD-4

32

101-PD1 RD-4

33

A

35

A

36 37

B

38

C

39

A5 TO CEM HARNESS

2

SHEET 17 OF 18 POWER DISTRIBUTION HARNESS

SHEET 14 OF 18 FOR NOTES SEE SHEET 1

FOR NOTES SEE SHEET 1

4

1

2

100A

A

34

A

B

S

MTR BAT

25

K840-CM97 WH-18-UL N895-CM94 WH-18-UL R997-CM7 WH-18-UL

SQUARE D CO 461-6440

101-PD17 RD-4

100A

16

229-CM21 WH-14-UL R993-CM40 WH-18-UL K895-CM93 WH-18-UL A235-CM35 WH-18-UL J890-CM95 WH-18-UL

3

C

MAIN BRANCH-1 BRANCH-2 BRANCH-3 BRANCH-4 BRANCH-5 BRANCH-6 BRANCH-7 BRANCH-8 BRANCH-9 BRANCH-10 BRANCH-11 BRANCH-12

24

3

208-PD6 RD-4

C

23

CM-C3 1552267 K900-CM46 WH-18-UL K990-CM54 WH-18-UL

SQUARE D CO 461-6439

101-PD8 WH-12-UL

SEE SHEET 16 1

D

101-PD14 WH-14-UL

SEE SHEET 7

K900-CM46 WH-18-UL K900-CM14 WH-18-UL

2

MAIN BRANCH-1 BRANCH-2 BRANCH-3 BRANCH-4 BRANCH-5 BRANCH-6 BRANCH-7 BRANCH-8 BRANCH-9 BRANCH-10 BRANCH-11 BRANCH-12

101-PD7 WH-12-UL 101-PD8 WH-12-UL 101-PD9 WH-12-UL 101-PD10 WH-14-UL 101-PD11 WH-14-UL 101-PD14 WH-14-UL 101-PD15 WH-14-UL

101-PD9 WH-12-UL

15A CB-PD 3 4616339

1

40

4

101-PD12 WH-14-UL

AFTM

2

A235-CM35 WH-18-UL C778-CM9 WH-18-UL C800-CM37 WH-18-UL C801-CM39 WH-18-UL F725-CM15 WH-18-UL J890-CM95 WH-18-UL J894-CM6 WH-18-UL J896-CM4 WH-18-UL K840-CM97 WH-18-UL K895-CM93 WH-18-UL L944-CM11 WH-16-UL N734-CM41 WH-18-UL N828-CM90 WH-18-UL N895-CM94 WH-18-UL R993-CM40 WH-18-UL R997-CM7 WH-18-UL U799-CM98 WH-14-UL U782-CM2 WH-18-UL U798-CM8 WH-18-UL U781-CM1 WH-18-UL Y733-CM16 WH-18-UL Y734-CM17 WH-18-UL Y736-CM10 WH-18-UL Y743-CM5 WH-18-UL Y747-CM3 WH-18-UL Y751-CM92 WH-16-UL Y777-CM38 WH-18-UL Y923-CM42 WH-18-UL

36

112-EN202 WH-18-UL 112-EN120 WH-18-UL

SEE SHEET 8

D

101-PD2 RD-4

CB-PD 2 4616349

AC STD BLOCK SEE SHEET 8

SQUARE D CO 461-6439

101-PD7 WH-12-UL

25A

K900-CM18 WH-18-UL

2

K990-CM53 WH-18-UL

K840-CM97 WH-18-UL N895-CM94 WH-18-UL R997-CM7 WH-18-UL 128-CM34 WH-18-UL C250-CM45 WH-16-UL

101-PD13 WH-14-UL

SEE SHEET 8

SEE SHEET 7

K990-CM51 WH-18-UL

4

1

CB-PD 1 4616341

D

D

6

3

C250-CM44 WH-18-UL C250-CM36 WH-18-UL

2

1

30 31

1

5

128-CM33 WH-18-UL

149-CM19 WH-14-UL 229-CM21 WH-14-UL C250-CM45 WH-16-UL

4

CONN TO PM-C1 SEE SHEET 18

CM-C6 2397352

128-CM33 WH-18-UL 128-CM32 WH-18-UL

2

CM-C1 3246269 U781-CM1 WH-18-UL U782-CM2 WH-18-UL Y747-CM3 WH-18-UL J896-CM4 WH-18-UL Y743-CM5 WH-18-UL J894-CM6 WH-18-UL Y777-CM38 WH-18-UL Y923-CM42 WH-18-UL N734-CM41 WH-18-UL U798-CM8 WH-18-UL C800-CM37 WH-18-UL C801-CM39 WH-18-UL L944-CM11 WH-16-UL Y751-CM92 WH-16-UL C778-CM9 WH-18-UL Y736-CM10 WH-18-UL U799-CM98 WH-14-UL 149-CM19 WH-14-UL N828-CM90 WH-18-UL F725-CM15 WH-18-UL Y733-CM16 WH-18-UL Y734-CM17 WH-18-UL K900-CM43 WH-18-UL K990-CM51 WH-18-UL 229-CM21 WH-14-UL R993-CM40 WH-18-UL K895-CM93 WH-18-UL A235-CM35 WH-18-UL J890-CM95 WH-18-UL

2

1 3

2

3

1

CM-C5 2305010 128-CM32 WH-18-UL

1

2

3

4

1

A5 TO CEM HARNESS

3

4

1

2

3

1

2

1

229-EN203 TN-14-XLPE

(Dimensions: 39 inches x 28 inches)

BCP

EMCP 4.2 BLOCK

229-EN306 WH-18-UL

NEGATIVE POST (NP)

D

OMEGA GNF

112A-EN406 WH-18-UL G420-EN404 WH-18-UL 112A-EN405 WH-18-UL G420-EN403 WH-18-UL

1

BK-16

2

WH-16

1

BK-16

2

WH-16

DEF LAMP 332-1064

E563-EN400 WH-18-UL

ER-A

HPF LAMP 332-1064

E565-EN402 WH-18-UL

ER-C

A1 11

112A-EN221 WH-18-UL G420-EN102 WH-14-UL

B

Y737-EN204 TN-16-UL

12 1

BK-16

2

WH-16

138-EN203 WH-18-UL 329-E33 WH-18-UL

R3

C

B

CUSTOMER CONN MANUAL FUEL PRIMING SW BATTERY (+) (AFTM ECM) LH MPU (+) LH MPU (-) DEF PURGE LAMP BATTERY (-) (AFTM ECM) ARD FUEL NOZ HTR RLY (BTRY +) GROUND FUEL PUMP RELAY DOUT RETURN (AFTM ECM) FUEL PUMP RELAY LOAD DPF LAMP BATTERY (+) (J1 ECM) HEST LAMP BTRY- (AFTM ECM) BTRY+ (AFTM ECM) BATTERY (+) (J1 ECM) BATTERY (+) (J1 ECM) BATTERY (+) (J1 ECM) BATTERY (-) (J1 ECM) BATTERY (-) (J1 ECM) BATTERY (-) (J1 ECM) BATTERY (-) (J1 ECM) LOW IDLE SWITCH BATTERY (-) (J1 ECM)

CONNECTS TO EMERGENCY OVERRIDE P15

EN-C1 ADD 1607689 7 19 20 21 26 32 33 36 37 38 39 30 48 31 27 6 52 53 55 61 63 65 67 47 69

329-E33 WH-18-UL 112-EN120 WH-18-UL N755-EN140 BK-16-UL X998-EN141 RD-16-XLPE G420-EN102 WH-14-UL C988-E106 WH-6 112-EN121 WH-18-UL 229-EN203 TN-14-XLPE Y737-EN204 TN-16-UL Y738-EN205 TN-16-UL T788-EN206 WH-14-UL G420-EN403 WH-18-UL 112-EN210 WH-18-UL G420-EN404 WH-18-UL C988-E200 WH-6 112-EN202 WH-18-UL 112-EN52 WH-18-UL 112-EN53 WH-18-UL 112-EN270 WH-18-UL C988-E61 WH-6 C988-E63 WH-6 C988-E65 WH-6 C988-E69 WH-6 127-EN47 TN-16-UL 112-EN56 WH-6

A B

RELAY K-C35 ERR

4

BASE 1798828

101-EN307 WH-18-UL 138-EN203 WH-18-UL

N755-EN140 BK-16-UL X998-EN141 RD-16-XLPE

BTRY+ BTRY+

BTRYBTRY-

112-EN202 WH-18-UL

SEE SHEET 17

112-EN120 WH-18-UL

SEE SHEET 17

T788-EN206 WH-14-UL

SEE SHEET 17

112-EN121 WH-18-UL

SEE SHEET 17

CONN TO CEM

3

R977-CF104 RD-16-XLPE

B

4

A B C

C

C

C

202-EN101 WH-18-UL

112A-EN221 WH-18-UL

8D-2676 LOW IDLE SW

101-PD13 WH-14-UL 229-EN306 WH-18-UL 101-EN307 WH-18-UL 202-EN101 WH-18-UL

127-EN47 TN-16-UL

2

ENG OUT NOX SNSR INTERCONNECT

3

CONN TO CM-C5 SEE SHEET 15 112-EN56 WH-6 C988-E69 WH-6 C988-E65 WH-6

PM-C2 2813132

PM-C1 2813136

1

101-PD13 WH-14-UL

128-PM1 PK-18-GXL

1

1

VS

2

PLUGGED

3

3

PLUGGED

4

GND

5

J1939 (-)

6

J1939 (+)

C250-PM2 BK-18-GXL K990-PM4 GN-18-GXL K900-PM3 YL-18-GXL

5 6

B

ENG OUT NOX SENSOR 359-9171

2 4

SEE SHEET 17

B

B

C988-E65 WH-6 C988-E69 WH-6 229-EN306 WH-18-UL 112A-EN221 WH-18-UL 127-EN47 TN-16-UL

PK-C2 2813133

PK-C1 2813137 CONN TO CM-C6 SEE SHEET 15

128-PK1 PK-18-GXL

SCR OUT NOX SENSOR 359-9172 1

VS

2

2

PLUGGED

3

3

PLUGGED

4

GND

5

J1939 (-)

6

J1939 (+)

1

X998-EN141 RD-16-XLPE N755-EN140 BK-16-UL 112-EN56 WH-6 329-E33 WH-18-UL

A

2

BTRY +

BTRYC988-E200 WH-6 C988-E106 WH-6 C988-E61 WH-6 C988-E63 WH-6

1

TERMINAL BLOCK

AC STD BLOCK

BTRY+

3

MANUAL FUEL PRIMING SW 260-5864 EN-C6 C0 1552267

R3 1

BTRY+

R977-CF101 BK-18-GXL R973-CF102 OR-16-GXL R977-CF103 BK-18-GXL

2

CONN TO RELAY

C

112-EN210 WH-18-UL 112-EN52 WH-18-UL 112-EN53 WH-18-UL 112-EN270 WH-18-UL 112A-EN405 WH-18-UL 112A-EN406 WH-18-UL

CF-C1 230-5009

1

22 24 21

D

CF-C2 230-5008

14

PURGE WARNING LIGHT 419-3911

Y738-EN205 TN-16-UL EN-C5 1552267

A2

CEM JUMPER HARNESS

D

D

E564-EN401 WH-18-UL

ER-B

EN-C8 1552269

30 Page,

UENR7113-03 VOL 2 of 2

E

SHEET 13 OF 18

2

3

4

C

4

A

4

B

3

A283-PE13 WH-12-UL

101-PE10 WH-12-UL

25A

BTRY-

A

C

B

2

AC STD BLOCK

A

D

4

C249-PE08 WH-12-UL

101-PD8 WH-12-UL

BTRY-

J2-GA7 YL-18-CBL

2 3

CB-PETU 461-6341

SEE SHEET 17

BTRY+

J1-GA5 GN-18-CBL

1

1

K837-PE07 WH-12-UL

AC STD BLOCK

4

101-PE10 WH-12-UL

N828-PE06 WH-12-UL

R2 2

3

PE-C3 1779654

E740-PE05 WH-12-UL

B

BACKLIGHT

3

J3-GA8 SHLD-18-CBL

J3-GA3 SHLD-18-CBL

1

2

E740-PE05 WH-12-UL N828-PE06 WH-12-UL K837-PE07 WH-12-UL C249-PE08 WH-12-UL

C249-PE04 WH-18-UL

DEF PURGE LAMP GA-C1 3637544 1552273

1

PE-C2 1779649

K837-PE03 WH-18-UL GA-C2 1330973

C

PE-C1 2610525

E740-PE01 WH-18-UL 1

6

CB-CEM 1 461-6343

X2

DIP SWITCH CONFIGURATION

4 5

CB-CEM 461-6343

C800-CE05 WH-18-UL

F

3

11

RESET

TEST

2

C801-CE07 WH-18-UL

10

F711-PU73 WH-18-UL F712-PU49 WH-18-UL

F712-PU49 WH-18-UL F712-PU50 WH-18-UL F712-PU47 WH-18-UL

1

C801-CE04 WH-18-UL

4

7

D

CE-C1 281-3132

1

3

6

9

T3

K840-PU26 WH-18-UL N895-PU82 WH-18-UL K900-PU79 WH-18-UL K990-PU78 WH-18-UL T801-PU83 WH-18-UL

6 8

B

1

CONTROL PANEL TO CEM HARNESS

D

D

PU-C2 2304009

PU-C1 1552252 K840-PU26 WH-18-UL N895-PU82 WH-18-UL K900-PU79 WH-18-UL K990-PU78 WH-18-UL T801-PU83 WH-18-UL

1

N

A

1

GENERATOR

D

B

2

A5 TO PETU HARNESS

EMCP 4.4 CONTROL PANEL

Y988-PL81 WH-18-UL

4

4 5 6

C250-PK2 BK-18-GXL K990-PK4 GN-18-GXL K900-PK3 YL-18-GXL

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

SCR OUT NOX SNSR INTERCONNECT

A

A

A

A SHEET 15 OF 18

4

8

3

7

2

SHEET 18 OF 18

ENGINE INTERFACE - WIRING(CONT)

NOX SNSR INTERCONNECT AND CEM JUMPER HARNESS

FOR NOTES SEE SHEET 1

FOR NOTES SEE SHEET 1

4

1

6

5

3

4

2

1

3

THIS SCHEMATIC IS FOR THE C18 GENERATOR SET WITH EMCP4.4 ELECTRICAL SYSTEM VOLUME 2 of 2: SHEETS 13-18 MEDIA NUMBER: UENR7113-03 SCHEMATIC PART NUMBER: 461-6345, CHANGE: 01, VERSION: Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

2

1

A