DYNAPAC LT800 SPARE PARTS CATALOGUE MANUAL SLT800-1EN4 - PDF DOWNLOAD

DYNAPAC LT800

SPARE PARTS CATALOGUE SLT800-1EN4

Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 10 www.dynapac.com

I

Rammer LT 800 Spare Parts Catalogue SLT800-1EN4 Valid from serial number: *78000050 - 78001679* Engines: Hatz 1B20 Published catalogue issues valid for these rammer: Catalogue Issue date SLT800-1EN1 SLT800-1EN2 SLT800-1EN3 SLT800-1EN4

2002 - 01 2003 - 09 2004 - 02 2009 - 03

Replaced by SLT800-1EN2 Replaced by SLT800-1EN3 Replaced by SLT800-1EN4

For machine serialnumber *78001680* -, use spare parts catalogue SLT800-2ENx

We reserve the right to change specifications without notice.

Printed in Sweden.

II

RESERVDELSBESTÄLLNING

ORDERING SPARE PARTS

Följande uppgifter ska lämnas vid beställning av reservdelar för att undvika leveransfel: 1. Maskintyp.

2. Vältens serienummer.

3. Antal av önskad reservdel.

4. Reserdelens artikelnummer.

5. Reservdelens benämning.

6. Måttuppgifter vid beställning av metervara.

To avoid errors in delivery, please give the following information when ordering spare parts: 1. Type of machine.

2. Roller serial number.

3. Quantity required.

4. Part number.

5. Parts denomination.

6. Dimensions when ordering per length.

ERSATZTEILBESTELLUNG

ORDINI DI RICAMBI

Zur Vermeidung von Fehllieferungen sind bei der Bestellung von Ersatzteilen folgende Angaben zu machen: 1. Maschinentyp.

2. Herstellungsnummer.

3. Bestellmenge. (Quantity) 4. Ersatzteilnummer. (Part Nº) 5. Ersatzteilbenennung. (Denomination) 6. Massangaben bei Bestellung von Meterware.

Per evitare errori nelle consegne di ricambi, Vi preghiamo di comunicarci le seguenti informazioni al momento dell 'ordinazione: 1. Tipo di macchina.

2. Numero di serie della macchina.

3. Quantità dei pezzi desiderati. (Quantity) 4. Numero di codice del pezzo. (Part Nº) 5. Descrizione del pezzo di ricambio. (Denomination) 6. Misura, in caso di ordine per metro.

PEDIDO DE RECAMBIOS

COMMANDE DE PIECES DE RECHANGE

Para evitar errores en las entregas, deberán indicarse los siguientes datos al hacer un pedido de recambios: 1. Tipo de máquina.

2. Número de serie.

3. Cantidad de piezas deseadas. (Quantity) 4. Número de artículo de la pieza de recambio. (Part Nº) 5. Denominación de la pieza. (Denomination) 6. Indíquese la medida al solicitar un artículo que se expide por metros.

Les indications suivantes doivent être fournies lors de la commande de piéces de rechange, afin d'éviter toute erreur de livraison: 1. Type de machine.

2. Numéro de série.

3. Quantité désirée de pièce de rechange. (Quantity) 4. Numéro de la piéce de rechange. (Part Nº) 5. Dénomination de la piéce de rechange. (Denomination) 6. Longueur en cas de commande au mètre.

YOUR AGENT/DEALER:

III

Text pages The text pages is structured as the picture on the right.

1.

This is the remarks for specific items and the descriptions of the remarks is at the bottom of the parts list.

2.

Parts indicated by a dot and moved to the right are included when buying the assembled unit above.

3.

Spare parts and service code for a specific part, mainly for internal use at Dynapac. "A" = Service part, "B" = Fast moving part, "C" = Suggested exchanged part and "D" = Regular spare part.

3 1

1

Changes PARTS INFO

SERVICE INFO

GROUP

PAGE

Notes

NOTES

2

IV

Notes

V

PÄRMETIKETT

BINDER LABEL

För att undvika fel vid reservdelsbeställning finns här nedan två etiketter som passar i fickorna på pärmarnas ryggar. På dessa kan man se från vilket vältnummer av aktuell maskin reservdelskatalogen gäller. Gör så här: 1. Tag denna sida ur pärmen.

2. Klipp ut etiketten till VÄNSTER (1) och sätt in den i fickan på DENNA pärmens rygg.

3. Finns det en etikett till HÖGER (2), kan denna användas på pärmen för FÖREGÅENDE utgåva av denna katalog.

4. Kasta detta papper.

To avoid errors when ordering spare parts use the labels below to identify the catalogues on the back of the binder. The label contain the serial number range for which the catalogue is valid. Do like this: 1. Remove this page from the binder.

2. Cut out the LEFT label (1) and put it on THIS binders back.

3. If there is a label to the RIGHT (2), it can be used on thebinder for PRECEDING issue of this catalogue.

4. Throw away this paper.

KATALOG-BESCHRIFTUNG

ETICHETTAPOSTASULRACCOGLITORE

Zur Vermeidung von Fehlen bei der Ersatzteilbestellung benutzen Sie bitte die unteren Beschriftungen, um die Kataloge auf der Rückseite zu kennzeichen. Auf der Beschriftung ist angegaben, für welche Maschinennummern der jeweilige Katalog gültig ist.

Ablauf: 1. Nehmen Sie dieses Blatt aus dem Katalog.

2. Schneiden Sie die LINKE Beschriftung (1) aus. Schieben Sie die Beschriftung in die tasche auf DEM Katalogrücke.

3. Sollte die Beschriftung unten RECHTS (2) mitgeliefert werden, kennzeichen Sie damit bitte die ÄLTERE Ausführung dieses Kataloges.

4. Den Rest dieses Blattes bitte vernichten.

Per evitare errori quando ordinate pezzi di ricambio, usate le etichette in calce che servono ad identificare i cataloghi sul retro del raccoglitore. L'etichetta indica il numero di matricola delle maccine prese in considerazione nel catalogo.

1. Rimuovete questa pagina dal raccoglitore.

2. Ritagliate l'etichetta posta a SINISTRA (1) e ponetela sul retro DEL raccoglitore.

3. Se trovate anche un'etichetta sulla DESTRA (2), ritagliatela e ponetela sul raccoglitore relativo alla PRECEDENTE edizione del catalogo.

4. Distruggete questo foglio.

ETIQUETA PARA LA CARPETA

ETIQUETAGE DU CATALOGUE

Para evitar errores al pedir repuestos utilicen las etiquetas abajo descritas para identificar los catálogos en la parte trasera de la carpeta. En la etiqueta se ven los números de referencia de la serie para la cual es válido el catálogo.

Instrucciones: 1. Quitar esta página de la carpeta.

2. Corta la etiqueta IZQUIERDA (1) y ponerla est ESTA carpeta en la parte trasera.

3. Si hay una etiqueta en la parte DERECHA (2) se puede utilizar en la carpeta para el catálogo que PRECEDE a esta.

4. Tirar esta hoja.

Afin d'éviter des erreurs lors de commandes de pièces de rechange, nous vous conseillons d'apposer les marquages ci-dessous à l'arrière du classeur, pour identifier les catalogues. Ce marquage indique les numéros de série pour lesquels le catalogue est adapté. Il convient de procéder de la façon suivante: 1. Retirez cette page du classeur.

2. Découpez l'étiquette de GAUCHE (1), et apposez-la à l'arrière de CE catalogue.

3. Si il y a une étiquette à DROITE (2), vous pourrez l'apposer sur le classeur de l'edition PRECEDENTE du catalogue.

4. Détruire cetta feuille.

1.

Catalogue

SLT800-1EN4

Dynapac Compaction Equipment AB

TABLE OF CONTENTS

Page

LT800 Up to S/N: 78001679

2

Handle

4

Handle

6

Ramming system

8

Transmission Spring unit Foot 11" Foot 13" Option, extended foot

10 12 14 16 18

Engine and fuel system

20

Engine Hatz 1B20 Fuel system

22 26

Power transmission

28

Engine installation Clutch

30 32

Decals and documentation

34

Decals and documentation

36

TC 1

Dynapac Compaction Equipment AB LT800 Up to S/N: 78001679 LT800100

2

SLT800-1EN4

Dynapac Compaction Equipment AB LT800 Up to S/N: 78001679 Ref. Part No. 10 20 30 40 80

SLT800-1EN4

Rem. Qty Description

Code

Handle ( Page 4 ) Ramming system ( Page 8 ) Engine and fuel system ( Page 20 ) Power transmission ( Page 28 ) Decals and documentation ( Page 34 )

3

Dynapac Compaction Equipment AB Handle

4

SLT800-1EN4

Dynapac Compaction Equipment AB Handle Ref. Part No. 10

SLT800-1EN4

Rem. Qty Description

Code

Handle ( Page 6 )

5

Dynapac Compaction Equipment AB Handle 17467-2

6

SLT800-1EN4

Dynapac Compaction Equipment AB Handle Ref. Part No. 1 386127 2 3 383679 939111 939110 4 384496 5 500506 6 586002 7 508018 8 385439 9 500508 10 791343 11 500506 12 904504 13 902286 14 902284 15 385007 16 902041 17 586003 18 386787 19 386786 20 500505 21 791323 22 386785 A)

Rem. Qty Description A

Code

1 Handle 1 Fuel tank 1 Throttle control, cpl 1 .Handle 1 .Control cable, cpl 2 Roller 4 Screw 4 Lock nut 4 Screw 1 Lifting lug 2 Screw 2 Screw 2 Screw 2 Screw M5 x 18 8 Lock nut M8 2 Nut M5 1 Bracket 4 Screw 6 Lock nut M8 1 Angle stop right side 1 Angle stop left side 4 Screw M8x20 8.8 4 Cylindric pin 2 Shock absorber

See section fuelsystem

SLT800-1EN4

7

Dynapac Compaction Equipment AB Ramming system

8

SLT800-1EN4

Dynapac Compaction Equipment AB Ramming system Ref. Part No. 10 20 30 40 50

SLT800-1EN4

Rem. Qty Description

Code

Transmission ( Page 10 ) Spring unit ( Page 12 ) Foot 11" ( Page 14 ) Foot 13" ( Page 16 ) Option, extended foot ( Page 18 )

9

Dynapac Compaction Equipment AB Transmission 17474-1

10

SLT800-1EN4

Dynapac Compaction Equipment AB Transmission Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

381965 904950 380920 111078 150009 904949 150014 903520 151025 904952 381964 500021 904734 388403 160106 388405 508096 628006 160035 904230 508053 388407

SLT800-1EN4

Rem. Qty Description 1 Gear wheel 1 Needle bearing 1 Connecting rod 1 Ball bearing 1 Snap ring 1 Needle bearing 2 Snap ring 2 Bearing 2 Snap ring 1 Sealing 1 Shaft 1 Screw M8-1,25x25 8.8 1 Washer 8,4x26x4 1 Clutch 1 Crankcase 1 O-ring 1 Cover 4 Screw 1 Pin 1 O-ring 4 Washer 4 Screw 1 Outer tube

Code

D

11

Dynapac Compaction Equipment AB Spring unit 17380-1

12

SLT800-1EN4

Dynapac Compaction Equipment AB Spring unit Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 A) B) C)

Rem. Qty Description A

381482 381479 B 381961 383681 380895 380894 380899 383668 380902 283631 500023 283627 508092 388409 791395 383666 383669 384416 904951 160054 382369 162009 C C 791376

1 Crank shaft 2 Plug 1 Piston bolt 1 Outer tube 1 Rod piston head 1 Lid 2 Spring 2 Spring 1 Stop 1 Rod piston 1 Stop 2 Hose clamp 2 Screw M8-1,25x40 8,8 1 Bellows 13 Screw 1 Bellows support 1 Sight plug 1 Gasket 1 Inner tube 1 Handle 1 Plug 1 O-ring 1 Lid 6 Seal ring 6 Nut 1 Foot 1 Fiber washer

Code

D D D

See section transmission. item 3 See section transmission, item 28 See section foot

SLT800-1EN4

13

Dynapac Compaction Equipment AB Foot 11" 17477

14

SLT800-1EN4

Dynapac Compaction Equipment AB Foot 11" Ref. Part No. 1 2 3 4 5 6 7 8 9 A)

Rem. Qty Description

939183 382371 382366 791331 902286 791339 791085 791337 902288 904640

A

Code

1 Foot kit, cpl 1 .Ground plate 1 .Foot 8 .Screw 8 .Lock nut M8 2 .Screw 2 .Screw 2 .Screw 6 .Nut M12 7 .Washer 8,4x22x3

Widht = 11"

SLT800-1EN4

15

Dynapac Compaction Equipment AB Foot 13" 17478

16

SLT800-1EN4

Dynapac Compaction Equipment AB Foot 13" Ref. Part No. 1 2 3 4 5 6 7 8 9 A)

Rem. Qty Description

939184 382982 382981 791331 902286 791339 791085 791337 902288 904640

A

Code

1 Foot kit, cpl 1 .Ground plate 1 .Foot 14 .Screw 14 .Lock nut M8 2 .Screw 2 .Screw 2 .Screw 6 .Nut M12 14 .Washer 8,4x22x3

Widht = 13"

SLT800-1EN4

17

Dynapac Compaction Equipment AB Option, extended foot 18069

18

SLT800-1EN4

Dynapac Compaction Equipment AB Option, extended foot Ref. Part No. 1 2 3 4 5 6

389980 928198 903735 902280 904231 377125

SLT800-1EN4

Rem. Qty Description

Code

1 Extended foot 2 Screw 4 Screw 6 Side ring 6 Washer 1 Decal

19

Dynapac Compaction Equipment AB Engine and fuel system

20

SLT800-1EN4

Dynapac Compaction Equipment AB Engine and fuel system Ref. Part No. 10 20

SLT800-1EN4

Rem. Qty Description

Code

Engine Hatz 1B20 ( Page 22 ) Fuel system ( Page 26 )

21

Dynapac Compaction Equipment AB Engine Hatz 1B20 16837

22

SLT800-1EN4

Dynapac Compaction Equipment AB Engine Hatz 1B20 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 A) B) C) D)

Rem. Qty Description

379095 937002 937003 937001 936982 936983 936985 936986 936987 936988 936989 936990 936991 936992 936993 936994 936995 936996 936997 936998 936999 937000 937011 937012 938150 937014 938151 937016 937017 937018 937019 937020 239517 938152 937022 937023 937024 937010 938155 937008 937009 937005 937004 937006 938753 936977 936978 936979 936980 936981 937608 937607 937606

A

B

C

D C

1 Engine, cpl Hatz1B20 1 .Not used on this model 1 .Plug 1 .O-ring Oil strainer, cpl Not used on this model 1 .Recoil starter, cpl 1 ..Knob 1 ..Spiral spring 1 ..Housing 4 ..Washer 4 ..Screw 1 ..Rope 1 ..Reel 1 ..Spring 1 ..Friction plate 1 ..Screw 1 ..Washer 1 ..Ratchet 1 ..O-ring 3 ..Screw 3 ..Washer 1 .Starter pulley 1 .Decal 1 .Air filter 1 .Washer 3 .Screw 1 .Filter element 1 .Nut 1 .Protecting cover 1 .Rubber sleeve 1 .Nut 1 .Plate 1 .Rubber hose 1 .Edge trim 2 .Washer 1 .Air filter house 2 .Gasket 1 .Gasket 1 .Vent nipple 1 .Edge trim 1 .Protecting cover 1 .Edge trim 1 .Muffler 1 .Exhaust tube 1 .Exhaust pipe 5 .Gasket 1 .Injection pump cpl 1 .O-ring 0,2 mm 1 .O-ring 0,3 mm 1 .O-ring 0,4 mm 1 .O-ring 0,5 mm 1 .O-ring 0,6 mm 1 .Oil dipstick 1 .Nozzle 1 Sleeve

Code

D B

D B B

B B

A

Complete with rope and rubber sleeve Complete with item 19 For engine marked "EPA" Complete with O-ring

SLT800-1EN4

23

Dynapac Compaction Equipment AB Engine Hatz 1B20 16837

24

SLT800-1EN4

Dynapac Compaction Equipment AB Engine Hatz 1B20 Ref. Part No.

Rem. Qty Description

57 937604 58 937605

1 Lock 1 Socket

SLT800-1EN4

Code

25

Dynapac Compaction Equipment AB Fuel system 17481-3

26

SLT800-1EN4

Dynapac Compaction Equipment AB Fuel system Ref. Part No. 1 389197 388025 2 950307 3 384996 396066-02 4 791270 5 385839 6 902285 7 500501 8 921039 9 937430 10 945778 11 950241 12 945780 13 904394 A) B) C) D) E) F) G)

Rem. Qty Description F G D E

A B C

Code

1 Filler cap 1 .Gasket 1 Filler cap 1 Tank 1 Tank 1 Washer 1 Nipple 1 Lock nut M6 1 Screw M6x20 1 Pipe clamp 1 Fuel filter 1 Fuel hose 1 Fuel hose 1 Fuel hose 1 Hose clamp

12x35 12x460 10x240 Old version, replaced by 396066-02 New version, complete with filler cap Old version, valid for old tank 384996 with bayonet joint New version, valid for new tank 396066-02 with screw in mount

SLT800-1EN4

27

Dynapac Compaction Equipment AB Power transmission

28

SLT800-1EN4

Dynapac Compaction Equipment AB Power transmission Ref. Part No. 10 20

SLT800-1EN4

Rem. Qty Description

Code

Engine installation ( Page 30 ) Clutch ( Page 32 )

29

Dynapac Compaction Equipment AB Engine installation 17480-3

30

SLT800-1EN4

Dynapac Compaction Equipment AB Engine installation Ref. Part No. 1 2 3 904734 4 500021 5 384515 387883 6 384513 387444 7 902287 586018 8 500023 9 904229 10 382363 11 508029 508030 12 387443 13 387727 14 904230 15 388374 16 388373 17 508092

SLT800-1EN4

Rem. Qty Description

Code

1 Engine Clutch ( Page 32 ) 1 Washer 8,4x26x4 1 Screw M8-1,25x25 8.8 1 Adapter Up to 78000274 1 Adapter From 78000275 4 Stud Up to 78000274 2 Stud From 78000275 4 Nut Up to 78000274 4 Lock nut From 78000275 4 Screw M8-1,25x40 8,8 8 Washer 8,4x16x1,5 2 Bracket 4 Screw M10-1,5x30H 8,8 Up to 78000274 4 Screw From 78000275 2 Stud From 78000275 1 Support washer From 78000275 2 Washer From 78000275 1 Bracket 1 Bracket 4 Screw 1 1

31

Dynapac Compaction Equipment AB Clutch 17384

32

SLT800-1EN4

Dynapac Compaction Equipment AB Clutch Ref. Part No. 1 2 3 4 5 6 7

381962 239820 938289 938652 239734 937954 938961

SLT800-1EN4

Rem. Qty Description

Code

1 Clutch, cpl 2 .Cover 2 .Clutch lining 2 .Centrifugal weight 2 .Retaining ring 2 .Spring 1 .Hub

33

Dynapac Compaction Equipment AB Decals and documentation

34

SLT800-1EN4

Dynapac Compaction Equipment AB Decals and documentation Ref. Part No. 10

SLT800-1EN4

Rem. Qty Description

Code

Decals and documentation ( Page 36 )

35

Dynapac Compaction Equipment AB Decals and documentation 17382

36

SLT800-1EN4

Dynapac Compaction Equipment AB Decals and documentation Ref. Part No. 1 2 386335 3 386225 791351 4 904977 5 281270SE 6 527002 7 281269 8 385877 9 791088 10 904366 11 12 791295 13

SLT800-1EN4

Rem. Qty Description

Code

Not used on this model 2 Decal "LT800" 1 Decal 4 Drive screw 1 Decal 1 Product identification plate CE 4 Drive screw 2 Decal "LIFT" 1 Decal "THROTTLE CONTROL" 1 Decal 1 Safety decal "Hot surface" Not used on this model 1 Decal "Sound power level" 107dB 1 Documentation 1 .Instruction book, Hatz 1 .Operation ILT800 1 .Spare parts catalogue SLT800 1 .Warranty registration certificate 1 .Warranty conditions 1 .CE declaration

37

SLT800-1EN4

Dynapac Compaction Equipment AB

NUMERICAL INDEX Part Number

Page

Part Number

Page

Part Number

Page

111078 150009 150014 151025 160035 160054 160106 162009 239517 239734 239820 281269 281270SE 283627 283631 377125 379095 380894 380895 380899 380902 380920 381479 381482 381961 381962 381964 381965 382363 382366 382369 382371 382981 382982 383666 383668 383669 383679 383681 384416 384496 384513 384515 384996 385007 385439 385839 385877 386127 386225 386335 386785 386786 386787 387443 387444 387727 387883 388025 388373 388374 388403

11 11 11 11 11 13 11 13 23 33 33 37 37 13 13 19 23 13 13 13 13 11 13 13 13 33 11 11 31 15 13 15 17 17 13 13 13 7 13 13 7 31 31 27 7 7 27 37 7 37 37 7 7 7 31 31 31 31 27 31 31 11

388405 388407 388409 389197 389980 396066-02 500021 500023 500501 500505 500506 500508 508018 508029 508030 508053 508092 508096 527002 586002 586003 586018 628006 791085 791088 791270 791295 791323 791331 791337 791339 791343 791351 791376 791395 902041 902280 902284 902285 902286 902287 902288 903520 903735 904229 904230 904231 904366 904394 904504 904640 904734 904949 904950 904951 904952 904977 921039 928198 936977 936978 936979

11 11 13 27 19 27 11,31 13,31 27 7 7 7 7 31 31 11 13,31 11 37 7 7 31 11 15,17 37 27 37 7 15,17 15,17 15,17 7 37 13 13 7 19 7 27 7,15,17 31 15,17 11 19 31 11,31 19 37 27 7 15,17 11,31 11 11 13 11 37 27 19 23 23 23

936980 936981 936982 936983 936985 936986 936987 936988 936989 936990 936991 936992 936993 936994 936995 936996 936997 936998 936999 937000 937001 937002 937003 937004 937005 937006 937008 937009 937010 937011 937012 937014 937016 937017 937018 937019 937020 937022 937023 937024 937430 937604 937605 937606 937607 937608 937954 938150 938151 938152 938155 938289 938652 938753 938961 939110 939111 939183 939184 945778 945780 950241

23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 27 23 25 23 23 23 33 23 23 23 23 33 33 23 33 7 7 15 17 27 27 27

NI 1

SLT800-1EN4

Dynapac Compaction Equipment AB

NUMERICAL INDEX

NI 2

Part Number

Page

950307

27

Part Number

Page

Part Number

Page