Dynapac Asphalt Compactor DRA30 Engine DYNAPAC-275 DI TU Spare Part Catalogue Manual 4812333215_A

Engine Manual Spare Part Catalogue Asphalt Compactor – DRA30 Engine: DYNAPAC-275 DI TU Serial number: *10300619HME011517*

4812333215_A - EN Dec - 2021

Manual Revisions Table 1: Revision History

Sr no 1 2

Date

Dec’ 2021

Revision

New Released

2

TABLE OF CONTENTS VALVE HOUSING COVER…………………………………………………………………………….1 EXAHUST SYSTEM (UPDRAFT)…………………………………………………………….……….3 CYLINDER HEAD ASSEM……………………………………………………………………………..3 VALVE TRAIN…………………………………………………………………………………… …….3 CRANCASE FRONT COVER………………………………………………………………...……….3 CRANKCASE WITH OIL PAN………………………………………...……………………………….3 CRANKSHAFT ASSEMBLY……………………...………………………………………...………….3 SLEEVE, PISTON & CONNECTING ROD…………………………………………………………...3 LUBRICATION SYSTEM (OIL PUMP) ……………………………………………………………….3 COOLING SYSTEM…………………………….……………………………………………………….3 FUEL INJECTION SYSTEM……………………...…………………………………………………….3 ELECTRICALS………………………………..………………………………………………………….3

VALVE HOUSING COVER

VALVE HOUSING COVER Ref. No. 1 2 5 6 9 10 11 12 13 13 14 15 4&7

Part Number 4812333380 4812333124 4812333401 4812333363 4812333423 4812333269 4812333365 4812333376 4812333326 4812333318 4812333245 4812333399 4812333125

Description VALVE HOUSING COVER GASKET VALVE HOUSING Tube Oil Emation Clip Hose Worm Type WASHER SEAL Nut valve Hsg. Cover M10×1.5 Brace Bracket To Valve Housing Cover Bolt 5/16"UNC × 1.1/8 washer 1/4" Spring Lock WASHER M8 SPRING LOCK Nut5/16"UNC Sticker Mahindra Logo for Engine Cap oil Filler With Oil Seal

Qty 1 1 1 1 3 2 1 1 1 1 1 1 1

Air intake system

Air intake system Ref. No. 1 2 3 4

Part Number 4812333252 4812333271 4812333387 4812333318 4812333126

Description

MANIFOLD AIR INTAKE (3DI)

BOLT Intake Manifold Mounting STUD - Intake Manifold

WASHER Spring Manifold Mounting GASKET AIR INTAKE (275DI)

Qty 1 6 1 9 1

EXAHUST SYSTEM (UPDRAFT)

EXAHUST SYSTEM (UPDRAFT)

Ref. No. 1 2 3

Part Number 4812333127 4812333389 4812333128

Description Gasket Exahust Manifold Manifold Exh. W/Stub pipeAssy. 3Cyl. GASKET EXHAUST PIPE

Qty 2 1 1

4 5

4812333302 4812333343

BOLT Exhaust Manifold WASHER Plain Exhaust Manifold

4

CYLINDER HEAD ASSEM

CYLINDER HEAD ASSEM Ref. No. 4

Part Number 4812333434

Description HEAD CYLINDER ASSY -3DI -LON

275TU 1

5 6 7 8 9 10 11 12 13

4812333297 4812333298 4812333129 4812333130 4812333131 4812333132 4812333364 4812333268 4812333133

Plug Expansion 1-1/4 (Small) Plug Expansion 1-3/4 (Big) Guide Valve Plug Water Jet Ring Valve Set Intake Ring Valve Set Exahust Stud Injection Nozzle Holder Stud Rocker Shaft End Bracket Lock Valve Spring (Multi Groove)

4 1 6 3 3 3 3 2 12

14

4812333134

Cup Retainer Valve Spring (Upper)

12

15 16 17 18 19 20 21 22 23 24 25

4812333390 4812333258 4812333135 4812333136 4812333137 4812333372 4812333371 4812333331 4812333138 4812333358 4812333440

Spring Valve Washer Cup Retainer Valve Spring Valve Intake(Multi Groove) Valve E xahust (Multi Groove) Seal Valve Stem Bolt Cylinder Head Long Bolt Cylinder Head short Washer Cylinder Head Bolt SENSOR TEMP. GAUGE Washer copper Temp sensor Clamp Nozzle Holder

6 6 3 3 6 1 12 13 1 1 3

26 27 28 29 30 31 31 32 33 34

4812333270 4812333269 4812333139 4812333412 4812333255 4812333247 4812333378 4812333326 4812333122 4812333140

Washer Conical Nozzle Holder Nut Nozzle Holder Clamp Gasket Cylinder Head Bracket Alternator Mtg Bolt Bracket Mtg. M8 × 1.25× 25 Washer Plain 0.343× 0.687× 0.051 Washer Plain 0.343× 0.687× 0.051 Washer Spring 5/16" Belt Alternator ALTERNATOR 36 AMP W/SMALLER PULLEY

3 3 1 1 3 1 1 1 1 1

35 36 37 38 39 40 41 42

4812333382 4812333383 4812333370 4812333290 4812333284 4812333381 4812333289 4812333284

Bolt M10 × 1.50 × 85 Bolt M10 × 1.50 × 86 Guard Alternator Washer plain 10 × 24 × 3mm Washer Spring Lock M10 Plate Alternator Brace Bolt M10 × 1.5 × 25L Washer Spring Lock M10

1 1 1 2 2 1 1 1

VALVE TRAIN

VALVE TRAIN Ref. No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Part Number 4812333425 4812333426 4812333288 4812333327 4812333402 4812333305 4812333388 4812333262 4812333263 4812333141 NR 4812333265 4812333264 4812333350 4812333294 4812333408 4812333260 4812333369 4812333296 4812333266 4812333267 4812333259 4812333306 4812333269 4812333274

Description COMPACT GEAR CAM SHAFT COMPACT GEAR CAM SHAFT Screw Camshaft Thrust Plate Washer 3/8" Spring Thrust Plate Plate Camshft Thrust Key Woodruff Camshaft Gear3/16"× 5/8" camshaft Longstrokwe (3Cyl.) Tappet Valve Rod Push Valve (except 475DI, 365DI) Rocker Arm & V. Lever Shaft Assembly Comprimising of Circlip Retainer Valve Lever Shaft Washer Spring lever shaft Screw Adjusting Rocker Arm Nut Rocker Arm Adjusting screw Arm Rocker Cpte With Bush Bracket Valve Lever sft-Frt/Rear Shaft Valve Lever With Plug Plug Expanssion Spring Valve Lever Shaft Spacer Valve Lever Shaft Bracket Valve Lever sft- Center W/ Pin Pin Spring 3/16" × 1-1/4" Nut M10 × 1.5 Washer Plain M10

275TU 1 1 2 2 1 1 1 6 6 1 2 4 6 6 6 2 1 2 2 2 1 1 2 2

CRANK CASE FRONT COVER

CRANK CASE FRONT COVER Ref. No. 1 2 3 4 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32

Part Number 4812333377 4812333376 4812333326 4812333144 4812333413 4812333157 4812333374 4812333314 4812333375 4812333336 4812333245 4812333250 4812333311 NR 4812333339 4812333427 4812333145 4812333275 4812333376 4812333309 4812333249 4812333325 4812333345 4812333146 4812333411 4812333411 4812333147 4812333374 4812333375 4812333326 4812333245 4812333283 4812333399

Description Cover Ingection Pump Gear (Cast Iron) Bolt 5/16" UNC ×2-3/4" HEX HD (V Grade) Washer S/L 5/6" Gasket F.I.P Gear Cover (1a) Cover Front Crankcase (1b) Oil Seal Crankcase Cover Front Bolt 5/16" UNC × 2HEX HD Bolt 5/16" UNC × 1-1/8" HEX HD Bolt 5/16" UNC × 2-1/2" HEX HD (V Grade) Washer Plain Nut 5/16" UNC Bolt Shaft Idler Gear Shaft Cpte. Idlear Gear With Roll Pin Comprising Of PIN ROLL 4.9MM X 15.9MM IDLER GEAR ASSY. COMPACT Gasket Crankcase Front Cover Plate Front Crankcase Bolt Front Plate Mtg. 5/16" UNC 3/4" HEX HD Washer Tap Front Plate Mtg. Bolt F/Plate 1/4× 3/4 Washer S/L 1/4 Screw Crankcase Front Plate Gasket Crankcase Front Plate HYDRAULIC DUMMY PLATE PLATE Hyd. Pump Opening Cover GASEKET HYD. DUMMY PLATE Bolt 5/16" UNC × 2- 2-1/2" HEX Bolt 5/16" UNC × 2- 2-1/2" HEX Washer 5/16" Spring Lock Nut 5/16" UNC Bolt FIP Mtg. M8 1.25× 22 Sticker Mahindra Logo for Engine

275TU 1 4 19 1 1 1 4 4 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 1

CRANKCASE WITH OIL PAN

CRANKCASE WITH OIL PAN Ref. No. 1 2 3 4 5 6 7 8 8 9 10 11 12 * * 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 37 38 39 40 41 41 42 42 43 44 45

Part Number 4812333435 NR NR NR NR NR 4812333346 4812333347 4812333361 4812333367 4812333261 4812333337 4812333248 4812333310 4812333430

Description

Qty

Crankcase Cpte Crankcase Incomplete Crankcase Casting Deck Cap Bearing Crankshaft Front Cap Bearing Crankshaft Rear Bolt Main Bearing Cap Washer Main Bearing Cap Bolt Bush Camshaft Front Bimetal Bush Camshaft Front Meanon Bush Camshaft center Bush Camshaft Rear Pin Dowel Crankcase Front 3/8 × 1" Stud Water Pump Mounting Dipstick Assy.

1 1 1 3 1 8 8 1 1 1 1 2 4 1

4812333432 4812333295 4812333362 4812333292 4812333257 4812333352 4812333308 4812333351 4812333298 4812333148 4812333338 NR 4812333338 4812333149 4812333437 4812333326 4812333150 4812333373

ASSY DIPSTICK TUBE & ADAPTOR Pin Dowel Rear Oil Seal Retainer 5/16" × 1 Pin Dowel Crankcase Rear Plug Headless Pipe Slootted 1 1/8" NPT Plug Water Drain 1/4" Brass Stud Starter Motor Mounting Plug Headless Pipe Slootted 1 1/8" NPT Pin Dowel Cylinder Head Mounting Plug Expanssion Crankcase Rear 1-3/4" Gasket Retainer Rear Oil seal Retainer Crankshaft Rear Oil seal Comprimising of Retainer Seal Oil Gasket Rear Bolt Retainer Mounting Washer retainer Bolt Mtg Gasket Retainer Rear Oil Pan OIL PAN COMPACT

1 2 2 2 1 1 2 2 1 1 1 1 1 7 7 1 1

4812333433

CRANKCASE OIL PAN STRIP (FRONT & REAR)

1

4812333438 4812333376 4812333326 4812333151 4812333334 4812333280

CRANKCASE OIL PAN SIDE STRIP (3CYL) Bolt Crankcase Oil Pan Mounting washer Spring Crankcase Oil Pan gasket Oil Pain Drain Plug Plug Drain Magnetick Adaptor Lube Oil Pipe

2 12 12 1 1 1

4812333439

ADAPTOR OIL PRESSURE GAUGE

1

4812333152 4812333303 4812333327 4812333246 4812333407 4812333394 4812333406 4812333395 4812333379 4812333251 4812333329

Starter Motor Bolt Starter Mtg Washer 1 Nut 3/8" UNC Bracket engine MTG front R.H. Bracket engine Mtg Front RH Bracket engine MTG. rear L.H. Bracket engine Mtg Front ( LH) Bolt 5/8" UNC × 1-3/4" ZP Brakt Mounting Bolt 5/8" UNC × 1-3/4" ZP Brakt Mounting Washer 5/8" Spring Lock

1 2 3 1 1 1 1 1 2 1 4

46 47 48 49 50 51 52 54

4812333398 4812333256 4812333254 4812333334 4812333415 4812333307 4812333328 4812333424

Flywheel Hsg BOLT 1/2UNC X 1.7/8 V Bolt flywheel Hsg. 1/2" UNC ×2.1 WASHER G 12.7 MM SPRING LOCK Bracket Flywheel Housing Bolt 1/2" UNC × 1-1/2 Long washer 1/2" Spring Lock Washer Plain

1 6 1 7 2 8 8 1

-

4812333421

LIFTING BRACKET COMPACT

1

CRANKSHAFT ASSEMBLY

CRANKSHAFT ASSEMBLY Ref. No. 1 * 2 3 4 6 7 8 9 10 10a 10b 11 11a 11b 12 13 14

Part Number 4812333397 4812333272 4812333396 4812333273 4812333414 4812333154 4812333153 4812333287 4812333304 4812333155 NR 4812333366 NR 4812333353 4812333354 NR 4812333355 4812333356 4812333429 4812333313 4812333316 4812333156 4812333157

Description Bolt crankshaft pulley Nut Crankshaft Spacer Crankshaft WASHER Crankshaft Nut Pulley Fan Drive (3Cyl.) Pinion crank shaft Crankshaft Complete pin dowel key woodruff1/4 3/4 Set bearing C/Shaft Comprimising of Set bearing C/Shaft Main front (std Gmh Comprimising of Bearing C/Shaft Main F/C Top std.

Bearing C/Shaft Main F/C Botom std.

Bearing C/Shaft Main Rear std.

Bearing C/Shaft Main Rear TOP std.

Bearing C/Shaft Main Rear Bottom std.

FLYWHEEL ASSY Gear Ring Flywheel Bolt Flywheel Mounting OIL SEAL CRANKSHAFT FRONT OIL SEAL CRANKSHAFT REAR

Qty 1 1 1 1 1 1 1 1 2 1 3 3 3 1 1 1 1 6 1 1

SLEEVE, PISTON & CONNECTING ROD

SLEEVE, PISTON & CONNECTING ROD Ref. No. 1 2

Part Number 4812333158 4812333159

Description Sleeve Cylinder O' Ring Sleeve Cylinder (Upper) BLUE

3 4 5

4812333160 4812333161 4812333162

PISTON BS-III DIA 88.9 MDI Piston Pin Circlip Piston Pin

3 3 6

6

4812333163

PISTON RING TOP (GOETZE INDIA)

3

7

4812333164

PISTON RING SECOND (GOETZE IND

3

8 9 10

4812333165 4812333416 NR

PISTON RING OIL CONTROL (GOETZ ASSY. CONNECTING ROD Rod connecting cpte.

3 3 3

11

NR

12

4812333360

Bush Small End Bi-metal

3

12 13 14 15

4812333282 NR NR 4812333166

Bush Small End Nut Connecting Rod Bolt Connecting Rod (255) Bearing connecting rod Complete

3 6 6 6

Cap connecting Rod

275TU 3 6

3

LUBRICATION SYSTEM (OIL PUMP)

SLEEVE, PISTON & CONNECTING ROD Ref. No.

Part Number

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5 20 20 21 22 23 24 25

4812333167 4812333344 4812333317 4812333312 NR NR NR NR NR NR NR NR NR NR 4812333291 4812333335 4812333330 4812333151 4812333333 4812333419 4812333418 4812333253 4812333299 4812333325 4812333303 4812333327 4812333385 4812333119 4812333386 4812333322 4812333303 4812333327

Pump Lub Oil Complete Coupling Hour meter Drive Pin Roll Pinion Oil Pump Drive Body Oil Pump key Woodruff 1/8 × 5/8 Rotor & Shaft Assy.

Shaft Oil Pump Rotor Inner Pump Pin Groove Rotor Outer Cover Oil Pump Bolt Cover To Body 1/4UNC×1 1/4 S Bolt Cover To Body 1/4UNC×1 Washer Spring Cover To Body 1/4" Plunger Relief Valve Spring Relief valve COPPER WASHER Retainer Cap Cover PUMP LUB OIL CPTE Screen Oil Pump Assy.

Screen Oil Pump Assy.

Bolt screen Cover 1/4" UNC × 1/2" HX HD Washer Spring 1/4" lock Bolt Oil Pump Mtg. Washer Spring Lock FILTER Assy Spin on W/ Adaptor (Dispensable Type) FILTER Assy. Spin-On (Pre Run) ADAPTOR for Filter Spin on Gasket for oil filter Bolt 3/8" UNC × 1-1/8 Hex Washer 3/8" Spring Lock

26 27 28

275TU 1 1 2 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2

COOLING SYSTEM

COOLING SYSTEM Ref. No. 1a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part Number 4812333428 4812333123 4812333168 NR NR NR NR NR NR NR NR NR NR 4812333368 NR 4812333169 4812333246 4812333327 4812333348 4812333384 4812333410 4812333409 4812333170 4812333171 4812333172 4812333349 4812333283 4812333391 4812333326

Description Spacer fan Belt fan (Hilton) Pump water cpte (autolek) Comprimising of Flange Water pump Nut Pulley Locking Screw screw Headless (Dog Point) Washer Star Hub water Pump bearing Water Pump Body Water Pump Clip Water Pump (spout) Slinger (u 5552 663 R1) Seal Assy (Kaco) Impller Gasket Water Pump Nut Water Pump 3/8" UNC Washer Spring Lock 3/8" Tube Thermostat Bypass Clip Bypass Thermostat Hose Hose Thermostat Bypass Housing Thermostat Gasket Thermostat Housing Thermostat St. Steel Gasket Thermostat Housing Cover Cover Thermostat Housing Bolt Thermostat Housing Mounting M8 × 1.25×22 Bolt Thermostat Housing Mounting (With Hole) Washer 5/16" Sp. Lock Thermostat Cover Mtg

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 2 1 1 1 1 1 1 3 3 6

FUEL INJECTION SYSTEM

FUEL INJECTION SYSTEM Ref. No. 1 2

Part Number 4812333392 4812333431

Description Bolt F.I.P Gear Mounting M8 × 1.25 ×20 Gear injection pump

Qty 3 1

3 4 5 6 7 8 9

4812333315 4812333281 4812333276 4812333417 4812333173 4812333403 4812333404

Pin Dowell Injection Spigot Adaptor GASKET INJECTIO PUMP GEAR FIP FLANGE PLATE FUEL INJ PUMP MDI1895B-275TU PIPE HIGH PRESSURE 1st - 1.8 m PIPE HIGH PRESSURE 2nd (1.8 mm

1 1 1 1 1 1 1

10 12

4812333405 4812333277

PIPE HIGH PRESSURE 3rd (1.8 mm Clamp Injector Pipe Male

1 2

13

4812333278

Clamp Injector Pipe female

2

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32

4812333279 4812333341 4812333342 4812333332 4812333120 4812333121 4812333393 4812333283 4812333319 4812333357 4812333293 4812333286 4812333285 4812333174 4812333340 4812333175 4812333176 4812333320

Bolt Injector Pipe ClampM6 × 16 Nut Injector Pipe Clamp M6 × 1 Washer Spring Injector ASSY. FUEL FILTER Fuel Filter Primary Fuel Filter Secondary Bracket Fuel filter Mounting Bolt Fuel Filter Mounting Bracket M8 × 1.25 ×22 WASHER M8 SPRING LOCK Nut fuel Filter Mounting M12 × 1.75 Washer Spring filter Mounting 1/2" Bolt Banjio Spill Pipe washer Copper Spill Pipe Pipe Feed Pump To Filter Bolt Banjio Feed Pump To Filter Pipe M8 ×2.5 washer Copper feed Pump To Filter Pipe Pipe Filter To F.I.P BOLT BANJIO M8 X1

2 2 2 1 1 1 1 2 2 2 2 3 6 1 4 8 1 1

33 34 35

4812333321 4812333177 4812333178

WASHER COPPER BANJIO BOLT FUEL PIPE pipe Spillpipe Cpte Fuel Overflow For Genset

2 1 1

36 37 37 38 39 40 * 41 42 42 43

4812333179 4812333422 4812333180 4812333323 4812333324 4812333301 4812333359 4812333325 4812333184 4812333420 4812333220

injector Complete With Nozzle injector Complete With Nozzle Washer Injector To Nozzle Plate Clamp For Fuel Pipes Pad Felt clamp Plates Bolt Plate Clamping 1/4 UNC × 1-1/4S BRACKET FUEL PIPE SUPPORT Washer Spring Plate clamping1/4" PIPE CPTE LUB OIL TO FIP PIPE CPTE LUB OIL TO FIP Water Separator

3 3 2 2 2 1 2 1 1 1

INSTRUMENTS AND ELECTRICALS

INSTRUMENTS AND ELECTRICALS Ref. No. -

Part Number 4812333181 4812333182 4812333436

Description High temp safety switch VDO OIL PRESSURE SENSOR CUM SWITCH ADAPTER OIL PRESSURE GAUGE

Qty 1 1 1

-

4812333183

SOLENOID FOR INDUSTRIAL APPLICATION-3DI

1

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