DOWNLOAD PDF ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a

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6 S 850 6 S 890

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Subject to alterations in design

Copyright by ZF

These repair instructions are protected by copyright. Any reproduction and dissemination in whatever form – also in adapted, paraphrased or extracted form – in particular as a reprint, photomechanical or electronic reproduction or as a storage in data-processing equipment or data networks without approval by the holder of the copyright is prohibited and will be prosecuted under civil and criminal law.

Printed in Germany

Edition: 10.00

1290 751 105a

S 850 / 6 S 890Contents

Preface

Important information

Instructions for carrying out repairs

Tightening torques

Consumables

Adjustment data

Table of springs

Special tools

1.1Output flange

1.2Speedometer worm or pulse disc and radial sealing ring

1.3Speedometer connection piece or pulse sensor

1.4Reversing lamp switch and pawl stop

2Shift mechanism

2.1Removing and installing selector

2.2Removing and installing peripheral parts

2.3Dismantling and reassembling selector

2.4Shift patterns

3Reverse gear 3-1

4Input

4.1Clutch housing, separate version

4.2Clutch housing, integrated version

4.3Thrust rods, selector clamp

4.4Output bearing and radial sealing ring

5Transmission housing

6Input shaft 6-1

6.1Removing and dismantling

6.2Assembling and installing

7Main shaft

8Layshaft

9Synchronizers

9.1Checking wear limit

9.2Version ZF-BK

9.3Version ZF-D

10Adjusting shafts

10.1Main shaft - input shaft.

10.2Layshaft

10.3Connection plate

ZF FRIEDRICHSHAFEN AG

Division Comm. Vehicle/Special Transmissions

Service Werk 2

Tel.: (0 75 41) 77-0

Fax: (0 75 41) 77-8000

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out maintenance and repair work on ZF products.

This manual deals with the standard ZF product in accordance with the state of development on the date of issue.

However, due to continuing development of the product, repair work might require work practices and test or adjustment data which are not contained in this manual. We therefore recommend that work done on your ZF product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a regular basis at our After-Sales Service training courses.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:

1. Well-trained personnel

2. Specified equipment, e.g. special tools

3. Genuine ZF spares, to our latest specifications

All work performed at these service points is carried out conscientiously and with care.

Repair work carried out at ZF service points is guaranteed in accordance with the prevailing contractual conditions.

Damage resulting from work performed by non-ZF personnel in an improper and unprofessional manner, together with follow-on costs caused by such work, is excluded from the contractual guarantee agreement. This also applies where genuine ZF spares have not been used.

Important information

SAFETY NOTICE

Companies who repair ZF units are responsible for their own work safety.

To avoid injury to personnel and damage to products,all safety regulations and legal requirements which apply to repair and maintenance work must be adhered to.

Before starting work,mechanics must familiarize themselves with these regulations.

Personnel required to carry out repairs on ZF products must receive appropriate training in advance. It is the responsibility of each company to ensure that their repair staff is properly trained.

GENERAL INFORMATION

Read this manual carefully before starting any tests or repair work.

CAUTION

Pictures,drawings and components do not always represent the original object,but are used to illustrate working procedures.

Pictures,drawings and components are not to scale and no information about size and weight should be inferred (even within a complete illustration).

Always follow the working steps as described in the text.

The following safety instructions appear in this manual:

NOTE

Refers to special processes, techniques, data, use of auxiliary equipment, etc.

CAUTION

This is used when incorrect,unprofessional working practices could damage the product.

DANGER

This is used when lack of care could lead to personal injury or death.

After completion of repair work and testing, skilled staff must satisfy themselves that the product is functioning correctly.

THREATS TO THE ENVIRONMENT!

Lubricants and cleaning agents must not be allowed to enter the soil,ground water or sewage system.

•Ask your local environment agency for safety information on the relevant products and adhere to their requirements.

•Collect used oil in a suitably large container.

•Dispose of used oil,dirty filters,lubricants and cleaning agents in accordance with environmental protection guidelines.

•When working with lubricants and cleaning agents always refer to the manufacturer’s instructions.

CAUTION

The transmission must NOT be hung on the input shaft NOR on the output flange.

In any cases of doubt always turn to the the relevant department within ZF After-Sales Services for advice.

After removing the transmission from the vehicle clean thoroughly before opening. Pay particular attention to the corners and angles of housings and covers when cleaning. Parts held on with Loctite can be slightly loosened if warmed with a hot air blower.

CLEANING PARTS

Remove the old remains of gaskets on all gaskets. Carefully remove burrs or other similar patches of roughness using a oil-stone

Lube bores and grooves must be free of anti-corrosion agents and foreign matter, check that they can move without encountering any problems.

Carefully cover opened transmissions to prevent the entry of foreign matter..

REUSING PARTS

Parts such as ball or roller bearings, multi-discs, thrust washers etc., must be inspected by a competent person, who should decide whether or not they can be re-used. Replace parts which are damaged or have suffered from excessive wear.

Instructions for carrying out repairs

GASKETS,LOCKING PLATES

Parts which cannot be removed without being damaged must always be replaced with new parts (e.g. gaskets and locking plates).

SHAFT SEALS

Always change shaft seals with rough, ripped or hardened packing washers. Seal contact surfaces must be totally clean and in perfect condition.

REWORKING

Rework may only be carried out on the seal contact surfaces using plunge-cut grinding, never use an emery cloth. Ensure that there are no traces of grinding traces or rifling from grinding.

If rework is needed on distance washers, shims etc. because of clearance settings, ensure that the reworked areas contain no face runout and have the same surface quality.

TRANSMISSION ASSEMBLY

Find a clean site to assemble the transmission. Gaskets are installed without the use of sealing compound or grease. When measuring silicon-coated gaskets, take care not to include the silicon layer in the measurement.

During assembly, comply with all adjustment data, checking data and tightening torques in the Repair Manual.

Instructions for carrying out repairs

BEARINGS

If the bearings are filled while hot, these should be warmed up accordingly (e.g. in a heating cabinet). The temperature should be approx. 85 °C and may not exceed 120 °C. All bearings must be coated with transmission oil after assembly.

SEALING

If a sealing agent* is to be used for carrying out sealing, comply with the manufacturer’s directions for use. Apply a thin layer of sealing agent to the surfaces and spread evenly. Do not allow sealing to enter oil ducts and bores. On oil-carrying ducts and bores wipe off the sealing agent on the surfaces to be sealed near apertures to ensure that no sealing agent penetrates the oil feeds when the surfaces are sealed.

SHAFT SEALS

a)Apply a light coat of sealing agent on outer edge of shaft seals with “steel surround”.

b) Never apply sealing agent to shaft seals with “rubber surround” but apply a thin coat of Vaseline 8420 to the outer edge or wet with a lubricant, e.g. a water-soluble, concentrated washing-up liquid (e.g. Pril, Coin, Palmolive).

c)Shaft seals with steel and rubber surrounds should be treated on the outer edge of the rubber surround as described above in section b).

d)Duo shaft seals have two packing washers. The dust-proof packing washer (X) must face outwards.

e)Fill the gap between the packing washers so it is 60% filled with grease (use a grease e.g. produced by Aral such as Aralub HL2 or by DEA such as Spectron FO 20).

f)If possible heat shaft seal bores to between 40 and 50°C (this makes fitting easier). Press the seal shaft with mounting or faceplate onto the relevant installation depth plan.

RETAINING AGENTS

Retaining agents* may only be used in places as specified in the parts list.

Always comply with manufacturer’s directions for use when using retaining agents (e.g. Loctite). During assembly, comply with all adjustment data, checking data and tightening torques.

TRANSMISSION OIL

After completing repairs, fill the transmission with transmission oil. For the procedure and approved oils, refer to the transmission operating manual and List of Lubricants TE-ML (refer to identification plate) which are available from any ZF After-Sales Service Point. After filling the transmission with oil, tighten the screw plugs at the oil filling point and the oil overflow to the specified torques.

* refer to expendable material

Tightening torques for nuts and bolts,extract from ZFN 148

This standard applies to bolts acc. to DIN 912, DIN 931, DIN 933, DIN 960, DIN 961 and to nuts acc. to DIN 934. This Standard contains data on tightening torques (MA) for bolts in strength categories 8.8, 10.9 and 12.9 and nuts in strength categories 8, 10 and 12.

Tightening torques

Surface condition of bolts: thermally blackened and oiled or galvanized and oiled or galvanized, chromeplated and oiled.

Tighten screws with a calibrated torque spanner.

NOTE

Irregular tightening torques are listed separately in the Repair Manual.

Regular threadFine screw thread

SizeTightening torqueSizeTightening torque MA (Nm) forMA (Nm)for Bolt8.810.912.9Bolt8.8 10.912.9 Nut81012Nut81012

M 42,84,14,8M 8 x 1243643

M 55,58,19,5M 9 x 1365362

M 69,51416,5M 10 x 1527689

M 7152328M 10 x 1,25497284 M 8233440M 12 x 1,2587125150

M 10466879M 12 x 1,583122145

M 1279115135M 14 x 1,5135200235

M 14125185215M 16 x 1,5205300360

M 16195280330M 18 x 1,5310 440520

M 18280390460M 18 x 2290 420490 M 20 390560650M 20 x 1,5430620 720

M 22530750880M 22 x 1,5580820960

M 246709601100M 24 x 1,576011001250

M 27100014001650M 24 x 273010501200

M 30135019002250M 27 x 1,5110016001850

M 27 x 2105015001800

M 30 x 1,5155022002550

M 30 x 2150021002500

Edition: August 1991 / checked 1997

Tightening torques

Screw plugs DIN 908,910 and 7604

The screw plug tightening torques MA were determined according to DIN 7604, for screwing into steel, grey cast, and aluminium alloys. The values are based on experience,and are intended as reference values for the designer. The values for the tightening torque MA shall also be used for screw plugs according to DIN 908 and DIN 910, as the thread geometries are almost identical.

General rule: Screw/bolt class 5, ZFN 148-1

Screw/bolt material: steel acc. to DIN 7604. Surface condition: as manufactured (without surface protection) and lightly oiled or galvanized, chromated and lightly oiled

Screw plugs (DIN 908, 910, 7604)

DimensionsTightening torque screwed into steel/grey castAl alloy

M 8 x 12010

M 10 x 125 / 30*15 / 20*

M 12 x 1.535 25

M 14 x 1.53525

M 16 x 1.54030

M 18 x 1.55035

M 20 x 1.555 45

M 22 x 1.560 / 80*50 / 65*

M 24 x 1.57060

M 26 x 1.580 / 105*70 / 90*

M 27 x 28070

M 30 x 1.5100 / 130*90 / 130*

M 30 x 29585

M 33 x 2120110

M 36 x 1.5130115

M 38 x 1.5140120

M 42 x 1.5150130

M 42 x 2145125

M 45 x 1.5160140

M 45 x 2150130

M 48 x 1.5170145

M 48 x 2160135

M 52 x 1.5180150

M 60 x 2195165

M 64 x 2205175

* DIN 7604 Form C

Union screws DIN 7643

The tightening torques MA were determined for screwing into steel, grey cast and aluminium alloys. The values are based on experience and are intended as reference values for the designer.

General rule: screw/bolt class 5, ZFN 148-1

Material 9SMnPb28K acc. to DIN 1651

Surface conditions: as manufactured (without surface protection) and lightly oiled or galvanized, chromated and lightly oiled

Union screws (DIN7643)

PipeThreadTighteningoutertorque MA diameterin Nm

4 - 5M 8 x 130

6M 10 x 135

8M 12 x 1.540

10M 14 x 1.540

12M 16 x 1.545

15M 18 x 1.550

18M 22 x 1.560

22M 26 x 1.590

28M 30 x 1.5130

35M 38 x 1.5140

Status October 1995

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6 S 850Consumables

DescriptionNameApprox.Application Remarks

ZF reference no.quantity

Sealing compound

0666 790 017Wevo-L100 Screw plugstrans.-housing Hinged boltstrans.-housing

Grease

0671 190 016Vaseline 8420Roller cagemain shaft

Greasefor example: 0750 199 001Spectron FO 20Bearing bushselector

DescriptionDimension

01. Axial clearance of bearing on input side

02. Axial clearance of bearing on output side

03. Axial clearance of circlips on synchro bodies 5th/6th gear, 3rd/4th and 1st/2nd gear

04. Axial clearance of helical gear 6th gear on main shaft (overdrive-version) 5th gear on main shaft (through-drive version)

05. Axial clearance of helical gear 4th gear main shaft

06. Axial clearance of helical gear 3rd gear main shaft

07. Axial clearance of helical gear 2nd gear main shaft

08. Axial clearance of spur gear 1st gear main shaft

09. Axial clearance of reverse idler gear on reverse shaft

10. Axial clearance of layshaft

11. Axial clearance of circlip on layshaft input end

12. Clearance of fulcrum pads in guide grooves or sliding sleeves (new condition)

6 S 850 / 6 S 890

Measurement deviceRemarks

Depth gauge

Feeler gauge

Feeler gauge

Clearance given, check

Adjustment with circlips of various thicknesses

Adjustment with circlips of various thicknesses

Feeler gauge

Clearance given, check

Feeler gauge

Feeler gauge

Feeler gauge

Feeler gauge

Feeler gauge

Depth gauge

Feeler gauge

Feeler gauge

Clearance given, check

Clearance given, check

Clearance given, check

Clearance given, check

Clearance given, check

Bring bearing to abutment (without clearance) and measure. Adjust with shims (2)

Adjustment with circlips of various thicknesses

Larger clearance denotes wear on fulcrum pads or sliding sleeve

6 S 850 / 6 S 890

DescriptionDimension Measurement

13. Max. possible clearance of fulcrum pads in sliding sleeve or guide grooves

14. Clearance of selector fork in guide grooves. Reverse gear (new condition)

15. Max. permissible clearance of shifting fork in guide grooves reverse gear

16. Axial clearance of speedometer shaft

17. Backlash of speedometer pinion

18. Wear limit of synchonizer rings or clutch body, ZF-BK

ZF-D

19. For information: Synchronizer clearance 1st - 5th gear (axial)

20. For information: Synchronizer pressure of three sliding sleeves in of synchronizer system

21. Distance from housing edge to face of shaft seal on output end

Adjustment data

1.2 mm

÷ 0.5 mm

Feeler gauge

Feeler gauge

1 mm > 0.1 mm

Feeler gauge

Depth gauge

Feeler gauge

Feeler gauge

(Depth gauge)

Adapter 1X56 137 133

If value is exceeded, determine amount of wear and exchange respective part(s) (visual test)

Larger clearance denotes wear on shifting fork or guide grooves

If value is exceeded determine amount of wear and exchange respective part or parts (visual test)

Value given, check by hand (perceptible)

Value given, check by hand (perceptible)

If measurement is below specified value, exchange synchronizer rings or possibly clutch body

Upper limit of synchronizer clearance is given by wear limit of 0.8 mm

All compression springs in synchronizers must be replaced by new ones; this will guarantee specified synchronizer pressure

(Measure installation size from cast edge to sealing ring). The installation size is obtained when using the adapter

Adjustment data

DescriptionDimension

22. Temperature for shrink fit of thrust bushing for helical gear 4th gear

23. Temperature for shrink fit of thrust bushing for spur gear. Reverse gear on main shaft

24. Temperature for pushing on input flange

25. Temperature for shrink fit of layshaft gears

26. Tightening torque for hex bolt on output flange

27. Tightening torque of hinged bolts M 18 x 1.5 in housing

28. Tightening torque for speedo connection M 30 x 1.5

29. Tightening torque of M6x30 hex bolts on release device

30. Tightening torque of tubular neck on release device

31. Tightening torque of vent of tubular neck

32. Tightening torque for breather M 10 x 1

6 S 850 / 6 S 890

Measurement deviceRemarks

Temperature measuring probe or thermometer

Temperature measuring probe or thermometer

Temperature measuring probe or thermometer

Temperature measuring probe or thermometer

Torque wrench

Ensure axial abutment

Torque wrench

Ensure axial abutment

Torque wrench

Use lube oil on sealing ring race

Mating surfaces of gears and shaft must be free of oil and grease

Coat hex bolt and thrust washer with sealing compound

Fit spring washers, coat thread with sealing compound

Fit sealing ring

Torque wrench

Attach washer

Torque wrench

Torque wrench

Torque wrench

Do not exceed specified value

DescriptionDimension

33. Tightening torque for screw plug M 24 x 1.5 (oil filler and oil control plugs) in housing

34. Tightening torque for screw plug M 24 x 1.5 of detent element on selector housing

35. Screw plug (tapered) tightening torque M 24 x 1.5 (oil fill, oil overflow and oil drain screw plugs) in housing

36. Tightening torque for reversing light switch M 18 x 1.5

37. Tightening torque for neutral position switch M 18 x 1.5

38. Tightening torque for pawl stop M 16 x 1.5 in selector and gearbox housings

39. Tightening torque for screw plugs (tapered) M 18 x 1.5 in housing

40. Tightening torque of pulse sensor on housing

Adjustment

Measurement deviceRemarks

Torque wrench

Fit sealing ring. Do not use tapered screw plugs

Torque wrench

Fit sealing ring

Torque wrench

Coat screw plugs with sealing compound. Do not use screw plugs with collar

Torque wrench

Fit spacer ring

Torque wrench

Fit sealing ring

Torque wrench

Torque wrench

Torque wrench

Coat pawl stop thread with sealing compound. Secure with locking plate

Coat with sealing compound

0732 040 410

0732 040 904

0732 040 985

0732 042 299

Synchronizers/ZF-D Main shaft

Selector mechanism

Selector mechanism

Selector mechanism on reverse gear pawl

0732 042 510

Synchronizers/ZF-BK Input

1X56 099 070

Adapter for radial sealing ring (42 x 62) on output

1X56 100 632

Adapter with conical extension for radial sealing ring in speedo connecting piece

1X56 119 916

Adapter for radial sealing ring (25 x 35 x 7) and scraper (25 x 35 x 7 x 10) of selector

1X56 122 304

Tool used in conjunction with gripping device 1X56 136 724 and 1X56 136 725 for tapered roller bearings on layshaft

1X56 136 724

Gripping device used in conjunction with tool 1X56 122 304 for tapered roller bearing on layshaft mounted on input side

1X56 136 725

Gripping device used in conjunction with tool 1X56 122 304 for tapered roller bearing on layshaft mounted on output side

1X56 137 133

for radial sealing ring (60 x 74) on output

1X56 137 134

Protective sleeve used in conjunction with adaptor 1X56 119 916 for radial sealing ring and scraper of selector

137 135

137 136

Lifting device for mainshaft and layshaft1

6 S 850 / 6 S 890

138 190 Guide strip for fixing shaft package and slector rails, used in conjunction with 1X56 137 236

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Special tools

1Output

1.1Output flange

Removal

01Undo hex bolt (3) and remove together with thrust washer (2).

02Prevent output flange (1) from turning with commercial flange holder.

03Remove output flange (1) with commercial two or three-arm puller.

Installation

01Speedometer worm and radial sealing ring in acc. with Section 1.2.

DANGER

Ensure protective gloves are used when handling heated output flange.

02Heat output flange (1) to max. 120° C.

03Coat sealing ring friction surface of flange with lubricating oil and slide flange onto main shaft.

04Prevent flange from turning with commercial flange holder.

05Coat the mating face of thrust washer (2) with WEVO-L100 sealing compound and place the washer onto the output flange.

06Coat the contact face on the head of hex bolt (3) with WEVO-L100 sealing compound.

07Insert and tighten hex bolt (3) Tightening torque: output flange Ø120 mm = 120 Nm output flange Ø150 mm = 150 Nm.

Output6

1.2Speedometer worm,pulse disk and radial sealing ring

Removal

01Remove radial sealing ring (3)

02Take speedometer worm (5) or pulse disk (8) off the main shaft.

Installation

01Slide on speedometer worm (5) or pulse disk (8)

02Insert radial sealing ring (3) with adapter 1X56 137 133 as follows and grease sealing lip.

NOTE

a) Apply a thin coat of sealing compound to outer diameter of radial sealing ring with steel coat.

b) Moisten outer diameter of radial sealing ring with rubber coat using a lubricant such as water-soluble liquid dishwashing detergent (e.g. Fairy Liquid).

03Fit output flange in acc. with Section 1.1.

1 = Adapter 1X56 137 133

2 = Main shaft

3 = Radial sealing ring

4 = Housing

5 = Speedometer worm

6 = Output bearing

7 = Circlip

8 = pulse disk

1.3Speedometer connection piece or pulse sensor

Removal

01Unscrew tacho connection piece (1) or pulse sensor (4) depending on version.

NOTE

Do not dismantle further as this is complete unit.

Installation

01If radial sealing ring (3) in speedometer connection piece (1) is defective, replace if possible or insert new radial sealing ring on top of defective one. Installation tool 1X56 100 632

02Screw in speedometer connection piece with sealing ring (2) and tighten.

Tightening torque = 100 Nm.

03Perform manual check of speedometer pinion for existing axial play > 0.1 mm and backlash 0.1 to 0.2 mm.

04 Screw in and tighten pulse sensor (4) depending on version.

Tightening torque = 45 Nm.

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1.4Reversing lamp switch and pawl stop

Removal

01Unscrew reversing lamp switch (4) and pawl stop (1) for reverse gear.

NOTE

Some spec lists may include a pawl stop combined with a reversing lamp switch.

Tightening torque = 45 Nm.

Installation

01Installation noteTightening torqueRemarks

Pawl stop (1) 65 NmCoat thread with sealing compound. Fit washer (2).

Reversing lamp switch (4) 48 NmFit washer (3).

2Shift mechanism

2.1Removing and installing selector

Removal

01Unscrew hex bolts (1) of selector and remove selector (2) with gasket (3).

Fig. 013192 = torque shaft right Fig. 013193 = torque shaft left

Installation

01Set thrust rods in gear and drivers of selector to neutral position.

02Fit new gasket (3) to installation face for selector.

03Mount selector (2). Fit hex bolts (1) with spring washers and tighten. Tightening torque = 23 Nm.

NOTE

The shift turret housing must be centered on the transmission housing so that the play (excess shift travel) is the same on each side.

Shift

2.2Removing and installing peripheral parts

Dismantling

NOTE

The operations described below apply by to all types of selector.

01Mark position of selector lever relative to rotary selector mechanism and remove selector lever and protective cap.

02Remove detent, breather, pawl stop and, if fitted, neutral positon switch or sealing plug.

1 = Detent 1st - 6th speed

2 = Breather

3 = Pawl stop, gate reverse

4 = Neutral position switch

5 = Sealing plug

6 = Gear shift lever

7 = Protecting cap

6 S 850 / 6 S 890Shift mechanism

Assembly

01Installation noteTightening torqueRemarks

Pawl stop65 NmCoat thread with sealing compound. Fit tab washer and secure.

Neutral position switch50 NmFit sealing ring

Detent 1st - 6th speed50 NmFit sealing ring

Breather10 Nm

02For RH drive version, coat inside of gearshift tube (2) with grease e.g. ARALUB HL2 before bearing bush (3) is installed.

03Fit protective sleeve 1X56 137 134(6) to selector output.

04First drive in radial sealing ring (4) and then scraper ring (5) using adapter 1X56 119 916(7) as follows and grease sealing lips:

NOTE

a) Apply a thin coat of sealing compound to outer diameter of radial sealing rings with steel coat.

b) Moisten outer diameter of radial sealing rings with rubber coat with a lubricant such as watersoluble liquid dishwashing detergent (e.g Fairy Liquid).

05Slide on protective cap and fit selector lever (dismantling mark). Tightening torque of hex nut = 49 Nm.

1 = Rotary selector mechanism

2 = Gearshift tube

3 = Bearing bush

4 = Radial sealing ring

5 = Scraper ring

6 = Protective sleeve 1X56 137 134

7 = Adapter 1X56 119 916

2.3Dismantling and reassembling selector

Removal

01Drive two pairs of roll pins each out of selector finger and rotary selector mechanism by positioning selector mechanism in such a way that the roll pins point into the recess (removal path Fig. 003180) in the selector housing.

Left hand selector output version (Fig. 01707)

02Release circlip (13) opposite selector output.

03Move rotary selector mechanism (4) toward selector output and knock out cover (12) and/or bush (11) or (17)

If fitted with spring "Q3" only

04Remove compression spring (16) and washer (15). Remove snap ring (14).

If fitted with springs "Q1" and "Q3"

05Release circlip (10) from rotary selector mechanism.

06Collect bush (9), compression spring (8) and washer (7).

07Pull out rotary selector toward selector output and remove selector finger (6) with locking piece (5)

08Remove scraper ring (1) and radial sealing ring (2)

Right hand selector output version (Fig. 017208)

09Remove cover (12) and.gasket (11)

10Remove V-ring or circlip (13)

11Move rotary selector (4) toward selector output and remove sleeve (10), compression spring (9), washer (8) and intermediate tube (7).

12Pull out rotary selector fully and remove selector finger (6) with locking piece (5)

13Remove scraper ring (1) and radial sealing ring (2)

14Remove bearing bushes (21 and 22) (Fig. 013122) if necessary using suitable drift.

6 S 850 / 6 S 890Left

Shift patternII Shift patternI

1 = scraper ring

2 = radial sealing ring

3 = selector housing

4 = rotary selector

5 = locking piece

6 = selector finger

7 = washer

8 = spring(s)

9 = bush

10 = circlip

11 = bush

12 = cover

13 = circlip

14 = snap ring

15 = washer

16 = spring

17 = bush

18 = O-ring

19 = washer

Shift patternII

Shift patternI

1 = scraper ring

2 = radial sealing ring

3 = selector housing

4 = rotary selector

5 = locking piece

6 = selector finger

7 = intermediate tube

8 = washer

9 = spring(s)

10 = bush

11 = gasket

12 = cover

13 = V-ring or circlip

14 = hex bolt

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