DOWNLOAD PDF Terex TH1056C Telehandler Parts Manual

234912

PARTS BOOK THI056C

DATE: 11-14-03 JOHN DEERE TIER II 4045 TURBO ENGINE DANA 213 AXLES CLARK T20000 TRANSMISSION REMOTE MOUNTED SAF-T-CAB II REXROTH HYDRAULIC PUMP VOAC MAIN VALVE VOAC 4-WAY CONTROLLER

Serial Number.'--_ __

TEREX HANDLERS 455 N. Superior Ave., Baraga, ...1 49908-0790 PH: (906) 353-6675; FAX: (906) 353-7543 INTERNET: http://www.terex.com

INDEX / STANDARD EQUIPMENT THI056C PAGE I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

DESCRIPTION

DRAWING

SEAL KITS / THI056C ............................................................... PI-I870 LUBE CHART ................................................................................ PI-1586 FILTER GUIDE .............................................................................. PI-I887 DECALS ........................................................................................... PI-I888 GENERAL ASSEMBLY ................................................................ PI-1738 OPERATOR'S COMPARTMENT ASSEMBLy ....................... PI-I917 POWER TRAIN ASSEMBLY ..................................................... PI-I889 ENGINE and PUMP ASSY / JD-4045T .................................. PI-1890 BOOM ASSEMBLY ....................................................................... P4-2138 STABILIZER ASSEMBLY ........................................................... PI-I488 FOOT BRAKE ASSEMBLY ....................................................... PI-I533 ACCELERATOR ASSEMBLY / PEDAL END ....................... PI-I882 ENGINE ENCLOSURE ASSEMBLY / JD-4045T .................. PI-1891 EXHAUST ASSEMBLY / JD-4045T ......................................... P4-1765 AIR CLEANER ASSEMBLY / JD-4045T ................................ P1-1892 DRIVESHAFT ASSEMBLY / FRONT ...................................... PI-I579 DRIVESHAFT ASSEMBLY / REAR ........................................ PI-I580 TIRE & WHEEL ASSEMBLy ................................................... PI-1668 ELECTRIC SCHEMATIC ............................................................. Pl-1879 WIRING DIAGRAM ..................................................................... PI-1750 INSTRUMENT PANEL ASSEMBLy ......................................... Pl-1877 HYDRAULIC SCHEMATIC ........................................................ P1-1871 CIRCUIT / PUMP / OIL RESERVOIR .................................. PI-1898 CIRCUIT / LIFT-TILT ................................................................. Pl-1872 CIRCUIT / BOOM ........................................................................ P1-1873 CIRCUIT / 4-WAY CONTROLLER ......................................... Pl-1874 CIRCUIT / PRESSURE CHECKS ............................................ P1-I478 CIRCUIT / STEERING ................................................................ P1-I897 CIRCUIT / SWAy ......................................................................... P1-1506 CIRCUIT / FRONT STABILIZER ............................................ P1-I886 CIRCUIT / REAR AXLE LOCK-UP ....................................... P1-I48I CIRCUIT / PARKING BRAKE ................................................. Pl-1482 CIRCUIT / BRAKE ...................................................................... PI-I572 CIRCUIT / OIL COOLER / JD-4045T ................................... PI-I916 CIRCUIT / FUEL / JD-4045T ................................................... PI-I833 FUEL TANK ASSEMBLy ........................................................... PI-I441 STARTER RELAY / SENDER ASSY / JD-4045T ................ PI-I834 BATTERY BOX ASSEMBLy ...................................................... PI-I690 CYLINDER / LIFT / 7-316-325 ................................................ P4-2139 CYLINDER / TILT / 7-316-242 ................................................ P4-2099 CYLINDER / BOOM / 7-316-326 ............................................ P4-2140 CYLINDER / SWAY-REAR LOCK / 7-379-50 ..................... PI-I876 CYLINDER / STABILIZER / 7-316-394 ................................. PI-I5IO

INDEX / STANDARD EQUIPMENT THI056C PAGE 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

DESCRIPTION

DRAWING

MOTION VALVE / BASE TILT CyLINDER ...................... P3-1098 MOTION VALVE / HEAD TILT CYLINDER .................... P3-1097 MOTION VALVE / BOOM CyLINDER ............................... P3-1096 MOTION VALVE / BASE LIFT CyLINDER ...................... P3-1209 DUAL PILOT CHECK VALVE / 7-234-04 ........................... P3-1100 ORBITRAL ASSEMBLY / 7-147-01 ......................................... P1-1554 SELECTOR VALVE i STEERING / 7-359-02 ...................... P4-2009 RETURN FILTER ASSEMBLY / 7-118-01 ............................. P1-1513 CONTROL BLOCK ASSEMBLY / 7-234-94 ......................... P1-1451 4-WAY CONTROLLER ASSEMBLY / 7-200-139 ................. P1-1875 MAIN VALVE ASSEMBLY / 7-200-80 ................................... P4-1425 HYDRAULIC PUMP ASSEMBLY / 7-345-113 ..................... P4-2059 ELECTRIC VALVE / 4-WAY / 7-367-09 ............................... P1-1447 ELECTRIC VALVE / 4-WAY / 7-244-31 ................................ P3-1140 CONTROLLER RELIEF VALVE / 7-367-01 ......................... P1-1446 VALVE / BOOM ACTIVATED REAR-LOCK / 7-367-13 ...... P1-1456 VALVE / DIFFERENTIAL LOCK / 7-367-02 ...................... P1-1460

INDEX / OPTIONAL EQUIPMENT THI056C 61 62 63 64 65 66

FULLY ENCLOSED CAB ASSEMBLy .................................. P1-1918 FORK FRAME ROTATE ASSEMBLy .................................... P4-1492 ROTATE CYLINDER / 7-379-01 ............................................. P4-2020 DUAL PILOT CHECK VALVE ................................................ P3-1141 CIRCUIT / FORK ROTATE ...................................................... P1-1561 HOSE ROLLER ASSEMBLy ..................................................... Pl-1569

MANUFACTURER PART NUMBER

NUMBER

DESCRIPTION

SEAL KIT

PPDB-LNN ..................... 7-234-13 ........ CARTRIDGE / REDUCING-RELIEVING ................... 7-234-29 CKCB-XCN .................... 7-234-62 ........ CARTRIDGE / PILOT CHECK .................................... 7-234-29 CXDA-XAN .................... 7-234-16 ........ CARTRIDGE / CHECK ................................................. 7-234-31 CXDA-XCN .................... 7-234-80 ........ CARTRIDGE / CHECK ................................................. 7-234-31 CKCD-XAN .................... 7-234-18 ........ CARTRIDGE / PILOT CHECK .................................... 7-234-29 CKCD-XCN .................... 7-234-18 ........ CARTRIDGE / PILOT CHECK .................................... 7-234-29 CBCA-LHN .................... 7-234-19 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-29 CBEA-LHN .................... 7-234-22 ........ C.ARTRIDGE / COUNTERBALANCE ........................ 7-234-30 PPDB-LAN ..................... 7-234-28 ........ CARTRIDGE / REDUCING-RELIEVING ................... 7-234-29 CAEA-LHN .................... 7-234-53 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-30 NFCC-LDN ..................... 7-234-37 ........ CARTRIDGE / NEEDLE ............................................... 7-234-31 PTSl-6872 ....................... 7-304-07 ........ CARTRIDGE / MODULAR CONTROL. ..................... 7-304-08 POCI-10-F-0-030 ............ 7-321-88 ........ CARTRIDGE / PILOT CHECK ................................... 7-321-92 PRV2-10-F-0-030 ............ 7-321-89 ........ CARTRIDGE / REDUCING-RELIEVING ................... 7-321-91 DSV2-8-B-0 .................... 7-321-90 ........ CARTRIDGE / SHUTTLE ............................................. 7-321-93 DSV2-080-3B-N ............. 7-367-03 ........ CARTRIDGE / NORMALLY CLOSED ....................... 7-367-18 DSV2-080-2NOS-N ........ 7-367-06 ........ CARTRIDGE / NORMALLY OPEN ............................ 7-367-17 DSV2-080-4CO-N .......... 7-367-10 ........ CARTRIDGE / 4-WAY .................................................. 7-367-19 DSV2-080-3-N ................ 7-367-14 ........ CARTRIDGE / NORMALLY OPEN ............................ 7-367-18

7-379-50 ........ CYLINDER / SWAY-REAR LOCK / PI-1876 .......... 7-900-85 7-316-325 ....... CYLINDER / LIFT / P4-2139 ...................................... 7-900-93 7-316-242 ....... CYLINDER / TILT / P4-2099 ...................................... 7-900-22 7-316-326 ....... CYLINDER / BOOM / P4-2140 .................................. 7-900-33 7-379-01 ........ CYLINDER / ROTATE / P4-2020 ............................... 7-900-86 7-316-394 ....... CYLINDER / STABILIZER / Pl-151O ....................... 7-900-114

7-198-48 ........ BRAKE ACTUATOR ..................................................... 7-198-49 7-147-01 ........ ORBITRAL / STEERING .............................................. 7-147-07 7-358-08 ........ PARKING BRAKE VALVE .......................................... 7-358-42

1

PAGE NUMBER

SEAL KITS

DRAWING

TH1056C

NUMBER

Pl-l870

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GREASE WITH BOOM FULLY EXTENDED I LOCATION OF LARGE BOOM GREASE POINTS SHOWN I MIDDLE BOOMS GREASE POINTS SIMILAR LOCATION I TYPICAL

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1 (FAR SIDE)

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.--------------------------------,

THI056C FILTER GUIDE DESCRIPTION

PART NO.

APPLICATION

1. HYDRAULIC RETURN FILTER ELEMENT ......... 7-118-02 ............... TH1056C

2. ENGINE OIL FILTER / JOHN DEERE .................. 7-183-184 ............ TH1056C 3. ENGINE FUEL PRE-FILTER I JOHN DEERE ...... 7-183-185 ............ TH1056C 4. ENGINE FUEL FINAL FILTER I JOHN DEERE .. 7-183-186 ............ TH1056C 5, AIR CLEA.."NER ELEMENT I PRTh1ARY ................ 7-109-12 .............. THI056C 6. AIR CLEANER ELEMENT I SAFETy ................... 7-109-15 .............. TH1056C 7. TRANSMISSION OIL FILTER .................................... 7-126-112 ............. TH1056C 8. HYDRAULIC RESERVOIR FILLER-BREATHER ..... 7-272-11 ............... TH1056C

3

PAGE NUMBER

FILTER GUIDE THI056C wi JD-4045 TIER II ENGINE

DRAWING NUMBER

Pl-1887

ITEM

NUMBER

DESCRlPTION

1 2 3 4 5 6 7 8 9

3-1485 4-2282-5 4-1401-1 4-1401-2 4-1401-3 2-1279 4-1401-8 4-1401-10 4-1105-11 4-1105-12 4-1105-13 4-1105-14 4-1105-15 4-1105-16 4-1105-19 3-1257-1 1-1684 2-1290 2-1291 2-1292 2-1293 2-1294 2-1295 2-1296 2-1297 2-1298 2-1299 2-1300 2-1301 2-1302 2-1303 2-1304 2-1337 7-349-01 7-349-03 3-1228-2 3-1228-7 4-2111-3 4-1880-1 1-1285 1-1286 1-1287 2-1223-1 2-1267-1 2-1269-1 2-1270-1 2-1271-1 2-1332-1 2-1333-1 7-900-174

DECAL I LOAD CHART I THI056C DECAL I THI056C TURBO DECAL I STEERING SELECTOR DECAL I DIESEL FUEL DECAL I HYDRAULIC OIL LEVEL DECAL I 4-WAY CONTROL DECAL I TRANSMISSION OIL DECAL I TRANSMISSION CONTROL DECAL I A DECAL I B DECAL I C DECAL! D DECAL I E DECAL I MADE IN USA DECAL I REAR AXLE STABILIZERS DECAL I HYDRAULIC OIL ONLY DECAL I AXLE DIFFERENTIAL LOCK DECAL I FALLING OBJECT HAZARD DECAL I ALWAYS USE THE SEAT BELT DECAL I READ THE OPERATORS MANUAL DECAL I BURN HAZARD DECAL I CRUSH HAZARD-PINCH POINT DECAL I OVERTURNING HAZARD DECAL I OVERTURNING HAZARD-SWAY DECAL I OVERTURNING HAZARD-TIRES DECAL I OVERHEAD CRUSH HAZARD DECAL I CRUSH HAZARD-PARKING BRAKE DECAL I CRUSH HAZARD-NO RIDERS DECAL I ELECTRICAL HAZARD DECAL I NOT A MAN-LIFT DECAL I EXPLOSION-BURN HAZARD-FLUIDS DECAL / EXPLOSION-BURN HAZARD-ACID DECAL I FILTER GUIDE I JOHN DEERE DECAL I TEREX CROWN / SMALL DECAL I TEREX CROWN / LARGE DECAL / BRAKE ON DECAL I BRAKE OFF DECAL / TEREX / LARGE DECAL / BOOM ANGLE / WHITE LETTERS DECAL I CHEVRON TRANSMISSION OIL DECAL / CHEVRON HYDRAULIC OIL DECAL / DAILY CHECK LIST DECAL I TECHNICAL SUPPORT DECAL / DASH GANG SWITCHES DECAL / SWAY CONTROL / DASH DECAL / PUMP OFF / DASH DECAL I BRAKE ON / DASH DECAL I BLINK CODE ENABLE / DASH DECAL / WARNING-BLINK CODE I DASH DECAL KIT (ITEMS 1 THRU 49)

1 1 4 1 1 1 1 2 2 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 REF

DECALS THI056C wi JD-4045 TIER II ENGINE

PAGE NUMBER

10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50

DRAWING NUMBER

Pl-1888

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ITEM

NUMBER

DESCRIPTION

1

4-2274 7-132-96 4-1441 4-1751-1 7-319-17 4-1751-2 7-166-10 7-166-11 7-316-242 7-316-325 7-316-326 7-379-50 7-316-394 3-1234 3-1092-1 6-2524-10 3-1054-2 3-1054-3 2-1090 6-3316-65 3-1054-1 3-1243-2 6-3312-73 6-3312-43 6-3312-73 3-1243-3 6-3316-168 2-1125-10 1-1113 PI-1488 6-5208-44 6-6201-08 6-6211-08 6-5208-30 6-5208-36 6-5206-06 6-6211-06 6-6212-06 6-5206-22 6-6201-06 7-333-01 6-5206-24 6-5205-06 6-6211-05 7-190-07 1-1532 6-5216-48 6-6205-16 6-5206-10 6-5206-04 1-1217 6-5204-08 6-6201-04 4-2271 6-5216-44 1-1530

MAIN FRAME WELDMENT CANOPY ASSEMBLY FORK FRAME / 48 WIDE REAR PANEL GROUND STRAP / CAB SIDE PANEL / LH & RH TIRE & WHEEL ASSY / RH / 14.00-24 TIRE & WHEEL ASSY / LH / 14.00-24 CYLINDER / TILT CYLINDER / LIFT CYLINDER / BOOM CYLINDER / SWAY-REAR LOCK CYLINDER / STABILIZER FORK TINE / 48 LG. PIN / HEAD LIFT CYLINDER COLLAR / HEAD LIFT CYLINDER PIN / BASE LIFT CYLINDER / RH PIN / BASE LIFT CYLINDER / LH PIN / BASE BOOM CYLINDER PIN / HEAD TILT CYLINDER PIN / BASE TILT CYLINDER PIN / HEAD SWAY CYLINDER PIN / BASE SWAY CYLINDER PIN / HEAD LOCK-UP CYLINDER PIN / BASE LOCK-UP CYLINDER RETAINER / PIN PIN / FORK FRAME PIN / FORK TINE COLLAR / FORK TINE PIN STABILIZER ASSEMBLY CAPSCREW 112 NC x 5 1/2 LG. HEX NUT 112 NC LOCKWASHER 112 CAPSCREW 112 NC x 3 3/4 LG. CAPSCREW 1/2 NC x 4 112 LG. CAPSCREW 3/8 NC x 3/4 LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 3/8 NC x 2 3/4 LG. HEX NUT 3/8 NC MIRROR / CONVEX CAPSCREW 3/8 NC x 3 LG. CAPSCREW 5/16 NC x 3/4 LG. LOCKWASHER 5/16 RUBBER MOUNT / CAB WASHER / RUBBER MOUNT CAPSCREW 1 NC x 6 LG. SELF LOCKING NUT 1 NC CAPSCREW 3/8 NC x 1 114 LG. CAPSCREW 3/8 NC x 1/2 LG. POINTER / BOOM ANGLE CAPSCREW 114 NC x 1 LG. HEX NUT 1/4 NC COVER / FRONT AXLE ACCESS CAPSCREW 1 NC x 5 112 LG. SPACER / RUBBER MOUNT

2 3 4

5 6 7 8

9 10

11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

55 56 DRAWING NUMBER

Pl-1738

GENERAL ASSEMBLY TH1Q56C

REQD

1 1 1 1 1 2 2

2 1 2 1 4

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16 29 20 6 9 1 1 4 4 4 4 2 2 5 1 1 1 1 1 2 2 PAGE NUMBER

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37,50,51,52 39,50,51,52 43,50,51,52 45

46,50,52

38,50,51,52

48

41,50,51,52 36,50,51,52

DRAWING NUMBER

Pl-1917

OPERATOR'S COMPARTMENT ASSEMBLY THI056C

PAGE NUMBER

6A

6B

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

7-197-01 6-6211-05 6-6201-05 7-337-01 6-5205-08 6-6212-05 6-6211-05 6-6201-05 7-104-01 7-147-01 7-147-40 7-147-41 7-147-04 7-147-05 7-125-05 7-194-40 7-153-01 7-132-03 7-132-04 7-132-08 6-5208-10 6-6211-08 7-154-01 6-6284-05 6-6286-07 7-146-01 7-144-02 7-144-03 7-144-10 7-144-12 7-127-09 6-5204-04 6-6211-04 7-132-101 7-132-103 7-132-116 7-132-105 7-132-106 7-132-107 7-132-108 7-132-109 7-132-110 7-132-111 7-132-112 7-132-113 7-132-114 7-132-115 7-132-122 7-132-22 6-5204-06 6-6211-04 6-6212-04 6-6205-04 6-5205-06 6-6205-05

SEAT LOCKWASHER 5116 HEX NUT 5/16 NC SEAT BELT CAPSCREW 5116 NC x 1 LG. FLATWASHER 5/16 LOCKWASHER 5/16 HEX NUT 5116 NC LEVEL GAGE STEERING ORBITRAL STEERING WHEEL HORN BUTTON KIT NUT / STEERING WHEEL (w/ ITEM 14) COLUMN / STEERING TRANSMISSION COLUMN SHIFT CONTROL GROMMET / TRANS. SHIFTER HARNESS ARM REST PAD DASH PANEL / RH SIDE DASH PANEL / LH SIDE STEP / CAB CAPSCREW 112 NC x 1 1/4 LG. LOCKWASHER 112 MIRROR / INTERIOR MACHINE SCREW #10-24 x 3/4 LG. LOCKWASHER #10 SWITCH / IGNITION / KEY HOLE PLUG / 5/8 / ETHER BUTTON HOLE PLUG / 3/4 / WIPER SHAFT HOLE PLUG / 1 3116 / 12V ACC. PLUG HOLE PLUG / 1/4 / WIPER BOLTS SWITCH / DIFF. LOCK CAPSCREW 114 NC x 1/2 LG. LOCKWASHER 114 GLASS / REAR WINDOW-TINTED GLASS / RH SOLID-TINTED ACCESS PANEL / JOYSTICK COVER / SIDE HOSE SIDE CONSOLE / BOLT-ON CONSOLE COVER / LOWER FRONT SEAT RISER COVER / SEAT BOX COVER / FOOT PEDAL COVER / BRAKE ACTUATOR ACCESS COVER / FRONT HOSE COVER / FUSE PANEL MOUNT / FAN COVER / JOYSTICK GRILL / HEATER BOLT / TRI-WING CAPSCREW 114 NC x 3/4 LG. LOCKWASHER 114 FLATWASHER 114 SELF LOCKING NUT 1/4 NC CAPSCREW 5/16 NC x 3/4 LG SELF LOCKING NUT 5/16 NC

PAGE NUMBER

OPERATOR'S COMPARTMENT ASSEMBLY TH1056C

REQD 1

4 4 1

2 10 2 2 1 REF 1 1 REF 1 1 1 1 1 1 1 2 2 1 2 2 REF 1 1 1 2 REF 2 2 REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF 44 40 44 2 4 4

DRAWING NUMBER

Pl-1917

NOTES

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PAGE NUMBER

POWER TRAIN ASSEMBLY THI056C wi JD-4045 TIER II ENGINE

-

DRAWING NUMBER

Pl-1889

ITEM

NUMBER

DESCRIPTION

REQD

1

PI-1890 7-126-675 7-229-670 7-229-671 7-229-890 7-229-891 3-1478 2-1256 3-1237 3-1479 6-5316-56 6-6211-16 6-6202-16 6-5212-16 6-5310-32 6-6211-10 6-6212-10 6-6202-10 6-6211-12 6-6202-12 7-326-01 6-5312-84 6-5312-80 6-5206-12 6-5306-14 6-6211-06 6-5306-14 6-6201-06 6-8510-40 6-9111-10 1-1505 6-5208-10 6-6211-08 6-6301

ENGINE and PUMP ASSEMBLY TRANSMISSION ASSEMBLY AXLE ASSEMBLY / FRONT AXLE ASSEMBLY / REAR DRIVESHAFT / FRONT DRIVESHAFT / REAR MOUNT / REAR LOCK-UP CYLINDERS BASE PLATE MOUNT / TRANSMISSION PIN / STABILIZER FRAME PIVOT CAPSCREW 1 NF x 7 LG. LOCKWl'\~SHER 1 IN. HEX NUT 1 NF CAPSCREW 3/4 NC x 2 LG. CAPSCREW 5/8 NF x 4 LG. LOCKWASHER 5/8 FLATWASHER 5/8 HEX NUT 5/8 NF LOCKWASHER 3/4 HEX NUT 3/4 NF RUBBER MOUNT / ENGINE CAPSCREW 3/4 NF x 10 112 LG. CAPSCREW 3/4 NF x 10 LG. CAPSCREW 3/8 NC x 1 1/2 LG. CAPSCREW 3/8 NF x 1 3/4 LG. LOCKWASHER 3/8 CAPSCREW 3/8 NF x 1 3/4 LG. HEX NUT 3/8 NC CAPS CREW 10mm x 1.5 x 40mm LOCKWASHER 10mm RETAINER / PIN CAPSCREW 112 NC x 1 114 LG. LOCKWASHER 112 LUBE FITTING 118 NPT STR.

REF 1

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34

DRAWING NUMBER

Pl-1889

POWER TRAIN ASSEMBLY TH1056C w/ JD-4045 TIER II ENGINE

1 1 1 1 2 4 2

1 8 8 8 8 4

4 4 4

24 16 4 8 8 8 8 32 16 8 11 11 1 2 2 1

PAGE NUMBER

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PAGE NUMBER

ENGINE and PUMP ASSEMBLY THI056C wi JD-4045 TIER II ENGINE

DRAWING NUMBER

Pl-1890

ITEM

NUMBER

DESCRIPTION

REQD

1

7-183-210 7-126-517 6-9111-10 7-345-113 7-183-211 7-183-212 7-183-213 7-183-225 6-6252-07 6-6252-09 7-183-214 6-8510-20 6-5206-16 7-183-232 6-6205-06 6-8516-55 6-9111-16 7-183-216 7-183-217 6-5208-20 6-6212-08 6-6211-08 7-183-53 6-6212-05 6-5205-08 6-6211-05 6-8110-120 7-190-04 7-190-02 7-183-218 7-183-226 7-183-227 7-272-13 7-183-228 7-183-229 7-183-230

ENGINE ASSEMBLY I JD-4045T GASKET I PUMP DRIVE LOCKWASHER 10mm PUMP ASSEMBLY RADIATOR I CHARGE AIR COOLER RADIATOR HOSE I UPPER RADIATOR HOSE I LOWER MOUNTING STRAP I RADIATOR CLAMP I RADIATOR HOSE CLAMP I RADIATOR HOSE FAN (wi ENGINE) CAPSCREW 10mm x 1.5 x 20mm LG. CAPSCREW 3/8 NC x 2 LG. FAN SPACER I 4 INCH I (wi ENGINE) SELF LOCKING NUT 3/8 NC CAPSCREW 16mm x 2.0 x 55mm LG. LOCKWASHER 16mm ENGINE MOUNT I LH ENGINE MOUNT I RH CAPSCREW 1/2 NC x 2 1/2 LG. FLATWASHER 112 LOCKWASHER 1/2 FAN GUARD FLATWASHER 5116 CAPSCREW 5116 NC x 1 LG. LOCKWASHER 5/16 CAPSCREW 10mm x 1.5 x 120mm LG. RUBBER MOUNT I CENTER BONDED WASHER I BONDED RUBBER MOUNT 90° CONNECTOR I CAC LINE CAC LINE I UPPER CAC LINE I LOWER T-HOSE CLAMP I 2 118" STRAIGHT CONNECTOR I CAC LINE CLAMP BRACKET CLAMP-2"

1 1 2 REF 1 1 1 1 2 2 REF 2 3 REF 3 4 4 1 1 4

ENGINE and PUMP ASSEMBLY THI056C wi JD-4045 TIER II ENGINE

PAGE NUMBER

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DRAWING NUMBER

Pl-1890

4 4

1 4 4 4

REF 3 3 1 1 1 8 3 1 1

8A

\0

~~

tJ:it'I1

~

VIEW OF REAR ROLLERS MOUNTED TO LARGER MIDDLE BOOM SEE PAGE (9C)

VIEW OF REAR ROLLERS MOUNTED TO SMALLER MIDDLE BOOM SEE PAGE (9D)

VIEW OF EXTENSION CHAINS, ROLLERS & SPRINGS 1-1- - r - -.....

SEE PAGE (9A)

VIEW OF RETRACTION CHAIN ANCHORS MOUNTED TO LARGE AND LARGER 1--..------, MIDDLE BOOMS SEE PAGE (9B)

VIEW OF REAR ROLLERS MOUNTED TO SMALL BOOM SEE PAGE (9E)

tJ:i

o o

...,~

s>

VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT SEE PAGE (9K)

000

Uloo

84

0\t'I1

n~ tJ:i

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t'I1

:;dO I-d .j:>.

I

N ......

w

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VIEW OF BOOM CYLINDER BASE END & HEAD SUPPORT SEE PAGE (9G) VIEW OF REAR ROLLERS SMALL & MIDDLE BOOMS SEE PAGE (9F) VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT SEE PAGE (9K)

VIEW OF FRONT ROLLERS SUPPORTING LARGER MIDDLE BOOM SEE PAGE (9H) VIEW OF FRONT ROLLERS SUPPORTING SMALLER MIDDLE BOOM SEE PAGE (91) VIEW OF FRONT ROLLERS SUPPORTING SMALL 800M SEE PAGE (9J)

~~ to~

~~ '"ti

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I

N

W

00

SMALLER MIDDLE BOOM

EXTENSION CHAIN

to

o o

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-> OCf.l VlCf.l O\m Os;::

TO SMALLER MIDDLE BOOM SEE PAGE (9F) TO SMALL BOOM SEE PAGE (9F)

to

~

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\0

>

SMALL BOOM

VIEW OF EXTENSION CHAINS, ROLLERS & SPRINGS

\0

to

~~

totI1

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LARGE BOOM

to

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TO SMALLER MIDDLE BOOM REAR ROLLER MOUNT SEE PAGE (9F) TO SMALL BOOM REAR ROLLER MOUNT SEE PAGE (9F)

00000

000

000000000

00000

0

LARGER MIDDLE BOOM

-~

000000

0

0

0

0000000

SMALLER MIDDLE BOOM

~ 4- ) SMALL BOOM

VIEW OF RETRACTION CHAINS MOUNTED TO LARGE & LARGER MIDDLE BOOMS ~t:l

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I

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w

00

I

(1) LARGE

/J

BOOM

LARGER MIDDLE BOOM

VIEW OF REAR ROLLERS MOUNTED TO LARGER MIDDLE BOOM

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY TH1056C

PAGE NUMBER

9C

LARGER MIDDLE BOOM

SMALLER MIDDLE BOOM

VIEW OF REAR ROLLERS MOUNTED TO SMALLER MIDDLE BOOM

9D

PAGE NUMBER

BOOM ASSEMBLY THI056C

DRAWING NUMBER

P4-2138

SMALL

BOOM

SMALLER MIDDLE

BOOM

VIEW OF REAR ROLLERS MOUNTED TO SMALL BOOM

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY THI056C

PAGE NUMBER

9E

1.0 '"Tj

a~

~o

to 1:11

~

RETRACTION CHAIN TO 80nOM OF LARGER 800M SEE PAGE (98)

to

EXTENSION CHAIN TO FRONT CHAIN ANCHOR OF LARGER MIDDLE 800M SEE PAGE (9A)

o o

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0\1:11 (')~

to

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LARGER MIDDLE 800M

a~ ~~

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N

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W 00

VIEW OF REAR ROLLERS AND CHAIN ANCHORS SMALL AND MIDDLE BOOMS

SMALLER MIDDLE 800M

LARGE

SMALLER MIDDLE

BOOM

BOOM

LARGER MIDDLE

BOOM

SMALL

BOOM

VIEW OF BOOM CYLINDER BASE END & HEAD SUPPORT

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY TH1056C

PAGE NUMBER

9G

LARGE

SMALLER MIDDLE

BOOM

BOOM

LARGER MIDDLE

BOOM SMALL

BOOM

VIEW OF FRONT ROLLERS SUPPORTING LARGER MIDDLE BOOM

9H

PAGE NUMBER

BOOM ASSEMBLY TH1056C

DRAWING NUMBER

P4-2138

SMALLER MIDDLE

BOOM

LARGER MIDDLE

BOOM

SMALL

BOOM

VIEW OF FRONT ROLLERS SUPPORTING SMALLER MIDDLE BOOM

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY TH1056C

PAGE NUMBER

91

~ 58

SMALLER MIDDLE

BOOM SMALL

BOOM

VIEW OF FRONT ROLLERS SUPPORTING SMALLER MIDDLE BOOM

9J

PAGE NUMBER

BOOM ASSEMBLY 1H1056C

DRAWING NUMBER

P4-2138

VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY THI056C

PAGE NUMBER

9K

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11 12

4-2205 4-2206 4-2207 4-2116 7-316-326 4-2121-1 4-2121-2 4-2121-3 4-2121-4 4-2121-5 4-2121-6 4-2121-7 4-2121-8 4-2121-9 4-2121-10 4-2121-11 2-1052-3 3-1154-2 3-1092-1 6-2524-10 4-1074-1B 4-1475-1B 4-1074-2B 4-1074-1B 4-1475-2B 4-1475-2B 4-1246-4B 4-1074-8B 1-1013-4 1-1013-2 1-1013-2 4-1237-1 4-1237-2 4-1237-4 7-193-05 6-6600-04 6-6600-14 6-6600-05 6-6600-12 3-1423 6-6006-12 3-1424 3-1246 6-6206-24 6-6215-24 2-1184 4-1711-1 6-4516-24 6-5208-14 6-6201-06 6-6211-06 6-6275-04

LARGE BOOM MIDDLE BOOM (LARGE) MIDDLE BOOM (SMALL) SMALL BOOM BOOM CYLINDER PIN / S-BOOM / REAR-BOT PIN / M-BOOM (SMALL) / REAR-BOT PIN / S-BOOM / REAR-TOP PIN / M-BOOM (SMALL) / REAR-TOP PIN / M-BOOM (LARGE) / REAR-TOP PIN / M-BOOM (SM) / FRT. CHAIN SHEAVE PIN / M-BOOM (LARGE) / FRONT-TOP PIN / M-BOOM (SMALL) / FRONT-BOT PIN / M-BOOM (LARGE) / FRONT -BOT PIN / L-BOOM / FRONT -BOT PIN / M-BOOM (LARGE) / REAR-BOT PIN / LEAF CHAIN CROSS SHAFT / MAIN PIVOT CROSS SHAFT / HEAD LIFT CYLINDER COLLAR ROLLER / M-BOOM (SM & LG) REAR TOP ROLLER / S-BOOM / REAR-TOP ROLLER / M-BOOM (SMALL) REAR-BOT ROLLER / M-BOOM (LARGE) REAR-BOT ROLLER / M-BOOM (SM & LG) FRT-BOT ROLLER / L-BOOM / FRONT -BOT SHEAVE / CHAIN / FRONT SHEAVE / HOSE / M-BOOM (SMALL) LEAF CHAIN / RET. / LG to MID (SM) LEAF CHAIN / RETRACTION LEAF CHAIN / EXTENSION CHAIN ANCHOR / ADJUSTABLE CHAIN ANCHOR / BOLT-ON CHAIN ANCHOR / PINNED NEEDLE BEARING / 1.500 ID THRUST WASHER 3.50 x 1.50 x .188 THRUST WASHER 5.00 x 3.00 x .250 THRUST WASHER 4.00 x 2.00 x .188 THRUST WASHER 3.50 x 1.50 x .125 MANIFOLD BLOCK FLAT HD. SOC. SCREW 3/8 NC x 1 1/2 COVER / REAR ACCESS GUARD / TILT VALVE SELF-LOCKING NUT 1 112 NF FLATWASHER 1 112 WEAR PAD / BOOM SUPPORT / BOOM CYLINDER BRONZE BUSHING / SMALL BOOM CAPSCREW 112 NC x 1 3/4 LG. HEX NUT 3/8 NC LOCKWASHER 3/8 SETSCREW 3/8 NC x 3/4 LG.

1 1 1 1 REF 1 1 1 1 1 1 1 1 1 1 1 12 1 REF REF 4 2 2 2 4 2 4 1 1 1 4 4 2 2 REF 4 2 8 8 REF REF 1 1 12 10 6 1 REF 2 4 14 3

13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

9L

PAGE NUMBER

BOOM ASSEMBLY TH1056C

DRAWING NUMBER

P4-2138

ITEM

NUMBER

DESCRIPTION

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

6-5312-68 6-5312-72 6-6202-12 6-6206-12 6-6211-12 6-5208-10 6-5206-06 6-5208-44 6-5206-24 2-1090 6-5312-12 6-6243-06 7-142-01 7-194-01 6-6215-16 6-6212-06 6-6211-08 6-5312-48 6-4524-32 1-1306 6-6201-08 1-11 0 1-3 2-1109 6-5206-18 4-1074-3B 6-6600-03 7-193-07 6-6275-05 6-5206-22 6-5206-28 6-6301 6-6306 6-6275-07 6-6600-06 6-9600-119 3-1434 7-111-01 7-111-02 6-6004-08 6-5206-06 6-6211-06 2-1234B 6-6600-15 3-1249-1 3-1404 6-6275-04

CAPSCREW 3/4 NF x 8 112 LG. CAPSCREW 3/4 NF x 9 LG. HEX NUT 3/4 NF SELF LOCKING NUT 3/4 NF LOCKWASHER 3/4 CAPSCREW 112 NC x 1 1/4 LG. CAPSCREW 3/8 NC x 3/4 LG. CAPSCREW 112 NC x 5 112 LG. CAPSCREW 3/8 NC x 3 LG. PIN / BASE BOOM CYLINDER CAPSCREW 3/4 NF x 1 112 LG. COTTER PIN 3/32 x 3/4 LG. SELF-LOCKING NUT 1-12 THD. SPRING / COMPRESSION FLATWASHER 1.0 FLATWASHER 3/8 LOCKWASHER 1/2 CAPSCREW 3/4 NF x 6 LG. BRONZE BUSHING / LARGE BOOM WASHER / STEEL HEX NUT 112 NC SHIM / 3/16 CLAMP / 112 HOSE CAPSCREW 3/8 NC x 2 1/4 LG. ROLLER 1 S-BOOM 1 REAR-BOT THRUST WASHER 3.00 x 2.00 x .188 NEEDLE BEARING / 2.000 ID SETSCREW 5/8 NC x 1 LG. CAPSCREW 3/8 NC x 2 3/4 LG. CAPSCREW 3/8 NC x 3 112 LG. LUBE FITTING 1/8 NPT STR LUBE FITTING 1/4-28 STR SETSCREW 5/8 NC x 5/8 LG. THRUST WASHER 4.00 x 2.00 x .125 EDGING 112 x 14 7/8 LG. MOUNT / HOSE GUIDE ENERGY CHAIN MOUNTING BRKTS. KIT / ENERGY CHAIN FLAT HD. SOCKET SCREW 114 NC x 1 CAPSCREW 3/8 NC x 3/4 LG. LOCKWASHER 3/8 SHEAVE / CHAIN / MID-BOOM (LARGE) THRUST WASHER 4.00 x 2.00 x .250 ACCESS COVER SWITCH ACTIVATOR SETSCREW / 3/8 NC x 3/4 LG.

72

73 74 75 76 77 78 79 80 81 82 83 84

85 86 87

88 89 90 91 92 93 94 95 96 97 98

DRAWING NUMBER

P4-2138

BOOM ASSEMBLY THI056C

REQD

1 1 1 2

5 12 8 REF 2 REF 4

24 4 4 4

8 14

1 REF 1

2 6

1 2 2 2 REF 1 REF 2 4 12

1 4 1 1 1 1 4 2 2

1 2 1

1 3

PAGE NUMBER

9M

.......

o

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19 20

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ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4-2268 4-1166 3-1143 7-316-394 3-1479 2-1093 6-3612-02 6-3312-102 6-3012-02 7-296-01 7-296-02 1-1505 6-6211-08 6-5208-10 6-5208-30 6-6201-08 6-6211-08 6-5206-24 6-6201-06 6-6211-06 6-5312-84 2-1256 6-6211-12 6-6202-12 6-5205-06 6-6211-05 3-1482

STABILIZER FRAME STABILIZER ARM STABILIZER PAD STABILIZER CYLINDER PIN / STABILIZER FRAME PIVOT PIN / ARM to STABILIZER FRAME PIN / ARM to PAD PIN / BASE STABILIZER CYLINDER PIN 1 HEAD STABILIZER CYLINDER TENSION BUSHING 1.50 ID TENSION BUSHING 2.00 ID RETAINER 1 STABILIZER PIVOT PIN LOCKWASHER 112 CAPSCREW 112 NC x 1 114 LG. CAPSCREW 112 NC x 3 3/4 LG. HEX NUT 112 NC LOCKWASHER 112 CAPSCREW 3/8 NC x 3 LG. HEX NUT 3/8 NC LOCKWASHER 3/8 CAPSCREW 3/4 NF x 10 1/2 LG. BASE PLATE LOCKWASHER 3/4 HEX NUT 3/4 NF CAPS CREW 5116 NC x 3/4 LG. LOCKWASHER 5/16 COVER / VALVE BLOCK

DRAWING NUMBER

Pl-1488

STABILIZER ASSEMBLY TH1056C

REQD 1 2 2 2 1 2 2 2 2 4 4

1 2 2 2 2 2 8 8 8 REF REF REF REF REF REF REF

PAGE NUMBER

lOA

2, 3,4-+----\,.0<"---.

11

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5

7-198-48 6-5206-10 6-6211-06 6-6201-06 7-198-49

BRAKE PEDAL / HANGING CAPSCREW 3/8 NC x 1 1/4 LG. LOCKWASHER 3/8 HEX NUT 3/8 NC SEAL KIT (FOR ITEM 1)

REF 3 3 3 REF

PAGE NUMBER

FOOT BRAKE ASSEMBLY THI056C

DRAWING NUMBER

PI-I533

NOTES

PAGE

NUMBER

llA

12

ITEM

NUMBER

DESCRIPTION

1 2 3

7-180-01 6-5204-06 6-6211-04

PEDAL I ACCELERATOR CAPSCREW 1/4 NC x 3/4 LG. LOCKWASHER 114

PAGE NUMBER

ACCELERATOR ASSEMBLY I PEDAL END TH1056C wi JD-4045 TIER II ENGINE

REQD 1 3 3

DRAWING NUMBER

Pl-1882

20

t - J - - - 9,8

12 11,15,18

16

17

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

4-2345-1 4-2345-2 4-2345-3 4-2345-4 4-2347-5 4-2347-6 4-2345-7 4-2345-8 4-2345-9 4-2346-7 7-360-01 7-360-02 7-197-10 7-194-81 6-5204-08 6-5204-10 6-6212-04 6-6205-04 7-290-01 6-9601-134 6-9601-156 6-9601-178 6-9601-252 6-9601-224 6-5206-06 6-6211-06 6-6212-06 6-5206-08 7-190-02 4-2345

TOP FRONT COVER / FRONT HOUSING TOP REAR COVER / FRONT HOUSING SIDE PLATE / LH / FRONT HOUSING SIDE PLATE / RH / FRONT HOUSING SIDE SCREEN / RH / FRONT HOUSING SIDE SCREEN / LH / FRONT HOUSING TOP COVER / REAR HOUSING SIDE PLATE / LH / REAR HOUSING SIDE PLATE / RH / REAR HOUSING ACCESS COVER / FRONT HOUSING PLASTIC HOLDER LATCH / RUBBER CABLE / TETHER SPLIT RING CAPSCREW 114 NC x 1 LG. CAPSCREW 1/4 NC x 1 1/4 LG. FLATWASHER 114 SELF LOCKING NUT 114 NC BODY BOLT 5116 NC x 3/4 LG. EDGING 114 x 16 3/4 LG. EDGING 114 x 19 112 LG. EDGING 1/4 x 22 1/4 LG. EDGING 114 x 31 112 LG. EDGING 114 x 28 LG. CAPSCREW 3/8 NC x 3/4 LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 3/8 NC x 1 LG. FLATWASHER 3/8 LARGE ENGINE ENCLOSURE ASSY (ITEMS 1-10)

1 1 1 11 13 11 2 2 REF

ENGINE ENCLOSURE ASSEMBLY THI056C w/ JD-4045 TIER II ENGINE

PAGE NUMBER

13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DRAWING NUMBER

P1-1891

REQD 1 1 1 1 1 1 1 1 1 1

3 3 2 2 8

3 3 11

36 1

1

13

10,6,7,8

3 9 \::\---~,:~, I

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14

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10

7-282-05 4-1721 3-l349 7-183-98 3-1481 6-5206-08 6-6211-06 6-6212-06 7-319-14 3-1400

MUFFLER EXHAUST PIPE TAILPIPE CLAMP I V-FLANGE (wi ENGINE) EXHAUST BRACKET ASSY I 3 112 CAPSCREW 3/8 NC x 1 LG. LOCKWASHER 3/8 FLATWASHER 3/8 CLAMP I MUFFLER I 3 114 IN. EXHAUST BRACKET ASSY I 3 IN.

1 1 1 REF 1 4 4 4 1 1

PAGE NUMBER

EXHAUST ASSEMBLY THI056C wi JD-4045 TIER II ENGINE

DRAWING NUMBER

P4-1765

2

,------------I I

1_

! ( - ) ~o---I---~ L ___ / JOHN DEERE

9,10 (INSIDE)

4045T ENGINE 11,12,13

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9

7-109-09 7-109-10 7-109-11 7-135-26 6-9619-26 6-6252-17 6-6252-13 3-1438 7-109-12 7-109-15 6-5205-10 6-6212-05 6-6205-05

AIR CLEANER ASSEMBLY HOOD MOUNTING BAND HUMP REDUCER I 4 ID x 3 ID RUBBER HOSE 3 ID x 3 1/4 LG. CLAMP I WORM I #64 CLAMP I WORM I #48 AIR INLET PIPE FILTER I PRIMARY FILTER I SECONDARY CAPSCREW 5/16 NC x 1 114 LG. FLATWASHER 5116 SELF LOCKING NUT 5116 NC

1 1 1 1 1 1 3 1 REF REF 2 2 2

AIR CLEANER ASSEMBLY TH1056C wi JD-4045 TIER II ENGINE

PAGE NUMBER

10 11

12 13

DRAWING NUMBER

PI-1892

15

16

4

1

1

2

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5

7-229-903 7-229-904 7-229-905 7-229-906 7-229-890

CROSS & BEARING ASSEMBLY SLIP YOKE SLIP STUB WELD YOKE DRIVESHAFT ASSY (INCL. ITEMS 1-4)

2 1 1 1 REF

PAGE NUMBER

3

DRIVESHAFT ASSEMBLY / FRONT TH1056C

DRAWING NUMBER

Pl-1579

3

4

1

1

2

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5

7-229-903 7-229-904 7-229-905 7-229-906 7-229-891

CROSS & BEARING ASSEMBLY SLIP YOKE SLIP STUB WELD YOKE DRIVESHAFT ASSY (INCL. ITEMS 1-4)

2 1 1 1 REF

DRAWING NUMBER

P1-1580

DRIVESHAFT ASSEMBLY / REAR TH1056C

PAGE NUMBER

17

2

3

18

1

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5

7-166-05 7-286-01 7-166-09 7-166-10 7-166-11

WHEEL VALVE STEM / AIR-CHLORIDE-FOAM TIRE 14.00-24 TIRE & WHEEL ASSY / RH TIRE & WHEEL ASSY / LH

1 1 1 REF REF

PAGE

NUMBER

TIRE and WHEEL ASSEMBLY 14.00 x 24 TIRE

DRAWING

NUMBER

2

PI-1668

• RED

I

FUSE I 40 AMP

)

I

I (+) BAmRY ( ) ,2 VOLT q

~ ALTERNATOR I CHARGE

~ CONTACT I STARTER

STARTER MOTOR • Bu<

~ CONTACT I STARTER RELAY

IL~AC:C=E~LERA~T~OR~P~EDAL~

__

COIL I STARTER

J!!"::iIlW-WHf~!!!L~,.,,~_~~~~THRTHR:R:ornJornJ~~:~O~WER'UUT~'~ \IO'C~:~E==~~:~;~~N~:!rr~HT~jENGINE ECU~ 16 PUR

I 390 OHM RESISTOR

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RED

UGHT I WARNING-BUNK CODE

1----:~{!IG~N~IT~I£ON~S~W~IT~C~H=/ZJIG~N~~~~16L!RED~~WHT~------------________Jl~.~RED~~ALgTER~N~A~T~O~R~/~A~E~~~~==~

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IGNmON SWITCH I START

12 IED-WHT / "IIU<

11 RED I 12 R£D-WHT I 12 R£D

NEUTRAL START SWITCH

COIL I STMfER lIflAy

l

IGNmON SWITCH I ACC

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16 BLK RELAY

DIODE

16 WHT

16 GRY I WHT

a REO 12 GR'Y

--l FUSE I 10 AMP

16 GAY

"_ 12 BW

--l FUSE I 5 AMP --l FUSE I 5 AMP

12 GRN

PUSHBUTION /

DESlROKE

CONTROL SWITCH CONTROL SWITCH

CONTROL SWITCH I FOOT

C; ::::: :::::

\

~

12 PUR

COIL I PUMP DESTROKE

12 CRY

SOLENOID I AUX. LEFT

12 BLUE

SOLENOID I AUX. RIGHT

12 PUR

SOLENDOID I DIFFERENTIAL LOCK

16 BRN

RH STABIUZER I DOWN

,. YEl.

RH STABIUZER I UP

16 PUR 16 ORN

LH STABIUZER LH STABILIZER

I DOWN I UP

--l FUSE I 10 AMP --l FUSE I 10 AMP

I

--l FUSE I 5 AMP

I---l FUSE I 20 AMP

----1 FUSE I 5 AMP SWITCH I BOOM ANGLE

----1 FUSE I 20 AMP

I I

12 RED

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HARNESS I ENGINE & TRANS. HARNESS I COLUMN MOUNTED SHIFTER HARNESS I INSTRUMENT PANEL HARNESS I MAIN POWER HARNESS I REAR LOCK-UP BATTERY CABLE I RED BATTERY CABLE I BLACK FUSE BLOCK CIRCUIT BREAKER I 40 AMP. BOOT I CIRCUIT BREAKER RELAY I HIGH CAPACITY FUSE I 5 AMP. FUSE I 10 AMP. FUSE I 20 AMP. SWITCH I SWAY-AUXILIARY-STABILIZ. LIGHT I WARNING SWITCH I IGNITION I KEY LIGHT I BACK-UP LIGHT I TAIL-BRAKE GAGE I FUEL SENDER I FUEL GAGE I ENGINE OIL PRESSURE SENDER I ENGINE OIL PRESSURE GAGE I TRANSMISSION OIL TEMP. SENDER I TRANSMISSION OIL TEMP. GAGE I ENGINE WATER TEMP. SENDER I ENGINE WATER TEMP. GAGE I VOLTMETER GAGE I TRANSMISSION OIL PRESSURE SENDER I TRANS. OIL PRESSURE RELAY I STARTER RELAY I PARKING BRAKE PRESSURE SWITCH I BRAKE LIGHT RELAY I HORN RELAY I TILT DIODE / 3A-50V CONNECTOR-21 PIN SWITCH / HEADLIGHTS PUSHBUTTON I PUMP DESTROKE HEADLIGHT HOURMETER BATTERY I 12 VOLT HORN CAPSCREW 1/4 NC x 112 LG. LOCKWASHER 1/4 BACK-UP ALARM CAPSCREW 5/16 NC x 1/2 LG. LOCKWASHER 5/16 PRESSURE SWITCH I CLUTCH CUT -OFF VALVE I CONTROLLER RELIEF PRESSURE SWITCH I PARKING BRAKE VALVE I ELECTRIC 4-WAY I SWAY

1 1 1 1 1 REF REF 1 1 1 1 4 2 1 REF REF 1

WIRING DIAGRAM TH1056C wi JD-4045 TIER II ENGINE

PAGE NUMBER

2 3 4 5 6 7

8 9 10 11 12

13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

DRAWING NUMBER

PI-1750

REF REF REF

1 REF REF REF REF REF REF REF REF REF REF 1 REF

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20A

I ITEM

NUMBER

DESCRIPTION

REQD

53 54 55 56 57 58 59 60 61 62 63

7-367-09 7-125-05 7-338-02 7-101-04 7-367-13 6-6284-03 6-6286-11 7-127-09 7-367-02 6-6284-06 6-6284-10 6-6286-12 6-6286-06 7-244-31 3-1486 7-180-01 7-319-03 7-183-183

VALVE / ELECTRIC 4-WAY / TILT TRANSMISSION CONTROL RELAY / HEADLIGHTS SWITCH / REAR LOCK-UP VALVE / REAR LOCK-UP MACHINE SCREW #8-32 x 1 LG. INTERNAL STARWASHER #8 SWITCH / DIFF. LOCK VALVE / DIFF. LOCK MACHINE SCREW #10-24 x 1 LG. MACHINE SCREW #10-24 x 5/8 LG. FLATWASHER #10 HEX NUT #10-32 VALVE / 4-WAY ELECTRIC I STABIL. HARNESS I STABILIZER VALVE PEDAL I ACCELERATOR PUSHBUTTON I BLINK CODE ENABLE LIGHT I WARNING-BLINK CODE

REF REF REF 1 REF 2 2 1 REF 2 2 i 1 REF 1 REF REF REF

64

65 66 67 68 69 70

20B PAGE NUMBER

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DRAWING NUMBER

Pl-1750

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DASH PANEL I RH SIDE GAGE COVER CAPSCREW 1/4 NC x 3/4 LG. FLATWASHER 1/4 LOCKWASHER 1/4 HEX NUT 114 NC GAGE I FUEL GAGE I ENGINE OIL PRESSURE GAGE I TRANS. OIL TEMP. GAGE I ENGINE WATER TEMP. GAGE I VOLTMETER GAGE I TRANS. OIL PRESSURE SEAL RING / GAGE LIGHT I WARNING DECAL I BRAKE ON SWITCH I PUSHBUTTON / DESTROKE DECAL / PUMP OFF HOLE PLUG / 1 3/8 DIA. I TURN SIGNAL SWITCH I SWAY-STABILIZER DECAL / SWAY CONTROL NGR PANEL PLUG END BEZEL CENTER BEZEL DECAL / DASH GANG SWITCHES LIGHT / BLINK CODE DECAL / WARNING-BLINK CODE SWITCH / PUSHBUTTON / BLINK CODE DECAL / BLINK CODE ENABLE DASH PANEL / LH SIDE

REF 1 2 2 2 2 1 1 1 1 1 1 6 1 REF 1 REF 1 3 REF 4 2 4 REF 1 REF 1 REF REF

9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DRAWING NUMBER

PI-I877

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7-316-242 7-316-325 7-316-326 7-379-50 7-229-871 7-359-02 7-147-01 7-200-80 7-200-139 7-234-04 7-234-03 7-234-01 7-234-02 7-234-94 7-256-85 7-198-48 7-206-03 7-272-11 7-358-08 7-118-01 7-272-10 7-118-02 7-345-113 7-367-09 7-244-31 7-234-35 7-244-31 7-379-01 1-1219 1-1093-2 7-234-54 7-234-50 7-292-01 4-2270 7-234-62 7-234-37 7-244-31 7-316-394 7-303-03 1-1093-3 7-234-22 7-234-53 7-234-18 7-234-19 7-234-80 7-234-16 7-367-14 1-1093-1 7-303-02 7-367-13 7-234-28 7-234-13 7-367-03

CYLINDER / TILT CYLINDER / LIFT CYLINDER / BOOM CYLINDER / SWAY CYLINDER / STEERING SELECTOR VALVE / STEERING STEERING ORBITRAL VALVE ASSEMBLY / 3 SECTION CONTROLLER / 4-WAY VALVE / DUAL CHECK VALVE / MOTION / BOOM VALVE / MOTION / HEAD TILT VALVE / MOTION / BASE TILT CONTROL BLOCK ASSEMBLY ACCUMULATOR / BRAKE ACTUATOR / BRAKE PRESSURE SWITCH / BRAKE LIGHT FILLER-BREATHER / 3 PSI VALVE / PARKING BRAKE FILTER / RETURN GAGE / RETURN FILTER ELEMENT / RETURN FILTER PUMP ASSEMBLY VALVE / 4-WAY ELECTRIC / TILT VALVE / 4-WAY ELECTRIC / SWAY VALVE / DUAL CHECK VALVE / 4-WAY ELECTRIC / ROTATE CYLINDER / ROTATE / 3.00 BORE RESTRICTOR FITTING RESTRICTOR PLUG (.060) VALVE / MOTION / LIFT-BOOM VALVE / TILT LIMITER HOSE REEL / ROTATE OIL RESERVOlR CARTRIDGE / CHECK CARTRIDGE / NEEDLE VALVE / 4-WAY ELECTRIC / STABILIZER CYLINDER / STABILIZER PRESSURE SWITCH / NORMALLY CLOSED RESTRICTOR PLUG (.081) CARTRIDGE / COUNTERBALANCE CARTRIDGE / COUNTERBALANCE CARTRIDGE / PILOT CHECK CARTRIDGE / COUNTERBALANCE CARTRIDGE / CHECK CARTRIDGE / CHECK CARTRIDGE / NORMALLY OPEN RESTRICTOR PLUG (.040) PRESSURE SWITCH / NORMALLY CLOSED VALVE / BOOM ACTIVATED REAR LOCK CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / NORMALLY CLOSED

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DRAWING NUMBER

P1-1871

HYDRAULIC SCHEMATIC THI056C

PAGE 22A NUMBER

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NUMBER

DESCRIPTION

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54 55 56 57 58 59 60 61 62 63 64 65

7-367-02 7-367-06 7-367-01 7-168-02 7-304-07 7-379-50 7-321-88 7-321-89 7-321-90 7-292-11 7-356-28 7-356-29

SOLENOID VALVE ASSEMBLY CARTRIDGE / NORMALLY OPEN VALVE / CONTROLLER RELIEF BLOCK ASSEMBLY / REAR LOCK-UP CARTRIDGE / MODULAR CONTROL CYLINDER / REAR LOCK-UP CARTRIDGE / PILOT CHECK CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / SHUTTLE HOSE REEL ASSEMBLY CARTRIDGE / RELIEF / BOOM CYLINDER VALVE BODY / RELIEF

1 REF 1 1 REF REF REF REF REF REF 1 1

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NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11

7-345-113 6-6481-07 4-2270 7-118-01 7-272-10 7-107-05 7-209-66 6-5208-12 6-6211-08 7-158-36 7-209-67 6-5206-10 6-6211-06 6-6212-06 6-5206-08 7-126-517 6-6453-10 6-6450-17 6-6453-19 6-6452-08 6-5206-06 3-1376 7-145-02 7-272-13 7-364-12 7-272-11 6-6284-08 7-145-01 6-5606-04 7-161-01 2-1262 6-5204-06 6-6201-04 6-6211-04 7-364-22 6-6457-10 1-2016 6-5206-12 6-6450-12 6-7191-193 6-7004-210 6-7156-218 6-7025-36 6-7148-52 6-6455-05 6-6453-25 6-6453-04 6-6450-15 6-6436-01 6-5206-06 6-6457-06 7-118-02 7-118-03 6-6495-04

PUMP ASSY. / 55cc / SPLINED SHAFT FITTING / 10 HC SW-RN-TEE OIL RESERVOIR FILTER / RETURN GAGE / RETURN FILTER SPLIT FLANGE KIT / 2 IN. O-RING / 2 IN. S. F. / w/ ITEM 6 CAPSCREW 1/2 NC x 1 1/2 LG. LOCKWASHER 112 SPLIT FLANGE / 1 IN. / HALF ONLY O-RING / 1 IN. S. F. CAPSCREW 3/8 NC x 1 1/4 LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 3/8 NC x 1 LG. GASKET / PUMP DRIVE FITTING / 10 OR x 08 JIC 90 FITTING / 12 OR x 10 JIC STR. FITTING / 16 OR x 16 JIC 90 FITTING / 12 OR x 12 JIC 45 CAPSCREW 3/8 NC x 3/4 LG. MANIFOLD BLOCK O-RING / ACCESS COVER T-HOSE CLAMP HOSE / 1 112 ID x 24 LG. FILLER-BREATHER / 3 PSI MACHINE SCREW #10-32 x 3/4 LG. COVER PLATE CAPSCREW SH 3/8 NC x 112 LG. SIGHT GLASS PLATE / PRESSURE CHECK PORTS CAPSCREW 1/4 NC x 3/4 LG. HEX NUT 114 NC LOCKWASHER 114 FITTING / 24 OR x 24 HC-O STR. FITTING / 16 OR HEX HEAD PLUG CLAMP / OIL RESERVOIR CAPSCREW 3/8 NC x 1 112 LG. FITTING / 08 OR x 08 JIC STR. HOSE I 24 x 32-90 SF x 96 112 LG. HOSE I 08 x 08 x 105 LG. HOSE / 12 x 16-90 SF x 109 LG. HOSE I 10 x 10-90 x 18 LG. HOSE / 16 x 16 x 26 LG. FITTING / 06 OR x 06 JIC RN-TEE FITTING / 20 OR x 16 JIC 90 FITTING / 06 OR x 04 JIC 90 FITTING / 08 OR x 10 HC STR. FITTING / 20 OR x 20 NPT STR. CAPSCREW 3/8 NC x 3/4 LG. FITTING I 08 OR HEX HEAD PLUG ELEMENT / RETURN FILTER O-RING / RETURN FILTER FACE FITTING / 10 HC F. x 06 HC M. STR.

REF

12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

44 45 46 47 48 49 50 51 52 53 54 DRAWING NUMBER

Pl-1898

CIRCUIT / PUMP / OIL RESERVOIR THI056C

1 1

REF REF 1

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PAGE 23A NUMBER

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1

6-6453-04 7-234-02 6-5606-14 6-6214-06 6-6453-04 6-7022-60 6-7002-26 7-316-242 6-6453-04 6-7003-40 7-234-01 6-5606-22 6-6214-06 6-6453-09 6-6452-04 6-6453-04 6-6453-06 6-7004-810 6-7004-810 7-273-43 3-1423 6-6450-12 6-5204-16 6-6205-04 6-7034-440 6-7034-440 6-6480-07 6-6485-03 7-234-50 6-6450-05 6-7022-38 6-6453-12 6-6450-15 6-6453-11 7-234-04 6-7025-44 6-7005-44 6-7025-44 6-6452-06 6-6481-07 6-6450-17 6-6452-17 6-6460-01 6-7005-180 6-5205-30 7-273-26 7-273-32 6-5205-14 7-273-26 6-7002-108 6-6453-04 7-234-54

FITTING / 06 OR x 04 HC 90 VALVE / MOTION / BASE TILT CAPSCREW SH 3/8 NC x 1 3/4 LG. LOCKWASHER 3/8 HI-COLLAR FITTING / 06 OR x 04 JIC 90 HOSE / 04 x 04-90 x 30 LG. HOSE / 04 x 04 x 13 LG. CYLINDER / TILT FITTING / 06 OR x 04 .TIC 90 HOSE / 06 x 06 x 20 LG. VALVE / MOTION / HEAD TILT CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKWASHER 3/8 HI-COLLAR FITTING / 08 OR x 08 HC 90 FITTING / 08 OR x 08 HC 45 FITTING / 06 OR x 04 HC 90 FITTING / 06 OR x 06 HC 90 HOSE / 08 x 08 x 405 LG. HOSE / 08 x 08 x 405 LG. CLAMP HALF SET / 112 SINGLE HOSE MANIFOLD BLOCK FITTING / 08 OR x 08 HC STR CAPSCREW 114 NC x 2 LG. SELF LOCKING NUT 114 NC HOSE / 08 x 10-90 x 220 LG. HOSE / 08 x 10-90 x 220 LG. FITTING / 10 .TIC SW-BR-TEE FITTING / 10 OR x 10 HC SW VALVE / TILT LIMITER FITTING / 06 OR x 04 HC STR HOSE / 04 x 04-90 x 19 LG. FITTING / 10 OR x 10 HC 90 FITTING / 08 OR x 10 HC STR FITTING / 08 OR x 10 HC 90 VALVE / DUAL CHECK HOSE / 10 x 10-90 x 22 LG. HOSE / 10 x 10 x 22 LG. HOSE / 10 x 10-90 x 22 LG. FITTING / 10 OR x 10 HC 45 FITTING / 10 HC SW-RUN-TEE FITTING / 12 OR x 10 HC STR FITTING / 12 OR x 10 HC 45 FITTING / 04 OR HOLLOW HEX PLUG HOSE / lOx lOx 90 LG. CAPSCREW 5116 NC x 3 3/4 LG. COVER PLATE / 5/8 HOSE CLAMP CLAMP HALF SET / 5/8 TWIN HOSE CAPSCREW 5116 NC x 1 3/4 LG. COVER PLATE / 112 HOSE CLAMP HOSE / 04 x 04 x 54 LG. FITTING / 06 OR x 04 HC 90 VALVE / MOTION / LIFT

1 REF 4 4 1 1 1 REF 1 1 REF

2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50 51 52

DRAWING NUMBER

Pl-1872

CIRCUIT / LIFT-TILT TH1056C

4

4

1 1 1 2 1 1 2 4 8 4 4 1 1 2 1 REF REF REF 1 2 2 REF

1 1 1 4 2 1 2 REF 3 REF 2

3 5 5 1 4 REF

PAGE 24A NUMBER

ITEM

:NUMBER

DESCRIPTION

REQD

53 54 55 56 57 58 59 60 61 62 63

6-5606-22 6-6214-06 7-273-25 7-316-325 6-7002-17 6-6457-05 6-5205-16 6-6006-12 6-7004-726 7-273-42 1-1351-2 6-7005-154

CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKWASHER 3/8 HI-COLLAR CLAMP HALF SET / 112 TWIN HOSE CYLINDER / LIFT HOSE / 04 x 04 x 8.5 LG. FITTING / 06 OR HEX HEAD PLUG CAPSCREW 5116 NC x 2 LG. FL. HD. SOCKET SCREW 3/8 NC x 1 112 HOSE / 08 x 08 x 363 LG. TOP PLATE / 1/2 SINGLE HOSE CLAMP RESTRICTOR FITTING (.1875 DIA.) HOSE / 10 x 10 x 77 LG.

8 8 4 REF 1 3 2 8 2 2 1 1

64

24B

PAGE NUMBER

CIRCUIT / LIFT-TILT TH1056C

DRAWING NUMBER

Pl-1872

NOTES

PAGE

NUMBER

24C

9 19

11

6

/

/

\

/

7 15

3,4,5

I 8

15 15

~ IXXXXXX\xx~ 6

~rgcCjtD 14,17,18

10

I I

15

~1g

16 25 23,24

@}-~1"-, : : ''-J

I

14,17,18

SEE STEERING CIRCUIT 12

21

16

MAIN VALVE ASSEMBLY

25

PAGE NUMBER

CIRCUIT / BOOM THI056C

DRAWING NUMBER

Pl-1873

ITEM

~TTu~1BER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

7-316-326 7-234-03 7-234-54 6-5606-22 6-6214-06 6-6453-04 6-6453-12 6-6457-03 6-6453-12 6-7002-30 6-7002-30 6-7005-296 6-7005-266 7-273-32 6-6457-05 6-6453-13 7-273-26 6-5205-16 6-6453-03 6-6481-07 6-7014-68 6-6450-12 7-356-28 7-356-29 6-6455-06 6-6485-02

CYLINDER / BOOM VALVE / MOTION / BOOM HEAD VALVE / MOTION / BOOM BASE CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKWASHER 3/8 HI-COLLAR FITTING / 06 OR x 04 HC 90 FITTING / 10 OR x 10 HC 90 FITTING / 04 OR HEX HD. PLUG FITTING / 10 OR x 10 HC 90 HOSE / 04 x 04 x 15 LG. HOSE / 04 x 04 x 15 LG. HOSE / 10 x 10 x 148 LG. HOSE / 10 x 10 x 133 LG. CLAMP HALF SET / 5/8 TWIN HOSE FITTING / 06 OR HEX HD PLUG FITTING / 12 OR x 10 HC 90 COVER PLATE / 5/8 HOSE CLAMP CAP SCREW 5116 NC x 2 LG. FITTING / 04 OR x 04 HC 90 FITTING / 10 x 10 HC SW-RN-TEE HOSE / 08 x 10 x 34 LG. FITTING / 08 OR x 08 HC STR. CARTRIDGE / RELIEVING VALVE BODY / RELIEVING FITTING / 08 OR x 08 HC RN. TEE FITTING / 08 OR x 08 HC SW. STR.

REF REF REF 8 8 2 1 2 1 1 1 1 1 2 4 2 2 2 2 1 1 1 1 1 1 1

DRAWING NUMBER

PI-1873

CIRCUIT / BOOM THI056C

PAGE 25A NUMBER

tv

0\

~~

tot1'1

12

r;J

12-u 12

12

\

~

MAIN VALVE ASSEMBLY

4

13

29 41 39

BRAKE VALVE

~ ~

2

TO PORT 3 TEE fiTTING ON PARKING

TO PORT 2 ON PARKING"'"

4 47

BRAKE VALVE

4

---

10

51

~~

32

24

§~

36,37,38

0\

nn

~

t'"' t'"'

19

27

17

5

~

21

11

6,49,37,38,14

~~ to~ ~~

--

4

9 o I

7

@)

.

"-- TANK PORT #2

8 0'

-'

."

I

00 -...J ~

TANK PORT #4

22

20

ITEM

NLTl\1BER

DESCRIPTION

1

6-6450-05 6-6455-05 6-6483-05 6-6453-04 6-6450-05 7-367-09 6-6455-05 6-7002-180 6-7003-174 6-7023-62 6-7003-150 6-7002-276 6-7023-100 7-244-27 6-6201-04 6-7002-26 6-7002-34 7-200-139 6-7022-44 7-234-94 6-6450-09 6-6452-19 7-198-48 6-7022-34 6-7002-17 6-6455-15 6-6485-06 7-367-01 7-244-27 6-7003-26 6-6480-03 6-6453-06 6-7022-186 7-371-04 7-367-02 6-5204-12 6-6212-04 6-6211-04 7-367-05 7-367-06 7-367-03 7-367-07 7-367-04 6-7022-28 6-6481-05 6-5204-06 6-7022-88 6-7022-100 6-5204-14 6-6495-07 6-6481-03

FITTING I 06 OR x 04 HC STR FITTING I 06 OR x 06 IIC RN-TEE FITTING I 06 HC CROSS FITTING I 06 OR x 04 HC 90 FITTING I 06 OR x 04 HC STR VALVE ASSEMBLY I ELECTRIC FITTING I 06 OR x 06 HC RN-TEE HOSE / 04 x 04 x 90 LG. HOSE I 06 x 06 x 87 LG. HOSE / 06 x 06-90 x 31 LG. HOSE / 06 x 06 x 75 LG. HOSE / 04 x 04 x 138 LG. HOSE / 06 x 06-90 x 50 LG. DIN CONNECTOR (wi HARNESS) HEX NUT 1/4 NC HOSE / 04 x 04 x 13 LG. HOSE / 04 x 04 x 17 LG. CONTROLLER I 4-WAY HOSE I 04 x 04-90 x 22 LG. CONTROL BLOCK FITTING I 08 OR x 06 IIC STR FITTING / 06 OR x 04 HC 45 ACTUATOR I HANGING BRAKE PEDAL HOSE / 04 x 04-90 x 17 LG. HOSE / 04 x 04 x 8 112 LG. FITTING / 06 OR x 04 HC RN-TEE FITTING / 06 OR x 06 HC SW VALVE ASSY I CONTROLLER RELIEF DIN CONNECTOR HOSE / 06 x 06 x 13 LG. FITTING I 04 HC SW-BR-TEE FITTING I 06 OR x 06 JIC 90 HOSE / 04 x 04-90 x 93 LG. FITTING / 14mm OR x 06 JIC STR. VALVE ASSY I DIFF. LOCK CAPSCREW 114 NC x 1 112 LG. FLATWASHER 114 LOCKWASHER 1/4 COIL / DIN CARTRIDGE / NORMALLY OPEN CARTRIDGE / NORMALLY CLOSED VALVE BODY I CONTROLLER RELIEF VALVE BODY / DIFF. LOCK HOSE / 04 x 04-90 x 14 LG. FITTING / 06 JIC SW-RN-TEE CAPSCREW 114 NC x 3/4 LG. HOSE / 04 x 04-90 x 44 LG. HOSE / 04 x 04-90 x 50 LG. CAPSCREW 1/4 NC x 1 3/4 LG. FITTING I 06 JIC F. x 04 JIC M. STR. FITTING / 04 JIC SW-RN-TEE

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

DRAWING NUMBER

Pl-1874

CIRCUIT / 4-WAY CONTROLLER TH1056C

REQD 7 1 1 9 4 REF 1 1 1 1 1 4 REF REF 4 1

1 REF 1 REF

1 2 REF 2 1 1 1 REF 1 1 1 1 1 1 REF 2 10 10 REF REF REF REF REF 1 1 4

1 REF 4 1

1

PAGE 26A NUMBER

N

-.}

~~

lJ:it'I1

SET SWAY SPEED

~

SET CONTROL PRESSURE (GP5) TO REAR LOCK-UP VALVE

..

PRESSURES

~

Gl

I

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OVl Vl{Zl

O\cj

(1~

gl

~I ~

~z 0

"'d ......

I ......

.p.

-.)

00

GP6-4

G2

-~

9

TH1048C 3500 PSI 2250 PSI 3500 PSI OPEN 400 PSI 1200 PSI

7 8

GP3-4 GP4--

°T2

~~~ R-~ 9 ~~__~-lliO

GP2-3

GP5-3

---1

oG3

GP1-3

Vl,

~~

13~---t--@ G4

10

9....,

aU

GAGE PORT GP1 GP2 GP3 GP4 GP5 , GP6_

11

(1

5J :;;

SET STEERING PRESSURE (GP2)

12

14

6

r-

SET TILT PRESSURE (GP6)

TH1056C 3000 PSI 2250 PSI 3000 PSI OPEN 400 PSI 1200 PSI

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11 ,,,

6-6450-05 6-6452-19 7-256-27 7-302-01 6-7022-38 6-7002-34 7-234-94 7-234-50 6-6457-05 6-7002-26 6-6455-05 6-7023-26 6-6495-07 6-7002-30

FITTING / 06 OR x 04 JIC STR. FITTING / 06 OR x 04 HC 45 PRESSURE CHECK / MALE PRESSURE CHECK / MALE HOSE / 04 x 04-90 x 19 LG. HOSE / 04 x 04 x 17 LG. CONTROL BLOCK VALVE / TILT LIMITER FITTING / 06 OR HEX HEAD PLUG HOSE / 04 x 04 x 13 LG. FITTING / 06 OR x 06 JIC RN-TEE HOSE / 06 x 06-90 x 13 LG. FITTING / 06 x 04 HC REDUCER HOSE / 04 x 04 x 15 LG.

1 3 3 2 1 2 REF REF 2 1 1 REF 1 1

1L.

13

14

DRAWING NUMBER

Pl-1478

CIRCUIT / PRESSURE CHECKS TH1056C

PAGE NUMBER 27A

N

00

~~

t::OtTJ

~

14,15,16

MANIFOLD BLOCK

3

SEE BOOM CIRCUIT

[Q]---~-

()

~

()

~§

---

....... o VIm 0'1>-3

(}tTJ tr1

FRolT OF i:p --- 3 MACHINE I

~

o

_-m~2 Cl~

9

3

REAR STEERING

CYL.

i

BOTTOM VIEW

u ~Z

o

IR

3 FRONT STEERING

11

CYL. ,xRx5i

1-61 I I CYL2

CYL I t.L-.U......

~OP:IEW

"'d

t

FRONT OF MACHINE

9

"

11,12,13

7

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10

6-6450-12 6-7024-328 6-6450-09 6-7023-40 6-6453-07 6-7023-252 6-6452-14 6-7023-214 6-7023-290 6-7024-388 7-359-02 6-5205-06 6-6211-05 7-147-01 6-5206-08 6-6211-06 6-6452-04

FITTING 1 08 OR x 08 HC STR. HOSE 1 08 x 08-90 x 164 LG. FITTING 1 08 OR x 06 HC STR. HOSE 1 06 x 06-90 x 20 LG. FITTING 1 08 OR x 06 HC 90 HOSE 1 06 x 06-90 x 126 LG. FITTING 1 08 OR x 06 HC 45 HOSE 1 06 x 06-90 x 107 LG. HOSE 1 06 x 06-90 x 145 LG. HOSE 1 08 x 08-90 x 194 LG. VALVE 1 STEERING SELECTOR CAPSCREW 5/16 NC x 3/4 LG. LOCKWASHER 5116 ORBITRAL 1 STEERING CAPSCREW 3/8 NC x 1 LG. LOCKWASHER 3/8 FITTING 1 08 OR x 08 HC 45

2 1 5 1 2 1 3 1 2 1 REF 4 4 REF 4 4 1

11

12 l3 14 15 16 17

DRAWING NUMBER

Pl-1897

CIRCUIT / STEERING THI056C

PAGE 28A NUMBER

R.H. SWAY CYLINDER

L.H. SWAY CYLINDER

3

3

7 o

8

o

2 8

8

5 34

18,21,22

27

1,14,15 FROM MAIN VALVE

1,14,15 28 30 32

o

@C2 @co @C1 @C3

10

31 17,19,20 \ 11,12

23,24,25

26 16 13

33

29

PAGE NUMBER

CIRCUIT / SWAY TH1056C

DRAWING NUMBER

Pl-1506

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11

7-234-04 6-6453-04 6-6452-19 6-6454-06 6-6450-06 6-6453-09 7-379-50 6-7002-86 6-7004-44 6-7033-296 1-1219 1-1093-2 6-7003-40 6-6211-05 6-5205-14 6-6450-08 7-244-31 7-234-94 6-5204-04 6-6211-04 6-5205-20 6-6211-05 7-273-27 7-273-23 6-5205-18 7-244-27 6-7025-36 6-7003-40 6-6455-05 3-1376 6-7003-74 6-6453-07 6-6453-06 6-6450-15

VALVE / DUAL CHECK FITTING / 06 OR x 04 HC 90 FITTING / 06 OR x 04 HC 45 FITTING / 08 OR x 08 HC BR-TEE FITTING / 08 OR x 04 JIC STR. FITTING I 08 OR x 08 JIC 90 CYLINDER I SWAY HOSE / 04 x 04 x 43 LG. HOSE I 08 x 08 x 22 LG. HOSE I 06 x 08-90 x 148 LG. RESTRICTOR FITTING RESTRICTOR PLUG (.060) HOSE / 06 x 06 x 20 LG. LOCKWASHER 5116 CAPSCREW 5116 NC x 1 3/4 LG. FITTING I 06 OR x 06 HC STR. VALVE I ELECTRIC I SWAY CONTROL BLOCK ASSEMBLY CAP SCREW 114 NC x 112 LG. LOCKWASHER 114 CAPSCREW 5/16 NC x 2 112 LG. LOCKWASHER 5116 CLAMP HALF SET I 3/8 HOSE I TWIN COVER PLATE / 3/8 HOSE CLAMP CAPSCREW 5/16 NC x 2 1/4 LG. DIN CONNECTOR (wi HARNESS) HOSE / 10 x 10-90 x 18 LG. HOSE I 06 x 06 x 20 LG. FITTING I 06 OR x 06 HC RN-TEE MANIFOLD BLOCK HOSE I 06 x 06 x 37 LG. FITTING I 08 OR x 06 HC 90 FITTING I 06 OR x 06 HC 90 FITTING I 08 OR x 10 JIC STR.

REF 2 2 2 4 2 REF 4 2 2 2 2 2 4 4 2 REF REF 2 2 3 3 4 4 4 REF REF 1 2 REF 1 1 1 REF

''"I 1"-

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

DRAWING NUMBER

Pl-1506

CIRCUIT I SWAY TH1056C

PAGE 29A NUMBER

w

o

~~ ~

[

] LEFT

RIGHT

FRONT

6

7,23,13

12 ~ (T)

~~

o

@~

§:~

0\"'"CZl n

8,18,20

MANIFOLD BLOCK

8,18,20 ---- 8,18,20

~

i

3

MAIN VALVE ASSEMBLY

14,15,16

"'''~

Uz tr:I

?::J a .

-."

•

00 00

0\

I£C!::W' 0

(Pl_

25

261:

~2

28

~nnm

~ 7)<XXXX&XX

8,18,21

xxx

L '*' xxx

SEE PUMP-OIL RESERVOIR CIRCUIT

4

! 10,11 II

'---'"1 -

19

24

1

t;Ctr:I

!--

7,23,13

6

19

4

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10

6-7003-136 6-7023-380 6-7023-420 6-7023-40 6-6481-05 6-6453-06 3-1482 7-273-27 6-6450-08 1-1219 1-1093-3 6-6453-07 6-6211-05 7-244-31 6-5204-04 6-6211-04 7-244-27 7-273-23 7-316-394 6-5205-10 6-5205-18 6-9615-112 6-5205-06 7-234-62 6-6450-17 6-6481-07 6-6495-04 6-7025-36

HOSE I 06 x 06 x 68 LG. HOSE I 06 x 06-90 x 180 LG. HOSE I 06 x 06-90 x 210 LG. HOSE I 06 x 06-90 x 20 LG. FITTING I 06 JIC SW-RN-TEE FITTING I 06 OR x 06 HC 90 COVER I VALVE BLOCK CLAMP HALF SET I 3/8 TWIN HOSE FITTING I 06 OR x 06 HC STR. RESTRICTOR FITTING RESTRICTOR PLUG (.081) FITTn~G / 08 OR x 06 He 90 LOCKWASHER 5116 VALVE I ELECTRIC I STABILIZERS CAPSCREW 114 NC x 1/2 LG. LOCKWASHER 114 DIN CONNECTOR COVER PLATE I 3/8 HOSE CLAMP CYLINDER I STABILIZER CAP SCREW 5/16 NC x 1 114 LG. CAP SCREW 5116 NC x 2 1/4 LG. HOSE ARMOR 1.00 ID x 14 LG. CAPSCREW 5/16 NC x 3/4 LG. CARTRIDGE CHECK FITTING I 12 OR x 10 HC STR. FITTING I 10 HC SW-RN-TEE FITTING / 10 HC F. x 06 HC M. STR. HOSE / 10 x 10-90 x 18 LG.

4 1 1 2 2 4 2 8 4 4 4 1 4 2 4 4 REF 4 REF 4 REF 2 4 4 REF REF REF REF

11 ''"I l~

l3

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

DRAWING NUMBER

Pl-1886

CIRCUIT / FRONT STABILIZER TH1056C

PAGE 30A NUMBER

w

........

~~

R.H. REAR LOCK-UP CYLINDER

o:;tT1

~

L.H. REAR LOCK-UP CYLINDER

REAR LOCK-UP VALVE 10

10

13

13

5

!

22

~-­

C;G; ~~

7

24

o:;~

~z

o

"'d

........

I ........ ~

00

........

19

11

11

FROM MAIN VALVE

6 16

5

MANIFOLD BLOCK ~

TO TEST PORT #1

.

16

~.

17

~~

11

11

4

~

~

5

20

o

18

J ..r7

~"~

FROM ___ I;J IXXXX BRAKES

FROM - - - ~-, \ CONTROLLER RELIEF, TANK PORT #4 6

14

5

I

2,3,21,9

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11

7-234-94 7-168-02 7-304-07 6-7025-36 6-6453-04 6-6455-05 6-6452-03 6-6450-08 6-6211-05 7-379-50 6-7002-74 6-7003-90 6-6450-05 6-7003-194 6-6450-09 6-6453-06 6-7002-26 6-7023-32 6-7003-62 6-6450-15 6-5205-22 6-7023-26 6-6495-07 6-7003-20

CONTROL BLOCK BLOCK ASSEMBLY / REAR LOCK-UP CARTRIDGE / MODULAR CONTROL HOSE / 10 x 10-90 x 18 LG. FITTING / 06 OR x 04 HC 90 FITTING / 06 OR x 06 HC RN-TEE FITTING / 06 OR x 06 HC 45 FITTING / 06 OR x 06 JIC STR. LOCKWASHER 5/16 CYLINDER / REAR LOCK-UP HOSE / 04 x 04 x 37 LG. HOSE / 06 x 06 x 45 LG. FITTING / 06 OR x 04 JIC STR. HOSE / 06 x 06 x 97 LG. FITTING / 08 OR x 06 JIC STR. FITTING / 06 OR x 06 HC 90 HOSE / 04 x 04 x 13 LG. HOSE / 06 x 06-90 x 16 LG. HOSE / 06 x 06 x 31 LG. FITTING / 08 OR x 10 JIC STR. CAPSCREW 5/16 NC x 2 3/4 LG. HOSE / 06 x 06-90 x 13 LG. FITTING / 06 x 04 JIC REDUCER HOSE / 06 x 06 x 10 LG.

REF REF 2 REF 6 REF 2 2 2 REF 4 1 2 1 1 4 REF 1 1 REF 2 1 REF 1

1')

L ....

13

14 15 16 17 18 19 20 21 22 23 24

DRAWING NUMBER

Pl-1481

CIRCUIT / REAR LOCK-UP THI056C

PAGE NUMBER 31A

w tv

TO "T" PORT ON 4-WAY CONTROLLER

TO "P" PORT ON 4-WAY CONTROLLER

~""O

~6

t

t;dm

~

9

19

5

3

(')

12

..

~

n

C ~

0-3

"._ e

2

\Qyy2yv

"~=----

..

14,15

TO "TANK" TEE FITTING ON CONTROLLER RELIEF VALVE 4-WAY CONTROLLER CIRCUIT

/I/!}

~2~------ -------

~~ ~~

,,/ // i 1

6

~i' ! 10 o;? / ~

~z

t;d

8

... ,," ...'"~

--

o

19

7

~

13

tn

20

t

11

22 1

17

rt---18

4

@

Q----16

~~ z ida t;d~ tn

I-d .......

1 .......

.J:::..

00 tv

t

FRONT AXLE

21

TO "PRESSURE" TEE FITTING ON CONTROLLER RELIEF VALVE 4-WA Y CONTROLLER CIRCUIT

1

ITEM

NUMBER

DESCRIPTION

1

7-371-04 6-6211-05 7-358-08 6-7012-240 6-7022-100 6-7023-100 6-7022-88 6-7023-62 6-6455-05 6-6455-15 6-6453-06 2-1205 6-5204-16 6-6201-04 6-6211-04 7-303-02 6-6486-01 6-6440-02 6-5205-06 6-6212-05 6-7023-32 6-6481-05

FITTING / 14mm x 06 HC STR. LOCKWASHER 5116 VALVE / PARKING BRAKE HOSE / 06 x 04 x 120 LG. HOSE / 04 x 04-90 x 50 LG. HOSE / 06 x 06-90 x 50 LG. HOSE / 04 x 04-90 x 44 LG. HOSE / 06 x 06 x 31 LG. FITTING / 06 OR x 06 HC RN. TEE FITTING / 06 OR x 04 HC RN. TEE FITTING / 06 OR x 06 HC 90 MOUNTING BRACKET / BRAKE VALVE CAPSCREW 114 NC x 2 LG. HEX NUT 114 NC LOCKWASHER 1/4 PRESSURE SWITCH / PARKING BRAKE FITTING / 02 NPT M. x 04 HC SW. FITTING / 02 NPT COUPLER CAPSCREW 5116 NC x 3/4 LG. FLATWASHER 5/16 HOSE / 06 x 06-90 x 16 LG. FITTING / 06 HC SW-RN-TEE

2 3 4 5 6

7 8 9 10

11 12 13 14 15 16 17 18 19 20 21

22

DRAWING NUMBER

PI-1482

CIRCUIT / PARKING BRAKE THI056C

REQD 2 2 REF 1 1 1 REF REF REF 2 1 1 2 2 2 1

1 1 2 2 1

1

PAGE 32A NUMBER

w w

~~

t;Ctr:I

~

Uz tr:I

~o >-t;; ........

......

I

Vl

-..J

tv

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

7-198-48 7 -256-85 7-234-94 7-371-04 7-371-05 6-7002-86 6-7003-130 6-7023-32 6-6481-05 6-7002-244 6-7003-100 7-303-03 6-7023-100 6-6450-06 6-6453-07 6-6482-05 6-6482-03 6-6453-04 6-6450-05 6-7022-72 6-6402-02 6-6435-03 6-5308-08 6-6211-08 6-6483-05

ACTUATOR / HANGING BRAKE ACCUMULATOR / BRAKE CONTROL BLOCK FITTING / 14mm OR x 06 lIC STR. FITTING / 14mm OR x 06 JIC 90 HOSE / 04 x 04 x 43 LG. HOSE / 06 x 06 x 65 LG. HOSE / 06 x 06-90 x 16 LG. FITTING / 06 JIC SW-RN-TEE HOSE / 04 x 04 x 122 LG. HOSE / 06 x 06 x 50 LG. PRESSURE SWITCH ; CLUTCH CUT-OFF HOSE / 06 x 06-90 x 50 LG. FITTING / 08 OR x 04 JIC STR. FITTING / 08 OR x 06 JIC 90 FITTING / 06 JIC TEE FITTING / 04 JIC TEE FITTING / 06 OR x 04 JIC 90 FITTING / 06 OR x 04 JIC STR. HOSE / 04 x 04-90 x 36 LG. FITTING / 04 x 02 NPT COUPLER FITTING / 04 NPT x 06 HC F. SW. 90 CAP SCREW 1/2 NF x 1 LG. LOCKWASHER 112 FITTING / 06 JIC CROSS

REF REF REF 3 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1

DRAWING NUMBER

Pl-1572

CIRCUIT / BRAKE THI056C

PAGE NUMBER

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PAGE NUMBER

CIRCUIT I OIL COOLER THI056C wi JD-4045 TIER II ENGINE

DRAWING NUMBER

Pl-1916

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-236-09 6-7006-58 6-7026-50 6-9611-480 6-9611-480 7-183-191 6-6423-18 6-6252-04 6-6450-20 6-6453-15 6-6459-01 6-6456-23 6-6400-19 6-6453-15 6-6437-04 6-5206-06 6-6211-06 6-6212-06 6-6406-13

OIL COOLER HOSE I 12 x 12 x 29 LG. HOSE I 12 x 12-90 x 25 LG. HOSE-HEATER 3/4 x 60 LG. HOSE-HEATER 3/4 x 60 LG. FITTING I ADAPTER HOSE END I 12-08 MALE PIPE HOSE CLAMP I NO. 12 FITTING I 12 OR x 12 JIC STR FITTING I 12 OR x 12 JIC 90 FITTING I 18mm x 08 NPT RED. FITTING / 24-12 OR REDUCER FITTING I 3/4 NPT x 3/4 HOSE BARB 90 FITTING I 12 OR x 12 JIC 90 FITTING I 08 NPT ST. ELB. BLK.-PIPE CAPSCREW 3/8 NC x 3/4 LG. LOCKWASHER 3/8 FLATWASHER 3/8 FITTING I 20-12 NPT REDUCER

1 1 1 1 1 1 2 4 1 1 1 2 2 2 1 4 4 4 2

CIRCUIT lOlL COOLER THI056C wi JD-4045 TIER II ENGINE

PAGE 34A NUMBER

13

14 15 16 17 18 19

DRAWING NUMBER

Pl-1916

REQD

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PAGE NUMBER

CIRCUIT I FUEL TH1056C wi JD-4045 TIER II ENGINE

DRAWING NUMBER

Pl-1833

ITEM

NUMBER

DESCRlPTION

REQD

1 2 3 4 5 6 7 8 9

6-6252-20 7-183-196 7-183-197 7-183-198 6-9605-736 6-9605-692 7-121-02 7-183-199 7-272-09 7-373-01 7-121-01

HOSE CLAMP I NO. 2 FITTING I BRASS HOSE END FITTING I 90 I FUEL HOSE ASSEMBLY I FUEL HOSE-FUEL 3/8 x 92 LG. HOSE-FUEL 3/8 x 86 1/2 LG. FITTING / 90 / 3/8 HOSE FITTING / STRAIGHT I FUEL FILLER CAP I FUEL FUEL TANK RUBBER BUSHING

4 1 1 1 1 1 2 1 REF REF 2

10 11

DRAWING NUMBER

PI-1833

CIRCUIT / FUEL THI056C wi JD-4045 TIER II ENGINE

PAGE 35A NUMBER

15 ---f

14

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8

2,5 3,4,5

36

PAGE NUMBER

1

FUEL TANK ASSEMBLY THI056C

DRAWING NUMBER

Pl-1441

ITEM

NUMBER

DESCRIPTION

REQD

1

7-373-01 7-272-09 7-172-03 7-172-15 6-6284-13 6-6212-06 6-6205-06 3-1390 4-2257 4-2257-3 6-5206-06 6-6211-06 6-6212-06 6-5205-05 6-6212-04 6-9601-112

FUEL TANK I PLASTIC FILLER CAP I FUEL SENDER I FUEL GAUGE GASKET I FUEL SENDER MACHINE SCREW #10-32 x 1/2 LG. FLATWASHER 3/8 SELF LOCKING NUT 3/8 NC STRAP I FUEL TANK BATTERY BOX & FUEL TANK COVER FUEL SENDER COVER (wi ITEM 9) CAPSCREW 3/8 NC x 3/4 LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 5116 NC x 5/8 LG. FLATWASHER 114 EDGING 1/4 x 14 LG.

1 1 REF REF 11 4 4

2 3 4 5 6 7 8 9

10 11 12

13 14 15 16

DRAWING NUMBER

Pl-1441

FUEL TANK ASSEMBLY TH1056C

2 1 REF 6 6 6 2 2 1

PAGE NUMBER

36A

NOTES

36B

PAGE

NUMBER

12,13 (OPPOSITE SIDE)

1 2 3 5 4 ~:

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ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9

6-6286-06 7-172-16 6-6404-01 6-6458-02 6-6410-03 6-8510-20 6-9111-10 6-9112-10 6-5204-04 6-6211-04 6-6212-04 6-6406-04 7-172-09 7-172-05 7-172-07 7-183-192 7-183-18 1-1024

HEX NUT #10-32 SENDER / TRANS. OIL PRESSURE FITTING / 02 NPT ELBOW FITTING / 06 OR x 02 NPT REDUCER FITTING / 118 PIPE NIPPLE CAPSCREW 10mm x 1.5 x 20mm LG. LOCKWASHER 10mm FLATWASHER 10mm CAPSCREW 114 NC x 112 LG. LOCKWASHER 1/4 FLATWASHER 114 FITTING / NPT REDUCER 1/2 x 3/8 SENDER / ENGINE WATER TEMP. SENDER / ENGINE OIL PRESSURE SENDER / TRANS. OIL TEMP. FITTING / 02 NPT 45 BRASS ST. ELBOW RELAY / STARTER MOUNT / STARTER RELAY

1 REF 1 1 1 1 1 1 2 2 2 2 REF REF REF 1 1 1

STARTER RELAY / SENDER ASSEMBLY THI056C w/ JD-4045 TIER II ENGINE

PAGE NUMBER

10

11 12 13

14 15 16 17

18

DRAWING NUMBER

Pl-1834

37

3

ID

f

2

38

REQD

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5

7-355-01 7-194-60 7-194-65 6-7801-132B 6-7802-88B

BATTERY BATTERY BOX TIE DOWN / 24 LG. BATTERY CABLE / RED (POSITIVE) BATTERY CABLE / BLACK (NEGATIVE)

PAGE NUMBER

BATTERY BOX ASSEMBLY TH1056C

1 1 1 1 1

DRAWING NUMBER

Pl-1690

* * *

* *

*

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

7-316-352 7-316-353 7-316-355 7-316-354 7-316-217 7-316-338 7-316-382 7-316-236 7-316-337 7-316-340 7-316-393 7-316-335 7-316-341 7-316-336 7-316-247 7-316-155 7-316-156 7-316-351 7-316-150 7-316-205

BARREL ASSEMBLY ROD ASSEMBLY HEAD PISTON SEAL / PISTON WEAR RING / PISTON BUFFER SEAL O-RING / STUB SHAFT O-RING / HEAD BACK-UP RING / HEAD WEAR RING / HEAD SEAL / SHAFT WIPER / SHAFT O-RING SELF TAPPING SCREW BRONZE BUSHING / Ref 6-4524-32 BRONZE BUSHING / Ref 6-4516-24 STROKE LIMITER LUBE FITTING SELF-LOCKING NUT

7-900-93

SEAL KIT / ITEMS MARKED

DRAWING NUMBER

P4-2139

LIFT CYLINDER / 7-316-325 / THI056C 5.00 BORE x 4.00 SHAFT DIA.

*

REQD

(*) (*) (*) (*) (*) (*) (*) (*) (*)

(*)

(*)

1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 1 REF PAGE NUMBER

39

*

*

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-316-306 7-316-307 7-316-293 7-316-249 7-316-59 7-316-68 7-316-246 7-316-236 7-316-83 7-316-84 7-316-49 7-316-29 7-316-345 7-316-294 7-316-247 7-316-156 7-316-156 7-316-308 7-316-150

BARREL ASSEMBLY ROD ASSEMBLY HEAD PISTON SEAL / PISTON WEAR RING / PISTON SELF-LOCKING NUT O-RING / STUB SHAFT O-RING / HEAD BACK-UP RING / HEAD WEAR RING / HEAD SEAL / SHAFT WIPER / SHAFT O-RING SELF TAPPING SCREW BRONZE BUSHING / Ref 6-4516-24 BRONZE BUSHING / Ref 6-4516-24 SPACER LUBE FITTING

7-900-22

SEAL KIT / ITEMS MARKED

13

14 15 16 17 18 19 20 21

40

*

PAGE NUMBER

TILT CYLINDER / 7-316-242 / THI056C 6.00 BORE x 2.50 SHAFT DIA.

REQD

(*) (*) (*) (*) (*) (*) (*) (*) (*)

(*)

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 REF

DRAWING NUMBER

P4-2099

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-316-348 7-316-349 7-316-317 7-316-311 7-316-54 7-316-234 7-316-362 7-316-80 7-316-81 7-316-82 7-316-50 7-316-30 7-316-346 7-316-214 7-316-245 7-316-247 7-316-350 7-316-205

BARREL ASSEMBLY ROD HEAD PISTON SEAL / PISTON WEAR RING / PISTON BUFFER SEAL O-RING / STUB SHAFT O-RING / HEAD BACK-UP RING / HEAD WEAR RING / HEAD SEAL / SHAFT WIPER / SHAFT WEAR RING / HEAD O-RING SELF TAPPING SCREW STROKE LIMITER SELF-LOCKING NUT

7-900-33

SEAL KIT / ITEMS MARKED

13

14 15 16 17 18 19 20

DRAWING NUMBER

P4-2140

BOOM CYLINDER / 7-316-326 / THI056C 4.50 BORE x 3.00 SHAFT DIA.

REQD

(*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*)

(*)

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 REF

PAGE NUMBER

41

* * *

*

* * REQD

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

7-379-20 7-379-21 7-379-22 7-379-23 7-379-24 7-379-25 7-379-26 7-379-27 7-379-28 7-379-52 7-379-30 7-379-31 7-379-51 7-379-53 7-379-34 7-379-35

WEAR RING PSP SEAL BACK-UP RING O-RING O-RING BACK-UP RING WEAR RING LOADED U-CUP ROD WIPER LOCKNUT PISTON BARREL ASSEMBLY ROD ASSEMBLY CUP PT SET SCREW THREAD CAP THREAD CAP HEAD

(*) (*) (*) (*) (*) (*) (*) (*) (*)

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

7-900-85

SEAL KIT / ITEMS MARKED

(*)

REF

10

11 12 13

14 15 16 17

18

42

PAGE NUMBER

CYLINDER / SWAY-REAR LOCK-UP / 7-379-50 THI056C

DRAWING NUMBER

Pl-1876

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

7-316-399 7-316-320 7-316-402 7-316-400 7-316-53 7-316-361 7-316-376 7-316-87 7-316-85 7-316-86 7-316-398 7-316-19 7-316-375 7-316-323 7-316-247 7-316-161 7-316-401 7-316-150 7-316-74

BARREL ASSEMBLY ROD ASSEMBLY HEAD PISTON SEAL / PISTON WEAR RING / PISTON BUFFER SEAL O-RING / PISTON O-RING / HEAD BACK-UP RING / HEAD WEAR RING / HEAD SEAL / ROD WIPER / ROD O-RING SELF TAPPING SCREW BRONZE BUSHING / Ref: 6-4512-24 STROKE LIMITER LUBE FITTING SELF LOCKING NUT

7-900-114

SEAL KIT / ITEMS MARKED

DRAWING NUMBER

PI-ISIO

STABILIZER CYL. / 7-316-394 / THI056C 4.00 BORE x 2.00 SHAFT DIA.

REQD

(*) (*) (*) (*) (*) (*) (*) (*) (*) (*)

(*)

1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 REF

PAGE NUMBER

43

6

3

2

1 5

4

44

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

7-234-02 7-234-16 7-234-24 7-234-32 7-234-31 6-5606-14 6-6214-06

MOTION VALVE ASSEMBLY CARTRIDGE / CHECK BODY O-RING SEAL KIT CAPSCREW SH 3/8 NC x 1 3/4 LG. LOCKWASHER 3/8 HI-COLLAR

PAGE NUMBER

MOTION VALVE / BASE TILT CYLINDER THI056C

ASSEMBLY ITEMS 2,3,4

REQD 1 1 1 1 1 4 4

DRAWING NUMBER

P3-1098

8 3

4

9

\ 6

1

2

ASSEMBLY ITEMS 2,3,4,5

/'

/' /'

/'

7

5

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

7-234-01 7-234-80 7-234-19 7-234-25 7-234-32 7-234-29 7-234-31 6-5606-22 6-6214-06

MOTION VALVE ASSEMBLY CARTRIDGE / CHECK CARTRIDGE / COUNTERBALANCE BODY O-RING SEAL KIT SEAL KIT CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKWASHER 3/8 HI-COLLAR

DRAWING NUMBER

P3-1097

MOTION VALVE / HEAD TILT CYLINDER TH1056C

REQD 1 1 1 1 1 1 1 4 4

PAGE NUMBER

45

6 2

5

1 ASSEMBLY ITEMS 2,3,4

46

I

(t)~4

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

7-234-03 7-234-22 7-234-23 7-234-32 7-234-30 6-5606-22 6-6214-06

MOTION VALVE ASSEMBL Y CARTRIDGE / COUNTERBALANCE BODY O-RING SEAL KIT CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKWASHER 3/8 HI-COLLAR

PAGE NUMBER

MOTION VALVE / HEAD BOOM CYLINDER TH1056C

REQD 1 1 1 1 1 4 4

DRAWING NUMBER

P3-1096

8

6

5

2

1

4

ASSEMBLY ITEMS 2,3,4

ITEM NUMBER 1 2 3 4 5 6 7 8

DRAWING NUMBER

7-234-54 7-234-53 7-234-23 7-234-32 7-234-30 6-5606-22 6-6214-06 7-234-60

P3-1209

DESCRIPTION MOTION VALVE ASSEMBL Y CARTRIDGE / COUNTERBALANCE BODY O-RING SEAL KIT CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKW ASHER 3/8 HI-COLLAR O-RING MOTION VALVE / BASE LIFT & BOOM CYLINDER THI056C

REQD 1 1 1 1 1 4 4 1

PAGE NUMBER

47

2

6

2

4

1

3

ASSEMBLY ITEMS 2,3

48

ITEM

NUMBER

DESCRJPTION

1 2 3 4 5 6

7-234-04 7-234-18 7-234-21 7-234-29 6-6211-05 6-5205-14

DUAL PILOT CHECK VALVE ASSY CARTRIDGE / PILOT CHECK BODY SEAL KIT LOCKW ASHER 5116 CAPSCREW 5116 NC x 1 3/4 LG.

PAGE NUMBER

DUAL PILOT CHECK VALVE / 7-234-04 THI056C

REQD 1

2 1 2 2 2

DRAWING NUMBER

P3-1100

NOTES

PAGE NUMBER

48A

« I

« o

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~~

*

LO

49

PAGE NUMBER

ORBITRAL ASSEMBLY / 7-147-01 TH1056C

DRAWING NUMBER

Pl-1554

ITEM

NUMBER

DESCRIPTION

1

7-147-08 7-147-09 7-147-10 7-147-11 7-147-12 7-147-13 7-147-14 7-147-15 7-147-16 7-147-17 7-147-18 7-147-19 7-147-20 7-147-21 7-147-22 7-147-23 7-147-24 7-147-25 7-147-26 7-147-27 7-147-28 7-147-29 7-147-30 7-147-31 7-147-32 7-147-33 7-147-34 7-147-35 7-147-36 7-147-37 7-147-38 7-147-07

HOUSING O-RING* FRONT COVER DUST SEAL* SPRING, FLAT SPRING CONTROL SPOOL X-RING* RETAINING RING BEARING RACE 1 THRUST BEARING BEARING RACE 2 SEAL PLUG O-RING* O-RING * DISTRIBUTOR PLATE SCREW WASHER SPACER END COVER GEAR WHEEL SET DRIVE CONTROL SLEEVE PIN RING PLUG O-RING* VALVE SEAT O-RING* BALL CROSS SUPPORT SEAL KIT (INCL. ITEMS 2,4,8,14,15,27, & 29)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

DRAWING NUMBER

P1-1554

ORBITRAL ASSEMBLY / 7-147-01 TH1056C

REQD 1 1

1 1 2 4 1

1 1 1

1 1 4

1 2

1 7 7 1 1 1

1 1 1 1 1 1 1 1

1 1

REF

PAGE NUMBER 49A

50

PAGE NUMBER

STEERING SELECTOR VALVE / 7-359-02 TH1056C

DRAWING NUMBER

P4-2009

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

NUMBER 7-359-06 7-359-07

7-359-08 7-359-09 7-359-10 7-359-11 7-359-12

13

14 15 16 17 18 19 20 21 22 23

DRAWING NUMBER

7-359-13 7-359-14 7-359-07 7-359-06

7-359-03

P4-2009

DESCRIPTION

REQD

SHAFT BACK UP RING - SHAFT O-RING - SHAFT HOUSING THRUST WASHER THRUST BEARING ROTOR BALL - DETENT O-RING - HOUSING SPRING - DETENT WASHER - SPACER SCREW - BODY BODY SPRING - PRESS. SEAL PRESSURE SEAL O-RING - PRESS. SEAL BACK UP RING - PRESS. SEAL PIN - LOCATING ROLL PIN - ROTOR NAMEPLATE KNOB - HANDLE HANDLE I 5/8 LONG SET SCREW

1 1 1 1 1 1 1 1 1 1 1 4 1 4 4 4 8 1 1 1 1 1 2

STEERING SELECTOR VALVE I 7-359-02 TH1056C

PAGE 50A NUMBER

6 3

8

4 7 5

2 1 INCLUDES: CAP 4 SCREWS

HEAD BOWL SPRING

51

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

7-118-04 7-118-05 7-118-06 7-118-07 7-118-02 7-118-03 7-118-08 7-118-09

HOUSING SUB-ASSEMBLY CORE ASSEMBLY UPPER NIPPLE BYPASS VALVE ELEMENT / FILTER O-RING O-RING O-RING

PAGE NUMBER

RETURN FILTER ASSEMBLY / 7-118-01 TH1056C

REQD 1 1 1 1 1 1 1 1

DRAWING NUMBER

Pl-1513

SWAY SPEED CONTROLLER PRESSURE SET STEERING PRESSURE

2

4

1 T1

o

S

T2

PR

T3

R

BK

o C

ST

5

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6

7-234-97 7-234-28 7-234-13 7-234-37 7-234-80 7-234-94

BODY CARTRIDGE / REDUC.-RELIEVlNG CARTRIDGE / REDUC.-RELIEVlNG CARTRIDGE / NEEDLE CARTRIDGE / CHECK CONTROL BLOCK ASSEMBLY (ITEMS 1-5)

DRAWING NUMBER

Pl-1451

CONTROL BLOCK ASSEMBLY TH1056C

REQD 1 1 1 1 1 1

PAGE NUMBER

52

~-&; 4 - - - -_____~'_1.

5-------,

6----f

~~----18

"\-----17

..#---16

19

/r----14

ls=='iS}--7

~"r+--- Port 3

Port 2 --+--{oi:~~~~::-- Port 4 Port 1 ---+-=~::q,:~

53

PAGE NUMBER

4-WAY CONTROLLER ASSEMBLY / 7-200-139 TH1056C

DRAWING NUMBER

Pl-1875

ITEM

NlJMBER

DESCRIPTION

REQD

1

7-200-153 7-200-09 7-200-10 7-200-07

HANDLE ASSEMBLY (ITEMS 2 THRU 6) RUBBER CAP (INCLUDED wi ITEM 1) LOCK RING (INCLUDED wi ITEM 1) SWITCH (INCLUDED wi ITEM 1) HANDLE (INCLUDED wi ITEM 1) BELLOWS (INCLUDED wi ITEM 1) PIN SET (PORT 1 & PORT 3) PIN SET (PORT 2 & PORT 4) SPRING PACK RETURN SPRING FLAT SEAL PLUG MOUNTING PLATE (INCLUDED wi ITEM 19) SCREW (INCLUDED wi ITEM 19) SWIVEL PLATE (INCLUDED wi ITEM 19) SCREW (INCLUDED wi ITEM 19) RETAINING RING (INCLUDED wi ITEM 19) THREADED CAP (INCLUDED wi ITEM 19) RETAINER NUT (INCLUDED wi ITEM 19) MOUNTING PLATE ASSEMBLY (ITEMS 12 THRU 18)

REF

2 3 4 5 6 7

8 9 10 11

7-200-154 7-200-128 7-200-129 7-200-158 7-200-159 7-200-160 7-200-161

12 13

7-200-157

14 15 16 17 18 19

DRAWING NUMBER

7-200-156

7-200-155

Pl-1875

4-WAY CONTROLLER ASSEMBLY I 7-200-139 TH1056C

1

1 1 1 1 2 2 4 4 1 1 1 2 1 4 1 1 1 REF

PAGE 53A NUMBER

~---"\

-

54

PAGE NUMBER

MAIN VALVE ASSEMBLY / 7-200-80 THI056C

DRAWING NUMBER

P4-1425

ITEM

NUMBER

DESCRIPTION

1

7-200-117 7-200-118 7-200-50 7-200-91 7-200-44 7-200-45 7-200-46 7-200-39 7-200-92 7-200-38 7-200-93 7-200-94 7-200-95 7-200-96 7-200-119 7-200-120 7-200-52 7-200-97 7-200-98 7-200-99 7-200-100 7-200-101 7-200-102 7-200-103 7-200-104 7-200-105 7-200-61 7-200-62 7-200-63 7-200-64 7-200-106 7-200-66 7-200-107 7-200-68 7-200-69 7-200-70

INLET SECTION with SPOOL CONTROL SECTION with SPOOLS SPACER LIFTING LUG TIE ROD FLANGE NUT BRACKET PLUG O-RING ADAPTER BACK-UP RING O-RING O-RING O-RING OUTLET SECTION with SPOOL MAIN RELIEF ASSEMBLY O-RING O-RING SPRING CASING / SPRING CENTERING SPRING / CENTERING O-RING O-RING SUPPORT RING ADJUSTING SCREW CAP FLANGE NUT WASHER SCREW PLUG O-RING SPRING POPPET BACK-UP RING O-RING V-PLUG SPOOL (with items 2 and 15) SPRING KIT (ITEMS 19,20, & 21) CAP ASSY (ITEMS 22 THRU 29) CHECK VALVE ASSY (ITEMS 30 THRU 33) V-PLUG ASSY (ITEMS 17,34,35, & 36) BRACKET KIT (ITEMS 4, 6, & 7) SEAL KIT (ITEMS 45, 46, & 47) PLUG KIT (ITEMS 8 & 9) O-RING BACK-UP RING O-RING SEAL KIT (ITEMS 22,23, & 27) SEAL KIT (ITEMS 9, 11, & 12) SEAL KIT (ITEMS 3, 13, 14, & 18) SEALING CAP SEALING WIRE SEALING LEAD SEALING CAP KIT (ITEMS 51,52, & 53)

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 DRAWING NUMBER

7-200-108 7-200-109 7-200-76 7-200-77 7-200-110 7-200-111 7-200-78 7-200-112 7-200-113 7-200-52 7-200-114 7-200-115 7-200-116 7-200-121 7-200-122 7-200-123 7-200-124

P4-1425

MAIN VALVE ASSEMBLY / 7-200-80 TH1056C

REQD 1 1 6 2 3 6 2 2 3 1 1 1 6 2 1

1 6 4 6 6 6 6 6 6 6 6 6 12 12 3 3 3

3 6 6 6 3 REF REF REF REF REF REF REF 1 1 1 REF REF REF 1 1 1 REF PAGE NUMBER

54A

44/i, !

3 DFR CONTROL

1

48

'\

6

""'11

--

-

23

26

\

\

~

24

55

PAGE NUMBER

HYDRAULIC PUMP ASSEMBLY / 7-345-113 TH1056C

DRAWING NUMBER

P4-2059

ITEM 2 ROTARY GROUP CW PARTS BREAKDOWN

15

14

I

32

/

30

31

DRAWING NUMBER

P4-2059

HYDRAULIC PUMP ASSEMBLY / 7-345-113 TH1056C

PAGE 55A NUMBER

ITEM 3 DFR CONTROL PARTS BREAKDOWN

.I

35-$ ~

39

55B

PAGE NUMBER

/'

HYDRAULIC PUMP ASSEMBLY / 7-345-113 TH1056C

DRAWING NUMBER

P4-2059

ITEM

NUMBER

DESCRIPTION

1

7-345-159 7-345-160 7-345-140 7-345-05 7-345-06 7-345-08 7-345-09 7-345-10 7-345-11 7-345-12 7-345-161 7-345-162 7-345-163 7-345-27 7-345-28 7-345-158 7-345-30 7-345-16 7-345-164 7-345-18 7-345-19 7-345-20 7-345-21 7-345-22 7-345-23 7-345-24 7-345-25 7-345-26 7-345-31 7-345-32 7-345-157 7-345-34 7-345-35 7-345-36 7-345-37 7-345-38 7-345-39 7-345-40 7-345-41 7-345-42 7-345-43 7-345-45 7-345-46 7-345-53 7-345-47 7-345-44 7-345-49 7-345-50 7-345-52 7-345-48 7-345-51

HOUSING ASSEMBLY ROTARY GROUP CW DFR CONTROL PLUG (*) O-RING SNAP RING SHAFT SEAL (*) ROD O-RING (*) PISTON PLUG SHAFT TAPERED ROLLER BEARING PISTON BARREL LENS PLATE RETAINING PLATE SW ASH PLATE BEARING SWASH PLATE PRELOAD SHIM TAPERED ROLLER BEARING O-RING (*) QUAD RING (*) DOWEL PIN BLOCK PORT ASSEMBLY CAP SCREW SPRING SCREW RETAINING BALL SPRING PRESSURE PIN SEEGER V -RING DISC-RETAINING CLIP ACORN NUT USIT RING (*) JAM NUT ADJUSTING SCREW O-RING (*) PLUG CAPSCREW PLUG O-RING (*) O-RING (*) BOLT O-RING (*) O-RING (*) BLOCK CARTRIDGE / 3-WAY O-RING SEAL KIT / ITEMS MARKED (*) SEAL KIT (FOR ITEM #48)

2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

DRAWING NUMBER

P4-2059

REQD 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 2 1 1 1 1 2 1 1 4 1 2 1 1 3 1 1 2 6 2 2 3 2 4 1 1 1 4 1 1 1 1 3 REF REF

HYDRAULIC PUMP ASSEMBLY / 7-345-113 TH1056C

PAGE S5C NUMBER

2

3

o o

4

1

56

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4

7-367-05 7-367-10 7-367-11 7-367-19

COIL I DIN CARTRIDGE ASSEMBLY wi NUT BODY SEAL KIT I CARTRIDGE

1 1 1 REF

PAGE NUMBER

ELECTRIC 4-WAY VALVE I 7-367-09 TH1056C

DRAWING NUMBER

Pl-1447

I ASSEMBLY ITEMS 2-7

5

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

7-244-31 7-244-40 7-244-17 7-244-18 7-244-19 7-244-44 7-244-24

ELECTRIC VALVE ASSY / 4-WAY COIL / DIN SPOOL VALVE BODY END CAP BRACKET ASSEMBLY TUBES & PIN / SPOOL ACTUATING

DRAWING NUMBER

P3-1140

ELECTRIC VALVE / 4-WAY / 7-244-31 TH1056C

REQD 1 2 1 1 2 1 1

PAGE NUMBER

57

3

2

4

1

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3

7-367-05 7-367-06 7-367-07 7-367-17

COIL I DIN CARTRIDGE ASSEMBLY wi NUT BODY SEAL KIT I CARTRIDGE

1 1 1 REF

4

58

PAGE NUMBER

CONTROLLER RELIEF VALVE I 7-367-01 THI056C

DRAWING NUMBER

Pl-1446

3

2

4

1

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4

7-367-05 7-367-14 7-367-04 7-367-18

COIL I DIN CARTRIDGE ASSEMBLY wi NUT BODY SEAL KIT I CARTRIDGE

1 1 1 REF

DRAWING NUMBER

Pl-1456

VALVE I BOOM ACTIVATED REAR LOCK I 7-367-13 TH1056C

PAGE NUMBER

59

2

3

4

1

60

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4

7-367-05 7-367-03 7-367-04 7-367-18

COIL I DIN CARTRIDGE ASSEMBLY wi NUT BODY SEAL KIT I CARTRIDGE

1 1 1 REF

PAGE NUMBER

VALVE I DIFFERENTIAL LOCK / 7-367-02 TH1056C

DRAWING NUMBER

Pl-1460

OPTIONAL EQUIPMENT SECTION

0

~~

<~

~~

....:l~

UI

I~

~oo

.......!

N .......!

.......! .......!

.......!

0

.......!

0000 00<

< ~~ ~~

-....:l....:l

00 0000 \.0 ~

~

61

PAGE NUMBER

FULLY ENCLOSED CAB ASSEMBLY THI056C wi SAF-T-CAB IT

DRAWING NUMBER

Pl-1918

24 COMPLETE UPPER & LOWER DOOR ASSEMBLY 10,11,12,13

18

19

21

16

27 COMPLETE UPPER DOOR ASSEMBLY 25 UPPER DOOR WELDMENT

31

~~-~----~~-34

33

32

26 LOWER DOOR WELDMENT 28 COMPLETE LOWER DOOR ASSEMBLY

DRAWING NUMBER

Pl-1918

FULLY ENCLOSED CAB ASSEMBLY TH1056C wi SAF-T-CAB II

PAGE NUMBER 61A

ITEM

NUMBER

DESCRIPTION

1

47

7-132-102 7-132-30 7-132-101 7-132-101 7-132-33 7-132-23 7-132-117 7-132-39 7-132-121 7-132-124 7-132-126 7-132-125 7-132-127 7-347-02 6-6284-05 7-132-133 6-5205-08 6-6212-05 6-6205-05 7-132-41 7-132-57 7-132-134 7-132-129 7-132-118 7-132-130 7-132-131 7-132-104 7-132-135 7-132-136 7-132-138 7-132-50 7-132-52 7-132-58 7-132-59 7-132-119 7-132-63 7-132-137 7-132-132 7-132-84 7-132-74 7-132-128 7-132-123 7-132-120 7-132-64 7-132-65 7-132-46 7-132-139

GLASS / WINDSHIELD-TINTED 1 GLASS / WINDSHIELD-CLEAR 1 GLASS / SKYLIGHT-TINTED 1 GLASS / REAR WINDOW-TINTED 1 GLASS I RH SLIDER ASSY-TINTED 1 GLASS I RH SLIDER ASSY-CLEAR 1 GLASS I LH REAR-TINTED 1 GLASS I UPPER SPLIT DOOR-SOLID-TINTED 1 PANEL I LH REAR LOWER 1 WIPER MOTOR 1 PANTOGRAPH WIPER ARM I 20 IN. 1 WIPER BLADE I 20 IN. 1 PANTOGRAPH ADAPTER KIT 1 DEFROSTER FAN 1 MACHINE SCREW 10-24 x 3/4 LG. 4 STRIKER BRACKET 1 CAPS CREW 5116 NC x 1 LG. 2 FLATWASHER 5/16 4 2 SELF LOCKING NUT 5/16 NC DOOR STRIKER 1 NUT / DOOR STRIKER 1 DOOR STRAP / 5 1/2" 1 4 DOOR HINGE ASSEMBLY FINISHED CAB DOORS ASSY I UPPER & LOWER 1 1 CAB DOOR WELDMENT I UPPER 1 CAB DOOR WELDMENT I LOWER COMPLETE UPPER DOOR ASSEMBLY REF REF COMPLETE LOWER DOOR ASSEMBLY DOOR LATCH-EXTERIOR 1 DOOR LATCH GASKETS-EXTERIOR 1 1 INSIDE GRAB HANDLE 1 PIVOT ASSEMBLY 1 BOLT M8 x 1.25 x 55 mm 1 BOLT M8 x 1.25 x 40 mm 1 DOOR POST I BOLT-ON SPACER I DOOR POST 4 UPPER DOOR LATCH KIT 1 1 UPPER DOOR HANDLE 3 HARD PLASTIC WASHER 3 PLASTIC SNAP CAP 1 DOOR HOLDBACK STUB DOOR HOLDBACK SOCKET 1 1 DOOR HINGE RETAINER TAB GLASS I FRONT SLIDER (INCL. wi ITEM 5) 1 GLASS I REAR FIXED (INCL. wi ITEM 5) 1 SEAL RUBBER-DOOR FRAME-193" REQ'D REF SEAL FOAM-37 3/4" REQ'D REF

48 49

7-132-71 7-132-70

ITEMS NOT SHOWN FRONT SCREEN ASSEMBLY SIDE SCREEN ASSEMBLY

2 3 4 5

6 7

8 9

10 11

12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44

45 46

61B

PAGE NUMBER

FULLY ENCLOSED CAB ASSEMBLY THI056C wi SAF-T-CAB IT

REQD

REF REF

DRAWING NUMBER

Pl-1918

NOTES

PAGE

NUMBER

61B

62

PAGE NUMBER

FORK FRAME / ROTATE ASSEMBLY THI056C

DRAWING NUMBER

P4-1492

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 S 6 7 8 9

SEE TABLE 4-1498 7-379-01 SEE TABLE 6-3016-01 6-3316-168 2-1066 1-1072 1-1073 6-6600-06 1-1113 1-1071 6-6206-20 7-280-02 6-S208-30 6-S208-36 6-S206-08 6-6211-06 6-6301 6-6211-08 6-6201-08 4-1118-16

ROTATING FORK FRAME PIVOT FRAME / THI0S6C CYLINDER I ROTATE PIN I FORK TINE PIN I HEAD END TILT CYLINDER PIN I PIVOT SMALL BOOM PIN I HEAD END ROTATE CYLINDER BOLT I FORK FRAME ROTATE WASHER I STEEL WASHER / BRONZE COLLAR / FORK PIN BOLT / BASE END ROTATE CYLINDER NUT / BASE END ROTATE CYLINDER NUT / FORK FRAME ROTATE CAPSCREW 1/2 NC x 3 3/4 LG. CAPSCREW 112 NC x 4 112 LG. CAPSCREW 3/8 NC x 1 LG. LOCKWASHER 3/8 LUBE FITTING 1/8 NPT STR. LOCKWASHER 1/2 HEX NUT 112 NC ROTATE STOP

REF 1 1 REF 1 REF 1 1 2 2 REF 1 1 1 REF REF 1 1 3 REF REF 1

10 11

12 l3

14 IS 16 17 18 19 20 21 22

TABLE

DRAWING NUMBER

P4-1492

FORK FRAME WIDTH

ROTATING FORK FRAME PART NUMBER

FORK TINE PIN PART NUMBER

48" WIDE 60" WIDE

4-1S00 4-1S01

2-112S-10 2-112S-11

72" WIDE

4-1S02

2-112S-12

FORK FRAME / ROTATE ASSEMBLY TH10S6C

PAGE 62A NUMBER

* *

* *

ITEM

NUMBER

DESCRIPTION

REQD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7-379-36 7-379-37 7-379-22 7-379-23 7-379-38 7-379-39 7-379-26 7-379-45 7-379-28 7-379-29 7-379-40 7-379-41 7-379-42 7-379-33 7-379-43 7-379-44

WEAR RING PSP SEAL BACK-UP RING O-RING O-RING BACK-UP RING WEAR RING LOADED U-CUP ROD WIPER LOCKNUT PISTON BARREL ASSEMBLY ROD ASSEMBL Y CUP PT SET SCREW THREAD CAP THREAD CAP HEAD

(*) (*) (*) (*)

7-900-86

SEAL KIT / ITEMS MARKED

(*)

(*)

(*) (*) (*)

(*)

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

17

18

63

PAGE NUMBER

ROTATE CYLINDER / 7-379-01 ALL MACHINES

REF

DRAWING NUMBER

P4-2020

ASSEMBLY ITEMS 2,5

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6

7-234-35 7-234-46 7-234-18 6-5605-20 6-6214-05 7-234-29

DUAL PILOT CHECK VALVE ASSEMBLY BODY CARTRIDGE / PILOT CHECK CAPSCREW SH 5116 NC x 2 112 LG. LOCKWASHER 5/16 HI-COLLAR SEAL KIT

DRAWING NUMBER

P3-1141

DUAL PILOT CHECK VALVE ROTATE CYLINDER

REQD 1 1 2 2 2 2

PAGE NUMBER

64

0'1 VI

~~

tptr1

~

37

39

"

\c, d

40

38

54

53

23,24,25

38

20

46 31

47

58 59 60,61,62

\.l

~ ::3 @-->-,"Tj

33,34,35

49,50,51 64

45

19 43 18

66,67,68

8

00

~~

69

T2

~

CONTROL VALVE

~ @

R 14,15,16

5 r7":9'\ ROTATE

12~

4,6

SWITCH

3

aO ~~ ~~ '"d ..... .....

VI 0'1 .....

I

73 (INCLUDES ITEMS 4 & 5)

70

71

~-----------------------------------------------~

ITEM

NUMBER

DESCRIPTION

REQD

1

6-6450-08 6-7023-40 6-6453-07 7-234-84 7-234-17 6-5205-30 6-6450-09 6-6450-08 6-7023-40 6-6452-03 7-244-31 7-164-04 7-244-27 6-5204-12 6-6211-04 6-6201-04 6-6450-08 6-7043-184 6-9615-424 6-6490-03 3-1064-3 3-1064-4 7-273-21 7-273-23 6-5205-10 6-6490-03 6-7013-54 6-9615-152 6-6450-08 7-292-01 1-2020 1-2020 6-5208-36 6-6211-08 6-6201-08 6-6450-08 7-292-03 6-6475-05 3-1442-1 3-1442-2 6-5208-12 6-6211-08 6-7023-26 6-7023-24 6-6450-08 7-292-11 1-2020 1-2020 6-5208-36 6-6211-08

FITTING / 06 OR x 06 HC STR. (R) HOSE / 06 x 06-90 x 20 LG. FITTING / 08 OR x 06 HC 90 BODY / NEEDLE VALVE CARTRIDGE / NEEDLE VALVE CAPSCREW 5116 NC x 3 3/4 LG. FITTING / 08 OR x 06 HC STR. FITTING / 06 OR x 06 HC STR. (T2) HOSE / 06 x 06-90 x 20 LG. FITTING I 06 OR x 06 HC 45 4-WAY ELECTRIC VALVE SWITCH I AUXILIARY DIN CONNECTOR CAPSCREW 1/4 NC x 1 112 LG. LOCKWASHER 114 HEX NUT 1/4 NC FITTING I 06 OR x 06 HC STR. HOSE I 08 x 06-90 x 92 LG. HOSE ARMOR 1.00 ID x 53 LG. FITTING I 08 HC x 08 TUBE STR. FORMED TUBE 112 OD FORMED TUBE 112 OD CLAMP HALF SET I 112 TWIN TUBE TOP PLATE I 1/2 TWIN TUBE CLAMP CAPSCREW 5116 NC x 1 1/4 LG. FITTING I 08 HC x 08 TUBE STR. HOSE I 06 x 08 x 27 LG. HOSE ARMOR 1.00 ID x 19 LG. FITTING I 06 OR x 06 HC STR. HOSE REEL ASSEMBLY MOUNT I HOSE REEL MOUNT I HOSE REEL CAPSCREW 112 NC x 4 112 LG. LOCKWASHER 112 HEX NUT 112 NC FITTING I 06 OR x 06 HC STR. BONDED HOSE I 300 IN. FITTING I 06 HC BH-UNION STR. MOUNT PLATE TAPPED BLOCK CAPSCREW 112 NC x 1 1/2 LG. LOCKWASHER 1/2 HOSE I 06 x 06-90 x 13 LG. (OUTER) HOSE / 06 x 06-90 x 12 LG. (INNER) FITTING I 06 OR x 06 HC STR. HOSE REEL ASSEMBLY MOUNT / HOSE REEL MOUNT / HOSE REEL CAPSCREW 1/2 NC x 4 112 LG. LOCKWASHER 112

1 1 1 REF REF

2 3 4

5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50 DRAWING NUMBER

Pl-1561

CIRCUIT / FORK ROTATE TH1056C

1

1 1 2 2 1

1 2 2 2 2 2 2

1 2

1 1 6 6

6 2 2 1 2 1 REF REF 2 2

2 2 1

2 1 REF 2 2 1

1 2 1 REF REF 2 2

PAGE NUMBER

65A

ITEM

NUMBER

DESCRIPTION

REQD

51 52 53 54 55 56 57 58 59 60 61 62 63

6-6201-08 6-6450-08 7-292-12 6-6477-05 3-1222-1 6-5206-20 6-6211-06 6-7023-144 6-7023-152 7-273-27 7-273-23 6-5205-14 6-9615-272 6-6450-08 6-6453-06 7-234-35 6-5605-20 6-6214-05 6-6493-02 1-1065 6-6493-02 7-379-01 7-234-103

HEX NUT 112 NC FITTING / 06 OR x 06 HC STR. BONDED HOSE / 180 IN. FITTING / 06 HC BH-UNION 90 BULKHEAD MOUNTING PLATE CAPSCREW 3/8 NC x 2 112 LG. LOCKWASHER 3/8 HOSE / 06 x 06-90 x 72 LG. HOSE / 06 x 06-90 x 76 LG. CLAMP HALF SET / 3/8 TWIN HOSE TOP PLATE / 3/8 HOSE CLAMP CAPSCREW 5/16 NC x 1 3/4 LG. HOSE ARMOR 1.00 ID x 34 LG. FITTING / 06 OR x 06 HC STR. FITTING / 06 OR x 06 HC 90 DUAL CHECK VALVE CAPSCREW SH 5/16 NC x 2 112 LG. LOCKWASHER 5/16 HI-COLLAR FITTING / 06 OR x 06 TUBE 90 FORMED TUBING 3/8 x 6 7/8 LG. FITTING / 06 OR x 06 TUBE 90 CYLINDER / ROTATE NEEDLE VALVE ASSY (INCL. ITEMS 4 & 5)

2 2 1 2 1 2 REF 1 1 1 1 1 1 1 1 1 2 2 1 1 1 REF 1

64

65 66 67 68 69 70 71 72

73

65B

PAGE NUMBER

CIRCUIT / FORK ROTATE TH1056C

DRAWING NUMBER

Pl-1561

5

3

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

3-1109 2-1065P 7-239-04 6-1900-01 6-5208-24 6-6211-08 1-1133

PIN / HOSE ROLLER SHEAVE RETAINING RING SPACER CAPSCREW 112 NC x 3 LG. LOCKWASHER 112 WASHER

DRAWING NUMBER

Pl-1569

HOSE ROLLER ASSEMBLY TH1056C

REQD 1 1 1 1 1 1 1

PAGE NUMBER

66

TRANSMISSION PARTS BOOK THI048C & THI056C

)

DATE: 10-20-01 CLARK T20000 SERIES ELECTRIC SHIFi INTERMEDIATE DROP W /0 DISC BRAKE TIREX HANDLERS 405 N. Superior Ave., Baraga, MI 49908-{)248 PH: (906) 353-6675; FAX: (906) 353-7543 INlIRNET: http://www.sqshooter.com

INDEX )

PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

DRAWING

CONVERTER HOUSING GROUP ........................................... P1-1373 TRANSMISSION CASE & COVER GROUP ....................... Pl-1374 TURBINE SHAFT GROUP ....................................................... Pl-1523 DRIVE PLATE GROUP ............................................................. Pl-1376 TORQUE CONVERTER GROUP ............................................. Pl-1377 GEAR GROUP .............................................................................. Pl-1378 AUXILIARY PUMP DRIVE GROUP ..................................... P1-1524 PUMP DRIVE GROUP .............................................................. PI-1380 FORWARD SHAFT GROUP ..................................................... PI-1525 REVERSE & 2nd SHAFT GROUP ......................................... PI-1526 REVERSE IDLER GROUP ........................................................ Pl-1383 LOW SPEED SHAFT GROUP ................................................. Pl-1384 3rd SHAFT CLUTCH GROUP ................................................. P1-1385 OUTPUT SHAFT GROUP ......................................................... Pl-1386 CHARGING PUMP & FILTER GROUP ............................... Pl-1527 ELECTRONIC CONTROL VALVE ASSEMBLy .................. PI-1329 ELECTRIC CONTROL VALVE MOUNTING GROUP ...... Pl-1528 MODULAR VALVE ASSEMBLy ............................................. Pl-1529

6

r:v-

1

PAGE NUMBER

13

CONVERTER HOUSING GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

Pl-1373

)

ITEM

NUMBER

D ESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

7-126-608 7- 126-609 7-126-610 7-126-07 7- 126-08 7-126-611 7-126-533 7-126- 10 7-126-6 12 7-126-613 7-126-1 5 7-126-1 4 7-126-05 7-126-528 7- 126-614 7-126-404 7-126-356 7-126-405

CONVERTER HOUSING ASSY (INCL. ITEM 2) TUBE SLEEVE PIPE PLUG PIPE PLUG GASKET SCREW LOCKWASHER P IN CLIP SCREW LOCKWASHER BREATHER PLUG (INCLUDES ITEM 15) O-RING PLUG O-RING SCREW

REQD 1 1 1 1 1 1 16 16 1 1 1 1 1 3 3 1 1 1

}

)

DRAWING NUMBER

PI -1373

CONVERTER HOUSING GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

IA

20 16

21

J/

~

30

1

i ..... .(

12

i 31 i

33·

! <CL y. !

,

13 1,2 13

~,

J', ~, ....

19

,~

• •

32 '

-....

,

t

• •

"

,

•

•

2

.

1

.,

' I

7 1 I '

2

PAGE NUMBER

TRANSMISSION CASE & COVER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

Pl-1374

I

,\

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

7·126·615 7·126·6 16 7· 126·6 17 7·126·618 7· 126·23 7·126·2 1 7·126·619 7·126-41 7·126·620 7·126·62 1 7·126· 10 7·126·528 7· 126·6 14 7·126·593 7· 126· 594 7·126· 622 7·126· 528 7· 126· 614 7· 126· 623 7·126·624 7·126·10 7·126·20 7· 126·22 7·1 26· 625 7·126·33 7·1 26·271 7·1 26·270 7·1 26· 626 7· 126·528 7·126·614 7·126·404 7·126· 356 7· 126·405 7·126·627

TRANSMISSION CASE ASSY (INCL. ITEMS 2·11) SUCTION TUBE ASSY (INCLUDES ITEM 3) CLIP O· RING TUBE SLEEVE TUBE SLEEVE SPACER SCREW LOCKWASHER PLUG (INCLUDES ITEM 13) O· RING PLUG (INCLUDES ITEM 15) O·RlNG REAR COVER & PLUG ASSY . (INCL. ITEM 17) PLUG (INCLUDES ITEM 18) O· RING PIN SCREW LOCKWASHER O· RING O· RING GASKET MAGNETIC PLUG DIPSTICK DIPSTICK TUBE ASSEMBLY BEARING CAP ASSEMBLY (INCL. ITEM 29) PLUG (INCLUDES ITEM 30) O· RING PLUG O·RING SCREW PLUG NOT USED ON THIS MODEL

DRAWING NUMBER

P l·1374

TRANSMISSION CASE & COVER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 20 20 3 2 1 2 1 1 1 1 1 1 1 1 1

PAGE NUMBER

2A

"-::~~~...;--. l: :_ '~.

,

..:: . ,.

,,

.. , ."!

13

11

I

3

PAGE NUMBER

12

TURBINE SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

PI-1523

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 \0 11 12 13 14

7-126-628 7-126-45 7-126-629 7-126-51 7-126-48 7-126-49 7-126-630 7-126-631 7-126-632 7-126-633 7-126-676 7-1 26-539 7-126-667 7-126-668

TURBINE ASSEMBLY (INCL. ITEM 2) RETAINING RING BEARING SNAP RING WASHER RING PISTON RING SUPPORT SCREW PISTON RING OIL BAFFLE & SEAL ASSY (INCL. ITEM 12) SEAL RING RING

REQD 1 1 1 1 1 1 1 1 6 1 1 1 1 .

1

l

I

DRAWING NUMBER

P I -1523

TURBINE SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

3A

ITEM

NUMBER

DESCRIPTION

1 2 3

N.S.S. N.S.S. 7-126-635 7-126-636 7-126-391 7-126-637

DRIVE PLATE ASSEMBLY (INCL. IN ITEM 6) DRIVE PLATE (INCL. IN ITEM 6) RING SCREW LOCKWASHER DRIVE PLATE KIT (INCL. ITEMS 1-5)

4

5 6

4

PAGE NUMBER

DRIVE PLATE GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD 1 2 1

6 6 1

DRAWING NUMBER

Pl-1376

.. - '. ',

';-;::'' .. " ':"....

- " ,', ..

. ,"." ,'.

"

,. '

.

: ,: 1;

2

!l;; 't.....t: ",

.':

:::: ::

,.-,.':~~ :

, ';;N¥~{,;':~~i --

" . ....

.

lTEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

7-126-638 7-126-540 7-126-639 7-126-234 7-126-233 7-126-277 7-126-640

TORQUE CONVERTER ASSEMBLY BEARING RING PLUG O-RING RING RING

DRAWING NUMBER

Pl-1377

TORQUE CONVERTER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

..~. __ "I'

REQD 1 1 1 1 I 1 2

PAGE NUMBER

5

\

\

6

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5

7-126-641 7-126-578 7-126-45 7-126-318 7-126-45

REVERSE CLUTCH GEAR LOW CLUTCH GEAR ASSY (INCL. ITEM 3) RING 3rd CLUTCH GEAR ASSY (INCL. ITEM 5) RING

PAGE NUMBER

GEAR GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD 1 1 1 1 1

DRAWING NUMBER

Pl-1378

NOTES

PAGE NUMBER

6A

9

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. _-:::f~.~~:~~~~;:.:..... ";~:,:.:.:>.

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DESCRIPTION

I

7-126-642 7-126-643 7-126-644 7-126-440 7-126-280 7-126-645 7-126-519 7-126-215 7-126-646 7-126-647 7-126-648 7-126-649 7-126-555 7-126-554 7-126-650 7-126-651

BEARING SUPPORT SCREW PIN BEARING RING GEAR SCREW LOCKWASHER ADAPTOR GASKET COVER GASKET SCREW LOCKWASHER GASKET PLATE

12 13

14 15 16 PAGE NUMBER

.~

....~

15

NUMBER

10 II

~

16

..... :'1 ,; .~.... '''''

ITEM 2 3 4 5 6 7 8 9

7

.,'

I

AUXILIARY PUMP DRIVE GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD I I J

I I I

4 4 I I I I

4 4 I I

DRAWING NUMBER

PI-I524 - -

-

, ".

9

3~8

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Z

"""~:~£r;~~\~,;~~\;:\ '. ':.

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ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-126-642 7-126-644 7-126-643 7-126-440 7-126-280 7-126-652 7-126-653 7-126-561 7-126-208 7-126-654 7-126-203 7-126-163

BEARING SUPPORT PIN SCREW BEARING RING DRIVE GEAR IDLER GEAR SHAFT BALL BEARING LOCATING RING RETAINING RING

DRAWING NUMBER

PI-l380

PUMP DRIVE GROUP T20000 ELECTRIC SHIFf TRANSMISSION

REQD 1 1 1 1 1 1 1 1 1 1 2 2

PAGE NUMBER

8

B

«':::':~':,:~:::: ..,. " ". ":';'~ ", "

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9

PAGE

NUMBER

FORWARD SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

;;. ...... ~

DRAWING

NUMBER

Pl-1525

1

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-1 26-57 1 7- 126-679 7-126-145 7-126-144 7-1 26-148 7-126-147 7-126-183 7-126-149 7-126-150 7-126-566 7-126-181 7-126-199 7-126-55 7-1 26-572 7-126-1 95 7- 126-198 7- 126-200

FORWARD SHAFT, DRUM, & PLUG ASSY CLUTCH PISTON & SEALS ASSY(INCL. 3 & 4) SEAL SEAL INNER DISC OUTER DISC SPACER PLATE SNAP RING DISC SPRING ASSY (INCL. 5 WASHERS) SNAP RING SLEEVE SPRING RING BEARING RING BEARING

13

14 15 16 17

REQD 1 1 1 1 8 8 1 1 1 1 1 1 4 4 1 1 1

1

I

DRAWING NUMBER

Pl- 1525

FORWARD SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

9A

.;.'

.• ' P. '

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16

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10

PAGE NUMBER

REVERSE & 2nd SHAFT GROUP

T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

PI-1526

)

1

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

7-126-678 7-126-679 7-1 26-145 7- 126-144 7-126-568 7-1 26-145 7-1 26-144 7- 126-148 7-126-148 7- 126-147 7-126-147 7-1 26-1 83 7-126-1 49 7-126-1 50 7-126-151 7-126- 152 7-126-566 7-126-1 53 7-126- 180 7-126-177 7-126-178 7-126-1 76 7-126-565 7-126-175 7-126-564 7-126-181 7-126-569 7-126-1 65 7-126-1 54 7-126-656 7-126-641

REV. & 2nd SHAFT, DRUM, & PLUG ASSY CLUTCH PISTON & SEALS ASSY(INCL. 3 & 4) SEAL SEAL CLUTCH PISTON & SEALS ASSY(INCL. 5 & 6) SEAL SEAL INNER DISC INNER DISC OUTER DISC OUTER DISC SPACER PLATE SNAP RING SPRING RETAINER DISC SPRING ASSY (INCL. 5 WASHERS) SNAP RING BEARING BEARING RING BEARING RETAINING RING SNAP RING RING SNAP RING HUB RETAINING RING BEARING SPACER REVERSE CLUTCH GEAR(SEE GEAR GROUP)

REQD 1 1 1 1 1 1 1 8 6 8 6 1 2 2 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1

)

DRAWING NUMBER

P l -1526

REVERSE & 2nd SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

lOA

2

.

11

',,::,::;':-. ::'"

:'. '.

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

7-126-657 7-126-574 7-126-658 7-126-659 7- 126-660 7-126-286 7-126-661 7-126-573

REVERSE IDLER SHAFT BEARING ASSEMBLY WASHER NUT WASHER LOCKBALL GEAR O-RING

PAGE NUMBER

REVERSE IDLER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD 1 1 1 1 1 1 1 1

DRAWING NUMBER

PJ-1383

NOTES

PAGE

NUMBER

llA

.->- .

... "';

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20

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::-::.:';/ .' .'

19 .'

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12

PAGE NUMBER

LOW SPEED SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

PI-1384

I

\

ITEM

NUMBER

D ESCRIPTION

I 2 3 4 5 6 7 8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

7-1 26-576 7- 126-575 7-126- 145 7- 126-144 7- 126-1 66 7-126-147 7-1 26-1 49 7- 126-150 7-126-151 7-126-1 52 7-1 26- 153 7-126- 156 7- 126-1 65 7- 126- 163 7- 126-170 7-1 26- 16 1 7-1 26- 162 7-1 26- 164 7-1 26- 169 7-1 26-48 7-126-165 7-126-577 7-126- 10 7-126- 11 1 7-1 26-1 73 7-1 26- 17 1 7- 126-578

SHAFT, HUB, DRUM, & BLEED VALVE ASSY PISTON & SEALS ASSY (INCL. ITEMS 3 & 4) SEAL SEAL INNER DISC OUTER DISC PLATE RETAINING RING SPR ING RETAINER SNAP RING B EARING RING RING RING BEARING SPACER SPACER BEARING WASHER RING STUD LOCKWASHER N UT O-RING O-RING LOW CLUTCH GEAR (SEE GEAR GROUP)

DRAWING NUMBER

P I - 1384

LOW SPEED SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

REQD I I I I 8 8 I I I I I 2 1 2 I I I I I I I 4 4 4 1 1 1

PAGE NUMBER

12A

.... j

19

,

"

"

.. .t=!, . . .

,

,

'

"

"

13

PAGE NUMBER

3rd SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

Pl -1385

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

7-126-579

3rd CLUTCH SHAFT & DRUM ASSY RING RING BEARING PISTON & SEALS ASSY(INCL. ITEMS 6 & 7) SEAL SEAL INNER DISC OUTER DISC BACKING PLATE RETAINING RING SPRING RETAINER SNAP RING BEARING RING CAP GASKET STUD LOCKWASHER NUT 3rd CLUTCH GEAR (SEE GEAR GROUP)

10

11 12 13

14 15 16 17 18 19 20 21 22

7-1 26-201 7-126-170 7-126-296 7-126-568 7-126-1 45 7-126-1 44 7-126-148 7-126-147 7-126-149

7-126- 150 7-126-151 7-126-152 7- 126-153 7-126-113 7- 126-565 7-1 26-293 7-126-292 7-126-291 7-126-54 7- 126-294 7-126-3 18

REQD 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 4 4 4 1

I

DRAWING NUMBER

Pl -1385

3rd SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE 13A NUMBER

14

PAGE NUMBER

OUTPUT SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

P1-1386

I

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

7-126-662 7-126-311 7-126-161 7-126-49 7-126-125 7-126-582 7-126-123 7-126-113 7-126-663 7-126-664 7-126-114 7-126-115 7-126-116 7-126-117 7-126-118 7-126-314 7-126-315 7-126-310 7-126-49 7-126-309 7-126-307 7-126-306 7-126-305 7-126-304 7-126-303 7-126-302 7-126-319 7-126-254

SHAFT & BUSHING ASSY (INCL. ITEM 2) BUSHING BEARING RING SPACER GEAR SPACER BEARING CAP GASKET SEAL STUD LOCKWASHER NUT O-RING WASHER NUT COUPLING SNAP RING SHAFT BEARING RING OIL SEAL O-RING WASHER NUT FRONT OUTPUT FLANGE REAR OUTPUT FLANGE

REQD 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1

)

DRAWING NUMBER

Pl-1386

OUTPUT SHAFT GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE 14A NUMBER

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15

PAGE NUMBER

,

:-.. .. ..

CHARGING PUMP & FlLTER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

PI-1527

ITEM

NUMBER

DESCRIPTION

1 2 3 4 S SA 6

7-126-680 7-126-112 7-126-107 7-126-22 7-126-110 7-126-109 7-126-10

CHARGING PUMP FILTER GASKET O-RING SCREW SCREW LOCKWASHER

REQD 1 1 1 1 3 2 S

"

DRAWING NUMBER

Pl-1527

CHARGING PUMP & FILTER GROUP T20000 ELECTRIC SHIFT TRANSMISSION

PAGE 15A NUMBER

16

PAGE

NUMBER

ELECTRONIC CONTROL VALVE ASSEMBLY T20000 ELECTRIC SHIFT TRANSMISSION

DRAWING

NUMBER

PI-1329

ITEM

NUMBER

D ESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

7-126-587 7-126-588 7-126-589 7-126-590 7-126-591 7- 126-592 7-126-593 7-126-594 7- 126-595 7-126-596 7-126-597 7-126-598 7- 126-599 7-126-92 7-126-08 7- 126-600 7-1 26-601 7- 126-54 7-126-94 7-1 26-98 7- 126-99 7-126-602 7-126-603 7-126-604 7-126-376 7-126-377 7-126-379 7-126-375 7- 126-373 7-126-374 7-126-605 7-126-606 7-126-583

HOUSING I CONTROL VALVE COVER GASKET SPOOL I FWD. & REV. SHIFT SPRING SPOOL PLUG (INCLUDES ITEM 8) O-RING (INCLUDED IN ITEM 7) STOP P IN PLUG STOP SPOOL SPRING PIPE PLUG PLUG SCREW SCREW LOCKWASHER STOP SPOOL SPRING PLUG (INCLUDES ITEM 23) O-RING (INCLUDED IN ITEM 22) CARTRIDGE (INCLUDES ITEMS 25-27) O-RING (INCLUDED IN ITEM 24) O-RING (INCLUDED IN ITEM 24) O-RING (INCLUDED IN ITEM 24) COIL ( 12V) NUT O-RING COVER SPACER ELECTRIC CONTROL VALVE ASSY (ITEMS 1-32)

REQD 1 1 1 2 2 1 2 2 1 1 1 1 1 8 1 1 2 3 1 1 1 1 1 4 4 4 4 4 4 8 1 2 1

I

DRAWING NUMBER

P l- 1329

ELECTRONIC CONTROL VALVB ASSEMBLY T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

16A

2

5 6 (,

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...

oo:jo. /

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REQD

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6

7- 126-583 7-126-584 7-126-585 7-126-54 7-126-681 7-126-586

ELECTRIC CONTROL VALVE ASSY, GASKET SCREW LOCKWASHER MODULAR VALVE ASSEMBLY GASKET

1 1 9 9 1 1

ELECTRIC CONTROL VALVE MOUNTING GROUP TZOOOO ELECTRIC SHIFT TRANSMISSION

DRAWING NUMBER

PAGE NUMBER

Pl-1528

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

N.S.S. N.S.S. 7-126-69 7-126-68 7-126-603 N.S.S. 7-126-682 7-126-607 7-126-92 7-126-681

MODULATOR HOUSING (PART OF ITEM 10) REGULATOR SPOOL (PART OF ITEM 10) REGULATOR SPRING PLUG (INCLUDES ITEM 5) O-RING (PART OF ITEM 4) ACCUMULATOR SPOOL (PART OF ITEM 10) ACCUMULATOR SPRING / OUTER ACCUMULATOR SPRING / INNER PIPE PLUG MODULATOR VALVE ASSY. (ITEMS 1 TI:IRU 9)

REQD 1 2 2 4 4 2 2 2 1

1

N.S .S. = NOT SOLD SEPARATELY DRAWING NUMBER

PI-1529

MODULAR VALVE ASSEMBLY T20000 ELECTRIC SHIFT TRANSMISSION

PAGE NUMBER

18

I l~

FRONT AXLE

PARTS BOOK THI048C &THI056C I

I I

I

DATE: 10-20-01 SPICER CLARK-lillRTH 213/53 AXLE 7-229-871 STEERING ~ER

TIREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0248 PH: (906) 353-6675; FAX: (906) 353-7543 INTERNET: http://www.sqshooter.com

AXLE PARTS ORDERING GUIDE I

I. WHEN ORDERING FROM TIllS BOOK USE TIlE FIGURE BELOW AS A REFERENCE IN DETERMINING LEFi OR RIGHT HAND SIDE

I

R.H.

L.H.

I

INDEX

PAGE 1 2 3 4 5 6

DESCRIPTION

DRAWING

GEAR BOX & COVERS ........................................................... PI-1495 TRUNNION MOUNT ASSEMBLY .......................................... PI-1496 DIFFERENTIAL ASSEMBLy .................................................... PI-1497 STEERING AXLE ASSEMBLy ................................................ PI-1498 DISC BRAKE ASSEMBLy ........................................................ PI-1499 TIE ROD & STEERING CYLINDER ASSEMBLy ............ PI-1500

9

r

10

r

6

11

r

10

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

7-229-760 7-229-761 7-229-762 7-229-601 7-229-763 7-229-764 7-229-765 7-229-766 7-229-767 7-229-768 7-229-769

COVER O-RING HOUSING CIRCLIP PLUG MAGNETIC PLUG PLUG VENT CYLINDER BOLT PLUG INTERMEDIATE COVER

10

11

PAGE NUMBER

GEAR BOX & COVERS SS-1048C & SS-1056C FRONT AXLE

2

REQD 1 6 1 1 1 3 1 1 8 2 1

DRAWING NUMBER

PI-1495

I

6~==---

5

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6

7-229-874 7-229-875 7-229-876 7-229-572 7-229-57 1 7-229-877

REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG SUPPORT ASSEMBLY (INCL. ITEMS 1-5)

DRAWING NUMBER

PI-1496

TRUNNION MOUNT ASSEMBLY SS-1048C & SS-1056C FRONT & REAR AXLE

REQD 4 2 2 2 2 2

PAGE NUMBER

2

~

A

C") C")

~ \\

~ '11 ~

co

N

~:

co

C")

/

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~

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a

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C")

C")

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a ~

a

~

N

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<0

~cn

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, .;

N

N N

3

PAGE NUMBER

DIFFERENTIAL ASSEMBLY SS-I048C & SS-I056C FRONT AXLE

DRAWING NUMBER

PI-1497

I

I

)1

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-229-770 7-229-771 7-229-772 7-229-773 7-229-691 7-229-774 7-229-775 7-229-776 7-229-777 7-229-778 7-229-779 7-229-780 7-229-781

HEXAGON BOLT LOCKING PLATE RING NUT TAPER ROLLER BEARING BOLT DIFFERENTIAL PIN FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER BOLT TAPER ROLLER BEARING SHIM / SEE BELOW SHIM / 0. 10mm SHIM / 0.20mm SHIM / 0.50mm SHIM / 0.1 5mm SHIM / SEE BELOW SHIM / 0.1 5mm SHIM / 0.20mm SHIM / 0. 30mm SHIM / 0.40mm SHIM / 0.50mm SPACER TAPER ROLLER BEARING SEAL COVERPLATE FLANGE O-RING NUT DIFFERENTIAL SIDE GEAR SELECTOR KEY FRICTION WASHER NUT SELECTOR FORK RING NUT SPRING SPRING WASHER PISTON O-RING GASKET O-RING SEAL WASHER SECURITY SWITCH BOOT DETENT BALL FRICTION WASHER BEVEL GEAR SET

13

14 7-229-662 7-229-663 7-229-664 7-229-665 15

I

16 17 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 35 36 37 38 39 40

41

DRAWING NUMBER

7-229-782 7-229-783 7-229-784 7-229-785 7-229-786 7-229-787 7-229-788 7-229-789 7-229-790 7-229-79 1 7-229-792 7-229-793 7-229-794 7-229-795 7-229-732 7-229-796 7-229-797 7-229-798 7-229-799 7-229-800 7-229-801 7-229-802 7-229-803 7-229-804 7-229-726 7-229-727 7-229-728 7-229-729 7-229-731 7-229-805 7-229-806

P l-1497

DIFFERENTIAL ASSEMBLY SS-1 048C & SS-1 056C FRONT AXLE

REQD 2 2 2 2 20 1 2 1 1 4

4 16 1 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1

PAGE NUMBER

3A

N

Lll

en

---<.0 <.0

4

PAGE NUMBER

STEERING AXLE ASSEMBLY SS-I048C & SS-I056C FRONT AXLE

DRAWING NUMBER

Pl-1498

1 )

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

7-229-807 7-229-801 7-229-809 7-229-8\0 7-229-623 7-229-691 7-229-572 7-229-81\ 7-229-812

AXLE CASE SPRING WASHER BOLT BOLT NUT BOLT GREASE FITTING PIVOT PIN SPACER SHIM I SEE BELOW SHIM I 0.15mm SHIM I 0.20mm SHIM I 0.50mm DUST EXCLUDER REDUCTION BUSHING PIVOT PIN BEARING CIRCLIP REDUCTION BUSHING CIRCLIP BALL BEARING SEAL O-RING JOINT SEAL THRUST BUSHING BOLT NUT STEERING CASE I RH STEERING CASE I LH SEAL TAPER ROLLER BEARING WHEEL HUB WHEEL STUD WHEEL NUT O-RING CIRCLIP STUD NUT LOCKING PLATE RING GEAR SUPPORT RING GEAR SEAL PLANET GEAR BEARING PLANET GEAR CARRIER ASSEMBLY PLANET GEAR CARRIER SEAL WASHER PLUG COUNTERSUNK BOLT SPACER STEERING CASE wi THRUST BUSHING I RH STEERING CASE wi THRUST BUSHING I LH

1\ 12 13

I

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49 50 DRAWING NUMBER

7-229-813 7-229-814 7-229-815 7-229-816 7-229-817 7-229-818 7-229-819 7-229-565 7-229-562 7-229-601 7-229-564 7-229-563 7-229-566 7-229-820 7-229-821 7-229-822 7-229-823 7-229-599 7-229-824 7-229-825 7-229-826 7-229-827 7-229-828 7-229-829 7-229-830 7-229-831 7-229-832 7-229-833 7-229-834 7-229-835 7-229-836 7-229-837 7-229-838 7-229-839 7-229-840 7-229-841 7-229-842 7-229-525 7-229-526 7-229-681 7-229-843 7-229-886 7-229-887 PI-1498

STEERING AXLE ASSEMBLY SS-1048C & SS-1056C FRONT AXLE

REQD 2 40 40

2 2 24 4 2 4 AR AR AR 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 1 1 2 4 2 20 20 2 2 16 16 2 2 2 6 6 6 REF 2 2 2 4 2 REF REF PAGE NUMBER

4A

N ----

5

PAGE NUMBER

DISC BRAKE ASSEMBLY SS-I048C & SS-I056C FRONT AXLE

DRAWING NUMBER

Pl-1499

'I

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

7-229-844 7-229-845 7-229-846 7-229-847 7-229-848 7-229-57 1 7-229-849 7-229-850 7-229-851 7-229-852 7-229-853 7-229-646 7-229-647 7-229-854 7-229-855 7-229-856 7-229-857 7-229-858 7-229-859 7-229-860 7-229-86 1 7-229-862 7-229-863 7-229-864 7-229-865 7-229-866 7-229-867 7-229-868

SPRING ROLL PIN PISTON O-RING INTERMEDIATE COVER PLUG BLEEDING BOLT CYLINDER BOLT BACK-UP RING SEAL PISTON O-RING BACK-UP RING BRAKE DISC LOCKWASHER NUT BOLT STEERING ADJUST BOLT SPRING INTERMEDIATE BRAKE DISC BRAKE DISC SELECTOR INTERMEDIATE BRAKE DISC RING PINION O-RING LOCKING PLATE HEXAGON BOLT

DRAWING NUMBER

P l-1 499

DISC BRAKE ASSEMBLY SS-1048C & SS-1056C FRONT AXLE

REQD 2 2 2 2 2 4 4 4 4 4 2 2 2 2 4 4 4 6 6 4 4 2 2 2 2 2 2 2

PAGE NUMBER

5A

t-

\ CD

~!

N

L()

N

6

PAGE NUMBER

TIE ROD & STEERING CYLINDER ASSEMBLY SS-J048C & SS-J056C FRONT & REAR AXLE

DRAWING NUMBER

PI-1500

ITEM

NUMBER

DESCRlPTION

1 2 3 4 5 6 7

7-229-869 7-229-870 7-229-767 7-229-871 7-229-872

ARTICULATED TIE ROD / LH &RH O-RING CYLINDER BOLT CYLINDER HEXAGON BOLT

2 2 5 1 3

7-229-873

PLUG

1

DRAWING NUMBER

PI-1500

TIE ROD & STEERING CYLINDER ASSEMBLY SS-1048C & SS-1056C FRONT & REAR AXLE

REQD

PAGE NUMBER

6A

I

I I

REAR AXLE PARTS BOOK THI048C &THI056C

DATE: 10-21-01 SPICER CLARK-HURTH 213/54 AXLE 7-229-871 STEERiNG CYl]NDER

TEREX HANDLERS 456 N. Superior Ave., Baraga, t.l1 49908-0248 PH: (906) 353-6675; FAX: (906) 353-7543 INltRNET: http://www.sqshooter.com

AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM TIllS BOOK USE THE TIGURE BELOW AS A REFERENCE IN DETERMINING LEFT OR RIGHT HAND SIDE

R.R.

L.R. Cl

INDEX ) PAGE I 2 3 4 S 6

DESCRIPTION

DRAWING

GEAR BOX & COVERS ........................................................... PI-ISOl TRUNNION MOUNT ASSEMBLY .......................................... PI-l496 DIFFERENTIAL ASSEMBLY .................................................... PI-lS02 STEERING AXLE ASSEMBLY ................................................ Pl-IS03 DISC BRAKE ASSEMBLy ........................................................ PI-lS04 TIE ROD & STEERING CYLINDER ASSEMBLy ............ PI-ISOO

2

r

4

5

10

1

6

,

6

r

10

ITEM

NUMBER

DESCRIPTION

1 2

7-229-769 7-229-761 7-229-808 7-229-601 7-229-763 7-229-764 7-229-765 7-229-766 7-229-767 7-229-768

INTERMEDIATE COVER O-RING HOUSING CIRCLIP PLUG MAGNETIC PLUG PLUG VENT CYLINDER BOLT PLUG

3 4

5 6 7 8 9 10

I

PAGE NUMBER

GEAR BOX & COVERS SS-I048C & SS-I056C REAR AXLE

2

REQD 2 6 1 1 1 3

1 1 8 2

DRAWING NUMBER

PI-ISOI

ITEM 2 3

4 5 6

DRAWING NUMBER

NUMBER

DESCRIPTION

7-229-874 7-229-875 7-229-876 7-229-572 7-229-571 7-229-877

REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG SUPPORT ASSEMBLY (INCL. ITEMS 1-5)

Pl-1496

TRUNNION MOUNT ASSEMBLY SS-1048C & SS- I056C FRONT & REAR AXLE

REQD 4 2 2 2 2 2

PAGE NUMBER

2

N

N N

3

PAGE NUMBER

DIFFERENTIAL ASSEMBLY SS-J048C & SS-J056C REAR AXLE

DRAWING NUMBER

Pl-1502

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-229-770 7-229-77 1 7-229-772 7-229-773 7-229-691 7-229-878 7-229-775 7-229-776 7-229-777 7-229-778 7-229-779 7-229-879 7-229-78 1

HEXAGON BOLT LOCKING PLATE RING NUT TAPER ROLLER BEARING BOLT DIFFERENTIAL CARRIER PIN FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER BOLT TAPER ROLLER BEARING SHIM I SEE BELOW SHIM I 0.10mm SHIM I 0.20mm SHIM I O.SOmm SHIM I O.ISmm SHIM I SEE BELOW SHIM 1 0.IS mm SHIM I 0.20mm SHIM I 0.30mm SHIM I 0.40mm SHIM I 0.50mm SPACER TAPER ROLLER BEARING SEAL COVERPLATE FLANGE O-RING NUT BEVEL GEAR SET

13

14 7-229-662 7-229-663 7-229-664 7-229-665 15

16 17 18 19 20 21 22 23

7-229-782 7-229-783 7-229-784 7-229-785 7-229-786 7-229-787 7-229-788 7-229-789 7-229-790 7-229-791 7-229-792 7-229-793 7-229-806

REQD 2 2 2 2 20 1 2 2 2 4 4 16 1 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1

, DRAWING NUMBER

P l -1 502

DIFFERENTIAL ASSEMBLY SS -1048C & SS-1056C REAR AXLE

PAGE NUMBER

3A

-I>.

~'"O

~~

6

~

8

tJjtT1

1

5

31

7

43

en en 'en

-..., ~tT1

n~

11:>0

en

r~ ~I

~~ ~tT1

(»

37

35

Gl~

~~

36

~~ tT1

45 9

~LO RIGHT

LEFT

I~ ~o

--, '"C V>

ow

6

7

46

:

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 \0

7-229-880 7-229-80 1 7-229-809 7-229-810 7-229-623 7-229-691 7-229-572 7-229-8 11 7-229-8 12

AXLE CASE SPRING WASHER BOLT BOLT NUT BOLT GREASE FITTING PIVOT PIN SPACER SHIM / SEE BELOW SHIM I 0.15mm SHIM I 0.20mm SHIM I 0.50mm DUST EXCLUDER REDUCTION BUSHING PIVOT PIN BEARING CIRCLIP REDUCTION BUSHING CIRCLIP BALL BEARING SEAL O-RING JOINT SEAL THRUST BUSHING BOLT NUT STEERING CASE / RH STEERING CASE I LH SEAL TAPER ROLLER BEARING WHEEL HUB WHEEL STUD WHEEL NUT O-RING CIRCLIP STUD NUT LOCKING PLATE RING GEAR SUPPORT RING GEAR SEAL PLANET GEAR BEARING PLANET GEAR CARRIER ASSEMBLY PLANET GEAR CARRIER SEAL WASHER PLUG COUNTERSUNK BOLT SPACER STEERING CASE wi THRUST BUSHING I RH STEERING CASE wi THRUST BUSHING / LH

11

12 \3

~

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43 44

I

45 46 47 48 49 50 DRAWING NUMBER

7-229-813 7-229-814 7-229-8 15 7-229-8 16 7-229-8 17 7-229-8 18 7-229-8 19 7-229-565 7-229-562 7-229-601 7-229-564 7-229-563 7-229-566 7-229-820 7-229-821 7-229-822 7-229-823 7-229-599 7-229-824 7-229-825 7-229-826 7-229-827 7-229-828 7-229-829 7-229-830 7-229-83 1 7-229-832 7-229-833 7-229-834 7-229-835 7-229-836 7-229-837 7-229-838 7-229-839 7-229-840 7-229-841 7-229-842 7-229-525 7-229-526 7-229-681 7-229-843 7-229-886 7-229-887 P l- 1S03

STEERING AXLE ASSEMBLY SS-1048C & SS-1056C REAR AXLE

REQD 2 40 40

2 2 24 4 2 4 AR AR AR 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 1 1 2 4 2 20 20 2 2 16 16 2 2 2 6 6 6 REF 2 2 2 4 2 REF REF PAGE NUMBER

4A

o

....-

5

PAGE NUMBER

DISC BRAKE ASSEMBLY SS-I048C & SS-I056C REAR AXLE

DRAWING

NUMBER

Pl-1504

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

7-229-881 7-229-849 7-229-571 7-229-850 7-229-851 7-229-852 7-229-882 7-229-646 7-229-647 7-229-883 7-229-884 7-229-859 7-229-667 7-229-885 7-229-861 7-229-860 7-229-862 7-229-863

INTERMEDIATE COVER BLEEDING BOLT PLUG CYLINDER BOLT BACK-UP RING SEAL PISTON O-RING BACK-UP RING INTERMEDIATE BRAKE DISC ADJUSTING BOLT SPRING WASHER NUT BRAKE DISC INTERMEDIATE BRAKE DISC SELECTOR INTERMEDIATE BRAKE DISC

13

14 15 16 17 18

REQD 2 2 2 4 2 2 2 2 2 2 6 6 6 6 4 4 2 2

)

DRAWING NUMBER

Pl -1504

DISC BRAKE ASSEMBLY SS-1048C & SS-1 056C REAR AXLE

PAGE NUMBER

5A

6

PAGE NUMBER

TIE ROD & STEERING CYLINDER ASSEMBLY SS-1048C & SS-1056C FRONT & REAR AXLE

DRAWING NUMBER

Pl-1500

ITEM

NUMBER

DESCRIPTION

1 2 3 4 5 6 7

7-229-869 7-229-870 7-229-767 7-229-871 7-229-872

ARTICULATED TIE ROD / LH &RH O-RING CYLINDER BOLT CYLINDER HEXAGON BOLT

5

7-229-8 73

PLUG

1

DRAWING NUMBER

PI-ISOO

TIE ROD & STEERING CYLINDER ASSEMBLY SS-1048C & SS-1056C FRONT & REAR AXLE

REQD 2 2 1 3

PAGE NUMBER

6A

I .I