DOWNLOAD PDF Polaris 2004 Sportsman 90 Predator 50 90 Service Manual

Page 1

GENERAL INFORMATION

& Model I.D. / Serial Number Location . . . . . . . . 2004 Youth Models . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Publication Numbers . . . . . . . . . . . . . . . . . . . . . Paint Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection Schedule . . . . . . . . . . . . . . . . . . . . . . Standard Torque Specifications . . . . . . . . . . . . Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricant and Maintenance Products . . . . . . . 2004 Speed Limiter System Overview . . . . . . Vehicle Inspection/Adjustments . . . . . . . . . . . . Transmission Lubrication . . . . . . . . . . . . . . . . . . Throttle Operation / Idle -- Air Screw Adjust. . Throttle Cable / ETC Adjustments . . . . . . . . . . Oil Pump Adjustment / Bleeding . . . . . . . . . . . . Oil Pump Troubleshooting . . . . . . . . . . . . . . . . . Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression Test . . . . . . . . . . . . . . . . . . . . . . . . Air Filter Service . . . . . . . . . . . . . . . . . . . . . . . . . Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . Steering / Alignment . . . . . . . . . . . . . . . . . . . . . . Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . Unit of Measure Conversion Table . . . . . . . . . . Tap Drill Charts . . . . . . . . . . . . . . . . . . . . . . . . . . Decimal Equivalent Chart . . . . . . . . . . . . . . . . .

1.2 1.3 1.4--1.6 1.7 1.7 1.7--1.9 1.10 1.10 1.10 1.11 1.12--1.14 1.15 1.16 1.17 1.18 1.19 1.19--1.20 1.21 1.21 1.21 1.21--1.22 1.23--1.24 1.25 1.26 1.27 1.27

1.1


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