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AGCO - SA - Beauvais - France - RCB562104539 Challenger is a wholly owned subsidiary of AGCOCorporation

April 2008 Issue 1 3378762 M2 English

>JAQUETTE - RTS CHALLLENGER by G.vendeiro (05.04.2005)

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>SOMMAIRE - RTS CHALLLENGER by G.vendeiro (05.04.2005)

Introduction and warranty

1 - Introduction and warranty

CONTENTS A . Allocation of time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 B . Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 C . Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 D . Revision of times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 E . Amendments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 F . Warranty requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 G . Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 H . Research tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 I . Time amendment request. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Challenger MT500B - Issue 1

1.1

Introduction and warranty

1.2

Challenger MT500B - Issue 1

Introduction and warranty

A . Allocation of time

C . Time

The times indicated in this document result from a careful study of the operation concerned; they represent the average time taken to carry out the operation

by ONE mechanic with standard skills, having undergone the necessary training, using standard workshop tools and equipment located to allow reasonable access and working conditions. They DO NOT INCLUDE travelling time to or from the farm or site.

The times indicated take account of difficulties encountered when working on used rather than new machines, and are based on the special tools and procedures recommended by the manufacturer and specified in the workshop manual. No power tools are used and no shortcuts are taken.

The times are based on a used machine, in a reasonable condition and well maintained using approved parts. Additional time may be required to remove seized, rusted or damaged parts; a separate request must be submitted when work is carried out under warranty.

A factor has been allowed in the operation times cited to prepare the tractor in the workshop, gather all the tools and parts required, and clean and test the machine after repair.

The time needed to remove and reinstall the implements fitted, such as loaders, hedge cutters etc. which hamper the execution of specific tasks IS NOT INCLUDED in the allocated time.

All operation times are given in hours and decimal fractions of an hour. Decimal time must be used for all warranty requests. The table below shows how to convert these times.

B . Special tools Consult the workshop manual to determine which operations require the use of special tools.

Min

0

1

2

3

4

5

6

7

8

9

0

----

0.02

0.03

0.05

0.07

0.08

0.10

0.12

0.13

0.15

10

0.17

0.18

0.20

0.22

0.23

0.25

0.27

0.28

0.30

0.32

20

0.33

0.35

0.37

0.38

0.40

0.42

0.43

0.45

0.47

0.48

30

0.50

0.52

0.53

0.55

0.57

0.58

0.60

0.62

0.63

0.65

40

0.67

0.68

0.70

0.72

0.73

0.75

0.77

0.78

0.80

0.82

50

0.83

0.85

0.87

0.88

0.90

0.92

0.93

0.95

0.97

0.98

The times shown in this repair time schedule are for a complete job, from start to finish. Where access has been cleared for an adjacent repair, only the time necessary for the second repair will be accepted, not the total time for the two separate repairs.

The term "ADD" indicates that the time may be added to the principal repair time, e.g. time for fault finding, pressure testing.

D . Revision of times For tractors in the MT500B series, if you discover a better method that reduces the time for a particular operation, or if you are unable to complete the operation in the specified time after more than three attempts using the recommended method, you must submit a "Time amendment request" form (see section I) stating all relevant details. Make a photocopy of the form and send it to the following address: AGCO S.A. Service Documentation Technique Avenue Blaise Pascal BP60307 60026 BEAUVAIS CEDEX FRANCE These requests will only be considered if all the required information is supplied on the special form (see section I). All amendments will be communicated

by Service Bulletin.

Challenger MT500B - Issue 1

1.3

Introduction and warranty

E . Amendments

F . Warranty requests

All the times stated in this schedule are based on the latest technical information available at the time of publication. We reserve the right to publish revisions at any time. All times cited are likely to be corrected where changes in design, procedure or technology result in a modification to the time necessary to effect the work.

The repair time schedule plays a very important role in submitting warranty requests to the manufacturer. It contains all the allocated repair times and all the fault codes required to fill in the warranty request form.

This section is intended to show After Sales Service Managers what the manufacturer requires when submitting requests for work carried out under warranty.

The manufacturer has defined warranty procedures. It is important to understand these procedures by reading the corresponding Warranty Manual and Service Bulletins. These contain all the necessary instructions for submitting warranty requests.

However, the following points will help you to complete the request form: 1. Have the Repair Time Schedule to hand when completing your request. USE IT. The manufacturer will reimburse you on the basis of this schedule.

2. Ensure that only competent staff complete your warranty requests. It is a very important and highly technical job.

3. Keep data sheets or files on computer for each tractor, containing all the serial numbers and the date of sale. Use them to fill in the top part of the warranty request form.

4. The submission dates are important. Each request must be received by the manufacturer within 60 days of the date of the fault, otherwise it may be refused.

5. The date of the fault MUST be the date on which the fault occurred and not that of the repair. Give the reason for any delay, e.g. waiting for parts. The fact that the farmer does not wish to hand over the tractor to you IS NOT a good reason, as any delay prior to carrying out repairs could lead to further damage, which would not be admissible under warranty.

6. A copy of the invoice for all repair work carried out externally MUST accompany the warranty request, e.g. grinding a crankshaft. Work such as grinding valves, removing and refitting cylinder liners, may not be carried out externally — the equipment required should be available on your premises.

7. Items such as fuel system components and electrical equipment which are covered by the manufacturer's warranty and are repaired by the manufacturer's agents. When you send these parts out for repair under warranty, make sure you clearly state that this is a repair under "Warranty”.

The manufacturer will not accept warranty requests for this equipment unless the fault has been caused by parts produced by the manufacturer.

1.4

Challenger MT500B - Issue 1

Introduction and warranty 8. When preparing a warranty request, identify the part that has caused the fault, for example: a. Leak at seal leading to clutch slippage. It is the seal which is at fault, not the clutch. b. Gearbox damaged by a broken gear tooth. The gear is at fault. c. Damage to a hydraulic valve seat leading to loss of pressure in the independent PTO clutch and resulting in replacement of the complete assembly. It is the valve which is at fault.

9. Having identified the part which is at fault, the type of fault must then be identified. Use one of the fault code descriptions opposite and note down the number.

10. List all the parts used in the repair on the warranty request form. The part at fault must be shown as item number 1 and the description must be written in CAPITAL LETTERS (see example). Indicate the number of parts used.

11. In the section "Nature of the fault and repair" on the form, give a very brief description, using the name of the fault chosen in paragraph 9.

Under this description, indicate the location of the faulty parts on the tractor: e.g. Main clutch assembly.

Hydraulic linkage.

Steering.

This allows the manufacturer to find the part quickly in the parts catalogue and verify that the warranty request is correct.

12. Refer to the relevant page in the Repair Time Schedule and look up the part which is at fault.

Then note down the six-figure failure code in the "Failure code" box on the form. Add the two fault code figures to this number. For example: Leak at input shaft seal.

Failure code - 43 04 03 Fault code - 14.

Note down - 43 04 03 14.

13. In the box "Labour hours allowed", insert the time authorised in relation to the failure code in the Repair Time Schedule.

14. If the repair has taken longer due to unforeseen difficulties, e.g. broken or seized part, briefly explain why you are submitting a longer time than that stated in the Repair Time Schedule. Indicate the additional time that you are requesting (see example). Otherwise you will be reimbursed in accordance with the Repair Time Schedule.

Indicate the time shown in the schedule and add it to the extra time that you are requesting. Enter this in the "Labour hours claimed" column.

15. If you are requesting additional time (ADD) or fault finding time (FAULT FINDING), you MUST state the failure code for the extra time in addition to the repair time. You will not be reimbursed for the Challenger MT500B - Issue 1

extra time if you do not comply with this requirement.

16. DO NOT WRITE in the hatched areas of the form.

17. If you cannot find a code number, leave the box blank on the form.

18. Retain all faulty parts in accordance with the manufacturer's instructions.

1.5

Introduction and warranty

G . Fault codes

Vibration ................................................................... 56 Wear ........................................................................ 10

1. Alphabetical order: 2. Numerical order: Blocked .................................................................... 03 Broken...................................................................... 04

03 .................................................................... Blocked

Burst......................................................................... 46

04 ......................................................................Broken

Circuit error .............................................................. 72

04 .................................................................... Cracked

Contamination .......................................................... 49

06 ..................................................................Corrosion

Correction of load rating........................................... 74

06 ........................................................................Pitted

Corrosion.................................................................. 06

08 .....................................................Dimensional error

Cracked .................................................................... 04

10 .........................................................................Wear

Dimensional error..................................................... 08

11 ...................................................Incorrect assembly

Excessive consumption of lubricating oil ................. 27

12 ....................................................... Incorrect setting

Excessive fuel consumption .................................... 28

14 ...................... Leaks - oil/water/fuel/air/gas/acid etc.

Incorrect assembly................................................... 11

16 ....................................................................... Loose

Incorrect display (e.g. instruments).......................... 30

19 ...................................................................... Porous

Incorrect machining.................................................. 51

21 ................................................................. Scratched

Incorrect pressure .................................................... 33

23 .......................................................................Seized

Incorrect setting ....................................................... 12

24 ................................................................Misshapen

Incorrect shimming .................................................. 25

25 .................................................. Incorrect shimming

Jamming .................................................................. 34

27 ................. Excessive consumption of lubricating oil

Lack of power .......................................................... 57

28 .................................... Excessive fuel consumption

Leaks - oil/water/fuel/air/gas/acid etc. ...................... 14

30 .......................... Incorrect display (e.g. instruments)

Loose ....................................................................... 16

33 .................................................... Incorrect pressure

Misshapen................................................................ 24

34 .................................................................. Jamming

Noisy ........................................................................ 56

34 ......................................................................... Tight

Not defined .............................................................. 99

44 ......................................... Threads, splines stripped

Part missing ............................................................. 66

46 .........................................................................Burst

Pitted........................................................................ 06

46 .......................................................................... Split

Poor paintwork ......................................................... 76

47 ..................................................................Stretched

Porous ...................................................................... 19

49 .......................................................... Contamination

Scratched ................................................................. 21

51 ..................................................Incorrect machining

Seized....................................................................... 23

54 .....................................................................Slipping

Slipping..................................................................... 54

56 ........................................................................ Noisy

Split .......................................................................... 46

56 ................................................................... Vibration

Stretched.................................................................. 47

57 .......................................................... Lack of power

Threads, splines stripped ......................................... 44

61 ...............Unexpected engagement/disengagement

Tight ......................................................................... 34

66 ............................................................. Part missing

Unexpected engagement/disengagement............... 61

72 .............................................................. Circuit error

1.6

Challenger MT500B - Issue 1

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Introduction and warranty 74 ...........................................Correction of load rating 76 .........................................................Poor paintwork 99 .............................................................. Not defined

H . Research tool The Repair Time Schedule uses the same plates and references as the spare parts catalogue.

To make it easier to find a failure code for a part, the references of plates common to the parts catalogues and repair time manual are shown at the bottom left of the page.

• • • • • • • • • • • • • • • • • • • • • • • • • •

1 7 2 7 3 7 5 7 8 7 9 7 10 7 11 7 7 12 7 7 13 7 7 15 7 16 7 21 7 22 7 23 5 24 7 31 5 32 7 35 7 36 7 50 5 53 5 54 5

1-WH01-001-B

MF 8400 - Edition 2

MOTEUR ET MA-01-03013A

Fig. 1 To search by reference to a plate in Acrobat Reader, call up the Find dialog box by pressing CTRL and F simultaneously or by selecting the Edit tab and clicking Find. When the dialog box is open, enter the reference of the plate you used to order the spare parts then confirm.

Acrobat Reader will find the plate. Open the plate and note down the code and repair time corresponding to the reference of the part replaced.

I . Time amendment request See next page

Challenger MT500B - Issue 1

1.7

Introduction and warranty Time amendment request

Name of distributor .......................................................................................... Date...............................................

Address ................................................................................................................................................................... ................................................................................................................................................................................

RTS publication no. .......................................................................................... Failure code no..............................

Machine model ................................................................................................ Serial no.........................................

We wish to dispute the time allocated for the failure code no. above and confirm that we have closely monitored and timed the operation, which has been carried out by a qualified technician, using the special tools and procedures recommended; our comments are detailed below: Analysis of repair time Work carried out

Time

Comments

Removal of component Disassembly Cleaning and inspection Obtaining parts and tools Reassembly Refitting Adjusting and testing

TOTAL TIME Number of mechanics used for this work

Signature .......................................................................................................... Name.............................................

Send to: AGCO S.A. Service Documentation Technique Avenue Blaise Pascal BP60307 60026 BEAUVAIS CEDEX FRANCE

1.8

Challenger MT500B - Issue 1

MT500B

25 35 45 55 65 75

Code

Description

SPLITTING THE TRACTOR • • • • • •

• • • • • •

• • • • • •

• • • • • •

• • • • • •

• • • • • •

1 2 3 4 5 6

6,00 Splitting - cab 5,25 Splitting - Front axle beam / Engine 9,00 Splitting - Engine / Gearbox 15,00 Splitting - Rear axle / gearbox (cab on gearbox) 15,00 Splitting - Rear axle / gearbox (cab on rear axle) 3,75 Splitting - PTO housing / rear axle 1,00 Addition for GBA 10

MT500B - Issue 1

SPLITTING THE TRACTOR

2-1

MT500B

25 35 45 55 65 75

Code

Description

51 06 00 51 99 02 59 22 00 59 07 00 59 06 00 59 06 01 58 56 17 58 56 17 58 56 18 14 01 09 59 06 07 59 06 08 59 06 00 58 56 55 58 56 53 14 01 85

12,50 Engine assembly 1,50 Pulley hub 1,50 Fan pulley 0,75 Fan belt 1,00 Fan blade 0,50 Viscostatic clutch 0,25 Starter guard 0,25 Starter guard 0,25 Frame 1,25 Starter motor 0,50 Vistronic clutch 0,25 Fan clutch support 1,00 Fan blade 0,25 Shield 0,25 Alternator guard 0,25 Fan clutch harness

ENGINE AND EQUIPMENT • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

1 2 3 4 6 7 10 13 14 16 20 21 24 28 33 38

2,00 Addition for side bracings 0,50 Addition for front PTO

1-WA06-001-E / 1-WC51-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-1

MT500B

25 35 45 55 65 75

Code

Description

ENGINE AND EQUIPMENT • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • •

1 2 3 4 6 7 10 13 14 16 21 22 25 27 28 29 32 37 40 46

51 06 00 51 99 02 59 22 00 59 07 00 59 06 00 59 06 01 58 56 17 58 56 17 58 56 18 14 01 09 58 65 37 58 65 38 58 65 39 58 65 40 59 06 07 59 06 08 59 06 00 58 56 55 58 56 53 14 01 85

12,50 Engine assembly 1,25 Pulley hub 1,50 Fan pulley 1,50 Fan belt 1,00 Fan blade 0,50 Viscostatic clutch 0,25 Starter guard 0,25 Starter guard 0,25 Frame 1,25 Starter motor 0,50 Engine air compressor hose 0,50 Air compressor pipe 0,50 Air compressor pipe 0,50 Engine air compressor hose 0,50 Vistronic clutch 0,50 Fan clutch support 1,00 Fan blade 0,25 Shield 0,25 Alternator guard 0,50 Fan clutch harness 2,00 Addition for side bracings 0,50 Addition for front PTO

1-WA06-002-E / 1-WC51-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-2

MT500B

25 35 45 55 65 75

Code

Description

71 06 00 79 07 00 79 06 00 79 06 01 14 01 09 58 56 18 58 56 17 59 06 07 59 06 08 58 56 55 58 56 53 14 01 85

14,75 Engine assembly 1,50 Fan belt 1,00 Fan 0,50 Viscostatic clutch 1,25 Starter motor 0,25 Frame 0,25 Starter guard 0,50 Vistronic clutch 0,50 Fan clutch support 0,25 Shield 0,25 Alternator guard 0,50 Fan clutch harness

ENGINE AND EQUIPMENT • • • • • • • • • • • •

• • • • • • • • • • • •

• • • • • • • • • • • •

1 2 3 4 6 8 9 12 13 18 19 21

2,00 Addition for side bracings 0,50 Addition for front PTO

1-WA06-003-E / 1-WC51-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-3

MT500B

25 35 45 55 65 75

Code

Description

51 06 00 51 99 02 59 22 00 59 07 00 59 06 00 59 06 01 58 56 17 14 01 09

12,50 Engine assembly 1,25 Pulley hub 1,50 Fan pulley 1,50 Fan belt 1,00 Fan blade 0,50 Viscostatic clutch 0,25 Starter guard 1,25 Starter motor

ENGINE AND EQUIPMENT • • • • • • • •

• • • • • • • •

1 2 3 4 6 7 10 16

2,00 Addition for side bracings 0,50 Addition for front PTO

1-WA06-020-C / 1-WC51-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-4

MT500B

25 35 45 55 65 75

Code

Description

71 06 00 14 01 09 59 06 00 59 06 07 59 06 08 14 01 85 59 22 00 58 56 30 59 07 00

16,50 Engine assembly 0,75 Starter motor 1,75 Fan blade 1,75 Vistronic clutch 0,25 Fan clutch support 0,25 Fan clutch harness 2,25 Fan pulley 0,25 Shield 1,00 Fan belt

ENGINE AND EQUIPMENT • • • • • • • • •

• • • • • • • • •

• • • • • • • • •

1 2 5 8 9 12 14 21 35

0,50 Addition for front PTO

1-WA06-041-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-5

MT500B

25 35 45 55 65 75

Code

Description

59 06 07 59 06 00 59 06 08 59 07 00 59 22 00 71 06 00 14 01 09 58 56 30 14 01 85

1,75 Vistronic clutch 1,75 Fan blade 0,25 Fan clutch support 1,00 Fan belt 2,25 Fan pulley 16,50 Engine assembly 0,75 Starter motor 0,25 Shield 0,25 Fan clutch harness

ENGINE AND EQUIPMENT • • • • • • • • •

• • • • • • • • •

• • • • • • • • •

• • • • • • • • •

• • • • • • • • •

• • • • • • • • •

1 4 5 8 10 11 13 24 25

0,50 Addition for front PTO

1-WA06-043-B / 1-WA06-042-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-6

MT500B

25 35 45 55 65 75

Code

Description

ALTERNATOR & BRACKET • • •

• • •

• • •

• • •

• • •

3 14 01 04 8 14 01 03 13 14 01 02

0,50 Alternator support 0,75 Alternator support 0,75 Alternator

1-WA10-001-B / 1-WC35-001-A / 1-WC35-002-A / 1-WC35-008-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-7

MT500B

25 35 45 55 65 75

Code

Description

14 01 03 14 01 03 14 01 02 14 01 02

0,75 Alternator support 0,75 Alternator support 0,50 Alternator 0,50 Alternator

ALTERNATOR & BRACKET • • • •

• • • •

• • • •

3 12 19 20

1-WA10-002-C / 1-WA10-011-B / 1-WC35-005-C / 1-WC35-007-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-8

MT500B

25 35 45 55 65 75

Code

Description

ALTERNATOR & BRACKET •

•

•

•

•

•

1

14 01 02

0,50 Alternator

1-WA10-019-A / 1-WA10-017-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-9

MT500B

25 35 45 55 65 75

Code

Description

TIMING GEAR HOUSING • • • • • • • • • • • •

• • • • • • • • • • • •

• • • • • • • • • • • •

1 2 7 8 13 14 16 20 21 36 30 36

75 16 00 75 19 00 75 14 00 75 13 00 75 17 00 75 61 00 75 18 00 75 62 00 75 62 00 55 17 03 75 22 13 55 17 03

12,75 Timing gear housing 12,75 Timing housing gasket 9,00 Idler gear hub 9,00 Idler gear 4,75 Timing gear housing cover 4,75 Timing housing cover gasket 4,75 Timing housing oil seal 0,25 Cover / gasket 0,25 Cover / gasket 0,50 Alternator belt tensioner 0,75 Support 0,50 Alternator belt tensioner 2,00 Addition for side bracings 0,50 Addition for front PTO

1-WH20-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-10

MT500B

25 35 45 55 65 75

Code

Description

CYLINDER BLOCK • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • •

1 2 3 5 8 9 10 11 12 13 15 16 21 22 23 24 31 32 35 36 50 51 53 54

71 06 02 75 21 00 71 04 00 71 04 00 75 21 00 75 21 00 75 21 00 71 08 00 71 08 01 71 08 02 71 08 03 71 08 02 71 08 03 71 09 05 71 09 00 71 61 00 71 61 00 51 09 08 71 20 00 51 09 09 76 02 00 71 61 00 71 61 00 59 23 01 51 09 10 59 23 02 59 23 03

39,50 Bare engine block 21,75 Camshaft ring 6,50 Crankshaft bearing cap 6,50 Crankshaft bearing cap 21,75 Camshaft ring 21,75 Camshaft ring 21,75 Camshaft ring 18,25 Cylinder liner 3,25 Additional liner 18,25 Cylinder gasket 1,25 Additional cylinder gasket 18,25 Cylinder gasket 1,25 Additional cylinder gasket 9,50 Rear plug 1,25 Welsh plug 0,50 Cover / seal 0,50 Cover / seal 0,50 Engine hot water union 11,75 Cooling nozzle 0,75 Engine hot water tap 0,50 Oil gauge 0,50 Cover / seal 0,50 Cover / seal 0,75 Engine electronic calculator 0,75 Engine support 0,75 Oil pressure sensor 0,25 Engine speed sensor 2,00 Addition for side bracings 0,50 Addition for front PTO

1-WH01-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-11

MT500B

25 35 45 55 65 75

Code

Description

CRANKSHAFT, PISTONS AND CONNECTING RODS • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • •

1 3 4 5 6 7 9 10 11 12 13 14 15 17 19 20 21 22 25

74 01 00 73 08 00 73 08 01 73 07 00 73 07 01 53 12 00 53 12 01 73 09 00 73 09 01 73 01 00 73 01 01 73 04 00 73 04 01 73 05 00 74 07 00 74 09 00 74 17 00 75 11 00 74 01 04 74 01 02 74 08 00 74 01 01 74 11 00 74 06 00 74 08 00

32,00 Crankshaft 17,25 Piston 1,50 Additional piston 17,00 Gudgeon pin 1,25 Additional gudgeon pin 17,00 Gudgeon pin circlip 1,25 Additional gudgeon pin circlip 17,00 Piston ring kit 1,25 Additional set of rings 17,00 Connecting rod 1,25 Additional connecting rod 17,50 Connecting rod small end bush 1,50 Additional connecting rod small end bush 14,50 Connecting rod big end shells 19,50 Main bearing shells 32,00 Thrust washer 27,00 Oil pump gear 5,75 Crankshaft gear 2,75 Oil deflector 2,50 Splined hub 1,50 Crankshaft pulley 1,50 Crankshaft nut 0,50 Crankshaft pulley screw 1,50 Damper 1,50 Crankshaft pulley 2,00 Addition for side bracings 0,50 Addition for front PTO

1-WH02-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-12

MT500B

25 35 45 55 65 75

Code

Description

CYLINDER HEAD • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • •

1

72 03 00 72 03 01 2 72 15 00 72 15 01 3 72 13 00 72 13 01 4 72 02 02 72 02 03 5 72 13 00 72 13 01 6 72 26 00 7 52 26 01 8 72 02 01 72 02 00 12 72 62 00 13 71 14 00 71 14 02 71 14 01 20 72 04 00

9,75 Cylinder head 12,00 Cylinder head overhaul 10,50 Valve guide 0,25 Additional valve guide 2,50 Valve seat 0,50 Additional valve seat 12,00 Side blastcleaning disc 1,25 Additional side blastcleaning disc 4,25 Valve seat 7,00 Additional valve seat 2,50 Cylinder head end cover 3,00 Cylinder head gasket 1,00 Rear cylinder head blastcleaning disc 0,25 Front cylinder head plug 3,50 Cylinder head gasket 9,75 Cylinder head screw 4,50 Cylinder head screw (rocker arm cover) 0,25 Additional cylinder head screw 9,75 Cylinder head gasket

1-WH03-008-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-13

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MT500B

25 35 45 55 65 75

Code

Description

VALVE MECHANISM AND CAMSHAFT • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • •

2 5 7 11 12 13 14 15 16 17 19 20

72 07 00 72 07 01 72 24 00 72 24 01 72 10 00 75 05 00 72 16 00 72 16 01 72 16 00 72 16 01 72 14 00 72 14 01 72 12 00 72 12 01 72 27 00 72 27 01 75 06 00 75 10 00 75 09 00 75 09 01

3,50 Rocker arm 0,25 Additional rocker arm 3,50 Rocker arm pedestal 0,25 Additional rocker arm pedestals 3,50 Rocker arm assembly 10,75 Camshaft 4,50 Valve fastenings 0,25 Additional valve fastenings 4,50 Valve fastenings 0,25 Additional valve fastenings 4,50 Valve spring 0,25 Additional valve spring 10,75 Inlet valve 11,25 Inlet valve clearance 10,75 Exhaust valve 11,25 Exhaust valve set 10,75 Camshaft gear 10,25 Push rod 3,50 Tappet 3,75 Complete set of rods

34 10 93 34 13 15

1,50 Addition for front linkage 1,50 Addition for centre weight

1-WH22-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-14

MT500B

25 35 45 55 65 75

Code

Description

CYLINDER HEAD COVER • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 2 3 5 8 9 11

72 19 00 72 20 00 72 19 00 78 42 00 71 14 00 71 14 00 72 03 00 72 03 01 72 03 02 17 78 39 00

1,75 Rocker arm cover 1,75 Rocker arm cover gasket 1,50 Rocker arm cover 0,50 Breather pipe 7,25 Cylinder head screw 7,25 Cylinder head screw 7,00 Cylinder head 12,00 Cylinder head overhaul 3,00 Additional time for 2 cylinder-heads 0,25 Lifting ring

1-WH23-003-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-15

MT500B

25 35 45 55 65 75

Code

Description

LUBRICATING OIL SUMP • • • • • •

• • • • • •

• • • • • •

1 2 4 5 11 18

76 01 00 76 08 00 78 49 00 56 02 00 76 12 00 76 07 01

11,75 Oil sump 11,75 Housing / engine block gasket 0,25 Oil filling pipe 0,25 Dipstick 0,25 Drain plug 0,25 Relief valve 2,00 Addition for side bracings 0,50 Addition for front PTO

1-WH11-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-16

MT500B

25 35 45 55 65 75

Code

Description

76 06 00 76 13 00 76 60 00 76 05 01 76 60 02 76 04 00

13,00 Oil pump 13,00 Oil pump gear 13,00 Seal 13,00 Suction pipe 13,00 Suction pipe seal 13,00 Feed pipe

LUBRICATING OIL PUMP • • • • • •

• • • • • •

• • • • • •

1 5 17 20 22 24

2,00 Addition for side bracings 0,50 Addition for front PTO

1-WH25-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-17

MT500B

25 35 45 55 65 75

Code

Description

58 42 03 58 42 00 58 42 04 58 42 05 58 42 06 58 42 02 58 42 07

0,25 Hose 0,50 Breather pipe 0,50 Engine breather unit 0,25 Breather union 0,25 Breather union 0,25 Breather pipe 0,25 Breather valve

CLOSED CIRCUIT BREATHER • • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

2 3 6 13 15 17 18

1-WA09-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-18

MT500B

25 35 45 55 65 75

Code

Description

78 06 00 79 01 00 79 01 06 79 01 12 79 01 13 79 01 07

0,25 Oil filter 0,50 Oil cooler 0,50 Adapter 0,50 Hose 0,50 Hose 0,25 Pipe / hose

LUBRICATING OIL COOLER AND FILTER • • • • • •

• • • • • •

• • • • • •

1 2 5 7 9 10

1-WH26-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-19

MT500B

25 35 45 55 65 75

Code

Description

THERMOSTAT • • • • • • • •

• • • • • • • •

• • • • • • • •

3 4 5 6 8 14 15 19

79 17 00 79 17 02 79 16 00 79 16 01 79 17 01 79 17 03 79 17 04 59 23 06

1,75 Thermostat cover 1,75 Temperature switch seal 1,75 Thermostat 1,75 Small temperature switch 2,00 Temperature switch unit 2,25 Temperature switch housing 2,25 Temperature switch seal 0,50 Water temperature sensor

1-WH27-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-20

MT500B

25 35 45 55 65 75

Code

Description

WATER PUMP • • • • • • • • • • • •

• • • • • • • • • • • •

• • • • • • • • • • • •

1 3 4 5 6 8 9 12 13 14 18 19

79 19 00 79 19 05 79 19 03 79 19 03 79 19 03 79 19 03 79 19 03 79 19 03 79 19 03 79 22 00 79 19 06 79 19 07

3,25 Water pump assembly 4,25 Water pump turbine 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 4,25 Shaft / bearing / seal 1,75 Water pump pulley 3,25 Water pump seal 3,25 Water pump cover

1-WH28-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-21

MT500B

25 35 45 55 65 75

Code

Description

LOW PRESSURE FUEL SYSTEM • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 2 4 5 9 12 17 18 19 23

57 16 06 77 17 05 57 17 09 57 17 09 57 17 24 77 04 02 77 17 00 77 17 05 59 23 05 57 17 08

0,50 Electric fuel lift pump 0,25 Filter cartridge 0,25 Filter "O" ring 0,25 Filter "O" ring 0,75 Fuel filter support 0,50 Injection pump feed pipe 0,50 Fuel filter assembly 0,25 Filter cartridge 0,25 Fuel pressure sensor 0,50 Fuel pump pipe

1-WH14-007-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-22

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MT500B

25 35 45 55 65 75

Code

Description

FUEL INJECTION EQUIPMENT • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

1 2 3 5 6 13 14 15 16 17 18 28 32

77 01 03 77 01 01 57 01 02 77 60 01 57 01 03 75 12 00 57 21 00 57 21 01 77 07 00 77 07 01 77 07 02 77 07 02 77 07 02 77 03 01 77 16 00 77 16 02

3,50 Injection pump 3,50 Injection pump timing 3,50 Injection pump seal 3,50 Seal 3,50 Injection pump O'ring 4,00 Injection pump gear 0,75 Fuel injector 2,00 Injector assembly 1,25 Injector nozzle 3,50 Injector nozzle assembly 0,75 Injector seals 0,75 Injector seals 1,00 Injector seals 1,50 High pressure pipe assembly 1,50 Fuel discharge pipe 0,50 Injector return pipe

1-WH09-001-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-23

MT500B

25 35 45 55 65 75

Code

Description

FUEL INJECTION EQUIPMENT • • • •

• • • •

• • • •

1 4

57 21 00 57 21 01 77 07 00 77 07 01

0,50 Fuel injector 1,50 Injector assembly 0,50 Injector nozzle 1,50 Injector nozzle assembly

1-WH09-002-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-24

MT500B

25 35 45 55 65 75

Code

Description

AIR INDUCTION AND EXHAUST SYSTEM • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 6 7 13 14 16 17 21 22 28

72 05 09 72 06 00 72 65 00 72 05 02 52 05 13 72 65 03 59 23 07 52 05 14 72 05 12 59 23 08

3,25 Exhaust manifold 2,25 Inlet manifold 2,25 Inlet manifold gasket 0,25 Exhaust manifold stud 1,00 Pipe 2,25 Inlet manifold gasket 2,25 Intake air heating 1,00 Solenoid 0,25 Shield 0,25 Intake air temperature sensor

1-WH18-001-D

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-25

MT500B

25 35 45 55 65 75

Code

Description

TURBOCHARGER PIPES • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 2 3 5 10 14 18 19 20 21

78 26 00 78 64 03 78 64 01 78 27 00 78 28 00 58 26 17 78 64 03 58 64 11 78 64 02 72 06 05

2,50 Turbocharger 2,50 Seals 0,25 Seal 0,50 Lubricating pipe 0,50 Oil return pipe 0,25 Turbocharger oil return hose 2,50 Seals 2,50 Flange 1,00 Seal 0,25 Hose

1-WH24-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-26

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MT500B

25 35 45 55 65 75

Code

Description

ELECTRONIC ENGINE MANAGEMENT • • • • • • •

• • • • • • •

• • • • • • •

1 2 3 4 5 6 8

59 23 01 59 23 06 59 23 02 59 23 08 59 23 03 59 23 19 59 23 20

0,75 Engine electronic calculator 0,50 Water temperature sensor 0,25 Oil pressure sensor 0,25 Intake air temperature sensor 0,25 Engine speed sensor 1,50 Engine harness 0,25 Grid heater wire

1-WH40-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-27

MT500B

25 35 45 55 65 75

Code

Description

57 04 04 57 17 13

0,50 Fuel return pipe 1,00 Prefilter feed pipe

FUEL PIPES • •

• •

• •

1 2

1-WH16-001-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-28

MT500B

25 35 45 55 65 75

Code

Description

57 04 04 57 17 13

1,00 Fuel return pipe 1,00 Prefilter feed pipe

FUEL PIPES • •

• •

• •

• •

• •

• •

1 2

1-WH16-010-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-29

MT500B

25 35 45 55 65 75

Code

Description

FUEL FILTERS AND PIPES • • • •

• • • •

• • • •

• • • •

• • • •

1 2 11 15

57 17 16 57 04 08 57 04 09 57 04 04

0,50 Fuel sediment bowl 0,25 Fuel sediment bowl / lift pump pipe 0,25 Fuel sediment bowl feed pipe 1,00 Fuel return pipe

1-WS31-001-D

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-30

MT500B

25 35 45 55 65 75

Code

Description

57 80 36 57 80 37

0,50 Air vent hose 0,50 Air vent valve

FUEL SYSTEM • •

• •

• •

• •

• •

• •

2 3

1-WC64-001-D

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-31

MT500B

25 35 45 55 65 75

Code

Description

FUEL SYSTEM • • • •

• • • •

2 3 8 11

57 80 36 57 80 37 57 04 09 57 04 04

0,50 Air vent hose 0,50 Air vent valve 0,25 Fuel sediment bowl feed pipe 1,00 Fuel return pipe

1-WC64-004-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-32

MT500B

25 35 45 55 65 75

Code

Description

57 80 36 57 80 37 57 04 04 57 17 13

0,50 Air vent hose 0,50 Air vent valve 1,00 Fuel return pipe 1,00 Prefilter feed pipe

FUEL SYSTEM • • • •

• • • •

• • • •

• • • •

• • • •

• • • •

2 3 9 10

1-WC64-012-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-33

MT500B

25 35 45 55 65 75

Code

Description

57 80 00 14 06 02 57 80 02 28 00 48 28 05 32 57 80 02 57 80 04 57 80 09

1,50 Main fuel tank 1,00 Fuel tank sender 0,25 Tank filler cap 0,25 Toolbox rivet 0,25 Toolbox 0,25 Tank filler cap 1,50 Tank support 0,50 Straps

FUEL TANK & ATTACHMENTS • • • • • • • •

• • • • • • • •

• • • • • • • •

1 3 5 9 11 13 14 16

1-WC02-003-D / 1-WC02-029-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-34

MT500B

25 35 45 55 65 75

Code

Description

57 80 00 14 06 02 57 80 02 28 00 48 28 05 32 57 80 04 57 80 09

1,50 Main fuel tank 1,00 Fuel tank sender 0,25 Tank filler cap 0,25 Toolbox rivet 0,25 Toolbox 1,50 Tank support 0,50 Straps

FUEL TANK & ATTACHMENTS • • • • • • •

• • • • • • •

• • • • • • •

1 3 5 9 12 17 21

1-WC02-011-F / 1-WC02-033-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-35

MT500B

25 35 45 55 65 75

Code

Description

57 80 00 14 06 02 28 05 32 57 80 37 57 80 38 57 80 02 57 80 02

1,50 Main fuel tank 1,00 Fuel tank sender 0,25 Toolbox 1,00 Air vent valve 1,00 Air vent hose 0,25 Tank filler cap 0,25 Tank filler cap

FUEL TANK & ATTACHMENTS • • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

1 3 6 10 13 16 18

1-WC02-021-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-36

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MT500B

25 35 45 55 65 75

Code

Description

57 80 30 57 80 06 57 80 08 57 80 09

1,75 Tank support 0,25 Flange 1,50 Tank support 0,50 Straps

FUEL TANK & ATTACHMENTS • • • •

• • • •

• • • •

2 4 10 16

1-WC02-023-B / 1-WC02-023-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-37

MT500B

25 35 45 55 65 75

Code

Description

57 80 30 57 80 06 57 80 08 57 80 09

1,75 Tank support 0,25 Flange 1,50 Tank support 0,50 Straps

FUEL TANK & ATTACHMENTS • • • •

• • • •

• • • •

2 4 10 16

1-WC02-030-A / 1-WC02-031-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-38

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

1 6 7 9 17 19 22 23 27 29 30

59 02 00 59 02 07 59 02 07 59 06 04 59 04 01 59 04 05 59 02 10 59 02 05 59 02 14 59 04 06 59 04 00

3,75 Radiator 1,25 Drain plug 1,25 Drain plug 1,50 Fan nozzle 1,25 Lower hose 1,25 Lower hose pipe 1,25 Expansion tank 0,25 Plug 0,25 Expansion tank hose 0,75 Upper hose pipe 0,75 Upper hose

1-WC23-006-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-39

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • • • • • • • •

• • • • • • • • • • •

1 6 12 14 22 24 25 26 29 36 39

59 02 00 59 02 07 59 06 04 59 04 01 59 04 00 59 04 06 59 02 10 59 02 05 59 02 15 59 02 14 59 04 05

3,75 Radiator 2,00 Drain plug 1,00 Fan nozzle 1,00 Lower hose 0,75 Upper hose 0,75 Upper hose pipe 1,25 Expansion tank 0,25 Plug 1,25 Expansion tank lug 0,25 Expansion tank hose 1,25 Lower hose pipe

1-WC23-017-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-40

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • • • • • • • • •

• • • • • • • • • • • •

• • • • • • • • • • • •

1 6 9 15 17 18 19 21 24 27 29 30

79 02 00 79 02 07 79 06 05 79 04 00 79 05 03 79 02 10 79 02 05 59 02 15 59 02 16 79 05 04 79 04 05 79 04 01

3,25 Cooler 2,00 Drain plug 1,00 Radiator cowl 0,75 Upper hose 0,50 Hose 1,25 Expansion tank 0,25 Plug 1,25 Expansion tank lug 1,25 Expansion tank flange 0,25 Expansion tank hose 0,75 Lower hose pipe 0,75 Lower hose

1-WC23-023-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-41

MT500B

25 35 45 55 65 75

Code

Description

28 01 29 28 01 30 28 01 31 28 01 32 28 01 33 28 01 34 28 01 35 78 15 08

1,00 Air filter structure 1,25 Pivot support 0,50 Rod 0,25 Bush 0,25 Spring 0,25 Push button 0,50 Lock 0,50 Support

COOLING SYSTEM ENGINE • • • • • • • •

• • • • • • • •

• • • • • • • •

4 5 13 14 15 17 19 29

1-WC23-042-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-42

MT500B

25 35 45 55 65 75

Code

Description

28 01 29 28 01 30 28 01 31 28 01 32 28 01 33 28 01 34 28 01 35 78 15 08

1,00 Air filter structure 1,25 Pivot support 0,50 Rod 0,25 Bush 0,25 Spring 0,25 Push button 0,50 Lock 0,50 Support

COOLING SYSTEM ENGINE • • • • • • • •

• • • • • • • •

• • • • • • • •

4 5 13 14 15 17 19 29

1-WC23-036-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-43

MT500B

25 35 45 55 65 75

Code

Description

28 01 22 28 01 23 28 01 24 28 01 25 28 01 27 28 01 28 28 10 07

0,25 Ram 0,50 Pivot 0,25 Ram 0,50 Pivot 0,50 Lock 0,50 Handle 0,75 Battery support

COOLING SYSTEM ENGINE • • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

6 7 8 12 15 16 27

1-WC23-038-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-44

MT500B

25 35 45 55 65 75

Code

Description

79 02 00 79 02 07 79 06 05

3,00 Cooler 1,50 Drain plug 3,00 Radiator cowl

COOLING SYSTEM ENGINE • • •

• • •

• • •

• • •

• • •

• • •

1 2 9

1-WC23-037-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-45

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

2 3 4 5 6 8 9 10 13 14 30

79 04 01 79 04 00 72 06 04 72 06 07 72 06 06 72 06 03 79 02 05 59 02 15 79 02 10 79 05 04 79 05 03

1,50 Lower hose 1,00 Upper hose 0,50 Pipe 0,25 Hose 0,50 Pipe 0,50 Hose 0,25 Plug 1,00 Expansion tank lug 0,75 Expansion tank 0,25 Expansion tank hose 0,25 Hose

1-WC23-040-A / 1-WC23-041-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-46

MT500B

25 35 45 55 65 75

Code

Description

15 02 21 15 02 16

1,00 Engine heating hose 1,00 Engine heating hose

CAB HEATING SYSTEM ENGINE PART • •

• •

• •

• •

• •

1 2

1-WC28-001-C / 1-WC28-008-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-47

MT500B

25 35 45 55 65 75

Code

Description

15 02 16 15 02 21

1,00 Engine heating hose 1,00 Engine heating hose

CAB HEATING SYSTEM ENGINE PART • •

• •

• •

1 2

1-WC28-010-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-48

MT500B

25 35 45 55 65 75

Code

Description

15 02 16 15 02 21

0,75 Engine heating hose 1,00 Engine heating hose

CAB HEATING SYSTEM ENGINE PART • •

• •

• •

3 9

1-WC28-017-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-49

MT500B

25 35 45 55 65 75

Code

Description

15 02 16 15 02 21

0,75 Engine heating hose 1,00 Engine heating hose

CAB HEATING SYSTEM ENGINE PART • •

• •

• •

3 7

1-WC28-018-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-50

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MT500B

25 35 45 55 65 75

Code

Description

14 02 85 14 02 69 14 02 91

1,25 Heater element 0,25 Electrical cable 0,25 Electrical cable

HEATER ENGINE BLOCK • • •

• • •

• • •

• • •

• • •

2 4 5

1-WC38-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-51

MT500B

25 35 45 55 65 75

Code

Description

14 02 71 14 02 68

0,75 Heater element 0,25 Electrical cable

HEATER ENGINE BLOCK • •

• •

• •

• •

• •

1 2

1-WC38-002-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-52

MT500B

25 35 45 55 65 75

Code

Description

14 02 85 14 02 69

1,00 Heater element 0,50 Electrical cable

HEATER ENGINE BLOCK • • •

• • •

• • •

1 3

1-WC38-003-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-53

MT500B

25 35 45 55 65 75

Code

Description

14 02 71 14 02 68

1,50 Heater element 0,25 Electrical cable

HEATER ENGINE BLOCK • •

• •

• •

• •

• •

• •

7 9

1-WC38-016-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-54

MT500B

25 35 45 55 65 75

Code

Description

14 02 85 14 02 69 14 02 91

1,50 Heater element 0,25 Electrical cable 0,25 Electrical cable

HEATER ENGINE BLOCK • • •

• • •

• • •

• • •

• • •

• • •

1 3 4

1-WC38-017-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-55

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • •

• • • • •

• • • • •

1 5 6 7 8

72 06 01 72 06 03 72 06 06 72 06 04 72 06 07

1,50 Air cooler 1,25 Hose 1,25 Pipe 1,25 Pipe 0,50 Hose

1-WC23-001-D

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-56

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • • •

• • • • • •

• • • • • •

1 5 6 7 8 9

72 06 01 72 06 03 72 06 04 72 06 03 72 06 06 72 06 03

1,50 Air cooler 1,25 Hose 1,25 Pipe 1,25 Hose 1,25 Pipe 1,25 Hose

1-WC23-002-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-57

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM ENGINE • • • • •

• • • • •

1 5 6 7 8

72 06 01 72 06 03 72 06 04 72 06 07 72 06 06

1,50 Air cooler 1,25 Hose 1,25 Pipe 0,50 Hose 1,25 Pipe

1-WC23-015-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-58

MT500B

25 35 45 55 65 75

Code

Description

AIR COOLER • • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

3 5 9 13 14 15 16

28 01 36 28 01 36 28 01 37 72 06 03 72 06 03 72 06 01 28 01 38

0,25 Support 0,25 Support 0,25 Support 0,50 Hose 0,50 Hose 0,50 Air cooler 0,25 Handle

1-WC65-005-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-59

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MT500B

25 35 45 55 65 75

Code

Description

SANDEN COMPRESSER • • • •

• • • •

• • • •

• • • •

• • • •

• • • •

1 13 16 17

15 01 12 15 01 62 15 01 16 15 01 17

2,50 Air conditioning compressor 0,25 Compressor clutch cover 1,50 Pulley 1,50 Inductor winding

1-WC49-001-A

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-60

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM AIR CONDITIONED INSTALLATION • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

4 6 10 11 12 13 16 17 24 26 27 35 36 37

14 01 31 15 01 11 15 01 32 15 01 33 15 01 30 15 01 57 15 80 58 15 01 29 15 01 12 15 01 59 15 01 60 15 01 14 15 01 18 15 01 28

1,75 Pressure switch 1,50 Receiver / drier 1,50 Condenser / drier hose 1,50 Condenser 1,50 Drier hose 2,50 Condenser / compressor pipe 2,50 Condenser / compressor pipe 1,50 Compressor hose 2,50 Air conditioning compressor 1,00 Compressor carrier roller 1,00 Compressor carrier ring 1,50 Support 1,50 Air conditioning compressor belt 2,50 Condenser / compressor hose

1-WC08-001-F

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-61

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM AIR CONDITIONED INSTALLATION • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

4 6 10 11 12 13 16 17 21 24 26 27 33 35

14 01 31 15 01 11 15 01 32 15 01 33 15 01 30 15 01 57 15 01 58 15 01 29 15 01 18 15 01 12 15 01 59 15 01 60 15 01 28 15 01 14

1,75 Pressure switch 1,50 Receiver / drier 1,50 Condenser / drier hose 1,50 Condenser 1,50 Drier hose 2,50 Condenser / compressor pipe 2,50 Condenser / compressor pipe 1,50 Compressor hose 1,50 Air conditioning compressor belt 2,50 Air conditioning compressor 1,00 Compressor carrier roller 1,00 Compressor carrier ring 2,50 Condenser / compressor hose 1,50 Support

1-WC08-002-D

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-62

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM AIR CONDITIONED INSTALLATION • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

4 6 10 11 12 13 16 17 21 24 26 27 33 35

14 01 31 15 01 11 15 01 32 15 01 33 15 01 30 15 01 57 15 01 58 15 01 29 15 01 18 15 01 12 15 01 59 15 01 60 15 01 28 15 01 14

1,75 Pressure switch 1,50 Receiver / drier 1,50 Condenser / drier hose 1,50 Condenser 1,50 Drier hose 2,50 Condenser / compressor pipe 2,50 Condenser / compressor pipe 1,50 Compressor hose 1,50 Air conditioning compressor belt 2,50 Air conditioning compressor 1,00 Compressor carrier roller 1,00 Compressor carrier ring 2,50 Condenser / compressor hose 1,50 Support

1-WC08-012-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-63

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM AIR CONDITIONED INSTALLATION • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 4 8 9 15 21 27 28 30 35

15 01 12 15 01 14 15 01 18 15 01 28 15 01 29 15 01 32 15 01 11 14 01 31 15 01 30 15 01 33

2,50 Air conditioning compressor 2,50 Support 2,25 Air conditioning compressor belt 1,75 Condenser / compressor hose 1,75 Compressor hose 1,75 Condenser / drier hose 1,50 Receiver / drier 1,75 Pressure switch 1,75 Drier hose 1,75 Condenser

1-WC08-027-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-64

MT500B

25 35 45 55 65 75

Code

Description

COOLING SYSTEM AIR CONDITIONED INSTALLATION • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

1 4 8 9 15 21 27 28 30 35

15 01 12 15 01 14 15 01 18 15 01 28 15 01 29 15 01 32 15 01 11 14 01 31 15 01 30 15 01 33

2,50 Air conditioning compressor 2,50 Support 2,25 Air conditioning compressor belt 1,75 Condenser / compressor hose 1,75 Compressor hose 1,75 Condenser / drier hose 1,50 Receiver / drier 1,75 Pressure switch 1,75 Drier hose 1,75 Condenser

1-WC08-028-B

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-65

MT500B

25 35 45 55 65 75

Code

Description

BATTERIES AND CABLES • • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

1 5 6 9 10 11 12 18 20 24 26

14 01 13 13 04 10 13 04 19 14 01 86 14 01 87 13 04 11 14 01 89 14 00 57 13 04 11 14 00 57 13 04 10

0,50 Batteries 0,50 Ground cable 0,25 Starter / cab ground cable 0,25 Battery cover 0,25 Battery cover knob 0,50 Starter cable 0,50 Starter cable 0,25 Throttle cable 0,50 Starter cable 0,25 Throttle cable 0,50 Ground cable

1-WC16-001-C

MT500B - Issue 1

ENGINE AND EQUIPMENT

10-66

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