DOWNLOAD PDF Kawasaki 80ZII Shovel Loader(WITH CUMMINS 6CT8.3 ENGINE)Operation & Maintenance Manual

FOREWORD

We wish to thank you for choosing this Kawasaki shovel loader. This operation & maintenance manual describes procedures for operation, routine inspection & maintenance and adjustment.

Before operation, please read this manual carefully and keep it handy.

Your safety and the safety of others depend upon care and judgement in the operation of this machine. A careful operator is good insurance against an accident.

Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this manual.

This publication is based on information in effect at the time of approval for printing.

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TABLE OF CONTENTS SAFETY PRECAUTIONS FOR OPERATION Gener-al ..................................... 3 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Durin fJ Operation .............................. 8 After Operation .............................. 15 OPERATION Component names ........................... 17 Driving Equipment and Its Operation ............. 18 Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Designation around Driver's Seat-1 ............ 20 How to Use Pedals and Levers ................ 21 Designation around Driver's Seat-2 ............ 25 How to Use Switches, Gauges and Lamps ...... 26 How to Operate Air-Conditioner(Option) ........ 35 Positioning Seat ........................... 40 Se.at Belt (Option) .......................... 41 Basic Driving Operation ....................... 42 Ch eek Before Operation . . . . . . . . . . . . . . . . . . . . . 42 Start of the Engine ......................... 50 Check after Starting the Engine ............... 53 Moving the Machine ........................ 56 Speed Change and Forward/Reverse Change .... 59 Parking the Machine ........................ 60 Stopping the engine ........................ 61 Operating adjustments ........................ 62 Typical Loading .............................. 64 Excavating ............................... 64 Ground-Leveling ........................... 66 Loading .................................. 67

SPECIAL PROCEDURES Handling of Battery ........................... 69 Handling the tires ............................ 72 Towing ..................................... 73 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Seasonal Servicing ........................... 76 Long-Term Storage ........................... 78 Before Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Du ring Storage ............................ 79 After Storage .............................. 79 SAFETY PRECAUTIONS FOR INSPECTION AND MAINTENANCE General .................................... 80 During inspection and maintenance .............. 82 INSPECTION AND MAINTENANCE Periodic Inspection and Maintenance ............ 85 Inspection and Maintenance table ............. 86 When Required Inspection and Maintenance .... 89 Daily Inspection and Maintenance ............ 94 Every 50 Hours Inspection and Maintenance .... 96 Every 100 Hours Inspection and Maintenance .... 99 Every 250 Hours Inspection and Maintenance ... 102 Every 500 Hours Inspection and Maintenance ... 110 Every 1000 Hours Inspection and Maintenance .. 114 Every 2000 Hours Inspection and Maintenance .. 121 Every 6000 Hours Inspection and Maintenance .. 127 Trouble Contact ............................. 128 Trouble shooting .......................... 129 Recommmended Lubricants ................... 136 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

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