DOWNLOAD PDF John Deere 6105R to 6210R Electrically Instruction Manual MHM1534

Field Kits for Installing the Electrically Actuated Independent Control Valves (E-ICVs) BL15301, BL15302

INSTALLATION INSTRUCTIONS MHM1534 11SEP15

(ENGLISCH)

6105R to 6210R

John Deere GmbH & Co. KG John Deere Werk Mannheim MHM1534 (11SEP15) PRINTED IN GERMANY COPYRIGHT © 2015 John Deere GmbH & Co. KG Mannheim Regional Center Zentralfunktionen All rights reserved.

A John Deere ILLUSTRUCTION ™ Manual Previous Editions Copyright © 2014 MHM1534-19-11SEP15

BL15301, BL15302

Check Status of Installation Instructions IMPORTANT: Before starting installation work, check if there is a newer version of the Installation Instructions in Bookstore.

LX26150,00004A1 -19-02JUL15-1/1

Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

T81389 —UN—28JUN13

Follow recommended precautions and safe operating practices.

DX,ALERT -19-29SEP98-1/1

Understand Signal Words

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

TS187 —19—30SEP88

A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DX,SIGNAL -19-03MAR93-1/1

Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages. Do not let anyone operate without instruction. (A copy of the operators manual may also be available from the Service ADVISOR™ application.)

TS201 —UN—15APR13

Follow Safety Instructions

Service ADVISOR is a trademark of Deere & Company DX,READ,INS -19-23JUN09-1/1

MHM1534 (11SEP15)

1

100515

PN=3

BL15301, BL15302

Observe Safety Instructions in Relevant Technical Manual CAUTION: When performing the work described below, comply with the safety instructions in the relevant Technical Manuals.

LX25500,000029A -19-17JUL09-1/1

Park Machine Safely Before working on the machine:

TS230 —UN—24MAY89

• Lower all equipment to the ground.

• Stop the engine and remove the key.

• Disconnect the battery ground strap.

• Hang a "DO NOT OPERATE" tag in operator station.

DX,PARK -19-04JUN90-1/1

Trademarks Trademarks used in this documentation are indicated by a symbol. Unregistered trademarks have a ™ after the

last letter. Registered trademarks have a ®. A list of trademarks and their owners/publishers can be found in the relevant Diagnostic Manual.

LX23682,00037B1 -19-30AUG11-1/1

Summary of Trademarks Trademarks CommandARM™

Trademark of Deere & Company

CommandCenter™

Trademark of Deere & Company

Service ADVISOR™

Trademark of Deere & Company LX23682,00037B2 -19-28MAR12-1/1

Summary of Abbreviations PFC System (Pressure- and Flow-Compensated Hydraulic System)

Pressure-and-flow compensated hydraulic system

SCV (Selective Control Valve)

Selective control valve

M-SCV (Mechanically Controlled Selective Control Valve)

Mechanically-controlled selective control valve

E-SCV (Electronically Controlled Selective Control Valve)

Electronically-controlled selective control valve

ICV (Independent Control Valve)

Independent control valve

M-ICV (Mechanically Controlled Independent Control Valve)

Mechanically-controlled independent control valve

E-ICV (Electronically Controlled Independent Control Valve)

Electronically-controlled independent control valve

LS (Load Sensing)

Load-Sensing system LX23682,00037AF -19-30AUG11-1/1

MHM1534 (11SEP15)

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BL15301, BL15302

General Information CAUTION: When performing the work described below, comply with the safety instructions in the relevant technical manuals.

IMPORTANT: When working on the hydraulic system, it is vital to observe the utmost cleanliness.

IMPORTANT: Once all the component assemblies have been installed, do an operational check.

CAUTION: Support the tractor safely and remove the rear right wheel.

CAUTION: If tests are carried out using the electrical multi-function lever, there is the risk of causing an accident, since the attachment being tested will move. Make sure that no one is in the range of movement of the implement! Make sure there is plenty of space for attachment to move.

IMPORTANT: The tractor is equipped with a CAN bus system with 2 leads or with a CAN bus system with 4 leads.

IMPORTANT: After the electrically actuated multi-function lever and the SCO control unit have been installed, a calibration has to be performed, see Technical Manual, Diagnostics, Section 245.

IMPORTANT: After installation of the E-ICV, the stepper motors need to be activated, assigned, and calibrated.

NOTE: Always refer to the Technical Manual before installing, removing or adjusting components.

NOTE: Tilt operator's cab. Refer to Section 90 in the Repair manual.

IMPORTANT: Before ordering the field kits for the electrical components, determine which CAN bus system the tractor is equipped with.

LX23682,00037E7 -19-11APR14-1/1

Summary of Field Kits NOTE: To install electronically controlled independent control valves (E-ICVs), the following field kits are required: Valve blocks, multi-function levers, oil lines, electrical components, and software files.

NOTE: Depending on tractor type and how the tractor is equipped, a combination of the field kits can be ordered.

NOTE: The required field kits are listed in the summary of extra parts that are required.

Field kits

Description

BL15301

E-ICV with 2 Selective Control Valves

Comments

Tractors 6105R, 6115R, 6125R, 6130R, 6140R, 6150R, 6170R, 6190R, 6210R

BL15302

E-ICV with 3 Selective Control Valves

6105R, 6115R, 6125R, 6130R, 6140R, 6150R, 6170R, 6190R, 6210R LX23682,00037B0 -19-07APR14-1/1

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BL15301, BL15302

Summary of Extra Parts That Are Required

kits; if required they must be ordered separately through normal parts channels.

NOTE: The parts and field kits listed in the summary are NOT included in the BL15301 and BL15302 field BL15301 field kit, valve block with 2 selective control valves Field kit

Designation

AL214631

Software File for 2 Selective Control Valves

AL174410

Multi-Function Lever on CommandARM™

With button for diverter valve

1

BL15534

Multi-Function Lever on CommandARM™

With gear-shift button

1

AL174227

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer

With button for diverter valve

1

AL179418

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Sears

With button for diverter valve

1

AL203673

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer

With gear-shift button

1

AL203674

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Sears

With gear-shift button

1

AL206269

Oil lines

6170R, 6190R, 6210R

1

BL15252

Oil lines

6140R, 6150R

1

BL15253

Oil lines

6130R

1

BL15254

Oil lines

6105R, 6115R, 6125R

1

BL15124

Electrical Components

CAN bus with 4 Leads

6170R, 6190R, 6210R

1

BL15377

Electrical Components

CAN bus with 4 Leads

6130R, 6140R, 6150R

1

BL15378

Electrical Components

CAN bus with 4 Leads

6105R, 6115R, 6125R

1

BL15529

Electrical Components

CAN bus with 2 Leads

6170R, 6190R, 6210R

1

BL15530

Electrical Components

CAN bus with 2 Leads

6130R, 6140R, 6150R

1

BL15531

Electrical Components

CAN bus with 2 Leads

6105R, 6115R, 6125R

1

Comments

Tractors

Quantity 1

BL15302 field kit, valve block with 3 selective control valves Field kit

Designation

AL214632

Software File for 2 Selective Control Valves

AL174410

Multi-Function Lever on CommandARM™

With button for diverter valve

1

BL15534

Multi-Function Lever on CommandARM™

With gear-shift button

1

AL174227

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer

With button for diverter valve

1

AL179418

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Sears

With button for diverter valve

1

AL203673

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer

With gear-shift button

1

AL203674

Multi-Function Lever on Armrest for Operator's Seat Manufactured by Sears

With gear-shift button

1

AL206269

Oil lines

6170R, 6190R, 6210R

1

BL15252

Oil lines

6140R, 6150R

1

BL15253

Oil lines

6130R

1

BL15254

Oil lines

6105R, 6115R, 6125R

1

BL15124

Electrical Components

6170R, 6190R, 6210R

1

Comments

Tractors

1

CAN bus with 4 Leads

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Quantity

4

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PN=6

BL15301, BL15302 Field kit

Designation

Comments

Tractors

BL15377

Electrical Components

CAN bus with 4 Leads

6130R, 6140R, 6150R

1

BL15378

Electrical Components

CAN bus with 4 Leads

6105R, 6115R, 6125R

1

BL15529

Electrical Components

CAN bus with 2 Leads

6170R, 6190R, 6210R

1

BL15530

Electrical Components

CAN bus with 2 Leads

6130R, 6140R, 6150R

1

BL15531

Electrical Components

CAN bus with 2 Leads

6105R, 6115R, 6125R

1

Quantity

Field Installation Kit BL15377 Part no.

Designation

AL214055

Front Chassis Control Unit

1

L211510

Bracket for Front Chassis Control Unit

1

L205153

Bracket for Front Chassis Control Unit

1

Quantity

Field Installation Kit BL15378 Part no.

Designation

AL214055

Front Chassis Control Unit

1

L211510

Bracket for Front Chassis Control Unit

1

L205152

Bracket for Front Chassis Control Unit

1

Quantity

Field Installation Kit BL15529 Part no.

Designation

L211510

Bracket for Front Chassis Control Unit

1

L205152

Bracket for Front Chassis Control Unit

1

Quantity

Field Installation Kit BL15530 Part no.

Designation

AL214055

Front Chassis Control Unit

1

L211510

Bracket for Front Chassis Control Unit

1

L205152

Bracket for Front Chassis Control Unit

1

Quantity

Field Installation Kit BL15531 Part no.

Designation

AL214055

Front Chassis Control Unit

1

L211510

Bracket for Front Chassis Control Unit

1

L205152

Bracket for Front Chassis Control Unit

1

Quantity

LX23682,00006AE -19-11SEP15-2/2

MHM1534 (11SEP15)

5

100515

PN=7

BL15301, BL15302

Checking with which CAN Bus Edition the Tractor is Equipped IMPORTANT: The required field kit for electrical components depends on the tractor edition, CAN bus with 4 leads or CAN bus with 2 leads.

NOTE: Before ordering the field kit, it is necessary to determine which CAN bus edition the tractor is equipped with. This can be checked at connector

X778F (connector for CAN bus terminator for 4 leads) and connector X1316F (connector for CAN bus terminator for 2 leads) of the engine wiring harness.

LX208355 —UN—07APR14

NOTE: The connector X778F or X1316F is located at the front chassis control unit (X).

X—Connector of the CAN bus terminating resistor LX23682,000056F -19-07APR14-1/3

LX1051234 —UN—31MAY11

A—Front chassis control unit

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PN=8

CAN bus terminating resistor with 2 leads

LX1039168 —UN—01JUN06

LX1057974 —UN—19SEP12

BL15301, BL15302

CAN bus terminating resistor with 4 leads LX23682,000056F -19-07APR14-3/3

Extra Software That Is Required (Availability of Software) Before the field installation kit is installed, the software must be ordered from JDPoint. This involves keying in the full vehicle serial number in JDPoint.

NOTE: Placing the order causes the software server1 to be updated for that particular tractor.

Field kit

Software

BL15301

AL214631

BL15302

AL214632

AL174410

AL216476

BL15534

AL216767

AL174227

AL216476

AL179418

AL216476

AL203673

AL216767

AL203674

AL216767

Within 24 hours of the order being placed, the adapted software is available on the software server1.

On the software server1, the correct software is indicated as a New Kit. 1

John Deere Custom Performance software delivery system LX23682,00006BC -19-11SEP15-1/1

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PN=9

BL15301, BL15302

Check Front Chassis Control Unit IMPORTANT: Check the front chassis control unit:

LX205845 —UN—09OCT13

To enable proper functioning of the electrically-actuated independent control valves (E-ICV), the M400 front chassis control unit is required.

If a M50 control unit is equipped, this control unit has to be replaced with the M400 control unit 1.

NOTE: A visual inspection is recommended to determine which control unit is installed on the tractor.

C—Connectors 1 and 2 D—Dummy plug

M50 front chassis control unit

LX205846 —UN—09OCT13

A—M50 front chassis control unit B—M400 front chassis control unit

M400 front chassis control unit 1

If required, order through normal spare part channels.

LX23682,0000570 -19-14MAR14-1/3

LX1051234 —UN—31MAY11

Remove cover (A) from the front chassis control unit.

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BL15301, BL15302

LX1051244 —UN—01JUN11

Check which front chassis control unit (A) is installed.

M400 front chassis control unit with two connectors shown LX23682,0000570 -19-14MAR14-3/3

Disconnect the Battery Terminals Place tractor on firm, level ground.

LX1045831 —UN—03MAR11

Disconnect the negative (-) terminal on the battery. The version shown here has a negative terminal at the location marked (A).

CAUTION: Always pay attention to the positive/negative markings on the battery.

For safety instructions on how to handle batteries, see Section 05 in the relevant Repair manual.

LX26150,000002C -19-20FEB12-1/1

For the installation of BL15301 and BL15302 field kits, the following preliminary work needs to be carried out: Tilt the cab.

Remove engine and cooler package.

The existing engine wiring harness (connecting wiring harness) needs to be replaced with a new wiring harness.

LX23682,0000571 -19-08APR14-1/1

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BL15301, BL15302

Tilting the Operator's Cab Upward Tilt the operator's cab upward: 1. Park the tractor on firm, level ground.

LX1045831 —UN—03MAR11

Chock the oscillation stops of the front axle so that the axle no longer oscillates.

Chock the front wheels to prevent the tractor from continuing to roll. Engage park lock.

Cab suspension: CSC 022 - Relieve Pressure at Cab Suspension, see Diagnostics Manual, Section 245.

CAUTION: When the cab suspension is relieved of pressure, the cab lowers. Crushing hazard, do not reach into the danger zone.

NOTE: If you plan on performing extensive work, such as replacing the transmission, you should also remove the left rear wheel.

2. Disconnect negative pole (A).

CAUTION: Chock the oscillation stops of the front axle so that the axle no longer oscillates.

This stabilizes the tractor when the cab tilts.

CAUTION: Always be careful to observe the correct battery terminals.

3. Remove rear right wheel, see Machine-Specific Systems - Fenders, Front Wheels and Rear Wheels, Summary of References. Support the right, rear axle under the wheel flange.

LX23682,0000577 -19-13MAR14-1/40

4. On tractors with AutoPowr™: Open cover (A), unclip emergency park lock release (C) and unscrew upper part (B).

LX1049961 —UN—10MAY11

Remove floor mat and clip (D).

LX1049962 —UN—10MAY11

When the cab is tilted later, push out the linkage through the floor of the cab.

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PN=12

BL15301, BL15302

LX1049966 —UN—23MAY11

5. For tractors with PowrQuad™ or AutoQuad™ transmissions:Remove trim panel (A).

LX23682,0000577 -19-13MAR14-3/40

For tractors with PowrQuad™ or AutoQuad™ transmissions:Mark transmission shift Bowden cables (A) to assist with re-installation. Also mark the configuration of the Bowden cables to the feedthrough openings (B) in the cab floor.

LX1049967 —UN—12MAY11

6.

When tilting the cab, pull the Bowden cables out of the cab.

NOTE: The Bowden cables can alternatively be disconnected at the transmission. Access to the yokes and counter-bearings is quite poor, however, for several tractors.

LX23682,0000577 -19-13MAR14-4/40

LX1049941 —UN—03MAY11

7. Remove nut (A) and screw (B), take off cover (C).

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PN=13

BL15301, BL15302

LX1049942 —UN—03MAY11

8. Remove screws (A) and (B), take off side panel (C).

LX23682,0000577 -19-13MAR14-6/40

LX1049943 —UN—03MAY11

9. Remove sheet panels (A), (B) and (C).

LX23682,0000577 -19-13MAR14-7/40

LX1049944 —UN—03MAY11

10. Remove exhaust pipe (A), see Exhaust System Summary of References.

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PN=14

BL15301, BL15302

LX1049949 —UN—04MAY11

11. Remove screw (A).

LX23682,0000577 -19-13MAR14-9/40

12. Remove screws (A) and (B) and carefully hang the reservoir (C) on cables and hoses.

LX1049945 —UN—03MAY11

NOTE: Support reservoir or tie it down if it is very full.

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BL15301, BL15302

13. Remove screws (A) and plate (B).

LX1055541 —UN—08MAR12

14. Loosen screws (C) and lift off the access-step light (D).

LX1055540 —UN—08MAR12

On 6140R and 6150R

On 6170R, 6190R, and 6210R LX23682,0000577 -19-13MAR14-11/40

15. Remove screws (A) to (D) and lift off the access step.

Repeat the procedure on the left side of the tractor.

LX1049947 —UN—03MAY11

NOTE: If, after the cab has been tilted, the transmission is to be removed, the left access step must also be removed.

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BL15301, BL15302

LX1049948 —UN—04MAY11

16. Remove nut (A) and take out screw.

LX23682,0000577 -19-13MAR14-13/40

17. Remove two screws (A) and (D) on each side. Allow housing (E) to hang down.

LX1049951 —UN—04MAY11

Remove screws (C) and lift off the access-step bracket (B).

LX23682,0000577 -19-13MAR14-14/40

LX1049958 —UN—05MAY11

18. Take out screws (A) and (B). Take cover (C) off.

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BL15301, BL15302

19. On tractors with an electric power generation system:

LX1057645 —UN—28NOV12

LX1057644 —UN—28NOV12

LX1057643 —UN—28NOV12

Take out screws (A,C) and nuts (B). Set the console (D) aside as shown.

LX23682,0000577 -19-13MAR14-16/40

LX1049953 —UN—04MAY11

20. Remove air filter housing (A).

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BL15301, BL15302

LX1049952 —UN—04MAY11

21. Remove screw (A) on both sides of the tractor. Pull bracket (B) out of the cab frame.

LX23682,0000577 -19-13MAR14-18/40

LX1049970 —UN—13MAY11

22. For mechanically actuated selective control valves, mark all Bowden cables (A) so that they can be re-installed in the same position, and then disconnect them.

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BL15301, BL15302

23. Disengage all Bowden cables of the trailer hitches, both at their yokes and at the counter-bearing.

B—Yoke

LX1049975 —UN—17MAY11

LX1049974 —UN—30MAY11

A—Counter-Bearing

24. Disengage Bowden cable of the emergency brake: Pull off rubber cap (A) and loosen lock nuts (B) and (C). Unscrew screw (D) and pull it out together with the integrated retaining pin. Carefully pull the Bowden cable out of the valve and close the opening so that no dust can penetrate.

IMPORTANT: Pull the Bowden cable out as straight as possible and do not let it get caught.

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BL15301, BL15302

LX1049955 —UN—04MAY11

25. Take out screws (A).

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LX1049956 —UN—04MAY11

26. With suspended cab: Remove nut and screw (A).

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LX1049957 —UN—04MAY11

27. Lift the floor mat and remove screws (A) on both sides of the cab.

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BL15301, BL15302

1. Install KJD10557 tilting device:

LX1047786 —UN—05FEB09

Install KJD10557-2 corner bracket and brace as shown.

LX23682,0000577 -19-13MAR14-25/40

Push the tilting device into the cab frame so that there is a distance (X) of 50-100 mm (2-4 in.) between device and lift arms.

On both sides of the cab, screw in retaining screws (C).

A—KJD10557 Tilting Device B—Corner Bracket Screws

C—Retaining Screws (2 used) X—Clearance between Tilting Device and Lift Arms Continued on next page

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LX1049932 —UN—21APR11

2. Remove plastic caps on both sides of the cab frame and push the tilting device into the cab frame. The width of the device can be adjusted by loosening screws (B). Then tighten screws (B).

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BL15301, BL15302

3. Install KJD10557-4 (B) bracket:

On tractors with height-adjustable trailer hitch, bolt KJD10557-4 bracket (B) directly onto the trailer hitch as shown.

Secure bracket (B) in both cases so that it is aligned as closely as possible with the outer edge of the device (A) (dashed line). To make this possible, KJD10557-6 or KJD10557-7 spacer bushings can be used. Spacer bushings and matching screws are part of the tilting device. The screws have to be screwed in to a depth of approx. 25 mm (1 in.). Tighten cap screws (D) to 375 N·m (275 lb-ft).

C—KJD10555 Adapter D—Screws (2 used)

LX1049940 —UN—21APR11

A—Tilting Device B—KJD10557-4 Bracket

LX1049933 —UN—21APR11

For tractors with a height-adjustable trailer hitch, use the KJD10555 adapter (C).

LX23682,0000577 -19-13MAR14-27/40

4.

Loosely insert top screw (C) into lift post (A). Raise lift post and insert screw head into the keyhole-shaped hole of the bracket (B).

LX1049934 —UN—21APR11

Position lift post (A) so that there is a protrusion (X) of approx. 20-60 mm (0.8-2.4 in.). Then screw in all screws (C) and tighten to 95 N·m (70 lb-ft).

IMPORTANT: The lift post must not touch the floor after it has been installed.

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BL15301, BL15302

LX1049935 —UN—21APR11

5. Adjust the length of the support strut and install it on the lift post and frame. Secure pins (A), (B) and (D).

Tighten lock nut (C).

LX23682,0000577 -19-13MAR14-29/40

LX1049936 —UN—21APR11

6. Bolt bracket KJD10579-2 (A) with two screws (B) to the cab. Tighten screws to 65 N·m (48 lb-ft).

LX23682,0000577 -19-13MAR14-30/40

LX1049937 —UN—21APR11

7. With two screws (B), bolt bracket KJD10579-2 (A) to the final drive housing. Tighten screws to 375 N·m (275 lb-ft). Install pin and secure with spring pin (C).

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BL15301, BL15302

LX1049938 —UN—21APR11

8. Insert bracket KJD10579-1 (A) with guide (C) into the front cab frame and push up to the stop in the slot.

Then push screw (B) in the opposite direction until it stops and tighten to 95 N·m (70 lb.-ft.).

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LX1049939 —UN—21APR11

9. Bolt bracket KJD10579-1 (A) onto the console with four screws (B). Tighten screws to 95 N·m (70 lb-ft).

Install pin and secure with spring pin (C).

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BL15301, BL15302

CAUTION: There is a crushing hazard for all moving parts, avoid danger zones.

LX1049960 —UN—05MAY11

IMPORTANT: When tilting, ensure that all parts can move freely. Eliminate obstacles to prevent damage. Cables, lines and hoses must not be bent or subjected to tensile loading. If necessary, remove additional clamps or brackets.

LX1049969 —UN—13MAY11

10. Lock cab doors and windows. Remove all loose parts from the cab. Tilt cab to approximately 15-20° and disconnect clamp (A) from the cab.

LX23682,0000577 -19-13MAR14-34/40

LX1049959 —UN—05MAY11

11. Loosen clamp (A) and pull off the hose. Seal the open ends so that no dust can penetrate.

Continued on next page

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LX1049968 —UN—12MAY11

12. Tilt cab to an angle of approx. 80-85°. This angle is sufficient to be able to perform the additional work on the transmission.

LX23682,0000577 -19-13MAR14-36/40

13. Install KJD10590 retaining strut at the front cab support. a. Install KJD10590 retaining strut as shown.

F— M16 Nut G—M20 Screw H—KJD10590 Bracket I— Frame

LX1055543 —UN—08MAR12

A—KJD10590 Nut B—KJD10590 Adapter M16 C—KJD10590 Pin D—KJD10590 Retaining Strut E—KJD10590 Adapter M16

LX1055542 —UN—08MAR12

NOTE: On cab without suspension, attach KJD10590 bracket (H) directly to the frame (I) by means of screw (G).

Continued on next page

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b. KJD10590 retaining strut (B) with KJD10590 pin (A).

Before additional work is performed on the tractor, the cab must be secured with the KJD10590 retaining strut.

IMPORTANT: When tilting, ensure that all parts can move freely. Eliminate obstacles to prevent damage. Cables, lines and hoses must not be bent or subjected to tensile loading. If necessary, remove additional clamps or brackets.

LX1055544 —UN—08MAR12

CAUTION: There is a crushing hazard for all moving parts, avoid danger zones. Do not tilt the cab all the way.

Never open the right cab door when the cab is tilted. Due to its position, it will hit the ground and be damaged.

LX23682,0000577 -19-13MAR14-38/40

14. Install KJD10590 retaining strut at the rear cab support.

D—KJD10590 Bracket E—KJD10590 Screw F— KJD10590 Nut

LX1055545 —UN—08MAR12

A—KJD10590 Adapter M16 B—KJD10590 Pin C—KJD10590 Retaining Strut

LX1055546 —UN—08MAR12

a. Install retaining strut KJD10590 as shown between cab and rockshaft bearing block, bolt KJD10590 adapter M16 (A) to the cab with nut M16.

Continued on next page

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b. KJD10590 retaining strut (B) with KJD10590 pin (A).

LX1055547 —UN—08MAR12

CAUTION: There is a crushing hazard for all moving parts, avoid danger zones. Do not tilt the cab all the way.

Before additional work is performed on the tractor, the cab must be secured with the KJD10590 retaining strut.

IMPORTANT: When tilting, ensure that all parts can move freely. Eliminate obstacles to prevent damage. Cables, lines and hoses must not be bent or subjected to tensile loading. If necessary, remove additional clamps or brackets.

Never open the right cab door when the cab is tilted. Due to its position, it will hit the ground and be damaged.

LX23682,0000577 -19-13MAR14-40/40

Removing the Engine, Preliminary Work

LX1045831 —UN—03MAR11

IMPORTANT: Before disassembling components, mark where the cables and hoses are connected; this will make it easier to re-assemble them.

1. Park the tractor on firm, level ground.

Chock the front wheels to prevent the tractor from rolling away. Engage park lock.

Chock the oscillation stops of the front axle so that the axle is prevented from oscillating.

2. Disconnect the negative terminal (—) of the battery.

On the version shown here, the negative terminal is at the location marked (A).

A—Negative Terminal (—)

CAUTION: Always be careful to observe the correct battery terminals.

CAUTION: Risk of injury! Before doing this job, it is essential to relieve the pressure in the compressed-air system via the drain valve of the compressed-air tank.

Comply with safety instructions on how to handle batteries (see Section 05).

3. Draining coolant, see Section 10.

4. Discharge compressed air for air brake systems.

Continued on next page

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5. Remove engine hood, see Removing and Installing the Engine Hood in Section 30, Group 20.

LX1055610 —UN—26APR12

6. Remove service doors (E) on both sides. To do so, remove screw (B) and nut (A) and take out shield (C).

Afterwards, remove screws (D) and service door (E).

7. Remove the exhaust system. See Exhaust System to Top Right Removal and Installation in Section 30, Group 30.

D— Screw E— Service Door

LX1045637 —UN—01OCT10

A— Nut B— Screw C— Guard

LX23682,0000574 -19-13MAR14-2/9

8. Remove diesel particulate filter. a. Remove screws (A, B, D-F) and clamp (C).

LX1051182 —UN—02MAY11

b. Remove cap of the expansion tank (G), to do so, pull off the hose. c. Remove pipe clamps (H).

A—Screws B—Screw C—Clamp D—Screws

E—Screws F— Screws G—Cap of the expansion tank H—Pipe Clamps

Continued on next page

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LX1055643 —UN—15MAY12

9. Remove cable binder (A) and disconnect the connector (B).

LX23682,0000574 -19-13MAR14-4/9

10. Lift off the carrier with exhaust system (A).

11. Remove the engine u.j. shaft. See U.J. Shafts and Torsion Dampers - Remove the Engine U.J. Shaft in Section 50A, Group 10.

LX1051183 —UN—02MAY11

12. Remove drive shaft of front PTO (if equipped). See Drive for Front-End Attachments – Remove the Drive Shaft in Section 50A, Group 45.

A—Carrier with Exhaust System

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D—Nuts E—Connector

LX1046167 —UN—25MAY11

A—Screws B—Holder C—Cover

LX1046165 —UN—25MAY11

Remove control unit, to do so carefully remove nuts (D) and pull out the control unit with bracket. Once they are accessible, mark connectors (E) to facilitate re-assembly and then disconnect them.

LX1046166 —UN—27MAY11

13. Remove toolbox and screws (A). Remove bracket (B) and cover (C).

LX23682,0000574 -19-13MAR14-6/9

14. On tractors with an electric power generation system:

b. Remove screw (A), mark the coolant hoses (B) for re-installation and disconnect them. Take out nut (B) and screws (D).

C—Nut D—Screw

LX1057627 —UN—24OCT12

A—Screw B—Coolant Hoses

Continued on next page

MHM1534 (11SEP15)

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LX1057628 —UN—24OCT12

LX1057626 —UN—24OCT12

a. Tilt the Operator's Cab Upward, see Section 90, Group 00.

LX23682,0000574 -19-13MAR14-7/9

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c. Disconnect connector (A) and remove coolant pump (B).

B—Coolant pump LX1057629 —UN—24OCT12

A—Connectors

LX23682,0000574 -19-13MAR14-8/9

e. Disconnect the coolant hoses (D) and mark them for re-installation. Remove fittings (E).

15. Remove the engine, see instructions in this group.

D—Coolant hoses E—Fittings

LX1057631 —UN—24OCT12

A—Connectors B—Screws C—Connectors

LX1057630 —UN—24OCT12

d. Disconnect connector (A) and remove screws (B).

Separate connector (C) with KJD10556 connector release tool.

LX23682,0000574 -19-13MAR14-9/9

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Engine Removal

LX1055488 —UN—20FEB12

IMPORTANT: Before disassembling components, mark where the cables and hoses are connected; this will make it easier to re-assemble them.

1. For preliminary work, see Remove the Engine, Preliminary Work in this Group.

2. Mark fuel hoses (A) for re-installation and disconnect them.

CAUTION: Comply with relevant safety instructions when working on the fuel system.

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

LX1055507 —UN—27FEB12

3. Disconnect ground lead (B).

4. Disconnect line (C) at the starter.

5. Disconnect hose (D) from line.

6. Unfasten fuel pump (E).

7. Unfasten connections (F) of the fuel pump (E).

A—Fuel Hoses B—Ground Lead C—Line

D—Hose E—Fuel Pump F— Fittings LX23682,0000575 -19-13MAR14-1/9

8. To facilitate re-installation, put identifying marks on hydraulic lines (A), and then disconnect them.

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

9. Loosen coolant hose (B).

10. Loosen hose (C).

11. Loosen screws (D) of the fan (4x).

12. Loosen screws (E) of the fan shroud on both sides.

13. Unfasten hose (F).

D—Screws (4 used) E—Screws F— Hose LX1055487 —UN—20FEB12

A—Hydraulic Line B—Coolant C—Hose

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14. Disconnect ground lead (A).

15. Disconnect the coolant hoses (E).

LX1055486 —UN—16FEB12

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

NOTE: Tractors may be equipped differently from the tractor shown in this illustration.

16. Disconnect compressed air line (C).

17. Remove bracket (D).

18. Unfasten clamps (B).

A—Ground Lead B—Clamps C—Compressed-Air Line

D—Holder E—Coolant Hoses

LX23682,0000575 -19-13MAR14-3/9

19. Relieve drive belt tension in Group 30, Section 20.

20. Loosen hose (A).

LX1055485 —UN—16FEB12

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

21. Disconnect line (B) at the alternator and remove from engine.

NOTE: Later when lifting the engine out, guide the line (B) through the opening of the hood support. Remove any tie bands and brackets that are present.

22. Unfasten clamp (C).

23. Disconnect connector (D).

A—Hose B—Alternator line C—Clamp

24. Unfasten the air-conditioning compressor and safely attach to the frame of the cooler package.

injury. Always wear appropriate safety gear when working on the air-conditioning system.

CAUTION: Incorrectly handling the air-conditioning components can lead to leaks later on. In this case, pressurized refrigerant will escape, potentially causing serious personal

Continued on next page

MHM1534 (11SEP15)

D—Connectors E—Air-conditioning compressor

33

LX23682,0000575 -19-13MAR14-4/9

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25. Loosen clamp (A) and pull off hose (C) from the filter housing.

LX1055489 —UN—29FEB12

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

26. Pull off connector (B).

A—Clamp B—Connectors

C—Hose

LX23682,0000575 -19-13MAR14-5/9

27. Unfasten clamp (A).

28. Remove coolant hoses (B).

LX1055490 —UN—20FEB12

IMPORTANT: Seal the ends of the hoses and the hose fittings, so that no dust can penetrate.

29. Disconnect connector (C) from the air filter housing.

30. Remove air filter housing (D) and coolant expansion tank (E).

A—Clamp B—Coolant Hoses C—Connectors

D—Air Cleaner Housing E—Coolant expansion tank

LX23682,0000575 -19-13MAR14-6/9

31. Carefully pull out shroud (A) with fan (B) to the right.

A—Trim Panel

LX1055491 —UN—20FEB12

IMPORTANT: Protect radiator fins from damage.

B—Fan

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32. As shown, attach JDG19 lifting eye (A) to the cylinder head using screws.

LX1046172 —UN—30MAY11 LX1055644 —UN—15MAY12

LX1046171 —UN—30MAY11

33. Attach D01042AA load-positioning sling (C) to a suitable hoist and safely attach to lifting eye (A) and suspension device (B) of the engine as shown.

LX23682,0000575 -19-13MAR14-8/9

34. Remove attaching screws (A) and (B) on both sides.

LX1046173 —UN—30MAY11

35. Carefully lift the engine and push forward a bit. Once accessible, disconnect connector (C) and remove cover (D). Guide wiring harnesses (E), (F) and (G) through the opening of the engine and hood mount.

36. Lift engine out of the main frame using the load-positioning sling D01042AA to alter the engine position as necessary.

Before doing further work on the engine, place it on a suitable stand.

LX1046175 —UN—30MAY11

E—Harness F— Harness G—Harness

LX1046174 —UN—30MAY11

A—Attaching Screws B—Fixing screws C—Connector D—Cover

LX23682,0000575 -19-13MAR14-9/9

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Removing the Radiator, Low Temperature Circuit

LX1045626 —UN—01OCT10

1. Unlatching and opening the engine hood.

LX23682,0000578 -19-13MAR14-1/5

2. Disconnect hoses (A) with suitable tools (pliers).

Unfasten hose clamps (A) and pull off.

LX1057861 —UN—14NOV12

A—Hoses

LX23682,0000578 -19-13MAR14-2/5

3. Remove screw (A).

LX1057860 —UN—14NOV12

A—Screw

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4. Unfasten hose clamp and pull off hose (A).

Take out screws (B).

B—Screws LX1057859 —UN—14NOV12

A—Hose

LX23682,0000578 -19-13MAR14-4/5

5. Take the radiator out to the side.

LX1057862 —UN—14NOV12

A—Radiator

LX23682,0000578 -19-13MAR14-5/5

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Installation of the Engine Wiring Harness (Connecting Wiring Harness) NOTE: For information on installing the wiring harnesses, see the Technical Manual, Diagnostics, Section 240.

Mark the position of the wiring harness that is already installed, put identifying marks on all the connectors, then disconnect the connectors and remove the wiring harness.

Carefully put the new wiring harness in position and secure it, then reconnect all the connectors.

The harness is routed to the front to the front axle support.

Due to the installed oil lines, the harness is difficult to access.

The large compact connector is connected on the left side, to this end it might be necessary to remove the bracket for the toolbox.

The compact connector is installed between the front of the cab and the bulkhead.

Route the harness to the front axle support underneath the cooler package.

The transmission oil filter has to be removed.

AL206973 —UN—21JUN11

AL206973A —UN—21JUN11

Some of the fastening clips of the harness are difficult to release.

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BL15301, BL15302 16— X66F-1 - Horn connector 1— X1233 - Connection point 6— X1120 - Connection point 11— X66F - Connector of Horn 17— X66F-2 - Horn connector between harnesses W101 and between harnesses W201 and 12— X1018 - Connection point W511 W511 between harnesses W281 2— X1022F-3 - Connector of 7— X1005 - Connection point and W511 Engine Control Unit between harnesses W511 and 13— X604F - Connector of 3— X1080 - Connection point W601 ambient air temperature between harnesses W501 and 8— X1061 - Connection point sensor (at front) W511 between harnesses W001 and 14— X79F - Connector of Heating 4— X1134 - Connection point W511 Element of Fuel Preheater between harnesses W511 and 9— XGND9 - Ground point 15— X1059F - Connector of W771 10— X1168 - Connection point proportional solenoid valve 5— X1169 - Connection point between harnesses W281 for hydraulic motor of between harnesses W511 and and W511 charge air cooler W821 LX23682,00037E9 -19-08APR14-2/2

MHM1534 (11SEP15)

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AL206974A —UN—06SEP11

Installation of the Wiring Harness for Front Chassis Control Unit

X1018M—Connection Point X985F-2—Connector of Front between Harnesses W281 Chassis Control Unit and W511 X1168F—Connection Point, X985F-1—Connector of Front Option Currently Not Chassis Control Unit Available

NOTE: The wiring harness shown is for a forage harvester equipped with all relevant components

X2F— Connection Point between Harnesses W281 and W791 X1083F—Connection Point between W281 and W711

available. The wiring harness installed in the tractor may be different.

LX23682,00037EA -19-14MAR14-1/1

MHM1534 (11SEP15)

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AL207046A —UN—17JUN11

Installation wiring harness for the stepper motors of the E-ICV

X252F—Connector of Stepper Motor for E-ICV 3 X251F—Connector of Stepper Motor for E-ICV 2

X318F—Connector of Stepper Motor for E-ICV 1 X1134M—Connection Point between Harnesses W511 and W771 LX23682,00037EB -19-14MAR14-1/1

Installation of Front Chassis Control Unit

The front chassis control unit is in front of the radiator (viewed in direction of forward travel), see Control Units Location in this group.

1. Remove the cover (A) of the front chassis control unit.

A—Cover of the front chassis control unit

Continued on next page

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LX1051234 —UN—31MAY11

NOTE: See Instructions when Replacing a Control Unit before replacing the control unit.

LX23682,0000576 -19-14MAR14-1/2

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2. Disconnect all plugs and remove front chassis control unit (A).

3. Install in reverse order of removal.

LX1051244 —UN—01JUN11

4. A new front chassis control unit has to be programmed or calibrated.

See Information on Control Units (Control Software) for Programming in Section 245 of the relevant Diagnostics Manual.

A—Front chassis control unit

LX23682,0000576 -19-14MAR14-2/2

Installing the E-ICV on the Console Use cap screws (E) and hex. nuts (F) to secure console (B) to console (D).

LX1054308 —UN—18NOV11

Secure control valve (A) to console (B) using cap screws (C).

Specification Cap screws to console—Torque...........................................................................55 N·m 40 lb.-ft.

A—Control Valve B—Console AL207513 C—Cap Screws 19M7402

D—Console E—Cap Screws 19M7572 F— Hex. Nut 14M7296

LX23682,00037D8 -19-28MAR12-1/2

Secure clamps (A) to the control valves and connect connectors (B), (C)1 and (D) as shown.

1

C—Connector X252F D—Connector X251F

LX1041972 —UN—18OCT06

A—Clamp L111827 B—Connector X318F

Wiring harness connection on tractors 6230 Premium to 6630 Premium 1

If a 3rd control valve is equipped LX23682,00037D8 -19-28MAR12-2/2

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Laying Out the Oil Lines NOTE: To improve access to the oil lines, it might be necessary to remove the oil reservoir.

LX1041969 —UN—13OCT06

NOTE: To install the new oil lines at the rear position on the tractor frame, the existing lines at the front position have to be removed.

1. Lay oil lines (A), (B), and (C) along the right side of the frame and secure them as shown using line clamps (D).

2. Remembering to include O-rings, install pressure line (A), return line (B) and Load Sense line (C) on the basic block.

Series 6030 tractor shown A—Oil line (pressure) B—Oil line (return)

C—Oil line (LS line) D—Line Clamp LX23682,00037D9 -19-14MAR14-1/2

3. Remove two cap screws at the rear final drive.

4. Install and fasten new special screws (A).

LX1031480 —UN—08JAN03

5. Put bracket (B) in position and secure it with hex. nuts (C).

6. Install clamps (D) with cap screws and hex nuts.

Specification Special M14 x 120 screws at final drive—Torque..................................................................310 N·m 228 lb-ft Special M14 x 110 screws at final drive—Torque....................................................... 260 +/- 13 N·m 192 +/- 10 lb-ft

Series 6030 tractor shown A—Special Screws B—Holder

C—Hex. nuts D—Terminals LX23682,00037D9 -19-14MAR14-2/2

Install the Electrically Actuated Multi-Function Lever NOTE: The armrest already has provision for the installation of an electrically-actuated multi-function lever; it has holes to take the attaching screws.

To make it easier to find the holes, screw in the screws (A) once and then take them out again.

A—Attaching Screws Continued on next page

MHM1534 (11SEP15)

43

LX1021891 —UN—19JAN99

Electrically actuated multi-function lever on armrest

LX23682,00037DA -19-28MAR12-1/9

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NOTE: Illustration shows installation of adapter L172249; installation of adapter R273644 on tractors equipped with a seat manufactured by Sears is identical (see drawing in relevant Parts List).

LX1021892 —UN—19JAN99

NOTE: Attaching screws (C) must not stick out.

Insert the necessary hex. nut in adapter (A) (see parts list).

On tractors equipped with a seat manufactured by Sears, plate R273650 is inserted between the adapter and the armrest (see Parts List).

Install adapter (A) on the armrest; while doing so, pay attention to recess (B).

A—Adapter B—Recess

Insert and tighten the attaching screws (C).

C—Attaching Screws

LX23682,00037DA -19-28MAR12-2/9

Using attaching screws and friction washers, install the electrically-actuated multi-function lever (A) on the armrest.

LX1021897 —UN—19JAN99

Tighten attaching screw (B) to 20 Nm (15 lb-ft) so that the force needed to fold down the electrically-actuated multi-function lever is at least 100 N (23 lb) but not more than 150 N (34 lb).

Press cable (C) into the armrest.

Put handrail (A) in position on trim panel (C) and mark where the holes are to be drilled (B).

Detach and lift up the trim panel.

Carefully drill two 5 mm (0.2 in.) dia. holes in trim panel (C).

A—Multi-Function Lever B—Attaching Screw

C—Cable

Re-attach trim panel (C) and secure handrail (A) to the right. shift console using 2 screws (B).

C—Trim Panel

LX1041984 —UN—23OCT06

A—Handrail B—Screw 37M7340

Continued on next page

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LX23682,00037DA -19-28MAR12-3/9

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BL15301, BL15302 Electrically actuated multi-function lever on CommandARM

Pull up the cover, take out screws (B) and lift off cover (C).

C—Cover

LX1041982 —UN—20OCT06

A—Screws B—Screws

LX1025506 —UN—28AUG00

Take screws (A) out of the lower part of the CommandARM housing.

LX23682,00037DA -19-28MAR12-4/9

At the positions shown, drill two holes (B) to a dia. of 8 mm (5/16 in.).

A—Template

B—Holes, 8 mm (5/16 in.) in dia.

Continued on next page

MHM1534 (11SEP15)

45

LX1031745 —UN—17JAN03

Turn to the last page of these Installation Instructions, cut out template (A) and place the template on the bottom part of the housing.

LX23682,00037DA -19-28MAR12-5/9

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E—Hex. Socket Screws F— Wiring Harness

LX1031739 —UN—17JAN03

A—Insert C—Upper Part D—Lower Part

LX1031740 —UN—15JAN03

Separate the upper and lower parts (C) and (D) of the electrical multi-function lever, put the upper part (C) and insert (A) in position on the bottom part of the CommandARM housing and tighten using hex. socket screws (E).

LX23682,00037DA -19-28MAR12-6/9

LX1031741 —UN—17JAN03

As shown, pass the wiring harness (F) of the electrical multi-function lever through the bottom part of the CommandARM housing to the shift console on the right side.

LX1031746 —UN—17JAN03

F— Wiring Harness

Continued on next page

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LX23682,00037DA -19-28MAR12-7/9

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H—Connector X219F J— Connector X220F

LX1031747 —UN—17JAN03

F— Multi-Function Lever Wiring Harness G—Wiring Harness W74/2

LX1031749 —UN—17JAN03

Connect conectors X219F (H) and X220F (J) on harness (F; multi-function lever) to harness W74/2 (G) and pass harness (F) together with the CommandARM harness to the shift console on the right side.

LX23682,00037DA -19-28MAR12-8/9

LX1031742 —UN—15JAN03

Install the side-panels on the shift console, put the floormat down and re-assemble the CommandARM housing and multi-function lever housing.

LX23682,00037DA -19-28MAR12-9/9

MHM1534 (11SEP15)

47

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BL15301, BL15302

Reinstall All Parts Removed from the Tractor In reverse order, re-install all the parts removed from the tractor.

Install rear wheel and tighten wheel bolts to 500 Nm (370 lb-ft).

Connect battery.

Start the tractor and let the engine run for at least 2 minutes.

Check the control valves and line joints for signs of leaks.

Check the level of the transmission oil, and top up if necessary.

NOTE: Before starting the calibration, heat up the transmission oil to at least 40 °C (100 °F).

CAUTION: If tests are carried out using the electrical multi-function lever, there is the risk of causing an accident, since the attachment being tested will move. For this reason, do NOT permit bystanders to come into range of the implement. Make sure there is plenty of space for the implement to move.

IMPORTANT: Once all the component assemblies have been installed, do an operational check.

Download and program the software data files.

IMPORTANT: After installation of the E-ICV, the stepper motors need to be activated, assigned, and calibrated. See Section 245 in the Diagnostics Technical Manual.

Calibrate the multi-function lever and the independent control valves (E-ICVs).

LX23682,00037ED -19-14MAR14-1/1

Extra Software That Is Required (Availability of Software) Before the field installation kit is installed, the software must be ordered from JDPoint. This involves keying in the full vehicle serial number in JDPoint.

NOTE: Placing the order causes the software server1 to be updated for that particular tractor.

Field kit

Software

BL15301

AL214631

BL15302

AL214632

AL174410

AL216476

BL15534

AL216767

AL174227

AL216476

AL179418

AL216476

AL203673

AL216767

AL203674

AL216767

Within 24 hours of the order being placed, the adapted software is available on the software server1.

On the software server1, the correct software is indicated as a New Kit.

1

John Deere Custom Performance software delivery system LX23682,00006B9 -19-11SEP15-1/1

System Requirement for Programming A system requirement for installing this field kit is access to Service ADVISOR™ and Custom Performance™.

LX23682,00006BA -19-11SEP15-1/1

MHM1534 (11SEP15)

48

100515

PN=50

BL15301, BL15302

Download and Program Software Data Files

NOTE: For more information on how to program the control units, see programming instructions in the relevant Diagnostic Technical Manual, Section 245.

To activate the new functions of the field kits, a software bundle has to be programmed.

Download and program the relevant software bundle from the software server1.

1

John Deere Custom Performance software delivery system LX23682,00006B7 -19-11SEP15-1/1

Checking the Programming

programming, the following needs to be checked.

IMPORTANT: The new function is enabled by programming the control units. After

LX23682,00006BB -19-11SEP15-1/7

Checking SCO Control Software, BL15301 and BL15302 Field Kits LX23682,00006BB -19-11SEP15-2/7

Check address SCO 030 - Activating Functions of E-ICV 1

E-ICV 1 present = 001

OK: Test completed.

NOT OK: Problem with software data file. Get in contact with DTAC or your Area Service Manager.

LX23682,00006BB -19-11SEP15-3/7

Check address SCO 030 - Activating Functions of E-ICV 2

E-ICV 2 present = 010

OK: Test completed.

NOT OK: Problem with software data file. Get in contact with DTAC or your Area Service Manager.

LX23682,00006BB -19-11SEP15-4/7

Check address SCO 030 - Activating Functions of E-ICV 3

E-ICV 3 present = 100

OK: Test completed.

NOT OK: Problem with software data file. Get in contact with DTAC or your Area Service Manager.

LX23682,00006BB -19-11SEP15-5/7

Check AIC control software, software file AL216476

AIC address 107 = 3

OK: End of test procedure

NOT OK: Problem with software data file. Get in contact with DTAC or your Area Service Manager.

Continued on next page

MHM1534 (11SEP15)

49

LX23682,00006BB -19-11SEP15-6/7

100515

PN=51

BL15301, BL15302 Check AIC control software, software file AL216767

AIC address 107 = 3

OK: End of test procedure

NOT OK: Problem with software data file. Get in contact with DTAC or your Area Service Manager.

LX23682,00006BB -19-11SEP15-7/7

Access and Delete any Diagnostic Trouble Codes Diagnostic trouble codes may be generated while programming is in progress. Access the diagnostic trouble codes (if any), and delete.

If, after programming, diagnostic trouble codes appear that indicate that a function has not been calibrated, the relevant calibration must be performed.

For instructions on calibration, see relevant Diagnostic Technical Manual, Section 245.

LX23682,00006B4 -19-11SEP15-1/1

Updating the Software Server IMPORTANT: After the control units have been reprogrammed, the software information for the relevant tractor must be updated on the software server1. This is done automatically as

soon as the computer with which the tractor was programmed reconnects with the John Deere network (DTAC, software server etc.).

1

John Deere Custom Performance software delivery system LX23682,00006B5 -19-11SEP15-1/1

Calibrate the Multi-Function Lever and Stepper Motors After programming, the multi-function lever and control valves must be given identities and be calibrated.

IMPORTANT: To ensure that the mult-function lever and selective control valves perform the correct functions, you must confirm installation of the

multi-function lever and control valves at the SCO control unit. For this to occur, specified values must be entered in various addresses.

NOTE: Access the electronic control units, addresses and diagnostic trouble codes, see Diagnostics, Section 245, Group SCO in the relevant Technical Manual.

LX23682,00006B6 -19-11SEP15-1/1

MHM1534 (11SEP15)

50

100515

PN=52

BL15301, BL15302

Parts List for BL15301 and BL15302 Field Kits 1

3

4

6

7

1 LX201934 —UN—25JUN13

2

5 8

2

LX201934

Item

Part no.

Designation

BL15301

BL15302

1

AL213005

E-ICV with 2 Control Valves

1

0

AL213007

E-ICV with 3 Control Valves

0

1

2

L172896

Protective cap for E-SCV and E-ICV

2

3

3

61M5002

Fitting

1

1

4

61M5121

Fitting

1

1

5

51M7045

O-ring

4

6

6

AL168499

Quick-release fastener

1

1

7

L157513

Clip

1

1

8

L78975

Screw plug, M22x1.5

4

6

9

AL203674a,b

Field Kit, Multi-Function Lever with Gear Shifting on Armrest for Operator's Seat Manufactured by Sears

1

1

10

AL203673a,b

Field Kit, Multi-Function Lever with Gear Shifting on Armrest for Operator's Seat Manufactured by Grammer

1

1

11

AL174410a,b

Field Kit, Multi-Function Lever on CommandARM

1

1

12

AL206269a,b

Field Kit, Oil Lines for Tractors 6170R, 6190R, 6210R

1

1

13

AL174227a,b

Field Kit, Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer

1

1

14

AL179418a,b

Field Kit, Multi-Function Lever on Armrest for Operator's Seat Manufactured by Sears

1

1

15

BL15124a,b

Field Kit, Electrical Components, CAN Bus with 4 Leads for Tractors 6170R, 6190R, 6210R

1

1

16

AL214631b

Software File for E-ICV with 2 Control Valves

1

0

17

AL214632b

Software File for E-ICV with 3 Control Valves

0

1

18

BL15252a,b

Field Kit, Oil Lines for Tractors 6140R and 6150R

1

1

19

BL15253a,b

Field Kit, Oil Lines for Tractors 6130R

1

1

20

BL15254a,b

Field Kit, Oil Lines for Tractors 6105R, 6115R, and 6125R

1

1

21

BL15377a,b

Field Kit, Electrical Components, CAN Bus with 4 Leads for Tractors 6130R, 6150R, 6170R, 6190R, and 6210R

1

1

22

BL15378a,b

Field Kit, Electrical Components, CAN Bus with 4 Leads for Tractors 6105R, 6115R, and 6125R

1

1

Continued on next page

MHM1534 (11SEP15)

51

LX23682,0003941 -19-07APR14-1/2

100515

PN=53

BL15301, BL15302 Item

Part no.

Designation

BL15301

BL15302

23

BL15529

Field Kit, Electrical Components, CAN Bus with 2 Leads for Tractors 6170R, 6190R, 6210R

1

1

24

BL15530

Field Kit, Electrical Components, CAN Bus with 2 Leads for Tractors 6130R, 6150R, 6170R, 6190R, and 6210R

1

1

25

BL15531

Field Kit, Electrical Components, CAN Bus with 2 Leads for Tractors 6105R, 6115R, and 6125R

1

1

MHM1534

Installation Instructions

1

1

a

Illustrated separately on the following pages b If required, order separately through normal parts channels.

LX23682,0003941 -19-07APR14-2/2

MHM1534 (11SEP15)

52

100515

PN=54

BL15301, BL15302

LX1044574 —UN—12NOV07

Parts List for AL203673 und AL203674 Field Kits, Multi-Function Lever with Gear Shifting on Armrest for Operator's Seat Manufactured by Grammer and Sears

Continued on next page

MHM1534 (11SEP15)

53

LX23682,00037EF -19-14MAR14-1/2

100515

PN=55

BL15301, BL15302 Item

Part no.

Designation

AL203673

AL203674

1

AL181245

Control lever complete with housing

1

0

AL181246

Control lever complete with housing

0

1

2

L114190

Bolt, Hex Head, M8x25

1

1

3

L41824

Belleville spring, 20 x 8.2 x 1

2

2

4

L174557

Washer

1

1

5

R74379

Friction Disk

2

2

6

L172249

Adapter

1

0

R273644

Adapter

0

1

7

14M7273

Hex nut, M8

1

0

14M7151

Hex nut, M8

0

1

8

37M7072

Phillips-head screw, 4.8 x 16

3

3

9

L114310

Bracket

1

1

10

37M7089

Self-tapping screw, M6 x 12

1

1

11

L110534

Cable holder

4

4

12

L170388

Handrail

1

1

13

37M7340

Oval-headed screw, 4 x 16

2

2

14

L172553a

Washer

1

1

15

L172531a,b

Cap

1

1

16

14M7297a,c

Hex nut, M5

1

0

17

19M6415a,c

Cheese-head screw M5 x 10

1

18

R273650

Plate

MHM1534

Installation Instructions

0 1

1

1

a

Not shown b To cover the screw on the armrest c Used as stop; installed on 4th mech. SCV only LX23682,00037EF -19-14MAR14-2/2

MHM1534 (11SEP15)

54

100515

PN=56

BL15301, BL15302

LX1044574 —UN—12NOV07

Parts List for AL174227 und AL179418 Field Kits, Multi-Function Lever on Armrest for Operator's Seat Manufactured by Grammer and Sears

Continued on next page

MHM1534 (11SEP15)

55

LX23682,00037F0 -19-14MAR14-1/2

100515

PN=57

BL15301, BL15302 Item

Part no.

Designation

AL174227

AL179418

1

AL176507

Control Lever for Installation on Armrest of Operator's Seat Manufactured

by Grammer

1

0

AL178927

Control Lever for Installation on Armrest of Operator's Seat Manufactured

by Sears

0

1

2

L114190

Cap Screw, M8x25

1

1

3

L41824

20 x 8.2 x 1 Belleville Spring

2

2

4

L174557

Washer

1

1

5

R74379

Friction Disk

2

2

6 7

L172249

Adapter

1

0

R273644

Adapter

0

1

14M7273

Hex nut, M8

1

0

14M7151

Hex nut, M8

0

1

8

37M7072

Phillips-Head Screw 4.8 x 16

3

3

9

L114310

Bracket

1

1

10

37M7089

M6 x 12 Self-Tapping Screw

1

1 4

11

L110534

Cable holder

4

12

L170388

Handrail

1

1

13

37M7340

Oval-headed screw, 4x16

2

2

14

L172553a

Washer

1

1

15

L172531a,b

Cap

1

1

16

14M7297a,c

Hex nut, M5

1

0

17

19M6415a,c

Cheese-head screw, M5x10

1

0

18

R273650

Plate

0

1

MHM1534

Installation Instructions

1

1

a

Not shown To cover the screw on the armrest c Used as stop; installed on 4th M-SCV only b

LX23682,00037F0 -19-14MAR14-2/2

MHM1534 (11SEP15)

56

100515

PN=58

BL15301, BL15302

LX1041650 —UN—02NOV06

Parts List for AL174410 Field Installation Kits, Multi-Function Lever on CommandARM™, with Diverter Valve Button

Item

Part no.

Designation

1

AL176510

Control lever complete with housing

Quantity 1

2

L153387

Insert

2

3

L151020

Oval-Headed Screw M6 x 16

1

4

AL216476

Software file

1

MHM1534

Installation Instructions

1 LX23682,00006B0 -19-11SEP15-1/1

MHM1534 (11SEP15)

57

100515

PN=59

BL15301, BL15302

LX1041650 —UN—02NOV06

Parts List for BL15534 Field Installation Kits, Multi-Function Lever on CommandARM™, with Gear-Shift Button

Item

Part no.

Designation

1

AL210921

Control lever complete with housing

Quantity 1

2

L153387

Insert

2

3

L151020

Oval-Headed Screw M6 x 16

1

4

AL216767

Software file

1

MHM1534

Installation Instructions

1 LX23682,00006AF -19-11SEP15-1/1

MHM1534 (11SEP15)

58

100515

PN=60

BL15301, BL15302

LX1053857 —UN—11OCT11

Parts List for AL206269 Field Kit, Oil Lines (Tractors 6170R, 6190R, 6210R)

Item

Part no.

Designation

1

AL37451

Hose Clamp

2

2

L209599

Hose

1

3

AL206544

Shaped hydr. hose (T)

1

4

L157513

Clip

1

5

AL206412

Oil Line (T)

1

6

19M8735

Hex. socket screw, M8 x 1.25 x 30

2

7

AL206409

Oil Line (T)

1

8

AL206411

Oil line (P)

1

9

61M5060

Fitting

1

10

14M7273

Nut, M8 x 1.25

2

Quantity

11

L167158

Clip

1

12

L167157

Clip

2

13

AL209073

Oil line (LS)

1

14

AL155400

Quick-release fastener

1

15

61M5238

Fitting

1

16

AL210014

Oil line (LS)

1

17

AL206413

Oil line (P)

1

18

61M5002

Fitting

1 Continued on next page

MHM1534 (11SEP15)

59

LX23682,00037F2 -19-26MAR14-1/2

100515

PN=61

BL15301, BL15302 Item

Part no.

Designation

19

61M5005

Fitting

1

AL207513

Console

1

14M7296

Hex. Nut

1

19M7402

Cap screw

1

MHM1534

Installation Instructions

1

Quantity

LX23682,00037F2 -19-26MAR14-2/2

MHM1534 (11SEP15)

60

100515

PN=62

BL15301, BL15302

LX201920 —UN—18APR13

Parts List for BL15252 Field Kit, Oil Lines (Tractor 6140R and 6150R)

Item

Part no.

Designation

Quantity

1

14M7273

Hex nut, M8

2

2

14M7296

Flanged Nut, M10

2

3

19M7402

Cap screw, M10x1.25x25

2

Continued on next page

MHM1534 (11SEP15)

61

LX23682,0003931 -19-26MAR14-1/2

100515

PN=63

BL15301, BL15302 Item

Part no.

Designation

4

19M7657

Cheese head screw M8x1.25x25, 10.9

Quantity 2

5

AL155400

Quick-release fastener

1

6

AL168698

Quick-release fastener

1

7

AL168699

Quick-release fastener

1

8

AL203827

Oil line (P)

1

9

AL203829

Oil line (LS)

1

10

AL207451

Console

1

11

AL210787

Oil Line (T)

1

12

AL210969

Hose (T)

1

13

AL212706

Hose (P)

1

14

AL212709

Oil line (LS)

1

15

AL82025

Hose Clamp

2

16

AL213076

Oil line (P)

1

17

L157513

Clip

1

18

L167157

Clip

2

19

L209599

Hose

1

20

L211538

Oil Line (T)

1

21

T76938

O-ring

1

22

T77613

O-ring

1

23

T77858

O-ring

2

MHM1534

Installation Instructions

1 LX23682,0003931 -19-26MAR14-2/2

MHM1534 (11SEP15)

62

100515

PN=64

BL15301, BL15302

Parts List for BL15253 Field Kit, Oil Lines (Tractor 6130R)

1 1

8

2

12 2 11

20 16

9 18

14

5

19 6

4 20

3 15

7 17

13

LX201921 —UN—07MAY13

13

10 LX201921 Item

Part no.

Designation

1

14M7296

Flanged Nut, M10

Quantity 2

2

19M7402

Cap screw, M10x1.25x25

2

3

AL155400

Quick-release fastener

1

Continued on next page

MHM1534 (11SEP15)

63

LX23682,0003932 -19-26MAR14-1/2

100515

PN=65

BL15301, BL15302 Item

Part no.

Designation

4

AL168698

Quick-release fastener

Quantity 1

5

AL168699

Quick-release fastener

1

6

AL205728

Oil line (LS)

1

7

AL206222

Oil line (P)

1

8

AL207451

Console

1

9

AL210606

Oil line (LS)

1

10

AL210792

Oil Line (T)

1

11

AL210969

Hose (T)

1

12

AL212706

Hose (P)

1

13

AL212940

Hose Clamp

2

14

AL213075

Oil line (P)

1

15

L157513

Clip

1

16

L167158

Clip

1

17

L209599

Hose

1

18

L214941

Oil Line (T)

1

19

T77613

O-ring

1

20

T77858

O-ring

2

MHM1534

Installation Instructions

1 LX23682,0003932 -19-26MAR14-2/2

MHM1534 (11SEP15)

64

100515

PN=66

BL15301, BL15302

LX201922 —UN—29APR13

Parts List for BL15254 Field Kit, Oil Lines (Tractors 6105R, 6115R, 6125R)

Item

Part no.

Designation

1

14M7296

Flanged Nut, M10

Quantity 2

2

19M7402

Cap screw, M10x1.25x25

2

3

AL155400

Quick-release fastener

1

Continued on next page

MHM1534 (11SEP15)

65

LX23682,0003946 -19-26MAR14-1/2

100515

PN=67

BL15301, BL15302 Item

Part no.

Designation

4

AL168698

Quick-release fastener

Quantity 1

5

AL168699

Quick-release fastener

1

6

AL205728

Oil line (LS)

1

7

AL206222

Oil line (P)

1

8

AL207460

Console

1

9

AL210792

Oil Line (T)

1

10

AL210940

Shaped hose

1

11

AL214976

Oil line (LS)

1

12

AL212713

Oil line (P)

1

13

AL212940

Hose Clamp

2

14

AL213077

Oil line (P)

1

15

L157513

Clip

1

16

L167158

Clip

1

17

L209599

Hose

1

18

L210663

Oil Line (T)

1

19

T77613

O-ring

1

20

T77858

O-ring

2

21

MHM1534

Installation Instructions

1 LX23682,0003946 -19-26MAR14-2/2

MHM1534 (11SEP15)

66

100515

PN=68

BL15301, BL15302

Parts List for BL15124 Field Kit, Electrical Components for CAN Bus with 4 Leads, Tractors 6170R, 6190R, 6210R 12

5

7

13 2 14

4 17 16

11 9 18

3

13

10 1

13

1 6 1 1

LX208351 —UN—09APR14

8

15

LX208351 Item

Part no.

Designation

1

14M7298

Hex. nut, M8x1.25

Quantity 5

2

14M7303

Hex. nut M6x1

2

3

19M7796

M6x30 Cap Screw

1

4

AL159725

Clamp

1

5

AL173227

Clip

2

6

AL209462

Engine Wiring Harness (Connecting Wiring Harness)

1

7

AL206974

Wiring Harness for Front Chassis Control Unit

1

8

AL207046

Wiring Harness for E-ICV Stepper Motors

1

9

AL214055

Front Chassis Control Unit

1

10

L210308

Compressed-Air Line

3

11

L113415

Special Screw

2

12

L156556

Clip

1

13

R44302

Retaining strap

5

14

L171201

Cable Clip

1

15

L171232

Cable Clip

1

16

L173956

Clip

2 Continued on next page

MHM1534 (11SEP15)

67

LX23682,0003942 -19-10APR14-1/2

100515

PN=69

BL15301, BL15302 17

L206646

Retaining strap

18

L209723

M6x55 Flanged Screw

1 3

MHM1534

Installation Instructions

1 LX23682,0003942 -19-10APR14-2/2

MHM1534 (11SEP15)

68

100515

PN=70

BL15301, BL15302

Parts List for BL15377 Field Kit, Electrical Components for CAN Bus with 4 Leads, Tractors 6130R, 6140R, 6150R

16

8

23

16 16 16

13 27

15

5

7

1 22

25

15

7 9

22

28

3 22

21

16 6

20 22

28

14

23 18 2 19

1 4

1

26 12 24

4

11

1

1

10

LX201932 —UN—09APR14

28 17

LX201932 Item

Part no.

Short object description

1

14M7298

Hex nut, M8

6

2

14M7303

Hex nut, M6

2

3

19M7796

Cap screw, M6x30 10.9

1

4

AH78237

Hose Clamp

2

5

AH96317

Hose Clamp

1 Continued on next page

MHM1534 (11SEP15)

Quantity

69

LX23682,0003943 -19-10APR14-1/2

100515

PN=71

BL15301, BL15302 Item

Part no.

Short object description

6

AL159725

Double clamp, 16/22

1

7

AL173227

Double clamp

2

8

AL203608

Wiring Harness, Adapter for Fuel Pump

1

9

AL206974

Wiring Harness for Front Chassis Control Unit

1

10

AL207046

Wiring Harness for E-ICV Stepper Motors

1

11

AL209462

Engine Wiring Harness (Connecting Wiring Harness)

1

12

AL214055a

Front Chassis Control Unit

1

13

AZ101486

Clamp with cable binder

1

14

L113415

Special Screw

2

15

L152663

Edge guard, L=90 mm

2

16

L171201

Cable clamp, black

5

17

L171232

Clamp

1

18

L173956

Clamp

2

19

L211510a

Bracket for Front Chassis Control Unit

1

20

L205153a

Bracket for Front Chassis Control Unit

1

21

L205154

Cover for Front Chassis Control Unit

1

22

L206205

Clip

4

23

L206646

Retaining strap

2

24

L209723

Flange screw, M6x55 10.9

3

25

L210204

Tie Band

1

26

L210308

Compressed-Air Line

3

27

R264173

Special screw, M8x1.25x16

1

28

R44302

Retaining strap

7

MHM1534

Installation Instructions

1

Quantity

a

If required, order separately through normal parts channels.

LX23682,0003943 -19-10APR14-2/2

MHM1534 (11SEP15)

70

100515

PN=72

BL15301, BL15302

Parts List for BL15378 Field Kit, Electrical Components for CAN Bus with 4 Leads, Tractors 6105R, 6115R, 6125R

6 6

22

23

20

22

15

8

3

2

12 3 12

19

22

13

18 5

13

22

21 2 17 16 3 11

7 1 4 1

10 1

LX201933 —UN—09APR14

9

LX201933 Item

Part no.

Designation

Quantity

1

14M7298

Hex nut, M8

7

2

14M7303

Hex nut, M6

2

3

19M7796

Cap screw, M6x30 10.9

4

4

AH78237

Hose Clamp

2

5

AL159725

Double clamp, 16/22 Continued on next page

MHM1534 (11SEP15)

71

1 LX23682,0003944 -19-10APR14-1/2

100515

PN=73

BL15301, BL15302 Item

Part no.

Designation

Quantity

6

AL173227

Double clamp

2

7

AL200541

Wiring Harness, Adapter for Ground Connection for Radiator

1

8

AL206974

Wiring Harness for Front Chassis Control Unit

1

9

AL207046

Wiring Harness for E-ICV Stepper Motors

1

10

AL208369

Engine Wiring Harness (Connecting Wiring Harness)

1

11

AL214055a

Front Chassis Control Unit

1

12

L113415

Special Screw

2

13

L153768

Clamp

2

14

L171232

Cable Clip

1

15

L173956

Clamp

2

16

L211510a

Bracket for Front Chassis Control Unit

1

17

L205152a

Bracket for Front Chassis Control Unit

1

18

L205153

Bracket for Front Chassis Control Unit

1

19

L205154

Cover for Front Chassis Control Unit

1

20

L206646

Retaining strap

1

21

R264173

Special screw, M8x1.25x16

2

22

R44302

Retaining strap

4

23

Z102278

Clip

1

MHM1534

Installation Instructions

1

a

If required, order separately through normal parts channels.

LX23682,0003944 -19-10APR14-2/2

MHM1534 (11SEP15)

72

100515

PN=74

BL15301, BL15302

Parts List for BL15529 Field Kit, Electrical Components for CAN Bus with 2 Leads, Tractors 6170R, 6190R, 6210R 7 12

5

3

2

13

11 9 14

18

4 17 16

13

19

10 20

1

13

1 6 1 1

LX208350 —UN—09APR14

8

15 LX208350 Item

Part no.

Designation

1

14M7298

Hex. nut, M8x1.25

Quantity 5

2

14M7303

Hex. nut M6x1

2

3

19M7796

M6x30 Cap Screw

1

4

AL159725

Clamp

1

5

AL173227

Clip

2

6

AL212153

Engine Wiring Harness (Connecting Wiring Harness)

1

7

AL206974

Wiring Harness for Front Chassis Control Unit

1

8

AL207046

Wiring Harness for E-ICV Stepper Motors

1

9

AL214055a

Front Chassis Control Unit

1

10

L210308

Compressed-Air Line

3

11

L113415

Special Screw

2

12

L156556

Clip

1

13

R44302

Retaining strap

5

14

L171201

Cable Clip

1

15

L171232

Cable Clip

1

16

L173956

Clip

2 Continued on next page

MHM1534 (11SEP15)

73

LX23682,000056C -19-10APR14-1/2

100515

PN=75

BL15301, BL15302 17

L206646

Retaining strap

18

L209723

M6x55 Flanged Screw

3

19

L211510a

Bracket for Front Chassis Control Unit

2

L205152a

Bracket for Front Chassis Control Unit

1

MHM1534

Installation Instructions

1

20

1

a

If required, order separately through normal parts channels.

LX23682,000056C -19-10APR14-2/2

MHM1534 (11SEP15)

74

100515

PN=76

BL15301, BL15302

Parts List for BL15530 Field Kit, Electrical Components for CAN Bus with 2 Leads, Tractors 6130R, 6140R, 6150R

16

8

23

16 16 16

13 27

15

5

7

1 22

25

15

7 9

22

28

3 22

21

16 6

20 22

28

14

23 18 2 19

1 4

1

26 12 24

4

11

1

1

10

LX201932 —UN—09APR14

28 17

LX201932 Item

Part no.

Short object description

1

14M7298

Hex nut, M8

6

2

14M7303

Hex nut, M6

2

3

19M7796

Cap screw, M6x30 10.9

1

4

AH78237

Hose Clamp

2

5

AH96317

Hose Clamp

Quantity

1 Continued on next page

MHM1534 (11SEP15)

75

LX23682,000056D -19-10APR14-1/2

100515

PN=77

BL15301, BL15302 Item

Part no.

Short object description

6

AL159725

Double clamp, 16/22

1

7

AL173227

Double clamp

2

8

AL203608

Wiring Harness, Adapter for Fuel Pump

1

9

AL206974

Wiring Harness for Front Chassis Control Unit

1

10

AL207046

Wiring Harness for E-ICV Stepper Motors

1

11

AL212150

Engine Wiring Harness (Connecting Wiring Harness)

1

12

AL214055a

Front Chassis Control Unit

1

13

AZ101486

Clamp with cable binder

1

14

L113415

Special Screw

2

15

L152663

Edge guard, L=90 mm

2

16

L171201

Cable clamp, black

5

17

L171232

Clamp

1

18

L173956

Clamp

2

19

L211510a

Bracket for Front Chassis Control Unit

1

20

L205152a

Bracket for Front Chassis Control Unit

1

21

L205153

Cover for Front Chassis Control Unit

1

22

L205154

Cover for Front Chassis Control Unit

1

23

L206205

Clip

4

24

L206646

Retaining strap

2

25

L209723

Flange screw, M6x55 10.9

3

26

L210204

Tie Band

1

27

L210308

Compressed-Air Line

3

28

R264173

Special screw, M8x1.25x16

1

29

R44302

Retaining strap

7

MHM1534

Installation Instructions

1

Quantity

a

If required, order separately through normal parts channels.

LX23682,000056D -19-10APR14-2/2

MHM1534 (11SEP15)

76

100515

PN=78

BL15301, BL15302

Parts List for BL15531 Field Kit, Electrical Components for CAN Bus with 2 Leads, Tractors 6105R, 6115R, 6125R

6 6

22

23

20

22

15

8

3

2

12 3 12

19

22

13

18 5

13

22

21 2 17 16 3 11

7 1 4 1

10 1

LX201933 —UN—09APR14

9

LX201933 Item

Part no.

Designation

Quantity

1

14M7298

Hex nut, M8

7

2

14M7303

Hex nut, M6

2

3

19M7796

Cap screw, M6x30 10.9

4

4

AH78237

Hose Clamp

2

5

AL159725

Double clamp, 16/22

1 Continued on next page

MHM1534 (11SEP15)

77

LX23682,000056E -19-10APR14-1/2

100515

PN=79

BL15301, BL15302 Item

Part no.

Designation

Quantity

6

AL173227

Double clamp

2

7

AL200541

Wiring Harness, Adapter for Ground Connection for Radiator

1

8

AL206974

Wiring Harness for Front Chassis Control Unit

1

9

AL207046

Wiring Harness for E-ICV Stepper Motors

1

10

AL212156

Engine Wiring Harness (Connecting Wiring Harness)

1

11

AL214055a

Front Chassis Control Unit

1

12

L113415

Special Screw

2

13

L153768

Clamp

2

14

L171232

Cable Clip

1

15

L173956

Clamp

2

16

L211510a

Bracket for Front Chassis Control Unit

1

17

L205152a

Bracket for Front Chassis Control Unit

1

18

L205153

Bracket for Front Chassis Control Unit

1

19

L205154

Cover for Front Chassis Control Unit

1

20

L206646

Retaining strap

1

21

R264173

Special screw, M8x1.25x16

2

22

R44302

Retaining strap

4

23

Z102278

Clip

1

MHM1534

Installation Instructions

1

a

If required, order separately through normal parts channels.

LX23682,000056E -19-10APR14-2/2

MHM1534 (11SEP15)

78

100515

PN=80