DOWNLOAD PDF Isuzu NHR NKR NPR NQR Workshop Manual LGGEN-WE-0001EU

WORKSHOP MANUAL NKR · NPR · NQR

GENERAL INFORMATION

SECTION 0

International Service & Parts Tokyo, Japan

NOTICE Before using this Workshop Manual to assist you in performing vehicle service and maintenance operations, it is recommended that you carefully read and thoroughly understand the information contained in Section 0A under the headings “GENERAL REPAIR INSTRUCTIONS” and “HOW TO USE THIS MANUAL”.

All material contained in this Manual is based on latest product information available at the time of publication.

All rights are reserved to make changes at any time without prior notice.

Applicable Model N-Series NKR55

NPR55 NPR70

This manual is applicable to 2000 year model.

NQR70

THIS MANUAL INCLUDES THE FOLLOWING SECTIONS: SECTION NO.

CONTENTS

0A

General Information

0B

Maintenance and Lubrication

HOME GENERAL INFORMATION 0A–1

SECTION 0A

GENERAL INFORMATION CONTENTS PAGE General Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 2 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 3 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 6 Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 7 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 9 Recommended Liquid Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A–10 Recommended Thread Locking Agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A–12

0A–2 GENERAL INFORMATION

GENERAL REPAIR INSTRUCTIONS 1. Park the vehicle on level ground and chock the front or rear wheels before lifting the vehicle.

11. Keep fixing nuts and bolts separate.

Fixing nuts and bolts vary in hardness and design according to installation positions.

2. Use1covers1on1the1vehicle1body, seats, and floor1to1prevent1damage1and/or1 contaminations.

12. Clean1all1parts1before1inspection1or reassembly.

3. Disconnect the grounding cable from the battery before performing service operations.

This will prevent cable damage or burning due to shortcircuiting.

4. Raise the vehicle with a jack set against the axle or the frame.

5. Support the vehicle on chassis stands.

6. Handle brake fluid and antifreeze solution with great care.

Spilling these liquids on painted surfaces will damage the paint.

7. The use of the proper tool(s) and special tool(s) where specified is essential to efficient, reliable, and safe service operations.

8. Always use genuine ISUZU replacement1 parts.

9. Discard used cotter pins, gasket, O-rings, oil seals, lock washers, and self-locking nuts at disassembly.

Normal function of these parts cannot be guaranteed if they are reused.

10. Keep the disassembled parts neatly in groups.

This1will1facilitate1smooth1and1correct reassembly.

13. Clean the oil ports and other openings with compressed air to make certain that they are free of dirt and obstructions.

14. Lubricate the rotating and sliding faces of all moving parts with oil or grease before installation.

15. Use1the1recommended1liquid1gasket1to prevent1leakage.

16. Be sure to tighten bolts and nuts to the specified torque, using a properly maintained torque wrench.

17. When service operation is completed, make a final check to be sure service has been done properly and problem has been corrected.

18. When1removing1or1replacing1parts1that require refrigerant to the discharged from the Air conditioning system, be sure to use the ACR4 or equivalent to recover and recycle Refrigerant-134a, to promote the movement for the protection of the ozone layer covering the earth.

19. To1assure1safety, always1slowly1release1air pressure1from1the1air1tanks1before disconnecting1pipes,1hoses1or1other1parts from1any1unit1under1pressure.

GENERAL INFORMATION 0A–3

HOW TO USE THIS MANUAL 1.

The “GENERAL INFORMATION” includes collectively the following items 1 to A which have relations with all the sections. These items should be read and understood fully before starting each service operations.

1 2 3 4 5 6 7 8 9 0 A

General Repair Instruction How To Use This Manual Model Change Information Lifting Instruction Torque Specification Recommended Liquid Gasket Liquid Gasket Application Procedure Maintenance Schedule Recommended Fluids, Lubricants and Fuels Oil Viscosity Chart Lubrication Chart

2.

The “SERVICE INFORMATION” at the beginning of each service operation section, describes the following information and data 1 to 6 necessary for the service operation.

1 2 3 4 5 6

3.

Troubleshooting Main Data and Specifications Service Standard Servicing Fixing Torque Special Tools

The description of each service operation section consists of Removal and Installation, Disassembly,1Inspection1and1Repair1and Reassembly.

1 2 3 4 5 6

0A–4 GENERAL INFORMATION 4.

Each service operation section begins with a disassembly view of the unit of equipment (with exception of Inspection and Repair).

This illustration is useful for finding components, service procedure, etc.

Note indicating what model the illustration is based on.

The1number1represents1the service1operation1sequence.

Parts within a square frame are to be removed and installed as a single unit.

Removal of the parts without numbers (excluding bolts, nuts, washers, gaskets, cotteer pins, etc. ) is unnecessary except when replacement is needed.

Where1parts1replacement requires1specific1note, instructions1are1given1in “Inspection and Repair”.

Listed here are parts names arranged in the order of the service operation procedure, and used as the title of each service operation1in1the1detailed explanation1followed.1 (Parts names are printed in singular form.)

GENERAL INFORMATION 0A–5 5. Service operation procedure.

Service operation procedure : When a detailed explanation is required or when special tools have to be used in the removal (and installation) operation, drawings and symbols are also given.

This symbol indicates the type of service operation to be performed.

A more detailed explanation of the various symbols follows.

Service operation procedure : When the removal (and installation) operation is uncomplicated, only a removal number and a parts name are given.

Special tools are identified with the tool names and tool numbers.

The drawing illustration shows how the tool is used.

6. In this manual, the following symbols are used to give a full understanding of the service operation to be performed.

... Remove

... Clean

... Install

... Pay close attention

... Disassemble

... Tighten to specified torque

... Reassemble

... Use special tool(s) (Isuzu’s tool(s))

... Align the marks

... Use special tool(s) (parts manufacturer’s tool(s))

... Correct direction

... Lubricate with oil

... Inspect

... Lubricate with grease

... Take measurement

... Apply liquid gasket

... Adjustment

7. The service standard is indicated in terms of “Standard” and “Limit”.

The “Standard” means the assembly standard and standard range within which the parts are

considered serviceable. “Limit” indicates the limit1value1(Correction1or1replacement1is necessary when measurement is beyond this limit).

0A–6 GENERAL INFORMATION

IDENTIFICATION Chassis Number: It is stamped on the front right-hand side face of the chassis side member.

1: NKR model with independent front suspension.

2: NKR, NPR and NQR models with rigid axle front suspension.

Engine Number: 4J Series Engine It is stamped on the left side rear of the cylinder body.

4H Series Engine The engine number is stamped on the right side of the cylinder body.

Vehicle Identification plate The vehicle identification plate is attached to the interior side of the cab side panel on the right side.

GENERAL INFORMATION 0A–7

LIFTING INSTRUCTION If it is necessary to use a lifting device other than the original equipment jack, see illustration for acceptable lifting points.

Lifting should only be done at the positions indicated to prevent possible damage to the vehicle.

CAUTION: Failure to observe the acceptable lift points may result in unsatisfactory vehicle performance or a durability failure which may result in loss of control of the vehicle.

Garage Jack and Safety Stand Lifting point and supportable point location

NKR,NPR,NQR NHR,NKR,NPR,NQR 3

1

4

1 2 3 4 5 6

Front axle Side frame front side Rear axle center Side frame rear side Suspension cross member Jack up bracket

2

NHR,NKR NKR (Front independent independent suspention) suspention) (Front 5

3

6

4

Front Side; Lifting Point

Note: Do not lift or support on engine oil pan.

0A–8 GENERAL INFORMATION NHR,NKR NKR (Frontindependent independentsuspention) suspention) (Front

Front Side Supportable Point

NHR,NKR NKR (Frontindependent independentsuspention) suspention) (Front

Rear Side Lifting Point

Note: Do not lift or support on rear axle tube.

Rear Side Supportable Point

GENERAL INFORMATION 0A–9

TORQUE SPECIFICATIONS STANDARD BOLTS The torque values given in the following table should be applied where a particular torque is not specified.

N·m (kg·m / lb·ft) N·m kg·cm / lb·in Strength Class Bolt Identification

4.8

8.8

4

Bolt Diameter x Pitch (mm)

9.8

Refined

Non-Refined

8

8

9

No mark

M 6x1.0

6 (60 / 52

7 (75 / 65

–

M 8x1.25

13 (130 / 113

17 (175 / 152

24 (240 / 208

M10x1.25

27 (2.8 / 20)

37 (3.8 / 27)

50 (5.1 / 37)

M12x1.25

61 (6.3 / 45)

76 (7.8 / 56)

95 (9.7 / 70)

M14x1.5

96 (9.8 / 71)

116 (11.9 / 86)

142 (14.5 / 105)

M16x1.5

130 (13.3 / 96)

170 (17.3 / 125)

200 (20.4 / 148)

M18x1.5

188 (19.2 / 139)

244 (24.9 / 180)

287 (29.3 / 212)

M20x1.5

258 (26.3 / 190)

337 (34.4 / 249)

396 (40.4 / 292)

M22x1.5

332 (33.9 / 245)

453 (46.3 / 335)

530 (54.1 / 391)

M24x2.0

449 (45.8 / 331)

570 (58.2 / 421)

692 (70.6 / 511)

*M10x1.5

26 (2.7 / 20)

36 (3.7 / 27)

48 (4.9 / 35)

*M12x1.5

57 (5.8 / 42)

71 (7.2 / 52)

89 (9.1 / 66)

*M14x2.0

89 (9.1 / 66)

110 (11.2 / 81)

133 (13.6 / 98)

*M16x2.0

124 (12.7 / 92)

162 (16.5 / 119)

191 (19.5 / 141)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as casting, etc.

FLARE NUTS N·m (kg·m / lb·ft) Pipe diameter mm (in)

Torque

Pipe diameter mm (in)

Torque

4.76 (0.187)

16 (1.6 / 12)

10.00 (0.394)

54 (5.5 / 40)

6.35 (0.250)

26 (2.7 / 20)

12.00 (0.472)

88 (9.0 / 65)

8.00 (0.315)

44 (4.5 / 33)

15.00 (0.591)

106 (10.8 / 78)

0A–10 GENERAL INFORMATION

RECOMMENDED LIQUID GASKET TYPE

BRAND NAME

MANUFACTURER

APPLICATION PARTS (EXAMPLE)

RTV* Silicon Base

ThreeBond 1207B ThreeBond 1207C ThreeBond 1215 ThreeBond 1216 ThreeBond 1281

ThreeBond ThreeBond ThreeBond ThreeBond ThreeBond

Water Base

ThreeBond 1141E

ThreeBond

Engine Oil Seal Retainer Engine Oil Pan Timing Gear Case Cylinder Head Cover Fuel Pump Water Pump Rear Axle etc.

Solvent

ThreeBond 1104 BelcoBond 4 BelcoBond 401 BelcoBond 402

ThreeBond Isuzu Isuzu Isuzu

Anaerobic

LOCTITE 515 LOCTITE 518 LOCTITE 5127

LOCTITE LOCTITE LOCTITE

Engine Oil Seal Retainer Water Pump Transaxle etc.

*RTV: Room Temperature Vulcanizer

NOTE: 1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.

2. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.

Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater than 0.25 mm (0.001 in). Poor adhesion will result.

3. Be careful to use the specified amount of liquid gasket.

Follow the manufacturer’s instructions at all times.

GENERAL INFORMATION 0A–11

Application Procedure 1. Completely remove lubricant and moisture from the connecting surfaces.

The surfaces must be perfectly dry.

2. Apply specified bead width of liquid gasket to one of the connecting surfaces.

mm (in.)

SCREW HOLE

DEPRESSION

JUDGEMENT

1~3 (0.04~0.12) OK

1~3 (0.04~0.12)

More than 2(0.08) OK

Depression

Apply liquid gasket to the bolt hole interior Specified bead width

NG

Example Anaerobic Type : 2-3mm (0.08-0.12 inch) Others : 2-6mm (0.08-0.24 inch)

NOTE: When the application procedures are specified in this Workshop manual, follow them.

0A–12 GENERAL INFORMATION

RECOMMENDED THREAD LOCKING AGENT TYPE

LOCTITE 242

LOCTITE 262

COLOR

APPLICATION STEPS 1.

Completely remove all lubricant and moisture from the bolts and the female threaded surfaces of the parts to be joined.

The surfaces must be perfectly dry.

2.

Apply LOCTITE to the bolts.

Blue

Apply LOCTITE to at least 1/3 of the bolt’s threaded area

Red

3.

LOCTITE 271

Red

Tighten the bolts to the specified torque.

NOTE: After tightening, be sure to keep the bolts free from vibration and torque for at least an hour until LOCTITE hardens.

NOTE: When the application procedures are specified in this Workshop manual, follow them.

HOME MAINTENANCE AND LUBRICATION 0B–1

SECTION 0B

MAINTENANCE AND LUBRICATION CONTENTS PAGE Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B– 2 4JB1-TC engine model (ACEA B2 specification engine oil) . . . . . . . . . . . . . . . . . . . . 0B– 3 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) . . 0B– 9 4HE1-TC engine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–15 Maintenance schedule under severe driving conditions . . . . . . . . . . . . . . . . . . . . . . 0B–21 Recommended Fluids, Lubricants and Diesel Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–21 Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–22

0B–2 MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE When performing the checks on the following items, regular inspection items should also be checked.

ABBREVIATIONS USED IN THIS MANUAL I A R T L

: Inspect, clean and correct or replace as necessary : Adjust : Replace or change : Tighten to specified torque : Lubricate V

...............................Variation (optional on some models).

OPT ...............................Optional equipment.

4J ...............................For 4JB1-TC engine model.

4H ...............................For 4HE1-TC engine model.

-

Valve clearances

Fuel tank cap and fuel pipes for loose connections

I

Cooling system for water leakage

Engine operation condition

-

Radiator coolant (Ethylene glycol anti-freeze)

Exhaust pipes and mountings for looseness or damage

I

Drive belt tension and damage

I

I

I

-

I

-

-

I

I

R

R

R

20 12

I

-

-

-

I

-

-

-

I

-

R

R

30 18

I

I

I

R

I

I

A

I

R

R

R

R

40 24

I

-

-

-

I

-

-

-

I

-

R

R

50 30

I

I

I

-

I

-

-

I

I

R

R

R

60 36

I

-

-

-

I

-

-

-

I

-

R

R

70 42

I

I

I

R

I

I

A

I

R

R

R

R

80 48

I

-

-

-

I

-

-

-

I

-

R

R

90 54

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

-

Idling speed and acceleration

or damage

I

Air cleaner element

-

Fuel filter

*

R

Engine oil filter

R

Engine oil

10 6

*

x 1000 km x 1000 mile

*

(Use odometer reading or months Whichever comes first) ENGINE 4J

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

I

I

I

-

I

-

-

I

I

R

R

R

100 60

or every 6 months

or every 12 months

or every 12 months

or every 24 months

or every 6 months

or every 24 months

or every 24 months

or every 12 months

or every 24 months

or every 12 months

or every 6 months

or every 6 months

MAINTENANCE AND LUBRICATION 0B–3

I -

Manual transmission oil

Gear control mechanism for looseness

Gear control cables

I -

Loose connections

Splines for excessive wear

Bearings and related parts for looseness

Center bearing

Differential gear oil

I

L

-

-

I

L

A

-

I

I

I

20 12

I

-

-

-

I

-

-

-

I

I

I

30 18

R

L

I

I

I

L

A

I

R

I

R

40 24

I

-

-

-

I

-

-

-

I

I

I

50 30

I

L

-

-

I

L

A

-

I

I

I

60 36

I

-

-

-

I

-

-

-

I

I

I

70 42

R

L

I

I

I

L

A

I

R

I

R

80 48

I

-

-

-

I

-

-

-

I

I

I

90 54

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

I

-

Universal joints and sliding sleeve grease

REAR AXLE

*

PROPELLER SHAFT

*

TRANSMISSION

I

Clutch pedal travel and free play

10 6 I

x 1000 km x 1000 mile

Clutch fluid

(Use odometer reading or months Whichever comes first) CLUTCH

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

I

L

-

-

I

L

A

-

I

I

I

100 60

or every 24 months

or every 12 months

or every 24 months

or every 24 months

or every 6 months

or every 12 months

or every 12 months

or every 24 months

or every 24 months

or every 6 months

or every 24 months

0B–4 MAINTENANCE AND LUBRICATION

Kingpins

I I

Power steering hoses

Fitting of knuckles and front axle for looseness

Steering mechanism for looseness or damage

Ball joints for damage

Steering wheel play

(Independent suspension model only)

Relay lever shaft for excessive play

(Independent suspension model only)

Ball joints for excessive play

I

I

I

-

Power steering fluid

(Independent suspension model only)

I

I

L

10 6

Power steering system for looseness or damage

x 1000 km x 1000 mile

I

I

I

I

-

I

-

-

I

I

L

20 12

I

I

I

I

-

I

-

-

I

I

L

30 18

I

I

I

I

I

I

-

R

I

I

L

40 24

I

I

I

I

-

I

-

-

I

I

L

50 30

I

I

I

I

-

I

-

-

I

I

L

60 36

I

I

I

I

-

I

-

-

I

I

L

70 42

I

I

I

I

I

I

R

R

I

I

L

80 48

I

I

I

I

-

I

-

-

I

I

L

90 54

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

Power steering system oil leakage

STEERING

*

(Use odometer reading or months Whichever comes first) FRONT AXLE

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

I

I

I

I

-

I

-

-

I

I

L

100 60

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 24 months

or every 6 months

or every 48 months

or every 24 months

or every 6 months

or every 6 months

or every 6 months

MAINTENANCE AND LUBRICATION 0B–5

I I

Brake pedal travel and free play

Pipes and hoses for loose connections or damage

I I -

Parking brake function

Parking brake lever travel

Linings for wear

Drum for wear or damage

Ratchet for wear or damage

-

-

-

I

I

I

I

I

I

I

I

I

-

20 12 I

-

-

-

I

I

I

I

I

I

I

I

I

-

30 18 I

I

I

I

I

I

I

I

I

I

I

I

R

I

40 24 I

-

-

-

I

I

I

I

I

I

I

I

I

-

50 30 I

-

-

-

I

I

I

I

I

I

I

I

I

-

60 36 I

-

-

-

I

I

I

I

I

I

I

I

I

-

70 42 I

I

I

I

I

I

I

I

I

I

I

I

R

I

80 48 I

-

-

-

I

I

I

I

I

I

I

I

I

-

90 54 I

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

I

Parking brake cables

PARKING BRAKE

I

Disc brake pads and discs for wear

*

I

Brake linings and drums for wear

*

I

Brake system for fluid leakage

-

10 6 I

I

x 1000 km x 1000 mile

Brake fluid

SERVICE BRAKES

Wheel alignment

(Use odometer reading or months Whichever comes first) Steering function

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

-

-

-

I

I

I

I

I

I

I

I

I

-

100 60 I

or every 24 months

or every 24 months

or every 24 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 24 months

or every 24 months

or every 6 months

0B–6 MAINTENANCE AND LUBRICATION

I I L

Shock absorbers for oil leakage

Shock absorbers mount for looseness

Upper links (Independent suspension model only)

I

Wheel discs for damage

Hub bearings grease

Tire pressures and damage

I

-

I

T

L

I

I

I

-

I

I

I

20 12

I

-

-

-

L

I

I

I

-

I

I

I

30 18

I

R

I

T

L

I

I

I

I

I

I

I

40 24

I

-

-

-

L

I

I

I

-

I

I

I

50 30

I

-

I

T

L

I

I

I

-

I

I

I

60 36

I

-

-

-

L

I

I

I

-

I

I

I

70 42

I

R

I

T

L

I

I

I

I

I

I

I

80 48

I

-

-

-

L

I

I

I

-

I

I

I

90 54

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

-

Wheel pins and nuts

WHEELS

I

-

I

Mounts for looseness or damage

(Independent suspension model only)

Ball joints for excessive play

(Independent suspension model only)

Ball joint boots for damage

(Independent suspension model only)

I

Torsion bar spring

10 6 I

x 1000 km x 1000 mile

Spring leaves for damage

(Use odometer reading or months Whichever comes first) SUSPENSION

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

I

-

I

T

L

I

I

I

-

I

I

I

100 60

or every 6 months

or every 24 months

or every 12 months

or every 12 months

or every 6 months

or every 6 months

or every 6 months

or every 6 months

or every 24 months

or every 6 months

or every 6 months

or every 6 months

MAINTENANCE AND LUBRICATION 0B–7

-

I

I

20 12

-

I

I

30 18

I

I

I

40 24

-

I

I

50 30

-

I

I

60 36

-

I

I

70 42

I

I

I

80 48

-

I

I

90 54

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

-

Bolts and nuts on chassis and body

I

10 6

I

x 1000 km x 1000 mile

Lights, horn, windshield, wiper and washers

OTHERS

Specific gravity of battery electrolyte

(Use odometer reading or months Whichever comes first) ELECTRICAL EQUIPMENT

Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil) SERVICE INTERVAL:

-

I

I

100 60

or every 24 months

or every 6 months

or every 6 months

0B–8 MAINTENANCE AND LUBRICATION

-

Valve clearances

Fuel tank cap and fuel pipes for loose connections

I

Exhaust pipes and mountings for looseness or damage

Cooling system for water leakage

Engine operation condition

I -

Drive belt tension and damage

Radiator coolant (Ethylene glycol anti-freeze)

I

I

I

-

I

-

-

I

I

R

R

R

30 18

I

-

-

-

I

-

-

-

I

-

R

R

45 27

I

I

I

R

I

I

A

I

R

R

R

R

60 36

I

-

-

-

I

-

-

-

I

-

R

R

75 45

I

I

I

-

I

-

-

I

I

R

R

R

90 54

I

-

-

-

I

-

-

-

I

-

R

R

105 63

I

I

I

R

I

I

A

I

R

R

R

R

120 72

I

-

-

-

I

-

-

-

I

-

R

R

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

-

Idling speed and acceleration

or damage

I -

Air cleaner element

-

Fuel filter

*

R

Engine oil filter

*

R

Engine oil

*

15 9

ENGINE

x 1000 km x 1000 mile

4J

(Use odometer reading or months Whichever comes first)

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) SERVICE INTERVAL:

I

I

I

-

I

-

-

I

I

R

R

R

150 90

or every 9 months

or every 18 months

or every 18 months

or every 36 months

or every 9 months

or every 36 months

or every 36 months

or every 18 months

or every 36 months

or every 18 months

or every 9 months

or every 9 months

MAINTENANCE AND LUBRICATION 0B–9

I

I -

Manual transmission oil

Gear control mechanism for looseness

Gear control cables

I -

Loose connections

Splines for excessive wear

Bearings and related parts for looseness

Center bearing

Differential gear oil

I

L

-

-

I

L

A

-

I

I

I

30 18

I

-

-

-

I

-

-

-

I

I

I

45 27

R

L

I

I

I

L

A

I

R

I

R

60 36

I

-

-

-

I

-

-

-

I

I

I

75 45

I

L

-

-

I

L

A

-

I

I

I

90 54

I

-

-

-

I

-

-

-

I

I

I

105 63

R

L

I

I

I

L

A

I

R

I

R

120 72

I

-

-

-

I

-

-

-

I

I

I

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

I

-

Universal joints and sliding sleeve grease

REAR AXLE

*

PROPELLER SHAFT

*

TRANSMISSION

Clutch pedal travel and free play

15 9 I

x 1000 km x 1000 mile

Clutch fluid

CLUTCH

(Use odometer reading or months Whichever comes first)

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) SERVICE INTERVAL:

I

L

-

-

I

L

A

-

I

I

I

150 90

or every 24 months

or every 12 months

or every 24 months

or every 24 months

or every 6 months

or every 12 months

or every 12 months

or every 24 months

or every 24 months

or every 6 months

or every 24 months

0B–10 MAINTENANCE AND LUBRICATION

Kingpins

I I

Power steering hoses

Fitting of knuckles and front axle for looseness

Steering mechanism for looseness or damage

Ball joints for damage

Steering wheel play

(Independent suspension model only)

Relay lever shaft for excessive play

(Independent suspension model only)

Ball joints for excessive play

I

I

I

-

Power steering fluid

(Independent suspension model only)

I

I

L

15 9

Power steering system for looseness or damage

x 1000 km x 1000 mile

I

I

I

I

-

I

-

-

I

I

L

30 18

I

I

I

I

-

I

-

-

I

I

L

45 27

I

I

I

I

I

I

-

R

I

I

L

60 36

I

I

I

I

-

I

-

-

I

I

L

75 45

I

I

I

I

-

I

-

-

I

I

L

90 54

I

I

I

I

-

I

-

-

I

I

L

105 63

I

I

I

I

I

I

R

R

I

I

L

120 72

I

I

I

I

-

I

-

-

I

I

L

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

Power steering system oil leakage

STEERING

*

FRONT AXLE

(Use odometer reading or months Whichever comes first)

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) SERVICE INTERVAL:

I

I

I

I

-

I

-

-

I

I

L

150 90

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 36 months

or every 9 months

or every 72 months

or every 36 months

or every 9 months

or every 9 months

or every 9 months

MAINTENANCE AND LUBRICATION 0B–11

-

-

Drum for wear or damage

Ratchet for wear or damage

-

-

-

-

-

-

I

I

I

I

I

I

I

I

I

-

I

45 27

I

I

I

I

I

I

I

I

I

I

I

R

I

I

60 36

-

-

-

I

I

I

I

I

I

I

I

I

-

I

75 45

-

-

-

I

I

I

I

I

I

I

I

I

-

I

90 54

-

-

-

I

I

I

I

I

I

I

I

I

-

I

105 63

I

I

I

I

I

I

I

I

I

I

I

R

I

I

120 72

-

-

-

I

I

I

I

I

I

I

I

I

-

I

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

-

Linings for wear

I

I

I I

Parking brake function

I

Parking brake lever travel

Parking brake cables

I

I

I

I

I

I

-

I

30 18

I

I

Pipes and hoses for loose connections or damage

PARKING BRAKE

I I

Brake pedal travel and free play

*

I

Disc brake pads and discs for wear

Brake linings and drums for wear

I

Brake system for fluid leakage

*

I

Brake fluid

SERVICE BRAKES

Wheel alignment

15 9 I

x 1000 km x 1000 mile

Steering function

(Use odometer reading or months Whichever comes first)

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) SERVICE INTERVAL:

-

-

-

I

I

I

I

I

I

I

I

I

-

I

150 90

or every 36 months

or every 36 months

or every 36 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 36 months

or every 36 months

or every 9 months

0B–12 MAINTENANCE AND LUBRICATION

L

Shock absorbers mount for looseness

Upper links (Independent suspension model only)

I

Wheel discs for damage

Hub bearings grease

Tire pressures and damage

I

-

I

T

L

I

I

I

-

I

I

I

30 18

I

-

-

-

L

I

I

I

-

I

I

I

45 27

I

R

I

T

L

I

I

I

I

I

I

I

60 36

I

-

-

-

L

I

I

I

-

I

I

I

75 45

I

-

I

T

L

I

I

I

-

I

I

I

90 54

I

-

-

-

L

I

I

I

-

I

I

I

105 63

I

R

I

T

L

I

I

I

I

I

I

I

120 72

I

-

-

-

L

I

I

I

-

I

I

I

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

-

Wheel pins and nuts

WHEELS

I I

Shock absorbers for oil leakage

I

-

I

Mounts for looseness or damage

(Independent suspension model only)

Ball joints for excessive play

(Independent suspension model only)

Ball joint boots for damage

(Independent suspension model only)

I

Torsion bar spring

15 9 I

x 1000 km x 1000 mile

Spring leaves for damage

SUSPENSION

(Use odometer reading or months Whichever comes first)

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) SERVICE INTERVAL:

I

-

I

T

L

I

I

I

-

I

I

I

150 90

or every 9 months

or every 36 months

or every 18 months

or every 18 months

or every 9 months

or every 9 months

or every 9 months

or every 9 months

or every 36 months

or every 9 months

or every 9 months

or every 9 months

MAINTENANCE AND LUBRICATION 0B–13

-

I

I

30 18

-

I

I

45 27

I

I

I

60 36

-

I

I

75 45

-

I

I

90 54

-

I

I

105 63

I

I

I

120 72

-

I

I

135 81

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

-

Bolts and nuts on chassis and body

I

15 9

I

x 1000 km x 1000 mile

Lights, horn, windshield, wiper and washers

OTHERS

Specific gravity of battery electrolyte

ELECTRICAL EQUIPMENT

(Use odometer reading or months Whichever comes first)

SERVICE INTERVAL:

Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification)

-

I

I

150 90

or every 36 months

or every 9 months

or every 9 months

0B–14 MAINTENANCE AND LUBRICATION

-

Idling speed and acceleration

Valve clearances

Feed pump strainer

Fuel tank cap and fuel pipes for loose connections

I

Cooling system for water leakage

Engine operation condition

or damage

-

-

Radiator coolant (Ethylene glycol anti-freeze)

Exhaust pipes and mountings for looseness

I

Drive belt tension and damage

or damage

I

Air cleaner element

-

I

I

I

-

I

-

I

-

I

I

-

R

R

R

22500 14000

I

-

-

-

I

-

-

-

-

I

-

-

-

-

33750 21000

I

I

I

R

I

I

I

A

I

R

R

R

R

R

45000 28000

I

-

-

-

I

-

-

-

-

I

-

-

-

-

56250 35000

I

I

I

-

I

-

I

-

I

I

-

R

R

R

67500 42000

I

-

-

-

I

-

-

-

-

I

-

-

-

-

78750 49000

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

*

fuel filter

Main fuel filter and Sub fuel filter: with Sub

-

Fuel filter: Main fuel filter

OPT

-

Engine oil filter

*

-

11250 7000

Engine oil

km mile

*

(Use odometer reading or months Whichever comes first) 4H ENGINE

Maintenance schedule: 4HE1-TC engine model SERVICE INTERVAL:

I

I

I

R

I

I

I

A

I

R

R

R

R

R

90000 56000

or every 7 months

or every 14 months

or every 14 months

or every 28 months

or every 7 months

or every 28 months

or every 14 months

or every 28 months

or every 14 months

or every 28 months

or every 28 months

or every 14 months

or every 14 months

or every 14 months

MAINTENANCE AND LUBRICATION 0B–15

I -

Manual transmission oil

Gear control mechanism for looseness

Gear control cables

I -

Loose connections

Splines for excessive wear

Bearings and related parts for looseness

Center bearing

Differential gear oil

I

L

-

-

I

L

A

-

I

I

I

22500 14000

I

-

-

-

I

-

-

-

I

I

I

33750 21000

R

L

I

I

I

L

A

I

R

I

R

45000 28000

I

-

-

-

I

-

-

-

I

I

I

56250 35000

I

L

-

-

I

L

A

-

I

I

I

67500 42000

I

-

-

-

I

-

-

-

I

I

I

78750 49000

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

I

-

Universal joints and sliding sleeve grease

REAR AXLE

*

PROPELLER SHAFT

*

TRANSMISSION

I

Clutch pedal travel and free play

11250 7000 I

km mile

Clutch fluid

(Use odometer reading or months Whichever comes first) CLUTCH

SERVICE INTERVAL:

Maintenance schedule: 4HE1-TC engine model

R

L

I

I

I

L

A

I

R

I

R

90000 56000

or every 28 months

or every 14 months

or every 28 months

or every 28 months

or every 7 months

or every 14 months

or every 14 months

or every 21 months

or every 28 months

or every 7 months

or every 28 months

0B–16 MAINTENANCE AND LUBRICATION

Kingpins

I I I I -

Power steering fluid

Power steering hoses

Fitting of knuckles and front axle for looseness

Steering mechanism for looseness or damage

Steering wheel play

Steering function

Wheel alignment

I

L

11250 7000

Power steering system for looseness or damage

km mile

-

I

I

-

I

-

-

I

I

L

22500 14000

-

I

I

-

I

-

-

I

I

L

33750 21000

I

I

I

I

I

-

R

I

I

L

45000 28000

-

I

I

-

I

-

-

I

I

L

56250 35000

-

I

I

-

I

-

-

I

I

L

67500 42000

-

I

I

-

I

-

-

I

I

L

78750 49000

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

*

Power steering system oil leakage

STEERING

*

(Use odometer reading or months Whichever comes first) FRONT AXLE

SERVICE INTERVAL:

Maintenance schedule: 4HE1-TC engine model

I

I

I

I

I

R

R

I

I

L

90000 56000

or every 28 months

or every 7 months

or every 7 months

or every 28 months

or every 7 months

or every 56 months

or every 28 months

or every 7 months

or every 7 months

or every 7 months

MAINTENANCE AND LUBRICATION 0B–17

Hydro booster fluid (ATF)

I I

Brake pedal travel and free play

Pipes and hoses for loose connections or damage

I I -

Parking brake function

Parking brake lever travel

Linings for wear

Drum for wear or damage

Ratchet for wear or damage

-

-

-

I

I

I

I

I

I

I

I

I

I

22500 14000

-

-

-

I

I

I

I

I

I

I

I

I

I

33750 21000

I

I

I

I

I

I

I

I

I

I

I

R

R

45000 28000

-

-

-

I

I

I

I

I

I

I

I

I

I

56250 35000

-

-

-

I

I

I

I

I

I

I

I

I

I

67500 42000

-

-

-

I

I

I

I

I

I

I

I

I

I

78750 49000

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

I

Parking brake cables

PARKING BRAKE

I

Disc brake pads and discs for wear

*

I

I

I

I

11250 7000

Brake linings and drums for wear

km mile

*

Brake system for fluid leakage

V

Brake fluid

(Use odometer reading or months Whichever comes first) SERVICE BRAKES

SERVICE INTERVAL:

Maintenance schedule: 4HE1-TC engine model

I

I

I

I

I

I

I

I

I

I

I

R

R

90000 56000

or every 28 months

or every 28 months

or every 28 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 28 months

or every 28 months

0B–18 MAINTENANCE AND LUBRICATION

I I

Shock absorbers for oil leakage

Shock absorbers mount for looseness

I

Hub bearings grease

Tire pressures and damage

-

Bolts and nuts on chassis and body

-

I

I

I

-

I

T

I

I

I

I

22500 14000

-

I

I

I

-

I

T

I

I

I

I

33750 21000

I

I

I

I

R

I

T

I

I

I

I

45000 28000

-

I

I

I

-

I

T

I

I

I

I

56250 35000

-

I

I

I

-

I

T

I

I

I

I

67500 42000

-

I

I

I

-

I

T

I

I

I

I

78750 49000

(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

I

Lights, horn, windshield, wiper and washers

OTHERS

Specific gravity of battery electrolyte

I

I

Wheel discs for damage

ELECTRICAL EQUIPMENT

T

Wheel pins and nuts

WHEELS

I

Mounts for looseness or damage

11250 7000 I

km mile

Spring leaves for damage

(Use odometer reading or months Whichever comes first) SUSPENSION

SERVICE INTERVAL:

Maintenance schedule: 4HE1-TC engine model

I

I

I

I

R

I

T

I

I

I

I

90000 56000

or every 28 months

or every 7 months

or every 7 months

or every 7 months

or every 28 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

or every 7 months

MAINTENANCE AND LUBRICATION 0B–19

Change every 5,000 km (3,000 miles) Replace every 5,000 km (3,000 miles) Replace every 20,000 km (12,000 miles) Inspect every 10,000 km (6,000 miles) Change every 20,000 km (12,000 miles) Lubricate every 10,000 km (6,000 miles) Lubricate every 5,000 km (3,000 miles) Inspect every 5,000 km (3,000 miles) Inspect every 5,000 km (3,000 miles) Inspect every 5,000 km (3,000 miles)

Engine oil filter

Air cleaner element

Exhaust pipes and mountings for looseness or damage

Manual transmission oil and differential gear oil

Universal joints and sliding sleeve grease

Kingpins

Steering system for looseness or damage

Brake linings and drums for wear

Disc brake pads and discs for wear

Interval

Engine oil

Item

D: Driving in extremely cold weather and/or on salted roads

C: Driving on dusty roads

B: Driving on rough roads

A: Repeated short trips

Severe driving conditions

Maintenance schedule under severe driving conditions

A

B

C

Condition D

A+B

0B–20 MAINTENANCE AND LUBRICATION

MAINTENANCE AND LUBRICATION 0B–21

RECOMMENDED FLUIDS, LUBRICANTS AND DIESEL FUELS In order to obtain maximum performance and longest service life from your ISUZU vehicles, it is very important to select and use correctly best lubricants and diesel fuels.

When lubricating, be sure to use ISUZU genuine lubricants or recommended lubricants listed below, according to the maintenance schedule for each vehicle model.

LUBRICATION/FLUID

GRADE ACEA

Diesel engine crankcase

B2/B3 E2/E3

Manual transmission Transfer case

B2/B3 E2/E3

Differential Automatic transmission Power steering Hydro brake booster

API

Other

GL-5

DEXRON II, III

Clutch and brake fluid reservoir

Hydraulic brake fluid SAE J1703 FMVSS 116 DOT. 3 or 4 grade

Center bearing King pin Upper links

NLGI #2 or #3 multi purpose type grease or wheel bearing grease

Propeller shaft sliding yoke Universal joint (General purpose grease in Molybdenum)

NLGI #2 or #3 multi purpose type grease containing molybdenum disulfide

Engine cooling system

Good quality ethylene glycol antifreeze or GM spec. 6038-M or equivalent

0B–22 MAINTENANCE AND LUBRICATION

OIL VISCOSITY CHART ENGINE OIL ENGINE OIL VISCOSITY GRADE – AMBIENT TEMPERATURE [Single grade]

,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,, SAE 40, 50 ,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 30 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 20, 20W ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 10W ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

–30°C –25°C

–15°C

0°C

15°C

25°C

30°C

–22°F

5°F

32°F

59°F

77°F

86°F

–13°F

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 10W–30 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 15W–40, 20W–40, 20W–50 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

DO NOT USE SYNTHETIC OILS. * At ambient temperatures below –25°C (–13°F), starting aids (oil pan heater, block heater, etc.) are recommended to prevent hard starting and other engine problems.

[Multi grade]

MANUAL TRANSMISSION AND TRANSFER CASE OIL (ENGINE OIL) VISCOSITY GRADE – AMBIENT TEMPERATURE [Single grade] ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 40, 50 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 30 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

–25°C

–10°C

5°C 10°C

20°C

35°C

–13°F

14°F

41°F 50°F

68°F

95°F

[Multi grade] ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 5W–30 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 10W–30 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 15W–40, 20W–40, 20W–50 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ET-12 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

MAINTENANCE AND LUBRICATION 0B–23

FRONT AXLE AND REAR AXLE OIL GEAR OIL VISCOSITY GRADE – AMBIENT TEMPERATURE [Single grade]

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 140 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 90 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 80W ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 75W ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

–25°C

–10°C

0°C

15°C

30°C

35°C

–13°F

14°F

32°F

59°F

86°F

95°F

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 75W–90 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 80W–90 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, SAE 80W–140 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

[Multi grade]

LGGEN-WE-0001EU

You are requested to order this manual using the manual number that is shown above.

This manual is applicable for vehicles in Europe.

All rights reserved. This manual may not be reproduced in whole or in part, without the permission in writing of ISUZU MOTORS LIMITED. Issued by

ISUZU MOTORS LIMITED INTERNATIONAL SERVICE DEPARTMENT Tokyo, Japan First edition April, 2000

0004-01K-1