A6474X408 February2012
Troubleshooting Guide
SuperSimpsonControlSystemFaultCodes
A6474X408(RevisionD)
Thismanualisintendedtoprovidetroubleshootinginformationforthe SuperSimpsonControlSystem.Theillustrations,descriptionsand procedurescontainedinthispublicationapplyonlytoTHISsystem. Caterpillarreservestherighttorevisemodelsanddesignswithoutprior notice.
ThisSuperSimpsonControlSystemwasmanufacturedunderthe guidelines,proceduresandrequirementsoftheappropriategovernment regulatoryagencies.Atthecompletionofthemanufacturingprocess, thisunitwasissuedanyrequiredapprovalnumbersandnameplates indicatingitmetthetechnicalrequirementsoftheseregulatoryagencies.Anychangetothedesignorstructureofthisunit,withouttheconsentofCaterpillarandtheseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourCaterpillarServiceRepresentative immediately
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TheSuperSimpsoncontrolsystemisaradioremotecontrolandmonitoring systemforcontinuousminers.Thesystemallowstheoperatortoremotelycontrolmachineoperationfromasafedistanceusingaradioremotecontrolconsole.
Thismanualprovidestroubleshootinginformationforthesystem.Foractual controlleroperation,pleaseseetheSuperSimpsonOperationManual,documentnumberA6474X364andtheSuperSimpsonDisplayManual,document A6474X362.
Messageconvention
Thecontrolsystemwillissuesystemhalt,warning,andfaultmessages.
Systemhaltmessage
Asystemhaltmessageappearswhenaconditionoccursthatpreventscontinuedoperationofthemachineinasafemanner.Themessagewillbedisplayed inthemiddleofthescreenandcannotbecleared.Thepowertothecontrol systemmustberecycledbeforethemachinecanbeoperated.
Errormessage
Anerrormessageindicatesawarningconditionthatiscurrentlyactivebutdoes notnecessarilyshutdownthemachine.Thesemessagesaresetandcleared bythecontrolsysteminrealtimebutareloggedinthecontrolsystemfaultlog. Duringnormaloperations,errormessagesarenormallyonlydisplayedonthe mainpageofthegraphicsdisplayscreen.Errormessagesarenumberless than300.ErrormessagesarelistedinTable2.
Faultmessage
Afaultmessageindicatesaconditionthateithercausesamotororfunctionto shutdownorpreventsamotororfunctionfromstarting.Faultmessagesoccur inapop-upwindowovertheactivescreenandmustbeclearedbytheoperator. FaultmessagesarelistedinTable3.
ThereisanAutoFaultClearoptioninthemenuthatissettoYESorNO (defaultisYES).WhensettoYES,thenextkeystrokeontheradioremote clearsthefaultmessage.WhensettoNO,theoperatormustusetheSHIFT andRESUMEkeysontheradioremotetoclearthefault.
Thelastfaultofthepowerupsession,evenifcleared,isdisplayedinredtextin thestatusboxonthemainscreen.Faultmessagesareloggedinthecontrol systemfaultlogandarenumbergreaterthan300.
Table2:Errormessages
Faultnumber
0001
SOLBOARDCOMMSFAIL
Eitheraninternaloracommunications failureofthesolenoidboard
0002 RELAYBOARDCOMMSFAIL
Eitheraninternaloracommunications failureoftherelayboard
0003
THERMISTORMODULEFAILURE
Eitheraninternaloracommunications failureofthethermistormodule(L0H9)
Failureof485buswiringtotheboard
Internalfailureofthesolenoidboard
Failureof485buswiringtotheboard
Internalfailureofthesolenoidboard
Lossof12VACpowertotheA16connectoronthemodule
FailureofCANbuswiringtomodule
Shortcircuitoropencircuitofdaisy chaincablethatconnectstoA2 socketonthemodule
Internalfailureofthethermistormodule
0004 RCHANDSETLOWBATTERY
Theremoteconsolehasreportedalow battery.
0005
VOLTAGETRANSDUCERFAILURE
Signalfromthevoltagetransducernot healthy(healthylevelisbetween4mA and20mA).
Remotehasnotbeencharged
Batteryneedsreplaced
Supplytotransducer(24VDC)isnot present
Brokenorshort-circuitsignalwire fromtransducertotheSuperSimpson
Internaltransducerfailure
InternalfailureoftheSuperSimpson
Checkstocarryout
Replacethemachinecontroller(L0Q6)
0006
PUMPMOTORMATEFAILURE PHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Replacethemachinecontroller (L0Q6)
Checkthe12VACsupplytothe A6connectormodule
Checkallmodulesareproperlyconnectedtothedaisychainmodule
Checkthattherearenoshortcircuits oftheCANbuswiring
Replacethemodule(L0LH09)
Chargetheremoteforatleast5 hours.
Checkvoltageleveloftheremote battery.
Check24VDCispresentatthetransducer
Checksignallinefromtransducerto theSuperSimpson
Replacethetransducer
ReplacetheSuperSimpson(ifsignal >4mAfromtransducer
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
0007
PUMPMOTORMATEFAILURE PHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0008
PUMPMOTORMATEFAILURE PHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallinehavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallinehavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
ReplacetheMotorMate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
ReplacetheMotorMate
ReplacetheSuperSimpson
0009
LEFTCUTTERMOTORMATE FAILUREPHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0010
LEFTCUTTERMOTORMATE FAILUREPHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0011
LEFTCUTTERMOTORMATE FAILUREPHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0012
RIGHTCUTTERMOTORMATE FAILUREPHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
0013
RIGHTCUTTERMOTORMATE FAILUREPHASEB
PhaseBfrommotormatenothealthy (between4and20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0014
RIGHTCUTTERMOTORMATE FAILUREPHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0015
LEFTCONVEYORMOTORMATE FAILUREPHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0016
LEFTCONVEYORMOTORMATE FAILUREPHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0017
LEFTCONVEYORMOTORMATE FAILUREPHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Possiblecause
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Checkstocarryout
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0018
RIGHTCONVEYORMOTORMATE FAILUREPHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0019
RIGHTCONVEYORMOTORMATE FAILUREPHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
0020
RIGHTCONVEYORMOTORMATE FAILUREPHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0021 FANMOTORMATEFAILUREPHASE A
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0022
FANMOTORMATEFAILUREPHASE B
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Possiblecause
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Checkstocarryout
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson 0023 FANMOTORMATEFAILUREPHASE C
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0024
LEFTTRAMMOTORMATEFAILURE PHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
0025
LEFTTRAMMOTORMATEFAILURE PHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0026
LEFTTRAMMOTORMATEFAILURE PHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0027
RIGHTTRAMMOTORMATE FAILUREPHASEA
PhaseAfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
0028
RIGHTTRAMMOTORMATE FAILUREPHASEB
PhaseBfrommotormateisnothealthy (healthyisbetween4mAand20mA)
0029
RIGHTTRAMMOTORMATEFAILUREPHASEC
PhaseCfrommotormateisnothealthy (healthyisbetween4mAand20mA)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Lossof24VDCsupplytothemotor mate
Oneormoresignallineshavegone opencircuit
Oneormoresignallineshavebeen shorted
Motormateisfaulty
SuperSimpsonisfaulty(interfaceto theMotorMate)
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Check24VDCsupplywiringisOK (+24VDClineisprovidedbyoutput pinX4-DD)
Checkthateachsignallineisnot openorshortcircuit
Replacethemotormate
ReplacetheSuperSimpson
Table2,continued:Errormessages
Faultnumber
0030
LOWMACHINEVOLTAGE
Machinevoltagereadinghasfallenbelowoperationallevel
0031
HIGHMACHINEVOLTAGE
Machinevoltageisaboveacceptable level
0032
SOLENOIDBOARDSUPPLYVOLTAGELEVELLOW
Solenoidboardisreportinglossofvoltage
0033
SOLENOIDBOARDSUPPLYVOLTAGELEVELHIGH
Solenoidboardisreportingdangerously highvoltagelevel
0034
PUMPTHERMALOVERLOAD
ThemotorhasbeenoperatedatacurrentlevelabovetherecommendedFLA.
0035
PUMPMOTORRTDTHERMALTRIP
Motorthermistorisreadingoverallowed operatingtemperature
Possiblecause
Transducerfailure
Badconnectionbetweenmachine andpowercenter
Transducerfailure
Badconnectionbetweenmachine andpowercenter
Brokenwirefor110VDCinput
Internalfailureonsolenoidboard
0036
LEFTCUTTERTHERMALOVERLOAD
ThemotorhasbeenoperatedatacurrentlevelabovetherecommendedFLA.
Supplyvoltagetothepowersupplyis veryhigh
Internalfailureonsolenoidboard
Themotorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleisfaulty
Themotorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Checkstocarryout
Checktransducerwiring
Verifyvoltagesupplytotransducer input
Checkconnectionwithpowercenter
Checktransducerwiring
Verifyvoltagesupplytotransducer input
Checkconnectionwithpowercenter
Check110VDCsupplytosolenoid board
Check110VDCbeinggeneratedfrom powersupply
ReplacetheSuperSimpson
Verifyinputvoltageleveltopower supplyisveryhigh
ReplaceSuperSimpson
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacepumpmotor,motormateor SuperSimpson
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkifthermistorreadingisrapidly fluctuating,ifsothermistorisdamagedorthereisnoiseinthecircuit
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacepumpmotor,motormateor SuperSimpson
Table2,continued:Errormessages
Faultnumber
0037
LEFTCUTTERMOTORRTDTHERMALTRIP
Motorthermistorisreadingoverallowed operatingtemperature
Possiblecause
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleisfaulty
0038
RIGHTCUTTERTHERMAL OVERLOAD
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
0039
RIGHTCUTTERMOTORRTD THERMALTRIP
Motorthermistorisreadingoverallowed operatingtemperature
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleiffaulty
0040
LEFTCONVEYORTHERMAL OVERLOAD
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
0041
LEFTCONVEYORMOTORRTD THERMALTRIP
Motorthermistorisreadingoverallowed operatingtemperature
0042
RIGHTCONVEYORTHERMAL OVERLOAD
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleiffaulty
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Checkstocarryout
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkifthermistorreadingisrapidly fluctuating,ifsothermistorisdamagedorthereisnoiseinthecircuit
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacepumpmotor,motormate,or controller
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkforrapidlyfluctuatingthermistorreading - ifso,thermistorisdamagedorthereisnoiseinthecircuit.
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacepumpmotor,motormate,or controller
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkforrapidlyfluctuatingthermistorreading - ifso,thermistorisdamagedorthereisnoiseinthecircuit.
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacepumpmotor,motormate,or controller
Table2,continued:Errormessages
Faultnumber
Motorthermistorisreadingoverallowed operatingtemperature
Possiblecause
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleiffaulty
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
Motorthermistorisreadingoverallowed operatingtemperature
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Motorisdamaged
Motorthermistorisfaulty
Thermistormoduleiffaulty
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkforrapidlyfluctuatingthermistorreading - ifso,thermistorisdamagedorthereisnoiseinthecircuit.
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacemotor,motormate,orSuper Simpson
Checkthermistorcircuitresistance andverifythatthermistormoduleis correctlyreportingthatvalue
Checkforrapidlyfluctuatingthermistorreading - ifso,thermistorisdamagedorthereisnoiseinthecircuit.
Replacethermistormodule
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacemotor,motormate,orSuper Simpson 0047
Motorhasbeenoperatedatacurrent levelabovetherecommendedFLA
S800methanesensorisreportingan internalfault
Motorisfaulty
Motormateisfaulty
SuperSimpsonisfaulty
Sensorisfaulty
Verifyactualoperatingcurrent
Checkthatmotormateisreporting actualoperatingcurrent
Replacemotor,motormate,orSuper Simpson
Verifyfaultreportonmethanesensor display
Replacemethanesensor
Table2,continued:Errormessages
Faultnumber
0050 RIGHTSIDESTOPBUTTON PRESSED
OperatorSideE-Stopdetectedasbeing pressed
0051
LEFTSIDESTOPBUTTON PRESSED
LeftsideE-Stopdetectedasbeing pressed
0052
MAINACSUPPLYVOLTAGELEVEL LOST
ThemainACsupplyinputisdetectedas low
0053
METHANEMONITORRELAYCONTACTSOPEN
TheMMRhasbeendetectedasopen
0054
MMRSTATUSWIREBROKEN
MMRinputisdetectedasopenbut otherdigitalinputsarestillreporting 110VAClevels
0055 RIGHTSIDEE-STOPWIREBROKEN
E-stopdetectedaspressedbutother digitalinputsstillreporting110VAClevels
0056
LEFTSIDEE-STOPWIREBROKEN
E-stopdetectedaspressedbutother digitalinputsstillreporting110VAClevels
Possiblecause Checkstocarryout
OperatorSideE-Stopbuttonwas pressed
Inputwiretomachinecontrolleris broken
SuperSimpsonisfaulty
OperatorSideE-Stopbuttonwas pressed
Inputwiretomachinecontrolleris broken
SuperSimpsonisfaulty
110VACcontrolvoltagehasbeenlost onmachine
MachinecontrollerdigitalInputis faulty
VerifytheE-Stopbuttonisnotbeing pressed
Measurefor110VACatmachinecontrollerinput
ReplaceSuperSimpson
VerifytheE-Stopbuttonisnotbeing pressed
Measurefor110VACatmachinecontrollerinput
ReplaceSuperSimpson
Verifythat110VACisbeingsupplied fromtransformer
Verifythathighvoltageisbeingsuppliedfrompowercenter
VerifyX1-ainputtomachinecontroller isreading110VAC
ReplaceSuperSimpson
MethaneGasLevelisabovetrippercentage
MMRisfaulty
Digitalinputonmachinecontrolleris faulty
X1-Dwireisbroken
Digitalinputisfaulty
Checkmethanegaslevelandverify sensoriscorrectlyreporting
ReplaceMMR
ReplaceSuperSimpson
CheckX1-Dwireandvoltagereading
ReplaceSuperSimpson
E-stopswitchisfaulty
Wireisbroken
Digitalinputisfaulty
E-stopswitchisfaulty
Wireisbroken
Digitalinputisfaulty
VerifyE-stopwiringonleftandright sides
ReplaceSuperSimpson
VerifyE-stopwiringonleftandright sides
ReplaceSuperSimpson
Table2,continued:Errormessages
Faultnumber
0057
TRACTIONCOMMSFAILURE
Communicationswiththetractionmodulehavefailed
Possiblecause
485communicationsbuswiringis damaged
TractionModulehaslostinputvoltage
SuperSimpsonisfaulty
0058
PUMPPT100SHORTCIRCUIT
PT100resistancedetectedaslessthan 100ohms
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
0059
LEFTCUTTERPT100SHORT CIRCUIT
PT100resistancedetectedaslessthan 100ohms
0060
RIGHTCUTTERPT100SHORTCIRCUIT
PT100resistancedetectedaslessthan 100ohms
0061
LEFTCONVEYORPT100SHORTCIRCUIT
PT100resistancedetectedaslessthan 100ohms
0062
RIGHTCONVEYORPT100SHORT CIRCUIT
PT100resistancedetectedaslessthan 100ohms
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
Checkstocarryout
Verify485buswiring
Verifythattractionsmoduleisreceivingcontrolpower
ReplaceTractionmodule
Replacepinebox
ReplaceSuperSimpson
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Table2,continued:Errormessages
Faultnumber
0063
PUMPPT100OPENCIRCUIT
PT100resistancedetectedasgreater than166ohms
0064
LEFTCUTTERPT100OPEN CIRCUIT
PT100resistancedetectedasgreater than166ohms
Possiblecause
PT100wiringhasbeenshortedcircuited
ThermistorModuleFailure(LOLH09) Motorfailure
PT100wiringhasbeenshortedcircuited
ThermistorModuleFailure(LOLH09) Motorfailure
0065
RIGHTCUTEERPT100OPEN CIRCUIT
PT100resistancedetectedasgreater than166ohms
PT100wiringhasbeendamaged
Thermistormodulefailure(LOLH09) Motorfailure
0066
PT100resistancedetectedasgreater than166ohms
PT100resistancedetectedaslessthan 100ohms
0067
RIGHTCONVEYORPT100OPENCIRCUIT
PT100resistancedetectedasgreater than166ohms
0068
FANPT100SHORTCIRCUIT
FanPT100resistancedetectedat100 ohmsorless
PT100wiringhasbeendamaged
Thermistormodulefailure(LOLH09) Motorfailure
PT100wiringhasbeenshortcircuited
Thermistormodulefailure(l0LH09) MotorFailure
ShortcircuitinPT100wiring
Thermistormoduleinternalfailure
Checkstocarryout
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09) Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09) Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
Replacethermistormodule(LOLH09) Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
Replacethermistormodule(LOLH09) Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
Replacethermistormodule(L0LH09) Replacemotor
Checkthatactualcircuitresistanceis sameasreportedbythermistormodule
Replacethermistormodule
Table2,continued:Errormessages
Faultnumber
0069
FANPT100OPENCIRCUIT
FanPT100hasbeendetectedat168 ohmsormore
0070
FANMOTORRTDTHERMAL WARNING
Themotortemperaturehasbeenabove 140Cbutlessthan150C
Possiblecause Checkstocarryout
ShortcircuitinPT100wiring
Thermistormoduleinternalfailure
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0071
FANMOTORRTDTHERMALTRIP
Thermistormodulereportedmotortemperatureisabove150Cbutlessthan 175C
0072
LEFTTRAMPT100SHORTCIRCUIT
PT100resistancedetectedaslessthan 100ohms
Motortemperatureisabove150C
MeasureRTDresistanceandcomparetochart
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0073
LEFTTRAMPT100SHORTCIRCUIT
PT100resistancedetectedasgreater than168ohms
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09)
Motorfailure
PT100wiringhasbeendamaged
Thermistormodulefailure(l0LH09)
MotorFailure
Checkthatactualcircuitresistanceis sameasreportedbythermistormodule
Replacethermistormodule
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
Replacethermistormodule(L0LH09)
Replacemotor
Table2,continued:Errormessages
0074
LEFTTRAMMOTORRTDTHERMAL WARNING
Themotortemperaturehasbeenabove 140Cbutlessthan150C
0075
LEFTTRAMMOTORRTDTHERMAL TRIP
Themotortemperaturehasbeenabove 140Cbutlessthan150C
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09) Motorfailure
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
0076
RIGHTTRAMPT100SHORTCIRCUIT
PT100resistancedetectedaslessthan 100ohms
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09) Motorfailure
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09) Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
0077
RIGHTTRAMPT100OPENCIRCUIT
PT100resistancedetectedasgreater than168ohms
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure(LOLH09) Motorfailure
PT100wiringhasbeendamaged
Thermistormodulefailure(LOLH09) Motorfailure
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Table2,continued:Errormessages
0078
RIGHTTRAMMOTORRTDTHERMALWARNING
Themotortemperaturehasbeen above140Cbutlessthan150C
0079
RIGHTTRAMPT100OPENCIRCUIT
PT100resistancedetectedasgreater than166ohms
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0080
LEFTTRAMMOTORMATEFAILUREPHASEB
PT100resistancedetectedasless than100ohms
0081
TRANSFORMERPT100OPEN CIRCUIT
PT100resistancedetectedasgreater than166ohms
0082
TRANSFORMERMOTORRTD THERMALTRIP
Thermistormodulereportedmotor temperatureisabove150Cbutless than175C
PT100wiringhasbeenshortcircuited
Thermistormodulefailure(l0LH09)
MotorFailure
PT100wiringhasbeenshortcircuited
ThermistorModuleFailure (LOLH09)
Motorfailure
PT100wiringhasbeendamaged
Thermistormodulefailure(LOLH09)
Motorfailure
Motortemperatureisabove150C
MeasureRTDresistanceandcomparetochart
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
CheckconditionofwiringtoRTDcircuit andmeasureRTDresistanceandcomparetochart.Note:Checkconnections inmotorcablejunctionboxes
ConnectspareRTDcircuitinmotorterminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupplycable. Ifpilotcoresaredamaged,replacecable
Checkmotor
CheckconditionofwiringtoRTDcircuit andmeasureRTDresistance
Replacethermistormodule(L0LH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuit andmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
Checkmotor
CheckconditionofwiringtoRTDcircuit andmeasureRTDresistance
ReplaceThermistorModule(LOLH09)
Replacemotor
CheckconditionofwiringtoRTDcircuit andmeasureRTDresistanceandcomparetochart.Note:Checkconnections inmotorcablejunctionboxes
ConnectspareRTDcircuitinmotorterminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupplycable. Ifpilotcoresaredamaged,replacecable
Table2,continued:Errormessages
0083
PUMPMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
0084
LEFTCUTTERMOTORRTDTHERMALWARNING
Thermistorreportedtemperatureis above140C/165Cbutlessthan 150C/175C
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0085
RIGHTCUTTERMOTORRTDTHERMALWARNING
Thermistorreportedtemperatureis above140C/165Cbutlessthan 150C/175C
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09) Motorfailure
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09) Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
Table2,continued:Errormessages
0086
LEFTCONVMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0087
RIGHTCONVMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
0088
SCRUBBERMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
Table2,continued:Errormessages
0089
LEFTTRAMMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
0090
RIGHTTRAMMOTORRTDTHERMAL WARNING
Thermistorreportedtemperatureis above140Cbutlessthan150C
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09)
Motorfailure
0091
TRAMTRANSFORMERRTD THERMALWARNING
VFDhasreportedashortcircuitfault
0092
CUTTERBREAKEROPEN
Circuitbreakerwasdetectedasopen.
Motortemperatureisasreportedby system
MeasureRTDresistanceandcomparetochart
RTDfailure(DONOTMEGGAR)
Cabledamage
Thermistormodulefailure(LOLH09) Motorfailure
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
CheckconditionofwiringtoRTDcircuitandmeasureRTDresistanceand comparetochart.Note:Checkconnectionsinmotorcablejunctionboxes
ConnectspareRTDcircuitinmotor terminalenclosure
Replacethermistormodule(LOLH09)
Replacemotor
Checkpilotcoresinmotorsupply cable.Ifpilotcoresaredamaged, replacecable
Jumperwireisbroken
Digitalinputisfaulty
Atthistimenocutterbreakerisinstalledsocheckjumperwireto breakerinput
ReplaceSuperSimpson
Table2,continued:Errormessages
0093
CB2OPEN
CB2orintermediatebreakerisdetected asopen
0094 TRAMBREAKEROPEN
Trambreakerisdetectedasopen
0095 PUMPOVERLOADRELAYOPEN
Pumpcircuitoverloadrelaydetectedas open
0096
LEFTTRAMMOTOROVERLOAD RELAYOPEN
Lefttramcircuitoverloadrelaydetected asopen
0097
RIGHTTRAMMOTOROVERLOAD RELAYOPEN
Righttramcircuitoverloadrelaydetectedasopen
0098
LHVFDCOMMSFAILURE
TheSuperSimpsonisreportingaCAN buscommunicationsfailure
Auxiliarycontactwirefrombreakeris broken
Auxiliarycontactonbreakerisfaulty, checkUV
Digitalinputisfaulty
Auxiliarycontactwirefrombreakeris broken
Auxiliarycontactonbreakerisfaulty, checkUV
Digitalinputisfaulty
Pumpmotorcurrentistoohigh
Relayisfaulty
Digitalinputfailure
Lefttrammotorcurrentistoohigh
Relayisfaulty
Digitalinputfailure
Lefttrammotorcurrentistoohigh
Relayisfaulty
Digitalinputfailure
CANbuswirebreakbetweenrectifier andVFD
Internaldrivefailure
Checktoverify110VACfromauxiliary contacttomachinecontrollerinput
ReplaceSuperSimpson
Checktoverify110VACfromauxiliary contacttomachinecontrollerinput
ReplaceSuperSimpson
Checkmotorcurrent,replacemotor
Checkrelaycurrent,replacerelay
Check110VACsignaltomachine controller,replacemachinecontroller
Checkmotorcurrent,replacemotor
Checkrelaycurrent,replacerelay
Check110VACsignaltomachine controller,replacemachinecontroller
Checkmotorcurrent,replacemotor
Checkrelaycurrent,replacerelay
Check110VACsignaltomachine controller,replacemachinecontroller
CheckconductivityofCANbuswiring andfuses
CheckCANbusterminationresistance
Replacedrive
ReplaceSuperSimpson
Table2,continued:Errormessages
0099
RHVFDCOMMSFAILURE
TheSuperSimpsonisreportingaCAN buscommunicationsfailure
CANbuswirebreakbetweenrectifier andVFD
Internaldrivefailure
0100
LHVFDENCODERLESSOPERATION
Thedriveisreportingthatitisoperating inencoderlessmode
0101
RHVFDENCODERLESSOPERATION
Thedriveisreportingthatitisoperating inencoderlessmode
0102
RECTIFIERHEATSINKWARNING
Rectifierhasreportedheatsink temperaturewarning
0103
RECTIFIERUNDERVOLTAGE
Therectifierhasreportedlow inputvoltage
0104
BRAKERESISTORTHERMALTRIP
Therectifierhasreportedabrakeresistorthermaltripcode
0105
RECTIFIERPHASESYNCLOSS
Therectifierhasreportedaphaseloss codeafterthepumpstarted
Drivewassettooperateinthismode
Drivehasmalfunctioned
Drivewassettooperateinthismode
Drivehasmalfunctioned
Lowcoolantflow
Poorthermalcontactwithrectifier baseandenclosure
Voltagebelow750V
RectifierhasfaultyDCbusvoltage circuit
Operatingvoltageistoohigh
Machineistrammingtoofast
Checkstocarryout
CheckconductivityofCANbuswiring andfuses
CheckCANbusterminationresistance Replacedrive
ReplaceSuperSimpson
Checkdrivesettings Replacedrive
Checkdrivesettings Replacedrive
Checkcoolantflowandlevel
Checkproperinstallationofrectifier
Verifymachinevoltageandrectifier unitoutput Replacerectifier
Checkdrivesettings
Slowmachinedown
Table2,continued:Errormessages
0106
RECTIFIERPHASELOSS
Rectifierisreportingaphaselossfault code
0107
RECTIFIERCOMMSFAILURE
SuperSimpsonisnotrecognizingor receivingpacketsfromtherectifier
Rectifierhasdetectedaphaseloss formorethan10secondsafterpump start
Therectifierdoesnothave120VAC controlpowerapplied
TheCANbuswiringisnotintact
AfuseontheCANbushasblown
Therectifierisnotsendingpacketsor theSuperSimpsonhasfailed.
TBD
0108
EMERGENCYSTOPRELAY CONTACTOPEN
Theemergencystoprelayhasbeen detectedasopen
0109
ILLEGALVOLTAGEONPILOT CIRCUIT
Voltagehasbeendetectedonthepilot outputrelaycircuit
0110
CONTROLEARTHLEAKAGETRIP
Thegroundfaultrelayhasbeendetectedasopen
0111
LEFTRMSDRIVECOMMSFAILURE
RMSdriveisreportinganinternalCAN communicationsloss
0112
RIGHTRMSDRIVECOMMSLOSS
RMSdriveisreportinganinternalCAN communicationsloss
0113
LEFTDRIVEHANDSHAKEFAILURE
RMSdriveenablehandshakingsequencefailed
ESRauxiliarycontactisopen
Wireisbroken
Digitalinputfailure
110VACshortcircuitexternaltorelay boardorinternaltorelayboard
Checkthat120VACisbeingapplied totherectifier
CheckCANbusconnectionsand fuses
UseCANanalyzertoverifyanypacketsonthebus.
ReplacetheSuperSimpsonorthe rectifier
Verify110VACinputtomachinecontrollerfromESRcontact
ReplaceSuperSimpson
Verify110VAConpilottripcircuit
ReplaceSuperSimpson
Groundfaultrelayauxiliarycontactis open
Wireisbroken
Digitalinputfailure
Thedrivehasaninternalfailure
Thedrivehasaninternalfailure
Driveisnotrespondingtoenabled commandduetointernalfault
Verify110VACinputtomachinecontrollerfromGFRcontact
ReplaceSuperSimpson
CheckCANbusconnections
Replacedrive
CheckCANbusconnections
Replacedrive
Replacethedrive
Table2,continued:Errormessages
0114
RIGHTDRIVEHANDSHAKEFAILURE
RMSdriveenablehandshakingsequencefailed
0115
SOLENOIDOPEN
Asolenoidcircuithasbeendetectedas OpenCircuit
0116
SOLENOIDSHORT
Asolenoidcircuithasbeendetectedas OpenCircuit
0117
SOLENOIDOVERCURRENT
Asolenoidhasbeendetectedasdrawingtoomuchcurrent
0118
PUMPCONTACTORSTUCKCLOSED
Thesmartcontactorhasreportedan illegallyclosedcondition.Thecontrol systemassumedthatthepumpcontactorhadillegallybecomeactiveand turnedoffpowertothemachinebytrippingtheout-bye-stoprelay.
0119
PUMPCOTACTORSTUCKOPEN
Thesmartcontactorhasreportedan inabilitytoclosethecontacts
Driveisnotrespondingtoenabled commandduetointernalfault
Replacethedrive
Wiringhasbeenshortcircuited,solenoidcoilisdamaged.
Solenoidboardfailure
Wiringhasbeenshortcircuited,solenoidcoilisdamaged.
Solenoidboardfailure
Wiringhasbeenshortcircuited,solenoidcoilisdamaged.
Solenoidboardfailure
Pumpcontactorisfrozenshut
Thecontactor(orauxiliarycontact)is faulty
Runsystemsolenoidtest
Replacesolenoid
ReplaceSuperSimpson
Runsystemsolenoidtest
Replacesolenoid
ReplaceSuperSimpson
Runsystemsolenoidtest
Replacesolenoid
ReplaceSuperSimpson
Checkthestateofthecontactor
Replacethecontactor
ReplacetheSuperSimpson
Pumpcontactorhassufferedaninternalfailure
Checkthestateofthecontactor
Replacethecontactor
ReplacetheSuperSimpson
Table2,continued:Errormessages
Table2,continued:Errormessages
0133
SHEAR:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0134
SHEAR:SLICESAFETYPOWER SWITCHFAIL
Thepowerswitchandwatchdogare unabletocutpowertothedrivercircuitry
0135
SHEAR:SPOOLPOSITIONSENSOR FAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0136
SHEAR:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0137
SHEAR:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0138
SHEAR:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
Initializationerror
Internalcomponentfailure
Initializationerror
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Coilisfaulty
Wirebrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wirebrokeninsideslice
Internalcomponentfailure
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Table2,continued:Errormessages
Faultnumber
0139
SHEAR:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0140
SHEAR:SLICESUPPLYUNDER VOLTAGE
Supplyvoltagehasdippedbelow 10VDC
0141
SHEAR:SLICESUPPLYOVER VOLTAGE
Slicevoltagehasrisenabove35VDC
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Checkstocarryout
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
0142
SHEAR:SLICEUNDERTEMPERATURE
Slicehasreportedatemperaturebelow -40C
0143
SHEAR:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0144
SHEAR:SLICECOMMUNICATION TIMOUT
Theslicehasnotreceivedacommand packetfor250ms
0145
STAB:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
Internalcomponentfailure
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Initializationerror
Internalcomponentfailure
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Cycle24VDCtounit
Replacetheslice
Table2,continued:Errormessages
0146
STAB:SLICESAFETYPOWER SWITCHFAIL
Thefailsafepowerswitchisdysfunctionalandunabletocutpowertothe drivercircuitry
0147
STAB:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0148
STAB:SLICESOLARESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0149
STAB:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0150
STAB:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0151
STAB:SLICESOLBRESISTANCE HIGH
Solenoidmeasuredabove37ohms
0152
STAB:SLICESUPPLYUNDERVOLTAGE
Supplyvoltagehasdippedbelow 10VDC
0153
STAB:SLICESUPPLY OVERVOLTAGE
Slicevoltagehasrisenabove35VDC
Initializationerror
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtounit
Replacetheslice
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Powersupplyfailure
Shortcircuit/badconnectionto 24VDCbus
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
Table2,continued:Errormessages
Faultnumber
0154
STAB:SLICEUNDER TEMPERATURE
Slicehasreportedatemperaturebelow -40C
0155
STAB:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0156
STAB:SLICECOMMUICATIONTIMEOUT
Theslicehasnotreceivedacommand packetfor250ohms
0157
CONV:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0158
CONV:SAFETYPOWERSWITCH FAIL
Thefail-safepowerswitchisdysfunctionalandunabletocutpowertothe drivercircuitry
0159
CONV:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0160
CONV:SLICESOLARESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0161
CONV:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Rectifierhasdetectedaphaseloss formorethan10secondsafterpump start
Initializationerror
Internalcomponentfailure
Initializationerror
Internalcomponentfailure
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Cycle24VDCtounit
Replacetheslice
Cycle24VDCtounit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Cycle24VDCtounit
Replacetheslice
Cycle24VDCtounit
Replacethecoils
Replacetheslice
Cycle24VDCtounit
Replacethecoils
Replacetheslice
Table2,continued:Errormessages
0162
CONV:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0163
CONV:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0164
CONV:SLICESUPPLYUNDERVOLTAGE
Supplyvoltagehasdippedbelow 10VDC
0165
CONV:SLICESUPPLYOVERVOLTAGE
Slicevoltagehasrisenabove35VDC
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Cycle24VDCtounit
Replacethecoils
Replacetheslice
Cycle24VDCtounit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
0166
CONV:SLICEUNDER TEMPERATURE
Slicehasreportedatemperaturebelow -40C
0167
CONV:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0168
CONV:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250ohms
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Table2,continued:Errormessages
0169
CONV:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0170
CONV:SLICESAFETYPOWER SWITCHFAIL
Thefail-safepowerswitchisdysfunctionalandunabletocutpowertothe drivercircuitry
0171
CONV:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0172
CONV:SLICESOLARESISTANCE
LOW
Solenoidresistancemeasuredbelow14 ohms
0173
CONV:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0174
CONV:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0175
CONV:SLICESOLARESISTANCE LOW
Solenoidresistancemeasuredabove37 ohms
0176
CONV:SLICESUPPLY UNDERVOLTAGE
Supplyvoltagehasdippedbelow 10VDC
Initializationerror
Internalcomponentfailure
Initializationerror
Internalcomponentfailure
Brokenwireinsidetheslicetop
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Cycle24VDCtounit
Replacetheslice
Cycle24VDCtounit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Table2,continued:Errormessages
Faultnumber
0177
CONV:SLICESUPPLY OVERVOLTAGE
Slicevoltagehasrisenabove35VDC
0178
CONV:SLICEUNDER TEMPERATURE
Slicehasreportedatemperaturebelow -40C
0179
CONV:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0180
CONV:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250ohms
0181
GATH:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0182
GATH:SLICESAFETYPOWER SWITCHFAIL
Thefail-safepowerswitchisdysfunctionalandunabletocutpowertothe drivercircuitry
0183
GATH:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Internalcomponentfailure
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Initializationerror
Internalcomponentfailure
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Cycle24VDCtounit
Replacetheslice
Initializationerror
Internalcomponentfailure
Cycle24VDCtounit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Table2,continued:Errormessages
Faultnumber
0184
GATH:SLICESOLARESISTANCE
LOW
Solenoidresistancemeasuredbelow14 ohms
0185
GATH:SLICESOLARESISTANCE
HIGH
Solenoidresistancemeasuredabove37 ohms
0186
GATH:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0187
GATH:SLICESOLBRESISTANCE
HIGH
Solenoidresistancemeasuredabove37 ohms
0188
GATH:SLICESUPPLYUNDERVOLTAGE
Supplyvoltagehasdippedbelow 10VDC
0189
GATH:SLICESUPPLYOVERVOLTAGE
Slicevoltagehasrisenabove35VDC
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
0190
GATH:SLICEUNDERTEMPERATURE
Slicehasreportedatemperaturebelow -40C
0191
GATH:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Internalcomponentfailure
Cycle24VDCtounit
Replacetheunit
Table2,continued:Errormessages
0192 GATH:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250ms
0193
BREAK:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0194
BREAK:SLICESAFETYPOWER SWITCHFAIL
Thefail-safepowerswitchisnotfunctionalandisunabletoremovepowerto thedrivercircuitry
0195
BREAK:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0196
BREAK:SLICESOLARESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0197
BREAK:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0198
BREAK:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0199
BREAK:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0200
BREAK:SLICESUPPLYUNDER VOLTAGE
Supplyvoltagehasdippedbelow 10VDC
Internalcomponentfailure
BrokenconnectiontoCANbus
Initializingerror
Internalcomponentfailure
Initializingerror
Internalcomponentfailure
Brokenwireinsidetheslicetop
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Table2,continued:Errormessages
Faultnumber
0201
BREAK:SLICESUPPLYOVERVOLTAGE
Slicevoltagehasrisenabove35VDC
Possiblecause
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
0202
BREAK:SLICEUNDERTEMPERATURE
Slicehasreportedatemperaturebelow -40C
0203
BREAK:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0204
BREAK:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250msec
0205
DUST:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0206
DUST:SLICESAFETYPOWER SWITCHFAIL
Thefail-safepowerswitchisnotfunctionalandisunabletoremovepowerto thedrivercircuitry
0207
DUST:SLICESPOOLPOSITIONFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
0208
DUST:SLICESOLARESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
Internalcomponentfailure
Checkstocarryout
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Initializingerror
Internalcomponentfailure
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Table2,continued:Errormessages
0209
DUST:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0210
DUST:SICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0211
DUST:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0212
DUST:SLICESUPPLYUNDERVOLTAGE
Supplyvoltagehasfallenbelow10VDC
0213
DUST:SLICESUPPLYOVERVOLTAGE
Slicevoltagehasrisenabove35VDC
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Cycle24VDCtotheunit
Replacethecoils
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
0214
DUST:SLICEUNDERTEMPERATURE
Slicehasreportedatemperaturebelow -40C
0215
DUST:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0216
DUST:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250msec
Internalcomponentfailure
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Table2,continued:Errormessages
0217
SCRUB:SLICEADCERROR
Theinternalanalogtodigitalconverter ismalfunctioning
0218
SCRUB:SLICESAFETYPOWER SWITCHFAIL
Thefail-safepowerswitchisnotfunctionalandisunabletoremovepowerto thedrivercircuitry
0219
SCRUB:SLICESPOOLPOSITION SENSORFAIL
Theoutputfromthehalleffectsensoris outsideoftheexpectedrange
Initializingerror
Internalcomponentfailure
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice
Cycle24VDCtotheunit
Replacetheslice
Brokenwireinsidetheslicetop
Internalcomponentfailure
Cycle24VDCtotheunit
Replacetheslice 0220
SCRUB:SLICESOLARESISTANCE
LOW
Solenoidresistancemeasuredbelow14 ohms
0221
SCRUB:SLICESOLARESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0222
SCRUB:SLICESOLBRESISTANCE LOW
Solenoidresistancemeasuredbelow14 ohms
0223
SCRUB:SLICESOLBRESISTANCE HIGH
Solenoidresistancemeasuredabove37 ohms
0224
SCRUB:SLICESUPPLYUNDERVOLTAGE
Supplyvoltagehasfallenbelow10VDC
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Coilisfaulty
Wireisbrokeninsideslice
Internalcomponentfailure
Coilisfaulty
Wireismakingpoorcontacttocoil
Internalcomponentfailure
Powersupplyfailure
Blownfuseon24VDCbus
Systemrunningheavyloadon backupsupplyoutput
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Cycle24VDCtotheunit
Replacethecoil
Replacetheslice
Checkprimarysupplyandconnections
Checkfuseson24VDCbus
Table2,continued:Errormessages
0225
SCRUB:SLICESUPPLYOVERVOLTAGE
slicevoltagehasrisenabove35VDC
0226
SCRUB:SLICEUNDERTEMPERATURE
Slicehasreportedatemperaturebelow -40C
0227
SCRUB:SLICEOVERTEMPERATURE
Slicehasreportedatemperatureabove +85C
0228
SCRUB:SLICECOMMUNICATION TIMEOUT
Theslicehasnotreceivedacommand packetfor250msec
0229
24VDCBUSUNDER20VDC
L0GPpowersupplyreportsthatbus voltagedroppedbelow20VDC
0230
24VDCBUSABOVE28VDC
L0GPpowersupplyreportsthatbus voltageroseabove28VDC
0231
RADIOSWITCHTIMEOUT
Aradioremoteswitchhasbeenheldfor atleast15seconds.30secondsfor shearing
0232
SHEAR:SLICESPOOLNOTCENTERED
Nohydrauliccommandisactiveandthe spoolhasnotreturnedtocenterposition
Powersupplyfailure
Shortcircuit/badconnectiononto 24VDCbus
Internalcomponentfailure
Checkprimarysupplyandconnections
Checksecondarysupplyoutputand connections
Verifyhighvoltagereadingwithhand heldmeter
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
Cycle24VDCtounit
Replaceunit
Internalcomponentfailure
BrokenconnectiontoCANbus
Primarysupplyfailed
Blownfuseordiodeon24VDCbus
Machineunderheavyloadwithlow inputvoltage
Primarysupplyfailed
Shortcircuiton24VDCbus
Machineinputvoltagelevelishigh
Operatorisholdinglever
Aswitchhasbecomestuck
Internalcomponentfailure
Valvehasremainedopendueto pressurefromthevalvebank
Cycle24VDCtounit
CheckCANbusconnections/cables
Replacetheunit
Checkprimarysupplyandconnections
Testfusesanddiodeon24VDCbus
Verifymachineinputvoltagelevel
Checkprimarysupplyandconnections
Testfusesanddiodeon24VDCbus
Verifymachineinputvoltagelevel
Verifythatoperatorreleasesswitches within15seconds
Checkforobstructionsthatwouldhold switchinactiveposition
Replacetheradioremote
Checkthepilotandsystempressure
Cyclethe24VDCtotheunit
Replacetheunit
Table2,continued:Errormessages
Faultnumber
0233
GATH:SLICESPOOLNOTCENTERED
Nohydrauliccommandisactiveandthe spoolhasnotreturnedtocenterposition
0234
CONV:SLICESPOOLNOTCENTERED
Nohydrauliccommandisactiveandthe spoolhasnotreturnedtocenterposition
0235
CONV:SLICESPOOLNOTCENTERED
Nohydrauliccommandisactiveandthe spoolhasnotreturnedtocenterposition
0236
STAB:SLICESPOOLNOTCENTERED
Nohydrauliccommandisactiveandthe spoolhasnotreturnedtocenterposition
0237
SHEAR:SLICETEMPERATURE RAPIDINCREASE
Slicetemperaturehasincreasedseveral degreesabovetheaveragetemperature
0238
GATH:SLICETEMPERATURERAPID INCREASE
Slicetemperaturehasincreasedseveral degreesabovetheaveragetemperature
0239
CONV:SLICETEMPERATURERAPID INCREASE
Slicetemperaturehasincreasedseveral degreesabovetheaveragetemperature
0240
CONV:SLICETEMPERATURERAPID INCREASE
Slicetemperaturehasincreasedseveral degreesabovetheaveragetemperature
Possiblecause
Internalcomponentfailure
Valvehasremainedopendueto pressurefromthevalvebank
Internalcomponentfailure
Valvehasremainedopendueto pressurefromthevalvebank
Internalcomponentfailure
Valvehasremainedopendueto pressurefromthevalvebank
Internalcomponentfailure
Valvehasremainedopendueto pressurefromthevalvebank
Ambienttemperaturemuchcooler thanworkingtemperatureofthevalve bank
Heavyhydraulicload
Valvebankfailure
Ambienttemperaturemuchcooler thanworkingtemperatureofthevalve bank
Heavyhydraulicload
Valvebankfailure
Ambienttemperaturemuchcooler thanworkingtemperatureofthevalve bank
Heavyhydraulicload
Valvebankfailure
Ambienttemperaturemuchcooler thanworkingtemperatureofthevalve bank
Heavyhydraulicload
Valvebankfailure
Checkstocarryout
Checkthepilotandsystempressure
Cyclethe24VDCtotheunit
Replacetheunit
Checkthepilotandsystempressure
Cyclethe24VDCtotheunit
Replacetheunit
Checkthepilotandsystempressure
Cyclethe24VDCtotheunit
Replacetheunit
Checkthepilotandsystempressure
Cyclethe24VDCtotheunit
Replacetheunit
Cycle24VDCtotheunit
Replacetheslice
Verifyvalvebankpressureandspool position
Cycle24VDCtotheunit
Replacetheslice
Verifyvalvebankpressureandspool position
Cycle24VDCtotheunit
Replacetheslice
Verifyvalvebankpressureandspool position
Cycle24VDCtotheunit
Replacetheslice
Verifyvalvebankpressureandspool position
Table2,continued:Errormessages
0241
STAB:SLICETEMPERATURERAPID INCREASE
Slicetemperaturehasincreasedseveral degreesabovetheaveragetemperature
0242
REMOTECONSOLEIDFAILURE
Thecontrolsystemdetectedaradio remotewithanillegalIDnumbersetting suchaszero
0243
SECONDREMOTECONSOLEDETECTED
Thecontrolsystemdetectedasecond remoteconsoleIDonthesamefrequencyastheprimaryremote
0244
RELAYBOARDWRONGFIRMWARE
Therelayboardisreportinganoutdated versionoffirmware
0245
TRACTIONEARTHLEAKAGE
Theearthleakagerelayhasbeendetectedasopen
0246
LIGHTSEARTHLEAKAGE
Theearthleakagerelayhasbeendetectedasopen
0247
LOWOILLEVELWARNING
Theoillevelwarningswitchhasbeen detectedasopen
Ambienttemperaturemuchcooler thanworkingtemperatureofthevalve bank
Heavyhydraulicload
Valvebankfailure
Asecondaryradioremoteisoperating onthesamefrequency
IDofaradioremotewasnotproperly set
Radioremoteisfaulty
Shiftchangewhentheminerwas poweredup
Secondremoteisoperatingonthe samesection
Minerwasnotpowereddown,possiblybatterybackupsystemdidnot timeout
Relayboardwasloadedwithanold revisionoffirmware
Cycle24VDCtotheunit
Replacetheslice
Verifyvalvebankpressureandspool position
CheckradioremoteID
Checkifotherradioremotesareon thesamefrequency
Replacetheradioremoteifproblem persists
Cycle24VDContheminer.Verify littlebluedisplayturnsoff
ReplacetheSuperSimpson
Makesureasecondremoteisnot operatingonthesamefrequency
ReplaceSuperSimpson
Earthleakagerelayauxiliarycontact isopen
Wireisbroken
Digitalinputfailure
Earthleakagerelayauxiliarycontact isopen
Wireisbroken
Digitalinputfailure
Theoillevelwarningcontactisopen
Wireisbroken
Digitalinputfailure
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Table2,continued:Errormessages
0248
HIGHOILTEMPERATURETRIP
Theoiltemperaturetripswitchhasbeen detectedasopen
0249 LOWOILLEVELTRIP
Theoilleveltripswitchhasbeendetectedasopen
0250 WATERFLOWTRIP
Thewaterrelayhasbeendetectedas open
0251 WATERPRESSURETRIP
Thewaterpressurerelayhasbeendetectedasopen
0252 SUPPLYEARTHLEAKAGETRIP
Theearthleakagerelayhasbeendetectedasopen
Theoiltemperaturecontactisopen
Wireisbroken
Digitalinputfailure
Theoilleveltripcontactisopen
Wireisbroken
Digitalinputfailure
Theauxiliarycontactisopen
Wireisbroken
Digitalinputfailure
Theauxiliarycontactisopen
Wireisbroken
Digitalinputfailure
Theearthleakagerelayauxiliarycontactisopen
Wireisbroken
Digitalinputfailure
Theauxiliarycontactisopen
Wireisbroken
Themethanewarningrelayhasbeen detectedasopen
0254
TheSuperSimpsonprocessorisreportingthatthebatterylevelislow
0255
TRACTIONDRIVECOMMUNICATIONSDETECTED
Communicationswiththetractionsystemwereactivewhenthepumpmotor wasnotrunning
Digitalinputfailure
Damagetoprocessorcard
120VACsupplytothetractiondrives isnotinterlockedwiththepumpauxiliarycontact
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
Verify110VACinputtomachinecontrollerfromcontact
ReplaceSuperSimpson
ReplaceSuperSimpson
Checktractiondrivepageforpacket counts
Verifytractiondrive120VACsupply connections
Checkpumpmotorauxiliarycontact
Table3:Faultmessages
0301
SOLENOIDBOARDCOMMSFAILURE
Therewasafailureofcommunication betweentheinternalprocessorandthe internalsolenoiddriveboardinsidethe machinecontroller.Thepumpmotor wasshutdown.Iftheproblempersists, themachinecontrollershouldbe changed.
0302 RELAYBOARDCOMMSFAILURE
Therewasafailureofcommunication betweentheinternalprocessorandthe internalsolenoiddriveboardinsidethe machinecontroller.Thepumpmotor wasshutdown.Iftheproblempersists, themachinecontrollershouldbe changed.
0303 THERMISTORMODULEFAILURE
Therewaseitheraninternalfailureora communicationsfailureoftheThermistorModule(LOLH09).Thisfaultonly occursifthethermistormoduleisfitted andenabledinthesystem.Pumpmotor isshutdownbecauseitisnotpossible tomeasurethepumpmotortemperature whenthemoduleisnotworking.
0304
LOSTRADIOCONTROLSIGNAL
Whilethepumpmotorwasrunningthe radiocontrolsignalfromtheoperator’s handsetwaslost.
Internalfailureofthemachinecontroller
Replacethemachinecontroller.
0305 LOSTPUMPCURRENT
Whilepumpwasrunning,currentfeedbackwaslost.Thecontrolsystemassumedthatthecontactorhadopened andshutdownthepumpmotor.
0306
TBD
Internalfailureofthemachinecontroller
Replacethemachinecontroller.
Communicationwiresbetweenthe machinecontrollerandthethermistor modulearebrokenorshorted
Thereisno12VACpowersupplyto thethermistormodule
Thethermistormoduleisfaulty
Machinecontrollerisfaulty
Distancebetweenmachineandhandsetistoofar
Radioantennaorantennacableis damaged
Theradiocontrolhandsetisfaultyor batteryislow
Machinecontrollerisfaulty
WireX1-Jbroken
Contractorfaulty
Motormatefaulty
Machinecontrollerfaulty
TBD
Checktheintegrityofthedaisychain cableanditsinternalwires
Checkthatallmodulesareproperly connectedtothedaisychaincable
Checkthe12VACsupplytomodule
Replacethemodule
Verifychargeofremotebattery
Checkantennaconnections
Replaceradioremote
Replacethemachinecontroller
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
TBD
Table3,continued:Faultmessages
0307
PUMPMOTORMATEFAULT
Atleastoneofthreesignallinesfrom themotormateisfaulty,whilethepump wasrunningoranattemptwasmadeto startthepump.Eachsignallinemust readbetween4mAand20mAtobe normal.Ifanyofthelinesisnotinthis rangethenthisfaultwilloccur.The pumpmotorwasshutdown.
0308
PUMPNOLOADCURRENT
Whilethepumpwasrunning,thecurrentsdetectedinthepumpmotorwere verysmall.Itispossiblethatnoloadis connectedtothepumpmotororthat thereisamechanicalfailureofthe pumpitselforthepumpgearbox.The pumpmotorwasshutdown.
0309
PUMPMOTORPHASELOSS
Whilethepumpwasrunning,atleast oneofthephasecurrentswentto0amperesforunknownreasons.Itispossiblethatthemotorleadisnotconnected fromthemotor.Itisalsopossiblethat themotoritselfhasaseriousinternal failure.Thepumpmotorwasshut down.
0310
PUMPMOTORPHASEIMBALANCE
Whilethepumpmotorwasrunninga significantdifferenceinthepumpphase currentswasdetected.Normallyall threephasecurrentsforamotorshould beapproximatelyequal.Thepumpmotorwasshutdown.
0311
PUMPMOTORINSTANTANEOUS OVERLOAD
Whilethepumpmotorwasrunningthe currentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Thepumpmotorwasshut down.
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Themotormateisfaulty
Machinecontroller(orinputstomachinecontroller)isfaulty
Noloadconnectedtomotorshaft
Mechanicalfailureofthepump
Mechanicalfailureofthepumpgearbox(drivetrainfrommotortopump)
Motormatefailure
Motorpowerconductorisbroken
Seriousmotorfailure
Pumpmotormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Motorpowerconductorisbroken
Seriousmotorfailure
Pumpmotormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Failureofpumpgearboxthatisoverloadingorjammingthepumpmotor shaftoverloadofthehydraulicsystem thatisplacingexcessivemechanical loadingofthepumpmotorshaft
Seriousfailureofthepumpmotor
Checkwiringbetweenrelayoutput andpumpcontactor
Checkthat120VACiscomingfrom thecontroller
Replacethecontroller
Verifythestateofthemotorand properfunctionality
Checkmotormatereadingagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0312
PUMPMOTORTHERMALOVERLOAD
Thepumpmotorcurrentwastoohigh fortoolongofaperiod.Thecancause overheatingandpossibledamagetothe motor.Thepumpmotorwasshutdown andispreventedfromstartingforseveralminutestopreventmotordamage.
0313
PUMPMOTORRTDTHERMALTRIP
Thetemperatureofthemotorwindings inthepumpmotorisoverthesafetemperaturethreshold.Pumpisshutdown. Thisfaultisonlyavailableifathermistor moduleisinstalledinthesystem.
Hydraulicsystemwasheavilyused andcausedpumpcurrentstobeabnormallyhighfortoolong
Failureofpumpgearboxthatisoverloadingorjammingthepumpmotor shaftoverloadofthehydraulicsystem thatisplacingexcessivemechanical loadingofthepumpmotorshaft
Seriousfailureofthepumpmotor
Coolingsystemofthepumpmotoris impededbydebrisorotherfactors, preventingadequatecooling
Internalfailureofthemotoriscausing themotortobecomeunusuallyhot
Failureofthermistorinpumpmotoror inthewiringfromthethermistortothe systemthermistormodule
Thermistormoduleisfaulty
Verifyproperfunctionalityofthemotor
Checkmotormatereadingversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifystateofcoolantflowandproper functionalityofmotor
Checktheresistancereportedby thermistormoduleversusahandheld meter
Replacethermistormodule
0314
LOWOILLEVEL - PUMPTRIP
Whilethepumpwasrunningthelowoil switchwasdetectedby120VACsignal foracontinuous20secondperiod.The pumpmotorwasshutdown.
0315
LOSTLEFTCUTTERCURRENT
Whilethecutterwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthecuttermotors.
Lowhydraulicoillevel
Lowoilswitch(ortheISswitchrelay) isfaultyorshortcircuited
Signalwirefromtheswitchrelayto pinX3-JJonthemachinecontrolleris shortcircuited
Machinecontrollerisfaulty
WireX1-Lbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
Checkswitch
Checkthatthereis120VACactiveto pinX3-JJor0VACfornormaloperations
Replacetheswitch
ReplacetheSuperSimpson
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0316
LOSTRIGHTCUTTERCURRENT
Whilethecutterwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthecuttermotors.
0317
LEFTCUTTERMOTORMATE FAULTY
Atleastoneofthethreesignallines formthemotormateisfaulty,whilethe leftcutterwasrunning,oranattempt wasmadetostarttheleftcutter.Each signallinemustreadbetween4mAand 20mAtobenormal.Ifanyofthelinesin notinthisrangethenthisfaultwilloccur.Thecuttermotorswereshutdown.
0318
LEFTCUTTERNOLOADCURRENT
Whiletheleftcutterwasrunning,the currentsdetectedintheleftcuttermotor wereverysmall.Itispossiblethatno loadisconnectedtotheleftcuttermotor orthatthereisamechanicalfailureof theleftcutteritselfortheleftcuttergear box.Thecuttermotorswereshutdown.
0319
LEFTCUTTERPHASELOSS
Whiletheleftcutterwasrunning,atlast oneofthephasecurrentswentto0amperesforunknownreasons.Itispossiblethatthemotorleadisnotconnected fromthemotor.Itisalsopossiblethat themotoritselfhasaseriousinternal failure.Thecuttermotorswereshut down.
0320
LEFTCUTTERMOTORPHASEIMBALANCE
Whilethecuttermotorswererunning,a significantdifferenceintheleftcutter phasecurrentswasdetected.Normally allthreephasecurrentsforamotor shouldbeapproximatelyequal.The cuttermotorswereshutdown.
WireX1-Sbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Themotormateisfaulty
Machinecontroller(orinputstomachinecontroller)faulty
Noloadconnectedtomotorshaft
Mechanicalfailureofthecuttershaft
Mechanicalfailureofthecuttergear box
Checkstocarryout
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check24VDCsupplytomotormate
Checkwireconnectionfrommotor matetoSuperSimpson
Replacemotormate
ReplaceSuperSimpson
Motorpowerconductorisbroken
Seriousmotorfailure
Leftcuttermotormateisfaulty
Machinecontrollerisfaulty*inputs frommotormate)
Motorpowerconductorisbroken
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0321
LEFTCUTTERMOTORINSTANTANEOUSOVERLOAD
Whilethecuttermotorswererunning,the currentmeasuredintheleftcuttermotor exceededtheinstantaneousoverload threshold.Theleftcuttermotorswereshut down.
0322
LEFTCUTTE#RMOTORTHERMAL OVERLOAD
Theleftcuttermotorcurrentwastoohigh fortoolongofaperiod.Thiscancause overheatingandpossibledamagetothe motor.Thecuttermotorswereshutdown andarepreventedfromstartingforseveral minutestopreventleftcuttermotordamage.
0323
LEFTCUTTERMOTORRTDTHERMAL TRIP
Thetemperatureofthemotorwindingsin theleftcuttermotorisoverthesagetemperaturethreshold.Cuttersareshutdown. Thisfaultisonlyavailableifathermistor moduleisinstalledinthesystem.
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavycuttingloadsarecausingoverloadingofthemotor
Seriousfailureoftheleftcuttermotor
Heavycuttingloadsarecausingoverloadingofthemotor
Failureofgearboxthatisoverloading orjammingofthemotorshaft
Seriousfailureoftheleftcuttermotor
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
0324
RIGHTCUTTERMOTORMATEFAULTY
Atleastoneofthreesignallinesfromthe motormateisfaulty,whiletherightcutter wasrunningoranattemptwasmadeto starttherightcutter.Eachsignallinemust readbetween4mAand20mAtobenormal. Ifanyofthelinesisnotinthisrange,then thisfaultwilloccur.Thecuttermotorswere shutdown.
0325
RIGHTCUTTERNOLOADCURRENT
Whiletherightcutterwasrunning,thecurrentsdetectedintherightcuttermotor wereverysmall.Itispossiblethatnoload isconnectedtotherightcutterorthatthere isamechanicalfailureoftherightcutter itselfortherightcuttergearbox.Thecuttermotorswereshutdown.
Coolingsystemoftheleftcuttermotor isimpededbydebrisorotherfactors, preventingadequatecooling
Internalfailureofthemotorcausing themotortobecomeunusuallyhot
Failureofthermistorinleftcuttermotororinthewiringfromthethermistor tothesystemthermistormodule
Thermistormoduleisfaulty
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Theremotormateisfaulty
Machinecontroller(orinputstomachinecontroller)faulty
Noloadconnectedtomotorshaft
Mechanicalfailureofthecuttershaft
Mechanicalfailureofthecuttergear box
Checkproperfunctionalityofcutter motor
Verifythermistorfeedbackresistance againsthandheldmeter
Replacethermistormodule
Check24VDCsupplytomotormate
Checkwireconnectionfrommotor matetoSuperSimpson
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0326
RIGHTCUTTERPHASELOSS
Whiletherightcutterwasrunning,at leastoneofthephasecurrentswentto 0amperesforunknownreasons.Itis possiblethatthemotorleadisnotconnectedfromthemotor.Itisalsopossiblethatthemotoritselfhasaserious internalfailure.Thecuttermotorswere shutdown.
0327
RIGHTCUTTERMOTORPHASEIMBALANCE
Whilethecuttermotorswererunning,a significantdifferenceintherightcutter phasecurrentswasdetected.Normally allthreephasecurrentsforamotor shouldbeapproximatelyequal.The cuttermotorswereshutdown.
0328
RIGHTCUTTERMOTORINSTANANEOUSOVERLOAD
Whilethecuttermotorswererunning, thecurrentmeasuredintherightcutter motorexceededtheinstantaneousoverloadthreshold.Thecuttermotorswere shutdown.
0329
RIGHTCUTTERMOTORTHERMAL OVERLOAD
Therightcuttermotorcurrentwastoo highfortoolongaperiod.Thiscan causeoverheatingandpossibledamage tothemotor.Thecuttermotorswere shutdownandarepreventedfromstartingforseveralminutestopreventcutter motordamage.
0330
RIGHTCUTTERMOTORRTDTHERMALTRIP
Thetemperatureofthemotorwindings intherightcuttermotorisoverthesafe temperaturethreshold.Cutterareshut down.Thisfaultisonlyavailableifa thermistormoduleisinstalledinthesystem.
Motorpowerconductorisbroken
Seriousmotorfailure
Cuttermotormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Motorpowerconductorisbroken
Seriousmotorfailure
Cuttermotormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Righttractiondriveisfaulty
CANbuswiringisdisconnectedor broken
Heavycuttingloadsarecausingoverloadingofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureoftheleftcuttermotor
Coolingsystemoftherightcuttermotorisimpededbydebrisorotherfactors,preventingadequatecooling
Internalfailureofthemotoriscausing themotortobecomeunusuallyhot
Failureofthermistorinleftcuttermotororinthewiringfromthethermistor tothesystemthermistormodule
Thermistormoduleisfaulty
Checkstocarryout
Checktheintegrityofthedaisychain cableanditsinternalwires
Checkallmodulesareproperlyconnectedtothedaisychaincable
Checkthe24VDCsupplytomodule
Replacethemodule
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofcutter motor
Verifythermistorfeedbackresistance againsthandheldmeter
Replacethermistormodule
Table3,continued:Faultmessages
0331
LOSTCONVEYORFWDCURRENT
Whiletheconveyorwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdowntheconveyormotors.
0332
LOSTCONVEYORREVCURRENT
Whiletheconveyorwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdowntheconveyormotors.
0333
LEFTCONVEYORMOTORMATE FAULTY
Atleastoneofthethreesignallines fromthemotormateisfaulty,whilethe conveyorwasrunningoranattemptwas madetostarttheconveyor.Eachsignal linemustreadbetween4mAand20mA tobenormal.Ifanyofthelinesisnotin thisrangethenthisfaultwilloccur.The conveyormotorswereshutdown.
0334 LEFTCONVEYORNOLOADCURRENT
Whiletheconveyorwasrunning,the currentsdetectedintheconveyormotor wereverysmall.Itispossiblethatno loadisconnectedtotheleftconveyor motororthatthereisamechanicalfailureofthemotoritselformotorgearbox. Theconveyormotorswereshutdown.
0335
LEFTCONVEYORMOTORPHASE LOSS
Whiletheconveyorwasrunning,atlast oneofthephasecurrentswentto0amperesforunknownreasons.Itispossiblethatthemotorleadisnotconnected fromthemotor.Itisalsopossiblethat themotoritselfhasaseriousinternal failure.Theconveyormotorswereshut down.
WireX1-Nbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
WireX1-Pbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Motormatefaulty
Machinecontroller(orinputstomachinecontroller)faulty
Noloadconnectedtomotorshaft
Mechanicalfailureoftheconveyor shaft
Mechanicalfailureoftheconveyor gearbox
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check24VDCsupplytomotormate
Checkwireconnectionfrommotor matetoSuperSimpson
Replacemotormate
ReplaceSuperSimpson
Motorpowerconductorisbroken
Seriousmotorfailure
Motormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Checkproperfunctionalityofconveyormotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofconveyormotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
Faultnumber
0336
LEFTCONVEYORMOTORPHASE IMBALANCE
Whiletheconveyorswererunninga significantdifferenceinthemotorphase currentswasdetected.Normallyall threephasecurrentsforamotorshould beapproximatelyequal.Theconveyor motorswereshutdown.
0337
LEFTCONVEYORMOTORINSTANTANEOUSOVERLOAD
Whiletheconveyormotorswererunning thecurrentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Theconveyormotorswere shutdown.
0338
LEFTCONVEYORMOTORTHERMAL OVERLOAD
Themotorcurrentwastoohighfortoo longofaperiod.Thiscancauseoverheatingandpossibledamagetothe motor.Theconveyormotorswereshut downandarepreventedfromstarting forseveralminutestopreventmotor damage.
0339
LEFTCONVEYORMOTORRTD THERMALTRIP
Thetemperatureofthemotorwindings inthemotorisoverthesafetemperaturethreshold.Conveyorsareshut down.Thisfaultisonlyavailableifa thermistormoduleisinstalledinthesystem.
0340
RIGHTCONVEYORMOTORMATE FAULTY
Atleastoneofthethreesignallines fromthemotormateisfaulty,whilethe conveyorwasrunningoranattemptwas madetostarttheconveyor.Eachsignal linemustreadbetween4mAand20mA tobenormal.Ifanyofthelinesisnotin thisrangethenthefaultwilloccur.The conveyormotorswereshutdown.
Possiblecause
Motorpowerconductorisbroken
Seriousmotorfailure
Motormateisfaulty
Machinecontrollerisfaulty
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavyloadsarecausingoverloading ofthemotor
Seriousfailureoftheconveyormotor
Heavyloadsarecausingoverloading ofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureoftheconveyormotor
Coolingsystemofthemotorisimpededbydebrisorotherfactors,preventingadequatecooling
Internalfailureofthemotoriscausing themotortobecomeunusuallyhot
Failureofthermistorinmotororinthe wiringfromthethermistortothesystemthermistormodule
Thermistormoduleisfaulty
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Themotormateisfaulty
Machinecontroller(orinputstomachinecontroller)faulty
Checkstocarryout
Checkproperfunctionalityofconveyormotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
ReplaceSuperSimpson
Checkproperfunctionalityofmotor
Verifythermistorfeedbackresistance againsthandheldmeter
Replacethermistormodule
Check24VDCsupplytomotormate
Checkwireconnectionfrommotor matetoSuperSimpson
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0341
RIGHTCONVEYORNOLOADCURRENT
Whiletheconveyorwasrunning,the currentsdetectedintheconveyormotor wereverysmall.Itispossiblethatno loadisconnectedtotheleftconveyor motororthatthereisamechanicalfailureofthemotoritselformotorgearbox. Theconveyormotorswereshutdown.
0342
RIGHTCONVEYORMOTORPHASE LOSS
Whiletheconveyorwasrunning,atleast oneofthephasecurrentswentto0amperesforunknownreasons.Itispossiblethatthemotorleadisnotconnected fromthemotor.Itisalsopossiblethat themotoritselfhasaseriousinternal failure.Theconveyormotorswereshut down.
0343
RIGHTCONVEYORMOTORPHASE IMBALANCE
Whiletheconveyorswererunninga significantdifferenceinthemotorphase currentswasdetected.Normallyall threephasecurrentsforamotorshould beapproximatelyequal.Theconveyor motorswereshutdown.
0344
RIGHTCONVEYORMOTORINSTANTANEOUSOVERLOAD
Whiletheconveyormotorswererunning thecurrentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Theconveyormotorswere shutdown.
0345
RIGHTCONVEYORMOTORTHERMALOVERLOAD
Themotorcurrentwastoohighfortoo longofaperiod.Thiscancauseoverheatingandpossibledamagetothe motor.Theconveyormotorswereshut downandarepreventedfromstarting forseveralminutestopreventmotor damage.
Noloadconnectedtomotorshaft
Mechanicalfailureoftheconveyor shaft
Mechanicalfailureoftheconveyor gearbox
Motorpowerconductorisbroken
Seriousmotorfailure
Motormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Checkproperfunctionalityofconveyormotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofconveyormotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Motorpowerconductorbroken
Seriousmotorfailure
Pumpmotormatefaulty
Machinecontrollerisfaulty(inputs frommotormate)
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavyloadsarecausingoverloading ofthemotor
Seriousfailureoftheconveyormotor
Heavyloadsarecausingoverloading ofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureofthemotor
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
Table3,continued:Faultmessages
Faultnumber Possiblecause
0346
RIGHTCONVEYORMOTORRTD THERMALTRIP
Thetemperatureofthemotorwindings inthepumpmotorisoverthesafetemperaturethreshold.Pumpisshutdown. Faultisonlyavailableifathermistor moduleisinstalledinthesystem.
Coolingsystemofthemotorisimpededbydebris(orotherfactors) preventingadequatecooling
Internalfailureofthemotoriscausing themotortobecomeunusuallyhot
Failureofthermistorinmotororinthe wiringfromthethermistortothesystemthermistormodule
Thermistormoduleisfaulty
Checkstocarryout
Verifyproperfunctionalityofmotor
Checktheresistancereportedby thermistormoduleagainstahand heldmeter
Replacethermistormodule
0347 LOSTFANCURRENT
Whilethefanwasrunning,currentfeedbackwaslost.Thecontrolsystemassumedthatthecontactorhadopened andshutdownthefanmotor.
0348
FANMOTORMATEFAULTY
Atleastoneofthethreesignallines fromthemotormateisfaulty,whilethe fanwasrunningoranattemptwas madetostartthefan.Eachsignalline mustreadbetween4mAand20mAto benormal.Ifanyofthelinesisnotin thisrangethenthisfaultwilloccur.The fanmotorwasshutdown.
0349 FANNOLOADCURRENT
Whilethefanwasrunning,thecurrents detectedinthemotorwereverysmall. Itispossiblethatnoloadisconnected tothemotororthatthereisamechanicalfailureofthemotoritselformotor gearbox.Thefanmotorwasshut down.
0350
FANMOTORPHASELOSS
Whilethefanwasrunning,atleastone ofthephasecurrentswentto0amperes forunknownreasons.Itisalsopossible thatthemotorleadisnotconnected fromthemotor.Itisalsopossiblethat themotoritselfhasaseriousinternal failure.Thefanmotorwasshutdown.
WireX1-Mbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
Wirestothemotormatearebrokenor shorted
Thereisno24VDCsupplytothemotormate
Themotormateisfaulty
Machinecontroller(orinputstomachinecontroller)faulty
Noloadconnectedtomotorshaft
Mechanicalfailureofthemotorshaft
Mechanicalfailureofthemotorgear box
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check24VDCsupplytomotormate
Checkwireconnectionfrommotor matetoSuperSimpson
Replacemotormate
ReplaceSuperSimpson
Motorpowerconductorisbroken
Seriousmotorfailure
Motormateisfaulty
Machinecontrollerisfaulty(inputs frommotormate)
Checkforproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkforproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0351
FANMOTORPHASEIMBALANCE
Whilethefanwasrunning,asignificant differenceinthemotorphasecurrents wasdetected.Normallyallthreephase currentsforamotorshouldbeapproximatelyequal.Thefanwasshutdown.
0352
FANMOTORINSTANTANEOUS OVERLOAD
Whilethefanwasrunningthecurrent measuredinthemotorexceededthe instantaneousoverloadthreshold.The motorwasshutdown.
0353
FANMOTORTHERMALOVERLOAD
Themotorcurrentwastoohighfortoo longofaperiod.Thiscancauseoverheatingandpossibledamagetothe motor.Themotorwasshutdownandis preventedfromstaringforseveralminutestopreventmotordamage.
0354
FANMOTORRTDTHERMALTRIP
Thetemperatureofthemotorwindings inthemotorisoverthesafetemperaturethreshold.Fanisshutdown.This faultisonlyavailableifathermistor moduleisinstalledinthesystem.
Motorpowerconductorisbroken
Seriousmotorfailure
Motormateisfaulty
Machinecontrollerisfaulty(inputs
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavyloadsarecausingoverloading ofthemotor
Seriousfailureofthemotor
Heavyloadsarecausingoverloading ofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureofthemotor
Coolingsystemofthemotorisimpededbydebrisorotherfactors,preventingadequatecooling
Internalfailureofthemotoriscausing themotortobecomeunusuallyhot
Failureofthermistorinmotororinthe wiringfromthethermistortothesystemthermistormodule
Thermistormoduleisfaulty
0355
REMOTECONSOLEPILOTTRIPKEY
WhentheSTOPkeyontheremoteconsoleispressed,thepilotcircuitisimmediatelyopened.Thepowercentersupplyingthemachinethenrespondsby removingmainpowerfromthemachine.
STOPkeyontheremoteconsole
Checkforproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
Checkforproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkforproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkproperfunctionalityofmotor
Verifythermistorfeedbackresistance againsthandheldmeter
Replacethermistormodule
VerifythatSTOPkeyispulledouton remote
Replaceremote
Table3,continued:Faultmessages
0356
PUMPMULTIPLEINSTANTANEOUS OVERLOADS
Whilethepumpwasrunningthecurrent measuredinthemotorexceededthe instantaneousoverloadthreshold.The pumpmotorwasshutdown.Thishas happenedmultipletimesandthemotor nowrequiresalongercooldownperiod beforerestart.
0357
LEFTCONVEYORMULTIPLEINSTANTOVERLOADS
Whiletheconveyormotorwasrunning thecurrentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Theconveyorwasshut down.Thishashappenedmultiple timesandthemotornowrequiresa longercooldownperiodbeforerestart.
0358
RIGHTCONVEYORMULTIPLEINSTANTOVERLOADS
Whiletheconveyorwasrunningthe currentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Theconveyormotorwas shutdown.Thishashappenedmultiple timesandthemotornowrequiresa longercooldownperiodbeforerestart.
0359
LEFTCUTTERMOTORMULTIPLE INSTANTOVERLOADS
Whilethemotorwasrunningthecurrent measuredinthemotorexceededthe instantaneousoverloadthreshold.The cutterwasshutdown.Thishashappenedmultipletimesandthemotornow requiresalongercooldownperiodbeforerestart.
0360
LEFTCUTTERMOTORMULTIPLE INSTANTOVERLOAD
Whilethemotorwasrunningthecurrent measuredinthemotorexceededthe instantaneousoverloadthreshold.The cutterwasshutdown.Thishashappenedmultipletimesandthemotornow requiresalongercooldownperiodbeforerestart.
Failureofthepumpgearboxthatis overloadingorjammingthepump motorshaft
Overloadofthehydraulicsystemthat isplacingexcessivemechanicalloadingofthepumpmotorshaft
Seriousfailureofthepumpmotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Overloadofthehydraulicsystemthat isplacingexcessivemechanicalloadingofthemotorshaft
Seriousfailureofthemotor
Failureofgearboxthatisoverloading orjammingthepumpmotorshaft
Overloadofthehydraulicsystemthat isplacingexcessivemechanicalloadingofthemotorshaft
Seriousfailureofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Overloadofthehydraulicisplacing excessivemechanicalloadingofthe motorshaft
Seriousfailureofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Overloadofthehydraulicisplacing excessivemechanicalloadingofthe motorshaft
Seriousfailureofthemotor
Verifyproperfunctionalityofmotor
Checkmotormatereadingagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
Table3,continued:Faultmessages
0361
FANMULTIPLEINSTANTOVERLOADS
Whilethemotorwasrunningthecurrent measuredinthemotorexceededthe instantaneousoverloadthreshold.The fanwasshutdown.Thishashappened multipletimesandthemotornowrequiresalongercooldownperiodbefore restart.
0362
HEADMETHANESENSORCOMMUNICATIONSFAILURE
Themethanesensorfailedtosenda messagetothemachinecontrollerfor morethanahalfsecond.
Failureofgearboxthatisoverloading orjammingthemotorshaft
Overloadofthehydraulicsystemthat isplacingexcessivemechanicalloadingofthemotorshaft
Seriousfailureofthemotor
Verifyproperfunctionalityofthemotor
Checkmotormatereadingagainsta handheldmeter
Replacemotormate
Replacecontroller
0363
HEADMETHANESENSORFAILURE
Themethanesensorisreportingthatit hassufferedaninternalfailurethatis notlistedintheofficialdocumentation butitisstillcommunicatingwiththemachinecontroller.
0364
REARMETHANESENSORCOMMUNICATIONSFAILURE
Themethanesensorfailedtosenda messagetothemachinecontrollerfor morethanahalfsecond.
Thesensorhassufferedaninternal failure
Acommunicationwirehasbroken betweenthesensorandthemachine controller
Thesensorhaslostpower
Themachinecontrollerhasfailed
Verifysensorisnotreportinganinternalerror
Checkcommunicationstwistedpairto methanesensor
Checkthatsensorhaspower
ReplaceSuperSimpson
Thesensorhassufferedaninternal failure Replacesensor
0365
REARMETHANESENSORFAILURE
Themethanesensorisreportingthatit hassufferedaninternalfailurethatis notlistedintheofficialdocumentation butitisstillcommunicatingwiththemachinecontroller
Thesensorhassufferedaninternal failure
Acommunicationwirehasbroken betweenthesensorandthemachine controller
Thesensorhaslostpower
Themachinecontrollerhasfailed
Verifysensorisnotreportinganinternalerror
Checkcommunicationstwistedpairto methanesensor
Checkthatsensorhaspower
ReplaceSuperSimpson
Thesensorhassufferedaninternal failure Replacesensor
Table3,continued:Faultmessages
Faultnumber Possiblecause Checkstocarryout
0366
METHANEMONITORRELAYOPEN
Themethanemonitorrelayhasopened whichremovespowerfromthemachine.
0367
HEADMETHANESENSORFAULTF2
Themethanesensorfailedtosuccessfullycompletecalibration.
0368
HEADMETHANESENSORFAULTF3
Themethanesensorisreportingan EEPROMchecksumerror.
0369
HEADMETHANESENSORFAULTF4
Themethanesensorisreportingan openorshortcircuitconnection.
0370
HEADMETHANESENSORFAULTF6
Themethanesensorisreportingalow supplyvoltagelevel.
0371
HEADMETHANESENSORFAULTF7
Themethanesensorisreportingan EEPROMverificationerror.
0372
HEADMETHANESENSORFAULTF8
Themethanesensorisreportingthatit wasunabletocompletesetup.
0373
HEADMETHANESENSORFAULTF9
Themethanesensorisreportingthatit hasserialcommunicationerrors.
0374
REARMETHANESENSORFAULTF2
Themethanesensorfailedtosuccessfullycompletecalibration.
Thesensorhassufferedaninternal failure
X3-LLwirehasbrokencausingan opencircuit
Therelaycontacthasfailedcausing anopencircuit
Themachinecontrollerhasfailed
Checkforinternalmethanesensor fault
Checkfor120VACtoX3-LL
CheckMMR
ReplaceSuperSimpson
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Table3,continued:Faultmessages
Faultnumber
0375
REARMETHANESENSORFAULTF3
Themethanesensorisreportingan EEPROMchecksumerror.
0376
REARMETHANESENSORFAULTF4
Themethanesensorisreportingan openorshortcircuitconnection.
0377
REARMETHANESENSORFAULTF6
Themethanesensorisreportingalow supplyvoltagelevel.
0378
REARMETHANESENSORFAULTF7
Themethanesensorisreportingan EEPROMverificationerror.
0379
REARMETHANESENSORFAULTF8
Themethanesensorisreportingthatit wasunabletocompletesetup.
0380
REARMETHANESENSORFAULTF9
Themethanesensorisreportingthatit hasserialcommunicationerrors.
0381
CONVEYORMOTORIMBALANCE
Theconveyormotortorqueshafthas broken.
Thesensorsufferedaninternalfailure Replacemethanesensor
0382
CUTTERMOTORIMBALANCE
Themotortorqueshafthasbroken.
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thesensorsufferedaninternalfailure Replacemethanesensor
Thetorqueshafthasbroken
Thereisnoloadonthemotor
Thereisaseriousfailureonthemotor
Themotorgearboxhasfailed
Thetorqueshafthasbroken
Thereisnoloadonthemotor
Thereisaseriousfailureonthemotor
Themotorgearboxhasfailed
Checkmotor
Compareleftandrightmotorreadings
Replacetorqueshaft
Replacemotormate
ReplaceSuperSimpson
Checkmotor
Compareleftandrightmotorreadings
Replacetorqueshaft
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0383 PUMPRUNCURRENTLOST
Whilethepumpwasrunningcurrent feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthepumpmotor.
0384 ILLEGALPUMPCURRENT
Whilethepumpmotorshouldhavebeen off,currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0385 NOPUMPSTARTCURRENT
Whenthepumpmotorshouldhave started,nocurrentwasdetectedonthe motormate.Thecontrolsystemassumedthatthecontactorhadremained openandissuedasystemfault.
0386 RIGHTE-STOPPRESSED
Whilethemachinewasrunning,the righthande-stopbuttonwaspressed.
WireX1-Jbroken
Contactorfaulty
Motormatefaulty
Machinecontrollerfaulty
Ashortonthecontactorwiring
Themotormateisfaulty
Themachinecontrollerisfaulty
PumprunoutputX1-Jbroken
Themotorcablesarenotconnected tothecontactor
Themotormateisfaulty
Therighthande-stophasbeen pressed
Thereisno110VAConE-STOPinput
Themachinecontrollerisfaulty
0387 LEFTE-STOPPRESSED
Whilethemachinewasrunning,theleft hande-stopbuttonwaspressed.
Thelefthande-stophasbeen pressed
Thereisno110VAConE-STOPinput
Themachinecontrollerisfaulty
Checkthatcontactorcloses
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkcontactorwiring
Checkmotormatefeedbackversus handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check120VACfrompumprunrelay
Verifythatcontactorisclosing
Replacemotormate
ReplaceSuperSimpson
CheckthatE-stopispulledout
Check120VACtoE-STOPinput
ReplaceSuperSimpson
CheckthatE-stopispulledout
Check120VACtoE-STOPinput
ReplaceSuperSimpson
Table3,continued:Faultmessages
0388 MAINACSUPPLYLOST
Whilethemachinewasrunning,the mainACpowersupplywaslost.All machinefunctionshavebeenshutdown andmachineisnowinbatteryback-up.
0389 METHANEMONITORSTATUSWIREPUMPSHUTDOWN
Whilethemachinewasrunning,the methanemonitorstatuswire(X1-D)has broken.
0390 RIGHTE-STOPSTATUSWIRE
Whilethemachinewasrunning,the righte-stopstatuswire(X1-V)broke.
0391 ILLEGALLEFTCUTTERCURRENT
Whilethecuttermotorshouldhavebeen off,currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0392 ILLEGALRIGHTCUTTERCURRENT
Whilethecuttermotorshouldhavebeen off,currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0393 LOSTLEFTCUTTERCURRENT
Whilecutterwasrunning,currentfeedbackwaslost.Thecontrolsystemassumedthatthecontactorhadopened andshutdownthecuttermotor.
Thereisno110VAConpinX1-a
Circuitbreakerhasopened
Thetransformerisfaulty
Themachinecontrollerisfaulty
Thereisno120VAConpinX1-D
Machinecontrollerisfaulty
Thereisno110VAConpinX1-V
Themachinecontrollerisfaulty
Contactorwasunabletoopen
Motormateisfaulty
Themachinecontrollerisfaulty
Contactorwasunabletoopen
Motormateisfaulty
Themachinecontrollerisfaulty
WireX1-Lhasbroken
Thecontactorisfaulty
Themotormateisfaulty
Themachinecontrollerisfaulty
Checkthathighvoltageisarrivingto transformer
Checkthat120VACisarrivingtoX1-a
ReplaceSuperSimpson
Check120VACsupplytoX1-D
ReplaceSuperSimpson
Check110VACtoX1-V
ReplaceSuperSimpson
Checkthatcontactorisclosed
Checkwiringtocontactorfor120VAC
Verifymotormatefeedback
Replacemotormate
ReplaceSuperSimpson
Checkthatcontactorisclosed
Checkwiringtocontactorfor120VAC
Verifymotormatefeedback
Replacemotormate
ReplaceSuperSimpson
Check120VAConX1-LandX1-R
Checkmotormatefeedbackwith handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
0394
LOSTRIGHTCUTTERCURRENT
Whilethecutterwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthecuttermotor.
0395
ILLEGALLEFTCONVEYORCURRENT
Whilethemotorshouldhavebeenoff, currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0396
ILLEGALRIGHTCONVEYORCURRENT
Whilethemotorshouldhavebeenoff, currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0397
LOSTLEFTCONVEYORCURRENT
Whilethemotorwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthecuttermotor.
0398
LOSTRIGHTCONVEYORCURRENT
Whilethemotorwasrunning,current feedbackwaslost.Thecontrolsystem assumedthatthecontactorhadopened andshutdownthecuttermotor.
WireX1-Shasbroken
Thecontactorisfaulty
Themotormateisfaulty
Themachinecontrollerisfaulty
Leftconveyorcontactshort
Motormatefaulty
Machinecontrollerfaulty
Rightconveyorcontactshort
Motormatefaulty
Machinecontrollerfaulty
WireX1-Phasbroken
Thecontactorisfaulty
Themotormateisfaulty
Themachinecontrollerisfaulty
WireX1-Phasbroken
Thecontactorisfaulty
Themotormateisfaulty
Themachinecontrollerisfaulty
Check120VAConX1-SandX1-R
Checkmotormatefeedbackwith handheldmeter
Replacemotormate
ReplaceSuperSimpson
Checkthatcontactorisclosed
Checkwiringtocontactorfor120VAC
Verifymotormatefeedback
Replacemotormate
ReplaceSuperSimpson
Checkthatcontactorisclosed
Checkwiringtocontactorfor120VAC
Verifymotormatefeedback
Replacemotormate
ReplaceSuperSimpson
Check120VAConX1-PandX1-R
Checkmotormatefeedbackwith handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check120VAConX1-PandX1-R
Checkmotormatefeedbackwith handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
399 ILLEGALFANCURRENT
Whilethemotorshouldhavebeenoff, currentfeedbackwasdetected.The controlsystemassumedthecontactor hadclosedillegallyandremovedpower fromthemachinebyactivatingtheoutbye-stoprelay.
0400 LOSTFANCURRENT
Whilemotorwasrunning,currentfeedbackwaslost.Thecontrolsystemassumedthatthecontactorhadopened andshutdownthemotor.
Fancontactshort
Motormateisfaulty
Themachinecontrollerisfaulty
0401
LEFTTRACTIONFROZENINTERNAL
Thetractionmodulehasdetectedan internalerror.
0402
LEFTTRACTIONFROZEN EXTERNAL
Thetractionmodulehasdetectedan externalerror.
0403
LEFTTRACTIONOPENINTERNAL
Thetractionmodulehasdetectedan internalerror.
WireX1-Mhasbroken
Thecontactorisfaulty
Themotormateisfaulty
Themachinecontrollerisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Checkthatcontactorisclosed
Checkwiringtocontactorfor120VAC
Verifymotormatefeedback
Replacemotormate
ReplaceSuperSimpson
Check120VAConX1-MandX1-R
Checkmotormatefeedbackwith handheldmeter
Replacemotormate
ReplaceSuperSimpson
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
0404
LEFTTRACTIONOPENEXTERNAL
Thetractionmodulehasdetectedan externalerror.
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Table3,continued:Faultmessages
Faultnumber
0405 LEFTTRACTIONFROZENINTERNAL
Thetractionmodulehasdetectedan internalerror.
0406 LEFTTRACTIONFROZEN EXTERNAL
Thetractionmodulehasdetectedan externalerror.
0407 RIGHTTRACTIONOPENINTERNAL
Thetractionmodulehasdetectedan internalerror.
0408 RIGHTTRACTIONOPENEXTERNAL
Thetractionmodulehasdetectedan externalerror.
0409 DEADMANSWITCHOPEN
Thetractionmodulehasdetecteda deadmanswitchopencondition.
0410 DEADMANSWITCHFROZEN
Thetractionmodulehasdetecteda deadmanswitchfrozencondition.
0411 TRACTIONMODEULECOMMS FAILURE
Acommunicationserrorhasoccurred betweenthemachinecontrollerandthe tractionmodule.
0412
ILLEGALLEFTTRACTIONCURRENT FEEDBACK
Motorcurrentwasdetectedwhenno tramcommandhadbeenissued.
Possiblecause
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Thetractioninterfaceisfaulty
Theleftdriveisfaulty
Thetractionmoduleisfaulty
Deadmanswitchisshorted
Thetractionmoduleisfaulty
Deadmanswitchisshorted
Thecommunicationwiresarebroken
No24VDCtotractionmodule
Thetractionmoduleisfaulty
Themachinecontrollerisfaulty
Driveisnotresponsivetotramcommands
Motormateisfaulty
Checkstocarryout
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Replacethetractionmodule
Replacetheinterfacebox
Replacethedrive
Checkdeadmanswitchwiring
Replacetractionsmodule
Checkdeadmanswitchwiring
Replacetractionsmodule
Check485communicationswires
Verify24VDCsupplytomodule
Replacemodule
ReplaceSuperSimpson
Verifymotormatefeedbackwithhand heldmeter
Replacedriveormotormate
Table3,continued:Faultmessages
0413
ILLEGALRIGHTTRACTIONCURRENTFEEDBACK
Motorcurrentwasdetectedwhenno tramcommandhadbeenissued
0414
LEFTTRAMMOTORMATEFAILURE
Feedbackfromatleastmotormate phasehasbeenlost.
Driveisnotresponsivetotramcommands
Motormateisfaulty
24VDCsupplytomotormatephase waslost
Feedbackwireisbroken
Motormateisfaulty
Machinecontrollerfaulty
0415
RIGHTTRAMMOTORMATE FAILURE
Feedbackfromatleastmotormate phasehasbeenlost
0416
LEFTTRACTIONCURRENTLOST
Currentfellbelowexpectedminimum levelduringtramoperation
0417
RIGHTTRACTIONCURRENTLOST
Currentfellbelowexpectedminimum levelduringtramoperation
0418
LEFTTRAMMOTORINSTANTANEOUSOVERLOAD
Whilethetractionmotorswererunning thecurrentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Thetractionmotorswere shutdown.
24VDCsupplytomotormatephase waslost
Feedbackwireisbroken
Motormateisfaulty
Machinecontrollerfaulty
Threephasesupplylost
Internalmotorfailure
Faultymotormatereading
Threephasesupplylost
Internalmotorfailure
Faultymotormatereading
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavyloadsarecausingoverloading ofthemotor
Seriousfailureofthetractionmotor
Verifymotormatefeedbackwithhand heldmeter
Replacedriveormotormate
Verify24VDCinputtomotormate
Checkcontinuityonwiringbackto machinecontroller
Replacemotormate
ReplaceSuperSimpson
Verify24VDCinputtomotormate
Checkcontinuityonwiringbackto machinecontroller
Replacemotormate
ReplaceSuperSimpson
Verifythreephasesupplytodrives
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Verifythreephasesupplytodrives
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Verifyproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Table3,continued:Faultmessages
Faultnumber
0419
LEFTTRAMMOTORTHERMAL OVERLOAD
Themotorcurrentwastoohighfortoo longofaperiod.Thiscancauseoverheatingandpossibledamagetothe motor.Thetractionmotorswereshut downandarepreventedfromstarting forseveralminutestopreventmotor damage.
0420
RIGHTTRAMMOTORINSTANTANEOUSOVERLOAD
Whilethetractionmotorswererunning thecurrentmeasuredinthemotorexceededtheinstantaneousoverload threshold.Thetractionmotorswere shutdown.
0421
LEFTTRAMMOTORTHERMAL OVERLOAD
Themotorcurrentwastoohighfortoo longofaperiod.Thiscancauseoverheatingandpossibledamagetothe motor.Thetractionmotorswereshut downandarepreventedfromstarting forseveralminutestopreventmotor damage.
0422
IMMEDIATEBREAKEROPEN
110VACauxiliarycontactvoltagefrom circuitbreakerwaslost.
0423
CUTTERBREAKEROPEN
110VACauxiliarycontactvoltagefrom circuitbreakerwaslost.
0424
TRAMBREAKEROPEN
110VACauxiliarycontactvoltagefrom circuitbreakerwaslost.
Possiblecause Checkstocarryout
Heavyloadsarecausingoverloading ofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Heavyloadsarecausingoverloading ofthemotor
Seriousfailureofthetractionmotor
Heavyloadsarecausingoverloading ofthemotor
Failureofgearboxthatisoverloading orjammingthemotorshaft
Seriousfailureofthemotor
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Verifyproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Verifyproperfunctionalityofmotor
Verifymotormatefeedbackagainst handheldmeter
Replacemotormate
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Table3,continued:Faultmessages
0425
NOLEFTCUTTERSTARTCURRENT
Nocurrentwasdetectedbymotormate duringstartofmotor(1secondtimeout)
0426
NORIGHTCUTTERSTART CURRENT
Nocurrentwasdetectedbymotormate duringstartofmotor(1secondtimeout)
No110VACsuppliedfrommachine controllertocontactor
Contactorfailedtoclose
Motormateisfaulty
0427
NOLEFTCONVEYORSTARTCURRENT
Nocurrentwasdetectedbymotormate duringstartofmotor(1secondtimeout)
No110VACsuppliedfrommachine controllertocontactor
Connectorfailedtoclose
Motormateisfaulty
0428
NORIGHTCONVEYORSTARTCURRENT
Nocurrentwasdetectedbymotormate duringstartofmotor(1secondtimeout)
No110VACsuppliedfrommachine controllertocontactor
Connectorfailedtoclose
Motormateisfaulty
0429 NOFANSTARTCURRENT
Nocurrentwasdetectedbymotormate duringstartofmotor(1secondtimeout)
No110VACsuppliedfrommachine controllertocontactor
Connectorfailedtoclose
Motormateisfaulty
No110VACsuppliedfrommachine controllertocontactor
Connectorfailedtoclose
Motormateisfaulty
Checkwiringfrommachinecontroller tocontactor
Verifythatcontactorisclosingand threephaseissupplied
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Checkwiringfrommachinecontroller tocontactor
Verifythatcontactorisclosingand threephaseissupplied
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Checkwiringfrommachinecontroller tocontactor
Verifythatcontactorisclosingand threephaseissupplied
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Checkwiringfrommachinecontroller tocontactor
Verifythatcontactorisclosingand threephaseissupplied
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Checkwiringfrommachinecontroller tocontactor
Verifythatcontactorisclosingand threephaseissupplied
Verifymotormatefeedbackwithhand heldmeter
Replacemotormate
Table3,continued:Faultmessages
Faultnumber
Possiblecause Checkstocarryout 0430 PUMPOVERLOADRELAYOPEN
Thermaloverloadrelaywasdetectedas open.
0431 LEFTTRAMOVERLOADRELAY OPEN
Thermaloverloadrelaywasdetectedas open.
Motorbeingrunathighcurrentlevel forlongperiodoftime
Relayamperagesettingistoolow
Relayisfaulty
Brokenwiring
Machinecontrollerisfaulty
Motorbeingrunathighcurrentlevel forlongperiodoftime
Relayamperagesettingistoolow
Relayisfaulty
Brokenwiring
Machinecontrollerisfaulty
0432
RIGHTTRAMOVERLOADRELAY OPEN
Thermaloverloadrelaywasdetectedas open.
0433
CBSOPENDURINGFANSTART
Circuitbreakerwasdetectedasopen duringfanmotorstart
0434
FANLOSTAUXILIARYPUMPFEEDBACK
110VACfrompumpauxiliarycontactnot detectedduringmotoroperation
0435
CUTTERLOSTAUXILIARYPUMP FEEDBACK
110VACfrompumpauxiliarycontactnot detectedduringmotoroperation
Motorbeingrunathighcurrentlevel forlongperiodoftime
Relayamperagesettingistoolow
Relayisfaulty
Brokenwiring
Machinecontrollerisfaulty
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Auxiliarycontactisfaulty
Brokenwire
Machinecontrollerisfaulty
Auxiliarycontactisfaulty
Brokenwire
Machinecontrollerisfaulty
Verifyrelayissetcorrectlyandmotor isoperatingatnormallevels
Check110VACfromrelaytomachine controller
Checkwirecontinuityfromrelayto machinecontroller
Replacemachinecontroller
Verifyrelayissetcorrectlyandmotor isoperatingatnormallevels
Check110VACfromrelaytomachine controller
Checkwirecontinuityfromrelayto machinecontroller
Replacemachinecontroller
Verifyrelayissetcorrectlyandmotor isoperatingatnormallevels
Check110VACfromrelaytomachine controller
Checkwirecontinuityfromrelayto machinecontroller
Replacemachinecontroller
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Verify110VACfrompumpauxiliary contact
Checkwirecontinuityfromcontactto machinecontroller
ReplaceSuperSimpson
Verify110VACfrompumpauxiliary contact
Checkwirecontinuityfromcontactto machinecontroller
ReplaceSuperSimpson
Table3,continued:Faultmessages
0436
CONVEYORLOSTAUXILIARYPUMP FEEDBACK
110VACfrompumpauxiliarycontactnot detectedduringmotoroperation
0437
CB2OPENATLEFTCUTTERMOTOR START
Circuitbreakerwasdetectedasopen duringmotorstart
0438
CB2OPENATRIGHTCUTTERMOTORSTART
Circuitbreakerwasdetectedasopen duringmotorstart
0439
CB2OPENDURINGFORWARDCONVEYORMOTORSTART
Circuitbreakerwasdetectedasopen duringmotorstart
0440
CB2OPENDURINGREVERSECONVEYORMOTORSTART
Circuitbreakerwasdetectedasopen duringmotorstart
Auxiliarycontactisfaulty
Brokenwire
Machinecontrollerisfaulty
0441
CB2OPENDURINGPUMPMOTOR START
Circuitbreakerwasdetectedasopen duringmotorstart
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Breakertripped
Auxiliarycontactfailure
Brokenwire
Machinecontrollerfailure
Verify110VACfrompumpauxiliary contact
Checkwirecontinuityfromcontactto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Check110VACfromcontactorauxiliarycontact
Checkcontinuityfromcontactorto machinecontroller
ReplaceSuperSimpson
Table3,continued:Faultmessages
Faultnumber
0442
LEFTINVERTERCOMMSFAILURE
Whilethepumpwasrunningthesystem lostcommunicationswiththeinverter.
0443
LEFTVFDUNDERVOLTAGE
Whiletramwasenabled,theVFDreportedanundervoltagecondition(code 02).
Communicationwiresbetweenthe machinecontrollerandthermistor modulearebrokenorshorted
Thereisno120VACpowersupplyor 24VDCpowersupplytothedrive
Thetractiondriveunitisfaulty
Machinecontrollerisfaulty
Busvoltagebelow750VDC
Rectifiervoltagetoolow
FaultyDCVoltageMeasurementCircuit
Checktheintegrityofthedaisychain anditsinternalwires
Checkthatallmodulesareproperly connectedtothedaisychaincable
Checkthe24VDCsupplytomodule
Replacethemodule
IncreaseDCsupply
Checkvoltagebusconnections
Replacerectifierunit
Replacedrive 0444
LEFTVFDHEATSINKTRIP
Whiletramwasenabled,theVFDreportedheatsinktemperatureasabove safeoperatinglevel(code04).
Lowcoolantflow
Poordrivebasecontactwithenclosure
Restorewaterflow
Installdrivewithrecommendedlayer ofthermalpaste 0445
LEFTVFDSHORTCIRCUIT
Whiletramwasenabled,theVFDreportedashortcircuitcondition(code 05).
0446
LEFTVFDOVERVOLTAGE
Whiletramwasenabled,theVFDreportedanovervoltagecondition(code 06).
0447
LEFTVFDMOTOROVERLOAD
Whiletramwasenabled,theVFDreportedanoverloadcondition(code13).
0448
LEFTVFDINSTANTOVERLOAD
Whiletramwasenabled,theVFDreportedaninstantoverloadcondition (code20).
Stalldurationof1minute
Motorwindingfailure
Poorterminalcontact
Voltageover1200VDC
Brakeareinthermalconditionand cuttingoutwhilebraking
Brakeunitfaulty
Tramloadistoohigh
Motorsettingsnotproperlyset
Motorhasstalled
Motorhasstalledfor1minute
Failureinmotorwinding
Poorconnectionatmotorterminals
Removethecauseofthemotorstall
Resetthefault
Replacethedrive
Reducethesupplyvoltage
Allowbrakeunittocool
Replacerectifierorbrakemodule
Resumetrammingatlowspeed
Checkmotorsetup
Removecauseofmotorstall
Removecauseofmotorstallcondition
Checkallmotorterminals
Reduceloadonthemotor
CheckIGBT
Table3,continued:Faultmessages
0449
LEFTVFDTHERMOSTATTRIP
Whiletramwasenabled,theVFDreportedathermostattrip(code35).
0450
LEFTVFDMOTOROVERSPEED
Whiletramwasenabled,theVFDreportedanoverspeedcondition(code 38).
0451
LEFTVFDPHASELOSS
Whiletramwasenabled,theVFDreportedaphaselosscondition(code43).
0452
LEFTVFDCANCOMMUNICATIONS FAILURE
Whiletramwasenabled,theVFDreportedaCANcommunicationsloss (code44).
0453
RIGHTINVERTERCOMMSFAILURE
Whilethepumpwasrunning,thesystemlostcommunicationwiththeinverter.
Tramloadistoohigh
Lowcoolantflow
Noiseintheencoder
Incorrectinvertersettings
Machineisbeingtrammeddownhillor dragged
Motorphasedisconnected
Motorcurrentisverylow
Inverteroutputphaseisverylow
CANwirebroken
NoiseonCANline
Nocontrolpowertoinverter
Drivefaulty
Communicationwiresbetweenthe machinecontrollerandthermistor modulearebrokenorshorted
Thereisno120VACpowersupplyor 24VDCpowersupplytothedrive
Thetractiondriveunitisfaulty
Machinecontrollerfaulty
0454
RIGHTVFDUNDERVOLTAGE
Whiletramwasenabled,theVFDreportedanundervoltagecondition(code 02).
0455
RIGHTVFDHEATSINKTRIP
Whiletramwasenabled,theVFDreportedheatsinktemperatureasabove safeoperatinglevel(code04).
Busvoltagebelow750VDC
Rectifiervoltagetoolow
FaultyDCvoltagemeasurementcircuit
Lowcoolantflow
Poordrivebasecontactwithenclosure
Resumetrammingatlowspeed
Increasecoolantflow
Checkmotorconnections
Checkmotorsetup
Checkallmotorterminals
Resetthefault
Replacetheinverter
CheckCANlink
CheckCANlinkconnections
Restore120VACcontrolpower
Replacetheinverter
Checktheintegrityofthedaisychain cableanditsinternalwires
Checkthatallmodulesareproperly connectedtothedaisychaincable
Checkthe24VDCsupplytomodule
Replacethemodule
IncreaseDCsupply
Checkvoltagebusconnections
Replacerectifierunit
Replacedrive
Restorewaterflow
Installdrivewithrecommendedlayer ofthermalpaste
Table3,continued:Faultmessages
0456
RIGHTVFDSHORTCIRCUIT
Whiletramwasenabled,theVFDreportedashortcircuitcondition(code 05).
0457
RIGHTVFDOVERVOLTAGE
Whiletramwasenabled,theVFDreportedanovervoltagecondition(code 06).
0458
Whiletramwasenabled,theVFDreportedanoverloadcondition(code13).
Stalldurationof1minute
Motorwindingfailure
Poorterminalcontact
Voltageover1200VDC
Brakesareinthermalconditionand cuttingoutwhilebraking
Brakeunitfaulty
Tramloadistoohigh
Motorsettingsnotproperlyset
Motorhasstalled
Motorhasstalledfor1minute
Failureinmotorwinding
Whiletramwasenabled,theVFDreportedaninstantoverloadcondition (code20).
0460
RIGHTVFDMOTORTERMOSTAT TRIP
Whiletramwasenabled,theVFDreportedathermostattrip(code35).
0461
RIGHTVFDMOTOROVERSPEED
Whiletramwasenabled,theVFDreportedanoverspeedcondition(code 38).
0462 RIGHTVFDPHASELOSS
Whiletramwasenabled,theVFDreportedaphaselosscondition(code43).
0463
RIGHTVFDCANCOMMUNICATIONS FAILURE
Whiletramwasenabled,theVFDreportedaCANcommunicationsloss (code44).
Poorconnectionatmotorterminals
Tramloadistoohigh
Lowcoolantflow
Noiseontheencoder
Incorrectinvertersettings
Machineisbeingtrammeddownhillor dragged
Motorphasedisconnected
Motorcurrentisverylow
Inverteroutputphaseisverylow
CANwirebroken
NoiseonCANline
Nocontrolpowertoinverter
Drivefaulty
Removethecauseofmotorstall
Resetthefault
Replacethedrive
Reducethesupplyvoltage
Allowbrakeunittocool
Replacerectifierorbrakemodule
Resumetrammingatlowspeed
Checkmotorsetup
Removecauseofmotorstall
Removecauseofmotorstallcondition
Checkallmotorterminals
Reduceloadonthemotor
CheckIGBT
Resumetrammingatlowspeed
Increasecoolantflow
Checkmotorconnections
Checkmotorsetup
Checkallmotorterminals
Resetthefault
Replacetheinverter
CheckCANlink
CheckCANlinkconnections
Restore120VACcontrolpower
Replacetheinverter
Table3,continued:Faultmessages
0464
RECTIFIERHEATSINKTRIP
Whiletramwasenabled,therectifier reportedaheatsinktripcondition(code 04).
0465
RECTIFIERSHORTCIRCUIT
Whiletramwasenabled,therectifier reportedashortcircuitcondition(code 05).
0466
BRAKEIGBTOVERTEMP
Whiletramwasenabled,therectifier reportedaIGBTovertemperaturecondition(code15).
0467
RECTIFIERINPUTINSTANTOVERLOAD
Whiletramwasenabled,therectifier reportedaninstantoverloadcondition (code19).
0468
RECTIFIERCANCOMMUNICAITONS FAILURE
Whiletramwasenabled,therectifier reportedaCANcommunicationsloss (code44).
0469
LEFTVFDMOTORRTDTRIP
Whiletramwasenabled,theVFDreportedanRTDtripcondition(code34).
0470 RIGHTVFDMOTORRTDTRIP
Whiletramwasenabled,theVFDreportedandRTDtripcondition(code34).
0471
EMERGENCYSTOPRELAY CONTACTOPEN
ESRauxiliarycontactdetectedasopen.
Lowcoolantflow
Poordrivebasecontactwithenclosure
Brakeresistorunitisfaulty
DynamicbrakeIGBTfailure
Insufficientcoolantflow
Poorthermalcontactbetweenbase andenclosuresurface,toomuchor toolittlepastapplied
Rectifierisfaulty
DCcontactswappedatterminals
ShortonDCbus
FailedIGBTinaninverter
BrakeIGBTfailure
Brokencommunicationswiring
Rectifierfaulty
Tractionmotorloadtoohigh
Lowcoolantflow
Tractionmotorloadtoohigh
Lowcoolantflow
ESRtrippedbye-stopbutton
ESRauxiliarycontactfaulty
Brokenwire
Machinecontrollerdigitalinputfaulty
Checkcoolantflow
Installdrivewithrecommendedlayer ofthermalpaste
Replacethebrakeunit
Replacetherectifier
Checkcoolantflow
Installunitwithrecommendedlayerof thermalpaste
Swaplinepolarity
Removeshortcircuitfrombuswiring
Replacetheinverter
Replacetherectifier
CheckCANwiringintractionenclosure
Replacerectifierunit
CheckresistancereportedbyRTD modulewithhandheldmeter
ReplaceRTDmodule
CheckresistancereportedbyRTD modulewithhandheldmeter
ReplaceRTDmodule
Verifythatmachinee-stopsarenot asserted
Verify110VACfromauxiliarycontact
Checkwirecontinuityfromcontactto machinecontroller
ReplaceSuperSimpson
Table3,continued:Faultmessages
Faultnumber
0472
ILLEGALVOLTAGEONPILOT CIRCUIT
Voltagewasdetectedonthepilottrip circuitwhencommandwasnotgiven.
0473
LEFTVFDENCODERLOSS
Whiletramwasenabled,theVFDreportedanencoderlosscondition(code 60).
0474
RIGHTVFDENCODERLOSS
Whiletramwasenabled,theVFDreportedanencoderlosscondition(code 60).
0475
LEFTDCDRIVECOMMSFAILURE
Whilethepumpwasrunningthesystem lostcommunicationwiththedrive.
Wireshortcircuit
Machinecontrollerfaulty
0476
LEFTRMSPHASESYNCLOSS
Whiletramwasenabled,thedrivereportedaphasesynclosscondition.
0477
LEFTRMSLOSTTHREEPHASE SUPPLY
Whiletramwasenabled,thedrivereportedasupplylosscondition.
0478
LEFTRMSLOSTCAN COMMUNICAITONS
Whiletramwasenabled,thedrivereportedaCANcommunicationsloss.
Encoderfailure
Encodersupplylost
Encodersignaldisconnected
Encoderisfaulty
Encoderfailure
Encodersupplylost
Encodersignaldisconnected
Encoderisfaulty
CANwireisbroken
NoiseonCANline
Nocontrolpowertodrive
Driveisfaulty
Motorphaseisdisconnected
Motorcurrentisverylow
Driveoutputphaseisverylow
Motorphaseisdisconnected
Motorcurrentisverylow
Driveoutputphaseisverylow
NoiseonCANlines
Driveisfaulty
Checkforshortcircuitconditionin wiring
Replacemachinecontroller
Restoreencodersupply
Replaceencoder
Replaceencoderwiring
Restoreencodersupply
Replaceencoder
Replaceencoderwiring
ReplaceorrepairCANwiring
Restorepowertothedrive
Replacethedrive
Restoremotorphaseconnections
Restoredriveinputvoltagelevel
Replacethedrive
Restoremotorphaseconnections
Restoredriveinputvoltagelevel
Replacethedrive
ReplaceorrepairCANwiring
Replacethedrive
Table3,continued:Faultmessages
0479
LEFTRMSUNPLANNEDMOVEMENT
Whiletramwasenabled,thedrivereportedanunplannedmovementcondition.
0480
LEFTRMSEMERGENCYTRAM MODE
Whiletramwasenabled,thedrivereportedthatitwasinE-TRAMmode.
0481
LEFTRMSNOTINREADYSTATE
Driveisnotreportingreadystateduring operation
0482
RIGHTDCDRIVECOMMSFAILURE
Whilethepumpwasrunningthesystem lostcommunicationswiththedrive.
0483
RIGHTRMSPHASESYNCLOSS
Whiletramwasenabled,thedrivereportedaphasesynclosscondition.
0484
RIGHTRMSLOSTTHREEPHASE SUPPLY
Whiletramwasenabled,thedrivereportedasupplylosscondition.
0485
RIGHTRMSLOSTCANCOMMUNICATIONS
Whiletramwasenabled,thedrivereportedaCANcommunicationsloss.
Drivedetectedoutputwhennotgiven acommand
Driveisfaulty
PoweronCervisbox
Noiseonanaloginputs
Driveisfaulty
ReplaceorrepairCANwiring
Replacethedrive
CANwireisbroken
NoiseonCANline
Nocontrolpowertodrive
Driveisfaulty
Motorphaseisdisconnected
Motorcurrentisverylow
Driveoutputphaseisverylow
Motorphaseisdisconnected
Motorcurrentisverylow
Driveoutputphaseisverylow
NoiseonCANlines
Driveisfaulty
Replacethedrive
RemovepowerfromCervisbox
RepairE-TRAMconnections
Replacethedrive
ReplaceorrepairCANwiring
Replacethedrive
ReplaceorrepairCANwiring
Restorepowertothedrives
Replacethedrive
Restoremotorphaseconnections
Restoredriveinputvoltagelevel
Replacethedrive
Restoremotorphaseconnections
Restoredriveinputvoltagelevel
Replacethedrive
ReplaceorrepairCANwiring
Replacethedrive
Table3,continued:Faultmessages
Faultnumber Possiblecause
0486
RIGHTRMSUNPLANNED MOVEMENT
Whiletramwasenabled,thedrivereportedanunplannedmovementcondition.
0487
RIGHTRMSEMERGENCYTRAM MODE
Whiletramwasenabled,thedrivereportedthatitwasinE-TRAMmode.
0488
RIGHTRMSNOTINREADYSTATE
Driveisnotreportingoperationalstate duringoperation.
0489
CONTROLEARTHLEAKAGETRIP
Themachinecontrollerhasdetected thatthegroundfaultrelayisopen.
Drivedetectedoutputwhennotgiven acommand
Drivefaulty
Checkstocarryout
Replacethedrive
0490
LEFTTRAMMOTORRTDTHERMAL TRIP
Whileramwasenabled,thePT100 feedbackwasabove166ohms.
0491
RIGHTTRAMMOTORTHERMAL TRIP
Whiletramwasenabled,thePT100 feedbackwasabove166ohms.
PoweronCervisbox
Noiseonanaloginputs
Driveisfaulty
NoiseonCANlines
Driveisfaulty
Groundfaulthasoccurred
Relayisfaulty
Brokenwire
Machinecontrollerisfaulty
Motorcoolantproblem
Motorfailure
PT100isfaulty
Thermistormoduleisfaulty
Motorcoolantproblem
Motorfailure
PT100isfaulty
Thermistormoduleisfaulty
RemovepowerfromCervisbox
RepairE-TRAMconnections
Replacethedrive
ReplaceorrepairCANwiring
Replacethedrive
Verifyrelaycondition
Checkconductivitybetweenrelayand machinecontroller
Replacethemachinecontroller
CheckresistancereportedbyRTD modulewithhandheldmeter
ReplaceRTDmodule
CheckresistancereportedbyRTD modulewithhandheldmeter
ReplaceRTDmodule
Table3,continued:Faultmessages
0492
LOWOILLEVELCUTTERSTRIP
Whilethecutterswererunning,thelow oillevelinputwasdetectedas120VAC continuouslyfor20seconds.
0493
LOWOILLEVELWARNINGCUTTERS TRIP
Whilecutterswererunning,thelowoil levelinputwasdetectedas120VAC continuouslyfor20seconds.
0494
PUMPSMARTCONTACTOR:ATD FAULT
Thesmartcontactorhasreportedan ATDconvertererror.
0495
PUMPSMARTCONTACTOR: TEMPERATUREFAULT
Thesmartcontactorhasreportedatemperaturefault.
0496
PUMPSMARTCONTACTOR: POWERRESTORED
Thesmartcontactorreportspowerrestored.
0497
PUMPSMARTCONTACTOR:CONFIGSET
Thesmartcontactorreportsconfigurationset.
Oillevelislow
Oillevelswitchisfaulty
OillevelwiringtoX3-Yisshortcircuited
DigitalinputonSuperSimpsonis faulty
Oillevelislow
Oilswitchisfaulty
Wireisshortcircuited
SuperSimpsonisfaulty
Initializationerror
Internalcomponentfailure
Addoil
Verifywithameter120VACsignalto X3-Y
ReplaceSuperSimpson
Temperatureoftheunitexceeded 85C.
Contactorisfaulty
Powerwasrestoredaftertheunitwas powereddown.
Addoil
Check120VACsignalwiretoSuper Simpson
Verifyoilswitchcondition
ReplaceSuperSimpson
Cyclepower
Replacetheunit
Restorecoolantflow
Replacetheunit
Replacetheunit.
ThecontactorlostitsCANID.
Internalfailurecausingunitpowerto cycleoffandon.
Contactorisfaulty
Replacetheunit
Table3,continued:Faultmessages
Faultnumber Possiblecause
0498
PUMPSMARTCONTACTOR:CAN FAULT
Thesmartcontactorhasreporteda CANcommunicationfailure.
ACANbuswire/pinhasbecome looseorbrokenoff
Fuseisblown
Terminationlinklost
Contactorlostsupply
SuperSimpsonisfaulty
Checkstocarryout
ReplaceorrepairtheCANwiring
Replacetheunit 0499
PUMPSHUTDOWNDUETORADIO SIGNALLOSS
Whilethepumpwasrunning,theRF signalfromtheremoteconsolewaslost for1second.
0500
SMARTCONTACTOR - CANFAULT
Whilethepumpwasrunning,theCAN communicationswiththecontactorwere lost.
0501
SMARTCONTACTOR - PILOTTRIP
Thesmartcontactorreportedapilottrip conditionandthecontrolsystemactivatedtheout-byrelay.
0502
ORACLE - MODULELINKLOST
WhilethepumpwasrunningRS-422 communicationswiththeoraclewere lost.
0503
ORACLE - RADIOLINKLOST
Whilethepumpwasrunning,theoracle reportedthatRFcommunicationswere lost.
Batterylevelislow
Operatornotinlineofsightwithmachine
Antennaconnectionsdamaged
SuperSimpsonisfaulty
TBD
Currentwassensedwhennocommandwasgiven
Contactorfailedtoopenaftershut downcommand
Contactorisfaulty
422buswiredamaged/loose
Noiseon422buswires
Oracleisfaulty/SuperSimpsonis faulty
Remoteconsolehaslowbattery
Operatornotinlineofsightofmachine
Oracledamaged/loose/water
Checkremoteconsolebatterylevel
Verifyoperatorpositiontomachine whentripsoccur
Checkantennaconnectionsforquality
ReplaceSuperSimpson
ReplaceorrepairtheCANwiring
Replacetheunit
Replacetheunit
Replaceorrepair422buswiring
Replacetheoracle
ReplacetheSuperSimpson
Replacetheremoteconsole
Repairorreplaceantennaconnections
ReplacetheSuperSimpson
Table3,continued:Faultmessages
0504 RADIOSWITCHTIMEOUT
Aradioremoteswitchhasbeenheldfor atleast15seconds.
0505 RECTIFIERUNDEFINEDFAULT
SuperSimpsonreceivedafaultcode formtherectifierunitthatwasnotrecognized.
0506 LEFTVFDUNDEFINEDFAULT
SuperSimpsonreceivedafaultcode fromtheleftinverterunitthatwasnot recognized.
0507 RIGHTVFDUNDEFINEDFAULT
SuperSimpsonreceivedafaultcode fromtherightinverterunitthatwasnot recognized.
0508 LHDRIVEUNDEFINEDFAULTCODE
SuperSimpsonreceivedafaultcode fromthedriveunitthatwasnotrecognized.
0509
RHDRIVEUNDEFINEDFAULTCODE
SuperSimpsonreceivedafaultcode fromthedriveunitthatwasnotrecognized.
0510 TRAMTRANSFOMERRTDTHERMAL TRIP
Whiletramwasenabled,thePT100 feedbackwasabove166ohms.
Operatorisholdinglever
Aswitchhasbecomestuck
Rectifiermalfunction
SuperSimpsonmalfunction
Verifythatoperatorreleasesswitches within15seconds
Checkforobstructionsthatwouldhold switchinactiveposition
Replacetheradioremote
VerifycommunicationsbetweenSuperSimpsonandrectifier
LeftVFDmalfunction
SuperSimpsonmalfunction
LeftVFDmalfunction
SuperSimpsonmalfunction
Drivefirmwarehaschanged.
SuperSimpsonfirmwarehas changed Drivefaulty
Drivefirmwarehaschanged.
SuperSimpsonfirmwarehas changed
Drivefaulty
Transformercoolantproblem
Transformerproblem
PT100isfaulty
Thermistormoduleisfaulty
VerifycommunicationsbetweenSuperSimpsonandrectifier
Replacesuspectunits
VerifycommunicationsbetweenSuperSimpsonandrectifier
Replacesuspectunits
Cyclepowertothedrive
Replacethedrive
Reportthecode
Cyclepowertothedrive
Replacethedrive
Reportthecode
Checkreportedresistancewithhand heldmeter
ReplaceRTDmodule
Table3,continued:Faultmessages
0511
MEMORYCRCCHECKFAILED
Thesystemmemorycheckfailedbecausethecurrentmemoryspacedoes notmatchthepreviouslyrecorded value.
0512
PARAMETERRANGECHECKFAILED
Asystemparameterwasfoundtobe aboveorbelowthedefinedvaluerange.
Anewprogramwasjustloaded
Asuddenshutdowninterrupteda memorywrite
0514
OILLEVELWARNINGCUTTERTRIP
Whilethepumpwasrunning,theoil levelinputisinactiveor0Vindicating thattheoillevelislow.
0515
OILLEVELWARNINGPUMPTRIP
Whilethepumpwasrunning,theoil levelinputisinactiveor0Vindicating thattheoillevelislow.
0516
OILTEMPERATUREPUMPTRIP
Whilethepumpwasrunning,theoil levelinputisinactiveor0Vindicating thattheoiltemperatureishigh.
0517
OILTEMPERATURECUTTERTRIP
Whilethecutterwasrunning,theoil temperatureinputisinactiveor0Vindicatingthattheoiltemperatureishigh.
0518
TRACTIONEARTHLEAKAGETRIP
Whilethetractionwasactive,theearth leakageinputisinactiveor0Vindicating thatthereisagroundfaultonthetransformer.
Anewprogramwasjustloaded
Asuddenshutdowninterrupteda memorywrite
Ifproblempersistsoverseveralpower cycles,replacetheSuperSimpson
Oillevelislow
Wireisbroken
SuperSimpsonmalfunction
Oillevelislow
Wireisbroken
SuperSimpsonmalfunction
Oiltemperatureishigh
Wireisbroken
SuperSimpsonmalfunction
Oiltemperatureishigh
Wireisbroken
SuperSimpsonmalfunction
Transformerisfaulty
Wireisbroken
SuperSimpsonmalfunction
Ifproblempersistsoverseveralpower cycles,replacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Fillthemachinewithoil
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Fillthemachinewithoil
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Allowthemachinetocool
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Allowthemachinetocool
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Examinetheearthleakagerelayand theradioremoteconnections
ReplacetheSuperSimpson
Table3,continued:Faultmessages
0519
LIGHTSEARTHLEAKAGE
Whileamotorwasrunning,theearth leakageinputisinactiveor0Vindicating thatthereisagroundfaultonthelightingcircuit.
0520
WATERFLOWCUTTERTRIP
Whilethecutterwasrunning,thewater flowinputisinactiveor0Vindicating thatthewaterflowhasdecreasedor stopped.
0521
WATERFLOWPUMPTRIP
Whilethecutterwasrunning,thewater flowinputisinactiveor0Vindicating thatthewaterflowhasdecreasedor stopped.
0522
WATERPRESSURECUTTERTRIP
Whilethecutterwasrunning,thewater flowinputisinactiveor0Vindicating thatthewaterflowhasdecreasedor stopped.
0523
WATERPRESSUREPUMPTRIP
Whilethecutterwasrunning,thewater flowinputisinactiveor0Vindicating thatthewaterflowhasdecreasedor stopped.
0524
SUPPLYEARTHLEAKAGE
Thesupplyleakageinputisinactiveor 0Vindicatingthatthereisagroundfault onthemaintransformer.
0525
MACHINESHUTOFFDUETO INACTIVITY
Themachineinactivitytimeoutexpired andthepilotcircuitwastripped.
Lightcircuitisfaulty
Wireisbroken
SuperSimpsonmalfunction
Watersupplyhasbeenlost
Wireisbroken
SuperSimpsonmalfunction
Watersupplyhasbeenlost
Wireisbroken
SuperSimpsonmalfunction
Watersupplyhasbeenlostorpump hasfailed
Wireisbroken
SuperSimpsonmalfunction
Watersupplyhasbeenlostorpump hasfailed
Wireisbroken
SuperSimpsonmalfunction
Maintransformerisfaulty
Wireisbroken
SuperSimpsonmalfunction
Themachinewassittingidle
Verify120VACtoSuperSimpson machinecontroller
Examinetheearthleakagerelayand radioremoteconnections
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Checkwatersupply
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Checkwatersupply
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Checkwatersupply
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Checkwatersupply
ReplacetheSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Examinetheearthleakagerelayand theradioremoteconnections
ReplacetheSuperSimpson
Verifytheinactivitytimersetting
Table3,continued:Faultmessages
Faultnumber
0526
LEFTBRAKERELEASENOTDETECTED
Aftertrammingwasenabled,nofeedbackwasreceivedfromthepressure switch.
0527
RIGHTBRAKERELEASENOT DETECTED
Aftertrammingwasenabled,nofeedbackwasreceivedfromthepressure switch.
0528
METHANELEVELWARNINGCUTTER TRIP
Whilethecutterwasrunning,themethanelevelinputisinactiveor0Vindicatingthatthemethanelevelisincreasing.
0529
VOLTAGETRANSDUCERFAILURE
Thetransducerfeedbacklevelwasbelow4mA.
0530
LOWMACHINJEVOLTAGELEVEL PUMPTRIP
Machinevoltagelevelhasdroppedbelowtheminimumvoltagethresholdlong enoughforthetimeouttoexpire.
0531
HIGHMACHINEVOLTAGELEVEL PUMPTRIP
Machinevoltagelevelhasincreased abovethemaximumvoltagethreshold longenoughforthetimeouttoexpire.
0532
LASTFAULT
Thiswasthelastactivefaultfromthe system.
Switchisfaulty
Brakedidnotreleaseduetomechanicalorhydraulicfailure
Wireisbroken
SuperSimpsonisfaulty
Switchisfaulty
Brakedidnotreleaseduetomechanicalorhydraulicfailure
Wireisbroken
SuperSimpsonisfaulty
Methanelevelisincreasing
Wireisbroken
SuperSimpsonmalfunction
Wireisbroken
Transducerisfaulty
SuperSimpsonisfaulty
Machinevoltagedippedduetoload onthepowercenter
Machinevoltagesettingsneedtobe adjusted
Verifythatthebrakesolenoiddidactivate
Check120VACtomachinecontroller frompressureswitch
ReplacetheSuperSimpson
Verifythatthebrakesolenoiddidactivate
Check120VACtomachinecontroller frompressureswitch
ReplaceSuperSimpson
Verify120VACtoSuperSimpson machinecontroller
Machinevoltageincreaseddueto reducedloadonthepowercenteror adjustedtransformertapsettings
Machinevoltagesettingsneedtobe adjusted
Thiswasthelastactivefaultfromthe system
Checkwiringtomachinecontroller
Verifytransducerfeedbackvaluewith handheldmeter
ReplaceSuperSimpson
Verifyloadonthepowercenterwith handheldmeter
Verifythatmachinevoltageisbeing reportedcorrectly
Adjustmachinevoltagesettingsto supportconditions
Verifyloadonthepowercenterwith handheldmeter
Verifythatmachinevoltageisbeing reportedcorrectly
Adjustmachinevoltagesettingsto supportconditions
Refertolistingofspecificfault