Parts Catalog
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SOW TO: JIM WALTERS RESOURCES, INC.
BIRMINGHAM, AL 35283-0079
SHIP
*53035135 *1490142 5030192 1610415 1610406
DESCRIPTION GENERAL ARRANGEMENT CAUTION STATEMENT
TAG INSTAlLATION TOOLKIT
CABlE OUTIlNE DIAGRAM
SCHEMATIC-RN,NS,RM,RL,20,OE,W,2B
SCHEMATIC lEGEND
COMMON PARTS, ElECT. 95, RL
MOTOR CUTTERHEAD 200 HP
MOTOR 40HP. 950V/550V 60H2 PUMP
KIT, MOTOR & GLAND GATHERING
MOTOR, 40HP. 950/550V,60H2 GATHERING HEAD
ASSEMBLY TRACTION MOTOR
SWITCH, TRAM, ISC
CABlE ASSEMBLY, IS.TRAM
SWITCH ASSEMBLY
TRAILING CABLE ENTRANCE GLAND KIT
RADIO OPTION W/DUAL "E" ANTENNA
RADIO PARTS SUMMARY-RN, (DUAL WHIP)
ElECT. ACCESSORY PLUG ASSEMBLY
LAMP, MARK V WIMICRONAIRT
OPERATOR UNIT,RADIO TRANSCEIVER
JUNCTION BOX ASSEMBLY, XIP
WIRING DIAGRAM, JUNCTION BOX
INSTAlLATION DIAGRAM ME1HANE MONITOR, AEI
DRAWING NO.
DESCRIPTION
1 - ELECTRICAL (continued) 1100290 *30210140 *1100266 1410306 1410241
KOEHLER UGHTING SYSTEM (3+4) UGHTING FIXTURE INCANDESCENT HEADUGHT WWOILKIT OPTION - CONN BOX
2 - ELECTRICAL - MAIN CASE (LEFT SIDE) 8710207 8710139 1610418 1610417 1610419 1610358 1490144 5050073 5050074 5050075 1410257 1410259 1610290 1410261 1410262 1410264 1410298 1410331 60244621
MATRIX, MAIN CON CASE-RN,NS,W,RM,LR,20
STANDARD ASSEMBLY, MAIN CONT. CASE
WIRING, MAIN CON-RN,RL,RM,20,NS
WIRING PUMP/CUTTERHEAD - 20
WIRING, SWING PANEL - RN
WIRING, OVERLOAD PANEL - 20
RADIO PARTS SUMMARY
PANEL ASSEMBLY, PUMP & CUTTERHEAD
STANDARD ASSEMBLY SWING PANEL
STD. ASSEMBLY OVERLOAD PANEL
MAIN CONTROLLER CASE
MAIN CONTROLLER CASE -W
SCHEMATIC DIAGRAM - W
MAIN CONTROLLER CASE - RM
MAIN CONTROLLER CASE - NF
MAIN CONTROLLER CASE - 20
MAIN CONTROLLER CASE - RL
MAIN CONTROLLER CASE - RN
COVER ASSEMBLY
*Indicates Drawing Not Included In Parts Catalog - For Reference Only.
(continued)
6 - TRACTION FRAME (continued)
60243093 50132709
60238015 60238016 60242820 60230424
60240217
60240509 49203268 60240186 60240512
60236416 60242523 60242228 60236904
60239726 60239728 60239727
60235340 60235339
60235337
60243093 90916131
60233583
60236735 60236757 60239656 60236877 10 - GATHERING HEAD
60246514 60234278 60232480 60232481 60236755
60236345
60022431
SUPERBOLT INSTAlLATION & TORQUE SPEC
TRAM MOTOR & HOSE FITTINGS
TRAM DRIVE ASSEMBLY (R.H.)
TRAM DRIVE ASSEMBLY (LH.)
PRIMARY PLANETARY ASSEMBLY
SECONDARY PLANETARY ASSEMBLY
TRACK BELT ASSEMBLY
TRACK TAKE-UP ASSEMBLY
TAKE-UP CYLINDER
IDlER ASSEMBLY
SHIM PACKAGE - FRONT IDLER
STABIUZER ASSEMBLY
TRAillNG CABLE CLAMP
INSTAILATION DIPSTICK
INS TAIL. KOEHLER 4X3 COVERS/GUARDS
R.H. END DRUM LACING CENTER DRUM LACING
LH. END DRUM LACING
DRUM DRIVE ASSEMBLY R.H.
DRUM DRIVE ASSEMBLY L.H.
CUTTER HEAD ASSEMBLY
INSTAlLATION SUPERBOLT
CLUTCH ASSEMBLY
BOOM ASSEMBLY
BOOM STOP INSTAILATION
INSTAILATION WELD STRAPS (CENTER CUTTER DRUM)
INSTL., BOOM CYLINDER HOSE GUARD
INSTL., BOOM COVERS SPECIAL
GATHERING HEAD ASSEMBLY FOOTSHAFT ASSEMBLY
GATHERING HEAD GEAR CASE ASSEMBLY L.H.
GATHERING HEAD GEAR CASE ASSEMBLY R.H.
INSTAlLATION STOP GATHERING HEAD
CONVEYOR ASSEMBLY
ROLLER ASSEMBLY
CONVEYOR CHAIN
LUBRICATION
EIMCO warrants that there are no defects of material or workmanship in new machines, replacement parts, service exchange or rebuilt parts or units for the period shown below after delivery of said item. The Seller also reserves the right to prorate warranty in the case of wear items.
New machines - six months
Replacement parts - four months
Service exchange parts - four months
Rebuilt units/parts - four months
Standard usage items - Not warranted (cable, hose, fittings, filters, fuses, etc.)
Any repair or replacement of defective material or workmanship shall not extend said warranty period.
Warranty, on part replaced under a new machine warranty, will end on the same date as the machine warranty.
Warranty on parts sold or replaced after new machine warranty has expired will have the warranty period noted above.
If within such warranty period it is established that any material or workmanship in the goods was defective, the Seller shall, at it option, either repair or replace such defective material or workmanship F.O.B. its factory or where the goods are located.
The foregoing warranty is exclusive and is in lieu of all other warranties where written, oral, or implied (including any warranty of merchantability or fitness of purpose). Purchaser agrees that no representations, promises, or statements have been made by Seller unless endorsed herein in writing except that Seller hereby extends to Purchaser the Seller's warranty against defective material and workmanship set forth above.
No allowance will be made for repairs or replacement not authorized in writing by the Seller through thtEIMCO warranty claim request system (WeR); such allowance will be credited to the Purchaser only after it has returned to the Seller the material which is claimed to be defective as follows:
Parts within 5 working days.
Service exchange units within 15 working days.
SHIPPING ADDRESS
CORPORATE OFFICE
ROUTE 52 NORTH BLUEFIELD, WV 24701
1ELEPHONE: 304/325-0481
FACSIMILE: 304/324-3658
MANUFACTURING
ROUTE 52 NORTH BLUEFIELD, WV 24701
1ELEPHONE: 304/325-0481
FACSIMILE: 304/324-3658
BENTON, ILLINOIS
1201 BLAKELY (WEST CITY) BENTON, IL 62812
1ELEPHONE: 618/439-7506
FACSIMILE: 618/438-0705
BOLT, WEST VIRGINIA ROUTE 99
BOLT, WV 25817
TELEPHONE: 304/934-5351
FACSIMILE: 304/934-6062
NORTHERN REGION WAREHOUSE
2 PAISLEY INDUSTIAL PARK CARMICHAELS, PA 15320
1ELEPHONE: 412/966-8700
FACSIMILE: 412/966-2810
NORTON, VIRGINIA
ROUTE 23, NORTH (ESSERVILLE) WISE, VA 24293
1ELEPHONE: 540/679-0194
FACSIMILE: 540/679-5806
FACILITIES LIST/SALES AGENTS
MAILING ADDRESS
P.O. Box 1100 BLUEFIELD, WV 24701
P.O. BOX 1100 BLUEFIELD, WV 24701
P.O. BOX 775 BENTON, IL 62812
P. O.BOX 159 BOLT, WV 25817
SAME AS SHIPPING
P. O. BOX 630 WISE, V A 24293
SHIPPING ADDRESS
HAGER EQUIPMENT
1901 MORGAN ROAD SOUTHEAST BESSEMER, AL 35023
1ELEPHONE: 205/424-1363 FACSIMILE: 205/424-1367
TRIUNE, INC. GENERAL OFFICES 23281-70 FRONTAGE ROAD GRAND JUNCTION, CO 81505
1ELEPHONE: 303/242-2200 FACSIMILE: 303/241-4198
TRITRONICS (DIVISION OF TRIUNE) 23281-70 FRONTAGE ROAD GRAND JUNCTION, CO 81505
1ELEPHONE: 303/241-9100 FACSIMILE: 303/241-4198
TRIUNE, INCORPORATED
175 EAST 200 SOUTH PRICE, UT 84501
1ELEPHONE: 801/637-4836
FACSIMILE: 801/637-9730
#8 BOWKER STREET ROCK SPRINGS, WY 82901
1ELEPHONE: 307/362-1515
FACSIMILE: 307/362-4901
1912 RATCLIFF DRIVE GILLET1E, WY 82717
1ELEPHONE: 307/686-1515
FACSIMILE: 307/686-9161
1602 EAST GREEN CARLSBAD, NM 88220
1ELEPHONE: 505/887-7600
FACSIMILE: 505/887 -7792
MAILING ADDRESS SAME AS SHIPPING SAME AS SHIPPING ADDRESS SAME AS SHIPPING ADDRESS
P.O. BOX 1405 PRICE, UT 84501
P. O. BOX 1148 ROCK SPRINGS, WY 82901
SAME AS SHIPPING ADDRESS
REVISIONS
E.e.N .• Oa18. InitialS
CAT:1'1'ICN S:tATBHENT
To retain "permissibility" of this equipaent the follOflling Ca:lditions shall be satisfied:
1) G'ENF:RAI. SAFETY - Frequent inspecticn shall be made. All electrical parts, including the portable cable and wiring, sball be kept in a safe Ca:ldition. Thare shall be no openings ineo the casings of the elecerical parts. A diseributiOlJ box shall be used for connection to the power circuit unless CCXl.Cection is made in fresh intake cd.r. To maineain the overload protection on direct current machines, the ungrounded conductor of the portable cable sball be C'alll.cted to the proper ter.ni.nal. machine fraIM shall be effectJ.velg grounded. 7'1le pater wi:r:es shall not be used for grounding ezcept in conjunction with diode{tJ) or sqalvalsnt. The operating voltage should match the voltage rating tn. motor{s).
2) SERVICIM:; - Erplosion-proof enclosares sball be rrwtored to the state of anginal safetg loll th respect to all flame ar:re:Jting paths, lead entrances, etc., follCMing disassemblg for repair or rebuilding, whether\bg tbe cwner or au independent shop.
3) FASTENINGS - All bolts, nuts, screws, and other lII!ans of fastening, and also threaded covers, shall be in place, properlg tightened and secured.
4) RENEWALS & REPAIRS - Inspections, repairs, or renewals of electrical parts shall not be made unless the portable cable is disconnected from the circa1t. fUrnishing power, and the cable shall not be coanected again ootil all parts are properlg reassembled. Special care shall be taken in making renewa13 or repairs. Isave no parts off. Use .replacement parts e%actly liM those famished bg the When any lead entrance is disturbed, the onginal leads or ezact daplicatetl thereof shall be used and stuffing oozes shall be repacked in t:JJ. approved llIaIlJ2er.
3} CABU REOumElfnt'rS - A flazIJe-resin.t: portable cable bearing a HS11A all/signed identif.!catica nlIlDber, adeqllatelg protectsd b!J an antazaatic c::frcait-interrapting devi ce shall be ased. Spec::fal care shall be takeu in bandling tbe cable to guard against: mechanical injury and wear. OW te.porary splice lJJa!J be lNdein aug trailing cable. SUch trail:!ng cabl. lJJag onlg be rzslSd for t:be nert 24-hoar period. No tettrporarg splice shall be l1JlIdA!I in a trailing cable within 25 feet _dUne, ezcepe cable reel equipaBJt:. 2'lIIIIpOrarg .plic. in tra1ling cMJles shall be made in a loIorkman- ,...... like -.r aDd sball be rz»cball.icallg serang .md _11 Trai ling cables or bill2d cables wb.1cb bave e%pOlled ..,ires or wblcb 1uve that: heat or spark IUDder load sball nIX be u..a. A& ased in this section, the term "splice" means !::i the 11IIIc/:uuJi.cal joining of one or IlIOre cozxlactors that have beea severed. a. Connecticns and "iring to the oatbg end of the cable shall be in accordance wi th recognized standards of safetg. Y' !l:I
DO NOT CHANGE WITHaJT APPRWAL OF MSHA.
CAUTION STATE.'fENT
TOOLKIT
1 60210960 1 EA SLIDE HAMMER 2 60210986 2 EA GUIDE PINS
NOTES:
I) HALE CONNECTOR SUPPLIED WITH SOLENOID. NOTE 10)
2) JUMPERS ARE INTERNAL TO ELECTRICAL CASE.
3) 2 1/2- STUFFING BOX PART No' 30087795 OR 2- STUFING BOX PART No. 3430454, ELBOW GLAND ASSEMBLY PART No. 30084537 AND STRAIGHT GLAND ASSEHBLY PART No. 30177869 CAN BE USED WITH EITHER EXANE CABLE PART No. 1231872 OR PLOYLOY CABLE PART No' 19005297,
5) ALL UNUSED CABLE ENTRIES ARE SHOWN
6) _ CABLES ARE ROUTED THROUGH FRONT CABLE TROUGH.
7) CABLES ARE ROUTED THROUGH MIDDLE CABLE TROUGH.
8) CABLES ARE ROUTED THROUGH REAR CABLE TROUGH.
9) ONLY WHEN COMPONENT 15 ON THE OFF SIDE OF MACHINE 10) ONLY WHEN COMPONENT IS LOCATED ON THE RIGHT SlOE OF MACHINE.
REFER TO IOIIITIiR Hit YAC INSTAlLATlOII ORAIiIlIi FOR S'7PECIFIC".RING Yft Iio rAC
t,) RADIO HANUAL SWITCH SHOWN IN I1AMJAL POSITION, 2,) • - ASTERIK INOICATES LOCATION OF SOLID STATE SHORT CIRCUIT PROTECTION IN TH! RADIO MACHINE UNIT "H/U", AN OUTPUT PROTECTED WITH THIS Will TRIP WHEN TIE OUTPUT SEES A SHORT CIRCUIT, TO ReSET SOLID STATE SHORT CIRCUIT PROTECTlON,OUTPUT (I ••• StEAR-IJPl I1UST BE TURNED OFF FOR APPROXIHATELY ONE HINUTE BEFORE ReTRYING. THIS WilL ALLOW AUTOMATIC RESET OF SOLID STATE SHORT CIRCUIT PROTECTION. 3.> INDICATES OUTPUT FROH RADIO TRANSCEIVER (H/U) I.
A -lEFT CUTTER MOTOR g CONTACTOR
LEGEND
E -SCRUBBER MOTOR & CONTACTOR Oll O-ovERlOAD. SCRUBBER. THERMAL
AA -lEFT MOTOR AMMETER STOP RELAY Olll-OVERLOAD,PUMP THERMAL
B -RIGHT CUTTER MOTOR & CONT.
BA -RIGHT CUTTER MOTOR AMMETER
BRI -BRIDGE RECTIFiER F/METHANE MONITOR
BR2 -BRIDGE RECTIFIER (RADIO RELAY BOX)
BR4 - BRIDGE RECTlr!ER F/FS SOLENOID
I C -LEFT G:'"7"'-i H::AD
F -PUMP MOTOR & CONTACTOR OlI2-0VERLOAD,lEFT TRAM THERMAL
F3 -120V CONTROL CIRCUIT FUSE OlI3-0VERLOAD,RIGHT TRAM THERMAL
F4 -120V CONTROL CIRCUIT FUSE POR-PUMP OFF RELAY
FS -AREA lIGHT FUSE PSR-PUMP START RELAY
F6 -AREA lIGHT FUSE REV-REVERSE
F7 -HEADLIGHT FUSE RFR-RIGHT FORWARD RELAY
Fa -HEADLIGHT FUSE RRR-RIGHT REVERSE RELAY
I I ;=9 -METHANE MaN I TOR FUSE SOR-SHEAR DOWN REL.AY __ __M_O_T_O_R_A_M_M_E_T_E_R__
CBI-CIRCUl: BREAKER. MAIN
CB2-CIRCUIT BREAKER,AUXllIARY
CD -CUTTER/OUST SOLENOID
FiO -METHANE MONITOR FUSE SS -SCREEN SPRAY SOLENOID
FI3-RADIO RELAY BOX FUSE SSR-SCRUBBER START RELAY
FI4-RADIO RELAY BOX FUSE 5T -SHUNT TRIP
FI5-RADIO RELAY BOX FUSE STD-STAB DOWN RELAY
COR-CONVEYOR DOWN R=L.AY I FS -FIRE SPRAY SOLENOID STU-STAB UP
CF -CONVEYOR FORWARD CONTACTOR FWD-FORWARD SUR-SHEAR UP RELAY
ClR-CONVEyer:: L.EF 1 R=LA Y I G -L.EFT TRAM MOTOR TO - Tl ME DELAY I COM -COMMeN I GA -LEFT TRAM MOTOR AMMETER T02- II ME DELAY
irl SOR-CUIT::=:( v ?E:... ..:.v I GFK-GATH HD FORWARD RELAY ID3-TIME DELAY
I C?R-CODE "AN [C Y I GHO-GA TH HD DOWN RELAY T04- Ii ME DELAY r·
TDS-TIME DELAY ONCINLINE SOLID STATE) -I CRR-CONVEYOR RiGHT REL.AY I GOR-GA TH HD OFF RELAY V -VOLTMETER
I
i C1 4-CURREN. i!"{AM:::.
i CTS-CURREI\7 :RAMS.
CSR-CUTTER s-:- ART RE:""AY H -R IGriT TRAM MOTOR I CTi-CURREN7 iRAMS. F/LEFT CUTTER HEAD AMMETER HA -RIGHT TRAM MOTOR AMMETER i =IL=FT CUTTERHEAD INST OVERLOAD I HR -HEADLIGHT RELAY I Ci3-CURRE"; =ITRAM INTERFACE I HlR-'-iEADLIGH RELAY CRAO I0) I -/LEFT CUTTERHEAD THERMAL OVERLOAD . HM -HOUR METER CCUTTERHEAO & GATH.HD.MOTORS CUTTER HEAD THERMAL OVERLOAD IRI-ISOLATION RELAY
CIS-CURRENT :RAMS. F/LEFT CUTTER HEAD THERMAL OVERLOAD IR2-ISOLATION RELAY
CT7-CURRENT TRAMS. F/RIGHT CUTTERHEAD AMMETER I.S.-INTRINSICAllY SAFE
CTS-CURRENT TRAMS. F/RIGHT CUTTERHEAD INST. OVERLOAD lFR-LEFT FORWARD RELAY
CT9-CURRENT TRAMS. F/RIGHT CUTTERHEAD THERMAL OVERLOAD lOl-LOW OIL WARNING lIGHT
Cil O-CURRENT TRAMS. F/RIGHT CUTTERHEAD THERMAL OVERLOAD LOR-lOW OIL lEVEL RELAY
CTII-CURRENT IRAMS. F/RIGHT CUTTERHEAD THERMAL OVERLOAD LRR-lEFT REVERSE RELAY
I CT T iRAMS. F/LEFT GATH HEAO AMMETER MMR-METHANE MONITOR RELAY
CTI3-CURRENT TRAMS. F/lEFT GATH HEAD INSTANEOUS MOVI-METAL OXIDE VARISTOR (RADIO)
. CT1il-CURRENT iRAM=. F/RIGHT GATH HEAD INSTANEOUS OVERLOAD Oll-OVERLOAD,lEFT CUTT INST.
CT16-CURRENT TRAMS. F/lEFT TRAM AMMETER
CT17-CURR::Ni TRAMS. F/RIGHT TRAM AMMETER
CTIS-CURRENT TRAMS. F/RIGHT GATH HEAD AMMETER
Ol2-0VERLOAD,lEFT CUTT THERMAL
Ol3-0VERLOAD,RIGHT CUTT INST.
Ol4-0VERLOAO,RIGHT CUTT THERMAL
CUR-CONVEYOR UP RELAY GATH INST.
D -RIGHT GATn HD MOiOR
DA -RIGHT GA;H. HO. MOTOR AMMETER
OMR-DEADMAN RELAY
Ol6-0VERLOAO,LEFT GATH THERMAL
OL7-0VERLOAD,RIGHT GATH INST.
Ol8-0VERLOAD,RIGHT GATH THERMAL
60H 19005339 36 FT CABLE, -6-3C POLYLOY 30066666 2 EA BOX, STUFFING B 30087183 2 EA STUFFING BOX PLUG B 3004S082 4 EA CLAMP A 30098883 2 EA GLAND ASSEMBLY A
6 EA 3/8-16 x 7/8- SHCS GR.8 37707189 8 EA LOCKWASHER, 3/850041615 360 IN CONDU I THOSE, 1- A 3236085 REF EA SEAL WIRE B 37559818 2 EA 3/8-16 x 718- SHCS DR 37400975 8 EA 1/4-20 x 5/8 HHCS CP 37101813 8 EA 1/4-20 HEX NUT CP 37706512 8 EA 1/4
DESCRIPTION
BRACKET MACHINED, B.E. SNAP
SHAFT INNER CAP, B.E. INNER CAP, F.E. SHAFT, MACHINED
ARMATURE ASSEMBLY ROCKER CLAMP COVER,HAND HOLE BRUSH BRUSH HOLDER
ARMATURE CORE END PLATE, ARMATURE M8-1 .2sx2SMM SHCS
M8-HI COLLAR LW 2.MH SPACEP. COMMUTATOR
COMMUTATOR ':OIL SUPPORT
BEARING, BALL SNAP RING '0' RING, F.E. & B.E. ROCKER RING W/STUDS '0' RING, SHOULDER SCREW '0' RING, H.H. COVER COVER, F.E. BRACKET PLUG, SHAFT
SNAP RING, SHAFT PLUG WATER JACKET
'0' RING BRACKET COVER '0' RING" SHAFT PLUG
MI2-1.7S x 30MM L SHCS
Ml2 HI-COLLAR L.W.
MIO-I.S x 2SMM L HHCS
MIO HI-COLLAR L.W. SEAL t3.E. OUTER
SIZE
A A 200 No. 9261
12 COND, A
No. 20AWG. BELDEN BLACK 200 BL.ACK -WH I TE
B RED 50 B RED-BLACK 40 2 1190379 1 EA HEAT SHRINK TUBE WYE
C ORANGE 59 C ORG-BLACK 49 CABLE SPLITTING DEVICE,
0 GREEN 151 0 GRN-BLACK 141
THERMOFIT No.3B2012-3
CONNECTOR E BLUE 60 E BLUE-BLACK 61 3 1460061 9 IN 1/2" I . D. HE AT SHR 1NK
PIN DESIGNATION ® F WHITE 52 F WHITE-BLACK 42 ®
1 • AFTER SHRINKING THERMOFIT SPLITTING DEVICE
TUB!NG, VOlTREX TYPE
FPS-032
4 30153142 6 IN 3/16" I. D. HEAT SHR!
IN PLACE PUT'1/2" DIA. SHRINK TUBE OVER EACH 5 1190380 2 EA CONNECTOR ASSEMBLY,
LEG OF THERMOFIT AND EXTEND UNDER THE CONNECTOR
BUSHING TO WITHIN ONE INCH ON END OF WIRES.
2. 3/16" DIA. SHRINK TUBE, 1/2'" LONG - TO BE APPLIED
· AMPHENOl 6 - PIN,
CONS I STI NG OF:
CONNECTOR No.MS3106A-14S-6S TO EA.CH WIRE WHERE IT IS SOLDERED TO THE CONNECTORS.
CLAMP No.97-3057-1007
BUSHING No.9779-513-6
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TAMROCK COAL
FEMALE
o 1. TERMINAL wEw OF CONNECTOR 1030729 TO BE SOLDERED TO (RED) POSITIVE WIRE.
o 2. TERMINAL wFw OF CONNECTOR 1030729 TO BE SOLDERED TO (BLACK) NEGATIVE WIRE.
3. * REMOVE CABLE· FROM 53U41778 (CORD ASS' Y. ) AND REPLACE WITH 53036414.
ALL OTHER HOLES
NOT USED TO BE PLUGGED.
o USE INSTRUCTIONS IN wVEAMw TOOL KIT FOR CONNECTOR INSTALLATION.
® REMOVE 1 1/2· OF OUTER CABLE JACKET & PUSH SLACK INTO CONNECTOR SHELL, TIGHTEN LOCKING RING FIRMLY.
BILL OF MATERIAL 1 8/H No PART NO. QTY U/M DESCRIPTION x x p ,,- BLK I ... -127 ,,- WHT I ... -128 ,,- RED I -130 V- GRN I ... -1 32 V- ORN I -129 V- BL U I .•. -136
vWHTIBLK-133
V RED I BLK -138
r GRN IBLK- •.• ,,- ORN IBLK- •.. r BLUIBLK-, ,,-BLKIWHT- ••. ,,-REOIWHT-131
V- GRN I WH T -135
V-BLUIWHT-137
Y' BLK I REO-l 34
1. WIRE CORRESPONDING COLOR AND NUMBERS ON CABLE BETWEEN TERMINAL STRIP.
1 1410311 I EA AEI METH. MONT. SYSTEM
WHT
} 2 30210140 1 EA HEADLIGHT, DUAL GLAND
. 3 30136162 1 EA PLUG
REO} 4 3430441 I EA STRAIGHT GLAND 1--190 GRN 12V S 1500044 I FT 3/8" DIA PACKING
J 91 ORG 12V 6 1100335 1 EA SO W LAMP, 12V RUN 7 19402916 15 FT .16-2C SO CABLE 8 50041318 168 IN CONDUIT 5/8' HOSE 9 1410312 REF EA 102A W/AUTORESET READOU
10 1410313 REF EA POWER SUPPLY
11 1410314 REF EA DETECTOR ASSEMBLY 12 1410315 REF EA SENSOR ELEMENT
13 19402269 REF FT 16-SC SO CABLE
14 50041417 REF IN CONOUIT 3/4' HOSE
PREPARED BY KAG
DATE 3-25-94
3
1
TAMROCK COAL
KIT LOW OIL LEVEL
TAMROCK COAL
. EIMCO COAL MACHINERY INCORPORATED
OPTION CONN BOX IN-LINE FITLC
1 19407733 25 FT CABLE TRAIL#2/0-3CSHD
2 50042118 300 IN CONDUIT HOSE 3"
3 5120030 1 EA BOX CONN ASSEMBLY(BEUMOUTII Gill)
9
7
6
5
4
3
2
1
12
MATRIX MAIN CONTROLLER -
PNL. ASSY 5050074 EA SWiNG PANEL ASSEMBLY 5050075 EA VERLOAD PANEL ASSEMBLY 37419462 24 EA 1/2-13 X 1 1/2' HHCs 37708013 36 EA LOCKWASHER, 1/2'
8 EA 1/2-13 X I' HHCs
2 EA 1/2-13 X 1/2' HHCS
2 EA 1/2-13 X 1 1/8' HHCs 30084867 3 EA ELBOW GLAND ASSEMBLY 3430452 3 EA STUFFING BOX, 2 1/2' 30045684 7 EA STUFFING BOX CLAI1P, 2 1.'2' 3"1559818 38 EA 3/8-16 X 7/S' sHCs 37707189 40 EA LOCKWASHER, 3/8'
30098883 4 EA STRAIGHT GLAND ASSEMBLY
30066666 6 EA STUFFING BOX, 2' 30045082 12 EA STUFFING BOX CLAMP, 2" 74401902 4 EA CLAMP, HOSE
1 EA ELBOW GLAND ASSEMBLY
3 EA ELBOW GLAND ASSEMBLY
2 E.A STUFFING BOX 2 1/2'
5 EA STUFFING BOX PLUG, 2'
"16-3C SO CABLE
el) ALL WIRES TO BE HARKED ACCORDINGLY AND INFORMATION CONTAINED IN e••• ) IS FOR ROUTING PURPOSES ONLY
(2) ALL 120 CIRCUITRY TO BE WIRED WITH #16 AWG, 600 VOLT WIRE, 1231B66 (WHITE) FOR ALL COMMON LEADS ANO 1231876 (BLACK) FOR AlL OTHER LEADS
(3) JUMPER WIRE TO BE #6 AWG (1231536)
(4) J\)MPER WIRE TO BE #1/0 AWG (1231543)
LEGEND
SYM OEseR IPTI ON SSOV
RIGHT CUTTER HEAD CONTACTOR
LEFT CUTTERHEAD CONTACTOR
CT-l CURRENT TRANSFORMER F/RIGHT CUTTERHEAD AMMETER CT-2 CURRENT TRANSFORMER F/RIGHT CUTTERHEAD INST. OVERLOAD CT-3 CURRENT TRANSFORMER F/TRAM INTERFACE CT-4 CURRENT TRANSFORMER F/RIGHT CUTTERHEAD THERMAL OVERLOAD CT-5 CURRENT TRANSFORMER
CUTTERHEAD INST. OVERLOAD CT-9 CURRENT TRANSFORMER F!LEFT CUTTERHEAD THERMAL OVERLOAD CT-l0 CURRENT TRANSFORMER F!LEFT CUTTERHEAD THERMAL OVERLOAD
TRANSFORMER F!LEFT CUTTERHEAD THERMAL OVERLOAD
PUMP MOTOR CONTACTOR
11 THERMAL OVERLOAD FIPlM> MOTOR
13A (FI3) 127CT82)
(1) ALL WIRES TO BE MARKED ACCORDINGLY AND INFORMATION CONTAINEO IN (---) IS FOR ROUTING PURPOSES ONLY. 12A (FI 4)
10<7JI_13)10(7JI -I I)
12 (7JI -IS) 12 (7JI-6)/L.L.......::---1-l 12 (8J I-I )12 (7 J 1-17)
13 (F 13) 13 (6J I -8) 14 CCl5) 14 (F I 5)
CA I (CTT2)
CA2(CT12) 13 1-2)
68(CF)
DA I (CTT8)
DA2(CTT8) 74 CTD4)
79 (7PI-3)
148 (5JI) TO OTHER SIDE OF PANEL 7 <7 JI-4)
79 (Ol5) N.C.
88(7JI -7)
11 <7Jl-12) 11 (7Jl-14) 21 (6JI-5) 22 (6JI-3)
28(6JI-6)
(PNL2}-64(CF) 64 (6JI-7)
87 (7 JI_16)8::.:7...::(:...;7 12(FI4) 25(7Jl-l0)
121 (5JI-5)
122(5J2-3)
164 (5JI-3)
167 (5JI-2)
138 (J JI-6)
138 (2J2-6)
139(3J2_1)139(3JI-5)
127 (1 J2-1) 127 (I J 1-1)
127 (2J2 _ 1
128 (5JI-4) 24A (7 JI-9)
138 (BRS-)
139(4PJ)
127 (BRS+)
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NOTES:
(I) ALL WIRES TO BE MARKED ACCORDINGLY AND INFORMATION CONTAINED IN (***) IS FOR ROUTING PURPOSES ONLY
0(2) ALL 120 CIRCUITRY TO BE WIRED WITH #16 AWG, 600 VOLT WIRE. 1231886 (WHITE) FOR ALL COMMON LEADS AND 1231876 (BLACK) FOR ALL OTHER LEADS
LEGEND
© (1) @(2) WIRE- TIE ITEMS 8 AND 9 TO TOP OR BOTTOM SIDE OF APPROORIATE REFER TO PANEL WIRING DIAGRAM TO LOCA TE ITEMS 8 AND 9, FOR SYMBOL DESCRIPTIONS AND OVERLOAD OR TIME SETTINGS.
NOTES:
(1) SEE RADIO OPTION FOR ADDITIONAL INFORMATION
(2) SEE SCRUBBER OPTION FOR ADDITIONAL INFORMATION
(3) REFER TO PANEL WIRING DIAGRAM DRAWING TO LOCATE ITEMS #17 & 18, FOR SYMBOL DESCRIPTIONS AND OVERLOAD OR TIME SETTINGS.
(4) SEE NON RADIO OPTION FOR ADDITIONAL INFORMATION
(5) SEE STANDARD CONTACTOR OPTION FOR ADDITIONAL INFORMATION SEE VACUUM CONTACTOR OPTION FOR ADDITIONAL INFORMATION
NOTES:
(1) REFER TO PANEL WIRING DIAGRAM IN THIS SECTION FOR SYMBOL DESCRIPTIONS ® AND OVERLOAD OR TIME SETTINGS.
(2) THIS IS A CUTTERHEAD MOTOR OPTION. SEE CUTTER MOTOR OVERLOAD OPTION DRAWING IN THIS SECTION FOR FURTHER DETAILS.
(1) FOR CABLE ROUTING AND LETTER DESIGNATION REFER TO ELECTRICAL INSTALLATION AND MACHINE CABLE OUTLINE DIAGRAM
NOTES: (1) FOR CABLE ROUTING AND LETTER DESIGNATION REFER TO ELECTRICAL INSTALLATION AND MACHINE OUTLINE DiAGRAM
TO ALL PERSCNS RECEIVING THiS DRAWING
This drawing contains conFidentiaL inFormation and is issued in conFidence on the conditions that i t return.d on demand ond not b. copied. repr<>du<:ed. discLosed to others or used in the IIIOnUFactUf"'e of the subject IIOtter thereoF Itith«lt th. consent of Ei/JIco CooL
BILL OF MATERIAL
-CONNECT #201 TO OPEN ENDED RESISTOR OIL LEVEL SWITCH WHT TOP OF BANK.
lH.ESS OTrERlllSE HaTED AU. NEXT 871 0082 OllEHSla6 ARE IN IHO£S ASSY HAOWE DEC HALS :t.005_ .' TCI.aWICE FRACTlONS:t 1/64 TITLE AHGl.ES :t 30 If I HUTE'S FABRICATION rOC, :t 1/16- SCHEMA TIC 0 I AGRAM, 0---9-1-1 lOW 0 III I GH T C I RCU I T
WEIGHT DRAWN WHG SCALE NONE CHECKED KlO CHIEF ENGR DO NO T SCALE D'rIG No. /PART No.
(1) FOR CABLE ROUTING AND LETTER DESIGNATION, REFER TO ELECTRICAL INSTALLATION AND MACHINE CABLE OUTLINE DIAGRAM.
NOTES:
(1) FOR CABLE ROUTING AND LETTER DESIGNATION REFER MACHINE CABLE OUTLINE DIAGRAM TO ELECTRICAL INSTALLATION AND
REF 5050073 STO ASS'Y,PUMP & CUTTERHEAO
REFERENCE MSHA DRAWiNG/MODEL 5030004,X/P-3650-0 O,..own on CAD COPY""9hC ''391 CooL Machinery [ncorporated
(1) FOR CABLE ROUTING AND LETTER DESIGNATION REFER TO ELECTRICAL MACHINE CABLE OUTLINE DIAGRAM
(2) OMIT 3/8· DIA. PACKING SUPPLIED WITH GLAND AND USE ITEM -6.
I NSTALLA TION AND
FOR CA8LE ROUTING AND LETTER DESIGNATION REFER
APPLY SILICONE, ITEM NO.3, TO EDGE OF LENS, PART NO.4, AND TO COVER PLATE, PART NO.1, TO FORM A GAS-TIGHT SEAL UP TO iSO PSI INTERNAL PRESSURE. SEE PROCEDURE SHEET 91927681-A FOR LENS CLEANING, ADHESIVE DIRECTIONS AND CAUTIONS. USE SILICONE PRIMER 554004 F/STEEL AND SILICONE
I I IPREPARED BY KAG I
DATE
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TO ALL PERSONS REef I v I NG TH I 5 DRAW I NG
This drawing conCains conFidentiaL information
and is issued in confidence on Che'conditions
thac it be reCurned on demand and not be copied, reproduced, discLosed to others or
used in manuFaccure of the subject mottoar thereoF Without the consent of £imco CooL
PREPARED BY KAG EIMCO
DATE 11-08-94
NOTES, I) WHEN [TEM ,20 AND 21 ARE USED, TACKWELD CAP SCREW TO CLAMP.
2) FOR CABLE ROUT[NG AND LETTER DES[GNAT[ON REFER TO ELECTR[CAL [NSTALLAT[ON AND MACH[NE CABLE OUTL[NE D[AGRAM.
3) [TEMS 7,26 & 27 ARE NOT SHOWN, REFER TO W[R[NG D[AGRAM.
4) SEE MOTOR OPT [ON DRAW[NG
5) SEE TRAM DR[VE OPT [ON DRAW[NG
6) BOLT COVER [N PLACES, [NSTALL 1/2- DIA BOLT [NTO HINGE WHEN WELDING DO NOT ALLOW HEAT BUILD UP
BE SURE BOLT [S IN CENTER OF TUBING AFTER COVER IS BOLTED IN PLACE
7) REMOVE ACTIVATION PROTECTIVE PAPER JUST PRIOR TO SHIPMENT. RECOMMENDED REPLACEMENT EVERY TWO YEARS.
1 -BLK I •.•...
2-REO I -63
3-BLU I -R61
4-0RG I -197
5-YEL I .,. -34
6-BRN I ... -196
7-RED IBLK-79
8-BLU IBLK-19
9-0RG IBLK-14
10 - YEL IBLK -139
ll-BRN IBLK-179
12-BLK IRED-39
13-BLUIRED-R60
14 -ORG IRED -R59
15-YEL IREO-R48
16-BRNIRED-R49
17-BLK IBLU-114
18-REO IBLU- ...
19-0RGIBLU-R58
20-YELlBLU- .. .
21-BRNIBLU- .. .
22-BLKIORG- r------------
23-REO IORG-. .. I
24-BLUIORG- , 25- YEll ORG-. , 26-8RNIORG- ,
27-8LKIYEL- I
28-REDIYEL- I
29-8LUIYEL- ... I
30-0RG IYEL -. ,
WHTIREO-L31
WHTIWHT-L32
WHTIBLK-L33
l--RED Al ,r--WHITE A2 ... 51 'r--BLACK..
-:;7 !--RED ..... Al '·-·WHITE. _ .A2 II--GREEN. _ .52 ij--BLACK._.Sl
TROUBLE SHOOTING PROCEDURE:
1. VERIFY THAT 120VAC IS AT THE TWO A-C TERMINALS.
2. VERIFY THAT SVDC IS PRESENT FROM fS TO COM.
3. VERIFY THAT ALL THREE PHASES ARE PRESENT AT THE THREE POWER TERMINALS.
4. CONTROL CHECKSI
NOTEI APPROPRIATE PRECAUTIONS MUST BE TAKEN BECAUSE OF JHE PRESENCE OF ENERGIZED CIRCUITS WHILE TROUBLE SHOOTING.
A. FORWARD - WITH NO INPUT, THERE SHOULD 8E SVDC FROM FWD. TO COM. A FORWARD INPUT FROM THE TRAM WIL CAUSE THIS TO GO TO OVDC.
B. REVERSE - WITH NO INPUT, THERE SHOULD BE SVDC FROM REV. TO COM. A REVERSE INPUT FROM THE TRAM LEVER WILL CAUSE THIS TO GO TO OVDC.
C. OTHER FORWARD - THE INPUT ON OTH FWD. IS FROM THE INPUT TO THE OTHER DRIVE, TELLING THIS DRIVE THAT THE OTHER DRIVE IS IN FORWARD.
D. OTHER REVERSE - THE INPUT ON OTH REV. 15 FROM THE INPUT TO THE OTHER DRIVE, TELLING THIS DRIVE THAT THE OTHER DRIVE IS IN REVERSE.
E. SPEED REFERENCE - VOLTAGES FROM 0 TO 2 1/2vDC TELL THE DRIVE HOW MUCH OUTPUT VOLTAGE IS REQUESTED, o = OFF, 2 1/2VDC = FULL ON.
F. COMMON - THE COM. INPUT IS WHAT ALL OTHER CONTROL VOLTAGES ARE MEASURED IN RESPECT TO.
S. POWER CHECKSI
A. FIELD CONNECTIONS - THE MOTOR FIELD LEADS MUST BE CONNECTED TO THE FIELD TERMINALS, REVERSING THESE LEADS WILL REVERSE THE DIRECTION OF THE MOTOR.
B. ARMATURE CONNECTIONS - THE MOTOR ARMATURE LEADS MUST" BE CONNECTED TO THE ARMATURE TERMINALS, REVERSING THESE TWO LEADS WILL REVERSE THE DIRECTION OF THE MOTOR.
C. THREE PHASE AC - THE AC POWER MUST BE CONNECTED TO THE PHASE A,B,C TERMINALS, ROTATION 15 NOT IMPORTANT, BUT ALL THREE VOLTAGES SHOULD BE BALANCED.
6. OUTPUT CHECKS,
A. WITH A FWD. OR REV. INPUT AND SOME REF. INPUT, THERE WILL BE AN OUTPUT VOLTAGE PRESENT ACROSS THE ARMATURE TERMINALS - MORE REF. = MORE OUTPUT VOLTAGE.
B. WITH BOTH A FWD. AND OTH FWD. OR REV. AND OTH REV., THE MAXIMUM OUTPUT VOLTAGE WILL BE 2SX HIGHER THAN WITH JUST ONE CAT OR A SPLIT CAT SITUATION.
C. CURRENT LIMIT HAS BEEN SET AT 250 AMPS DC - THIS IS APPROXIMATELY 200 AMPS AC.
(L) -NOT ICE- Drown on CAD i ght 1991
@ CD TO ALL PERSONS RECEIVING
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