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ThismanualisintendedtoprovideGENERALproductinformationfor theModelsCH810C,CH816C,andCH816CLUN-A-HAULER ® The illustrations,descriptionsandprocedurescontainedinthispublication applyonlytothesemachines.BucyrusAmerica,Inc.reservestheright torevisemodelsanddesignswithoutpriornotice.
ThisUN-A-HAULER ® wasmanufacturedundertheguidelines,proceduresandrequirementsoftheU.S.FederalCoalMineHealthand SafetyAct,CodeofFederalRegulations,Title30,Chapter1,Subpart0, Part75forundergroundcoalmines,andotherapplicablenon-U.S. regulatoryagencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.,andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica,Inc.Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
2. Yoursafety 3. 4. 5. Operation 7. Foryourinformation Aboutthismanual Aboutthismanual Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork applicableoperatingmanual
machinetype
newoperationmanual
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BUCYRUS – ModelCH810C,CH816C,andCH816CL
SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor? Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ preparetheriseheading
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
Beforestartingtowork Whatisthepurposeofthisoperatingmanual? Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
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Charactersandsymbolsused Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER! Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING! Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION! Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE! Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT! Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
Beforestartingtowork Yoursafety Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
furtheroperatingmanuals
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyBucyrusAmerica,Inc.
UseonlyoriginalsparepartsfromBucyrusAmerica,Inc.Notethatthe useofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine.
■ oftheMinesInspectorand
■ oftheminingsupervisoryauthorities
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork. stateoftheart
training Personnel Operation Themachinemayonlybeoperatedbyqualified,trainedpersonnel. Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulicsand
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersfromBucyrusAmerica, Inc.orbyspeciallyqualifiedpersonnelofthemine.
Operatingconditions Intendeduse
TheUN-A-HAULER ® hasbeendesignedandmanufacturedpurelyfor transportingofminedmaterialfromacontinuousminertothemain conveyingsystemfortransportingoutside.
Intendedusesinclude:
■ thetransportofminedmaterialbetweencontinuousminerand mainconveyingsystem.
Unauthorizeduse Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
BucyrusAmerica,Inc.acceptsnoliabilityforanydamageresulting fromanysuchunauthorizeduse.
Safetyinstructions Generalrules:
Alwaysworkwithfullconcentration.
Familiarizeyourselfwithyourworkingenvironment.
Alwayswearyourpersonalprotectiveequipment.Thisalsoincludes earprotectorsasthenoiseemittedbyotherequipmentintheareamay attimesexceed85dB(A).
Informyourcolleaguesof:
■ yourexactlocation.
■ theworkyouareperforming.
■ thetimethatyouwillprobablyrequire.
Startthemachineonlywhenitisinagoodandsafeoperatingcondition andallprotectivedevices,e.g.EMERGENCYSTOPdevices,cover plates,etc.arecorrectlyinstalled.
Observetheacousticandopticalstart-upwarningsofthemachine.
Observethesymbolplatesonthemachine.
PresstheEMERGENCYSTOPswitchimmediatelyintheeventoffault orirregularitiesinoperation.Reportanypeculiaritytoyoursuperiorso thatnecessarymeasurescanbetakenimmediately.
Disconnectthebatterywhileperforming:
■ maintenancework
■ inspectionwork
■ repairwork
Cordonoffyourworkingareawidelyforthemachine.
Neverallowpartsofyourbodytocomebetweenpartswhichcould move,suchase.g.:
■ falsebottoms
■ pivotpoints
■ batterylifts
Connectthesteeringlockoutdevicebeforeperformingmaintenanceor repairsonthemachine.
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Safetyinstructions Storageandtransport Maintaintheprescribedstorageperiodsandobservetheinstructions forstorage.
Donotstorematerialsorpartsinthetravelwayorinyourworking area.
Informthepersonsinvolvedabouttheintendedtransportrouteandthe anticipateddurationofthetransport.
Ensurethatthetransportsafetydevicesarecorrectlyfitted.
Fixallmovingpartswithtransportlocks.
Neverstandunderunsupportedpartsorsuspendedloads.
Connecttheliftingequipmentonlytothepointsofattachmentprovided forthatpurpose.Observethedifferentloadlimitsoftheattachment points.Alsoobservetheinstructionsonthetransportsheet.
Onlyusemeansofattachmentwhichareingoodconditionandhave beendesignedfortheloadstobehandled.
Forroundcomponentsusetransportstraps,only.Neverusechainsor steelcablesforthispurpose.
Donotdamagethetreatedorpolishedsurfacesofshafts,sealingsurfaces,etc.
Whenusingmobilehandlingsystemsfortransportmakesurethatthe centerofgravityisaslowaspossible.
Pre-startinspection Readthisentireguidebeforeattemptingtooperatethismachine.
Inspectthemachineandhaveanymalfunctioning,brokenormissing partscorrectedorreplacedbeforeuse.
Verifythatallmaintenancehasbeenperformed.
Verifythatallinstructionandsafetytagsareinplaceandreadable. Theseareasimportantasanyotherequipmentonthemachine.
Cleananyforeignmaterialfromtheoperator’scompartment.
Thismachinewasshippedfromthefactoryequippedwithaprotective canopy.Thecanopymustbesecurelyinplacebeforeoperatingthe unit.
Overviewofsafetyinstructions Installationandstart-up Oninclinedfacessecureallcomponentpartsbychains,e.g.tothesupport.
Whenworkingwithoils,greasesandotherchemicalsubstances,observethesafetyregulationsapplicabletotheproduct.
Disposeofcleaningrags,etc.whichhavebeensoiledwithoil,grease orotherchemicalsubstancesinanenvironmentallysafemanner.
Whenstartingupmachine,donotoperateanycontrolslocatedinside theoperator’scompartmentfromoutsidethecompartment.
Followthestartingprocedureinstructionsinchapter5ofthismanual.
Donotoperateanylevers,pedalsorcontrolsifanyoneisinthehazard zone.(SeeHazardzoneinChapter5ofthismanual)
Operation Operatethemachineonlyifyouhaveaprofoundknowledgeofthecontrolelementsandtheirfunctions.Itisnecessarythatyouhavebeen tasktrainedontherespectiveUN-A-HAULER ©
Beforestart-up,ensurethattherearenopersonsorobstructionsinyour lineoftravelorinthearticulationareawhensteeringtheunit.
Checkthatallprotectivedevicesareinstalledonthemachineandfunctionproperly.
Cleantheoperator’scompartmentatregularintervals.Ensurethatthe operatingsymbolsarelegibleinordertoavoidanyoperatorerrorsand resultingaccidents.
Neverclimbonto,orclimboutofthemachinewhileitisinmotion.
Donotoperatethemachinewithanypartofyourbodyoutsideofthe operator’scompartmentinordertopreventbodypartsfrombeing crushedbetweenthemachineandoutsideobjects.
Useextremecautionwhentravelinginclosequartersorincongestedor blind-travelareas.Thewarninggongshouldbesoundedtoalertpersonnelofyourmovement.
Nevercarrypassengerstopreventthepassengersfrombeingthrown offorcrushedbetweenthemachineandoutsideobjects.
Alwaysfollowallsafetyrulesofeachparticularminewhenoperating themachine.
Ifproblemsormalfunctionsareencounteredwhileoperatingtheunit,it mustbeproperlyshutdownandtheproblemcorrectedimmediately.
Safetyinstructions Stopping Donotleavetheoperator’scompartmentwiththeunitrunning.Always properlyshutdowntheunitbeforeleavingtheoperator’scompartment.
Alwaysparktheunitonsolid,levelground.Ifthisisnotpossible,park theunitatarightangletotheslopetopreventaccidentalmovementof themachine.
Useproperflags,warningsorbarrierswhenparkinginareasoftraffic. Chockallfour(4)wheelsinbothdirectionswheneverpossible.
Maintenanceandrepair Besuretoobservetheprescribedmaintenanceandinspectionintervals.
Informthesupervisorypersonnelandthefacecrewofanymaintenanceandrepairoperations.Givetheminformationontheintended operationsandtheanticipatedduration.
Secureyourworkingareaoverawiderange,inordertoavoidendangeringotherpersons.
Disconnectthebatteryfromthemachinetopreventunauthorizedand unintentionalrestarting.
Protectyourworkareaagainstfallingrocks.
Disconnectthebatteryfrommachinetopreventfromrestartingbefore replacinganydefectivecomponents.
Passdefectivecomponentsremovedonforservicingwithoutdelayin ordertopreventthesepartsbeingreinstalledelsewhere.
Neverusehydraulicfluidforrinsingorcleaning.Hydraulicfluidrepresentsaveryseriousdangertohealth. operator’scompartment
Useonlysparepartswhichsatisfythespecifiedtechnicalrequirements. ThisisonlyensuredwithoriginalBucyrusAmerica,Inc.spareparts. Pleaserefertothesparepartslistsfortheordernumbers.
ForraisingtheUN-A-HAULER ® useonly:
■ cribblockswithadequateload-holdingcapacity.
■ hoists,jacksorcraneswithadequateload-carryingcapacity.
Avoiddirectcontactbetweentheskinandhydraulicfluids. Hydraulicfluidcanpenetratetheskinandcauseseriousinfection.
Onlypersonswhohaveandcandemonstrateaspecialknowledgeof hydraulicsareallowedtoworkonthehydraulicsystem.
Avoid,wheneverpossible,servicing,cleaningorexaminingthemachineincongestedareas.
Avoid,wheneverpossible,servicingorprovidingmaintenancetothe unitunlessthewheelsarechockedandsteeringlockoutdeviceisconnectedtopreventaccidentalmovementoftheunit.
Donotaltertheelectricalorhydraulicsettingsfromthatindicatedinthis manualorassetatthefactory.
Alwaysreplacedamagedorlostdecalsandmetalinstructionplates.
Disconnectthebatterywhenworkingwiththeelectricalsystem,or whenweldingontheunittopreventelectricalshock.
Besurethebatteryareaiswellventilated(clearoffumes)whenitis necessarytoconnectbatterycharger.Fumesfromthebatterycould ignitefromasparkandexplode.
Alwaysfollowallsafetyproceduresofeachparticularminewhenperformingmaintenance.
Itisimportantthatanyprocedurenotspecificallyrecommendedinthis guidebethoroughlyevaluatedfromthestandpointofsafetybeforeitis implemented.
Someillustrationsinthismanualshowguardsorcoverpanelsremoved forpurposesofclarity.Neveroperateunitwithoutguardsorcoverpanelsinplace.
Carryoutavisualinspectionofallthehydrauliccomponentsatregular intervals.Inparticularcheckthat:
■ thehosesarenotpinchedortrapped.
■ thehoseshavenobubblesorblisters.
■ thehoseoroutersheathesofthehosearenotabnormallyrigidor hard.
■ theoutersheathofthehosesisnotdamaged.
■ theconnectorsaresecurelyinsertedintothesockets.
■ theconnectionsareleak-tight.
Ensurethatnodirtentersthehydraulicsystemduringrepairwork.Dirt inthehydraulicsystemcancauseseriousdamageinthewholesystem! Flushoutthehydrauliclinesthoroughlybeforeconnecting. maintenance,repair
Safetyinstructions Ifhydraulichosecouplersaredifficulttodisconnectorcannotbedisconnected,thehydrauliclinemaystillbepressurized.Besuretodepressurizethelinebeforedisconnectingcouplers.
Securetheconnectorsofthehydraulicelementsonlywiththeproper couplingclamps.Alwaysfastentheclampscompletelyandwithboth sides.Neverusenails,wireorsimilarmaterialsforsecuring.
Afterfinishingrepairwork,checkallconnectorsandconnectionsfor leaksbeforepressurizingthesystemagain.
permissiblehoses
Useonlyhydraulichosesapprovedfortheprevailingpressures.
Donotuseanyhydraulichoseswithdamagedconnectorsorwornorings.
Replacehydraulichosesonlywithhosesofthesameorahigherquality.
Observethedateofmanufacturestampedonthehydraulichoses. Neverusehydraulichoseswhicharemorethan2yearsold,evenif theyhavenovisiblesignsofdamage.
Nevertrytoholdajumpinghydraulichose.Depressurizethelinein questionimmediately.
Nevertrytorepairdamagedhydraulichoses.
Replacehydraulichosesatthefirstsuspicionofdamage.
layinghydraulichoses
Safetyinstructions Laythehydraulichosesproperlybehindthebracketsandclampsprovidedforthem.
Alwayslayhydraulichosessothey:
■ alwayshavealittleslack.
Fig.1:Layinghydraulichoses,slack Right Wrong
■ arenottwisted.
Fig.2:Layinghydraulichoses,twisting Right Wrong
■ arenotbentdirectlybehindtheconnections. (distancemin.1.5xnominaldiameter).
Fig.3:Layinghydraulichoses,bending Right Wrong
Safetyinstructions ■ alwayshavealittleslack.
Fig.4:Layinghydraulichoses,crossing Right Wrong
■ arenotkinked.
■ donothavetowithstandtensilestrains.
■ areprotectedagainstthermalradiation.
■ areaccessibleatalltimes.
Pushhydraulichosesintothesocketsonlybyhand.Nevertrytodrive thehydraulichosesinwithatoolasthiswilldamagetheconnections.
Wheninstallingthehydraulichoses,ensurethattheycannotbe:
■ tornout,
■ kinked,
■ crushed,
■ drivenoveror
■ twistedbymovementofthemachine.
Fig.5:Layinghydraulichoses,connectionsonmovingparts Right Wrong
Overviewofthesafetyinstructions Thisisasummaryofallthesafetyinstructionswhichhavetobeobservedinthefollowingchapters.Thissummaryisintendedonlytogive youanoverviewofalltheinstructions.Insomecases,thereisnologicalrelationshipbetweentheindividualinstructions.
Chapter3:Storageandtransport Instructionsonthestorageofconcentratesforhydraulicfluidscanbe found,ifrequired,inchapter6inthisoperatingmanual.
IMPORTANT! Takecaretoinsurethatnewsuppliesarestoredseparatelyfrom existingstockandthatremovaltakesplaceonthe“firstin,first out”principle.
Additionalinformationonthedimensionsandweightscanbefoundin chapter6inthisoperatingmanual.
WARNING!
Useonlyloadhandlingdevicescomplyingwiththetechnicaland legalregulationsforthetransportofloads. Youcouldbeseriouslyinjuredorevenkilledbyfallingloads. Useonlysuitableloadhandlingdevices.
Chapter4:Installation CAUTION! SeriousdamagecanbecausedtotheUN-A-HAULER ® asaresult ofincorrectinstallation. Theunitshouldthereforeonlybeinstalledundertheinstructionof specialistsfromBucyrusAmerica,Inc.
IMPORTANT! Thesequenceofoperationsduringinstallationmustbeadaptedto theindividualconditionsprevailingatthesite.Beforestartingthe workadetailedlistofstepstobetakenwithrespecttotransport andassemblyshouldbepreparedandacorrespondingplanestablished
NOTICE! Themachinewasinspectedpriortoshipmentfromthefactoryto ensureproperfunctioningandinstallationofallcomponents. However,toensurethatnotransitdamagehasoccurred,thefollowingpre-startupchecksshouldbeperformed:
NOTICE!
Theoperatormustbecomefamiliarwithallthesafetyfeaturesand theirlocationonthemachinepriortoinstallationoroperation.
Overviewofsafetyinstructions _________________________________ WARNING!
Ifeitherofthefiresuppressionactuatorsisactuated,thesystem mustbecompletelyrechargedwithdrychemicalsandexpellants.
DANGER!
Donotoperatethemachineanyoftheguardsorcoversremoved. Youorotherpersonnelcouldbeseriouslyinjuredfrommovingor rotatingparts.
Chapter5:Operation DANGER!
Incorrectoperationendangersyourselfandothers! Incorrectoperationofthemachineisoftenthecauseofveryseriousaccidents!
Operatetheunitonlywhenyouhavebeensufficientlytrainedon themachineandhavereadandunderstoodthisoperatingmanual. Shouldanythingbeunclear,pleasecontactyourimmediatesupervisor.
WARNING!
BeforeoperatinganyleversorpedalsontheUN-A-HAULER ® alwaysmakesurenooneisinthehazardzone.Donotoperateany leversorpedalsfromoutsidetheoperator'scompartment.
CAUTION!
Thespeedswitchfootpedalshouldnotbedepressedatthesame timeasthefootbrakepedalorwhentheparkingbrakesareset. Todosomayoverloadthetrammotorsandcouldshortentheir usefulness.TheUN-A-HAULER ® isprovidedwithoverloadprotection,butcontinuedabusecanshortenmotorlife.
IMPORTANT!
FormoredetailedinstructionsontheLA2000display,refertothe BUC2000DualMotorTroubleshootingguide.
IMPORTANT!
Formoredetailedcontrolhandleoperatinginstructions,seeStartingproceduresinthischapter.
WARNING!
Themachinecircuitbreakerde-energizestheelectricalcontroller andmotors.However,electricalpowerisstillpresentinsidethe controllertothecircuitbreaker.Ifthecircuitbreakerinsidethe controllerrequiresservice,thebatterycircuitbreakershouldbe turnedtothe"OFF"positionorthebatteryplugdisconnectedfrom thebattery.
WARNING!
Allelectricalswitchesintheoperator'scompartmentmustbein the"OFF"positionbeforemovingthebatterycircuitbreakerlever tothe"ON"position.
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Overviewofsafetyinstructions WARNING!
Oncethebreakerhastripped,itwillnotstayinthe“on”position withoutfirstbeingmovedtothe"RESET"position,andthento "ON".
WARNING!
Alwaysmakesurethebatteryholddownisengagedaftereach batterychangeanddisengagedpriortochangingbatteries.The batteriesmaybedamagedifleftunsecuredduringtrammingoperations.
WARNING!
Makesurenooneisinthehazardzone(seeHazardzoneinthis chapter)beforeoperatinganyleversorpedalsandneveroperate anyleversorpedalsfromoutsidetheoperator'scompartment.
WARNING!
Beforemovingtheejectorblade/falsebottomcontrollever,verify thatnoonehasanypartofhisbodybetweentheejectorblade/ falsebottomandthefrontoftherear(payload)section.Alsokeep anyobstructionsfrombehindtheejectorblade/falsebottomsoit canreturncompletelytothefrontoftherear(payload)section.
CAUTION! The"BATTERYCHANGER"levershouldonlybeoperatedatabatterychangestation.Thebatterymaybedamagedifaccidentally raisedinalowroofarea.
WARNING!
Thebatterycannotbechangedifthebatteryisnotlevelwhenin theraisedposition.Formoreinformationonhowtochangethe batteryseeBatterychangeprocedureinthischapter.
WARNING!
Neverattempttodisconnectahydraulichosefromthebatteryliftingcylinderswiththebatteryinthe"UP"position.Thiswouldallowthebatterytofallandcouldresultininjury.
WARNING!
Theverticalarticulationcontrolmovesthecenterofthemachine upordownwhileeachendofthemachinemovesupordown (oppositeofthecenter).Makesurenooneisonthemachineor nearthemachinebeforeoperatingthiscontrol.Failuretodoso couldresultintheinjuryordeathofabystanderortotheoperator ifthemachineisusedwithoutacanopy.
WARNING!
Donotactuate“ARTICULATION”functionwhiletrammingthemachineasthiscouldcausethemachinetojamintothetoporbottomcausingdamagetothepassageand/orthemachine.Ifverticaladjustmentisdesired,stopthemachine,makethenecessary adjustment,andthenresumetramming.
Overviewofsafetyinstructions _________________________________ CAUTION!
Usecautionwhentravelingdowngrade,exceeding5mph(8kph) withthismachinewillresultintrammotorfailure.
WARNING!
Checkthebatteryconnectionsandthebatterycovers.Theymust beinplaceandlockedtobepermissible.
WARNING!
Neveroperateanyleversorpedalsfromoutsidetheoperator's compartment.
WARNING!
Thisunitisequippedwithacaborcanopy.Becarefulnottohit yourheadwhenenteringorleavingtheoperator'scompartment. Thismachinemustnotbeoperatedwithoutthecanopyinplace.
WARNING!
Besurenooneisinthehazardzone(Fig.20)beforeoperatingany leversorpedals.
Nevertrytoadjusttheoperator'sseatwhiletheUN-A-HAULER ® is inmotion.
DonotoperatetheUN-A-HAULER ® withanypartofyourbody outsidetheoperator'scompartmenttopreventhavingbodyparts caughtbetweentheunitandoutsideobjects.
WARNING!
TheUN-A-HAULER ® isequippedwithasolidstatespeedcontroller.Thismeansthatthefartherthespeedswitchfootpedalisdepressed,thefastertheUN-A-HAULER ® willtram.
IMPORTANT!
Thetractiveassistcanbeusedasnecessary.However,battery lifewillbeprolongedifthetractiveassistisallowedtoremaindisengagedwhenpossible.
WARNING!
Alwayscheckbeforemovingtheejectorbladeandfalsebottom controllevertomakesurenoonehasanypartoftheirbodybetweentheejectorblade/falsebottomandthefrontoftherear (payload)section.
WARNING!
Neverenterthearticulationareawhilethemachineisrunning. Completelyshutdownthemachineasoutlinedbeforeconnecting thesteeringlockoutdevice.Failuretoobservethisprecaution mayresultininjuryordeath.
CAUTION!
Thisunitisequippedwithacanopy.Becarefulnottohityour headwhenenteringorleavingtheoperator'scompartment.
Overviewofsafetyinstructions WARNING!
Intheeventofanemergency,theUN-A-HAULER ® mayalsobe shutdownbystrikingthepanicstrip.Whenthepanicstripis struck,themachinecircuitbreakerwilltrip.Thisdisconnectsthe motorsandappliestheautomaticemergencybrake.Beprepared forthesuddenstopwhenthepanicstripsarestruck.
WARNING!
The"battery"changecontrollevershouldneverbeoperatedexceptatabatterychangestationorwhenit’snecessarytoadjust thebattery'sterrainclearance.Ifthe"battery"changecontrol leverisoperatedinalowroofarea,thebatterymaybedamaged.
WARNING!
Neverattempttodisconnectahydraulichosefromthebatteryliftingcylinderswhilethebatteryisintheupposition.Thiscould causethebatterytofallandcouldresultinseriousinjury.
WARNING!
Beforeperformingmaintenanceonthemachine,disconnectthe electricalpower.Eitherthe batterycircuitbreakerorthemachine circuitbreakermustbeinthe"OFF"position.Ifworkistobe doneinsidetheelectricalcontroller,thebatteryshouldbedisconnected.Alsomakesurethecapacitordischargemoduleindicates thatthecapacitorsaredischargedbeforeworkinginsidethecontroller.Electricalshockandaccidentalmachinemovementcan causeseriousinjuriesorevendeathtoyouorthemaintenance person.
WARNING!
Donotmoveanyhydrauliccontrolleverunlessyouarecertain thateveryoneiscompletelyclearofanymachinemovement.Accidentalmachinemovementcancauseseriousinjuriesoreven deathtoyouorthemaintenanceperson.
WARNING!
Youcouldbeseriouslyinjuredorevenkilledbyfallingloads.Observethesafeworkingloadlimitsofliftingorblockingdevices andkeepasafedistancefromsuspendedloads.
WARNING!
Neverdisconnectahydraulichoseifthecircuitispressurizedorif thereisaloadonthecircuit.Ifahoseisdisconnectedwhilethe circuitispressurizedoraloadisonthecircuit,theloadwillfall causingdamagetothemachineorseriousinjuryordeathtoyou orotherworkers.
NOTICE!
Ifanyweldingistobedonetomachine,thecircuitbreakersmust beinthe“OFF”positionandthebatteriesdisconnected.Failure todosomaycauseelectricalcomponentdamage.
Overviewofsafetyinstructions _________________________________ IMPORTANT! Thedriveandpumpmotorsdonotrequireperiodiclubrication. Thepumpmotorbearingsaresealed.Thedrivemotorshaveone bearingsealedandtheotherbearingreceiveslubricationfromthe gearcaseoil.
CAUTION! Donotadjustthehydraulicsystempressuretomorethanthe mainsystemsettingshownonthehydraulicschematicdrawing locatedinthereplacementpartsmanualforyourparticularmachine.
WARNING!
Inordertocheckandadjustthesteeringsystemreliefpressure,it isnecessarytosteerthemachinetotheturninglimitinbothdirections.Caremustbetakentoavoidhavinganyoneoranypartof yourbodyinthearticulationareawhiletheunitisbeingsteered. Alladjustmentstothesteeringreliefpressuremustbemadefrom insidetheoperator’scompartmentandnotfromoutsidetheunit.
WARNING!
Mixingpartsofdifferentdesignorfromavarietyofsourcesfor wheelswithpneumatictirescouldcausesevereinjuryordeath.
WARNING!
Whentorquinganywheelboltpattern,alwaystorqueina triangularpattern.
IMPORTANT! Wheelboltsornuts“seatin”duringnormalvehicleoperation. Therefore,itisnecessarytorepeattorquingproceduresas necessarytoseatthewheeltothehub.Plannedperiodicchecks willhelpmaintaincorrecttorquevalues.Allboltsandnuts, regardlessoftype,shouldberegularlycheckedfortightness.
WARNING!
Donotinstallorremovetire/wheelassembliesfromamachine withoutpropertraining.
WARNING!
Checkwheelcomponentsperiodicallyforcracksorbrokenparts. Replaceallcracked,badlyworn,damagedorseverelyrusted components.Whenindoubtreplace.
WARNING!
Donot,underanycircumstances,attempttorework,weld,heator brazeanywheelcomponentsthatarecracked,brokenor damaged.ReplacesuchcomponentswithnewOEMpartsofthe correctsizeandtype.
WARNING!
Mixingwheelpartsofdifferentdesignorfromavarietyofsources ispotentiallydangerous.
WARNING!
Replacebrokenstudsandeachunbrokenstudnexttothebroken one.
WARNING!
Replacealldamagedwheelstudsorbolts.
IMPORTANT!
Itwillsavetimetopurposelymanufactureadriftingsequenceto accuratelyadjustthepilotoperatedsequencecartridge(1).
IMPORTANT!
Rememberthatcounterbalancecartridgesadjustoppositeofrelief cartridges.Turningthestemclockwisewillreducepressure.
NOTICE!
Thefollowingprocedureisonlyforinstallinganewdrive,wheel endorgearcaseonlywherestampedmeasurementsarevisible. Ifthedriveorwheelendhavehadpartsreplaced,refertoGear caseandplanetarywheelendshimprocedurenumber2inthis chapter.
WARNING!
Chockallwheelsfrombothdirectionsandinstallsteeringlock beforeproceedingwithcomponentreplacementand/oradjustmentprocedures,toensuretheunintentionalmovementofthe machineisinhibited.Failuretofollowappropriatesafetymeasurescouldresultinpersonalinjuryordeath.
CAUTION!
Actuationofthebrakepedalwiththesideplateorlinkbushing removedwillresultindamagetothelinkandcouldresultinmalfunctionorfailureofthebrake.Alwaysinsurethatthesideplate orlinkbushingarefullyinstalledonthelinkwhenactuatingthe brakepedal.
WARNING!
Powermustberemovedbyunpluggingthebatteryplugbefore servicingthemotors.
WARNING!
Thecorrectnumberofshimstouseinbetweenthegearcaseand planetarywheelendmustbedeterminedbeforeinstallingeither (seeshimprocedurethatfollows).
WARNING!
Failuretoobservethefollowingproceduresmayresultinbodily injury.
NOTICE!
Replacethebrakespringassemblyeachtimethediscpackis replaced.
Overviewofsafetyinstructions _________________________________ WARNING!
Failureofare-usedbrakespringshallreducethebrake effectiveness.
WARNING!
Theretainerplateisunderspringforce.Removehydraulic pressurebeforedisassembly.Settheparkingbrake.
WARNING!
Thecorrectnumberofshimstouseinbetweenthegearcaseand planetarywheelendmustbedetermined before installingeither thegearcaseortheplanetarywheelend(seeshimprocedurethat follows).
NOTICE!
Thefollowingprocedureisonlyforinstallinganewdrive,wheel endorgearcaseonlywherestampedmeasurementsarevisible.If thedriveorwheelendhavehadpartsreplaced,refertoGearcase andplanetarywheelendshimprocedurenumber2inthischapter.
WARNING!
Youcouldbeseriouslyinjuredorevenkilledbyfallingloads. Observethesafeworkingloadoftheliftingandblockingdevices andkeepasafedistanceawayfromsuspendedloads.
WARNING!
Becauseyouwillbeworkinginbetweenthefalsebottomandthe frontoftherear(payload)section,youmustcompletelyshutdown theunit(seeshutdownprocedure)anddisconnectthebatteryplug topreventaccidentalmovementofthefalsebottom.
NOTICE!
A"port-a-power"unitcanbeusedtopressthecylinderendpins outfromthefalsebottomcylindersbyinsertingtheunitbetween therearsectionframeandthepin.
WARNING!
Donotdisconnectanyhosesinthebrakesystemuntilallpressure hasbeenrelievedandthe“accumulator”gaugeindicates"0”bar.
WARNING!
Donotuseoxygenoranygasotherthannitrogen.
WARNING!
Donotexceed55barprechargepressure.
WARNING!
Thoroughlycleanedmatingsurfaces,bolts,boltholesand accuratelytorquedmountingboltsareessentialforproper operationoftherear(hydraulic)wheelmotors.Mountingbolts usedinthisassemblyshouldbecleanedandcoatedwithathreadlockingcompoundandtightenedtothe"lubricated"torquevalue.
WARNING!
Mixingpartsofdifferentdesignorfromavarietyofsourcesfor wheelswithpneumatictirescouldcausesevereinjuryordeath.
WARNING!
Whentorquinganywheelboltpattern,alwaystorqueina triangularpattern.
IMPORTANT!
Wheelboltsornuts“seatin”duringnormalvehicleoperation. Therefore,itisnecessarytorepeattorquingproceduresas necessarytoseatthewheeltothehub.Plannedperiodicchecks willhelpmaintaincorrecttorquevalues.Allboltsandnuts, regardlessoftype,shouldberegularlycheckedfortightness.
WARNING!
Donotinstallorremovetire/wheelassembliesfromamachine withoutpropertraining.
WARNING!
Checkwheelcomponentsperiodicallyforcracksorbrokenparts. Replaceallcracked,badlyworn,damagedorseverelyrusted components.Whenindoubtreplace.
WARNING!
Donot,underanycircumstances,attempttorework,weld,heator brazeanywheelcomponentsthatarecracked,brokenor damaged.ReplacesuchcomponentswithnewOEMpartsofthe correctsizeandtype.
WARNING!
Mixingwheelpartsofdifferentdesignorfromavarietyofsources ispotentiallydangerous.
WARNING!
Replacebrokenstudsandeachunbrokenstudnexttothebroken one.
WARNING!
Replacealldamagedwheelstudsorbolts.
WARNING!
Becauseyouwillbeworkingclosetothefalsebottom,youmust completelyshutdowntheunit(seeshutdownprocedure)and disconnectthebatteryplugtopreventaccidentalmovementofthe falsebottom.
WARNING!
Donotoperatethemachinewiththecanopyremoved.Youor otherpersonnelcouldbeseriouslyinjured.
Overviewofsafetyinstructions Chapter6:Technicaldata IMPORTANT!
Thetechnicaldatalistedinthischapterisforstockmachines only.Customerspecialsmaynotbelisted.
IMPORTANT!
Duetotheapplicationoffastenersbeingsubjecttogreatstresses andheavyorextremevibration,itisimperativethatallboltsbe appliedwithanadequateamountoftorque.Forthisreasonthis listofrecommendedtorquesettingsfordifferenttypesandsizes offastenersusedhasbeencompiled. Thetighteningtorquesstatedinthesparepartslistshavetobe observed,aswell,forinstallationandmaintenance.
NOTICE!
UseonlylubricationfluidsandgreasesapprovedbyBucyrus America,Inc.!ThesefluidsandgreaseshavebeentestedatBucyrusAmerica,Inc.andguaranteereliableoperationofthemechanicalandhydraulicfunctionsofthemachine.
IMPORTANT!
Thelubricationfluidsandgreaseslistedinthesametablecanbe mixed.Otherproductsmayonlybeusedifthesuppliercanguaranteethattheyareequivalent. Differentlycomposedfluidsandgreasesmustnotbemixedas thismaychangetheconsistency,i.e.themixturecanbecomethinnersothatthelubricationeffectisnotsufficient.Itmayalsobe dangeroustouselubricatinggreasesandfluidshavingthesame specificationbasebutdifferentorigins. Incaseofdoubt,themanufacturerofthelubricationtobeused shouldbecontactedastothecompatibilityofthelubricationin question.
IMPORTANT!
BucyrusAmerica,Inc.expresslypointoutthattheapprovalofthe listedproductsrelatesonlytothepuretechnicaluseinourmechanicalandhydraulicsystems.Theresponsibilityfortheconstituentsusedinthehydraulicconcentratesliessolelywiththe respectivemanufacturer.
IMPORTANT!
Besuretousethemanufacturer’sinstructionsforuse.
NOTICE!
Whenperformingmaintenanceonthemachine,allusedoiland lubricantsshouldbedisposedofperyourlocalEPAstandards.
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Storageandtransport Thischaptercontainsimportantinformationonthecorrectstorageand transportoftheUN-A-HAULER ® Observanceoftheinstructionsandtipswillincreasetheservicelifeand availabilityofthemachine.Youwillalsobeabletocarryoutthetransportworkquickerandmoresafely.Carefulattentiontothepointsin thischapterwillhelpyoutosimplifyyourday-to-daywork.
Storage Componentscoatedwithtemporarycorrosioninhibitorareprotectedfor approximatelysixmonths.
Beforedelivery,thehydraulicallyoperatedequipmentisoperatedand allgearboxes,hydraulicoiltank,etc.arefilledtotheirmaximumfill point.
Storageofthemachineandspareparts Storetheequipmentindoorsorcoverwithatarpaulintoprotectagainst directexposuretosunlight.Storetheelectricalequipment,electronic components,sparepartsofrubberorplastic – suchassealsandhoses – andhydraulicfluidsonlyinclosedroomsattemperaturesof60°F (15°C)to77°F(25°C).
Protecttheequipmentandallsparepartsstoredoutdoorsagainst moistureanddirt,e.g.usingtarpaulins.
Themountingsurfacesofhydrauliccomponentsmustbeprotected againstcorrosionandsealedwithblindplates.Protectthehydraulic plugconnectorsandtheconnectorsoftheelectricalcableswiththe capsandplugssupplied.
Duringshort-termstorage(approximately4weeks)ofequipmentoutdoors,butattemperaturesabovefreezing,electricalcomponentsneed notberemoved.Suchcomponentsmustbeparticularlyprotected againstexcessivetemperatures,dirtandmoisture.
Iftheequipmentistobestoredmorethansixmonths,thehydraulic componentsmustbecompletelyfilledwithacorrosioninhibiting/frostproofingfluidsuche.g.CV50.
Fillthehollowareasofhydrauliccomponents(e.g.thepistonchambers)inhorizontalposition(portsfacingupwards)untiltheystartto overflow.
Thensealtheportswithplasticorsteelplugs.
Theequipmentmustbestoredinawellventilated,dryroom.Donot storeoutdoors.
Storageandtransport Inordertopreventplasticdeformationofthesealelements,cylinders mustbestoredinanuprightposition.Somecylindersmustberemoved sothattheycanbestoredupright.
Afterastorageperiodofapproximatelytwoyears,arandomsample inspectionmustbeperformedtodeterminewhetherthemeasures takenandthemethodofstoragehaspreventeddamage. Onrequest,theinspectioncanbecarriedoutbyBucyrusAmerica,Inc.
Evenwithproperstorage,sealsandhosesaresubjecttonaturalageing.Donotusethesepartsiftheyhavebeenstoredformorethantwo years.
Instructionsonthestorageofconcentratesforhydraulicfluidscanbe found,ifrequired,inchapter6inthisoperatingmanual.
IMPORTANT! Takecaretoinsurethatnewsuppliesarestoredseparatelyfrom existingstockandthatremovaltakesplaceonthe“firstin,first out”principle.
Transport Loadunits;dimensionsandweights Observethetransportsheetsforthemachineandspareparts.They containinformationon:
■ Dimensions
■ Weight
■ liftingpoints,etc.
Additionalinformationonthedimensionsandweightscanbefoundin chapter6inthisoperatingmanual.
WARNING! Useonlyloadhandlingdevicescomplyingwiththetechnicaland legalregulationsforthetransportofloads. Youcouldbeseriouslyinjuredorevenkilledbyfallingloads. Useonlysuitableloadhandlingdevices.
Beforetransport Beforetransportingtheequipmentattemperaturesbelowfreezing,all hydrauliccomponentsoperatedwithemulsion(HFAEorHFAS)must becompletelydrainedandthenfilledwithacorrosioninhibitor/frostproofingfluid(e.g.CV50).
Transportofequipmentattemperaturesbetween -6°F(-21°C)and40° F(-40°C)isonlypermissiblewhencertainmeasuresweretakento meettheseconditionsatthedesignandmanufacturestages.Nevertheless,theindividualpartsanddevicesofthisequipmentmustnotbe subjectedtosuddenimpactloadsatsuchlowtemperaturesandmay onlybeloadedstaticallyorquasi-statically.
Duringtransportofthisequipmentwithfloor-mountedvehiclesatsuch lowtemperatures,measuresmustalsobetakentoensurethatthe partsanddevicesarenotsubjectedtosuddenimpactloads.Atvery lowtemperaturesandonpoorroads,thetransportvehiclespeedmust thereforebelimitedtoamaximumof15mph(25kph)fortrucktransport.
Electricalandelectroniccomponentsmustberemovedforoverseas transportorprolongedstorageoutdoorsunlessthesecomponentsor thecompleteequipmentisprotectedagainstharmfulenvironmental influencesbyasuitablepackaging.
Theelectricalcablesremainintheequipment.Theymustbecarefully protectedagainsttransportdamageandsoilingoftheconnections.
Installation Installation Pointstoobservepriortoinstallation
Whoisallowedtocarryoutinstallation?
Installationisonlyallowedtobecarriedoutbypersonnelhavingreceivedadequatetrainingtoperformthistask.
Workon:
thesafetycomponents(pressurereliefvalves,fireextinguishingequipmentetc.)
theelectricalequipment(controlunits,signalingdevices,etc.) And
thehydraulicequipment(cylinders,directionalcontrolvalves,hoses etc.)
shouldonlybecarriedoutbyBucyrusAmerica,Inc.serviceengineers orbyspeciallytrainedpersonnel.
Whichtoolsarerequiredforinstallation?
NospecialtoolsarerequiredtoputtheUN-A-HAULER ®intoservice.
Thebatteryplugsandreceptaclescomewithaspecialwrenchforconnectinganddisconnectingbatteryplugsandreceptacles.
Inaddition,variousitemsofauxiliaryequipmentandmachinesmaybe requiredatthepointofinstallation.
Theseincludei.e.:
■ hoistswithadequateliftingcapacity
■ meansofattachmentwithadequateliftingcapacity
■ unloadingdock
■ jackswithadequateliftingcapacity
toolbox
installationplan
Notesoninstallation CAUTION!
SeriousdamagecanbecausedtotheUN-A-HAULER ® asaresult ofincorrectinstallation. Theunitshouldthereforeonlybeinstalledundertheinstructionof specialistsfromBucyrusAmerica,Inc.
Thesequenceofoperationsduringinstallationmustbeadaptedtothe individualconditionsprevailingatthesite.Beforestartingtheworka detailedlistofstepstobetakenwithrespecttotransportandassembly shouldbepreparedandacorrespondingplanestablished.
IMPORTANT! Thesequenceofoperationsduringinstallationmustbeadaptedto theindividualconditionsprevailingatthesite.Beforestartingthe workadetailedlistofstepstobetakenwithrespecttotransport andassemblyshouldbepreparedandacorrespondingplanestablished
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Pre-installationchecklist NOTICE! Themachinewasinspectedpriortoshipmentfromthefactoryto ensureproperfunctioningandinstallationofallcomponents. However,toensurethatnotransitdamagehasoccurred,thefollowingpre-startupchecksshouldbeperformed:
■ performdailymaintenance
■ visuallyinspectallhydraulichosesandelectricalcablesfordamage
■ cleananyforeignmaterialfromtheoperator’scompartment
■ cleananyforeignmaterialfrombehindtheejectorbladeandfalse bottom
■ checksafetyprovisionsforoperationalconditiononfiresuppressionsystem
■ startupthemachineandcheckforcorrectoperationofpanic switch(s)whicharelocatedinsidetheoperator’scompartment
■ checkthatallcoversandguardsareinplaceandsecure
■ checkthatalltagsandinstructionlabelsareinplaceandsecure
■ checkthatoperator’scanopyissecureandinplace
■ startthemachineandallowthehydraulicsystemtowarmupfor five(5)toten(10)minutes
■ checkhydraulicsystempressures(seesparepartsmanualfor properhydraulicschematic)
■ checkallcontrolhandlesandswitchestoensureallmachinefunctionsareoperatingproperly
Safetyfeatures NOTICE!
Theoperatormustbecomefamiliarwithallthesafetyfeaturesand theirlocationonthemachinepriortoinstallationoroperation.
Safetyfeaturesinclude: (ReferenceFig.6)
Themachineisequippedwithtwo(2)panicstripslocatedinsidethe operator’scompartment.Oneislocatedtotherightandoneislocated totheleftoftheoperatorwhilesittingintheoperator’sseat.Thepanic strip(s)areusedtobreakthecontrolcircuitonlyinemergencysituations,stoppingallmotors.Strikingwithasmallamountofforcewillactuateeitherpanicstrip.
Themachinewasshippedfromthefactorywithaprotectivecanopy. Ensurethatthecanopyisinplaceandsecureatalltimestoprotectthe operatorfromfalldebris.
Themachineisequippedwithtwo(2)firesuppression(remote)actuators.Oneislocatedtotheoperator’sleftinsidetheoperator’sleftand theotherislocatednexttothebatteryonthesideofthemachineoppositetheoperator.Thisparticularsuppressionsystemispneumatically actuatedandextinguisheswithdrychemicals.Toactuatethesystem fromeitherofthetwo(2)actuators,pullthesafetypinandstrikedownwardontheplunger.Immediatelyaftertheplungerisstruck,drychemicalwillbedispensedthroughoutthemachine.Thefiresuppression systemmustbecompletelyrechargedwithdrychemicalsandexpellantsafterithasbeenactuated.
WARNING! Ifeitherofthefiresuppressionactuatorsisactuated,thesystem mustbecompletelyrechargedwithdrychemicalsandexpellants.
Themachineisequippedwithguardsandcoverstoreducethepossibilityofpersonnelcomingincontactwithrotatingormovingparts.All guardsandcoversmustbeinstalledandsecurelyfastenedduringoperation.
DANGER! Donotoperatethemachineanyoftheguardsorcoversremoved. Youorotherpersonnelcouldbeseriouslyinjuredfrommovingor rotatingparts.
Themachineisequippedwithasteeringlockout.Thelockoutshould beconnectedandsecureduringshutdownandwhileperformingmaintenanceonthemachine.
Themachineisequippedwithacircuitbreakerresetlocatedinsidethe operator’scompartment.Thecircuitbreakerresetmaybeusedtoshutdownthemachineinemergencysituations.
Fig.6:SafetyfeaturesontheUN-A-HAULER ®
Firesuppressionactuator Canopy
Steeringlock storagelocation
Steeringlockconnectionsfor shutdownandmaintenance
Firesuppression actuator
Panicstrip
Panicstrip
Circuitbreaker reset
Verticalarticulationand centersection Operator’scompartment
Operation Thischaptercontainsimportantinformationontheoperationandmaintenanceofthemachine.Italsoincludesinstructionsonthereplacementofwearparts.
Readthischaptercarefullyandthoroughly.Inparticular,observethe safetyinstructionsinchapter2“Yoursafety”.
HowtooperatetheUN-A-HAULER ® DANGER! Incorrectoperationendangersyourselfandothers! Incorrectoperationofthemachineisoftenthecauseofveryseriousaccidents!
Operatetheunitonlywhenyouhavebeensufficientlytrainedon themachineandhavereadandunderstoodthisoperatingmanual. Shouldanythingbeunclear,pleasecontactyourimmediatesupervisor.
WhoisallowedtooperatetheUN-A-HAULER ®? TheUN-A-HAULER ® isonlyallowedtobeoperatedbypersonswith adequateknowledgeofthecompletemachine.
Thisalsoincludes:
■ whatsafetydevicesareinstalledonthemachine.
■ wherethesesafetydevicesarelocated.
■ howthesesafetydevicesaretobeoperated.
Whencanoperationbestarted?
Operationmustnotbestarteduntilthesafeconditionandproperfunctionofthecompletemachinehasbeencheckedandthedailymaintenanceoperationshavebeencarriedout.
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