DOWNLOAD PDF CAT Austar LW Hoses and Fittings (LWA5) Longwall A5 Parts Manual

BI630319 © Bucyrus All Rights Reserved

BUCYRUS R

Technical Manual

BI630319

Setting new Standards

Austar Austar LW Hoses and Fittings Rev.6 (LWA5) Longwall A5

Newcastle: 02 49859900 Brisbane: 07 38935400

WP 35 MPa - BP 140 MPa - MSHA IC 152/1

ALFA TECH 5000 ID50

WP 35 MPa - BP 140 MPa - MSHA IC 152/1

ALFA TECH 5000 ID50

WP 42 MPa - BP

AT632-10-32SRMF Newlands

AT632-10-32SRMF Newlands

Mackay: 07 49692700 Sydney: 02 98530900

Longwall Parts Manual Rev.6 Austar (LWA5)

Alfagomma Longwall Services Description Hoses and Fittings Manual Changes To LinkOne Drawings

BI630319 Page 01 99

Longwall Parts Manual Rev.6 Austar (LWA5)

Hoses and Fittings Manual

Hoses and Fittings Manual Roof Supports Maingate Rear Maingate Front Tailgate Rear Tailgate Front Hose / Adaptor Charts Bootend Roadway Shield Monorail Services Station BSL AFC Longwall Moves

Reference: 01

Page: 01

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hoses and Fittings Manual Description Monorail Services Station BSL AFC Longwall Moves Roof Supports Maingate Rear Maingate Front Tailgate Rear Tailgate Front Hose / Adaptor Charts Bootend Roadway Shield

BI630319 Page 01-03 01-04 01-05 01-07 01-09 01-10 01-12 01-13 01-14 01-15 01-16 01-19 01-21

Reference: 01

Page: 01

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail

General Arrangement Inbye Rigid Module Monorail Outbye Rigid Module Manifold Trolley Standard Hose Loops Traction Unit Cable Connector Monorail Air / Water Offtakes Air Supply to Mule

Reference: 30000

Page: 01-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Description General Arrangement Traction Unit Cable Connector Standard Hose Loops Air Supply to Mule Inbye Rigid Module Monorail Outbye Rigid Module Monorail Air / Water Offtakes Inbye Rigid Module continued

Reference: 30000

BI630319 Page 01-03-01 01-03-11 01-03-13 01-03-19 01-03-20 01-03-44 01-03-54 01-03-55 01-03-56 01-03-06

Page: 01-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

General Arrangement

Standard Hose Loops

Manifold Trolley

Traction Unit

Air Supply to Mule

Monorail Outbye Rigid Module

Cable Connector

Monorail Air / Water Offtakes

Inbye Rigid Module

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30100

Page: 01-03-01

Longwall Parts Manual Rev.6 Austar (LWA5)

General Arrangement Item Stock Code Part Number

Description Manifold Trolley Traction Unit Cable Connector Standard Hose Loops Air Supply to Mule Inbye Rigid Module Monorail Outbye Rigid Module Monorail Air / Water Offtakes

Reference: 30100

Page: 01-03-01

BI630319 Qty

Page 01-03-06 01-03-11 01-03-13 01-03-19 01-03-20 01-03-44 01-03-54 01-03-55

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Manifold Trolley

Inbye Inbye

Total Number = 25

High Pressure 1+2

SR4-FM32-42

Positive Set

SR4-FM24-42

Emulsion Return 1+2

O4-FM40-90

Shearer Water

Looking Inbye

C4-FM40

Compressed Air, c/w Port

O4-FM32B16-30

Fire Water, c/w Port

O4-FM32B16-150

Cooling Water

O4-FM32

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30600

Page: 01-03-06

Longwall Parts Manual Rev.6 Austar (LWA5)

Manifold Trolley Description O4-FM32B16-150 O4-FM40-90 C4-FM40 SR4-FM32-42 SR4-FM24-42 O4-FM32 O4-FM32B16-30

BI630319 Page 01-03-06-06 01-03-06-19 01-03-06-22 01-03-06-24 01-03-06-25 01-03-06-26 01-03-06-27

Reference: 30600

Page: 01-03-06

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32B16-150

BI630319

Total Quantity on Trolleys = 25 (Qty in Parts List is for 25 off)

2

O4-FM32B16-150 Serial Number S.W.P. 8MPa Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30606

Page: 01-03-06-06

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32B16-150 Item Stock Code 2

Part Number

BI630319

Description

O4-FM32B16-150 NB50 Optiflo Female / Male Weld Elbow 45 degree, Staple at 150 degree OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit

Reference: 30606

Page: 01-03-06-06

Qty 25 25

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM40-90

BI630319

Total Quantity on Trolleys = 50 (Qty in Parts List is for 50 off)

2*50

O4-FM40-90 S.W.P. 7MPa Serial Number Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30619

Page: 01-03-06-19

Longwall Parts Manual Rev.6 Austar (LWA5)

C4-FM40

BI630319

Total Quantity on Trolleys = 25 (Qty in Parts List is for 25 off)

2

C4-FM40 Serial Number S.W.P. 14MPa Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30622

Page: 01-03-06-22

Longwall Parts Manual Rev.6 Austar (LWA5)

C4-FM40 Item Stock Code Part Number 2

C4-FM40 CSK-40

Description NB63 Compact Female / Male Weld Elbow, 45 degree NB63 Compact Retaining Ring / Pin Kit

Reference: 30622

Page: 01-03-06-22

BI630319 Qty 25 25

Longwall Parts Manual Rev.6 Austar (LWA5)

SR4-FM32-42

BI630319

Total Quantity on Trolleys = 50 (Qty in Parts List is for 50 off)

2

SR4-FM32-42 S.W.P. 42MPa Serial No. Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30624

Page: 01-03-06-24

Longwall Parts Manual Rev.6 Austar (LWA5)

SR4-FM32-42 Item Stock Code Part Number 2

Description

SR4-FM32-42 NB50 Super Rapid Female / Male Weld Elbow 42 Mpa, 45 degree SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 30624

Page: 01-03-06-24

BI630319 Qty 50 50

Longwall Parts Manual Rev.6 Austar (LWA5)

SR4-FM24-42

BI630319

Total Quantity on Trolleys = 25 (Qty in Parts List is for 25 off)

2

SR4-FM24-42 S.W.P. 42MPa Serial Number Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30625

Page: 01-03-06-25

Longwall Parts Manual Rev.6 Austar (LWA5)

SR4-FM24-42 Item Stock Code Part Number 2

Description

SR4-FM24-42 NB38 Super Rapid Female / Male Weld Elbow 42 Mpa, 45 degree SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit

Reference: 30625

Page: 01-03-06-25

BI630319 Qty 25 25

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32

BI630319

Total Quantity on Trolleys = 25 (Qty in Parts List is for 25 off)

2

O4-FM32 Serial Number S.W.P. 8MPa Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30626

Page: 01-03-06-26

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32 Item Stock Code Part Number 2

O4-FM32 OSK-32

Description NB50 Optiflo Female / Male Weld Elbow 45 degree NB50 Optiflo Compact Retaining Ring / Pin Kit

Reference: 30626

Page: 01-03-06-26

BI630319 Qty 25 25

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32B16-30

BI630319

Total Quantity on Trolleys = 25 (Qty in Parts List is for 25 off)

2

O4-FM32B16-30 Serial Number S.W.P. 8MPa Welder I.D.

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 30627

Page: 01-03-06-27

Longwall Parts Manual Rev.6 Austar (LWA5)

O4-FM32B16-30 Item Stock Code 2

Part Number

BI630319

Description

O4-FM32B16-30 NB50 Optiflo Female / Male Weld Elbow 45 degree, Staple at 30 degree OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit

Reference: 30627

Page: 01-03-06-27

Qty 25 25

Longwall Parts Manual Rev.6 Austar (LWA5)

Traction Unit

BI630319

Total Number of Traction Units = 2 (Qty's in Parts List are for 2 off)

121 121 122 120 120 116 123 123 123

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 31100

Page: 01-03-11

Longwall Parts Manual Rev.6 Austar (LWA5)

Traction Unit Item Stock Code 116 120 121 122 123

Part Number

BI630319

Description

R1240-3.4-CMF 2WSK40-3.4-OSMFK

Hose Assembly, NB63 x 3.4 mtrs long, Compact Male / Female Ends Hose Assemble, NB63 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip AT532-3.4-32SRMF4TSK Hose Assemble, NB50 x 3.4 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT624-3.4-24SRMFTSK Hose Assembly, NB38 x 3.4 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved 2WSK32-3.4-OSMFK Hose Assemble, NB50 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 31100

Page: 01-03-11

Qty 2 4 4 2 6 2 6 4 2 4

Longwall Parts Manual Rev.6 Austar (LWA5)

Cable Connector

BI630319

Total Number of Cable Connectors = 2 (Qty's in Parts List are for 2 off)

125 125 126 124 124 120 127 127 127

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 31300

Page: 01-03-13

Longwall Parts Manual Rev.6 Austar (LWA5)

Cable Connector Item Stock Code 120 124 125 126 127

Part Number

BI630319

Description

R1240-3.4-CMF 2WSK40-3.4-OSMFK

Hose Assembly, NB63 x 3.4 mtrs long, Compact Male / Female Ends Hose Assemble, NB63 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip AT532-3.4-32SRMF4TSK Hose Assemble, NB50 x 3.4 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT624-3.4-24SRMFTSK Hose Assembly, NB38 x 3.4 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved 2WSK32-3.4-OSMFK Hose Assemble, NB50 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 31300

Page: 01-03-13

Qty 2 4 4 2 6 2 6 4 2 4

Longwall Parts Manual Rev.6 Austar (LWA5)

Standard Hose Loops

BI630319

Total Number of Hose Loops = 15 (Qty's in Parts List are for 15 Sets)

110 110 111 115 115 113 114 114 114

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 31900

Page: 01-03-19

Longwall Parts Manual Rev.6 Austar (LWA5)

Standard Hose Loops Item Stock Code 110 111 113 114 115

Part Number

BI630319

Description

AT532-20-32SRMF4TSK Hose Assembly, NB50 x 20 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip AT624-20-24SRMFTSK Hose Assembly, NB38 x 20 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved R1240-20-CMF Hose Assembly, NB63 x 20 mtrs long, Compact Male / Female Ends 2WSK32-20-OSMFK Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-20-OSMFK Hose Assembly, NB63 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 31900

Page: 01-03-19

Qty 30 15 15 45 30 15 45 30 15 30

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Air Supply to Mule

7 8 9 8

10 10 102

Additional Parts for Inbye Double Mule

Total Number of Mules = 6

Into Mule No.1

(Qty in Parts List is for 6 off)

11 12

8

103

8

7

Into Mule No.2

8

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 32000

Page: 01-03-20

Longwall Parts Manual Rev.6 Austar (LWA5)

Air Supply to Mule Item Stock Code

BI630319

Part Number

Description

Qty

7 8 9 10 11 12 102

R1A07F107M-1624 AME-100-OP ATWC-100-OP 08/062/110/00 R1A07M107M-1616 R1A07FT07F-1616 240025-2-01/025

7 15 6 12 1 1 6

103

240025-4-01/025

B41624, 1" BSPT Female - 1 1/2" BSPT Male Reducer 1" BSPT Male - Type "A" Adaptor 1" Optiloc Type "A" Y-Piece 1" Surelok Isolation Valve, Type A B1B11616, 1" BSPT Male / Male Nipple B3B3B316, 1" BSPT all Female T-Piece Hose Assembly, NB25 x 2 mtrs long, c/w Safetyloc Couplings and Claw Clamps Type A Hose Assembly, NB25 x 4 mtrs long, c/w Safetyloc Couplings and Claw Clamps Type A

Reference: 32000

Page: 01-03-20

1

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Inbye Rigid Module

Main Hose Runs - Monorail Inbye Rigid Section

Inbye Festoon BSL Manifold to Breakpoint

Breakpoint to Manifold Trolley

Std Hose Loop

Manifold Trolley to Dump Valve

Dump Valve to Services Station

Services Break Station Point to to Break Manifold Point Trolley under Mule

286

191

191

192

288

287

166

286

191

191

192

289

168

166

292

174

174

169

291

290

172

297

196

196

178

294

293

178

298

196

196

178

295

194

178

183

300 301

302

183

299

182

182

303

198

198

305

307

201

303

198

198

305

308

201

304

198

198

306

201 Inbye Rigid Module continued

Services Station

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 34400

Page: 01-03-44

Longwall Parts Manual Rev.6 Austar (LWA5)

Inbye Rigid Module Item Stock Code 166 168 169 172 174 178 182 183 191 192 194 196 198 201 286 287 288 289 290 291 292 293 294 295 297 298 299

Part Number

BI630319

Description

AT532-3.4-32SRMF4TSK Hose Assemble, NB50 x 3.4 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-3.7-32SRMF4TSK Hose Assemble, NB50 x 3.7 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT624-2.9-24SRMFTSK Hose Assembly, NB38 x 2.9 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT624-3.4-24SRMFTSK Hose Assembly, NB38 x 3.4 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT624-20-24SRMFTSK Hose Assembly, NB38 x 20 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved 2WSK40-3.4-OSMFK Hose Assemble, NB63 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip R1240-20-CMF Hose Assembly, NB63 x 20 mtrs long, Compact Male / Female Ends R1240-3.4-CMF Hose Assembly, NB63 x 3.4 mtrs long, Compact Male / Female Ends AT532-20-32SRMF4TSK Hose Assembly, NB50 x 20 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip AT532-3-32SRMF4TSK Hose Assemble, NB50 x 3 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip 2WSK40-2.9-OSMFK Hose Assembly, NB63 x 2.9 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-20-OSMFK Hose Assembly, NB63 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-20-OSMFK Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-3.4-OSMFK Hose Assemble, NB50 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip AT532-8.3-32SRMF4TSK Hose Assemble, NB50 x 8.3 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-2.8-32SRMF4TSK Hose Assemble, NB50 x 2.8 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-4.4-32SRMF4TSK Hose Assemble, NB50 x 4.4 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-3.5-32SRMF4TSK Hose Assemble, NB50 x 3.5 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT624-4.4-24SRMFTSK Hose Assembly, NB38 x 4.4 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT624-3-24SRMFTSK Hose Assembly, NB38 x 3 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT624-8.3-24SRMFTSK Hose Assembly, NB38 x 8.3 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved 2WSK40-3-OSMFK Hose Assemble, NB63 x 3 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-1.6-OSMFK Hose Assemble, NB63 x 1.6 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-1.65-OSMFK Hose Assemble, NB63 x 1.65 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-8.4-OSMFK Hose Assembly, NB63 x 8.3 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-8.2-OSMFK Hose Assembly, NB63 x 8.2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip R1240-8.3-CMF Hose Assembly, NB63 x 8.3 mtrs long, Compact Male / Female Ends

Reference: 34400

Page: 01-03-44

Qty 2 1 1 1 2 4 2 2 4 2 1 4 6 3 2 1 1 1 1 1 1 1 1 1 1 1 1

Page

Longwall Parts Manual Rev.6 Austar (LWA5)

Inbye Rigid Module Item Stock Code

Part Number

300

R1232-1.45-CMF

301

R1232-1.6-CMF

302

R1240-4.5-CMF

303

2WSK32-8.1-OSMFK

304

2WSK32-8.2-OSMFK

305

2WSK32-6.6-OSMFK

306

2WSK32-7.1-OSMFK

307

2WSK32-3.2-OSMFK

308

2WSK32-3.7-OSMFK CSK-32 CSK-40 OSK-32 OSK-40 SCSK-24 SCSK-32

Reference: 34400

BI630319

Description Hose Assembly, NB50 x 1.45 mtrs long, Compact Male / Female Ends Hose Assembly, NB50 x 1.6 mtrs long, Compact Male / Female Ends Hose Assembly, NB63 x 4.5 mtrs long, Compact Male / Female Ends Hose Assemble, NB50 x 8.1 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip Hose Assemble, NB50 x 8.2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip Hose Assemble, NB50 x 6.6 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip Hose Assemble, NB50 x 7.1 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip Hose Assemble, NB50 x 3.2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip Hose Assemble, NB50 x 3.7 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip NB50 Compact Retaining Ring / Pin Kit NB63 Compact Retaining Ring / Pin Kit NB50 Optiflo Compact Retaining Ring / Pin Kit NB63 Optiflo Compact Retaining Ring / Pin Kit NB38 Super Compact Retaining Ring / Pin Kit NB50 Super Compact Retaining Ring / Pin Kit Inbye Rigid Module continued Services Station

Page: 01-03-44

Qty

Page

1 1 1 2 1 2 1 1 1 2 6 17 14 7 14 01-03-56 01-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Outbye Rigid Module

BI630319

Main Hose Runs - Monorail Outbye Rigid Section

Monorail

Mule to

Manifold to Mule

O/B Filter Station

O/B Filter Station

140 140 127 143 143 141 142 142 142

O/B Filter Station

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 35400

Page: 01-03-54

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Outbye Rigid Module Item Stock Code 127 140 141 142 143

Part Number

BI630319

Description

AT624-3.4-24SRMFTSK

Hose Assembly, NB38 x 3.4 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT532-3.4-32SRMF4TSK Hose Assemble, NB50 x 3.4 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip R1240-3.4-CMF Hose Assembly, NB63 x 3.4 mtrs long, Compact Male / Female Ends 2WSK32-3.4-OSMFK Hose Assemble, NB50 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-3.4-OSMFK Hose Assemble, NB63 x 3.4 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 35400

Page: 01-03-54

Qty 1 2 1 3 2 1 3 2 1 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Air / Water Offtakes

Fire Water

Compressed Air

Total Number = 25

Total Number = 25

(Qty's in Parts List are for 25 off)

(Qty's in Parts List are for 25 off)

102

102

4

4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 35500

Page: 01-03-55

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Air / Water Offtakes Item Stock Code 4 102

Part Number

Description

08/062/104/00 1" BSPT Female - Type A Isolation Valve 2WNS16-0.3-16BM Hose Assembly, NB25 x 0.3 mtrs long, BSP Male / Male Ends

Reference: 35500

Page: 01-03-55

BI630319 Qty 50 50

Longwall Parts Manual Rev.6 Austar (LWA5)

Inbye Rigid Module continued

BI630319

Main Hose Runs - Monorail Inbye Rigid Section continued

Manifold Trolley to Breakpoint

Breakpoint to Manifold Trolley

128

129

128

129

116

117

126

127

126

127

120

121

124

125

124

125

124

125

Inbye Rigid Module

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 35600

Page: 01-03-56

Longwall Parts Manual Rev.6 Austar (LWA5)

Inbye Rigid Module continued Item Stock Code 116 117 120 121 124 125 126 127 128 129

Part Number

BI630319

Description

AT624-10-24SRMFTSK

Hose Assembly, NB38 x 10 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT624-20-24SRMFTSK Hose Assembly, NB38 x 20 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved R1240-10-CMF Hose Assembly, NB63 x 10 mtrs long, Compact Male / Female Ends R1240-20-CMF Hose Assembly, NB63 x 20 mtrs long, Compact Male / Female Ends 2WSK32-10-OSMFK Hose Assemble, NB50 x 10 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-20-OSMFK Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-10-OSMFK Hose Assemble, NB63 x 10 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-20-OSMFK Hose Assembly, NB63 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip AT532-10-32SRMF4TSK Hose Assemble, NB50 x 10 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-20-32SRMF4TSK Hose Assembly, NB50 x 20 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit Inbye Rigid Module

Reference: 35600

Page: 01-03-56

Qty

Page

1 1 1 1 3 3 2 2 2 2 2 6 4 2 4 01-03-44

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Services Station

20 0 100

200

3000 22 50 3 750 000

1 00 30 0

1500 750

525 0 PSI 6000 Bar

400

2 00

3000 225 0 375 0 000 5250 PSI 6 000 Bar

4 00

20 0

300 0 2250 3750 00 0

100 300

1500 75 0

150 0 750

52 50 PSI 6000 Ba r

FI RE W ATER

SHEARER W ATER

RETURN PRESSURE

PRESSURE G AUG E

PRESSURE G AUG E

I N G AUG E

400

100 300

200

3000 22 50 3 750 000

10 0 30 0

1500 750

525 0 PSI 6000 Bar

400

2 00

30 00 2250 375 0 0 00

15 00 75 0

100 300

5 250 PSI 60 00 Bar

40 0

EM ULSI O N PRESSURE G AUG E

EM UL SI O N PRESSURE G AUG E

BEFO R DUM P VALVE

AFTER DUM P VAL VE

20 0

300 0 2 250 3750 00 0

150 0 750

1 00 3 00

52 50 PSI 6000 Ba r

400

RETURN PRESSURE O UT G AUG E

200

3000 22 50 37 50 000

1500 7 50

10 0 300

30 00 2250 3750 0 00

15 00

5250 PSI 60 00 Bar

75 0

300

5 250 PSI 600 0 Bar

4 00

400

HI G H SET EM UL SI O N

CO O LI NG W ATER PRESSURE G AUG E

PRESSURE G AUG E AFTER DUM P VAL VE

200 10 0

30 00 2250 3750 15 00

0 00

75 0

300

5 250 PSI Bar

600 0 400

CO M PRESSED AI R PRESSURE G AUG E

High Pressure Filters SS - Positive Set Filter Shearer Water Filter IFS - Dump Valve

Cooling Water Filter IFS - Fire Water Filter

Dump Valve Gauge Panel

IFS - Filter Backflush

Dump Valve Shearer Water Manifold

SS - Gauge Panel

Reference: 40000

Page: 01-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Services Station Description SS - Gauge Panel IFS - Filter Backflush Cooling Water Filter High Pressure Filters SS - Positive Set Filter Shearer Water Filter IFS - Dump Valve Dump Valve Gauge Panel IFS - Fire Water Filter Dump Valve Shearer Water Manifold

Reference: 40000

BI630319 Page 01-04-13 01-04-15 01-04-26 01-04-27 01-04-30 01-04-31 01-04-32 01-04-33 01-04-34 01-04-35

Page: 01-04

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

SS - Gauge Panel

MPa

MPa

MPa

MPa

Differential Pressure Gauge

Differential Pressure Gauge

Differential Pressure Gauge

Differential Pressure Gauge

Cooling Water Filter 4 - 6.5 BAR

Shearer Water Filter No.2 4 - 6.5 BAR

Fire Water Filter 4 - 6.5 BAR

No.3 Pump Filter 4 - 6.5 BAR

MPa

MPa

MPa

MPa

Differential Pressure Gauge

Differential Pressure Gauge

Differential Pressure Gauge

Differential Pressure Gauge

High Pressure Filter 4 - 6.5 BAR

Shearer Water Filter No.1 4 - 6.5 BAR

No.1 Pump Filter 4 - 6.5 BAR

No.2 Pump Filter 4 - 6.5 BAR

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 41300

Page: 01-04-13

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Filter Backflush

For Hose Lengths and Adaptors please refer to individual Circuits SS - Positive Set Filter

Cooling Water Filter

High Pressure Filters

Shearer Water Filter IFS - Fire Water Filter

22 25 24

22

27

27

22

22 27

22

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 41500

Page: 01-04-15

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Filter Backflush Item Stock Code

Part Number

22 24 25 27

R9-SFM12 RTA-SF12P12 D12 RP-12 RS-12

Description NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor 3/4" Bonded Seal NB20 Rapid Male Plug NB20 Rapid Staple Cooling Water Filter High Pressure Filters SS - Positive Set Filter Shearer Water Filter IFS - Fire Water Filter

Reference: 41500

Page: 01-04-15

BI630319 Qty

Page

5 13 13 3 8 01-04-26 01-04-27 01-04-30 01-04-31 01-04-34

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Cooling Water Filter

112 To Dump Valve Gauge Panel

36

16

To SS - Gauge Panel

17

36

35

113

37

17

111

32

18

18

20

6

9

40

50

60

70

0

10

20

3

30

0

CONFLOW

114

34 33

8

Direction of Flow

15 12

16

34 33

7

To IFS - Fire Water Filter 20

22 31

110

20 21 22 18

18

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 42600

Page: 01-04-26

Longwall Parts Manual Rev.6 Austar (LWA5)

Cooling Water Filter Item Stock Code 7 8 16 17 18 20 21 22 31 32 33 34 35 36 37 110 111 112 113 114

Part Number OTA-F32B32 OTA-M32B32 BVSS0503 R1A07M107M-3232 R9-SFM12 RP-24P12PT RTA-SF12P12 D12 RTA-M12P12 RT-F12 RTA-SF04P04 D04 RN-04 R9-SFM04 RT-F04 AT612-0.41-12RM AT612-0.92-12RM 4SP04-6.1-4RM 4SP04-2-4RM 4SP04-2.5-4RM OSK-32 RS-04 RS-12 RS-24

Reference: 42600

BI630319

Description NB50 Optiflo Female - 2" BSPT Male Adaptor NB50 Optiflo Male - 2" BSPT Male Adaptor 2" BSPT Female S/S Medium Pressure Ball Valve B1B13232, 2" BSPT Male / Male Nipple NB20 Rapid Female / Male Swivel Elbow 90 degree NB38 Rapid Male Plug, c/w 3/4" BSPP Port NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor 3/4" Bonded Seal NB20 Rapid Male - 3/4" BSPP Male Adaptor NB20 Rapid all Female Fixed T-Piece NB6 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB6 Rapid Male / Male Nipple NB6 Rapid Female / Male Swivel Elbow 90 degree NB6 Rapid all Female Fixed T-Piece Hose Assembly, NB20 x 0.41 mtrs long, Rapid Male / Male Ends Hose Assembly, NB20 x 0.92 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 6.1 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 2.5 mtrs long, Rapid Male / Male Ends NB50 Optiflo Compact Retaining Ring / Pin Kit NB6 Rapid Staple NB20 Rapid Staple NB38 Rapid Staple SS - Gauge Panel Dump Valve Gauge Panel IFS - Fire Water Filter

Page: 01-04-26

Qty

Page

1 1 2 2 3 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 10 8 2 01-04-13 01-04-33 01-04-34

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

High Pressure Filters

111

18

11

10 9

9 8

11

111 18 All Gauge Lines go to SS - Gauge Panel

13

113

114

All Hoses go to IFS - Filter Backflush 110

112

17

16 15

17

110

12 112

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 42700

Page: 01-04-27

Longwall Parts Manual Rev.6 Austar (LWA5)

High Pressure Filters Item Stock Code

Part Number

8 9 10

SRTA-M32PF32 SRORF-32 SRTA-F32PF32

11 12 13 15 16 17 18 110 111 112 113 114

BI630319

Description

NB50 Super Rapid Male - 2" BSPP O-Ring Face Seal Adaptor O-Ring to suit 2" BSPP O-Ring Face Seal Adaptor NB50 Super Rapid Fixed Female - 2" BSPP O-Ring Face Seal Adaptor R9-F12 NB20 Rapid Female / Female Fixed Elbow 90 degree R9-SFM12 NB20 Rapid Female / Male Swivel Elbow 90 degree R4-SFM12 NB20 Rapid Female / Male Swivel Elbow 45 degree RTA-SF04P04 NB6 Rapid Female Swivel - 1/4" BSPP Male Adaptor D04 1/4" Bonded Seal R9-SFM04 NB6 Rapid Female / Male Swivel Elbow 90 degree SRBV-FM32-350LOC NB50 Super Rapid Female / Male Fixed Ball Valve, Lockable 4SP04-3.6-4RM Hose Assembly, NB6 x 3.6 mtrs long, Rapid Male / Male Ends 4SP04-4.2-4RM Hose Assembly, NB6 x 4.2 mtrs long, Rapid Male / Male Ends AT612-0.55-12RM Hose Assembly, NB20 x 0.55 mtrs long, Rapid Male / Male Ends AT612-0.8-12RM Hose Assembly, NB20 x 0.8 mtrs long, Rapid Male / Male Ends AT612-0.9-12RM Hose Assembly, NB20 x 0.9 mtrs long, Rapid Male / Male Ends RS-04 NB6 Rapid Staple RS-12 NB20 Rapid Staple SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit SS - Gauge Panel IFS - Filter Backflush

Reference: 42700

Page: 01-04-27

Qty

Page

2 4 2 4 1 1 4 4 4 4 2 2 2 1 1 12 10 6 01-04-13 01-04-15

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

SS - Positive Set Filter

9

102

13

101

9

8 7

8 7

To SS - Gauge Panel

11 12

10 12

5

13

103 To IFS - Filter Backflush

To IFS - Filter Backflush 5

104

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43000

Page: 01-04-30

Longwall Parts Manual Rev.6 Austar (LWA5)

SS - Positive Set Filter Item Stock Code

Part Number

5 7 8 9 10

R9-SFM12 RTA-SF04P04 D04 R9-SFM04 SRTA-F24PF24

11 12 13 101 102 103 104

BI630319

Description

NB20 Rapid Female / Male Swivel Elbow 90 degree NB6 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB6 Rapid Female / Male Swivel Elbow 90 degree NB38 Super Rapid Fixed Female - 1 1/2" BSPP O-Ring Face Seal Adaptor SRTA-M24PF24 NB38 Super Rapid Male - 1 1/2" BSPP O-Ring Face Seal Adaptor SRORF-24 O-Ring to suit 1 1/2" BSPP O-Ring Face Seal Adaptor SRBV-FM24HEX-LOC NB38 Super Rapid Female / Male Fixed Ball Valve, Lockable, Hex Handle 4SP04-1.2-4RM Hose Assembly, NB6 x 1.2 mtrs long, Rapid Male / Male Ends 4SP04-1.5-4RM Hose Assembly, NB6 x 1.5 mtrs long, Rapid Male / Male Ends AT612-2-12RM Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male Ends AT512-1.4-12RM Hose Assembly, NB20 x 1.4 mtrs long, Rapid Male / Male Ends RS-04 NB6 Rapid Staple RS-12 NB20 Rapid Staple SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SS - Gauge Panel IFS - Filter Backflush

Reference: 43000

Page: 01-04-30

Qty

Page

2 2 2 2 1 1 2 2 1 1 1 1 6 6 3 01-04-13 01-04-15

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Shearer Water Filter

2 4

1 2

5

6

10

101

3

2 1

14 15

11

104

To SS - Gauge Panel

104

14 15

105

To IFS - Filter Backflush

12 13 7

7

103

102

12 13

To IFS - Filter Backflush

106

1 2

14 15

3

14 15

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43100

Page: 01-04-31

Longwall Parts Manual Rev.6 Austar (LWA5)

Shearer Water Filter Item Stock Code 1 2 3 4 5 6 7 10 11 12 13 14 15 101 102 103 104 105 106

Part Number

BI630319

Description

CTA-M32P32 D32 HPBV-32CMF-H

NB50 Compact Male - 2" BSPP Male Adaptor 2" Bonded Seal 2" BSPP Female High Pressure Ball Valve, c/w Compact Male / Female Ends, Hex Handle CTA-F40P32 NB63 Compact Female - 2" BSPP Male Adaptor HPBV-32 2" BSPP Female High Pressure Ball Valve CR-F32C62F NB50 Compact Female - Code 62 Flange Adaptor R9-SFM12 NB20 Rapid Female / Male Swivel Elbow 90 degree C62FF24EX175 1 1/2" Code 62 Female / Female Extention 175mm long C62F32 Elbow 90 2" Code 62 Elbow, 90 degree RTA-SF12P16 NB20 Rapid Female Swivel - 1" BSPP Male Adaptor D16 1" Bonded Seal RTA-SF04P04 NB6 Rapid Female Swivel - 1/4" BSPP Male Adaptor D04 1/4" Bonded Seal R1224-0.56-C61F/C61F90 Hose Assembly, NB38 x 0.56 mtrs long, Code 61 Flange straight + 90 degree Ends AT612-0.6-12RM Hose Assembly, NB20 x 0.6 mtrs long, Rapid Male / Male Ends AT612-0.7-12RM Hose Assembly, NB20 x 0.7 mtrs long, Rapid Male / Male Ends 4SP04-1-4RM Hose Assembly, NB6 x 1 mtrs long, Rapid Male / Male Ends 4SP04-0.9-4RM Hose Assembly, NB6 x 0.9 mtrs long, Rapid Male / Male Ends 4SP04-0.4-4RM Hose Assembly, NB6 x 0.4 mtrs long, Rapid Male / Male Ends CSK-32 NB50 Compact Retaining Ring / Pin Kit CSK-40 NB63 Compact Retaining Ring / Pin Kit RS-04 NB6 Rapid Staple RS-12 NB20 Rapid Staple SS - Gauge Panel IFS - Filter Backflush

Reference: 43100

Page: 01-04-31

Qty

Page

3 4 2 1 1 1 2 1 1 2 2 4 4 1 1 1 2 1 1 3 1 8 6 01-04-13 01-04-15

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Dump Valve

10

11

9

10

BI630319

103

All Gauge Lines go to Dump Valve Gauge Panel

5

4

Top View

104

shown without Solenoids for Clarity

14

13

3

12

7

3

12

7 3

12

9

10

102

9

10

101

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43200

Page: 01-04-32

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Dump Valve Item Stock Code 3 4 5 7 9 10 11 12 13 14 101 102 103 104

BI630319

Part Number

Description

Qty

SRR-M32C62F RR-F40C61F RR-M40C61F RR-FM40B24PT RTA9-SF04P04 RTA-SF04B04 R1A081105M-0404 SRR42-F32C62F SRR42-F24C62F SRR-M24C62F 4SP04-2.5-4RM 4SP04-2.4-4RM 4SP04-0.75-4RM 4SP04-0.745-4RM RS-04 RSS-40 SCSK-24 SCSK-32

NB50 Super Rapid Male - Code 62 Flange Adaptor NB63 Rapid Female - Code 61 Flange Adaptor NB63 Rapid Male - Code 61 Flange Adaptor NB63 Rapid Female / Male Adaptor, c/w 1 1/2" BSPT Port NB6 Rapid Female Swivel - 1/4" BSPP Male Elbow 90 degree NB6 Rapid Female Swivel - 1/4" BSPT Male Adaptor P1P20404, 1/4" BSPP Male / Female Swivel Adaptor NB50 Super Rapid Fixed Female - Code 62 Flange Adaptor, 42MPa NB38 Super Rapid Fixed Female - Code 62 Flange Adaptor, 42MPa NB38 Super Rapid Male - Code 62 Flange Adaptor Hose Assembly, NB6 x 2.5 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 2.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 0.75 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 0.745 mtrs long, Rapid Male / Male Ends NB6 Rapid Staple NB63 Rapid Staple, Stainless Steel NB38 Super Compact Retaining Ring / Pin Kit NB50 Super Compact Retaining Ring / Pin Kit Dump Valve Gauge Panel

3 2 2 2 3 4 1 3 1 1 1 1 1 1 8 2 1 3

Reference: 43200

Page: 01-04-32

Page

01-04-33

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Dump Valve Gauge Panel

200

200

3000

1500

750

5250

300

6000

1500

750

5250

300

6000

1500

750

5250

300

6000

1500

750

5250

300

6000

1500

750

5250

300

6000

1500

750

5250

300

6000

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100 000

PSI Bar

200

3000 3750

2250

100

1500

750

5250

PSI Bar

3750

2250

100 000

000

1500

300

300

5250

750

6000

6000

PSI Bar

400

400

400

400

400

400

400

400

FIRE WATER PRESSURE GAUGE

SHEARER WATER PRESSURE GAUGE

RETURN PRESSURE IN GAUGE

EMULSION PRESSURE GAUGE BEFOR DUMP VALVE

EMULSION PRESSURE GAUGE AFTER DUMP VALVE

RETURN PRESSURE OUT GAUGE

COOLING WATER PRESSURE GAUGE

HIGH SET EMULSION PRESSURE GAUGE AFTER DUMP VALVE

200

3000 3750

2250

100

000

1500

750

300

5250

PSI Bar

6000

400

COMPRESSED AIR PRESSURE GAUGE

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43300

Page: 01-04-33

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Fire Water Filter

XXX

To Dump Valve Gauge Panel

36

16 17

36

To SS - Gauge Panel

35

37

XXX

8

34 33

24

34 33

XXX

32

17

16

XXX

From Cooling Water Filter

To IFS - Filter Backflush 22 21

20

20

21 22

18

18

XXX

To IFS - Filter Backflush

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43400

Page: 01-04-34

Longwall Parts Manual Rev.6 Austar (LWA5)

IFS - Fire Water Filter Item Stock Code 8 16 17 18 20 21 22 24 32 33 34 35 36 37

Part Number OTA-M32B32 BVSS0503 R1A07M107M-3232 R9-SFM12 RP-24P12PT RTA-SF12P12 D12 OTA-F40PF32 RT-F12 RTA-SF04P04 D04 RN-04 R9-SFM04 RT-F04 OSK-40 RS-04 RS-12 RS-24

Reference: 43400

Description NB50 Optiflo Male - 2" BSPT Male Adaptor 2" BSPT Female S/S Medium Pressure Ball Valve B1B13232, 2" BSPT Male / Male Nipple NB20 Rapid Female / Male Swivel Elbow 90 degree NB38 Rapid Male Plug, c/w 3/4" BSPP Port NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor 3/4" Bonded Seal NB63 Optiflo Female - 2" BSPP O-Ring Face Seal Adaptor NB20 Rapid all Female Fixed T-Piece NB6 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB6 Rapid Male / Male Nipple NB6 Rapid Female / Male Swivel Elbow 90 degree NB6 Rapid all Female Fixed T-Piece NB63 Optiflo Compact Retaining Ring / Pin Kit NB6 Rapid Staple NB20 Rapid Staple NB38 Rapid Staple SS - Gauge Panel IFS - Filter Backflush Cooling Water Filter Dump Valve Gauge Panel

Page: 01-04-34

BI630319 Qty

Page

1 2 2 2 2 2 2 1 1 2 2 1 2 1 1 4 2 2 01-04-13 01-04-15 01-04-26 01-04-33

Longwall Parts Manual Rev.6 Austar (LWA5)

Dump Valve Shearer Water Manifold

BI630319

To Dump Valve Gauge Panel

6 5

101 7 1

2

1

3

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 43500

Page: 01-04-35

Longwall Parts Manual Rev.6 Austar (LWA5)

Dump Valve Shearer Water Manifold Item Stock Code 1 2 3 5 6 7 101

Part Number CR-F32C61F CR-M40C61F32 R1A05M1000-3200 RTA-SF04P06 D06 P632P6PT 4SP04-2.15-4RM CSK-32 CSK-40 RS-04

Reference: 43500

BI630319

Description NB50 Compact Female - Code 61 Flange Adaptor NB63 Compact Male - 2" Code 61 Flange Adaptor P632, 2" BSPP Male Plug NB6 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal 2" BSPP Male Plug, c/w 3/8" BSPP Port Hose Assembly, NB6 x 2.15 mtrs long, Rapid Male / Male Ends NB50 Compact Retaining Ring / Pin Kit NB63 Compact Retaining Ring / Pin Kit NB6 Rapid Staple Dump Valve Gauge Panel

Page: 01-04-35

Qty

Page

2 1 1 1 1 1 1 2 1 2 01-04-33

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL

Main Hose Runs / Manifolds / Cable Trays Hydraulic Circuits Air / Water Circuits Lubrication Circuits

Reference: 50000

Page: 01-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Description Main Hose Runs / Manifolds / Cable Trays Hydraulic Circuits Air / Water Circuits Lubrication Circuits

Reference: 50000

BI630319 Page 01-05-01 01-05-02 01-05-03 01-05-05

Page: 01-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Main Hose Runs / Manifolds / Cable Trays

BI630319

Cable Tray Layout

BSL Main Manifold - HP

BSL Main Hose Runs and Manifolds

BSL Main Manifold

Reference: 50100

Page: 01-05-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Main Hose Runs / Manifolds / Cable Trays Description BSL Main Manifold Cable Tray Layout BSL Main Hose Runs and Manifolds BSL Main Manifold - HP

Reference: 50100

BI630319 Page 01-05-01-04 01-05-01-13 01-05-01-16 01-05-01-19

Page: 01-05-01

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Manifold

A 55

BSL Main Manifold - HP

568

To BSL Cooling Circuit

To Crusher Cooling Circuit 510 22

558

549

Inbye 66 512 5 504 From Monorail Removal Platform

From BSL Auxiliary Manifold Return 507

A

B

C

507

505

D B

C

572

80

558

571

D

88

82

558 21 22

549

92 512 5

88

517

102 569

550

21 22

89 61 102

93

58

Looking Inbye

570

92 93

Fire Hydrant

90

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50104

Page: 01-05-01-04

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Manifold Item Stock Code

Part Number

5 21 22 55

D12 RTA-SF16P16 D16 RBV-SFM12LRH

58 61 66 80 82 88 89 90 92 93 102 504 505 507 510 512 517 549 550 558 568 569 570 571 572

BI630319

Description

3/4" Bonded Seal NB25 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle BVSS0503 2" BSPT Female S/S Medium Pressure Ball Valve D32 2" Bonded Seal RN-08 NB12 Rapid Male / Male Nipple CR-F40M32 NB63 compact Female - NB50 Compact Male Reducer BVSS0503-OSMF 2" BSPT Female S/S Medium Pressure Ball Valve, c/w NB50 Optiflo Female / Male Adaptors OT-FMF32 NB50 Optiflo Female / Male / Female T-Piece OTA-M32P32 NB50 Optiflo Male - 2" BSPP Male Adaptor SME-200-OP 2" BSPT Male - Surelok Adaptor RTA-SF16B16 NB25 Rapid Female Swivel - 1" BSPT Male Adaptor 08/062/110/00 1" Surelok Isolation Valve, Type A AT616-0.3-16RM Hose Assembly, NB25 x 0.3 mtrs long, Rapid Male / Male Ends R4-SFM08 NB12 Rapid Female / Male Swivel Elbow 45 degree RT-F08 NB12 Rapid all Female Fixed T-Piece FT260612-8RFM 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors RTA-SF12P16 NB20 Rapid Female Swivel - 1" BSPP Male Adaptor RTA-SF08P12 NB12 Rapid Female Swivel - 3/4" BSPP Male Adaptor ON-32 NB50 Optiflo Male / Male Nipple OR-FM40P12-BH-25 NB63 Optiflo Female / Male Adaptor, c/w 3/4" BSPT Port to suit 25mm Plate R1A05M1000-1200 P612, 3/4" BSPP Male Plug OR-FM32P16-BH-25 NB50 Optiflo Female / Male Bulkhead Adaptor, c/w 1" BSPP Port to suit 25mm Plate RT-FFM12 NB20 Rapid Female / Female / Male Fixed T-Piece O4-FM32 NB50 Optiflo Female / Male Weld Elbow 45 degree OR-F32OV48 NB50 Optiflo Female - 3" Victaulic Adaptor SRR-FM24-BH-25 NB38 Super Rapid Female / Male Bulkhead Adaptor to suit 25mm Plate CR-FM32-BH-25 NB50 Compact Female / Male Adaptor Bulkhead to suit 25mm Plate CSK-32 NB50 Compact Retaining Ring / Pin Kit CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple RS-16 NB25 Rapid Staple SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit BSL Main Manifold - HP Monorail Removal Platform BSL Auxiliary Manifold Return Crusher Cooling Circuit BSL Cooling Circuit

Reference: 50104

Page: 01-05-01-04

Qty

Page

2 2 3 1 1 1 1 1 1 2 1 1 2 2 2 1 1 2 1 2 1 2 1 3 1 1 1 1 1 1 1 9 2 5 2 4 1 01-05-01-19 01-05-02-10 01-05-02-35 01-05-03-03 01-05-03-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Cable Tray Layout

Cable Tray layout to be advised

Reference: 50113

Page: 01-05-01-13

BI630319

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Hose Runs and Manifolds

BSL Main Manifold

Maingate Front Inbye Manifold

"B"

320

209

327

321

230

328

209 230 56

"A"

324

221

322

110

330

329

221 110

322

110

330

110

323

110

330

"C"

110

334

57

40 325

209

321

230

"E"

43

339

340

340

"D"

332

341 "F"

342

343

342 58

"H"

333

215

326

"K"

13

"G"

331

344 26

59

"J"

344 26 Buttress Shield No.2

"D"

"A"

72

33 35 34

"G"

67 35 34

71 "E"

"B"

"K"

69

73

61

30

60

"H"

64

336 338 337

335

1st Face Shield No.3

35 34

65 66

68 "F"

"C"

16 35 34

"J"

70

37

38

63 62

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50116

Page: 01-05-01-16

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Hose Runs and Manifolds

BI630319

Item Stock Code

Part Number

Description

Qty

13 16 26 30 33 34 35 37

RJ-32 OR-FM32P16PT SRJ-16 RJ-24 CR-FM32P16PT D16 RTA-SF16P16 SRT42-FMF24

1 1 2 1 1 4 4 1

38

SRR-F16M24

40 43

OR-F40RM32 SRJ42-2432

56

SRT42-FMF3232RF12

57 58 59 60 61 62

RT-F16 SRJ-20 SR9-FM16 RN-2432 R9-FM24 SRR-F20M24

63 64

SR9-FM20 SRJ-20P6PT

65 66 67

RTA-SF06P06 D06 RJ-24P16PT

68 69

RT-FMF32 RJ-2432

70

SRJ42-1624

71 72

SRT42-F24 SRR-F20M24

73 110

OR-FM40P16PT 2WSK32-20-OSMF

209

2WSK40-20-OSMF

215

AT624-20-24SRMFTSK

221

R1232-20-CMF

230

AT532-20-32SRMF4TSK

320

2WSK40-8.2-OSMF

321

AT532-8.3-32SRMF4TSK

NB50 Rapid Female / Female Fixed Joiner NB50 Optiflo Female / Male Adaptor, c/w 1" BSPP Port NB25 Super Rapid Female / Female Fixed Joiner NB40 Rapid Female / Female Fixed Joiner NB50 Compact Female / Male Adaptor, c/w 1" BSPP Port 1" Bonded Seal NB25 Rapid Female Swivel - 1" BSPP Male Adaptor NB38 Super Rapid Female / Male / Female Fixed T-Piece, 42 Mpa NB25 Super Rapid Female - NB38 Super Rapid Male Reducer NB63 Optiflo Female - NB50 Rapid Male Adaptor NB38 / NB50 Super Rapid Female / Female Fixed Joiner, 42 Mpa NB38 Super Rapid Female / Male / NB20 Rapid Female Fixed T-Piece, 42 Mpa NB25 Rapid all Female Fixed T-Piece NB32 Super Rapid Female / Female Fixed Joiner NB25 Super Rapid Female / Male Fixed Elbow 90 degree NB40 / NB50 Rapid Male / Male Reducing Nipple NB40 Rapid Female / Male Fixed Elbow 90 degree NB32 Super Rapid Female - NB38 Super Rapid Male Reducer NB32 Super Rapid Female / Male Fixed Elbow 90 degree NB32 Super Rapid Female / Female Fixed Joiner, c/w 3/8" BSPP Port NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB40 Rapid Female / Female Fixed Joiner, c/w 1" BSPP Port NB50 Rapid Female / Male / Female Fixed T-Piece NB40 / NB50 Rapid Female / Female Fixed Reducing Joiner NB25 / NB38 Super Rapid Female / Female Fixed Joiner, 42 Mpa NB38 Super Rapid all Female Fixed T-Piece, 42 Mpa NB32 Super Rapid Female - NB38 Super Rapid Male Reducer NB63 Optiflo Female / Male Adaptor, c/w 1" BSPT Port Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends Hose Assemble, NB63 x 20 mtr long, Optiflo Male / Female Ends Hose Assembly, NB38 x 20 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved Hose Assembly, NB50 x 20 mtrs long, Compact Male / Female Ends Hose Assembly, NB50 x 20 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip Hose Assemble, NB63 x 8.2 mtr long, Optiflo Male / Female Ends Hose Assemble, NB50 x 8.3 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip

Reference: 50116

Page: 01-05-01-16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 1 2 3 1 2

Page

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Hose Runs and Manifolds Item Stock Code 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344

Part Number

BI630319

Description

2WSK32-8.1-OSMF

Hose Assemble, NB50 x 8.1 mtr long, Optiflo Male / Female Ends 2WSK32-8.2-OSMF Hose Assemble, NB50 x 8.2 mtr long, Optiflo Male / Female Ends R1240-8.3-CMF Hose Assembly, NB63 x 8.3 mtrs long, Compact Male / Female Ends 2WSK40-8.4-OSMF Hose Assemble, NB63 x 8.4 mtr long, Optiflo Male / Female Ends AT624-8.3-24SRMF4TSK Hose Assembly, NB38 x 8.3 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved 2WSK40-3.8-OSMF Hose Assemble, NB63 x 3.8 mtr long, Optiflo Male / Female Ends AT532-3.8-32SRMF4TSK Hose Assemble, NB50 x 3.8 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip R1232-3.8-CMF Hose Assembly, NB50 x 3.8 mtrs long, Compact Male / Female Ends 2WSK32-3.8-OSMF Hose Assemble, NB50 x 3.8 mtr long, Optiflo Male / Female Ends 2WSK32-16.3-32RM Hose Assembly, NB50 x 16.3 mtrs long, Rapid Male / Male Ends AT624-16.3-24SRMTS Hose Assembly, NB38 x 16.3 mtrs long, Super Rapid Male / Female Ends, Tex Sleeved AT624-16.3-24SRMF4TSK Hose Assembly, NB38 x 16.3 mtrs long, Super Rapid Male / Female Ends, c/w Pins and Clip, Tex Sleeved AT616-16.3-16RMSS Hose Assembly, NB25 x 16.3 mtrs long, Rapid Male / Male S/S Ends 2WSK32-5-32RMTS Hose Assembly, NB50 x 5 mtrs long, Rapid Male / Male Ends, Tex Sleeved AT624-5-24SRMSSTS Hose Assembly, NB38 x 5 mtrs long, Super Rapid Male / Male S/S Ends, Tex Sleeved AT616-5-16SRMSSTS Hose Assembly, NB25 x 5 mtrs long, Super Rapid Male / Male S/S Ends, Tex Sleeved AT616-5-16RMSS Hose Assembly, NB25 x 5 mtrs long, Rapid Male / Male S/S Ends 2WSK24-4.5-24RM Hose Assemble, NB38 x 4.5 mtr long, Rapid Male / Male Ends 2WSK24-4-24RM Hose Assemble, NB38 x 4 mtr long, Rapid Male / Male Ends AT620-4.5-20SRMTS Hose Assembly, NB32 x 4.5 mtrs long, Super Rapid Male / Male Ends, Tex Sleeved AT620-4-20SRMTS Hose Assembly, NB32 x 4 mtrs long, Super Rapid Male / Male Ends, Tex Sleeved AT616-4.5-16SRMTS Hose Assembly, NB25 x 4.5 mtrs long, Super Rapid Male / Male Ends, Tex Sleeved AT616-4-16SRMTS Hose Assembly, NB25 x 4 mtrs long, Super Rapid Male / Male Ends, Tex Sleeved CSK-32 NB50 Compact Retaining Ring / Pin Kit CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit RS-24 NB38 Rapid Staple RS-32 NB50 Rapid Staple RSS-16 NB25 Rapid Staple, Stainless Steel SCSK-16 NB25 Super Compact Retaining Ring / Pin Kit

Reference: 50116

Page: 01-05-01-16

Qty 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 2 1 2 4 1 13 7 8 6 4 6

Page

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Hose Runs and Manifolds Item Stock Code

Part Number SCSK-20 SCSK-24 SCSK-32 SRS-16 SRS-20 SRS-24

Reference: 50116

Description NB32 Super Compact Retaining Ring / Pin Kit NB38 Super Compact Retaining Ring / Pin Kit NB50 Super Compact Retaining Ring / Pin Kit NB25 Super Rapid Staple NB32 Super Rapid Staple NB38 Super Rapid Staple BSL Main Manifold Maingate Front Inbye Manifold

Page: 01-05-01-16

BI630319 Qty

Page

5 15 7 8 6 2 01-05-01-04 01-13-01

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Manifold - HP

30

31

29

29 30

31

32

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50119

Page: 01-05-01-19

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Main Manifold - HP Item Stock Code 29 30 31 32

Part Number SRR-M32C62F SRR42-F32C62F SRBV-FM32HEX-LOC RB-SF06B16K SCSK-32

Reference: 50119

BI630319

Description NB50 Super Rapid Male - Code 62 Flange Adaptor NB50 Super Rapid Fixed Female - Code 62 Flange Adaptor, 42MPa NB50 Super Rapid Female / Male Fixed Ball Valve, Lockable, Hex Handle Banjo Assembly, NB10 Rapid Female Swivel, 1" BSPP Bolt NB50 Super Compact Retaining Ring / Pin Kit

Page: 01-05-01-19

Qty 2 2 2 1 4

Longwall Parts Manual Rev.6 Austar (LWA5)

Hydraulic Circuits

BSL Auxiliary Manifold Return

Monorail Removal Platform

BSL Auxiliary Manifold Pressure

Crusher Rotor Lift BSL Plough Circuit

BSL Slow Runner

BSL Chain Tensioner

Monorail Pusharm

Reference: 50200

Page: 01-05-02

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hydraulic Circuits Description BSL Slow Runner BSL Chain Tensioner Crusher Rotor Lift Monorail Removal Platform Monorail Pusharm BSL Plough Circuit BSL Auxiliary Manifold Pressure BSL Auxiliary Manifold Return

Reference: 50200

BI630319 Page 01-05-02-01 01-05-02-02 01-05-02-03 01-05-02-10 01-05-02-30 01-05-02-32 01-05-02-34 01-05-02-35

Page: 01-05-02

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Slow Runner

BSL Auxiliary Manifold Return

410 81 8

12

28

81

28

8 8

8

8

215

259 220

28

BSL Auxiliary Manifold Pressure

3 4

Bootend Spare Spare

6 5

Spare

Slow Runner

215

Inlet Pressure

Chain Tensioner

3 4 506

Spare

80

Bleed Screw

Monorail Platform

8

8 1 2

346

8

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50201

Page: 01-05-02-01

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Slow Runner

BI630319

Item Stock Code

Part Number

Description

Qty

1 2 3 4 5 6 8 12 28 80

RTA-SF06P04 D04 RTA-SF06P06 D06 RTA-SF06P08 D08 R9-SFM06 R9-SFM08 RT-FMF06 RBV-SFM06LRH

1 1 2 2 2 2 8 1 3 1

81 215

NB10 Male Pressure Gauge 4SP06-0.3-6RM

220

4SP06-0.5-6RM

259

4SP06-5.2-6RM

346

4SP06-1-6RMSS

410

4SP08-5.2-8RMSS

506

BMG50-600-1-SS RS-06 RS-08 RSS-06 RSS-08

NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle Bucyrus Supply Hose Assembly, NB10 x 0.3 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 5.2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 5.2 mtrs long, Rapid S/S Male / Male Ends NB10 Rapie Male Pressure Gauge, 600 Bar NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel BSL Auxiliary Manifold Pressure BSL Auxiliary Manifold Return

Reference: 50201

Page: 01-05-02-01

Page

2 2 1 1 1 1 1 20 1 5 2 01-05-02-34 01-05-02-35

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Chain Tensioner

BSL Auxiliary Manifold Return

215

370

215

371

3x 2

51

369

372

PSI Ba r 100

400 6000 5250

750

000

1500 2250

300

19 55 3

214

17

3750 3000 200

214

Bleed Screw

Slow Runner

Inlet Pressure

Chain Tensioner

336

Spare

Spare

Spare

Spare

336

Monorail Platform

Bootend

78

BSL Auxiliary Manifold Pressure

206 206

59 61 17 The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50202

Page: 01-05-02-02

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Chain Tensioner Item Stock Code

BI630319

Part Number

Description

Qty

2 3 17 19 51 55 59 61 78 206

D06 D08 R9-SFM06 R9-SFM08 RTA-SF06P06 RTA-SF08P08 RT-F06 RT-FMF06 NB10 Male Pressure Gauge 4SP06-1.4-6RM

3 1 3 1 3 1 2 2 1 2

214

4SP06-1.7-6RM

215

4SP06-2.4-6RM

336

4SP06-2-6RMSS

369

4SP06-0.5-6RMSS

370

4SP08-1-8RMSS

371

4SP06-0.4-6RMSS

372

4SP06-0.6-6RMSS

3/8" Bonded Seal 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor NB12 Rapid Female Swivel - 1/2" BSPP Male Adaptor NB10 Rapid all Female Fixed T-Piece NB10 Rapid Female / Male / Female Fixed T-Piece Bucyrus Supply Hose Assembly, NB10 x 1.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 1.7 mtrs long, Rapid Male /Male Ends Hose Assembly, NB10 x 2.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.6 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel BSL Auxiliary Manifold Pressure BSL Auxiliary Manifold Return

RS-06 RS-08 RSS-06 RSS-08

Reference: 50202

Page: 01-05-02-02

Page

2 2 2 1 1 1 1 17 1 11 2 01-05-02-34 01-05-02-35

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Rotor Lift

154

Motor Lift

6

155 4

Walk Side Rotor Lift

156 4 25

6

6

24

3500 100

500 3000

1000 2500

1500

2000

155

Face Side Rotor Lift 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50203

Page: 01-05-02-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Rotor Lift Item Stock Code

Part Number

4 6 24 25 154 155 156

RBV-SFM06LRH R9-SFM06 RTA-M06P04 RX-06 4SP06-4.4-6RM 4SP06-2.6-6RM 4SP06-0.6-6RM RS-06

BI630319

Description NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Male - 1/4" BSPP Male Adaptor NB10 Rapid all Female Fixed X-Piece Hose Assembly, NB10 x 4.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 2.6 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 0.6 mtrs long, Rapid Male / Male Ends NB10 Rapid Staple

Reference: 50203

Page: 01-05-02-03

Qty 4 4 1 1 1 2 1 17

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Removal Platform

4 BSL Main Manifold

2 1

7

4

176

173

173 35 4

3

175

174

Spare Spare Inlet Pressure

Chain Tensioner

Slow Runner

4

Spare

2

Bleed Screw

Spare

3

Monorail Platform

1

P1

Bootend

18 R1

Bottom View

BSL Auxiliary Manifold Pressure 3

31 35

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50210

Page: 01-05-02-10

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Removal Platform Item Stock Code

BI630319

Part Number

Description

Qty

1 2 3 4 7 18 31 35 173

RTA-SF06P06 D06 RT-FMF06 R9-SFM06 RR-SF08M06 RJ-06 R4-SFM06 NB10 Male Bleed Screw 4SP06-2-6RMSS

2 2 2 4 1 1 1 2 2

174

4SP06-3-6RMSS

175

4SP06-6.3-6RMSS

176

4SP08-6.3-8RMSS

NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female Swivel - NB10 Rapid Male Adaptor NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Female / Male Swivel Elbow 45 degree Bucyrus Supply Hose Assembly, NB10 x 2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6.3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 6.3 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel BSL Main Manifold BSL Auxiliary Manifold Pressure

RS-06 RSS-06 RSS-08

Reference: 50210

Page: 01-05-02-10

Page

1 1 1 8 10 2 01-05-01-04 01-05-02-34

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Pusharm

Monorail Pusharm Side Shift Cylinder

4 7

20 11 10

Handpump

19

4 7

20 11

110

111

11

11

19

10

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50230

Page: 01-05-02-30

Longwall Parts Manual Rev.6 Austar (LWA5)

Monorail Pusharm Item Stock Code 4 7 10 11 19 20 110 111

Part Number RTA-SF06P06 D06 NB10 Male Yield Valve RT-FMF06 RTA-SF06N06 NB10 Male Bleed Screw 4SP06-1-6RMSS 4SP06-0.8-6RMSS RS-06 RSS-06

Reference: 50230

BI630319

Description NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal Bucyrus Supply NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female Swivel - 3/8" NPT Male Adaptor Bucyrus Supply Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.8 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel

Page: 01-05-02-30

Qty 2 2 2 4 2 2 1 1 4 8

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Plough Circuit

2 102

3

Plough Cylinder

4

1

3

2

4

For DCV refer to Monorail Removal Platform

101

3 2

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50232

Page: 01-05-02-32

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Plough Circuit Item Stock Code

Part Number

2 3 4 101

NB10 Male Bleed Screw RT-FMF06 R9-SFM06 4SP06-3.1-6RMSS

102

4SP06-3.5-6RMSS RS-06 RSS-06

Reference: 50232

Description Bucyrus Supply NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Male Swivel Elbow 90 degree Hose Assembly, NB10 x 3.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.5 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel Monorail Removal Platform

Page: 01-05-02-32

BI630319 Qty

Page

2 2 1 1 1 3 6 01-05-02-10

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Auxiliary Manifold Pressure

45 16

16

17

17 Bootend Spare Spare Slow Runner

Inlet Pressure

To Monorail Removal Platform

38

Chain Tensioner

17

38

Spare

38

Spare

38 69

Bleed Screw

Monorail Platform

BSL Main Manifold - HP

17

To Bootend Pressure + Return

16

16

To BSL Slow Runner

To BSL Chain Tensioner 63 69 24

142

17

16

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50234

Page: 01-05-02-34

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Auxiliary Manifold Pressure Item Stock Code

Part Number

16

RBV-SFM06LRH

17 24 38 45 63 69 142

BI630319

Description

NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle R9-SFM06 NB10 Rapid Female / Male Swivel Elbow 90 degree RJ-06 NB10 Rapid Female / Female Fixed Joiner RP-06 NB10 Rapid Male Plug NB10 Male Bleed Screw Bucyrus Supply RN-06 NB10 Rapid Male / Male Nipple NB10 M/F In-Line Filter Bucyrus Supply 4SP06-2.8-6RMSS Hose Assembly, NB10 x 2.8 mtrs long, Rapid S/S Male / Male Ends RS-06 NB10 Rapid Staple RSS-06 NB10 Rapid Staple, Stainless Steel BSL Main Manifold - HP BSL Slow Runner BSL Chain Tensioner Monorail Removal Platform Bootend Pressure + Return

Reference: 50234

Page: 01-05-02-34

Qty

Page

5 4 1 4 1 1 2 1 15 5 01-05-01-19 01-05-02-01 01-05-02-02 01-05-02-10 01-19-16

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Auxiliary Manifold Return

BSL Main Manifold

12 40

3 x 34

78 152

From BSL Chain Tensioner DCV From BSL Chain Tensioner Relief Valve From BSL Slow Runner From Bootend Pressure + Return

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50235

Page: 01-05-02-35

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Auxiliary Manifold Return Item Stock Code

Part Number

12 34

R9-SFM08 FT260612-8RFM

40 78 152

BI630319

Description

NB12 Rapid Female / Male Swivel Elbow 90 degree 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors RP-08 NB12 Rapid Male Plug FT260612-6RF/8RM 1/2" BSPP Female Checkvalve, c/w NB10 Rapid Female / NB12 Male Swivel Adaptors 4SP08-2.7-8RMSS Hose Assembly, NB12 x 2.7 mtrs long, Rapid S/S Male / Male Ends RS-08 NB12 Rapid Staple RSS-08 NB12 Rapid Staple, Stainless Steel BSL Main Manifold BSL Slow Runner BSL Chain Tensioner Bootend Pressure + Return

Reference: 50235

Page: 01-05-02-35

Qty

Page

1 3 1 1 1 6 2 01-05-01-04 01-05-02-01 01-05-02-02 01-19-16

Longwall Parts Manual Rev.6 Austar (LWA5)

Air / Water Circuits

Crusher Metering Board Crusher Cooling Circuit BSL Metering Board

BSL Cooling Water Solenoid

Crusher Cooling Water Solenoid

BSL Cooling Circuit

Reference: 50300

Page: 01-05-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Air / Water Circuits Description Crusher Metering Board BSL Metering Board Crusher Cooling Circuit BSL Cooling Circuit BSL Cooling Water Solenoid Crusher Cooling Water Solenoid

Reference: 50300

BI630319 Page 01-05-03-01 01-05-03-02 01-05-03-03 01-05-03-04 01-05-03-06 01-05-03-25

Page: 01-05-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Metering Board

5

4

5

57 60

BI630319

57 56

43

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50301

Page: 01-05-03-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Metering Board Item Stock Code

Part Number

4 5 43 56 57 60

20-323 RTA-SF12B12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor NB20 Rapid Staple

Reference: 50301

Page: 01-05-03-01

BI630319 Qty 1 2 1 1 2 1 1

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Metering Board

5

16

57 60

57 56

5

4

10

512

5

43

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50302

Page: 01-05-03-02

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Metering Board Item Stock Code 4 5 10 16 43 56 57 60 512

Part Number 20-323 RTA-SF12B12 RTA-M12B12 R9-SFM12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 GEMS Flowswitch RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor NB20 Rapid Male - 3/4" BSPT Male Adaptor NB20 Rapid Female / Male Swivel Elbow 90 degree Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor Site Supply, GEMS Flowswitch, 3/4" BSPT Female Ports NB20 Rapid Staple

Reference: 50302

Page: 01-05-03-02

BI630319 Qty 1 3 1 1 1 1 2 1 1 3

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Cooling Circuit

BSL Main Manifold 19

Crusher Cooling Water Solenoid

BSL

977

Spray Bars 19

979

976 19

509

987

509

19

341

27

19 19 19

983

Crusher Metering Board

27

983

987

Out 56 4

19 978

52 4

In

10

Out

975

19

52 4

In

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50303

Page: 01-05-03-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Cooling Circuit Item Stock Code 4 10 19 27 52 56 341 509 975 976 977 978 979 983 987

Part Number

Description

D12 R4-SFM12 R9-SFM12 RJ-12 RTA-SF08P12 RTA-SF12P12 4SH12-2-12RM RT-FMF12 4SH08-0.4-8RMSS

3/4" Bonded Seal NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Female Fixed Joiner NB12 Rapid Female Swivel - 3/4" BSPP Male Adaptor NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male Ends NB20 Rapid Female / Male / Female Fixed T-Piece Hose Assembly, NB12 x 0.4 mtrs long, Rapid Male / Male S/S Ends 4SH12-4-12RMSS Hose Assembly, NB20 x 4 mtrs long, Rapid Male / Male S/S Ends 4SH12-2.4-12RMSS Hose Assembly, NB20 x 2.4 mtrs long, Rapid Male / Male S/S Ends 4SH12-2.5-12RMSS Hose Assembly, NB20 x 2.5 mtrs long, Rapid Male / Male S/S Ends 4SH12-4.2-12RMSS Hose Assembly, NB20 x 4.2 mtrs long, Rapid Male / Male S/S Ends 4SH12-5-12RMSS Hose Assembly, NB20 x 5 mtrs long, Rapid Male / Male S/S Ends 4SH12-3-12RMSS Hose Assembly, NB20 x 3 mtrs long, Rapid Male / Male S/S Ends RS-12 NB20 Rapid Staple RSS-08 NB12 Rapid Staple, Stainless Steel RSS-12 NB20 Rapid Staple, Stainless Steel BSL Main Manifold Crusher Metering Board Crusher Cooling Water Solenoid

Reference: 50303

Page: 01-05-03-03

BI630319 Qty

Page

4 1 9 2 2 2 1 2 1 1 1 1 1 2 2 14 2 16 01-05-01-04 01-05-03-01 01-05-03-25

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Cooling Circuit

BSL Cooling Water Solenoid

543 982

27

981

982

27

19

To BSL Hood Sprays

983 BSL Main Manifold 19 986 991

19

12 10

Out

4 56

980

77 542 19 x 4

3 514

4 56

19 19 985

4 56

4 56 In

3 514 56 4

19 984

382

10 986

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50304

Page: 01-05-03-04

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Cooling Circuit

BI630319

Item Stock Code

Part Number

Description

Qty

3 4 10 12 19 27 56 77 382 514 542 543

D08 D12 R4-SFM12 R9-F12 R9-SFM12 RJ-12 RTA-SF12P12 RN-0812 4SP08-1.3-8RM RTA-SF12P08 RB-SF08B12K RBV-SFM12LRH

2 7 2 1 10 2 7 1 1 2 1 1

980

4SH12-1-12RMSS

981

4SH12-4.4-12RMSS

982

4SH12-0.9-12RMSS

983

4SH12-5-12RMSS

984

4SH12-1.3-12RMSS

985

4SH12-1.9-12RMSS

986

4SH12-1.4-12RMSS

991

4SH12-1.6-12RMSS

1/2" Bonded Seal 3/4" Bonded Seal NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Female Fixed Elbow 90 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor NB12 - NB20 Rapid Male / Male Reducing Nipple Hose Assembly, NB12 x 1.3 mtrs long, Rapid Male / Male Ends NB20 Rapid Female Swivel - 1/2" BSPP Male Adaptor Banjo Assembly, NB12 Rapid Female Swivel, 3/4" BSPP Bolt NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle Hose Assembly, NB20 x 1 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 4.4 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 5 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.32 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.4 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.6 mtrs long, Rapid Male / Male S/S Ends NB12 Rapid Staple NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel BSL Main Manifold BSL Cooling Water Solenoid

RS-08 RS-12 RSS-12

Reference: 50304

Page: 01-05-03-04

Page

1 1 2 1 1 1 2 1 3 14 20 01-05-01-04 01-05-03-06

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Cooling Water Solenoid

8

38

Solenoid Valve

1 23

1 23 12

13

13

14

12 12 12

1 23

36

38

39 101

14

41

1 23 14

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50306

Page: 01-05-03-06

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Cooling Water Solenoid Item Stock Code 1 8 12 13 14 23 36 38 39 41 101

Part Number D16 EV2250 RN-12 RT-F12 R9-SFM12 RTA-SF12P16 RJ-12 RBV-SFM12LRH In-Line Strainer 1" R9-F12 AT512-1.7-12RM RS-12

BI630319

Description 1" Bonded Seal Bucyrus Supply, 2" BSPT Female Valvex Solenoid Valve NB20 Rapid Male / Male Nipple NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 1" BSPP Male Adaptor NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle 1" BSPT In-Line Strainer NB20 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB20 x 1.7 mtrs long, Rapid Male / Male Ends NB20 Rapid Staple

Reference: 50306

Page: 01-05-03-06

Qty 4 1 5 2 3 4 1 2 1 1 1 17

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Cooling Water Solenoid

8

38

Solenoid Valve

1 23

1 23 12

13

13 14

14

12 12 12

1 23

36

38

39 101

14

41

1 23

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50325

Page: 01-05-03-25

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Cooling Water Solenoid Item Stock Code 1 8 12 13 14 23 36 38 39 41 101

Part Number D16 EV2250 RN-12 RT-F12 R9-SFM12 RTA-SF12P16 RJ-12 RBV-SFM12LRH In-Line Strainer 1" R9-F12 4SH12-0.36-12RM RS-12

BI630319

Description 1" Bonded Seal Bucyrus Supply, 2" BSPT Female Valvex Solenoid Valve NB20 Rapid Male / Male Nipple NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 1" BSPP Male Adaptor NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle 1" BSPT In-Line Strainer NB20 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB20 x 0.36 mtrs long, Rapid Male / Male Ends NB20 Rapid Staple

Reference: 50325

Page: 01-05-03-25

Qty 4 1 5 2 3 4 1 2 1 1 1 17

Longwall Parts Manual Rev.6 Austar (LWA5)

Lubrication Circuits

Crusher Lube Circuit

BSL Drive Lube Circuit

Reference: 50500

Page: 01-05-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Lubrication Circuits Description BSL Drive Lube Circuit Crusher Lube Circuit

BI630319 Page 01-05-05-01 01-05-05-02

Reference: 50500

Page: 01-05-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Drive Lube Circuit

25 71 1

25

944

36 80

951 15

569

950

25 71 1

71 1

15 x 4

948

948

71 1

25

946

71 1

569

25

950

25

25 x 4

947

83

71 1 25

1 x4 71

946

945

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50501

Page: 01-05-05-01

Longwall Parts Manual Rev.6 Austar (LWA5)

BSL Drive Lube Circuit Item Stock Code 1 15 25 36 71 80 83 569 944 945 946 947 948 950 951

Part Number D04 R4-SFM06 R9-SFM06 RN-06 RTA-SF06P04 RT-F06 RT-FFM06 R1A081107M-0404 4SP06-1-6RMSS 4SP06-4.5-6RMSS 4SP06-3.7-6RMSS 4SP06-3-6RMSS 4SP06-1.4-6RMSS 4SP06-0.45-6RMSS 4SP06-0.3-6RMSS RS-06 RSS-06

Reference: 50501

BI630319

Description 1/4" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Male / Male Nipple NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor NB10 Rapid all Female Fixed T-Piece NB10 Rapid Female / Female / Male Fixed T-Piece B1B20404, 1/4" BSPT Male / Female Swivel Adaptor Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.45 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.3 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel

Page: 01-05-05-01

Qty 10 5 11 1 10 1 1 2 1 1 2 1 2 2 1 19 20

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Lube Circuit

570

72

72

1

1

386

25

353

570

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 50502

Page: 01-05-05-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Crusher Lube Circuit Item Stock Code

Part Number

1 25 72 353 386 570

D04 R9-SFM06 RTA-SF06P06 4SP06-3.2-6RM 4SP06-1.2-6RM RB-SF06B04K RS-06

Description 1/4" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor Hose Assembly, NB10 x 3.2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 1.2 mtrs long, Rapid Male / Male Ends Banjo Assembly, NB10 Rapid Female Swivel, 1/4" BSPP Bolt NB10 Rapid Staple

Reference: 50502

Page: 01-05-05-02

BI630319 Qty 2 2 2 1 1 2 6

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC

131

AFC Main Hose Runs Hydraulic AFC Main Hose Runs Air / Water AFC Main Hose Runs Shearer Water AFC Air Outlets AFC Water Outlets Shearer Bretby AFC Hose Installation

Reference: 70000

Page: 01-07

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Description AFC Air Outlets AFC Water Outlets Shearer Bretby Assembly Drawing Shearer Bretby AFC Main Hose Runs Hydraulic AFC Main Hose Runs Air / Water AFC Main Hose Runs Shearer Water AFC Hose Installation

Reference: 70000

BI630319 Page 01-07-03 01-07-04 01-07-06 01-07-07 01-07-19 01-07-20 01-07-21 01-07-32

Page: 01-07

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Air Outlets

Air Outlets (painted Blue) (Qty in Parts List is for 10 off)

17

5

18

7

2 3

4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 70300

Page: 01-07-03

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Air Outlets Item Stock Code

Part Number

2 3 4 5 7 17 18

RTA-SF16P16 D16 R9-SFM16 RTA-M16B16 AME-100-OP OR-FM24P16PT 25-323 OSK-24 RS-16

BI630319

Description NB25 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB25 Rapid Female / Male Swivel Elbow 90 degree NB25 Rapid Male - 1" BSPT Male Adaptor 1" BSPT Male - Type "A" Adaptor NB38 Optiflo Female / Male Adaptor, c/w 1" BSPP Port, (Staple at 90 degree) 1" BSPT Female Globe Valve NB38 Optiflo Compact Retaining Ring / Pin Kit NB25 Rapid Staple

Reference: 70300

Page: 01-07-03

Qty 10 10 10 10 10 10 10 10 20

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Water Outlets

Fire Water Outlets (painted Green) (Qty in Parts List is for 10 off)

15

5

18

7

2 3

4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 70400

Page: 01-07-04

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Water Outlets Item Stock Code

Part Number

2 3 4 5 7 15 18

RTA-SF16P16 D16 R9-SFM16 RTA-M16B16 AME-100-OP OR-FM32P16PT 25-323 OSK-32 RS-16

Description NB25 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB25 Rapid Female / Male Swivel Elbow 90 degree NB25 Rapid Male - 1" BSPT Male Adaptor 1" BSPT Male - Type "A" Adaptor NB50 Optiflo Female / Male Adaptor, c/w 1" BSPP Port 1" BSPT Female Globe Valve NB50 Optiflo Compact Retaining Ring / Pin Kit NB25 Rapid Staple

Reference: 70400

Page: 01-07-04

BI630319 Qty 10 10 10 10 10 10 10 10 20

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Shearer Bretby Assembly Drawing

Austar Shearer Bretby (LW A5) Hose Lengths (Midface to Shearer)

Hose Reel Male Bretby End on Reel

Cable Ties on first 5 mtrs then every 2 mtrs

ALFAGOMMA Compact Male / Female 1 x 5 mtrs R1232-5-CMF 1 x 10 mtrs R1232-10-CMF 4 x 20 mtrs R1232-20-CMF 1 x 10 mtrs R1232-10-CMF 2 x 5 mtrs R1232-5-CMF

Male Hose End

AGA Reel

Start Assembly at Shearer End

2. Re-reel from underneath onto Austar Reel

1. Reel onto AGA Reel

Finished Reel Cable Reel

Shearer End

Shearer End on outside

AGA Reel

Austar Reel

Midface End

AGA Shearer End Reel

Red Clamp on Links: 41 - 42 - 43 - 124 - 206 - 298 - 368 - 449 - 530 - 617 - 692 - 773 - 839 -840 - 841

3.11 mtr

Midface End 4.14 mtrs

3.36 mtrs

8.89 mtrs

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 70600

Page: 01-07-06

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Shearer Bretby

Austar Shearer Bretby

Shearer Adaptor

Shearer

(LW A5) Midface

Shearer Bretby Assembly Drawing

Electrical Cable to be on Goaf side Opening

Hose Sequence:

Midface to Shearer

Cable:

120 mtrs overall Length

Bretby:

Mansign - 107.75 mtrs overall length (Opening at Goaf Side) 862 Links in total

Hose Lengths:

1x5

5 - 10 - 20 - 20 - 20 - 20 - 10 - 5 - 5

mtrs

6

2 x 10 mtrs

7

4 x 20 mtrs

22

2x5

6

mtrs

Total Hose Length: 115.00 mtrs Midface Pan #70

Midface Pan # 69

Midface Pan # 68

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 70700

Page: 01-07-07

Longwall Parts Manual Rev.6 Austar (LWA5)

Shearer Bretby Item Stock Code

Part Number

6 7 22

R1232-5-CMF R1232-10-CMF R1232-20-CMF CSK-32

BI630319

Description Hose Assembly, NB50 x 5 mtrs long, Compact Male / Female Ends Hose Assembly, NB50 x 10 mtrs long, Compact Male / Female Ends Hose Assembly, NB50 x 20 mtrs long, Compact Male / Female Ends NB50 Compact Retaining Ring / Pin Kit Shearer Bretby Assembly Drawing

Reference: 70700

Page: 01-07-07

Qty

Page

3 2 4 9 01-07-06

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Hydraulic

High Pressure: 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 5 - 2 - 2 - 1 Emulsion Return: 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 5 - 2 - 2 - 1 131

There are no Hoses or Adaptors on the Rear AFC

171

202

202

168

173

203

203

172

Tailgate Cable

169

174

Shearer Cable

Shearer Water

Shearer Cable

Shearer Water

Tailgate Cable

Tailgate Cable

Tailgate Cable

Tailgate Cable

Fire Water

Cooling Water

Fire Water

Cooling Water

Compressed Air

Emulsion Return

Compressed Air

Emulsion Return

Shearer Cable Tailgate Cable Cooling Water Fire Water

Shearer Water Emulsion Return

Compressed Air

High Pressure

High Pressure

Run-of-Face Pan

Midface Pan No: 69

High Pressure

Run-of-Face Pan

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 71900

Page: 01-07-19

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Hydraulic Item Stock Code 168 169 171 172 173 174 202 203

Part Number

BI630319

Description

AT532-5-32SRMF4TSK

Hose Assemble, NB50 x 5 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip AT532-20-32SRMF4TSK Hose Assembly, NB50 x 20 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip AT532-1-32SRMF4TSK Hose Assemble, NB50 x 1 mtr long, Super Rapid Male / Female Ends, Tex Sleeved, c/w Pins and Clip 2WSK40-5-OSMFK Hose Assembly, NB63 x 5 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-1-OSMFK Hose Assembly, NB63 x 1 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK40-20-OSMFK Hose Assembly, NB63 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip AT532-2-32SRMF4TSK Hose Assembly, NB50 x 2 mtrs long, Super Rapid Male / 42MPa Female End, Tex Sleeved, c/w Pins and Clip 2WSK40-2-OSMFK Hose Assembly, NB63 x 2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 71900

Page: 01-07-19

Qty 1 10 1 1 1 7 2 2 11 14

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Air / Water

Cooling Water: 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 5 - 2 - 2 - 1 Fire Water: 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 10 - 10 - 10 - 10 - 5 - 2 - 2 - 1 Compressed Air: 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 10 - 10 - 5 - 2 - 2 - 1

131

There are no Hoses or Adaptors on the Rear AFC

163

194

194

161

195

195

193

193

195

160

195

160

163 11 153 194

192 194

192

151

150

161

Tailgate Cable

Shearer Cable

Shearer Water

Shearer Cable

Shearer Water

Tailgate Cable

Tailgate Cable

Tailgate Cable

Tailgate Cable

Fire Water

Cooling Water

Fire Water

Cooling Water

Compressed Air

Emulsion Return

Compressed Air

Emulsion Return

Shearer Cable Tailgate Cable Cooling Water Fire Water

Shearer Water Emulsion Return

Compressed Air

High Pressure

High Pressure

Run-of-Face Pan

Midface Pan No: 69

High Pressure

Run-of-Face Pan

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 72000

Page: 01-07-20

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Air / Water Item Stock Code 11 150 151 153 160 161 163 192 193 194 195

Part Number

BI630319

Description

OC-24 NB38 Optiflo Female Cap 2WSK24-20-OSMFK Hose Assemble, NB38 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK24-5-OSMFK Hose Assemble, NB38 x 5 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK24-1-OSMFK Hose Assemble, NB38 x 1 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-20-OSMFK Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-5-OSMFK Hose Assemble, NB50 x 5 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-1-OSMFK Hose Assemble, NB50 x 1 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK24-2-OSMFK Hose Assemble, NB38 x 2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK24-10-OSMFK Hose Assemble, NB38 x 10 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-2-OSMFK Hose Assemble, NB50 x 2 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip 2WSK32-10-OSMFK Hose Assemble, NB50 x 10 mtr long, Optiflo Male / Female Ends, c/w Pins and Clip OSK-24 NB38 Optiflo Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit

Reference: 72000

Page: 01-07-20

Qty 1 9 1 1 18 2 2 2 2 4 4 15 30

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Shearer Water

Shearer Water: 20 - 20 - 20 - 20 - 20 - 5 131

There are no Hoses or Adaptors on the Rear AFC

120

124

Tailgate Cable

Shearer Cable

Shearer Water

Shearer Cable

Shearer Water

Tailgate Cable

Tailgate Cable

Tailgate Cable

Tailgate Cable

Fire Water

Cooling Water

Fire Water

Cooling Water

Compressed Air

Emulsion Return

Compressed Air

Emulsion Return

Shearer Cable Tailgate Cable Cooling Water Fire Water

Shearer Water Emulsion Return

Compressed Air

High Pressure

High Pressure

Run-of-Face Pan

Midface Pan No: 69

High Pressure

Run-of-Face Pan

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 72100

Page: 01-07-21

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Main Hose Runs Shearer Water

BI630319

Item Stock Code

Part Number

120 124

R1232-20-CMF Hose Assembly, NB50 x 20 mtrs long, Compact Male / Female Ends R1232-5-CMF Hose Assembly, NB50 x 5 mtrs long, Compact Male / Female Ends CSK-32 NB50 Compact Retaining Ring / Pin Kit

Reference: 72100

Description

Page: 01-07-21

Qty 5 1 6

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Hose Installation

Maingate End Outbye of Midface

Midface Pan No:

Shearer Cable

Tailgate Cable

Tailgate End Inbye of Midface

Shearer Water

Shearer Cable

Tailgate Cable

Tailgate Cable

Fire Water

Cooling Water

Fire Water

Cooling Water

Compressed Air

Emulsion Return

Compressed Air

Emulsion Return

Shearer Water

Tailgate Cable Tailgate Cable

Shearer Cable Cooling Water Fire Water

Shearer Water

Compressed Air

High Pressure

Emulsion Return

High Pressure

Positive Set

1. For Hose Types and Colour Coding please refer to the

Positive Set

High Pressure

Tailgate Cable

Positive Set

Alfagomma %90200%

2. Fit all Hoses first, then the Cables 3. All Male Hose End to point towards the Tailgate

Water Outlets are coloured Green

4. Manifold to be fitted to No.5 Pan 5. Hoses start at the Centre of No.5 Pan (Manifold) 6. Air and Fire Water Outlets to be installed every 20 meters 7. Special Cable Tray Dagger Plates to be fitted at Air / Water Outlets Air Outlets are coloured Blue

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 73200

Page: 01-07-32

Longwall Parts Manual Rev.6 Austar (LWA5)

Longwall Moves

Hose + Adaptor Kits Austar Tailgate Kits (Pre LW Move Supply) AFC Hose Reel Configurations

Reference: 90000

Page: 01-09

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Longwall Moves Description AFC Hose Reel Configurations

Reference: 90000

BI630319 Page 01-09-09 01-09-18 01-09-27

Page: 01-09

Longwall Parts Manual Rev.6 Austar (LWA5)

AFC Hose Reel Configurations

BI630319

Austar

LW 5

AFC Hose Reel Configuration Reel 1

Reel 2

High Pressure

Emulsion Return

1 x AT532-1-32SRMF4TSK 2 x AT532-2-32SRMF4TSK 1 x AT532-5-32SRMF4TSK 10 x AT532-20-32SRMF4TSK Hose Sequence: 1-2-2-5-20-20-20-20-20-20-20-20-20-20 Join Hoses with Pins and Clips Denso Tape and Wrap all Joints

1 x 2WSK40-1-OSMFK 2 x 2WSK40-2-OSMFK 1 x 2WSK40-5-OSMFK 10 x 2WSK40-20-OSMFK Hose Sequence: 1-2-2-5-20-20-20-20-20-20-20-20-20-20 Join Hoses with Pins and Clips Denso Tape and Wrap all Joints

Reel 4

Reel 4

Inside

Outside

Fire Water

Do not join Hoses Cap both Ends.

Tie together with Rope.

1 x 2WSK32-1-OSMFK Supply Outlets on Pallet.

2 x 2WSK32-2-OSMFK Bag Pins / Clips and 1 x 2WSK32-5-OSMFK tape to Outlets.

10 x 2WSK32-20-OSMFK Hose Sequence: 1-2-2-5-20-20-20-20-20-20-20-20-20-20

Compressed Air 1 x 2WSK24-1-OSMFK 2 x 2WSK24-2-OSMFK 1 x 2WSK24-5-OSMFK 10 x 2WSK24-20-OSMFK Hose Sequence: 1-2-2-5-20-20-20-20-20-20-20-20-20-20

Reel 3

Cooling Water 1 x 2WSK24-1-OSMFK 2 x 2WSK24-2-OSMFK 1 x 2WSK24-5-OSMFK 10 x 2WSK24-20-OSMFK Hose Sequence: 1-2-2-5-20-20-20-20-20-20-20-20-20-20 Join Hoses with Pins and Clips Denso Tape and Wrap all Joints

Reel 5

Shearer Water 1 x R1232-5-CMF 5 x R1232-20-CMF

10 x Air Outlets 10 x Water Outlets

Hose Sequence: 1-20-20-20-20-20 Join Hoses with Pins and Clips Denso Tape and Wrap all Joints

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 90900

Page: 01-09-09

Longwall Parts Manual Rev.6 Austar (LWA5)

Hose + Adaptor Kits Austar

Recovery Kits

Kit 1 - Monorail Extension Supply Kit 2 - Supply to Recovery Cut-through M/G Kit 3 - Roadway Shield Supply Wanderleads Kit 4 - Bootend Supply Wanderleads Kit 5 - M/G Cut-through Assembly Kit 6 - Supply to E-Frame Kit 7 - Wanderleads to recover Chocks Kit 8 - Rapid Face Bolter Hose Pack Kit 9 - 6 C/T Welding Bay Hose Layout

Installation Kits

Reference: 91800

Kit 10 - Pump to Cut-through Kit 11 - Roadway Supply Wanderleads Kit 12 - Bootend Supply Wanderleads Kit 13 - Diffuser Box Outlet Tee's Kit 14 - Wanderleads to install 1st Chock on Face Kit 15 - Wanderleads to install Run-of-Face Chocks

Page: 01-09-18

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hose + Adaptor Kits Austar Description Kit 1 - Monorail Extension Supply Kit 2 - Supply to Recovery Cut-through M/G Kit 3 - Roadway Shield Supply Wanderleads Kit 4 - Bootend Supply Wanderleads Kit 5 - M/G Cut-through Assembly Kit 6 - Supply to E-Frame Kit 7 - Wanderleads to recover Chocks Kit 8 - Rapid Face Bolter Hose Pack Kit 9 - 6 C/T Welding Bay Hose Layout Kit 10 - Pump to Cut-through Kit 11 - Roadway Supply Wanderleads Kit 12 - Bootend Supply Wanderleads Kit 13 - Diffuser Box Outlet Tee's Kit 14 - Wanderleads to install 1st Chock on Face Kit 15 - Wanderleads to install Run-of-Face Chocks

Reference: 91800

Page: 01-09-18

BI630319 Page 01-09-18-14 01-09-18-15 01-09-18-16 01-09-18-17 01-09-18-18 01-09-18-19 01-09-18-20 01-09-18-21 01-09-18-22 01-09-18-23 01-09-18-24 01-09-18-25 01-09-18-26 01-09-18-27 01-09-18-28

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 1 - Monorail Extension Supply

Kit 1 - Monorail Extension Supply Total Length = 150 mtrs Pump Station End

Joins Kit 2 7 x 20mtrs

101

1 x 10mtrs

102 HP 1

7 x 20mtrs

101

1 x 10mtrs

102 HP 2

7 x 20mtrs

103

1 x 10mtrs

104 PS

7 x 20mtrs

105

1 x 10mtrs

106 ER1

7 x 20mtrs

105

1 x 10mtrs

106 ER2

7 x 20mtrs

107

1 x 10mtrs

108 SW

7 x 20mtrs

109

1 x 10mtrs

110 CW

7 x 20mtrs

109

1 x 10mtrs

110 FW

7 x 20mtrs

109

1 x 10mtrs

110 CA

NOTE: If different Hose Lengths are used to make up the 150mtrs total required, make sure to amend the Parts List accordingly The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91814

Page: 01-09-18-14

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 1 - Monorail Extension Supply Item Stock Code 101 102 103 104 105 106 107 108 109 110

Part Number

BI630319

Description

AT532-20-32SRMF4 Hose Assemble, NB50 x 20 mtr long, Super Rapid Male / Female Ends, 42MPa AT532-10-32SRMF4 Hose Assemble, NB50 x 10 mtr long, Super Rapid Male / Female Ends, 42MPa AT624-20-24SRMF4 Hose Assembly, NB38 x 20 mtrs long, Super Rapid Male / Female Ends, 42 Mpa AT624-10-24SRMF4 Hose Assembly, NB38 x 10 mtrs long, Super Rapid Male / Female Ends, 42 Mpa 2WSK40-20-OSMF Hose Assemble, NB63 x 20 mtr long, Optiflo Male / Female Ends 2WSK40-10-OSMF Hose Assemble, NB63 x 10 mtr long, Optiflo Male / Female Ends R1240-20-CMF Hose Assembly, NB63 x 20 mtrs long, Compact Male / Female Ends R1240-10-CMF Hose Assembly, NB63 x 10 mtrs long, Compact Male / Female Ends 2WSK32-20-OSMF Hose Assemble, NB50 x 20 mtr long, Optiflo Male / Female Ends 2WSK32-10-OSMF Hose Assemble, NB50 x 10 mtr long, Optiflo Male / Female Ends CSK-40 NB63 Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit

Reference: 91814

Page: 01-09-18-14

Qty 2 2 1 1 2 2 1 1 3 3 2 6 4 2 4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 2 - Supply to Recovery Cut-through M/G

BI630319

Kit 2 - Supply to Recovery Cut-through M/G

4

5

2 x5 101 x 6

Joins Kit 1 6

Joins Kit 4

7

3 x5 102 x 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91815

Page: 01-09-18-15

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 2 - Supply to Recovery Cut-through M/G Item Stock Code 2 3 4 5 6 7 101 102

BI630319

Part Number

Description

Qty

RJ-16 RJ-20 SRJ42-32 SRR-M32RF16 OJ-40 OR-M40RF20 AT616-20-16RM 2WSK20-20-20RM OSK-40 RS-16 RS-20 SCSK-32

NB25 Rapid Female / Female Fixed Joiner NB32 Rapid Female / Female Fixed Joiner NB50 Super Rapid Female / Female Fixed Joiner, 42 Mpa NB50 Super Rapid Male - NB25 Rapid Female Adaptor NB63 Optiflo Female / Female Joiner NB63 Optiflo Male - NB32 Rapid Female Adaptor Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 20 mtrs long, Rapid Male / Male Ends NB63 Optiflo Compact Retaining Ring / Pin Kit NB25 Rapid Staple NB32 Rapid Staple NB50 Super Compact Retaining Ring / Pin Kit Kit 2 - Supply to Recovery Cut-through M/G - General Arrangement

5 5 1 1 1 1 6 6 2 12 12 2

Reference: 91815

Page: 01-09-18-15

Page

01-09-18-15-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 2 - Supply to Recovery Cut-through M/G - General Arrangement

BI630319

Kit 7 - Wanderleads to recover Chocks (Recovery)

Tailgate

82 76

77

78

79

80

83

84

85

81

3 2 1

Kit 7

Kit 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91815-GA

Page: 01-09-18-15-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 3 - Roadway Shield Supply Wanderleads

BI630319

Kit 3 - Roadway Shield Supply Wanderleads

104

5

4

102

3

Roadway Shield Valve Block

103

1*2

101

2

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91816

Page: 01-09-18-16

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 3 - Roadway Shield Supply Wanderleads Item Stock Code 2 3 4 5 101 102 103 104

Part Number RT-FFM12 RR-SF12M16 RT-F16 FT2606100-16RFM AT612-20-12RM AT616-20-16RM AT612-2-12RM AT616-2-16RM RS-12 RS-16

Reference: 91816

BI630319

Description NB20 Rapid Female / Female / Male Fixed T-Piece NB20 Rapid Female Swivel - NB25 Rapid Male Adaptor NB25 Rapid all Female Fixed T-Piece 1" BSPP Female Checkvalve, c/w NB25 Rapid Female / Male Adaptors Hose Assembly, NB20 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 2 mtrs long, Rapid Male / Male Ends NB20 Rapid Staple NB25 Rapid Staple

Page: 01-09-18-16

Qty 1 1 1 1 1 1 1 1 5 6

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 4 - Bootend Supply Wanderleads

Kit 4 - Bootend Supply Wanderleads

1 5 3

101

102

Bootend Valve Bank 5

6

103

7

4

104

2

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91817

Page: 01-09-18-17

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 4 - Bootend Supply Wanderleads

BI630319

Item Stock Code

Part Number

Description

Qty

1 2 3 4 5 6 7 101 102 103 104

RT-F161606 RT-F202008 RT-F06 RT-F08 RBV-SFM06LRH RN-0608 FT260612-8RFM 4SP06-20-6RM 4SP06-2-6RM 4SP08-20-8RM 4SP08-2-8RM RS-06 RS-08

NB25/25/10 Rapid all Female Fixed Reducing T-Piece NB32/32/12 Rapid all Female Fixed Reducing T-Piece NB10 Rapid all Female Fixed T-Piece NB12 Rapid all Female Fixed T-Piece NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle NB10 - NB12 Rapid Male / Male Reducing Nipple 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Hose Assembly, NB10 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB12 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB12 x 2 mtrs long, Rapid Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple

1 1 1 1 2 1 1 1 1 1 1 7 6

Reference: 91817

Page: 01-09-18-17

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 5 - M/G Cut-through Assembly

Kit 5 - M/G Cut-through Assembly 6 5

12

14

7

4

101

10

12

To Chock Manifold 1 2

8 13

9

102

13 3

11

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91818

Page: 01-09-18-18

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 5 - M/G Cut-through Assembly Item Stock Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102

BI630319

Part Number

Description

Qty

FT2606100-16RFM FT2606125-20RFM FT260612-8RFM RBV-SFM06LRH RBV-SFM12LRH RBV-SFM16LRH RN-16 RN-20 RR-F20M32 RR-SF06M12 RR-SF08M16 RT-F161612 RT-F202016 SRR-RF16M24 AT616-15-16RM 2WSK20-15-20RM RS-06 RS-08 RS-12 RS-16 RS-20 RS-32

1" BSPP Female Checkvalve, c/w NB25 Rapid Female / Male Adaptors 1 1/4" BSPP Female Checkvalve, c/w NB32 Rapid Female / Male Adaptors 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB25 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB25 Rapid Male / Male Nipple NB32 Rapid Male / Male Nipple NB32 Rapid Fixed Female - NB50 Rapid Male Adaptor NB10 Rapid Female Swivel - NB20 Rapid Male Adaptor NB12 Rapid Female Swivel - NB25 Rapid Male Adaptor NB25/25/20 Rapid all Female Fixed Reducing T-Piece NB32/32/25 Rapid all Female Fixed Reducing T-Piece NB25 Rapid Fixed Female - NB38 Super Rapid Male Adaptor Hose Assembly, NB25 x 15 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 15 mtrs long, Rapid Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB25 Rapid Staple NB32 Rapid Staple NB50 Rapid Staple

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 7 5 1

Reference: 91818

Page: 01-09-18-18

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 6 - Supply to E-Frame

Kit 6 - Supply to E-Frame

4

1

3

2

Buttress Chock #1 11

Plug Sets for Buttress Chocks No.1+3

6

5

33

101

18 17

16

10

7 7

To Kit 7

11 6

13 10

26

8

12

108

13

102

34

17 18

16

9

11

109

Supply Chock Manifold

30

5

107

13

109 29

15

14

110

110

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91819

Page: 01-09-18-19

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 6 - Supply to E-Frame Item Stock Code

BI630319

Part Number

Description

Qty

1 2 3 4 5 6 7 8 9 10 11

RP-16 SRP-16 RP-32 SRP-24 RR-F20M32 SRR-RF16M24 RT-FMF16 RBV-FM20-420LOC RR-SF12M20 RN-20 RBV-SFM16LRH

2 2 2 2 2 2 2 1 1 2 3

12 13 14

RT-F16 RT-F20 FT2606125-20RFM

15 16 17 18 26 29 30 33 34 101 102 107 108 109 110

RN-1620 Diffuser-P08 RTA-SF12P08 D08 RR-SF06M16 RJ-20 RJ-16 RR-SF12M16 RR-SF12M20 AT616-3-16RM 2WSK20-3-20RM 2WSK20-2-20RM AT616-2-16RM AT616-20-16RM 2WSK20-20-20RM RS-16 RS-20 RS-32

NB25 Rapid Male Plug NB25 Super Rapid Male Plug NB50 Rapid Male Plug NB38 Super Rapid Male Plug NB32 Rapid Fixed Female - NB50 Rapid Male Adaptor NB25 Rapid Fixed Female - NB38 Super Rapid Male Adaptor NB25 Rapid Female / Male / Female Fixed T-Piece NB32 Rapid Female / Male Fixed Ball Valve, Lockable, 42 MPa NB20 Rapid Female Swivel - NB32 Rapid Male Adaptor NB32 Rapid Male / Male Nipple NB25 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB25 Rapid all Female Fixed T-Piece NB32 Rapid all Female Fixed T-Piece 1 1/4" BSPP Female Checkvalve, c/w NB32 Rapid Female / Male Adaptors NB25 - NB32 Rapid Male / Male Reducing Nipple High Pressure Diffuser, 1/2" BSPP Insert NB20 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female Swivel - NB25 Rapid Male Adaptor NB32 Rapid Female / Female Fixed Joiner NB25 Rapid Female / Female Fixed Joiner NB20 Rapid Female Swivel - NB25 Rapid Male Adaptor NB20 Rapid Female Swivel - NB32 Rapid Male Adaptor Hose Assembly, NB25 x 3 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 3 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 2 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 20 mtrs long, Rapid Male / Male Ends NB25 Rapid Staple NB32 Rapid Staple NB50 Rapid Staple Kit 6 - Supply to E-Frame - General Arrangement Kit 6 - Supply to E-Frame - General Arrangement

Reference: 91819

Page: 01-09-18-19

Page

1 3 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 18 17 4 01-09-18-19-4 01-09-18-19-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 6 - Supply to E-Frame - General Arrangement

Kit 6 - Supply to E-Frame (Recovery)

Tailgate

82 76

77

78

79

80

83

84

85

81

3 2 1

To Kit 7

Kit 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91819-GA

Page: 01-09-18-19-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 7 - Wanderleads to recover Chocks

Kit 7 - Wanderleads to recover Chocks

5 2

3

102

101

Chock P.T.O. 5

104

6

4

103

7

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91820

Page: 01-09-18-20

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 7 - Wanderleads to recover Chocks Item Stock Code 2 3 4 5 6 7 101 102 103 104

Part Number

Description

RR-SF06M08 RT-F06 RT-F12 RBV-SFM06LRH

NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor NB10 Rapid all Female Fixed T-Piece NB20 Rapid all Female Fixed T-Piece NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle RN-0612 NB10 - NB20 Rapid Male / Male Reducing Nipple FT260634-12RFM 3/4" BSPP Female Checkvalve, c/w NB20 Rapid Female / Male Swivel Adaptors 4SP06-20-6RM Hose Assembly, NB10 x 20 mtrs long, Rapid Male / Male Ends 4SP06-3-6RM Hose Assembly, NB10 x 3 mtrs long, Rapid Male / Male Ends AT612-20-12RM Hose Assembly, NB20 x 20 mtrs long, Rapid Male / Male Ends AT612-3-12RM Hose Assembly, NB20 x 3 mtrs long, Rapid Male / Male Ends RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple Kit 7 - Wanderleads to recover Chocks - General Arrangement Kit 7 - Wanderleads to recover Chocks - General Arrangement

Reference: 91820

Page: 01-09-18-20

BI630319 Qty

Page

1 1 1 2 1 1 1 1 1 1 7 1 6 01-09-18-20-4 01-09-18-20-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 7 - Wanderleads to recover Chocks - General Arrangement

Kit 7 - Wanderleads to recover Chocks (Recovery)

Tailgate

82 76

77

78

79

80

83

84

85

81

3 2 1

Kit 7

Kit 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91820-GA

Page: 01-09-18-20-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 8 - Rapid Face Bolter Hose Pack

BI630319

Kit 8 - Rapid Face Bolter Hose Pack

2 100mm

100mm

101 102

10 x Zip Ties evenly spaced along 20mtrs

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91821

Page: 01-09-18-21

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 8 - Rapid Face Bolter Hose Pack Item Stock Code 2 101 102

Part Number RTYOGOA-08500MO AT616-20-16RM 2WSK20-20-20RM RS-16 RS-20

Reference: 91821

BI630319

Description Tex Sleeve, Tectile Protective Sleeve, 85mm ID to suit 2" Hose Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 20 mtrs long, Rapid Male / Male Ends NB25 Rapid Staple NB32 Rapid Staple

Page: 01-09-18-21

Qty 1 1 1 2 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 9 - 6 C/T Welding Bay Hose Layout

Kit 9 - 6 Cut-Through Welding Bay Hose Layout

Chock P.T.O.

Chock P.T.O.

8

9

103

104

3

8

9

103

104

3 103

103

6

103

103

5

Diffuser Box 12 3 2

2

11

7

4

2

Diffuser Box 101

103 101

P

101

101

11

10

101

T

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91822

Page: 01-09-18-22

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 9 - 6 C/T Welding Bay Hose Layout

BI630319

Item Stock Code

Part Number

Description

Qty

2 3 4 5 6 7 8 9 10 11 12 101 103 104

RJ-16 RJ-08 RT-F16 RT-F08 RN-0608 RN-0816 RR-SF08M12 RR-SF06M08 RR-SF16M08 FT260612-8RFM RR-SF08M06 AT616-20-16RM 4SP08-20-8RM 4SP06-20-6RM RS-06 RS-08 RS-12 RS-16

NB25 Rapid Female / Female Fixed Joiner NB12 Rapid Female / Female Fixed Joiner NB25 Rapid all Female Fixed T-Piece NB12 Rapid all Female Fixed T-Piece NB10 - NB12 Rapid Male / Male Reducing Nipple NB12 - NB25 Rapid Male / Male Reducing Nipple NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor NB25 Rapid Female Swivel - NB12 Rapid Male Adaptor 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors NB12 Rapid Female Swivel - NB10 Rapid Male Adaptor Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB12 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 20 mtrs long, Rapid Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB25 Rapid Staple

3 3 1 1 1 1 2 2 1 2 1 5 7 2 6 21 2 11

Reference: 91822

Page: 01-09-18-22

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 10 - Pump to Cut-through

Kit 10 - Pump to Cut-through

102

2

101

2

101

2

101

2

101

2

101

2

101

2

Install Pump 103

102

To Diffuser Box 3

104

3

104

3

104

3

104

3

104

3

104

3

103

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91823

Page: 01-09-18-23

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 10 - Pump to Cut-through Item Stock Code 2 3 101 102 103 104

BI630319

Part Number

Description

Qty

RJ-16 RJ-20 AT616-20-16RM AT616-10-16RM 2WSK20-10-20RM 2WSK20-20-20RM RS-16 RS-20

NB25 Rapid Female / Female Fixed Joiner NB32 Rapid Female / Female Fixed Joiner Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 10 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 10 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 20 mtrs long, Rapid Male / Male Ends NB25 Rapid Staple NB32 Rapid Staple Kit 10 - Pump to Cut-through - General Arrangement Kit 10 - Pump to Cut-through - General Arrangement

7 7 6 2 2 6 16 16

Reference: 91823

Page: 01-09-18-23

Page

01-09-18-23-4 01-09-18-23-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 10 - Pump to Cut-through - General Arrangement

BI630319

Pump

Kit 10 - Pump to Cut-through (Installation)

Installation Face

Diffuser Box

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91823-GA

Page: 01-09-18-23-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 11 - Roadway Supply Wanderleads

Kit 11 - Roadway Supply Wanderleads

1

3

101

3

7

102

4

5

Roadway Shield

104

6

6

2

103

5

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91824

Page: 01-09-18-24

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 11 - Roadway Supply Wanderleads Item Stock Code 1 2 3 4 5 6 7 101 102 103 104

Part Number

Description

RT-F16 RT-F12 RR-SF12M16 RN-1216 RBV-SFM12LRH

NB25 Rapid all Female Fixed T-Piece NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female Swivel - NB25 Rapid Male Adaptor NB20 - NB25 Rapid Male / Male Reducing Nipple NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle RR-SF08M12 NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor FT2606100-16RFM 1" BSPP Female Checkvalve, c/w NB25 Rapid Female / Male Adaptors AT612-2-12RM Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male Ends AT612-20-12RM Hose Assembly, NB20 x 20 mtrs long, Rapid Male / Male Ends 4SP08-20-8RM Hose Assembly, NB12 x 20 mtrs long, Rapid Male / Male Ends 4SP08-2-8RM Hose Assembly, NB12 x 2 mtrs long, Rapid Male / Male Ends RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple RS-16 NB25 Rapid Staple Kit 11 - Roadway Supply Wanderleads - General Arrangement Kit 11 - Roadway Supply Wanderleads - General Arrangement

Reference: 91824

Page: 01-09-18-24

BI630319 Qty

Page

1 1 2 1 2 2 1 1 1 1 1 4 9 4 01-09-18-24-4 01-09-18-24-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 11 - Roadway Supply Wanderleads - General Arrangement

BI630319

Pump

Kit 11 - Roadway Supply Wanderleads (Installation)

Kit 11

Kit 10

Installation Face Kit 13 Diffuser Box

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91824-GA

Page: 01-09-18-24-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 12 - Bootend Supply Wanderleads

Kit 12 - Bootend Supply Wanderleads

2

101

7

102

6

7

102

102

4

5

Bootend Valve Bank

103

104

3

8

104

8

104

5

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91825

Page: 01-09-18-25

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 12 - Bootend Supply Wanderleads Item Stock Code 2 3 4 5 6 7 8 101 102 103 104

Part Number

Description

RT-F08 RT-F06 RN-0608 RBV-SFM06LRH

NB12 Rapid all Female Fixed T-Piece NB10 Rapid all Female Fixed T-Piece NB10 - NB12 Rapid Male / Male Reducing Nipple NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle FT260612-8RFM 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors RJ-08 NB12 Rapid Female / Female Fixed Joiner RJ-06 NB10 Rapid Female / Female Fixed Joiner 4SP08-2-8RM Hose Assembly, NB12 x 2 mtrs long, Rapid Male / Male Ends 4SP08-20-8RM Hose Assembly, NB12 x 20 mtrs long, Rapid Male / Male Ends 4SP06-2-6RM Hose Assembly, NB10 x 2 mtrs long, Rapid Male / Male Ends 4SP06-20-6RM Hose Assembly, NB10 x 20 mtrs long, Rapid Male / Male Ends RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple Kit 12 - Bootend Supply Wanderleads - General Arrangement Kit 12 - Bootend Supply Wanderleads - General Arrangement

Reference: 91825

Page: 01-09-18-25

BI630319 Qty

Page

1 1 1 2 1 2 2 1 3 1 3 11 10 01-09-18-25-4 01-09-18-25-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 12 - Bootend Supply Wanderleads - General Arrangement

Pump

Bootend Valve Block

BI630319

Kit 12 - Bootend Supply Wanderleads (Installation)

Kit 10 Kit 12

Installation Face Kit 13 Diffuser Box

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91825-GA

Page: 01-09-18-25-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 13 - Diffuser Box Outlet Tee's

Kit 13 - Diffuser Box Outlet Tee's

11

3

2

2

3

4

10

9

5

6

7

8

9

10

13

12

14 15

DN 12 Hose

DN 20 Hose

DN 10 Hose

DN 12 Hose

from Kit 12

from Kit 11

from Kit 12

from Kit 11

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91826

Page: 01-09-18-26

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 13 - Diffuser Box Outlet Tee's Item Stock Code 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number

BI630319

Description

RN-20 NB32 Rapid Male / Male Nipple RT-F20 NB32 Rapid all Female Fixed T-Piece FT2606125-20RFM 1 1/4" BSPP Female Checkvalve, c/w NB32 Rapid Female / Male Adaptors RR-SF08M20 NB12 Rapid Female Swivel - NB32 Rapid Male Adaptor RR-SF12M20 NB20 Rapid Female Swivel - NB32 Rapid Male Adaptor FT260612-8RFM 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors FT260634-12RFM 3/4" BSPP Female Checkvalve, c/w NB20 Rapid Female / Male Swivel Adaptors RN-16 NB25 Rapid Male / Male Nipple RT-F16 NB25 Rapid all Female Fixed T-Piece RBV-SFM16LRH NB25 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle RR-SF06M16 NB10 Rapid Female Swivel - NB25 Rapid Male Adaptor RR-SF08M16 NB12 Rapid Female Swivel - NB25 Rapid Male Adaptor RBV-SFM06LRH NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle RBV-SFM08LRH NB12 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple RS-16 NB25 Rapid Staple RS-20 NB32 Rapid Staple Kit 13 - Diffuser Box Outlet Tee's - General Arrangement Kit 13 - Diffuser Box Outlet Tee's - General Arrangement

Reference: 91826

Page: 01-09-18-26

Qty

Page

2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 7 7 01-09-18-26-4 01-09-18-26-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 13 - Diffuser Box Outlet Tee's - General Arrangement

BI630319

Pump

Kit 13 - Diffuser Box Outlet Tee's (Installation)

Kit 10

Installation Face Kit 13 Diffuser Box

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91826-GA

Page: 01-09-18-26-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 14 - Wanderleads to install 1st Chock on Face

Kit 14 - Wanderleads to install 1st Chock on Face

4 101

2

102

1st Chock on Face 5

103

104

3

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91827

Page: 01-09-18-27

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 14 - Wanderleads to install 1st Chock on Face Item Stock Code 2 3 4 5 101 102 103 104

BI630319

Part Number

Description

Qty

SRR-M24RF16 RR-F20M32 RJ-16 RJ-20 AT616-20-16RM AT616-5-16RM 2WSK20-20-20RM 2WSK20-5-20RM RS-16 RS-20 RS-32

NB38 Super Rapid Male - NB25 Rapid Female Reducer NB32 Rapid Fixed Female - NB50 Rapid Male Adaptor NB25 Rapid Female / Female Fixed Joiner NB32 Rapid Female / Female Fixed Joiner Hose Assembly, NB25 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB25 x 5 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 20 mtrs long, Rapid Male / Male Ends Hose Assembly, NB32 x 5 mtrs long, Rapid Male / Male Ends NB25 Rapid Staple NB32 Rapid Staple NB50 Rapid Staple Kit 14 - Wanderleads to install 1st Chock on Face - General Arrangement Kit 14 - Wanderleads to install 1st Chock on Face - General Arrangement

1 1 1 1 1 1 1 1 4 4 1

Reference: 91827

Page: 01-09-18-27

Page

01-09-18-27-4 01-09-18-27-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 14 - Wanderleads to install 1st Chock on Face - General Arrangement

BI630319

Pump

Kit 14 - Wanderleads to install 1st Chock on Face (Installation)

Kit 10

Installation Face

Kit 13 Kit 14 Diffuser Box

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91827-GA

Page: 01-09-18-27-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 15 - Wanderleads to install Run-of-Face Chocks

Kit 15 - Wanderleads to install Run-of-Face Chocks

2 7

103

4

104

8

5

Progressive Chock

PTO of Chock to be installed 6

101

3

1

102

9

10

General Arrangement The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91828

Page: 01-09-18-28

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 15 - Wanderleads to install Run-of-Face Chocks Item Stock Code 1 2 3 4 5 6 7 8 9 10 101 102 103 104

Part Number

Description

SRR-M24RF06 RR-F08M32 RT-F06 RT-F08 RBV-SFM08LRH

NB38 Super Rapid Male - NB10 Rapid Female Reducer NB12 Rapid Fixed Female - NB50 Rapid Male Adaptor NB10 Rapid all Female Fixed T-Piece NB12 Rapid all Female Fixed T-Piece NB12 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle RN-0608 NB10 - NB12 Rapid Male / Male Reducing Nipple FT260612-8RFM 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors RR-SF08M12 NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor RR-SF06M08 NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor RBV-SFM06LRH NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle 4SP06-20-6RM Hose Assembly, NB10 x 20 mtrs long, Rapid Male / Male Ends 4SP06-3-6RM Hose Assembly, NB10 x 3 mtrs long, Rapid Male / Male Ends 4SP08-20-8RM Hose Assembly, NB12 x 20 mtrs long, Rapid Male / Male Ends 4SP08-3-8RM Hose Assembly, NB12 x 3 mtrs long, Rapid Male / Male Ends RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple RS-32 NB50 Rapid Staple Kit 15 - Wanderleads to install Run-of-Face Chocks - General Arrangement Kit 15 - Wanderleads to install Run-of-Face Chocks - General Arrangement

Reference: 91828

Page: 01-09-18-28

BI630319 Qty

Page

1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 8 1 1 01-09-18-28-4 01-09-18-28-4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit 15 - Wanderleads to install Run-of-Face Chocks - General Arrangement

Kit 15 - Wanderleads to install Run-of-Face Chocks (Installation)

Installation Face

Kit 13

PTO

Kit 14 Diffuser Box

Kit 15

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 91828-GA

Page: 01-09-18-28-4

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Kits (Pre LW Move Supply)

Kit B1 - Chock 131 - Ringmain Kit B2 - Chock 128 - TG Rear Supply to Slow Runner / Tensioner

Reference: 92700

Page: 01-09-27

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Kits (Pre LW Move Supply) Description Kit B1 - Chock 131 - Ringmain Kit B2 - Chock 128 - TG Rear Supply to Slow Runner / Tensioner

Reference: 92700

Page: 01-09-27

BI630319 Page 01-09-27-01 01-09-27-02

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit B1 - Chock 131 - Ringmain

Kit B1 - Chock 131 - Ringmain

1 110

Supply with all Staples, Pins and Clips

112

9 5

Bretby

110

10

111 8

4 112

11

113

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 92701

Page: 01-09-27-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit B1 - Chock 131 - Ringmain Item Stock Code 1 4 5 8 9 10 11 110 111 112 113

Part Number

BI630319

Description

SR942-F24 R9-FM32 RT-FMF32 SR942-FM24 RR-F20M32 SRJ42-24 RJ-32 AT624-7-24SRMTS

NB38 Super Rapid Female / Female Fixed Elbow 90 degree, 42 Mpa NB50 Rapid Female / Male Fixed Elbow 90 degree NB50 Rapid Female / Male / Female Fixed T-Piece NB38 Super Rapid Female / Male Fixed Elbow 90 degree, 42 Mpa NB32 Rapid Fixed Female - NB50 Rapid Male Adaptor NB38 Super Rapid Female / Female Fixed Joiner, 42 Mpa NB50 Rapid Female / Female Fixed Joiner Hose Assembly, NB38 x 7 mtrs long, Super Rapid Male / Female Ends, Tex Sleeved AT624-2.6-24SRMTS Hose Assembly, NB38 x 2.6 mtrs long, Super Rapid Male / Female Ends, Tex Sleeved 2WSK32-7-32RMTS Hose Assembly, NB50 x 7 mtrs long, Rapid Male / Male Ends, Tex Sleeved 2WSK32-2.6-32RMTS Hose Assembly, NB50 x 2.6 mtrs long, Rapid Male / Male Ends, Tex Sleeved RS-20 NB32 Rapid Staple RS-32 NB50 Rapid Staple SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit

Reference: 92701

Page: 01-09-27-01

Qty 1 1 1 1 1 1 1 2 1 2 1 1 6 5

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit B2 - Chock 128 - TG Rear Supply to Slow Runner / Tensioner

BI630319

Kit B2 - Chock 128 - TG Rear Supply to Slow Runner / Tensioner

Supply with all Staples, Pins and Clips

Return

Pressure

1

2

6

7

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 92702

Page: 01-09-27-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Kit B2 - Chock 128 - TG Rear Supply to Slow Runner / Tensioner Item Stock Code 1 2 6 7

Part Number RT-FMF32 SRT42-FMF24 RR-F08M32 SRR-M24RF06 RS-06 RS-08 RS-32 SCSK-24

Description NB50 Rapid Female / Male / Female Fixed T-Piece NB38 Super Rapid Female / Male / Female Fixed T-Piece, 42 Mpa NB12 Rapid Fixed Female - NB50 Rapid Male Adaptor NB38 Super Rapid Male - NB10 Rapid Female Reducer NB10 Rapid Staple NB12 Rapid Staple NB50 Rapid Staple NB38 Super Compact Retaining Ring / Pin Kit

Reference: 92702

Page: 01-09-27-02

BI630319 Qty 1 1 1 1 1 1 2 2

Longwall Parts Manual Rev.6 Austar (LWA5)

Roof Supports

BI630319

Gate End Shield Austar

Reference: 100000

Page: 01-10

Longwall Parts Manual Rev.6 Austar (LWA5)

Roof Supports Description Gate End Shield Austar

BI630319 Page 01-10-41

Reference: 100000

Page: 01-10

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Gate End Shield Austar

Complete Circuit

(Except P + R)

Pressure + Return Circuit

Reference: 104100

Page: 01-10-41

Longwall Parts Manual Rev.6 Austar (LWA5)

Gate End Shield Austar Description Complete Circuit (Except P + R) Pressure + Return Circuit

Reference: 104100

BI630319 Page 01-10-41-01 01-10-41-02

Page: 01-10-41

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Complete Circuit

10x3800

116 xx

Flow Direction

300

A

A

PA

PB

PB

A

PB 10x1200

59

102

55 63 55

K

113

59

57

10x1200

3

14 10x600 10x600

58

11

68

59

T

63 59

4

3

6

5

8

7

10

9

12

11

113

121 120

63

DA

80

A

10x1600

90

17

B

55

102

DB

80 12x900 45

20x2000

6

89

12x900

2

63

63

P

1

R

102

124 125 120

58 x5

60 55 65

2

135

57

20x1100

41

81

49 48 12x3200

12x2000 73 10x2000 6 10x2000 6 10x2000 6 10x2000

117

3

63

55 63 60

10x1000

16

20x3200

10x3200 10x3200 43 10x3200 43 10x3900 11 10x3900

2

Z

113

5250

A

123 122 121

10x900

10x2400 18 10x900

10x1000

16

10x700

10x1100 10x3100 42 10x3100 42 10x1100

43

55

1

29

79

2 50

A A PA

000

A

3750

113

117

200

Rear Cylinders

29

56

55

10x2200 10x2200

To Pressure + Return Circuit

10x1200

10

xx

7

Front Cylinders

3000

7

50

300

134 55

44 103 51

400

400

134

119

150022

750 6000

000

5250

6000

3750

200

3000

PSI Bar

83 55

250

15002

750

118

82 61

12x3000

3

10

10x650

PS I B ar

100

46

109 55 57 59

100

1 102 55 63 103 59

Flow Direction

10x700

116 55

106

113

P.T.O.

20x2900

10x1200

47 67

Austar Gate End Shield

10x3800

81

81

(Except P + R)

113 63

20x1000

3

55 81

3

10x1200

65 55 93

14

10x600

58x10

55

14

102

50

50

58 7

7

19

43

55

10x2200

10x2800

7

10x2800 10x700

xx

29

103

Dire

10x1100

44

50

16

60 50 61 61

60

5250

000

6000

3750

400 300

400 300

57 51

56

50

55

55 55

64 3

10x1200 R

64 R

K

16

64 R

K

20

10x1000

16

10x4200

20

10x3600 10x2000 6 10x2000 6 10x2000 6 10x2000

6

10x1000

200

PS I

B ar

3000

xx

150022

ction

5250

000

6000

3750

200

PS I

3000

B ar

83 55

50

150022

750

113

109

10x650

134 134 55

9

F low

100

82 61

116 55

55 59

59 55

750

102 63 103

58 x4

1

100

1

55

Flow Direction

116

3

20x900 10x700

10x2200 10x2200

7

10x3200 10x3200 43 10x3200 43 10x3200

43

10x1200

28

58 x 2 19

10x2800

19

10x2200

K

Side Shield Circuit Rear Legs Circuit Front Legs Circuit Positive Set P.T.O. Circuit DA Ram Circuit Stabilising Cylinder Circuit Base Lift Cylinder Circuit Flipper Cylinder Circuit Anti Topple Cylinder Circuit

3

10x1200

R

K

10x1000

5 10x4200

64

10x1800

5

10x1800

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 104101

Page: 01-10-41-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Complete Circuit Item Stock Code

(Except P + R)

BI630319

Part Number

Description

Qty

1

4SP06-0.7-6RMSS

4

2

4SP06-0.9-6RMSS

3

4SP06-1.2-6RMSS

5

4SP06-1.8-6RMSS

6

4SP06-2-6RMSS

7

4SP06-2.2-6RMSS

9

4SP06-3.6-6RMSS

10

4SP06-3.8-6RMSS

11

4SP06-3.9-6RMSS

14

4SP06-0.6-6RMSS

16

4SP06-1-6RMSS

17

4SP06-1.6-6RMSS

18

4SP06-2.4-6RMSS

19

4SP06-2.8-6RMSS

20

4SP06-4.2-6RMSS

28

4SH12-0.9-12RMSS

29

4SP06-1.1-6RMSS

41

4SH12-1.1-12RMSS

42

4SP06-3.1-6RMSS

43

4SP06-3.2-6RMSS

44

4SP06-0.65-6RMSS

45

4SH12-1-12RMSS

46

4SP08-3-8RMSS

47

4SH12-2.9-12RMSS

48

4SP08-3.1-8RMSS

49

4SH12-3.2-12RMSS

50 51 55

RBV-SFM06LRH* RBV-SFM12LRH* R9-FM06SS

Hose Assembly, NB10 x 0.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.9 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.9 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 0.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB10 x 1.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 1.1 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB10 x 3.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.65 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 1 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB12 x 3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 2.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB12 x 3.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 3.2 mtrs long, Rapid Male / Male S/S Ends Bucyrus Supply Bucyrus Supply NB10 Rapid Female / Male Fixed Elbow 90 degree

Reference: 104101

Page: 01-10-41-01

2 8 2 8 6 1 2 2 3 5 1 1 3 2 1 3 1 2 7 2 1 1 1 1 1 5 2 29

Page

Longwall Parts Manual Rev.6 Austar (LWA5)

Complete Circuit

(Except P + R)

BI630319

Item Stock Code

Part Number

Description

Qty

56 57

R9-FM12SS R4-FM06SS

2 4

58

RJ-06SS

59

RR-F06M08SS

60

RN-06E72SS

61

R9-F06SS

63

RT-FMF06SS

64

RSS-06E100

65

RT-F06SS

67 68

RJ-12/LBSS 4SH12-2-12RMSS

73

4SP08-2-8RMSS

79

R4-FM12SS

80

4SP08-0.9-8RMSS

81

RT-FMF121206SS

82 83 89 90 93

RTA-M06M16x1.5SS RTA-F06M20x1.5SS RP-08SS RP-06SS RN-12E76SS

102 103 106 109 113 116 117

NB10 Male Yield Valve (380Bar) NB10 Male Pressure Gauge NB10 Male Yield Valve (450Bar) NB10 Male Breather Plug NB10 Male Bleed Screw NB10 M/F Checkvalve RY-06SS

118 119 120

RJ-08/LBSS RBV-SFM08LRH* RJ-08SS

121

RJ-12SS

122

R4-F12SS

123

RN-12E80SS

124

R4-FM08SS

NB20 Rapid Female / Male Fixed Elbow 90 degree NB10 Rapid Female / Male Fixed Elbow 45 degree, Stainless Steel NB10 Rapid Female / Female Fixed Joiner, Stainless Steel NB10 Rapid Fixed Female - NB12 Rapid Male Adaptor, Stainless Steel NB10 Rapid Male / Male Nipple, extended 72mm long, Stainless Steel NB10 Rapid Female / Female Fixed Elbow 90 degree, Stainless Steel NB10 Rapid Female / Male / Female Fixed T-Piece, Stainless Steel NB10 Rapid Staple, Stainless Steel, extended 100mm long NB10 Rapid all Female Fixed T-Piece, Stainless Steel Bucyrus Supply Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB12 x 2 mtrs long, Rapid S/S Male / Male Ends NB20 Rapid Female / Male Fixed Elbow 45 degree, Stainless Steel Hose Assembly, NB12 x 0.9 mtrs long, Rapid S/S Male / Male Ends NB20/20/10 Rapid Female / Male Female T-Piece, Stainless Steel Bucyrus Supply Bucyrus Supply NB12 Rapid Male Plug, Stainless Steel NB10 Rapid Male Plug, Stainless Steel NB20 Rapid Male / Male Nipple, Stainless Steel, extended 76mm long Bucyrus Supply Bucyrus Supply Bucyrus Supply Bucyrus Supply Bucyrus Supply Bucyrus Supply NB10 Rapid all Female Fixed Y-Piece, Stainless Steel Bucyrus Supply Bucyrus Supply NB12 Rapid Female / Female Fixed Joiner, Stainless Steel NB20 Rapid Female / Female Fixed Joiner, Stainless Steel NB20 Rapid Female / Female Fixed Elbow 45 degree, Stainless Steel NB20 Rapid Male / Male Nipple, Stainless Steel, extended 80mm long NB12 Rapid Female / Male Fixed Elbow 45 degree, Stainless Steel

Reference: 104101

Page: 01-10-41-01

23 8 4 4 11 4 3 1 1 1 1 2 4 2 2 1 2 2 6 4 1 2 7 4 2 1 1 3 2 1 1 1

Page

Longwall Parts Manual Rev.6 Austar (LWA5)

Complete Circuit

(Except P + R)

BI630319

Item Stock Code

Part Number

Description

Qty

125

RN-08E92SS

1

134 135

RT-FMF06 R4-SFM12 RS-06 RSS-06 RSS-08 RSS-12

NB12 Rapid Male / Male Nipple, Stainless Steel, extended 92mm long NB10 Rapid Female / Male / Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel Pressure + Return Circuit

Reference: 104101

Page: 01-10-41-01

Page

4 3 4 184 23 28 01-10-41-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Pressure + Return Circuit

Austar Gate End Shield

52 75

75

BI630319

10x900

55

Anti Topple Cylinder D.C.V.

2

128 2 63

Interchock Manifold 55

55

129

63

107

78 78

2 104

97

T

P

79

90 113 75

130

59

127

113

55

133

96

75

50

126

132

8

10x900

1 2

3

4

5

6

7

8

9

10

11

12

Anti Topple Cylinder Stabilising Cylinder Positive Set Pressure Return Water

131

From Complete Circuit

(Except P + R)

P.T.O. Pressure P.T.O. Return

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 104102

Page: 01-10-41-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Pressure + Return Circuit Item Stock Code 2 8 50 52 55 59 63 75 78 79 90 96 97 104 107 113 126 127 128 129 130 131 132 133

Part Number

BI630319

Description

4SP06-0.9-6RMSS

Hose Assembly, NB10 x 0.9 mtrs long, Rapid S/S Male / Male Ends RT-FMF080806SS NB12/12/10 Rapid Female / Male Female T-Piece, Stainless Steel RBV-SFM06LRH* Bucyrus Supply RBV-SFM16LRH* Bucyrus Supply R9-FM06SS NB10 Rapid Female / Male Fixed Elbow 90 degree RR-F06M08SS NB10 Rapid Fixed Female - NB12 Rapid Male Adaptor, Stainless Steel RT-FMF06SS NB10 Rapid Female / Male / Female Fixed T-Piece, Stainless Steel R9-FM16SS NB25 Rapid Female / Male Fixed Elbow 90 degree R4-FM16SS NB25 Rapid Female / Male Fixed Elbow 45 degree, Stainless Steel R4-FM12SS NB20 Rapid Female / Male Fixed Elbow 45 degree, Stainless Steel RP-06SS NB10 Rapid Male Plug, Stainless Steel RT-FMF161612SS NB25/25/20 Rapid Female / Male Female T-Piece, Stainless Steel RT-FMF161606SS NB25/25/10 Rapid Female / Male Female T-Piece, Stainless Steel NB25 M/F Checkvalve Bucyrus Supply NB25 M/F In-Line Filter Bucyrus Supply NB10 Male Bleed Screw Bucyrus Supply RN-16E220SS NB25 Rapid Male / Male Nipple, Stainless Steel, extended 220mm long RN-16E150SS NB25 Rapid Male / Male Nipple, Stainless Steel, extended 150mm long RT-FMF161608SS NB25/25/12 Rapid Female / Male Female T-Piece, Stainless Steel NB10 M/F In-Line Filter Bucyrus Supply AT624-2.2-24SRMSS Hose Assembly, NB38 x 2.2 mtrs long, Super Rapid Male / Male S/S Ends 2WSK32-2.2-32RMSS Hose Assembly, NB50 x 2.2 mtrs long, Rapid Male / Male Ends, Stainless Steel AT616-2.2-16SRMSS Hose Assembly, NB25 x 2.2 mtrs long, Super Rapid Male / Male S/S Ends AT616-2.2-16RMSS Hose Assembly, NB25 x 2.2 mtrs long, Rapid Male / Male S/S Ends RSS-06 NB10 Rapid Staple, Stainless Steel RSS-08 NB12 Rapid Staple, Stainless Steel RSS-12 NB20 Rapid Staple, Stainless Steel RSS-16 NB25 Rapid Staple, Stainless Steel RSS-32 NB50 Rapid Staple, Stainless Steel SRS-16 NB25 Super Rapid Staple SRS-24 NB38 Super Rapid Staple Complete Circuit (Except P + R)

Reference: 104102

Page: 01-10-41-02

Qty

Page

2 1 1 1 4 1 2 4 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 11 2 1 14 2 2 2 01-10-41-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear

BI630319

Maingate Rear

Maingate Rear Lube Circuit

Maingate Rear Metering Board

Maingate Rear Slowrunner Maingate Rear Water Solenoid Maingate Rear Cooling Circuit

Reference: 120000

Page: 01-12

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Description Maingate Rear Slowrunner Maingate Rear Cooling Circuit Maingate Rear Metering Board Maingate Rear Lube Circuit Maingate Rear Water Solenoid

Reference: 120000

BI630319 Page 01-12-01 01-12-02 01-12-03 01-12-04 01-12-05

Page: 01-12

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Slowrunner

To Maingate Front Slowrunner

345 80

8 8

81 7

28

200

3000

8 7

8

2250

100

3750 000

1500

346

28

750

300

5250

PSI Bar

22

6000 400

28

8 82

8

11

81 347

81

348 347 7

349

8

5 6 7

7 8

5 6 8

5 6 8

Maingate Front Inbye Manifold

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 120100

Page: 01-12-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Slowrunner

BI630319

Item Stock Code

Part Number

Description

Qty

5 6 7 8 11 22 28 80

RTA-SF06P08 D08 R4-SFM06 R9-SFM06 R4-SFM08 RJ-06 RT-FMF06 RBV-SFM06LRH

3 3 5 10 1 1 3 1

81 82

NB10 Male Pressure Gauge FT260612-8RFM

345

4SP06-10-6RMSS

346

4SP06-1-6RMSS

347

4SP06-0.35-6RMSS

348

4SP06-0.45-6RMSS

349

4SP08-3.4-8RMSS

NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Hose Assembly, NB10 x 10 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.35 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.45 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 3.4 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Maingate Front Inbye Manifold Maingate Front Slowrunner

RS-06 RS-08 RSS-06 RSS-08

Reference: 120100

Page: 01-12-01

Page

3 1 1 1 2 1 1 19 2 13 2 01-13-01 01-13-04

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Cooling Circuit

Maingate Rear Water Solenoid

19

Maingate Rear Metering Board

Solenoid Valve

995

543

10

989 996

991

Dumps onto Sprocket 10

992 10 4 56

Out 4 56

The King is gone but he's not forgotten It's better to burn out than to fade away My,My, Hey,Hey Rock 'n Roll is here to stay Hey,Hey, My,My Rock 'n Roll will never die

Neil "The Legend" Young

In

1976

10

Out In 4 56

4 56 19

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 120200

Page: 01-12-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Cooling Circuit Item Stock Code 4 10 19 56 543 989 991 992 995 996

BI630319

Part Number

Description

Qty

D12 R4-SFM12 R9-SFM12 RTA-SF12P12 RBV-SFM12LRH 4SH12-4.3-12RMSS 4SH12-1.6-12RMSS 4SH12-0.8-12RMSS 4SH12-0.7-12RMSS 4SH12-1.2-12RMSS RS-12 RSS-12

3/4" Bonded Seal NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle Hose Assembly, NB20 x 4.3 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.6 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.8 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.7 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.2 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel Maingate Rear Metering Board Maingate Rear Water Solenoid

4 4 2 4 1 1 1 1 1 1 7 10

Reference: 120200

Page: 01-12-02

Page

01-12-03 01-12-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Metering Board

5

16

5

512

10

16

4

5

57 60

57 56

43 16

16

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 120300

Page: 01-12-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Metering Board Item Stock Code 4 5 10 16 43 56 57 60 512

Part Number 20-323 RTA-SF12B12 RTA-M12B12 R9-SFM12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 GEMS Flowswitch RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor NB20 Rapid Male - 3/4" BSPT Male Adaptor NB20 Rapid Female / Male Swivel Elbow 90 degree Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor Site Supply, GEMS Flowswitch, 3/4" BSPT Female Ports NB20 Rapid Staple

Reference: 120300

Page: 01-12-03

BI630319 Qty 1 3 1 4 1 1 2 1 1 6

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Lube Circuit

Tell-Tale

27 x 4

48

Bearing

3 x4 78

BSL NDR

Typical 4 off BSL NDR

935

25 532

Tell-Tale

48

605 935

A A

Bearing

Bearing

Cat Seal

Cat Seal

AFC Drive

Tell-Tale

936

Bearing

936

934

AFC Drive

Tell-Tale

3 78

931 27 A

A

16

930

932

928

15 x 2

25 x 2

933

AFC Drive

929 x 4 27 x 2

1 x6 71

34 x 4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 120400

Page: 01-12-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Lube Circuit Item Stock Code 1 3 15 16 25 27 34 48 71 78 532 605 928 929 930 931 932 933 934 935 936

Part Number

Description

D04 D08 R4-SFM06 R4-SFM12 R9-SFM06 R9-SFM12 RJ-12 RR-SF06M12 RTA-SF06P04 RTA-SF12P08 RTA-SF06B08 R1A081105M-0808 4SH12-1.3-12RMSS 4SH12-0.2-12RMSS/BARE 4SH12-0.6-12RMSS 4SH12-1.8-12RMSS 4SH12-3.3-12RMSS 4SP06-0.5-6RMSS 4SP06-2.1-6RMSS 4SP06-2.2-6RMSS 4SP06-1.1-6RMSS RS-06 RS-12 RSS-06 RSS-12

Reference: 120400

BI630319

1/4" Bonded Seal 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Female Fixed Joiner NB10 Rapid Female Swivel - NB20 Rapid Male Adaptor NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor NB20 Rapid Female Swivel - 1/2" BSPP Male Adaptor NB10 Rapid Female Swivel - 1/2" BSPT Male Adaptor P1P20808, 1/2" BSPP Male / Female Swivel Adaptor Hose Assembly, NB20 x 1.32 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.2 mtrs long, 1 x Rapid Male S/S End Hose Assembly, NB20 x 0.6 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.8 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 3.3 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.1 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB20 Rapid Staple NB10 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel

Page: 01-12-04

Qty 6 6 2 1 6 7 4 2 6 6 4 4 1 4 1 1 1 1 1 2 2 8 10 12 10

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Water Solenoid

8 1 23

38 13

Solenoid Valve

1 23

12

13

14

12 12

36 38 12

14

101

41

?

102

Maingate Rear Cooling Water Solenoid

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 120500

Page: 01-12-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Rear Water Solenoid Item Stock Code 1 8 12 13 14 23 36 38 41 101 102

Part Number D16 EV2250 RN-12 RT-F12 R9-SFM12 RTA-SF12P16 RJ-12 RBV-SFM12LRH R9-F12 4SH12-0.36-12RM 4SH12-13-12RMSS RS-12 RSS-12

BI630319

Description 1" Bonded Seal Bucyrus Supply, 2" BSPT Female Valvex Solenoid Valve NB20 Rapid Male / Male Nipple NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 1" BSPP Male Adaptor NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB20 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB20 x 0.36 mtrs long, Rapid Male / Male Ends Hose Assembly, NB20 x 13 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel

Reference: 120500

Page: 01-12-05

Qty 2 1 4 2 2 2 1 2 1 1 1 14 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front

Maingate Front

Maingate Front Cooling Circuit Maingate Front Lube Circuit

Maingate Front Inbye Manifold

Hydraulic Lifting Foot

Maingate Front Metering Board

Maingate Front Slowrunner

Maingate Front Water Solenoid

Reference: 130000

Page: 01-13

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Description Maingate Front Inbye Manifold Maingate Front Metering Board Maingate Front Cooling Circuit Maingate Front Slowrunner Maingate Front Water Solenoid Maingate Front Lube Circuit Hydraulic Lifting Foot

Reference: 130000

BI630319 Page 01-13-01 01-13-02 01-13-03 01-13-04 01-13-05 01-13-06 01-13-07

Page: 01-13

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Inbye Manifold

To Maingate Front Water Solenoid From Maingate Rear Slowrunner

30

A

Looking Inbye A

B

B

29

28

5

6

31

C 5

4 3

C

4 3

2

18

20

2

13

34

2 31

37 21 22

39

From Maingate Front Slowrunner

38 22

23

35

36 16

23

To Maingate Front Slowrunner

3 4

33

40 14

21 22

31

16 30 6

32

30 6

Inbye

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130100

Page: 01-13-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Inbye Manifold Item Stock Code 2 3 4 5 6 13 14 16 18 20 21 22 23 28 29 30 31 32 33 34 35 36 37 38 39 40

Part Number

BI630319

Description

OR-FM32P16-BH-25

NB50 Optiflo Female / Male Bulkhead Adaptor, c/w 1" BSPP Port to suit 25mm Plate RTA-SF16P16 NB25 Rapid Female Swivel - 1" BSPP Male Adaptor D16 1" Bonded Seal R9-SFM16 NB25 Rapid Female / Male Swivel Elbow 90 degree RTA-M16B16 NB25 Rapid Male - 1" BSPT Male Adaptor SRR42-FM32P6-BH-25 NB50 Super Rapid Female / Male Bulkhead Adaptor, c/w 3/8" BSPP Port, 42 Mpa to suit 25mm Plate RTA-SF06P06WD NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor, WD Seal R9-SFM06 NB10 Rapid Female / Male Swivel Elbow 90 degree CR-FM32-BH-25 NB50 Compact Female / Male Adaptor Bulkhead to suit 25mm Plate OR-FM40P8-BH-25 NB63 Optiflo Female / Male Bulkhead Adaptor, c/w 1/2" BSPP Port to suit 25mm Plate RTA-SF08P08 NB12 Rapid Female Swivel - 1/2" BSPP Male Adaptor D08 1/2" Bonded Seal R9-SFM08 NB12 Rapid Female / Male Swivel Elbow 90 degree RBV-SFM12LRH NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle RR-SF12M16 NB20 Rapid Female Swivel - NB25 Rapid Male Adaptor GATE 16 1" BSPP Globevalve I9A9L206-042034 1" BSPT Male - Optiloc Type A Adaptor RT-F16 NB25 Rapid all Female Fixed T-Piece RN-16 NB25 Rapid Male / Male Nipple OR-F32M24 NB50 Optiflo Female - NB38 Optiflo Male Adaptor RT-FMF06 NB10 Rapid Female / Male / Female Fixed T-Piece RBV-SFM06LRH NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle RT-FMF08 NB12 Rapid Female / Male / Female Fixed T-Piece RTA-M08P08 NB12 Rapid Male - 1/2" BSPP Male Adaptor FT260612 1/2" BSPP Female Checkvalve W06 3/8" WD Seal CSK-32 NB50 Compact Retaining Ring / Pin Kit OSK-24 NB38 Optiflo Compact Retaining Ring / Pin Kit OSK-32 NB50 Optiflo Compact Retaining Ring / Pin Kit OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RS-12 NB20 Rapid Staple RS-16 NB25 Rapid Staple RSS-08 NB12 Rapid Staple, Stainless Steel SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit Maingate Rear Slowrunner Maingate Front Slowrunner Maingate Front Water Solenoid

Reference: 130100

Page: 01-13-01

Qty

Page

3 3 3 2 3 1 1 2 1 1 3 5 2 1 1 3 3 1 1 1 1 1 1 2 2 1 1 1 3 1 4 3 1 8 2 1 01-12-01 01-13-04 01-13-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Metering Board

5

16

5

512

10

16

4

5

57 60

57 56

43 16

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130200

Page: 01-13-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Metering Board Item Stock Code 4 5 10 16 43 56 57 60 512

Part Number 20-323 RTA-SF12B12 RTA-M12B12 R9-SFM12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 GEMS Flowswitch RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor NB20 Rapid Male - 3/4" BSPT Male Adaptor NB20 Rapid Female / Male Swivel Elbow 90 degree Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor Site Supply, GEMS Flowswitch, 3/4" BSPT Female Ports NB20 Rapid Staple

Reference: 130200

Page: 01-13-02

BI630319 Qty 1 3 1 3 1 1 2 1 1 5

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Cooling Circuit

Maingate Front Metering Board

Maingate Front Water Solenoid

Solenoid Valve

19 994 997

996

19 27

10

19 4 56

In Out 995

4 56

10

Out 4 56

In 19 4 56

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130300

Page: 01-13-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Cooling Circuit Item Stock Code 4 10 19 27 56 994 995 996 997

BI630319

Part Number

Description

Qty

D12 R4-SFM12 R9-SFM12 RJ-12 RTA-SF12P12 4SH12-3.6-12RMSS 4SH12-0.7-12RMSS 4SH12-1.2-12RMSS 4SH12-2-12RMSS RS-12 RSS-12

3/4" Bonded Seal NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor Hose Assembly, NB20 x 3.6 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.7 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.2 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 2 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel Maingate Front Metering Board Maingate Front Water Solenoid

4 2 4 1 4 1 1 1 1 6 8

Reference: 130300

Page: 01-13-03

Page

01-13-02 01-13-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Slowrunner

Maingate Front Inbye Manifold

To Maingate Rear Slowrunner

Transducer

Transducer

22

22 341

337

345

33 8

81

29

342

82 1500

2000

2500 1000

28

8

340

3000 500

100 3500

81 8

12

80

8 8

6 5 340

8 2 1

6 5 8

28

81

80

28 343

344 28

28

3 4

8 3 4

80

340

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130400

Page: 01-13-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Slowrunner

BI630319

Item Stock Code

Part Number

Description

Qty

1 2 3 4 5 6 8 12 22 28 29 33 80

RTA-SF06P04 D04 RTA-SF06P06 D06 RTA-SF06P08 D08 R9-SFM06 R9-SFM08 RJ-06 RT-FMF06 RT-FMF08 RR-SF06M08 RBV-SFM06LRH

1 1 2 2 2 2 8 1 2 5 1 1 3

81 82

NB10 Male Pressure Gauge FT260612-8RFM

337

4SP08-8-8RMSS

340

4SP06-1.2-6RMSS

341

4SP06-6-6RMSS

342

4SP06-5.5-6RMSS

343

4SP06-4-6RMSS

344

4SP06-3-6RMSS

345

4SP06-10-6RMSS

NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Female / Male / Female Fixed T-Piece NB12 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Hose Assembly, NB12 x 8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 10 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Maingate Rear Slowrunner Maingate Front Inbye Manifold

RS-06 RS-08 RSS-06 RSS-08

Reference: 130400

Page: 01-13-04

Page

3 1 1 3 1 1 1 1 1 16 4 19 2 01-12-01 01-13-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Water Solenoid

BI630319

8 1

38

23

Solenoid Valve

13

1 23

12

13

14

12

12 12

1 23

36

38

12 39 14

101

41

1 23

Maingate Front Cooling Water Solenoid

104 Maingate Front Inbye Manifold

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130500

Page: 01-13-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Water Solenoid Item Stock Code 1 8 12 13 14 23 36 38 39 41 101 104

BI630319

Part Number

Description

Qty

D16 EV2250 RN-12 RT-F12 R9-SFM12 RTA-SF12P16 RJ-12 RBV-SFM12LRH In-Line Strainer 1" R9-F12 4SH12-0.36-12RM 4SH12-0.39-12RM RS-12

1" Bonded Seal Bucyrus Supply, 2" BSPT Female Valvex Solenoid Valve NB20 Rapid Male / Male Nipple NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 1" BSPP Male Adaptor NB20 Rapid Female / Female Fixed Joiner NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle 1" BSPT In-Line Strainer NB20 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB20 x 0.36 mtrs long, Rapid Male / Male Ends Hose Assembly, NB20 x 0.39 mtrs long, Rapid Male / Male Ends NB20 Rapid Staple Maingate Front Inbye Manifold

4 1 5 2 2 4 1 2 1 1 1 1 18

Reference: 130500

Page: 01-13-05

Page

01-13-01

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Lube Circuit

20 Cat Seal Bearing

Cat Seal

Tell-Tale

Tell-Tale

Bearing

Non-Drive

941

941

18x 2

Bearing Cat Seal Tell-Tale

Drive

Non-Drive

940

All Adaptors same as Drive End

943 939

24 x 3

65

604

65 517

46 x 3

Tell-Tale Cat Seal Bearing

49 65 938

34

604

Drive

942

937

Dumps onto Chain

938

942

34

943 67 x 4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130600

Page: 01-13-06

Longwall Parts Manual Rev.6 Austar (LWA5)

Maingate Front Lube Circuit Item Stock Code 18 20 24 34 46 49 65 67 517 604 937 938 939 940 941 942 943

Part Number R9-F06 R9-F12 R9-SFM04 RJ-12 RR-SF06M04 RR-SF12M06 RTA-SF04B04 RTA-SF06B04 R1A07F107M-0406 R1A07F107M-0408 4SH12-3.4-12RMSS 4SH12-0.5-12RMSS 4SH12-3.8-12RMSS 4SH12-2.3-12RMSS 4SP06-2.3-6RMSS 4SP06-6.7-6RMSS 4SP06-5.6-6RMSS RS-04 RS-06 RSS-06 RSS-12

BI630319

Description NB10 Rapid Female / Female Fixed Elbow 90 degree NB20 Rapid Female / Female Fixed Elbow 90 degree NB6 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Female Fixed Joiner NB10 Rapid Female Swivel - NB6 Rapid Male Adaptor NB20 Rapid Female Swivel - NB10 Rapid Male Adaptor NB6 Rapid Female Swivel - 1/4" BSPT Male Adaptor NB10 Rapid Female Swivel - 1/4" BSPT Male Adaptor B40406, 1/4" BSPT Female - 3/8" BSPT Male Reducer B40408, 1/4" BSPT Female - 1/2" BSPT Male Reducer Hose Assembly, NB20 x 3.4 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.5 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 3.8 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 2.3 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB10 x 2.3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5.6 mtrs long, Rapid S/S Male / Male Ends NB6 Rapid Staple NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel

Reference: 130600

Page: 01-13-06

Qty 2 1 6 2 6 2 6 4 2 4 1 2 1 1 2 2 2 12 2 12 10

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hydraulic Lifting Foot

3

2

2

4 102

5 2

3

2

101 4

6

6 103

5 101

6

6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 130700

Page: 01-13-07

Longwall Parts Manual Rev.6 Austar (LWA5)

Hydraulic Lifting Foot Item Stock Code 2 3 4 5 6 101 102 103

Part Number RT-FMF06 RJ-06 RN-06 RY-06 R9-SFM06 4SP06-0.5-6RMSS 4SP06-0.6-6RMSS 4SP06-0.8-6RMSS RS-06 RSS-06

BI630319

Description NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Male / Male Nipple NB10 Rapid all Female Fixed Y-Piece NB10 Rapid Female / Male Swivel Elbow 90 degree Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.8 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB10 Rapid Staple, Stainless Steel

Reference: 130700

Page: 01-13-07

Qty 4 2 2 2 4 2 1 1 12 8

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear

BI630319

Tailgate Rear

Tailgate Rear Chain Tensioner

Tailgate Rear Cooling Circuit Tailgate Rear Slowrunner

Tailgate Rear Metering Board Tailgate Rear Slide Sprays

Tailgate Rear Lube Circuit

Reference: 140000

Page: 01-14

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Description Tailgate Rear Slowrunner Tailgate Rear Chain Tensioner Tailgate Rear Cooling Circuit Tailgate Rear Slide Sprays Tailgate Rear Metering Board Tailgate Rear Lube Circuit

Reference: 140000

BI630319 Page 01-14-01 01-14-02 01-14-03 01-14-04 01-14-05 01-14-06

Page: 01-14

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Slowrunner

81 1500

3 4

80 28

2000

2500 1000

3000 500

100 3500

8

3 4

28

80

354 355

81

12

To Tailgate Rear Chain Tensioner

27

357

82

81

28 8

8 231

28

8 6 5

8 22

348

231

356

6 5

Hoses connect to Gate End Shield

2 1 8

8

8 359

23

358

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140100

Page: 01-14-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Slowrunner

BI630319

Item Stock Code

Part Number

Description

Qty

1 2 3 4 5 6 8 12 22 23 27 28 80

RTA-SF06P04 D04 RTA-SF06P06 D06 RTA-SF06P08 D08 R9-SFM06 R9-SFM08 RJ-06 RJ-08 RT-F08 RT-FMF06 RBV-SFM06LRH

1 1 2 2 2 2 10 1 1 1 1 4 2

81 82

NB10 Male Pressure Gauge FT260612-8RFM

231

4SP06-0.4-6RM

348

4SP06-0.45-6RMSS

354

4SP06-3.5-6RMSS

355

4SP06-9.6-6RMSS

356

4SP06-3.2-6RMSS

357

4SP08-2-8RMSS

358

4SP08-3.2-8RMSS

359

4SP06-6.5-6RMSS

NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Female Fixed Joiner NB12 Rapid Female / Female Fixed Joiner NB12 Rapid all Female Fixed T-Piece NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Hose Assembly, NB10 x 0.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 0.45 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 9.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 3.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 3.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6.5 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Tailgate Rear Chain Tensioner

RS-06 RS-08 RSS-06 RSS-08

Reference: 140100

Page: 01-14-01

Page

3 1 2 1 1 1 1 1 1 1 20 2 13 4 01-14-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Chain Tensioner

Front of Valve

Back of Valve 77

BI630319

78 1500

2000

2500 1000

3000 500

100 3500

24 61 17 512

T

B

A

331

41

34

37 27 76

86 17

P

39

19

24 19 333

332

From Tailgate Rear Slowrunner

337

201 17 61 B A Z

Tensioning Cylinder

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140200

Page: 01-14-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Chain Tensioner Item Stock Code

BI630319

Part Number

Description

Qty

17 19 24 27 34 37 39 41 61 76 77 78 86

R9-SFM06 R9-SFM08 RJ-06 RN-0608 RR-F06M08 RR-SF06M12 RR-SF08M06 RR-SF08M16 RT-FMF06 NB12 M/F In-Line Filter NB10 Male Pressure Transducer NB10 Male Pressure Gauge FT260612-8RFM

4 2 2 1 2 1 1 1 2 1 1 1 1

201

4SP06-1.3-6RM

331

4SP06-3.5-6RMSS

332

4SP06-2.9-6RMSS

333

4SP06-0.8-6RMSS

337

4SP08-2.6-8RMSS

512

NB10 M/F Restrictor RS-06 RS-08 RS-12 RS-16 RSS-06 RSS-08

NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Female Fixed Joiner NB10 - NB12 Rapid Male / Male Reducing Nipple NB10 Rapid Fixed Female - NB12 Rapid Male Adaptor NB10 Rapid Female Swivel - NB20 Rapid Male Adaptor NB12 Rapid Female Swivel - NB10 Rapid Male Adaptor NB12 Rapid Female Swivel - NB25 Rapid Male Adaptor NB10 Rapid Female / Male / Female Fixed T-Piece Bucyrus Supply Bucyrus Supply Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Hose Assembly, NB10 x 1.3 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 3.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.9 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 2.6 mtrs long, Rapid S/S Male / Male Ends Bucyrus Supply NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB25 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Tailgate Rear Slowrunner

Reference: 140200

Page: 01-14-02

Page

1 1 2 1 1 1 10 6 1 1 11 3 01-14-01

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Cooling Circuit

987

From Tailgate Front Cooling Water Solenoids

Tailgate Rear Metering Board 63 To Tailgate Rear Slide Sprays

543 986

Dumped onto AFC Chain

19 10 56

56

335

In In

334 992

56 Out

Out

12

56 19

10

10

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140300

Page: 01-14-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Cooling Circuit Item Stock Code 10 12 19 56 63 334 335 543 986 987 992

BI630319

Part Number

Description

Qty

R4-SFM12 R9-F12 R9-SFM12 RTA-SF12P12 RT-F12 AT612-1.1-12RM AT612-4.7-12RM RBV-SFM12LRH 4SH12-1.4-12RMSS 4SH12-3-12RMSS 4SH12-0.8-12RMSS RS-12 RSS-12

NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Female Fixed Elbow 90 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor NB20 Rapid all Female Fixed T-Piece Hose Assembly, NB20 x 1.1 mtrs long, Rapid Male / Male Ends Hose Assembly, NB20 x 4.7 mtrs long, Rapid Male / Male Ends NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle Hose Assembly, NB20 x 1.4 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 3 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.8 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel Tailgate Rear Slide Sprays Tailgate Rear Metering Board Tailgate Front Cooling Water Solenoids

3 1 2 4 1 1 1 1 1 1 1 10 6

Reference: 140300

Page: 01-14-03

Page

01-14-04 01-14-05 01-15-09

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Slide Sprays

Dump onto AFC Chain

38

36

184

183

From Tailgate Rear Cooling Circuit

37

182

37

36

37

61

61 181

1 1

180

Slide Sprays

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140400

Page: 01-14-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Slide Sprays Item Stock Code 1 36 37 38 61 180 181 182 183 184

BI630319

Part Number

Description

Qty

R9-SFM08 RT-F12 R9-SFM12 RBV-SFM12LRH RR-SF08M12 4SP08-0.2-8RMSS 4SP08-0.3-8RMSS 4SH12-2.9-12RMSS 4SH12-1.4-12RMSS 4SH12-3-12RMSS RS-08 RS-12 RSS-08 RSS-12

NB12 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor Hose Assembly, NB12 x 0.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 0.3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 2.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.4 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 3 mtrs long, Rapid Male / Male S/S Ends NB12 Rapid Staple NB20 Rapid Staple NB12 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel Tailgate Rear Cooling Circuit

2 2 3 1 2 1 1 1 1 1 AR 1 16 11

Reference: 140400

Page: 01-14-04

Page

01-14-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Metering Board

5

16

5

512

10

16

4

5

57 60

57 56

43

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140500

Page: 01-14-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Metering Board Item Stock Code 4 5 10 16 43 56 57 60 512

Part Number 20-323 RTA-SF12B12 RTA-M12B12 R9-SFM12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 GEMS Flowswitch RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor NB20 Rapid Male - 3/4" BSPT Male Adaptor NB20 Rapid Female / Male Swivel Elbow 90 degree Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor Site Supply, GEMS Flowswitch, 3/4" BSPT Female Ports NB20 Rapid Staple

Reference: 140500

Page: 01-14-05

BI630319 Qty 1 3 1 2 1 1 2 1 1 4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Lube Circuit

596 3

73 3

Face Side

27

Cat Seal

25 25 73 3

Dumped onto AFC Chain

596 3 27

73 3

953

952

Cat Seal

25 25

Goaf Side 73 3

Manual Grease Points Mounted at Gate End Shield

955

954

954

955

67 x 4

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 140600

Page: 01-14-06

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Rear Lube Circuit Item Stock Code 3 25 27 67 73 596 952 953 954 955

Part Number D08 R9-SFM06 R9-SFM12 RTA-SF06B04 RTA-SF06P08 RTA-SF08P12 4SH12-2.8-12RMSS 4SH12-1.7-12RMSS 4SP06-10.2-6RMSS 4SP06-9.2-6RMSS RS-06 RS-12 RSS-06 RSS-12

BI630319

Description 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female Swivel - 1/4" BSPT Male Adaptor NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor NB12 Rapid Female Swivel - 3/4" BSPP Male Adaptor Hose Assembly, NB20 x 2.8 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.7 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB10 x 10.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 9.2 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB20 Rapid Staple NB10 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel

Reference: 140600

Page: 01-14-06

Qty 6 4 2 4 4 2 1 1 2 2 4 2 8 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front

Tailgate Front

Tailgate Front Lube Circuit

Tailgate Front Cooling Water Solenoids

Tailgate Front Cross-over

Tailgate Front Cooling Circuit

Tailgate Front Slide Sprays

Tailgate Front Slowrunner Tailgate Front Outbye Manifold Tailgate Front Metering Board Tailgate Front Water Manifold Tailgate Front Chain Tensioner

Reference: 150000

Page: 01-15

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Description Tailgate Front Slowrunner Tailgate Front Chain Tensioner Tailgate Front Cooling Circuit Tailgate Front Slide Sprays Tailgate Front Metering Board Tailgate Front Lube Circuit Tailgate Front Outbye Manifold Tailgate Front Water Manifold Tailgate Front Cooling Water Solenoids Tailgate Front Cross-over

Reference: 150000

BI630319 Page 01-15-01 01-15-02 01-15-03 01-15-04 01-15-05 01-15-06 01-15-07 01-15-08 01-15-09 01-15-10

Page: 01-15

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Slowrunner

80 8 Tailgate Front Chain Tensioner

81

4 3

509 83

28

4 3

351 18

80

353 8

80

81

32

352

1

8

219

28

A

2

5

8

6

B

5

To Tailgate Front Chain Tensioner 82

6

C 28 219 219

8

8

81

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150100

Page: 01-15-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Slowrunner

BI630319

Item Stock Code

Part Number

Description

Qty

1 2 3 4 5 6 8 18 28 32 80

RTA-SF06P04 D04 RTA-SF06P06 D06 RTA-SF06P08 D08 R9-SFM06 RN-06 RT-FMF06 RR-SF06M06 RBV-SFM06LRH

1 1 2 2 2 2 6 1 3 1 3

81 82

NB10 Male Pressure Gauge FT260612-8RFM

83 219

R9-F06 4SP06-0.8-6RM

351

4SP06-0.5-6RMSS

352

4SP08-2.7-8RMSS

353

4SP06-2.7-6RMSS

509

NB10 M/F In-Line Filter RS-06 RS-08 RSS-06 RSS-08

NB10 Rapid Female Swivel - 1/4" BSPP Male Adaptor 1/4" Bonded Seal NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor 3/8" Bonded Seal NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Male / Male Nipple NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female Swivel - NB10 Rapid Male Adaptor NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors NB10 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB10 x 0.8 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 2.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.7 mtrs long, Rapid S/S Male / Male Ends Bucyrus Supply NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Tailgate Front Chain Tensioner

Reference: 150100

Page: 01-15-01

Page

3 1 1 3 1 1 1 1 21 1 8 2 01-15-02

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Chain Tensioner

Front of Valve

Back of Valve 77

78 1500

200 0

250 0 100 0

3000 500

100 3500

24 22 61 17

17

206 17

B

A

34

P

T 34

41

29

17 90

76

86

17 17 61

330 40

17

39

19 22 19

22

Tailgate Front Outbye Manifold

17

206

13

208

206 329

19

19 253

61 17

From Tailgate Front Slowrunner

201

60

19

17 B A Z

Tensioning Cylinder

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150200

Page: 01-15-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Chain Tensioner

BI630319

Item Stock Code

Part Number

Description

Qty

13 17 19 22

R9-F06 R9-SFM06 R9-SFM08 RBV-SFM06LRH

1 10 5 3

24 29 34 39 40 41 60 61 76 77 78 86

RJ-06 RN-08 RR-F06M08 RR-SF08M06 RR-SF08M12 RR-SF08M16 RT-F08 RT-FMF06 NB12 M/F In-Line Filter NB10 Male Pressure Transducer NB10 Male Pressure Gauge FT260612-8RFM

90 201

NB10 M/F Flow Control Valve 4SP06-1.3-6RM

206

4SP06-1.4-6RM

208

AT5S06-1.4-6RM

253

4SP08-5-8RM

329

4SP06-1.4-6RMSS

330

4SP06-5-6RMSS

NB10 Rapid Female / Female Fixed Elbow 90 degree NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle NB10 Rapid Female / Female Fixed Joiner NB12 Rapid Male / Male Nipple NB10 Rapid Fixed Female - NB12 Rapid Male Adaptor NB12 Rapid Female Swivel - NB10 Rapid Male Adaptor NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor NB12 Rapid Female Swivel - NB25 Rapid Male Adaptor NB12 Rapid all Female Fixed T-Piece NB10 Rapid Female / Male / Female Fixed T-Piece Bucyrus Supply Bucyrus Supply Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors Bucyrus Supply Hose Assembly, NB10 x 1.3 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 1.4 mtrs long, Rapid Male / Male Ends Hose Assembly Supertuff, NB10 x 1.4 mtrs long, Rapid Male / Male Ends Hose Assembly, NB12 x 5 mtrs long, Rapid Male / Male Ends Hose Assembly, NB10 x 1.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB25 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Tailgate Front Slowrunner Tailgate Front Outbye Manifold

RS-06 RS-08 RS-12 RS-16 RSS-06 RSS-08

Reference: 150200

Page: 01-15-02

Page

1 1 2 1 1 1 1 3 1 1 1 1 1 1 3 1 1 1 1 27 12 1 1 7 1 01-15-01 01-15-07

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cooling Circuit

BI630319

Tailgate Front Cooling Water Solenoids

Tailgate Front Metering Board

19

Solenoid Valve

988

Tailgate Front Slide Sprays 987

10 10 4 56

990

In

4 56

Out

Out

4 56

In

19 4 56

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150300

Page: 01-15-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cooling Circuit Item Stock Code 4 10 19 56 987 988 990

BI630319

Part Number

Description

Qty

D12 R4-SFM12 R9-SFM12 RTA-SF12P12 4SH12-3-12RMSS 4SH12-1.7-12RMSS 4SH12-0.7-12RMSS RS-12 RSS-12

3/4" Bonded Seal NB20 Rapid Female / Male Swivel Elbow 45 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor Hose Assembly, NB20 x 3 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.7 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 0.7 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB20 Rapid Staple, Stainless Steel Tailgate Front Slide Sprays Tailgate Front Metering Board Tailgate Front Cooling Water Solenoids

4 2 2 4 1 1 1 4 4

Reference: 150300

Page: 01-15-03

Page

01-15-04 01-15-05 01-15-09

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Slide Sprays

BI630319

Dump onto AFC Chain

38

14

178

From Tailgate Front Cooling Circuit

37

179

37

1

37

36

61

61

181

1

180

Slide Sprays

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150400

Page: 01-15-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Slide Sprays Item Stock Code 1 14 36 37 38 61 178 179 180 181

BI630319

Part Number

Description

Qty

R9-SFM08 RT-FMF12 RT-F12 R9-SFM12 RBV-SFM12LRH RR-SF08M12 4SH12-2.5-12RMSS 4SH12-1.7-12RMSS 4SP08-0.2-8RMSS 4SP08-0.3-8RMSS RS-08 RS-12 RSS-08 RSS-12

NB12 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male / Female Fixed T-Piece NB20 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor Hose Assembly, NB20 x 2.5 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.7 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB12 x 0.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 0.3 mtrs long, Rapid S/S Male / Male Ends NB12 Rapid Staple NB20 Rapid Staple NB12 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel Tailgate Front Cooling Circuit

2 1 1 3 1 2 1 1 1 1 AR AR 16 11

Reference: 150400

Page: 01-15-04

Page

01-15-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Metering Board

5

16

5

512

10

16

4

5

57 60

57 56

43

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150500

Page: 01-15-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Metering Board Item Stock Code 4 5 10 16 43 56 57 60 512

Part Number 20-323 RTA-SF12B12 RTA-M12B12 R9-SFM12 FMFS-345-55 RTA-SF12P16 D16 RTA-M12P16 GEMS Flowswitch RS-12

Description 3/4" BSPT Female Globe Valve NB20 Rapid Female Swivel - 3/4" BSPT Male Adaptor NB20 Rapid Male - 3/4" BSPT Male Adaptor NB20 Rapid Female / Male Swivel Elbow 90 degree Flowmeter / Flowswitch, 3/4" BSPP Female Ports, 5-55 ltrs/min NB20 Rapid Female Swivel - 1" BSPP Male Adaptor 1" Bonded Seal NB20 Rapid Male - 1" BSPP Male Adaptor Site Supply, GEMS Flowswitch, 3/4" BSPT Female Ports NB20 Rapid Staple

Reference: 150500

Page: 01-15-05

BI630319 Qty 1 3 1 2 1 1 2 1 1 4

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Lube Circuit

73 36 32 3

Face Side

25

Cat Seal

25 27 596 3

Dumped onto AFC Chain

73 3

958

596 3 27

959

Cat Seal

25 25

Goaf Side 73 3

Manual Grease Points Mounted at Rear of CST 67 x 4

957

957

956

956

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150600

Page: 01-15-06

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Lube Circuit Item Stock Code 3 25 27 32 36 67 73 596 956 957 958 959

Part Number D08 R9-SFM06 R9-SFM12 RJ-06 RN-06 RTA-SF06B04 RTA-SF06P08 RTA-SF08P12 4SP06-3.8-6RMSS 4SP06-2.6-6RMSS 4SH12-2.1-12RM/BARE 4SH12-1-12RM/BARE RS-06 RS-12 RSS-06 RSS-12

Reference: 150600

BI630319

Description 1/2" Bonded Seal NB10 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Male / Male Nipple NB10 Rapid Female Swivel - 1/4" BSPT Male Adaptor NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor NB12 Rapid Female Swivel - 3/4" BSPP Male Adaptor Hose Assembly, NB10 x 3.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB20 x 2.1 mtrs long, 1 x Rapid Male S/S End Hose Assembly, NB20 x 1 mtrs long, 1 x Rapid Male S/S End NB10 Rapid Staple NB20 Rapid Staple NB10 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel

Page: 01-15-06

Qty 6 4 2 1 1 4 4 2 2 2 1 1 6 2 8 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Outbye Manifold

A

A

B

B

Tailgate Front Water Manifold

2

15

1

14

5 27

17 16 16 17

25

26 17

18

9

7

Inbye Looking Inbye

From Tailgate Front Chain Tensioner

To Tailgate Front Chain Tensioner

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150700

Page: 01-15-07

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Outbye Manifold Item Stock Code 1 2 5 7 9 14 15 16 17 18 25 26 27

Part Number

BI630319

Description

SRR42-FM32P6-BH-25 NB50 Super Rapid Female / Male Bulkhead Adaptor, c/w 3/8" BSPP Port, 42 Mpa to suit 25mm Plate SRJ42-2432 NB38 / NB50 Super Rapid Female / Female Fixed Joiner, 42 Mpa RTA-SF06P06WD NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor, WD Seal R9-SFM06 NB10 Rapid Female / Male Swivel Elbow 90 degree RBV-SFM06LRH NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle OR-FM40P8-BH-25 NB63 Optiflo Female / Male Bulkhead Adaptor, c/w 1/2" BSPP Port to suit 25mm Plate OJ-40RF32 NB63 Optiflo Female - NB50 Rapid Female Joiner RTA-SF08P08 NB12 Rapid Female Swivel - 1/2" BSPP Male Adaptor D08 1/2" Bonded Seal R9-SFM08 NB12 Rapid Female / Male Swivel Elbow 90 degree FT260612 1/2" BSPP Female Checkvalve RTA-M08P08 NB12 Rapid Male - 1/2" BSPP Male Adaptor W06 3/8" WD Seal OSK-40 NB63 Optiflo Compact Retaining Ring / Pin Kit RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RSS-08 NB12 Rapid Staple, Stainless Steel SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit SCSK-32 NB50 Super Compact Retaining Ring / Pin Kit Tailgate Front Chain Tensioner Tailgate Front Water Manifold

Reference: 150700

Page: 01-15-07

Qty

Page

1 1 1 1 1 1 1 2 3 1 1 1 1 2 2 1 1 1 2 01-15-02 01-15-08

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Water Manifold

6 5

2 1

4 3

1 2

4 3

5 6

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150800

Page: 01-15-08

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Water Manifold Item Stock Code 1 2 3 4 5 6

Part Number OTA-F32PF32 ORBF-32 RTA-SF12P12 D12 R1A05F105M-1232 D32 OSK-32 OSK-40

Description NB50 Optiflo Female - 2" BSPP O-Ring Face Seal Adaptor O-Ring to suit 2" BSPP O-Ring Face Seal Adaptor NB20 Rapid Female Swivel - 3/4" BSPP Male Adaptor 3/4" Bonded Seal P41232, 3/4" BSPP Female - 2" BSPP Male Reducing Bush 2" Bonded Seal NB50 Optiflo Compact Retaining Ring / Pin Kit NB63 Optiflo Compact Retaining Ring / Pin Kit

Reference: 150800

Page: 01-15-08

BI630319 Qty 2 2 2 2 2 2 2 2

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cooling Water Solenoids

Back 8

Front

1 23

38 13

38

1 23

1 23

12

13 14

14

8

13

Solenoid Valve

Solenoid Valve

1 23

12

12

13

14

12

1 23

12

12 36

38

12

12 12

1 23

39

36

38

14

12

101

41

1 23

39 14

41

101

1 23

Tailgate Front Cooling Water Solenoid

Tailgate Front Water Manifold

Tailgate Rear Cooling Water Solenoid

102

102

14

14

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 150900

Page: 01-15-09

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cooling Water Solenoids Item Stock Code

Part Number

1 8 12 13 14

D16 EV2250 RN-12SS RT-F12SS R9-SFM12SS

23 36 38 39 41 101 102

BI630319

Description

1" Bonded Seal Bucyrus Supply, 2" BSPT Female Valvex Solenoid Valve NB20 Rapid Male / Male Nipple, Stainless Steel NB20 Rapid all Female Fixed T-Piece, Stainless Steel NB20 Rapid Female / Male Swivel Elbow 90 degree, Stainless Steel RTA-SF12P16 NB20 Rapid Female Swivel - 1" BSPP Male Adaptor RJ-12SS NB20 Rapid Female / Female Fixed Joiner, Stainless Steel RBV-SFM12LRH NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle In-Line Strainer 1" 1" BSPT In-Line Strainer R9-F12SS NB20 Rapid Female / Female Fixed Elbow 90 degree, Stainless Steel 4SH12-0.36-12RMSS Hose Assembly, NB20 x 0.36 mtrs long, Rapid Male / Male S/S Ends 4SH12-5.6-12RMSS Hose Assembly, NB20 x 5.6 mtrs long, Rapid Male / Male S/S Ends RS-12 NB20 Rapid Staple RSS-12 NB20 Rapid Staple, Stainless Steel Tailgate Front Water Manifold

Reference: 150900

Page: 01-15-09

Qty

Page

8 2 10 4 7 8 2 4 2 2 2 2 AR 52 01-15-08

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cross-over

1

110

9

112

Relief Valve

5

Tailgate Front Outbye Manifold

Interchock

Bretby

Manifold

110

10

111

8

4

112 11

113

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 151000

Page: 01-15-10

Longwall Parts Manual Rev.6 Austar (LWA5)

Tailgate Front Cross-over Item Stock Code 1 4 5 8 9 10 11 110 111 112 113

Part Number

BI630319

Description

SR942-F24

NB38 Super Rapid Female / Female Fixed Elbow 90 degree, 42 Mpa R9-FM32 NB50 Rapid Female / Male Fixed Elbow 90 degree RT-FMF32 NB50 Rapid Female / Male / Female Fixed T-Piece SR942-FM24 NB38 Super Rapid Female / Male Fixed Elbow 90 degree, 42 Mpa RR-F20M32 NB32 Rapid Fixed Female - NB50 Rapid Male Adaptor SRJ42-24 NB38 Super Rapid Female / Female Fixed Joiner, 42 Mpa RJ-32 NB50 Rapid Female / Female Fixed Joiner AT624-7-24SRMTS Hose Assembly, NB38 x 7 mtrs long, Super Rapid Male / Female Ends, Tex Sleeved AT624-2.6-24SRMTS Hose Assembly, NB38 x 2.6 mtrs long, Super Rapid Male / Female Ends, Tex Sleeved 2WSK32-7-32RMTS Hose Assembly, NB50 x 7 mtrs long, Rapid Male / Male Ends, Tex Sleeved 2WSK32-2.6-32RMTS Hose Assembly, NB50 x 2.6 mtrs long, Rapid Male / Male Ends, Tex Sleeved RS-32 NB50 Rapid Staple SCSK-24 NB38 Super Compact Retaining Ring / Pin Kit Tailgate Front Outbye Manifold

Reference: 151000

Page: 01-15-10

Qty

Page

1 1 1 1 1 1 1 2 1 2 1 9 5 01-15-07

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hose / Adaptor Charts

WP 42 MPa - BP 168 MPa - MSHA IC 152/1

ALFA TECH 6000 ID50

WP 42 MPa - BP 168 MPa - MSHA IC 152/1

Understanding Part Numbers Hose Identification Chart Adaptor Identification Chart - Rapid Adaptor Identification Chart - Super Rapid Adaptor Identification Chart - Optiflo

Reference: 160000

Page: 01-16

ALFA TECH 6000 ID50

WP 42 MPa - BP

Longwall Parts Manual Rev.6 Austar (LWA5)

Hose / Adaptor Charts Description Hose Identification Chart Adaptor Identification Chart - Rapid Adaptor Identification Chart - Super Rapid Adaptor Identification Chart - Optiflo Understanding Part Numbers

Reference: 160000

BI630319 Page 01-16-02 01-16-03 01-16-04 01-16-05 01-16-17

Page: 01-16

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Hose Identification Chart

Austar Coal Mine NB50 Superstecko M/F High Pressure Feed S.W.P. 5000 PSI Standard Lengths 20 mtrs 10.5 mtrs 10 mtrs 5 mtrs 4.9 mtrs 4.1 mtrs 3.7 mtr 3.4 mtrs 3.1 mtrs 3 mtrs 1 mtr

MR, BSL, AFC BSL MR, BSL MR,AFC, BSL MR MR MR MR MR MR, AFC, BSL AFC

NB38 Superstecko M/M

NB38 Superstecko M/F

High Pressure Feed S.W.P. 5000 PSI

Positive Set S.W.P. 6000 PSI

Standard Lengths 6.5 mtrs 3.1 mtrs 2.15 mtrs 1.3 mtrs 0.78 mtrs

Standard Lengths

MG X-over MG X-over TG X-over TG X-over TG X-over

20 mtrs 10 mtrs 6.5 mtrs 5 mtrs 4 mtrs 3.4 mtrs 3.3 mtr 3.1 mtrs 3 mtrs 2.9 mtrs 2.15 mtr 1 mtrs 0.78 mtr

MR, BSL, AFC MR BSL MR,AFC, BSL MR MR MR TG X-over BSL, AFC MR TGX-over AFC TG X-over

NB25 Superstecko M/M Positive Set S.W.P. 6000 PSI Standard Lengths 10.5 mtrs 6.5 mtrs 3.55 mtrs 2 mtrs 0.745 mtrs

MG X-over MG X-over MG X-over MG X-over MG X-over

Stock Hose Identification and Colour Coding Chart NB63 Optiflo M/F

NB50 Stecko M/M

Emulsion Return S.W.P. 1000 PSI

Emulsion Return S.W.P. 1150 PSI

Standard Lengths 20 mtrs 10.5 mtrs 10 mtrs 5 mtrs 3.4 mtrs 3 mtrs 2.9 mtr 2.2 mtrs 1 mtr

Standard Lengths

MR, BSL, AFC BSL MR, BSL MR,AFC, BSL MR MR, BSL, AFC MR MR AFC

20 mtrs 10 mtrs 6.5 mtrs 6.3 mtrs 6.1 mtrs 3.4 mtrs 3.1 mtrs 1.9 mtrs 1.3 mtrs 0.835 mtrs

MR MR MG X-over MR MR MR TGX-over TGX-over MG X-over TGX-over

NB50 Optiflo M/F Air / Water S.W.P. 300 PSI Standard Lengths 20 mtrs 10 mtrs 5 mtrs 4.5 mtrs 4.2 mtrs 3.1 mtrs 3 mtrs 1 mtrs

MR, BSL, AFC MR, BSL MR, BSL, AFC MR MR MR BSL, AFC AFC

NB63 Compact M/F Shearer Water S.W.P. 2030 PSI Standard Lengths 20 mtrs 10 mtrs 5.5 mtrs 5 mtrs 3.4 mtrs 3 mtrs

MR MR, BSL MR MR, BSL MR BSL

NB50 Compact M/F Shearer Water S.W.P. 2500 PSI Standard Lengths 20 mtrs 10 mtrs 5 mtrs 2.1 mtrs 1.9 mtrs

BSL, AFC, SB AFC, SB AFC, SB MR MR

NB25 Stecko M/M

NB20 Stecko M/M

Multi Purpose S.W.P. 5000 PSI

Multi Purpose S.W.P. 5000 PSI

Standard Lengths

Standard Lengths

MR

Positive Set

Shearer Water

Cooling Water

Fire Water

Compressed Air

= Monorail

BSL = Stage Loader MG

= Maingate Drive

AFC = Face Conveyor

Reference: 160200

Page: 01-16-02

NB6 Stecko M/M

Multi Purpose S.W.P. 5000 PSI Standard Lengths

and

Return

NB10 Stecko M/M

Multi Purpose S.W.P. 5000 PSI Standard Lengths

KIT BSL BSL KIT BSL

and

Pressure

NB12 Stecko M/M

Multi Purpose S.W.P. 5000 PSI Standard Lengths 20 mtrs 10.5 mtrs 6.5 mtrs 2 mtrs 0.3 mtrs

SB

= Shearer Bretby

TG

= Tailgate Drive

KIT

= Hose Kits

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Adaptor Identification Chart - Rapid

R A P I D

RP-...

RN-...

RC-...

Male Plug

RN-...

RJ-...

Male/Male Reducing Nipple

Female Cap

Male / Male Nipple

Size

Part Number

Stock Code

Size

Part Number

Stock Code

Size

Part Number

Stock Code

Size

Part Number

NB6

RP-04

NB6

RC-04

NB6/10

RN-0406

NB6

RN-04

RP-06

NB10

RC-06

NB10/12

RN-0608

NB10

RN-06

NB12

RP-08

NB12

RC-08

RN-0612

NB12

RN-08

NB20

RP-12

NB20

RC-12

NB10/25

RN-0616

NB20

RN-12

NB25

RP-16

NB25

RC-16

NB12/20

RN-0812

NB25

RN-16

NB32

RP-20

NB32

RC-20

NB12/25

RN-0816

NB32

RN-20

NB50

RP-32

NB10/20

NB12/32

RN-0820

NB20/25

RN-1216

NB25/32

RN-1620

NB50

Staple ( Spring Steel)

Male / Female Reducer

Stock Code Size

NB10

RS-...

RR-SF..M..

Female Fixed Joiner

Part Number

Stock Code Part Number

Size

Part Number

NB6

RJ-04

NB10

RJ-06

NB6/10

RR-SF04M06

NB6

RS-04

NB12

RJ-08

NB10/12

RR-SF06M08

NB10

RS-06

NB20

RJ-12

NB10/20

RR-SF06M12

NB12

RS-08

NB25

RJ-16

NB10/25

RR-SF06M16

NB20

RS-12

NB32

RJ-20

NB12/20

RR-SF08M12

NB25

RS-16

RJ-32

NB12/25

RR-SF08M16

NB32

RS-20

NB12/32

RR-SF08M20

NB38

RS-24

NB25/20

RR-SF16M12

NB50

RS-32

NB25/25

RR-SF16M16

RN-32 NB50

Stock Code

Size

Stock Code

R9-SF...

Fem/Fem Swivel Elbow 90 deg

Size

Part Number

NB6

R9-SF04

R9-FM32

RTA-SF..P..

Male/Fem Fixed Elbow 90 deg

Stock Code

Female Swivel to Male BSPP

ROR-...

RBV-SFM...

NB10

R9-SF06

NB12

R9-SF08

NB16

R9-SF12

NB20

R9-SF16

NB25

R9-SF20

R4-SFM...

Male/Fem Swivel Elbow 45 deg Size

Male / Female Ballvalve

Size

Part Number

Stock Code

Part Number

NB10

R4-SFM06

NB12

R4-SFM08

NB20

R4-SFM12

NB25

R4-SFM16

Size

Part Number

Stock Code

Size

Part Number

NB50

R9-FM32

RT-FMF...

NB10-1/4"

RTA-SF06P04

NB10-3/8"

RTA-SF06P06

NB10-1/2"

RTA-SF06P08

NB12-3/8"

RTA-SF08P06

NB12-1/2"

RTA-SF08P08

NB10-1/4"

RTA-SF06B04

NB12-3/4"

RTA-SF08P12

NB20-1/2"

RTA-SF12B08

NB20-3/4"

RTA-SF12P12

NB20-3/4"

NB20-1"

RTA-SF12P16

NB10

RBV-SFM06

NB12

RBV-SFM08

NB25-3/4"

RTA-SF16P12

NB20

RBV-SFM12

NB25-1"

RTA-SF16P16

NB25

RBV-SFM16

Fem / Male / Fem Fixed Tee

Size

Part Number

NB50

RT-FMF32

Stock Code

RT-FMF...

Size

Part Number

NB10

RT-FMF06

NB12

RT-FMF08

O-Ring

RTA-SF..B..

Stock Code

Fem / Male / Fem Fixed Tee

Stock Code

NB32-1"

RTA-SF20P16

NB32-1 1/4"

RTA-SF20P20

Size

Part Number

NB6

ROR-04

NB10

ROR-06

NB12

ROR-08

NB20

ROR-12

RTA-SF12B12

NB25

ROR-16

NB20-1"

RTA-SF12B16

NB32

ROR-20

NB25-1"

RTA-SF16B16

NB38

ROR-24

NB50

ROR-32

Female Swivel to Male BSPT

Size

Part Number

Stock Code

Stock Code

RBR-...

R9-SFM...

RTA-M..P..

Male/Fem Swivel Elbow 90 deg

Back-up Ring

Male to Male BSPP

RT-SF...

All Female Swivel Tee

RBV-SF...

Part Number

NB10

RBV-SF06

NB12

RBV-SF08

NB20

RBV-SF12

NB25

RBV-SF16

Size

Part Number

NB6

R9-SFM04

Size

Stock Code Size

Female / Female Ballvalve

Size

Stock Code

RT-SFFM...

Fem / Fem /Male Swivel Tee

Size NB50

Part Number RT-SFFM06

Reference: 160300

Stock Code

Stock Code

Part Number

R9-SFM06

NB6

RT-SF04

R9-SF06M08

NB10

RT-SF06

NB12

R9-SFM08

NB12

RT-SF08

NB20

R9-SFM12

NB20

RT-SF12

NB25

R9-SFM16

NB25

RT-SF16

NB25-1"

NB32

R9-SFM20

NB32

RT-SF20

NB50-2"

Part Number

NB6

RBR-04

NB6-1/4"

NB10

RBR-06

NB6-3/8"

RTA-M04P06

NB12

RBR-08

NB10-3/8"

RTA-M06P06

NB20

RBR-12

NB12-3/8"

RTA-M08P06

NB25

RBR-16

NB20-1/2"

RTA-M12P08

NB32

RBR-20

RTA-M16B16

NB20-3/4"

RTA-M12P12

NB38

RBR-24

RTA-M32B32

NB20-1"

RTA-M12P16

NB50

RBR-32

Male to Male BSPT

Size

Size Stock Code

RTA-M04P04

RTA-M..B..

NB10 NB10/12

Page: 01-16-03

Part Number

Stock Code

Part Number

Stock Code

Stock Code

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Adaptor Identification Chart - Super Rapid

S U P E R

SRP-...

SRC-...

Male Plug

Female Cap

SRR-M...C62F Male to Code 62 Flange

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

SRC-24

NB38

SRP-24

NB38

SRJ-24

NB38

SRN-24

NB50

SRC-32

NB50

SRP-32

NB50

SRJ-32

NB50

SRN-32

SR4-FM...

Stock Code

O3-FM..

SR9-FM...

Male / Fem Elbow 45 deg

R A P I D

SRN-...

Male Nipple

NB38

Stock Code

Stock Code

SRJ-...

Female Joiner

Size

Part Number

NB50

SRR-M32C62F

O4-FM..

Male / Female Elbow 30 °

Male / Fem Elbow 90 deg

Stock Code

Stock Code

Size

Part Number

NB38

SRT-FMF24

NB50

SRT-FMF32

O9-FM..

Male / Female Elbow 45 °

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

SR4-FM24

NB38

SR9-FM24

NB50

O3-FM32

NB50

O4-FM32

NB50

O9-FM32

NB38

SRT-FMF24

NB50

SR4-FM32

NB50

SR9-FM32

NB63

O3-FM40

NB63

O4-FM40

NB63

O9-FM40

NB50

NB50

SRR-FM32P16PT

SRR-F32M24

SRBV-FM.../LOC

SRBV-F.../LOC

Male / Female Ballvalve (Lockable)

Female / Female Ballvalve (Lockable)

Stock Code

SRS-...

SCRR-32

NB50

SROR-32

Stock Code

Retaining Ring + Pin Kit

Retaining Pin

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

SRBV-FM24/LOC

NB38

SRBV-F24/LOC

NB38

SRS-24

NB38

SCRP-24

NB38

SCSK-24

NB50

SRBV-FM32/LOC

NB50

SRBV-F32/LOC

NB50

SRS-32

NB50

SCRP-32

NB50

SCSK-32

Reference: 160400

Page: 01-16-04

Stock Code

Stock Code

SCSK

SCRP-...

Staple (Stainless Steel)

NB38

Stock Code

Stock Code

SROR-24

NB50

SRR-FM32P8PT

NB50-1"

SRR-F24M32

NB50/38

NB38

SROR-32

NB50-1/2"

NB38/50

SCRR-24

NB38

NB38

O-Ring

Part Number

SROR-24

SRR-FM32P6PT

NB50-3/8"

Stock Code

Size

Part Number

Part Number

SRR-FM32

NB50

Stock Code

Retaining Ring

Size

Size

Part Number

Part Number

Stock Code

SROR-...

SCRR-...

Back-up Ring

Male / Female Adaptor c/w Port

Size

Size

RBR-...

SRR-FM..PT

SRR-FM...

Male / Female Adaptor

Stock Code

Fem / Male / Fem Tee

Size

Stock Code

Stock Code

Stock Code

SRT-FMF...

Male / Female Elbow 90 °

NB38

Stock Code

Stock Code

SRT-F...

All Female T-Piece

Stock Code

SRT-FMF32

Stock Code

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Adaptor Identification Chart - Optiflo

O P T I F L O

OJ-..

ON-..

OC-..

Female Joiner

Male Nipple

Female Cap

Stock Code

Stock Code

OTA-F40PF..

Female to BSPP O-Ring Face Seal

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

NB50

OJ-32

NB50

ON-32

NB38

OC-24

NB63-2"

OTA-F40PF32

NB63

OJ-40

NB63

ON-40

NB50

OC-32

NB63-2 1/2"

OTA-F40PF40

NB63

OC-40

OR-FM..

OP-..

Male Plug

Stock Code

OR-FM..PT..

Size

Part Number

Size

Part Number

Size

Part Number

OTA-F24B24

NB38-1 1/4"

OTA-F24P24

NB50-2"

OTA-F32B32

NB50-2"

OTA-F32P32

NB63-2 1/2"

OTA-F40B40

Female to BSPP O-Ring Face Seal

Stock Code

Stock Code

OTA-M..B..

OTA-M..P..

Male to BSPT Male

Male to BSPP Male

Size

Part Number

Size

Part Number

Size

Part Number

Size

Part Number

NB38

OP-24

NB50

OR-FM32

OR-FM32P6PT

NB63-2"

OTA-M40PF32

NB38-1 1/4"

OSM24BM24

NB38-1 1/4"

OSM24BM24

NB50

OP-32

NB63

OR-FM40

OR-FM32P8PT

NB63-2 1/2"

OTA-M40PF40

NB50-1 1/4"

OSM32BM24

NB50-2"

OSM32BM32

NB63

OP-40

Stock Code

Stock Code

OTA-F..P..

Female to BSPP Male

NB38-1 1/4"

OTA-M40PF..

Male / Female Adaptor c/w Port

Male / Female Adaptor

Stock Code

OTA-F..B..

Female to BSPT Male

Stock Code

OR-FM32P16PT

NB50-2"

OSM32BM32

OR-FM40P8PT

NB63-2 1/4"

OSM40BM40N

Stock Code

Size

Part Number

Stock Code

Stock Code

OR-FM40P16PT OR-FM40P20PT OR-FM40B24PT

OR-M..RF..

OT-FMF40

Male to Rapid Female

Size

Part Number

NB63/32

OR-M40RF20

NB63/50

OR-M40RF32

Stock Code

OOR-..

OORF-..

ORR...

Primary O-Ring

O-Ring Face Seal

Retaining Ring

Female / Male / Female Tee

Size NB63

Part Number

Size

Part Number

NB38

ORR-24

OOR-32

NB50

ORR-32

OOR-40

NB63

ORR-40

Size

Part Number

NB38

OOR-24

NB50 NB63

Stock Code

Size

Part Number

NB63

OORF-40

Stock Code

Stock Code

Stock Code

OT-FMF40

OSS...

O3-FM..

Male / Female Elbow 30 °

Size

Part Number

Stock Code

Male / Female Elbow 45 °

Size

Part Number

Stock Code

Part Number O9-FM32 O9-FM40

NB50

O3-FM32

NB50

O4-FM32

NB50

NB63

O3-FM40

NB63

O4-FM40

NB63

Reference: 160500

Page: 01-16-05

OSK...

Retaining Pin

Male / Female Elbow 90 °

Size

ORP...

Staple (Stainless Steel)

O9-FM..

O4-FM..

Stock Code

Size

Part Number

NB38

OSS-24

NB50

OSS-32

NB63

OSS-40

NB63

OSS-40L

Retaining Ring + Pin Kit

Stock Code Size

Part Number

Size

Part Number

NB38

ORP-24

Stock Code

NB38

OSK-24

NB50

ORP-32

NB50

OSK-32

NB63

ORP-40

NB63

OSK-40

Stock Code

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Understanding Part Numbers

Hose Assemblies

Adaptors

Example: AT532-10-32SRMF Hose Assembly NB50 x 10 mtrs long, Super Rapid Male / Female Ends

Hose Length in Meters

Hose Type AT5 2WSK T240

Hose End Style Rapid Super Rapid Optiflo Compact

=R = SR = OS =C

AT5 32 -10- 32 SR MF

Example: RTA-SF06P06 NB10 Rapid Female Swivel - 3/8" BSPP Male Adaptor

Adaptor Style Rapid Super Rapid Optiflo Compact

=R = SR = OS =C

Swivel Female No "S" is Fixed

Thread Type B = BSPT P = BSPP PF = O-Ring Face N = NPT

R TA -SF 06 P 06

Adaptor Type Hose Size 4 6 8 12 16 20 24 32 40

= NB6 = NB10 = NB12 = NB20 = NB25 = NB32 = NB38 = NB50 = NB63

Hose End Size 4 6 8 12 16 20 24 32 40

= NB6 = NB10 = NB12 = NB20 = NB25 = NB32 = NB38 = NB50 = NB63

Reference: 161700

Hose End Style M = Male/Male MF = Male/Female

Page: 01-16-17

4 9 J N R T C P S TA BV

= 45° Elbow = 90° Elbow = Joiner = Nipple = Reducer = T-Piece = Cap = Plug = Staple = Threaded = Ballvalve

End 1 Size

End 2 Size

04 06 08 12 16 20 24 32 40

04 06 08 12 16 20 24 32 40

= NB6 = NB10 = NB12 = NB20 = NB25 = NB32 = NB38 = NB50 = NB63

= 1/4" = 3/8" = 1/2" = 3/4" = 1" = 1 1/4" = 1 1/2" = 2" = 2 1/2"

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend

BI630319

Bootend Lube Circuit

Bootend Advance Circuit

Bootend Base Lift Cylinders

Bootend Pressure + Return Bootend Base Lift Cylinders

Bootend Side Shift Cylinders

Bootend Belt Lift Cylinders Bootend Main Valve Bank

Reference: 190000

Page: 01-19

Bootend Side Shift Cylinders

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Description Bootend Advance Circuit Bootend Side Shift Cylinders Bootend Belt Lift Cylinders Bootend Main Valve Bank Bootend Pressure + Return Bootend Lube Circuit Bootend Base Lift Cylinders

Reference: 190000

BI630319 Page 01-19-03 01-19-04 01-19-09 01-19-15 01-19-16 01-19-19 01-19-31

Page: 01-19

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Advance Circuit

939

939

82 x 4 935

500 x 4 3 x4 51 x 4

935

Bretby

Bootend Pressure + Return 940 7

3

606

3 73 70

7 513 526

7

Outbye

Outbye Walkside

To Block

Down

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

Down

To Block

Down

Down

933 934

540 73 3

540 73 526

7

300

Blockside

Up

3

8

936

937

400

Walkside

Up

P1

Outbye

527

R1

Base Lift

To Walk

000

Down

Up

5 250

Blockside

Down

Side Shift

Base Lift Up

6 000

Walkside

Side Shift To Walk

7

73 70

PSI Bar

Bootend Push Up

2250

Belt Lifter Up

34

940

4

51

1500

51

750

7

938 Bootend Pressure + Return

7 513

939 939 938

8 x8

1 00

940

940

3 750 3000 2 00

539

539

Walk Side

606

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 190300

Page: 01-19-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Advance Circuit Item Stock Code

BI630319

Part Number

Description

Qty

3 4 7 8 34 51 70 73 82 500 513 526

R9-SFM06 RR-SF08M12 RT-FMF06 RJ-06 RN-08 RR-SF06M08 RTA-SF08P08 D08 NB10 Male Bleed Screw RR-SF06M06 NB10 Male Relief Valve FT260612-8RFM

8 1 7 9 2 6 2 5 4 4 2 2

527 539 540 606 933

RT-F08 RP-08 RTA-SF06P08 BMG50-600-1-SS 4SP06-8.5-6RMSS

934

4SP08-0.9-8RMSS

935

4SP06-1.8-6RMSS

936

4SP06-0.9-6RMSS

937

4SP06-2.3-6RMSS

938

4SP06-6-6RMSS

939

4SP06-5-6RMSS

940

4SP06-4.5-6RMSS

NB10 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Female Fixed Joiner NB12 Rapid Male / Male Nipple NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor NB12 Rapid Female Swivel - 1/2" BSPP Male Adaptor 1/2" Bonded Seal Bucyrus Supply NB10 Rapid Female Swivel - NB10 Rapid Male Adaptor Bucyrus Supply 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors NB12 Rapid all Female Fixed T-Piece NB12 Rapid Male Plug NB10 Rapid Female Swivel - 1/2" BSPP Male Adaptor NB10 Rapie Male Pressure Gauge, 600 Bar Hose Assembly, NB10 x 8.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 0.9 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.9 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.5 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel Bootend Pressure + Return

RS-06 RS-08 RS-12 RSS-06 RSS-08

Reference: 190300

Page: 01-19-03

Page

1 2 3 2 1 1 2 1 1 2 4 4 19 14 1 38 2 01-19-16

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Side Shift Cylinders

7

7

7

513

950 3

950

950

7

7

7

513 3

14

513

950

7

7

14

513 951

951

949

949 8

8

8 82

949

8

947

949

82 7

3 x4

955

8

3

3

954

7

947

82 14

PA

A

PB

B

14

948 955 7

8

PA

A

PB

B

14

954 3

7 82

51 x 4

948

Belt Lifter

Bootend Push

Up

Up

Walkside

Blockside

Down

Down

Walkside

Blockside

Side Shift

Side Shift

Base Lift

P1

Base Lift

To Walk

Up

Up

To Walk

Up

Up

Outbye

Outbye Walkside

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

To Block

Down

Down

To Block

Down

Down

R1

Outbye

Walk Side

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 190400

Page: 01-19-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Side Shift Cylinders Item Stock Code 3 7 8 14 51 82 513 947 948 949 950 951 954 955

Part Number R9-SFM06 RT-FMF06 RJ-06 R4-SFM06 RR-SF06M08 NB10 Male Bleed Screw NB10 Male Relief Valve 4SP06-3.4-6RMSS 4SP06-2.85-6RMSS 4SP06-1-6RMSS 4SP06-0.5-6RMSS 4SP06-1.2-6RMSS 4SP06-5.1-6RMSS 4SP06-4.1-6RMSS RS-06 RS-08 RSS-06

Reference: 190400

BI630319

Description NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor Bucyrus Supply Bucyrus Supply Hose Assembly, NB10 x 3.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.85 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.1 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel

Page: 01-19-04

Qty 10 12 6 5 4 4 4 2 2 4 4 2 2 2 27 4 44

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Belt Lift Cylinders

BI630319

953

942

535

3 3 15

Load Lock

953

535

949 949 3 942

3 3 15

941

Load Lock

941 953 51 x 4

Belt Lifter

953

Bootend Push

Up

Up

Walkside

Blockside

Walkside

Blockside

Side Shift

Side Shift

Base Lift

P1

Base Lift

To Walk

Up

Up

To Walk

Up

Up

Outbye

Outbye Walkside

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

R1 Down

Down

To Block

Down

Down

To Block

Down

Down

Outbye

Walk Side

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 190900

Page: 01-19-09

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Belt Lift Cylinders Item Stock Code 3 15 51 535 941 942 949 953

Part Number R9-SFM06 NB10 M/F Restrictor 1.5 RR-SF06M08 R9-F06 4SP06-3-6RMSS 4SP06-1.25-6RMSS 4SP06-1-6RMSS 4SP06-2-6RMSS RS-06 RS-08 RSS-06

Reference: 190900

BI630319

Description NB10 Rapid Female / Male Swivel Elbow 90 degree Bucyrus Supply NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor NB10 Rapid Female / Female Fixed Elbow 90 degree Hose Assembly, NB10 x 3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.25 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel

Page: 01-19-09

Qty 5 2 4 2 2 2 2 4 5 4 22

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Main Valve Bank

BLOCKSIDE OUTBYE

WARNING

COAL FLOW

INBYE

BEWARE OF PINCH POINTS

WALKSIDE

BELT-LIFTER

BELT-LIFTER

OUTBYE SKID

OUTBYE SKID

OUTBYE SKID

INBYE SKID

INBYE SKID

INBYE SKID

WALK UP

BLOCK UP

TO WALK

WALK UP

BLOCK UP

TO WALK

WALK UP

BLOCK UP

WALK DOWN

BLOCK DOWN

TO BLOCK

WALK DOWN

BLOCK DOWN

TO BLOCK

WALK DOWN

BLOCK DOWN

PUSH WALK

Belt Lifter

PUSH BLOCK

Bootend Push

Up

Up

Walkside

Blockside

Down

Down

Walkside

Blockside

Side Shift

Side Shift

Base Lift

P1

Base Lift

To Walk

Up

Up

To Walk

Up

Up

Outbye

Outbye Walkside

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

To Block

Down

Down

To Block

Down

Down

R1

Outbye

Walk Side

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 191500

Page: 01-19-15

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Pressure + Return

Manifold mounted under BSL Gearbox

Bootend Advance Circuit

Bretby

6

931

932

6

526

927 From BSL Auxiliary Manifold Pressure 929

548 8 x5 Belt Lifter

Bootend Push

Up

Up

Walkside

Blockside

Down

Down

Walkside

Blockside

Side Shift

Side Shift

Base Lift

P1

Base Lift

To Walk

Up

Up

To Walk

Up

Up

Outbye

Outbye Walkside

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

To Block

Down

Down

To Block

Down

Down

930 R1

51 948

8 949

Bootend Advance Circuit

548

Outbye

Walk Side The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 191600

Page: 01-19-16

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Pressure + Return Item Stock Code

Part Number

6 8 51 526

RJ-08 RJ-06 RR-SF06M08 FT260612-8RFM

548 927 929 930 931 932 948 949

BI630319

Description

NB12 Rapid Female / Female Fixed Joiner NB10 Rapid Female / Female Fixed Joiner NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor 1/2" BSPP Female Checkvalve, c/w NB12 Rapid Female / Male Swivel Adaptors RBV-SFM06LRH NB10 Rapid Female / Male Swivel Ball Valve / Red Lockable Handle 4SP08-5-8RMSS Hose Assembly, NB12 x 5 mtrs long, Rapid S/S Male / Male Ends 4SP06-7.5-6RMSS Hose Assembly, NB10 x 7.5 mtrs long, Rapid S/S Male / Male Ends 4SP06-6.5-6RMSS Hose Assembly, NB10 x 6.5 mtrs long, Rapid S/S Male / Male Ends 4SP08-3.2-8RMSS Hose Assembly, NB12 x 3.2 mtrs long, Rapid S/S Male / Male Ends 4SP08-1-8RMSS Hose Assembly, NB12 x 1 mtrs long, Rapid S/S Male / Male Ends 4SP06-2.85-6RMSS Hose Assembly, NB10 x 2.85 mtrs long, Rapid S/S Male / Male Ends 4SP06-1-6RMSS Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends RS-06 NB10 Rapid Staple RS-08 NB12 Rapid Staple RSS-06 NB10 Rapid Staple, Stainless Steel RSS-08 NB12 Rapid Staple, Stainless Steel BSL Auxiliary Manifold Pressure Bootend Advance Circuit

Reference: 191600

Page: 01-19-16

Qty

Page

2 6 1 1 2 1 1 1 1 1 1 1 2 2 8 6 01-05-02-34 01-19-03

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Lube Circuit

43 45

926

29

926

924

30

Typical

45

(8 off)

946

45 43

43

945

925

946 944

944

943

621 45 x 10

Outbye

Walk Side

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 191900

Page: 01-19-19

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Lube Circuit Item Stock Code 29 30 43 45 621 924 925 926 943 944 945 946

Part Number R1A07M107M-0204 R1A07F107F-0404 R9-SFM04 RTA-SF04B04 R4-SFM04 4SP04-0.8-4RM 4SP04-0.6-4RM 4SP04-2.9-4RM 4SP04-3.7-4RM 4SP04-0.7-4RM 4SP04-0.35-4RM 4SP04-3.2-4RM RS-04

BI630319

Description B1B10204, 1/8" BSPT Male - 1/4" BSPT Male Nipple B3B30404, 1/4" BSPT Female / Female Socket NB6 Rapid Female / Male Swivel Elbow 90 degree NB6 Rapid Female Swivel - 1/4" BSPT Male Adaptor NB6 Rapid Female / Male Swivel Elbow 45 degree Hose Assembly, NB6 x 0.8 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 0.6 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 2.9 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 3.7 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 0.7 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 0.35 mtrs long, Rapid Male / Male Ends Hose Assembly, NB6 x 3.2 mtrs long, Rapid Male / Male Ends NB6 Rapid Staple

Reference: 191900

Page: 01-19-19

Qty 8 8 10 20 1 1 1 2 1 2 1 2 31

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Base Lift Cylinders

82

82 958

13

13

8

3

954

3

958

13

954

8

952

13

82

3

952

3

82

956 956

957

957

82 8

3

954

952

13

3

955 3

8

949

13

952

3

82 7

953

82

51 x 4 955

Belt Lifter

Side Shift

Bootend Push

Up

Up

Walkside

Blockside

Down

Down

Walkside

Blockside

Side Shift

Base Lift

P1

Base Lift

To Walk

Up

Up

Outbye Blockside

Outbye

Inbye Walkside

Inbye Blockside

Down

To Block

Down

Down

To Walk

Up

Up

Outbye

Outbye Walkside

To Block

Down

R1

Outbye 953

82 7

Walk Side

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 193100

Page: 01-19-31

Longwall Parts Manual Rev.6 Austar (LWA5)

Bootend Base Lift Cylinders Item Stock Code 3 7 8 13 51 82 949 952 953 954 955 956 957 958

Part Number R9-SFM06 RT-FMF06 RJ-06 RT-F06 RR-SF06M08 NB10 Male Bleed Screw 4SP06-1-6RMSS 4SP06-1.4-6RMSS 4SP06-2-6RMSS 4SP06-5.1-6RMSS 4SP06-4.1-6RMSS 4SP06-6.1-6RMSS 4SP06-2.7-6RMSS 4SP06-1.3-6RMSS RS-06 RS-08 RSS-06

Reference: 193100

BI630319

Description NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male / Female Fixed T-Piece NB10 Rapid Female / Female Fixed Joiner NB10 Rapid all Female Fixed T-Piece NB10 Rapid Female Swivel - NB12 Rapid Male Adaptor Bucyrus Supply Hose Assembly, NB10 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 5.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6.1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.3 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB10 Rapid Staple, Stainless Steel

Page: 01-19-31

Qty 8 2 4 6 4 8 1 4 2 3 2 2 2 2 10 4 44

Longwall Parts Manual Rev.6 Austar (LWA5)

Roadway Shield

BI630319

Advance Cylinder Circuit Main Valve Banks Pressure + Return Circuit

Leg Set / Lower Circuits

Anti-Topple Cylinder Circuits

Reference: 210000

Page: 01-21

Longwall Parts Manual Rev.6 Austar (LWA5)

Roadway Shield Description Leg Set / Lower Circuits Advance Cylinder Circuit Anti-Topple Cylinder Circuits Pressure + Return Circuit Main Valve Banks

Reference: 210000

BI630319 Page 01-21-01 01-21-02 01-21-03 01-21-04 01-21-05

Page: 01-21

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Leg Set / Lower Circuits

105

Main Valve Banks

P

T

15

1 2

1

4

3

6

5

8

7

10

9

3 101

106

10

110

107

3

101

3

106 3

104

15

11

200

200

300 0

30 00 375 0

225 0

10 0

00 0

15 00 75 0

60 00 4 00

375 0 00 0

150 0 75 0

3 00

525 0

PSI Ba r

60 00 400

Walkside

109

225 0

1 00

105

3 00

525 0

PSI Ba r

103

3 105

Walkside Rear Walkside Front P

106

T

15

1

3

2

1

4

3

6

5

8

7

10

9

101

2 00

108

10

107

3

101

3

106 3

104

15

300 0 2 250

10 0

3 750 0 00

1 50 0

750

30 0

5 250

PSI Bar

600 0 4 00

11

200

300 0 375 0

225 0

10 0

0 00

1 50 0 750

30 0

5 250

PSI Bar

60 00 4 00

102

Blockside

109

103

3

Blockside Front

6 3

4

11

98 12 3

3 97 4

2 00

13

3

3

14

200

1 500

000

3 750 000

3 00

300 750

96

3

3

14

200

3 000 2250

1 00

1 500 750

5250

3 750 000

300

96

5250

5 250

P SI B ar

PSI 6 000 Bar

6000

PSI 6 000 Bar 400

4 00

WR

400

95

BR

94

94

BF

98

3000 22 50

1 00

3 750

15 00

13

4

98

30 00 2250

100

750

WF

11

4

6

3

Blockside Rear

6 3

Front Leg POCV's (2 off)

95 Rear Leg Walkside POCV (1 off)

94

95 Rear Leg Blockside POCV (1 off)

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 210100

Page: 01-21-01

Longwall Parts Manual Rev.6 Austar (LWA5)

Leg Set / Lower Circuits

BI630319

Item Stock Code

Part Number

Description

Qty

3 4 6 10 11 12

R9-SFM06 RT-FMF06 R9-SFM08 RJ-08 RR-SF08M12 RBV-SFM08LRH

21 6 4 2 2 2

13

RBV-SFM12LRH

14 15 94 95 96 97 98 101

RP-06 RT-F06 NB10 Male Pressure Transducer NB10 Male Bleed Screw NB20 Male Yield Valve NB10 Male Yield Valve NB10 Male Pressure Gauge 4SP06-0.6-6RMSS

102

4SP06-2.6-6RMSS

103

4SP06-1.3-6RMSS

104

4SP06-4.6-6RMSS

105

4SP06-4-6RMSS

106

4SP06-0.5-6RMSS

107

4SP08-1.8-8RMSS

108

4SP08-2.6-8RMSS

109

4SP08-0.7-8RMSS

110

4SP08-4-8RMSS

NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male / Female Fixed T-Piece NB12 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Female Fixed Joiner NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor NB12 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle NB10 Rapid Male Plug NB10 Rapid all Female Fixed T-Piece Bucyrus Supply Bucyrus Supply Bucyrus Supply Bucyrus Supply Bucyrus Supply Hose Assembly, NB10 x 0.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 1.3 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 0.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 1.8 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 2.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 0.7 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 4 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB10 Rapid Staple, Stainless Steel NB12 Rapid Staple, Stainless Steel NB20 Rapid Staple, Stainless Steel Main Valve Banks

RS-06 RS-08 RS-12 RSS-06 RSS-08 RSS-12

Reference: 210100

Page: 01-21-01

Page

2 2 4 4 4 2 2 4 4 1 2 2 3 4 2 1 2 1 29 6 4 46 12 2 01-21-05

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Advance Cylinder Circuit

P

T

1

10

111

112

10

110

2

1

4

3

6

5

8

7

10

9

6

11

Walkside

Walkside Cylinder

11

10

6

111

110

112

10

111

112

10

6

10

11

108

P

Blockside Cylinder

T

1 2

1

4

3

6

5

8

7

10

9

10

10

6

111 108

112

11

Blockside

side Block

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 210200

Page: 01-21-02

Longwall Parts Manual Rev.6 Austar (LWA5)

Advance Cylinder Circuit Item Stock Code 6 10 11 108 110 111 112

Part Number R9-SFM08 RJ-08 RR-SF08M12 4SP08-2.6-8RMSS 4SP08-4-8RMSS 4SP08-1-8RMSS 4SP08-3-8RMSS RS-08 RS-12 RSS-08

BI630319

Description NB12 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Female Fixed Joiner NB12 Rapid Female Swivel - NB20 Rapid Male Adaptor Hose Assembly, NB12 x 2.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 1 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB12 x 3 mtrs long, Rapid S/S Male / Male Ends NB12 Rapid Staple NB20 Rapid Staple NB12 Rapid Staple, Stainless Steel

Reference: 210200

Page: 01-21-02

Qty 4 8 2 2 2 4 4 4 2 24

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Anti-Topple Cylinder Circuits

P

T

1 2

1

4

3

6

5

8

7

10

105

9 11

16

114

Walkside

113

16 16

101

114

Inbye Cylinder

101

Blockside

16

Outbye Cylinder

105

16

Blockside

113

16

114

114

16 P

T

1 2

1

4

3

6

5

8

7

10

16 102

9 11

Blockside

102 Inbye

side Block

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 210300

Page: 01-21-03

Longwall Parts Manual Rev.6 Austar (LWA5)

Anti-Topple Cylinder Circuits Item Stock Code 16 101 102 105 113 114

Part Number RJ-06 4SP06-0.6-6RMSS 4SP06-2.6-6RMSS 4SP06-4-6RMSS 4SP06-2.5-6RMSS 4SP06-6.1-6RMSS RSS-06

BI630319

Description NB10 Rapid Female / Female Fixed Joiner Hose Assembly, NB10 x 0.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.6 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 4 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 2.5 mtrs long, Rapid S/S Male / Male Ends Hose Assembly, NB10 x 6.1 mtrs long, Rapid S/S Male / Male Ends NB10 Rapid Staple, Stainless Steel

Reference: 210300

Page: 01-21-03

Qty 8 2 2 2 2 4 24

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Pressure + Return Circuit

Walkside

P 21

119

17

118

19

T 117

1 2

1

4

3

6

5

8

7

10

9

18

116

22

20

11

Blockside

120

P

T

115

1 2

1

4

3

6

5

8

7

10

9 11

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 210400

Page: 01-21-04

Longwall Parts Manual Rev.6 Austar (LWA5)

Pressure + Return Circuit Item Stock Code 17 18 19 20 21 22 115 116 117 118 119 120

BI630319

Part Number

Description

Qty

RT-F12 RT-F16 R9-SFM12 R9-SFM16 RBV-SFM12LRH FT2606100-16RFM AT616-4.4-16RMSS AT616-1.8-16RMSS AT616-6.2-16RMSS 4SH12-6.2-12RMSS 4SH12-1.9-12RMSS 4SH12-4.4-12RMSS RS-12 RS-16 RSS-12 RSS-16

NB20 Rapid all Female Fixed T-Piece NB25 Rapid all Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 90 degree NB25 Rapid Female / Male Swivel Elbow 90 degree NB20 Rapid Female / Male Swivel Ball Valve, Red Lockable Handle 1" BSPP Female Checkvalve, c/w NB25 Rapid Female / Male Adaptors Hose Assembly, NB25 x 4.4 mtrs long, Rapid Male / Male Stainless Steel Ends Hose Assembly, NB25 x 1.8 mtrs long, Rapid Male / Male Stainless Steel Ends Hose Assembly, NB25 x 6.2 mtrs long, Rapid Male / Male Stainless Steel Ends Hose Assembly, NB20 x 6.2 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 1.9 mtrs long, Rapid Male / Male S/S Ends Hose Assembly, NB20 x 4.4 mtrs long, Rapid Male / Male S/S Ends NB20 Rapid Staple NB25 Rapid Staple NB20 Rapid Staple, Stainless Steel NB25 Rapid Staple, Stainless Steel

1 1 1 1 1 1 1 1 1 1 1 1 2 2 6 6

Reference: 210400

Page: 01-21-04

BI630319

Longwall Parts Manual Rev.6 Austar (LWA5)

Main Valve Banks

Walkside 9

8

P Pressure Line in

2

4

3

T 5

1

Tank Line Out

7 6

2

1

4

3

6

5

Rear Leg Raise

Rear Leg Lower Front Leg Lower 3

5 2

Advance Cylinder

8

7

10

9

Inbye Anti-Topple Cylinder

6

Front Leg Raise

5 2

Advance Cylinder Inbye Anti-Topple Cylinder

11

Blockside 9

8 8

P

Pressure Line in 2

4 3

Rear Leg Lower 3

Front Leg Lower

5

1

Outbye Anti-Topple Cylinder

2

Tank Line Out

7 6

2

1

4

3

6

5

8

7

10

9

5

Advance Cylinder

9

T

Rear Leg Raise Front Leg Raise Advance Cylinder

5 2

Outbye Anti-Topple Cylinder

11

The Information provided is a general guide for the purpose of parts identification only. Please refer to the Original Equipment Manufacture specification for circuit diagrams, schematics, work instructions, parts installation and procedure manual during commissioning and repairs. The customer accepts all responsibility for the incorrect use of this document. Alfagomma and its employees disclaim all responsibility and liability relating to the information supplied. Refer to document disclaimer

Reference: 210500

Page: 01-21-05

Longwall Parts Manual Rev.6 Austar (LWA5)

Main Valve Banks Item Stock Code Part Number 2 3 4 5 6 7 8 9

R4-SFM06 R9-SFM06 RT-FMF06 R4-SFM08 R9-SFM08 RT-FMF08 R4-SFM12 R4-SFM16 RS-06 RS-08 RS-12 RS-16

Description NB10 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Female / Male Swivel Elbow 90 degree NB10 Rapid Female / Male / Female Fixed T-Piece NB12 Rapid Female / Male Swivel Elbow 45 degree NB12 Rapid Female / Male Swivel Elbow 90 degree NB12 Rapid Female / Male / Female Fixed T-Piece NB20 Rapid Female / Male Swivel Elbow 45 degree NB25 Rapid Female / Male Swivel Elbow 45 degree NB10 Rapid Staple NB12 Rapid Staple NB20 Rapid Staple NB25 Rapid Staple

Reference: 210500

Page: 01-21-05

BI630319 Qty 6 5 2 6 3 2 3 3 13 11 3 3

Longwall Parts Manual Rev.6 Austar (LWA5)

Changes To LinkOne Drawings

BI630319

Request to amend a Link One Drawing To amend an Alfagomma LinkOne Drawing or Parts List follow the procedure below A. Print this page and fill in your details as requested B. Print the Page or Parts List you want to make changes to C. Handsketch the amendmends on that page or attach a separate sheet marked with the LinkOne Page Number D. Scan the Page(s) and E-mail to michael.keinert@alfagomma.com.au The amendmends will appear in the next revision of the Book No. of Pages:

Requested By:

Reference: 99

Page: 99

Position:

Date: