DOWNLOAD PDF BT Prime-Mover WSX22 WSX30 WSX40 Electric Counter Balanced Stacker Truck Parts Manual

Quality Parts WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__25268001

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304958-000

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Date: October 1996

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Prime-Mover, Inc.

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

3

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0000 CHASSIS 0300-001 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0390-002 Battery compartment parts (9.0” battery) 0640-003 Drivers controls (one spool valve handle) 0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) 0640-016 Drivers controls (speed & direction) 0820-001 Finger / toe guards 0840-012 Driver protection 0850-001 Signs, warnings

1000 DRIVE MOTOR 1700-003 Electrical drive motor (200AMP traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200AMP traction system) 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-002 Support / swivel wheel 3550-002 Fork / support arm wheels 3560-001 Stabilizer wheel

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4180-001 Steering / radial bearing

October 1996

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© BT Prime-Mover, Inc.

4

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5190-013 Battery cut out contactor / plug (battery jumper connector) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-012 Motor cables, resistors (200AMP traction system) 5460-013 Transistor panel (200AMP traction system) 5510-010 Micro switches 5610-001 Pump contactor 5810-003 Pump motor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (one spool valve) 6125-002 Hoses, pipes, connections, mounting points (two stage mast) 6125-003 Hoses, pipes, connections, mounting points (two stage mast) 6125-004 Hoses, pipes, connections, mounting points (three stage mast) 6160-001 Control valve (one spool control valve) 6160-002 Control valve (two spool control valve) 6170-001 Pressure / flow control valve

5

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-001 Mast section (two stage mast) 7110-002 Mast section (two stage mast) 7110-003 Mast section (three stage mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-005 Lift cylinder (three stage mast freelift cylinder) 7310-006 Lift cylinder (three stage mast staging cylinder) 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-004 Fork carriage unit (three stage mast)

9000 OPTIONALS / ATTACHMENTS 9100-000 Attachments (Sideshifter/Auxiliary two stage mast) 9100-001 Attachments (Sideshifter/Auxiliary three stage mast) 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-006 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (handset)

October 1996

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© BT Prime-Mover, Inc.

6

Quality Parts

0300-001 0300-001

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0300-001

0300-001 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N!m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

© BT Prime-Mover, Inc.

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-000 0340-000

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© BT Products

October 1996

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 1996

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Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Products

UNITS

Quality Parts

0340-002 0340-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0390-000 0390-000

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7” battery) ITEM # PART # *

304906-000

Battery Compartment Rollers, 7”

1

1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

October 1996

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# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

Quality Parts

0390-001 0390-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3” battery) ITEM # PART #

NAME

*

304906-001

Battery Compartment Rollers, 13.3”

1

1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

0390-002 0390-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-002

0390-002 Battery compartment parts (9.0” battery) ITEM # PART # 1 2 3 4 5

October 1996

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305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Prime-Mover, Inc.

1 4 8 2 4

UNITS

Quality Parts

0640-003 0640-003

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 27681 Screw, cap 14813-00 Link 304654-000 Bracket 11160-11 Fitting, grease 304654-000 Tube, lift/lower 301922-014 Screw, flat head

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3

UNITS

Quality Parts

0640-006 0640-006

To Mast

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0640-006

0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8 9

NAME

304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary Function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool 49656-08 Fitting, adapter 14813-00 Link

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 2 1

UNITS

Quality Parts

0640-016 0640-016

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

0640-016

0640-016 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

October 1996

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301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Prime-Mover, Inc.

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0820-001 0820-001

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 8 9

29544 306264-000 306264-001 306264-002 306067-000 306067-001 306067-001 41084-05 41084-20 41084-21 41083-17 41083-18 41083-19 306217-000 306217-001 306217-002 41084-22 41083-02 NA

10 10 10 10 10 10

306151-000 306152-000 306280-000 306278-000 306279-000 306361-000

October 1996

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# FOR ASSY.

NAME Screw Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Channel, 71/104” Two Stage Mast Channel, 83/128” Two Stage Mast Channel, 95/152” Two Stage Mast Seal, 71/104” Two Stage Mast Seal, 83/128” Two Stage Mast Seal, 95/152” Two Stage Mast Screen, 71/104” Two Stage Mast Screen, 83/128” Two Stage Mast Screen, 95/152” Two Stage Mast Channel Seal Laminated safety sheet glass S.A.E. J-673 71/104” Two Stage Mast 24”x27”x0.234” (Secure this part locally) 83/128” Two Stage Mast 24”x39”x0.234” (Secure this part locally) 95/152” Two Stage Mast 24”x51”x0.234” (Secure this part locally) Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast

© BT Prime-Mover, Inc.

6 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1

1 1 1 1 1 1

UNITS

Quality Parts

0840-012 0840-012

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

0840-012

0840-012 Driver protection ITEM # PART # 1 2

October 1996

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305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly Screw

© BT Prime-Mover, Inc.

1 2

UNITS

Quality Parts

0850-001 0850-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 14 * * * *

October 1996

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305955-000 306105-000 306106-000 306107-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000

NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 1 1 1 1 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 2 1 1 1 1 1 1 1

© BT Prime-Mover, Inc.

UNITS

Right Left

Quality Parts

1700-003 1700-003

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© BT Prime-Mover, Inc.

October 1996

Quality Parts

1700-003

1700-003 Electrical drive motor (200AMP traction system) ITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

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NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

“E” “EE”

“E” “EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lbs. while turning wheel.

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 11205-27 23007-00 11039-31 301654-024

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.)

Screw, socket head (Torque 14 ft./lbs.)

Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear set Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

3300-000 3300-000

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

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11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.)

Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.)

Spring Nut, flanged (Torque 35 ft./lbs.)

Washer

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3360-000 3360-000

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

3530-001 3530-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

October 1996

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302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-002 3540-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3540-002

3540-002 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Frame, carrier 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 4 2 2 11 1 1 1 1

UNITS

Quality Parts

3550-002 3550-002

INSIDE OF TRUCK

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3550-002

3550-002 Fork / support arm wheels ITEM # PART # 1 2 2 3 4 5 6

October 1996

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11160-09 304619-000 304619-001 301740-001 15062-00 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

© BT Prime-Mover, Inc.

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-001 3560-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

*

304583-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

4110-019 4110-019

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

4110-019

4110-019 Steering arm / wheel ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

October 1996

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304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Cold Storage

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivet, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

October 1996

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--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-23 301946-001

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

October 1996

Return

302129-000 301917-000 305030-050 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Prime-Mover, Inc.

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

302772-050 50000-17 306241-000 301960-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

© BT Prime-Mover, Inc.

1 2 1 1

UNITS

Quality Parts

5190-009 5190-009

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

© BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

13

4 5

3

6 7

12

8 9 10 11 Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200AMP line “E” Contactor, 200AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-013 5190-013

2

3

4

1

5

1

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5190-013

5190-013 Battery cut out contactor / plug (battery jumper connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Prime-Mover, Inc.

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-002 5230-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4

301445-001 305282-001 306051-001 306052-000

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire

© BT Prime-Mover, Inc.

1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5310-017 5310-017

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-001 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

October 1996

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Prime-Mover, Inc.

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3 4

October 1996

Return

301729-000 119697 301825-010 302040-000

# FOR ASSY.

NAME Bracket, potentiometer Gear Screw Potentiometer

© BT Prime-Mover, Inc.

1 1 2 1

UNITS

Quality Parts

5390-001 5390-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])

1 1 1 1 1 1 1 6 2 1 2 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-000 306216-000 52-07933-00

October 1996

Return

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5430-012 5430-012

Route all motor cables through sleeve.

With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5430-012

5430-012 Motor cables, resistors (200AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12.5 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 inch (305mm) Cable Cable Cable Cable Tie, wire

1 1 1 1 1 105 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 As Req’d.

1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 20140-02 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

October 1996

Return

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5460-013 5460-013

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5460-013

5460-013 Transistor panel (200AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200AMP system Screw, cap Panel

© BT Prime-Mover, Inc.

1 2 1

UNITS 200AMP

Quality Parts

5510-010 5510-010

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 2 2 1 1 2 1 2 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

October 1996

Return

301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5610-001 5610-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

October 1996

Return

# FOR ASSY.

NAME Contactor, pump Screw, cap

© BT Prime-Mover, Inc.

1 2

UNITS

Quality Parts

5810-003 5810-003

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5810-003

5810-003 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

6100-000 6100-000

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

6100-001 6100-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (4.1 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

6110-001 6110-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Prime-Mover, Inc.

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

© BT Prime-Mover, Inc.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6125-002 6125-002

To Control Valve

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6

NAME

25106-01 Fitting, adapter 12391-06 O ring 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS

Quality Parts

6125-003 6125-003

To Control Valve

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6125-003

6125-003 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6

NAME

------------------- Cylinder assembly 25108-09 Fitting, adapter 12391-07 O ring 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS

Quality Parts

6125-004 6125-004

To Control Valve

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6125-004

6125-004 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6160-001 6160-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Screw, lockwasher and Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6160-002

6160-002 Control valve (two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Screw, lockwasher and

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

7110-001 7110-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7110-001

7110-001 Mast section (two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap

305487-000 305487-001 305487-002 11857-03 21089-01 11852-22 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-002 7110-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7110-002

7110-002 Mast section (two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05” (1.27mm) As Req’d.

Shim, 0.08” (2.03mm) As Req’d.

Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lift Frame Assembly 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder Assembly 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

7110-003 7110-003

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7110-003

7110-003 Mast section (three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05” (1.27mm) As Req’d.

Shim, 0.08” (2.03mm) As Req’d.

Bearing 8 Cylinder assembly, Staging 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Free Lift 1 Lift Frame Assembly 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

7170-001 7170-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

12

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

October 1996

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d.

10.5’ 11.5’ 12.1’ 1

© BT Prime-Mover, Inc.

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

© BT Prime-Mover, Inc.

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

NAME

# FOR ASSY.

UNITS 4" Stroke 6" Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" Center Stroke Cylinder assembly, 3" Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Prime-Mover, Inc.

4" Stroke 6" Stroke

Quality Parts

7310-001 7310-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Prime-Mover, Inc.

71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7310-005 7310-005

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (three stage mast freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Prime-Mover, Inc.

71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7310-006

7310-006 Lift cylinder (three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

* * *

304100-015 304100-017 304100-019

Cylinder assembly, 1 port 71/150 Cylinder assembly, 1 port 83/180 Cylinder assembly, 1 port 87/189

1 1 1

71/150 83/180 87/189

* * *

304100-014 304100-016 304100-018

Cylinder assembly, 2 ports 71/150 Cylinder assembly, 2 ports 83/180 Cylinder assembly, 2 ports 87/189

1 1 1

71/150 83/180 87/189

1 2 3 3 3 4 4 4 5 6 7 8 9K 10 11 12 12 12 13 14 15K 16K K

49548-00 11897-03 304263-015 304263-017 304263-019 304263-014 304263-016 304263-018 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 304101-007 304101-008 304101-009 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port 71/150 Tube cylinder, 1 port 83/180 Tube cylinder, 1 port 87/189 Tube cylinder, 2 ports 71/150 Tube cylinder, 2 ports 83/180 Tube cylinder, 2 ports 87/189 Plugger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Prime-Mover, Inc.

71/150 83/180 87/189 71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7410-001 7410-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

October 1996

Return

NAME 3000 Lbs. Fork Assembly, 30” (1.50” THICK) Fork Assembly, 36” (1.50” THICK) Fork Assembly, 42” (1.50” THICK) Fork Assembly, 48” (1.50” THICK) 4000 Lbs. Fork Assembly, 30” (1.75” THICK) Fork Assembly, 36” (1.75” THICK) Fork Assembly, 42” (1.75” THICK) Fork Assembly, 48” (1.75” THICK) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Markes with “K”)

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

2 2 2 2

30” long 36” long 42” long 48” long

2 2 2 2

30” long 36” long 42” long 48” long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, .05” ( 1.27mm) Frame, lift

4 As Req’d.

1

© BT Prime-Mover, Inc.

UNITS

Quality Parts

7420-002 7420-002

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d.

As Req’d.

1 4 2 2 4

© BT Prime-Mover, Inc.

UNITS

Quality Parts

7420-004 7420-004

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, .05” ( 1.27mm) Shim, .08” ( 2.03mm) Frame, lift Bearing

As Req’d.

As Req’d.

1 4

© BT Prime-Mover, Inc.

UNITS

Quality Parts

9100-000 9100-000

To Control Valve

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9100-000

9100-000 Attachments (Sideshifter/Auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Screw Fitting, 90° bulkhead Hose Bracket Elbow, 90° Cap, fitting

306306-006 306306-007 306306-008 305148-000 49632-00 49624-00 49643-28 301652-025 49634-00 49643-12 306259-000 49653-08 49635-00

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 2 6 2 2 2 2 1 2 2

UNITS 71/100 83/124 95/150

Quality Parts

9100-001 9100-001

To Control Valve

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9100-001

9100-001 Attachments (Sideshifter/Auxiliary three stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23

Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose Fitting, 90° bulkhead Fitting, 90° elbow Cap

49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 306306-003 306306-004 306306-005 301652-016 305568-000 306306-000 306306-001 306306-002 305148-000 301652-025 306259-000 49643-12 49634-00 49653-08 49635-00

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 2 2

UNITS

71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d.

2 1 1 2 1 2 1

© BT Prime-Mover, Inc.

UNITS

Quality Parts

9390-000 9390-000

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Prime-Mover, Inc.

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44” (1118mm) load Backrest, 36” (915mm) load Backrest, 48” (1219mm) load Screw, cap

© BT Prime-Mover, Inc.

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Prime-Mover, Inc.

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

Return

© BT Products

October 1996

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

October 1996

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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