DOWNLOAD PDF BT Prime-Mover TMX Electric Tow Tractor Parts Manual

Quality Parts TMX Electric Tow Tractor Effective Serial Number TMX0026288001

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 303046-003

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Date: January 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

TMX 00 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

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© BT Prime-Mover, Inc.

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 199

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

Quality Parts

0850

5510

5330 5390 9660

5160

0640 4110

5190

5230 5290 5310

0340 4180

0390

1700

9510 3300 3360 2550 3530

3550 0300 5440 5450

4

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5100

© BT Prime-Mover, Inc.

December 1996

Quality Parts

0000 CHASSIS 0300-002 Frame / Chassis 0340-009 Inspection covers (Shields & guards) 0390-005 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-006 Signs, warnings

1000 DRIVE MOTOR 1700-008 Electrical drive motor (24 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-003 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3550-008 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-023 Steering arm / wheel 4110-024 Steering arm / wheel 4180-002 Steering / radial bearing

December 1996

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© BT Prime-Mover, Inc.

5

Quality Parts

5000 ELECTRICAL SYSTEM 5100-008 General electrical compartments 5100-009 General electrical compartments (panel) 5160-011 General alarm signal 5190-016 Battery cut out contactor / plug (battery connector) 5230-005 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-019 Start / stop switch 5330-011 Speed controls 5390-003 Control cables / harness 5440-002 Direction contactors (24 Volt) 5450-001 Speed contactors (1A) 24 Volt 5510-011 Micro switches

9000 OPTIONS / ATTACHMENTS 9370-005 Warning lights / alarm 9510-000 Towing hook 9660-002 Electrical heater 9999-000 Special tools and lubrications

6

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

December 1996

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© BT Prime-Mover, Inc.

7

Quality Parts

0300-002 0300-002

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© BT Products AB

June 19, 1997

Quality Parts

0300-002

0300-002 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

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# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

© BT Products AB

1 2 2 2 2 1

UNITS

Quality Parts

0340-009 0340-009

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© BT Products AB

December 1996

Quality Parts

0340-009

0340-009 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

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# FOR ASSY.

© BT Products AB

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0390-005 0390-005

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© BT Products AB

June 20, 1997

Quality Parts

0390-005

0390-005 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

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# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

© BT Products AB

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-018 0640-018

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© BT Products

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-006 0850-006

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© BT Products AB

June 20, 1997

Quality Parts

0850-006

0850-006 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 303047-000

June 20, 1997

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© BT Products AB

UNITS

Quality Parts

1700-008 1700-008

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© BT Prime-Mover, Inc.

September 1995

Quality Parts

1700-008

1700-008 Electrical drive motor (24 Volt) ITEM # PART #

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

September 1995

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

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© BT Products

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

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# FOR ASSY.

NAME

© BT Products

UNITS

Quality Parts

3300-003 3300-003

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© BT Products

December 1996

Quality Parts

3300-003

3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.)

302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

December 1996

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# FOR ASSY.

NAME

© BT Products

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

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© BT Products

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART # *

302626-000

Brake assembly

1

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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# FOR ASSY.

NAME

© BT Products

UNITS

Quality Parts

3530-001 3530-001

2 1

3

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© BT Products

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-008 3550-008

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© BT Products AB

January 1997

Quality Parts

3550-008

3550-008 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

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# FOR ASSY.

© BT Products AB

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

4110-023 4110-023

CONNECT TO BRAKE

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

4110-023

4110-023 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

Quality Parts

4110-024 4110-024

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© BT Products AB

June 20, 1997

Quality Parts

4110-024

4110-024 Steering arm / wheel (Handle head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 20, 1997

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# FOR ASSY.

© BT Products AB

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-002 4180-002

1 2

7

6

5 3 4

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© BT Products

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

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# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

5100-008 5100-008

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-008

5100-008 General electrical compartments ITEM # PART #

NAME

# FOR ASSY.

1 2 3 6 7 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27

Panel assembly Screw, socket flat head Harness, wiring Motor, drive Connector assembly Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp

1 4 1 1 1 4 2 As Req'd.

2 1 3 2 2 1 2 1 2 1 1 4 1 2

-----------------301922-014 302954-000 ----------------------------------11880-09 14986-03 52-05103-00 15677-10 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14

December 1996

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© BT Prime-Mover, Inc.

UNITS

2.2K

Quality Parts

5100-009 5100-009

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-009

5100-009 General electrical compartments (panel) ITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

302341-001 27325-01 301314-000 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 304011-000 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302554-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 302402-000

December 1996

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# FOR ASSY.

NAME Panel Controller Controller, Remanufactured Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Relay, Cold Storage Contactor assembly, forward / rearward Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Bar, bus Bar, bus Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A Delay, time Cable Cable Decal, DO NOT STEAM CLEAN

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 2 1 1 1 4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

UNITS

Cold Storage

Quality Parts

5160-011 5160-011

1

2

4

5

3

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© BT Products

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

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# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS

Quality Parts

5190-016 5190-016

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5190-016

5190-016 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

October 199

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49854-01 49854-03 49854-04 49854-08 301952-040 49856-158 49856-159 301960-006

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE 60” [1524mm] Cable, POSITIVE 30” [762mm] Nut

© BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-005 5230-005

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5230-005

5230-005 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

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# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

© BT Prime-Mover, Inc.

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

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# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-019 5310-019

01

02

03

04

05

Return

© BT Products AB

June 18, 1997

Quality Parts

5310-019

5310-019 Start / stop switch ITEM # PART #

NAME

01 01 02 03 04 04 05

Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

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# FOR ASSY.

© BT Products AB

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

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# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-003 5390-003

Return

© BT Products

June 20, 1997

Quality Parts

5390-003

5390-003 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

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# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5440-002 5440-002

1 2 3 4 5

6

7 8 25

9 24

9 10 24

7

23

11

13 12

14

26

15 27 16

21

17

22 20

28

19 18

Return

© BT Products

December 1996

Quality Parts

5440-002

5440-002 Direction contactors (24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

*

27692-00

Forward/rearward Contactor Assembly

1

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

December 1996

Return

© BT Products

RED

GOLD

Quality Parts

5450-001 5450-001

1 2 3 4 5

8

10

6

15

19

11 14

9

16

7

17

12 13

18

Return

© BT Products

December 1996

Quality Parts

5450-001

5450-001 Speed contactors (1A) 24 Volt ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 volt

*

27693-02

Contactor Assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

December 1996

Return

© BT Products

RED

GOLD

Quality Parts

5510-011 5510-011

1

2

3

8 4

11

10

7

6

5

9 12

Return

© BT Products

July 20, 1998

Quality Parts

5510-011

5510-011 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000

RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

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HMX - 2717100 WSX22/30/40 - 25268000

# FOR ASSY.

© BT Products

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

Quality Parts

9370-005 9370-005

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© BT Products AB

June 20, 1997

Quality Parts

9370-005

9370-005 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 30 * * 31

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd.

2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

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© BT Products AB

UNITS

Quality Parts

9510-000 9510-000

Return

© BT Products AB

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

# FOR ASSY.

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

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© BT Products AB

UNITS

Quality Parts

9660-002 9660-002

CONTROL HANDLE SIDE VIEW-SECTION

CONTROL HANDLE TOP VIEW

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

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ELECTRICAL PANEL SIDE VIEW

© BT Products AB

September 1995

Quality Parts

9660-002

9660-002 Electrical heater ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

September 1995

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# FOR ASSY.

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

© BT Products AB

1 2 1 1 4 2 2

UNITS

Quality Parts

9999-000 9999-000

1

3

2

4

6

5

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© BT Products

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

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# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

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BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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