DOWNLOAD PDF BT Prime-Mover TMX Electric Tow Tractor Part Manual

PART MANUAL Manual Part Number 303046-001 ELECTRIC TOW TRACTOR Effective Serial Number

255600

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED MARCH 1995

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TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, The regulations imposed by OSHA make it quantity, model and serial numbers of your mandatory that alteration of industrial trucks machine. Supplying this information will assure be done only as approved in advance and in prompt, efficient handling of your order.

The writing by the manufacturer.

Their regulations pictorial reference number is not needed and apply to counter-weighting, changes in masts including it can only add confusion. when such changes affect capacity and any other safety modifications.

It is mandatory Since your dealer carries many parts in stock that nameplate and instructions be changed and maintains up-to-date prices on all parts, he accordingly (1910.178 (a)(4)). will be able to process your order immediately.

If, for some reason, the part is not in stock, he BT PRIME-MOVER will approve such will order it from the factory.

In either event, he changes requested as we can properly maintains a current file of service manuals, evaluate and rerate as to capacity.

Normally a change will be evaluated upon receipt of a which give all available parts ordering or technical information. written request with full particulars, including truck and mast serial number, proposed All prices are FOB factory in Muscatine, Iowa. changes, new heights of lift, etc.

Shipping charges are added to the price of the part shipping from the factory.

If the change is approved, authorization will be sent, as will new nameplates or other labeling WHERE TO ORDER where appropriate.

The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary The modifier should send confirmation of the for the dealer to order parts from the factory, he change to the factory along with pictures of is able to get prompt service for you.

Parts are the revised truck. shipped in accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1

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MARCH 1995

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts.

The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received.

Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at.

The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form.

The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

PART #

NAME

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

MARCH 1995

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# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNIT 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.3

4.5

2.9 2.6 2.5 1.4 1.3

2.15 2.9 2.7 1.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

1.1

*

99.1

2.8

2.13

4.1 10.1 1.6 1.2

4.1 10.1 1.11 1.3

A

Automatic Coupler and Tow Eye Assembly B

Battery Compartment Rollers C

Cold Storage Assembly Contactor, 1A Contactor Assembly Contactor, Forward & Rearward Contactor Assembly Control Handle Head Assembly With Picking Knob Control Handle Head Assembly Without Picking Knob D

Decals and Parts List assembly Drive Motor Assembly E

Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F

Flashing Light Assembly G,H

Handle and Transmission Installation I,J,K,L,M,N

Numerical Index O,P

Power Connector Assembly Q,R,S

Shields and Guards Special Tools and Lubrications Spring Loaded Caster Assembly Steering Stem Assembly 3

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MARCH 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1.5

1.9

1.6

1.11

T

Transmission Assembly U,V,W

Wheel Assembly, Drive X,Y,Z

MARCH 1995

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4

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

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MARCH 1995

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 303045-000 303046-001 303047-000

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# FOR ASSY.

UNIT

1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

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MARCH 1995

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Stem, handle (See Fig.# 1.2) Frame, TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

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# FOR ASSY.

UNIT

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE # 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

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MARCH 1995

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 ------------------

1.2

12

------------------

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 302812-025 302804-000 11129-08 302546-000 14851-05 302809-016 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

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NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.3) Control head assy. with Picking Knob (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Screw, socket flat head Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNIT

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB

1.5

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MARCH 1995

FIG ITEM # # PART #

NAME

1.3

*

301716-007

Control Head Assy. without Picking Knob

1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 302862-000 301776-000 301922-100 301954-035 302864-000 301961-010 301965-026 302023-000 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Grip, handle Washer Screw, flat head Screw, socket (not part of handle assy.)

Guard, wide Bolt, shoulder Pin, roll Harness, wiring Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1

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# FOR ASSY.

UNIT

1.6

FIGURE # 1.4 CONTROL HEAD ASSEMBLY WITH PICKING KNOB

1.7

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MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.4

*

301716-009

Control Head Assembly with Picking Knob

1

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-000 302836-000 302246-000 303096-000 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.)

Knob assembly Shaft Ring, retainer Knob Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

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UNIT

1.8

FIGURE # 1.5 TRANSMISSION ASSEMBLY

1.9

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MARCH 1995

FIG ITEM # # PART #

NAME

1.5

*

302631-000

Transmission Assembly

1

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

301946-001 11205-30 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302558-000 302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fil pipel Bearing Washer, sealing Set, gear Bearing Ring Seal Bracket, brake cable Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2

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# FOR ASSY.

UNIT

1.10

FIGURE # 1.6 DRIVE WHEEL ASSEMBLY

1.11

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MARCH 1995

FIG ITEM # # PART #

NAME

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive

1 2 2 2 2 2 2 3 3 3 3 3 3 4

302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 20071-01

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# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.12

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

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JANUARY 1995

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

JANUARY 1995

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2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

2.3

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MARCH 1995

FIG ITEM # # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Motor, drive (See Fig.# 2.7) Connector assembly (See Fig.# 2.8) Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet) Clamp Plate, dash Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K Gauge, HM/BDI

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

-----------------301922-014 302954-000 302017-000 302016-000 ----------------------------------301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 302542-001 49856-152 49856-151 301652-025 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-06 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05 301445-001

MARCH 1995

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# FOR ASSY.

UNIT

1 4 1 1 1 1 1 2 2 4 2 As Req'd.

2 1 1 3 3 2 1 2 1 3 1 1 4 1 1 1 2 1 1 2 1 1

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

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MARCH 1995

FIG ITEM # # PART #

NAME

2.4

*

302910-001

Panel Assembly, Electrical

1

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 ------------------

1 1 1 1 1 1 1 1 2 1 1

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302554-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 302402-000

Panel Controller Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, 1 second time Cable Cable Decal, DO NOT STEAM CLEAN

MARCH 1995

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# FOR ASSY.

UNIT

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE # 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

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MARCH 1995

FIG ITEM # # PART #

NAME

2.5

*

27692-00

Contactor Assembly, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

MARCH 1995

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# FOR ASSY.

UNIT

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

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MARCH 1995

FIG ITEM # # PART #

NAME

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

MARCH 1995

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# FOR ASSY.

UNIT

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

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MARCH 1995

FIG ITEM # # PART #

NAME

2.7

*

302308-000

Motor Assembly, Drive

1

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

MARCH 1995

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# FOR ASSY.

UNIT

2.12

FIGURE # 2.8 POWER CONNECTOR ASSEMBLY

2.13

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JANUARY 1995

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

JANUARY 1995

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# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNIT RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.14

FIGURE # 2.9 COLD STORAGE ASSEMBLY

2.15

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9

Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

JANUARY 1995

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# FOR ASSY.

UNIT

1 2 1 1 4 2 2

2.16

FIGURE # 4.1 SHIELDS AND GUARDS

4.1

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MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door, TMX Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 302526-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

MARCH 1995

Return

UNIT

4.2

FIGURE # 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

JANUARY 1995

Return

# FOR ASSY.

UNIT

4.4

FIGURE # 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

MARCH 1995

FIG ITEM # # PART #

NAME

4.3 4.3

* *

303033-000 303033-001

4.3 4.3 4.3 4.3 4.3 4.3

1 1 2 3 4 5

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

MARCH 1995

Return

# FOR ASSY.

UNIT

Battery Compartment Rollers, LEFT Battery Compartment Rollers, RIGHT

1 1

LEFT RIGHT

Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

1 1 1 4 8 4

LEFT RIGHT

4.6

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX

This Numerical Index gives part numbers and figure numbers on which they are listed. numbers have also been listed for easier location of part numbers.

Item

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

101216 101216 109631 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11261-11 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11880-09 11890-09 11897-05 119697 119697 13282-00 140176 140176 14851-05 14986-03 14993-19 15677-06 15677-09 200025 200076

1.4 1.3 1.3 1.4 1.2 2.4 1.5 1.5 2.4 1.3 1.4 1.2 1.2 1.2 1.2 1.1 1.1 1.5 1.5 1.5 1.4 1.3 1.2 4.2 1.2 4.4 2.3 1.5 2.3 1.5 1.5 1.4 1.3 1.2 1.3 1.4 1.2 2.3 1.2 2.3 2.3 10.1 2.5

7 7 6 6 16 20 13 18 17 29 36 31 21 25 3 14 8 4 16 2 35 28 4 2 6 8 32 7 10 6 14 29 22 34 10 10 27 11 7 27 13 6 1

200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372

2.6 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.6 2.5 2.5 1.6 1.6 1.6 1.6 1.6 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.5 2.6 2.5 2.6

2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 9 25 8 26 27 4 3 3 3 3 14 12 11 4 12 10 13 23 16 16 17 17

MARCH 1995 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

20140-01 201962 201963 201964 201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27691-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000 301327-001

2.4 2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.6 2.3 2.4 1.2 1.5 2.4 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.6 2.4 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 4.4 2.7

9 1 3 5 7 10 15 1 3 26 30 20 17 8 19 33 13 4 3 5 11 31 2 * * 29 28 18 6 1 1 2 3 4 5 6 18 7 8 9 10 19 23 25 20 21 5 4 1

Return 99.2

PART #

FIG.#

ITEM #

301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301652-025 301652-030 301653-020 301654-012 301654-024 301716-007 301716-009 301717-000 301717-000 301718-000 301718-000 301723-000 301723-000 301724-000 301724-000 301726-001 301726-001 301727-000 301727-000 301728-000 301728-000 301729-000 301729-000 301747-000 301776-000 301778-000 301779-000 301780-000 301780-000 301781-000 301793-004

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.5 1.5 10.1 10.1 10.1 2.3 4.1 1.5 1.5 1.6 1.3 1.4 1.3 1.4 1.3 1.4 1.4 1.3 1.3 1.4 1.3 1.4 1.4 1.3 1.4 1.3 1.3 1.4 1.1 1.3 1.4 1.4 1.3 1.4 1.4 1.5

2 3 12 14 15 16 22 24 26 27 28 13 34 5 10 * * * 17 11 12 9 3 * * 9 9 12 12 40 33 36 43 1 1 3 3 37 30 23 30 4 14 18 13 11 11 14 25 MARCH 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301833-000 301887-000 301889-000 301891-001 301917-000 301917-000 301918-000 301918-000 301921-012 301921-012 301922-014 301922-020 301922-100 301946-000 301946-001 301950-022 301950-022 301951-010 301951-016 301952-016 301952-040 301954-035 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301959-025 301960-004

1.5 1.5 1.5 1.5 1.5 4.1 1.4 1.3 1.3 1.4 1.3 1.4 2.9 4.1 2.3 2.4 1.3 1.4 1.5 2.4 2.4 1.4 1.3 1.3 1.4 1.4 1.3 2.3 4.1 1.3 1.5 1.5 1.4 1.3 2.4 2.4 1.2 2.3 4.4 1.3 2.4 1.4 1.1 4.1 4.2 4.2 4.2 1.2 1.3

26 23 22 24 27 9 32 25 27 34 4 4 2 13 29 15 26 33 8 4 3 42 35 2 2 39 32 2 1 15 3 1 31 24 21 22 2 8 7 16 5 19 13 5 4 15 11 35 37

MARCH 1995 Return

PART #

FIG.#

ITEM #

301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301961-010 301964-016 301964-032 301964-032 301965-026 301965-026 302013-000 302016-000 302017-000 302023-000 302023-000 302035-000 302040-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302080-000 302129-000 302129-000 302224-000 302231-000 302246-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012

1.4 2.3 2.4 2.3 4.4 1.4 1.3 1.4 1.4 1.3 1.3 1.4 2.9 2.3 2.3 1.4 1.3 0.1 1.3 1.4 2.9 1.1 4.1 0.1 0.1 4.1 1.4 1.3 1.4 1.3 2.9 2.9 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4

44 9 12 22 9 26 18 16 5 5 19 27 3 5 4 46 20 1 21 28 1 3 10 7 9 14 45 38 41 34 4 7 22 2 1 2 2 2 2 2 2 * 1 24 26 25 27 32 28 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302526-000 302530-000 302542-001 302542-001 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302625-000 302626-000 302631-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302809-016 302810-000 302811-008 302812-025 302831-000 302836-000 302839-020 302862-000 302862-000 302864-000 302864-000 302872-000 302909-000 302910-001 302916-000 302922-000

1.5 4.1 4.1 2.4 2.7 2.7 2.7 4.1 1.2 2.3 1.2 1.2 1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.5 1.2 1.2 4.1 4.1 1.5 1.5 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.3 1.4 1.4 1.3 1.4 4.1 2.4 4.1 1.1

15 6 15 38 4 11 17 4 1 14 29 22 32 26 10 23 13 17 5 19 14 14 12 3 20 21 * 11 19 30 24 9 33 28 8 18 23 15 21 24 13 17 25 17 20 16 * 2 7

Return 99.4

PART #

FIG.#

ITEM #

302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303031-000 303032-000 303032-001 303033-000 303033-001 303037-000 303038-000 303045-000 303046-001 303047-000 303094-001 303096-000 303574-000 303575-000 303898-000 303899-000 303938-000 303938-001 303939-000 303943-000 304164-000 42143-01 46490 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00

4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.5 1.1 4.3 4.3 4.3 4.3 4.2 4.2 0.1 0.1 0.1 4.2 1.4 0.1 0.1 1.1 1.2 4.4 4.4 4.4 2.3 4.4 1.1 1.3 1.4 2.3 2.3 2.3 2.3 2.4 2.9 2.4 2.3 2.3 2.3 10.1 2.3 2.4 2.9 0.1

2 9 10 2 24 3 8 7 5 11 5 1 1 * * 12 1 * * * 7 23 2 8 10 15 * * 12 31 2 12 8 8 28 30 19 33 10 6 35 21 20 18 5 25 18 5 * MARCH 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

49853-01 49853-03 49853-04 49854-08 49855-69 49855-74 49855-75 49855-76 49856-151 49856-152 49856-157 49856-66 49856-67 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.3 2.3 2.8 2.4 2.4 1.1 4.2 4.2 4.2 4.2 4.2 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

2 2 2 2 1 1 1 1 16 15 3 37 36 6 6 9 14 3 10 23 13 14 7 16 6 6 6 6 6 6 6 6 6 6 12 10

MARCH 1995 Return

PART #

FIG.#

ITEM #

99.5

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 303046-002 ELECTRIC TOW TRACTOR Effective Serial Number TMX0025268001

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1995

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

TMX 00 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

JUNE 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

JUNE 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.3

4.5

2.8 2.6 2.5 1.3

2.13 2.9 2.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

1.1

*

99.1

2.8

2.13

A ____________________________________ Automatic Coupler and Tow Eye Assembly B ____________________________________ Battery Compartment Rollers C ____________________________________ Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Contactor Control Head Assembly D ____________________________________ Decals and Parts List assembly Drive Motor Assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Flashing Light Assembly G,H___________________________________ Handle and Transmission Assembly I,J,K,L,M,N_____________________________ Numerical Index O,P___________________________________ Power Connector Assembly

3 Return

AUGUST 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 10.1 1.2

4.1 10.1 1.3

1.4

1.7

1.5

1.9

Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive X,Y,Z _________________________________

AUGUST 1995 Return

4

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

AUGUST 1995

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

IITEM # PART # 1 2 3 4 * 5 6 6 6 6 6 6 6 6 6 6 7 8 9 * * *

AUGUST 1995

Return

302035-000 303574-000 NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 303045-001 303046-002 303047-000

NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1

UNITS

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION ASSEMBLY

1.1

Return

AUGUST 1995

FIG. # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

AUGUST 1995

Return

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

NAME Stem, handle (See Fig.# 1.2) Frame, TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

# FOR ASSY.

UNITS

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

Return

DECEMBER 1995

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00

DECEMBER 1995

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

1.4

FIGURE 1.3 CONTROL HEAD ASSEMBLY

1.5

Return

AUGUST 1995

FIG. #

IITEM # PART #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13* 14* 15* 16* 17 18* 19 20* 21* 22* 23* 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-000 302836-000 302246-000 303096-000 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.)

Knob assembly Shaft Ring, retainer Knob Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

* Parts of Picking Knob AUGUST 1995

Return

1.6

FIGURE 1.4 TRANSMISSION ASSEMBLY

.

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

SEPTEMBER 1995

Return

NAME Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.)

Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.)

Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.)

Key

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

IITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

NAME Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

ELECTRICAL SCHEMATIC

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1995

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

AUGUST 1995

Return

2.2

FIGURE 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

Return

AUGUST 1995

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

IITEM # PART # 1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

AUGUST 1995

Return

-----------------301922-014 302954-000 302017-000 302016-000 -----------------49854-04 49854-01 49854-03 49854-08 301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 302542-001 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14 49856-158 49856-159 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05 301445-001

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Motor, drive (See Fig.# 2.7) Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Plate, dash Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Cable, 60” [1524mm] NEGATIVE Cable, 30” [762mm] POSITIVE Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K Gauge, HM/BDI

1 4 1 1 1 1 1 RED 1 GRAY 1 YELLOW 1 BLUE 2 2 4 2 As Req'd. 3’ [914.4mm] 2 1 1 3 2 2 1 2.2K 2 1 2 1 1 4 1 2 1 60” [1524mm] 1 30” [762mm] 1 2 1 1 2 1 1.5K 1

UNITS

2.4

FIGURE 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

2.4

*

302910-001

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

AUGUST 1995

Return

NAME

# FOR ASSY.

Panel Assembly, Electrical

1

Panel Controller Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Contactor assembly, forward / rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw, cap 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302554-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, 1 second time 49856-67 Cable 49856-66 Cable 302402-000 Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 1 2 1 1

UNITS

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.5

*

27692-00

Contactor Assemby, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.8

FIGURE 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.7

*

302308-000

Motor Assembly, Drive

1

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

AUGUST 1995

Return

UNITS

2.12

FIGURE 2.8 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.13

Return

ELECTRICAL PANEL SIDE VIEW

AUGUST 1995

2.3 FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8

IITEM # PART # 1 2 3 4 5 6 7

AUGUST 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.14

FIGURE 4.1 SHIELDS AND GUARDS

4.1

Return

AUGUST 1995

2.3 FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AUGUST 1995

Return

301922-020 302916-000 302597-000 302526-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door, TMX Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

# FOR ASSY.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

4.2

FIGURE 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

AUGUST 1995

Return

UNITS

4.4

FIGURE 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

AUGUST 1995

2.3 FIG. # 4.3 4.3 4.3 4.3 4.3 4.3

IITEM # PART # 1 1 2 3 4 5

AUGUST 1995

Return

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

NAME Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

# FOR ASSY. 1 1 1 4 8 4

UNITS LEFT RIGHT

4.6

FIGURE 4.4 FLASHING LIGHT ASSEMBLY

4.7

Return

AUGUST 1995

2.3 FIG. # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

IITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 11 12

AUGUST 1995

Return

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 25332-01 303939-000

NAME

# FOR ASSY.

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Tie, cable Pole, flashing light

1 1 1 1 1 1 3 1 2 2 2 As Req'd.

4 1

UNITS RED AMBER RED AMBER

4.8

FIGURE 10.0 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

AUGUST 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

IITEM # PART # 1 2 3 4 5 6 * * *

AUGUST 1995

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG # PART # This Numerical Index part ITEM numbers are listed. ITEM Item # numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11880-09 11890-09 11897-05 119697 13282-00 140176 14851-05 14986-03 14993-19 15677-09 15677-14 200025 200076 200077 200077 200078

1.3 1.3 1.2 2.4 1.4 1.4 2.4 1.3 1.2 1.2 1.2 1.2 1.1 1.1 1.4 1.4 1.4 1.3 1.2 4.2 1.2 2.3 4.4 1.4 1.4 2.3 1.4 1.4 1.3 1.2 1.3 1.2 2.3 1.2 2.3 2.3 10.1 2.5 2.5 2.6 2.5

7 6 16 20 15 19 17 36 31 21 25 3 8 14 4 17 2 35 4 2 6 34 8 8 32 10 7 14 29 34 10 27 11 7 13 27 6 1 2 2 3

200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01

2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.6 2.5 2.5 1.5 1.5 1.5 1.5 1.5 2.6 2.5 2.6 2.6 2.5 2.6 2.6 2.5 2.5 2.6 2.5 2.6 2.4

4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 9 25 8 26 27 3 3 3 3 3 14 12 11 4 10 12 13 23 16 16 17 17 9

SEPTEMBER 1995 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

201962 201963 201964 201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27692-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000

2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.5 2.3 2.4 1.2 1.4 2.4 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.6 2.4 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 3 5 7 10 15 1 3 26 30 20 18 8 19 33 13 4 3 5 11 31 2 * * 29 28 18 6 1 1 2 3 4 5 18 6 7 8 9 10 19 25 23 20 21

99.2 Return

PART #

FIG #

ITEM #

300771-001 300792-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301728-000 301729-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-004 301793-008 301793-009

0.1 4.4 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.4 1.4 10.1 10.1 10.1 1.4 4.1 2.3 1.4 1.4 1.4 1.5 1.4 1.3 1.3 1.3 1.3 1.4 1.3 1.3 1.3 1.1 1.3 1.3 1.3 1.3 1.4 1.4 1.4

4 4 12 1 2 3 13 14 15 16 22 24 26 27 28 36 6 11 * * * 5 11 17 13 31 10 1 20 9 12 40 43 1 3 37 30 4 18* 13* 11 14* 27 28 25 SEPTEMBER 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301887-000 301889-000 301891-001 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-022 301951-010 301951-016 301952-016 301952-040 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301959-025 301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301964-016 301964-032 301965-026

1.4 1.4 1.4 4.1 1.3 1.3 1.3 2.4 2.3 2.8 4.1 1.3 1.4 2.4 2.4 1.3 1.3 1.3 2.3 4.1 1.4 1.4 1.3 2.4 2.4 1.2 2.3 2.4 4.4 1.3 1.1 4.1 4.2 4.2 4.2 1.2 1.3 2.3 2.4 2.3 4.4 1.3 1.3 1.3 1.3

24 26 29 9 32 34 4 15 31 2 13 33 9 4 3 42 2 39 2 1 3 1 31 21 22 2 8 5 7 19 13 5 11 15 4 11 44 9 12 22 9 26 16* 5 27

SEPTEMBER 1995 Return

PART # 302013-000 302016-000 302017-000 302023-000 302035-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302129-000 302224-000 302231-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012 302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302526-000 302530-000 302542-001 302542-001 302544-000

FIG #

ITEM #

2.8 2.3 2.3 1.3 0.1 1.3 2.8 1.1 4.1 0.1 0.1 4.1 1.3 1.3 2.8 2.8 1.3 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.4 4.1 4.1 2.4 2.7 2.7 2.7 4.1 1.2 1.2 2.3 1.2

3 5 4 46 1 28 1 3 10 6 8 14 45 41 4 7 22* 4 2 2 2 2 2 2 2 * 1 24 26 25 27 32 28 16 6 15 38 4 11 17 4 1 29 14 22 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302626-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302809-016 302810-000 302811-008 302831-000 302836-000 302839-020 302862-000 302864-000 302872-000 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303009-025 303031-000 303032-000

1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.4 1.2 1.2 4.1 4.1 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.3 1.3 4.1 2.4 4.1 1.1 4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.4 1.4 1.1 4.3

32 26 10 23 13 17 5 21 14 14 12 3 23 11 19 30 24 9 33 28 8 18 15* 21* 24 17 25 20* 16 * 2 7 2 9 9 2 24 3 8 7 5 12 22 5 1

99.4 Return

PART #

FIG #

ITEM #

303032-001 303037-000 303038-000 303045-001 303046-002 303047-000 303094-001 303096-000 303574-000 303575-000 303898-000 303899-000 303939-000 303943-000 304128-000 304164-000 304435-000 42143-01 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49856-151 49856-152 49856-158 49856-159 49856-66 49856-67 49910-03

4.3 4.2 4.2 0.1 0.1 0.1 4.2 1.3 0.1 0.1 1.1 1.2 4.4 2.3 1.2 4.4 1.4 1.1 1.3 2.3 2.3 2.3 2.3 2.4 2.8 2.4 2.3 2.3 2.3 10.1 2.3 2.4 2.8 0.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.4 1.1

1 12 1 * * * 7 23* 2 7 10 15 12 33 23 2 30 12 8 30 32 19 35 10 6 35 21 20 18 5 25 18 5 * 7 7 7 7 16 15 28 29 37 36 6 SEPTEMBER 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

4.2 4.2 4.2 4.2 4.2 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

6 9 3 10 14 23 13 14 7 16 6 6 6 6 5 6 6 6 6 6 12 10

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

99.5

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 303046-003 ELECTRIC TOW TRACTOR Effective Serial Number TMX0025341001

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JANUARY 1996

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

TMX 00 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

JUNE 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

JUNE 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.3

4.5

2.8 2.6 2.5 1.3

2.13 2.9 2.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

1.1

*

99.1

2.8

2.13

A ____________________________________ Automatic Coupler and Tow Eye Assembly B ____________________________________ Battery Compartment Rollers C ____________________________________ Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Contactor Control Head Assembly D ____________________________________ Decals and Parts List assembly Drive Motor Assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Flashing Light Assembly G,H___________________________________ Handle and Transmission Assembly I,J,K,L,M,N_____________________________ Numerical Index O,P___________________________________ Power Connector Assembly

3 Return

AUGUST 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 10.1 1.2

4.1 10.1 1.3

1.4

1.7

1.5

1.9

Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive X,Y,Z _________________________________

AUGUST 1995 Return

4

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

10

0.1

Return

JANUARY 1996

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

IITEM # PART # 1 2 3 4 * 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 * * *

302035-000 303574-000 NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 23411-00 303045-003 303046-003 303047-000

JANUARY 1996

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Decal, U.S.A. Flag Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1 1

UNITS

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION ASSEMBLY

1.1

Return

JANUARY 1996

FIG. # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

JANUARY 1996

Return

NAME Stem, handle (See Fig.# 1.2) Frame, main Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

# FOR ASSY.

UNITS

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

Return

JANUARY 1996

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 304750-000 304760-000 304761-000 11873-19 11695-11 14993-20 11873-25 304762-000 11873-16

JANUARY 1996

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing Washer Bolt, shoulder Handle Bolt, shoulder

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

UNITS

AS SHOWN NOT SHOWN

1.4

FIGURE 1.3 CONTROL HEAD ASSEMBLY

1.5

Return

JANUARY 1996

FIG. # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-002 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-001 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

JANUARY 1996

Return

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.)

Knob assembly Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

1.6

FIGURE 1.4 TRANSMISSION ASSEMBLY

.

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

SEPTEMBER 1995

Return

NAME Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.)

Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.)

Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.)

Key

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

IITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

NAME Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

ELECTRICAL SCHEMATIC

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1995

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

AUGUST 1995

Return

2.2

FIGURE 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

Return

JANUARY 1996

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

IITEM # PART # 1 2 3 4 5 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

-----------------301922-014 302954-000 302017-000 302016-000 304267-000 -----------------49854-04 49854-01 49854-03 49854-08 301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 301445-001 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14 49856-158 49856-159 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05

JANUARY 1996

Return

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Switch, toggle assembly Motor, drive (See Fig.# 2.7) Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Gauge, HM/BDI Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Cable, 60” [1524mm] NEGATIVE Cable, 30” [762mm] POSITIVE Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K

1 4 1 1 1 1 1 1 RED GRAY 1 YELLOW 1 1 BLUE 2 2 4 2 As Req'd. 3’ [914.4mm] 2 1 1 3 2 2 2.2K 1 2 1 2 1 1 4 1 2 1 60” [1524mm] 1 30” [762mm] 1 2 1 1 2 1 1.5K

UNITS

2.4

FIGURE 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

JANUARY 1996

2.3 FIG. #

IITEM # PART #

2.4

*

302910-001

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 304011-000 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

# FOR ASSY.

Panel Assembly, Electrical

1

Panel Controller Controller, Remanufactured Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Relay, Cold Storage Contactor assembly, forward / rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw, cap 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302554-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 49856-67 Cable 49856-66 Cable 302402-000 Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 1 1 2 1 1 1

JANUARY 1996

Return

NAME

UNITS

Cold Storage

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

DECEMBER 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.5

*

27692-00

Contactor Assemby, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1 1

DECEMBER 1995

Return

UNITS

RED

GOLD

2.8

FIGURE 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.7

*

302308-000

Motor Assembly, Drive

1

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

AUGUST 1995

Return

UNITS

2.12

FIGURE 2.8 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.13

Return

ELECTRICAL PANEL SIDE VIEW

AUGUST 1995

2.3 FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8

IITEM # PART # 1 2 3 4 5 6 7

AUGUST 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.14

FIGURE 4.1 SHIELDS AND GUARDS

4.1

Return

JANUARY 1996

2.3 FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

JANUARY 1996

Return

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

# FOR ASSY.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

4.2

FIGURE 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

AUGUST 1995

Return

UNITS

4.4

FIGURE 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

JANUARY 1996

2.3 FIG. # 4.3 4.3 4.3 4.3 4.3 4.3

IITEM # PART # 1 1 2 3 4 5

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

JANUARY 1996

Return

NAME Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

# FOR ASSY. 1 1 1 4 8 4

UNITS LEFT RIGHT

4.6

FIGURE 4.4 FLASHING LIGHT ASSEMBLY

4.7

Return

JANUARY 1996

2.3 FIG. # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

IITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 11 12

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 25332-01 303939-000

JANUARY 1996

Return

NAME

# FOR ASSY.

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Tie, cable Pole, flashing light

1 1 1 1 1 1 3 1 2 2 2 As Req'd.

4 1

UNITS RED AMBER RED AMBER

4.8

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

IITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

DECEMBER 1995

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11429-04 11634-00 11695-11 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11873-19 11873-25 11880-09 11890-09 11897-05 119697 13282-00 140176 14851-05 14986-03 14993-19 14993-20 15677-09 15677-14 200025

1.3 1.3 1.2 2.4 1.4 1.4 2.4 1.3 1.2 1.2 1.2 1.2 1.1 1.1 1.4 1.4 1.4 1.3 1.2 4.2 1.2 1.2 4.4 2.3 1.4 1.4 1.2 1.2 1.2 2.3 1.4 1.4 1.3 1.2 1.3 1.2 2.3 1.2 1.2 2.3 2.3 10.1

7 6 16 20 15 19 17 33 30 21 25 3 14 8 4 17 2 32 4 2 6 38 8 34 32 8 42 37 40 10 7 14 26 33 10 27 11 7 39 13 27 6

200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201962 201963 201964

2.5 2.5 2.6 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.5 1.5 1.5 1.5 1.5 2.5 2.6 2.6 2.6 2.6 2.5 2.5 2.6 2.5 2.6 2.5 2.6 2.4 2.6 2.6 2.6

1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3 3 12 14 11 4 12 10 23 13 16 16 17 17 9 1 3 5

JANUARY 1996 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23411-00 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27692-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000

2.6 2.6 2.6 10.1 1.5 2.3 2.4 1.2 1.4 2.4 0.1 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.4 2.6 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 4.4

7 10 15 1 3 26 30 20 18 8 10 19 33 13 4 3 5 11 31 2 * * 29 28 6 18 1 1 2 3 4 5 18 6 7 8 9 10 19 25 23 20 21 4 4

99.2 Return

PART #

FIG #

ITEM #

301314-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301728-000 301729-000 301741-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-004 301793-008 301793-009

2.4 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.4 1.4 10.1 10.1 10.1 1.4 2.3 4.1 1.4 1.4 1.4 1.5 1.4 1.3 1.3 1.3 1.3 1.4 1.3 1.3 1.3 2.5 1.1 1.3 1.3 1.3 1.3 1.4 1.4 1.4

2 12 1 2 3 13 14 15 16 22 24 26 27 28 14 6 11 * * * 5 17 11 13 31 10 1 20 9 12 37 40 1 3 34 27 K 4 18 13 11 14 27 28 25 JANUARY 1996

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301887-000 301889-000 301891-001 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-022 301951-010 301951-016 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301964-016 301964-032 301965-026

1.4 1.4 1.4 4.1 1.3 1.3 1.3 2.8 2.4 2.3 4.1 1.3 1.4 2.4 2.4 1.3 1.3 1.3 2.3 4.1 1.4 1.4 1.3 2.4 2.4 1.2 2.3 1.2 2.4 1.3 4.4 1.1 4.1 4.2 4.2 4.2 1.3 2.3 4.4 2.4 2.3 1.3 1.3 1.3 1.3

24 26 29 9 29 31 4 2 15 31 13 30 9 4 3 39 2 36 2 1 3 1 28 21 22 2 8 11 5 19 7 13 5 11 4 15 41 9 9 12 22 23 16 5 24

JANUARY 1996 Return

PART # 302013-000 302016-000 302017-000 302023-000 302035-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302129-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012 302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000

FIG #

ITEM #

2.8 2.3 2.3 1.3 0.1 1.3 2.8 1.1 4.1 0.1 0.1 4.1 1.3 1.3 2.8 2.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.4 4.1 4.1 2.4 2.7 2.7 2.7 1.2 1.2 1.2 1.2 2.4 1.2

3 5 4 43 1 25 1 3 10 6 8 14 42 38 4 7 4 2 2 2 2 2 2 2 * 1 24 26 25 27 32 28 16 6 15 38 4 11 17 22 31 26 10 23 13 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302626-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-020 302862-000 302864-000 302872-002 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303009-025 303031-000 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003 303047-000 303094-001

1.2 1.2 1.4 1.2 1.2 4.1 4.1 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.3 4.1 2.4 4.1 1.1 4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.4 1.4 1.1 4.3 4.3 4.2 4.2 0.1 0.1 0.1 4.2

17 5 21 14 14 12 3 23 11 19 29 24 9 32 8 18 15 21 17 22 20 16 * 2 7 2 9 9 2 24 3 8 7 5 22 12 5 1 1 12 1 * * * 7

99.4 Return

PART #

FIG #

ITEM #

303574-000 303575-000 303898-000 303899-000 303939-000 303943-000 304011-000 304128-000 304164-000 304267-000 304435-000 304718-001 304750-000 304755-000 304760-000 304761-000 304762-000 305273-000 42143-01 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49856-151 49856-152 49856-158 49856-159 49856-66 49856-67

0.1 0.1 1.1 1.2 4.4 2.3 2.4 1.2 4.4 2.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 4.1 1.1 1.3 2.3 2.3 2.3 2.3 2.4 2.8 2.4 2.3 2.3 2.3 10.1 2.4 2.3 2.8 0.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.4

2 7 10 15 12 33 10 23 2 5 30 28 34 1 35 36 41 4 12 8 30 32 19 35 10 6 35 21 20 18 5 18 25 5 * 7 7 7 7 16 15 28 29 37 36 JANUARY 1996

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

1.1 4.2 4.2 4.2 4.2 4.2 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

6 6 9 14 10 3 13 23 14 7 16 5 5 5 5 5 5 5 5 5 5 12 10

JANUARY 1996 Return

PART #

FIG #

ITEM #

99.5

Return

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return