DOWNLOAD PDF BT Prime-Mover RMX HMX Electric Low Lift Pallet Truck Parts Manual

Quality Parts RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number _MX__27328001

HMX

RMX

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 302064-008

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Date: December 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

HMX 65 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

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© BT Products

April 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

April 1997

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

Quality Parts

5160 0840

0640 5510

5330 5390 5310 0340

7400

9660 4110

5190 5460-018 5460-020 0390

3300 3360 3580 3530 7310

1700 2250

5390-031 5390-032 5430-018 5430-019

5230 5290 5310 4180

3550

0850

0300 3560-003 3540

0640

5440 5450 5360 5460-019

5810 6100 6125

5180 9910 5390-033 5430-021

4

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3560-002 3540

© BT Products

December 15, 1997

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-007 Inspection covers (Shields & guards) 0340-018 Inspection covers (“EE” electrical box) 0340-019 Inspection covers (Splash guard) 0390-003 Battery compartment parts 0640-016 Drivers controls (Speed & direction) 0640-020 Drivers controls (Hand rail) 0840-015 Driver protection (Reverser) 0850-004 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) 1700-006 Electrical drive motor (12 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-002 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-002 Parking brake system 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-004 Support / swivel wheel 3550-006 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3560-003 Stabilizer wheel (spring Loaded) 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above 4110-011 Steering arm / wheel (Control head assembly) 4110-020 Steering arm / wheel (Walk along knob control head assembly) 4180-001 Steering / radial bearing

December 15, 1997

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© BT Products

5

Quality Parts

5000 ELECTRICAL SYSTEM 5160-013 General alarm signal 5180-004 Current collector, cable drum 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5190-014 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-025 Start / stop switch 5330-011 Speed controls 5360-001 Relay, electrical modules (12 Volt ) 5390-003 Control cables / harness (Handle head) 5390-031 Control cables / harness (24 Volt, 300 Amp system) 5390-032 Control cables / harness (12 Volt RMX) 5390-033 Control cables / harness (24 Volt, 400 Amp system) 5430-018 Motor cables, resistors (24 Volt, 300 Amp system) 5430-019 Motor cables, resistors (12 Volt RMX) 5430-021 Motor cables, resistors (24 Volt, 400 Amp system) 5435-003 Contactor panel (12 Volt, RMX ) 5440-001 Direction contactors 5460-018 Transistor panel (24 Volt, 300 Amp system) 5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 5460-020 Transistor panel (12 Volt) 5510-011 Micro switches 5810-012 Pump motor (12 Volt) 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-002 Hydraulic pump 6100-020 Hydraulic pump 6125-017 Hoses, pipes, connections, mounting points

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7400-000 Lift and carrying devices (Tilting package guard) 7400-001 Lift and carrying devices (Removable load backrest)

9000 OPTIONS / ATTACHMENTS 9660-007 Electrical heater (24 Volt) 9660-008 Electrical heater 9910-000 Electrical controllers (Handset) 6

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© BT Products

December 15, 1997

Quality Parts

December 15, 1997

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© BT Products

7

Quality Parts

0300-000 0300-000

Effective Serial Number _MX__25268001

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7

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# FOR ASSY.

NAME

------------------ Frame, carrier (State Model & Serial Number) 301954-060 Screw, socket head HMX 301747-000 Isolator 304821-000 Bushing, iron 11020-40 Bearing, plain 11160-11 Fitting, grease 301604-001 Link, upper © BT Products

UNITS

1 2 2 12 2 16 1 September 1995

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 30 31 32 33 34 35

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12” (3.05 mm) As Req'd.

0.12" 0.25" 27006-02 Shim, 0.25” (6.35 mm) As Req'd.

------------------- Frame, carrier 1 (State Model & Serial Number) 304885-000 Pin 3 Cold Storage 304886-000 Pin (Cold Storage) 3 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 HMX-50 301730-001 Pin, axle (HMX-50 ONLY) 2 304874-000 Pin, axle 2 Cold Storage 304880-000 Pin, axle (Cold Storage) 2 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 HMX-50 49929-03 Bushing, iron (HMX-50 ONLY) 4 304822-000 Bushing, iron 12 HMX-50 301996-000 Pin (HMX-50 ONLY) 2 304881-000 Pin 2 304882-000 Pin (Cold Storage) 2 Cold Storage See Chart Rod, pull 2 304871-000 Pin, lower link 2 Cold Storage 304872-000 Pin, lower link (Cold Storage) 2 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 Cold Storage 304884-000 Pin, lower link (Cold Storage) 2 304887-000 Pin 2 Cold Storage 304888-000 Pin (Cold Storage) 2 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 301955-016 Screw, socket lock 2 HMX-50 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 304909-000 Pin 1 Cold Storage 304910-000 Pin (Cold Storage) 1 HMX-50 301740-001 Screw, cap (HMX-50 ONLY) 6

September 1995

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# FOR ASSY.

NAME

© BT Products

Quality Parts

0300-000

PULL RODS AND FRAME ASSEMBLY 8.1" x 31¾" Battery Box PULL ROD

13.3" x 31¾" Battery Box PULL ROD

ITEM # 20

ITEM # 20

FORK WIDTH

FORK LENGTH

22"

36"

305036-006

305036-000

22"

42"

305036-007

305036-001

22"

48"

305036-008

305036-002

22"

60"

305036-018

305036-020

22"

72"

305036-019

305036-021

22"

96"

305036-009

305036-003

22"

1150mm

305036-010

305036-004

23"

84"

305036-011

305036-005

23"

93"

305036-011

305036-005

23"

96"

305036-011

305036-005

27"

36"

305036-006

305036-000

27"

42"

305036-007

305036-001

27"

48"

305036-008

305036-002

27"

60"

305036-018

305036-020

27"

72"

305036-019

305036-021

27"

96"

305036-009

305036-003

28"

84"

305036-011

305036-005

28"

93"

305036-011

305036-005

28"

96"

305036-011

305036-005

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY 13.3" x 31¾" Battery Box PULL ROD

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FORK WIDTH

FORK LENGTH

ITEM # 20

26"

48"

305036-022

27"

48"

305036-022

© BT Products

September 1995

Quality Parts

September 1995

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0300-000

© BT Products

Quality Parts

0340-007 0340-007

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© BT Products

December 1996

Quality Parts

0340-007

0340-007 Inspection covers (Shields & guards) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

301831-000 301692-000 302057-000 306239-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

December 1996

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© BT Products

UNITS

Quality Parts

0340-018 0340-018

1

2

4

5

3

6

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© BT Products

August 1, 1997

Quality Parts

0340-018

0340-018 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 20375 301951-010 306556-000 301951-010 306556-000 11045-04 307602-000 307603-000 20375

August 1, 1997

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# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat

© BT Products

2 2 2 2 4 1 4 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0340-019 0340-019 3

1

4

2

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© BT Products

April 1997

Quality Parts

0340-019

0340-019 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

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306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

© BT Products

UNITS

Quality Parts

0390-003 0390-003

NOT AVAILABLE FOR HMX-50 TRUCKS

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© BT Products

May 1996

Quality Parts

0390-003

0390-003 Battery compartment parts

8 Inch Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

303725-000

Door, right side battery (With NO Load Backrest) 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame 303725-001 Door, left side battery (With NO Load Backrest) ------------------- Frame

UNITS

1 8 4 4 1 1 1

13 Inch Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

May 1996

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# FOR ASSY.

NAME

303724-000

Door, right side battery (With NO Load Backrest) 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame 303724-001 Door, left side battery (With NO Load Backrest) ------------------- Frame

© BT Products

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-016 0640-016

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© BT Products

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0640-020 0640-020

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© BT Products

December 1996

Quality Parts

0640-020

0640-020 Drivers controls (Hand rail) ITEM # PART #

NAME

*

301907-000

Hand rail assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

December 1996

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# FOR ASSY.

© BT Products

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-015 0840-015

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© BT Products

May 06, 1997

Quality Parts

0840-015

0840-015 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

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# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

© BT Products

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-004 0850-004

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© BT Products

December 1996

Quality Parts

0850-004

0850-004 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

Decal, WARNING Decal, HMX data plate Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING COAST (HMX ONLY) Decal, RMX data plate Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Manual, RMX/HMX OPERATOR'S Cord, manual Manual, RMX/HMX PARTS Manual, RMX/HMX SERVICE

1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1 1 1 1 1

305955-000 NSS 151847 151848 302523-000 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306101-000 306105-000 306100-000 302063-002 23296-00 302064-008 302065-000

December 1996

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© BT Products

UNITS HMX Right Left HMX

RMX RMX HMX

Quality Parts

1700-004 1700-004

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© BT Products

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

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# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

Quality Parts

1700-006 1700-006

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© BT Products

May 1995

Quality Parts

1700-006

1700-006 Electrical drive motor (12 Volt) ITEM # PART #

UNITS 12 Volt

*

302110-000

Drive Motor Assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

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NAME

# FOR ASSY.

© BT Products

Quality Parts

2550-002 2550-002

Torque nut to 250 ft./lbs. while turning wheel.

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© BT Products

February 1997

Quality Parts

2550-002

2550-002 Mechanical drive gear unit ITEM #

PART #

NAME

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 301654-024 301627-000

Case, gear Pin, dowel Key Gear, pinion RMX Gear, pinion HMX Nut, flanged (Torque 35 ft./lbs.)

Screw, socket head (Torque 14 ft./lbs.)

Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, RMX idler Gear, HMX idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

Gear, drive

1 2 1 1

February 1997

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# FOR ASSY.

© BT Products

1 9 1 2 1 2 1 1 2 1 1 1 1

UNITS RMX HMX

RMX HMX

RMX HMX

Quality Parts

3300-002 3300-002

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© BT Products

December 1996

Quality Parts

3300-002

3300-002 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.)

Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.)

Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

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© BT Products

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

3530-001 3530-001

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© BT Products

December 1996

Quality Parts

3530-001

3530-001 Drive wheel ITEM PART # # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

December 1996

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-004 3540-004

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© BT Products

May 1995

Quality Parts

3540-004

3540-004 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

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301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

© BT Products

4 1 2 4 2 1 8 2 8 2 2 2 2

UNITS

Quality Parts

3550-006 3550-006

Raised edges to the inside.

Seals to the outside.

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© BT Products

December 1996

Quality Parts

3550-006

3550-006 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

RMX-65

HMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001 307110-003

Load wheel Assy.

1

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

2

49910-01

49910-01

49910-01

49910-01

49910-01

Bearing, seal (2)

3 ---------------- ---------------- ----------------

11030-05

11030-05

Bearing, No Seal (2)

4 ---------------- ---------------- 302287-000 302287-000 302287-000

December 1996

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© BT Products

Guard, string (2)

Quality Parts

3560-002 3560-002

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© BT Products

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM # PART #

NAME

*

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

3560-003 3560-003

Return

© BT Products

May 1995

Quality Parts

3560-003

3560-003 Stabilizer wheel (spring Loaded) ITEM # PART #

NAME

*

304345-000

Caster Assembly, spring Loaded

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

27796-02 304349-000 27810-00 301296-000 27804-00 11936-17 304348-000 11073-34 27809-00 11009-05 11854-02 301299-000 301300-000 27807-00 49929-10 11016-27 11160-11 301297-000 301298-000 49910-01 27808-00 301301-000 14935-01 11017-04 11205-29

Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring, inner Spring, outer Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

3580-000 3580-000

SEE LIFT FRAME ASSEMBLY

Return

© BT Products

May 1995

Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Products

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-000 4110-000

Effective Serial Number 27324000 and above

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27

19

17 16

Return

11

18

20

13 14

10 12

9

15

© BT Products

November 21, 1997

Quality Parts

4110-000 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27

NAME

------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin 307573-000 Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 307741-000 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 307741-000 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer 307729-000 Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage)

November 21, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4110-011 4110-011

01

Return

© BT Products

April 1997

Quality Parts

4110-011

4110-011 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

01 01 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

April 1997

Return

304012-000 304012-001 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4110-020 4110-020

01

Return

© BT Products

April 1997

Quality Parts

4110-020

4110-020 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART #

NAME

01 01 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.)

Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

April 1997

Return

304012-002 304012-003 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 301778-000 301954-035 302872-002 302862-000 301964-016 301717-000 302831-000 301781-000 301778-000 302863-000 301964-032 302873-001

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS Twist Thumb

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-001 4180-001

Return

© BT Products

August 08, 1997

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-013 5160-013

Return

© BT Products

December 1996

Quality Parts

5160-013

5160-013 General alarm signal ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

© BT Products

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-004 5180-004

Return

© BT Products

April 1997

Quality Parts

5180-004

5180-004 Current collector, cable drum ITEM PART # # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS

Quality Parts

5190-011 5190-011

1 2 20

10

6 11 3

12

5

13 19

7

14 4

15 16 8

17

9

18

Return

© BT Products

May 06, 1997

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 Amp traction system) ITEM PART # #

# FOR ASSY.

NAME

UNITS

1

301951-010

Screw, cap

2

2 3 4 5 6 7 8 9 *

304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000

Contactor, 300/400 Amp line “E” Contactor, fixed “E“ Contactor assembly, moving “E“ Cover, top “E” Screw “E“ Spring, return “E“ Coil & frame, lower shroud “E“ Cap, armature “E” Kit, mounting bracket (Not Shown) “EE“

1 2 1 1 2 1 1 1 1

“E” “E” “E” “E” “E” “E” “E” “E” “EE”

10 11 12 13 14 15 16 17 18 19 20 * *

304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

Contactor, 300/400 Amp line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

1 2 2 2 2 1 1 1 1 2 1 1 1

“EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

May 06, 1997

Return

© BT Products

Quality Parts

5190-014 5190-014

Return

© BT Products

April 1997

Quality Parts

5190-014

5190-014 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

April 1997

Return

49854-01 49854-03 49854-04 49854-08 49852-01 49853-01 49856-110 49856-110

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, 23" Cable, 23"

© BT Products

1 1 1 1 2 2 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-003 5230-003

Return

© BT Products

October 1996

Quality Parts

5230-003

5230-003 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 1996

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt

© BT Products

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-001 5290-001

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM PART # # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-025 5310-025

Return

© BT Products

April 1997

Quality Parts

5310-025

5310-025 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5 6 7 7 8

April 1997

Return

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000 11880-09 20208-00 20323-00 14986-03

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect Screw, round Switch, lift limit Switch, lift limit (Sealed) Nut, twin

© BT Products

1 1 2 1 1 2 1 1 2 1 1 1

UNITS

Sealed

Sealed

Quality Parts

5330-011 5330-011

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM PART # # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5360-001 5360-001

1

2

Return

© BT Products

April 1997

Quality Parts

5360-001

5360-001 Relay, electrical modules (12 Volt ) ITEM # PART # 1 2 *

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

© BT Products

1 2 2

UNITS

Quality Parts

5390-003 5390-003

Return

© BT Products

June 20, 1997

Quality Parts

5390-003

5390-003 Control cables / harness (Handle head) ITEM PART # # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5390-031 5390-031

6 5

4 3

1

2

Return

© BT Products

April 1997

Quality Parts

5390-031

5390-031 Control cables / harness (24 Volt, 300 Amp system) ITEM # PART # 1 2 3 4 5 6

April 1997

Return

307193-000 307566-000 49607-00 307194-000 301889-000 301951-010

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item #1) Plug, diode Harness, main Breaker, control circuit (12 Amp) Screw

© BT Products

1 1 1 1 1 1

UNITS

12 AMP

Quality Parts

5390-032 5390-032

1 2 3

4

Return

© BT Products

August 08, 1997

Quality Parts

5390-032

5390-032 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

301951-010 301889-000 304977-000 304775-000

August 08, 1997

Return

# FOR ASSY.

NAME Screw, cap Breaker, control circuit (12 AMP) Harness, main Harness (supplied with item #3)

© BT Products

1 1 1 1

UNITS 12 AMP

Quality Parts

5390-033 5390-033

1

2

6 7

5

3

To Hourmeter Tab 6 Tab 2 Tab 3 Tab 5 BDI/Hourmeter

8

4

Return

© BT Products

August 08, 1997

Quality Parts

5390-033

5390-033 Control cables / harness (24 Volt, 400 Amp system) ITEM # PART # 1 2 3 4 5 6 7 8

306778-000 307566-000 49607-00 307193-000 301889-000 301951-010 20163-102 302343-000

August 08, 1997

Return

# FOR ASSY.

NAME Harness, main Harness (supplied with item #1) Plug, diode Harness, handle stem Breaker, control circuit (12 Amp) Screw Wire, jumper Harness, rider bar

© BT Products

1 1 5 1 1 1 1 1

UNITS

12 Amp

Quality Parts

5430-018 5430-018

2

4 3 1 17 8 5 6

9

7

10 12 11

14 13

F2

A1

15

16 A2 F1

Return

© BT Products

December 07, 1997

Quality Parts

5430-018

5430-018 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

Lockwasher Cable Breaker, pump circuit (105 AMP) Cable Screw Sleeve (14 inchs) Nut Clamp Screw Breaker, drive circuit (150 AMP) Screw Bar, bus “E” Bar, bus “EE” Bar, bus Sleeve (14 inchs) Cable Cable Cable Cable Cable

1 1 1 105 AMP 1 2 As Req’d.

1 1 2 1 150 AMP 2 1 “E” 1 “EE” 1 As Req’d.

1 1 1 1 1

50001-11 305975-002 307601-001 305975-003 301826-016 52-05103-00 301960-008 15677-04 301826-016 307601-000 301826-016 306639-000 306578-000 305969-000 52-05103-00 305974-000 305974-003 305974-002 305974-001 49856-66

December 07, 1997

Return

© BT Products

UNITS

Quality Parts

5430-019 5430-019

2 13

12

3

14 15

4 5 1 6 16

8 7

11

9 10 17 18

19

Return

© BT Products

December 07, 1997

Quality Parts

5430-019

5430-019 Motor cables, resistors (12 Volt RMX) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Lockwasher Cable Cable Nut Clamp Sleeve (14 inches) Screw Breaker, pump circuit (105 AMP) Cable Cable Cable Bar, bus Bar, bus Bar, bus Screw Breaker, drive circuit (150 AMP) Bar, bus Cable Cable Sleeve (14 inches)

2 1 1 1 1 As Req’d.

2 1 105 AMP 1 1 1 1 1 1 2 1 150 AMP 1 1 1 As Req’d.

50001-11 49856-11 49856-15 301960-008 15677-04 52-05103-00 301826-016 307601-001 49856-66 49856-15 49856-15 302348-000 302350-000 302351-000 301951-016 307601-000 302352-000 49856-15 49856-15 52-05103-00

December 07, 1997

Return

© BT Products

UNITS

Quality Parts

5430-021 5430-021

2

4

1 7

6 11

5

9 3 8 17

10 12 13

F2

A1

14

15 16 A2

Return

© BT Products

F1

December 07, 1997

Quality Parts

5430-021

5430-021 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17

Cable Cable Breaker, pump circuit (105 Amp) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, drive circuit (150 Amp) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable

1 1 1 105 Amp 1 2 As Req’d.

1 1 1 2 2 150 Amp 2 1 As Req’d.

1 1 1 1 1

305975-006 49856-11 307601-001 49856-11 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-010 307601-000 306848-000 305975-007 52-05103-00 305974-008 305974-000 305974-007 305974-001 49856-66

December 07, 1997

Return

© BT Products

UNITS

Quality Parts

5435-003 5435-003 3 1

2

9

10 4

8

7 6

11 5

Return

© BT Products

April 1997

Quality Parts

5435-003

5435-003 Contactor panel (12 Volt, RMX ) ITEM # PART #

NAME

1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

© BT Products

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

UNITS

Quality Parts

5440-001 5440-001

Return

© BT Products

April 1997

Quality Parts

5440-001

5440-001 Direction contactors ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 50022-01 11072-02 49771-01 301741-000

Base, magnet Coil, 12 Volt field Coil, 24 Volt field Frame, magnet Spring (Red) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (Gold) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Screw Lockwasher Tab, male Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

© BT Products

12 Volt 24 Volt Red

Gold

Quality Parts

5460-018 5460-018

Return

© BT Products

April 1997

Quality Parts

5460-018

5460-018 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5460-019 5460-019

Effective serial number 27179000 to 27300000

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-019

5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 ITEM PART # # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5460-020 5460-020

1

2

Return

© BT Products

May 06, 1997

Quality Parts

5460-020

5460-020 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

© BT Products

1 1 4

UNITS

Quality Parts

5510-011 5510-011

Return

© BT Products

April 1997

Quality Parts

5510-011

5510-011 Micro switches ITEM PART # #

NAME

1 2 3 4 5 6 7 8 9 10 11

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward

April 1997

Return

301917-000 302130-000 302130-001 11072-14 11261-11 307080-000 301833-000 301825-010 307080-000 301950-022 301728-000

# FOR ASSY.

© BT Products

4 1 1 2 2 1 1 2 1 2 1

UNITS

Quality Parts

5810-012 5810-012

Return

© BT Products

December 02, 1997

Quality Parts

5810-012

5810-012 Pump motor (12 Volt) ITEM # PART #

NAME

*

301821-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

5810-013 5810-013

Return

© BT Products

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-002 6100-002

Return

© BT Products

September 12, 1997

Quality Parts

6100-002

6100-002 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 40 41 42

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-066 202315 202393 306001-000 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 306060-000 306062-000 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-02 22226-01 300947-021 306059-000 306012-000 306061-000

September 12, 1997

Return

# FOR ASSY.

NAME Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Clamp, hose Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid 12 Volt Solenoid 24 Volt Valve, flow control Hose, ( Cut to 3.74" ) Clamp Adapter © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

6100-020 6100-020

Return

© BT Products

September 12, 1997

Quality Parts

6100-020

6100-020 Hydraulic pump ITEM # PART #

NAME

* * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid 12 Volt Solenoid 24 Volt Valve, flow control

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-02 22226-01 300947-021

September 12, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

6125-017 6125-017

Return

© BT Products

December 1996

Quality Parts

6125-017

6125-017 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11

Kit, 12 Volt pump and motor assembly Kit, 24 Volt pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly

303958-000 303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

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# FOR ASSY.

© BT Products

1 1 1 1 3 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

8000 lbs. only 8000 lbs. only

Quality Parts

7310-011 7310-011

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© BT Products

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

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© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

7400-000 7400-000

NOT AVAILABLE FOR HMX-50 TRUCKS

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© BT Products

May 1995

Quality Parts

7400-000

7400-000 Lift and carrying devices (Tilting package guard) ITEM # PART #

NAME

# FOR ASSY.

UNITS 48 inch 60 inch

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

303703-050 302768-000 302768-001 302770-080 302774-016 301960-016 302766-000 302766-002 302777-000 302765-000 302765-002 303702-004 302761-000 303701-000 302773-012 302765-001 302765-003 302766-001 302766-003

Screw, flat head Backrest, load 48 inch Backrest, load 60 inch Screw, flat head Washer, flat plastic Nut Latch, left 48 inch Latch, left 60 inch Spring Shield, left latch 48 inch Shield, left latch 60 inch Fastener, ratchet Guide, round Grip Nut Shield, right latch 48 inch Shield, right latch 60 inch Latch, right 48 inch Latch, right 60 inch

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

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© BT Products

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

Quality Parts

7400-001 7400-001

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© BT Products

May 1995

Quality Parts

7400-001

7400-001 Lift and carrying devices (Removable load backrest) ITEM # PART # 1 1 1

May 1995

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301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

© BT Products

# FOR ASSY.

UNITS

1 1 1

48 inch 60 inch 72 inch

Quality Parts

9660-007 9660-007

1

2

8

5

3 6

10

1

7 6 4

9

5

1

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April 1997

Quality Parts

9660-007

9660-007 Electrical heater (24 Volt) ITEM # PART #

NAME

1 * 2 3 4 * * 5 * * 6 7 8 9 10

Heater Fitting, wire Screw Block, driver Screw Washer Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item # 8) Bracket

April 1997

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49506-03 49771-09 301951-010 307053-000 301826-030 20375-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

# FOR ASSY.

© BT Products

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

Quality Parts

9660-008 9660-008

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

1

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

4

TOP VIEW CONTROL HANDLE

10 9

6

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

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7

© BT Products

May 06, 1997

Quality Parts

9660-008

9660-008 Electrical heater ITEM # PART #

NAME

1 2 3 4 5 6 6 7 8 9 9 10

Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

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# FOR ASSY.

© BT Products

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

9910-000 9910-000

1 2

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October 1996

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM PART # # 1 2

306415-000 306416-000

October 1996

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# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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