DOWNLOAD PDF BT Prime-Mover QMX PMX Electric Low Lift Pallet Truck Parts Manual

Quality Parts PMX/QMX Electric Low Lift Pallet Truck Effective Serial Number _MX0027091001 - UP

QMX

PMX

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 302265-008

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Date: August 05, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

PMX 00 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products

May 21, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

May 21, 199

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

Quality Parts

5161

0641

5511

5231 5291 0

1/2

9661

0642

1

0851

0841 4111

1 8

5331 5391 4112 0561

9720

0301

5431 5432 5433 5435 5436

3551 0342

5462

9710

0821 4181

5463

5391 5392 5441

5181 3541

3

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© BT Products

May 28, 1998

Quality Parts

5191 5921

5441

5192 6420 5111 5112 5113 8341

5311

0341

5911 6101 1750 5521

6120 1760 1761 2551

3301 3361

May 28, 199

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9910

3531

© BT Products

4

Quality Parts

0000 CHASSIS 0301-000 Frame / Chassis 0341-000 Inspection covers (Shields & guards) 0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) 0342-100 Inspection covers (“EE” electrical box) 0561-000 Platform 0641-000 Drivers controls (Speed & direction) 0642-000 Drivers controls (Hand rail) 0821-000 Finger / toe guards 0841-000 Driver protection (Reverser) 0851-000 Signs, warnings

1000 MOTORS 1750-000 Pump motor (12 Volt) 1750-100 Pump motor (24 Volt) 1760-000 Drive motor (12 Volt) 1760-101 Drive motor (24 Volt)

2000 TRANSMISSION / DRIVE GEAR 2551-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3301-000 Parking brake system 3361-000 Brake drum / disc assembly 3531-000 Drive wheel 3541-000 Support / swivel wheel 3551-000 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4111-000 Steering arm / wheel (Stem) 4112-000 Steering arm / wheel (Head) 4181-000 Steering bearing, radial bearing

5

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© BT Products

May 28, 1998

Quality Parts

5000 ELECTRICAL SYSTEM 5111-000 Battery pack, swing out (12 Volt, PMX only) 5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) 5112-000 Battery pack, swing out (24 Volt, PMX only) 5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 5113-000 Battery pack (GNB battery) 5161-000 General alarm signal 5181-000 Current collector, cable drum 5191-000 Battery cut out contactor / plug (Battery connector) 5192-000 Battery cut out contactor / plug 5231-000 Voltage / battery indicator 5291-000 Hourmeter / speedometer 5311-000 Start / stop switch 5311-100 Start / stop switch (Lift limit) 5331-000 Speed controls 5391-000 Control cables / harness (Handle head) 5391-200 Control cables / harness (12 Volt) 5392-001 Control cables / harness (24 Volt) 5432-000 Motor cables, resistors (12 Volt) 5433-000 Motor cables, resistors (24 Volt) 5435-000 Contactor panel (12 Volt ) 5436-000 Contactor panel (24 Volt ) 5441-000 Direction contactors (12 Volt) 5462-000 Transistor controller (12 Volt) 5463-000 Transistor controller (24 Volt) 5511-000 Micro switches 5521-000 Relay, electrical modules (Relay) 5911-000 Circuit Breaker 5921-000 Solenoid

6000 HYDRAULIC SYSTEM 6101-000 Hydraulic pump 6125-000 Hoses, pipes, connections, mounting points 6420-000 Lift cylinder / piston

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8341-000 Battery charger (12 Volt GNB battery pack) 8341-100 Battery charger (24 Volt GNB battery pack)

May 28, 199

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© BT Products

6

Quality Parts

9000 OPTIONS / ATTACHMENTS 9661-000 Electrical heater (12 Volt) 9661-100 Electrical heater (24 Volt) 9710-000 Skid adapter 9720-000 Removable load backrest 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications

May 28, 199

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© BT Products

7

Quality Parts

May 28, 199

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© BT Products

8

Quality Parts

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© BT Products

Quality Parts

0000 CHASSIS

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© BT Products

Quality Parts

0301-000 0301-000

Effective Serial Number _MX__25268001

4 1 26

7 5

28 27 21

14

4 24

3

6 25 23

15 22

26

10

13

4 4

13

13 11

21

9

8

11

11 12

11 19

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4

14 16

13

20

2

11

4 18

© BT Products

17

December 1996

Quality Parts

0301-000

0301-000 Frame / Chassis ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12 12 13 14 15 15 16 17 17 18 18 19 19 20 21 22 22 23 24 25 26 26 27 28

------------------- Frame, lift (State Model & Serial Number) 49929-01 Bushing, iron 301996-002 Pin, wheel fork pivot 301996-005 Pin, wheel fork pivot (Cold Storage) 11160-11 Fitting, grease 301997-016 Nut, jam 303009-035 Screw, socket head 301960-008 Nut 11160-09 Fitting, grease 303783-000 Pin, load wheel 301730-003 Pin, load wheel (Cold Storage) 301868-000 Fork, wheel 301868-001 Fork, wheel (Cold Storage) 301740-001 Screw, set 301996-000 Pin, pull rod 301996-003 Pin, pull rod (Cold Storage) 49929-03 Bushing, iron 301652-016 Screw, hex locking 301943-000 Pin 301943-001 Pin (Cold Storage) ------------------- Rod, pull 301996-001 Pin, lower link 301996-004 Pin, lower link (Cold Storage) 301996-006 Pin, lower link 301996-007 Pin, lower link (Cold Storage) 301936-000 Link, lower 301936-001 Link, lower (Cold Storage) 303985-125 Screw, hex locking 23236-00 Skid 301936-002 Link, lower 301936-003 Link, lower (Cold Storage) 301836-000 Bolt, shoulder 23118-00 Link, upper 49929-05 Bushing, iron 301954-025 Screw, socket head PMX 301954-025 Screw, socket head QMX ------------------- Frame, carrier (State Model & Serial Number) 302019-000 Bracket

December 1996

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# FOR ASSY.

NAME

© BT Products

1 4 2 2 21 2 2 2 2 2 2 2 2 10 2 2 16 4 2 2 2 2 2 2 2 2 2 4 2 2 2 4 2 2 1 2 1 1

UNITS

Cold Storage

Cold Storage Cold Storage

Cold Storage

Cold Storage

Cold Storage Cold Storage Cold Storage

Cold Storage

PMX QMX

Quality Parts

0301-000

FORK LENGTH

FORK WIDTH

PULL ROD STANDARD ITEM # 16

30 in. [762 mm] 32 in. [812.8 mm] 32 in. [812.8 mm] 32 in. [812.8 mm] 36 in. [914.4 mm] 36 in. [914.4 mm] 36 in. [914.4 mm] 36 in. [914.4 mm]

27 in. [685.8 mm] 22 in. [558.8 mm] 25 in. [635 mm] 27 in. [685.8 mm] 18 in. [457.2 mm] 20 in. [508 mm] 22 in. [558.8 mm] 27 in. [685.8 mm]

301707-010 301707-008 301707-008 301707-008 301707-000 301707-000 301707-000 301707-000

301707-011 301707-009 301707-009 301707-009 301707-004 301707-004 301707-004 301707-004

42 in. [1066.8 mm] 42 in. [1066.8 mm] 42 in. [1066.8 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 54 in. [1371.6 mm] 1150 mm [45.27 in.]

1150 mm [45.27 in.]

18 in. [457.2 mm] 22 in. [558.8 mm] 27 in. [685.8 mm] 18 in. [457.2 mm] 20 in. [508 mm] 22 in. [558.8 mm] 25 in. [635 mm] 27 in. [685.8 mm] 27 in. [685.8 mm] 550 mm [21.65 in.]

27 in. [685.8 mm]

301707-001 301707-001 301707-001 301707-002 301707-002 301707-002 301707-002 301707-002 301707-012 301707-003 301707-003

301707-005 301707-005 301707-005 301707-006 301707-006 301707-006 301707-006 301707-006 301707-013 301707-007 301707-007

PMX

FORK LENGTH

FORK WIDTH

PULL ROD STANDARD ITEM # 16

27 in. [685.8 mm] 27 in. [685.8 mm] 27 in. [685.8 mm] 27 in. [685.8 mm]

36 in. [914.4 mm] 42 in. [1066.8 mm] 48 in. [1219.2 mm] 1150 mm [45.27 in.]

301707-000 301707-001 301707-002 301707-003

QMX

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PULL ROD Cold Storage ITEM # 16

© BT Products

December 1996

Quality Parts

December 1996

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0301-000

© BT Products

Quality Parts

0341-000 0341-000

9 8

2

1

3

6

7

4

5

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© BT Products

April 1997

Quality Parts

0341-000

0341-000 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9

April 1997

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301941-000 301971-001 301990-000 301930-000 301826-016 301989-000 301991-000 301826-016 301809-000

# FOR ASSY.

NAME Shield Stud Washer, thermoplastic wear Shield, transmission Screw, thread form Retainer Receptacle Screw Mount

© BT Products

1 2 2 1 4 2 2 2 1

UNITS

Quality Parts

0342-000 0342-000

1

5

1 WIRE #33 WIRE #24

3

WIRE #28

2

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4

P

A1

F1

N

A2

F2

© BT Products

May 20, 1998

Quality Parts

0342-000

0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) ITEM # PART # 1 2 3 4 5

303714-000 302402-000 304070-000 301921-012 304069-000

May 20, 1998

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# FOR ASSY.

NAME Relief, strain Decal, DO NOT STEAM CLEAN Lid, “EE” box Screw, flat head Box, “EE”

© BT Products

4 1 1 4 1

UNITS

Quality Parts

0342-100 0342-100

1

2

3

4

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© BT Products

April 1997

Quality Parts

0342-100

0342-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4

April 1997

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304070-000 301921-012 304069-000 303714-000

# FOR ASSY.

NAME Lid, box Screw Box Relief, strain

1 4 1 4

© BT Products

UNITS

Quality Parts

0561-000 0561-000

1

2 3 4

5 5

13 14 6 12

7 8 9

11 10

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© BT Products

January 1997

Quality Parts

0561-000

0561-000 Platform ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 *

304533-000 304534-000 304534-001 303566-000 301955-06 49929-05 11857-02 301836-000 301654-010 301956-025 27179-00 201848

*

201849

12 13 14

303567-000 302057-000 301747-000

January 1997

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# FOR ASSY.

NAME Platform assembly Pad, left foot Pad, right foot Platform Screw, socket head Bushing Washer, machinery Bolt, shoulder Nut, flanged locking Screw, cap Caster Replacement wheel and bearing for caster assembly 27179-00 Replacement axle for caster assembly 27179-00 Bumper Isolator Isolator

© BT Products

1 1 1 1 4 2 2 2 8 8 2 1 1 1 2 2

UNITS

Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

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© BT Products

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0642-000 0642-000 2 5

4 1 3 13

7

12

8 11

6

15 10

9

14

16

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© BT Products

December 1996

Quality Parts

0642-000

0642-000 Drivers controls (Hand rail) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed Harness, wiring Screw, flat locking Nut, flange locking

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 303588-000 301881-000 301737-000 301736-002 302343-000 302406-020 301654-010

December 1996

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# FOR ASSY.

© BT Products

1 6 8 1 1 2 2 1 2 1 1 1 1 1 4 4

UNITS

Lift Lower

Horn High Speed

Quality Parts

0821-000 0821-000

2

1

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© BT Products

December 1996

Quality Parts

0821-000

0821-000 Finger / toe guards ITEM # PART # 1 2

23171-00 301956-025

December 1996

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# FOR ASSY.

NAME Plate, guard Screw, cap

1 4

© BT Products

UNITS

Quality Parts

0841-000 0841-000

1

2

Return

© BT Products

May 28, 1998

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 1 1 2

May 28, 199

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304057-000 304019-000 305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (Prime Drive 200) Reverser assembly (2 Wire 12 Volt) Reverser assembly (3 Wire 24 Volt) Screw

© BT Products

1 1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0851-000 0851-000

QMX

PMX

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© BT Products

June 24, 1998

Quality Parts

0851-000

0851-000 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 9 * * * *

NSS NSS 151847 151848 306105-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306102-000 305955-000 306081-000 23296-00 302264-003 308418-000 302266-001

June 24, 1998

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NAME

# FOR ASSY.

Plate, QMX DATA Plate, PMX DATA Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO RIDING (PMX only) Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, PMX Decal, WARNING Decal, QMX Cable, Operator's manual mounting Manual, PMX/QMX OPERATOR'S Manual, PMX/QMX MASTER PARTS Manual, PMX/QMX SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1 1 1 1 1

© BT Products

UNITS QMX PMX Right Left PMX

Quality Parts

Return

© BT Products

Quality Parts

1000 MOTORS

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© BT Products

Quality Parts

1750-000 1750-000

1 3

7

2 4

5 6

9

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© BT Products

8

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor (12 Volt) ITEM # PART #

NAME

*

301821-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

1750-100 1750-100

1 3

7

2 4

5 6

9

Return

© BT Products

8

December 02, 1997

Quality Parts

1750-100

1750-100 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

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NAME

© BT Products

# FOR ASSY.

UNITS

1

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

1760-000 1760-000

1 3 2

4 5

6

7

8

9

1

14

13 12

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11

10

© BT Products

September 1995

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) ITEM # PART #

UNITS 12 Volt

*

302112-000

Drive motor assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302365-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302366-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

September 1995

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NAME

# FOR ASSY.

© BT Products

Quality Parts

1760-101 1760-101

2

1

4 5

6

12 13

Return

11

3

8 10

7

9

© BT Products

December 09, 1997

Quality Parts

1760-101

1760-101 Drive motor (24 Volt) ITEM # PART #

UNITS 24 Volt

*

305879-000

Drive motor assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 09, 1997

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NAME

# FOR ASSY.

© BT Products

“EE”

Quality Parts

Return

© BT Products

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

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© BT Products

Quality Parts

2551-000 2551-000

Torque nut to 250 ft/lb while turning wheel.

1 2 15 3 7 4

14

1

6

13 12

8

10

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

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5

© BT Products

11

10

12 16

9 1

August 28, 1998

Quality Parts

2551-000

2551-000 Mechanical drive gear unit ITEM # PART #

NAME

*

302009-003

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

303009-025 302014-001 11890-09 11844-02 23006-00 301654-012 301662-000 301653-020 11897-05 11030-06 301665-000 11205-05 23007-00 11039-22 164046 301663-000

Screw, socket head Case, gear Pin, dowel Key Gear, pinion Nut, flange (Torque to 30-35 ft./lbs.)

Cover, gear Plug, fill/level pipe Washer, sealing Bearing Set, idler Bearing Ring Seal Nut, axle (Torque to 250 ft./lbs.)

Gear, driver

16 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1

August 28, 1998

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

3000 BRAKE / WHEEL SYSTEM

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© BT Products

Quality Parts

3301-000 3301-000

1

1

2

7 3 5

6

4 25

8 10

26

11 12

9

13

14

24 23 22

15 21 19

17

20

16 18

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© BT Products

April 27, 1998

Quality Parts

3301-000

3301-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26

NAME

301954-060 Screw, socket 307674-000 Cover, brake 23049-00 Spring, brake 301798-000 Rod, brake 301960-006 Nut, jam 301944-000 Yoke assembly 301860-001 Anchor, brake spring 11844-02 Key 301654-012 Nut, flanged (Torque to 30-35 ft./lbs.)

23019-00 Drum, brake ------------------- Brake assembly 303009-025 Screw, socket ------------------- Motor, drive ------------------- Transmission assembly 301954-025 Screw, socket 301956-025 Screw, cap 15677-02 Clamp 301998-000 Bracket, brake switch 11695-01 Bushing 11073-33 Pin, roll 23064-00 Cam 23386-00 Cam (Cold Storage) 301951-016 Screw, hex locking 301949-000 Bearing 301835-000 Bolt, special 301945-006 Retainer 301709-000 Arm, brake

April 27, 1998

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# FOR ASSY.

© BT Products

5 1 1 1 1 1 1 1 2 1 1 4 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1

UNITS

Quality Parts

3361-000 3361-000

1

3 2 4

6

Return

5

© BT Products

December 1996

Quality Parts

3361-000

3361-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

3531-000 3531-000

1

2

3

Return

© BT Products

August 12, 1998

Quality Parts

3531-000

3531-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302214-000 302214-001 302214-002 302214-003 302214-004 302214-006 20071-01 20262-01 20071-03 20071-04 20071-05 303624-000 302212-000

August 12, 1998

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3541-000 3541-000

1

22

21

2

20

3

4 5 7 11

8

6

9 12 14

10

13

19 17 16

Return

15

14 18

© BT Products

June 24, 1998

Quality Parts

3541-000

3541-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22

------------------- Frame, lift (State Model & Serial Number) 22243 Screw, set 20148 Nut 68981 Spring 65804 Bushing 17775 Caster assembly 20460 Screw, cap 63407 Bushing 63406 Cap 65247 Fork, caster wheel 20045 Nut 21393 Lockwasher 50984 Guard 22053 Bearing, ball 52030 Bumper 20050 Screw, socket head 50982 Wheel, caster 50985 Tube 20319 Screw, cap 301954-025 Screw, socket head 11160-11 Fitting, grease 304680-000 Frame, 22 in. (559 mm) Width carrier 304680-001 Frame, 18 in. (457 mm) Width carrier 304680-002 Frame, 25 in. (635 mm) Width carrier 304680-003 Frame, 20 in. (508 mm) Width carrier 304680-004 Frame, 27 in. (686 mm) Width carrier

June 24, 1998

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1 4 4 2 2 2 1 1 1 1 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 1

22 in. Width 18 in. Width 25 in. Width 20 in. Width 27 in. Width

Quality Parts

3551-000 3551-000

1

2

1

Return

© BT Products

January 1997

Quality Parts

3551-000

3551-000 Fork / support arm / outrigger wheels ITEM # PART # 1 2

49910-01 23041-00

January 1997

Return

# FOR ASSY.

NAME Bearing Wheel, load

4 2

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

4000 STEERING SYSTEM

Return

© BT Products

Quality Parts

4111-000 4111-000

9 8

7

10 5 6

11 13

12 1

2 4

3

Return

© BT Products

December 1996

Quality Parts

4111-000

4111-000 Steering arm / wheel (Stem) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Ring, retainer Nut, clip Clamp Screw, cap Sheave Pin Handle, lower Tube, plastic Spring Link, connector Chain Anchor, chain Nut, jam

302246-000 14851-04 15677-01 301652-025 23244-00 302245-000 301906-000 23414-01 23026-00 300661-001 21542-10 302012-000 301997-010

December 1996

Return

# FOR ASSY.

© BT Products

2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

4112-000 4112-000

18

17 16

1 2 5 15 14 12

3

4

10

13 11

1 9 8 7

Return

6

© BT Products

July 08, 1998

Quality Parts

4112-000

4112-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

July 08, 1998

Return

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

© BT Products

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4181-000 4181-000 1

2 3 4 5

10 9 8 6 7

Return

© BT Products

January 1997

Quality Parts

4181-000

4181-000 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 10

NAME

23221-00 Guard, wire 23234-00 Nut 301948-000 Washer, seal retainer 301946-003 Seal, felt (small) 11205-12 Bearing (JLM104910 / JLM104948) 11205-31 Bearing (LM104911 / LM104949) ------------------- Transmission assembly 302200-000 Bumper 301947-000 Ring, seal retainer 301946-002 Seal, felt (large) 11205-23 Bearing (37625 / 37425) 11205-30 Bearing (37625 / 37431A)

January 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

Return

© BT Products

Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products

Quality Parts

5111-000 5111-000

3

2

5

3

1

4

6

9 19 7

8

4 10 16

12 11

18 13

20 14 15

17

Return

© BT Products

December 1996

Quality Parts

5111-000

5111-000 Battery pack, swing out (12 Volt, PMX only) ITEM # PART # 1 2 3 4 5 6 7 * * * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-06 302332-000 302330-000 302315-000 302316-000 302329-000 302331-000 302320-000 302321-000 302333-000 302324-000 302325-000 302326-000 302327-000 302334-000 302335-000 ----------------49504-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03

December 1996

Return

NAME

# FOR ASSY.

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Block, fuse Fuse, 60A Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

© BT Products

UNITS

Quality Parts

5111-100 5111-100

2

4

5 3

6 7

3

4 3

3

1 3 8 9 3

4

9

3 3 10

Return

© BT Products

July 10, 1998

Quality Parts

5111-100

5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Connector assembly Tie, cable Boot, terminal Cable, 43 in. [1092 mm] Grommet Nut Washer, flat Cable, 34 in. [864 mm] Battery Grommet

-----------------25332-01 301253-000 49856-61 11813-07 11261-05 11016-02 49856-160 27234-00 11813-11

July 10, 1998

Return

# FOR ASSY.

© BT Products

1 1 8 3 2 8 8 1 4 2

UNITS

Quality Parts

5112-000 5112-000

3

2

5

3

1

4

6

9 19 7

8

4 10 16

12 11

18 13

20 14 15

17

Return

© BT Products

December 1996

Quality Parts

5112-000

5112-000 Battery pack, swing out (24 Volt, PMX only) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-05 302328-000 302314-000 302315-000 302316-000 302329-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 ----------------49532-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03

December 1996

Return

© BT Products

UNITS

Quality Parts

5112-100 5112-100

4 5

2

6 5 5

7 3 5

1

+

8 5

5 11

10 5

11

9

Return

© BT Products

July 10, 1998

Quality Parts

5112-100

5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Connector assembly Tie, cable Cable, 43 in. [1092 mm] Grommet Boot, terminal Nut Washer, flat Cable, 34 in. [864 mm] Grommet Cable, 25 in. [635 mm] Battery

-----------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-160 11813-07 49856-73 27234-00

July 10, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 2 8 8 8 1 2 1 4

UNITS

Quality Parts

5113-000 5113-000 10

14

9 4

5

7 8 1 3

2 15

6

11 12 13

Return

© BT Products

December 1996

Quality Parts

5113-000

5113-000 Battery pack (GNB battery) ITEM # PART #

Battery Pack (Weight = 290 lbs.)

Battery Pack (Weight = 290 lbs.)

* *

302970-000 302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly (See 8341 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

December 1996

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1 1

12 VOLT 24 VOLT

1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

Quality Parts

5161-000 5161-000

1

2

4 3

Return

© BT Products

April 1997

Quality Parts

5161-000

5161-000 General alarm signal ITEM # PART # 1 2 3 3 4 4

April 1997

Return

302129-000 301917-000 301826-016 301827-020 23309-00 23309-01

NAME Switch, horn Spring, return Screw, 12 Volt Screw, 24 Volt Horn, 12 Volt Horn, 24 Volt

© BT Products

# FOR ASSY.

UNITS

1 2 1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5181-000 5181-000

4 2

3

1

Return

© BT Products

May 21, 1998

Quality Parts

5181-000

5181-000 Current collector, cable drum ITEM # PART # 1 2 3 4

20348 307567-000 14935-02 301960-010

May 21, 1998

Return

# FOR ASSY.

NAME Washer, flat Strap, static (cut to length) Washer, flat Nut

© BT Products

1 1 1 1

UNITS

Quality Parts

5191-000 5191-000 1

L 3

2

4

L

L 6

5

7 L

Return

© BT Products

May 19, 1998

Quality Parts

5191-000

5191-000 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 * * 4 * *

301826-030 49854-01 49854-03 49854-04 49854-08

5 5 5 5 6 * * 7 *

49854-02 49854-05 49854-06 49854-07

304551-000 49856-72 49856-143 49856-71

304551-000 49856-155 305976-002

May 19, 1998

Return

# FOR ASSY.

NAME Screw, cap Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing POSITIVE Cable (L= 8 in. [204 mm]) Cable (L=30 in. [762 mm]) NEGATIVE Cable (L=18 in. [458 mm]) Cable (L=42 in. [1067 mm])

2 1 1 1 1 1

Connector, SB-350 GRAY housing Connector, SB-350 RED housing Connector, SB-350 YELLOW housing Connector, SB-350 BLUE housing POSITIVE Cable (L= 8 in. [203 mm]) Cable (L=18.5 in. [470 mm]) NEGATIVE Cable (L=27 in. [686 mm])

1 1 1 1 1

© BT Products

UNITS GRAY RED YELLOW BLUE

1

1

GRAY RED YELLOW BLUE

Quality Parts

5192-000 5192-000

1

Return

© BT Products

April 1997

Quality Parts

5192-000

5192-000 Battery cut out contactor / plug ITEM # PART # 1 1

April 1997

Return

23452-00 23452-01

NAME Contactor, line 12 Volt Contactor, line 24 Volt

© BT Products

# FOR ASSY.

UNITS

1 1

12 Volt 24 Volt

Quality Parts

5231-000 5231-000

1

2

3 4 24

20

28

32

VOLTS

DATCON

5 0

1/2

1

1 8

Return

© BT Products

October 1996

Quality Parts

5231-000

5231-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 199

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt

© BT Products

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5291-000 5291-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5291-000

5291-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5311-000 5311-000

2 3 4

1

0

1/2

1

1 8

I

5

Return

O

© BT Products

December 1996

Quality Parts

5311-000

5311-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

December 1996

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5311-100 5311-100

2 1

3

Return

© BT Products

May 20, 1998

Quality Parts

5311-100

5311-100 Start / stop switch (Lift limit) ITEM # PART # 1 1 2 3

20208-00 20323-00 11880-09 14986-03

May 20, 1998

Return

# FOR ASSY.

NAME Switch, lift limit Switch, lift limit (Sealed) Screw, machine Nut, twin

© BT Products

1 1 2 1

UNITS Sealed

Quality Parts

5331-000 5331-000

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5331-000

5331-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5391-000 5391-000

1

Return

© BT Products

June 20, 1997

Quality Parts

5391-000

5391-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5391-200 5391-200 1

2 3

Return

© BT Products

April 1997

Quality Parts

5391-200

5391-200 Control cables / harness (12 Volt) ITEM # PART # 1 2 3

April 1997

Return

25275-01 304000-000 49607-00

# FOR ASSY.

NAME Fuse, 10 AMP Harness, PMX Plug, diode

© BT Products

1 1 2

UNITS

Quality Parts

5392-001 5392-001

1

Return

2, 3

© BT Products

April 1997

Quality Parts

5392-001

5392-001 Control cables / harness (24 Volt) ITEM # PART # 1 2 * 3

April 1997

Return

25275-01 306255-000 303715-000 306936-000

# FOR ASSY.

NAME Fuse, 10 AMP Harness, PMX Harness, PMX “EE” Harness, QMX

© BT Products

1 1 1 1

UNITS

“EE”

Quality Parts

5432-000 5432-000

2

1 4 5 6

7 13 3

12

9

8

10 11

Return

© BT Products

May 28, 1998

Quality Parts

5432-000

5432-000 Motor cables, resistors (12 Volt) ITEM # PART #

NAME

1 2 3 * * 4 5 6 7 8 9 10 11 12 13

Cable Cable Screw Lockwasher Nut Screw Bar, bus Screw Bar, bus Cable Cable Cable Cable Bar, bus Bar, bus

49856-127 49856-127 50003-01 50001-11 301960-008 301826-016 302347-000 301826-016 302116-000 49856-147 49856-147 49856-147 49856-147 302117-000 302118-000

May 28, 1998

Return

# FOR ASSY. 1 1 4 4 4 2 1 2 1 1 1 1 1 1 1

© BT Products

UNITS

Quality Parts

5433-000 5433-000 4

3 2

1 5

7 6

8

9

Return

© BT Products

May 28, 1998

Quality Parts

5433-000

5433-000 Motor cables, resistors (24 Volt) ITEM # PART # 1 2 3 4 5 6 7 8 9

301826-016 301826-016 302003-000 305975-005 49856-127 305975-004 305974-005 305974-006 306929-000

May 28, 1998

Return

# FOR ASSY.

NAME Screw Screw Bar, bus Cable Cable Cable Cable Cable Harness, motor field

© BT Products

2 2 1 1 1 1 1 1 1

UNITS

Quality Parts

5435-000 5435-000 1

2

3

4

Return

© BT Products

April 1997

Quality Parts

5435-000

5435-000 Contactor panel (12 Volt ) ITEM # PART # 1 2 3 4

April 1997

Return

302115-000 301827-020 302120-008 302402-000

# FOR ASSY.

NAME Panel Screw Screw Decal, DO NOT STEAM CLEAN

© BT Products

1 3 4 1

UNITS

Quality Parts

5436-000 5436-000

1 2

3

Return

© BT Products

April 1997

Quality Parts

5436-000

5436-000 Contactor panel (24 Volt ) ITEM # PART # 1 2 3

April 1997

Return

306253-000 301827-020 302402-000

# FOR ASSY.

NAME Panel Screw Decal, DO NOT STEAM CLEAN

© BT Products

1 3 1

UNITS

Quality Parts

5441-000 5441-000

13 12 8 7 11

10 9 1

2

6 4

3

5 14

16

13

1

2

7

Return

12

15

8

© BT Products

December 1996

Quality Parts

5441-000

5441-000 Direction contactors (12 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 Volt

*

23014-00

Contactor Assembly, 12 Volt

1

1K 2K 3 4K 5K 6K 7 8 9K 10K 11 12 13 14K 15 16 K

NSS NSS NA NSS NSS NSS NA NA NSS NSS NA NA NA NSS NA NA 202351

Nut Lockwasher Bar, bus Cover assembly Spring Bridge assembly Nut Lockwasher Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (Contains Items Marked with “K”)

4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1

December 1996

Return

© BT Products

Quality Parts

5462-000 5462-000

1

2

Return

© BT Products

April 1997

Quality Parts

5462-000

5462-000 Transistor controller (12 Volt) ITEM # PART # 1 1 2

April 1997

Return

23456-01 303344-000 301826-016

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

© BT Products

1 1 4

UNITS

Quality Parts

5463-000 5463-000

1

2

Return

© BT Products

April 1997

Quality Parts

5463-000

5463-000 Transistor controller (24 Volt) ITEM # PART # 1 2

April 1997

Return

305878-000 301826-016

# FOR ASSY.

NAME Controller Screw, cap

1 3

© BT Products

UNITS 24 Volt

Quality Parts

5511-000 5511-000

1

2

3

8 4

11

10

7

6

5

9 12

Return

© BT Products

July 20, 1998

Quality Parts

5511-000

5511-000 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000

RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 2717100 WSX22/30/40 - 25268000

# FOR ASSY.

© BT Products

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

Quality Parts

5521-000 5521-000

1

Return

© BT Products

May 20, 1998

Quality Parts

5521-000

5521-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 1 1 *

49367-00 304011-000 49367-01 304011-001 302367-012

May 20, 1998

Return

# FOR ASSY.

NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

1 1 1 1 2

UNITS (Sealed) (Sealed)

Quality Parts

5911-000 5911-000

1

Old

Return

New

© BT Products

May 20, 1998

Quality Parts

5911-000

5911-000 Circuit Breaker ITEM # PART # 1 1 1

301890-000 301890-001 301890-002

May 20, 1998

Return

NAME Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP

© BT Products

# FOR ASSY.

UNITS

1 1 1

110 AMP 150 AMP 80 AMP

Quality Parts

5921-000 5921-000

1

Return

© BT Products

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

© BT Products

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

Return

© BT Products

Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products

Quality Parts

6101-000 6101-000 6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

Return

© BT Products

17

March 23, 1998

Quality Parts

6101-000

6101-000 Hydraulic pump ITEM # PART #

# FOR ASSY.

UNITS 12 Volt 24 Volt

* *

303797-000 303798-000

Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt

1 1

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 -----------------300947-021

Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4 in. long Screw, cap Pump assembly Bolt, torx Tube, 7 in. return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1

March 23, 1998

Return

NAME

© BT Products

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

6125-000 6125-000

1

2

3

Return

© BT Products

December 1996

Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3

49653-01 303894-000 301922-016

December 1996

Return

# FOR ASSY.

NAME Fitting, 90° Hose assembly Screw, socket flat head

© BT Products

1 1 2

UNITS

Quality Parts

6420-000 6420-000

1

6 5 3

4

2

Return

© BT Products

November 05, 1998

Quality Parts

6420-000

6420-000 Lift cylinder / piston ITEM # PART # 1 2 3K 4K 5K 6 K

23435-00 23434-00 NSS NSS NSS 23431-00 23084-00

# FOR ASSY.

NAME Cylinder assembly Rod Ring Wiper Seal Tube Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

November 05, 1998

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© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

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© BT Products

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

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© BT Products

Quality Parts

8341-000 8341-000 1

3

2

4 5

13 6

12 7

11

8

9

9

10

Return

© BT Products

May 1995

Quality Parts

8341-000

8341-000 Battery charger (12 Volt GNB battery pack) ITEM # PART #

# FOR ASSY.

UNITS 12 Volt

*

304504-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13

305099-000 NA 305104-000 302320-000 302321-000 NA 305101-000 305677-000 NA 305102-000 305103-000 NA 305105-000 NA NA

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 10 AMP 12 Volt Case, top Plug, SB-175 Control, 12 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

May 1995

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NAME

© BT Products

12 Volt

12 Volt

Quality Parts

8341-100 8341-100 1

3

2

4 5

13 6

12 7

11

8

9

9

10

Return

© BT Products

May 1995

Quality Parts

8341-100

8341-100 Battery charger (24 Volt GNB battery pack) ITEM # PART #

# FOR ASSY.

UNITS 24 Volt

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

May 1995

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NAME

© BT Products

24 Volt

24 Volt

24 Volt

Quality Parts

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© BT Products

Quality Parts

9000 OPTIONS / ATTACHMENTS

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Quality Parts

9661-000 9661-000

Control Handle Top View

Contol Handle Side View-Section

2 Position heater on inside of bracket.

4

4 3 3

Position heaters on inside of cover as shown.

5 Crimp ¼” insulated male tabs onto heater leads and connect leads to harness.

Partial View Electrical Panel

1

Place thermostat between panel and chassis before fastening panel.

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April 27, 1998

Quality Parts

9661-000

9661-000 Electrical heater (12 Volt) ITEM # PART # 1 2 3 4 5

302013-000 302224-000 49771-09 49506-02 302231-000

April 27, 1998

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# FOR ASSY.

NAME Thermostat Bracket, heater Connector, male tab Heater, 12 Volt Harness, heater

© BT Products

1 1 4 2 2

UNITS

12 Volt

Quality Parts

9661-100 9661-100 Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

21 23 23 22

22 Crimp 1/4 in. insulated male tabs onto heater leads and connect leads to harness.

Harness plugs into main wiring harness near lift pump.

Position heaters on inside of cover as shown.

20

7

24 8, 9

10 19

4, 5 3

2

6 15, 16 1

11 12, 13, 14

18

17

Return

© BT Products

June 11, 1998

Quality Parts

9661-100

9661-100 Electrical heater (24 Volt) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Guard, splash Screw Thermostat Screw Nut Bracket Block, driver Screw Washer Heater Mount Screw Lockwasher Nut Screw Nut Heater Heater Heater Harness, cold storage Bracket, heater Connector, male tab Heater Harness, heater

306875-000 301826-016 49831-00 307000-010 301960-004 307306-000 307053-000 301826-030 20375 49506-03 307055-000 301700-010 50001-07 301960-004 307000-010 301960-004 42223-02 49506-03 49506-03 307054-000 302224-000 49771-09 49506-03 302231-000

June 11, 1998

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# FOR ASSY.

© BT Products

1 2 1 2 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 4 2 2

UNITS

Quality Parts

9710-000 9710-000

1

2

7 6 3

5

4 3 10

4

11

8 15

17

9

11 12

13

14

16

Return

© BT Products

June 11, 1998

Quality Parts

9710-000

9710-000 Skid adapter ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

------------------- Shaft, pivot (State Model & Serial Number) ------------------- Skid adapter (State Model & Serial Number) 11073-24 Pin, roll ------------------- Support, vertical (State Model & Serial Number) 302770-080 Screw, socket head flat 302774-016 Washer, plastic 301960-016 Nut 11170-05 Nut 11854-08 Screw, cap ------------------- Bar, tie (State Model & Serial Number) 11073-05 Pin, roll 11016-03 Washer, flat 49942-00 Spring 11073-26 Pin, roll 304412-000 Rod, latch ------------------- Rod, pull (State Model & Serial Number) ------------------- Frame, fork (State Model & Serial Number)

June 11, 1998

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# FOR ASSY.

NAME

© BT Products

2 1 2 2 2 4 2 1 1 1 2 1 1 1 1 2 1

UNITS

Quality Parts

9720-000 9720-000

1

Return

© BT Products

May 28, 1998

Quality Parts

9720-000

9720-000 Removable load backrest ITEM # PART # 1 1 1 1 1 1

23463-00 23463-01 23463-04 23463-02 23463-03 23463-05

May 28, 1998

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NAME Guard, 48” removable (28¼” Narrow) Guard, 60” removable (28¼” Narrow) Guard, 72” removable (28¼” Narrow) Guard, 48” removable (31¼” Wide) Guard, 60” removable (31¼” Wide) Guard, 72” removable (31¼” Wide)

© BT Products

# FOR ASSY.

UNITS

1 1 1 1 1 1

48 Inch 60 Inch 72 Inch 48 Inch 60 Inch 72 Inch

Quality Parts

9910-000 9910-000

1 2

Return

© BT Products

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

Quality Parts

9999-000 9999-000

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

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# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS