DOWNLOAD PDF BT Prime-Mover PMX QMX Electric Low Lift Pallet Truck Parts Manual

Quality Parts PMX/QMX Electric Low Lift Pallet Truck Effective Serial Number _MX__26288001

QMX

PMX

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 302265-008

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Date: January 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

PMX 00 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

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© BT Prime-Mover, Inc.

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 199

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

5160

0640

5510

0850

9660

0640-019 0840

4110

5330 5390 4110 5810 6100 6125

5100-013 5100-017

1700

7400

0300

7310 0560

5100 1700

3300 3360

3540-009 0340

5230 5290 5310

3530 0820 4180

2550 5440

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© BT Prime-Mover, Inc.

5110 8340

January 1997

Quality Parts

0000 CHASSIS 0300-003 Frame / Chassis 0340-010 Inspection covers (Shields & guards) 0560-000 Platform 0640-016 Drivers controls (Speed & direction) 0640-019 Drivers controls (Hand rail) 0820-004 Finger / toe guards 0840-014 Driver protection 0850-007 Signs, warnings

1000 DRIVE MOTOR 1700-009 Electrical drive motor (12 Volt) 1700-010 Electrical drive motor (24 Volt “E”) 1700-011 Electrical drive motor (24 Volt “EE”)

2000 DRIVE GEAR / TRANSMISSION 2550-009 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-004 Parking brake system 3360-000 Brake drum/disc assembly 3530-004 Drive wheel 3540-006 Support / swivel wheel 3550-009 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-025 Steering arm / wheel 4110-026 Steering arm / wheel 4180-007 Steering bearing, radial bearing

January 199

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© BT Prime-Mover, Inc.

Quality Parts

5000 ELECTRICAL SYSTEM 5100-010 General electrical compartments (12 Volt PMX) 5100-011 General electrical compartments (24 Volt PMX “E”) 5100-012 General electrical compartments (24 Volt PMX “EE”) 5100-013 General electrical compartments (QMX) 5100-014 General electrical compartments (12 Volt PMX) 5100-015 General electrical compartments (24 Volt PMX “E”) 5100-016 General electrical compartments (12 Volt PMX “EE”) 5100-017 General electrical compartments (QMX) 5110-000 Battery (12 Volt swing out, PMX only) 5110-001 Battery (24 Volt swing out, PMX only) 5110-002 Battery (12 Volt swing out, PMX only) 5110-003 Battery (24 Volt swing out, PMX only) 5110-004 Battery (GNB battery pack) 5160-013 General alarm signal 5190-017 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-020 Start / stop switch 5330-011 Speed controls 5390-003 Control cables / harness 5440-003 Direction contactors (12 Volt) 5510-011 Micro switches 5810-012 Pump motor (12 Volt) 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-020 Hydraulic pump 6125-020 Hoses, pipes, connections, mounting points

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-012 Lift cylinder 7400-003 Lift and carrying devices (Skid adapter) 7400-004 Lift and carrying devices (Removable load backrest)

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8340-000 Battery charger (12 Volt GNB battery pack) 8340-001 Battery charger (24 Volt GNB battery pack)

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© BT Prime-Mover, Inc.

January 1997

Quality Parts

9000 OPTIONS / ATTACHMENTS 9660-003 Electrical heater 9999-000 Special tools and lubrications

January 199

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© BT Prime-Mover, Inc.

Quality Parts

0300-003 0300-003

Effective Serial Number _MX__25268001

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0300-003

0300-003 Frame / Chassis ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12 12 13 14 15 15 16 17 17 18 18 19 19 20 21 22 22 23 24 25 26 26 27 28

------------------- Frame, lift (State Model & Serial Number) 49929-01 Bushing, iron 301996-002 Pin, wheel fork pivot 301996-05 Pin, wheel fork pivot (Cold Storage) 11160-11 Fitting, grease 301997-016 Nut, jam 303009-035 Screw, socket head 301960-008 Nut 11160-09 Fitting, grease 303783-000 Pin, load wheel 301730-003 Pin, load wheel (Cold Storage) 301868-000 Fork, wheel 301868-001 Fork, wheel (Cold Storage) 301740-001 Screw, set 301996-000 Pin, pull rod 301996-003 Pin, pull rod (Cold Storage) 49929-03 Bushing, iron 301652-016 Screw, hex locking 301943-000 Pin 301943-001 Pin (Cold Storage) ------------------- Rod, pull 301996-001 Pin, lower link 301996-004 Pin, lower link (Cold Storage) 301996-006 Pin, lower link 301996-007 Pin, lower link (Cold Storage) 301936-000 Link, lower 301936-001 Link, lower (Cold Storage) 303985-125 Screw, hex locking 23236-00 Skid 301936-002 Link, lower 301936-003 Link, lower (Cold Storage) 301836-000 Bolt, shoulder 23118-00 Link, upper 49929-05 Bushing, iron 301954-025 Screw, socket head PMX 301954-025 Screw, socket head QMX ------------------- Frame, carrier (State Model & Serial Number) 302019-000 Bracket

December 1996

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# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

1 4 2 2 21 2 2 2 2 2 2 2 2 10 2 2 16 4 2 2 2 2 2 2 2 2 2 4 2 2 2 4 2 2 1 2 1 1

UNITS

Cold Storage

Cold Storage Cold Storage

Cold Storage

Cold Storage

Cold Storage Cold Storage Cold Storage

Cold Storage

PMX QMX

Quality Parts

0300-003

FORK LENGTH

FORK WIDTH

PULL ROD STANDARD ITEM # 16

30” 32” 32” 32” 36” 36” 36” 36”

27” 22” 25” 27” 18” 20” 22” 27”

301707-010 301707-008 301707-008 301707-008 301707-000 301707-000 301707-000 301707-000

301707-011 301707-009 301707-009 301707-009 301707-004 301707-004 301707-004 301707-004

42” 42” 42” 48” 48” 48” 48” 48” 54” 1150mm 1150mm

18” 22” 27” 18” 20” 22” 25” 27” 27” 550mm 27”

301707-001 301707-001 301707-001 301707-002 301707-002 301707-002 301707-002 301707-002 301707-012 301707-003 301707-003

301707-005 301707-005 301707-005 301707-006 301707-006 301707-006 301707-006 301707-006 301707-013 301707-007 301707-007

PMX

FORK LENGTH

FORK WIDTH

PULL ROD STANDARD ITEM # 16

27” 27” 27” 27”

36” 42” 48” 1150mm

301707-000 301707-001 301707-002 301707-003

QMX

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PULL ROD Cold Storage ITEM # 16

© BT Prime-Mover, Inc.

December 1996

Quality Parts

December 1996

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0300-003

© BT Prime-Mover, Inc.

Quality Parts

0340-010 0340-010

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© BT Prime- Mover, Inc.

December 1996

Quality Parts

0340-010

0340-010 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7

301941-000 301971-001 301990-000 301930-000 301826-016 301989-000 301991-000

December 1996

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# FOR ASSY.

NAME Shield Stud Washer, thermoplastic wear Shield, transmission Screw, thread form Retainer Receptacle

© BT Prime- Mover, Inc.

1 2 2 1 4 2 2

UNITS

Quality Parts

0560-000 0560-000

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© BT Prime-Mover, Inc.

January 1997

Quality Parts

0560-000

0560-000 Platform ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 *

304533-000 304534-000 304534-001 303566-000 301955-06 49929-05 11857-02 301836-000 301654-010 301956-025 27179-00 201848

*

201849

12 13 14

303567-000 302057-000 301747-000

January 1997

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# FOR ASSY.

NAME Platform assembly Pad, left foot Pad, right foot Platform Screw, socket head Bushing Washer, machinery Bolt, shoulder Nut, flanged locking Screw, cap Caster Replacement wheel and bearing for caster assembly 27179-00 Replacement axle for caster assembly 27179-00 Bumper Isolator Isolator

© BT Prime-Mover, Inc.

1 1 1 1 4 2 2 2 8 8 2 1 1 1 2 2

UNITS

Quality Parts

0640-016 0640-016

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000

December 1996

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Prime-Mover, Inc.

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0640-019 0640-019

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0640-019

0640-019 Drivers controls (Hand rail) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed Harness, wiring Screw, flat locking Nut, flange locking

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 303588-000 301881-000 301737-000 301736-002 302343-000 302406-020 301654-010

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 6 8 1 1 2 2 1 2 1 1 1 1 1 4 4

UNITS

Lift Lower

Horn High Speed

Quality Parts

0820-004 0820-004

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0820-004

0820-004 Finger / toe guards ITEM # PART # 1 2

23171-00 301956-025

December 1996

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# FOR ASSY.

NAME Plate, guard Screw, cap

© BT Prime-Mover, Inc.

1 4

UNITS

Quality Parts

0840-014 0840-014

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0840-014

0840-014 Driver protection ITEM # PART # 1 1 2

304019-000 304057-000 301825-010

December 1996

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# FOR ASSY.

NAME Reverser assembly, 12 Volt Reverser assembly, 24 Volt Screw

© BT Prime-Mover, Inc.

1 1 2

UNITS 12 Volt 24 Volt

Quality Parts

0850-007 0850-007

QMX

PMX

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

0850-007

0850-007 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 9 * * * *

NSS NSS 151847 151848 306105-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306102-000 305955-000 306081-000 23296-00 302264-003 302265-007 302266-001

December 1996

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NAME

# FOR ASSY.

Plate, QMX DATA Plate, PMX DATA Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO RIDING (PMX only) Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, PMX Decal, WARNING Decal, QMX Cable, Operator's manual mounting Manual, PMX/QMX OPERATOR'S Manual, PMX/QMX PARTS Manual, PMX/QMX SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1 1 1 1 1

© BT Prime-Mover, Inc.

UNITS QMX PMX Right Left PMX

Quality Parts

1700-009 1700-009

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© BT Prime-Mover, Inc.

September 1995

Quality Parts

1700-009

1700-009 Electrical drive motor (12 Volt) ITEM # PART #

UNITS 12 Volt

*

302112-000

Drive motor assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302365-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302366-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

September 1995

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NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

Quality Parts

1700-010 1700-010

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© BT Prime-Mover, Inc.

September 1995

Quality Parts

1700-010

1700-010 Electrical drive motor (24 Volt “E”) ITEM # PART #

UNITS "E"

*

301916-000

Motor assembly, "E" drive 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 2 1 1 1

September 1995

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NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

"E"

"E"

Quality Parts

1700-011 1700-011

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© BT Prime-Mover, Inc.

September 1995

Quality Parts

1700-011

1700-011 Electrical drive motor (24 Volt “EE”) ITEM # PART #

UNITS "EE"

*

303570-000

Motor assembly, "EE" drive 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 2 1 1 1

September 1995

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NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

"EE"

"EE"

Quality Parts

2550-009 2550-009

Torque nut to 250 ft./lbs. while turning wheel.

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© BT Prime-Mover, Inc.

January 199

Quality Parts

2550-009

2550-009 Mechanical drive gear unit ITEM # PART #

NAME

*

302009-003

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

303009-025 302014-001 11890-09 11844-02 23006-00 301654-012 301662-000 301653-020 11897-05 11030-06 301665-000 11205-05 23007-00 11039-22 301654-024 301663-000

Screw, socket head Case, gear Pin, dowel Key Gear, pinion Nut, flange (Torque to 30-35 ft./lbs.)

Cover, gear Plug, fill/level pipe Washer, sealing Bearing Set, idler Bearing Ring Seal Nut, axle (Torque to 250 ft./lbs.)

Gear, driver

16 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1

January 199

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

3300-004 3300-004

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

3300-004

3300-004 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26

NAME

301954-060 Screw, socket 23013-00 Cover, brake 23049-00 Spring, brake 301798-000 Rod, brake 301960-006 Nut, jam 301944-000 Yoke assembly 301860-001 Anchor, brake spring 11844-02 Key 301654-012 Nut, flanged (Torque to 30-35 ft./lbs.)

23019-00 Drum, brake ------------------- Brake assembly 303009-025 Screw, socket ------------------- Motor, drive ------------------- Transmission assembly 301954-025 Screw, socket 301956-025 Screw, cap 15677-01 Clamp 301998-000 Bracket, brake switch 11695-01 Bushing 11073-33 Pin, roll 23064-00 Cam 23386-00 Cam (Cold Storage) 301951-016 Screw, hex locking 301949-000 Bearing 301835-000 Bolt, special 301945-006 Retainer 301709-000 Arm, brake

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

5 1 1 1 1 1 1 1 2 1 1 4 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1

UNITS

Quality Parts

3360-000 3360-000

1

3 2 4

6

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5

© BT Prime-Mover, Inc.

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

3530-004 3530-004

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© BT Prime-Mover, Inc.

December 1996

Quality Parts

3530-004

3530-004 Drive wheel ITEM # PART # 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3

302214-000 302214-001 302214-002 302214-003 302214-004 302214-005 302214-006 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 303624-000 302212-000

December 1996

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Urethane Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Urethane Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-006 3540-006

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© BT Prime-Mover, Inc.

May 1995

Quality Parts

3540-006

3540-006 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22

May 1995

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NAME

------------------- Frame, lift (State Model & Serial Number) 22243 Screw, set 20148 Nut 68981 Spring 65804 Bushing 17775 Caster assembly 20460 Screw, cap 63407 Bushing 63406 Cap 65247 Fork, caster wheel 20045 Nut 21393 Lockwasher 50984 Guard 22053 Bearing, ball 52030 Bumper 20050 Screw, socket head 50982 Wheel, caster 50985 Tube 20319 Screw, cap 301954-025 Screw, socket head 11160-11 Fitting, grease X304680-000 Frame, 22” (559mm) Width carrier X304680-001 Frame, 18” (457mm) Width carrier X304680-002 Frame, 25” (635mm) Width carrier X304680-003 Frame, 20” (508mm) Width carrier X304680-004 Frame, 27” (686mm) Width carrier

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 4 4 2 2 2 1 1 1 1 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 1

22” Width 18” Width 25” Width 20” Width 27” Width

Quality Parts

3550-009 3550-009

1

2

1

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

3550-009

3550-009 Fork / support arm / outrigger wheels ITEM # PART # 1 2

49910-01 23041-00

January 1997

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# FOR ASSY.

NAME Bearing Wheel, load

© BT Prime-Mover, Inc.

4 2

UNITS

Quality Parts

4110-025 4110-025

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

4110-025

4110-025 Steering arm / wheel (Stem) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Ring, retainer Nut, clip Clamp Screw, cap Sheave Pin Handle, lower Tube, plastic Spring Link, connector Chain Anchor, chain Nut, jam

302246-000 14851-04 15677-01 301652-025 23244-00 302245-000 301906-000 23414-01 23026-00 300661-001 21542-10 302012-000 301997-010

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

4110-026 4110-026

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

4110-026

4110-026 Steering arm / wheel (Head) ITEM # PART #

NAME

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

December 1996

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# FOR ASSY.

© BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-007 4180-007

1

2 3 4 5

10 9 8 6 7

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© BT Prime-Mover, Inc.

January 1997

Quality Parts

4180-007

4180-007 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 6 7 8 9 10

NAME

# FOR ASSY.

23221-00 Guard, wire 23234-00 Nut 301948-000 Washer, seal retainer 301946-003 Seal, felt (small) 11205-31 Bearing ------------------- Transmission assembly 302200-000 Bumper 301947-000 Ring, seal retainer 301946-002 Seal, felt (large) 11205-30 Bearing

1 1 1 1 1 1 1 1 1 1

January 1997

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© BT Prime-Mover, Inc.

UNITS

Quality Parts

5100-010 5100-010

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-010

5100-010 General electrical compartments (12 Volt PMX) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NAME

------------------- Panel assembly ------------------- Motor, drive ------------------- Pump, lift 49856-127 Cable 49856-147 Cable 301827-020 Screw, thread form 49607-00 Plug, diode 301922-016 Screw, Socket flat head 301826-016 Screw, thread form ------------------- Switch, emergency disconnect 301809-000 Mount 304000-000 Harness, wire 25332-04 Tie, cable 25332-01 Tie, cable ------------------- Switch, brake ------------------- Switch, key ------------------- Lift Interrupt & Gauges 25275-01 Fuse, 10 AMP

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 4 3 2 2 2 1 1 1 3 5 1 1 1 1

UNITS

Quality Parts

5100-011 5100-011

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-011

5100-011 General electrical compartments (24 Volt PMX “E”) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NAME

------------------- Panel assembly ------------------- Motor, drive ------------------- Pump, lift 49856-127 Cable 49856-128 Cable 301827-020 Screw, thread form 301827-025 Screw, thread form 301922-016 Screw, flat head socket 301826-016 Screw, thread form ------------------- Switch, emergency disconnect 301809-000 Mount 302022-000 Harness, wire ------------------- Switch, brake 302156-000 Harness, field 302173-200 Decal, controller 25275-01 Fuse, 10 AMP 25332-01 Tie, cable 25332-04 Tie, cable ------------------- Gauge ------------------- Switch, key

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 5 2 1 1

UNITS

Quality Parts

5100-012 5100-012

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-012

5100-012 General electrical compartments (24 Volt PMX “EE”) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

------------------- Panel assembly ------------------- Motor, drive ------------------- Pump, lift 49856-127 Cable 49856-128 Cable 301827-020 Screw, thread form 301827-025 Screw, thread form 301922-016 Screw, flat head socket 301826-016 Screw, thread form ------------------- Switch, emergency disconnect 301809-000 Mount 302022-000 Harness, wire 49771-05 Fitting, wire male blade 302156-000 Harness, field 302173-200 Decal, controller ------------------- Switch, brake ------------------- Switch, key ------------------- Gauge 25275-01 Fuse, 10 AMP

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5100-013 5100-013

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-013

5100-013 General electrical compartments (QMX) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

------------------- Panel assembly ------------------- Motor, drive ------------------- Pump, lift 49856-127 Cable 49856-128 Cable 301827-020 Screw, thread form 301827-025 Screw, thread form 301922-016 Screw, flat head socket 301826-016 Screw, thread form ------------------- Switch, emergency disconnect 301809-000 Mount 304417-000 Harness, wire ------------------- Switch, brake 302156-000 Harness, field 302173-201 Decal, controller 49350-00 Plug, resistor 25332-01 Tie, cable 25332-04 Tie, cable 25275-01 Fuse, 10 AMP ------------------- Switch, key ------------------- Gauge

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 5 2 1 1

UNITS

Quality Parts

5100-014 5100-014

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-014

5100-014 General electrical compartments (12 Volt PMX) ITEM # PART # 1 2 3 4 5 5 6 7 7 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

302115-000 --------------20140-01 23452-00 23456-01 303344-000 301960-008 20208-00 20323-00 11880-09 14986-03 49367-00 304011-000 302367-012 302347-000 302120-008 23451-00 23309-00 302116-000 302117-000 302118-000 50001-11 302402-000 50003-01 301826-016 ----------------

December 1996

Return

# FOR ASSY.

NAME Panel Connector assembly Breaker, circuit Contactor, line Controller, 12 Volt Controller, 12 Volt Remanufactured Nut Switch, lift limit Switch, lift limit (Sealed) Screw, machine Nut, twin Relay, 12 Volt Relay, 12 Volt (Sealed) Screw, cheese head Bar, bus Screw, poxidriv Resistor assembly Horn, 12 Volt Bar, bus Bar, bus Bar, bus Lockwasher Decal, DO NOT STEAM CLEAN Screw, locking Screw, thread form Contactor, Forward and Rearward

© BT Prime-Mover, Inc.

1 1 1 1 1 1 4 1 1 2 1 1 1 2 1 4 1 1 1 1 1 4 1 4 8 1

UNITS

12 Volt 12 Volt

Sealed

12 Volt Sealed

12 Volt

Quality Parts

5100-015 5100-015

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-015

5100-015 General electrical compartments (24 Volt PMX “E”) ITEM # PART # 1 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13 14 15 16

NAME

301797-000 Panel ------------------- Connector assembly 301890-002 Breaker, circuit 23452-01 Contactor, line 301915-000 Controller 20208-00 Switch, lift limit 20323-00 Switch, lift limit (Sealed) 11880-09 Screw, machine 14986-03 Nut, twin 50002-05 Screw, cap 50001-09 Lockwasher ------------------- Horn, 24 Volt 302002-000 Bar, bus 302003-000 Bar, bus 50003-01 Screw, cap 50001-11 Lockwasher 301827-020 Screw, thread form 301826-016 Screw, thread form 302402-000 Decal, DO NOT STEAM CLEAN

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 2 1 2 2 1 1 1 4 4 4 4 1

UNITS

Sealed

24 Volt

Quality Parts

5100-016 5100-016

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-016

5100-016 General electrical compartments (12 Volt PMX “EE”) ITEM # PART # 1 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19

NAME

301797-000 Panel ------------------- Connector assembly 301890-002 Braker, Circuit 23452-01 Contactor, line 301915-000 Controller 20208-00 Switch, lift limit 20323-00 Switch, lift limit (Sealed) 11880-09 Screw, machine 14986-03 Nut, twin 50002-05 Screw, cap 50001-09 Lockwasher ------------------- Horn, 24 Volt 302003-000 Bar, bus 50003-01 Screw, cap 50001-11 Lockwasher 301827-020 Screw, thread form 301836-016 Screw, thread form 302402-000 Decal, DO NOT STEAM CLEAN 304070-000 Lid, “EE” box 304069-000 Box, “EE” 303715-000 Cable assembly 303714-000 Relief, strain 301921-012 Screw, flat head

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 2 1 2 2 1 1 4 4 3 4 1 1 1 1 4 4

UNITS

Sealed

24 Volt

Quality Parts

5100-017 5100-017

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5100-017

5100-017 General electrical compartments (QMX) ITEM # PART # 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16

NAME

301797-000 Panel ------------------- Connector assembly 301890-002 Breaker, circuit 23452-01 Contactor, line 301915-001 Controller 20208-00 Switch, lift limit 11880-09 Screw, machine 14986-03 Nut, twin 50002-05 Screw, cap 50001-09 Lockwasher ------------------- Horn, 24 Volt 302002-000 Bar, bus 302003-000 Bar, bus 50003-01 Screw, cap 50001-11 Lockwasher 301827-020 Screw, thread form 301826-016 Screw, thread form 302402-000 Decal, DO NOT STEAM CLEAN

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 2 1 2 2 1 1 1 4 4 4 4 1

UNITS

24 Volt

Quality Parts

5110-000 5110-000

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-000

5110-000 Battery (12 Volt swing out, PMX only) ITEM # PART # 1 2 3 4 5 6 7 * * * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-06 302332-000 302330-000 302315-000 302316-000 302329-000 302331-000 302320-000 302321-000 302333-000 302324-000 302325-000 302326-000 302327-000 302334-000 302335-000 ----------------49504-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03

December 1996

Return

NAME

# FOR ASSY.

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Block, fuse Fuse, 60A Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5110-001 5110-001

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-001

5110-001 Battery (24 Volt swing out, PMX only) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-05 302328-000 302314-000 302315-000 302316-000 302329-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 ----------------49532-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03

December 1996

Return

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5110-002 5110-002

2

4

5 3

6 7

3

4 3

3

1 3 8 9 3

4

9

3 3 10

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-002

5110-002 Battery (12 Volt swing out, PMX only) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Connector assembly Tie, cable Boot, terminal Cable, 43 in. (1092 mm) Grommet Nut Washer, flat Cable, 34 in. (864 mm) Battery Grommet

-----------------25332-01 301253-000 49856-61 11813-07 11261-05 11016-02 49856-15 27234-00 11813-11

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 8 3 2 8 8 1 4 2

UNITS

Quality Parts

5110-003 5110-003

4 5

2

6 5 5

7 3 5

1

+

8 5

5 11

10 5

11

9

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-003

5110-003 Battery (24 Volt swing out, PMX only) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Connector assembly Tie, cable Cable, 43 in. (1092 mm) Grommet Boot, terminal Nut Washer, flat Cable, 34 in. (864 mm) Grommet Cable, 25 in. (635 mm) Battery

-----------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-15 11813-07 49856-73 27234-00

December 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 8 8 8 1 2 1 4

UNITS

Quality Parts

5110-004 5110-004

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-004

5110-004 Battery (GNB battery pack) ITEM # PART #

Battery Pack (Weight = 290 lbs.)

Battery Pack (Weight = 290 lbs.)

* *

302970-000 302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly (See 8340 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

December 1996

Return

NAME

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

12 VOLT 24 VOLT

1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

Quality Parts

5160-013 5160-013

1

2

4

5

3

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5160-013

5160-013 General alarm signal ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

© BT Prime-Mover, Inc.

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5190-017 5190-017

Return

© BT Prime-Mover, Inc.

December 1995

Quality Parts

5190-017

5190-017 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 4 5 5 6

49854-01 49854-03 49854-04 49854-08 49852-01 49853-05 49856-143 49856-136 49856-144 49856-155 301826-030

December 1995

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, 18" (458mm) 12 VOLT NEGATIVE Cable, 23" (585mm) 24 VOLT NEGATIVE Cable, 8" (204mm) POSITIVE Cable, 20” (508mm) POSITIVE “EE” Screw, cap

© BT Prime-Mover, Inc.

1 1 1 1 2 2 1 1 1 1 2

UNITS GRAY YELLOW RED BLUE

12 Volt 24 Volt “EE”

Quality Parts

5230-003 5230-003

2

1

3 4

5

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5230-003

5230-003 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 199

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-001 5290-001

1

QUARTZ

HOURS

1 10

Return

© BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5310-020 5310-020

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5310-020

5310-020 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

December 1996

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Prime-Mover, Inc.

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

4

Return

© BT Prime-Mover, Inc.

3

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3 4

301729-000 119697 301825-010 302040-000

December 03, 1997

Return

# FOR ASSY.

NAME Bracket, potentiometer Gear Screw Potentiometer

© BT Prime-Mover, Inc.

1 1 2 1

UNITS

Quality Parts

5390-003 5390-003

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5390-003

5390-003 Control cables / harness ITEM # PART # 1

302023-000

December 1996

Return

# FOR ASSY.

NAME Harness, head

© BT Prime-Mover, Inc.

1

UNITS

Quality Parts

5440-003 5440-003

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

5440-003

5440-003 Direction contactors (12 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 Volt

*

23014-00

Contactor Assembly, 12 Volt

1

1K 2K 3 4K 5K 6K 7 8 9K 10K 11 12 13 14K 15 16 K

NSS NSS NA NSS NSS NSS NA NA NSS NSS NA NA NA NSS NA NA 202351

Nut Lockwasher Bar, bus Cover assembly Spring Bridge assembly Nut Lockwasher Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (Contains Items Marked with “K”)

4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1

December 1996

Return

© BT Prime-Mover, Inc.

Quality Parts

5510-011 5510-011

Return

© BT Products

October 1996

Quality Parts

5510-011

5510-011 Micro switches ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward

301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000

October 1996

Return

# FOR ASSY.

© BT Products

4 1 1 2 2 1 1 2 1 2 1

UNITS

Quality Parts

5810-012 5810-012

1 3

7

2 4

5 6

9

Return

© BT Prime-Mover, Inc.

8

May 1995

Quality Parts

5810-012

5810-012 Pump motor (12 Volt) ITEM # PART #

NAME

*

301821-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

May 1995

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

Quality Parts

5810-013 5810-013

1 3

7

2 4

5 6

9

Return

© BT Prime-Mover, Inc.

8

May 1995

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

May 1995

Return

NAME

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-020 6100-020 6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

Return

© BT Prime-Mover, Inc.

17

May 1995

Quality Parts

6100-020

6100-020 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 May 1995

Return

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-02 22226-01 300947-021

# FOR ASSY.

NAME Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump 12 Volt Contactor, pump 24 Volt Valve, flow control © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

6125-020 6125-020

1

2

3

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

6125-020

6125-020 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3

49653-01 303894-000 301922-016

December 1996

Return

# FOR ASSY.

NAME Fitting, 90° Hose assembly Screw, socket flat head

© BT Prime-Mover, Inc.

1 1 2

UNITS

Quality Parts

7310-012 7310-012

1

6 5 3

4

2

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

7310-012

7310-012 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

23435-00 23434-00 NSS NSS NSS 23431-00 23084-00

# FOR ASSY.

NAME Cylinder assembly Rod Ring Wiper Seal Tube Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1996

Return

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1

UNITS

Quality Parts

7400-003 7400-003

Return

© BT Prime-Mover, Inc.

May 1995

Quality Parts

7400-003

7400-003 Lift and carrying devices (Skid adapter) ITEM # PART # 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

# FOR ASSY.

NAME

304408-000 Shaft, pivot 22"(559mm) 304408-001 Shaft, pivot 27"(686mm) See Chart Skid adapter 11073-24 Pin, roll See Chart Support, vertical 302770-080 Screw, socket head flat 302774-016 Washer, plastic 301960-016 Nut 11170-05 Nut 11854-08 Screw, cap See Chart Bar, tie 11073-05 Pin, roll 11016-03 Washer, flat 49942-00 Spring 11073-26 Pin, roll 304412-000 Rod, latch See Chart Rod, pull ------------------- Frame, fork (State Model & Serial Number)

22" & 27" VERTICAL SUPPORT

May 1995

Return

22" Wide 9" x 28¼" Battery Box

27" Wide 9" x 28¼" Battery Box

Skid Height

Item # 4

Item # 4

6" Height

304404-000

304404-004

7" Height

304404-001

304404-005

9" Height

304404-002

304404-006

11" Height

304404-003

304404-007

© BT Prime-Mover, Inc.

2 2 1 2 2 2 4 2 1 1 1 2 1 1 1 1 2 1

UNITS 22” Wide 27” Wide

Quality Parts

7400-003

22 INCH WIDE 9"x 28¼" BATTERY BOX SKID ADAPTER ASSEMBLY

Skid Height

36" Skid Adapter

42" Skid Adapter

48" Skid Adapter

36" Tie Bar

42" Tie Bar

48" Tie Bar

Item # 2

Item # 2

Item # 2

Item # 10

Item # 10

Item # 10

6" High

304397-000 304397-004 304397-008 304409-000 304409-004 304409-008

7" High

304397-001 304397-005 304397-009 304409-001 304409-005 304409-009

9" High

304397-002 304397-006 304397-010 304409-002 304409-006 304409-010

11" High

304397-003 304397-007 304397-011 304409-003 304409-007 304409-011

27 INCH WIDE 9"x 28¼" BATTERY BOX SKID ADAPTER ASSEMBLY

Skid Height

36" Skid Adapter

42" Skid Adapter

48" Skid Adapter

36" Tie Bar

42" Tie Bar

48" Tie Bar

Item # 2

Item # 2

Item # 2

Item # 10

Item # 10

Item # 10

6" High

304403-000 304403-004 304403-008 304409-000 304409-004 304409-008

7" High

304403-001 304403-005 304403-009 304409-001 304409-005 304409-009

9" High

304403-002 304403-006 304403-010 304409-002 304409-006 304409-010

11" High

304403-003 304403-007 304403-011 304409-003 304409-007 304409-011

22" & 27" WIDE PULL ROD AND LIFT FRAME

Fork Length

May 1995

Return

22" Wide Pull Rod

27" Wide Pull Rod

Item # 16

Item # 16

36"

304394-000 301707-000

42"

304394-001 301707-001

48"

304394-002 301707-002

© BT Prime-Mover, Inc.

Quality Parts

May 1995

Return

7400-003

© BT Prime-Mover, Inc.

Quality Parts

7400-004 7400-004

1

Return

© BT Prime-Mover, Inc.

May 1995

Quality Parts

7400-004

7400-004 Lift and carrying devices (Removable load backrest) ITEM # PART # 1 1 1 1 1 1

May 1995

Return

23463-00 23463-01 23463-04 23463-02 23463-03 23463-05

NAME Guard, 48” removable (28¼” Narrow) Guard, 60” removable (28¼” Narrow) Guard, 72” removable (28¼” Narrow) Guard, 48” removable (31¼” Wide) Guard, 60” removable (31¼” Wide) Guard, 72” removable (31¼” Wide)

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1 1 1 1

48 Inch 60 Inch 72 Inch 48 Inch 60 Inch 72 Inch

Quality Parts

8340-000 8340-000

Return

© BT Prime-Mover, Inc.

May 1995

Quality Parts

8340-000

8340-000 Battery charger (12 Volt GNB battery pack) ITEM # PART #

# FOR ASSY.

UNITS 12 Volt

*

304504-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13

305099-000 NA 305104-000 302320-000 302321-000 NA 305101-000 305677-000 NA 305102-000 305103-000 NA 305105-000 NA NA

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 10 AMP 12 Volt Case, top Plug, SB-175 Control, 12 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

May 1995

Return

NAME

© BT Prime-Mover, Inc.

12 Volt

12 Volt

Quality Parts

8340-001 8340-001

Return

© BT Prime-Mover, Inc.

May 1995

Quality Parts

8340-001

8340-001 Battery charger (24 Volt GNB battery pack) ITEM # PART #

# FOR ASSY.

UNITS 24 Volt

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

May 1995

Return

NAME

© BT Prime-Mover, Inc.

24 Volt

24 Volt

24 Volt

Quality Parts

9660-003 9660-003

Control Handle Side View-Section

Control Handle Top View

Position heater on inside of bracket.

Position heaters on inside of cover as shown.

Crimp ¼” insulated male tabs onto heater leads and connect leads to harness.

Partial View Electrical Panel

Place thermostat between panel and chassis before fastening panel.

Return

© BT Prime-Mover, Inc.

September 1995

Quality Parts

9660-003

9660-003 Electrical heater ITEM # PART # 1 2 3 4 5 6

302013-000 302224-000 49771-09 49506-02 49506-03 302231-000

September 1995

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Connector, male tab Heater, 12 Volt Heater, 24 Volt Harness, heater

© BT Prime-Mover, Inc.

1 1 4 2 2 2

UNITS

12 Volt 24 Volt

Quality Parts

9999-000 9999-000

1

3

2

4

6

5

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

December 1996

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1

UNITS