DOWNLOAD PDF BT Prime-Mover CSX Electric Counter Balanced Stacker Truck Parts Manual

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0025328000 - CSX0028163000

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304954-000

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Date: December 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

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© BT Products

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

Quality Parts

4

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© BT Products

December 15, 1997

Quality Parts

0000 CHASSIS 0300-005 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0340-005 Inspection covers (Shields & guards) 0370-001 Counter balance weight 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0640-003 Drivers controls (one spool valve handle) 0640-005 Drivers controls (two spool valve handle) 0640-016 Drivers controls (Speed & direction) 0840-011 Driver protection 0850-002 Signs, warnings

1000 DRIVE MOTOR 1700-002 Electrical drive motor (200AMP traction system) 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) 1700-014 Electrical drive motor (24 Volt 200 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200AMP traction system) 3300-001 Parking brake system (300AMP traction system) 3360-000 Brake drum/disc assembly 3530-000 Drive wheel 3540-001 Support / swivel wheel 3550-001 Fork / support arm wheels 3560-001 Stabilizer wheel

4000 STEERING SYSTEM 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above 4110-011 Steering arm / wheel (Control head assembly) 4180-001 Steering / radial bearing

December 15, 1997

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© BT Products

5

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (Battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-011 Motor cables, resistors (200AMP traction system) 5430-013 Motor cables, resistors (300AMP traction system) 5460-014 Transistor panel (300 AMP traction system) 5460-015 Transistor panel (200 AMP traction system) 5510-010 Micro switches 5550-001 Electromagnetic valve (Manifold assembly) 5590-002 Control cables, harness 5610-000 Pump contactor 5810-002 Pump motor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (one spool valve) 6120-002 Hoses, pipes, connections, mounting points (two spool valve) 6125-000 Hoses, pipes, connections, mounting points (two stage mast) 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) 6125-002 Hoses, pipes, connections, mounting points (two stage mast) 6125-013 Hoses, pipes, connections, mounting points (three stage mast) 6125-026 Hoses, pipes, connections, mounting points (two stage mast) 6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10 6160-001 Control valve (one spool control valve) 6160-002 Control valve (Two spool control valve) 6170-001 Pressure / flow control valve

6

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© BT Products

December 15, 1997

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7105-000 Mast pivot 7110-006 Mast section (two stage mast) 7110-007 Mast section (two stage mast) 7110-008 Mast section (two stage full freelift mast) 7110-009 Mast section (three stage mast) 7170-000 Lifting gear (two stage full freelift mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-003 Lift cylinder (two stage full freelift staging cylinder) 7310-004 Lift cylinder (two stage full freelift, freelift cylinder) 7310-005 Lift cylinder (Three stage mast freelift cylinder) 7310-006 Lift cylinder (Three stage mast staging cylinder) 7320-000 Tilt cylinder 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-003 Fork carriage unit (two stage full freelift mast) 7420-004 Fork carriage unit (three stage mast)

9000 OPTIONS / ATTACHMENTS 9100-002 Attachments (Auxiliary/Sideshifter two stage mast) 9100-003 Attachments (Auxiliary/Sideshifter three stage mast) 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-006 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (Handset)

December 15, 1997

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© BT Products

7

Quality Parts

0300-005 0300-005

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© BT Products

October 1996

Quality Parts

0300-005

0300-005 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-002 0340-002

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© BT Products

October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0340-005 0340-005

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© BT Products

November 19, 1997

Quality Parts

0340-005

0340-005 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

© BT Products

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0370-001 0370-001

1 2

10 3

7

5 11

4 7 8

6

9

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© BT Products

November 19, 1997

Quality Parts

0370-001

0370-001 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) Counterweight, CSX30/40 (331 lb) Counterweight (90 lb) Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

Quality Parts

0390-000 0390-000

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© BT Products

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts ( 7 in. battery) ITEM # PART # 1 2 3 4 5 6

October 1996

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304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

© BT Products

1 4 8 1 1 4

UNITS

Quality Parts

0390-001 0390-001

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© BT Products

October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3 in. battery) ITEM # PART # 1 2 3 4 5

October 1996

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305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS

Quality Parts

0640-003 0640-003

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© BT Products

December 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

December 1996

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# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-005 0640-005

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© BT Products

October 1996

Quality Parts

0640-005

0640-005 Drivers controls (two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d.

305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

October 1996

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

0640-016 0640-016

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© BT Products

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0840-011 0840-011

1

2

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© BT Products

May 28, 1998

Quality Parts

0840-011

0840-011 Driver protection (Reverser) ITEM # PART # 1 1 1 1 2

304922-000 304057-000 304019-000 305989-000 301825-010

May 28, 1996

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# FOR ASSY.

NAME Reverser assembly (WSX20/25 - WSXOS) Reverser assembly (Prime Drive 200) Reverser assembly (2 Wire) Reverser assembly (3 Wire) Screw

© BT Products

1 1 1 1 2

UNITS

2 Wires 3 Wires

Quality Parts

0850-002 0850-002

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© BT Products

June 11, 1997

Quality Parts

0850-002

0850-002 Signs, warnings ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 14 * * * *

305955-000 306105-000 306418-000 306418-001 306419-002 306419-004 306420-004 306106-000 306107-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 304959-000

June 11, 1997

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NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 2 1 1 1 1 1 1 1

© BT Products

UNITS

Right Left

Quality Parts

1700-002 1700-002

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© BT Products

October 1996

Quality Parts

1700-002

1700-002 Electrical drive motor (200 AMP traction system) IITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

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NAME

# FOR ASSY.

© BT Products

“E” “EE”

“E” “EE”

Quality Parts

1700-004 1700-004

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© BT Products

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

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# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

Quality Parts

1700-014 1700-014

2

1

4 5

6

12 13

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11

3

8 10

7

9

© BT Products

December 09, 1997

Quality Parts

1700-014

1700-014 Electrical drive motor (24 Volt 200 AMP traction system) ITEM # PART #

UNITS 24 Volt

*

305879-000

Drive motor assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 09, 1997

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NAME

# FOR ASSY.

© BT Products

“EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

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12

© BT Products

16

9

6

August 28, 1998

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.)

Screw, socket head (Torque 14 ft./lbs.)

Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

3300-000 3300-000

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© BT Products

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200 AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

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11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.)

Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.)

Spring Nut, flanged (Torque 35 ft./lbs.)

Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3300-001 3300-001

Return

© BT Products

December 1996

Quality Parts

3300-001

3300-001 Parking brake system (300 AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.)

Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.)

Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

1

3 2 4

6

Return

5

© BT Products

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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# FOR ASSY.

© BT Products

UNITS

Quality Parts

3530-000 3530-000

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© BT Products

October 1996

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

October 1996

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-001 3540-001

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

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© BT Products

October 1996

Quality Parts

3540-001

3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

October 1996

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# FOR ASSY.

NAME

------------------- Frame, carrier 301652-025 Screw, cap ------------------- Compensator Cylinder assembly 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS

Quality Parts

3550-001 3550-001

1 2 3

4

1 5 6

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© BT Products

October 1996

Quality Parts

3550-001

3550-001 Fork / support arm wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

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# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

© BT Products

2 1 1 1 1 3

UNITS

Quality Parts

3560-001 3560-001

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

© BT Products

October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

*

304583-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

4110-000 4110-000

Effective Serial Number 27324000 and UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27

19

17 16

Return

11

18

20

13 14

10 12

9

15

© BT Products

July 07, 1998

Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

July 07, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4110-011 4110-011

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

Return

© BT Products

July 08, 1998

Quality Parts

4110-011

4110-011 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

1

13 2

12

11

3

10

4 5 9 6 7

8

Return

© BT Products

August 08, 1997

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

1

2

4

5

3

Return

© BT Products

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

© BT Products

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

© BT Products

UNITS

Quality Parts

5190-009 5190-009

2

4

1 3

Return

© BT Products

September 03, 1998

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000

September 03, 199

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE

© BT Products

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

13

4 5

3

6 7

12

8 9 10 11 Return

© BT Products

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200 AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200 AMP line “E” Contactor, 200 AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

© BT Products

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-011 5190-011

1 2 3

Return

© BT Products

March 13, 1998

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 AMP traction system) ITEM # PART # 1 2 3

301951-010 304297-000 304297-001

March 13, 1998

Return

NAME Screw, cap Contactor, 300/400 Amp line “E” Contactor, 300/400 Amp line “EE”

© BT Products

# FOR ASSY.

UNITS

2 1 1

“E” “EE”

Quality Parts

5230-002 5230-002

Return

© BT Products

July 28, 1997

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS

Quality Parts

5290-001

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-017 5310-017

Return

© BT Products

July 28, 1997

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-001 5390-001

Return

© BT Products

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item # 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Products

UNITS

Quality Parts

5430-011 5430-011

Route all motor cables through sleeve.

With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

© BT Products

December 07, 1997

Quality Parts

5430-011

5430-011 Motor cables, resistors (200 AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d.

1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS

Quality Parts

5430-013 5430-013

Route all motor cables through sleeve.

With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

© BT Products

December 07, 1997

Quality Parts

5430-013

5430-013 Motor cables, resistors (300 AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 150 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 1 1 As Req’d.

1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-000 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS

Quality Parts

5460-014 5460-014

Return

© BT Products

October 1996

Quality Parts

5460-014

5460-014 Transistor panel (300 AMP traction system) ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 300 AMP

Quality Parts

5460-015 5460-015

Return

© BT Products

October 1996

Quality Parts

5460-015

5460-015 Transistor panel (200 AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP

Quality Parts

5510-010 5510-010

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

Return

© BT Products

July 20, 1998

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS

Quality Parts

5550-001 5550-001

1

1 2

2

5

4

3

2

1

Return

© BT Products

July 06, 1998

Quality Parts

5550-001 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly) ITEM # PART #

# FOR ASSY.

NAME

* *

306611-000 306611-001

Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter)

1 1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

July 06, 1998

Return

© BT Products

UNITS

Quality Parts

5590-002 5590-002

Sideshifter Coil Tilt Coil

To Main Wiring Harness

Return

© BT Products

October 1996

Quality Parts

5590-002

5590-002 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly 306191-010 Harness assembly

October 1996

Return

# FOR ASSY.

© BT Products

1 1 1

UNITS

Quality Parts

5610-000 5610-000

Return

© BT Products

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS

Quality Parts

5810-002 5810-002

Return

© BT Products

October 1996

Quality Parts

5810-002

5810-002 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

“EE”

Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

© BT Products

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

© BT Products

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

6110-001 6110-001

Return

© BT Products

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

© BT Products

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90 Fitting, tee Hose assembly Fitting, 90

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-002 6120-002

To Mast

From Mast to Compensator

Return

© BT Products

October 1996

Quality Parts

6120-002

6120-002 Hoses, pipes, connections, mounting points (two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & Tank Assembly Fitting, adapter Hose assembly Hose assembly Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046 in. [1.17 mm] Orifice, 0.040 in. [1.0 mm] Compensator cylinder assembly Kit, compensator seal Elbow, 45°

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49653-08 306672-000 306672-001 49653-08 25969-02 25969-01 305755-000 305755-010 49654-01

# FOR ASSY.

© BT Products

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40

Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

4

2 3

To Compensator From Mast

6 8 10

11

9

9 7

To Control Valve

Return

5

© BT Products

July 23, 1998

Quality Parts

6125-000

6125-000 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder Assembly Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 2 1 2 2 2 1 1

UNITS

Quality Parts

6125-001 6125-001

2 3

1 4

6

2

5

1

1

7

1 10 12

8 11

9 13 14 To Compensator from mast 20

19

18 20 16

21

To Control Valve

Return

17 15 © BT Products

9 8 August 08, 1997

Quality Parts

6125-001 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Cylinder Assembly Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Cylinder Assembly Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 306838-004 49516-46 49516-34 49517-32 49517-19 306838-004 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

August 08, 1997

Return

# FOR ASSY.

© BT Products

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM

Quality Parts

6125-002 6125-002

Effective Serial Number 25268000 and ?

To Control Valve

Return

© BT Products

April 20, 1998

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) Effective Serial Number 25268000 and ?

ITEM # FOR # PART # NAME ASSY. 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

April 20, 1998

Return

© BT Products

1 1 1 1 1

UNITS

Quality Parts

6125-013 6125-013

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18

21

20

11

14 17

19 15 9

To Control Valve

Return

16

© BT Products

August 08, 1997

Quality Parts

6125-013

6125-013 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Cylinder assembly, Staging 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

August 08, 1997

Return

# FOR ASSY.

© BT Products

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

Quality Parts

6125-026 6125-026

1

2

3

8

4 To Compensator From Mast

5 6 5 7

To Control Valve

Return

© BT Products

August 08, 1997

Quality Parts

6125-026

6125-026 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

August 08, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1 1

UNITS

Quality Parts

6125-046 6125-046

Serial Number 25268000 - 28163000

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

Return

© BT Products

April 20, 1998

Quality Parts

6125-046 6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10 CSX10 Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder Assembly Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

April 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 2 1 1

UNITS

Quality Parts

6160-001 6160-001

Return

© BT Products

August 08, 1997

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

August 08, 1997

Return

# FOR ASSY.

© BT Products

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

© BT Products

August 08, 1997

Quality Parts

6160-002

6160-002 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

August 08, 1997

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

© BT Products

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

7105-000 7105-000

2 4

3

6

1 5

Return

© BT Products

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

© BT Products

1 1 1 1 2 1

UNITS

Quality Parts

7110-006 7110-006

Effective Serial Number 25268000 and ?

Return

© BT Products

April 20, 1998

Quality Parts

7110-006 7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ?

ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020

April 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-007 7110-007

Return

© BT Products

October 1996

Quality Parts

7110-007

7110-007 Mast section (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift Frame Assembly Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder Assembly Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d.

As Req’d.

4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

October 1996

Return

© BT Products

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7110-008 7110-008

Return

© BT Products

October 1996

Quality Parts

7110-008

7110-008 Mast section (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11

Shim, 0.05” (1.27mm) Bearing Cylinder assembly Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002

October 1996

Return

# FOR ASSY.

© BT Products

As Req’d.

4 2 2 1 1 1 1 2 1 2 1 1 1

UNITS

71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-009 7110-009

21 22 24 25

23 21 2 4 1

26 28 27

5 8

6

3 5

10

9

6

3 1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

© BT Products

October 1996

Quality Parts

7110-009

7110-009 Mast section (three stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Column, Intermediate Bracket Screw, cap Column, outer Washer, shim Sheave, chain Bearing, roller Race, inner Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hose Screw, cap

4 2 16 8 As Req’d.

As Req’d.

8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 ----------------29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

© BT Products

UNITS

Quality Parts

7170-000 7170-000 4 2

3

1

5

6 7 8 9 10

11

12

Return

© BT Products

October 1996

Quality Parts

7170-000

7170-000 Lifting gear (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

© BT Products

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-001 7170-001

1

12

10 2 11 3

9 5

8

4

6

7

Return

© BT Products

April 21, 1998

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

12

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

April 21, 1998

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d.

10.5 ft.

11.5 ft.

12.1 ft.

1

© BT Products

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

© BT Products

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

© BT Products

UNITS

Quality Parts

7210-001 7210-001

Return

© BT Products

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

NAME

# FOR ASSY.

UNITS 4” Stroke 6” Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4” Stroke Sideshifter Assembly, 6” Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2” Center Stroke Cylinder assembly, 3” Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Products

4” Stroke 6” Stroke

Quality Parts

7310-001 7310-001 3

Serial Number 25268000 and ?

4 5 2 1

6

7 K

8

13 9

10

11 12

Return

© BT Products

April 20, 1998

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ?

ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

April 20, 1998

Return

NAME

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

© BT Products

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7310-003 7310-003

Return

© BT Products

October 1996

Quality Parts

7310-003

7310-003 Lift cylinder (two stage full freelift staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-004 7310-004

Return

© BT Products

October 1996

Quality Parts

7310-004

7310-004 Lift cylinder (two stage full freelift, freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-005 7310-005

Return

© BT Products

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (Three stage mast freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

© BT Products

January 15, 1998

Quality Parts

7310-006

7310-006 Lift cylinder (Three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

------------------- Cylinder assembly, 1 port

1

1 port

**

------------------- Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy.

1 Port

Cylinder assy. 2 Ports

Tube assy.

2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

© BT Products

Quality Parts

7320-000 7320-000

12

11 8

9

10

7

6

15

14 13

16 18 21

17 K

19 20

4

1 2

3

5

Return

© BT Products

August 08, 1997

Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft./lbs.)

Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

7410-001 7410-001

Return

© BT Products

August 08, 1997

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

NAME 3000 Lbs. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lbs. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Products

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

© BT Products

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d.

1

© BT Products

UNITS

Quality Parts

7420-002 7420-002

Return

© BT Products

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d.

As Req’d.

1 4 2 2 4

© BT Products

UNITS

Quality Parts

7420-003 7420-003

1 2

3

Return

© BT Products

October 1996

Quality Parts

7420-003

7420-003 Fork carriage unit (two stage full freelift mast) ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d.

1

© BT Products

UNITS

Quality Parts

7420-004 7420-004

Return

© BT Products

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d.

As Req’d.

1 4

© BT Products

UNITS

Quality Parts

9100-002 9100-002

To Control Valve

Return

© BT Products

October 1996

Quality Parts

9100-002

9100-002 Attachments (Auxiliary/Sideshifter two stage mast) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

# FOR ASSY.

307107-015 Hose, 71/100 307107-016 Hose, 83/124 307107-017 Hose, 95/150 305148-000 Sheave 49632-00 Fitting, bulkhead 49624-00 Nut 49643-13 Hose 301652-025 Screw 49634-00 Fitting, 90° bulkhead 49643-34 Hose (short) 306259-000 Bracket 49653-08 Elbow, 90° 49635-00 Cap, fitting 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly 15677-02 Clamp 49643-33 Hose (long)

1 1 1 1 2 6 2 2 2 1 1 2 2 2 6 2 4 2 1 2 1

October 1996

Return

© BT Products

UNITS 71/100 83/124 95/150

Quality Parts

9100-003 9100-003

To Control Valve

Return

© BT Products

October 1996

Quality Parts

9100-003

9100-003 Attachments (Auxiliary/Sideshifter three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NAME

# FOR ASSY.

49643-13 Hose 49624-00 Nut 301652-025 Screw, cap 306898-000 Anchor, hose 49632-00 Fitting, bulkhead 305535-000 Sheave 50000-11 Lockwasher 50003-01 Screw, cap 301652-016 Screw, cap 14935-01 Washer, flat 305148-000 Sheave 304610-000 Shaft 307107-012 Hose, 71/150 307107-013 Hose, 83/180 307107-014 Hose, 87/189 301652-016 Screw, cap 305568-000 Line, hydraulic 307107-009 Hose, 71/150 307107-010 Hose, 83/180 307107-011 Hose, 87/189 305148-000 Sheave 301652-025 Screw, cap 306259-000 Bracket 49643-34 Hose (short) 49634-00 Fitting, 90° bulkhead 49653-08 Fitting, 90° elbow 49635-00 Cap 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly 15677-02 Clamp 49643-33 Hose (long)

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 2 6 2 4 2 1 2 1

October 1996

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© BT Products

UNITS

71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

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© BT Products

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

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NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d.

2 3 1 1 2 1 2 1

© BT Products

UNITS

Quality Parts

9390-000 9390-000

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© BT Products

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

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# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS

Quality Parts

9500-006 9500-006

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© BT Products

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

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# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap

© BT Products

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

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© BT Products

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

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# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

1 2

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© BT Products

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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