DOWNLOAD PDF BT Prime-Mover CMX Electric Center Riding Pallet Truck Parts Manual

Quality Parts CMX Electric Center Riding Pallet Truck Effective Serial Number CMX6027231001

Designed and built for Coles Myer Supermarkets

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 308076-000

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Date: February 10, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products AB

June 05, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

June 05, 1997

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

Quality Parts

0850 7400

5510

5330 5390 9660-009

5160

5180 5190

4110 5310

0640

5230 5290

0340 4180

3550 0390

5810 6100 6125 1700

3580

3300 3360 2550

9910 3530 0300

7310

5360 5340 5430 9660-010 3540 5460 3560 9999

3 Return

© BT Products

February 03, 1998

Quality Parts

0000 CHASSIS 0300-010 Frame / Chassis 0340-021 Inspection covers (Splash guard) 0340-028 Inspection covers (Side cover) 0340-029 Inspection covers (Shields & guards) 0390-004 Battery compartment parts 0480-000 Bumpers, shock absorbers 0640-018 Drivers controls (speed & direction) 0850-016 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-006 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3540-000 Support / swivel wheel (Pivot) 3540-005 Support / swivel wheel 3550-007 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3580-002 Guide wheels

4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Handle stem) 4110-021 Steering arm / wheel 4180-002 Steering / radial bearing

February 03, 1998 Return

© BT Products

4

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5190-004 Battery cut out contactor / plug (Line contactor) 5190-025 Battery cut out contactor / plug (battery connector) 5230-004 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-001 Start / stop switch 5310-024 Start / stop switch (Prime-Trak cylinder switch) 5330-011 Speed controls 5360-003 Relay, electrical modules (Relay) 5360-004 Relay, electrical modules (Time delay) 5390-004 Control cables / harness (Handle head) 5390-011 Control cables / harness (Control wire) 5430-023 Motor cables, resistors (24 Volt, 400 Amp system) 5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP 5510-013 Micro switches 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (Prime-Trak) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7310-013 Lift cylinder (With grease fitting) 7400-002 Lift and carrying devices (Package guard)

9000 OPTIONS / ATTACHMENTS 9660-009 Electrical heater 9660-010 Electrical heater (24 Volt) 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications

5 Return

© BT Products

February 03, 1998

Quality Parts

February 03, 1998 Return

© BT Products

6

Quality Parts

0300-010 0300-010

28 29

2 24 4

11

11

27

3

1

4 11 30 25 25

26

1 4

11

23 4 4 24

13

4 5 21 17 18

6 8

5

15 16 14 8

22

18

16 11

5

10

12 11

4

9 7

11 10

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21

4

20

© BT Products

19

January 30, 1998

Quality Parts

0300-010

0300-010 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

# FOR ASSY.

NAME

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease X301612-027 Rod, pull 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

January 30, 1998 Return

© BT Products

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

Quality Parts

0340-021 0340-021

3

1

4

2

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© BT Products

June 17, 1997

Quality Parts

0340-021

0340-021 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997 Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Products

1 3 3 3

UNITS

Quality Parts

0340-028 0340-028

2

1

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© BT Products

January 30, 1998

Quality Parts

0340-028

0340-028 Inspection covers (Side cover) ITEM # PART # 1 * 2

# FOR ASSY.

NAME

X307861-000 Cover, side 22534 Screw, cap X302597-001 Pad, foot

January 30, 1998 Return

2 8 1

© BT Products

UNITS

Quality Parts

0340-029 0340-029

3

1 4

1

17

2

13 12 14

15

11 16 5

6 1 8

7

10 9

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© BT Products

February 03, 1998

Quality Parts

0340-029

0340-029 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 X302598-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

February 03, 1998 Return

# FOR ASSY.

© BT Products

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0390-004 0390-004

Return

© BT Products

June 24, 1998

Quality Parts

0390-004

0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998 Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

© BT Products

1 8 4 4 1 1 1

UNITS

Quality Parts

0480-000 0480-000

1

2

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© BT Products

February 02, 1998

Quality Parts

0480-000

0480-000 Bumpers, shock absorbers ITEM # PART # 1 1 2 *

122314-085 122314-088 117919 21110

February 02, 1998 Return

# FOR ASSY.

NAME Spring, gas Strut Stub, ball Nut

1 1 2 2

© BT Products

UNITS

Quality Parts

0640-018 0640-018

Return

© BT Products

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997 Return

# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-016 0850-016

2

1

3 8

7

6 4 5

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© BT Products

January 30, 1998

Quality Parts

0850-016

0850-016 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 * * *

305955-000 NSS 121795-120 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306104-000 308063-000 308076-000 302825-000

January 30, 1998 Return

NAME

# FOR ASSY.

Decal, WARNING Decal, data plate Decal, BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX PARTS Manual, SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1 1

© BT Products

UNITS

Quality Parts

1700-004 1700-004

Return

© BT Products

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART #

# FOR ASSY.

NAME

*

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997 Return

© BT Products

UNITS

“EE”

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

© BT Products

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

*

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998 Return

© BT Products

UNITS

Quality Parts

3300-006 3300-006

Return

© BT Products

February 03, 1998

Quality Parts

3300-006

3300-006 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

# FOR ASSY.

NAME

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.)

X302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

February 03, 1998 Return

© BT Products

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

© BT Products

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART #

# FOR ASSY.

NAME

*

302626-000

Brake assembly

1

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

Brake assembly Information

December 1996 Return

© BT Products

UNITS

Quality Parts

3530-001 3530-001

2 1

3

Return

© BT Products

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998 Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1

Return

© BT Products

February 02, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel (Pivot) ITEM # PART # 1 * * * * * * * *

X307814-000 X307815-000 X49910-01 X307876-000 13281-02 X307848-000 20686 301958-110 20160

February 02, 1998 Return

# FOR ASSY.

NAME Axle Wheel Bearing Box, toe Ring, E Pin, pivot Pin, roll Bolt, adjusting Locknut

2 2 4 2 4 2 2 2 2

© BT Products

UNITS

Quality Parts

3540-005 3540-005

1 14 13 2

11 12 5

3

10 9

4 6

5

8

3

Return

7

© BT Products

September 26, 1997

Quality Parts

3540-005

3540-005 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Prime-Trak hydraulic system assembly Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

September 26, 1997 Return

# FOR ASSY.

© BT Products

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-007 3550-007

Raised edges to the inside.

Seals to the outside.

Return

© BT Products

June 13, 1997

Quality Parts

3550-007

3550-007 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg)

CMX 8000 LBS. (3629kg)

VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

June 13, 1997 Return

© BT Products

Quality Parts

3560-002 3560-002

1

2

3 16

4

15

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

© BT Products

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM #

PART #

*

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995 Return

NAME

© BT Products

# FOR ASSY.

UNITS

Quality Parts

3580-002 3580-002

SEE LIFT FRAME ASSEMBLY

Return

© BT Products

June 13, 1997

Quality Parts

3580-002

3580-002 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

June 13, 1997 Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Products

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-001 4110-001 1 2

3

4

4

5

6 17 21

18

19

7

16 8

15

9

20

10 11

12

13

Connect to brake 14

Return

© BT Products

February 03, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Handle stem) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Screw Panel Handle Screw Mounting Lever Bearing Screw Pin, handle Washer Screw Nut Cable Clevis, pin Screw Base Ring, E Screw Bumber Screw Bumper

20459 X307843-000 X307878-000 22534 X307883-000 X307882-000 301949-000 301951-016 X307825-000 302096-008 301922-020 11129-05 302808-000 13282-00 301954-025 X307879-000 13281-02 20459 X307822-000 20243 X307823-000

February 03, 1998 Return

# FOR ASSY. 8 1 1 6 1 1 1 1 1 2 2 1 1 1 6 1 1 2 1 2 1

© BT Products

UNITS

Quality Parts

4110-021 4110-021

Return

© BT Products

June 13, 1997

Quality Parts

4110-021

4110-021 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997 Return

# FOR ASSY.

© BT Products

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-002 4180-002

1 2

7

6

5 3 4

Return

© BT Products

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996 Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

1

2

4

5

3

Return

© BT Products

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997 Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS

Quality Parts

5190-004 5190-004

1 2

6

3 5

7 4

8

9

Return

© BT Products

January 30, 1998

Quality Parts

5190-004

5190-004 Battery cut out contactor / plug (Line contactor) ITEM # PART #

# FOR ASSY.

NAME

1

301951-010

Screw, cap

2

2 3 4 5 6 7 8 9 *

304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000

Contactor, line Contactor, fixed Contactor assembly, moving Cover, top Screw Spring, return Coil & frame, lower shroud Cap, armature Kit, mounting bracket (Not Shown)

1 2 1 1 2 1 1 1 1

January 30, 1998 Return

© BT Products

UNITS

Quality Parts

5190-025 5190-025

Return

© BT Products

June 18, 1997

Quality Parts

5190-025

5190-025 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

# FOR ASSY.

NAME

49854-01 Connector, SB-175 GRAY housing 49854-03 Connector, SB-175 YELLOW housing 49854-04 Connector, SB-175 RED housing 49854-08 Connector, SB-175 BLUE housing 301952-040 Screw, cap ------------------- Cable ------------------- Cable 301960-006 Nut

June 18, 1997 Return

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-004 5230-004

Return

© BT Products

October 1996

Quality Parts

5230-004

5230-004 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996 Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

© BT Products

1 1 1

UNITS

Quality Parts

5290-001 5290-001

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996 Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-001 5310-001

1

2

3 4 5

7

6 8

9

Return

© BT Products

January 30, 1998

Quality Parts

5310-001

5310-001 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

January 30, 1998 Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

(Sealed)

Quality Parts

5310-024 5310-024

3 2 4 1

Return

© BT Products

June 13, 1997

Quality Parts

5310-024

5310-024 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997 Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

© BT Products

2 1 1 2 1

UNITS

(Sealed)

Quality Parts

5330-011 5330-011

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997 Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5360-003 5360-003

1

Return

© BT Products

June 13, 1997

Quality Parts

5360-003

5360-003 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997 Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

UNITS

1 (Sealed) 2

Quality Parts

5360-004 5360-004

1

Return

© BT Products

June 13, 1997

Quality Parts

5360-004

5360-004 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997 Return

# FOR ASSY.

NAME Delay, time Screw

1 2

© BT Products

UNITS

Quality Parts

5390-004 5390-004

1

Return

© BT Products

January 30, 1998

Quality Parts

5390-004

5390-004 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998 Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5390-011 5390-011

12

1

6 2 5

3 4

7

11

8

9 10

Return

© BT Products

February 03, 1998

Quality Parts

5390-011

5390-011 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control circuit (12 Amp) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

X307345-000 20163-102 49607-00 49607-00 301889-000 301951-010 302951-000 303964-000 303334-000 X302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

February 03, 1998 Return

# FOR ASSY.

© BT Products

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak 12 Amp Prime-Trak Prime-Trak Prime-Trak Prime-Trak

Quality Parts

5430-023 5430-023 2

4 1

3

21

11

5

9 20 6 17

8

7

10 12 13

18 A1

F2

A2

F1

19 14

16

15

Return

© BT Products

July 17, 1998

Quality Parts

5430-023

5430-023 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, pump circuit (105 Amp) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, drive circuit (150 Amp) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 105 Amp 1 1 2 As Req’d.

2 2 1 2 150 Amp 2 2 1 As Req’d.

1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

305975-006 305975-009 307601-001 305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 307601-000 306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

July 17, 1998 Return

© BT Products

UNITS

Quality Parts

5460-021 5460-021

Effective serial number 27300001 and UP

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-021

5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997 Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5510-013 5510-013

1

2

3

5 7

6

4

8 12

11

9 10

7

13

Return

© BT Products

July 20, 1998

Quality Parts

5510-013

5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998 Return

© BT Products

UNITS

Before After Before After

Quality Parts

5810-013 5810-013

1 3

7

2 4

5 6

9

Return

© BT Products

8

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART #

NAME

*

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997 Return

© BT Products

# FOR ASSY.

UNITS

1

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-021 6100-021

6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

Return

© BT Products

17

March 23, 1998

Quality Parts

6100-021

6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

NAME

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Motor assembly, pump 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control

March 23, 1998 Return

© BT Products

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

Quality Parts

6100-022 6100-022

Return

© BT Products

May 1995

Quality Parts

6100-022

6100-022 Hydraulic pump (Prime-Trak) ITEM # PART #

# FOR ASSY.

NAME

*

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

May 1995 Return

© BT Products

UNITS

Quality Parts

6125-018 6125-018

1

4

2 3

5 8 6

7

11

10 9

Return

© BT Products

December 1996

Quality Parts

6125-018

6125-018 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Kit, pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996 Return

# FOR ASSY.

© BT Products

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only

Quality Parts

6125-019 6125-019

Return

© BT Products

September 26, 1997

Quality Parts

6125-019

6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

September 26, 1997 Return

# FOR ASSY.

NAME Hydraulic pump & motor assy. Prime-Trak Elbow, 45° Adapter Hose (2 feet) Connector, wire Switch, sealed Nut, twin Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump & motor assembly Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

© BT Products

UNITS

Prime-Trak 1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1

Quality Parts

7310-011 7310-011

2

3

1

4

5

6

Return

© BT Products

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995 Return

© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

7310-013 7310-013

1 2

3

4

5

6

7

Return

© BT Products

September 05, 1997

Quality Parts

7310-013

7310-013 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997 Return

© BT Products

1 1 2 1 1 1 1 1

UNITS

Quality Parts

7400-002 7400-002

Return

© BT Products

May 1995

Quality Parts

7400-002

7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

May 1995 Return

303795-000 303795-001 303723-000 303723-001 302770-025

# FOR ASSY.

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

© BT Products

1 1 1 1 4

UNITS 60 Inch 72 Inch 60 Inch 72 Inch

Quality Parts

9660-009 9660-009

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

Return

© BT Products

June 17, 1997

Quality Parts

9660-009

9660-009 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997 Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

1 2 2 1 4 2

UNITS

Quality Parts

9660-010 9660-010

4 3

1 5 6 7 8

6 5

1

2 1

Return

© BT Products

September 26, 1997

Quality Parts

9660-010

9660-010 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997 Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

© BT Products

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

Quality Parts

9910-000 9910-000

1 2

Return

© BT Products

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998 Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

Quality Parts

9999-000 9999-000

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998 Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return