DOWNLOAD PDF BT Prime-Mover CMX6500 CMX8000 Electric Center Riding Pallet Truck Part Manual

PART MANUAL Manual Part Number 302824-000 CMX-6500/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED APRIL 1994

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1 Return

Februay 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

IITEM # PART # 12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

February 1994 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

NAME Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains items marked with "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1A Contactor Assembly Caster Assembly Torsion Caster Torsion Rod Assembly Control Handle Head Assembly D ____________________________________

2.6 4.3 4.2 1.2

2.9 4.5 4.3 1.3

Decals and Parts List Assembly Drive Motor assembly

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

2.5 4.1

2.7 4.1

3.4 3.1 3.2 3.3 4.4

3.5 3.1 3.2 3.3 4.7

*

99.1

4.5 3.5 3.6 3.7 3.8

4.9 3.7 3.8 3.9 3.11

A,B, C ________________________________

E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Forward & Rearward Contactor Assembly Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly Load Wheel Assembly M,N __________________________________ Numerical Index O,P___________________________________ Pallet Entry Rollers Prime Track Hydraulic Schematic Prime Track Hydraulic Schematic Symbols Prime Track Hydraulic System Assembly Prime Track Pump and Motor Assembly

3 Return

JUNE 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.1 10.1 1.1

5.1 10.1 1.1

1.3

1.5

Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W,X,Y,Z____________________________

JUNE 1994 Return

4

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

April 1994

FIG. #

ITEM # PART #

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

April 1994

Return

1 2 3 4 4 4 4 4 4 5 6 * * * *

302035-000 NSS 302066-002 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 302066-003 302835-000 302823-000 23296-00 302824-000 302825-000

NAME

# FOR ASSY.

Decal, WARNING Nameplate Decal, BT PRIME-MOVER logo Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, BT PRIME-MOVER logo Decal, CMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1 1 1

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY (302529-XX)

CONNECT TO BRAKE ON FIGURE # 1.3 1.1

Return

April 1994

FIG. #

ITEM # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Stem, handle Screw, socket flat head Link, pivot Bushing, flanged Spring Pin, spring Bracket, hand brake Control handle head assy. (See Fig.# 1.2) Cover Handle, brake Knob Bushing, sleeve Pin, groove Pivot Screw, socket head Yoke assembly Nut Bar, brake link Screw, socket head Joint, ball Cover, brake Screw, socket flat head Nut, clip Handle, park brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

April 1994

Return

302530-000 301952-020 302557-000 11695-05 302802-000 302806-000 302550-000 ----------------302555-000 302559-000 49919-02 11020-45 302810-000 302556-000 302811-008 302807-000 301960-008 302544-000 302812-025 302804-000 302543-000 302809-016 14851-04 302546-000 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

# FOR ASSY.

UNITS

1 6 1 2 2 2 1 1 1 2 1 2 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY (301716-005)

1.3

Return

April 1994

FIG. #

ITEM # PART #

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

April 1994

Return

NAME

301726-000 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 109630 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 301779-000 Pin, threaded 301781-000 Block 302831-000 Coupler 301964-020 Pin, roll 302862-000 Grip, fixed 302872-000 Knob assembly 302839-030 Screw, flat head 301954-035 Screw, socket (not part of handle assy.)

302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 119697 Gear 301729-000 Bracket, potentiometer 301950-022 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME TRACK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward ------------------- Heater, freezer pkg. (See Fig.# 2.12) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 1 1 9 1 1 6 1 1 1 1 1

1.4

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

April 1994

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

April 1994

Return

301716-004 301716-005 301726-000 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301778-000 302863-000 301964-032 301781-000 302873-000 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 302872-000 302839-030 302862-000 301964-020 302831-000

NAME Handle With twist grip assembly Handle fixed assembly Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Pin, roll Block Knob assembly Screw, socket (not part of handle assy.)

Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiomete Screw, machine Lockwasher Bracket Switch, high speed Nut Switch, forward Spacer Switch, rearward Heater, freezer pkg. (See Fig.# 2.12 Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Screw, flat head Grip, fixed Pin, roll Coupler

# FOR ASSY. 1 1 1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 1 1 7 1 1 6 1 1 1 1 1 2 8 2 2 2

UNITS twist fixed

twist twist twist twist

fixed fixed fixed fixed fixed

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (302631-000)

1.5

Return

April 1994

FIG. #

ITEM # PART #

NAME

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fil pipel Bearing Washer, sealing Set, gear Bearing Ring Seal Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, drive Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Nut, flanged (Torque 250 ft./lbs.)

Bracket, brake cable Motor, drive (See Fig.# 2.7) Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

April 1994

Return

301946-001 11205-23 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 301954-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 302558-000 ----------------302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

# FOR ASSY. 1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNITS

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.6

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

April 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

April 1994

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY (302911-XXX)

2.3

April 1994

FIG. #

ITEM # PART #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 11D 11E 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

April 1994

Return

NAME

# FOR ASSY.

302910-00 301922-01

Panel assembly (See Fig.# 2.4) Screw, socket head

1 4

301772-00 302867-00 302017-00 302016-00

Pump and motor assembly (See Fig.# 3.4) Harness, wire Switch, emergency disconnect Switch, key

1 1 1 1

302308-00 49855-65 49854-04 49852-01 49853-01 49856-09 49856-110 301952-04 301960-00

Motor, drive (See Fig.# 2.7) Connector assembly Connector, RED housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 23.00" POSITIVE Screw, flat head Nut

1 1 1 2 2 1 1 2 2

11880-09 14986-03 49856-75 49856-101 301827-02

Screw machine Nut, twin Cable Cable Screw, thread form Cable Sleeve (3 feet) Cable Cable Breaker, circuit Cable Gage Cable Screw, thread form Jumper Harness, platform Plug, diode Resistor Suppressor Filter, horn Compound, dow 340 Screw, flat head Nut Clamp Lockwasher Extension, terminaL Switch, overtravel Harness, backrest Spacer Switch, rocker Fitting, male wire tab Pump & motor assembly (See Fig.# 3.8) Switch, sealed Screw, cap Clamp

52-05103-00 49856-XX 49856-XX 301890-00 49856-66 301445-00 49856-XXX 301826-01 20163-102 302868-00 49607-00 49350-02 49606-00 49605-00 52-04824-00 302406-02 301960-00 15677-04 50001-11 302624-00 302948-00 302953-00 302416-00 302951-00 49771-01 302871-00 20323-00 301956-03 15677-XX

UNITS

8 4 3 1 1 2 As Req'd.

1 1 1 1 1 1 2 1 1 5 1 5 1 As Req'd.

3 1 1 1 1 2 1 1 2 8 1 2 2 2

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-XXX)

2.5

Return

April 1994

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 52-04824-00 27704-06 301954-035

April 1994

Return

NAME

Panel Controller Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, time 1 sec.

Cable Cable Screw, cap Compount, dow 340 Supressor, 15 OHM Screw, socket head

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 2 2 1 4 8 6 2 6 6 8 1 1 17 2 1 1 1 1 1 8 2 2 1 1 1 1 2 1 1 2 As Req'd.

1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

April 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

Return

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

NAME

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

# FOR ASSY.

UNITS

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

Return

April 1994

FIG. #

ITEM # PART #

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

April 1994

Return

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

NAME

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

IGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

Return

April 1994

FIG. #

ITEM # PART #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

Return

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

NAME

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

April 1994

FIGURE # 3.2 LIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

April 1994

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

April 1994

FIG. #

ITEM # PART #

3.3

1

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3 3.3 3.3

12 13 14 15 16 17 18

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 301783-000 Adapter NSS O ring 49604-01 O ring 301913-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite 50000-15 Washer, flat 301835-000 Bolt, shoulder

# FOR ASSY.

UNITS

1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1994

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY (301772-000)

3.5

Return

May 1994

FIG. #

ITEM # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.13) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly, oil Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

May 1994

Return

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

3.6

FIGURE # 3.5 PRIME TRACK HYDRAULIC SCHEMATIC

3.7

Return

April 1994

FIGURE # 3.6 PRIME TRACK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

April 1994

Return

3.8

FIGURE # 3.7 PRIME TRACK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

April 1994

FIG. #

ITEM # PART #

3.7

1

3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4K 5K 6 7K 8 9 K

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

10 11 12 13 14 15 16 17 18

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 302388-000 Cylinder assembly 302388-001 Cylinder assembly, with switch plate NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-000 Tube, cylinder 302385-001 Tube, cylinder, with switch plate 23084-00 Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K") 302986-002 Adapter 302989-000 Hose assembly 302988-000 Hose assembly 302416-000 Spacer 301956-035 Screw, cap 302985-002 Tee 302986-007 Adapter 302871-000 PRIME TRACK pump & motor assy.

(See Fig.# 3.8) 302987-000 Hose assembly

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 2 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1994

Return

3.10

FIGURE # 3.8 PRIME TRACK PUMP & MOTOR ASSEMBLY (302871-000)

3.11

Return

October 1994

FIG. #

ITEM # PART #

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * 17 18 19 20 21 22 23 24 25

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 300947-062

NAME Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Screw, flat head

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

April 1994

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29

SEE TABLE 301732-000 301810-000 49929-12 301599-000 302241-000 301730-000 11160-09 301740-000 302178-000 11160-11 301732-003 SEE TABLE 301607-000 110202-40 301604-000 301604-001 302392-000 302392-001 301747-000 301955-016 302036-000 302061-000 301652-016 301960-008 49709-10 302195-000 302195-001 49929-02 11160-14 302057-000

# FOR ASSY.

NAME

Frame, lift Pin Bushing, iron Bushing, iron Fork, load wheel Fork, load wheel 84"/94" Pin, load wheel Fitting, grease Screw, set Pin Fitting, grease Pin Rod, pull Link, lower Bearing Link, upper Link, upper Frame, carrier 27/28 Frame, carrier 22/23 Isolator Screw, socket lock Shim Bracket, harness Screw, cap Nut Clamp Pin, lower link Pin, lower link Bushing, iron Fitting, 90° grease Isolator

1 4 12 4 2 2 2 2 14 2 17 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 8 8 2

UNITS

27" Wide 22" Wide

13" BATTERY COMPARTMENT FORK LENGTH

22” WIDE LIFT FRAME

36”

302617-004

302617-000

301608-012

42”

302617-005

302617-001

301608-013

48”

302617-006

302617-002

301608-014

27” WIDE LIFT FRAME

28” WIDE LIFT FRAME

PULL ROD ITEM # 23

84”

302617-010

302617-008

301608-017

93”

302617-011

302617-009

301608-017

96”

302617-007

1150mm

302617-012

April 1994

Return

23” WIDE LIFT FRAME

302617-003

301608-015 301608-016

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

April 1994

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2

12 13

301960-020 301958-110

April 1994

Return

NAME

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME DRIVE hydraulic system assembly (See Fig.# 3.7) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY (301830-000)

4.5

Return

February 1994

FIG. #

ITEM # PART #

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

February 1994

Return

NAME

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.6

FIGURE # 4.4 LOAD WHEEL ASSEMBLY

4.5

Return

April 1994

LOAD WHEEL ASSEMBLY CMX 6500 LBS. (2948kg)

CMX 8000 LBS. (3629kg)

VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11035-05

---------------

11035-05

---------------

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

April 1994

Return

4.6

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

April 1994

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

April 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME

Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.9

Return

April 1994

FIG. #

ITEM # PART #

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

April 1994

Return

301922-020 301953-030 14851-04 302057-000 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 301952-016 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000

NAME

Screw, flatg haed Screw, button head Nut, clip Isolator Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Screw, flat head lock Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls

# FOR ASSY.

UNITS

19 3 6 2 1 1 2 1 2 1 2 1 1 1 2 1 2 2 1 1 1

4.10

FIGURE # 5.1 SHIELDS AND GUARDS

5.1

Return

April 1994

FIG. #

ITEM # PART #

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

April 1994

Return

301922-020 302398-000 301826-016 302596-000 302597-000 302816-000 302830-000 14851-04 301953-030 302598-000 302410-001 302410-000 302414-000 301802-000 302060-000 302153-000 301652-030 301625-025

NAME

Screw, flat head Pad, knee Screw, thread form Plate, cover Pad, platform Panel, backrest Pad Nut, clip Screw, button head Paltform Plate, left cover Plate, right cover Door Latch Plate, latch Pocket, manual Screw, locking Screw, locking

# FOR ASSY.

UNITS

24 1 2 1 1 1 1 6 3 1 1 1 1 1 1 1 2 2

5.2

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

February 1994

Return

NAME

Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109630 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11073-19 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11805-12 11823-01 11823-063 11844-02 11854-02 11880-09

1.2 1.2 1.2 4.2 4.7 4.2 4.2 4.5 4.1 4.4 1.1 1.3 1.3 2.9 2.13 2.4 1.2 1.1 4.2 4.5 4.5 4.2 4.1 4.5 4.2 4.1 4.1 1.1 4.5 4.2 1.1 1.3 1.2 1.3 4.2 4.5 2.15 2.8 1.3 4.2 2.3

7 10 6 10 2 16 24 16 6 5 25 19 23 17 17 17 * 12 8 9 2 2 19 6 17 7 27 18 14 25 21 21 31 9 7 8 4 28 1 11 15

11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085

2.4 2.12 2.8 2.13 2.9 1.3 1.3 4.2 4.5 1.2 1.1 3.4 2.12 2.8 2.3 2.3 4.5 4.2 2.4 2.13 2.9 2.12 2.8 2.3 2.12 2.3 2.8 2.8 2.12 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5

6 15 15 6 6 12 17 6 7 25 5 16 19 19 19 26 15 23 7 7 7 16 16 16 4 30 31 20 20 20 15 6 1 2 2 3 4 5 6 6 11

April 1994 Return

99.1

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.14 2.5 1.3 1.3 1.3 1.3 1.3 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14 2.12 2.4 2.3 2.13 2.9

13 15 18 19 20 22 24 19 10 25 9 26 25 25 25 25 25 15 12 12 4 10 13 23 14 17 16 18 17 9 9 30 19 29 29 1 3 5 11 16 14 5 14 5 5

20208-00 202154 202315 202356 202393 202394 20262-01 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01

2.8 10.1 3.4 2.17 3.4 3.4 1.3 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3 1.3 0.1 2.4 2.13 2.9 2.13 2.9 2.4 2.13 2.9 2.4 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.7 2.13 2.13 4.1 2.9 2.13 2.4 2.13 2.13 2.9

14 1 11 9 12 20 25 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2 17 11 11 11 34 29 29

99.2 Return

April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007

2.4 2.13 4.2 4.5 4.2 4.2 4.5 4.2 4.5 4.2 4.5 4.2 10.1 10.1 4.2 10.1 1.3 1.3 1.3 1.3 1.3 1.3 3.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4

29 39 1 1 5 14 13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 3 4 6 12 7 14 11 5 9 5 18 6 7 8 9 10 19 23 25 20 21 25 15

April 1994 Return

PART #

FIG #

ITEM #

300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.5 4.2 4.5 4.2 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.3

27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 5 18 11 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 99.3

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301581-000 301582-000 301583-000 301584-000 301599-000 301602-000 301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030

1.3 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.3 1.3 4.1 4.1 2.13 2.8 4.1 2.4 4.1 2.3 2.9 2.4 2.13 2.9 4.9

15 * * * 20 15 15 15 15 15 15 15 15 15 15 15 15 15 31 8 9 7 29 23 23 23 23 23 23 28 18 20 1 1 14 4 4 14 35 4 14 30 38 30 7

99.4 Return

PART #

FIG #

ITEM #

301653-020 301654-012 301654-024 301665-000 301683-000 301683-001 301692-000 301716-000 301716-001 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301725-000 301727-000 301728-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301772-000 301772-000

1.3 1.3 1.3 1.3 4.6 4.6 4.9 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.9 4.4 4.9 1.1 1.3 1.1 1.1 1.1 1.1 2.12 2.8

16 14 27 18 1 6 2 * * 9 12 16 45 21 36 40 1 3 33 26 18 18 14 28 14 28 4 5 13 12 2 16 K 6 16 3 4 13 37 6 3 24 26 5 5 April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301793-000 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000

1.2 1.2 1.2 1.2 1.2 1.2 3.3 4.4 4.4 4.8 4.8 3.3 4.1 4.1 1.3 4.9 4.1 4.9 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.16 2.12 2.3 2.4 3.3 2.8 2.9 2.13 4.9 4.9 4.9 1.2

46 17 15 14 11 18 2 11 10 1 1 3 12 12 38 6 5 15 6 3 5 1 2 4 6 7 8 7 3 5 28 30 4 2 28 28 15 16 29 15 15 11 1 13 29

April 1994 Return

PART #

FIG #

ITEM #

301835-000 301844-000 301851-000 301851-000 301854-000 301860-000 301875-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301890-001 301890-001 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301918-000 301920-000 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301951-010 301951-010 301951-010 301952-025

3.3 4.9 4.3 4.3 1.1 1.3 4.3 4.3 4.9 1.1 1.3 2.4 2.9 2.13 2.12 2.3 2.8 2.9 2.4 2.4 2.13 2.9 3.3 3.3 4.3 1.2 1.2 1.3 1.2 2.12 2.8 2.3 1.1 1.2 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.4 2.13 2.9 1.1

18 10 1 8 2 6 10 11 9 15 13 4 4 4 24 24 24 9 9 3 3 3 6 K 3 38 42 39 35 2 2 2 27 19 47 4 36 20 17 8 27 21 21 21 11 99.5

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301952-035 301952-040 301952-040 301952-040 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301959-025 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301962-000 301964-028 301964-032 301965-026 301967-000

1.2 2.12 2.8 2.3 1.3 2.9 2.4 2.13 1.3 4.1 4.3 4.9 4.1 4.4 4.1 4.7 4.4 4.4 1.1 1.2 4.3 2.8 2.3 2.12 1.3 4.1 4.9 4.3 2.13 2.4 2.8 2.9 2.12 2.3 4.1 4.4 4.7 4.4 4.4 1.2 1.3 1.2 1.2 1.2 4.9

20 12 12 12 10 22 22 22 5 3 9 14 30 7 11 1 4 13 4 41 6 13 13 13 3 32 18 7 12 12 3 12 3 3 13 9 7 1 12 22 7 5 13 23 12

99.6 Return

PART #

FIG #

ITEM #

301988-000 301992-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302035-000 302036-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-001 302065-000 302066-001 302080-000 302081-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302130-000 302130-001 302133-000 302133-001 302133-002 302133-003 302133-004 302133-005 302133-006 302133-007 302133-008

4.7 4.7 2.16 2.3 2.12 2.8 2.8 2.3 2.12 1.2 0.1 4.1 1.2 2.16 4.9 4.5 4.9 4.1 0.1 0.1 0.1 0.1 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

5 6 3 8 8 8 7 7 7 43 1 9 24 1 3 4 5 33 * * * 3 44 2 10 14 7 28 23 8 6 10 5 39 37 34 15 15 15 15 15 15 15 15 15 April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302133-009 302133-010 302133-011 302133-012 302153-000 302167-000 302167-000 302167-000 302169-000 302169-001 302175-000 302175-000 302178-000 302187-000 302195-000 302195-001 302196-000 302196-001 302223-000 302224-000 302231-000 302241-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302290-000 302308-000 302309-000 302339-000 302340-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000

4.1 4.1 4.1 4.1 4.9 2.4 2.9 2.13 4.6 4.6 2.3 2.8 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.16 2.16 4.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 2.12 2.12 2.12 2.8 2.4 2.9 2.13 2.12 2.8 2.4 2.13 2.9 2.4 2.9 2.13

15 15 15 15 8 20 20 20 1 6 6 6 22 1 25 24 25 24 1 4 8 20 26 24 24 24 24 24 24 2 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26

April 1994 Return

PART #

FIG #

ITEM #

302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302401-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302624-000 302624-000 302624-000 302652-025 3301921-012 41243-01 46490 49260-00 49303-00 49350-02 49354-02 49367-00 49367-01 49367-01

2.13 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.13 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.9 2.4 2.13 0.1 2.12 3.3 2.8 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 2.3 2.8 2.12 4.9 4.3 3.4 1.2 3.3 2.15 2.12 3.3 2.4 2.13 2.9

25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 7 36 12 30 8 29 4 11 17 17 9 9 31 32 35 17 2 3 8 13 5 32 14 10 10 10 99.7

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49506-02 49506-03 49521-00 49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49771-01 49771-01 49771-05 49771-09 49771-21 49852-01 49852-01 49852-01 49853-01 49853-01 49853-01 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-09 49856-09 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-110 49856-110 49856-145 49856-146 49856-15 49856-15 49856-15 49856-58 49856-58 49856-58

2.16 2.16 2.13 3.3 2.12 2.12 2.12 10.1 4.1 2.4 2.13 2.9 2.15 2.16 2.15 2.3 2.12 2.8 2.12 2.3 2.8 2.3 2.12 2.8 2.3 2.12 2.8 2.8 2.12 2.8 2.12 2.3 2.3 2.8 2.12 2.12 2.8 2.3 2.3 2.3 2.8 2.12 2.3 2.12 2.8

7 6 35 5 34 33 31 5 34 18 18 18 2 5 3 * * * * * * * * * 11 11 11 * * 27 27 27 18 18 18 * * * * 23 23 23 22 22 22

99.8 Return

PART #

FIG #

ITEM #

49856-66 49856-66 49856-66 49856-66 49856-67 49856-75 49856-75 49856-75 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

2.3 2.13 2.8 2.12 2.13 2.12 2.8 2.3 4.2 4.1 4.5 4.1 4.2 4.7 4.1 3.3 2.9 2.8 2.4 2.3 2.12 2.13 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.12 2.8

25 37 25 25 36 17 17 17 20 16 12 26 15 4 21 17 13 9 13 9 9 13 16 16 16 5 5 5 5 5 5 5 5 21 21 21

April 1994

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-001 CMX-6500/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1994

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1 Return

October 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

ITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

October 1994 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

NAME Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains items marked with "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

2.6 4.3 4.2 2.10 1.2 1.3

2.9 4.5 4.3 2.17 1.3 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

2.5 4.1

2.7 4.1

3.4 3.1 3.2 3.3 4.4

3.5 3.1 3.2 3.3 4.7

*

99.1

A,B ___________________________________ Battery Rollers and Frame Assembly C ____________________________________ 1A Contactor Assembly Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Control Handle Head Assembly With Out Picking Knob Control Handle Head Assembly With Picking Knob D ____________________________________ Decals and Parts List Assembly Drive Motor assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Forward & Rearward Contactor Assembly Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly Load Wheel Assembly M,N __________________________________ Numerical Index

3 Return

DECEMBER 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.5 2.9 3.5 3.6 3.7 3.8 2.8

4.9 2.15 3.7 3.8 3.9 3.11 2.13

4.6 10.1 1.1

4.11 10.1 1.1

1.4

1.7

O,P___________________________________ Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Pump Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W,X,Y,Z____________________________

DECEMBER 1994 Return

4

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

October 1994

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 7 8 * * * *

October 1994

Return

302035-000 NSS 302066-002 302066-003 303574-000 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 303575-000 302835-000 302823-001 23296-00 302824-001 302825-000

NAME

# FOR ASSY.

Decal, WARNING Nameplate Decal, BT PRIME-MOVER logo Decal, BT PRIME-MOVER logo Decal, SET PARKING BRAKE Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, NO STEP Decal, CMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 1 1 2 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1 1 1

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.4 1.1

Return

December 1994

FIG. #

ITEM # PART #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301716-006

1.1

12

301716-005

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36

302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 302812-025 302804-000 11129-08 302546-000 14851-05 302809-016 49919-02 302542-000 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

December 1994

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.2) Control head assy. with Picking Knob (See Fig.# 1.3) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Screw, socket flat head Knob Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNITS

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE # 1.2 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB (301716-006)

1.3

Return

December 1994

FIG. #

ITEM # PART #

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

301726-001 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 109630 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 302862-000 Grip 301776-000 Washer 301922-100 Screw, flat head 301954-035 Screw, socket (not part of handle assy.)

302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 301729-000 Bracket, potentiometer 119697 Gear 301950-013 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME-TRAK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward 301950-022 Screw, machine ------------------- Heater, freezer pkg. (See Fig.# 2.10) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITH PICKING KNOB (301716-005)

1.5

Return

December 1994

FIG. # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

December 1994

Return

NAME Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head Screw, socket (not part of handle assy.)

Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, forward Spacer Switch, rearward Screw, machine Heater, freezer pkg. (See Fig.# 2.10) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Pin Shaft Ring, retainer Knob

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (302631-000)

1.7

Return

December 1994

FIG. #

ITEM # PART #

NAME

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fill pipe Bearing Washer, sealing Set, gear Bearing Ring Seal Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Wheel, drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Crowned Urethane Nut, flanged (Torque 250 ft./lbs.)

Bracket, brake cable Motor, drive (See Fig.# 2.7) Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

301946-001 11205-23 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 301954-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302247-000 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 301654-024 302558-000 ----------------302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

December 1994

Return

# FOR ASSY. 1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNITS

Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

December 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

December 1994

Return

2.2

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

FIGURE # 2.3 ELECTRICAL ASSEMBLY

2.3

December 1994

FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

302910-000 301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 302308-000 ------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 ------------------301826-016 20163-102 302868-000 49607-00 49350-02 49606-00 49605-00 ------------------301960-008 15677-04 50001-11 302624-000 302948-000 302953-000 49709-02 302951-000 49771-01 20323-00 14986-03 11880-09 20323-00 49771-01

December 1994

Return

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket head Clamp Screw, cap Suppressor (used with PRIME-TRAK) Harness, wire Switch, emergency disconnect Switch, key Display, gaug Display, BDI/Hourmeter lift interrupt Motor, drive (See Fig.# 2.7) Connector assembly (See Fig. # 2.9) Screw, flat head Nut Bracket, limit switch Screw machine Nut, twin Cable Cable Cable Cable Sleeve (4 feet) Cable Cable Breaker, circuit Cable Switch, PRIME-TRAK rocker PRIME-TRAK pump assy. (See Fig.# 3.8) Screw, thread form Jumper (NOT used on 8000 lbs. trucks) Harness, platform Plug, diode Resistor Suppressor Filter, horn Lift pump assembly (See Fig.# 3.4) Nut Clamp Lockwasher Extension, terminal Switch, overtravel Harness, backrest (optional) Clamp Switch, rocker (optional) Fitting, male wire tab Switch, sealed Nut, twin (with PRIME-TRAK) Screw machine (with PRIME-TRAK) Switch, sealed (with PRIME-TRAK) Fitting, male wire tab (with PRIME-TRAK)

1 4 2 2 2 1 1 1 1 1 1 1 2 2 1 8 4 1 1 1 1 As Req'd.

1 3 1 1 1 1 4 1 1 5 1 3 1 1 1 2 1 1 2 1 1 2 8 1 1 2 1 1

UNITS

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-000)

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

December 1994

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 302402-000 27704-06 301954-035

December 1994

Return

NAME Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, time 1 sec.

Cable Cable Screw, cap Decal, DO NOT STEAM CLEAN Suppressor, 15 OHM Screw, socket head

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 2 1 1 4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

October 1994

FIG. #

ITEM # PART #

NAME

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

October 1994

Return

# FOR ASSY.

UNITS

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

Return

October 1994

FIG. #

ITEM # PART #

NAME

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

October 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

FIGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

Return

April 1994

FIG. #

ITEM # PART #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

Return

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

NAME

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 2.8 PUMP MOTOR ASSEMBLY (301822-000)

2.13

Return

December 1994

FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

ITEM # PART # 1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

December 1994

Return

NAME Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing field coil End, commutator Bolt, through Cover, end Set, spring and brush

# FOR ASSY.

UNITS

1 1 1 1 1 1 set 1 1 set

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

December 1994

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

ITEM # PART # 1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

December 1994

Return

NAME

Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE # 2.10 COLD STORAGE ASSEMBLY

2.17

Return

December 1994

FIG. # 2.10 2.10 2.10 2.10 2.10 2.10 2.10

ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

December 1994

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

October 1994

FIGURE # 3.2 LIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

October 1994

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

October 1994

FIG. #

ITEM # PART #

3.3

1

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY WITH OUT PRIME-TRAK (303798-000) WITH PRIME-TRAK (303798-001)

3.5

Return

December 1994

FIG. #

ITEM # PART #

3.4

*

303798-000

3.4

*

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

December 1994

Return

NAME

# FOR ASSY.

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

1

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (WITH OUT PRIME-TRAK) Reservoir assy. (WITH PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

UNITS

1

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

3.7

Return

October 1994

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

October 1994

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

December 1994

FIG. #

ITEM # PART #

NAME

3.7

1

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 303885-003 Elbow, 45° 303886-003 Adapter 52-05076-00 Hose (2 feet) 49771-01 Connector, wire 20233-00 Switch, sealed 14986-03 Nut, twin 302388-001 Cylinder assembly, with switch plate 302388-000 Cylinder assembly NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-001 Tube, cylinder, with switch plate 302385-000 Tube, cylinder 11880-09 Screw, machine 304065-003 Hose 303884-001 Tee 301783-000 Adapter 301956-035 Screw, cap 302871-000 PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 303882-006 Elbow, 90° 303888-001 Elbow, 90° 303887-004 Elbow, 90°

3.7

K

23084-00

Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNITS

1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1994

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY (302871-000)

3.11

Return

October 1994

FIG. #

ITEM # PART #

NAME

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 201465 300947-063

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

December 1994

FIG. #

ITEM # PART #

4.1

1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 2 3 4 5 5 6 6 7 8 9 9 10 11 11 12 12 12 12 12 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 25 26 26 27 28 29 30 31

------------------ Frame, lift (State Model and serial Number) 301732-000 Pin 301733-000 Pin (FREEZER/ CORROSION) 301810-000 Bushing, iron 49929-12 Bushing, iron 301599-000 Fork, load wheel 302241-000 Fork, load wheel 84"/94" 301730-000 Pin, load wheel 301730-002 Pin, load wheel (FREEZER/CORROSION) 11160-09 Fitting, grease 301740-000 Screw, set 302178-000 Pin, concentric 302178-001 Pin, concentric (FREEZER/CORROSION) 11160-11 Fitting, grease 301732-003 Pin 301733-003 Pin (FREEZER/ CORROSION) 301608-012 Rod, pull (for 36" long fork) 301608-013 Rod, pull (for 42" long fork) 301608-014 Rod, pull (for 48" long fork) 301608-017 Rod, pull (for 84",93" long fork) 301608-015 Rod, pull (for 96" long fork) 301608-016 Rod, pull (for 1150mm long forks) 301607-000 Link, lower 11020-40 Bearing 301604-000 Link, upper 301604-001 Link, upper 302392-000 Frame, carrier 27/28 302392-001 Frame, carrier 22/23 301747-000 Isolator 301955-016 Screw, socket lock 302036-000 Shim 302061-000 Bracket, harness 301652-016 Screw, cap 301960-008 Nut 49709-10 Clamp 302195-000 Pin, lower link 302196-000 Pin, lower link (FREEZER/ CORROSION) 302195-001 Pin, lower link 302196-001 Pin, lower link (FREEZER/ CORROSION) 49929-02 Bushing, iron 11160-14 Fitting, 90° grease 302057-000 Isolator 301827-020 Screw, thread form 302589-000 Bracket, limit switch

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 4 12 4 2 2 2 2 2 14 2 2 17 2 2 2 2 2 2 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 2 2 8 8 2 2 1

36" forks 42" forks 48" forks 84",93" forks 96" forks 1150mm

27" Wide 22" Wide

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

October 1994

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

October 1994

Return

NAME Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (with out PRIME-TRAK) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY (301830-000)

4.5

Return

February 1994

FIG. #

ITEM # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

February 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.6

FIGURE # 4.4 LOAD WHEEL ASSEMBLY

4.7

Return

April 1994

LOAD WHEEL ASSEMBLY CMX 6500 LBS. (2948kg)

CMX 8000 LBS. (3629kg)

VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11035-05

---------------

11035-05

---------------

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

April 1994

Return

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

April 1994

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

April 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

October 1994

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Screw, flat head Screw, button head Nut, clip Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls

October 1994

Return

301922-020 301953-030 14851-04 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

October 1994

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 6 7

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

October 1994

Return

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model and serial Number) Door, right side battery Frame (State Model and serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

February 1994

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109630 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11073-19 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11805-12 11823-01 11823-063 11844-02 11854-02 11880-09

1.2 1.2 1.2 4.2 4.7 4.2 4.2 4.5 4.1 4.4 1.1 1.3 1.3 2.9 2.13 2.4 1.2 1.1 4.2 4.5 4.5 4.2 4.1 4.5 4.2 4.1 4.1 1.1 4.5 4.2 1.1 1.3 1.2 1.3 4.2 4.5 2.15 2.8 1.3 4.2 2.3

7 10 6 10 2 16 24 16 6 5 25 19 23 17 17 17 * 12 8 9 2 2 19 6 17 7 27 18 14 25 21 21 31 9 7 8 4 28 1 11 15

11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085

2.4 2.12 2.8 2.13 2.9 1.3 1.3 4.2 4.5 1.2 1.1 3.4 2.12 2.8 2.3 2.3 4.5 4.2 2.4 2.13 2.9 2.12 2.8 2.3 2.12 2.3 2.8 2.8 2.12 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5

6 15 15 6 6 12 17 6 7 25 5 16 19 19 19 26 15 23 7 7 7 16 16 16 4 30 31 20 20 20 15 6 1 2 2 3 4 5 6 6 11

December 1994 Return

99.1

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.14 2.5 1.3 1.3 1.3 1.3 1.3 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14 2.12 2.4 2.3 2.13 2.9

13 15 18 19 20 22 24 19 10 25 9 26 25 25 25 25 25 15 12 12 4 10 13 23 14 17 16 18 17 9 9 30 19 29 29 1 3 5 11 16 14 5 14 5 5

20208-00 202154 202315 202356 202393 202394 20262-01 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01

2.8 10.1 3.4 2.17 3.4 3.4 1.3 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3 1.3 0.1 2.4 2.13 2.9 2.13 2.9 2.4 2.13 2.9 2.4 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.7 2.13 2.13 4.1 2.9 2.13 2.4 2.13 2.13 2.9

14 1 11 9 12 20 25 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2 17 11 11 11 34 29 29

99.2 Return

December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007

2.4 2.13 4.2 4.5 4.2 4.2 4.5 4.2 4.5 4.2 4.5 4.2 10.1 10.1 4.2 10.1 1.3 1.3 1.3 1.3 1.3 1.3 3.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4

29 39 1 1 5 14 13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 3 4 6 12 7 14 11 5 9 5 18 6 7 8 9 10 19 23 25 20 21 25 15

December 1994 Return

PART #

FIG #

ITEM #

300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.5 4.2 4.5 4.2 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.3

27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 5 18 11 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 99.3

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301581-000 301582-000 301583-000 301584-000 301599-000 301602-000 301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030

1.3 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.3 1.3 4.1 4.1 2.13 2.8 4.1 2.4 4.1 2.3 2.9 2.4 2.13 2.9 4.9

15 * * * 20 15 15 15 15 15 15 15 15 15 15 15 15 15 31 8 9 7 29 23 23 23 23 23 23 28 18 20 1 1 14 4 4 14 35 4 14 30 38 30 7

99.4 Return

PART #

FIG #

ITEM #

301653-020 301654-012 301654-024 301665-000 301683-000 301683-001 301692-000 301716-000 301716-001 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301725-000 301727-000 301728-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301772-000 301772-000

1.3 1.3 1.3 1.3 4.6 4.6 4.9 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.9 4.4 4.9 1.1 1.3 1.1 1.1 1.1 1.1 2.12 2.8

16 14 27 18 1 6 2 * * 9 12 16 45 21 36 40 1 3 33 26 18 18 14 28 14 28 4 5 13 12 2 16 K 6 16 3 4 13 37 6 3 24 26 5 5 December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301793-000 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000

1.2 1.2 1.2 1.2 1.2 1.2 3.3 4.4 4.4 4.8 4.8 3.3 4.1 4.1 1.3 4.9 4.1 4.9 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.16 2.12 2.3 2.4 3.3 2.8 2.9 2.13 4.9 4.9 4.9 1.2

46 17 15 14 11 18 2 11 10 1 1 3 12 12 38 6 5 15 6 3 5 1 2 4 6 7 8 7 3 5 28 30 4 2 28 28 15 16 29 15 15 11 1 13 29

December 1994 Return

PART #

FIG #

ITEM #

301835-000 301844-000 301851-000 301851-000 301854-000 301860-000 301875-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301890-001 301890-001 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301918-000 301920-000 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301951-010 301951-010 301951-010 301952-025

3.3 4.9 4.3 4.3 1.1 1.3 4.3 4.3 4.9 1.1 1.3 2.4 2.9 2.13 2.12 2.3 2.8 2.9 2.4 2.4 2.13 2.9 3.3 3.3 4.3 1.2 1.2 1.3 1.2 2.12 2.8 2.3 1.1 1.2 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.4 2.13 2.9 1.1

18 10 1 8 2 6 10 11 9 15 13 4 4 4 24 24 24 9 9 3 3 3 6 K 3 38 42 39 35 2 2 2 27 19 47 4 36 20 17 8 27 21 21 21 11 99.5

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301952-035 301952-040 301952-040 301952-040 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301959-025 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301962-000 301964-028 301964-032 301965-026 301967-000

1.2 2.12 2.8 2.3 1.3 2.9 2.4 2.13 1.3 4.1 4.3 4.9 4.1 4.4 4.1 4.7 4.4 4.4 1.1 1.2 4.3 2.8 2.3 2.12 1.3 4.1 4.9 4.3 2.13 2.4 2.8 2.9 2.12 2.3 4.1 4.4 4.7 4.4 4.4 1.2 1.3 1.2 1.2 1.2 4.9

20 12 12 12 10 22 22 22 5 3 9 14 30 7 11 1 4 13 4 41 6 13 13 13 3 32 18 7 12 12 3 12 3 3 13 9 7 1 12 22 7 5 13 23 12

99.6 Return

PART #

FIG #

ITEM #

301988-000 301992-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302035-000 302036-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-001 302065-000 302066-001 302080-000 302081-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302130-000 302130-001 302133-000 302133-001 302133-002 302133-003 302133-004 302133-005 302133-006 302133-007 302133-008

4.7 4.7 2.16 2.3 2.12 2.8 2.8 2.3 2.12 1.2 0.1 4.1 1.2 2.16 4.9 4.5 4.9 4.1 0.1 0.1 0.1 0.1 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

5 6 3 8 8 8 7 7 7 43 1 9 24 1 3 4 5 33 * * * 3 44 2 10 14 7 28 23 8 6 10 5 39 37 34 15 15 15 15 15 15 15 15 15 December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302133-009 302133-010 302133-011 302133-012 302153-000 302167-000 302167-000 302167-000 302169-000 302169-001 302175-000 302175-000 302178-000 302187-000 302195-000 302195-001 302196-000 302196-001 302223-000 302224-000 302231-000 302241-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302290-000 302308-000 302309-000 302339-000 302340-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000

4.1 4.1 4.1 4.1 4.9 2.4 2.9 2.13 4.6 4.6 2.3 2.8 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.16 2.16 4.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 2.12 2.12 2.12 2.8 2.4 2.9 2.13 2.12 2.8 2.4 2.13 2.9 2.4 2.9 2.13

15 15 15 15 8 20 20 20 1 6 6 6 22 1 25 24 25 24 1 4 8 20 26 24 24 24 24 24 24 2 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26

December 1994 Return

PART #

FIG #

ITEM #

302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302401-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302624-000 302624-000 302624-000 302652-025 3301921-012 41243-01 46490 49260-00 49303-00 49350-02 49354-02 49367-00 49367-01 49367-01

2.13 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.13 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.9 2.4 2.13 0.1 2.12 3.3 2.8 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 2.3 2.8 2.12 4.9 4.3 3.4 1.2 3.3 2.15 2.12 3.3 2.4 2.13 2.9

25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 7 36 12 30 8 29 4 11 17 17 9 9 31 32 35 17 2 3 8 13 5 32 14 10 10 10 99.7

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49506-02 49506-03 49521-00 49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49771-01 49771-01 49771-05 49771-09 49771-21 49852-01 49852-01 49852-01 49853-01 49853-01 49853-01 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-09 49856-09 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-110 49856-110 49856-145 49856-146 49856-15 49856-15 49856-15 49856-58 49856-58 49856-58

2.16 2.16 2.13 3.3 2.12 2.12 2.12 10.1 4.1 2.4 2.13 2.9 2.15 2.16 2.15 2.3 2.12 2.8 2.12 2.3 2.8 2.3 2.12 2.8 2.3 2.12 2.8 2.8 2.12 2.8 2.12 2.3 2.3 2.8 2.12 2.12 2.8 2.3 2.3 2.3 2.8 2.12 2.3 2.12 2.8

7 6 35 5 34 33 31 5 34 18 18 18 2 5 3 * * * * * * * * * 11 11 11 * * 27 27 27 18 18 18 * * * * 23 23 23 22 22 22

99.8 Return

PART #

FIG #

ITEM #

49856-66 49856-66 49856-66 49856-66 49856-67 49856-75 49856-75 49856-75 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

2.3 2.13 2.8 2.12 2.13 2.12 2.8 2.3 4.2 4.1 4.5 4.1 4.2 4.7 4.1 3.3 2.9 2.8 2.4 2.3 2.12 2.13 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.12 2.8

25 37 25 25 36 17 17 17 20 16 12 26 15 4 21 17 13 9 13 9 9 13 16 16 16 5 5 5 5 5 5 5 5 21 21 21

December 1994

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-002 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number 245334

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED APRIL 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1 Return

APRIL 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

APRIL 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

4.3 4.2 2.10 2.6 2.5 1.2 1.3

4.5 4.3 2.17 2.9 2.7 1.3 1.5

0.1

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

*

99.1

A,B ___________________________________ Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Handle Head Assembly Without Picking Knob Control Handle Head Assembly With Picking Knob D ____________________________________ Decals and Parts List Assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly M ____________________________________ Motor assembly, Drive Motor Assembly, Pump M,N __________________________________ Numerical Index

3 Return

APRIL 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.6 10.1 1.1

4.11 10.1 1.1

1.4

1.7

1.5 4.4

1.9 4.7

O,P___________________________________ Package Guard Assembly Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive Wheel Assembly, Load X,Y,Z _________________________________

APRIL 1995 Return

4

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

APRIL 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, CMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1

APRIL 1995

Return

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302835-000 302823-001 302824-002 302825-000

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

APRIL 1995

FIG. #

ITEM # PART #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11

1.1

12

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35

APRIL 1995

Return

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 ------------------

NAME

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.2) ------------------ Control head assy. with Picking Knob (See Fig.# 1.3) 302555-000 Cover 302559-000 Handle, brake (AS SHOWN) 302559-001 Handle, brake (NOT SHOWN) 303899-000 Grip 11020-45 Bushing, sleeve 302556-000 Pivot 302811-008 Screw, socket head 302802-000 Spring 22120-00 Clevis 11129-06 Nut, jam 302544-000 Bar, brake link 302812-025 Screw, socket head 302804-000 Joint, ball 11129-08 Nut 302546-000 Handle, park brake 14851-05 Nut, clip 302809-016 Screw, socket flat head 302542-000 Cover, PRIME-TRAK brake 302542-001 Cover, STANDARD brake 302803-000 Spring 11129-05 Nut, jam 302545-000 Anchor, spring 302808-000 Cable, brake 13282-00 Pin with cotter pin 301959-025 Screw, socket head

# FOR ASSY.

UNITS

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE # 1.2 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB

1.3

Return

April 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

1.2

*

301716-006

Control Head Assy. without Picking Knob

1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

301726-001 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 140176 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 302862-000 Grip 301776-000 Washer 301922-100 Screw, flat head 301954-035 Screw, socket (not part of handle assy.)

302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 301729-000 Bracket, potentiometer 119697 Gear 301950-013 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME-TRAK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward 301950-022 Screw, machine ------------------- Heater, freezer pkg. (See Fig.# 2.10) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1

April 1995

Return

UNITS

PRIME-TRAK

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITH PICKING KNOB

1.5

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

1.3

*

01716-005

Control Head Assembly with Picking Knob

1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head Screw, socket (not part of handle assy.)

Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, forward Spacer Switch, rearward Screw, machine Heater, freezer pkg. (See Fig.# 2.10) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Pin Shaft Ring, retainer Knob

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

April 1995

Return

UNITS

PRIME-TRAK

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLYz

1.7

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

1.4

*

302631-000

Transmission Assembly

1

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

301946-001 11205-30 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302558-000 302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fil pipel Bearing Washer, sealing Set, gear Bearing Ring Seal Bracket, brake cable Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2

April 1995

Return

UNITS

1.8

FIGURE # 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

April 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

April 1995

Return

302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 20071-01

NAME Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1.10

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

December 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

December 1994

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

APRIL 1995

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

APRIL 1995

Return

-----------------301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 ----------------------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 -----------------301826-016 20163-102 302868-000 49607-00 49350-02 49606-00 49605-00 -----------------301960-008 15677-04 50001-11 302624-000 302948-000 302953-000 49709-02 302951-000 49771-01 20323-00 14986-03 11880-09 20323-00 49771-01

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket head Clamp Screw, cap Suppressor (used with PRIME-TRAK) Harness, wire Switch, emergency disconnect Switch, ke Display, gauge Display, BDI/Hourmeter lift interrupt Motor, drive (See Fig.# 2.7) Connector assembly (See Fig. # 2.9) Screw, flat head Nut Bracket, limit switch Screw machine Nut, twin Cable Cable Cable Cable Sleeve (4 feet) Cable Cable Breaker, circuit Cable Switch, PRIME-TRAK rocker PRIME-TRAK pump assy. (See Fig.# 3.8) Screw, thread form Jumper (NOT used on 8000 lbs. trucks) Harness, platform Plug, diode Resistor Suppressor Filter, horn Lift pump assembly (See Fig.# 3.4) Nut Clamp Lockwasher Extension, terminal Switch, overtravel Harness, backrest (optional) Clamp Switch, rocker (optional) Fitting, male wire tab Switch, sealed Nut, twin (with PRIME-TRAK) Screw machine (with PRIME-TRAK) Switch, sealed (with PRIME-TRAK) Fitting, male wire tab (with PRIME-TRAK)

1 4 2 2 2 1 1 1 1 1 1 1 2 2 1 8 4 1 1 1 1 As Req'd.

1 3 1 1 1 1 4 1 1 5 1 3 1 1 1 2 1 1 2 1 1 2 8 1 1 2 1 1

UNITS

PRIME-TRAK

PRIME-TRAK PRIME-TRAK

PRIME-TRAK PRIME-TRAK PRIME-TRAK PRIME-TRAK

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL AND PANEL PLATE. DOW #340 BETWEEN CONTROLLER

2.5

Return

April 1994

FIG. #

ITEM # PART #

2.4

*

302910-000

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

April 1994

Return

NAME

# FOR ASSY.

Panel Assembly, Electrical

1

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 1 sec.

49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head

1 1 1 1 1 1 2 1 1 2 1 1

UNITS

4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE # 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.5

*

27692-00

Contactor Assembly, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

April 1995

Return

UNITS

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

April 1995

Return

UNITS

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.7

*

302308-000

Motor Assembly, Drive

1

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

April 1995

Return

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.8

*

301822-000

Motor Assembly, Pump

1

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

April 1995

Return

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

April 1995

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

ITEM # PART # 1 1 1 1 2 2 2 2 3

April 1995

Return

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

NAME Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2

2.16

FIGURE # 2.10 COLD STORAGE ASSEMBLY

2.17

Return

December 1995

FIG. # 2.10 2.10 2.10 2.10 2.10 2.10 2.10

ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

December 1995

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

OCTOBER 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

OCTOBER 1994

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

October 1995

FIG. #

ITEM # PART #

3.3

1

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder 301605-000 Ring, retainer 301914-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 302406-020 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

April 1995

FIG. #

ITEM # PART #

3.4

*

303798-000

3.4

*

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 -----------------300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

April 1995

Return

NAME

# FOR ASSY.

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

1

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (WITH OUT PRIMETRAK) Reservoir assy. (WITH PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1‘ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

UNITS

1

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

OCTOBER 1994

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

OCTOBER 1994

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

April 1995

FIG. #

ITEM # PART #

NAME

3.7

1

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 303885-003 Elbow, 45° 303886-003 Adapter 52-05076-00 Hose (2 feet) 49771-01 Connector, wire 20233-00 Switch, sealed 14986-03 Nut, twin 302388-001 Cylinder assembly, with switch plate 302388-000 Cylinder assembly, without switch plate NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-001 Tube, cylinder, with switch plate 302385-000 Tube, cylinder 11880-09 Screw, machine 304065-003 Hose 303884-001 Tee 301783-000 Adapter 301956-035 Screw, cap ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 303882-006 Elbow, 90° 303888-001 Elbow, 90° 303887-004 Elbow, 90°

3.7

K

23084-00

Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNITS

1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.8

*

302871-000

Pump & Motor Assembly, PRIME-TRAK

1

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

December 1994

FIG. #

ITEM # PART #

4.1

1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 2 3 4 5 5 6 6 7 8 9 9 10 11 11 12 12 12 12 12 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 25 26 26 27 28 29 30 31

------------------ Frame, lift (State Model and serial Number) 301732-000 Pin 301733-000 Pin (FREEZER/ CORROSION) 301810-000 Bushing, iron 49929-12 Bushing, iron 301599-000 Fork, load wheel 302241-000 Fork, load wheel 84"/94" 301730-000 Pin, load wheel 301730-002 Pin, load wheel (FREEZER/CORROSION) 11160-09 Fitting, grease 301740-000 Screw, set 302178-000 Pin, concentric 302178-001 Pin, concentric (FREEZER/CORROSION) 11160-11 Fitting, grease 301732-003 Pin 301733-003 Pin (FREEZER/ CORROSION) 301608-012 Rod, pull (for 36" long fork) 301608-013 Rod, pull (for 42" long fork) 301608-014 Rod, pull (for 48" long fork) 301608-017 Rod, pull (for 84",93" long fork) 301608-015 Rod, pull (for 96" long fork) 301608-016 Rod, pull (for 1150mm long forks) 301607-000 Link, lower 11020-40 Bearing 301604-000 Link, upper 301604-001 Link, upper 302392-000 Frame, carrier 27/28 302392-001 Frame, carrier 22/23 301747-000 Isolator 301955-016 Screw, socket lock 302036-000 Shim 302061-000 Bracket, harness 301652-016 Screw, cap 301960-008 Nut 49709-10 Clamp 302195-000 Pin, lower link 302196-000 Pin, lower link (FREEZER/ CORROSION) 302195-001 Pin, lower link 302196-001 Pin, lower link (FREEZER/ CORROSION) 49929-02 Bushing, iron 11160-14 Fitting, 90° grease 302057-000 Isolator 301827-020 Screw, thread form 302589-000 Bracket, limit switch

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 4 12 4 2 2 2 2 2 14 2 2 17 2 2 2 2 2 2 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 2 2 8 8 2 2 1

36" forks 42" forks 48" forks 84",93" forks 96" forks 1150mm

27" Wide 22" Wide

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

October 1995

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

October 1995

Return

NAME Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (with out PRIME-TRAK) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.3

*

301830-000

Caster Assembly

1

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

April 1995

Return

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

APRIL 1994

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11035-05

---------------

11035-05

---------------

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

APRIL 1994

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1994

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

APRIL 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Screw, flat head Screw, button head Nut, clip Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls Cushion, backrest

April 1995

Return

301922-020 301953-030 14851-04 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000 302909-000

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

October 1995

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 6 7

October 1995

Return

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model and serial Number) Door, right side battery Frame (State Model and serial Number)

# FOR ASSY.

UNITS

1 8 4 4 1 1 1

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

April 1995

FIG. # 4.8 4.8 4.8 4.8 4.8

ITEM # PART # 1 1 2 2 3

April 1995

Return

303795-000 303795-001 303723-000 303723-001 302770-025

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY.

UNITS

1 1 1 1 4

4.16

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

February 1994

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG are # listed. ITEM # PART # This Numerical Index part ITEM numbers Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-21 11035-05 11039-31 11072-02 11072-14 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-30 11261-11 11429-04 11695-11 11695-11 11844-02 11844-02 11873-16 11873-19 11873-25 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.3 4.1 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.1 1.3 1.3 1.1 1.1 1.1 2.4 3.7 2.3 2.3 1.3 1.3

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 6 11 18 4 17 14 2 31 4 6 38 32 8 42 37 40 6 16 11 31 7 14

11936-17 119697 13282-00 13928-00 140176 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 14993-20 15677-04 15677-06 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05

4.3 1.2 1.1 3.4 1.2 1.1 4.3 3.7 2.3 2.3 2.4 1.1 1.1 2.3 2.3 10.1 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.4 1.4 1.4 1.4

7 25 33 16 10 27 15 7 30 10 7 7 39 43 7 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3

April 1995 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201450 201460 201465 201489 201503 201512 20163-102 201962 201963 201964 201965 201966 201967 202010 202154 202315 20233-00 202393 202394 20262-01 20323-00 20323-00 20323-00 20686 20912-00 22120-00 22226-01 22226-01 23007-00 23084-00

1.4 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.6 2.5 2.5 2.6 2.4 3.4 3.8 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.3 2.3 2.4 4.1 2.4 1.1 3.8 3.4 1.3 3.7

3 14 12 11 4 12 10 13 23 16 16 17 17 9 9 25 7 26 30 19 29 37 1 3 5 7 10 15 18 1 11 6 12 20 3 12 32 5 8 30 20 21 38 18 K

99.2 Return

PART #

FIG #

ITEM #

23309-01 23411-00 23451-00 23452-01 25189-02 25203-09 25204-09 27012-01 27318-00 27325-01 27626-02 27626-03 27692-00 27693-02 27704-04 27704-04 27704-06 27796-01 27808-00 27809-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011

2.4 0.1 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.5 2.4 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4 3.4 3.4

8 11 19 33 2 4 3 3 31 2 1 1 * * 28 29 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 21 13 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301297-000 301298-000 301314-000 301327-001 301327-002 301327-003

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.4 3.8 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7 2.7 2.7

23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 19 36 18 1 2 18 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1 2 3

April 1995 Return

PART #

FIG #

ITEM #

301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-012 301608-013 301608-014 301608-015 301608-016 301608-017 301621-000 301622-000 301633-006 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301729-000

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 1.2

12 13 14 15 16 22 24 26 27 28 21 6 11 * * * 23 26 14 12 21 12 12 12 12 12 12 28 6 5 15 16 14 13 10 31 20 1 9 12 39 43 1 3 26 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301741-000 301747-000 301761-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301789-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301833-000 301835-000 301887-000 301889-000 301890-000 301891-001 301914-000

2.5 4.1 1.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 2.3 4.6 2.10 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4 3.3

K 14 36 47 13 11 14 19 8 10 27 28 25 24 26 29 12 1 2 4 6 7 8 9 * 3 5 32 34 30 4 15 40 16 2 9 28 * 33 9 9 4 38 3 K

99.4 Return

PART #

FIG #

ITEM #

301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-013 301950-022 301951-010 301951-016 301952-016 301952-040 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-012 301960-012 301960-020 301961-010 301964-020 301964-032 301965-026 302013-000 302016-000 302017-000 302035-000 302036-000 302039-000 302039-001 302040-000 302041-000 302057-000

1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 1.1 2.4 1.2 4.1 4.6 4.2 3.7 4.5 4.2 4.2 1.2 2.3 2.4 2.3 4.2 4.2 4.5 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2 2.10 4.1

41 2 38 2 1 3 1 27 35 21 22 2 47 11 41 20 15 7 7 20 1 4 14 44 46 12 16 9 1 6 13 22 16 5 23 3 22 24 1 25 5 5 24 1 3 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302058-000 302060-000 302066-002 302066-003 302069-000 302080-000 302107-000 302129-000 302130-000 302130-001 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302307-001 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302371-000 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302392-000 302392-001 302398-000 302402-000 302406-020 302414-000 302515-000

4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4 3.3 4.6 2.7

4 13 7 9 17 45 29 42 40 37 4 7 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 8 3 152 14 12 9 8 27 27 2 39 4 11 4

April 1995 Return

PART # 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302598-000 302623-001 302623-002 302623-003 302624-000 302626-000 302756-000 302756-001 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-002 302824-004 302825-000 302830-000 302831-000 302835-000 302839-030 302862-000 302864-000 302867-000 302868-000 302869-000 302871-000

FIG #

ITEM #

2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 0.1 0.1 0.1 4.6 1.2 0.1 1.2 1.2 1.2 2.3 2.3 1.2 3.8

11 17 22 31 26 10 13 17 5 21 14 14 29 6 15 5 6 * * * 41 23 1 6 3 19 29 24 9 32 8 18 * * * 3 15 10 19 17 21 9 14 46 * 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302872-002 302909-000 302941-000 302941-000 302948-000 302951-000 302953-000 303009-025 303009-025 303343-000 303574-000 303575-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303882-006 303884-001 303885-003 303886-003 303887-004 303888-001 303899-000 303918-000 303958-001 304011-000 304065-003 304128-000 304267-000 304348-000 304349-000 304435-000 304718-000 304718-001 304750-000 304755-000 304760-000 304762-000 304821-000 304822-000 304824-000

1.2 4.6 3.8 3.4 2.3 2.3 2.3 1.3 1.3 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.3 2.4 3.7 1.1 2.3 4.3 4.3 1.3 1.1 1.1 1.1 1.1 1.1 1.1 4.1 4.1 4.1

18 4 12 3 25 29 27 12 22 10 2 8 2 2 1 1 11 * * 12 22 18 2 3 24 23 15 23 1 10 17 23 22 8 2 30 28 28 34 1 35 41 4 5 6

99.6 Return

PART #

FIG #

ITEM #

304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305097-000 46490 49303-00 49350-02 49354-02 49367-01 49506-03 49521-00 49605-00 49606-00 49606-00 49607-00 49656-01 49656-01 49670-00 49709-02 49771-01 49771-01 49771-01 49771-09 49771-10 49771-10 49804-00 49854-01 49854-03 49854-04 49854-08 49855-69 49855-74 49855-75 49855-76

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 1.2 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 3.3 10.1 2.3 3.7 2.4 2.3 2.10 2.3 2.4 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

17 17 7 7 13 13 19 19 1 1 20 20 22 22 5 8 21 19 6 10 6 35 20 8 26 18 3 7 5 17 5 18 33 5 13 42 * 2 2 2 2 1 1 1 1 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-11 49856-15 49856-151 49856-152 49856-153 49856-154 49856-157 49856-66 49856-66 49856-67 49910-01 49910-01 49929-10 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05076-00 52-05103-00

2.3 2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

45 44 4 5 34 35 3 39 37 36 2 12 4 10 42 13 14 38 16 6 6 6 6 6 6 6 6 6 6 4 3

April 1995 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-003 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number CMX__25268001

Keep this OPERATOR'S MANUAL with unit at all times in the place provided.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

CMX 65 2 5 265 001 Number of unit for that day Day of year Year Decad Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.13

Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Head Assembly

4.3 4.2 2.10 2.6 2.5 1.2

4.5 4.3 2.17 2.9 2.7 1.3

0.1

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

*

99.1

A,B ___________________________________

D ____________________________________ Decals and Parts List assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly M ____________________________________ Motor assembly, Drive Motor Assembly, Pump N ____________________________________ Numerical Index

SEPTEMBER 1995 Return

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.1 10.1 1.1

4.1 10.1 1.1

1.3

1.5

1.4 4.4

1.7 4.7

O,P___________________________________ Package Guard Assembly Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive Wheel Assembly, Load X,Y,Z _________________________________

SEPTEMBER 1995 Return

4

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

PART #

NAME

# FOR ASSY.

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302835-000 302823-001 302824-003 302825-000

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, CMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1

SEPTEMBER 1995

Return

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33

PART #

NAME

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301959-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 302842-000 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.2) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin

SEPTEMBER 1995

Return

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE 1.2 CONTROL HEAD ASSEMBLY

1.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13* 14* 15* 16* 17 18* 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47* 48* 49* 50*

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Knob assembly Screw, flat head Screw, socket (not part of handle assy.)

Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, FORWARD Spacer Switch, REARWARD Screw, machine Heater, freezer pkg. (See Fig.# 2.9) Switch, LOWER Screw, flat head Cover Switch, LIFT Spring Switch, HORN Bracket, switch Nut Clamp, cable Harness, wiring Pin Shaft Ring, retainer Knob

* Parts of Picking Knob

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

1.4

FIGURE 1.3 TRANSMISSION ASSEMBLY

.

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART #

NAME

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.)

Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.)

Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.)

Key

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.6

FIGURE 1.4 DRIVE WHEEL ASSEMBLY

1.7

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 2 2 2 2 2 3 3 3 3 3 3 4

PART #

NAME

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

SEPTEMBER 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

SEPTEMBER 1995

ELECTRICAL SCHEMATIC

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

SEPTEMBER 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

SEPTEMBER 1995

FIG. #

ITEM #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART #

# FOR ASSY.

UNITS

1 Panel assembly (See Fig.# 2.4) 4 Screw, socket head 2 Clamp 2 Screw, cap PRIME-TRAK 2 Suppressor (PRIME-TRAK) 1 Harness, wire 1 Switch, emergency disconnect 1 Switch, key 1 Display, gauge 1 Display, BDI/Hourmeter lift interrupt 1 Motor, drive (See Fig.# 2.7) 1 Connector assembly (See Fig. # 2.9) 2 Screw, flat head 2 Nut 1 Bracket, limit switch 8 Screw machine 4 Nut, twin 1 Cable 1 Cable 1 Cable 1 Cable As Req'd.

Sleeve (4 feet) 1 Cable 3 Cable 1 Breaker, circuit 1 Cable PRIME-TRAK 1 Switch, PRIME-TRAK rocker PRIME-TRAK PRIME-TRAK pump assembly 1 (See Fig.# 3.8) 4 Screw, thread form 301826-016 1 Jumper (NOT used on 8000 lbs. trucks) 20163-102 1 Harness, platform 302868-000 5 Plug, diode 49607-00 1 Resistor 49350-02 3 Suppressor 49606-00 1 Filter, horn 49605-00 1 ------------------ Lift pump assembly (See Fig.# 3.4) 1 Nut 301960-008 2 Clamp 15677-04 1 Lockwasher 50001-11 1 Extension, terminal 302624-000 2 Switch, overtravel 302948-000 1 Harness, backrest (optional) 302953-000 1 Clamp 49709-02 2 Switch, rocker (optional) 302951-000 8 Fitting, male wire tab 49771-01 1 Switch, sealed 20323-00 PRIME-TRAK 1 Nut, twin (PRIME-TRAK) 14986-03 PRIME-TRAK 2 Screw machine (PRIME-TRAK) 11880-09 PRIME-TRAK 1 Switch, sealed (PRIME-TRAK) 20323-00 PRIME-TRAK 1 Fitting, male wire tab (PRIME-TRAK) 49771-01 -----------------301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 ----------------------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 ------------------

SEPTEMBER 1995

Return

NAME

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PART # 302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 ------------------

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assy., forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 1 sec.

49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head

SEPTEMBER 1995

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 2 1 1 4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

AUGUST 1995

FIG. #

ITEM #

PART #

NAME

2.5

*

27692-00

Contactor Assemby, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

AUGUST 1995

Return

# FOR ASSY.

UNITS

RED

GOLD

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

FIG. #

ITEM #

PART #

NAME

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

# FOR ASSY.

UNITS

RED

GOLD

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

NAME

*

302308-000

Motor Assembly, Drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

SEPTEMBER 1995

Return

# FOR ASSY.

PART #

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

NAME

*

301822-000

Motor Assembly, Pump

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

SEPTEMBER 1995

Return

# FOR ASSY.

PART #

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

SEPTEMBER 1995

FIG. #

ITEM #

PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49854-04 49854-01 49854-03 49854-08 49856-157

Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

SEPTEMBER 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE 2.10 COLD STORAGE ASSEMBLY CONTROL HANDLE SIDE VIEW-SECTION

CONTROL HANDLE TOP VIEW

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.17

Return

ELECTRICAL PANEL SIDE VIEW

SEPTEMBER 1995

FIG. #

ITEM #

2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7

PART #

NAME

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.3

1

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

PART #

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (Contains Items Marked With "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.4

# FOR ASSY.

UNITS

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

1

STANDARD

1

PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (without PRIME-TRAK) Reservoir assy. (with PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

PART #

NAME

*

303798-000

3.4

*

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 -----------------300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

SEPTEMBER 1995

Return

STANDARD PRIME-TRAK

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

SEPTEMBER 1995

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.7

1

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

1 ------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 1 303885-003 Elbow, 45° 1 303886-003 Adapter As Req'd.

52-05076-00 Hose (2 feet) 2 49771-01 Connector, wire 1 20233-00 Switch, sealed 1 14986-03 Nut, twin 1 302388-001 Cylinder assembly, with switch plate 1 302388-000 Cylinder assembly, without switch plate 1 NSS Wiper, rod 1 NSS Seal, rod 1 302387-000 Rod, cylinder 1 NSS Ring, retainer 1 302385-001 Tube, cylinder, with switch plate 1 302385-000 Tube, cylinder 2 11880-09 Screw, machine 2 304065-003 Hose 1 303884-001 Tee 1 301783-000 Adapter 2 301956-035 Screw, cap 1 ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 1 303882-006 Elbow, 90° 1 303888-001 Elbow, 90° Elbow, 90° 1 303887-004

3.7

K

23084-00

PART #

NAME

Kit, cylinder seal (Contains Items Marked With "K")

# FOR ASSY.

UNITS

1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

# FOR ASSY.

PART #

NAME

*

302871-000

Pump & Motor Assembly, PRIME-TRAK

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number CMX__2526800

4.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27

4.1 4.1 4.1

28 29 30

PART #

304885-000 Pin 304886-000 Pin (COLD STORAGE) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (COLD STORAGE) 20686 Pin, roll (6mm X 45mm) 11160-09 Fitting, grease 29833 Pin, roll (6mm X 50mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36” long forks) 305036-013 Rod, pull (for 42” long forks) 305036-014 Rod, pull (for 48” long forks) 305036-017 Rod, pull (for 84”, 93” long forks) 305036-015 Rod, pull (for 96” long forks 6000lbs. only) 305036-016 Rod, pull (for 1150mm long forks) 304881-000 Pin 304882-000 Pin (COLD STORAGE) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (COLD STORAGE) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (COLD STOAGE) 304887-000 Pin 304888-000 Pin (COLD STORAGE) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (COLD STORAGE) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6mm X 60mm)

SEPTEMBER 1995

Return

NAME

# FOR ASSY. 3 3 1 2 12 12 2 2 2 1 2 6 17 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

12 13 14

303869-000 301960-020 301958-110

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (without PRIME-TRAK) Nut, hex Screw, cap

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

APRIL 1995

FIG. #

ITEM #

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

NAME

*

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

# FOR ASSY.

PART #

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

SEPTEMBER 1995

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11035-05

---------------

11035-05

---------------

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

SEPTEMBER 1995

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1995

FIG. #

ITEM #

4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 5 6

APRIL 1995

Return

PART #

NAME

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

APRIL 1995

FIG. #

ITEM #

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

APRIL 1995

Return

PART #

NAME

301922-020 301953-030 14851-04 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000 302909-000

Screw, flat head Screw, button head Nut, clip Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls Cushion, backrest

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

APRIL 1995

FIG. #

ITEM #

4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

APRIL 1995

Return

PART #

NAME

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, right side battery Frame (State Model & serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

APRIL 1995

FIG. #

ITEM #

4.8 4.8 4.8 4.8 4.8

1 1 2 2 3

APRIL 1995

Return

PART #

NAME

303795-000 303795-001 303723-000 303723-001 302770-025

Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY. 1 1 1 1 4

UNITS 60 INCH 72 INCH 60 INCH 72 INCH

4.16

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

AUGUST 1995

FIG. #

ITEM #

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

AUGUST 1995

Return

PART #

NAME

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG are # listed. ITEM # PART # This Numerical Index part ITEM numbers Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-21 11035-05 11039-31 11072-02 11072-14 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-30 11261-11 11429-04 11695-11 11844-02 11844-02 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 119697 13282-00 13928-00

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.1 4.3 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.3 1.3 3.7 2.3 2.3 2.4 1.3 1.3 4.3 1.2 1.1 3.4

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 11 6 18 4 17 14 2 31 4 6 32 8 16 47 15 6 7 14 7 25 33 16

140176 14851-04 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-06 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01

1.2 4.6 1.1 4.3 2.4 2.3 2.3 3.7 1.1 2.3 2.3 3.3 10.1 2.5 2.5 2.6 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.6 2.5 2.6 2.5 1.4

10 3 27 15 7 46 16 7 7 37 3 15 6 1 2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 25 9 26 8 27 3

SEPTEMBER 1995 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201450 201460 201465 201489 201503 201512 20163-102 201962 201963 201964 201965 201966 201967 202010 202154 202315 20233-00 202393 202394 20262-01 20323-00 20323-00 20323-00 20686 20912-00 22120-00 22226-03

1.4 1.4 1.4 1.4 2.6 2.5 2.6 2.6 2.5 2.6 2.6 2.5 2.5 2.6 2.6 2.5 2.4 3.8 3.4 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.4 2.3 2.3 4.1 2.4 1.1 3.8

3 3 3 3 14 12 11 4 10 12 13 23 16 16 17 17 9 25 9 7 26 30 19 29 29 1 3 5 7 10 15 18 1 11 6 12 20 3 5 45 48 8 30 20 21

99.2 Return

PART #

FIG #

ITEM #

22226-03 23007-00 23084-00 23309-01 23451-00 23452-01 25189-02 25203-09 25204-09 27012-01 27318-00 27325-01 27626-02 27626-03 27692-00 27693-02 27704-04 27704-04 27704-06 27796-01 27808-00 27809-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009

3.4 1.3 3.7 2.4 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.4 2.5 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4

38 18 K 8 19 33 2 4 3 3 31 2 1 1 * * 29 28 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300947-010 300947-011 300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301297-000 301298-000 301314-000 301327-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7

21 13 23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 36 19 18 1 18 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

301327-002 301327-003 301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-012 301608-013 301608-014 301608-015 301608-016 301608-017 301621-000 301622-000 301633-006 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2

2 3 12 13 14 15 16 22 24 26 27 28 9 6 11 * * * 23 26 9 7 21 12 12 12 12 12 12 28 6 5 4 16 13 13 10 31 20 1 9 12 39 43 1 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301727-000 301729-000 301747-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301789-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301833-000 301835-000 301887-000 301889-000 301890-000 301891-001

1.2 1.2 4.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 3.3 2.10 2.3 4.6 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4

3 26 14 47* 13* 11 14* 19 2 10 27 28 25 24 26 29 11 1 2 4 6 7 8 9 * 3 5 30 34 32 4 15 16 2 28 15 8 28 * 33 5 9 4 24 3

99.4 Return

PART #

FIG #

ITEM #

301914-000 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-013 301950-022 301951-010 301951-016 301952-016 301952-040 301953-030 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301959-025 301960-004 301960-006 301960-008 301960-008 301960-010 301960-012 301960-012 301960-020 301961-010 301964-020 301964-032 301965-026 302013-000 302016-000 302017-000 302035-000 302036-000 302039-000 302039-001 302040-000

3.3 1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 4.6 1.2 2.4 4.6 4.1 4.2 3.7 4.5 4.2 4.2 1.1 1.2 2.3 2.3 2.4 4.2 4.5 4.2 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2

K 41 2 38 2 1 3 1 27 35 21 22 2 12 2 20 41 6 15 7 20 1 4 14 11 44 13 36 12 9 6 1 13 22 16* 5 23 3 8 7 1 25 5 5 24 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302041-000 302057-000 302058-000 302060-000 302066-002 302066-003 302069-000 302080-000 302107-000 302129-000 302130-000 302130-001 302224-000 302231-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302307-001 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302371-000 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302392-000 302392-001 302398-000 302402-000

2.10 4.1 4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4

1 3 4 12 7 9 16 45 29 42 40 37 4 7 49* 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 7 3 152 14 12 9 8 27 27 17 39

SEPTEMBER 1995 Return

PART # 302406-020 302414-000 302515-000 302516-000 302518-000 302530-000 302542-000 302542-001 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302598-000 302623-001 302623-002 302623-003 302624-000 302626-000 302756-000 302756-001 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302816-000 302823-001 302824-003 302825-000 302830-000 302831-000 302835-000

FIG #

ITEM #

3.3 4.6 2.7 2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 4.6 0.1 0.1 0.1 4.6 1.2 0.1

12 10 4 11 17 1 28 28 22 31 26 10 13 17 5 21 14 14 29 6 14 4 5 * * * 39 23 1 6 3 19 29 24 9 32 8 18 18 * * * 19 15* 10 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302836-000 302839-030 302862-000 302864-000 302867-000 302868-000 302869-000 302871-000 302872-000 302909-000 302941-000 302941-000 302948-000 302951-000 302953-000 303009-025 303009-025 303026-000 303096-000 303343-000 303574-000 303575-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303882-006 303884-001 303885-003 303886-003 303887-004 303888-001 303899-000 303918-000 304065-003 304128-000 304348-000 304349-000 304435-000 304821-000 304822-000

1.2 1.2 1.2 1.2 2.3 2.3 1.2 3.8 1.2 4.6 3.4 3.8 2.3 2.3 2.3 1.3 1.3 2.3 1.2 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.7 1.1 4.3 4.3 1.3 4.1 4.1

48* 19* 17 21 6 30 46 * 18* 20 3 12 40 43 41 22 12 14 50* 9 2 8 2 2 1 1 6 * * 12 22 18 2 3 24 23 15 26 17 23 8 2 30 4 5

99.6 Return

PART #

FIG #

ITEM #

304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 46490 49260-00 49303-03 49350-02 49354-02 49367-01 49506-03 49521-00 49605-00 49606-00 49606-00 49607-00 49656-01 49670-00 49709-02 49771-01 49771-01 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49855-69 49855-74 49855-75 49855-76 49856-101

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 1.2 3.3 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 10.1 2.3 2.3 2.4 2.3 3.7 2.10 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.3

6 17 17 7 7 13 13 19 19 1 1 20 20 22 22 8 13 9 32 14 10 6 35 34 33 5 31 3 5 42 44 18 49 5 5 * 2 2 2 2 1 1 1 1 18 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-11 49856-151 49856-152 49856-153 49856-154 49856-157 49856-66 49856-66 49856-67 49910-01 49910-01 49929-10 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05076-00 52-05103-00

2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

17 23 22 19 20 3 25 37 36 2 12 4 4 13 38 14 38 16 6 6 6 6 6 6 6 6 6 6 4 21

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-004 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number CMX__25334001

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

CMX 65 2 5 265 001 Number of unit for that day Day of year Year Decad Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.13

Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Head Assembly

4.3 4.2 2.10 2.6 2.5 1.2

4.5 4.3 2.17 2.9 2.7 1.3

0.1

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

*

99.1

A,B ___________________________________

D ____________________________________ Decals and Parts List assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly M ____________________________________ Motor assembly, Drive Motor Assembly, Pump N ____________________________________ Numerical Index

SEPTEMBER 1995 Return

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.1 10.1 1.1

4.1 10.1 1.1

1.3

1.5

1.4 4.4

1.7 4.7

O,P___________________________________ Package Guard Assembly Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive Wheel Assembly, Load X,Y,Z _________________________________

SEPTEMBER 1995 Return

4

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

11

0.1

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 11 * * *

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, CMX Decal, U.S.A. Flag Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 2 1 1 1 1 1

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302835-000 23411-00 302823-004 302824-004 302825-000

DECEMBER 1995

Return

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

JANUARY 1996

FIG. #

ITEM # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.2) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing Washer Bolt, shoulder Handle Bolt, shoulder

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-000 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 304750-000 304760-000 304761-000 11873-19 11695-11 14993-20 11873-25 304762-000 11873-16

JANUARY 1996

Return

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

UNITS

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE 1.2 CONTROL HEAD ASSEMBLY

1.3

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Knob assembly Screw, flat head Screw, socket (not part of handle assy.)

Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, FORWARD Spacer Switch, REARWARD Screw, machine Heater, freezer pkg. (See Fig.# 2.9) Switch, LOWER Screw, flat head Cover Switch, LIFT Spring Switch, HORN Bracket, switch Nut Clamp, cable Harness, wiring Pin

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-002 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000

DECEMBER 1995

Return

# FOR ASSY. 1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2

UNITS

PRIME-TRAK

1.4

FIGURE 1.3 TRANSMISSION ASSEMBLY

.

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.5

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

SEPTEMBER 1995

Return

NAME Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.)

Cover Screw, socket head (Torque 14 ft./lbs.)

Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.)

Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.)

Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.)

Key

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.6

FIGURE 1.4 DRIVE WHEEL ASSEMBLY

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

SEPTEMBER 1995

Return

NAME Nut, flanged (Torque 250 ft./lbs.)

Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

DECEMBER 1995

ELECTRICAL SCHEMATIC

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

DECEMBER 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

JANUARY 1996

FIG. #

ITEM #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 26 27 28 29

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PART #

# FOR ASSY.

UNITS

-----------------301922-014 52-05103-00 49856-151 49856-152 -----------------15677-06 49606-00 302867-000 14986-03 11880-09 20323-00 49771-10 302868-000 301652-016 301960-008 49709-02 49607-00 49350-02 49605-00 301445-001 49303-00 302016-000 304267-000 303918-000 302017-000 302948-000 49606-00 302953-000 302951-000 ------------------

Panel assembly (See Fig.# 2.4) 1 Screw, socket head 4 Sleeve (3.5 ft.)

As Req’d.

Cable 3 Cable 1 Motor, drive (See Fig.# 2.7) 1 Clamp 2 Suppressor 1 Harness, wiring 1 Nut, twin 2 Screw, round head 4 Switch, sealed 1 Fitting, male disconnect tab 4 Harness, platform 1 Screw, cap 2 Nut 2 Clamp 1 Plug, Diode 3 Resistor 1 Filter, horn 1 Display, gauge 1 Display, BDI/Hourmeter lift interrupt 1 Switch, key 1 PRIME-TRAK Switch, toggle assembly 1 Switch, PRIME-TRAK rocker 1 Switch, emergency disconnect 1 Switch, overtravel 1 PRIME-TRAK Suppressor (PRIME-TRAK) 2 Harness, backrest (optional) 1 PRIME-TRAK Switch, PRIME-TRAK rocker 1 PRIME-TRAK pump assembly PRIME-TRAK 1 (See Fig.# 3.8) PRIME-TRAK 14986-03 Nut, twin (PRIME-TRAK) 1 PRIME-TRAK 11880-09 Screw machine (PRIME-TRAK) 2 PRIME-TRAK 20323-00 Switch, sealed (PRIME-TRAK) 1 PRIME-TRAK 49771-01 Fitting, male wire tab (PRIME-TRAK) 1 49856-153 Cable 1 49856-154 Cable 1 ------------------ Lift pump assembly (See Fig.# 3.4) 1 20163-102 Jumper (NOT used on 8000 lbs. trucks) 1 301890-000 Breaker, circuit 1 49856-66 Cable 1 301826-016 Screw 2 302624-000 Extension, terminal 1 50001-11 Lockwasher 1 15677-04 Clamp 1 49856-15 Cable 1 49856-11 Cable 1 301960-006 Nut 2 301952-040 Screw, flat head 2 ------------------ Connector assembly 1

JANUARY 1996

Return

NAME

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

DECEMBER 1995

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 10 11

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-000 ------------------

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Relay, Cold Storage Contactor assy., forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head 49771-10 Fitting, wire male disconnect tab

DECEMBER 1995

Return

NAME

# FOR ASSY. 1 1 1 1 1 1 2 1 1 2 1 1 1

UNITS

Cold Storage

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1 2

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.5

*

27692-00

Contactor Assemby, Forward / Rearward

1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1 1

DECEMBER 1995

Return

UNITS

RED

GOLD

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.6

*

27693-02

Contactor Assembly, 1A

1

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.7

*

302308-000

Motor Assembly, Drive

1

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

SEPTEMBER 1995

Return

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.8

*

301822-000

Motor Assembly, Pump

1

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

SEPTEMBER 1995

Return

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

SEPTEMBER 1995

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

ITEM # PART # 1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49854-04 49854-01 49854-03 49854-08 49856-157

SEPTEMBER 1995

Return

NAME Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE 2.10 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.17

Return

ELECTRICAL PANEL SIDE VIEW

SEPTEMBER 1995

FIG. # 2.10 2.10 2.10 2.10 2.10 2.10 2.10

ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

SEPTEMBER 1995

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

DECEMBER 1995

FIG. #

ITEM # PART #

3.3 3.3

1 2

303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K K

49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

NAME Kit, pump and motor assembly Lift pump and motor assembly (See Fig.# 3.4) Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

# FOR ASSY.

UNITS

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

DECEMBER 1995

FIG. #

ITEM # PART #

3.4

*

303798-000

3.4

*

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 -----------------300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-01 300947-021

DECEMBER 1995

Return

# FOR ASSY.

UNITS

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

1

STANDARD

1

PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (without PRIME-TRAK) Reservoir assy. (with PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

NAME

STANDARD PRIME-TRAK

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

SEPTEMBER 1995

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.7

1

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22

3.7 3.7 3.7

23 24 25

1 ------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 1 303885-003 Elbow, 45° 1 303886-003 Adapter As Req'd.

52-05076-00 Hose (2 feet) 2 49771-01 Connector, wire 1 20233-00 Switch, sealed 1 14986-03 Nut, twin 1 302388-001 Cylinder assembly, with switch plate 1 302388-000 Cylinder assembly, without switch plate 1 NSS Wiper, rod 1 NSS Seal, rod 1 302387-000 Rod, cylinder 1 NSS Ring, retainer 1 302385-001 Tube, cylinder, with switch plate 1 302385-000 Tube, cylinder 2 11880-09 Screw, machine 1 49517-15 Hose 1 49517-14 Hose 1 303884-001 Tee 1 301783-000 Adapter 2 301956-035 Screw, cap 1 ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 1 Elbow, 90° 303882-006 1 Elbow, 90° 303888-001 Elbow, 90° 1 303887-004

3.7

K

23084-00

Kit, cylinder seal (Contains Items Marked With "K")

UNITS

1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.8

*

302871-000

Pump & Motor Assembly, PRIME-TRAK

1

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number CMX__2533400

4.1

Return

DECEMBER 1995

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27

4.1 4.1 4.1

28 29 30

304885-000 Pin 304886-000 Pin (COLD STORAGE) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (COLD STORAGE) 20686 Pin, roll (6mm X 45mm) 11160-09 Fitting, grease 29833 Pin, roll (6mm X 50mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36” long forks) 305036-013 Rod, pull (for 42” long forks) 305036-014 Rod, pull (for 48” long forks) 305036-017 Rod, pull (for 84”, 93” long forks) 305036-015 Rod, pull (for 96” long forks 6000lbs. only) 305036-016 Rod, pull (for 1150mm long forks) 304881-000 Pin 304882-000 Pin (COLD STORAGE) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (COLD STORAGE) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (COLD STOAGE) 304887-000 Pin 304888-000 Pin (COLD STORAGE) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (COLD STORAGE) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6mm X 60mm)

DECEMBER 1995

Return

NAME

# FOR ASSY. 3 3 1 2 12 12 2 2 2 1 2 6 17 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

SEPTEMBER 1995

Return

NAME Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (without PRIME-TRAK) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

APRIL 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.3

*

301830-000

Caster Assembly

1

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

SEPTEMBER 1995

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11035-05

---------------

11035-05

---------------

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

SEPTEMBER 1995

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1995

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

APRIL 1995

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

DECEMBER 1995

Return

# FOR ASSY.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

DECEMBER 1995

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 6 7

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

DECEMBER 1995

Return

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, right side battery Frame (State Model & serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

DECEMBER 1995

FIG. # 4.8 4.8 4.8 4.8 4.8

ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

DECEMBER 1995

Return

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY. 1 1 1 1 4

UNITS 60 INCH 72 INCH 60 INCH 72 INCH

4.16

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

DECEMBER 1995

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG are # listed. ITEM # PART # This Numerical Index part ITEM numbers Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-21 11035-05 11039-31 11072-02 11072-14 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-30 11261-11 11429-04 11695-11 11695-11 11844-02 11844-02 11873-16 11873-19 11873-25 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.3 4.1 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.1 1.3 1.3 1.1 1.1 1.1 2.4 3.7 2.3 2.3 1.3 1.3

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 6 11 18 4 17 14 2 31 4 6 38 32 8 42 37 40 6 16 11 31 7 14

11936-17 119697 13282-00 13928-00 140176 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 14993-20 15677-04 15677-06 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05

4.3 1.2 1.1 3.4 1.2 1.1 4.3 3.7 2.3 2.3 2.4 1.1 1.1 2.3 2.3 10.1 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.4 1.4 1.4 1.4

7 25 33 16 10 27 15 7 30 10 7 7 39 43 7 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3

JANUARY 1996 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201450 201460 201465 201489 201503 201512 20163-102 201962 201963 201964 201965 201966 201967 202010 202154 202315 20233-00 202393 202394 20262-01 20323-00 20323-00 20323-00 20686 20912-00 22120-00 22226-01 22226-01 23007-00 23084-00

1.4 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.6 2.5 2.5 2.6 2.4 3.4 3.8 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.3 2.3 2.4 4.1 2.4 1.1 3.8 3.4 1.3 3.7

3 14 12 11 4 12 10 13 23 16 16 17 17 9 9 25 7 26 30 19 29 37 1 3 5 7 10 15 18 1 11 6 12 20 3 12 32 5 8 30 20 21 38 18 K

99.2 Return

PART #

FIG #

ITEM #

23309-01 23411-00 23451-00 23452-01 25189-02 25203-09 25204-09 27012-01 27318-00 27325-01 27626-02 27626-03 27692-00 27693-02 27704-04 27704-04 27704-06 27796-01 27808-00 27809-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011

2.4 0.1 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.5 2.4 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4 3.4 3.4

8 11 19 33 2 4 3 3 31 2 1 1 * * 28 29 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 21 13 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301297-000 301298-000 301314-000 301327-001 301327-002 301327-003

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.4 3.8 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7 2.7 2.7

23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 19 36 18 1 2 18 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1 2 3

JANUARY 1996 Return

PART #

FIG #

ITEM #

301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-012 301608-013 301608-014 301608-015 301608-016 301608-017 301621-000 301622-000 301633-006 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301729-000

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 1.2

12 13 14 15 16 22 24 26 27 28 21 6 11 * * * 23 26 14 12 21 12 12 12 12 12 12 28 6 5 15 16 14 13 10 31 20 1 9 12 39 43 1 3 26 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301741-000 301747-000 301761-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301789-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301833-000 301835-000 301887-000 301889-000 301890-000 301891-001 301914-000

2.5 4.1 1.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 2.3 4.6 2.10 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4 3.3

K 14 36 47 13 11 14 19 8 10 27 28 25 24 26 29 12 1 2 4 6 7 8 9 * 3 5 32 34 30 4 15 40 16 2 9 28 * 33 9 9 4 38 3 K

99.4 Return

PART #

FIG #

ITEM #

301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-013 301950-022 301951-010 301951-016 301952-016 301952-040 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-012 301960-012 301960-020 301961-010 301964-020 301964-032 301965-026 302013-000 302016-000 302017-000 302035-000 302036-000 302039-000 302039-001 302040-000 302041-000 302057-000

1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 1.1 2.4 1.2 4.1 4.6 4.2 3.7 4.5 4.2 4.2 1.2 2.3 2.4 2.3 4.2 4.2 4.5 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2 2.10 4.1

41 2 38 2 1 3 1 27 35 21 22 2 47 11 41 20 15 7 7 20 1 4 14 44 46 12 16 9 1 6 13 22 16 5 23 3 22 24 1 25 5 5 24 1 3 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302058-000 302060-000 302066-002 302066-003 302069-000 302080-000 302107-000 302129-000 302130-000 302130-001 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302307-001 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302371-000 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302392-000 302392-001 302398-000 302402-000 302406-020 302414-000 302515-000

4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4 3.3 4.6 2.7

4 13 7 9 17 45 29 42 40 37 4 7 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 8 3 152 14 12 9 8 27 27 2 39 4 11 4

JANUARY 1996 Return

PART # 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302598-000 302623-001 302623-002 302623-003 302624-000 302626-000 302756-000 302756-001 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-002 302824-004 302825-000 302830-000 302831-000 302835-000 302839-030 302862-000 302864-000 302867-000 302868-000 302869-000 302871-000

FIG #

ITEM #

2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 0.1 0.1 0.1 4.6 1.2 0.1 1.2 1.2 1.2 2.3 2.3 1.2 3.8

11 17 22 31 26 10 13 17 5 21 14 14 29 6 15 5 6 * * * 41 23 1 6 3 19 29 24 9 32 8 18 * * * 3 15 10 19 17 21 9 14 46 * 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302872-002 302909-000 302941-000 302941-000 302948-000 302951-000 302953-000 303009-025 303009-025 303343-000 303574-000 303575-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303882-006 303884-001 303885-003 303886-003 303887-004 303888-001 303899-000 303918-000 303958-001 304011-000 304065-003 304128-000 304267-000 304348-000 304349-000 304435-000 304718-000 304718-001 304750-000 304755-000 304760-000 304762-000 304821-000 304822-000 304824-000

1.2 4.6 3.8 3.4 2.3 2.3 2.3 1.3 1.3 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.3 2.4 3.7 1.1 2.3 4.3 4.3 1.3 1.1 1.1 1.1 1.1 1.1 1.1 4.1 4.1 4.1

18 4 12 3 25 29 27 12 22 10 2 8 2 2 1 1 11 * * 12 22 18 2 3 24 23 15 23 1 10 17 23 22 8 2 30 28 28 34 1 35 41 4 5 6

99.6 Return

PART #

FIG #

ITEM #

304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305097-000 46490 49303-00 49350-02 49354-02 49367-01 49506-03 49521-00 49605-00 49606-00 49606-00 49607-00 49656-01 49656-01 49670-00 49709-02 49771-01 49771-01 49771-01 49771-09 49771-10 49771-10 49804-00 49854-01 49854-03 49854-04 49854-08 49855-69 49855-74 49855-75 49855-76

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 1.2 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 3.3 10.1 2.3 3.7 2.4 2.3 2.10 2.3 2.4 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

17 17 7 7 13 13 19 19 1 1 20 20 22 22 5 8 21 19 6 10 6 35 20 8 26 18 3 7 5 17 5 18 33 5 13 42 * 2 2 2 2 1 1 1 1 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-11 49856-15 49856-151 49856-152 49856-153 49856-154 49856-157 49856-66 49856-66 49856-67 49910-01 49910-01 49929-10 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05076-00 52-05103-00

2.3 2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

45 44 4 5 34 35 3 39 37 36 2 12 4 10 42 13 14 38 16 6 6 6 6 6 6 6 6 6 6 4 3

JANUARY 1996 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return