Ditch Witch XT 1600 Excavator Parts Manual PN 053-1048 PDF

XT1600

Parts Manual

Issue 12

053-1048

1

XT1600 ISSUE NO. 12PL-08/17 For Replacement Copy Order P/N 053-1048

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: XT1600

Copyright 2006, 2007, 2011, 2014, 2016, 2017 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed.

The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

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CONTENTS______________________ Decals

Decal Location ........................................... 8

Engine Components

A/C Conditioner Ass’y & Mount ................ 32 Air Cleaner & Horn ................................... 26 Engnie ..................................................... 14 Engine and Pump Mounts .................. 16, 18 Engine Cooling System ............................ 20 Exhaust .................................................... 24 Fuel System ............................................. 30 Radiator Insulation ................................... 22 Throttle Cable .......................................... 28

Frame Components

Air Conditioner Components .................... 94 Air Conditioner Plumbing ......................... 96 Arm Rests & Consoles ............................. 68 Bucket Control Linkage ............................ 52 Bucket Linkage ........................................ 54 Cab Enclosure Service Parts ................... 90 Controller & Floor Panel ........................... 80 Engine & Tracks....................................... 48 Frame Insulation ...................................... 84 Front Idler Sub ......................................... 36 Gauge Panel ............................................ 70 Heater ...................................................... 92 Hood & Grille ........................................... 82 Hood Insulation ........................................ 86 Hydraulic Quick Attachment ..................... 58 Hydraulic Quick Attachment Electrical...... 60 Hydraulic Tank ......................................... 74 Joysticks & Seat Charge Manifold ............ 64 Lift Arms................................................... 50 Manual Quick Attachment ........................ 56 Rear Deck & Floor Mats ........................... 88 Roller Assembly ....................................... 38 ROPS Assembly ...................................... 78 Seat Base ................................................ 62 Seat & Cover ........................................... 66 Stabilizer .................................................. 44 Street Pad ................................................ 46 Tank Mounts ............................................ 76 Track Frame ............................................ 40 Tracks ...................................................... 42 Valve Mount ............................................. 72 Window Washer Plumbing ....................... 98

Excavator Components

Boom and Dipper ................................... 106 Buckets .................................................. 110 Dipper and Bucket Link .......................... 108 Excavator Swing .................................... 104 Swing Arm.............................................. 102

Hydraulics

Auxiliary Pump Hydraulics ...................... 124 Boom Hydraulics .................................... 152 Cooler & Return Hydraulics .................... 122 Dipper Hydraulics ................................... 154 Excavator Auxiliary Case Drain Hyd ....... 158 Excavator Aux Hyd – Excavator Side ......... 160 Excavator Auxiliary Valve ....................... 162 Excavator Bucket Hydraulics .................. 156 Ground Drive Hydraulics ........................ 114 Ground Drive Joystick Pilot Hydraulics ... 118 Grnd Drive – 2-Speed, Brake, & Case Drain ... 116 Cylinder – 2.5” x 1.25” ............................... 164 Cylinder – 2.5” x 1.5" ................................. 166 Cylinder – 3.0” x 1.5” ................................. 168 Cylinder – 3.0” x 1.75” ............................... 170 Cylinder – 3.5” x 1.75” ............................... 172 Cylinder – 3.5” x 2.0” ................................. 174 Joystick Pilot Pressure & Return ............ 140 Left Joystick Pilot Hydraulics .................. 138 Loader Auxiliary Hydraulics .................... 128 Loader Auxiliary Pilot Manifold Hyd ........ 130 Loader Lift Cylinder Hydraulics ............... 144 Offset Hydraulics .................................... 150 Pilot Manifolds ........................................ 134 Pilot Selector Valve Drain ....................... 132 Quick Attach Tilt Hydraulics.................... 146 Right Joystick Pilot Hydraulics ................ 136 Seat Charge Manifold Press. & Return ... 142 Stabilizer Hydraulics ............................... 120 Swing Hydraulics .................................... 148 Valve Charge Pressure Hydraulics ......... 126

Electrical

Battery and Cables ................................. 178 Excavator Electric Auxiliary .................... 184 Fuses & Relays ...................................... 182 Loader Electric Auxiliary ......................... 186 Main Fuse Holder ................................... 180

ID0158755

6

CONTENTS______________________ Accessories

Backup Alarm ........................................ 190

Miscellaneous

Bolt/Nut Torque Chart ............................ 194 Filters ..................................................... 198 Optional Kits .......................................... 198 Parts Manual Change Request .............. 199 Related Publications .............................. 198 Replacement O-Ring Chart .................... 197 Warranty Registration ............................ 202

ID0158755

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DECALS

ID0135069

8

DECAL LOCATION XT1600

31

20

14

35

33

19

28 15

18

2

3

2 2 3

24 6

29

21

32

16

9

30

7 2 18

3

12

4

9 6 25 6 5 3

11 6

06

5

1

2

ID0154350

9

DECAL LOCATION XT1600

13

22

27 26

8

10

2

17

34

06

23

ID0154350

10

DECAL LOCATION XT1600

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

270-1076 700-093 275-184 270-1097 270-1044 274-442 274-318 700-164 700-063 273-487 274-198 270-1045 270-1090 274-375 270-1082 270-1085 275-303 270-1094 274-854 273-475 270-1042 270-1043 270-1095 270-1093 270-1096 700-062 273-452 273-146 270-1047 270-1048 270-1049 274-291 273-459 270-1105 270-1146 270-6773

QTY

2 7 4 1 4 8 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - XT1600 DITCH WITCH LOGOTYPE WARNING MOVING PARTS WARNING CRUSHING WEIGHT XT1600 LT MODEL ID LIFT LOCATION TIE DOWN LOCATION DITCH WITCH LOGOTYPE HYDRAULIC OIL CAP DECAL WARNING FALL POSSIBLE NOTICE OIL LEVEL XT1600 RT MODEL ID LOADER/EXCAVATOR SWITCH BATTERY DISCONNECT SWITCH XT1600 CONTROL PANEL XT1600 THROTTLE WARNING ROLLOVER XT1600 FUSE PANEL LOGO PLACARD WARNING- READ MANUAL GROUND DRIVE CONTROL GROUND DRIVE CONTROL XT1600 RELAY FUSE BLOCK XT1600 LUBRICATION CHART DIESEL FUEL CAP DECAL NOTICE COOLANT NOTICE ADD COOLANT LOADER/ATTACH. CONTROL LT EXCAVATOR CONTROL RT EXCAVATOR CONTROL SOUND POWER WARNING EXPLOSION POSSIBLE XT1600 LED DISPLAY ISO/SAE SWITCH PATENT

REMARKS

SEE FOOT NOTE 2

SEE FOOT NOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. INSTALL DECAL TO THE INSIDE OF COVER.

06

ID0154350

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE - KUBOTA V2003-M-DI-T

1

5

4 3 2

04

ID0051275

15

ENGINE - KUBOTA V2003-M-DI-T REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

194-684 213-379 170-476 194-880 194-881

DESCRIPTION

REMARKS

"OBS" ENGINE - T2 KUBOTA V2003-M-DI-TE2B ALTERNATOR BELT STARTER OIL FILTER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0051275

16

ENGINE AND PUMP MOUNTS

BEGINS WITH S/N CMWX1600K80000201

20 19

36

11

34 5 6

7

18

5

26 25

32 24

32

39

13

17

4 35 27

21

8

10

30

38

28

9 31

1 12

37

15 2

14

26 32

33

28 29

09

29

22

3

16

23

ID0199686

17

ENGINE AND PUMP MOUNTS

BEGINS WITH S/N CMWX1600K80000201 REF PART NO. NUMBER

QTY

DESCRIPTION

1 327-370 1 UPPER PUMP MOUNT 2 106-396 3 WASHER (M10, HARDENED) 3 111-054 3 SCREW (M10-1.25 X 25MM) 4 106-752 2 SCREW (M12-1.75X50MM,CSK SOC) 5 106-397 3 WASHER (M12, HARDENED) 6 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 7 105-273 1 SCREW (M12-1.75 X 30MM) 8 105-1079 1 SCREW (M12-1.75 X 140MM) 9 106-089 1 HEX NUT (M12-1.75, 10.9) ZP 10 106-806 2 FLG LK SCREW (M12-1.75 X 25MM) 11 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4") 12 170-1001 1 SPROCKET 45T X 14MM X 20MM 13 170-1002 1 SPROCKET 53T X 14MM X 20MM 14 300-1456 1 ADAPTER PLATE 15 107-896 6 SCREW (M10-1.50 X 30MM, SOC) 16 105-1180 6 SCREW (M10-1.25 X 30MM CSK SOC) 17 170-1005 1 TAPER BUSHING 1" SHAFT 18 170-1013 1 BELT 100T 14MM X 24MM GT2 19 157-041 1 O-RING (152 D70) 20 158-1001 1 DOUBLE GEAR PUMP 21 106-386 2 FLG LOCKNUT (M8-1.25) 22 106-622 2 WASHER (3/8") 23 106-724 2 FLG SCREW (M10-1.50 X 25MM) 24 300-7583 1 ADJUSTMENT BRKT 25 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 26 105-883 3 FLG LK BOLT (3/8-NC X 2") 27 194-684 1 "OBS" ENGINE - T2 KUBOTA V2003-M-DI-TE2B 28 106-030 14 LOCK WASHER (M12) 29 108-214 14 SCREW (M12-1.25 X 35MM,10.9) 30 105-830 3 FLG LK BOLT (1/2-NC X 1-1/4") 31 105-833 3 FLG LOCKNUT (1/2-NC) 32 105-053 6 NUT (3/8 NC) HEX 33 300-1461 2 PIN 34 300-7086 1 PUMP MOUNT 35 300-7084 1 REAR PUMP MOUNT 36 150-1132 1 TANDEM HYDRAULIC PUMP 37 300-7078 1 LEFT ENGINE MOUNT 38 300-7088 1 LEFT RADIATOR MOUNT BRKT 39 327-122 1 RIGHT ENGINE MOUNT

REMARKS

USE LOCTITE 242 USE LOCTITE 242

USE LOCTITE 242 USE LOCTITE 242

USE LOCTITE 242; TORQUE TO 60 FT-LBS USE LOCTITE 242; TORQUE TO 60 FT-LBS TORQUE SET SCREWS TO 65 FT-LBS SEE FOOTNOTE 1 FOR BELT TENSIONING INFORMATION

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. SET TENSION OF NEW BELT AT ROOM TEMPERATURE (APPROX. 20° C/ 68° F) TO .22" DEFLECTION IN CENTER OF SPAN WITH 13 LBS. OF FORCE. SET TENSION OF USED BELT AT OPERATING TEMPERATURE (APPROX. 90° C/ 194° F) TO .22" DEFLECTION IN CENTER OF SPAN WITH 13 LBS. OF FORCE.

NOTE:

09

ID0199686

18

ENGINE AND PUMP MOUNTS ENDS WITH S/N CMWX1600K80000200

23 24 25 12

16 5 6

5

7

22

11 14 20

4 8

29

30 27

10

28

9

1

21 29

13

28 26

18 31

09

17 2

15

3

19 32

ID0051273

19

ENGINE AND PUMP MOUNTS ENDS WITH S/N CMWX1600K80000200 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 UPPER PUMP MOUNT 3 WASHER (M10, HARDENED) 3 SCREW (M10-1.25 X 25MM) 2 SCREW (M12-1.75X50MM, CSK SOC) 3 WASHER (M12, HARDENED) 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 1 SCREW (M12-1.75 X 30MM) 2 FLG LK SCREW (M12-1.75 X 25MM) 1 SCREW (M12-1.75 X 40MM) 1 HEX NUT (M12-1.75, 10.9) ZP 1 REAR PUMP MOUNT 2 FLG LK BOLT (3/8-NC X 1-1/4") 1 SPROCKET 45T X 14MM X 20MM 1 SPROCKET 53T X 14MM X 20MM 1 ADAPTER PLATE 1 FRONT PUMP MOUNT 6 SCREW (M10-1.50 X 30MM, SOC) 2 PIN 6 SCEW (M10-1.25 X 30MM CSK SOC) 1 TAPER BUSHING 1" SHAFT 2 FLG LK SCREW (M8-1.25 X 25MM) 1 BELT 100 T 14MM X 24MM GT2 1 DOUBLE GEAR PUMP 1 O-RING (152 D70) 1 TANDEM HYDRAULIC PUMP 1 "OBS" ENGINE - T2 KUBOTA V2003-M-DI-TE2B 1 LEFT ENGINE MOUNT 14 LOCK WASHER (M12) 14 SCREW (M12-1.25 X 35MM, 10.9) 1 RIGHT ENGINE MOUNT 2 WASHER (3/8") 2 FLG SCREW (M10-1.50 X 25MM)

327-370 106-396 111-054 106-752 106-397 106-685 105-273 106-806 105-1079 106-089 329-797 105-827 170-1001 170-1002 300-1456 300-1452 107-896 300-1461 105-1180 170-1005 106-381 170-1013 158-1001 157-041 150-1132 194-684 327-121 106-030 108-214 327-122 106-622 106-724

DESCRIPTION

REMARKS

USE LOCTITE 242 USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242; TORQUE TO 60 FT-LBS USE LOCTITE 242; TORQUE TO 60 FT-LBS TORQUE SET SCREWS TO 65 FT-LBS SEE FOOTNOTE 1 FOR BELT TENSIONING INFORMATION

USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. SET TENSION OF NEW BELT AT ROOM TEMPERATURE (APPROX. 20° C / 68° F) TO .22" DEFLECTION IN CENTER OF SPAN WITH 13 LBS OF FORCE. SET TENSION OF USED BELT AT OPERATING TEMPERATURE (APPROX. 90° C / 194° F) TO .22" DEFLECTION IN CENTER OF SPAN WITH 13 LBS OF FORCE.

NOTE:

09

ID0051273

20

ENGINE COOLING SYSTEM

7 5 17 12 8

1

9

16

19

18

20

11 26 4

21 2 10

28

15 22

3 14

27 13

8 23 7 25 6

05

24

ID0051272

21

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 RADIATOR/OIL COOLER 2 SHOCK MOUNT 1 FAN SHROUD 1 COOLER BRACKET 1 UPPER RADIATOR HOSE 1 LOWER RADIATOR HOSE 2 WORM CLAMP (2.062" TO 2.750") 2 WORM CLAMP(1-1/16"TO 1-15/16") 2 SCREW (M10-1.50 X 60MM) 2 FLG NUT (M10-1.50) 2 WASHER (M10) 1 WORM CLAMP (1/4" TO 5/8") 6 SCREW (M10-1.50 X 16MM) 6 WASHER (M10, HARDENED) 4 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 RADIATOR CAP (14 PSI) 1 AIR FILTER BRACKET 2 FLG SCREW (M8-1.25 X 20MM, GD8) 4 SCREW (M6-1.00 X 45MM) 4 LOCK WASHER (1/4) 1 FAN SPACER 1 "OBS" ENGINE - T2 KUBOTA V2003-M-DI-TE2B 1 TEMPERATURE SWITCH 1 REDUCER (08N-06NF) 2 FLG LK SCREW (M10-1.50 X 20MM) 1 PULLEY 1 FAN, 18.5"

306-459 116-128 300-1562 327-973 118-383 118-382 110-134 110-133 106-628 106-266 106-390 110-249 106-654 106-396 106-386 106-381 110-898 327-110 106-162 106-093 105-079 194-843 194-684 213-338 514-085 106-382 170-1021 195-1203

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

364-432

COOLANT OVERFLOW RESERVOIR

SHOWN ON BATTERY & CABLES PAGE

FOOTNOTES:

1. ONLY USED ON MODELS WITH 195-1203 PLASTIC FAN. IF REPLACING PULLEY, ALSO REPLACE 195-842 STEEL FAN WITH 195-1203 PLASTIC FAN. 2. EARLY MODELS USED 194-842 STAMPED STEEL FAN. 195-1203 CAN BE USED AS DIRECT REPLACEMENT FOR ALL TIER 2 MODELS.

NOTE:

05

ID0051272

22

RADIATOR INSULATION

1

1

4

3 2

02

ID0160094

23

RADIATOR INSULATION REF PART NO. NUMBER

QTY

DESCRIPTION

1 2 3 4

2 1 1 1

SOUND INSULATION SOUND INSULATION SOUND INSULATION SOUND INSULATION

362-1070 362-1072 362-1071 362-1074

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0160094

24

EXHAUST

13 3

7 1 5 8

4

9 10

6

2

11 12

03

ID0051274

25

EXHAUST REF PART NO. NUMBER

QTY

1 194-684 2 327-370 3 194-682 4 106-162 5 318-485 6 194-683 7 106-724 8 106-387 9 107-010 10 300-1674 11 106-396 12 111-054 13 300-1463

1 "OBS" ENGINE - T2 KUBOTA V2003-M-DI-TE2B 1 UPPER PUMP MOUNT 1 MUFFLER 4 FLG SCREW (M8-1.25 X 20MM, GD8) 1 MUFFLER CLAMP 1 EXHAUST TUBE 4 FLG SCREW (M10-1.50 X 25MM) 4 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M12-1.75 X 30MM) 1 MUFFLER MOUNT 3 WASHER (M10, HARDENED) 3 SCREW (M10-1.25 X 25MM) 1 SHIELD

DESCRIPTION

REMARKS

USE EXHAUST GASKET 500-2393

MOUNTING SHOWN ON AIR CLEANER PAGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0051274

26

AIR CLEANER & HORN

8

11

5

13 15 9

7

16 9

2

14

4 6

10

12

12

1

12

3

03

ID0051271

27

AIR CLEANER & HORN REF PART NO. NUMBER

QTY

1 300-1463 2 192-006 3 194-684 4 194-297 5 149-165 6 327-110 7 118-377 8 118-384 9 110-311 10 110-134 11 106-328 12 106-386 13 195-633 14 106-162 15 115-291 16 106-381

1 SHIELD 1 HIGH FREQUENCY HORN 1 "OBS" ENGINE - T2 KUBOTA V2003-M-DI-T32B 1 AIR FILTER 1 MOUNTING CLAMP (6.79") 1 AIR FILTER BRACKET 1 ENGINE AIR HOSE 1 AIR INTAKE HOSE 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 WORM CLAMP (2.062" TO 2.750") 2 SCREW (M8-1.25 X 40MM) 5 FLG LOCKNUT (M8-1.25) 1 RESTRICTION INDICATOR (20"H20) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 NIPPLE (02N-2.500") 1 FLG LK SCREW (M8-1.25 X 25MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0051271

28

THROTTLE CABLE 4

6 3 7

5

8

2 9

A 1

02

DETAIL A

ID0152161

29

THROTTLE CABLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

194-684 105-284 317-647 107-334 106-386 195-1003 106-048 106-049 117-965

QTY

1 4 1 2 2 1 4 4 1

DESCRIPTION

REMARKS

ENGINE-KUBOTA, DIESEL WASHER (3/16") THROTTLE BRACKET SCREW (M8-1.25 X 25MM,BUT SOC) FLG LOCKNUT (M8-1.25) THROTTLE CONTROL CABLE LOCKNUT (#10-24) BOLT (#10-24 X 3/4", PLPS) RETAINING RING

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0152161

30

FUEL SYSTEM 5 4 10 3

17

21

2 15

19

18

A

20 2

3 C B

6

6 G

14

16 1 7 1 8

1

E

1

1

9

6 1

1 11

05

F

1 6

6

1 D

12

13 ID0151065

31

FUEL SYSTEM REF PART NO. NUMBER

QTY

1 110-249 2 118-096 3 110-563 4 115-170 5 111-021 6 116-108 7 156-253 8 116-866 9 155-941 10 155-093 11 106-330 12 105-091 13 194-684 14 364-722 15 364-567 16 500-302 17 213-385 18 116-325 19 156-269 20 194-505 21 156-100

12 WORM CLAMP (1/4" TO 5/8") 45 BULK FUEL TUBING (1/4",PER FT) 4 SPRING CLAMP (3/8") 1 COLLAR (04NF) 1 BREATHER CAP (TANK) 140 BULK HOSE (5/16", SOLD PER 1") 1 S/O COUPLER (03H-05H) 3 BULK HOSE (3/16",SOLD PER 1") 1 FUEL FILTER (05H-05H. IN-LINE) 1 S/O COUPLER (04N-04H) 2 SCREW (M8-1.25 X 70MM) 2 LOCK WASHER (5/16") 1 ENGINE-KUBOTA, DIESEL 1 FUEL TANK 1 FILL NECK 1 PLUG (-12 S) 1 FUEL SENDER 2 GROMMET (.362") 2 S/O COUPLER (04H-05H90) 1 FUEL PICKUP 1 S/O COUPLER (04N-04H90)

DESCRIPTION

REMARKS

(A) USE 22", (B) USE 23"

((C) USE 48", (D) USE 6", (E) USE 15", (F) USE 15", (G) USE 56"

USE 194-1001 FUEL FILTER ELEMENT USE 153-760 CAP FOR SERVICE PART

NOT SHOWN:

107-781 HEX SCREW X 6, WHICH IS SERVICE PART FOR 364-567.

FOOTNOTES:

NOTE:

05

ID0151065

32

AIR CONDITIONER ASSEMBLY AND MOUNT

7 4 2

8

5 6 1 10 3

9 3 03

ID0051270

33

AIR CONDITIONER ASSEMBLY AND MOUNT REF PART NO. NUMBER

QTY

1 170-475 2 327-355 3 106-266 4 105-806 5 105-118 6 107-494 7 170-1008 8 107-111 9 500-1080 10 106-165

1 1 2 6 1 2 1 1 1 1

DESCRIPTION

REMARKS

BELT COMPRESSOR MOUNT FLG NUT (M10-1.50) SCREW (M8-1.25 X 25MM) WASHER (3/8") SCREW (M14 - 1.50 X 30 MM) A/C PULLEY FLG SCREW (M10-1.50 X 35MM) COMPRESSOR CCW SCREW (M10-1.50 X 120MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0051270

34

NOTES:

ID0134963

35

FRAME COMPONENTS

ID0135068

36

FRONT IDLER SUB

3

2 1

6 4 7 5

03

ID0147831

37

FRONT IDLER SUB REF PART NO. NUMBER

1 2 3 4 5 6 7

327-219 125-009 327-551 327-221 107-284 327-222 115-464

QTY

2 4 1 1 2 1 1

DESCRIPTION

SLIDE BLOCK BALL BEARING (W/051-345 INSTR) FRONT ROLLER SPACER SCREW (M20-2.00 X 40MM, SOC) FRONT ROLLER SUPPORT INTERNAL SNAP RING (3.149")

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0147831

38

ROLLER ASSEMBLY

BEGINS WITH S/N CMWX1600P70000132

2

1

3

11 6 8

4 5

7 10

09

ID0147808

39

ROLLER ASSEMBLY

BEGINS WITH S/N CMWX1600P70000132 REF PART NO. NUMBER

QTY

1 327-214 2 125-771 3 107-884 4 125-009 5 327-223 6 177-191 7 141-809 8 115-464 10 300-4063 11 106-857

1 2 4 4 2 2 4 4 1 2

DESCRIPTION

ROLLER PIVOT FRAME COMPOSITION BUSHING (1.25") SCREW (M16-2.00 X 45MM, SOC) BALL BEARING (W/051-345 INSTR) SPACER TUBE ROLLER SHAFT TRACK ROLLER INTERNAL SNAP RING (3.149") GUIDE BAR SCREW (M10-1.50 X 55MM, SOC)

REMARKS

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0147808

40

TRACK FRAME

BEGINS WITH S/N CMWX1600V70000122

19

31

25

21

14 17

27 22

11

28

16

24 23

9

26

34

2

6

4 18 20

7 8

33 32

5 1 15 10

3 12

13 FRONT IDLER ASSEMBLY

29

ROLLER ASSEMBLY

30 12

ID0048793

41

TRACK FRAME

BEGINS WITH S/N CMWX1600V70000122 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

327-212 118-408 375-465 327-215 152-194 158-212 115-019 159-093 327-236 118-397 154-269 107-121 108-220 158-265 106-005 154-222 154-278 500-031 106-396 157-021 106-305 107-181 107-135 329-168 106-381 115-157 157-1001 157-1000 177-134 106-611 154-220 106-724 300-3112 166-571 160-1344

QTY

DESCRIPTION

1 RIGHT TRACK FRAME 1 COMPRESSION SPRING 1 TRACK SPROCKET 1 PUSH BLOCK 1 CYLINDER ROD 1 RIGHT GREASE CYLINDER BARREL 1 ZERK (02N) 1 RELIEF VALVE (5/8-NF, 02N) 1 SPRING GUIDE 2 WEAR PAD 2 CONNECTOR (12S-12O) 9 LOCKNUT (5/8-18) (GR 8) 4 SLAB BASE WELD NUT (M8-1.25) 1 HYDRAULIC MOTOR 4 SCREW (M8-1.25 X 16MM, SOC) 1 CONNECTOR (06O-08S) 1 CONNECTOR (04S-04O) 1 O-RING (228 D90) 2 WASHER (M10, HARDENED) 1 BACKUP RING (228 D90) 2 BOLT (7/16-NC X 1-1/4", SOC, GD8) 6 BOLT (5/8-NC X 1-1/4", GD8) 4 CLIP NUT (M8-1.25) 1 COVER 4 FLG LK SCREW (M8-1.25 X 25MM) 1 PLUG (02N, SOC) 1 O-RING (2-158 D75) 1 O-RING (2-010 D90) 2 PIVOT PIN 4 SCREW (M20-2.50 X 40MM, 10.9) 1 CONNECTOR (04O-06S) 2 FLG SCREW (M10-1.50 X 25MM) 1 RIGHT DEBRIS SHIELD 1 PLANETARY GEARBOX PLANETARY GEARBOX

REMARKS

327-213 LEFT TRACK FRAME

158-213 LEFT GREASE CYLINDER BARREL

USE LOCTITE 242 TORQUE TO 160 FT-LBS

USE LOCTITE 242 USE LOCTITE 242

USE LOCTITE 567

USE LOCTITE 242

300-3111 LEFT DEBRIS SHIELD OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1 SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 2

NOT SHOWN:

105-1333 500-2180 500-2345 500-2432 500-2433 500-2793 500-2798

LUG BOLT (5/8-18 X 2 5/8") COVER O-RING SEAL BOOT BEARING NUT TAPERED BEARING MULTI SEAL MULTI SEAL

REQUIRES 9 PER GEARBOX

REQUIRES 2 PER GEARBOX USED ON 166-571 GEARBOX ONLY. SEE FOOTNOTE 1 USED ON 160-1344 NEW STYLE GEARBOX. SEE FOOTNOTE 2

FOOTNOTES:

1. GEARBOX ASS'Y 166-571 ENDS IN ASS'Y NUMBER "B029".

2. GEARBOX ASS'Y 160-1344 ENDS IN ASS'Y NUMBER "Z029".

NOTE:

12

ID0048793

42

TRACKS

1

2

01

ID0151088

43

TRACKS REF PART NO. NUMBER

QTY

1 2

2 RUBBER TRACK 320 X 46 X 90 SF 2 RUBBER TRACK 320 X 46 X 90 (TF)

325-846 329-125

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0151088

44

STABILIZER

BEGINS WITH S/N CMWX1600E70000112

12 1 9 4 7

14

11

14 10

8

5

18

13 16

15

04

3

17

14

6

2

ID0147837

45

STABILIZER

BEGINS WITH S/N CMWX1600E70000112 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 RIGHT TRACK FRAME 2 KLIP RING (1.000") 1 PAD PIN 1 CYL (2.5 X 1.25 X 6.0) 1 STABILIZER 1 TAPERED PIN (1.250" X 4.25") 1 COMPOSITION BUSHING (1.25") 3 TAPERED INSERT (1.25") 1 COMPOSITION BUSHING (1.250") 1 TAPERED PIN (1.250" X 5.31") 1 FLG LK BOLT (1/2-NC X 1-1/4") 2 CONNECTOR (04O-06S90) 1 BUMPER 3 FLG LK SCREW (M12-1.75 X 25MM) 1 STABILIZER SHOE 1 NUTSERT (1/4-NC) 1 WASHER (1/2") 1 TAPERED PIN (1.250" X 5.85")

327-212 115-499 183-572 151-061 327-308 178-394 125-771 181-982 125-812 179-053 105-830 154-226 323-228 106-806 327-1011 106-015 105-398 178-427

DESCRIPTION

REMARKS

USE 327-213 FOR LEFT TRACK FRAME

USE ANTI-SEIZE ON TAPER FOR INSTALLATION USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0147837

46

STREET PAD

3

1

4

2

03

ID0178480

47

STREET PAD REF PART NO. NUMBER

1 2 3 4

190-1211 300-4162 105-892 106-386 115-814

QTY

DESCRIPTION

- STREET PAD KIT 2 STABILIZER SHOE 18 SCREW (M8-1.25 X 30MM, SOC) 18 FLG LOCKNUT (M8-1.25) 2 STREET PAD

REMARKS

INCL. REF. NO.'S 1 THRU 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0178480

48

ENGINE & TRACKS

12 10 11 8 9 13

5 4 6 1 3

7 03

2

14

ID0150456

49

ENGINE & TRACKS REF PART NO. NUMBER

QTY

1 106-398 2 106-665 3 106-478 4 106-162 5 300-1270 6 327-213 7 327-212 8 118-435 9 106-386 10 106-381 11 105-794 12 106-700 13 106-709 14 106-831

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

WASHER (M16, HARDENED) LOCKNUT (M20-2.50, 10.9) SCREW (M16-2.00 X 40MM, 10.9) FLG SCREW (M8-1.25 X 20MM, GD8) SKID PLATE LEFT TRACK FRAME RIGHT TRACK FRAME SHOCK MOUNT FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) WASHER (M12) SCREW (M12-1.75 X 80MM) FLG LK NUT (M12-1.75) FLG SCREW(M20-2.50X 80MM,10.9)

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150456

50

LIFT ARMS 2 4 7

3 5 6

2

8

9

1

11 10 12

8

01

13 2

ID0148451

51

LIFT ARMS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 FRAME 6 TAPERED INSERT (1.75") 2 SCREW (M20-2.50 X 55MM, 10.9) 2 TAPERED PIN (44.4MM X 228.6MM) 2 WASHER (M20, HARDENED) 2 TAPERED PIN (2.000" X 9.450") 2 TAPERED INSERT (2") 6 FLG SCREW (M16-2.0 X 40MM) 2 TAPERED PIN (44.4MM X 205MM) 2 CYL (3.0 X 1.75 X 24.0) 4 CONNECTOR (06S-06O90) 4 COMPOSITION BUSHING (1.75") 2 TAPERED PIN (44.4MM X 135MM)

327-271 181-975 106-798 183-882 106-399 183-835 184-064 106-470 183-768 149-687 154-342 125-773 183-856

DESCRIPTION

REMARKS

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148451

52

BUCKET CONTROL LINKAGE

1

7

4

12 11

6

2

5

10

7

8 9 4

02

3

ID0148303

53

BUCKET CONTROL LINKAGE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 LINK 6 TAPERED PIN (1.750" X 6.850") 2 LINK 14 WASHER (5/8") 14 FLG SCREW (M16-2.0 X 40MM) 2 LINK 6 COMPOSITION BUSHING (1.75") 2 CYL (2.5 X 1.50 X 20.0) 4 COMPOSITION BUSHING (1.756") 4 CONNECTOR (06S-06O90) 1 LOADER ARM 2 COMPOSITION BUSHING (2.000")

327-346 177-186 327-345 105-416 106-470 327-348 125-438 149-798 125-739 154-342 327-338 177-189

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0148303

54

BUCKET LINKAGE

1

5

7

6 4

13

3

8

10 9 11

12

2

01

ID0148267

55

BUCKET LINKAGE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

327-338 125-739 184-064 106-399 106-470 106-798 105-416 183-1000 327-347 125-438 177-169 327-343 183-835

QTY

1 4 2 2 4 2 4 2 2 4 1 2 2

DESCRIPTION

LOADER ARM COMPOSITION BUSHING (1.756") TAPERED INSERT (2") WASHER (M20, HARDENED) FLG SCREW (M16-2.0 X 40MM) SCREW (M20-2.50 X 55MM, 10.9) WASHER (5/8") TAPERED PIN (1.750" X 5.700") LINK COMPOSITION BUSHING (1.75") TUBE LINK BUCKET LINK TAPERED PIN (2.000" X 9.450")

REMARKS

USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148267

56

MANUAL QUICK ATTACH 3 1

2 10

6

8 11 14 15

7

9

4

12 5

02

ID0147847

57

MANUAL QUICK ATTACH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 14 15

2 PIN (1.750" X 4.375") 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 SCREW (M12-1.75 X 90MM) 2 PIVOT 2 MANUAL ENGAGEMENT WEDGE 2 SPRING BASE 2 LEVER 2 COMPRESSION SPRING 2 SPRING BASE PIN 1 QUICK ATTACH FRAME 2 SCREW (M10-1.50 X 100MM) 2 DOUBLE ROLL PIN 2 ZERK (1/4-NF, STR) 4 COMPOSITION BUSHING (2.000")

177-131 106-685 106-336 177-122 327-159 177-123 327-160 115-595 177-124 327-359 106-564 178-235 115-003 125-486

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0147847

58

HYDRAULIC QUICK ATTACH

BEGINS WITH S/N CMWX1600V70000167

11

5 12 13 20

1 9

19

8

15

2 7 4

16

3

18

13

14

6

15

10 16

17

11 04

ID0049553

59

HYDRAULIC QUICK ATTACH

BEGINS WITH S/N CMWX1600V70000167 REF PART NO. NUMBER

QTY

1 152-084 2 327-184 3 178-235 4 105-024 5 327-241 6 213-355 7 106-336 8 106-685 9 154-278 10 154-293 11 106-382 12 150-1005 13 154-857 14 154-857 15 154-857 16 154-857 17 327-1001 18 107-287 19 155-705 20 215-1227

2 2 2 2 1 1 2 2 3 2 6 1 1 1 1 1 1 2 1 1

DESCRIPTION

REMARKS

CYL (1.5" X 0.5" X 2.50") HYDRAULIC ENGAGEMENT WEDGE DOUBLE ROLL PIN LK BOLT (3/8-NC X 3/4", NLK) COVER D.C. POWER UNIT SCREW (M12-1.75 X 90MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) CONNECTOR (04S-04O) BRANCH TEE (04S-04O-04O) FLG LK SCREW (M10-1.50 X 20MM) RUN TEE (04S-04O-06SF) HOSE(04OFX90L-19"-3000) HOSE(04OFX90L-19"-3000) HOSE(04OFX90L-19"-3000) HOSE(04OFX90L-19"-3000) LOWER SHIELD CLIP NUT (M10-1.50) O-RING (906 D90) PRESSURE SWITCH

NOT SHOWN:

190-1013 QUICK ATTACH KIT. ALSO INCLUDES PARTS SHOWN ON PARTS PAGE ID0155746.

FOOTNOTES:

NOTE:

04

ID0049553

60

HYDRAULIC QUICK ATTACH ELECTRICAL

11

7 1

8 9

2

3 9

6

8

5

7

3

4

10

03

ID0155746

61

HYDRAULIC QUICK ATTACH ELECTRICAL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

213-431 106-538 105-095 105-688 215-1037 217-184 106-048 106-049 105-115 211-311 217-826

QTY

1 2 4 2 1 1 3 3 4 1 1

DESCRIPTION

REMARKS

ROCKER SWITCH (SPDT) (ON)-OFF-ON LOCKNUT (M6-1.00,PRV TRQ,10.9) WASHER (1/4") SCREW (M6-1.00 X 35MM) DC MOTOR CONTACTOR (REV POLARITY) DELAY TIMER (2-SECOND) LOCKNUT (#10-24) BOLT (#10-24 X 3/4", PLPS) JAM NUT (5/16-NF) BK/AMI 100 AMP FUSE MINI RELAY (SPDT)

NOT SHOWN:

213-416 HYD QUICK CONNECT HARNESS 190-1013 QUICK ATTACH KIT. ALSO INCLUDES PARTS SHOWN ON PARTS PAGE ID0049553.

FOOTNOTES:

NOTE:

03

ID0155746

62

SEAT BASE

4 9

1 B

7

10

9 A

1

2

3

8

5 6 02

ID0049298

63

SEAT BASE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

2 SLEEVE BEARING 1 THRUST WASHER (5.00") 1 COMPRESSION SPRING 1 EXTERNAL SNAP RING (5.000") 1 LOCKNUT (1/2-NC) 1 PIVOT LATCH LEVER 1 SEAT BASE 1 BOLT (1/2-NC X 2-1/2") 24 RUBBER EDGE TRIM 1/8" (FT) 1 ZERK (1/4-NF, STR)

177-207 108-204 115-560 118-016 105-065 322-802 327-362 105-082 116-789 115-003

DESCRIPTION

REMARKS

(A) USE 9'', (B) USE 15''

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0049298

64

JOYSTICKS & SEAT CHARGE MANIFOLD

4 4 7 6 4

5

9

8 2 3 2 3 10

2

1

3

05

ID0150837

65

JOYSTICKS & SEAT CHARGE MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 SEAT BASE 12 WASHER (3/16") 12 LOCKNUT (M6-1.00,PRV TRQ,NLK) 12 SCREW (M6-1.00X25MM,SOC,12.9) 1 RIGHT JOYSTICK 1 LEFT JOYSTICK 1 PILOT JOYSTICK 1 CHARGE MANIFOLD 2 SCREW (M10-1.50 X 60MM) 2 FLG LOCKNUT (M10-1.50)

327-362 105-284 106-237 107-322 213-305 213-304 213-418 152-196 106-628 106-387

DESCRIPTION

REMARKS

SEE SERVICE PARTS LISTED BELOW SEE SERVICE PARTS LISTED BELOW SEE SERVICE PARTS LISTED BELOW

NOT SHOWN:

215-1012 215-1173 215-1335 215-1174 215-1126 215-1014 215-1329 215-1332 215-1013 215-1330 215-1331 215-1337

JOYSTICK HANDLE W/ SWITCHES JOYSTICK REPLACEMENT SWITCH HARNESS RIGHT JOYSTICK JOYSTICK REPLACEMENT SWITCH (LIGHTED) ELECTRO-MAGNET SWITCH JOYSTICK HANDLE W/ SWITCHES SWITCH POTENTIOMETER MOM-SPG TO CENTER HARNESS FOR JYSTK HARNESS POTENTIOMETER JOYSTICK HANDLE W/ SWITCHES SWITCH ROCKER SPST MOM ON-OFF-MOM ON DBL SWITCH RCKR W MIC SPST ON-OFF MOM-ON-OFF HARNESS GROUND DRIVE JOYSTICK

SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305, 213-304 & 213-418 JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK

FOOTNOTES:

NOTE:

05

ID0150837

66

SEAT & COVER 4 5

14

9 13

15 3

2 6 7

3 15

14 5

16

4 7

10

12

6

17

11

1

17 8 04

ID0150886

67

SEAT & COVER REF PART NO. NUMBER

QTY

1 327-362 2 107-716 3 184-252 4 106-333 5 106-391 6 105-273 7 106-031 8 105-003 9 318-588 10 105-819 11 300-1558 12 106-551 13 117-429 14 117-924 15 115-430 16 215-1894 17 107-778

1 SEAT BASE 4 SCREW (1/4"-14 X 7/8" SLF DRL) 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 40MM, 8.8) 2 WASHER (M12) 2 SCREW (M12-1.75 X 30MM) 2 LOCKNUT (M12-1.75, NLK) 4 FLG LOCKNUT (5/16-NC) 1 MANUAL COMPARTMENT 2 FLG LK BOLT (1/4-NC X 1") 1 SEAT COVER 4 CLIP NUT (M8-1.25) 1 SEAT 1 SEAT BELT SET W/5.75" TONGUE 2 SEAT BELT TETHER 1 SEAT SWITCH 4 SCREW (M8-1.25 X 30MM,BUT SOC)

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0150886

68

ARM RESTS & CONSOLES 3

3 7

2 8 8

7

2 8

4 8 7 9

5

10

6

1 01

ID0150875

69

ARM RESTS & CONSOLES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 SEAT BASE 2 ARMREST BRACKET 2 ARM REST 1 ROCKER SWITCH (SPDT) 1 LEFT CONSOLE 1 RIGHT CONSOLE 12 SCREW (M6-1.00 X 25MM, BUT SOC) 4 FLG SCREW (1/4-NC X 3/4") 1 CONSOLE INSERT 4 CLIP NUT (M6-1.00)

327-362 327-690 117-314 217-762 363-707 363-708 107-312 106-159 300-1491 106-574

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150875

70

GAUGE PANEL

1 15 6 6 10 5 4 2 8

3

04

13 9

3

11

12

7

13

13 14

ID0049403

71

GAUGE PANEL REF PART NO. NUMBER

QTY

1 327-729 2 215-2594 3 107-580 4 217-762 5 306-603 6 306-607 7 306-608 8 211-330 9 215-133 10 106-640 11 110-962 12 220-664 13 214-852 14 214-301 15 105-680

1 1 4 3 1 2 2 1 1 6 1 1 1 1 4

DESCRIPTION

REMARKS

CONTROL PANEL HOUR METER SCREW (M4-0.70 X 16MM,BUT SOC) ROCKER SWITCH (SPDT) AUDIO ALARM HORN BUTTON BUTTON COVER TACHOMETER (4000 RPM) FUEL GAUGE SCREW (M6-1.00 X 20MM,BUT SOC) FILLER PLUG INDICATOR ASSEMLBY IGNITION SWITCH ACCESSORY SOCKET NUT (M4, W/LK WSHR)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0049403

72

VALVE MOUNT 13

9

3 2

15 21 1

1 18 12 1

14

5

1 18 11

20 4

10 16 19 17

8

8

6 7

04

17

8

ID0151035

73

VALVE MOUNT REF PART NO. NUMBER

QTY

1 106-385 2 107-763 3 107-537 4 157-246 5 152-216 6 157-458 7 153-792 8 106-093 9 152-197 10 158-569 11 501-325 12 150-1059 13 105-823 14 106-538 15 105-1038 16 152-215 17 105-284 18 149-136 19 106-386 20 106-972 21 105-095

8 4 4 1 1 1 1 6 1 1 4 1 2 2 2 1 4 2 4 2 2

DESCRIPTION

FLG LOCKNUT (M6-1.00) SCREW (M8-1.25 X 55MM) BOLT (M10-1.50 X 20MM,BUT SOC) MANIFOLD (2-SP) HYD CONTROL VALVE (1-SPOOL) FILTER HEAD FILTER ELEMENT (10 MICRON) SCREW (M6-1.00 X 45MM) PILOT VALVE SOLENOID DIVERSION VALVE FLG LK BOLT (5/16-NC X 5/8") SAE / ISO VALVE FLG LK BOLT (5/16-NC X 3/4") LOCKNUT (M6-1.00,PRV TRQ,10.9) SCREW (M6-1.00 X 55MM, BUT SOC) HYD CONTROL VALVE (9-SPOOL) WASHER (3/16") HYD LOCKOUT VALVE FLG LOCKNUT (M8-1.25) SCREW (M6-1.00 X 65MM) WASHER (1/4")

REMARKS

USE LOCTITE 242 USE LOCTITE 242 INCLUDES 500-1613, OIL TEMP INDICATOR

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0151035

74

HYDRAULIC TANK

6 9 1

5 8 7 8

14

3

11 10 1213 15 4 16 18 15 16 18

01

17

2

ID0151332

75

HYDRAULIC TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 HYDRAULIC TANK 1 PLUG (-12 S) 1 SIGHT GLASS (-24) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 FLANGE 1 CAP, NON VENTED, LOCKING 1 STRAINER BASKET 2 FLANGE GASKET 1 GASKET, FILL NECK CAP 1 BOLT-ON CLAMP (3/4", SET) 1 COLLAR (04NF) 1 BACKUP (BOLT-ON) 2 BOLT (1/4-NC X 1-1/2") 1 BREATHER CAP (TANK) 2 UNION (1/4NPTX3/8NPT,STR) 2 S/O COUPLER (06N-10H) 18 BULK HOSE (5/8", SOLD PER 1"") 2 WORM CLAMP (7/16" TO 1")

364-721 500-302 121-059 214-854 153-761 153-760 153-606 153-607 153-594 110-411 115-170 322-289 105-818 111-021 155-077 155-112 117-462 110-217

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1 @ 18'

NOT SHOWN:

107-781 HEX SCREW X 6, WHICH IS A SERVICE PART FOR 364-567.

FOOTNOTES:

1. THESE PARTS ARE SERVICE PARTS FOR 364-567.

NOTE:

01

ID0151332

76

TANK MOUNTS

1 5

2

4

10

9

4

6

10

2

7

4

3

6

4

03

8

ID0151203

77

TANK MOUNTS REF PART NO. NUMBER

QTY

DESCRIPTION

1 364-721 1 HYDRAULIC TANK 2 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ) 3 300-5476 1 WELDMENT, HYDRAULIC TANK MOUNT 4 106-497 10 FLG SCREW (M10-1.50 X 35MM) 5 329-876 1 HYDRAULIC TANK BRACKET 6 105-1043 2 STEP FLOOR MAT 7 364-722 1 FUEL TANK 8 300-1426 1 FUEL TANK SUPPORT 9 329-874 1 FUEL TANK BRACKET 10 117-888 48 BULK STRIP (1/2", SOLD PER 1"")

REMARKS

BEGINS WITH S/N_______ USE LOCTITE 242 6X ON TANK SUPPORTS

USE 6 @ 8"

NOT SHOWN:

FOOTNOTES:

REF 3

300-1425

ENDS WITH S/N_______

NOTE:

03

ID0151203

78

ROPS ASSEMBLY 6 4

2

8 5 7

3

1

01

ID0055362

79

ROPS ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 FRAME 1 2-POST ROPS / FOPS 12 WASHER (M24, HARDENED) 2 LIGHT BAR 6 SPACER 4 WORKING LIGHT (CLEAR, RECT) 6 SCREW (M24-3.00 X 150MM, 10.9) 6 LOCKNUT (M24-3.0,PRV TRQ,10.9)

327-271 327-515 106-488 331-568 177-245 217-007 108-099 106-587

DESCRIPTION

REMARKS

TORQUE TO 675 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0055362

80

CONTROLLER & FLOOR PANEL

3 3 1

5

2

4

05

ID0151094

81

CONTROLLER & FLOOR PANEL REF PART NO. NUMBER

QTY

1 2 3 4 5

1 COVER 4 FLG SCREW (M6-1.00 X 16MM) 10 BOLT (M10-1.50 X 30MM,BUT SOC) 1 CONNECTOR CAP (TURCK RS-CC) 1 JT Controller 2 (XT1600)

327-565 106-712 105-1098 211-078 220-1235

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N CMWX1600TA0000301; USE CONTROLLER 220-1235 IF REPLACING CONTROLLER 220-1023 ON XT1600.

NOTE:

05

ID0151094

82

HOOD & GRILLE 10 13 9

12

13

11 7

17 18

12 11

2 1 19 7 11 7

12 14

7

2 21 24 22 15 16

8

6

23 20

15

25

4 7

03

19

5

3

7

ID0055377

83

HOOD & GRILLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 FRAME 5 FLG LOCKNUT (M8-1.25) 1 LOWER GRILLE 1 RADIATOR SCREEN 1 CARRIAGE BOLT (3/8-NC X 1") 1 FLG LOCKNUT (3/8-NC) 17 FLG LK SCREW (M8-1.25 X 25MM) 2 FLEX DRAW LATCH 1 FUSE BRACKET 1 RELAY BRACKET 4 BALL SCREW (5/16-NC X 1/2") 4 FLG LOCKNUT (5/16-NC) 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 CAM LOCK 6 HEX SCREW (#10-24 X 5/8") 2 FLG LOCKNUT (M10-1.50) 2 SPRING, GAS 1 COMPOSITE HOOD AR BULK EDGE (1/8",SOLD PER FT) 10 BULK EDGE (1/4", SOLD PER FT) 1 EXHAUST SIDE COVER 1 LOCK PLATE 2 FLG LK SCREW (M8-1.25 X 20MM) 19 BULK EDGE (SOLD BY FOOT) 8 BULK EDGE (SOLD BY FOOT)

327-271 106-386 300-1770 327-750 105-600 105-814 106-381 110-638 300-1635 300-1636 110-727 105-003 106-640 117-915 107-781 106-387 150-1007 362-1034 116-489 116-978 300-1765 300-2680 106-991 118-183 118-183

DESCRIPTION

REMARKS

USE 2 @ 16" EACH USE 1 @ 10"

USE 1 @ 18.5" USE 1 @ 8.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0055377

84

FRAME INSULATION

1

1

2

01

ID0160093

85

FRAME INSULATION REF PART NO. NUMBER

QTY

1 2

3 SOUND INSULATION 1 SOUND INSULATION

362-1069 362-1070

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0160093

86

HOOD INSULATION

2 1

5

3 4

02

ID0159013

87

HOOD INSULATION REF PART NO. NUMBER

1* 2 3 4 5

362-1061 362-1064 362-1065 362-1063 362-1062

QTY

DESCRIPTION

1 1 1 1 1

SOUND INSULATION SOUND INSULATION SOUND INSULATION SOUND INSULATION SOUND INSULATION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0159013

88

REAR DECK & FLOOR MATS

5 4

3

2 8 6 7

1

01

ID0150903

89

REAR DECK & FLOOR MATS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

327-271 327-742 106-496 118-506 118-505 327-861 110-034 110-033

QTY

1 1 6 2 1 2 4 4

DESCRIPTION

REMARKS

FRAME REAR DECK FLG SCREW (M12-1.75 X 35MM) SIDE FLOOR MAT REAR FLOOR MAT LIFT STOP EYE PIN(7/16" X 3") HAIR CLIP PIN (1/8" X 1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150903

90

CAB ENCLOSURE SERVICE PARTS 22 1

23 9 16

20

13

21

15 24 28 4 12

17 26 18

14

6 8

3

19

2

25 11 27

10 5

06

7

ID0157932

91

CAB ENCLOSURE SERVICE PARTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1

500-1128 500-1106 500-1109 500-1119 500-1118 500-1117 500-1116 500-1110 500-1112 500-1111 500-1113 500-1120 500-1115 500-1121 500-1122 500-1114 500-1123 500-1125 500-1127 500-1126 500-1124 500-1129 500-1105 500-2099 500-1108 500-1131 500-1130 500-2100

DESCRIPTION

WIPER ASSEMBLY LH INTERIOR DOOR LATCH WASHER BOTTLE REAR RH WINDOW LH DOOR HOLD BRACKET RH DOOR HOLD BRACKET DOOR HOLD FRONT WINDOW RH DOOR SLIDER WINDOW DOOR BOTTOM WINDOW LH DOOR SLIDER WINDOW REAR BOTTOM WINDOW REAR TOP WINDOW REAR LH WINDOW REAR WINDOW SEAL SKY LIGHT SKY LIGHT SEAL FRONT WINDOW SEAL FRONT BOTTOM SEAL FRONT TOP SEAL DOOR SEAL ROOF INSULATION DOME LAMP REAR WINDOW LATCH EXTERIOR DOOR HANDLE RH DOOR ASSEMBLY LH DOOR ASSEMBLY LATCH BRACKET

REMARKS

SEE NOT SHOWN FOR WIPER ARM

OBSOLETE, SEE NOT SHOWN FOR HINGES

SEE FOOTNOTE 1 WITH KEYS INCLUDES ITEMS: 9,10,,21,25,500-1107 INCLUDES ITEMS: 2,10,11,21,25 SEE FOOTNOTE 1

NOT SHOWN:

500-1107

RH INTERIOR DOOR LATCH

500-2142 190-1368 500-2143

HINGE HINGE KIT WIPER ARM ASS'Y

REAR WINDOW HINGE ONLY REAR WINDOW HINGE KIT

FOOTNOTES:

1. REAR WINDOW LATCH 500-2099 SUPERSEDES LATCH 500-1132. IF REPLACING 500-1132 WITH 500-2099, USE BRACKET 500-2100.

NOTE:

EXTRA KEYS NOT AVAILABLE

06

ID0157932

92

6

HEATER

3

14

17

12 10 5 7 2

15

C

A B

4

13 8

D

17

16

1

11 9

TO PORT ON WATER PUMP HOUSING

04

FROM PORT ON THERMOSTAT HOUSING

ID0151624

93

HEATER REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-118 2 WASHER (3/8") 2 110-217 4 WORM CLAMP (7/16" TO 1") 3 106-396 8 WASHER (M10, HARDENED) 4 105-271 4 SCREW (M10-1.50 X 40MM) 5 110-026 8 WORM CLAMP (1/2" TO 1-1/4") 6 106-387 4 FLG LOCKNUT (M10-1.50) 7 116-322 9 BULK HOSE (1/2",SOLD PER 1") 8 110-332 1 BOLT-ON CLAMP (1-5/8") 9 117-462 338 BULK HOSE (5/8", SOLD PER 1"") 10 499-705 1 HEATER VALVE MOTOR 11 110-930 72 SPIRAL WRAP (1.5",SOLD PER FT) 12 106-200 1 FLG LK SCREW (M8-1.25 X 45MM) 13 106-386 1 FLG LOCKNUT (M8-1.25) 14 500-1078 1 HEATER/AC UNIT 15 157-991 2 CONNECTOR (O8H-10H) 16 217-893 2 ROCKER SWITCH ON-ON-(ON) 17 116-723 13 BULK EDGE (3/16", SOLD PER FT)

REMARKS

USE 2 @ 4.5" A = 14", B = 16", C = 154", D = 154", SEE FOOTNOTE 1

USE 1 @ 6" AND 1 @ 7"

NOT SHOWN:

FOOTNOTES:

1. "A" FROM THERMOSTAT HOUSING, "B" TO WATER PUMP HOUSING, "C" TO UPPER PORT ON HEATER CORE, "D" FROM LOWER PORT ON HEATER CORE

NOTE:

04

ID0151624

94

AIR CONDITIONER COMPONENTS 12 13 8

3

1

6

5

2 4 14

7 9

10

14

11

02

ID0184367

95

AIR CONDITIONER COMPONENTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

REMARKS

106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 116-789 58 RUBBER EDGE TRIM 1/8" (FT) 500-1270 1 SIGHT GLASS W/PORT 500-1253 1 DRIER 214-946 1 BINARY SWITCH 300-2525 1 DRIER BRACKET 300-2286 1 CONDENSER COVER 106-385 2 FLG LOCKNUT (M6-1.00) 105-095 2 WASHER (1/4") 106-386 4 FLG LOCKNUT (M8-1.25) 105-829 3 FLG LK BOLT (1/2-NC X 1") 105-833 1 FLG LOCKNUT (1/2-NC) 500-1079 1 A/C CONDENSOR, 12V, W/O DRIER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0184367

96

AIR CONDITIONER PLUMBING

14

13 12 4 AIR FLOW

11 2 6

3 5

8

9

10

8 1

10 02

7 ID0187656

97

AIR CONDITIONER PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 COMPRESSOR CCW 1 SIGHT GLASS W/PORT 1 BULKHEAD FITTING (06O) STR 1 DRIER 1 BULKHEAD FITTING (08O) STR 1 BINARY SWITCH 36 SPIRAL WRAP (1.5",SOLD PER FT) 1 AC HOSE (-08 STR W/PORT, -08 90, 162") 1 AC HOSE -06O (12") 90, 90 1 AC HOSE (-10 STR W/PORT, -10 90, 156") 1 AC HOSE -08O (17") 90, 90 1 AC HOSE -06O (10") STR, 90 1 AC HOSE -06O (8") 90, 90 1 A/C CONDENSOR, 12V, W/O DRIER

500-1080 500-1270 500-1282 500-1253 500-1281 214-946 110-930 500-1459 500-1278 500-1458 500-1275 500-1277 500-1276 500-1079

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0187656

98

WINDOW WASHER PLUMBING

2 1

FRONT WINDSHIELD ASSEMBLY

REAR WINDOW ASSEMBLY

WATER BOTTLE WITH PUMPS 01

ID0178426

99

WINDOW WASHER PLUMBING REF PART NO. NUMBER

QTY

1 2

2 WORM CLAMP (1/4" TO 5/8") 240 BULK HOSE (3/16",SOLD PER 1")

110-249 116-866

DESCRIPTION

REMARKS

USE 2 @ 120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0178426

100

NOTES:

ID0134963

101

EXCAVATOR COMPONENTS

102

SWING ARM

12 7 9 14 10 8

13 6 3

2

17

4

16

15 5 11 1

01

ID0148871

103

SWING ARM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 TAPERED PIN (2.000" X 7.250") 2 SCREW (M20-2.50 X 40MM) 2 TAPERED INSERT (2") 1 COMPOSITION BUSHING 2 CONNECTOR (08S-06O90S) 2 ZERK (04N) 2 WASHER (3/4") 1 LOWER SWING ARM PIVOT PIN 2 SPHERICAL BEARING (2.500" ID) 2 SPACER 1 COMPOSITION BUSHING (2") 2 SCREW (M20-2.50 X 50MM) 1 EXCAVATOR SWING ARM 2 INTERNAL SEAL (3.250") 1 CYL (3.5 X 1.75 X 20.0) 4 STOP BUMPER 4 FLG LOCKNUT (M8-1.25)

179-281 106-344 184-064 125-796 157-381 115-012 105-423 177-157 125-588 177-182 125-754 106-345 327-330 155-869 149-690 118-278 106-386

DESCRIPTION

REMARKS

LOCTITE 242

LOCTITE 271

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148871

104

EXCAVATOR SWING

SEAL DIRECTION 28 4

17 8 8

17

25

2

33 26 10

9 7

1 27

6 17 5

13 21 19

3 13 32

14

29 20

12 24 11 15 23

22

8 17

16 30 31 5 18

02

ID0137021

105

EXCAVATOR SWING REF PART NO. NUMBER

QTY

1 327-305 2 106-991 3 181-974 4 327-311 5 105-423 6 327-293 7 179-104 8 184-064 9 178-287 10 177-146 11 115-003 12 149-967 13 105-969 14 179-927 15 177-157 16 177-182 17 106-344 18 106-345 19 125-773 20 183-580 21 181-975 22 327-330 23 183-883 24 125-574 25 105-748 26 115-001 27 125-772 28 110-377 29 154-342 30 155-869 31 125-588 32 151-034 33 106-397

1 STOW LOCK 2 FLG LK SCREW (M8-1.25 X 20MM) 1 TAPERED INSERT (1.5") 1 DETENT PLATE 3 WASHER (3/4") 1 SWING POST 1 TAPERED PIN (1.500" X 4.330") 3 TAPERED INSERT (2") 1 TAPERED PIN (2.000" X 10.550") 2 CYLINDER PIN 2 ZERK (1/4-NF, STR) 4 INTERNAL SEAL 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 FRICTION BEARING (2.00" X 2.00") 1 LOWER SWING ARM PIVOT PIN 2 SPACER 4 SCREW (M20-2.50 X 40MM) 2 SCREW (M20-2.50 X 50MM) 1 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (1.750" X 5.700") 1 TAPERED INSERT (1.75") 1 EXCAVATOR SWING ARM 2 TAPERED PIN (50.8MM X 150MM) 2 THRUST WASHER (2.00") 2 SHLD BLT (1/2" X 1/2", 3/8-NC) 2 ZERK (02N) 1 COMPOSITION BUSHING (1.5") 1 KNOB (1/2-NC, BLUE) 2 CONNECTOR (06S-06O90) 2 INTERNAL SEAL (3.250") 2 SPHERICAL BEARING (2.500" ID) 1 CYL (3.0 X 1.50 X 16.0) 2 WASHER (M12, HARDENED)

DESCRIPTION

REMARKS

USE LOCTITE 242

USE LOCTITE 242 USE LOCTITE 271

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0137021

106

BOOM AND DIPPER 14 10

5

SEAL DIRECTION

16

9 2

7

12

8

4 1 11 13

6 12 11 12

9

2

3

15 2

01

8

12 ID0137009

107

BOOM AND DIPPER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

149-696 179-927 327-309 179-146 327-310 184-064 115-003 149-967 106-344 105-423 179-223 125-754 105-319 179-281 157-381 125-574

QTY

2 4 1 1 1 1 1 6 3 3 2 4 1 1 4 1

DESCRIPTION

CYL (3.5 X 2.00 X 24.0) FRICTION BEARING (2.00" X 2.00") BOOM "NS" TAPERED PIN (2.0"X 11.5") DIPPER TAPERED INSERT (2") ZERK (1/4-NF, STR) INTERNAL SEAL SCREW (M20-2.50 X 40MM) WASHER (3/4") TAPERED PIN (50.8MM X 208MM) COMPOSITION BUSHING (2") BOLT (3/4-NC X 1-1/2") TAPERED PIN (2.000" X 7.250") CONNECTOR (08S-06O90S) THRUST WASHER (2.00")

REMARKS

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0137009

108

DIPPER AND BUCKET LINK 10 18

4 13 17

12

3 21

9

15 11

7 5 2 1

14

16

20 6 8 19

SEAL DIRECTION

01

ID0138228

109

DIPPER AND BUCKET LINK REF PART NO. NUMBER

QTY

1 177-147 2 110-172 3 154-224 4 179-052 5 115-009 6 177-148 7 108-194 8 106-617 9 327-307 10 327-310 11 334-026 12 158-218 13 177-136 14 115-003 15 177-137 16 105-416 17 105-969 18 125-773 19 105-894 20 115-012 21 151-117

2 TAPERED PIN (1.375" X 7.650") 7 MACHINERY BUSHING (1-3/8") 2 CONNECTOR (06S-06O45) 1 TAPERED PIN (1.750" X 6.600") 2 ZERK (1/4-NF, STR, XL) 2 BUCKET PIN 2 WASHER 1 3/8" ID 2 SCREW (M10-1.50 X 80MM) 2 BUCKET PIVOT ARM 1 DIPPER 2 PIVOT LINK 12 SHAFT SEAL (1.375") 8 SPRING BUSHING 1 3/8 ID 2 ZERK (1/4-NF, STR) 1 COMPOSITE BUSHING 1 3/8" ID 5 WASHER (5/8") 5 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 COMPOSITION BUSHING (1.75") 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 ZERK (04N) 1 CYL (3.0 X 1.50 X 20.0)

DESCRIPTION

REMARKS

AS NEEDED

LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138228

110

BUCKETS

1

3 2

01

ID0150956

111

BUCKETS REF PART NO. NUMBER

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1

456-816 456-817 455-986 455-987 455-988 455-989 455-990 455-991 455-992

1 1 1 1 1 1 1 1 1

2 3

321-965 183-816

AR STANDARD TOOTH AR PIN

REMARKS

8" BUCKET MX-27/35 10" BUCKET MX-27/35 12" BUCKET MX-27/35 16" BUCKET MX-27/35 18" BUCKET MX-27/35 20" BUCKET MX-27/35 24" BUCKET MX-27/35 30" BUCKET MX-27/35 36" BUCKET MX-27/35

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150956

112

NOTES:

ID0134963

113

HYDRAULICS

ID0135071

114

GROUND DRIVE HYDRAULICS

10 6

11 11

3 2

3 7

5 11 11

4

1 6

2

7

4

7

1 9

9

8

5 7

9

9

8

01

ID0150524

115

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

115-903 115-813 150-1129 150-1129 150-1128 150-1128 154-269 158-265 159-154 150-1132 154-286

QTY

2 2 1 1 1 1 4 2 4 1 4

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.59" X 50"") ABRASION SLEEVE (1.59" X 36"") HOSE (12OFX45-36"-4000) HOSE (12OFX45-36"-4000) HOSE (12OFX-50"-4000) HOSE (12OFX-50"-4000) CONNECTOR (12S-12O) HYDRAULIC MOTOR QDC ADAPTER (02-04S) TANDEM HYDRAULIC PUMP CONNECTOR (12O-16S90)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150524

116

GROUND DRIVE 2-SPEED, BRAKE, & CASE DRAIN

16 21 15 19 20 22 17 19 18

14 13

12

9

8 10

17 24 23

24

9 11

19

14 4 6 16

5 15

18 10

1

4 13

7

11 3

02

12

2

7

ID0150497

117

GROUND DRIVE 2-SPEED, BRAKE, & CASE DRAIN REF PART NO. NUMBER

QTY

1 117-400 2 117-387 3 117-714 4 117-612 5 117-326 6 117-693 7 154-376 8 117-718 9 154-733 10 154-954 11 515-093 12 515-257 13 515-447 14 515-447 15 159-822 16 154-705 17 158-265 18 154-222 19 154-278 20 152-196 21 150-1396 22 364-721 23 154-345 24 154-220

1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 3 1 1 1 1 2

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.00" X 72"") ABRASION SLEEVE (1.00" X 42") ABRASION SLEEVE (1.00" X 54"") ABRASION SLEEVE (1.00" X 46") ABRASION SLEEVE (1.00" X 58"") ABRASION SLEEVE (1.00" X 60") TEE (04O) ABRASION SLEEVE (1" X 36"") HOSE (06OFX-36"-3000) HOSE (06OFX90S-70"-3000) HOSE (04OFX90S-42"-3000) HOSE (04OFX90S-54"-3000) HOSE (04OFX90S-48"-3000) HOSE (04OFX90S-48"-3000) HOSE (04OFX90L-58"-3000) HOSE (04OFX90-60"-3000) HYDRAULIC MOTOR CONNECTOR (06O-08S) CONNECTOR (04S-04O) CHARGE MANIFOLD RUN TEE (04O-ORF030-04S-04O) HYDRAULIC TANK RUN TEE (06S-06O-06O) CONNECTOR (04O-06S)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0150497

118

GROUND DRIVE JOYSTICK PILOT HYDRAULICS

8

5

T

3 D

6

1

2

C

E

P

F

4

5 3

2

1

6

4 6

7

02

ID0150474

119

GROUND DRIVE JOYSTICK PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

150-1071 150-1071 150-1071 150-1071 150-1132 155-132 155-091 213-418

QTY

1 1 1 1 1 6 2 1

DESCRIPTION

HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) TANDEM HYDRAULIC PUMP CONNECTOR (04J-04S45) CONNECTOR (04J-04S90) PILOT JOYSTICK

REMARKS

PORT D ON JOYSTICK PORT F ON JOYSTICK PORT E ON JOYSTICK PORT C ON JOYSTICK

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 215-1013, JOYSTICK HANDLE W/SWITCH; OR 215-1330, SWITCH; OR 215-1331, SWITCH; OR 215-1337, HARNESS GROUND DRIVE FOR SERVICE PARTS FOR THE PILOT JOYSTICK.

02

ID0150474

120

STABILIZER HYDRAULICS

5

7

5

17

14

3 16

7 11 15 6

9 10 1

13

14 10

3

2 13

5

12 16

9 6

4

5

6

3

8

5

11

6 8 1

3

12

6 4

6 13 2

03

ID0150418

121

STABILIZER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

117-387 117-612 154-255 149-136 154-226 154-220 154-261 515-013 515-753 515-744 154-706 151-061 154-859 150-1066 515-013 154-250 152-215

QTY

2 2 4 2 4 6 2 1 1 1 1 2 2 1 1 2 1

DESCRIPTION

ABRASION SLEEVE (1.00" X 42") ABRASION SLEEVE (1.00" X 46") UNION (04O-04OFX90) HYD LOCKOUT VALVE CONNECTOR (04O-06S90) CONNECTOR (04O-06S) CONNECTOR (04O-08S) HOSE (04OFX-42"-3000) HOSE (04OFX90L-44"-3000) HOSE (04OFX90S-28"-3000) HOSE (04OFX90S-40"-3000) CYL (2.5 X 1.25 X 6.0) HOSE (04OFX-46"-3000) HOSE (04OFX90L-30"-3000) HOSE (04OFX-42"-3000) CONNECTOR (04O-06S45) HYD CONTROL VALVE (9-SPOOL)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150418

122

COOLER & RETURN HYDRAULICS

11

13

12 4 21 7 16 4

25 17

14

7 15

1

6

5

24

3 22

7 19

4

4

18

26

7 20

2

28

35

33 27

9 7

8

30

4

29 7

34

32

7

27 7

31

10 23 06

ID0150355

123

COOLER & RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1 FILTER HEAD 1 FILTER ELEMENT (10 MICRON) 1 S/O TEE (20S-16H-12H) 5 WORM CLAMP (3/4" TO 1-1/2") 1 S/O COUPLER (16S-16H90) 1 TEE (-20S-16SF-16O) 8 WORM CLAMP (1/2" TO 1-1/4") 1 S/O COUPLER (08S-10H) 1 S/O COUPLER (12S-12H90) 1 CONNECTOR (16O-20S90) 1 HYDRAULIC TANK 1 S/O COUPLER (16S-16H) 1 CONNECTOR (16S-16SF90) 1 PLUG (10S, SOC) 1 BRANCH TEE (10S-10SF-12H) 1 S/O TEE (16S-16H-12H, LONG) 17 BULK HOSE (3/4", SOLD PER FT) 8 BULK HOSE (1", SOLD PER FT) 28 BULK HOSE (3/4", SOLD PER FT) 21 BULK HOSE (5/8", SOLD PER 1") 15 BULK HOSE (1", SOLD PER FT) 1 SOLENOID DIVERSION VALVE 1 TANDEM HYDRAULIC PUMP 1 HYD CONTROL VALVE (9-SPOOL) 1 HYD CONTROL VALVE (1-SPOOL) 1 HOSE (16OFX-BARE END-43"-300) 1 HOSE (16OFX45-40"-300) 1 RADIATOR/OIL COOLER 1 S/O COUPLER (12S-12H) 1 BRANCH TEE (16S-12S-16H) 1 S/O TEE (16S-16O-12H-10H) 20 BULK HOSE (3/4", SOLD PER FT) 1 PLUG (04N, SOC, SS) 1 PLUG (16S) 1 FLOW CHECK VALVE (12SF-12SF)

157-458 153-792 152-118 110-353 154-188 152-117 110-026 514-158 155-174 514-196 364-721 514-088 149-837 155-179 150-1015 150-1016 116-636 116-460 116-636 116-044 116-460 158-569 150-1132 152-215 152-216 150-1089 150-1099 306-459 155-046 152-115 152-116 116-636 115-444 155-184 150-1894

DESCRIPTION

REMARKS

INCLUDES 500-1613, OIL TEMP INDICATOR

USE 1 @ 17'' USE 1 @ 8'' USE 1 @ 28'' USE 1 @ 21'' USE 1 @ 15'' USES RELIEF VALVE 500-2315

USE 1 @ 20" USE LOCTITE 567

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0150355

124

AUXILIARY PUMP HYDRAULICS

6 2 14

1

3 23 5

17

4 7

20

16

21

11

22

15 9

21 18

13 8

12

19 9 10

11 8

03

ID0150302

125

AUXILIARY PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 CONNECTOR (08S-16O-STR) 1 UNION (16S-16OFX90) 1 CONNECTOR (12O-16S90) 1 CONNECTOR (08S-08O) 1 HYDRAULIC LINE (-12) 1 HYD CONTROL VALVE (1-SPOOL) 1 HOSE (08OFX45-15"-3000) 1 HOSE (08OFX90L-22"-3000) 1 HOSE (10OFX-40"-3000) 1 CONNECTOR (08O-10S90) 2 CONNECTOR (10S-10O90) 1 SOLENOID DIVERSION VALVE 1 BRANCH TEE (08S-08O-08O) 1 HYD CONTROL VALVE (9-SPOOL) 1 UN RUN TEE (10OFX-10O-10O) 1 QDC ADAPTER (02-10OFX) 1 CONNECTOR (10S-12O) 1 S/O COUPLER (16S-20H90) 1 DOUBLE GEAR PUMP 1 ELBOW (20S-20H45) 2 WORM CLAMP(1-1/16"TO 1-15/16") 14 BULK HOSE (1-1/4",SOLD PER FT) 1 FLOW CHECK VALVE (08SF-08SF)

154-280 153-908 154-286 154-233 150-1043 152-216 515-212 150-1088 150-1250 154-322 154-298 158-569 154-337 152-215 154-488 159-159 154-247 155-149 158-1001 514-426 110-133 116-587 150-1895

DESCRIPTION

REMARKS

USES RELIEF VALVE 500-2315

USE 1 @ 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150302

126

VALVE CHARGE PRESSURE HYDRAULICS

6

1 2

5 3

4

03

ID0155470

127

VALVE CHARGE PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

154-250 154-802 150-1132 159-963 154-265 152-215

QTY

1 1 1 1 1 1

DESCRIPTION

CONNECTOR (04O-06S45) HOSE (04OFX90S-26"-3000) TANDEM HYDRAULIC PUMP CONNECTOR (06S-04O-040) UNION RUN TEE (04OFX-04O-04O) HYD CONTROL VALVE (9-SPOOL)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0155470

128

LOADER AUXILIARY HYDRAULICS XT1600 ENDS WITH S/N: CMWXT1600_____

8

4

9 5

11 13 10

6

12

7

9 11 10

16 1 15 3

18

05

17

2

14

ID0150295

129

LOADER AUXILIARY HYDRAULICS XT1600 ENDS WITH S/N: CMWXT1600_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

154-336 159-788 154-247 154-270 115-963 117-312 117-213 152-216 150-1142 150-1141 154-966 159-963 155-163 106-142 154-250 159-870 159-871 105-1284

QTY

1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION

CONNECTOR (10S-12O45) QDC MANIFOLD CONNECTOR (10S-12O) CONNECTOR (12S-12O90) ABRASION SLEEVE (1.59" X 75"") ABRASION SLEEVE (1.59" X 80") ABRASION SLEEVE (1.00" X 96"") HYD CONTROL VALVE (1-SPOOL) HOSE (12OFX45-75"-3000) HOSE (12OFX-78"-3000) HOSE (04OFX-95"-3000) CONNECTOR (06S-04O-040) REDUCER (08S-06SF) SCREW (M10-1.50 X 65MM) CONNECTOR (04O-06S45) DUST CAP DUST CAP DUST CAP (3/8" QD)

REMARKS

OBSOLETE, REFER TO "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

NOTE:

05

ID0150295

130

LOADER AUXILIARY PILOT MANIFOLD HYDRAULICS

6 3

13

10 7

11

7 4

5

8

2 9

8

9

10 1

11 12

01

ID0150285

131

LOADER AUXILIARY PILOT MANIFOLD HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

154-252 154-278 154-055 155-091 157-246 152-216 150-1077 150-1074 150-1078 154-727 159-963 155-163 154-265

QTY

1 1 2 2 1 1 1 1 1 1 2 1 1

DESCRIPTION

CONNECTOR (04S-04O90) CONNECTOR (04S-04O) CONNECTOR (04J-06S90) CONNECTOR (04J-04S90) MANIFOLD (2-SP) HYD CONTROL VALVE (1-SPOOL) HOSE (04JFX-30"-500) HOSE (04JFX-20"-500) HOSE (04OFX-8"-3000) HOSE (04OFX90-30"-3000) CONNECTOR (06S-04O-040) REDUCER (08S-06SF) UNION RUN TEE (04OFX-04O-04O)

REMARKS

TOP FRONT PORT IN HYDRAULIC TANK

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150285

132

PILOT SELECTOR VALVE DRAIN

4

7

2

3 1

1

01

6

5

ID0152370

133

PILOT SELECTOR VALVE DRAIN REF PART NO. NUMBER

1 2 3 4 5 6 7

149-827 152-197 154-226 364-721 155-163 159-963 154-384

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HOSE (04OFX90S-24"-3000) PILOT VALVE CONNECTOR (04O-06S90) HYDRAULIC TANK REDUCER (08S-06SF) CONNECTOR (06S-04O-040) PLUG (06S)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0152370

134

PILOT MANIFOLDS

20 19 10 17 8 9

18 7 11

12

10

13 15

2 4

16

3 21

5

14

2

1

7 3 6

6

4 5

8 15

1 12 15

9 02

ID0149888

135

PILOT MANIFOLDS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 HOSE (04JFX-38"-500) 1 HOSE (04JFX-38"-500) 1 HOSE (04JFX-26"-500) 1 HOSE (04JFX-20"-500) 1 HOSE (04JFX-18"-500) 1 HOSE (04JFX-26"-500) 1 HOSE (04JFX-38"-500) 1 HOSE (04JFX-38"-500) 1 HOSE (04JFX-38"-500) 1 HOSE (04JFX-30"-500) 1 HOSE (04JFX-26"-500) 1 HOSE (04JFX-38"-500) 1 PILOT VALVE 4 CONNECTOR (04J-06S90) 14 CONNECTOR (04J-04S90) 4 REDUCER (06S-04SF) 1 SAE / ISO VALVE 2 CONNECTOR (04J-04S45) 4 CONNECTOR (04J-04S) 4 UNION (04J-04JFX90) 1 HYD CONTROL VALVE (9-SPOOL)

150-1072 150-1072 150-1073 150-1074 150-1247 150-1073 150-1072 150-1072 150-1072 150-1077 150-1073 150-1072 152-197 154-055 155-091 155-254 150-1059 155-132 155-133 154-066 152-215

DESCRIPTION

REMARKS

PORT D1 ON PILOT VALVE PORT B1 ON PILOT VALVE PORT D2 ON PILOT VALVE PORT C2 ON PILOT VALVE PORT B2 ON PILOT VALVE PORT A2 ON PILOT VALVE PORT A ON SAE/ISO VALVE TO PORT A1 ON PILOT VALVE PORT C ON SAE/ISO VALVE TO PORT C1 ON PILOT VALVE PORT F ON SAE/ISO VALVE PORT H ON SAE/ISO VALVE PORT E ON SAE/ISO VALVE PORT G ON SAE/ISO VALVE

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149888

136

RIGHT JOYSTICK PILOT HYDRAULICS

5

7

6

4 3

1 2

3

1 8 4 2

05

ID0149776

137

RIGHT JOYSTICK PILOT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 4 1 4

150-1071 150-1071 150-1071 150-1071 152-197 154-055 213-305 155-132

DESCRIPTION

REMARKS

HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) PILOT VALVE CONNECTOR (04J-06S90) RIGHT JOYSTICK CONNECTOR (04J-04S45)

PORT 1 ON JOYSTICK TO PORT A ON MANIFOLD PORT 2 ON JOYSTICK TO PORT B ON MANIFOLD PORT 3 ON JOYSTICK TO PORT C ON MANIFOLD PORT 4 ON JOYSTICK TO PORT D ON MANIFOLD

JOYSTICK HANDLE W/ SWITCHES JOYSTICK REPLACEMENT SWITCH HARNESS RIGHT JOYSTICK JOYSTICK REPLACEMENT SWITCH (LIGHTED) ELECTRO-MAGNET SWITCH

SP FOR 213-305 SP FOR 213-305 SP FOR 213-305 SP FOR 213-305 SP FOR 213-305

SEE SERVICE PARTS LISTED BELOW

NOT SHOWN:

215-1012 215-1173 215-1335 215-1174 215-1126

FOOTNOTES:

NOTE:

05

ID0149776

138

LEFT JOYSTICK PILOT HYDRAULICS

7 9

8

8

5 4 6 1 8 3 5 4 6 2 3

1

04

ID0149762

139

LEFT JOYSTICK PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

155-091 152-215 150-1071 150-1071 150-1071 150-1071 213-304 155-132 150-1059

QTY

2 1 1 1 1 1 1 6 1

DESCRIPTION

CONNECTOR (04J-04S90) HYD CONTROL VALVE (9-SPOOL) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) HOSE (04JFX-82"-500) LEFT JOYSTICK CONNECTOR (04J-04S45) SAE / ISO VALVE

REMARKS

USES RELIEF VALVE 500-2315 PORT 3 ON JOYSTICK PORT 1 ON JOYSTICK PORT 4 ON JOYSTICK TO PORT B ON SAE/ISO MANIFOLD PORT 2 ON JOYSTICK TO PORT D ON SAE/ISO MANIFOLD SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 215-1014, JOYSTICK HANDLE W/ SWITCHES, OR 215-1329, SWITCH POTENTIOMETER; OR 215-1332, JOYSTICK HARNESS POTENTIOMETER FOR SERVICE PART FOR LEFT JOYSTICK.

04

ID0149762

140

JOYSTICK PILOT PRESSURE & RETURN

4

5

6

1 12 11 1 13

11

10 3

10

2

8

9

12

1 14

7 8

13

9

06

2

ID0149837

141

JOYSTICK PILOT PRESSURE & RETURN REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

6 5 1 1 1 1 1 1 1 1 1 1 1 1

154-263 154-278 150-1396 213-305 213-304 213-418 152-196 515-543 154-934 515-010 154-857 515-156 154-934 154-383

DESCRIPTION

CONNECTOR (04S-04O45) CONNECTOR (04S-04O) RUN TEE (04O-ORF030-04S-04O) RIGHT JOYSTICK LEFT JOYSTICK PILOT JOYSTICK CHARGE MANIFOLD HOSE (04OFX-21"-3000) HOSE (04OFX45-18"-3000) HOSE (04OFX90-32"-3000) HOSE (04OFX90L-19"-3000) HOSE (04OFX45-40"-3000) HOSE (04OFX45-18"-3000) PLUG (04S)

REMARKS

SEE SERVICE PARTS LISTED BELOW SEE SERVICE PARTS LISTED BELOW SEE SERVICE PARTS LISTED BELOW PORT P ON JOYSTICK PORT T ON JOYSTICK TO T1 ON MANIFOLD PORT P ON JOYSTICK PORT P ON JOYSTICK PORT T ON JOYSTICK TO T3 ON MANIFOLD PORT T ON JOYSTICK TO T2 ON MANIFOLD PORT 5 ON JOYSTICK

NOT SHOWN:

215-1012 215-1173 215-1335 215-1174 215-1126 215-1014 215-1329 215-1332 215-1013 215-1330 215-1331 215-1337

JOYSTICK HANDLE W/ SWITCHES JOYSTICK REPLACEMENT SWITCH HARNESS RIGHT JOYSTICK JOYSTICK REPLACEMENT SWITCH (LIGHTED) ELECTRO-MAGNET SWITCH JOYSTICK HANDLE W/ SWITCHES SWITCH POTENTIOMETER MOM-SPG TO CENTER HARNESS FOR JYSTK HARNESS POTENTIOMETER JOYSTICK HANDLE W/ SWITCHES SWITCH ROCKER SPST MOM ON-OFF-MOM ON DBL SWITCH RCKR W MIC SPST ON-OFF MOM-ON-OFF HARNESS GROUND DRIVE JOYSTICK

SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305 RIGHT JOYSTICK SP FOR 213-305, 213-304 & 213-418 JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-304 LEFT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK SP FOR 213-418 PILOT JOYSTICK

FOOTNOTES:

NOTE:

06

ID0149837

142

SEAT CHARGE MANIFOLD PRESSURE & RETURN

9

10

3

11

2

4

1

6

3

5

8

01

8

7

ID0149878

143

SEAT CHARGE MANIFOLD PRESSURE & RETURN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

117-693 117-419 159-839 154-651 150-1132 159-963 152-196 154-252 364-721 154-250 159-154

QTY

1 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

ABRASION SLEEVE (1.00" X 60") ABRASION SLEEVE (1.00" X 66"") HOSE (04OFX-60"-3000) HOSE (04OFX-66"-3000) TANDEM HYDRAULIC PUMP CONNECTOR (06S-04O-040) CHARGE MANIFOLD CONNECTOR (04S-04O90) HYDRAULIC TANK CONNECTOR (04O-06S45) QDC ADAPTER (02-04S)

REMARKS

PORT POUT ON MANIFOLD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149878

144

LOADER LIFT CYLINDER HYDRAULICS

7 8

11 7 12 5

4

1 3 2 10 6

14 9

6

11

14

12

14 13 10 9

14

02

13

ID0149730

145

LOADER LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

155-163 156-174 154-348 154-345 154-228 117-414 117-713 152-215 150-1137 150-1137 150-1136 150-1136 149-687 154-342

QTY

2 1 1 1 1 2 2 1 1 1 1 1 2 4

DESCRIPTION

REDUCER (08S-06SF) CONNECTOR (06S-06O LG) UN BR TEE (06OFX-06O-06O) RUN TEE (06S-06O-06O) UNION (06O-06OFX90) ABRASION SLEEVE (1.00" X 88") ABRASION SLEEVE (1.00" X 76"") HYD CONTROL VALVE (9-SPOOL) HOSE (06OFX45-88"-3000) HOSE (06OFX45-88"-3000) HOSE (06OFX45-74"-3000) HOSE (06OFX45-74"-3000) CYL (3.0 X 1.75 X 24.0) CONNECTOR (06S-06O90)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149730

146

QUICK ATTACH TILT HYDRAULICS 3

10 5 11 7

14 15

2

3

5 4 9

13 6

11

12

1 7

4 9 9 8 6

9

02

ID0149630

147

QUICK ATTACH TILT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

105-1051 117-168 118-062 116-807 154-798 149-219 154-798 149-798 154-342 152-215 155-163 156-174 154-348 154-345 154-228

QTY

1 1 2 1 1 1 1 2 4 1 2 1 1 1 1

DESCRIPTION

ABRASION SLEEVE (1.00 X 92'') ABRASION SLEEVE (1.00" X 80"") ABRASION SLEEVE (1.00" X 62"") HOSE (06OFX-80"-3000) HOSE (06OFX-62"-3000) HOSE (06OFX-92"-3000-AR) HOSE (06OFX-62"-3000) CYL (2.5 X 1.50 X 20.0) CONNECTOR (06S-06O90) HYD CONTROL VALVE (9-SPOOL) REDUCER (08S-06SF) CONNECTOR (06S-06O LG) UN BR TEE (06OFX-06O-06O) RUN TEE (06S-06O-06O) UNION (06O-06OFX90)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149630

148

SWING HYDRAULICS

4 3 5 3

6 7

1 6 2

2 7 1

02

ID0149624

149

SWING HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7

157-381 117-398 154-222 152-215 149-690 150-1157 515-715

QTY

2 2 2 1 1 1 1

DESCRIPTION

CONNECTOR (08S-06O90S) ABRASION SLEEVE (1.00" X 86") CONNECTOR (06O-08S) HYD CONTROL VALVE (9-SPOOL) CYL (3.5 X 1.75 X 20.0) HOSE (06OFX90L-86"-3000) HOSE (06OFX90S-86"-3000)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149624

150

OFFSET HYDRAULICS

5

6 3

4

6

7

3

8

1

8 2

02

4

ID0149588

151

OFFSET HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

117-693 117-713 150-1155 150-1156 152-215 154-222 151-034 154-342

QTY

1 1 1 1 1 2 1 2

DESCRIPTION

ABRASION SLEEVE (1.00" X 60") ABRASION SLEEVE (1.00" X 76"") HOSE (06OFX90L-60"-3000) HOSE (06OFX90L-76"-3000) HYD CONTROL VALVE (9-SPOOL) CONNECTOR (06O-08S) CYL (3.0 X 1.50 X 16.0) CONNECTOR (06S-06O90)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149588

152

BOOM HYDRAULICS

12 7

12 6

9

8 7

8

6 9 10

3

5

11

4

4 11 3 2

03

1

ID0150724

153

BOOM HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

117-195 117-986 159-776 150-1140 149-696 159-846 159-846 514-163 157-381 152-215 154-222 117-409

QTY

1 1 1 1 1 1 1 2 2 1 2 2

DESCRIPTION

ABRASION SLEEVE (1.00" X 125"") ABRASION SLEEVE (1.00" X 120"") HOSE (06OFX90S-120"-3000) HOSE (06OFX90L-124"-3000) CYL (3.5 X 2.00 X 24.0) HOSE (06OFX-26"-3000) HOSE (06OFX-26"-3000) BK CONNECTOR (06O-06OBK) CONNECTOR (08S-06O90S) HYD CONTROL VALVE (9-SPOOL) CONNECTOR (06O-08S) ABRASION SLEEVE (1.00" X 28")

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150724

154

DIPPER HYDRAULICS

7 3 8 2 9 2 8

9

1

1

3

11 10 12 4 12 4 11 6

02

5

ID0150758

155

DIPPER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

514-163 117-416 157-381 154-222 117-195 117-986 149-696 154-797 154-797 152-215 159-776 150-1140

QTY

2 2 2 2 1 1 1 1 1 1 1 1

DESCRIPTION

BK CONNECTOR (06O-06OBK) ABRASION SLEEVE (1.00" X 50") CONNECTOR (08S-06O90S) CONNECTOR (06O-08S) ABRASION SLEEVE (1.00" X 125"") ABRASION SLEEVE (1.00" X 120"") CYL (3.5 X 2.00 X 24.0) HOSE (06OFX-48"-3000) HOSE (06OFX-48"-3000) HYD CONTROL VALVE (9-SPOOL) HOSE (06OFX90S-120"-3000) HOSE (06OFX90L-124"-3000)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0150758

156

EXCAVATOR BUCKET HYDRAULICS

18

10 8 1

19

14

20 18

3

2 1

17 15 16

9

9

10

4 13 11

4

5 13

12 5 12 6

04

7

ID0150931

157

EXCAVATOR BUCKET HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

154-224 105-1051 117-792 514-163 154-222 117-986 117-195 151-117 150-1006 154-786 152-215 159-776 150-1140 110-411 105-095 105-198 322-289 110-195 106-386 106-200

QTY

2 1 1 2 2 1 1 1 1 1 1 1 1 2 4 4 2 2 1 1

DESCRIPTION

CONNECTOR (06S-06O45) ABRASION SLEEVE (1.00 X 92'') ABRASION SLEEVE (1.00" X 115"") BK CONNECTOR (06O-06OBK) CONNECTOR (06O-08S) ABRASION SLEEVE (1.00" X 120"") ABRASION SLEEVE (1.00" X 125"") CYL (3.0 X 1.50 X 20.0) HOSE (06OFX-113"-3000) HOSE (06OFX-90"-3000) HYD CONTROL VALVE (9-SPOOL) HOSE (06OFX90S-120"-3000) HOSE (06OFX90L-124"-3000) BOLT-ON CLAMP (3/4", SET) WASHER (1/4") BOLT (1/4-NC X 1-3/4") BACKUP (BOLT-ON) BOLT-ON CLAMP (3/4",PER HALF) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 45MM)

REMARKS

USES RELIEF VALVE 500-2315

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0150931

158

EXCAVATOR AUXILIARY CASE DRAIN HYDRAULICS

5 4

3 2

1

01

2

6

7

ID0150953

159

EXCAVATOR AUXILIARY CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7

117-641 515-098 154-275 154-296 364-721 159-963 155-163

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.00" X 110"") HOSE (04OFX-110"-3000) BK CONNECTOR (04O-04OBK) CAP (04OF) HYDRAULIC TANK CONNECTOR (06S-04O-040) REDUCER (08S-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150953

160

EXCAVATOR AUXILIARY HYDRAULICS (EXCAVATOR SIDE) ENDS WITH S/N: CMWXT1600_____

7

6

14

14

15 8 10 3 2

9 8 11

9

4 5

16 17

12 13

18 20

19

10 1 1

06

ID0152570

161

EXCAVATOR AUXILIARY HYDRAULICS (EXCAVATOR SIDE) ENDS WITH S/N: CMWXT1600_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

514-004 154-220 154-247 159-788 106-142 117-707 115-903 152-193 150-1146 154-694 150-1045 105-095 105-198 157-017 117-867 110-411 322-289 159-870 159-871 105-1284

QTY

2 1 2 1 2 1 1 1 1 1 2 4 4 2 1 2 2 1 1 1

DESCRIPTION

BK CONNECTOR (12O-12OBK) CONNECTOR (04O-06S) CONNECTOR (10S-12O) QDC MANIFOLD SCREW (M10-1.50 X 65MM) ABRASION SLEEVE (1.59" X 56") ABRASION SLEEVE (1.59" X 50"") HOSE (12OFX-57"-3000) HOSE (12OFX-52"-3000) HOSE (04OFX-98"-3000) HYDRAULIC LINE (-12) WASHER (1/4") BOLT (1/4-NC X 1-3/4") O-RING (018 D90) ABRASION SLEEVE (1.00" X 100"") BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) DUST CAP DUST CAP DUST CAP (3/8" QD)

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

NOTE:

06

ID0152570

162

EXCAVATOR AUXILIARY VALVE

4

8 7

10 1

16 14

6 5

17

5

SEE FOOTNOTE 1

15

18

2 19

19 11

10

11

3

13

12 20

21

2 18 9

03

ID0154627

163

EXCAVATOR AUXILIARY VALVE REF PART NO. NUMBER

QTY

1 300-1268 2 154-405 3 154-273 4 106-674 5 514-004 6 106-387 7 106-389 8 106-063 9 106-561 10 110-026 11 115-447 12 154-301 13 514-153 14 514-128 15 154-362 16 116-636 17 152-217 18 150-1147 19 150-1147 20 153-068 21 150-1208

1 VALVE MOUNT 2 CONNECTOR (08S-120) 1 CONNECTOR (10S-12O90) 2 BOLT (M10-1.50 X 30MM,BUT SOC) 2 BK CONNECTOR (12O-12OBK) 2 FLG LOCKNUT (M10-1.50) 4 WASHER (M8) 4 SCREW (M8-1.25 X 40MM, 10.9) 4 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 WORM CLAMP (1/2" TO 1-1/4") 2 ABRASION SLEEVE (1.59" X 120"") 1 CONNECTOR (10S-10O) 1 CONNECTOR (10O-16S90) 1 S/O COUPLER (10S-12H) 1 S/O COUPLER (10S-12H90) 20 BULK HOSE (3/4", SOLD PER FT) 1 HYD CONTROL VALVE (1-SPOOL) 1 HOSE (12OFX45-120"-3000) 1 HOSE (12OFX45-120"-3000) 1 HOSE (10OFX45-24"-3000) 1 HYDRAULIC LINE (-12)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1. MOVE PLUG FROM PORT T1 TO PORT T. 2. VALVE PORT P.

NOTE:

03

ID0154627

164

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

165

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

166

HYDRAULIC CYLINDERS (2.5" x 1.5") 1

6

5

7 8 4 9 3 10

2

02

ID0015833

167

HYDRAULIC CYLINDERS (2.5" x 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.5 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (2.5 X 1.5 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (2.5 X 1.5 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (2.5 X 1.5 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (2.5 X 1.5 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (2.5 X 1.5 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (2.5 X 1.5 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (2.5 X 1.5 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (2.5 X 1.5 X 16.0) CYLINDER BARREL (2.5 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (2.5 X 1.5 X 20.0) CYLINDER BARREL (2.5 X 20.0) CYLINDER ROD (1.50 X 20.0) CYL (2.5 X 1.5 X 24.0) CYLINDER BARREL (2.5 X 24.0) CYLINDER ROD (1.50 X 24.0)

3 4 5 6 7 8 9 10

150-768 150-779 150-986 106-098 500-031 157-021 157-542 157-539

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.50) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.500") WIPER SEAL (1.500")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-676 152-022 149-731 149-677 152-005 150-431 149-678 150-283 150-434 149-679 149-810 153-038 149-680 152-010 153-003 149-681 150-295 153-027 151-200 150-692 150-416 151-071 152-015 150-426 151-035 150-289 150-419 149-798 149-762 150-669 151-090 152-026 150-447

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-170 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015833

168

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

169

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

170

HYDRAULIC CYLINDERS (3.0" X 1.75")

1

6

11

5

7 8 4 9 3 10 2

A

809-366

171

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-366

172

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

173

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

174

HYDRAULIC CYLINDERS (3.5" X 2.0")

1

6 11

5

7 8 4 9 3

10

2

A

809-368

175

HYDRAULIC CYLINDERS (3.5" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 2.0 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (3.5 X 2.0 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (3.5 X 2.0 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (3.5 X 2.0 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (3.5 X 2.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYL (3.5 X 2.0 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (3.5 X 2.0 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (2.00 X 24.0) CYL (3.5 X 2.0 X 30.0) CYLINDER BARREL (3.5 X 30.0) CYLINDER ROD (2.00 X 30.0)

3 4 5 6 7 8 9 10 11

150-759 149-302 150-992 106-145 157-030 157-032 157-559 157-558 106-144

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 2.00) LOCK RING (3.5) CYLINDER PISTON (3.5 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (2.000") WIPER SEAL (2.000") WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-123 152-037 153-021 151-178 150-300 150-440 149-692 150-296 149-735 149-693 152-006 149-736 151-116 152-040 153-016 151-047 150-297 150-429 149-694 149-737 149-805 149-695 149-765 149-738 149-696 149-766 149-739 149-697 149-767 149-740

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-175 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-368

176

NOTES:

ID0134963

177

ELECTRICAL

ID0135070

178

BATTERY & CABLES 4

5 1

3

10 9

19

12

8 13

20 24

16

7

23

18

14 11

17

15

22 6

2

21

04

ID0151548

179

BATTERY & CABLES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 NEG BAT CABLE (1/0 X 14", BLK) 1 FRAME 1 MAIN FUSE HOLDER BASE 1 BATTERY DISCONNECT SWITCH 1 BAT CABLE (1 GA X 55", BLK) 1 BATTERY GROUND STRAP 1 BATTERY TRAY 1 BATTERY 1 BATTERY HOLD DOWN 1 FLG LK SCREW (M8-1.25 X 45MM) 1 WORM CLAMP (1/4" TO 5/8") 1 BAT CABLE (1 GA X 45", RED) 1 FLG SCREW (M10-1.50 X 35MM) 1 FLG LKNUT (M10-1.50, PRV TRQ) 1 COOLANT OVERFLOW RESERVOIR 1 FLG SCREW (M8-1.25 X 16MM) 14 BULK HOSE (5/16", SOLD PER 1") 1 ENGINE-KUBOTA, DIESEL 1 POSITIVE CABLE 1 BATTERY CABLE - BLACK 1 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 25MM) 1 SCREW (M10-1.25 X 35MM, 10.9) 1 WASHER (M10)

213-148 327-271 215-1009 217-819 215-1035 215-1019 327-365 215-244 107-554 106-200 110-249 215-1034 106-497 107-661 364-432 107-095 116-108 194-684 215-1036 215-1043 106-386 106-381 107-357 106-390

DESCRIPTION

REMARKS

FROM BATTERY (-) TERMINAL TO DISCONNECT SWITCH

FROM BATTERY DISCONNECT SWITCH TO LOWER BOLT ON STARTER FROM FRAME TO LOWER BOLT ON STARTER

USE 242 LOCTITE

TO RADIATOR OVERFLOW OUTLET. USE 1@ 14" LONG FROM MAIN FUSE HOLDER CENTER POST TO ALTERNATOR POST FROM LOWER ALTERNATOR PIVOT TO LOWER BOLT ON STARTER SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FROM BATTERY (+) TERMINAL TO STARTER LUG, LEAD GOES TO MAIN FUSE HOLDER MAIN LUG.

NOTE:

04

ID0151548

180

MAIN FUSE HOLDER

1

3

2 4

5

01

ID0151267

181

MAIN FUSE HOLDER REF PART NO. NUMBER

1 2 3 4 5

215-1009 215-1011 106-048 105-047 215-1010

QTY

1 1 6 1 1

DESCRIPTION

REMARKS

MAIN FUSE HOLDER BASE BUSSBAR (MAIN FUSE HOLDER) LOCKNUT (#10-24) LOCKNUT (3/8-NC) MAIN FUSE HOLDER COVER

NOT SHOWN:

FUSES (SIZE AND QUANTITY DEPENDENT ON MODEL)

FOOTNOTES:

NOTE:

01

ID0151267

182

FUSES & RELAYS

4 1

8 7 7 8 8 8 11

3 11 B

2

A

2

9 10 10

4

6 12

5 13

03

ID0151070

183

FUSES & RELAYS REF PART NO. NUMBER

QTY

1 300-1635 2 106-049 3 106-538 4 106-048 5 300-1636 6 106-379 7 217-710 8 217-826 9 350-1616 10 211-311 11 116-789 12 300-5311 13 300-5312

1 FUSE BRACKET 2 BOLT (#10-24 X 3/4", PLPS) 1 LOCKNUT (M6-1.00,PRV TRQ,10.9) 2 LOCKNUT (#10-24) 1 RELAY BRACKET 1 FLG LK SCREW (M6-1.00 X 20MM) 2 MICRO RELAY (SPDT) 4 MINI RELAY (SPDT) 1 MAIN FUSE HOLDER (3 BK/AMI FUSES) 2 BK/AMI 100 AMP FUSE 24 RUBBER EDGE TRIM 1/8" (FT) 1 COVER 1 COVER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 (A) USE 9'', (B) USE 15''

NOT SHOWN:

FOOTNOTES:

1. SERVICE KIT FOR #350-1616, USE KIT #190-2375.

NOTE:

03

ID0151070

184

EXCAVATOR ELECTRIC AUXILIARY

1 2

01

ID0155797

185

EXCAVATOR ELECTRIC AUXILIARY REF PART NO. NUMBER

1 2

329-479 105-823

QTY

DESCRIPTION

REMARKS

1 BRACKET 2 FLG LK BOLT (5/16-NC X 3/4")

NOT SHOWN:

213-415 REAR AUX HARNESS

FOOTNOTES:

NOTE:

01

ID0155797

186

LOADER ELECTRIC AUXILIARY 6

6

5 5

4

9

7

1

9

8

3 2 01

ID0155801

187

LOADER ELECTRIC AUXILIARY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

217-762 329-479 105-823 300-1755 217-817 110-962 106-049 106-048 217-826

QTY

1 1 2 1 2 2 2 2 2

DESCRIPTION

REMARKS

ROCKER SWITCH (SPDT) BRACKET FLG LK BOLT (5/16-NC X 3/4") CONSOLE INSERT - AUX ROCKER SWITCH (SEALED) FILLER PLUG BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) MINI RELAY (SPDT)

NOT SHOWN:

213-428 ELECTRICAL AUX FWD&REV HARNESS 213-414 FRONT AUX HARNESS

FOOTNOTES:

NOTE:

01

ID0155801

188

NOTES:

ID0134963

189

ACCESSORIES

190

BACKUP ALARM

1

2 3

10

10

9 4 6 8

5

7 7

02

ID0341335

191

BACKUP ALARM REF PART NO. NUMBER

QTY

190-1427 158-067 215-1800 154-085 214-103 157-645 214-104 106-162 306-602 300-6974 106-386

1 1 1 1 2 2 2 1 1 2

1 2 3 4 5 6 7 8 9 10

DESCRIPTION

BACKUP ALARM KIT RUN TEE (04J-04S-06SF) PRESSURE SWITCH (65 PSI) CAP (04JF) (2-WAY) MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL FLG SCREW (M8-1.25 X 20MM, GD8) ALARM BRACKET FLG LOCKNUT (M8-1.25)

REMARKS

INCLUDES REF. # 1-10 AND P/N 215-1502 INSTALLS IN PILOT JOYSTICK PORT 5

USES EXISTING HARDWARE TO MOUNT

NOT SHOWN:

215-1502 SWITCH JUMPER

FOOTNOTES:

NOTE:

02

ID0341335

192

NOTES:

ID0134963

193

MISCELLANEOUS

ID0135063

194

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

195

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

196

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

197

198

XT1600 Related Publications Component

Ass’y

P/N

Model: XT1600 .................. Parts Manual .................................................................... ............. 053-1048 XT1600 .................. Operators Manual ............................................................. ............. 053-1064 XT1600 .................. Repair Guide (Service Manual) ....................................... .................. N/A XT1600 .................. Technical Supplement ..................................................... ............. 053-1057 Engine: Kubota 55 hp ......... Parts Manual – V2003-M-DI-T ................................. 194-684 ..... 053-1061 Kubota ................... Operation Manual – V2003-M-DI-T .................................. ............. 053-1059 Kubota ................... Service (Shop) Manual – V2003-M-DI-T .......................... ............. 053-1060

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-297 Element (primary) ............................................................................................ 194-759 Element (secondary) ........................................................................................ 194-758 Oil Filter Element (spin-on) – Kubota (V2003-M-DI-T) ...................................................... 194-881 Fuel Filter (05H-05H, in-line) – Kubota (V2003-M-DI-T) ................................................... 155-941 Fuel Filter Element (spin-on) – Kubota (V2003-M-DI-T) ................................................. .. 194-1001 Hydraulic Oil Filter: Filter Element (10 MICRON) ............................................................................................ 153-792

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0160474

199

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

200

201

ID0040564

202

ID0135281