Ditch Witch XT850 Parts Manual PN 053-132 PDF

XT850

Parts Manual

CMW

®

Issue 14

053-132

1

XT850 ISSUE NO. 14PL-09/14 For Replacement Copy Order P/N 053-132

This manual contains information concerning the following models: XT850

Copyright 2004, 2005, 2006, 2007, 2008, 2009, 2011, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134943

2

FOREWORD___________

3

This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers.

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - XT850 .............................. 8 Engine Components Air Cleaner & Throttle .............................. 20 Air Filters.................................................. 22 Engine - Kubota D1105 ................................ 14 Engine & Pump Mounts ........................... 16 Engine Cooling System ............................ 18 Exhaust & Horn ........................................ 24 Fuel Line ................................................. 26 Frame Components Arm Rests & Joysticks ............................. 62 Battery ..................................................... 54 Control Panel ........................................... 64 Engine & Tracks ...................................... 44 Floor Mats ................................................ 68 Front Idler - Begins/Begins........................... 40 Front Idler - Begins/Begins/Ends ................... 38 Front Idler - Begins/Ends ............................. 36 Front Idler - Ends/Ends ............................... 34 Hood & Covers......................................... 66 Idler Roller ............................................... 42 Lift Arms .................................................. 46 Pilot Manifold & Pedal .............................. 58 Quick Attachment – Begins ....................... 50 Quick Attachment – Ends ......................... 48 ROPS ...................................................... 52 Seat ......................................................... 60 Tanks ....................................................... 56 Track Frame - Begins ................................ 32 Track Frame - Ends .................................. 30 Excavator Components Boom & Boom Arm .................................. 74 Boom & Dipper ........................................ 76 Boom Arm ................................................ 72 Dipper & Bucket ....................................... 78 Hydraulics Auxiliary Pump Hydraulics - Begins ........... 94 Auxiliary Pump Hydraulics - Ends .............. 92 Auxiliary Pump Supply Hydraulic.............. 96 Auxiliary Valve Press Hydraulic - Begins .... 98 Auxiliary Valve Press Hydraulic - Ends .... 100 Boom Hydraulics .................................... 140 Charge Manifold Press & Return............ 102 Cooler Return Hydraulics ......................... 90 Dipper Hydraulics ................................... 142

Diverter Loader Hydraulics ..................... 112 Diverter Pilot Hydraulics ......................... 114 Diverter Pressure & Return Hydraulics ... 110 Excavator Bucket Hydraulics .................. 144 Ground Drive Brake Vent Hydraulic ......... 84 Ground Drive Hydraulics ......................... 82 Hydraulic Cylinder (2” x 1.25” x 16”) ............ 146 Hydraulic Cylinder (2.5” x 1.25” x 10”).......... 150 Hydraulic Cylinder (2.5” x 1.25” x 10”).......... 152 Hydraulic Cylinder (2.5” x 1.25” x 14”).......... 148 Hydraulic Cylinder (2.5” x 1.5” x 16”) ........... 154 Left Joystick Pilot Hydraulics .................. 116 Loader Auxiliary Hyd. – Begins; Ends ........ 132 Loader Auxiliary Hyd. - Ends ................... 128 Loader Auxiliary Hyd. – Begins ................ 130 Loader Auxiliary Hyd. – Begins ................ 134 Loader Lift Cylinder Hydraulics............... 124 Offset Hydraulics .................................... 138 Pilot Hydraulics - Begins .......................... 106 Pilot Hydraulics - Ends............................. 104 Pilot Pressure Hydraulics ....................... 108 Pump Case Drain Hydraulics ................... 86 Pump Pilot Hydraulics .............................. 88 Quick Attach Tilt Hydraulics ................... 126 Right Joystick Pilot Hydraulic - Begins ..... 120 Right Joystick Pilot Hydraulic - Ends ....... 118 Right Joystick Pilot Hydraulic - SAE/ISO... 122 Swing Hydraulics .................................... 136 Electrical Battery Cables........................................ 160 Electrical Components ........................... 158 *See technical supplement for further electrical information .................. #053-134 Buckets 52” Bucket (1/3 cu yd) ............................... 166 52” Bucket (1/4 cu yd) ............................... 164 Bolt-on Tooth ......................................... 168 Miscellaneous Bolt/Nut Torque Chart ............................ 172 Filters .................................................... 176 Optional Kits .......................................... 176 Parts Manual Change Request ............. 177 Related Publications .............................. 176 Replacement O-Ring Chart .................... 175 Warranty Registration ........................... 180

ID0135260

6

7

DECALS

ID0135069

8

DECAL LOCATION XT850

13

12

14 19

15 35 16

18

17 6

36

33 32

12 20 21

31

22 23 18

30

24 29

25

28 26 27 25

26 6

07

ID0088459

9

DECAL LOCATION XT850

10 1 9 8 7

2

3 2

3

2

4

6

5

6

5

1 9 7 2

3 2

3

11

5 07

6

5

6 ID0088459

10

DECAL LOCATION XT850 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

275-923 700-104 275-184 275-326 273-504 274-442 274-318 273-502 275-120 273-487 274-198 273-503 273-528 700-183 700-154 700-184 275-303 273-525 274-854 273-475 700-182 275-400 273-527 273-267 700-185 275-355 700-202 273-524 275-148 273-452 273-146 700-181 700-179 700-180 274-291 700-255 273-459

QTY

2 6 4 1 4 6 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - XT850 DITCH WITCH LOGOTYPE WARNING MOVING PARTS WARNING CRUSHING WEIGHT XT850 MODEL ID LT LIFT LOCATION TIE DOWN LOCATION DITCH WITCH LOGOTYPE RESERVOIR (THF) WARNING FALL POSSIBLE NOTICE OIL LEVEL XT850 MODEL ID RT DITCH WITCH LOGOTYPE LIGHT SWITCHES GAUGE PANEL THROTTLE WARNING ROLLOVER FUSE PANEL LOGO PLACARD WARNING READ MANUAL GROUND DRIVE CONTROL NOTICE OIL LEVEL RELAY DITCH WITCH BATTERY ARROW CAUTION HOT PARTS LOCK/UNLOCK LUBRICATION CHART FUEL TANK (DIESEL) NOTICE COOLANT NOTICE ADD COOLANT LOADER/ATTACH. CONTROL LT EXCAVATOR CONTROL RT EXCAVATOR CONTROL SOUND POWER XT850 PATENTS WARNING EXPLOSION POSSIBLE

REMARKS

SEE FOOT NOTE 1

FOOTNOTES

1. NOT PART OF KIT.

07

ID0088459

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE - KUBOTA D1105

21 11 21

10

19

20

9

4 6

8 7

5 13

1 15 16

2

14

20

12 18

3

11

19

17

ID0024198

15

ENGINE - KUBOTA D1105 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

DESCRIPTION

195-1073 - ENGINE -KUBOTA D1105 DIESEL T2 217-952 1 OIL PRESSURE SWITCH 217-453 1 ALTERNATOR 171-017 1 FAN BELT 194-379 1 FUEL PUMP, MECHANICAL 194-382 1 STARTER 194-881 1 OIL FILTER ELEMENT 194-380 1 FAN PULLEY 194-218 1 WATER PUMP 194-378 1 FLYWHEEL & RING GEAR 499-827 1 OIL FILLER PLUG 502-161 1 REMOTE HEAD 502-162 1 BASE (OIL FILTER) 502-163 1 O-RING 504-164 1 PIPE JOINT 502-165 1 COLLAR 502-166 1 O-RING 150-1935 1 ELBOW (M16-1.50-060) W/ SEAL RING 150-1936 1 CONNECTOR (M16-1.50-060) W/ SEAL RING 153-769 1 HOSE (06OFX90L-33"-3000) 515-176 1 HOSE (06OFX90-38"-3000) 154-420 2 CONNECTOR (08N-06O90)

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1 WATER PUMP GASKET - 153-353 O-RING (916 D90) - 155-748

NOT SHOWN:

054-051 1 OPERATOR MANUAL (KUBOTA ENG) 194-381 1 INJECTION PUMP 194-383 3 GLOW PLUG 217-953 1 STOP SOLENOID 194-210 1 THERMOSTAT 153-352 1 THERMOSTAT GASKET 500-2333 1 GASKET, KUBOTA - (ENGINE TO MANIFOLD)

SEE FOOTNOTES 2 & 3

FOOTNOTES:

1. USE OILFILTER 194-041 ON UNITS WITHOUT REMOTE OIL FILTER 2. 217-953 IS THE TIER 1 SOLENOID WITH 3 WIRE CONNECTOR. 3. 213-306 IS THE TIER 2 SOLENOID WIHT 2 WIRE CONNECTOR.

NOTE:

11

ID0024198

16

ENGINE AND PUMP MOUNTS

17

14

20 21

1

6

16

21 20

18

19 16

19

14 7 6 2 8 22

31

5

3

6 15

16

15 29 33

24

21

9

12

6 32

30

6

10 13

14

6 14

27

11 10 26 28

34

25

23

10

29

10 28 11 4 35 36 09

ID0012808

17

ENGINE AND PUMP MOUNTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 ENGINE PLATE 1 ENGINE - KUBOTA D1105 DIESEL T2 1 SPROCKET 56T X 8MM X 30MM 1 SPROCKET 56T X 8MM X 30MM,2012 1 ENGINE PLATE 20 WASHER (M10, HARDENED) 2 FLG LOCKNUT (M8-1.25) 1 SCREW (M12-1.75 X 100MM) 1 HEX NUT (M12-1.75, 10.9) ZP 4 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 40MM, 8.8) 2 FLG SCREW (M12-1.75 X 30MM) 2 FLG LK NUT (M12-1.75) 12 SCREW (M10-1.25 X 25MM) 8 SCREW (M10-1.25 X 35MM, 10.9) 6 FLG LK SCREW (M8-1.25 X 25MM) 1 FLAP 1 SUPPORT 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (5/16") 4 LOCKNUT (M8-1.25, NLK) 1 BOLT-ON CLAMP (.625") 1 TAPER BUSHING 1 BELT 133T 8MM X 30MM GT2 1 TANDEM HYDR0 PUMP 1 HYD PUMP 2 BOLT, 12 PT. (3/8-NC X 1-1/4") 2 SCREW (M12-1.75X50MM,CSK SOC) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 LOWER PUMP BRACKET 1 UPPER PUMP BRACKET 1 PIVOT BRACKET 1 PUMP MOUNT 1 PUMP MOUNT 1 STEP WASHER 1 BOLT (5/16-NC X 1")

322-816 195-1073 141-777 141-776 322-814 106-396 106-386 107-701 106-089 106-397 106-333 106-469 106-709 111-054 107-357 106-381 118-250 324-382 106-162 105-117 107-096 110-259 179-787 170-451 159-868 159-825 105-1419 106-752 106-685 323-412 322-795 323-750 322-796 324-487 105-1045 105-094

DESCRIPTION

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PART

TORQUE SCREWS ATTACHING REF. NO. 3 TO 37 FT-LBS USE 242 LOCTITE

TORQUE SET SCREWS 108-135 TO 280 IN-LBS. USE 242 LOCTITE TENSION BELT TO 3/16" DEFLECTION WITH 8 LB FORCE SEAL KIT 191-1010 SEAL KIT 191-374

LOCTITE #242

NOT SHOWN:

500-2333 1

GASKET, KUBOTA - (ENGINE TO MANIFOLD)

FOOTNOTES:

NOTE:

09

ID0012808

18

ENGINE COOLING SYSTEM

11 1

21

3 9

21 10

8 22

7

9 5

9

16

20

19

17

9 12

15

6 13

4

20

18 14 9

2

09

ID0018173

19

ENGINE COOLING SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

302-697 195-1073 364-529 194-530 118-208 118-207 323-137 323-632 106-381 107-135 110-898 105-688 194-561 118-212 105-117 110-353 213-338 324-374 324-375 106-387 106-383 300-5313

QTY

1 1 1 1 1 1 1 1 8 8 1 4 1 1 2 4 1 1 1 2 2 1

DESCRIPTION

RADIATOR/OIL COOLER ENGINE - KUBOTA D1105 DIESEL T2 COOLANT OVERFLOW RESERVOIR ENGINE FAN UPPER RADIATOR HOSE LOWER RADIATOR HOSE SHROUD PLATE OVERFLOW TANK BRACKET FLG LK SCREW (M8-1.25 X 25MM) CLIP NUT (M8-1.25) RADIATOR CAP (14 PSI) SCREW (M6-1.00 X 35MM) FAN SPACER FLAP WASHER (5/16") WORM CLAMP (3/4" TO 1-1/2") TEMPERATURE SWITCH MOUNTING BRACKET MOUNTING BRACKET FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) COOLANT BOTTLE BRACKET

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PART

USE LOCTITE 242

LOCTITE 567 & SEE FOOTNOTE 1

NOT SHOWN:

500-2333 1 190-1351 1

GASKET, KUBOTA - (ENGINE TO MANIFOLD) SERVICE PARTS KIT

FOOTNOTES:

1. 213-338 W/ S/N: 6Y0223 & 215-242 ENDS W/ S/N: 6Y0214

NOTE:

09

ID0018173

20

AIR CLEANER AND THROTTLE

4

18

31

3

30

10

10

29 9 1

2

8 19

25

19

12

21

12 5

28 8 22 6 20 34 20

19

16

7

19

17

26 6 32 23 18

18 33 11 13 14

27

15

24

07

ID0012873

21

AIR CLEANER AND THROTTLE REF PART NO. NUMBER

QTY

1 194-093 2 194-036 3 106-162 4 214-301 5 322-813 6 106-386 7 118-198 8 106-237 9 196-363 10 106-640 11 106-385 12 106-200 13 323-129 14 323-631 15 106-888 16 196-058 17 105-284 18 106-013 19 110-134 20 107-912 21 323-227 22 107-661 23 110-741 24 106-381 25 116-505 26 320-883 27 322-795 28 106-383 29 111-064 30 107-268 31 106-557 32 105-688 33 106-792 34 115-618

1 AIR FILTER PARTS ASS'Y 1 MOUNTING CLAMP (5.750") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 ACCESSORY SOCKET 1 AIR CLEANER BRACKET 4 FLG LOCKNUT (M8-1.25) 1 AIR INTAKE HOSE 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CABLE THROTTLE(57.25"HD) 4 SCREW (M6-1.00 X 20MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 2 FLG LK SCREW (M8-1.25 X 45MM) 1 MUFFLER BRACKET 1 THROTTLE BRACKET 1 SCREW (M4-0.70 X 16MM) 1 WIRE SWIVEL CONNECTOR 2 WASHER (3/16") 6 WASHER (3/16") 4 WORM CLAMP (2.062" TO 2.750") 2 CABLE STOP 1 AIR INLET 1 FLG LKNUT (M10-1.50, PRV TRQ) 1 CABLE CLAMP 1 FLG LK SCREW (M8-1.25 X 25MM) 1 BULK HOSE (2", SOLD PER FT) 1 FRAME 1 UPPER PUMP BRACKET 1 FLG LK SCREW (M10-1.50 X 30MM) 1 KNOB (1/4-NC, ORANGE) 2 SCREW (M4-0.70 X 20MM, SOC) 2 NUT (M4-.70) 2 FLG SCREW (M6-1.00 X 35MM) 1 SCREW (#8-32 X 3/8" PAN SS) 1 COMPRESSION SPRING (.625")

DESCRIPTION

REMARKS

SEE NOT SHOWN

NOT SHOWN:

195-1366

-

AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

07

ID0012873

22

AIR FILTERS

2

1

3

03

ID0024158

23

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

24

EXHAUST AND HORN 3

3

4

12

1

11 10

8

3

6 2

7 9

09

5 5 ID0012807

25

EXHAUST AND HORN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

195-1073 323-129 106-380 194-513 106-386 306-609 111-054 106-090 106-163 106-162 107-096 149-326

QTY

1 1 3 1 2 1 1 1 1 1 1 1

DESCRIPTION

ENGINE - KUBOTA D1105 DIESEL T2 MUFFLER BRACKET FLG LK SCREW (M8-1.25 X 16MM) EXHAUST MUFFLER FLG LOCKNUT (M8-1.25) HIGH FREQUENCY HORN SCREW (M10-1.25 X 25MM) LOCK WASHER (M10) FLG SCREW (M8-1.25 X 30MM) FLG SCREW (M8-1.25 X 20MM, GD8) LOCKNUT (M8-1.25, NLK) GASKET, MUFFLER

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PART SEE NOT SHOWN SECTION

NOT SHOWN:

195-1047 1 DIESEL OXIDATION CATALYST 500-2333 1 GASKET, KUBOTA - (ENGINE TO MANIFOLD)

FOOTNOTES:

NOTE:

09

ID0012807

26

FUEL LINES

20 19

10

9 17

12

5

13

15

5

18 16 18 10 11 5

5

14

2 5

5 5 6 5 5 5

7 8

4 3

5 5

1 09

ID0025195

27

FUEL LINES REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 149-536 2 195-1073 3 116-108 4 116-108 5 110-249 6 116-108 7 116-866 8 156-253 9 364-674 10 116-325 11 156-269 12 159-855 13 116-108 14 116-108 15 155-941 16 118-096 17 194-505 18 110-563 19 213-047 20 105-185

1 1 1 1 12 1 1 1 1 2 1 1 1 1 1 1 1 2 1 5

FUEL FILTER ENGINE - KUBOTA D1105 DIESEL T2 BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") WORM CLAMP (1/4" TO 5/8") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (3/16",SOLD PER 1") S/O COUPLER (03H-05H) FUEL TANK GROMMET (.362") S/O COUPLER (04H-05H90) S/O COUPLER (04H90-05H90) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") FUEL FILTER (05H-05H. IN-LINE) BULK FUEL TUBING (1/4",PER FT) FUEL PICKUP SPRING CLAMP (3/8") FUEL SENDER BOLT (#10-24 X 1/2", RD SLT)

FUEL FILTER ELEMENT 194-386 OBSOLETE, SEE NOT SHOWN FOR SERVICE PART USE 1 @ 21" USE 1 @ 20" USE 1 @ 48" USE 1 @ 3.5"

USE 1 @ 8" USE 1 @ 70" USE 1 @ 22"

NOT SHOWN:

500-2333 1

GASKET, KUBOTA - (ENGINE TO MANIFOLD)

FOOTNOTES:

NOTE:

09

ID0025195

28

NOTES:

ID0134963

29

FRAME COMPONENTS

ID0135068

30

TRACK FRAME

ENDS WITH S/N: CMWXT850C60000125

9 10

8

7

3

4

11 24 16

6 13 12 1

14 15 18

5

2

20 17

22 25

21

23

19

06

ID0011916

31

TRACK FRAME

ENDS WITH S/N: CMWXT850C60000125 REF PART NO. NUMBER

QTY

1 170-335 2 170-336 3 320-877 4 106-033 5 106-378 6 106-442 7 106-685 8 107-135 9 322-821 10 106-381 11 107-316 12 107-337 13 116-853 14 301-667 15 117-191 16 106-771 17 141-763 18 310-650 19 322-373 20 166-547 21 105-501 22 125-398 23 325-599 24 159-760 25 107-034

5 1 1 1 2 5 4 2 1 2 1 5 2 1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SEE IDLER ROLLER PAGE FOR SERVICE PARTS IDLER ROLLER FRONT IDLER ROLLER (see "not shown" for next p/n) SEE FRONT IDLER PAGE FOR SERVICE PARTS LEFT TRACK 320-878 RIGHT TRACK JAM NUT (1-NC) FLG LK SCREW (M6-1.00 X 12MM) FLG LKNUT (M16-2.0,PRVTRQ10.9) LOCKNUT(M12-1.75,PRV TRQ,10.9) CLIP NUT (M8-1.25) INSIDE MOTOR GUARD FLG LK SCREW (M8-1.25 X 25MM) SET SCREW SCREW (M16-2.00 X 150MM, 10.9) BUFFER (M6-1.00) SPRING GUIDE TRACK SPRING COMPRESS TO 9.25" SCREW (M12-1.75 X 60MM, SOC) 13-TOOTH SPROCKET PUSH FORK OBSOLETE RUBBER TRACK 250X45X72FP KEY (3/8" X 1.35") COTTER PIN (.125" X 2.0") THRUST WASHER RACE (1.000") USE 110-039 ON UNITS PRIOR TO S/N 6Y0099 RUBBER TRACK 250X45X72CP (TF) HYD MOTOR SEE FOOTNOTE 1, SEAL KIT 191-411 CASTLE NUT (1-20 NEF) USE 108-136 ON UNITS PRIOR TO S/N 6Y0099

NOT SHOWN:

350-1641

FRONT IDLER ROLLER

BEGINS WITH S/N: CMWXT850T60000126

ENDS WITH S/N: CMWXT850P70000145

FOOTNOTES:

1. UPON ASSEMBLY APPLY MPG ON THE FACES OF THE MACHINERY BUSHING AND THE THREADS OF THE HYD MOTOR SHAFT. KEEP SHAFT OF HYD MOTOR AND BORE OF 13-TOOTH SPROCKET CLEAN AND DRY. TORQUE NUT OF HYD MOTOR TO 500 FT-LB ON UNITS PRIOR TO S/N 6Y0099, AND 400 FT-LB ON UNITS AFTER S/N 6Y0099. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.

NOTE:

06

ID0011916

32

TRACK FRAME

BEGINS WITH S/N: CMWXT850K70000146

9 10

8

7

3

4

11 24 16

6 13 12 1

14 2

15 5

20 17

21

22 18

23

19

04

ID0171107

33

TRACK FRAME

BEGINS WITH S/N: CMWXT850K70000146 REF PART NO. NUMBER

QTY

1 170-335 2 300-3685 3 320-877 4 106-033 5 106-378 6 106-442 7 106-685 8 107-135 9 322-821 10 106-381 11 107-316 12 107-337 13 116-853 14 301-667 15 117-191 16 106-771 17 141-763 18 108-166 19 322-373 20 166-547 21 105-501 22 125-398 23 325-599 24 159-760

5 1 1 1 2 5 4 2 1 2 1 5 2 1 1 4 1 1 1 1 1 1 1 1

DESCRIPTION

IDLER ROLLER IDLER ROLLER SUB-ASSEMBLY LEFT TRACK JAM NUT (1-NC) FLG LK SCREW (M6-1.00 X 12MM) FLG LKNUT (M16-2.0,PRVTRQ10.9) LOCKNUT(M12-1.75,PRV TRQ,10.9) CLIP NUT (M8-1.25) INSIDE MOTOR GUARD FLG LK SCREW (M8-1.25 X 25MM) SET SCREW SCREW (M16-2.00 X 150MM, 10.9) BUFFER (M6-1.00) SPRING GUIDE TRACK SPRING SCREW (M12-1.75 X 60MM, SOC) 13-TOOTH SPROCKET CSTL NUT (1-20 NEF), HARDENED RUBBER TRACK 250X45X72FP KEY (3/8" X 1.35") COTTER PIN (.125" X 2.0") THRUST WASHER RACE (1.000") RUBBER TRACK 250X45X72CP (TF) HYD MOTOR

REMARKS

SEE IDLER ROLLER PAGE FOR SERVICE PARTS SEE FRONT IDLER PAGE FOR SERVICE PARTS 320-878 RIGHT TRACK

COMPRESS TO 9.25"

USE 108-136 ON UNITS PRIOR TO S/N 6Y0099

USE 110-039 ON UNITS PRIOR TO S/N 6Y0099 SEE FOOTNOTE 1. SEAL KIT 191-411 SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

1. UPON ASSEMBLY APPLY MPG ON THE FACES OF THE MACHINERY BUSHING AND THE THREADS OF THE HYD MOTOR SHAFT. KEEP SHAFT OF HYD MOTOR AND BORE OF 13-TOOTH SPROCKET CLEAN AND DRY. TORQUE NUT OF HYD MOTOR TO 5OO FT-LB ON UNITS PRIOR TO SN6Y0099, AND 400 FT-LB ON UNITS AFTER S/N 6Y0099. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.

NOTE:

1. USE 150-1997 SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR TRACK HYD. MOTORS.

04

ID0171107

34

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

35

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

36

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145

3

1 4

2

4

04

ID0167047

37

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126 REF PART NO. NUMBER

QTY

350-1641 1 300-3079 2 353-477 3 105-561 4 350-1642

1 2 2 1

DESCRIPTION

FRONT IDLER ROLLER SHAFT, IDLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") FRONT IDLER SUB

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145 REMARKS

INCLUDES REF NO'S 1 - 4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006.

2. SEE PARTS PAGE "FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

04

ID0167047

38

FRONT IDLER

ENDS WITH S/N: CMW SK650AA0001540

4

1

2

3

3 3

03

ID0170731

39

FRONT IDLER

ENDS WITH S/N: CMW SK650AA0001540 REF PART NO. NUMBER

QTY

300-3685 1 350-2317 2 300-3079 3 350-1642 4 105-170

1 1 1 2

DESCRIPTION

FRONT IDLER SUB- ASSEMBLY PUSH FORK SHAFT, IDLER FRONT IDLER SUB BOLT (5/16-NC X 3")

REMARKS

INCLUDES REF NO'S 1 - 4 SEE FOOT NOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006

NOTE:

03

ID0170731

40

FRONT IDLER

BEGINS WITH S/N: CMWSK650LA0001541 BEGINS WITH S/N: CMWXT855P90000001

2

1

3

4

4

03

4

ID0253424

41

FRONT IDLER

BEGINS WITH S/N: CMWSK650LA0001541 BEGINS WITH S/N: CMWXT855P90000001 REF PART NO. NUMBER

300-3685 1 350-2317 2 105-170 3 300-3079 4 350-1642

QTY

DESCRIPTION

- LEFT FRONT IDLER SUB - ASSEMBLY 1 PUSH FORK 2 BOLT (5/16-NC X 3") 1 SHAFT, IDLER 1 FRONT IDLER SUB

REMARKS

INCLUDES REF NO'S 1-4. RIGHT FRONT IDLER SUB 300-6410 SUPERCEDES P/N 300-3686 "PUSH FORK" SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006. USE "GREASE ABLE IDLER" INSTALLATION INSTRUCTIONS. 2. ZERK REPLACEMENT P/N 115-001

NOTE:

03

ID0253424

42

IDLER ROLLER

1

2

1

06

ID0024145

43

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

44

ENGINE & TRACKS 3

4 5

1 2 1 6 7

6

7 1

1 2 B

809-340

45

ENGINE & TRACKS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

12 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 40MM) 4 FLG SCREW (M12-1.75 X 35MM) 4 WASHER (M12, HARDENED) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 8 SCREW (M16-2.00 X 55MM, 10.9) 8 FLG NUT (M16-2.00, 10.9)

106-398 105-998 106-496 106-397 106-685 106-616 106-355

DESCRIPTION

REMARKS

LOCTITE 242

LOCTITE 242

FOOTNOTES

NOTE:

B

809-340

46

LIFT ARMS 19 4

8 9

6 24

16

10

14

11 13 12 23 17

15

1 6 7

2

25

3 18

3 18

5

20

21

7 02

2

22 ID0056736

47

LIFT ARMS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

322-801 181-982 151-091 125-772 181-974 183-938 106-469 179-658 322-362 105-342 110-973 181-164 105-856 179-882 115-499 323-633 323-677 125-771 118-237 178-420 106-470 179-023 323-832 106-162 106-561

QTY

1 4 2 4 2 2 4 4 1 4 2 2 2 2 4 2 2 4 2 2 2 2 1 2 2

DESCRIPTION

REMARKS

LIFT ARM TAPERED INSERT (1.25") CYL (2.0 X 1.25 X 16.0) COMPOSITION BUSHING (1.5") TAPERED INSERT (1.5") TAPERED PIN (31.7MM X 95MM) FLG SCREW (M12-1.75 X 30MM) SPACER BACKUP SPACER BOLT (1/4-NC X 7/8") COVER PLATE SPACER BOLT (1/4-NC X 1-1/4") PIN KLIP RING (1.000") STOW LOCK DETENT PLUNGER COMPOSITION BUSHING (1.25") COMPRESSION SPRING TAPERED PIN (38.1MM X 178MM) FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (31.7MM X 128MM) HEAT SHIELD FLG SCREW (M8-1.25 X 20MM, GD8) LOCKNUT (M8-1.25,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0056736

48

QUICK ATTACHMENT

ENDS WITH S/N: CMWXT850_____

3

1 17

19 3 1

4 2 22

9

18 12

21

14

8 5 2 3

15

16

10 20

6

1 7 11 13

23 9 10

ID0012386

49

QUICK ATTACHMENT

ENDS WITH S/N: CMWXT850_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

181-974 178-419 106-470 179-907 118-424 179-651 105-510 320-287 125-772 181-982 179-908 322-801 320-916 323-625 323-626 125-771 159-788 106-332 107-661 106-469 300-2742 106-535 107-483

QTY

3 2 3 1 2 2 2 2 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1

DESCRIPTION

TAPERED INSERT (1.5") TAPERED PIN (38.1MM X 208MM) FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (1.50" X 4.88") COMPRESSION SPRING LOCK PIN BUSHING ROLL PIN (1/4" X 1-1/2") LOCK PIN COMPOSITION BUSHING (1.5") TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3.54") LIFT ARM QUICK ATTACHMENT LEVEL INDICATOR TUBE LEVEL INDICATOR ROD COMPOSITION BUSHING (1.25") QDC MANIFOLD SCREW (M10-1.50 X 70MM) FLG LKNUT (M10-1.50, PRV TRQ) FLG SCREW (M12-1.75 X 30MM) CYL (2.5 X 1.25 X 10.0) SHLD BLT (M12 X 30MM,M10-1.50) SHLD BLT (M12 X 40MM,M10-1.50)

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

158-178 1/2" MALE COUPLER KIT 158-179 3/8" MALE COUPLER KIT 158-180 1/2" FEMALE COUPLER KIT 159-802 ADAPTER BUSHING FOOTNOTES:

NOTE:

10

ID0012386

50

QUICK ATTACHMENT

BEGINS WITH S/N: CMWXT850_____

3

1 17

19 3 1

4 2 22

9

18 12

21

14

8 5 2 3

15

16

10 20

6

1 7 11 13

23 9 01

ID0304439

51

QUICK ATTACHMENT

BEGINS WITH S/N: CMWXT850_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

181-974 178-419 106-470 179-907 118-424 179-651 105-510 320-287 125-772 181-982 179-908 322-801 320-916 323-625 323-626 125-771 150-2410 106-332 107-661 106-469 300-2742 106-535 107-483

QTY

3 2 3 1 2 2 2 2 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1

DESCRIPTION

TAPERED INSERT (1.5") TAPERED PIN (38.1MM X 208MM) FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (1.50" X 4.88") COMPRESSION SPRING LOCK PIN BUSHING ROLL PIN (1/4" X 1-1/2") LOCK PIN COMPOSITION BUSHING (1.5") TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3.54") LIFT ARM QUICK ATTACHMENT LEVEL INDICATOR TUBE LEVEL INDICATOR ROD COMPOSITION BUSHING (1.25") QDC MANIFOLD SCREW (M10-1.50 X 70MM) FLG LKNUT (M10-1.50, PRV TRQ) FLG SCREW (M12-1.75 X 30MM) CYL (2.5 X 1.25 X 10.0) SHLD BLT (M12 X 30MM,M10-1.50) SHLD BLT (M12 X 40MM,M10-1.50)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

150-3702 150-3703 150-3704

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

FOOTNOTES:

NOTE:

01

ID0304439

52

ROPS

6 5

1 11 8

9 4

2 3 7

10

A

809-348

53

ROPS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

322-783 106-398 107-197 106-442 331-568 217-007 217-762 324-361 324-362 320-883 179-923

QTY

DESCRIPTION

1 2-POST ROPS/FOPS 6 WASHER (M16, HARDENED) 6 SCREW (M16-2.00 X 80MM, 10.9) 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 4 LIGHT BAR 4 WORKING LIGHT (CLEAR, RECT) 2 ROCKER SWITCH (SPDT) 1 RETAINER PLATE 1 RETAINER PLATE 1 FRAME 6 SPACER

REMARKS

TORQUE TO 150 FT-LB

FOOTNOTES

NOTE:

A

809-348

54

BATTERY

1

12 9 8 3 18 1 10

16 17 7

14 11 13

A

2

20

4 2

19

14 5 15

13

6

DETAIL A 04

ID0018041

55

BATTERY REF PART NO. NUMBER

QTY

1 106-381 2 106-386 3 215-258 4 213-176 5 159-386 6 149-412 7 105-836 8 107-554 9 106-200 10 149-536 11 108-076 12 320-883 13 106-049 14 106-048 15 217-937 16 105-820 17 325-594 18 106-162 19 194-881 20 502-161

8 8 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 2 1 1

DESCRIPTION

FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) BATTERY (12V, 675 AMP) ENGINE/FRAME HARNESS XT850 FILTER HEAD (12SF-12SF) FILTER ELEMENT (1-UNF) FLG LK BOLT (1/4-NC X 1/2") BATTERY HOLD DOWN FLG LK SCREW (M8-1.25 X 45MM) FUEL FILTER BATTERY TRAY FRAME BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) START BYPASS DELAY TIMER FLG LK BOLT (1/4-NC X 3/4") FILTER BRACKET FLG SCREW(M8-1.25 X 20MM) OIL FILTER REMOTE HEAD

REMARKS

FUEL FILTER ELEMENT 194-386

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0018041

56

TANKS

3 6 5

7

4

9 8

10

1

20 17

15 11

19

16

12

22

21

22

6

6 18

4 2

13 21

6

B

14

809-350

57

TANKS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 HYDRAULIC RESERVOIR 1 HYD TANK SUPPORT 1 HYD TANK BRACKET 4 FLG LKNUT (M10-1.50, PRV TRQ) 1 VALVE COVER 10 FLG LK SCREW (M10-1.50 X 30MM) 1 SIGHT GLASS 1 FILL NECK 1 PAD (5" X 7", RUBBER) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 1 FRAME 1 ANGLE BRACKET 1 FUEL TANK 1 FUEL TANK SUPPORT 1 FUEL CAP 1 PIN (9.5MM X 45MM) 1 ROLL PIN (1/8" X 5/8") 1 TANK PAD 1 FUEL TANK BRACKET 1 FUEL CAP LOCK BAR 2 PLUG (-12 S) 2 FLG LK SCREW (M8-1.25 X 16MM)

364-676 323-609 323-610 107-661 323-683 106-383 121-040 364-552 116-924 106-162 320-883 323-722 364-674 323-602 153-717 183-978 105-535 118-283 323-603 364-675 500-302 106-380

DESCRIPTION

REMARKS

FOOTNOTES

NOTE:

B

809-350

58

PILOT MANIFOLD AND PEDAL

14 12

3

9 6

13

15

14

4 8 12

2

5 7

03

13

10

1 11

ID0064399

59

PILOT MANIFOLD AND PEDAL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

105-082 115-560 322-803 159-674 106-165 105-894 323-713 106-551 107-778 322-802 105-065 325-631 106-379 106-385 327-456

QTY

1 1 1 1 3 3 1 5 5 1 1 2 4 4 1

DESCRIPTION

BOLT (1/2-NC X 2 1/2") COMPRESSION SPRING SEAT BASE MANIFOLD SCREW (M10-1.50 X 120MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) MANIFOLD COVER CLIP NUT (M8-1.25) SCREW (M8-1.25 X 30MM,BUT SOC) PIVOT LATCH LEVER LOCKNUT (1/2-NC) VALVE MOUNT FLG LK SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) BRACKET

REMARKS

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0064399

60

SEAT

8 2

10 9

1

7

5 13 12 14

3

11 17 15

4

6 15 16

02

ID0012696

61

SEAT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

318-588 117-429 115-430 322-803 107-716 105-003 184-252 117-924 106-391 106-333 105-273 106-031 217-750 106-168 179-936 108-115 115-453

QTY

1 1 2 1 4 4 2 1 2 2 2 2 1 2 2 1 1

DESCRIPTION

MANUAL COMPARTMENT SEAT SEAT BELT TETHER SEAT BASE SCREW (1/4"-14 X 7/8" SLF DRL) FLG LOCKNUT (5/16-NC) BUSHING (.562" X 1" X .590") SEAT BELT SET W/5.75" TONGUE WASHER (M12) SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 30MM) LOCKNUT (M12-1.75, NLK) SEAT SWITCH FLG LK BOLT (1/4-NC X 3/4") SLEEVE BEARING THRUST WASHER (4.00") EXTERNAL SNAP RING (4")

REMARKS

USE 242 LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0012696

62

ARM RESTS AND JOYSTICKS 7 10 6

11 12 9

8 5

4

3 14

1

2 15

13

14

15 A

809-333

63

ARM RESTS AND JOYSTICKS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

213-143 213-144 106-528 322-898 309-294 313-707 117-314 107-698 110-383 107-312 107-702 106-159 322-803 105-284 106-237

QTY

DESCRIPTION

REMARKS

1 LEFT JOYSTICK 1 RIGHT JOYSTICK 8 SCREW (M6-1.00 X 20MM, SOC) 2 SEAT CONSOLE 2 LOWER ARMREST BRACKET 2 UPPER ARMREST BRACKET 2 ARM REST 2 DOWEL (.375 X .50) 2 KNOB (3/8-NC, BLACK) 8 SCREW (M6-1.00 X 25MM, BUT SOC) 2 CARRIAGE BOLT (3/8-NC X 3/4") 4 FLG SCREW (1/4-NC X 3/4") 1 SEAT BASE 8 WASHER (3/16") 8 LOCKNUT (M6-1.00,PRV TRQ,NLK)

FOOTNOTES

NOTE:

A

809-333

64

CONTROL PANEL

15 16 14

1

4

18 17

6 5 3 7

10 12 13

11 8

C

9

10

2

809-338

65

CONTROL PANEL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

323-122 214-852 217-051 215-128 215-133 217-020 217-027 217-762 306-607 306-608 106-640 306-603 214-840 105-186 106-013 106-350 211-077 211-079

QTY

DESCRIPTION

REMARKS

1 GAUGE PANEL 1 IGNITION SWITCH 1 INSERT (RED) ENG TEMP 1 HOUR METER 1 FUEL GAUGE 1 INDICATOR LIGHT 1 INSERT (RED) HYD OIL HI TEMP 2 ROCKER SWITCH (SPDT) 2 HORN BUTTON 2 BUTTON COVER 6 SCREW (M6-1.00 X 20MM,BUT SOC) 1 AUDIO ALARM 1 GREEN LED (12V DC) 1 NUT (#10-24) 2 WASHER (3/16") 2 NUT, HEX, #8-32 1 CONNECTOR (DEUTSCH DTM04-2P) 1 WEDGE LOCK

FOOTNOTES

NOTE:

C

809-338

66

HOOD AND COVERS 10 23 25

21

31

22

32

9

6

1

2

20

29

18 13 34 12 15

11

19 10

14

4 5

3 11 33

8

28 14 15

30

8

24

16 17

27 24 8

03

7

8

26

ID0012815

67

HOOD AND COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 HINGE 1 HOOD LATCH 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LKNUT (M10-1.50, PRV TRQ) 2 STRUT (40 LB.) 1 RELAY PLATE 1 SHLD BLT (.675"X.700",7/16-NC) 13 FLG LK SCREW (M8-1.25 X 25MM) 10 FLG LOCKNUT (M8-1.25) 10 SCREW (M8-1.25 X 25MM,BUT SOC) 8 BOLT (M10-1.50 X 20MM,BUT SOC) 2 SCREW (M6-1.00 X 35MM) 2 FLG LOCKNUT (M6-1.00) 4 LOCKNUT (5/16-NC) 4 BALL SCREW (5/16-NC X 1/2") 1 WASHER (M12) 1 NUT (7/16-NC) 2 BULK EDGE (1/8",SOLD PER FT) 1 BACKUP PLATE 2 MAGNETIC CATCH 1 RADIATOR SCREEN 4 POP RIVET (3/16" X 1/2") 4 WASHER (.191") 4 CLIP NUT (M8-1.25) 1 BULK EDGE (3/32", SOLD PER FT) 1 COVER PLATE 1 COVER PLATE 1 FRAME 1 REAR DECK 1 LOWER GRILLE 1 HOOD 1 COVER 1 RADIATOR COVER 1 KNOB (1/4-NC, BLK)

322-820 110-564 106-383 107-661 111-057 323-224 106-223 106-381 106-386 107-334 107-537 105-688 106-385 105-089 110-727 105-794 105-103 116-489 324-561 118-236 324-373 110-253 106-205 107-135 117-948 324-559 324-560 320-883 320-921 322-797 322-800 324-419 324-424 118-303

DESCRIPTION

REMARKS

INCLUDED WITH 111-057 1 @ 9 3/4" LG.

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0012815

68

FLOOR MATS

3 2

1

A

809-455

69

FLOOR MATS REF PART NO. NUMBER

1 2 3

118-289 118-288 118-287

QTY

DESCRIPTION

REMARKS

1 REAR FLOOR MAT 1 FLOOR MAT 1 FRONT FLOOR MAT

FOOTNOTES

NOTE:

A

809-455

70

NOTES:

ID0134963

71

EXCAVATOR COMPONENTS

72

BOOM ARM 11 18

SEAL DIRECTION

10

17

4 3

7

5

8

13

9

12 4 3

10 18 11 14

2 15 1

9 8 7

D

20 21 15

19 5

16 21

6 809-337

73

BOOM ARM REF PART NO. NUMBER

QTY

1 118-111 2 106-386 3 181-982 4 106-469 5 183-938 6 154-339 7 125-574 8 149-967 9 179-927 10 184-064 11 106-798 12 320-885 13 320-883 14 151-210 15 125-771 16 117-993 17 179-950 18 106-399 19 115-012 20 154-278 21 153-073

2 4 2 2 2 1 2 2 2 2 2 1 1 3 2 1 1 2 1 1 1

DESCRIPTION

STOP BUMPER FLG LOCKNUT (M8-1.25) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) TAPERED PIN (31.7MM X 95MM) CONNECTOR (04N-04O) THRUST WASHER (2.00") INTERNAL SEAL FRICTION BEARING (2.00" X 2.00") TAPERED INSERT (2") SCREW (M20-2.50 X 55MM, 10.9) BOOM ARM FRAME CYL (2" X 1.25" X 14") COMPOSITION BUSHING (1.25") ABRASION SLEEVE (1.00" X 23") TAPERED PIN (2.000" X 15.692") WASHER (M20, HARDENED) ZERK (04N) CONNECTOR (04S-04O) HOSE (04OFX45-28"-3000)

REMARKS

NOTE SEAL DIRECTION WHEN INSTALLING

FOOTNOTES

NOTE:

D

809-337

74

BOOM AND BOOM ARM 28

SEAL DIRECTION 5 8

4

3

6 9 18 23 24 18

8 5

4

6

12 18 23

23 5 32

24

25

16

32 23 24 8

5

2 22

19

17 29

7 15 13 14

8

11

8

1

32

31

30 16 5

32

23 24

10

15

23 18 25 13

27

14

26 06

26 21

20

19

ID0018493

75

BOOM AND BOOM ARM REF PART NO. NUMBER

QTY

1 323-512 2 151-210 3 151-035 4 154-226 5 181-974 6 179-951 7 178-419 8 106-470 9 125-772 10 323-190 11 105-396 12 105-964 13 181-982 14 106-469 15 183-938 16 183-877 17 115-003 18 125-572 19 514-049 20 159-817 21 149-136 22 159-813 23 155-833 24 179-928 25 125-771 26 154-220 27 154-221 28 323-128 29 320-885 30 106-797 31 106-685 32 501-799

1 1 1 2 5 2 1 5 2 1 1 1 2 2 2 2 3 4 2 1 1 1 6 4 2 2 1 1 1 1 1 4

DESCRIPTION

SWINGPOST CYL (2" X 1.25" X 14") CYL (2.5 X 1.50 X 16.0) CONNECTOR (04O-06S90) TAPERED INSERT (1.5") TAPERED PIN (38.1MM X 137MM) TAPERED PIN (38.1MM X 208MM) FLG SCREW (M16-2.0 X 40MM) COMPOSITION BUSHING (1.5") STOW LOCK PLATE WASHER (5/8) WASHER (.656") TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) TAPERED PIN (31.7MM X 95MM) TAPERED PIN (38.1MM X 110MM) ZERK (1/4-NF, STR) THRUST WASHER (1.50") CONNECTOR (04S-06O90) CONNECTOR (06OFX-06S, ORF.070) HYD LOCKOUT VALVE HYDRAULIC LINE (-06) WIPER SEAL (1.500") FRICTION BEARING (1.50" X 1.50") COMPOSITION BUSHING (1.25") CONNECTOR (04O-06S) CONNECTOR (06S-06O) BOOM BOOM ARM SCREW (M12-1.75 X 35MM, SOC) LOCKNUT(M12-1.75,PRV TRQ,10.9) THRUST WASHER (_.___", INNER)

REMARKS

NOTE SEAL DIRECTION WHEN INSTALLING

USE ONLY AS REQUIRED

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0018493

76

BOOM AND DIPPER 5

8 14

2

11

7

12

10

10 12 11

9 4 1

4 6

SEAL DIRECTION

9

3

8 5

13

B

809-336

77

BOOM AND DIPPER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

151-035 323-127 323-128 154-226 181-974 178-420 356-710 106-470 125-772 179-928 155-833 125-572 179-951 115-003

QTY

1 1 1 2 3 1 1 3 2 2 2 2 1 1

DESCRIPTION

CYL (2.5 X 1.50 X 16.0) DIPPER BOOM CONNECTOR (04O-06S90) TAPERED INSERT (1.5") TAPERED PIN (38.1MM X 178MM) TAPERED PIN (38.1MM X 124MM) FLG SCREW (M16-2.0 X 40MM) COMPOSITION BUSHING (1.5") FRICTION BEARING (1.50" X 1.50") WIPER SEAL (1.500") THRUST WASHER (1.50") TAPERED PIN (38.1MM X 137MM) ZERK (1/4-NF, STR)

REMARKS

NOTE SEAL DIRECTION WHEN INSTALLING

FOOTNOTES

NOTE:

B

809-336

78

DIPPER AND BUCKET 16 10 8

14 1

15

7 3 14

17 20

11 13 17

10

2

18

15

2 5

10

2 17

10

17

20 20

5 15

15

20

2

6 12 20

SEAL DIRECTION

12 13 2

17 20

2 20 19

20

9

17 10 8

19 9

06

4

ID0015352

79

DIPPER AND BUCKET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 6 1 1 2 1 1 3 2 7 1 2 2 2 4 1 6 2 2 8

154-263 125-571 323-127 325-364 303-526 324-557 151-210 181-982 300-9404 106-469 154-278 125-177 178-223 125-771 105-398 183-938 157-538 115-003 115-012 501-895

DESCRIPTION

CONNECTOR (04S-04O45) FRICTION BEARING (1.25" X 1.0") DIPPER 12" BUCKET - XT850 LINK PIVOT LINK CYL (2" X 1.25" X 14") TAPERED INSERT (1.25") GREASABLE TAPERED PIN (1.250" X 6.850") FLG SCREW (M12-1.75 X 30MM) CONNECTOR (04S-04O) COMPOSITION BUSHING (1.250") TAPERED PIN (31.75MM X 138MM) COMPOSITION BUSHING (1.25") WASHER (1/2") TAPERED PIN (31.7MM X 95MM) WIPER SEAL (1.250") ZERK (1/4-NF, STR) ZERK (04N) THRUST WASHER

REMARKS

SEE NOT SHOWN FOR OPTIONS

SEE FOOTNOTE 2

NOTE SEAL DIRECTION WHEN INSTALLING BEGINS WITH S/N USE ONLY AS REQUIRED

, SEE FOOTNOTE 1

NOT SHOWN:

325-563 325-363 325-365 325-366 325-367

8" BUCKET OPTION 10" BUCKET OPTION 16" BUCKET OPTION 18" BUCKET OPTION 20" BUCKET OPTION

FOOTNOTES:

1. 115-001 ZERK (02N) ENDS WITH S/N _________________________ 2. BUCKET TEETH SERVICE PARTS: 321-965 BUCKET TEETH, 321-964 TEETH ADAPTOR, AND 183-816 TEETH PIN

NOTE:

06

ID0015352

80

NOTES:

ID0134963

81

HYDRAULICS

ID0135071

82

GROUND DRIVE HYDRAULICS

1 2

7

6

18

15

10

17 15

4 12 3

16

11 12 4

14

4

16

13

14

4

5

10

9 8

4 11

04

13

7

3

6

9 8

ID0023514

83

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

159-689 154-316 154-278 154-234 159-868 515-509 515-439 154-252 159-156 159-853 159-853 159-852 159-852 159-760 117-391 117-388 117-409 117-416

QTY

1 1 2 8 1 1 1 2 2 1 1 1 1 2 2 2 1 1

DESCRIPTION

MANIFOLD RUN TEE (04S-04O-04O) CONNECTOR (04S-04O) CONNECTOR (08O-12S) TANDEM HYDR0 PUMP HOSE (04OFX-28"-3000) HOSE (04OFX90S-50"-3000) CONNECTOR (04S-04O90) QDC ADAPTER (02-040F) HOSE (08OFX90L-64"-4000) HOSE (08OFX90L-64"-4000) HOSE (08OFX90S-40"-4000) HOSE (08OFX90S-40"-4000) HYD MOTOR ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1.25" X 42") ABRASION SLEEVE (1.00" X 28") ABRASION SLEEVE (1.00" X 50")

REMARKS

SEAL KIT # 191-1010

SEAL REPAIR KIT 191-411 SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 150-1997, SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR HYD MOTORS.

04

ID0023514

84

GROUND DRIVE BRAKE VENT HYD

3

9

5

2

9 7

8 8

1

4

6 6 2

02

7

ID0025360

85

GROUND DRIVE BRAKE VENT HYD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

154-376 154-278 364-676 155-254 154-293 154-727 154-911 154-701 159-760

QTY

1 2 1 1 1 1 1 1 2

DESCRIPTION

TEE (04O) CONNECTOR (04S-04O) HYDRAULIC RESERVOIR REDUCER (06S-04SF) BRANCH TEE (04S-04O-04O) HOSE (04OFX90-30"-3000) HOSE (04OFX-36"-3000-AR) HOSE (04OFX-14"-3000) HYD MOTOR

REMARKS

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 150-1997, SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR HYD MOTORS. SEAL KIT 191-411 FOR HYD MOTOR.

02

ID0025360

86

PUMP CASE DRAIN HYDRAULICS

9

8

2

10 5 4

7 6 7 3

1 04

ID0023525

87

PUMP CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

159-868 159-819 149-897 154-313 159-799 118-205 110-026 364-676 154-270 105-1643

QTY

1 1 1 1 1 1 2 1 1 1

DESCRIPTION

TANDEM HYDR0 PUMP HOSE 12OFX90L-BARE END-19"-300 ELBOW (08S-12H45) CONNECTOR (08S-10O45) S/O BR TEE (10OFX-12H-12H) FORMED HOSE WORM CLAMP (1/2" TO 1-1/4") HYDRAULIC RESERVOIR CONNECTOR (12S-12O90) T-BOLT CLAMP (1.11"-1.25")

REMARKS

SEAL KIT # 191-1010

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0023525

88

PUMP PILOT HYDRAULICS

1 3 6 4 5 7

2

6

3 4

8

7 5

03

ID0023526

89

PUMP PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-868 159-674 159-718 155-091 159-719 159-718 159-718 117-690

QTY

1 1 1 8 1 1 1 1

DESCRIPTION

TANDEM HYDR0 PUMP MANIFOLD HOSE (04JFX-80"-500) CONNECTOR (04J-04S90) HOSE (04JFX-88"-500) HOSE (04JFX-80"-500) HOSE (04JFX-80"-500) ABRASION SLEEVE (1.25" X 58")

REMARKS

SEAL KIT# 191-1010 USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0023526

90

COOLER RETURN HYDRAULICS

15

16 5 4

14

12

1

22 4 3

4 23

6

2

18

4

4 13 21 19 28

18 18

10

24 18

18

7

26

4 27 9

11

8

17

25

20

03

ID0023517

91

COOLER RETURN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

159-386 149-412 155-161 110-353 155-146 302-697 323-842 110-573 322-290 105-198 159-868 364-676 159-800 159-818 159-588 159-886 159-904 110-026 159-903 159-786 118-239 118-206 116-460 116-636 154-255 159-156 116-636 105-284

QTY

1 1 1 6 1 1 1 1 1 2 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 2

DESCRIPTION

FILTER HEAD (12SF-12SF) FILTER ELEMENT (1-UNF) S/O COUPLER (12S-16H) WORM CLAMP (3/4" TO 1-1/2") S/O COUPLER (12S-16H90) RADIATOR/OIL COOLER MOUNTING BRACKET BOLT-ON CLAMP(1",SOLD PER SET) MOUNT (WELD-ON) BOLT (1/4-NC X 1-3/4") TANDEM HYDR0 PUMP HYDRAULIC RESERVOIR S/O BR TEE (12S-16H-12H) HOSE 12OFX90S-BARE END-22"-300 HYD CONTROL VALVE (6-SPOOL) ELBOW (08S-12O90, LG) BRANCH TEE (12S-12H-12H) WORM CLAMP (1/2" TO 1-1/4") S/O COUPLER (12S-12H90, LG) HYDRAULIC LINE (-16) FORMED HOSE FORMED HOSE BULK HOSE (1", SOLD PER FT) BULK HOSE (3/4", SOLD PER FT) UNION (04O-04OFX90) QDC ADAPTER (02-040F) BULK HOSE (3/4", SOLD PER FT) WASHER (3/16")

REMARKS

SEAL KIT# 191-1010

USE 1 @ 7.5" USE 1 @ 16" USE 1 @ 6.25"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0023517

92

AUXILIARY PUMP HYDRAULICS

ENDS WITH SERIAL NUMBER

16 14 1

2

5

12

11 6

15 10

9 7

4

12 3 11 7

14 7

17

13 10

8

E

809-356

93

AUXILIARY PUMP HYDRAULICS ENDS WITH SERIAL NUMBER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

159-825 159-786 159-932 155-195 154-421 159-801 154-342 106-595 106-538 105-284 515-603 515-538 324-487 515-711 155-184 157-038 324-961

QTY

1 1 1 1 1 1 3 2 2 4 1 1 1 1 1 1 1

DESCRIPTION

HYD PUMP HYDRAULIC LINE (-16) SOLENOID DIVERTER VALVE S/O COUPLER (20S-16H90) CONNECTOR (06O-10S90) RUN TEE (10S-06O-08O) CONNECTOR (06S-06O90) SCREW (M6-1.00 X 60MM) LOCKNUT (M6-1.00,PRV TRQ,10.9) WASHER (3/16") HOSE (06OFX90-14"-3000) HOSE (06OFX90S-26"-3000) PUMP MOUNT HOSE (06OFX-25"-3000) PLUG (16S, SOC, FM) O-RING (012 D90) PLATE

REMARKS

SEAL REPAIR KIT 191-374 SEE FOOTNOTE 1

FOOTNOTES

1. SERVICE PARTS: 159-164 CHECK VALVE {10S}, 217-770 SOLENOID COIL, 500-756 SEAL REPAIR KIT

NOTE:

E

809-356

94

AUXILIARY PUMP HYDRAULICS BEGINS WITH SERIAL NUMBER

16

14

1

2

5 11

5

15 10

9 6

4 3 6

11

14 7

17

13

12 10

8

B

809-940

95

AUXILIARY PUMP HYDRAULICS BEGINS WITH SERIAL NUMBER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

159-825 159-786 159-932 155-195 154-322 159-253 154-342 106-595 106-538 105-284 515-211 515-402 324-487 515-711 155-184 157-038 324-961

QTY

1 1 1 1 2 2 1 2 2 4 1 1 1 1 1 1 1

DESCRIPTION

HYD PUMP HYDRAULIC LINE (-16) SOLENOID DIVERTER VALVE S/O COUPLER (20S-16H90) CONNECTOR (08O-10S90) CONNECTOR (06S-08090) CONNECTOR (06S-06O90) SCREW (M6-1.00 X 60MM) LOCKNUT (M6-1.00,PRV TRQ,10.9) WASHER (3/16") HOSE (08OFX90-15"-3000) HOSE (08OFX45-26"-3000) PUMP MOUNT HOSE (06OFX-25"-3000) PLUG (16S, SOC, FM) O-RING (012 D90) PLATE

REMARKS

SEAL REPAIR KIT 191-374 SEE FOOTNOTE 1

FOOTNOTES

1. SERVICE PARTS: 159-164 CHECK VALVE {10S}, 217-770 SOLENOID COIL, 500-756 SEAL REPAIR KIT

NOTE:

B

809-940

96

AUXILIARY PUMP SUPPLY HYD

4

3

6 3 5 1

A

2

809-467

97

AUXILIARY PUMP SUPPLY HYD REF PART NO. NUMBER

1 2 3 4 5 6

159-825 155-195 110-353 364-676 154-188 116-460

QTY

DESCRIPTION

1 HYD PUMP 1 S/O COUPLER (20S-16H90) 2 WORM CLAMP (3/4" TO 1-1/2") 1 HYDRAULIC RESERVOIR 1 S/O COUPLER (16S-16H90) 1 BULK HOSE (1", SOLD PER FT)

REMARKS

USE 1 @ 9.25"

FOOTNOTES

NOTE:

A

809-467

98

AUXILIARY VALVE PRESSURE HYDRAULICS BEGINS WITH S/N

9 3

8

6 5

4

10 7 2

4

1

A

809-941

99

AUXILIARY VALVE PRESSURE HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

159-825 154-322 159-588 159-824 514-063 159-156 154-256 106-390 106-162 117-214

QTY

1 1 1 1 1 1 1 4 4 1

DESCRIPTION

HYD PUMP CONNECTOR (08O-10S90) HYD CONTROL VALVE (6-SPOOL) HOSE (08OFX90S-38"-3000) RUN TEE (08S-08O-04O) QDC ADAPTER (02-040F) UNION (08O-08OFX90) WASHER (M10) FLG SCREW (M8-1.25 X 20MM, GD8) ABRASION SLEEVE (1.25" X 40")

REMARKS

SEAL KIT 191-374

FOOTNOTES

NOTE:

A

809-941

100

AUXILIARY VALVE PRESSURE HYDRAULICS

ENDS WITH S/N

9 3

8

6 5

4 10 7

2 4

1

B

809-380

101

AUXILIARY VALVE PRESSURE HYDRAULICS ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

159-825 159-801 159-588 159-824 514-063 159-156 154-256 106-390 106-162 117-214

QTY

1 1 1 1 1 1 1 4 4 1

DESCRIPTION

HYD PUMP RUN TEE (10S-06O-08O) HYD CONTROL VALVE (6-SPOOL) HOSE (08OFX90S-38"-3000) RUN TEE (08S-08O-04O) QDC ADAPTER (02-040F) UNION (08O-08OFX90) WASHER (M10) FLG SCREW (M8-1.25 X 20MM, GD8) ABRASION SLEEVE (1.25" X 40")

REMARKS

SEAL KIT 191-374

FOOTNOTES

NOTE:

B

809-380

102

CHARGE MANIFOLD PRESSURE AND RETURN

4

11

10

7 8

1 12 7 9

5

8

2 6 3

05

13

5

ID0023607

103

CHARGE MANIFOLD PRESSURE AND RETURN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

159-868 159-147 159-674 364-676 159-823 154-226 159-822 155-254 154-403 149-814 154-255 117-693 117-419

QTY

1 1 1 1 1 1 1 3 2 1 1 1 1

DESCRIPTION

TANDEM HYDR0 PUMP QDC ADAPTER (02-06S) MANIFOLD HYDRAULIC RESERVOIR HOSE (04OFX90L-64"-3000) CONNECTOR (04O-06S90) HOSE (04OFX90L-58"-3000) REDUCER (06S-04SF) CONNECTOR (04S-04O, XL) BRANCH TEE (04S-04O-04O) UNION (04O-04OFX90) ABRASION SLEEVE (1.00" X 60") ABRASION SLEEVE (1.00" X 66")

REMARKS

SEAL KIT# 191-1010 USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0023607

104

PILOT HYDRAULICS ENDS WITH S/N

7 6 7 8

4

4

5

6

2 3

1

7 5

7

7 3

03

ID0023704

105

PILOT HYDRAULICS ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-674 159-588 159-705 159-713 159-713 159-715 155-091 117-214

QTY

1 1 1 1 1 1 8 1

DESCRIPTION

MANIFOLD HYD CONTROL VALVE (6-SPOOL) HOSE (04JFX-50"-500) HOSE (04JFX-54"-500) HOSE (04JFX-54"-500) HOSE (04JFX-57"-500) CONNECTOR (04J-04S90) ABRASION SLEEVE (1.25" X 40")

REMARKS

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0023704

106

PILOT HYDRAULICS BEGINS WITH S/N

4

5 6

3 4 2

1

5

5

3

02

ID0064378

107

PILOT HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6

159-674 159-588 159-705 159-713 155-091 117-214

QTY

1 1 1 1 4 1

DESCRIPTION

MANIFOLD HYD CONTROL VALVE (6-SPOOL) HOSE (04JFX-50"-500) HOSE (04JFX-54"-500) CONNECTOR (04J-04S90) ABRASION SLEEVE (1.25" X 40")

REMARKS

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0064378

108

LEFT JOYSTICK PILOT HYDRAULICS 8

2

3

1

4 6 5

7 3

6

1

4

03

ID0023542

109

LEFT JOYSTICK PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-709 155-133 159-709 159-708 159-674 159-704 155-132 213-143

QTY

1 4 1 1 1 1 4 1

DESCRIPTION

HOSE (04JFX-17"-500) CONNECTOR (04J-04S) HOSE (04JFX-17"-500) HOSE (04JFX-15"-500) MANIFOLD HOSE (04JFX-18"-500) CONNECTOR (04J-04S45) LEFT JOYSTICK

REMARKS

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT. SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 215-1338, LEFT JOYSTICK HANDLE W/SWITCH; OR USE 215-1173, SWITCH ONLY; OR USE 215-1333 HARNESS FOR SERVICE PART

03

ID0023542

110

DIVERTER PRESSURE AND RETURN HYDRAULICS

4

8 5

9 7

6 3 9 5

2

2

10

2

8

10 7

6

1 1

A

809-379

111

DIVERTER PRESSURE AND RETURN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

159-675 154-222 154-227 159-588 159-842 154-788 159-843 515-707 154-221 154-342

QTY

DESCRIPTION

REMARKS

2 DIVERTER VALVE 3 CONNECTOR (06O-08S) 1 CONNECTOR (06O-08S90) 1 HYD CONTROL VALVE (6-SPOOL) 1 HOSE (06OFX90M-42"-3000) 1 HOSE (06OFX-40"-3000) 1 HOSE (06OFX90M-34"-3000) 1 HOSE (06OFX90-32"-3000) 2 CONNECTOR (06S-06O) 2 CONNECTOR (06S-06O90)

FOOTNOTES

NOTE:

A

809-379

112

DIVERTER LOADER HYDRAULICS

9 2 7 4 6

3 8

9

4 3

8 5

4

1 1 6

7

1 1

A

809-381

113

DIVERTER LOADER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

154-229 154-228 159-675 154-222 154-227 153-305 154-722 159-841 149-826

QTY

DESCRIPTION

REMARKS

4 BK CONNECTOR (06O-06O90BK) 1 UNION (06O-06OFX90) 2 DIVERTER VALVE 3 CONNECTOR (06O-08S) 1 CONNECTOR (06O-08S90) 1 HOSE (06OFX-31"-3000) 1 HOSE (06OFX-32"-3000) 1 HOSE (06OFX90S-10.5"-3000) 1 HOSE (06OFX90L-12"-3000)

FOOTNOTES

NOTE:

A

809-381

114

DIVERTER PILOT HYDRAULICS

3 8 10

5 10 11

9 8

6

5

2 11

1 2 4

12 7

A

809-382

115

DIVERTER PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

159-689 106-386 106-893 155-091 159-675 106-329 106-237 154-055 154-120 159-707 159-709 105-284

QTY

DESCRIPTION

REMARKS

1 MANIFOLD 2 FLG LOCKNUT (M8-1.25) 4 SCREW (M6-1.00 X 55MM) 1 CONNECTOR (04J-04S90) 2 DIVERTER VALVE 2 SCREW (M8-1.25 X 50MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 CONNECTOR (04J-06S90) 1 UN RUN TEE (04JFX-04J-04J) 1 HOSE (04JFX-14"-500) 1 HOSE (04JFX-17"-500) 4 WASHER (3/16")

FOOTNOTES

NOTE:

A

809-382

116

LEFT JOYSTICK PILOT HYDRAULICS 8

2

3

1

4 6 5

7 3

6

1

4

03

ID0023542

117

LEFT JOYSTICK PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-709 155-133 159-709 159-708 159-674 159-704 155-132 213-143

QTY

1 4 1 1 1 1 4 1

DESCRIPTION

HOSE (04JFX-17"-500) CONNECTOR (04J-04S) HOSE (04JFX-17"-500) HOSE (04JFX-15"-500) MANIFOLD HOSE (04JFX-18"-500) CONNECTOR (04J-04S45) LEFT JOYSTICK

REMARKS

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT. SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE 215-1338, LEFT JOYSTICK HANDLE W/SWITCH; OR USE 215-1173, SWITCH ONLY; OR USE 215-1333 HARNESS FOR SERVICE PART

03

ID0023542

118

RIGHT JOYSTICK PILOT HYDRAULICS ENDS WITH S/N

1

5 2

7

6

4

9

8

7

8 4

8

3

6

8 5 B

809-383

119

RIGHT JOYSTICK PILOT HYDRAULICS ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

213-144 155-133 159-588 159-717 159-715 159-712 159-716 155-091 117-214

QTY

1 4 1 1 1 1 1 4 1

DESCRIPTION

REMARKS

RIGHT JOYSTICK CONNECTOR (04J-04S) HYD CONTROL VALVE (6-SPOOL) HOSE (04JFX-61"-500) HOSE (04JFX-57"-500) HOSE (04JFX-51"-500) HOSE (04JFX-58"-500) CONNECTOR (04J-04S90) ABRASION SLEEVE (1.25" X 40")

FOOTNOTES

NOTE:

B

809-383

120

RIGHT JOYSTICK PILOT HYDRAULICS BEGINS WITH SN 1Z2337

1

2 2

4 5

7

6 5

3

02

6

4

ID0064416

121

RIGHT JOYSTICK PILOT HYDRAULICS BEGINS WITH SN 1Z2337 REF PART NO. NUMBER

1 2 3 4 5 6 7

213-144 155-133 159-588 159-712 159-716 155-091 117-214

QTY

1 2 1 1 1 2 1

DESCRIPTION

RIGHT JOYSTICK CONNECTOR (04J-04S) HYD CONTROL VALVE (6-SPOOL) HOSE (04JFX-51"-500) HOSE (04JFX-58"-500) CONNECTOR (04J-04S90) ABRASION SLEEVE (1.25" X 40")

REMARKS

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

USE 215-1339, RT. JOYSTICK HANDLE W/ SWITCH; OR USE 215-1174, SWITCH; OR USE 215-1334, HARNESS, FOR SERVICE PART. USE 215-1126, MAGNETIC FLOAT SWITCH, FOR SERVICE PART

02

ID0064416

122

RIGHT JOYSTICK HYDRAULICS SAE/ISO HYDRAULICS SERIAL NUMBER BEGINS W/ 1Z2337

1 PORT 3 OF JOYSTICK 2

PORT 1 OF JOYSTICK 9 18 17

17 13 15

10

11 10

17

6

18

11 13 16

10 17 11

17

12

18

11

11

13

10 13 6

11 12

17

11

17

18 11

15 14

11

14

11

16

12

11 12

17

17

11 5

8

20 20

4

7

5 8

8 8

04

17

3

19

ID0058684

123

RIGHT JOYSTICK HYDRAULICS SAE/ISO HYDRAULICS SERIAL NUMBER BEGINS W/ 1Z2337 REF PART NO. NUMBER

QTY

1 213-144 2 155-133 3 159-588 4 159-711 5 159-710 6 325-631 7 150-1225 8 155-091 9 117-214 10 158-627 11 154-055 12 154-066 13 325-597 14 106-945 15 106-388 16 106-385 17 159-704 18 150-1224 19 159-674 20 158-117

1 RIGHT JOYSTICK 2 CONNECTOR (04J-04S) 1 HYD CONTROL VALVE (6-SPOOL) 1 HOSE (04JFX-46"-500) 2 HOSE (04JFX-44"-500) 2 VALVE MOUNT 1 HOSE (04JFX-40"-500) 6 CONNECTOR (04J-04S90) 1 ABRASION SLEEVE (1.25" X 40") 4 SOLENOID VALVE 12 CONNECTOR (04J-06S90) 4 UNION (04J-04JFX90) 4 VALVE BRACKET 6 SCREW (M6-1.00 X 100MM) 6 WASHER (M6) 6 FLG LOCKNUT (M6-1.00) 10 HOSE (04JFX-18"-500) 4 UNION TEE (04J) 1 MANIFOLD 2 HOSE (04JFX-30"-500)

DESCRIPTION

REMARKS

SEE NOTE 1

USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT

NOT SHOWN:

FOOTNOTES:

USE 215-1339, RT. JOYSTICK HANDLE W/ SWITCH OR USE 215-1174, SWITCH OR USE 215-1334, HARNESS, FOR SERVICE PART. USE 215-1126, MAGNETIC FLOAT SWITCH, FOR SERVICE PART

NOTE:

04

ID0058684

124

LOADER LIFT CYL. HYDRAULICS

3 11

7 7

3 10 9 16 7

7

9 2 4

16 2 6 12 8 5 15

6 14

8 13

4 1

5 1

B

809-389

125

LOADER LIFT CYL. HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

154-229 154-400 151-091 515-715 159-844 154-807 514-049 154-776 159-846 117-621 117-684 117-989 117-387 117-414 117-209 159-845

QTY

DESCRIPTION

REMARKS

2 BK CONNECTOR (06O-06O90BK) 2 BK RUN TEE (06O-06O-06OBK) 2 CYL (2.0 X 1.25 X 16.0) 1 HOSE (06OFX90S-86"-3000) 1 HOSE (06OFX90S-87"-3000) 1 HOSE (06OFX-24"-3000) 4 CONNECTOR (04S-06O90) 1 HOSE (06OFX-42"-3000) 1 HOSE (06OFX-26"-3000) 1 ABRASION SLEEVE (1.00" X 45") 1 ABRASION SLEEVE (1.00" X 26") 1 ABRASION SLEEVE (1.00" X 24") 1 ABRASION SLEEVE (1.00" X 42") 1 ABRASION SLEEVE (1.00" X 88") 1 ABRASION SLEEVE (1.00" X 90") 1 HOSE (06OFX-44"-3000)

FOOTNOTES

NOTE:

B

809-389

126

QUICK ATTACH TILT HYDRAULICS

1

1

3 4

6

5

9 4

10

11 3

8

10

7 2

03

ID0023829

127

QUICK ATTACH TILT HYDRAULICS REF PART NO. NUMBER

QTY

1 154-229 2 300-2742 3 515-388 4 159-848 5 154-343 6 154-342 7 320-740 8 159-787 9 514-163 10 118-268 11 157-038

2 1 1 1 1 1 1 1 1 2 1

DESCRIPTION

REMARKS

BK CONNECTOR (06O-06O90BK) CYL (2.5 X 1.25 X 10.0) HOSE (06OFX90L-80"-3000) HOSE (06OFX90M-80"-3000) UNION (06S-06OFX90) CONNECTOR (06S-06O90) TILT CYLINDER BULKHEAD PLATE HYDRAULIC LINE (-06) BK CONNECTOR (06O-06OBK) ABRASION SLEEVE (1.00" X 82") O-RING (012 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0023829

128

LOADER AUXILIARY HYDRAULICS XT850 ENDS WITH S/N: CMWXT850________.

12 13 13 9

8 7

2 2

1

1

14 10 6

15 11

3 6

5 16

06

4

ID0023831

129

LOADER AUXILIARY HYDRAULICS XT850 ENDS WITH S/N: CMWXT850________.

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

154-390 159-785 159-788 159-802 154-226 154-264 364-676 154-250 159-588 159-850 159-851 159-849 154-253 117-391 118-270 117-641

QTY

2 2 1 2 1 2 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

BK CONNECTOR (08O) HYDRAULIC LINE (-08) QDC MANIFOLD ADAPTER BUSHING (M27-1.5 X -10SF) CONNECTOR (04O-06S90) CONNECTOR (08O-10S45) HYDRAULIC RESERVOIR CONNECTOR (04O-06S45) HYD CONTROL VALVE (6-SPOOL) HOSE (08OFX90S-63"-3000) HOSE (08OFX90S-68"-3000) HOSE (04OFX90S-108"-3000) CONNECTOR (06S-08090) ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1.25" X 70") ABRASION SLEEVE (1.00" X 110")

REMARKS

OBSOLETE, REFER TO "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

NOTE:

06

ID0023831

130

LOADER AUXILIARY HYDRAULICS XT850 BEGINS WITH S/N: CMWXT850________.

12 8 13

13

9

7

2

2

1 1

14 10

6

15 3

11 6

5 4

01

ID0304483

131

LOADER AUXILIARY HYDRAULICS XT850 BEGINS WITH S/N: CMWXT850________.

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

154-390 159-785 150-2410 117-641 154-226 154-264 364-676 154-345 159-588 159-850 159-851 159-849 154-253 117-391 118-270

QTY

2 2 1 1 1 2 1 1 1 1 1 1 2 1 1

DESCRIPTION

BK CONNECTOR (08O) HYDRAULIC LINE (-08) QDC MANIFOLD ABRASION SLEEVE (1.00" X 110") CONNECTOR (04O-06S90) CONNECTOR (08O-10S45) HYDRAULIC RESERVOIR RUN TEE (06S-06O-06O) HYD CONTROL VALVE (6-SPOOL) HOSE (08OFX90S-63"-3000) HOSE (08OFX90S-68"-3000) HOSE (04OFX90S-108"-3000) CONNECTOR (06S-08090) ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1.25" X 70")

REMARKS

REFER TO "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

150-3702 150-3703 150-3704

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

FOOTNOTES:

NOTE:

01

ID0304483

132

LOADER AUXILIARY HYDRAULICS

XT850 BEGINS WITH S/N___; ENDS WITH S/N: CMWXT850_______

12 21

13

8

9

7 24 2 20 19

17 18

23 22 1 10 14 11

10 6

15 11

12 3

6

5 16

4

25 27

26

08

ID0055615

133

LOADER AUXILIARY HYDRAULICS

XT850 BEGINS WITH S/N___; ENDS WITH S/N: CMWXT850_______ REF PART NO. NUMBER

QTY

1 514-243 2 515-625 3 159-788 4 159-802 5 154-226 6 154-399 7 364-676 8 154-250 9 159-588 10 515-165 11 158-982 12 159-849 13 514-082 14 117-391 15 118-270 16 117-641 17 154-310 18 154-312 19 154-488 20 158-264 21 514-231 22 154-291 23 515-516 24 157-040 25 159-870 26 159-871 27 105-1284

1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

BK CONNECTOR (10O45BK) HOSE (10OFX90-38"-3000) QDC MANIFOLD ADAPTER BUSHING (M27-1.5 X -10SF) CONNECTOR (04O-06S90) CONNECTOR (10S-10O45) HYDRAULIC RESERVOIR CONNECTOR (04O-06S45) HYD CONTROL VALVE (6-SPOOL) HOSE (10OFX-64"-3000) HOSE (10OFX45S-70"-3000) HOSE (04OFX90S-108"-3000) CONNECTOR (06S-10O90) ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1.25" X 70") ABRASION SLEEVE (1.00" X 110") REDUCER NUT (10OF) REDUCER STEM (08O) UN RUN TEE (10OFX-10O-10O) HARDLINE CONNECTOR (06S-10O) BK CONNECTOR (10O-10O90BK) HOSE (10OFX-20"-3000) O-RING (016 D90) DUST CAP DUST CAP DUST CAP (3/8 QD)

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

NOTE:

08

ID0055615

134

LOADER AUXILIARY HYDRAULICS XT850 BEGINS WITH S/N: CMWXT850________

12 13 21

8

9

7 24 2 20 19

17 18

23 22 1 10 14 11

10 6

15 11

12 3

6

25

5 16

4

27

26

01

ID0304636

135

LOADER AUXILIARY HYDRAULICS XT850 BEGINS WITH S/N: CMWXT850________ REF PART NO. NUMBER

QTY

1 514-243 2 515-625 3 150-2410 4 159-802 5 154-226 6 154-399 7 364-676 8 154-250 9 159-588 10 515-165 11 158-982 12 159-849 13 514-082 14 117-391 15 118-270 16 117-641 17 154-310 18 154-312 19 154-488 20 158-264 21 514-231 22 154-291 23 515-516 24 157-040 25 159-870 26 159-871 27 105-1284

1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

BK CONNECTOR (10O45BK) HOSE (10OFX90-38"-3000) QDC MANIFOLD ADAPTER BUSHING (M27-1.5 X -10SF) CONNECTOR (04O-06S90) CONNECTOR (10S-10O45) HYDRAULIC RESERVOIR CONNECTOR (04O-06S45) HYD CONTROL VALVE (6-SPOOL) HOSE (10OFX-64"-3000) HOSE (10OFX45S-70"-3000) HOSE (04OFX90S-108"-3000) CONNECTOR (06S-10O90) ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1.25" X 70") ABRASION SLEEVE (1.00" X 110") REDUCER NUT (10OF) REDUCER STEM (08O) UN RUN TEE (10OFX-10O-10O) HARDLINE CONNECTOR (06S-10O) BK CONNECTOR (10O-10O90BK) HOSE (10OFX-20"-3000) O-RING (016 D90) DUST CAP DUST CAP DUST CAP (3/8 QD)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

150-3702 150-3703 150-3704

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

FOOTNOTES:

NOTE:

01

ID0304636

136

SWING HYDRAULICS

2

5

7 12 8

13

11 10

1

6

10

4

12

6 9

10

10 11 14 15

9 5 3

B

809-385

137

SWING HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

151-210 159-588 156-967 159-902 159-840 159-839 154-220 154-226 117-670 110-270 305-256 117-409 106-386 105-284 105-818

QTY

DESCRIPTION

REMARKS

1 CYL (2" X 1.25" X 14") 1 HYD CONTROL VALVE (6-SPOOL) 1 CONNECTOR (04S-04O90,ORF) 1 CONNECTOR (04S-04O90,ORF) 1 HOSE (04OFX90M-62"-3000) 1 HOSE (04OFX-60"-3000) 1 CONNECTOR (04O-06S) 1 CONNECTOR (04O-06S90) 2 ABRASION SLEEVE (1" X 10") 4 BOLT-ON CLAMP (9/16", HALF) 2 BACKUP SPACER 2 ABRASION SLEEVE (1.00" X 28") 1 FLG LOCKNUT (M8-1.25) 1 WASHER (3/16") 1 BOLT (1/4-NC X 1-1/2")

FOOTNOTES

NOTE:

B

809-385

138

OFFSET HYDRAULICS 9

8

5

7 10

6

4

12

5 1

10

3 12

13 2

10 3

13

17 13

14 15

11

16

4

18 13

B

809-386

139

OFFSET HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

151-210 159-588 159-837 515-440 514-049 159-817 149-136 154-221 159-813 154-220 154-226 117-671 110-270 305-256 105-284 105-818 117-409 117-676

QTY

DESCRIPTION

REMARKS

1 CYL (2" X 1.25" X 14") 1 HYD CONTROL VALVE (6-SPOOL) 1 HOSE (04OFX90M-64"-3000) 1 HOSE (04OFX-64"-3000) 2 CONNECTOR (04S-06O90) 1 CONNECTOR (06OFX-06S, ORF.070) 1 HYD LOCKOUT VALVE 1 CONNECTOR (06S-06O) 1 HYDRAULIC LINE (-06) 3 CONNECTOR (04O-06S) 1 CONNECTOR (04O-06S90) 2 ABRASION SLEEVE (1" X 12") 4 BOLT-ON CLAMP (9/16", HALF) 1 BACKUP SPACER 1 WASHER (3/16") 1 BOLT (1/4-NC X 1-1/2") 1 ABRASION SLEEVE (1.00" X 28") 1 ABRASION SLEEVE (1.00" X 30")

FOOTNOTES

NOTE:

B

809-386

140

BOOM HYDRAULICS

3 7 11

1

12

8 3

7 4 8 4 5 6

2 9 3

13 10 10 5 13 14 15

6

C

809-384

141

BOOM HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

151-035 159-588 154-226 154-285 159-836 154-684 515-735 154-652 154-220 110-270 117-607 117-993 117-693 305-256 106-386

QTY

1 1 3 2 1 1 1 1 1 2 1 1 2 1 1

DESCRIPTION

REMARKS

CYL (2.5 X 1.50 X 16.0) HYD CONTROL VALVE (6-SPOOL) CONNECTOR (04O-06S90) BK CONNECTOR (04O-04O45BK) HOSE (04OFX90M-80"-3000) HOSE (04OFX-78"-3000) HOSE (04OFX-22"-3000) HOSE (04OFX-20"-3000) CONNECTOR (04O-06S) BOLT-ON CLAMP (9/16", HALF) ABRASION SLEEVE (1.00" X 21") ABRASION SLEEVE (1.00" X 23") ABRASION SLEEVE (1.00" X 60") BACKUP SPACER FLG LOCKNUT (M8-1.25)

FOOTNOTES

NOTE:

C

809-384

142

DIPPER HYDRAULICS

11 1

5 10

9

4 10 5

9 4 6 6

2

3 3

2

8

8 7

06

ID0023783

143

DIPPER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

151-035 150-1075 150-1075 159-838 154-226 154-275 159-675 154-276 150-2107 117-718 323-128

QTY

1 1 1 1 2 2 1 2 1 2 1

DESCRIPTION

REMARKS

CYL (2.5 X 1.50 X 16.0) HOSE, AR,(040FX-64"-3000 PSI) HOSE, AR,(040FX-64"-3000 PSI) HOSE (04OFX45-33"-3000) CONNECTOR (04O-06S90) BK CONNECTOR (04O-04OBK) DIVERTER VALVE CONNECTOR (04O-08S90) HOSE (04OFX-34"-3000 AR) ABRASION SLEEVE (1" X 36") BOOM

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0023783

144

EXCAVATOR BUCKET HYDRAULICS

1

11 4 10

9 6 10

9 11

12

5 3

5 2 3 2

7 8 8

06

ID0023821

145

EXCAVATOR BUCKET HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

151-210 150-1075 150-1075 154-263 154-275 154-278 159-675 154-276 150-2108 159-833 117-713 323-128

QTY

1 1 1 1 2 1 1 2 1 1 2 1

DESCRIPTION

REMARKS

CYL (2" X 1.25" X 14") HOSE, AR,(040FX-64"-3000 PSI) HOSE, AR,(040FX-64"-3000 PSI) CONNECTOR (04S-04O45) BK CONNECTOR (04O-04OBK) CONNECTOR (04S-04O) DIVERTER VALVE CONNECTOR (04O-08S90) HOSE (04OFX-76"-3000) HOSE (04OFX45-73"-3000) ABRASION SLEEVE (1.00" X 76") BOOM

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0023821

146

147

148

HYDRAULIC CYLINDER 2" ID BARREL X 1.25" OD ROD X 14" STROKE

2

1 3 4 5

6

7

B

807-345

149

HYDRAULIC CYLINDER 2" ID BARREL X 1.25" OD ROD X 14" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-210 190-169 150-778 152-077 106-097 150-771 150-770 150-719

NOT SHOWN: 259-100 259-236 259-239 259-241 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.0" X 1.25" X 14") SEAL REPAIR KIT (2" x1.25") LOCK RING (2") CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.25") CYLINDER HEAD (2.0" X 1.25") CYLINDER ROD

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)

NOTE:

B

807-345

150

151

152

HYDRAULIC CYL. (2.5 X1.25 X 10.0)

1

6

11 13

12 5

7 8 4 9 10

3

2

04

ID0162445

153

HYDRAULIC CYL. (2.5 X1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2742 150-692 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC CYL. (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

04

ID0162445

154

HYDRAULIC CYLINDER (2.5 X 1.500 X 16.000")

2

1 3 4 5

6

7

06

ID0022956

155

HYDRAULIC CYLINDER (2.5 X 1.500 X 16.000") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-035 190-170 150-779 150-289 106-098 150-986 150-768 150-419

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.5" X 16.0") SEAL REPAIR KIT (2.5" X 1.5") LOCK RING (2.5") CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD8) CLINDER PISTON CYLINDER HEAD CYLINDER ROD

SEE FOOTNOTE 1 INCLUDES MOLD-ON WEAR RING

ROD U-SEAL INSTALLER (1.5"-UP) ROD WIPER INSTALLER PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FT-LBS (395-440 NM)

NOTE:

06

ID0022956

156

NOTES:

ID0134963

157

ELECTRICAL

ID0135070

158

ELECTRICAL COMPONENTS

4

11

2 4

9

7 5

1

03

3

5

6

8

10

3

ID0024797

159

ELECTRICAL COMPONENTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

323-224 220-591 106-049 106-048 363-714 217-710 217-826 213-176 107-269 211-311 106-277

QTY

1 1 5 5 1 3 3 1 2 1 2

DESCRIPTION

REMARKS

RELAY PLATE CONTROLLER BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) MODIFIED FUSE PANNEL ASSEMBLY MICRO RELAY (SPDT) MINI RELAY (SPDT) ENGINE/FRAME HARNESS XT850 SCREW (#4-40 X 3/4", PAN) BK/AMI 100 AMP FUSE NUT, ( #4-40 BRASS)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0024797

160

BATTERY CABLES

4

2

1

3

A

809-402

161

BATTERY CABLES REF PART NO. NUMBER

1 2 3 4

215-258 217-833 213-218 213-226

QTY

1 1 1 1

DESCRIPTION

REMARKS

BATTERY (12V, 675 AMP) BATTERY DISCONNECT SWITCH BAT. CABLE (1GA X 70" BLK) BAT CABLE (1 GA X 60", RED)

FOOTNOTES

NOTE:

A

809-402

162

NOTES:

ID0134963

163

BUCKETS

ID0134939

164

52" BUCKET (1/4 CU YD)

2

3

1

A

809-398

165

52" BUCKET (1/4 CU YD) REF PART NO. NUMBER

1 2 3

322-798 322-812 326-129 322-857

QTY

DESCRIPTION

- 52" BUCKET (1/4 CU YD) 1 BUCKET EDGE 1 D-RING 2 BUCKET EDGE

REMARKS

INCLUDES REF NO.'S 1 - 3

FOOTNOTES

NOTE:

A

809-398

166

52" BUCKET (1/3 CU YD)

2

3

1

A

809-399

167

52" BUCKET (1/3 CU YD) REF PART NO. NUMBER

1 2 3

324-518 322-812 326-129 322-857

QTY

DESCRIPTION

- 52" BUCKET (1/3 CU YD) 1 BUCKET EDGE 1 D-RING 2 BUCKET EDGE

REMARKS

INCLUDES REF NO.'S 1 - 3

FOOTNOTES

NOTE:

A

809-399

168

BOLT-ON TOOTH

3 5

1

4

01

2

ID0220058

169

BOLT-ON TOOTH REF PART NO. NUMBER

QTY

1 300-7090 2 300-7091 3 105-1283 4 106-096 5 105-065

1 1 1 2 2

DESCRIPTION

REMARKS

BOLT-ON TOOTH ADAPTER DUAL PURPOSE TOOTH COIL PIN FLG BOLT (1/2-NC X 1-3/4",GD8) LOCKNUT (1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

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NOTES:

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MISCELLANEOUS

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172

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

173

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

174

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

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176

XT850 Related Publications Component

Ass’y

P/N

Model: XT850 .................... Operators Manual ............................................................ .............. 054-123 XT850 .................... Repair Guide (Service Manual) ....................................... .................. N/A XT850 .................... Special Tools Guide ......................................................... .............. 052-901 XT850 .................... Technical Supplement ..................................................... .............. 053-134 Engine: Kubota 26 hp ......... Parts Manual – D1105B-1 ....................................... 194-034 ...... 053-082 Kubota ................... Operation Manual – D1105B-1 ........................................ .............. 054-051 Kubota ................... Service (Shop) Manual – D1105B-1 ................................ .............. 055-051

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – Kubota (D1105B-1) w/o Remote Oil Filter ........................... 194-041 Oil Filter Element (spin-on) – Kubota (D1105B-1) w/ Remote Oil Filter…………………….. 194-881 Fuel Filter (05H-05H, in-line) – Kubota (D1105B-1) .......................................................... 155-941 Fuel Filter Element (spin-on) – Kubota (D1105B-1) .......................................................... 194-386 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.03

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