Ditch Witch XP44 Yanmar® 3TNV86CT Parts Manual 053-3090

XP44 Yanmar® 3TNV86CT

Parts Manual

Issue 4

053-3090

1

XP44 ISSUE NO. 04PL-02/22 For Replacement Copy Order P/N 053-3090

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: XP44

Copyright 2018, 2021, 2022 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

ID0470495

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS______________________ Decals

Accessories

Location .............................................................. 8 Location – Hose Reel ........................................... 10 Location – 500 Gal Tank ....................................... 12 Location – 950 Gal Tank ....................................... 10

Drill Accessories ............................................. 122 GPS Kit – CLM3000 ........................................... 120 Hopper ........................................................... 124 Hopper – Remote ............................................. 126 Hose Reel – 190’, 1” ......................................... 146 Hose Reel Mounting ...................................... 144 Manual Compartment ................................... 116 Plumbing ........................................................ 148 Tank Assembly ............................................... 128 Tank Base ....................................................... 132 Tank Fill Plumbing .......................................... 130 Tank Fill Plumbing – 950 Gal ............................ 138 Tank Fill Plumbing – FM50 .............................. 140 Tank Mounting – 950 Gal ................................. 134 Tank Plumbing – 950 Gal ................................. 136 Tank Step ....................................................... 142 Telematics Kit – CLM3000 ................................ 120

Engine Components Air Filter Mounting ........................................... 32 Battery.............................................................. 36 Crossmember ................................................... 44 Dash ................................................................. 40 Doors ................................................................ 42 Engine............................................................... 18 Engine Cooling System ..................................... 24 Engine Covers ................................................... 48 Engine Mounts ................................................. 20 Engine Oil Filter & Drain ................................... 26 Fuel System ...................................................... 28 Fuel System Mounting ..................................... 30 Hydraulic Tank ................................................. 34 Oil Reservoir ..................................................... 38 Pump Covers .................................................... 46 Pump Stack....................................................... 22

Fluid Systems Antifreeze Tank ................................................ 62 Centrifical Pump Plumbing .............................. 58 Elect Valve Plumbing ........................................ 60 Fluid Pump Mounting ...................................... 54 Fluid Pump Plumbing ....................................... 52 Mud Pump ....................................................... 56

Miscellaneous Bolt/Nut Torque Chart ................................... 152 Filters ............................................................. 158 Optional Parts ................................................ 158 Parts Manual Change Request....................... 159 Related Publications ...................................... 158 Replacement O-Ring Chart ............................ 157 Warranty Registration ................................... 162

Hydraulics Motor Hydraulics – Mix Pump w/ Case Drain ......... 70 Motor Hydraulics – Mix Pump w/o Case Drain ....... 72 Schematic ......................................................... 66 Supply/Return Hydraulics ................................ 68

Electrical Battery Cables ................................................ 110 ECU, GPS & Wireless ...................................... 112 Diagram .......................................................... 102 Diagram – Eng/Frame Harness .............................. 84 Diagram – FMS ................................................ 104 Diagram – Hose Reel Harness ............................. 106 Diagram – Neg. Battery Cable ............................. 100 Schematic ......................................................... 76

ID0470494

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7

DECALS

ID0135069

8

DECAL LOCATION XP44 28 18

4

15

27 10 2 12

1

13

9

7

3

5 6

8

22

17

20 4

15 26 23

16

1 18

6 24

25 14 11 21

6

19

28

04

ID0455383

9

DECAL LOCATION XP44 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

270-7449 270-7761 270-7748 700-143 700-097 274-442 274-318 270-5131 270-5338 270-6978 270-7738 270-7894 270-5127 700-009 270-6968 270-4541 273-554 270-7804 270-1548 700-063 270-7792 275-023 270-5742 270-7021 270-5659 270-7806 270-7762 270-6773 270-4953

QTY

DESCRIPTION

2 1 1 2 1 4 1 1 1 1 1 1 1 1 2 2 1 2 1 1 2 1 1 1 1 1 1 2

DECAL KIT - XP44 XP44 MODEL ID CONTROL PANEL WARNING READ OPERATOR MANUAL ISO CAUTION HOT PARTS ISO LIFT LOCATION TIE DOWN LOCATION BATTERY DISCONNECT SWITCH ULTRA LOW SULFUR FUEL NOTICE ADD COOLANT ISO NOTICE ELECTRICAL SYSTEM ISO HYDRAULIC RESERVOIR (THF) ISO BATTERY CAUTION WEAR HEARING PROTECTION NOTICE OIL LEVEL (HYDRAULIC) ISO WARNING MOVING PARTS ISO ANTIFREEZE FUSE/RELAY BLOCK DANGER ELECTRIC SHOCK ISO HYDRAULIC OIL CAP OPERATOR MANUAL REPLACEMENT ISO OIL LEVEL WARNING NO ETHER/STARTER FLUID ISO NOTICE ENGINE LEVEL ISO OIL DRAIN XP44 SERVICE / LUBE CHART ISO STACKED GRAY LOGOTYPE W/ STRIPE PATENT CAUTION SILICA DUST ISO

REMARKS

APPLY DISCONNECT ICON ONLY

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

FOOTNOTES: 1. NOT PART OF KIT.

04

ID0455383

10

DECAL LOCATION HOSE REEL (65ft) / (190ft)

190’

2 3

1

3

65’

3

03

ID0468093

11

DECAL LOCATION HOSE REEL (65ft) / (190ft) REF PART NO. NUMBER

270-7899 1 270-7897 2 270-4541 3 270-6036

03

QTY

DESCRIPTION

REMARKS

1 1 1 2

HOSE REEL (190FT) DECAL KIT REEL WINDER RETRACT WARNING MOVING PARTS ISO WARNING PRESSURIZED FLUID OR AIR ISO WARNING PRESSURIZED FLUID OR AIR ISO

(190ft) OPTION (65ft) OPTION. NOT PART OF KIT

ID0468093

12

DECAL LOCATION XP44 500 GAL TANK

5

1

2

3 3 2 4

02

6

ID0498167

13

DECAL LOCATION XP44 500 GAL TANK REF PART NO. NUMBER

1 2 3 4 5 6

02

270-7760 270-2414 274-318 274-442 270-7020 270-7286 270-7023

QTY

2 4 4 2 2 1

DESCRIPTION

REMARKS

300G, 500G, 950G TANK ISO SERVICE DECAL KIT DANGER ELECTROCUTION ISO TIE DOWN LOCATION LIFT LOCATION NOTICE DO NOT LIFT ISO STACKED LOGOTYPE NOTICE CYCLONE CLEAN OUT ISO

APPLY ON BOTH SIDES APPLY ON BOTH SIDES APPLY ON BOTH SIDES APPLY ON BOTH SIDES APPLY ON BOTH SIDES PART OF SHIP KIT 190-2776

ID0498167

14

DECAL LOCATION XP44 950 GAL TANK

5

2 3 1

4 2

02

3

ID0588889

15

DECAL LOCATION XP44 950 GAL TANK REF PART NO. NUMBER

1 2 3 4 5

270-7760 270-2414 274-318 274-442 270-7020 270-7286

QTY

2 4 4 2 2

DESCRIPTION

REMARKS

300G, 500G, 950G TANK SERVICE DECAL KIT ISO DANGER ELECTROCUTION ISO TIE DOWN LOCATION LIFT LOCATION NOTICE DO NOT LIFT ISO STACKED GRAY LOGOTYPE

FOOTNOTES

02

ID0588889

16

NOTES:

ID0134963

17

ENGINE COMPONENTS

ID0134845

18

ENGINE

11 12

20

15 14

13 10

16 18

5

17 24

4

6 22 7

23 19 20

21

8

3

9 3 1 2

03

ID0463069

19

ENGINE REF PART NO. NUMBER

QTY

1 106-992 2 107-002 3 195-2768 4 106-093 5 105-079 6 195-2148 7 500-2983 8 500-2349 9 500-2348 10 105-2130 11 302-6444 12 106-124 13 302-6445 14 500-3015 15 106-385 16 110-030 17 500-2984 18 106-386 19 215-1626 20 106-396 21 106-266 22 105-245 23 106-390 24 105-274

8 FLG LK SCREW (M8-1.25 X 25MM) 8 FLG LK SCREW (M10-1.50 X 30MM) 1 CAST IRON MOUNT SAE B 15 TOOTH 4 SCREW (M6-1.00 X 45MM) 4 LOCK WASHER (1/4) 1 FAN, 17" DIA PULLER 1 BELT (YANMAR) 1 FILTER (YANMAR) 1 ENGINE OIL FILTER (Yanmar) 1 EDGE CLIP TOP PERPENDICULAR (.12-.24) 1 COVER PLATE 1 SCREW (M10-1.50 X 110MM) 1 SPACER 1 ALTERNATOR 1 FLG LOCKNUT (M6-1.00) 1 CABLE TIE (1/16" TO 4") 1 STARTER (YANMAR) 1 FLG LOCKNUT (M8-1.25) 1 BATTERY GROUND STRAP 2 WASHER (M10, HARDENED) 1 FLG NUT (M10-1.50) 1 SCREW (M10-1.50 X 25MM) 1 WASHER (M10) 1 SCREW (M10-1.50 X 20MM, 10.9)

DESCRIPTION

REMARKS

TORQUE TO 20 FT-LBS TORQUE TO 40 FT-LBS SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 78 IN-LBS

NOT SHOWN:

FOOTNOTES:

1. LETTERS TO FLYWHEEL MOUNT FLUSH TO END OF PUMP SHAFT, TORQUE SET SCREWS TO 25 FT-LBS, SERVICE PART 500-3246 15 TOOTH CENTER

NOTE:

03

ID0463069

20

ENGINE MOUNTS

3 13

3 2

10

4 9

16 14 15

1 2

12 7 6 5

11 8

01

ID0459517

21

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

302-6435 1 ENGINE BASE 106-724 22 FLG SCREW (M10-1.50 X 25MM) 302-6436 2 MOTOR MOUNT 116-539 2 ISOLATOR 362-2705 4 SHOCK MOUNT 105-359 4 WASHER (5/8) 107-144 4 SCREW (M16-2.00 X 100MM) 106-387 8 FLG LOCKNUT (M10-1.50) 106-386 4 FLG LOCKNUT (M8-1.25) 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 106-355 4 FLG NUT (M16-2.00, 10.9) 106-709 4 FLG LK NUT (M12-1.75) 107-565 4 FLG LK SCREW (M12-1.75 X 40MM) 110-332 1 BOLT-ON CLAMP (1-5/8") 300-4413 2 SPACER 105-1980 2 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459517

22

PUMP STACK

5 1

3

3 5 7

2 6

7 4

02

ID0459565

23

PUMP STACK REF PART NO. NUMBER

QTY

1 150-5492 2 106-202 3 154-234 4 155-146 5 155-161 6 150-4291 7 110-353

1 ELECTRO TANDEM HYDRO 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 4 CONNECTOR (08O-12S) 1 S/O COUPLER (12S-16H90) 3 S/O COUPLER (12S-16H) 16 BULK E-Z FORM HOSE (1") 2 WORM CLAMP (3/4" TO 1-1/2")

DESCRIPTION

REMARKS

SERVICE PART 500-3295 BONDIOLI COIL USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0459565

24

ENGINE COOLING SYSTEM 25 4 20

19

3 24

23

4

6

22

7

26 3 18

8 2

11

20

5 12 9

13 10 3

1 17 16 15

5 02

14 19 2 4 ID0459530

25

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 302-6441 2 116-539 3 106-162 4 106-386 5 106-628 6 106-387 7 195-2357 8 118-208 9 110-353 10 195-2149 11 111-011 12 110-133 13 105-1454 14 301-4998 15 107-687 16 302-3186 17 105-117 18 302-6443 19 106-381 20 105-1034 22 150-2613 23 110-249 24 302-2166 25 362-2739 26 106-989

1 FAN SHROUD 3 ISOLATOR 12 FLG SCREW (M8-1.25 X 20MM, GD8) 16 FLG LOCKNUT (M8-1.25) 3 SCREW (M10-1.50 X 60MM) 1 FLG LOCKNUT (M10-1.50) 1 COOLER 1 UPPER RADIATOR HOSE 2 WORM CLAMP (3/4" TO 1-1/2") 1 COOLANT HOSE 1 WORM CLAMP (1" TO 1-3/4") 1 WORM CLAMP(1-1/16"TO 1-15/16") 1 CLAMP, BOLT-ON ("P") 1 1/4" 2 NUT PLATE 2 CLIP NUT M8-1.25, LONG, WIDE 1 RUBBER FLAP LOWER 2 WASHER (5/16") 1 COOLER MOUNT 6 FLG LK SCREW (M8-1.25 X 25MM) 48 RUBBER SEAL 16 HOSE, BULK (5/16" COOLANT/HEATER) 2 WORM CLAMP (1/4" TO 5/8") 1 COOLER MOUNT 1 TANK W/ SPLASH GUARD (1 QT) 2 FLG LK SCREW (M8-1.25 X 35MM)

DESCRIPTION

REMARKS

500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0459530

26

ENGINE OIL FILTER AND DRAIN

1

2

5

01

3

4

ID0459542

27

ENGINE OIL FILTER AND DRAIN REF PART NO. NUMBER

QTY

1 500-2348 2 153-166 3 154-396 4 154-327 5 515-255

1 1 1 1 1

DESCRIPTION

REMARKS

ENGINE OIL FILTER (Yanmar) CONNECTOR (M22-1.50-08O90) BULKHEAD CONNECTOR (08O-08O90BK) CAP (08OF) HOSE (08OFX-18"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459542

28

FUEL SYSTEM

5 5

2

17

15

4 4

10 11

10

8 19

6

7

2

12 9

10 1

16

14 20

18

3 13

02

ID0459785

29

FUEL SYSTEM REF PART NO. NUMBER

QTY

1 500-2349 2 110-249 3 302-6446 4 116-325 5 156-269 6 115-444 7 105-2011 8 150-5516 9 194-505 10 110-563 11 118-096 12 118-096 13 500-2532 14 500-1239 15 105-1518 16 105-1518 17 105-1518 18 105-1518 19 195-2778 20 105-1518

1 FILTER (YANMAR) 8 WORM CLAMP (1/4" TO 5/8") 1 LONG FUEL TANK 2 GROMMET (.362") 2 S/O COUPLER (04H-05H90) 1 PLUG (04N, SOC, SS) 1 FUEL GAUGE GROMMET 1 FUEL GAUGE 1 FUEL PICKUP 3 SPRING CLAMP (3/8") 6 BULK FUEL TUBING (1/4",PER FT) 12 BULK FUEL TUBING (1/4",PER FT) WATER SEP FUEL PUMP YANMAR 41 BULK HOSE (5/16") LOW PERM 38 BULK HOSE (5/16") LOW PERM 17 BULK HOSE (5/16") LOW PERM 43 BULK HOSE (5/16") LOW PERM 1 FUEL COOLER 10 BULK HOSE (5/16") LOW PERM

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0459785

30

FUEL SYSTEM MOUNTING 3 13

11

12

4 2

19

16

1 18

3 14

9

17 10 8

5 7

02

6

ID0459730

31

FUEL SYSTEM MOUNTING REF PART NO. NUMBER

QTY

1 302-2166 2 105-095 3 106-712 4 106-353 5 302-6446 6 106-724 7 115-444 8 105-2011 9 150-5516 10 500-2532 11 500-1239 12 302-6453 13 105-589 14 106-386 15* 302-5614 16 106-385 17 105-834 18 105-825 19 195-2778

1 COOLER MOUNT 2 WASHER (1/4") 4 FLG SCREW (M6-1.00 X 16MM) 2 FLG NUT (M6-1.00) 1 LONG FUEL TANK 4 FLG SCREW (M10-1.50 X 25MM) 1 PLUG (04N, SOC, SS) 1 FUEL GAUGE GROMMET 1 FUEL GAUGE WATER SEP FUEL PUMP YANMAR 1 FUEL PUMP MOUNT 2 SCREW (M8-1.25 X 100MM) 2 FLG LOCKNUT (M8-1.25) 2 GRILLE 2 FLG LOCKNUT (M6-1.00) 3 FLG LOCKNUT (3/8-NC) 3 FLG LK BOLT (3/8-NC X 3/4) 1 FUEL COOLER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING OLD STYLE COOLER, 195-2192, WITH NEW STYLE FUEL COOLER, 195-2778, REF NO.'S 1 AND 3 MUST ALSO BE REPLACED WITH CURRENT PARTS SHOWN.

NOTE:

02

ID0459730

32

AIR FILTER MOUNTING

9

9

5 6 7 11 10

8 2

4

1

3

01

ID0459790

33

AIR FILTER MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 195-2463 1 INTAKE HOSE 2 194-343 1 MOUNTING CLAMP (5.750") 3 105-1210 1 WORM CLAMP (1-1/4" TO 2-1/4") 4 110-134 1 WORM CLAMP (2.062" TO 2.750") 5 106-163 2 FLG SCREW (M8-1.25 X 30MM) 6 105-226 2 WASHER (5/16") 7 107-096 2 LOCKNUT (M8-1.25, NLK) 8 194-093 1 AIR FILTER PARTS ASS'Y 9 111-119 1 STACK CAP 10 155-150 1 S/O COUPLER (02N-02H) 11 116-192 24 BULK HOSE (7/64", SOLD PER 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459790

34

HYDRAULIC TANK

2

7 8

3

4 9 5 6

10 10

10

1 5 6

01

ID0459890

35

HYDRAULIC TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 HYDRAULIC TANK 1 TANK TOP FILTER 1 NIPPLE (16N-3") 1 FUEL PUMP MOUNT 5 FLG LOCKNUT (3/8-NC) 5 FLG LK BOLT (3/8-NC X 3/4) 1 BREATHER -12SAE 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 PLUG (04N, SOC, SS) 1 SIGHT GAUGE

302-6460 150-4682 150-1317 302-6453 105-834 105-825 150-2337 214-854 115-444 364-171

DESCRIPTION

REMARKS

155-761 O-RING (108 D70)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459890

36

BATTERY

5

8

3

1

4

7

2 6

01

ID0459919

37

BATTERY REF PART NO. NUMBER

QTY

1 215-1165 2 302-6469 3 301-6883 4 300-4334 5 105-078 6 105-825 7 105-834 8 106-076

1 OPTIMA BATTERY 1 BATTERY TRAY 1 BATTERY HOLD DOWN 2 J-HOOK (PLATED) 2 NUT (1/4-NC) 2 FLG LK BOLT (3/8-NC X 3/4) 2 FLG LOCKNUT (3/8-NC) 2 WASHER (1/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459919

38

OIL RESERVOIR

2 3 4

5

8 7

8 6

1

9

02

ID0459992

39

OIL RESERVOIR REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-5246 1 CENT PUMP 2 302-6468 1 RES MOUNT 3 150-5490 1 OIL RESERVOIR 4 105-834 4 FLG LOCKNUT (3/8-NC) 5 105-826 4 FLG LK BOLT (3/8-NC X 1") 6 155-093 1 S/O COUPLER (04N-04H) 7 105-1517 25 BULK HOSE (1/4") LOW PERM 8 110-249 2 WORM CLAMP (1/4" TO 5/8") 9 115-157 1 PLUG (02N, SOC)

REMARKS

500-3299 SEAL KIT SEE NOTE 1 FOR SERVICE PARTS

NOT SHOWN:

255-1060

AR BARRIER FLUID (1 QT)

FOOTNOTES:

NOTE:

1. SERVICE PARTS: 500-3458 TUBE, 500-3459 PRESSURE REGULATOR (0-30 PSI)

02

ID0459992

40

DASH

6 3

8

1 12 13 11 5

4

9

2 10

01

7

ID0460025

41

DASH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 PV380 V2 DISPLAY 1 RESTRICTION INDICATOR(25",H2O) 1 AUDIO ALARM 1 CONTROL PLT 6 SCREW (#10-24 X 3/4",PAN TORX) 1 ROCKER SWITCH (TC) ON-ON 2 POTENTIOMETER - AUTOCROWD 2 KNOB (1/8", BLK) 4 SCREW (M4 X 12mm) BUTTON HEAD 8.8 4 M4-.70 MM NYLON INSERT NUT 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 KEY, PAIR 1 IGNITION SWITCH

220-2555 258-067 306-603 302-6472 105-687 215-1789 217-892 110-641 105-2043 106-956 106-640 214-961 215-2013

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460025

42

DOORS 2

7

6

3

5 1 4 302-6534 302-6510

302-6533 PUMP SIDE

ENGINE SIDE

01

ID0459977

43

DOORS REF PART NO. NUMBER

QTY

1 302-6510 2 302-5614 3 110-1030 4 117-558 5 107-193 6 106-353 7 106-386

1 FORMED DOOR 1 GRILLE 2 LEFT HINGE 1 LATCH, ADJUST LEVER (LOCKING) 4 SCREW (M6-1.00 X 16MM,BUT SOC) 4 FLG NUT (M6-1.00) 8 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

302-6533, 302-6534

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459977

44

CROSSMEMBER 4 4

5

3 8

2

1

2

6 7

01

ID0459975

45

CROSSMEMBER REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-6481 1 BASE 2 302-6519 2 UPRIGHT 3 302-6520 1 CROSSMEMBER 4 106-724 12 FLG SCREW (M10-1.50 X 25MM) 5 319-835 2 LIFTING EYE 6 105-833 4 FLG LOCKNUT (1/2-NC) 7 105-829 4 FLG LK BOLT (1/2-NC X 1") 8 116-184 2 GROMMET (1-1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459975

46

PUMP COVERS 1

2 3 4 5 6 5

4

7

10

11

5

8

12

13

12

5

9 13 01

ID0460112

47

PUMP COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

REMARKS

194-857 1 EXHAUST TUBE 110-134 1 WORM CLAMP (2.062" TO 2.750") 302-6531 1 TOP COVER 106-386 4 FLG LOCKNUT (M8-1.25) 106-162 16 FLG SCREW (M8-1.25 X 20MM, GD8) 302-6520 1 CROSSMEMBER 302-6516 1 PUMP END PANEL 302-6532 1 OUTSIDE COVER 302-6536 1 TANK FRONT 105-003 3 FLG LOCKNUT (5/16-NC) 323-865 3 BUMPER 106-551 12 CLIP NUT (M8-1.25) 106-724 10 FLG SCREW (M10-1.50 X 25MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460112

48

ENGINE COVERS

22

28 11

23

30

14

29

33 32 7

6 20 19

18

17

31

24 3

25

14 15 16

5 4

21 12 13 8

14 9

10

27

2

11 26

1

14 10

9 01

8 ID0460107

49

ENGINE COVERS REF PART NO. NUMBER

QTY

1 302-6513 2 302-6537 3 302-6528 4 302-6529 5 117-558 6 302-6530 7 302-6535 8 106-162 9 106-551 10 106-774 11 117-538 12 323-865 13 105-003 14 106-386 15 106-389 16 105-806 17 105-662 18 106-365 19 106-155 20 105-2413 21 302-6538 22 110-1030 23 110-1029 24 215-2728 25 115-686 26 105-687 27 110-555 28 105-810 29 106-048 30 107-310 31 105-832 32 106-103 33 105-2145

1 ENGINE END PANEL 1 COVER 1 CONTROL COVER 1 ACCESS DOOR 1 LATCH, ADJUST LEVER (LOCKING) 1 COVER 1 ACCESS DOOR 14 FLG SCREW (M8-1.25 X 20MM, GD8) 12 CLIP NUT (M8-1.25) 8 BOLT (M8-1.25 X 16MM,BUT SOC) 2 GRAB HANDLE 4 BUMPER 4 FLG LOCKNUT (5/16-NC) 23 FLG LOCKNUT (M8-1.25) 5 WASHER (M8) 5 SCREW (M8-1.25 X 25MM) 12 NUT (#4-40) 12 LOCK WASHER (#6, SS) 12 SCREW (#4-40 X 5/8", PAN) 2 DRAW LOCKING LATCH 1 TOP FLAP 1 LEFT HINGE 1 RIGHT HINGE 1 STROBE LIGHT, CLEAR (LED) 8 BULK EDGE (5/32",SOLD PER 1") 2 SCREW (#10-24 X 3/4",PAN TORX) 1 CLAMP (1-7/8") 2 BOLT (#10-24 X 7/8", SOC) 2 LOCKNUT (#10-24) 2 WASHER (#10) 1 FLG LOCKNUT (1/4-NC) 1 BOLT (1/4-NC X 1/2", BUT SOC) 1 LANYARD LOOP/EYE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460107

50

NOTES:

ID0134963

51

FLUID SYSTEMS

ID0135021

52

FLUID PUMP PLUMBING 6

11 7 4 8

7

10

10

14 10

4 17 4

19

9

16 15

18

3 2

19 17

12

1 13

5 4 10 03

ID0459926

53

FLUID PUMP PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

157-1006 1 DRILLING FLUID PUMP 115-271 1 REDUCER (24N-12NF) 154-353 1 CONNECTOR (12N-12090) 150-1242 4 S/O COUPLER (12N-12H90, SHORT) 514-004 1 BK CONNECTOR (12O-12OBK) 302-5608 1 TANK (5 GAL) 153-883 2 BK CONNECTOR (12NF, POLY) 150-4290 27 BULK E-Z FORM HOSE (3/4") 150-4290 19 BULK E-Z FORM HOSE (3/4") 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 150-5244 1 CONNECTOR (16N-16H) 150-1343 1 HOSE (12OFX-40"-3000) 115-151 1 REDUCER (16N-12NF) 150-5798 1 SHUT OFF W/ THREAD (12NF-12NF) 105-1606 2 BOLT (#10-24 X 3/8" BUTTON SOC HEAD) 107-310 2 WASHER (#10) 514-161 2 S/O COUPLER (12N-12H) 115-374 14 BULK HOSE (3/4", SOLD PER FT) 110-026 2 WORM CLAMP (1/2" TO 1-1/4")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. MOVE OIL VENT CAP TO BULK HEAD.

NOTE:

03

ID0459926

54

FLUID PUMP MOUNTING 1

3 2

4

8 6 7

5 01

ID0459906

55

FLUID PUMP MOUNTING REF PART NO. NUMBER

QTY

1 157-1006 2 105-833 3 105-830 4 150-5246 5 105-834 6 105-826 7 302-6474 8 106-724

1 DRILLING FLUID PUMP 4 FLG LOCKNUT (1/2-NC) 4 FLG LK BOLT (1/2-NC X 1-1/4") 1 CENT PUMP 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1") 1 PUMP STAND 8 FLG SCREW (M10-1.50 X 25MM)

DESCRIPTION

REMARKS

500-3299 SEAL KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459906

56

MUD PUMP 30 GPM

4

2

7

13 14 15 16

1

5 6 3 8 5

9 17

10

11 18

19

12

06

ID0156730

57

MUD PUMP 30 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

157-277 191-094 190-802 499-110 108-164 499-116 157-050 499-111 165-730 499-119 502-089 499-302 499-113 499-125 499-126 499-123 107-734 499-039 499-121 310-962 153-438 499-392 499-393

QTY

DESCRIPTION

REMARKS

-

MUD PUMP (30 GPM) PACKING REPAIR KIT VALVE REPAIR KIT VALVE - SUCTION AR BOLT O-RING (014 D70) O-RING (116 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER FLUID CYLINDER (L06) CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET LOCKNUT (1/2-NC, BRASS) PLUNGER NUT PISTON CUP (HSN) PISTON HOLDER WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR)

SEE NOT SHOWN FOR REPLACMENT O-RING INCLUDES 3,5,13,15.

INCLUDES 1.4

3 8 3 3 3 3 3 1 3 3 6 3 1 3 3 3 3 3 3 3

OLD STYLE NEW STYLE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

499-122 2 499-124 1 259-352 259-470 499-394 1 150-2750

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL SIGHT GAuGE (FMC) REPLACMENT O-RING

FOOTNOTES:

1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER PACKING REPAIR KIT 191-094.

NOTE:

06

ID0156730

58

CENTRIFICAL PUMP PLUMBING 23

13

19 20 11 7

12

8

10

1

21 24

6

21

4

22

5 15 2 9 14

3

18 17 18 16

01

ID0459927

59

CENTRIFICAL PUMP PLUMBING REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-6467 1 MANIFOLD 2 150-5515 1 SHUT OFF (-16) 3 514-089 1 S/O COUPLER (32N-32H) 4 150-4077 1 PRESSURE GAUGE (0-60 PSI) 5 302-6461 1 MACHINED COLLAR 6 115-296 1 NIPPLE (32N-4") 7 105-2214 1 GASKET (2") 8 105-2167 1 FLANGE CLAMP (2") 9 155-232 1 FHC ADAPTER (16-16N) 10 150-5491 1 3 INCH HSB X FLANGE 11 105-2414 1 FLANGE CLAMP (3") 12 150-5495 1 GASKET (3") 13 150-5246 1 CENT PUMP W/ MOTOR 14 158-974 1 FHC CAP (-16) 15 114-008 1 PLUG (32N, SQ, GALV) 16 149-119 1 FHC ADAPTER (32-32H) 17 116-505 6 BULK HOSE (2", SOLD PER FT) 18 110-134 2 WORM CLAMP (2.062" TO 2.750") 19 115-184 1 NIPPLE (02N-6") 20 156-257 1 SHUT-OFF (02NF-02NF) 21 110-169 2 WORM CLAMP (2.812" TO 3.750") 22 153-341 1 FHC ADAPTER(48-48H) 23 115-157 1 PLUG (02N, SOC) 24 116-506 12 BULK HOSE (3", SOLD PER FT)

REMARKS

500-3299 SEAL KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459927

60

ELECT VALVE PLUMBING

1

7 8 3 6 4

2 4 6 5

10 12 9 11 01

ID0459875

61

ELECT VALVE PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 DRILLING FLUID PUMP 1 ELEC VALVE (32F) 1 CONNECTOR (32F-24N) 2 FLANGE CLAMP (2") 1 COUPLER (32F-24H) 2 SMALL GASKET (2") 1 NIPPLE (24N-2") 1 COLLAR (24NF) 2 WORM CLAMP (1-1/4" TO 2-1/4") 1 MANIFOLD 1 STREET ELBOW (24N-24H90) 7 BULK E-Z FORM HOSE (1.5")

157-1006 150-5248 150-5250 105-2415 150-5247 150-5493 514-315 115-134 105-1210 302-6467 150-5494 150-5771

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459875

62

ANTIFREEZE TANK

8 4

7 5 6

2

9 1

2 3

01

ID0459999

63

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 TANK (5 GAL) 2 BK CONNECTOR (12NF, POLY) 1 S/O COUPLER (12N-12H90, SHORT) 2 STRAP 1 CONNECTOR (12N-12N90) 1 QDC POPPET BODY (12-12N) 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1") 1 CONNECTOR (16N-16H)

302-5608 153-883 150-1242 302-6471 155-116 150-5486 105-834 105-826 150-5244

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459999

64

NOTES:

ID0134963

65

HYDRAULICS

ID0135071

02

Suction Filter

Cooler

Circuits

Front Hydrostatic Pump (Closest to Engine)

Hydrostatic

Filter

Tank

Cooler Bypass

Return Circuit

S1

Test Port

P1

High pressure Drill Fluid pump (Triplex)

A1

To Tank

B1

B2

Low pressure Drill Fluid pump (Centrifugal)

A2

To Tank

Oil Fill Port

P2

Pressures:

Pump

* Charge pressure: 350 psi * Front Hydrostatic Pump: 4000 psi * Rear Hydrostatic Pump: 3000 psi

Nominal

Rear Hydrostatic

66

HYDRAULIC SCHEMATIC XP44

ID0485961

67

68

SUPPLY/RETURN HYDRAULICS

20

8 11

18

21

4

2

11

19

4

1

6

6 5

27

9

26 17

11

6

22

13 14

3 24 25

23

8 11

11 15

10

11 7 28 6

16

01

12

ID0459799

69

SUPPLY/RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1 150-5492 2 195-2357 3 150-2604 4 155-174 5 116-636 6 110-353 7 110-332 8 155-146 9 155-161 10 150-4291 11 111-011 12 302-6460 13 150-4682 14 514-088 15 150-1317 16 155-183 17 150-4290 18 159-386 19 149-412 20 105-836 21 150-4291 22 116-184 23 514-372 24 155-129 25 155-153 26 153-617 27 159-156 28 150-4291

1 ELECTRO TANDEM HYDRO 1 COOLER 1 S/O COUPLER (12S-12H90) W/ CHECK 2 S/O COUPLER (12S-12H90) 19 BULK HOSE (3/4", SOLD PER FT) 4 WORM CLAMP (3/4" TO 1-1/2") 2 BOLT-ON CLAMP (1-5/8") 2 S/O COUPLER (12S-16H90) 1 S/O COUPLER (12S-16H) 36 BULK E-Z FORM HOSE (1") 6 WORM CLAMP (1" TO 1-3/4") 1 HYDRAULIC TANK 1 TANK TOP FILTER 1 S/O COUPLER (16S-16H) 1 NIPPLE (16N-3") 1 S/O COUPLER (16S-12H90) 32 BULK E-Z FORM HOSE (3/4") 1 FILTER HEAD (12SF-12SF) 1 FILTER ELEMENT (1-UNF) 2 FLG LK BOLT (1/4-NC X 1/2") 41 BULK E-Z FORM HOSE (1") 2 GROMMET (1-1/2") 1 QDC ADAPTER (06-06SF) 1 REDUCER (12S-06SF) 1 CONNECTOR (06S-06S) 1 CONNECTOR (04BSPPS-04O) 1 QDC ADAPTER (02-040F) 12 BULK E-Z FORM HOSE (1")

DESCRIPTION

REMARKS

155-761 O-RING (108 D70)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459799

70

MOTOR HYDRAULICS

MIX PUMP WITH CASE DRAIN

17 1

2

3 4

16

2 18

FLUID PUMP MOTOR

5

13

5

20 21

6 14

16 17

12 7

8

10

19 15 9 MIX PUMP MOTOR W/CASE DRAIN

03

11

ID0473855

71

MOTOR HYDRAULICS

MIX PUMP WITH CASE DRAIN REF PART NO. NUMBER

QTY

1 150-5492 2 154-234 3 150-6053 4 106-204 5 154-264 6 514-049 7 302-6460 8 154-345 9 154-322 10 154-236 11 150-5246 12 154-226 13 150-5789 14 157-909 15 515-598 16 150-1194 17 150-1194 18 154-830 19 154-373 20 153-617 21 159-156

1 ELECTRO TANDEM HYDRO 4 CONNECTOR (08O-12S) 1 MOTOR, HYDRAULIC - CC125 2 BOLT (1/2 - NC X 1.50", SOC) 2 CONNECTOR (08O-10S45) 1 CONNECTOR (04S-06O90) 1 HYDRAULIC TANK 1 RUN TEE (06S-06O-06O) 1 CONNECTOR (08O-10S90) 1 CONNECTOR (08O-12S90) 1 CENT PUMP W/ MOTOR 1 CONNECTOR (04O-06S90) 1 HOSE (08OFX90M-19"-3000) 1 HOSE (06OFX-28"-3000) 1 HOSE (04OFX90S-12"3000) 1 HOSE (08OFX90S-32"-3000) 1 HOSE (08OFX90S-32"-3000) 1 HOSE (08OFX90-18"-3000) 1 REDUCER (04O-06OF) 1 CONNECTOR (04BSPPS-04O) 1 QDC ADAPTER (02-040F)

DESCRIPTION

REMARKS

SEE NOT SHOWN & FOOTNOTES 2 & 3

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

214-010 214-XXZZ

SPEED SENSOR SPEED SENSOR

USED ON OLD STYLE MOTOR 150-4250 USED ON HYD MOTOR 150-6053

FOOTNOTES:

1. 500-3337 PUMP HOUSING VOLUTE, 500-3338 HYDRAULIC MOTOR SEAL KIT, 500-3339 MOTOR (W/DRAIN) 2. FOR OLD STYLE HYD MOTOR 150-4250, USE SEAL KIT 500-????.

3. HYD. MOTOR 150-6053 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733

NOTE:

03

ID0473855

72

MOTOR HYDRAULICS MIX PUMP W/O CASE DRAIN

14

6

17

1 2

3 4

16 2

5

13

FLUID PUMP MOTOR

18 20

18

5

21 13

17 14 9 7

10

11

8 19 15

01

16

MIX PUMP MOTOR W/O CASE DRAIN 12

ID0459856

73

MOTOR HYDRAULICS MIX PUMP W/O CASE DRAIN REF PART NO. NUMBER

QTY

1 150-5492 2 154-234 3 150-4250 4 106-204 5 154-264 6 514-049 7 302-6460 8 154-345 9 154-322 10 156-973 11 150-5246 12 150-3203 13 150-5789 14 157-909 15 515-598 16 154-837 17 154-750 18 154-830 19 154-373 20 153-617 21 159-156

1 ELECTRO TANDEM HYDRO 4 CONNECTOR (08O-12S) 1 HYD GEROLER MOTOR W/SPD PICKUP (7.97CID) 2 BOLT (1/2 - NC X 1.50", SOC) 2 CONNECTOR (08O-10S45) 1 CONNECTOR (04S-06O90) 1 HYDRAULIC TANK 1 RUN TEE (06S-06O-06O) 1 CONNECTOR (08O-10S90) 1 BRANCH TEE (08O-04O-10S) 1 CENT PUMP W/ MOTOR 1 ORIFICE PLATE (04O X .046") 1 HOSE (08OFX90M-19"-3000) 1 HOSE (06OFX-28"-3000) 1 HOSE (04OFX90S-12"3000) 1 HOSE (08OFX90S-34"-3000) 1 HOSE (08OFX90S-28"-3000) 1 HOSE (08OFX90-18"-3000) 1 REDUCER (04O-06OF) 1 CONNECTOR (04BSPPS-04O) 1 QDC ADAPTER (02-040F)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0459856

74

NOTES:

ID0134963

75

ELECTRICAL

ID0135070

76

See loose-leaf schematic included with this manual.

77

ELECTRICAL SCHEMATIC XP44 — YANMAR CIRCUIT NUMBER 1 2 2A 2B 2C 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

04

WIRE COLOR BLK RED RED RED RED RED/WHT YEL/GRN RED/BLK RED/ORG RED/BLK BRN RED/BRN ORG ORG/BLU WHT/BLK GRY/WHT ORG/GRN RED/WHT BRN/YEL RED/GRN RED/BLU RED/BLK RED/BRN RED/YEL YEL/ORG YEL GRN PUR ORG/RED PUR/YEL BLK/YEL WHT/BRN TAN PNK/BLK ---

FUNCTION GROUND RETURN UNSWITCHED BATTERY ALTERNATOR FUSE TO ALTERNATOR SWITCHED BATTERY FUSED MAIN POWER STARTER RELAY POWER STARTER SOLENOID EGR RELAY POWER IGNITION SWITCH POWER IGNITION CIRCUIT ENGINE START SIGNAL IGNITION RELAY SIGNAL ALTERNATOR FIELD ALTERNATOR CHARGE SIGNAL DPF +5 VDC SUPPLY DPF ANALOG GROUND FUEL PUMP / IGNITION DPF DIFF PRESSURE SENSOR DPF HI SIDE PRESSURE SENSOR EGR RELAY SOLENOID POWER DPR INLET TEMP SENSOR DPF INSIDE TEMP SENSOR STARTER RELAY SIGNAL STARTER RELAY SIGNAL RETURN GLOW PLUG RELAY SIGNAL CAN HIGH CAN LOW GLOW PLUG POWER ENGINE CONTROLLER POWER GLOW PLUG FUSED POWER MACHINE CONTROLLER & DISPLAY POWER EGR & THROTTLE VALVE POWER EGR CAN HIGH EGR CAN LOW NOT USED

ID0448270

78

ELECTRICAL SCHEMATIC XP44 — YANMAR

04

CIRCUIT NUMBER 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

WIRE COLOR RED/GRN GRY/BLK BLU BLU/RED --ORG/WHT GRY/YEL GRY/BLK ORG/PUR PUR/WHT BRN/YEL GRN/BLU ----BLU/WHT TAN/BLK

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

PUR/ORG BLU/YEL BLU/ORG GRN/BLU PUR/WHT BLK/YEL ------PNK/BLU PNK/WHT TAN/RED PUR/BLK WHT/PNK BLK ORG/GRY WHT/TAN WHT/GRN WHT/GRY

FUNCTION POWER FOR IGNITION RELAY EGR PRESSURE SENSOR +5 VDC EGR HIGH SIDE PRESSURE SENSOR FMS PERMANENT POWER NOT USED EGR LOW SIDE PRESSURE SENSOR EGR PRESSURE SENSOR ANALOG GROUND OIL PRESSURE SWITCH FRESH AIR TEMPERATURE SENSOR FRESH AIR TEMPERATURE SENSOR ANALOG GROUND COOLING WATER TEMERATURE SENSOR COOLING WATER TEMERATURE SENSOR ANALOG GROUND NOT USED NOT USED INTAKE THROTTLE +5 VDC INTAKE VALVE SENSOR INTAKE VALVE, EGR TEMP SENSOR, & INTAKE MANIFOLD TEMP SENSOR ANALOG GROUND INTAKE VALVE MOTOR HIGH INTAKE VALVE MOTOR LOW INTAKE AIR TEMPRATURE SENSOR EGR GAS TEMPERATURE SENSOR EXHAUST GAS TEMPERATURE SENSOR NOT USED NOT USED NOT USED FUEL TEMPERATURE SENSOR EXHAUST GAS TEMPERATURE & FUEL TEMPERATURE SENSORS ANALOG GROUND FUEL RAIL PRESSURE SENSOR +5 VDC FUEL RAIL PRESSURE SENSOR FUEL RAIL PRESSURE SENSOR ANALOG GROUND CRANK SPEED SENSOR POSITIVE CRANK SPEED SENSOR NEGATIVE CAM SPEED SENSOR +5 VDC CAM SPEED SENSOR CAM SPEED SENSOR ANALOG GROUND

ID0448270

79

ELECTRICAL SCHEMATIC XP44 — YANMAR

CIRCUIT NUMBER WIRE COLOR FUNCTION 67 WHT/BLU INJECTOR HIGH CYL 3 68 GRN/RED INJECTOR LOW CYL 3 69 GRN/BLU INJECTOR HIGH CYL 2 70 BRN INJECTOR LOW CYL 2 71 WHT/PUR INJECTOR HIGH CYL 1 72 TAN/GRN INJECTOR LOW CYL 1 73 BRN/ORG SUPPLY PUMP SOURCE 74 BRN/YEL SUPPLY PUMP SINK 75 WHT/GRY OIL PREESURE SWITCH PULL UP SOURCE 76 --NOT USED 77 GRY/WHT YANMAR DIAGNOSTIC +12 VDC SUPPLY 78 ORG/YEL YANMAR DIAGNOSTIC DIGITAL GROUND 79 --NOT USED 80 --NOT USED 81 --NOT USED 82 BLU/YEL HYDRAULIC OIL TEMPERATURE SWITCH 83 GRY/ORG HYDRAULIC OIL TEMPERATURE SWITCH INPUT 84 BARE CRANK SPEED SENSOR CABLE SHIELD 85 --NOT USED 86 --NOT USED 87 BLU/GRY WARNING ALARM OUTPUT 88 --NOT USED 89 --NOT USED 90 --NOT USED 91 --NOT USED 92 --NOT USED 93 --NOT USED 94 --NOT USED 95 --NOT USED 96 --NOT USED 97 ORG/WHT AUTO THROTTLE SWITCH 98 --NOT USED 99 --NOT USED 100 --NOT USED 101 --NOT USED

04

ID0448270

80

ELECTRICAL SCHEMATIC XP44 — YANMAR

CIRCUIT NUMBER 102 103 104 105 106 107 108 109 110 111 112 113 114

04

WIRE COLOR --GRN/YEL YEL/GRN BRN/WHT WHT/GRN WHT/BLU --ORG/RED RED/WHT ORG/GRN ORG/BLU GRN/YEL YEL/GRN

FUNCTION NOT USED MIXER RATE POTENTIOMETER DRILL FLUID RATE POTENTIOMETER FLUID FLOW RATE SENSOR EDT OUT EDT IN NOT USED STROBE LIGHT BUTTERFLY VALVE CONTROL FLUID PUMP (PUMP 2) MIXER PUMP (PUMP 1) CAN 2 INTERFACE - HIGH CAN 2 INTERFACE - LOW

ID0448270

81

ELECTRICAL SCHEMATIC XP44 — YANMAR

PART REFERENCE NUMBER COMPONENT DESCRIPTION NOTES B1 --STARTER YANMAR 129136-770011 B2 500-1239 FUEL PUMP BT1 215-1165 BATTERY 800 CCA, RED TOP D1 211-299 DIODE 1A MINI D2 215-2482 DIODE PACK DS1 215-2728 STROBE LIGHT E1 214-010 FLUID FLOW RATE SENSOR E2 150-5248 BUTTERFLY VALVE F1 211-289 FMS FUSE 3A MINI F2 211-292 ACCESSORY FUSE 15A MINI F3 211-295 START FUSE 30A MINI F4 211-293 EGR FUSE 20A MINI F5 211-293 CONTROLLER FUSE 20A MINI F6 211-291 FUEL PUMP FUSE 10A MINI F7 211-291 DISPLAY FUSE 10A MINI F8 211-289 IGN SWITCH FUSE 3A MINI F9 211-295 POWER RELAY FUSE 30A MINI F10 211-310 PRIMARY FUSE 60A AMI F11 211-317 GLOW PLUG FUSE 50A AMI F12 211-1000 ALTERNATOR FUSE 80A AMI G1 --ALTERNATOR YANMAR 129961-77200, 55 AMP J1 --YANMAR DIAGNOSTIC YANMAR SA-D SERVICE TOOL CONNECTION J2 --DISPLAY DIAGNOSTICS J3 --EDT U4 EDT CONNECTION J4 --CAN 2 INTERFACE PAIRING CABLE CONNECTION K1 215-2779 STARTER RELAY K2 215-2779 GLOW PLUG RELAY K3 215-2748 EGR VALVE RELAY K4 215-2779 IGNITION RELAY L1 500-3295 MIXER PUMP SOLENOID (PUMP 1) L2 500-3295 FLUID PUMP SOLENOID (PUMP 2) LS1 306-603 ALARM R1 215-2294 MINI RESISTOR 121Ω R2 215-2337 MINI RESISTOR 5.1KΩ R3 215-1711 CAN RESISTOR

04

ID0448270

82

ELECTRICAL SCHEMATIC XP44 — YANMAR

REFERENCE R4 R5 S1 S2 S3 S5 T1 U1 U2 U3 U4

04

PART NUMBER 217-892 217-892 215-2013 215-2636 217-854 215-1789 222-5103 --215-2154 220-2527 220-2458

COMPONENT DESCRIPTION MIXER RATE POTENTIOMETER DRILL FLUID RATE POTENTIOMETER IGN SWITCH SQUARE DISCONNECT SWITCH HYDRAULIC OIL TEMPERATURE SWITCH AUTO THROTTLE SWITCH GPS/CELLULAR COMBO ANTENNA 3M ENGINE CONTROLLER DISPLAY FMS MODULE 30 PIN CONTROLLER

NOTES

DW KEYS PROVIDED

OPTIONAL YANMAR - NO DW SERVICE PART AVAILABLE UNPROGRAMMED OPTIONAL UNPROGRAMMED

ID0448270

83

ELECTRICAL SCHEMATIC XP44 — YANMAR

REF. PART NUMBER NUMBER 1 215-1864 2 215-2860 3 215-0081 4 215-0092 5 215-1839 6 215-1626 7 215-2424 8 215-3087

04

QTY. 1 1 1 1 1 1 1 1

COMPONENT DESCRIPTION XP44-YANMAR ENGINE/FRAME HARNESS STARTER CABLE NEG (-) BATT CABLE(1GA X 27", BLK) POS (+) BAT CABLE(1GA X 11",RED) POS(+) BATT CABLE 1GAX 34",RED BATTERY GROUND STRAP FMS HARNESS - PROMION TELEMATICS HOSE REEL HARNESS (OPTIONAL)

ID0448270

84

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

TO CONSOLE

TO FMS

1 TO EXHAUST

TO ENGINE

TO ALT

TO GROUND

02

TO BUTTERFLY VALVE

ID0446605

85

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

ECU A

ECU K

1

-AECU K ECU K

ECU K

Pos CKT

COL

LBL

Pos CKT

1

5

ORG/RED

25

2

2

BLK

1

3

6

ORG/RED

4

3

5

COL

LBL

48 -

CavPlug

-

49 -

CavPlug

-

25

50 -

CavPlug

-

BLK

1

51 -

CavPlug

-

7

ORG/RED

25

52 56

PUR/ORG

48

6

4

BLK

1

53 5001

GRN

23

7

-

CavPlug

-

54 36

TAN

29

8

-

CavPlug

-

55 -

CavPlug

-

9

-

CavPlug

-

56 57

BLK/YEL

53

10 -

CavPlug

-

57 -

CavPlug

-

11 -

CavPlug

-

58 -

CavPlug

-

12 -

CavPlug

-

59 -

CavPlug

-

13 -

CavPlug

-

60 -

CavPlug

-

14 -

CavPlug

-

61 -

CavPlug

-

15 44

GRY/BLK

39

62 -

CavPlug

-

16 -

CavPlug

-

63 20

RED/WHT

14

17 -

CavPlug

-

64 -

CavPlug

18 -

CavPlug

-

65 38

19 -

CavPlug

-

20 55

TAN/BLK

21 50

PUR/WHT

94 72 93 71 92 70 91 69 90 68 89 67 88 66 87 65 86 64 85 63 84 62 83 61 82 60 81 59 80 58 79 57 78 56 77 55 76 54 75 53 74 52 73 51

50 28 49 27 48 26 47 25 46 24 45 23 44 22 43 21 42 20 41 19 40 18 39 17 38 16 37 15 36 14 35 13 34 12 33 11 32 10 31 9 30 8 29 7

6

4

2

5

3

1

ECU A

ECU A Pos CKT COL

LBL

Pos CKT COL

LBL

-

1

-

CavPlug

-

31 -

CavPlug

-

ORG/YEL

78

2

-

CavPlug

-

32 -

CavPlug

-

66 48

ORG/BLU

10

3

-

CavPlug

-

33 77

WHT/BLU

67

47

67 -

CavPlug

-

4

83

BRN/ORG

73

34 -

CavPlug

-

41

68 15

RED/GRN

16

5

84

BRN/YEL

74

35 -

CavPlug

-

6

-

CavPlug

-

36 -

CavPlug

-

7

69

TAN/RED

59

37 75

WHT/GRN

65

8

74

WHT/TAN

64

38 62

DRN

84

9

-

CavPlug

-

39 72

BLK

62

10 -

CavPlug

-

40 -

CavPlug

-

11 67

PNK/BLU

57

41 -

CavPlug

-

12 19

BRN/YEL

15

42 -

CavPlug

-

13 -

CavPlug

-

43 -

CavPlug

-

14 -

CavPlug

-

44 -

CavPlug

-

15 -

CavPlug

-

45 -

CavPlug

-

16 78

GRN/RED

68

46 -

CavPlug

-

ECU A 60 45 59 44 58 43 57 42 56 41 55 40 54 39 53 38 52 37 51 36 50 35

30 15 29 14 28 13 27 12 26 11 25 10 24 9 23 8 22 7 21 6 20 5 19 4

22 -

CavPlug

-

69 -

CavPlug

-

23 54

BLU/WHT

46

70 9

YEL/ORG

21

24 25

WHT/BLK

11

71 -

CavPlug

-

25 -

CavPlug

-

72 -

CavPlug

-

26 -

CavPlug

-

73 11

RED/BRN

19

27 -

CavPlug

-

74 42

GRY/YEL

38

28 10

RED/YEL

20

75 5000

YEL

22

29 -

CavPlug

-

76 37

PNK/BLK

30

49 34

30 -

CavPlug

-

77 21

GRY/WHT

12

48 33

31 -

CavPlug

-

78 -

CavPlug

-

47 32

18 3 17 2

32 -

CavPlug

-

79 49

ORG/PUR

40

46 31

16 1

33 58

PUR/WHT

52

80 13

RED/BLK

18

17 80

BRN

70

47 79

GRN/BLU

69

34 -

CavPlug

-

81 14

RED/BLU

17

18 82

TAN/GRN

72

48 81

WHT/PUR

71

35 12

BRN

7

82 -

CavPlug

-

19 65

BLU/YEL

49

49 -

CavPlug

-

36 -

CavPlug

-

83 -

CavPlug

-

20 66

BLU/ORG

50

50 90

WHT/GRY

75

37 -

CavPlug

-

84 -

CavPlug

-

21 -

CavPlug

-

51 68

PNK/WHT

58

38 -

CavPlug

-

85 40

BLU

34

22 -

CavPlug

-

52 76

WHT/GRY

66

39 41

ORG/WHT

37

86 52

BRN/YEL

44

23 -

CavPlug

-

53 -

CavPlug

-

40 -

CavPlug

-

87 52

BRN/YEL

44

24 -

CavPlug

-

54 73

RED

63

41 -

CavPlug

-

88 17

ORG/GRNGXL 13

25 71

WHT/PNK

61

55 -

CavPlug

-

42 -

CavPlug

-

89 -

CavPlug

-

26 70

PUR/BLK

60

56 -

CavPlug

-

43 -

CavPlug

-

90 43

GRY/WHT

77

27 -

CavPlug

-

57 -

CavPlug

-

44 -

CavPlug

-

91 -

CavPlug

-

28 63

BRN/YEL

42

58 -

CavPlug

-

45 39

GRY/BLK

33

92 -

CavPlug

-

29 64

GRN/BLU

43

59 59

GRN/BLU

51

46 -

CavPlug

-

93 -

CavPlug

-

30 -

CavPlug

-

60 -

CavPlug

-

47 -

CavPlug

-

94 -

CavPlug

-

02

ID0446605

86

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

-B1

-A-

START SW BLK

6 5 4

1 2 3

START SW Pos CKT COL

LBL

1

118 RED/ORG

5

2

12

BRN

7

3

-

-

-

4

108 RED/BRN

5

-

-

-

6

-

-

-

8

-C-

1

A1 B1 C1 D1 E1

F1 G1 H1 J1 K1

A2 B2 C2 D2 E2

F2 G2 H2 J2 K2

A3 B3 C3 D3 E3

F3 G3 H3 J3 K3

EDT CAP

1

CONTROLLER CONTROLLER

CONTROLLER

02

Pos CKT

COL

LBL

Pos CKT

COL

LBL

A1 -

-

-

F1 190

RED/WHT

110

-

-

A2 -

-

-

F2 -

A3 180

BRN/WHT

105

F3 -

-

-

B1 -

-

-

G1 191

ORG/RED

109

B2 181

BLK/YEL

27

G2 192

BLK

1

B3 -

-

-

G3 5014

YEL/GRN

113

C1 -

-

-

H1 -

-

-

C2 182

BLK

1

H2 -

-

-

C3 183

BLK

1

H3 5015

GRN/YEL

114

-

-

D1 184

ORG/BLU

112

J1 -

D2 185

WHT

107

J2 194

BLK

1

D3 186

GRY

106

J3 -

-

-

-

-

E1 -

-

-

K1 -

E2 5010

YEL

22

K2 187

PNK

111

E3 5011

GRN

23

K3 -

-

-

BLK

GRY

4 BLU

5 1

3

BRN

2

EDT

-D-

WHT EDT Pos

CKT

COL

LBL

1 BRN 9004

BRN

BRN

2 WHT9000

WHT

107

3 BLU 9003

BLU

1

4 BLK 9002

BLK

27

5 GRY 9001

GRY

106

ID0446605

87

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

-E-

-B-

1

DRILL FLUID RATE POT Pos CKT COL

LBL

A

-

-

B

196 YEL/GRN

104

C

197 BLK

1

-

MIXER POT

DRILL FLUID RATE POT C B A

C B A

MIXER POT Pos CKT

COL

LBL

A

-

-

-

B

195

GRN/YEL 103

C

198

BLK

1

1

-C-

-F-

-D-

WARN +

WARN WARN -

WARN + Pos CKT COL

LBL

Pos CKT COL

LBL

1

27

1

87

93

BLK/YEL

98

Pg:3

02

BLU/GRY

Of: 9

ID0446605

88

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

-E-

-G-

1

-H1

-FDISPLAY DIAG.

4 5 6

3 2 1

1

2

3

4

5

J

B C

8

10 3

7

8

BLK

6

2 5

1 4

9

G

M

L

F

E

D

7

GRA

V380 12S

V380 6S

AUTO THROTTLE

V380 12S

V380 6S

Pos CKT COL

LBL -

Pos CKT COL

LBL

1

-

-

1

18

27

2

98

BLU/GRY 87

2

5002 YEL

22

3

-

-

3

5003 GRN

23

4

26

ORG/WHT 97

4

-

-

-

5

-

-

-

5

96

GRY/ORG 83

6

-

-

-

6

134

BLK

1

-

7

-

8

196 YEL/GRN 104

9

195 GRN/YEL 103

-

-

10 -

-

-

11 -

-

-

12 -

-

-

AUTO THROTTLE

DISPLAY DIAG. COL

LBL

Pos CKT COL

LBL

A

30

GRY/WHT

77

1

-

-

-

B

32

ORG/YEL

78

2

-

-

-

F

5009 GRN

23

3

-

-

-

M

5008 YEL

22

4

-

-

-

5

26

ORG/WHT 97

6

16

BLK/YEL

27

7

-

-

-

8

-

-

-

9

-

-

-

10 -

-

-

Pg:3

02

A K

H

12 11 10 9

BLK/YEL

6

Pos CKT

Of: 9

ID0446605

89

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

-G-

-J-

2

1

STROBE LIGHT CAP

2

1

-H-

BLK

STROBE LIGHT

STROBE LIGHT Pos CKT COL

LBL

1

191 ORG/RED

109

2

199 BLK

1

GEP GEP

GEP

GEP Pos CKT COL

LBL

Pos CKT COL

LBL

Pos CKT COL

1

15

RED/GRN

16

25 96

GRY/ORG

83

49 -

CavPlug

LBL -

2

117

RED/BLK

4

26 90

WHT/GRY

75

50 -

CavPlug

-

3

9

YEL/ORG

21

27 -

CavPlug

-

51 95

RED

2C

CavPlug

-

52 125 RED

2C 27

4

114

PUR/YEL

26

28 -

5

11

RED/BRN

19

29 -

CavPlug

-

53 94

6

116

YEL/GRN

3A

30 -

CavPlug

-

54 111 ORG/GRN

BLU/YEL

82

55 -

CavPlug

-

CavPlug

-

BLK/YEL

13

7

100

WHT/BRN

28

31 99

8

137

BLK

1

32 46

GRY/BLK

39

56 -

9

-

CavPlug

-

33 -

CavPlug

-

57 103 RED/GRN

32

-

58 118 RED/ORG

5

CavPlug

10 -

CavPlug

-

34 -

11 -

CavPlug

-

35 106

BLK

1

59 141 RED/BLK

6

12 -

CavPlug

-

36 97

RED/BLK

6

60 142 RED/BLK

6

CavPlug

-

61 126 RED/BLK

6

9

62 124 RED

2C

13 -

CavPlug

-

37 -

14 -

CavPlug

-

38 110

CavPlug

-

63 123 RED

2C

ORG

15 115

PUR

24

39 -

16 138

BLK

1

40 -

CavPlug

-

64 122 RED

2C

17 101

RED/WHT

3

41 -

CavPlug

-

65 104 RED/BLK

6

CavPlug

-

66 121 RED

2

18 10

RED/YEL

20

42 -

19 -

CavPlug

-

43 130

RED

2C

67 -

CavPlug

20 -

CavPlug

-

44 113

ORG/GRN

13

68 8

ORG/REDGXL 25

21 -

CavPlug

-

45 -

CavPlug

-

69 117 RED/BLK

22 -

CavPlug

-

46 -

CavPlug

-

70 101 RED/WHTGXL 3

23 -

CavPlug

-

47 103

RED/GRN

32

71 -

-

48 108

RED/BRN

8

72 112 BLU/RED

24 -

CavPlug

67 61 55 49 43 37 31 25 19 13 7

1

68 62 56 50 44 38 32 26 20 14 8

2

69 63 57 51 45 39 33 27 21 15 9

3

CavPlug

-

4

35

70 64 58 52 46 40 34 28 22 16 10 4 71 65 59 53 47 41 35 29 23 17 11 5 72 66 60 54 48 42 36 30 24 18 12 6

02

ID0446605

90

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

-J-

-KFMS Pos CKT

COL

LBL

1

112

BLU/RED

35

2

109

ORG/GRN 13

1 2 3 4

3

133

BLK

1

8 7 6 5

4

-

-

-

GRA

5

5016 YEL

22

FMS

6

5017 GRN

23

7

-

-

-

8

-

-

-

1 CAP FOR F...

Pos CavPlug 1

CavPlug

2

CavPlug

3

CavPlug

4

CavPlug

5

CavPlug

6

CavPlug

7

CavPlug

8

CavPlug

GRA 8 7 6 5 1 2 3 4

CAP FOR FMS

-L-

2 1

TO ALT RING

TO ALT.

TO ALT RING

TO ALT. Pos CKT COL

02

1

48

2

110 ORG

LBL

ORG/BLU 10

Pos CKT COL 1

119

LBL

RED/WHT 2A

9

ID0446605

91

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

-K-

-M1

1

LABEL

GROUND 1

-LGROUND 1

PRIMARY

PRIMARY - 60A

LBL

1

2C

120 RED

LBL

1

1

1

BLK

BATTERY SIDE OF DISCONNECT

PRIMARY Pos CKT COL

Pos CKT COL

GLOW PLUG RING

GLOW PLUG- 80A

BATTERY BATTERY

GLOW PLUG RING Pos CKT COL

LBL

1

26

114 PUR/YEL

Pos CKT COL

LBL

1

2

121 RED

STARTER SOL STARTER SOL

ALT.

ALT.-80A

Pos CKT COL 1

LBL

116 YEL/GRN 3A

ALT. Pos CKT COL 1

02

LBL

119 RED/WHT 2A

ID0446605

92

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

-M-

-N-

BLK

1

GRY

2

1

EXHAUST 1

1

2

EXHAUST 2

EXHAUST 1

2

3

4

5

6

EXHAUST 3

EXHAUST 2

EXHAUST 3

Pos CKT COL

LBL

Pos CKT COL

LBL

Pos CKT COL

LBL

1

13

RED/BLK

18

1

14

RED/BLU

17

2

20

RED/WHT

14

2

22

GRY/WHT 12

2

23

GRY/WHT 12

3

25

WHT/BLK

11

4

19

BRN/YEL

15

5

24

GRY/WHT

12

4 5 6

3 2 1

BLK

CAN2 INTERFACE

CAN2 INTERFACE CAP

CAN2 INTERFACE

02

Pos CKT COL

LBL

1

61

BLK

1

2

-

-

-

3

5014 YEL/GRN

113

4

5015 GRN/YEL

114

5

-

-

-

6

47

BLK/YEL

27

ID0446605

93

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

-N-

-O-

GLOW PLUG GLOW PLUG Pos CKT COL LBL 1

115

PUR 24

12

11

10

9

8

7

12

11

10

9

8

7

6

5

4

3

2

1

6

5

4

3

2

1

RED

YEL

ENGINE 2 RED

ENGINE 4 YEL ENGINE 4 YEL

ENGINE 2 RED

02

Pos CKT COL

LBL

Pos CKT COL

LBL

1

100

WHT/BRN

28

1

-

-

-

2

36

TAN

29

2

-

-

-

3

37

PNK/BLK

30

3

81

WHT/PUR

71

4

129

BLK

1

4

82

TAN/GRN

72

5

54

BLU/WHT

46

5

79

GRN/BLU

69

6

55

TAN/BLK

47

6

80

BRN

70

7

56

PUR/ORG

48

7

77

WHT/BLU

67

8

65

BLU/YEL

49

8

78

GRN/RED

68

9

66

BLU/ORG

50

9

85

BRN/ORG

73

10 59

GRN/BLU

51

10 86

BRN/ORG

73

11 58

PUR/WHT

52

11 87

BRN/YEL

74

12 -

-

-

12 88

BRN/YEL

74

ID0446605

94

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

-O-

-PRESISTOR B C A RESISTOR

4 5 6

3 2 1

Pos CKT

COL

LBL

A

5006

YEL

22

B

5007

GRN 23

C

-

-

CAN RESISTOR

-

EOP YANMAR SA-D

EOP Pos CKT COL

YANMAR SA-D Pos CKT

COL

LBL

1

31

GRY/WHT

77

2

5022

YEL

22

3

5023

GRN

23

4

33

ORG/YEL

78

5

-

-

-

6

-

-

-

1 2 3

1

6 5 4

12

11

10

9

8

7

6

5

4

3

2

1

02

CavPlug

3

CavPlug

4

CavPlug

5

CavPlug

6

CavPlug

5

1

ENGINE 1 RED

GRY

Pos CavPlug

2

6

2

ENGINE 1 RED

YANMAR S...

CavPlug

7

3

LBL

GRY/BLK 39

RED

YANMAR SA-D CAP

1

8

4

45

ENGINE 3 GRY ENGINE 3 GRY Pos CKT COL

LBL

1

69

TAN/RED

59

2

70

PUR/BLK

60

3

71

WHT/PNK

61

4

74

WHT/TAN

64

5

75

WHT/GRN

65

6

76

WHT/GRY

66

7

72

BLK

62

8

73

RED

63

9

62

DRN

84

10 57

BLK/YEL

53

11 67

PNK/BLU

57

12 68

PNK/WHT

58

Pos CKT COL

LBL

1

39

GRY/BLK

33

2

40

BLU

34

3

41

ORG/WHT 37

4

42

GRY/YEL

38

5

49

ORG/PUR

40

6

50

PUR/WHT 41

7

63

BRN/YEL

42

8

64

GRN/BLU

43

ID0446605

95

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

-P-

-R-

A B C

1

FUEL PUMP

SPEED SENSOR SPEED SENSOR Pos CKT COL

LBL

A

105

BLK/YEL

27

B

180

BRN/WHT 105

C

202

BLK

2

FUEL PUMP Pos CKT COL

LBL

1

127 ORG/GRN

13

2

128 BLK

1

1

SPEED SENSOR CAP

A B C SPEED SE...

Pos CavPlug

02

A

2010300

B

2010300

C

2010300

ID0446605

96

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

BUTTERFLY CAP

A

BUTTERFLY VALVE

B

A

B

C

-R-

C

BUTTERFLY VALVE

5 6

7 8

4 3

2 1

BLK

A

DIODE

Pos CKT

COL

LBL

A

190

RED/WHT

110

B

203

BLK

1

C

174

BLK/YEL

27

B

TO HOT SWITCH

DIODE Pos CKT COL

LBL

1

161 BLK

1

2

160 BLK

1

Pos CKT COL

3

-

-

-

A

99

BLU/YEL 82

4

-

-

-

B

131

BLK

5

-

-

-

6

-

-

-

7

164 PNK

111

8

162 ORG/BLU 112

TO HOT SWITCH LBL

1

215-2482 DIODE PACK 4

3

2

1

5

6

7

8

1 2

1 2

HYDROSTAT PUMP 2 HYDROSTAT PUMP 2 Pos CKT COL LBL

PUMP 1

HYDROSTAT PUMP 1 HYDROSTAT PUMP 1

02

Pos CKT

COL

1

163

ORG/BLU 112

2

200

BLK

1

165 PNK 111

2

201 BLK 1

LBL

1

ID0446605

97

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44

1

F1

3 F2

15 F3 30 F4 20

67 K1- START RELAY K2-GLOW PLUG RELAY K3-EGR VALVE RELAY K4-IGN RELAY -----------------------F1-3A-FMS F2-15A-ACCY. F3-30A-START F4-20A-EGR F5-20A-CONTROLLER F6-10A-FUEL PUMP F7-10A-DISPLAY F8-3A-IGN SWITCH F9-30A-POWER RELAY ---------------------------R1-121 OHM RESISTOR R2-5.1k OHM RESISTOR D1-DIODE LEFT ARROW

02

24

54

72

F6 10 F7 10 F8

6

SONG CHUAN

SONG CHUAN

K1

K4

301-1C-C-R1 U01 12VDC

301-1C-C-R1 U01 12VDC

SONG CHUAN

3

K2

F9 30

301-1C-C-R1 U01 12VDC

F5 20

D1

SPARE

SPARE

20

30

R1 121 Ω

86 SONG CHUAN 30 303-1AH-C-U01 12VDC

R2 5.1K Ω

49

87

19

K3

85

1

FRONT LOADING

ID0446605

98

ELECTRICAL DIAGRAM ENG/FRAME HARNESS XP44 REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

ENG./FRAME HARNESS

215-1864

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0446605

99

100

ELECTRICAL DIAGRAM NEG.(-) BATT CABLE

TO GROUND

1

TO BATTERY

02

ID0438839

101

ELECTRICAL DIAGRAM NEG.(-) BATT CABLE REF PART NO. NUMBER

QTY

1

1 NEG (-) BATT CABLE (1GAX27, BLK)

215-0081

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0438839

102

ELECTRICAL DIAGRAM

TO DISCONNECT

1

TO BATTERY

01

ID0448188

103

ELECTRICAL DIAGRAM REF PART NO. NUMBER

QTY

1

1 POSITIVE BATTERY CABLE

215-1839

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0448188

104

ELECTRICAL DIAGRAM FMS HARNESS

TO HARNESS

1

TO PROMION TELEMATIC

01

ID0377227

105

ELECTRICAL DIAGRAM FMS HARNESS REF PART NO. NUMBER

QTY

1

1 FMS HARNESS - PROMION TELEMATICS

215-2424

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0377227

106

ELECTRICAL DIAGRAM XP44-YANMAR HOSE REEL HARNESS

TO FUSE BAR

TO ENG GRND 1

TO RELAY TO HOSE REEL SWITCH TO MOTOR

01

ID0475162

107

ELECTRICAL DIAGRAM XP44-YANMAR HOSE REEL HARNESS

TO RELAY HOSE REEL SW B

Pos CKT COL

A

ENGINE GRND Pos CKT COL 1

1

HOSE REEL SW

TO RELAY

A B

6 2

LBL

10 3

2

1

9

8

5

4

7

6

RED/WHT 3E BLK

1

BLK

ENGINE GRND

TO MOTOR

TO MOTOR Pos CKT

COL LBL

L

1

BLK

L

2

BLK 1

ID LABEL

Pos CKT COL

Type LBL

1

-

CavPlug -

-

2

-

CavPlug -

-

3

-

CavPlug -

-

4

-

CavPlug -

-

5

5

RED

6

6

RED/WHTGXL 3E

7

-

CavPlug -

-

8

-

CavPlug -

-

9

-

CavPlug -

-

10 -

CavPlug -

-

GXL 2A

FUSE BAR (GLOW PLUG (80A) Pos CKT

COL

1

RED

4

RELAY RED-1

FUSE BAR (GLOW PLUG (80A) SHIP LOOSE EXTRA PARTS

RELAY RED-1

2103004

TERM TERM 10 RING 4 BARE 1

3212500

SHNK SHRINK W/SEAL .500

2

3212500

SHNK SHRINK W/SEAL .500

2

Pos CKT COL

7300014

1

4

RED

1

5

RED

LBL

2A

1 PLACE LOOSE PARTS IN BAG, PAPER TIE BAG TO HARNESS AFTER INSPECTION

01

ID0475162

108

ELECTRICAL DIAGRAM XP44-YANMAR HOSE REEL HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

HOSE REEL HARNESS

215-3087

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0475162

109

110

BATTERY CABLES

15 16

1 21 22 23 11 12 5

18

8

TO STARTER

7

6 2

10 13 3 9

7

17

6 20 14

01

4

20 19

ID0459937

111

BATTERY CABLES REF PART NO. NUMBER

QTY

1 215-1165 2 215-2636 3 302-6470 4 106-428 5 106-850 6 105-072 7 105-053 8 215-2308 9 105-834 10 105-826 11 106-396 12 105-245 13 106-386 14 215-0086 15 215-0081 16 215-1839 17 215-0092 18 215-2860 19 215-0087 20 215-0088 21 110-333 22 106-390 23 105-274

1 OPTIMA BATTERY 1 SQUARE DISCONNECT SWITCH (300A) 1 DISCONNECT MOUNT 4 SCREW(M5-0.80X14MM,SOC) 4 LOCKNUT (M5-0.80) 2 LOCK WASHER (3/8") 2 NUT (3/8 NC) HEX 1 STARTER BOOT 2 FLG LOCKNUT (3/8-NC) 2 FLG LK BOLT (3/8-NC X 1") 1 WASHER (M10, HARDENED) 1 SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M8-1.25) 1 COOPER BUSSMAN (3) FUSE HOLDER 1 NEG (-) BATT CABLE (1GAX27, BLK) 1 POSITIVE BATTERY CABLE 1 POS (+) BAT CABLE(1GA X 11",RED) 1 STARTER CABLE 1 MEGA 80A FUSE 2 MEGA 60A FUSE 1 BOLT-ON CLAMP (1") 1 WASHER (M10) 1 SCREW (M10-1.50 X 20MM, 10.9)

DESCRIPTION

REMARKS

NOT SHOWN:

215-1626 -

BATTERY GROUND STRAP

FOOTNOTES:

NOTE:

01

ID0459937

112

ECU, GPS AND WIRELESS

2

8

3 1 7 9

7 4 6

11

5

10

01

ID0460100

113

ECU, GPS AND WIRELESS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

190-2556 222-5103 220-2527 215-2424 302-6686 106-848 107-519 106-385 107-366 220-2458 215-3012 222-7117

QTY

DESCRIPTION

1 GPS ONLY 1 GPS/CELLULAR COMBO ANTENNA 3M 1 BASIC TELEMATICS MODULE 1 FMS HARNESS - PROMION TELEMATICS 1 DOOR 4 FLG SCREW (M6-1.00 X 25MM) 1 SCREW (M8-1.25 X 12MM) 6 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 30MM, 8.8) 1 WIRELESS 30 PIN RX 2400 CONTROLLER 1 SMA CABLE (3') 1 ANTENNA, 2.4GHz, 1/4 WAVE, RA, SMA

REMARKS

INCLUDES REF #1 THRU 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460100

114

NOTES:

ID0134963

115

ACCESSORIES

116

MANUAL COMPARTMENT

1 3

2

01

ID0461064

117

MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3

3 FLG LOCKNUT (1/4-NC) 3 BOLT (1/4-NC X 3/4", BUT TORX) 1 MANUAL COMPARTMENT

105-832 106-265 250-063

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0461064

118

CLM3000 GPS KIT XP44

1

2

4 3

01

ID0719197

119

CLM3000 GPS KIT XP44

REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 110-366 220-6781 215-3312

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0719197

120

CLM3000 TELEMATICS KIT XP44

1

2

4 3

01

ID0719286

121

CLM3000 TELEMATICS KIT XP44

REF PART NO. NUMBER

1 2 3 4

190-2695 222-7232 110-366 220-6780 215-3311

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0719286

122

DRILL ACCESSORIES 1

5

4

2

3

01

ID0460122

123

DRILL ACCESSORIES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

302-6473 150-5486 150-5487 149-513 150-5496

DESCRIPTION

REMARKS

MANIFOLD BLOCK QDC POPPET BODY (12-12N) QDC POPPET ADAPTER (12-12N) STREET ELBOW (12N-12NF45) FITTING (12S-12N)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460122

124

HOPPER

18 7

13

17

19 14 16

15

9

5 10 4

8 6 3 2

11 3 1

01

12

ID0460165

125

HOPPER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HOPPER WELDMENT 1 WEATHER FLAP 2 BACKER PLT 8 FLG SCREW (M6-1.00 X 16MM) 1 COVER 8 FLG LOCKNUT (M6-1.00) 1 RIGHT BRACKET 1 LEFT BRACKET 4 FLG LOCKNUT (M10-1.50) 4 CARRIAGE BOLT (M10-1.50X20MM) 1 LATCH BRACKET 2 POP RIVET (3/16" X 1/2") 1 ANCHOR BRACKET 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 SCREW (M8-1.25 X 12MM) 1 HOOD LATCH 1 SCREW (M6-1.00 X 45MM) 1 LOCKNUT (M6-1.00,PRV TRQ,10.9) 1 BAG CUTTER

302-2088 302-2092 302-2091 106-712 309-090 106-385 310-566 310-567 106-387 107-700 110-223 110-253 110-224 106-561 107-519 110-222 106-093 106-538 302-4712

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460165

126

REMOTE HOPPER 1

20 3 15 11

23

8

12

25

13 14

24

9

21

3 10 4 6

16

5

19

4 27

22

3 17

18

19

3 4

4

26

3

21

20 7

10 8 9

2 01

ID0460166

127

REMOTE HOPPER REF PART NO. NUMBER

QTY

1 302-2088 2 302-6540 3 105-2167 4 105-2214 5 345-9997 6 514-161 7 150-4802 8 345-0965 9 105-826 10 105-834 11 345-2380 12 362-1802 13 105-117 14 105-109 15 105-003 16 115-121 17 514-433 18 150-4290 19 110-026 20 106-963 21 106-387 22 150-5489 23 157-115 24 105-2168 25 150-4804 26 302-5153 27 120-073

1 HOPPER WELDMENT 1 BASE 5 FLANGE CLAMP (2") 4 GASKET (2") 1 TEE (2") 1 S/O COUPLER (12N-12H) 1 2 INCH HSB X FLANGE 2 HOPPER BASE 4 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 1 TANK PLT 1 ANTIFREEZE TANK 4 WASHER (5/16") 4 BOLT (5/16-NC X 1-1/2") 4 FLG LOCKNUT (5/16-NC) 1 NIPPLE (12N-2") 1 S/O COUPLER (12N-12HSB90) 7 BULK E-Z FORM HOSE (3/4") 2 WORM CLAMP (1/2" TO 1-1/4") 4 CARRIAGE BOLT (M10-1.50X35MM) 4 FLG LOCKNUT (M10-1.50) 1 2 INCH HSB X 90 FLANGE 1 O-RING 2.36" X 2.64" X .140 (229 D90) 1 HANDLE RISER 1 3/8" 1 2" BALL VALVE 1 VENTURI (2") 1 SHUT-OFF (12NF-12NF)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460166

128

TANK ASSEMBLY

15 9 16

10

8

17

9

20

1

10

21

22 23

13

11

19 12

18 9

3

14

2 4

2 26 25

5

24

6 7 6

01

5

4

ID0463389

129

TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 STORAGE TANK (500 GAL) 3 BK CONNECTOR (16NF POLY) 2 MIXING JET (16N,ORF.500", NY) 2 S/O COUPLER (16N-16H90) 4 WORM CLAMP (3/4" TO 1-1/2") 8 BULK HOSE (1", SOLD PER 1") 1 S/O TEE (16H-16H-16H) 1 PLUG (48N) 3 BK CONNECTOR (48NF-48NF, NYL) 2 ADAPTER (48NF-48W, ABS) 1 PIPE (-48 X 3.00", ABS) 1 TEE (48WF-48WF-48WF90, ABS) 1 PIPE (-48 X 63.5" ABS) 1 SUCTION ELBOW 1 STREET ELBOW (48N-48NF90) 1 REDUCER (48N-32NF) 1 S/O COUPLER (32N-32H) 1 SHUT-OFF (48NF-48N) 1 NIPPLE (48N-3") 1 ELBOW (48NF-48NF45) 1 FHC BODY (3 1/2" FHC X 3" NPT) 1 FUNNEL STRAINER (3") 1 FHC ADAPTER(48-48H) 1 S/O COUPLER (16N-16H) 1 SHUT OFF (-16) 1 STREET ELBOW (16N-16NF90)

364-1001 157-490 369-810 514-215 110-353 116-094 159-863 156-939 153-549 153-596 315-489 150-1405 314-882 313-259 114-017 155-265 514-089 150-5022 115-299 154-486 514-386 150-5488 153-341 514-311 150-5515 115-440

DESCRIPTION

REMARKS

2 @ 4"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0463389

130

TANK FILL PLUMBING

4

6

3

12 2 2

6 12 5

13 5 1

8 11 7

10 9 9

01

ID0463371

131

TANK FILL PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

REMARKS

300-2575 1 TANK BASE 300-2752 2 MOUNTING BRACKET 196-009 2 U-BOLT CLAMP (2.500") 300-2754 1 FILL PIPE 110-134 2 WORM CLAMP (2.062" TO 2.750") 106-654 4 SCREW (M10-1.50 X 16MM) 300-2750 1 BRACKET 106-387 4 FLG LOCKNUT (M10-1.50) 105-245 4 SCREW (M10-1.50 X 25MM) 315-491 1 BRACKET 149-119 1 FHC ADAPTER (32-32H) 106-390 4 WASHER (M10) 116-505 58 BULK HOSE (2", SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0463371

132

TANK BASE

2

8

3 10 9 7 20 19 1

3

15

16 20

6 5 4

17

19 9

10

11

21 14

18

12

13

01

ID0463365

133

TANK BASE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-2575 1 TANK BASE 2 364-1001 1 STORAGE TANK (500 GAL) 3 300-9815 4 TANK SUPPORT 4 105-273 8 SCREW (M12-1.75 X 30MM) 5 105-059 8 WASHER (7/16") 6 106-709 8 FLG LK NUT (M12-1.75) 7 108-015 2 HHCS M14-2.0 X 35MM, 10.9, ZP 8 107-319 2 LOCKNUT (M14-2.0,PRV TRQ.10.9) 9 116-094 180 BULK HOSE (1", SOLD PER 1") 10 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 11 514-002 1 BK RUN TEE (12O) 12 154-249 1 REDUCER STEM (08O) 13 158-579 1 SHUT-OFF (08NF-08NF) 14 150-3366 1 CONNECTOR (08N-08OFX) 15 105-245 2 SCREW (M10-1.50 X 25MM) 16 106-387 2 FLG LOCKNUT (M10-1.50) 17 302-6924 1 FITTING BRACKET 18 154-271 1 REDUCER NUT (12OF) 19 110-134 4 WORM CLAMP (2.062" TO 2.750") 20 300-2784 2 PIPE 2" PVC .154"W X 69.5" 21 155-233 1 FHC BODY (16-16H)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0463365

134

950 GAL TANK MOUNTING

4

3 13 10 5 2 11 12 7

1

8 9

6

01

ID0476240

135

950 GAL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 TANK (950 GAL) 1 FILLWELL (16") 1 TANK CAP (16", VENTED) 1 TANK CAP (4") 8 SCREW (#10-16 X 1.25", PAN PLPS) 1 TANK BASE 3 TANK STRAP 6 SCREW (M12-1.75 X 40MM, 8.8) 6 FLG LK NUT (M12-1.75) 1 BAFFLE 1 PLATE 2 WELD NUT (5/16 NC) 2 LK BOLT (5/16-NC X 1", NLK)

305-805 357-261 364-434 357-263 108-072 305-875 305-868 106-333 106-709 323-114 323-151 105-164 107-240

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0476240

136

950 GAL TANK PLUMBING

1

12 22 21

19

18 17 20 2 14 16 23 15 13

6 6 5 11

4 3 8 10

01

9

7

ID0476077

137

950 GAL TANK PLUMBING REF PART NO. NUMBER

QTY

1 305-805 2 514-311 3 302-6924 4 514-002 5 105-245 6 106-387 7 154-249 8 154-271 9 150-3366 10 158-579 11 305-875 12 514-215 13 308-751 14 149-971 15 105-274 16 114-008 17 369-810 18 116-094 19 116-094 20 116-094 21 110-353 22 157-490 23 196-010

1 TANK (950 GAL) 3 S/O COUPLER (16N-16H) 1 FITTING BRACKET 1 BK RUN TEE (12O) 2 SCREW (M10-1.50 X 25MM) 6 FLG LOCKNUT (M10-1.50) 1 REDUCER STEM (08O) 1 REDUCER NUT (12OF) 1 CONNECTOR (08N-08OFX) 1 SHUT-OFF (08NF-08NF) 1 TANK BASE 3 S/O COUPLER (16N-16H90) 2 MOUNTING BRACKET 1 MANIFOLD 4 SCREW (M10-1.50 X 20MM, 10.9) 2 PLUG (32N, SQ, GALV) 3 MIXING JET (16N,ORF.500", NY) 7 BULK HOSE (1", SOLD PER 1") 9 BULK HOSE (1", SOLD PER 1") 9 BULK HOSE (1", SOLD PER 1") 6 WORM CLAMP (3/4" TO 1-1/2") 3 BK CONNECTOR (16NF POLY) 2 U-BOLT CLAMP (3")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0476077

138

950 GAL TANK FILL PLUMBING 15

16

17 18

6

32 30

30

31 26 20

14

31

19 27

29

28 33 21 22 23 24 25 1

6 8 9

7

10 2

11 3

12

4 5

01

13

ID0475947

139

950 GAL TANK FILL PLUMBING REF PART NO. NUMBER

QTY

1 305-805 2 157-490 3 115-440 4 150-5515 5 514-311 6 153-549 7 313-259 8 150-5022 9 115-299 10 154-486 11 514-386 12 150-5488 13 153-341 14 310-602 15 514-210 16 150-4015 17 310-895 18 116-506 19 150-4016 20 301-6454 21 153-635 22 153-596 23 115-255 24 155-265 25 514-089 26 313-265 27 313-262 28 106-387 29 178-858 30 106-390 31 107-420 32 106-654 33 309-608

1 TANK (950 GAL) 4 BK CONNECTOR (16NF POLY) 1 STREET ELBOW (16N-16NF90) 1 SHUT OFF (-16) 1 S/O COUPLER (16N-16H) 2 BK CONNECTOR (48NF-48NF, NYL) 1 SUCTION ELBOW 1 SHUT-OFF (48NF-48N) 1 NIPPLE (48N-3") 1 ELBOW (48NF-48NF45) 1 FHC BODY (3 1/2" FHC X 3" NPT) 1 FUNNEL STRAINER (3") 1 FHC ADAPTER(48-48H) 1 MOUNTING BRACKET 1 ST ELBOW, POLY (48NM-48NF90) 2 BANJO FITTING (HB300) 2 T-BOLT CLAMP (3") 1 BULK HOSE (3", SOLD PER FT) 1 ADAPTER (48FN-48W, ABS) 1 PIPE (-48 X 49",ABS) 1 ST ELBOW, (48W-48WF90, ABS) 1 ADAPTER (48NF-48W, ABS) 1 COLLAR (48NF) 1 REDUCER (48N-32NF) 1 S/O COUPLER (32N-32H) 1 VENTURI MOUNT, LH 1 VENTURI MOUNT, LH 6 FLG LOCKNUT (M10-1.50) 6 3/8" SPACER BUSHING 6 WASHER (M10) 6 SCREW (M10-1.50 X 140MM) 4 SCREW (M10-1.50 X 16MM) 2 BRACKE, PIPE SUPPORT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0475947

140

141

142

TANK STEP

9 8

7 1

2 6

3

4 5

01

ID0470129

143

TANK STEP REF PART NO. NUMBER

QTY

1 302-7223 2 302-7228 3 105-2152 4 105-834 5 105-2260 6 105-273 7 106-709 8 117-1046 9 105-1778

1 FOLDING STEP 1 FIXED STEP 2 SHLD BLT (1/2" X 1/4", 3/8-NC) 2 FLG LOCKNUT (3/8-NC) 2 PLUG BUMPER 2 SCREW (M12-1.75 X 30MM) 2 FLG LK NUT (M12-1.75) 2 GRAB HANDLE (24") 8 SCREW(#12-24 X 1-1/4", HWH SLF-DRILL TEK 5

DESCRIPTION

REMARKS

105-2461 SHORT WELD-IN PULL PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0470129

144

HOSE REEL MOUNTING

3

6 1

5 2 4 5 3

5

01

ID0470164

145

HOSE REEL MOUNTING REF PART NO. NUMBER

QTY

1 270-6035 2 302-7229 3 106-096 4 106-210 5 105-833 6 302-6383

2 WARNING PRESSURIZED FLUID OR AIR 1 STAND PLT 6 FLG BOLT (1/2-NC X 1-3/4",GD8) 2 BOLT (1/2-NC X 3") 8 FLG LOCKNUT (1/2-NC) 1 HOSE REEL ASSEMBLY

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 150-5513 HOSE (3/4-NPT X 780") AND 150-5487 QDC POPPET ADAPTER (12-12N)

NOTE:

01

ID0470164

146

190' HOSE REEL (1")

3 2

1

4

12 9 10 11

13 14 7

8

6 5

04

ID0477518

147

190' HOSE REEL (1") REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 LARGE HOSE REEL ASSEMBLY 1 REDUCER (16N-12NF) 1 CONNECTOR (12N-120) 1 EDGE CLIP (.12-.24") W/ CABLE TIE (8") 4 FLG NUT (M10-1.50) 2 BOLT (1/4-NC X 3/4", BUT TORX) 1 POWER RELAY 1 POWER RELAY COVER 2 FLG LOCKNUT (1/4-NC) 1 ROCKER SWITCH (ON)-ON 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 1 SWITCH BRKT 4 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP

302-7709 115-151 154-351 105-2005 106-266 106-265 215-1093 215-2834 105-832 215-1791 106-162 106-386 302-7897 105-1912

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

215-3087 150-5913 150-5913 500-3759

HOSE REEL HARNESS HOSE (1-NPT X 2280"), QDC POPPET ADAPTER (12-12N) HOSE BUMPER, ADJUSTABLE

OPTIONAL

FOOTNOTES:

NOTE:

04

ID0477518

148

PLUMBING

4 3

3 11

2

1 3

5

14 15

12

17

3

6 13 9

6

6

10

16

8

01

7

ID0469857

149

PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 VALVE MOUNT 1 S/O COUPLER (32N-32H) 4 WORM CLAMP (2.062" TO 2.750") 1 SHUT-OFF (32NF-32NF) 1 FHC ADAPTER (40-32N) 3 WORM CLAMP (3/4" TO 1-1/2") 1 CONNECTOR (16N-16O90) 1 REDUCER STEM (12O-16OF) 42 BULK HOSE (3", SOLD PER FT) 20 BULK HOSE (1", SOLD PER 1") 43 BULK HOSE (2", SOLD PER FT) 60 BULK HOSE (2", SOLD PER FT) 15 BULK HOSE (2", SOLD PER FT) 154 BULK HOSE (1", SOLD PER 1") 1 FHC BODY (16-16H) 1 HOSE (12OFX-87"-3000) 1 HOSE (12OFX45-50"-3000)

302-7219 514-089 110-134 150-5175 159-181 110-353 510-011 154-378 116-506 116-094 116-505 116-505 116-505 116-094 155-233 150-5518 150-3886

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0469857

150

NOTES:

ID0134963

151

MISCELLANEOUS

ID0135063

152

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

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SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in• lb 11.4 N• m

76 in• lb 8.6 N• m

143 in• lb 16.2 N• m

107 in• lb 12.1 N• m

168 in• lb 19 N• m

120 in• lb 13.6 N• m

1/4-28

116 in• lb 13.1 N• m

87 in• lb 9.8 N• m

147 in• lb 16.6 N• m

123 in• lb 13.9 N• m

192 in• lb 21.7 N• m

144 in• lb 16.3 N• m

5/16-18

209 in• lb 23.6 N• m

157 in• lb 17.7 N• m

295 in• lb 33.3 N• m

221 in• lb 25 N• m

348 in• lb 39.3 N• m

264 in• lb 29.8 N• m

5/16-24

231 in• lb 26.1 N• m

174 in• lb 19.7 N• m

327 in• lb 36.9 N• m

245 in• lb 27.7 N• m

384 in• lb 43.4 N• m

288 in• lb 32.5 N• m

3/8-16

372 in• lb 42 N• m

276 in• lb 31.2 N• m

44 ft• lb 59.7 N• m

33 ft• lb 44.7 N• m

51 ft• lb 69.1 N• m

38 ft• lb 51.5 N• m

3/8-24

420 in• lb 47.5 N• m

312 in• lb 35.3 N• m

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

58 ft• lb 78.6 N• m

43 ft• lb 58.3 N• m

7/16-14

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

70 ft• lb 94.9 N• m

52 ft• lb 70.5 N• m

81 ft• lb 109.8 N• m

61 ft• lb 82.7 N• m

7/16-20

55 ft• lb 74.6 N• m

41 ft• lb 55.6 N• m

78 ft• lb 105.8 N• m

58 N• m 78.6 N• m

91 ft• lb 123.4 N• m

68 ft• lb 92.2 N• m

1/2-13

75 ft• lb 101.7 N• m

57 ft• lb 77.3 N• m

106 ft• lb 143.7 N• m

80 ft• lb 108.5 N• m

124 ft• lb 168.1 N• m

93 ft• lb 126.1 N• m

1/2-20

85 ft• lb 115.2 N• m

64 ft• lb 86.8 N• m

120 ft• lb 162.7 N• m

90 ft• lb 122 N• m

140 ft• lb 189.8 N• m

105 ft• lb 142.4 N• m

5/8-11

150 ft• lb 203.4 N• m

113 ft• lb 153.2 N• m

212 ft• lb 287.4 N• m

159 ft• lb 215.6 N• m

238 ft• lb 322.7 N• m

179 ft• lb 242.7 N• m

5/8-18

170 ft• lb 230.5 N• m

127 ft• lb 172.2 N• m

240 ft• lb 325.4 N• m

180 ft• lb 224 N• m

270 ft• lb 366.1 N• m

202 ft• lb 273.9 N• m

3/4-10

267 ft• lb 362 N• m

200 ft• lb 271.2 N• m

376 ft• lb 509.8 N• m

282 ft• lb 382.3 N• m

423 ft• lb 573.5 N• m

317 ft• lb 429.8 N• m

3/4-16

297 ft• lb 402.7 N• m

223 ft• lb 302.3 N• m

420 ft• lb 569.4 N• m

315 ft• lb 427.1 N• m

472 ft• lb 640 N• m

354 ft• lb 480 N• m

7/8-9

429 ft• lb 581.6 N• m

322 ft• lb 436.6 N• m

606 ft• lb 821.6 N• m

455 ft• lb 616.9 N• m

682 ft• lb 924.7 N• m

511 ft• lb 692.8 N• m

7/8-14

474 ft• lb 642.7 N• m

355 ft• lb 481.3 N• m

669 ft• lb 907 N• m

502 ft• lb 680.6 N• m

752 ft• lb 1019.6 N• m

564 ft• lb 791.8 N• m

1-8

644 ft• lb 873.1 N• m

483 ft• lb 654.9 N• m

909 ft• lb 1232.4 N• m

681 ft• lb 923.3 N• m

1022 ft• lb 1385.6 N• m

767 ft• lb 1039.9 N• m

1-12

722 ft• lb 978.9 N• m

542 ft• lb 734.9 N• m

1020 ft• lb 1382.9 N• m

765 ft• lb 1037.2 N• m

1147 ft• lb 1551.1 N• m

860 ft• lb 1166 N• m

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Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in• lb 6.1 N• m

41 in• lb 4.6 N• m

78 in• lb 8.8 N• m

59 in• lb 6.7 N• m

91 in• lb 10.3 N• m

68 in• lb 7.7 N• m

M6 X 1.00

92 in• lb 10.4 N• m

69 in• lb 7.8 N• m

133 in• lb 15 N• m

99 in• lb 11.2 N• m

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

M7 X 1.00

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

222 in• lb 25.1 N• m

167 in• lb 18.9 N• m

260 in• lb 29.4 N• m

195 in• lb 22 N• m

M8 X 1.25

225 in• lb 25.4 N• m

169 in• lb 19.1 N• m

333 in• lb 37.6 N• m

242 in• lb 31.3 N• m

377 in• lb 42.6 N• m

284 in• lb 32.1 N• m

M10 X 1.50

37 ft• lb 50.2 N• m

28 ft• lb 38 N• m

53 ft• lb 71.9 N• m

40 ft• lb 54.2 N• m

62 ft• lb 84.1 N• m

47 ft• lb 63.7 N• m

M12 X 1.75

65 ft• lb 88.1 N• m

49 ft• lb 66.4 N• m

93 ft• lb 126.1 N• m

69 ft• lb 93.6 N• m

108 ft• lb 146.4 N• m

81 ft• lb 109.8 N• m

M14 X 2.00

104 ft• lb 141 N• m

78 ft• lb 105.8 N• m

148 ft• lb 200.7 N• m

111 ft• lb 150.5 N• m

173 ft• lb 234.6 N• m

130 ft• lb 176.3 N• m

M16 X 2.00

161 ft• lb 218.3 N• m

121 ft• lb 164.1 N• m

230 ft• lb 311.8 N• m

172 ft• lb 233.2 N• m

269 ft• lb 364.7 N• m

202 ft• lb 273.9 N• m

M18 X 2.50

222 ft• lb 301 N• m

167 ft• lb 226.4 N• m

318 ft• lb 431.2 N• m

238 ft• lb 322.7 N• m

372 ft• lb 504.4 N• m

279 ft• lb 378.3 N• m

M20 X 2.50

314 ft• lb 425.7 N• m

235 ft• lb 318.6 N• m

449 ft• lb 608.8 N• m

337 ft• lb 456.9 N• m

525 ft• lb 711.8 N• m

394 ft• lb 534.2 N• m

M22 X 2.50

428 ft• lb 580.3 N• m

321 ft• lb 435.2 N• m

613 ft• lb 831.1 N• m

460 ft• lb 623.7 N• m

716 ft• lb 970.8 N• m

537 ft• lb 728.1 N• m

M24 X 3.00

543 ft• lb 736.2 N• m

407 ft• lb 551.8 N• m

776 ft• lb 1052.1 N• m

582 ft• lb 789.1 N• m

908 ft• lb 1231.1 N• m

681 ft• lb 923.3 N• m

M27 X 3.00

796 ft• lb 1079.2 N• m

597 ft• lb 809.4 N• m

1139 ft• lb 1544.3 N• m

854 ft• lb 1157.9 N• m

1331 ft• lb 1804.6 N• m

998 ft• lb 1353.1 N• m

M30 X 3.50

1079 ft• lb 1462.9 N• m

809 ft• lb 1096.9 N• m

1543 ft• lb 2092 N• m

1158 ft• lb 1570 N• m

1804 ft• lb 2445.9 N• m

1353 ft• lb 1834.4 N• m

M33 X 3.50

1468 ft• lb 1990.3 N• m

1101 ft• lb 1492.8 N• m

2101 ft• lb 2848.6 N• m

1576 ft• lb 2136.8 N• m

2455 ft• lb 3328.5 N• m

1842 ft• lb 2497.4 N• m

M36 X 4.00

1886 ft• lb 2557.1 N• m

1415 ft• lb 1918.5 N• m

2699 ft• lb 3659.4 N• m

2024 ft• lb 2744.2 N• m

3154 ft• lb 4276.3 N• m

2366 ft• lb 3207.9 N• m

V01

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155

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

US

Metric

US

1/4-20

7-10 ft• lb

9-13 N• m

8-12 ft• lb

1/4-28

8-11 ft• lb

11-15 N• m

5/16-18

13-18 ft• lb

5/16-24

Grade G Hex Flange

US

Metric

US

11-16 N• m

6-8 ft• lb

8-11 N• m

9-11 ft• lb

12-15 N• m

9-12 ft• lb

12-16 N• m

7-9 ft• lb

9-12 N• m

10-13 ft• lb

13-17 N• m

17-24 N• m

16-21 ft• lb

21-28 N• m

13-17 ft• lb

17-23 N• m

18-23 ft• lb

24-43 N• m

14-19 ft• lb

19-25 N• m

18-23 ft• lb

24-31 N• m

14-18 ft• lb

19-24 N• m

20-26 ft• lb

27-35 N• m

3/8-16

16-20 ft• lb

21-27 N• m

28-37 ft• lb

38-50 N• m

23-29 ft• lb

31-39 N• m

33-41 ft• lb

44-50 N• m

3/8-24

16-22 ft• lb

21-30 N• m

32-42 ft• lb

43-57 N• m

26-33 ft• lb

35-44 N• m

37-47 ft• lb

50-63 N• m

7/16-14

23-32 ft• lb

31-43 N• m

45-59 ft• lb

61-80 N• m

37-47 ft• lb

50-63 N• m

52-66 ft• lb

70-89 N• m

7/16-20

24-34 ft• lb

32-46 N• m

51-66 ft• lb

69-89 N• m

41-52 ft• lb

55-70 N• m

58-74 ft• lb

78-100 N• m

1/2-13

37-50 ft• lb

50-67 N• m

69-90ft• lb

93-122 N• m

57-72 ft• lb

77-97 N• m

1/2-20

38-53 ft• lb

51-72 N• m

78-102 ft• lb

105-138 N• m

64-81 ft• lb

87-110 N• m

9/16-12

50-70 ft• lb

67-95 N• m

100-130 ft• lb

135-176 N• m

82-103 ft• lb 111-139 N• m 115-146 ft• lb 156-198 N• m

9/16-18

58-78 ft• lb

78-105 N• m 111-146 ft• lb

150-198 N• m

91-115 ft• lb

5/8-11

70-95 ft• lb

95-129 N• m

138-180 ft• lb

187-224 N• m

5/8-18

73-98 ft• lb

99-133 N• m

156-204 ft• lb

211-276 N• m

127-161 ft• lb 172-218 N• m 180-228 ft• lb 224-309 N• m

3/4-10

125-165 ft• lb 169-223 N• m 245-320 ft• lb

332-434 N• m

200-253 ft• lb 271-343 N• m 282-357 ft• lb 382-484 N• m

3/4-16

120-165 ft• lb 162-223 N• m 273-357 ft• lb

370-484 N• m

223-282 ft• lb 302-382 N• m 315-399 ft• lb 427-541 N• m

7/8-9

185-250 ft• lb 251-339 N• m 394-515 ft• lb

534-698 N• m

7/8-14

200-270 ft• lb 271-366 N• m 435-568 ft• lb

589-770 N• m

1-8

275-375 ft• lb 373-508 N• m 591-772 ft• lb

801-1046 N• m

1-12

290-395 ft• lb 393-535 N• m 663-867 ft• lb

899-1175 N• m

1 1/8-7

294-404 ft• lb 398-547 N• m 837-1095 ft• lb

1135-1484 N• m

1 1/8-12

412-549 ft• lb 558-744 N• m 939-1227 ft• lb

1273-1663 N• m

1 1/4-7

375-513 ft• lb 508-695 N• m 1181-1545 ft• lb 1601-2094 N• m

1 1/4-12

412-549 ft• lb 558-744 N• m 1308-1710 ft• lb 1773-2318 N• m

V01

Metric

Grade F Hex Flange

Metric

80-101 ft• lb 90-114 ft• lb

108-137 N• m 122-154 N• m

123-156 N• m 128-163 ft• lb 173-221 N• m

113-143 ft• lb 153-194 N• m 159-201 ft• lb 215-272 N• m

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft• lb X .75 = 23.25 ft• lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N• m X 1.5 = 78 N• m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N• m X 2.0 = 290 N• m

Lug Nut Torque Size

Type

Torque (ft• lb)

Torque (N• m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft• lb

120-135 N• m

5/8”

106-097

190-166 & 190-169

180-200 ft• lb

245-270 N• m

3/4”

106-098

190-167 & 190-170

290-325 ft• lb

395-440 N• m

7/8”

106-122

190-172 & 190-174

410-460 ft• lb

550-625 N• m

1”

106-145

190-175 & 190-189

630-700 ft• lb

855-950 N• m

1-1/8”

106-146

190-177

770-850 ft• lb

1045-1170 N• m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

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ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

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158

Related Publications Component

Ass’y

P/N

Model: XP44 ...................... Parts Manual .................................... ………………………………….053-3090 XP44 ...................... Operators Manual………………………………………………………..053-3081

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – (YANMAR) ......................................................................... 500-2348 Water Separator Paper Filter ........................................................................................... 500-2532 Fuel Filter Element (spin-on) – (YANMAR) ...................................................................... 500-2349 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Parts O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052 Ace Pump Barrier Fluid (1 QT) ……………………………………………………………….. 255-1060

159

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