Ditch Witch ST37X Parts Manual 053-2969 - PDF DOWNLOAD

ST37X Parts Manual

Issue 12

053-2969

1

ST37X ISSUE NO. 12PL-11/22 For Replacement Copy Order P/N 053-2969

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: ST37X

Copyright 2017, 2018, 2019, 2020, 2021, 2022 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS __________________________ Decals

Control Components

Decal Location ............................................. 8

Auxiliary Control Foot Pedal ................... 106 Console with Lights ................................. 100 Console ............................................... 96, 98 GPS Kit – CLM3000..................................... 102 Parking Brake ................................ 90, 92, 94 Telematics Kit – CLM3000 .......................... 104

Engine Components Air Filter Mounting .................................... 22 Air Filters ................................................... 24 Engine ....................................................... 12 Engine Cooling System .............................. 18 Engine Mounts .......................................... 14 Engine Oil Filter and Drain ........................ 20 Fuel System Mounting .............................. 28 Fuel Tank & Fuel Lines............................... 26 Pump Stack ............................................... 16

Power Train Grease Cylinder ......................................... 48 Hub and Brake Rotor ................................. 44 Rubber Track Options ............................... 54 Track Assembly ............................. 38, 40, 42 Track Frame Installation ............................ 50 Track Motors & Sprockets ............. 32, 34, 36 Track Spacers ............................................ 56 Track Roller Hub ........................................ 46 Weight Kit ................................................. 52

Frame Components Engine Compartment Flaps ....................... 68 Frame Mounting ....................................... 82 Fuel Tank Mounting .................................. 60 Grille ......................................................... 70 Headshaft & Auger Drive .......................... 86 Hood & Exhaust ........................................ 74 Hydraulic Tank Assembly .......................... 62 Hydraulic Tank Mounting .................... 64, 66 Operators Platform ................................... 78 Pivot .......................................................... 84 Rear Access Cover & Manual Comp. ......... 76 Rear and Side Covers ................................ 72 Slide Frame ............................................... 80

Hydraulics Control Valve .......................................... 132 Control Valve Mounting.......................... 112 Cooler By-Pass ........................................ 120 Cylinders – 3.0” x 1.5” ............................... 134 Dual Joystick Mounting ........................... 114 Ground Drive .......................................... 130 Lift........................................................... 126 Motor ..................................................... 124 Park Brake............................................... 128 Pilot Control ............................................ 122 Return & Filter ........................................ 118 Schematic ............................................... 110 Supply ..................................................... 116

Electrical Battery and Fuse Block ........................... 146 Diagram – Engine Harness .................. 148, 158 Relay Panel ............................................. 144 Schematic ............................................... 138

Accessories Boom Assemblies 50K – Lube................... 162 Boom Assemblies 50K – Non-Lube .... 164, 166 Chains – Alligator/Shark 2P ......................... 182 Chains –Alg/Shark Welded 50K 2P ................ 184 Chains – Combo 2P .................................... 180 Chains – Duratooth 50K 2P Group 1 .............. 168 Chains – Duratooth 50K 2P Group 2 .............. 170 Chains – Duratooth 50K 2P Group 3 ............. 172 Chains – Duratooth 50K 2P Group 4 .............. 174 Chains – Duratooth 50K 2P Group 5 .............. 176 Chains – Duratooth/C2X 2P ......................... 178 ID0433585

6

CONTENTS __________________________ Miscellaneous Bolt/Nut Torque Chart ............................ 188 Filters ...................................................... 194 Optional Kits............................................ 194 Related Publications................................ 194 Replacement O-Ring Chart ...................... 193 Warranty Registration ............................. 196

ID0433585

7

DECALS

ID0135069

8

DECAL LOCATION ST37X 7 14

6 10

24

8

19

4 2 23

27

18

3

22

9

9

28

25

15

5 17

3 11

8 12 13

1 26

20

2707289-2

2707375-1

16 21

06

9

ID0433939

9

DECAL LOCATION ST37X REF PART NO. NUMBER

270-7395 1 270-6405 2 270-6857 3 701-097 4 270-6313 5 270-6911 6 700-143 7 270-7436 8 274-442 9 274-318 10 270-6291 11 270-6513 12 275-120 13 700-009 14 270-7792 15 270-7310 16 700-097 17 700-138 18 270-6871 19 270-6968 20 270-8213 21 270-7375 22 270-7376 23 270-5742 24 270-6773 25 270-6991 26 270-7344 27 270-8178 28 270-7603

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ST37X SERVICE DECAL KIT TRENCHER OVERLAY DIESEL DANGER CHAIN & AUGER ISO LUBRICATION CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO RESERVOIR (THF) CAUTION WEAR HEARING PROTECTION ISO OPERATOR MANUAL REPLACEMENT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ISO 811 LOGO ST37X LEFT MODEL ID ST37X RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT WORKLIGHTS DUAL AUX CONTROL RED HI VIS 1.5” REFLECTORS WARNING TIP OVER ISO

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE WITH DUAL AUX CONTROL OPTION KIT

FOOTNOTES

1. NOT PART OF KIT

06

ID0433939

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

ENGINE

3

2

1

4 5

7 6 8

11 10 9

11

12

ID0352309

13

ENGINE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

4 SCREW (M6-1.00 X 45MM) 4 LOCK WASHER (1/4) 1 FAN, 17" DIA PULLER 1 BELT 1 ALTERNATOR BRACKET 8 FLG LK SCREW (M8-1.25 X 25MM) 1 YANMAR PUMP MOUNT SAE B 13 TOOTH 4 FLG LK SCREW (M10-1.50 X 30MM, NLK) 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 4 ENGINE MOUNT SPACER 1 ABRASION BAG (3.0" X 8.0") 1 PAN PAD

106-093 105-079 195-2148 170-475 301-6658 106-992 195-2144 107-002 105-1980 184-317 117-1051 118-1022

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 70 IN-LBS

TORQUE TO 20 FT-LBS TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS

NOT SHOWN:

500-3015 500-3268 500-3374 500-3375 500-2533 500-2984

ALTERNATOR FUEL FILTER ENGINE PAN YANMAR RTV SEALANT STARTER (Yanmar) STARTER (YANMAR)

USE ON T4 ENGINE USE ON STAGE V ENGINE

FOOTNOTES:

NOTE:

11

ID0352309

14

ENGINE MOUNTS 12 13

10 7 6

6

11

5 3 12

1 8 4

9

13

10

11 18

9 20

3

21 17

6

6

14

5

2

19

6

21

15

16

8 4

22 6

17 25

7

9

SEE FOOTNOTE 1

4 24 23

06

ID0352410

15

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

DESCRIPTION

301-4992 1 MOTOR MOUNT 301-4995 1 MOTOR MOUNT 116-539 2 ISOLATOR 118-132 3 SHOCK MOUNT 106-806 3 FLG LK SCREW (M12-1.75 X 25MM) 106-724 23 FLG SCREW (M10-1.50 X 25MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM) 106-386 8 FLG LOCKNUT (M8-1.25) 105-1454 2 CLAMP, BOLT-ON ("P") 1 1/4" 181-650 2 SPACER (1.395") 106-570 2 SCREW (M8-1.25 X 60MM) 105-117 2 WASHER (5/16") 150-5969 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 301-7394 1 PUMP MOUNT 301-7393 1 PUMP MOUNT 106-387 6 FLG LOCKNUT (M10-1.50) 301-7392 1 PUMP SUPPORT 301-7391 1 PUMP SUPPORT PLT 184-317 4 ENGINE MOUNT SPACER 105-1980 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 106-261 2 WASHER (.334") 106-163 2 FLG SCREW (M8-1.25 X 30MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 60 FT-LBS USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING BOLTS IN PUMP TO FASTEN TO PUMP MOUNTS. 2. SERVICE PARTS: REPLACEMENT PUMP BOLT {105-271}

NOTE:

06

ID0352410

16

PUMP STACK

9

11

13 14 12

8

21 10

1

15 5

20 16 17 4 18

6 7 17

18

2

19

3

08

ID0352420

17

PUMP STACK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 1 DOUBLE GEAR PUMP 2 BRANCH TEE (08O-04O-10S) 2 QDC ADAPTER (02-040F) 1 S/O COUPLER (16S-16H90-12H90) 2 CONNECTOR (08O-10S) 1 S/O BR TEE (10S-12H90-12H90) 1 ELBOW (10S-10H, LONG) 1 S/O COUPLER (10S-16H90-10H90) 1 QDC ADAPTER (02-04S, VITON O-RING) 4 CONNECTOR EXTRA HEX (04S-04O, ORF .040") 4 UNION (04O-04OFX90) 1 BULK HOSE (5/8", SOLD PER 1"") 2 WORM CLAMP (1/2" TO 1-1/4") 1 S/O COUPLER (10S-12H90) 2 REDUCER (10S-08SF) 2 CONNECTOR (08S-08O90, XL) 2 UNION (08O-08OFX90) 2 FLG SCREW (M10-1.50X30MM, FER) 0 O-RING (152 D70) 1 CONNECTOR (04S-04O90)

150-5969 150-5820 156-973 159-156 150-2693 154-279 150-4938 150-1022 150-4231 150-2021 150-7083 154-255 116-044 110-026 150-4939 155-193 154-254 154-256 105-2371 157-041 154-252

DESCRIPTION

REMARKS

USE O-RING 157-041; SEE FOOTNOTE 1

BEGINS WITH S/N DWPSK105PM0002041 USE 1 AT 5.5"

INCLUDED IN 150-4230 TANDEM HYDRO PUMP

NOT SHOWN:

FOOTNOTES:

1. 150-5280 DOUBLE GEAR PUMP BEGINS WITH S/N: LI0001010, 150-4132 HYDRAULIC PUMP ENDS WITH S/N: EI0001009

NOTE:

08

ID0352420

18

ENGINE COOLING SYSTEM

14 23 29

26

24

7

1

6

25

30 4 28 12

22

2

5

11 5

15

13

6

4

14

10

9

14 16

8

20 21 19

18 18 18

28

17

9

12

11

14

3

27

ID0352731

19

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 195-1268 2 118-208 3 301-6657 4 110-353 5 111-011 6 118-168 7 118-168 8 301-4998 9 116-421 10 195-2149 11 116-539 12 301-6652 13 106-162 14 106-386 15 106-628 16 107-646 17 105-834 18 105-1454 19 181-650 20 106-570 21 105-117 22 107-334 23 362-2739 24 110-249 25 106-381 26 116-108 27 106-642 28 105-2419 29 105-894 30 105-118

1 RADIATOR/OIL COOLER 1 UPPER RADIATOR HOSE 1 FAN SHROUD 2 WORM CLAMP (3/4" TO 1-1/2") 2 WORM CLAMP (1" TO 1-3/4") 2 SOUND INSULATION SOUND INSULATION 2 NUT PLATE 36 BULK EDGE (1/8", SOLD PER 1") 1 COOLANT HOSE 3 ISOLATOR 1 COOLER MOUNT 12 FLG SCREW (M8-1.25 X 20MM, GD8) 16 FLG LOCKNUT (M8-1.25) 1 SCREW (M10-1.50 X 60MM) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 2 FLG LOCKNUT (3/8-NC) 3 CLAMP, BOLT-ON ("P") 1 1/4" 2 SPACER (1.395") 2 SCREW (M8-1.25 X 60MM) 2 WASHER (5/16") 2 SCREW (M8-1.25 X 25MM,BUT SOC) 1 TANK W/ SPLASH GUARD (1 QT) 2 WORM CLAMP (1/4" TO 5/8") 2 FLG LK SCREW (M8-1.25 X 25MM) 22 BULK HOSE (5/16", SOLD PER 1") 2 SCREW (M10-1.50 X 65MM) 3 WASHER (1.50" X .406" X .089", HARDENED) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 WASHER (3/8")

DESCRIPTION

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

118-168 COMES IN 34" LENGTHS, USE LEFTOVER MATERIAL FROM ITEM 6

IF UNIT IS NOT EQUIPPED WITH REF#29 SEE FOOTNOTE 1 IF UNIT IS NOT EQUIPPED WITH REF#29 SEE FOOTNOTE 1

500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING 116-539 ISOLATOR (REF# 11) AND/OR 301-6652 COOLER MOUNT (REF# 12) ORDER KIT 190-2718 WHICH INCLUDES REF#'S 11, 12, & 29.

NOTE:

12

ID0352731

20

ENGINE OIL FILTER AND DRAIN

16

2

A 12

6

14 3

3

1

6

18 13

10 18

17 9

7 8 11 15

4 5

NOTE: INLET AND OUTLET MAY FLIP DEPENDING ON ORIENTATION OF ADAPTOR COVER, REFER TO ARROWS WHEN ATTACHING HOSES.

INLET OUTLET 04

DETAIL A ID0426750

21

ENGINE OIL FILTER AND DRAIN REF PART NO. NUMBER

QTY

DESCRIPTION

1 153-166 1 CONNECTOR (M22-1.50-08O90) 2 150-4139 1 REMOTE FILTER ADAPTER 3 514-025 4 S/O COUPLER (08N-08H) 4 154-396 1 BULKHEAD CONNECTOR (08O-08O90BK) 5 154-327 1 CAP (08OF) 6 110-217 4 WORM CLAMP (7/16" TO 1") 7 110-332 1 BOLT-ON CLAMP (1-5/8") 8 106-396 1 WASHER (M10, HARDENED) 9 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 10 150-4140 1 REMOTE FILTER HOUSING 11 500-2348 1 ENGINE OIL FILTER (Yanmar) 12 116-286 28 BULK HOSE (1/2", SOLD PER 1") 13 116-286 28 BULK HOSE (1/2", SOLD PER 1") 14 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 15 106-386 3 FLG LOCKNUT (M8-1.25) 16 115-165 PLUG (08N, SOC) 17 154-721 1 HOSE (08OFX-28"-3000) 18 117-409 2 ABRASION SLEEVE (1.00" X 28")

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0426750

22

AIR FILTER MOUNTING

9

4 11

6

11 12

3 1

13 2 8

7

7

5

8

10 05

ID0352862

23

AIR FILTER MOUNTING REF PART NO. NUMBER

QTY

1 115-180 2 195-633 3 157-814 4 195-1201 5 303-2787 6 194-343 7 106-632 8 106-709 9 106-163 10 106-386 11 110-134 12 194-093 13 111-135

1 ALL THREAD (1/8-NPT) 1 RESTRICTION INDICATOR (20"H20) 1 HOSE 45 DEG. 2"-2.5" 1 HOSE, 2" AIR INTAKE ELBOW 1 BRACE 1 MOUNTING CLAMP (5.750") 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG LK NUT (M12-1.75) 2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 2 WORM CLAMP (2.062" TO 2.750") 1 AIR FILTER PARTS ASS'Y 1 T-BOLT CLAMP

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-6761

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

05

ID0352862

24

AIR FILTERS

2

1

3

03

ID0024158

25

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

26

FUEL TANK & FUEL LINES

6 17 11 25

11

11 12 11

15

11

7 14

3 2

18 24

22

11

1 2

13 23

10 11

16 20

19

21 11

06

4

9

8

5

ID0352859

27

FUEL TANK & FUEL LINES REF PART NO. NUMBER

QTY

1 364-1009 2 116-325 3 150-3378 4 110-563 5 194-505 6 364-730 7 362-1892 8 115-444 9 118-096 10 116-108 11 110-249 12 500-1239 13 500-2349 14 500-2532 15 155-241 16 156-252 17 116-108 18 116-108 19 110-259 20 106-380 21 116-881 22 116-108 23 116-108 24 116-108 25 500-3519

1 FUEL TANK, 10.5 GAL 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 3 SPRING CLAMP (3/8") 1 FUEL PICKUP 1 FUEL GAUGE 1 DIESEL CAP 1 PLUG (04N, SOC, SS) 48 BULK FUEL TUBING (1/4",PER FT) 3 BULK HOSE (5/16", SOLD PER 1") 14 WORM CLAMP (1/4" TO 5/8") 0 FUEL PUMP YANMAR 0 FILTER (YANMAR) 0 WATER SEP 1 S/O COUPLER (02N-05H90) 1 S/O TEE (05H-05H-05H) 5 BULK HOSE (5/16", SOLD PER 1") 4 BULK HOSE (5/16", SOLD PER 1") 1 BOLT-ON CLAMP (.625") 1 FLG LK SCREW (M8-1.25 X 16MM) 52 BULK HOSE (3/8", SOLD PER FT) 72 BULK HOSE (5/16", SOLD PER 1") 85 BULK HOSE (5/16", SOLD PER 1") 30 BULK HOSE (5/16", SOLD PER 1") 0 FUEL FILTER HEAD

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

FILTER ONLY, BRACKET NOT INCLUDED FILTER ONLY, CANISTER NOT INCLUDED

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0352859

28

FUEL SYSTEM MOUNTING 1 7

9

13

5

10

14 12

3

5 5 2 8 2 6 11

05

1

4

ID0426808

29

FUEL SYSTEM MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3 FLG SCREW (M8-1.25 X 30MM) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 7 FLG LOCKNUT (M8-1.25) 2 SCREW (M8-1.25 X 100MM) 1 BATTERY BASE 0 FUEL PUMP YANMAR 0 FUEL FILTER HEAD 0 FILTER (YANMAR) 0 WATER SEP 1 FIR TREE CABLE MOUNT 1 5/16 STUD MOUNT ZIP TIE 1 FILTER MOUNT

106-163 106-381 106-712 106-385 106-386 105-589 303-2792 500-1239 500-3519 500-2349 500-2532 105-1568 105-2216 301-6886

DESCRIPTION

REMARKS

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-4981

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

05

ID0426808

30

NOTES:

ID0134963

31

POWER TRAIN

ID0165748

32

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112

3

2

4 5 6 8 1

7

4 2

01

1 3

ID0689019

33

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1489 2 SPROCKET, 11T, 72MM PITCH 105-2949 10 1/2-20 NF LUG BOLT 303-3315 2 HUB 300-7528 1 BRAKE ROTOR 105-031 5 BOLT (3/8-NC X 1") 154-279 4 CONNECTOR (08O-10S) 105-2954 8 FLG BOLT (1/2-13 UNC X 2", GR8)

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS TORQUE TO 100 FT-LBS SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

ALL PARTS ARE INCLUDED IN 190-2546 1.25" WHEEL HUB W/BRAKE ROTOR

NOTE:

01

ID0689019

34

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112

RIGHT SIDE

2

3

8

4

5

6

7 1 10

9

9 5

10

4 8 2 11

FRONT

3 12 LEFT SIDE

05

ID0461184

35

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1227 2 SPROCKET, 11T, 72MM PITCH 105-054 10 LUG NUT (7/16-NF) 302-6752 2 OUTSIDE SPACER 302-6753 2 INSIDE SPACER 300-7528 1 BRAKE ROTOR 105-286 5 BOLT (3/8-NC X 1-3/4") 350-3798 2 WHEEL HUB (5 BOLT 7/16) 106-708 8 SCREW (M12-1.75 X 60MM, 10.9) 106-743 8 WASHER (.531", HARDENED) 154-279 4 CONNECTOR (08O-10S) 105-156 5 BOLT (3/8-NC X 1-1/2")

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 & 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#12 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. ALL PARTS ARE INCLUDED IN 190-3091 HUB W/BRAKE ROTOR, SEE PARTS PAGE ID0196580 FOR DETAIL

NOTE:

05

ID0461184

36

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2

SEE NOTE 1 SEE FOOTNOTE 2

2 RIGHT SIDE

1

5

3 4

2 5 FRONT

6 7 LEFT SIDE

06

ID0352904

37

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

1 155-572 2 140-1227 3 106-743 4 106-708 5 105-054 6 154-279 7 350-3798

2 HYD MTR (GEROLER) 20.6 CID 2 SPROCKET, 11T, 72MM PITCH 8 WASHER (.531", HARDENED) 8 SCREW (M12-1.75 X 60MM, 10.9) 10 LUG NUT (7/16-NF) 4 CONNECTOR (08O-10S) 1 WHEEL HUB (5 BOLT 7/16)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#8 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. USE 190-3091 HUB W/BRAKE ROTOR AS A DIRECT REPLACEMENT FOR OLD STYLE HUB W/BRAKE ASM. SEE NOTE 1.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK800 AND SK1050, THE SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK800 S/N: FALL/2017 SK1050 S/N: FALL/2017

06

ID0352904

38

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK150HK0001544, DWPST37XJK0000077 & NOTE 1

18

20

12

13

4

2 1

12

5

11

10

24

9

16

27 3

17

14

19 25

15

26 7 19 26

6

8 25

21 23 22

02

ID0574748

39

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK150HK0001544, DWPST37XJK0000077 & NOTE 1 REF PART NO. NUMBER

QTY

DESCRIPTION

350-5435 - WIDE TRACK ASSEMBLY 1 302-6116 1 LEFT TRACK FRAME 2 302-6123 1 LEFT TRACK SLIDE 3 302-6115 1 RIGHT TRACK FRAME 4 302-6121 1 RIGHT TRACK SLIDE 5 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 6 160-1300 2 FORGED TRACK ROLLER 7 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 8 301-0833 6 TRACK ROLLER 9 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 10 105-2224 2 UHMW WASHER (1.25 ID) 11 302-6127 2 SPACER 12 106-399 6 WASHER (M20, HARDENED) 13 106-345 2 SCREW (M20-2.50 X 50MM) 14 105-416 6 WASHER (5/8") 15 106-338 6 SCREW (M16-2.00 X 30MM) 16 301-9225 2 ADAPTER FITTING 17 150-4313 2 TEST COUPLING (-04 SAEM) 18 184-064 4 TAPERED INSERT (2") 19 303-2299 10 DUST CAP RETAINER 20 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 21 106-398 11 WASHER (M16, HARDENED) 22 106-478 6 SCREW (M16-2.00 X 40MM, 10.9) 23 106-614 3 SCREW (M16-2.00 X 120MM, 10.9) 24 140-1452 2 REAR TRACK ROLLER 25 105-114 50 LUG NUT (1/2-NF) 26 105-2745 20 FLG LK BOLT (3/8-NC X 1/2", GR 5) 27 106-355 2 FLG NUT (M16-2.00, 10.9)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS; SEE FOOTNOTE 2 SEE ID0286454 FOR SERVICE PARTS; SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS

SEE FOOTNOTES 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 2 USE 242 LOCTITE OR EQUVALENT, TORQUE 25 FT LB

NOT SHOWN:

FOOTNOTES:

1. 205-1215 HUB (5 X 4.5", 1.25" ID; CREASED CAP), 302-6125 TAPERED SPINDLE 2. DUST CAP RETAINER {303-2299} & LUG NUT {105-114} ARE NOT INCLUDED WITH SPINDLE ASSEMBLIES AND MUST BE ORDERED SEPARATELY.

NOTE:

1. REAR TRACK TENSIONING BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800EJ0000942, DWPSK105PJ0000589 & DWPST37XCJ0000029.

02

ID0574748

40

TRACK ASSEMBLY

BEGINS WITH S/N: SEE NOTE 1 ENDS WITH S/N DWPSK105LK0001543, DWPST37XKK0000076

15 7 13 8

2 7 17

6

5

23

19

1

9

10

11

14

24

12

16 18 3

4 14 16

24

20 22 21

08

ID0450419

41

TRACK ASSEMBLY

BEGINS WITH S/N: SEE NOTE 1 ENDS WITH S/N DWPSK105LK0001543, DWPST37XKK0000076 REF PART NO. NUMBER

QTY

DESCRIPTION

350-5435 - WIDE TRACK ASSEMBLY 1 302-6115 1 RIGHT TRACK FRAME 2 302-6121 1 RIGHT TRACK SLIDE 3 160-1300 1 FORGED TRACK ROLLER 4 301-0833 3 TRACK ROLLER 5 105-2224 1 UHMW WASHER (1.25 ID) 6 302-6127 1 SPACER 7 106-399 3 WASHER (M20, HARDENED) 8 106-345 1 SCREW (M20-2.50 X 50MM) 9 105-416 3 WASHER (5/8") 10 106-338 3 SCREW (M16-2.00 X 30MM) 11 301-9225 1 ADAPTER FITTING 12 150-4313 1 TEST COUPLING (-04 SAEM) 13 184-064 2 TAPERED INSERT (2") 14 205-1304 5 DUST CAP RETAINER 15 106-611 2 SCREW (M20-2.50 X 40MM, 10.9) 16 105-2599 10 FLG LOCKNUT (1/2-NF, 13/16" HEX) 17 302-6126 2 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 18 205-1216 3 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 19 350-5062 1 GREASE CYLINDER (1.75" DIA X 3.50") 20 106-398 5 WASHER (M16, HARDENED) 21 106-478 3 SCREW (M16-2.00 X 40MM, 10.9) 22 106-614 1 SCREW (M16-2.00 X 120MM, 10.9) 23 140-1452 1 REAR TRACK ROLLER 24 105-114 15 LUG NUT (1/2-NF)

REMARKS

302-6116 LEFT TRACK FRAME 302-6123 LEFT TRACK SLIDE

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS

USE WITH LOCKNUT 105-852; SEE FOOTNOTES 2 & 3 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE WITH RETAINER 205-1304; SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 1 FOR SERVICE PARTS; SEE FOOTNOTE 2 SEE ID0286454 FOR SERVICE PARTS; SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 205-1215 HUB (5 X 4.5", 1.25" ID; CREASED CAP), 302-6125 TAPERED SPINDLE 2. DUST CAP RETAINER 205-1304, LUG NUT 105-114, AND FLANGE LOCKNUT 105-2599 ARE NOT INCLUDED WITH SPINDLE ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. REAR TRACK TENSIONING BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800EJ0000942, DWPSK105PJ0000589 & DWPST37XCJ0000029.

08

ID0450419

42

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N:

13

10

7

17

12

18

5 SEE NOTE 1

11

6 8 9

1

4

2 14 15 3 1 16

20

ID0270368

43

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

160-1300 4 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 205-1216 10 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 301-0825 1 FRONT IDLER SUPPORT 301-0820 1 LEFT TRACK FRAME 301-0830 1 FRONT IDLER SUPPORT 301-0815 1 RIGHT TRACK FRAME 106-338 10 SCREW (M16-2.00 X 30MM) 105-416 10 WASHER (5/8") 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 105-258 2 BOLT (3/8-NC X 3-3/4") 105-287 2 LOCKNUT (3/8 NC) 150-4328 1 GAUGE ADAPTER ASSEMBLY 205-1304 10 DUST CAP RETAINER 105-2599 20 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 30 LUG NUT (1/2-NF) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM)

REMARKS

SUPERSEDES TRACK ROLLER 301-1795 SEE FOOTNOTES 2 & 3

USE LOCTITE 242 SEE FOOTNOTE 1 TORQUE TO 25 FT LBS LOCATED UNDER REAR PANEL SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 150-1937 ENDS WITH S/N: CMWSK850LF0000361 2. HUB & SPINDLE ASSEMBLY 205-1216 SUPERSEDES 205-1183. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. TORQUE LUG NUTS 80-90 FT-LB.

20

ID0270368

44

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2

SEE NOTE 1 1 4

3

5 2

04

ID0196580

45

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

350-1995 300-4341 300-7528 105-286 107-048 300-5985

1 1 5 5 5

1 2 3 4 5

DESCRIPTION

HUB WITH BRAKE ASM HUB (MACHINED) BRAKE ROTOR BOLT (3/8-NC X 1-3/4") LUG BOLT (7/16-NF X 1-3/4") SPACER (.75 X .375 X 1.00)

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF#'S 1 & 4 ARE INCLUDED IN 350-3798 WHEEL HUB (5 BOLT 7/16") ASSEMBLY.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755, SK800 AND SK1050, THE SK750, SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK755 S/N: , SK800 S/N: , SK1050 S/N:

04

ID0196580

46

TRACK ROLLER HUB 7 1 3

10

2

2

9 4 8 5

6

8

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

4

12

ID0286454

47

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM).

4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

12

ID0286454

48

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362

1

2

3 4

5

6

7 8

02

ID0382921

49

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-5062 301-9232 301-9233 150-4315 155-732 155-704 301-1516 301-9225 150-4313

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER (1.75" DIA X 3.50") URETHANE SPRING WASHER CYLINDER ROD BACKUP RING (224 D90) O-RING (224 D70) GREASE CYLINDER ADAPTER FITTING TEST COUPLING (-04 SAEM)

REMARKS

NOT PART OF GREASE CYLINDER 350-5062 NOT PART OF GREASE CYLINDER 350-5062

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0382921

50

TRACK FRAME INSTALLATION

5

4

1

1 2

01

3

ID0426928

51

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-398 10 WASHER (M16, HARDENED) 2 106-478 6 SCREW (M16-2.00 X 40MM, 10.9) 3 106-614 2 SCREW (M16-2.00 X 120MM, 10.9) 4 350-4203 1 LEFT TRACK FRAME / IDLER 5 350-4204 1 RIGHT TRACK FRAME / IDLER

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 140 FT LBS USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0426928

52

WEIGHT KIT

3

4

2

1

03

ID0403964

53

WEIGHT KIT REF PART NO. NUMBER

QTY

1 106-614 2 106-398 3 106-355 4 302-9290

4 SCREW (M16-2.00 X 120MM, 10.9) 6 WASHER (M16, HARDENED) 2 FLG NUT (M16-2.00, 10.9) 1 SK WEIGHT

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0403964

54

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450

1

2

06

ID0299636

55

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450 REF PART NO. NUMBER

1 301-0842 2 302-6185

QTY

DESCRIPTION

RUBBER TRACK (230x72x44, GP) CAMSO RUBBER (180x72x44)

REMARKS

USE IN WIDE TRACK CONFIGURATION ONLY SUPERSEEDES 301-0976, USE IN NARROW TRACK CONFIGURATION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0299636

56

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107

2 1

1 3 2

01

ID0691849

57

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107 REF PART NO. NUMBER

QTY

1 303-3939 2 105-7061 3 303-3894

2 WIDE TRACK MOTOR SPACER 8 FLG BOLT (1/2-NC X 2.75", GD 8) 1 BRAKE ARM HOLDER

DESCRIPTION

REMARKS

USE ON BRAKE SIDE ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0691849

58

NOTES:

ID0134963

59

FRAME COMPONENTS

ID0135068

60

FUEL TANK MOUNTING 10

2 5

4

1

12 13

11 3

8 6 14 15

9

04

7

ID0352961

61

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 FUEL TANK, 10.5 GAL 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT TANK SUPPORT W/LIGHT 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 DIESEL CAP 1 WASHER (M10, HARDENED) 1 FLG SCREW (M10-1.50 X 25MM) 1 PLUG (04N, SOC, SS) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1009 301-2584 106-382 106-387 106-383 302-5734 301-8468 105-827 105-834 362-1892 106-396 106-724 115-444 217-225 215-2613

DESCRIPTION

REMARKS

USE 301-6659 RIGHT TANK SUPPORT FOR NO LIGHT KIT OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0352961

62

HYDRAULIC TANK ASSEMBLY 4

5

1

10

9

6

7 8

02

3

2

ID0352986

63

HYDRAULIC TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 364-1011 2 214-854 3 115-286 4 150-2510 5 105-214 6 150-5164 7 155-130 8 159-638 9 155-183 10 159-931

1 HYDRAULIC TANK 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 REDUCER (08N-1/4-NF) 1 BREATHER CAP 3 PSI 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS W/ BALL 1 PLUG (06S) 1 S/O BR TEE (20S-16H-12H-06S) 1 S/O COUPLER (16S-12H90) 1 CONNECTOR (06S-06SF)

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0352986

64

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

2

12

13

02

7

9

ID0488582

65

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-7990 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 302-7984 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-7990 LEFT TANK SUPPORT W/LIGHT, BEGINS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105JJ0000952, DWPST37XCJ0000046.

3. FOR 302-7984 TANK SUPPORT LEFT, BEGINS WITH S/N: DWPSK800TJ0001009, DWPSK105VJ0000839, DWPST37XEJ0000040.

NOTE:

02

ID0488582

66

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

12

13

06

2

7

9

ID0352917

67

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-5732 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 301-6664 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-5732 LEFT TANK SUPPORT W/LIGHT, ENDS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105KJ0000951, DWPST37XJJ0000045.

3. FOR 301-6664 TANK SUPPORT LEFT, ENDS WITH S/N: DWPSK800CJ0001008, DWPSK105CJ0000838, DWPST37XTJ0000039.

NOTE:

06

ID0352917

68

ENGINE COMPARTMENT FLAPS

3

1

2 4

01

ID0352968

69

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

QTY

1 301-6895 2 301-6896 3 106-381 4 107-687

1 RUBBER FLAP 1 RUBBER FLAP LOWER 4 FLG LK SCREW (M8-1.25 X 25MM) 4 CLIP NUT M8-1.25, LONG, WIDE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0352968

70

GRILLE

1

6

7 5 4 2

3

4

3

03

ID0353049

71

GRILLE REF PART NO. NUMBER

QTY

1 301-6864 2 301-6695 3 106-632 4 106-709 5 302-9680 6 107-537 7 106-387

1 NOSE PIECE 1 GRILLE 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 1 PERF GRILLE PLATE 2 BOLT (M10-1.50 X 20MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0353049

72

REAR AND SIDE COVERS

1 7

8

5

12

6 3 13 2 11 9 10 4

02

ID0353143

73

REAR AND SIDE COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14*

4 CLIP NUT (M10-1.50) 2 COVER 4 BOLT (M8-1.25 X 16MM,BUT SOC) 1 BACK COVER 1 GRILLE 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LK SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 BACKUP SPACER 2 SCREW (M6-1.00 X 14MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 STOP PLATE 1 STOP PLATE 1 MAIN FRAME

107-287 301-0927 106-774 301-6894 301-3082 106-383 106-991 106-386 322-362 105-1577 106-385 301-8279 301-8468 301-4980

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0353143

74

HOOD & EXHAUST 3

17

1 4

15

14

6

13 13

7 2 8

12 16

5 14 12

10 9 11

03

ID0427000

75

HOOD & EXHAUST REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 SK HOOD 2 HINGE PLATE 2 LATCH, ADJUST LEVER (LOCKING) 4 SCREW (M8-1.25 X 20mm,BUT SOC) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 LOCKNUT (3/8-NC) 4 CLIP NUT M8-1.25, LONG, WIDE 2 BELLEVILLE WASHER (1/2") 1 EXHAUST 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 LOCKNUT (5/16-NC) 2 WASHER (5/16") 2 BALL SCREW (5/16-NC X 1/2") 1 STRUT STOP 1 STRUT 2 RUBBER BUMPER (M6)

300-6843 301-2433 117-558 106-767 106-070 105-047 107-687 105-058 195-2508 106-387 106-383 105-089 105-226 110-655 301-7650 105-1078 105-2695

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0427000

76

REAR ACCESS COVER & MANUAL COMPARTMENT

11

13

8 5 9

11

10 7

8

6 4 1 12 3 2

01

ID0353519

77

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 REAR PANEL 1 LATCH, ADJUST LEVER (LOCKING) 6 FLG LK SCREW (M6-1.00 X 20MM) 1 HINGE COVER 1 HINGE COVER 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 BOLT (M8-1.25 X 16MM,BUT SOC) 4 FLG LOCKNUT (M8-1.25) 2 WASHER (M12, HARDENED) 2 CUSHION 1 MANUAL COMPARTMENT

301-4984 117-558 106-379 301-4982 301-4983 107-193 106-385 106-070 105-1979 106-386 106-397 362-1620 250-063

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0353519

78

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

2

8

10 6

7

11

1 9

7

5

05

ID0281002

79

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

05

ID0281002

80

SLIDE FRAME

4

6

11 3 4 5 11

8

7

4

2

10

10

1 9 7 8 11

03

ID0315121

81

SLIDE FRAME REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 MOUNT FRAME 1 PIN 27 X 1 1 PIVOT 3 LOCKNUT (1/2-NC) 2 ROLL PIN (1/4" X 2") 1 CONECTOR PLT 2 SCREW (M10-1.50 X 45MM, 10.9) 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 2 FLG LOCKNUT (M10-1.50) 3 BOLT (1/2-NC X 1-3/4")

301-5827 301-5891 301-5877 105-065 105-503 301-5880 106-621 106-632 106-709 106-387 105-066

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0315121

82

FRAME MOUNTING

10

2

8

9

1

7

5

6

3

4

6

02

5

ID0305342

83

FRAME MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 PIVOT BASE 1 MOUNT FRAME 1 BULKHEAD BRACKET 5 U-BOLT 2 INCH SQUARE 10 WASHER (M12, HARDENED) 10 LOCKNUT (1/2-NC) 1 COVER 1 NUT (1/4-NC) 1 FLG LK BOLT (1/4-NC X 1") 1 TWO WAY SADDLE MOUNT

301-5845 301-5827 301-5881 105-1770 106-397 105-065 301-5876 105-078 105-819 105-2322

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0305342

84

PIVOT

11 14

11

9

12 13

15 8 7

5 10 11

6 2 1

3

02

2

4

1

ID0315091

85

PIVOT REF PART NO. NUMBER

QTY

1 125-754 2 106-522 3 115-542 4 301-5850 5 301-5845 6 125-772 7 125-773 8 179-037 9 181-974 10 181-975 11 106-470 12 106-559 13 179-951 14 301-5879 15 151-029

2 COMPOSITION BUSHING (2") 2 THRUST WASHER 1 SNAP RING 1 PIVOT 1 PIVOT BASE 1 COMPOSITION BUSHING (1.5") 1 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (44.45MM X 132MM) 1 TAPERED INSERT (1.5") 1 TAPERED INSERT (1.75") 3 FLG SCREW (M16-2.0 X 40MM) 2 SCREW (M12-1.75 X 25MM) 1 TAPERED PIN (38.1MM X 137MM) 1 LIFT POINT 1 CYL (3.0 X 1.50 X 10.0)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0315091

86

HEADSHAFT & AUGER DRIVE

9 10 13

17

6

7 20

22

16

14 19

10 11

2

21 1

18 19 8

5 4

15

3 12

03

1

5

4

ID0428238

87

HEADSHAFT & AUGER DRIVE REF PART NO. NUMBER

QTY

1 142-005 2 140-1247 3 301-5897 4 105-1937 5 301-7491 6 301-5850 7 140-1248 8 301-7488 9 105-1923 10 106-397 11 106-197 12 105-852 13 105-065 14 105-948 15 107-199 16 300-10984 17 301-7490 18 301-7489 19 125-1112 20 105-067 21 301-5884 22 150-3836

2 SPROCKET (2.000"A10, SPLIT) 1 50K BOOM STUB (17") 1 AUGER DRIVE 50K 16 BOLT (1/2-NC X 2-1/2", GD8) 2 SPACER 1 PIVOT 1 AUGER 1 CLAMP PLATE 7 BOLT (1/2-NF X 3-1/2", GD9) 11 WASHER (M12, HARDENED) 4 BOLT (1/2-NC X 2-1/2", GD8, SP) 7 FLANGE LOCKNUT (1/2-NF) 3 LOCKNUT (1/2-NC, GR B, PRV TQ) 2 LOCKNUT (9/16-NC, GR C) 2 BOLT (9/16-NC X 3-1/2") 1 COVER 1 CLAMP PLATE 50K 1 SHIM 2 FLANGE BEARING (1.5") 3 BOLT (1/2-NC X 2-3/4") 1 DRIVE HUB 50K 1 HYD MOTOR PARKER TH0240

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

BEFORE S/N: DWPST37XXXXXXXXXX USE 301-5875 COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0428238

88

NOTES:

ID0134963

89

CONTROL COMPONENTS

ID0165749

90

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105

4 8

1

6

3 10 9 2

5

04

7

ID0469196

91

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 BRAKE PIN 1 BRAKE MOUNT PLT 1 COMPRESSION SPRING (4.00") 1 LOCKNUT (7/16-NF) 1 VENT (04N) 1 WASHER (M12, HARDENED) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYLINDER (1.50 X 2.5 STROKE) 1 LOCK COLLAR

302-5445 302-5442 105-2323 105-188 150-5203 106-397 105-830 105-833 150-5202 302-5446

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0469196

92

PARK BRAKE

BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106

10 9 8 7

12

6 4

11

3

13 WIDE TRACK NARROW TRACK

5

1 2

11

02

ID0691840

93

PARK BRAKE

BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 CYLINDER (1.50 X 2.5 STROKE) 1 VENT (04N) 1 CONNECTOR (04N-04O) 1 BRAKE ARM MOUNT BRACKET 3 FLG LK BOLT (1/2-NC X 1-1/4") 1 LOCK COLLAR 1 COMPRESSION SPRING (4.00") 1 BRAKE ARM SLIDE 1 WASHER (M12, HARDENED) 1 LOCKNUT (7/16-NF, GR C, PRV TQ) 1 BRAKE ARM 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC, GR F)

150-5202 150-5203 154-339 303-3886 105-830 302-5446 105-2323 303-3888 106-397 105-188 303-3889 105-249 105-814

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0691840

94

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588

4

1 8

6 9 3 2 5 7

04

ID0353529

95

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588 REF PART NO. NUMBER

1 301-4987 2 301-4988 3 116-869 4 105-188 5 155-912 6 105-404 7 105-830 8 105-833 9 151-097

QTY

1 1 1 1 1

DESCRIPTION

BRAKE PIN BRAKE MOUNT PLT SPRING LOCKNUT (7/16-NF) AIR VENT (02N) JAM NUT (3/4-NF) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYL (1.5" X 0.43" X 2.500")

REMARKS

SEE FOOTNOTE 1 COMES WITH ITEM# 9 (151-097), USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1.. PREVENT SHAFT FROM ROTATING WHILE TIGHTNING #4 LOCKNUT. WRENCH FLATS PROVIDED ON END OF SHAFT.

NOTE:

04

ID0353529

96

CONSOLE

BEGINS WITH S/N: DWPSK105LL0001768

30

26

31 29 34

36

28 27

14 15

11

32

35 33

16

37 2

19

20

13

17

5 4

18 3

7

12

1

6 2

9 21

8

3

34 10

23

04

22

24

25

ID0590085

97

CONSOLE

BEGINS WITH S/N: DWPSK105LL0001768 REF PART NO. NUMBER

QTY

1 302-5726 2 105-1098 3 106-387 4 362-1269 5 362-1148 6 215-1597 7 362-1942 8 302-5095 9 106-164 10 301-6885 11 303-2340 12 105-687 13 110-560 14 306-603 15 215-2013 16 106-378 17 116-881 18 105-2403 19 215-3005 20 214-301 21 106-712 22 220-2731 23 107-781 24 105-284 25 105-186 26 220-2704 27 215-3157 28 106-365 29 106-649 30 106-013 31 106-792 32 270-6991 33 217-762 34 106-574 35 303-2782 36 107-193 37 362-823

1 CONSOLE W/LIGHT 4 BOLT (M10-1.50 X 30MM,BUT SOC) 7 FLG LOCKNUT (M10-1.50) 2 U-CLIP 1 BOOT 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 4 GRIP (.75 X 4.5) 1 CONTROL REFERENCE BAR 3 FLG LK SCREW (M10-1.50 X 30MM) 1 BRACKET 1 PANEL 4 SCREW (#10-24 X 3/4",PAN TORX) 2 POP RIVET (3/16" X 1/2", ALUM) 1 AUDIO ALARM 1 IGNITION SWITCH 1 FLG LK SCREW (M6-1.00 X 12MM) 1 BULK HOSE (.375", SOLD PER 1") 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 LED LIGHT BAR (17") 1 ACCESSORY SOCKET 2 FLG SCREW (M6-1.00 X 16MM) 1 5V 500mA Voltage Regulator 12/24VIN 2 HEX SCREW (#10-24 X 5/8") 2 WASHER (3/16") 2 NUT (#10-24) 1 PV485 DISPLAY 1 HPW SWITCH (FRICTION HOLD) 0 LOCK WASHER (#6, SS) 2 SCREW ( #6-32 X .38",BUT ) 4 WASHER (3/16") 4 SCREW (#8-32 X 3/8" PAN SS) 1 WORKLIGHTS 1 ROCKER SWITCH (SPDT) 4 CLIP NUT (M6-1.00) 1 FILLER 2 SCREW (M6-1.00 X 16MM,BUT SOC) 1 COVER

DESCRIPTION

REMARKS

USE LOCTITE 495 OR EQUIVALENT

USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION USE LOCTITE 242 OR EQUIVALENT, USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION

USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION 2X USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION

NOT SHOWN:

215-2793

1

DEUT DUST CAP 1011-346-0405

USED ON NO LED LIGHTS OPTION

FOOTNOTES:

NOTE:

04

ID0590085

98

CONSOLE

ENDS WITH S/N: DWPSK105LL0001767

9

11 3 10 14

8

12 16

3 15

13

7

8

5

8

17

7 2

20 19

3

18

6

4 1 2

03

ID0427083

99

CONSOLE

ENDS WITH S/N: DWPSK105LL0001767 REF PART NO. NUMBER

QTY

1 302-5095 2 106-387 3 105-1098 4 362-1942 5 301-6885 6 106-574 7 106-712 8 106-164 9 220-2555 10 301-6884 11 306-603 12 110-560 13 105-687 14 301-6691 15 215-2013 16 214-301 17 105-1454 18 362-1148 19 362-1269 20 215-1597

1 CONTROL REFERENCE BAR 7 FLG LOCKNUT (M10-1.50) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 4 GRIP (.75 X 4.5) 1 BRACKET 2 CLIP NUT (M6-1.00) 3 FLG SCREW (M6-1.00 X 16MM) 3 FLG LK SCREW (M10-1.50 X 30MM) 1 PV380 V2 DISPLAY 1 PANEL 1 AUDIO ALARM 2 POP RIVET (3/16" X 1/2", ALUM) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 CONTROL PANEL 1 IGNITION SWITCH 1 ACCESSORY SOCKET 1 CLAMP, BOLT-ON ("P") 1 1/4" 1 BOOT 2 U-CLIP 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK)

DESCRIPTION

REMARKS

USE LOCTITE 495 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0427083

100

CONSOLE WITH LIGHTS

ENDS WITH S/N: DWPSK105LL0001767

21

9 22

11

14 3 10 23

25

24

26

12 8

16

2

15 13 5

27

8

7

7 17

2 20 18 19

3

6

4 1 2

03

ID0470080

101

CONSOLE WITH LIGHTS

ENDS WITH S/N: DWPSK105LL0001767 REF PART NO. NUMBER

QTY

1 302-5095 2 106-387 3 105-1098 4 362-1942 5 301-6885 6 106-574 7 106-712 8 106-164 9 220-2555 10 302-5727 11 306-603 12 110-560 13 105-687 14 302-5726 15 215-2013 16 214-301 17 105-1454 18 362-1148 19 362-1269 20 215-1597 21 362-823 22 217-762 23 270-6991 24 105-2403 25 116-881 26 215-3005 27 106-224

1 CONTROL REFERENCE BAR 6 FLG LOCKNUT (M10-1.50) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 4 GRIP (.75 X 4.5) 1 BRACKET 2 CLIP NUT (M6-1.00) 3 FLG SCREW (M6-1.00 X 16MM) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 PV380 V2 DISPLAY 1 PANEL 1 AUDIO ALARM 2 POP RIVET (3/16" X 1/2", ALUM) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 CONSOLE W/LIGHT 1 IGNITION SWITCH 1 ACCESSORY SOCKET 1 CLAMP, BOLT-ON ("P") 1 1/4" 1 BOOT 2 U-CLIP 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 1 COVER 1 ROCKER SWITCH (SPDT) 1 WORKLIGHTS 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 BULK HOSE (.375", SOLD PER 1") 1 LED LIGHT BAR (17") 1 FLG SCREW (M6-1.00 X 10MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0470080

102

CLM3000 GPS KIT

SK1050 T4, SK1050 S5, ST37X

4

3 2 1

01

ID0713249

103

CLM3000 GPS KIT

SK1050 T4, SK1050 S5, ST37X REF PART NO. NUMBER

1 2 3 4

190-2693 110-366 220-6781 215-3312 222-7232

QTY

DESCRIPTION

CLM3000 GPS KIT 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 1 4G + GNSS ANTENNA

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0713249

104

CLM3000 TELEMATICS KIT SK1050 T4, SK1050 S5, ST37X

4

3 2 1

01

ID0713250

105

CLM3000 TELEMATICS KIT SK1050 T4, SK1050 S5, ST37X REF PART NO. NUMBER

1 2 3 4

190-2695 110-366 220-6780 215-3311 222-7232

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 1 4G + GNSS ANTENNA

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0713250

106

AUXILIARY CONTROL FOOT PEDAL

26 22 20

27

7

21 13 28

20

5

14 7

24 15 11

8

12

6

DUAL OPTION

23

8 1

18 6

19

4 5

25 10 16

9

17 2 3

07

ID0353591

107

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 301-6665 2 105-117 3 106-160 4 106-539 5 107-582 6 106-711 7 110-082 8 105-003 9 106-387 10 105-088 11 106-386 12 301-6668 13 184-655 14 105-1189 15 110-067 16 301-6670 17 117-003 18 301-6667 19 301-6666 20 105-512 21 301-8851 22 106-989 23 106-739 24 105-1795 25 107-605 26 362-1135 27 215-2851 28 302-5093

1 VALVE MOUNT 1 WASHER (5/16") 1 SCREW (M8-1.25 X 120MM) 1 JAM NUT (M8-1.25) 2 SHLD BOLT(3/8" X 1/4",5/16-NC) 2 WASHER (13/32") 2 CLEVIS PIN (1/4 X 11/16) 2 FLG LOCKNUT (5/16-NC) 1 FLG LOCKNUT (M10-1.50) 2 WASHER (9/16") 2 FLG LOCKNUT (M8-1.25) 1 CONTROL ROD 1 BUSHING (BREAK-OUT WRENCH) 1 CLEVIS MALE THREAD (1/4 NF) 1 CLEVIS (1/4-NF) 1 PEDAL 1 COMPRESSION SPRING - INSTALLED HEIGHT 1 PIVOT PLT 1 PIVOT MOUNT 2 COTTER PIN (.094 X .750) 1 AUX CONTROL LEVER 1 FLG LK SCREW (M8-1.25 X 35MM) 1 SHLD BLT (M12 X 20MM,M10-1.50) 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 WASHER (1/2", HARDENED) 1 KNOB 1 ILLUMINATED PUSH BUTTON SWITCH (SPDT) 1 SWITCH CONTROL LEVER

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

DUAL AUX OPTION DUAL AUX OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0353591

108

NOTES:

ID0134963

109

HYDRAULICS

ID0135071

02

1

Auxiliary Circuit

Fwd

2

Rev

Fwd

F

Tank

T1

T2

21

D

Left

V2

V1

To Tank

C

Forward

21

E

P

Joystick

5

Reverse

Right

T

Joystick

21

Joystick

To Tank

3

To Tank

Two Lever Joystick Option

Single Lever Joystick Option

Regen Manifold

Rev

25

26

Ground Drive Brake

0.040"

a1

Flow to A1

5

From Recirculation

S1

P1

Spool Valve

M1

0.040"

b1

Tow Valve

M2

22

P1

Front Hydrostatic Pump (Closest to Engine)

Ground Drive Circuit

A1

L1

B1

T4

A1

B1

7

A2

Left Ground Drive Motor

24

B2

down

up

Boom Lift

0.040"

a2

Flow to A2

M3

A3

P2

B3

Trencher Motor

0.040"

b2

Tow Valve

M4

23

To Filter

8

From Recirculation

S2

P2

Rear Hydrostatic Pump (Closest to gear pump)

T3

L3

A2

B2

To Tank

Return Circuit

Right Ground Drive Motor

24

Tank

35

From Recirculation

Cooler Bypass

32

31

Cooler

Filter

33 & 34

To Filter

110

HYDRAULIC SCHEMATIC ST37X

ID0437299

111

HYDRAULIC SCHEMATIC ST37X

Item no. Qty 1 1 2 1 3 1 5 1 7 1 8 1 21 1 21 1 22 1 23 1 24 2 25 1 26 1 31 1 32 1 33 1 34 1 35 1

02

Component Auxiliary Double Gear Pump Auxiliary Double Gear Pump Stationary Regen Valve Loader & Auxiliary Valve Loader Boom Cylinder Trencher Motor Ground Drive Pilot Valve Ground Drive Pilot Valve Dual Hydrostatic Pump Dual Hydrostatic Pump Ground Drive Motors Brake Control Valve Park Brake Cylinder Hydraulic Cooler Hydraulic Cooler Bypass Filter Head Filter Element Hydraulic Reservoir

Notes: Front Pump Rear Pump

Single Lever Option Dual Lever Option Front Pump

Rear Pump

Circuit

Test port Description

Value

Auxilliary (Pump 1) Auxilliary (Pump 2) Charge Circuits Charge Circuits

T1 T2 T3 T4

3625 psi 330 psi 330 psi

Relief: (in spool valve) Relief (#2 Pump's Internal Relief) Charge Pressure (Rear Pump) Charge Pressure (front pump)

3500 psi

ID0437299

112

CONTROL VALVE MOUNTING

5

8

3 3 6 9 10

1

4 5

7

02

2

ID0428058

113

CONTROL VALVE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 JAM NUT (M12-1.75) 3 SCREW (M8-1.25 X 70MM) 4 FLG LOCKNUT (M8-1.25) 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 VALVE MOUNT 1 VALVE SD5-3 1 HANDLE (1/2-NC, GREEN) 1 LEVER 1 GPS BRACKET

107-669 106-330 106-386 106-551 106-381 301-6665 150-4131 110-530 301-7109 302-5705

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0428058

114

DUAL JOYSTICK MOUNTING 9

6

3

7

7

1

2 10 4 10 8

5 04

ID0353895

115

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 301-6671 2 106-551 3 159-945 4 158-627 5 106-893 6 106-161 7 106-385 8 106-381 9 105-2364 10 105-117

1 MOUNTING BRACKET 3 CLIP NUT (M8-1.25) 1 PILOT CONTROL VALVE 1 SOLENOID VALVE 1 SCREW (M6-1.00 X 55MM) 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 3 FLG LK SCREW (M8-1.25 X 25MM) 2 ROUND KNOB 2 WASHER (5/16")

DESCRIPTION

REMARKS

FOR SK752 USE 150-5752 PILOT CONTROL VALVE

USE LOCTITE 495 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0353895

116

SUPPLY HYDRAULICS 1

2 18 17

3

20

21

19 16

18 18

9

10 14

4

18

11 8 13

6 13

15 7

22 5

13 12 07

ID0354169

117

SUPPLY HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

DESCRIPTION

364-1011 1 HYDRAULIC TANK 159-638 1 S/O BR TEE (20S-16H-12H-06S) 195-1268 1 RADIATOR/OIL COOLER 150-5969 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 150-5820 1 DOUBLE GEAR PUMP 150-2693 1 S/O COUPLER (16S-16H90-12H90) 150-4938 1 S/O BR TEE (10S-12H90-12H90) 150-1022 1 ELBOW (10S-10H, LONG) 150-4231 1 S/O COUPLER (10S-16H90-10H90) 116-044 1 BULK HOSE (5/8", SOLD PER 1"") 116-636 12 BULK HOSE (3/4", SOLD PER FT) 116-636 21 BULK HOSE (3/4", SOLD PER FT) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-4939 1 S/O COUPLER (10S-12H90) 116-460 42 BULK HOSE (1", SOLD PER FT) 116-460 63 BULK HOSE (1", SOLD PER FT) 111-011 4 WORM CLAMP (1" TO 1-3/4") 110-332 1 BOLT-ON CLAMP (1-5/8") 106-396 1 WASHER (M10, HARDENED) 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 157-041 1 O-RING (152 D70)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) BEGINS WITH S/N

USE 1 @ 5.5"

INCLUDED IN 150-4230 TANDEM HYDRO PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0354169

118

RETURN & FILTER HYDRAULICS

9

10 14 3

5 13

7 12

4

10 11

10 1 TO TANK

8 2 6

8 3

07

ID0354171

119

RETURN & FILTER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 155-183 1 S/O COUPLER (16S-12H90) 2 195-1268 1 RADIATOR/OIL COOLER 3 155-174 2 S/O COUPLER (12S-12H90) 4 159-386 1 FILTER HEAD (12SF-12SF) 5 149-412 1 FILTER ELEMENT (1-UNF) 6 116-636 17 BULK HOSE (3/4", SOLD PER FT) 7 155-161 1 S/O COUPLER (12S-16H) 8 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 9 116-636 28 BULK HOSE (3/4", SOLD PER FT) 10 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 11 116-460 20 BULK HOSE (1", SOLD PER FT) 12 301-6763 1 CATCH TRAY 13 105-820 2 FLG LK BOLT (1/4-NC X 3/4") 14 514-128 1 S/O COUPLER (10S-12H)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0354171

120

COOLER BY-PASS HYDRAULICS

1

3

5 2

4

03

ID0427177

121

COOLER BY-PASS HYDRAULICS REF PART NO. NUMBER

QTY

1 195-1268 2 110-026 3 150-5965 4 159-638 5 116-636

1 RADIATOR/OIL COOLER 2 WORM CLAMP (1/2" TO 1-1/4") 1 BYPASS (60 PSI CRACK) 1 S/O BR TEE (20S-16H-12H-06S) 13 BULK HOSE (3/4", SOLD PER FT)

REMARKS

DESCRIPTION

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-2604 ENDS WITH S/N: 150-5965 BEGINS WITH S/N:

SK800; S/N: SK800; S/N::

SK1050 SK1050

NOTE:

03

ID0427177

122

PILOT CONTROL HYDRAULICS

10

TO BRAKE CYL

9 7

6

18

2

8 1 5

PORT "P"

17

6

3 4

12 6 5 TO TANK

13

4 20

14 11 3

19

4

4

16 15

07

ID0354541

123

PILOT CONTROL HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 PILOT CONTROL VALVE 1 QDC ADAPTER (02-040F) 4 CONNECTOR EXTRA HEX (04S-04O, ORF .040") 4 UNION (04O-04OFX90) 2 BRANCH TEE (06S-04O-04O) 6 CONNECTOR (04O-06S) 1 UNION (06S-06OFX90) 1 SOLENOID VALVE 1 BRANCH TEE (06S-06O-06O) 1 REDUCER (04O-06OF) 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 1 HOSE (04OFX90S-14"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 CONNECTOR (04O-04OFX45) 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-11"-3000)

159-945 159-156 150-7083 154-255 154-230 154-220 154-343 158-627 154-346 154-373 150-5969 515-065 515-054 515-054 515-054 515-054 515-054 150-1959 154-252 150-3698

DESCRIPTION

REMARKS

FOR SK752 USE 150-5752 PILOT CONTROL VALVE

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: CAP SCREW 500-3451

NOTE:

07

ID0354541

124

MOTOR HYDRAULICS

14

13

9 8 18

17

11

12

19 7 4

10

16 12

2 15

5

12

15 3

6 02

1

16 3

ID0428307

125

MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HYD MOTOR PARKER TH0240 1 BULKHEAD BRACKET 2 CONNECTOR (08O-10S45) 2 BULKHEAD CONNECTOR (08O-08O90BK) 2 ABRASION SLEEVE (1.25" X 28") 16 SPIRAL WRAP (1.5",SOLD PER FT) 2 ABRASION SLEEVE (1.25" X 78") 2 CAP (04OF) 2 CAP (06OF) 1 FLG LK BOLT (1/4-NC X 1") 1 NUT (1/4-NC) 8 PINCH CLAMP (27MM TO 31MM) 1 AUX CONTROL LEVER 1 KNOB 1 HOSE (08OFX45-30"-3000) 1 HOSE (08OFX45-30"-3000) 1 HOSE (08OFX-74"-4000) 1 HOSE (08OFX-74"-4000) 1 TWO WAY SADDLE MOUNT

150-3836 301-5881 154-264 154-396 117-396 110-930 117-244 154-296 154-326 105-819 105-078 105-2265 301-8851 362-1135 154-943 154-943 150-4611 150-4611 105-2322

DESCRIPTION

REMARKS

USE 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0428307

126

LIFT HYDRAULICS 9

8

7

11

14

7 6

19

18 21

12

13

10

17

20 1

15

22 10 5

1 4

16

2 3

02

ID0428331

127

LIFT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2 CONNECTOR (06S-06O90) 1 HYD LOCKOUT VALVE 1 CONNECTOR (06S-06S) 1 CONNECTOR (04O-06S) 1 CONNECTOR (06S-040, .035 ORF) 2 CAP (04OF) 2 CAP (06OF) 1 AUX CONTROL LEVER 1 KNOB 4 PINCH CLAMP (18MM TO 22MM) 1 CLAMP (1-7/8") 1 BOLT-ON CLAMP (1") 1 FLG LOCKNUT (M10-1.50) 1 FLG LK SCREW (M10-1.50 X 30MM) 2 ABRASION SLEEVE (1.00" X 96"") 1 CYL (3.0 X 1.50 X 10.0) 1 HARD LINE (-06) 1 HOSE (04OFX90-90"-3000) 1 HOSE (04OFX90-90"-3000) 2 TWO WAY SADDLE MOUNT 2 NUT (1/4-NC) 2 FLG LK BOLT (1/4-NC X 1")

154-342 149-136 155-153 154-220 150-1320 154-296 154-326 301-8851 362-1135 105-2266 110-555 110-333 106-387 106-383 117-213 151-029 150-3837 515-137 515-137 105-2322 105-078 105-819

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0428331

128

PARK BRAKE HYDRAULICS 6 5 4

3

2 1 7 03

ID0355011

129

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

153-241 155-912 151-097 158-627 154-373 154-346 150-1422

DESCRIPTION

CONNECTOR (04O-02N) AIR VENT (02N) CYL (1.5" X 0.43" X 2.500") SOLENOID VALVE REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) HOSE (04OFX45-44"-3000)

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0355011

130

GROUND DRIVE HYDRAULICS

1

1 10 9

2

8 4 5 7 3 6

02

ID0354248

131

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11*

2 HYD MTR (GEROLER) 20.6 CID 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 6 CONNECTOR (08O-10S) 2 REDUCER (10S-08SF) 2 CONNECTOR (08S-08O90, XL) 2 UNION (08O-08OFX90) 1 HOSE (08OFX45-30"-3000) 1 HOSE (08OFX45-30"-3000) 1 HOSE (08OFX45-33"-3000) 1 HOSE (08OFX45-33"-3000) 1 WHEEL HUB (5 BOLT 7/16)

155-572 150-5969 154-279 155-193 154-254 154-256 154-943 154-943 150-4307 150-4307 350-3798

DESCRIPTION

REMARKS

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0354248

132

HYDRAULIC CONTROL VALVE

2

1

5

5V13404020

6 2 3

12 13 5CLO305101

7

4

14

11

5V08404001

8 9 15 10 Isometric view

16 17 18

01

ID0354780

133

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

150-4131 500-1165 500-731 500-1435 157-218 150-1799

QTY

DESCRIPTION

REMARKS

VALVE SD5-3 SPRING RETURN KIT (SD4) SPOOL BONNET PLUG (SD5 THD) O-RING RELIEF VALVE SD5 DIRECT ACTING VENDER P/N: 5V13404020 VENDER P/N: 5V08404001

500-736 500-1170 499-143 500-1437 500-1436 149-664 499-138 499-134 499-135 499-137

PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) LEVER RING (5PY) VALVE BODY CHECK VALVE JOYSTICK LEVER ASSEMBLY ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CAP

INCLUDES REF NO. 13 INCLUDES REF NO.S 15 THRU 18, VENDER P/N: 5CLO305101

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0354780

134

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

135

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

136

NOTES:

ID0134963

137

ELECTRICAL

ID0135070

138

See loose-leaf schematic included with this manual.

139

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR Circuit

03

Wire Color Function

0

wht

Spare fuse 30a

1

blk

High current ground

2

red

Battery circuit

2a

red/wht

Alternator to inline 80 amp Maxi Fuse to Battery

2b

yel/grn

Starter Soleniod to GEP (22) Start Relay(30)

3

red/wht

GEP (11) Starter Relay (87) to GEP (70) F3 30a Start Relay

4

red/blk

GEP (2) ERG Valve Relay (30) to GEP (69) F4 20a ERG Fuse

5

red/org

Ignition (1) to GEP (55) F8 10a Fuel Pump fuse

6

blu

Ignition (3) to GEP (65) Accy F2 10a

7

brn

ECU "K" (35) to Ignition (2)

8

red/brn

9

org

Alt. (2) to GEP (44)

10

org/blu

Alt.(1) to ECU"K" (66)

11

wht/blk

ECU A (12) to DPF Pressure Sensor (4)

12

gry/wht

ECU "K" (77) to DPF Pressure/MID/ Inlet Grnd (2,1,1)

13

org/grn

FMS (@ Sig) to GEP (38,Diode D1)

14

red/wht

ECU "K" (63) to DPF Pressure Sensor (5)

15

brn/yel

ECU "K" (24) to DPF Pressure Sensor (3)

16

red/grn

ECU "K" (68) to GEP (8) EGR Valve Relay (86)

17

red/blu

ECU "K" (81) to TO DPF Inlet Temp (2)

18

red/blk

ECU "K" (80) to TO DPF Mid. Temp (2)

19

red/brn

ECU "K" (73) to GEP (10) Start Relay (86)

20

red/yel

ECU "K" (28) to GEP (23) Start Relay (85)

21

yel/org

ECU "K" (70) to GEP (34) Glow Plug Relay (86)

22

yel

ECU "K" (75) to Display (2) & Reisitor Pack (a)

23

grn

ECU "K" (53) to Display (3) & Reisitor Pack (b)

24

pur

GEP (46) Glow Plug Relay (30) to Glow plug Buss Bar

25

org/red

ECU "K" (1,3,5) to GEP (68) F5 20a Controller fuse

26

pur/yel

glow plug ring to GEP (35) F11 50amp

27

blk/yel

Display (1) to GEP (56) F7 10a Display

28

wht/brn

GEP (7) EGR Valve Relay (87) to Engine (Red,(1))

Ignition (4) to GEP (50) F7 10a Display fuse

29

tan

ECU "K" (54) to Engine (Red,(2))

30

pnk/blk

ECU "K" (76) to Engine (Red,(3))

31

blu/org

ECU "K" (88) to Remote E-Stop (B) from Fuel Pump (1)

32

pnk/blu

Dual Aux. Solenoid (1) to Dual Aux. Switch (1)

33

gry/blk

ECU "K" (45) to Engine (Red,(1))

34

blu

35 36

blu/red wht/grn

ECU "K" (85) to Engine (Red,(2)) FMS (1 B+)signal to F1 3a fuse

37

org/wht

ECU "K" (39) to Engine (Red,(3))

38

gry/yel

ECU "K" (74) to Engine (Red,(4))

39

gra/blk

ECU "K" (15) to EOP Switch & GEP (32) R1 resistor 120ohm

GEP (71) F2 10 a Accy Fuse to ACCY. Socket (a)

ID0431354

140

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

Circuit # Wire Color Description

03

40

org/pur

ECU "K" (79) to Engine (Red,(5))

41

pur/wht

ECU "K" (21) to Engine (Red,(6))

42

brn/yel

ECU "A" (28) to Engine (Red, (7))

43

grn/blu

ECU "A" (29) to Engine (Red, (8))

44

brn/yel

ECU "K" (86) to Park Brake switch (6)

45

org/pur

ECU "K" (87) to Park Brake switch (5)

46

blu/wht

ECU "K" (23) to Engine (Red, (5))

47

tan/blk

ECU "K" (20) to Engine (Red, (6))

48

pur/org

ECU "K" (52) to Engine (Red, (7))

49

blu/yel

ECU "A" (19) to Engine (Red, (8))

50

blu/org

ECU "A" (20) to Engine (Red, (9))

51

grn/blu

ECU "A" (59) to Engine (Red, (10))

52

pur/wht

ECU "K" (33) to Engine (Red, (11))

53 54

blk/yel org/yel

ECU "K" (56) to Engine (Gry,(10)) Timer (6) to Neutral Valve (1)

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 178 79 80 81 82 83 84 85 86 87 201

pnk/blk

Timer (1) to Plunger Switch (1) to Detent Switch (2) Detent Switch (3) to Aux Valve (1)

pnk pnk/blu

ECU "A" (11) to Engine (Gry,(11))

pnk/wht

ECU "A" (51) to Engine (Gry,(12))

tan/red

ECU "A" (7) to Engine (Gry,(1))

pur/blk

ECU "A" (26) to Engine (Gry,(2))

wht/pnk

ECU "A" (25) to Engine (Gry,(3))

blk

ECU "A" (39)Twisted to Engine (Gry,(7))

org/gry

ECU "A" (54)Twisted to Engine (Gry,(8))

wht/tan

ECU "A" (8) to Engine (Gry,(4))

wht/grn

ECU "A" (37) to Engine (Gry,(5))

wht/gry

ECU "A" (52) To Engine (Gry,(6))

wht/blu

ECU "A" (33) to Engine (Yel, (7))

grn/red

ECU "A" (16) to Engine (Yel, (8))

grn/blu

ECU "A" (47) to Engine (Yel, (5))

brn

ECU "A" (17) to Engine (Yel, (6))

wht/pur

ECU "A" (48) to Engine (Yel, (3))

tan/grn

ECU "A" (18) to Engine (Yel, (4))

brn/org

ECU "A" (4) to Engine (Yel, (9,10))

brn/yel

ECU "A" (5) To Engine (Yel, (11,12))

wht/gry

ECU "A" (50) to GEP (26) resistor R1 120ohm

yel/wht

Park valve switch (3) to Park Valve (a)

gry/wht

ECU "K" (90) to YDT (1,B+)

org/yel

ECU "K" (65) to YDT (4,GND)

org/grn

Backhoe Option Switch

blu/yel

GEP (31) R2 resistor 5.1k to H.O.T Switch

gry/org

GEP (25) R2 resisitor5.1k to Display (5)

bare grn/org

blu/org blu/gry

pur/wht

ECU "A" (38) Cable to Engine (Gry, (9)) Load Valve (1) to Regen Load Relay

GEP (20) Load Valve Relay (86) to Display (4) Display (2) 5v to Warning Alarm (positive +) Remote E-Stop Jumper

ID0431354

141

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

Ref. #

03

Part #

Component

Notes (Supplied byYANMAR, 129136-770011, 12V-1.7kW),S13332,12v,36J

B1

See Notes Starter

BT1

215-1165

Battery

12v, 800CCA, 1000CA, RED Top

D1

211-299

Diode

1Amp MINI ATC

E1

214-301

Accesory Socket

F1

211-289

FMS Fuse

3A MINI FUSE

F2

211-291

Accessory Fuse

10A MINI FUSE

F3

211-295

Start Fuse

30A MINI FUSE

F4

211-293

EGR Fuse

20A MINI FUSE

F5

211-293

Controller Fuse

20A MINI FUSE

F6

211-291

Main Fuse

10A MINI FUSE

F7

211-291

Display Fuse

10A MINI FUSE

F8

211-291

Fuel Pump Fuse

10A MINI FUSE

F9

211-1000

Alternator Fuse

80A AMI

F10

211-310

Primary Fuse

60A AMI

F11

211-310

Glow Plug Fuse

60A AMI

G1

See Notes Alternator

J1

n/a

K1

12V-55amps, (Supplied by YANMAR, 129961-77200)

YDT

Yanmar Diagnostic Connection

211-298

Start Relay

G8W-1C7T-R-DC12 Mini

K2

211-298

Glow Plug Relay

G8W-1C7T-R-DC12 Mini

K3

211-297

EGR Valve Relay

G8VA-1A4T-R-DC12 Mini

K4

211-297

Load Valve Relay

G8VA-1A4T-R-DC12 Mini

K5

n/a

Remote Engine Stop Relay

Backhoe Option

L1

158-627

solenoid Valve

L2

150-4134

Unload Relief Solenoid Valve Aux. Valve

L3

150-4917

LS1

306-603

Audio Alarm

R2

215-2294

Resistor

121 Ohm

R1

215-2237

Resistor

5.1k ohm,1/4watt, (Blue)

R3

215-1711

Resistor pac

120 Ohm

S1

215-2013

Ignition Switch

keys Provided

S2

215-2636

Battery Disconnect

S3

214-854

Hyd. Oil Temp. Sensor Switch

S4

214-301

Accesory Socket

S5

215-1597

Park Brake Switch

DPST, 12v, 20A

S6

n/a

Remote Engine Stop Switch Backhoe Option

SP1

n/a

Engine Oil Pressure Switch Yanmar Provided (No CMW Service Part Aval.)

SP2

n/a

DPT Pressure Sensor

Yanmar Provided (No CMW Service Part Aval.)

ST1

n/a

DPF Mid Temp

Yanmar Provided (No CMW Service Part Aval.)

ST2

n/a

DPF Inlet Temp

Yanmar Provided (No CMW Service Part Aval.)

U1

n/a

ECU

YANMAR(EDC17:Bosch)No CMW Service Part Aval.

U2

220-2555

Display

PV380 V2, unprogrammed unit

U3 U4

215-1637

Fleet Management System Timer

Optional 12v to 12v 2sec timer

220-2271

ID0431354

142

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

03

Ref. #

Part #

1 2 3 4 5

215-0085 215-0084 215-0082 215-0083 215-0081

Quantity Description 1 1 1 1 1

Yanmar Engine/Frame Harness Pos.(+) Battery Cable 1 Ga. X 26.0",(Red)(Disconnect to Fuse Panel) Pos.(+) Battery Cable 1 Ga. X 30.0",(Red)(Lug to Disconnect) Pos.(+) Battery Cable 1 Ga. X 26.0",(Red)(Starter to Disconnect) Neg.(-) Battery Cable 1 Ga. X 27.0", (Blk) (Batt. To Engine Ground)

ID0431354

143

144

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093

3

6

2

7

8 9

5 1 10 4 TO CROSS MEMBER (2X) SEE ID0292296 "ENGINE COMPARTMENT FLAPS"

11 6 12

SEE NOT SHOWN LIST

04

ID0281005

145

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093 REF PART NO. NUMBER

QTY

1 105-806 2 106-389 3 301-0953 4 107-687 5 220-2210 6 110-449 7 106-712 8 105-245 9 106-558 10 301-8169 11 106-551 12 106-574

5 2 1 2 1 3 2 2 2 1 3 2

DESCRIPTION

REMARKS

SCREW (M8-1.25 X 25MM) WASHER (M8) FLAP CLIP NUT M8-1.25, LONG, WIDE START BYPASS DELAY TIMER POP RIVET (3/16" X .690") FLG SCREW (M6-1.00 X 16MM) SCREW (M10-1.50 X 25MM) CLIP NUT (M10-1.50) BRACKET CLIP NUT (M8-1.25) CLIP NUT (M6-1.00)

NOT SHOWN:

REPLACEMENT RELAY BOX COVER 215-3098 AND COVER TETHER 215-3097

FOOTNOTES:

NOTE:

04

ID0281005

146

BATTERY AND FUSE BLOCK 13 21 21 26 22

31 25

14

15 10

5 4

17 30

3 23

8 2

24 29

12

1

28 16

6

9

7 27

11 18

20 6

20

04

18

19

ID0426964

147

BATTERY AND FUSE BLOCK REF PART NO. NUMBER

QTY

1 300-4334 2 106-076 3 105-078 4 106-709 5 106-632 6 106-164 7 106-387 8 106-379 9 106-385 10 105-687 11 106-048 12 303-2792 13 303-2793 14 215-3034 15 215-2129 16 302-3189 17 215-2636 18 215-0088 19 215-0087 20 215-0086 21 215-0081 22 215-0082 23 215-0083 24 215-0084 25 215-1626 26 106-724 27 105-2129 28 105-1547 29 105-072 30 215-2308 31 106-396

2 J-HOOK 2 WASHER (1/4") 4 NUT (1/4-NC) 2 FLG LK NUT (M12-1.75) 2 FLG LK SCR (M12-1.75X35MM,SER) 8 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 4 SCREW (#10-24 X 3/4",PAN TORX) 4 LOCKNUT (#10-24) 1 BATTERY BASE 1 BATTERY HOLD DOWN 1 BATTERY, 12V 1 STARTER BOOT 1 MOUNT 1 SQUARE DISCONNECT SWITCH (300A) 2 MEGA 60A FUSE 1 MEGA 80A FUSE 1 COOPER BUSSMAN (3) FUSE HOLDER 1 NEG (-) BATT CABLE (1GAX27, BLK) 1 BAT CABLE(I GA X 40"RED) 1 POS (+) BATT CABLE (1GAX 26", RED) RINGS 1 POS (+) BATT CABLE (6GAX 23", RED) RINGS 1 BATTERY GROUND STRAP 1 FLG SCREW (M10-1.50 X 25MM) 2 EDGE CLIP SIDE HORIZONTAL (.12-.24) 2 JAM NUT (3/8-NC) 2 LOCK WASHER (3/8") 2 STARTER BOOT 1 WASHER (M10, HARDENED)

DESCRIPTION

REMARKS

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-4981 BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-6883 BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 215-1165

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

04

ID0426964

148

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

5 3

2 7

6

8 ALTERNATOR

9 STARTER

4 1

01

ID0432298

149

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

TO ALT. Pos COL

LBL

1

ORG/BLU

10

2

ORG

9

TO ALT. 1

INSTALL BOOT BEFORE STARTER SOL Pos

COL

LBL

1

YEL/GRN

2B

TO ALT RING-INSTALL BOOT FIRST TO ALT RING-INSTALL BOOT FIRST Pos

COL

LBL

1

RED/WHT

2A

2

INSTALL BOOT BEFORE STARTER SOL

LOAD VALVE BLK

1

1

LOAD VALVE

2

Pos COL

LBL

1

GRN/ORG 85

2

BLK

1

FUEL PUMP

2

1

GROUND 2 GROUND 2 Pos COL

LBL

1

1

BLK

FUEL PUMP Pos COL

GROUND 1

LBL

1

BLU/ORG 31

2

BLK

1

GROUND 1 Pos COL

LBL

1

1

BLK

ALT. 80 AMP

ALT. Pos

COL

LBL

1

RED/WHT

2A

-A-

GLOW PLUG RING 60 AMP

GLOW PLUG RING Pos

COL

LBL

1

PUR/YEL

26

PRIMARY 60 AMP PRIMARY

01

Pos

COL

LBL

1

RED

2

ID0432298

150

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

ENGINE 2 Pos COL

ENGINE 1

ENGINE 4

ENGINE 3 LBL

Pos COL

LBL Pos COL

WHT/BRN 28

1

TAN/RED

59

1

-

-

2

TAN

29

2

PUR/BLK

60

2

-

-

3

PNK/BLK

30

3

WHT/PNK

61

3

WHT/PUR 71

BLK

1

4

WHT/TAN

64

4

TAN/GRN 72

1

GRY/BLK 33

5

BLU/WHT 46

5

WHT/GRN 65

5

GRN/BLU 69

2

BLU

34

6

TAN/BLK

47

6

WHT/GRY 66

6

BRN

3

ORG/WHT 37

7

PUR/ORG 48

7

BLK

62

7

WHT/BLU 67

4

GRY/YEL 38

8

BLU/YEL

49

8

RED

63

8

GRN/RED 68

5

ORG/PUR 40

9

BLU/ORG 50

9

DRN

84

9

BRN/ORG 73

6

PUR/WHT 41

10

GRN/BLU 51

10

BLK/YEL

53

10

BRN/ORG 73

7

BRN/YEL 42

11

PUR/WHT 52

11

PNK/BLU

57

11

BRN/YEL

74

8

GRN/BLU 43

12

-

12

PNK/WHT

58

12

BRN/YEL

74

LBL 4

Pos COL

-

ENGINE 1

ENGINE 2

ENGINE 3

RED

RED

GRY

1

2

3

4

5

6

7

8

LBL

1

1

2

3

4

5

6

7

8

9

10

11

12

70

ENGINE 4

YEL

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

11

12

7

8

9

10

11

12

EOP Pos COL 1

LBL

GRY/BLK 39

EOP

1

-A-

01

-B-

ID0432298

151

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

EXHAUST 3 Pos COL

EXHAUST 1

EXHAUST 2

LBL -

1

-

2

RED/WHT 14

3

WHT/BLK 11

Pos COL

LBL

Pos COL

LBL

4

BRN/YEL

1

RED/BLK

18

1

RED/BLU

17

5

GRY/WHT 12

2

GRY/WHT 12

2

GRY/WHT 12

6

-

EXHAUST 1

EXHAUST 2

BLK

GRY

15

-

EXHAUST 3

GLOW PLUG Pos COL LBL 1

PUR 24

GLOW PLUG 1

2

1

2

1

2

3

4

5

6

1

-B-

01

-C-

ID0432298

152

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS ECU K Pos COL

ECU K

LBL

Pos COL

Pos

COL

LBL

1

ORG/RED 25

21

PUR/WHT 41

41

-

-

2

BLK

1

22

-

42

-

-

3

ORG/RED 25

23

BLU/WHT 46

43

-

-

4

BLK

1

24

BRN/YEL

15

44

-

-

5

ORG/RED 25

25

-

-

45

GRY/BLK 33

6

BLK

1

26

-

-

46

-

-

7

-

-

27

-

-

47

-

-

8

-

-

28

RED/YEL

20

48

-

-

9

-

-

29

-

-

49

-

-

10

-

-

30

-

-

50

-

-

11

-

-

31

-

-

51

-

-

12

-

-

32

-

13

-

-

33

14

-

-

34

15

GRY/BLK 39

16

-

-

17

-

18

-

52

PUR/ORG 48

PUR/WHT 52

53

GRN

23

-

-

54

TAN

29

35

BRN

7

55

-

-

36

-

-

56

BLK/YEL

53

-

37

-

-

57

-

-

-

-

38

-

-

58

-

-

19

-

-

39

ORG/WHT 37

59

-

-

20

TAN/BLK

47

40

-

60

-

-

ECU K

-

-

ECU K

Pos COL

LBL

Pos COL

61

-

-

81 RED/BLU 17

62

-

-

82 -

-

63

RED/WHT 14

83 -

-

64

-

-

84 -

-

65

ORG/YEL

178

85 BLU

34

66

ORG/BLU

10

86 BRN/YEL 44

67

-

-

87 ORG/PUR 45

68

RED/GRN 16

88 BLU/ORG 31

69

-

-

89 -

70

YEL/ORG

21

90 GRY/WHT 77

71

-

-

91 -

-

72

-

-

92 -

-

73

RED/BRN

19

93 -

-

74

GRY/YEL

38

94 -

-

75

YEL

22

76

PNK/BLK

30

77

GRY/WHT 12

78

-

79

ORG/PUR 40

LBL

80

RED/BLK

ECU K ECU A

1 16 2 17 3 18 4 19 5 20 6 21 7 22 8 23 9 24 10 25 11 26 1227 1328 1429 15 30

1

3

5

2

4

6

7 29 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 40 19 41 20 42 21 43 22 44 23 45 24 46 25 47 26 48 27 49 28 50

31 46 32 47 33 48 34 49 35 50 36 51 37 52 38 53 39 54 40 55 41 56 42 57 43 58 44 59 45 60

ECU A

51 73 52 74 53 75 54 76 55 77 56 78 57 79 58 80 59 81 60 82 61 83 62 84 63 85 64 86 65 87 66 88 67 89 68 90 69 91 70 92 71 93 72 94

ECU K

-

1

-

18

ECU A

01

ECU K LBL

ECU A

ECU A

Pos COL

LBL Pos COL

LBL Pos COL Type LBL

1

-

-

21

-

-

41

-

-

2

-

-

22

-

-

42

-

-

3

-

-

23

-

-

43

-

-

4

BRN/ORG 73

24

-

-

44

-

-

5

BRN/YEL 74

25

WHT/PNK 61

45

-

-

6

-

26

PUR/BLK

60

46

-

-

7

TAN/RED 59

27

-

-

47

GRN/BLU 69

8

WHT/TAN 64

28

BRN/YEL

42

48

WHT/PUR 71

9

-

-

29

GRN/BLU

43

49

-

10

-

-

30

-

-

50

WHT/GRY 75

11

PNK/BLU 57

31

-

-

51

PNK/WHT 58

12

WHT/BLK 11

32

-

-

52

WHT/GRY 66

13

-

-

33

WHT/BLU

67

53

-

-

14

-

-

34

-

-

54

RED

63

15

-

-

35

-

-

55

-

-

16

GRN/RED 68

36

-

-

56

-

-

17

BRN

70

37

WHT/GRN 65

57

-

-

18

TAN/GRN 72

38

DRN

84

58

-

-

19

BLU/YEL 49

39

BLK

62

59

GRN/BLU 51

20

BLU/ORG 50

40

-

-

60

-

-

-

-D-

-

ID0432298

153

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS 72

54

24

6

K1- START RELAY K2-GLOW PLUG RELAY K3-EGR VALVE RELAY K4-REGEN RELOAD RELAY K5-POWER RELAY -----------------------F1-3A-FMS F2-15A-ACCY. F3-30A-START F4-20A-EGR F5-20A-CONTROLLER F6-10A-FUEL PUMP F7-10A-DISPLAY F8-10A-MAIN F9-30A-POWER RELAY ---------------------------R1-121 OHM RESISTOR R2-5.1k OHM RESISTOR D1-DIODE LEFT ARROW

F1 3

F2

10

F3

30

F4

20

F5

20

F7

OMRON

OMRON

K1

K2

D1

F6

10

R1 121 Ω

10 10

30

5.1K Ω

F8

SPARE

R2

49

67

86 30 SONG CHUAN

86

303-1AH-C-U01 12VDC

303-1AH-C-U01 12VDC

87

K4

30 SONG CHUAN

K3

85

87

85

1

19

1 GEP X6

67 61 55 49 43 37 31 25 19 13 7

1

68 62 56 50 44 38 32 26 20 14 8

2

69 63 57 51 45 39 33 27 21 15 9

3

70 64 58 52 46 40 34 28 22 16 10 4 71 65 59 53 47 41 35 29 23 17 11 5 72 66 60 54 48 42 36 30 24 18 12 6

GEP

TO HOT SWITCH Pos COL

Pos COL

LBL

GEP Pos COL

LBL 2

1

BLK

1

25

GRY/ORG 83

49

RED

B

BLK

2

RED/BLK 4

26

WHT/GRY 75

50

RED/BRN 8

3

-

-

27

-

-

51

-

-

4

-

-

28

-

-

52

-

-

5

-

-

29

-

-

53

-

-

6

-

-

30

-

-

54

-

-

7

WHT/BRN 28

31

BLU/YEL

82

55

RED/ORG 5

8

RED/GRN 16

32

GRY/BLK

39

56

BLK/YEL

27

9

-

33

-

-

57

-

-

10

RED/BRN 19

34

YEL/ORG 21

58

-

-

11

RED/WHT 3

35

PUR/YEL

26

59

-

-

12

-

-

36

-

-

60

-

-

13

BLK/YEL

27

37

WHT

0

61

RED/BRN 8

14

BLK/YEL

27

38

ORG

9

62

RED

2

15

-

-

39

-

-

63

RED

2

16

-

-

40

-

-

64

RED

2

17

-

-

41

-

-

65

BLU

6

18

-

-

42

-

-

66

RED

2

19

GRN/ORG 85

43

WHT

0

67

ORG/GRN 13

20

BLU/ORG 86

44

ORG/GRN 13

68

ORG/RED 25

21

-

45

-

-

69

RED/BLK 4

22

YEL/GRN 2B

46

PUR

24

70

RED/WHT 3

23

RED/YEL 20

47

BLK

1

71

WHT/GRN 36

24

-

48

-

-

72

BLU/RED 35

1

CAP FOR LIGHT

B

2 1

LIGHT

01

LBL

BLU/YEL 82

A

-C-

Pos COL

A

TO HOT SWITCH

-D-

GEP

LBL

LIGHT

Pos COL LBL 1

BLU 6

2

BLK 1

1 2

-

-

-

-EID0432298

154

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

GPS CAP BLK 8 7 6 5 1 2 3 4

PARK VALVE LBL

1

BLU/RED 35

2

ORG/GRN 13

Pos COL

LBL

1

-

-

2

BLK/YEL

27

3

YEL/WHT 76

4

-

5

ORG/PUR 45

-

BLK

5

YEL

22

6

GRN

23

7

-

-

8

-

-

2

6

BRN/YEL 44

7

-

-

WARN +

8

-

-

Pos COL

Pos

COL

LBL

1

1

GRN

32

2

BLK

1

LBL

B

BLK

1

PARK VALVE B A

-

WARN +

DUAL AUX SOLENOID HARNESS

YEL/WHT 76

PARK SW

BLK/YEL 27

6

1

-

5

BLK

4

LBL

A

3

3

DUAL AUX SOLENOID CAP

1

PARK SW

2

5 6 7 8 4 3 2 1

Pos COL

Pos COL

7 4

BLK

GPS

8 1

GPS

DUAL AUX SOLENOID HARNESS WARN WARN BLU/GRY 87

4 3

1 2

1

DUAL AUX SW. CAP

LBL

1 2

Pos COL

BLK

1

4 3

2

DUAL AUX SWITCH DUAL AUX SWITCH

ACC. SKT Pos COL A B

LBL

Pos COL

LBL

1

GRN

32

2

BLK

1

3

BLU

6

4

GRN

32

WHT/GRN 36 BLK

1

ACC. SKT B A

1

-E-

01

-F-

ID0432298

155

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

NEW V380 12S

NEW V380 6S

Pos COL

LBL

1

-

-

2

BLU/GRY 87

3

-

-

4

-

-

5

-

-

6

-

-

7

-

-

8

-

-

Pos

COL

LBL

9

-

-

1

BLK/YEL

27

10

-

-

2

YEL

22

11

-

-

3

GRN

23

12

-

-

4

BLU/ORG 86

5

GRY/ORG 83

6

BLK

1

REMOTE E-STOP CAP REMOTE E-STOP CAP Pos COL

C B A NEW V380 12S GRA

NEW V380 6S

7

8

9 10 11 12

6

5

4

PUR/WHT 201

B

PUR/WHT 201

C

-

-

REMOTE E-STOP

BLK

6 5 4

LBL

A

REMOTE E-STOP

3

2

1

Pos COL

A B C

1 2 3

1

ORG/GRN 13

B

BLU/ORG 31

C

BLK

1

CAP FOR RESISTOR

RESISTOR BLK

B

LBL

A

RESISTOR

A C

Pos COL

LBL

A

YEL

22

B

GRN 23

C

-

-

YDT Pos COL

YDT 6 5 4

-F-

1 2 3

LBL

1

GRY/WHT 77

2

YEL

22

3

GRN

23

4

ORG/YEL 178

5

-

-

6

-

-

START SW BLK

DISPLAY DIAG. Pos

COL

A

GRY/WHT 77

LBL

B

ORG/YEL 178

C

-

DISPLAY DIAG.

1 2 3

START SW Pos COL

1 2 3

6 5 4

LBL

1

RED/ORG 5

2

BRN

7

3

BLU

6

4

RED/BRN 8

5

RED/BRN 8

6

-

-

J

D

-

-

E

-

-

H

F

GRN

23

G

G

-

-

H

-

-

J

-

-

K

-

-

L

-

-

M

YEL

22

01

6 5 4

CAP FOR YDT

A

B

K C M

L D

F

E

ID0432298

156

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS REF PART NO. NUMBER

QTY

1 215-0085 2 306-603 3 220-2555 4 150-4134 5 215-1597 6 215-2013 7 214-301 8 214-854 9 215-0086

1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

YANMAR ENG/FRAME HARNESS AUDIO ALARM PV380 V2 DISPLAY UNLOADING RELIEF VALVE ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) IGNITION SWITCH ACCESSORY SOCKET TEMPERATURE SWITCH(1/4NPT,MALE) COOPER BUSSMAN (3) FUSE HOLDER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0432298

157

158

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

2 TO DISPLAY

FUSE BOX

5 TO ALTERNATOR TO STARTER

4 3

1

01

ID0676586

159

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

215-1031 215-1597 105-094 105-092 214-854

DESCRIPTION

YANMAR ENG/FRAME HARNESS (A) ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) BOLT (5/16-NC X 1") NUT (5/16-NC) TEMPERATURE SWITCH(1/4NPT,MALE)

REMARKS

SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

215-0085 ENDS WITH S/N DWPSK105TJ0000588, 215-1031 BEGINS WITH S/N DWPSK105PJ0000592

NOTE:

01

ID0676586

160

NOTES:

ID0134963

161

ACCESSORIES

162

BOOM ASSEMBLIES 50K (LUBE)

13 12 11

1

14 10

9

4

2

6 8 3 7

05

5

ID0306349

163

BOOM ASSEMBLIES 50K (LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

140-1241 301-5849 140-1257 140-1246 140-1258 140-1249 140-1242 140-1243 115-466 149-967 106-378 125-1106 301-5868 301-5867 105-1445 105-403 301-5567 362-1686 362-1681 115-019

QTY

DESCRIPTION

- 24 INCH BOOM ASSEMBLY 50K 1 24 INCH BOOM WELDMENT - 30 INCH BOOM ASSEMBLY 50K 1 30 INCH BOOM WELDMENT - 36 INCH BOOM ASSEMBLY 50K 1 36 INCH BOOM WELDMENT ROLLER ASM 50K 1 ROLLER WELDMENT 50K 1 EXTERNAL SNAP RING (1.500") 1 INTERNAL SEAL 5 FLG LK SCREW (M6-1.00 X 12MM) 1 BEARING 1 CAP 1 WASHER 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 JAM NUT (5/8-NC) 1 SPACER 1 URETHANE SPRING 1 URETHANE SLEEVE (1.56" X 14.75") 1 ZERK (02N)

REMARKS

SEE FOOTNOTE 1; SUPERSEEDED BY 140-1409 SEE FOOTNOTE 1; SUPERSEEDED BY 140-1410 SEE FOOTNOTE 1; SUPERSEEDED BY 140-1411 INCLUDES REF NO.'S 2 THRU 8

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

141-337 141-329 141-755

- PERSONEL RESTRAINT BAR - RESTRAINT BAR - RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. 105-2065 SUPERSEEDS REF NO.'S 11; 301-5567 & 12; 362-1686

NOTE:

05

ID0306349

164

BOOM ASSEMBLIES 50K (NON-LUBE)

9 10 1

6

8 5 11

01

2

3

12

7 4

ID0595074

165

BOOM ASSEMBLIES 50K (NON-LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10 11 12

140-1294 140-1461 140-1284 140-1283 140-1314 140-1282 140-1359 140-1460 125-1125 302-1838 105-403 105-1980 115-451 105-1445 362-1681 105-2065 105-2651 140-1313

QTY

DESCRIPTION

- 50K BOOM ASSEMBLY (24") 1 BOOM WELDMENT (24") - 50K BOOM ASSEMBLY (30") 1 BOOM WELDMENT (30") - 50K BOOM ASSEMBLY (36") 1 BOOM WELDMENT (36") ROLLER ASM 50K (NON-LUBE) 1 SPROCKET WELDMENT 50K (NON-LUBE) 1 BALL BEARING (1.575") 1 DUST COVER 1 JAM NUT (5/8-NC) 3 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 1 INTERNAL SNAP RING (3.343") 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 UHMW SLEEVE (1.56" X 14.75") 1 LONG SPRING (INSERT) 1 WASHER 1 SHAFT (NON-LUBE)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2. INCLUDES REF NO.'S 2 THRU 6 SEE FOOTNOTE 3

METAL PART OF SPRING TO GO AGAINST TENSION BOLT

NOT SHOWN:

141-337 141-329 141-755

-

PERSONEL RESTRAINT BAR RESTRAINT BAR RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. FILL HUB WITH GREASE BEFORE INSTALLING DUST CAP. 3. FOR OLDER STYLE BOOMS W/ WELD IN SHAFT USE P/N 140-1281.

NOTE:

01

ID0595074

166

BOOM ASSEMBLIES 50K (NON-LUBE)

10 9

1

8 7

3 2 5 6 4

05

ID0383380

167

BOOM ASSEMBLIES 50K (NON-LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10

140-1409 140-1386 140-1410 140-1387 140-1411 140-1388 140-1398 140-1281 125-1125 115-451 118-021 302-1838 105-1445 105-403 105-2065 362-1681

QTY

DESCRIPTION

- 50K BOOM ASSEMBLY (24") 1 BOOM WELDMENT (24") - 50K BOOM ASSEMBLY (30") 1 BOOM WELDMENT (30") - 50K BOOM ASSEMBLY (36") 1 BOOM WELDMENT (36") ROLLER ASM 50K (NON-LUBE) 1 SPROCKET WELDMENT 50K (NON-LUBE) 1 BALL BEARING (1.575") 1 INTERNAL SNAP RING (3.343") 1 EXTERNAL SNAP RING (1.500") 1 DUST COVER 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 JAM NUT (5/8-NC) 1 LONG SPRING (INSERT) 1 UHMW SLEEVE (1.56" X 14.75")

REMARKS

SEE FOOTNOTE 1, SUPERSEEDED BY 140-1294 SEE FOOTNOTE 1, SUPERSEEDED BY 140-1284 SEE FOOTNOTE 1, SUPERSEEDED BY 140-1314 SEE FOOTNOTE 2. INCLUDES REF NO.'S 2 THRU 6 REPLACES 140-1389

METAL PART OF SPRING TO GO AGAINST TENSION BOLT

NOT SHOWN:

141-337 141-329 141-755

-

PERSONEL RESTRAINT BAR RESTRAINT BAR RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. FILL HUB WITH GREASE BEFORE INSTALLING DUST CAP.

NOTE:

05

ID0383380

168

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 1

2

1

3

4 5 6 REPAIR PART# 131-115 138-228 1 131-135 0 138-218 0 135-1236 19 135-1233 16 135-964 10 135-912 3 135-950 5 105-043 28 105-066 10 105-002 12 105-076 20 105-065 70 105-111 0 135-913 0 135-914 0

02

131-116 1 0 0 19 18 4 3 2 26 8 12 8 72 20 5 0

131-117 1 0 0 18 18 16 2 2 16 20 8 8 72 8 2 3

CHAIN ASSEMBLIES 131-137 131-138 0 0 1 1 0 0 16 16 16 16 0 0 0 0 0 0 64 64 0 0 0 0 0 0 64 64 0 0 0 0 0 0

133-322 0 0 1 17 17 0 0 0 68 0 0 0 68 0 0 0

7

133-293 0 0 1 17 17 0 0 0 68 0 0 0 68 0 0 0

ID0446692

169

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 1 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

131-115 131-116 131-117 131-137 131-138 133-322 133-293

DESCRIPTION

REMARKS

50K 2P DURA 54P 10.1" 50K 2P DURA 54P 12.1" 50K 2P DURA 54P 16" 50K 2P DURA 64P 5.1" 50K 2P DURA 64P 6.1" 50K 2P DURA 68P 5.1" 50K 2P DURA 68P 6.1"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-228 50K DIGGING CHAIN STD 2P (54P) 131-135 50K DIGGING CHAIN STD 2P (64P) 138-218 50K DIGGING CHAIN STD 2P (68P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 135-964 TOOTH SPACER (1/4") 135-912 TOOTH ADAPTER (8") 135-950 TOOTH ADAPTER (10") 105-043 BOLT (1/2-NC X 1-1/4") 105-066 BOLT (1/2-NC X 1-3/4") 105-002 BOLT (1/2-NC X 2 1/4") 105-076 BOLT (1/2-NC X 3") 105-065 LOCKNUT (1/2-NC) 105-111 BOLT (1/2-NC X 4") 135-913 TOOTH ADAPTER (12") 135-914 TOOTH ADAPTER (16") 105-275 BOLT (1/2-NC X 6")

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

02

ID0446692

170

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 2

1

4

6

5

01

REPAIR Part# 131-009 138-217 0 138-215 0 138-218 1 135-1236 21 135-1233 21 135-964 0 135-912 8 135-950 0 105-043 52 105-066 0 105-002 32 105-076 0 105-065 84 105-111 0 135-913 0

3

2

131-010 0 0 1 21 21 0 4 4 52 0 16 16 84 0 0

131-011 0 0 1 21 22 12 3 3 38 12 12 12 86 12 3

CHAIN ASSEMBLIES 133-324 133-290 131-008 0 0 0 1 1 1 0 0 0 18 18 22 18 18 24 0 0 12 0 0 3 0 0 4 72 72 40 0 0 12 0 0 12 0 0 16 72 72 94 0 0 12 0 0 3

7

133-358 1 0 1 20 20 0 0 0 80 0 0 0 80 0 0

8

133-359 1 0 1 20 20 0 0 0 80 0 0 0 80 0 0

ID0446728

171

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 2 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

131-009 131-010 131-011 133-324 133-290 131-008 133-358 133-359

DESCRIPTION

REMARKS

50K 2P DURA 68P 8.6" 50K 2P DURA 68P 10.25" 50K 2P DURA 68P 12.1" 50K 2P DURA 72P 5.1" 50K 2P DURA 72P 6.1" 50K 2P DURA 72P 12.1" 50K 2P DURA 80P 5.1" 50K 2P DURA 80P 6.1"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-217 50K DIGGING CHAIN STD 2P (12P) 138-215 50K DIGGING CHAIN STD 2P (72P) 138-218 50K DIGGING CHAIN STD 2P (68P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 135-964 TOOTH SPACER (1/4") 135-912 TOOTH ADAPTER (8") 135-950 TOOTH ADAPTER (10") 105-043 BOLT (1/2-NC X 1-1/4") 105-066 BOLT (1/2-NC X 1-3/4") 105-002 BOLT (1/2-NC X 2 1/4") 105-076 BOLT (1/2-NC X 3") 105-065 LOCKNUT (1/2-NC) 105-111 BOLT (1/2-NC X 4") 135-913 TOOTH ADAPTER (12")

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0446728

172

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 3

3 2

1

4

8

7 5 REPAIR Part# 131-012 138-217 1 135-1532 0 138-218 1 135-1236 25 135-1233 25 135-964 0 135-912 10 135-950 0 105-043 60 105-066 0 105-002 40 105-076 0 105-065 100 105-111 0 135-913 0

01

131-013 1 0 1 25 25 0 5 5 60 0 20 20 100 0 0

131-014 1 0 1 26 25 16 3 4 42 16 12 16 100 16 4

6

CHAIN ASSEMBLIES 133-356 133-325 131-015 0 0 0 1 1 1 0 0 0 21 21 26 21 21 26 0 0 0 0 0 10 0 0 0 84 84 64 0 0 0 0 0 40 0 0 0 84 84 104 0 0 0 0 0 0

131-016 0 1 0 26 26 0 5 5 64 0 20 20 104 0 0

131-017 0 1 0 27 26 16 3 4 46 16 12 16 106 16 4

ID0446855

173

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

131-012 131-013 131-014 133-356 133-325 131-015 131-016 131-017

DESCRIPTION

REMARKS

50K 2P DURA 80P 8.75" 50K 2P DURA 80P 10.1" 50K 2P DURA 80P 12.1" 50K 2P DURA 84P 5.1" 50K 2P DURA 84P 6.1" 50K 2P DURA 84P 8.75" 50K 2P DURA 84P 10" 50K 2P DURA 84P 12"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-217 50K DIGGING CHAIN STD 2P (12P) 135-1532 50K DIGGING CHAIN STD 2P (84P) 138-218 50K DIGGING CHAIN STD 2P (68P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 135-964 TOOTH SPACER (1/4") 135-912 TOOTH ADAPTER (8") 135-950 TOOTH ADAPTER (10") 105-043 BOLT (1/2-NC X 1-1/4") 105-066 BOLT (1/2-NC X 1-3/4") 105-002 BOLT (1/2-NC X 2 1/4") 105-076 BOLT (1/2-NC X 3") 105-065 LOCKNUT (1/2-NC) 105-111 BOLT (1/2-NC X 4") 135-913 TOOTH ADAPTER (12")

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0446855

174

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 4

4

3 2 1

7 6 5

REPAIR Part# 133-330 138-219 1 138-215 1 138-216 0 135-1533 0 135-1532 0 138-218 0 135-1236 22 135-1233 22 105-043 88 105-065 88

01

133-294 1 1 0 0 0 0 22 22 88 88

133-360 0 0 1 0 0 1 23 23 92 92

CHAIN ASSEMBLIES 133-361 133-331 133-291 0 0 0 0 0 0 1 0 0 0 1 1 0 0 0 1 0 0 23 24 24 23 24 24 92 96 96 92 96 96

133-332 1 0 0 0 1 0 25 25 100 100

ID0446920

175

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

133-330 133-294 133-360 133-361 133-331 133-291 133-332

DESCRIPTION

REMARKS

50K 2P DURA 88P 5.1" 50K 2P DURA 88P 6.1" 50K 2P DURA 92P 5.1" 50K 2P DURA 92P 6.1" 50K 2P DURA 96P 5.1" 50K 2P DURA 96P 6.1" 50K 2P DURA 100P 5.1"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-219 50K DIGGING CHAIN STD 2P (16P) 138-215 50K DIGGING CHAIN STD 2P (72P) 138-216 50K DIGGING CHAIN STD 2P (24P) 135-1533 50K DIGGING CHAIN STD 2P (96P) 135-1532 50K DIGGING CHAIN STD 2P (84P) 138-218 50K DIGGING CHAIN STD 2P (68P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 105-043 BOLT (1/2-NC X 1-1/4") 105-065 LOCKNUT (1/2-NC)

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0446920

176

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 5

4 3 1

2

8 7

5

REPAIR Part# 133-224 138-219 1 138-217 0 138-216 0 135-1533 0 135-1532 1 138-218 0 135-1236 25 135-1233 25 105-043 100 105-065 100

01

133-333 0 1 0 1 0 0 27 27 108 108

133-292 0 1 0 1 0 0 27 27 108 108

6

CHAIN ASSEMBLIES 133-295 133-264 133-336 1 0 0 0 0 0 0 2 1 1 0 1 0 0 0 0 1 0 28 29 30 28 29 30 112 116 120 112 116 120

133-268 0 0 1 1 0 0 30 30 120 120

ID0446942

177

50K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 5 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

133-224 133-333 133-292 133-291 133-295 133-364 133-336 133-268

DESCRIPTION

REMARKS

50K 2P DURA 100P 6.1" 50K 2P DURA 108P 5.1" 50K 2P DURA 108P 6.1" 50K 2P DURA 96P 6.1" 50K 2P DURA 112P 6.1" 50K 2P DURA 116P 5.1" 50K 2P DURA 120P 5.1" 50K 2P DURA 120P 6.1"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-219 50K DIGGING CHAIN STD 2P (16P) 138-217 50K DIGGING CHAIN STD 2P (12P) 138-216 50K DIGGING CHAIN STD 2P (24P) 135-1533 50K DIGGING CHAIN STD 2P (96P) 135-1532 50K DIGGING CHAIN STD 2P (84P) 138-218 50K DIGGING CHAIN STD 2P (68P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 105-043 BOLT (1/2-NC X 1-1/4") 105-065 LOCKNUT (1/2-NC)

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0446942

178

50K DURATOOTH/C2X ASB CHAINS 2P CHAIN ASSEMBLIES

1

2

REPAIR Part# 133-282 138-278 2 138-279 1 138-280 1 138-281 0 135-1236 17 135-1233 17 135-1237 0 135-1234 0 105-043 68 105-065 68

01

3

4 5

CHAIN ASSEMBLIES 133-299 135-1311 135-1308 135-1301 1 1 1 2 0 0 0 1 1 1 1 1 1 1 1 0 28 0 0 0 28 0 0 0 0 28 28 17 0 28 28 17 112 112 112 68 112 112 112 68

ID0447026

179

50K DURATOOTH/C2X ASB CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

135-1301 133-282 133-299 135-1311 135-1308

DESCRIPTION

REMARKS

50K C2X ASB 68P 5.12" 50K DURA ASB 68P 5.1" 50K DURA ASB 112P 6.1" 50K ASB C2X 112P 5.1" 50K ASB C2X 112P 6.1"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-278 50K DIGGING CHAIN ASB 2P (16P) 138-279 50K DIGGING CHAIN ASB 2P (12P) 138-280 50K DIGGING CHAIN ASB 2P (24P) 138-281 50K DIGGING CHAIN ASB 2P (72P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 135-1237 DURATOOTH C2X, RIGHT 1/4" 50K 135-1234 DURATOOTH C2X, LEFT 1/4" 50K 105-043 BOLT (1/2-NC X 1-1/4") 105-065 LOCKNUT (1/2-NC)

FOOTNOTES:

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0447026

180

50K COMBO CHAINS 2P DIGGING CHAINS

1

3

2

4

5

6 REPAIR Part# 131-140 131-135 1 138-218 0 138-217 0 135-1532 0 135-1533 0 138-223 0 138-228 0 135-1236 8 135-1233 8 136-236 5 136-237 5 136-240 3 136-241 3 136-036 0 136-037 0 136-040 0

01

136-041 135-912 135-950 135-913 136-237 135-952 136-043 105-076 105-111 105-136 105-002 105-110 105-065

0 0 0 0 0 48 16 16 16 32 0 0 64

131-415 0 1 0 0 0 0 0 8 8 5 5 4 4 0 0 0

131-412 0 1 1 0 0 0 0 10 10 6 6 4 4 0 0 0

0 0 0 0 0 52 16 16 20 32 0 0 68

0 0 0 0 0 60 20 20 20 40 0 0 80

CHAIN ASSEMBLIES 131-413 131-416 135-1483 131-404 0 0 0 0 0 0 0 1 0 0 0 1 1 0 0 0 0 1 0 0 0 0 1 0 0 0 1 0 11 12 9 10 11 12 9 10 5 7 0 0 5 7 0 0 5 5 9 0 5 5 9 0 0 0 0 6 0 0 0 6 0 0 0 4 0 0 0 0 0 64 20 20 20 44 0 0 84

0 0 0 0 0 72 24 24 24 48 0 0 96

0 3 3 3 3 24 18 18 0 36 12 12 78

4 0 0 0 0 60 20 20 20 40 0 0 80

8

7 131-405 0 0 0 1 0 0 0 11 11 0 0 0 0 5 5 5

131-408 0 0 0 0 1 0 0 12 12 0 0 0 0 7 7 5

5 0 0 0 0 64 20 20 20 44 0 0 84

5 0 0 0 0 72 24 24 24 48 0 0 96

9

ID0447522

181

50K COMBO CHAINS 2P DIGGING CHAINS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 1 1 1 1 1 1 1

131-416 135-1483 131-404 131-405 131-408 131-140 131-415 131-412 131-413

DESCRIPTION

50K 2P DURA/SHK B 96P 6.0 50K 2P CMB DURA/SHK B 60P 12" 50K 2P CMB DURA/ALG 80P 6.0 50K 2P CMB DURA/ALG 84P 6.0 50K 2P CMB DURA/ALG 96P 6.0 50K 2P CMB DURA/SHK B 64P 6.0" 50K 2P CMB DURA/SHK B 68P 6.0" 50K 2P CMB DURA/SHK B 80P 6.0" 50K 2P DURA/SHK B 84P 6.0"

REMARKS

SEE F/N 1 SEE F/N 1 SEE F/N 1

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

131-135 50K DIGGING CHAIN STD 2P (64P) 138-218 50K DIGGING CHAIN STD 2P (68P) 138-217 50K DIGGING CHAIN STD 2P (12P) 135-1532 50K DIGGING CHAIN STD 2P (84P) 135-1533 50K DIGGING CHAIN STD 2P (96P) 138-223 50K DIGGING CHAIN STD 2P (4P) 138-228 50K DIGGING CHAIN STD 2P (54P) 135-1236 DURATOOTH, RIGHT 1/4" 50K 135-1233 DURATOOTH, LEFT 1/4" 50K 136-236 50K LEFT INSIDE BOLT-ON SHARK ADAPTER 136-237 50K RIGHT INSIDE BOLT-ON SHARK ADAPTER 136-240 50K LEFT OUTSIDE WIDE BOLT-ON SHARK ADAP 136-241 50K RIGHT OUTSIDE WIDE BOLT-ON SHARK ADAP 136-036 50K CAST BIT ADAPTER, R.O. 136-037 50K CAST BIT ADAPTER, L.O. 136-040 50K CAST BIT ADPTR #10POS R.O. 136-041 50K CAST BIT ADPTR #10POS L.O. 135-912 TOOTH ADAPTER (8") 135-950 TOOTH ADAPTER (10") 135-913 TOOTH ADAPTER (12") 136-237 50K RIGHT INSIDE BOLT-ON SHARK ADAPTER 135-952 CHAIN SPACER (1.750") 136-043 SPACER 105-076 BOLT (1/2-NC X 3") 105-111 BOLT (1/2-NC X 4") 105-136 BOLT (1/2-NC X 3-1/2", GD8) 105-002 BOLT (1/2-NC X 2 1/4") 105-110 BOLT (1/2-NC X 4.5") 105-065 LOCKNUT (1/2-NC) FOOTNOTES:

USES 136-112 INSERT BITS

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0447522

182

50K ALLIGATOR & SHARK CHAINS 2P CHAIN ASSEMBLIES

1

2

5

4

3

6

01

REPAIR Part# 135-336 138-218 1 138-215 0 138-217 0 135-1532 0 135-1533 0 136-036 10 136-037 16 136-038 4 136-039 4 136-040 4 136-041 4 136-236 0 136-237 0 136-238 0 136-239 0 136-240 0 136-241 0 135-952 44 136-043 24 105-076 24 105-110 16 105-111 28 105-065 68

135-335 0 1 0 0 0 14 14 4 4 4 4 0 0 0 0 0 0 48 24 24 16 32 72

138-230 1 0 1 0 0 16 16 4 4 4 4 0 0 0 0 0 0 48 32 32 16 32 80

8

7

CHAIN ASSEMBLIES 135-337 138-225 132-302 0 0 1 0 0 0 0 0 0 1 0 0 0 1 0 17 19 0 17 19 0 4 5 0 4 5 0 4 5 0 4 5 0 0 0 13 0 0 13 0 0 4 0 0 4 0 0 4 0 0 4 52 60 44 32 36 24 32 36 24 16 20 16 36 40 28 84 96 68

132-301 0 1 0 0 0 0 0 0 0 0 0 14 14 4 4 4 4 48 24 24 16 32 72

132-303 0 0 0 1 0 0 0 0 0 0 0 17 17 4 4 4 4 52 32 32 16 36 84

ID0447762

183

50K ALLIGATOR & SHARK CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

135-336 135-335 138-230 135-337 138-225 132-302 132-301 132-303

DESCRIPTION

50K 2P ALG B-O 68P 5.250 50K 2P ALG 72P 5.2 "NS" 50K 2P ALG 80P 5.25" 50K 2P ALG 84P 5.3" 50K 2P ALG 96P 5.3 50K 2P SHK B-O 68P 5.3 50K 2P B-O SHK 72P 5.5" 50K 2P SHK B-O 84P 5.3"

REMARKS

SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-218 50K DIGGING CHAIN STD 2P (68P) 138-215 50K DIGGING CHAIN STD 2P (72P) 138-217 50K DIGGING CHAIN STD 2P (12P) 135-1532 50K DIGGING CHAIN STD 2P (84P) 135-1533 50K DIGGING CHAIN STD 2P (96P) 136-036 50K CAST BIT ADAPTER, R.O. 136-037 50K CAST BIT ADAPTER, L.O. 136-038 50K CAST BIT ADPTR #9 POS L.O. 136-039 50K CAST BIT ADPTR #9 POS R.O. 136-040 50K CAST BIT ADPTR #10POS R.O. 136-041 50K CAST BIT ADPTR #10POS L.O. 136-236 50K LEFT INSIDE BOLT-ON SHARK ADAPTER 136-237 50K RIGHT INSIDE BOLT-ON SHARK ADAPTER 136-238 50K RT OUTSIDE BOLT-ON SHARK ADPTER 136-239 50K LT OUTSIDE BOLT-ON SHARK ADPTER 136-240 50K LEFT OUTSIDE WIDE BOLT-ON SHARK ADAP 136-241 50K RIGHT OUTSIDE WIDE BOLT-ON SHARK ADAP 135-952 CHAIN SPACER (1.750") 136-043 SPACER 105-076 BOLT (1/2-NC X 3") 105-110 BOLT (1/2-NC X 4.5") 105-111 BOLT (1/2-NC X 4") 105-065 LOCKNUT (1/2-NC)

FOOTNOTES:

USES 136-112 INSERT BITS

NOTE:

1. 50K STANDARD REPAIR STATION KIT 131-131, 50K PREMIUM REPAIR STATION KIT 135-1149, 50K MASTER PIN 135-1067, & 50K LOCK KEY 135-1086 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0447762

184

50K WELDED ALG/ SHARK II CHAINS 2P CHAIN ASSEMBLIES

3

2

1

4 5 6 7 8

01

ID0488231

185

50K WELDED ALG/ SHARK II CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

131-050 131-096 131-097 131-175 131-171 131-172 131-173 131-174

DESCRIPTION

REMARKS

50K 2P ALG W/O 80P 6.0 50K 2P ALG W/O 84P 6.0 50K 2P ALG W/O 96P 6.0 50K 2P SHK II W-O 54P 6.0 50K 2P SHK II W-O 68P 6.0 50K 2P SHK II W-O 80P 6.0 50K 2P SHK II W-O 84P 6.0 50K 2P SHK II W-O 96P 6.0

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0488231

186

NOTES:

ID0134963

187

MISCELLANEOUS

ID0135063

188

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

189

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

190

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

191

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

192

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

193

194

Related Publications Component

Ass’y

P/N

Model: ST37X ................... Parts Manual .................................................................... ............. 053-2969 ST37X .................... Operators Manual ............................................................. ............. 053-2977 ST37X .................... Technical Supplement ..................................................... ............... ………..

Engine: Yanmar 36.9 hp ..... Parts Manual – 3TNV88C-DDT…………………………195-2174……………..

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – (YANMAR) ......................................................................... 500-2348 Water Separator Paper Filter ........................................................................................... 500-2532 Fuel Filter Element (spin-on) – (YANMAR) ...................................................................... 500-2349 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

195

ID0040564

196

ID0135281